RAYMING PCB & ASSEMBLY

What is Shengyi SAR10S PCB ?

PCB materials play a crucial role in the performance of printed circuit boards.
Therefore, it is vital to choose materials with great properties. These materials
enhance the functionality of a circuit board. Shengyi is a manufacturer of PCB
material. The Shengyi SAR10S is one of the high-quality PCB materials by Shengyi.
In this article, we will be discussing Shengyi SAR10S and how it impacts PCB
fabrication.

Table of Contents

What is Shengyi SAR10S?

Shengyi SAR10S is a halogen-free PCB material. This laminate features great thermal
reliability and insulation. Also, Shengyi SAR10S PCB material is ideal for
fabricating high-frequency circuit boards. This PCB material features exceptional
thermal and mechanical properties. Also, the Shengyi SAR10S PCB material is highly
preferred among PCB manufacturer due to its high CTI value.

Request Shengyi SAR10S PCB Quote Now

General Properties of Shengyi SAR10S

Low glass transition temperature (Tg)

Tg measures the temperature at which a PCB material changes from a solid state to a
rubber-like state. This property contributes to the thermal performance of a board. The
Tg of Shengyi SAR10S PCB material is 140 degrees Celsius.

Low coefficient of thermal expansion

The CTE of Shengyi SAR10S PCB material is 27 ppm/℃ before Tg. The CTE after
Tg is 30 ppm/℃. CTE measures the ability of a material to expand in response to
heat. Also, the coefficient of thermal expansion of Shengyi SAR10S is low. This
means that this PCB material will hardly expand in size when subjected to high
temperature. Therefore, it is an ideal material for high end PCBs.

Excellent thermal conductivity

Thermal conductivity measures the rate of heat transfer in a PCB material. Shengyi
SAR10S has a thermal conductivity of 1.1 W/mK. This means that this PCB
PCB Manufacturing & Assembly Services https://www.raypcb.com/
 RAYMING PCB & ASSEMBLY

material can transfer heat effectively. Also, Shengyi SAR10S can easily absorb heat
from its environment. Therefore, it is an ideal option for thermal-demanding
applications.

High Decomposition temperature (Td)

The Td of Shengyi SAR10S is 410 degrees centigrade at 5% weight loss.

Decomposition temperature measures the temperature at which Shengyi SAR10S
decomposes chemically. Also, it is more ideal for a pCB material to have a Td above
320 degrees centigrade. PCB materials with high Td feature high glass flow
temperature.

High Comparative tracking index (CTI)

CTI measures how an insulating material can withstand unwanted flow of current
between traces on the circuit board. The CTI of Shengyi SAR10S PCB material is
very high. The CTI of a PCB material is crucial. This is because it helps to determine
the overall tracking resistance of a PCB.

Request Shengyi SAR10S PCB Quote Now

Advantages of Shengyi SAR10S PCB Material

Shengyi SAR10S is a high-quality PCB material that enhances the performance of

circuit boards. This material is widely used in PCB fabrication due to the benefits it
offers. Therefore, we will discuss more of these benefits.

Halogen-free

Shengyi SAR10S is a halogen-free PCB material. Therefore, this PCB material

contains no halogen elements. It has no fluorine, chlorine, or bromine. Therefore, it is
safe for fabricating printed circuit boards. Also, this material is environmentally
friendly.

Great thermal performance

This PCB material features excellent thermal properties that contribute to its thermal
performance. For instance, it features high decomposition temperature and low
coefficient of thermal expansion. Also, it features excellent thermal conductivity. All
of these properties make it thermally reliable.

Applicable in LED devices

Shengyi SAR10S PCB material is applicable in LED TVs and LED lighting. This is
as a result of its dielectric properties.

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

Guidelines for Shengyi SAR10S Processing

 When operating these laminates, it is important to wear gloves.

Otherwise, copper foil collisions can damage the laminate. Also, touching with
bare hands can contaminate the copper foil surface. This can cause negative
effects.
 Check for any scratches or pollution during operation. Also, ensure you avoid
break in the drilling and cutting processes.
 Ensure you take pattern fabrication due to the properties of aluminum board
 Maintain a minimum insulation barrier between the nearest conductor and the
circuit board’s edge. The distance between the line and edge should be at least
2mm. Also, the distance between the hole and line should be at least 3mm.
 The structure of aluminum laminate is metal. Therefore, you can replace
conventional baking with a simple mechanical method. If there is any warpage,
it is advisable to go for mechanical leveling.
 Also, aluminum laminate requires harder cutting tools. Therefore, you will
need special milling and a special V-CUT blade. In addition, try to reduce the
cutting speed.

Request PCB Manufacturing & Assembly Quote Now

The Drilling and Punching Process of Shengyi SAR10S

The drilling of this laminate requires the use of some cutting tools for aluminum
materials. Therefore, use single-edge and double-edge cutting tools. These help to
remove chips smoothly. The wear of the material will be greater if the thermal
conductivity is high.

Punching in Shengyi SAR10S processing is important. This involves using an air gun
to eliminate aluminum chips caused by punching. This helps to prevent bad
appearance in operation. When punching, work the aluminum surface towards the
cutting blade. If not, the solder mask or the dielectric layer may peel off. This can
later result in poor quality.

Also, ensure the aluminum surface is placed upwards to the cutting blade. It is
advisable to use the 160-200t high tonnage punching machine. Also, adjust the panel
edge margin and the punching edge length according to the die sizes. Use the high
hardness steel in the cutting blade.

Storage Condition of Shengyi SAR10S

When storing Shengyi SAR10S, it is important to keep it in good condition. Below

are guidelines on how to store this laminate.

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

 Store sheets in a ventilated and dry environment. Also, ensure you don’t
expose this laminate to rain or sunlight. However, it is important to avoid
corrosive gas erosion.
 Reduce shifting to prevent scratching the surface of the laminate.
 Pack the laminate with original forms. Inappropriate storage can cause sheet
deformation. This can cause a negative impact on the PCB material.

Conclusion

Shengyi SAR10S PCB material is a highly reliable and halogen-free material for PCB
fabrication. This article has discussed every important detail on Shengyi SAR10S.
Also, it has provided guidelines on the processing and storage of this material.

Related Posts:

1. What is Shengyi PCB ?

2. What You Need to Know About Shengyi Autolad1 PCB

3. What is Shengyi S1190 PCB

4. All you Need to Know About Shengyi S1151G PCB

https://www.raypcb.com/shengyi-sar10s-pcb/

PCB Manufacturing & Assembly Services https://www.raypcb.com/