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Monitoring Devices For Conveyor System

 08-SRS_SRT_EDX-B0-EP,02/21/2023

CONVEYOR BELT
MISALIGNMENT SWITCH TS Ex tb IIIC T85℃ Db
NEPSI Ex tD A21 IP67 T85℃
FOR PROTECTION OF BELT CONVEYORS AND PERSONNEL IECEx Ex tb IIIC T85℃ Db

SRT FEATURES
This device monitors the operation process for Easy Installation, operation sensitive
potentially hazardous conditions and activate an Roller arm can move up to 75 degrees in either
alarm when it is occurred misalignment, the SRT direction
series conveyor belt misalignment switch protects Dust tight, IP 67 weatherproof, Die cast
the conveyor belt from damage due to belt aluminum housing
misalignment or run off. Roller lever actuating angle 20° for alarm signal
For normal condition, the belt misalignment and 35° for shutting down system
switches are generally mounted on both sides and To Save Process downtime, product loss and
the edge of the conveyor belt. replacing cost of damaged conveyor belt
A small clearance between the contact rollers and SRT, Explosion-proof
a little swaying for the belt edges are allowable.
When the swaying exceeds the normal limit
(on/ about 20 mm), the belt edge pushes the
contact roller, which drives the switch and operates
the contacts, the misalignment switch will reset SPECIFICATION
automatically when the belt resumes normal running. 15A 125/250Vac, 5A 30Vdc
These control devices are used in pair on both Switching Capacity
SPDT×2 (standard)
side of conveyor belt detected place, each unit can 10A 125/250Vac, 5A 30Vdc
DPDT×2 (order)
be equipped with two micro-switches to produce
signals indicating the belt misalignment at two Operating torque 3.4N.m~5.4N.m (0.35kgf.m~0.55kgf.m)
deviation points.
Reset Way Auto
The first signal point could indicate small belt
deviation by output an alarm, the second signal -20℃~60℃
point could guard against extreme belt run o ffby Ambient Temp. (Explosion protection
shutting down the conveyor. environment: -20℃~50℃)
The roller is adjustable up to 20° in both directions Enclosure IP67
Protection Grade
and is positioned approximately 20mm from the
conveyor belt , the switch actuation points are Enclosure Material Die cast ADC
adjustable from 0° to 35° by a simple change of Weight Approx. 2.8kg
the actuating cams.

DIMENSION APPLICATIONS
SRT Conventional Belt Conveyors
Underground, Cable Supported Belt Conveyors
Stacker / Reclaimer Conveyors
Ship Loading / Unloading Systems
57.5
Tripper and Shuttle Conveyors
Crane / Shovel Boom Position Limit Detector
71 Apron Feeders & Conveyors
Heavy Duty Limit Switch
Lead outlet(cable size Φ6~12)(PA)

20°
35
°
140 Case Cover
(ADC) (ADC) Cover bolts
75

(SUS304)
°

270±5

84.5
136±10
(SS400)
52.2 72.2
5 10
5 21 21.5 50 2-Φ10
38 38
(30) 36 92.5
55 55
130

1
SAFETY CABLE PULL SWITCH TS Ex tb IIIC T85℃ Db
NEPSI Ex tD A21 IP67 T85℃
FOR EMERGENCY OR NORMAL SHUT-OFF IECEx Ex tb IIIC T85℃ Db

SRS FEATURES
Belt conveyor safety cable pull switches are Universal design for bi-direction activation
designed for providing a switching system to Compact design for tight-fit areas, IP67 rugged
isolate the power to conveyor system and other die cast aluminum housing
equivalent process equipment in the emergency Manual reset lever
condition. Easily orientated at either end or intermediate
The cable pull switches are actuated by a plastic position in pull cable run
coated steel wire, which are placed along-side the Cable Pull 30° for shutting down system
conveyor. When you pull on the cable at any Highly visible black arm easily shows condition
point, it will trip and automatically lock the switches, of the switch, indicating alarm or normal
deenergizing the conveyor starter contactor. SRS, Explosion-proof
Each switch is bi-directional in operation and has
two cable fitted to it from opposite directions
terminated with a spring at the anchor points,
please see drawing 4 the springs will operate the SPECIFICATION
switch on cable breakage.
After tripping the mechanical latch can be released Switching Capacity 15A,125/250 Vac 5A 30 Vdc SPDTx2
only on the switch itself by the reset lever. Operating torque 49N±9.8N (5kgf±1kgf)
Reset Way Manual
APPLICATIONS
emergency or normal stop for below facilities -20℃~60℃
Ambient Temp. (Explosion protection
Conventional Belt Conveyors environment: -20℃~50℃)
Shuttle Conveyors Enclosure
IP67
Protection Grade
Bucket Elevators
Packaging Lines Enclosure Material Die cast ADC
Stockpile/Reclaim systems, Cranes, Shovels, Weight Approx. 2.2kg
Draglines
Ship Loading / Unloading System
Horizontal Feed Systems

Operation-indicating plate
Color:MUNSELL 5R4/13
(SS400)
DIMENSION 130

SRS 80

71

Lead outlet(cable size Φ6~12)(PA)

25 Case
(ADC) Lock position
Cover(ADC) 30°
Op ectio

30
dir

Cover bolts
era n

(SUS304) 6 15
tin
g

(24.5) 12 Pulling
217 Resetting direction
lever
100 (S45C)
84.5
Shart(SUS304)

72.2
52.2
100 10

58 38 38
Pulling 2-Φ10 Mtg.holes
direction
56.3 21 50 55 55
2 21.5
39 130 (62)
150.8
Lever(ADC) Shackles
(ADC)

2
MODEL NUMBER / ORDER CODE COMPARISON TABLE /
ORDER INFORMATION

SRT Conveyor Belt Misalignment Switch Accessories

Cable Conduit - Ex d IIC
Model Number Order Code Material: Washer — NBR
Body— Copper alloy(3/4"NPT)
SRT-10 SRT20000 Nickel plated(1/2"NPT)
SRT SRT200□D HP415-A23100MH01(29-1104)
3/4"NPT

07 08 09 10 11 12
ΦMax=14
SRT 2 0 0 □□- □□□□ 32 50
60
ΦMin=10

HP415-A23000MG01(29-1108)
1/2"NPT
07 08 Certification
00: None
ΦMax=10
2D: IECEx-Ex tb 27 50 ΦMin=6.5
5D: TS-Ex tb 60

7D: NEPSI-Ex tD

09 10 11 12 Conduit
A503: 1/2"PF
A507: 1/2"NPT(Standard)

SRS Safety Cable Pull Switch

Model Number Order Code
SRS-10 SRS20000
SRS SRS200□D

07 08 09 10 11 12

SRS 2 0 0 □□- □□□□

07 08 Certification
00: None
2D: IECEx-Ex tb
5D: TS-Ex tb
7D: NEPSI-Ex tD

09 10 11 12 Conduit
A503: 1/2"PF
A507: 1/2"NPT(Standard)

3
SPEED MONITOR-EDX4 NEPSI Ex tD A21 , IP65 T85℃

EDX4 Speed Monitor is a totally new FEATURES

rotational speed monitoring equipment; it uses the Maximum monitoring range 1~999rpm.
principle of photo detector and microprocessor to 7-seg led display 0~999
accurately calculate a wide range of rotational Alarm monitoring: low speed, stop, reverse,
speed. It detects rang 1~999rpm and the rotational blackout and overload.
speed display on 7-seg led.
Start up delay function allow motor to run up
There is a contact relay that could be used either
gradually.
for alarm or control purposes during the monitoring
process. The alarm set point could be directly set Alarm delay function can avoid fault alarm which
by numerical knobs which is more convenient and many caused by temporary slow down or load
more accurate than conventional means. It comes changed.
equipped with analog signal output which could be Selectable rotate direction for both CCW and
utilized for various display indications and more CW makes installation more versatile.
precise control. It is ideal for applications in Light pulses are not affected by environmental
monitoring low speed, stop and overload situations. conditions.
Complementary to FineTek PB/PM series digital
APPLICATION Panel meter to indicate speed.
Low speed and overload protection monitoring
of various conveyer systems Special Function (built in function)
Networked circuits to form sequential start or stop 4~20mA output, proportional to selectable
Frequently used machines: Grain and coal speed range like 100rpm, 200rpm, 500rpm
storage bucket elevators and belt conveyer and 1,000rpm.
machines
DIMENSIONS
SPECIFICATION 130 12
Minimum space
Measuring Range: 0~999 rpm. 50
7-seg led display 0~999
Alarm Set point: 1~999 rpm by rotary switch. Φ113
Alarm Conditions: Underspeed, standstill, Φ23
160
power failure.
100
Startup Delay: 0 second or 15 Seconds. Selectable
Alarm Contact Rating: SPDT 5A/250Vac.
Alarm Delay: 0, 3, 6, 9,...,27 seconds. Selectable
1/2"NPT 40
Speed Analog Output: 4~20mA
12.5
(Signal Range Selectable: 100/200/500/1000rpm).
Power Supply: 100~240Vac, 50/60Hz 60
Power Consumption: 6VA.
11
Operating Temperature: -20℃~70℃. 12.5
Housing: Cast Aluminum. 42
Protection: IP65 58
Cable Entry: 1/2"NPT X 2 hole.

Belt
Install counter-
clockwise 3/8" or M10 Screw hole
Metal cable tie Metal cable tie

EDA-1050 3/8" or M10 EDA-1090

Inertial roller Copper connector screw Flexible rubber tube
Install clockwise (Unit：mm)
Speed monitor

4
DESCRIPTION OF PANEL DESCRIPTION OF OPERATION
1 Set point rotary switch 1.Set point rotary switch
2
The function of this switch is for setting alarm position.
Power & Alarm indicator (Green/Red)
The rotary switch consists of 3 buttons, including x100,
3 Start Up Delay Selection Switch x10 and x1. If the setting is at 321rpm, then rotate the
4 4-20mA output range Selection Switch SW4 to position 3, rotate the SW3 to position 2 and
5
rotate the SW2 to 1.
7 Segment display
2.Alarm indicator (Red)/Power indicator (Green)
1. When the monitor detects the speed lower than the
setting point and reach to the alarm delay time or the
1
motor reversed, the alarm relay is actuated and the
3 5 red light is on spontaneously; vice versa, the red light
9
0 1
9
0 11
is o ffwhen the speed is rotated back to normal.
2
8

2. The function of the green light is to indicate power

8

0
2

77

33

9 1
44
7

6 5
8

6 5
4

SW4 situation. After switching on the start up delay function

7

4 0 1
SW5 9
6

and blinking for 15 seconds, the power indicator lights

5
8

SW3
7

4
6 5
4
up.
SW2

3. Knob time-delay switch

SW1
This allows motor speed up slowly without immediate
alarm. 0~9 stands for 3~30 seconds. Adjustment unit
SW7 SW6 is at 3 seconds.
Knob point 0 1 2 3 4 5 6 7 8 9

Delay time 3 sec 6 sec 9 sec 12 sec 15 sec 18 sec 21 sec 24 sec 27 sec 30 sec

2
4. 4-20mA output range Selection Switch
This switch is to convert the detected speed into
proportional current output. There are four selections
which are 100rpm, 200rpm, 500rpm, 1000rpm. If setting
ED TYPICAL APPLICATION at 500rpm, then the input speed of 0~500 rpm will be
converted to 4-20mA output. For example, if the
detected speed is at 250rpm, then the current output is
12mA.

AC 85~265V Power Supply

(Explosion proof type：100~240Vac)
Relay Contact
(To Alarm Lamp or Motor Stop Switch)
4~20mA Moving coil Panel Indicator
rpm
CONTROL CIRCUIT DIAGRAM
Below is the diagram of control circuit. Motor speed is
monitored by ED4000. Motor starts to speed up
after activation. ED4000 starts to monitor after
delay time being activated. It monitors if motor is under
low speed. When speed is too low, alarm will be issued
to stop motor running.

MC OLR
Digital Panel Meter R
SP
6
5 S M
(By connection to a panel 4
3

meter, speed indication 2

1 T
could be displayed and
under speed / over speed
alarm could be programmed START
by the panel meter to % STOP
220V AC 0V
produce a relay output) MC

Bargraph display
Panel Meter ED4000
COM NO
ED4000

5
SPEED MONITOR- EDX1 NEPSI Ex tD A21 , IP65 T85℃

WORKING PRINCIPLE FEATURES

EDX1 is a brand new speed monitoring device The alarm point setting of the speed monitor
exclusively designed for a belt conveyor, which adopts a knob type operation, which is simple
monitors the rotation speed by using the and fast.
optoelectronic switch or magnetic induction part. Based on the field application requirements,
During this process, it provides an output contact you may select the startup delay alarm function,
SPDT for alarm or control. The alarm setting is so as to prevent false alarm when the device is
determined by the scale on the adjustment knob, accelerating at startup.
which is convenient and fast. Status indicator is clear, so user may determine
Based on the conventional analog design, it uses whether the current rotation speed is normal.
a simple, stable and low-cost circuit, which makes Universal relay output type is used, which
it economical. doesn’t require complicated wiring procedure.
The output delay function can avoid false alarm
when the rotation speed is fluctuating at the
SPECIFICATION moment of material dropping.
Contact and non-contact structural design are
Working power supply 100~240 VAC 50/60 Hz, available, so user may select proper installation
24VDC±10%
type based on the field requirements.
Speed measurement
0~150 rpm
range
APPLICATION
Can monitor clockwise and
Rotation direction counter-clock wise directions It is widely applied in the industrial fields such
simultaneously as metallurgy, quarry, cement, steel, port,
grain, power, pulp &paper, and resource
Alarm condition Overly-low rotation speed then stops
recycling, which is used for monitoring
Startup delay time 0-second or 30-second switch
protection of skid, overly-low speed and
Output type Relay output 1SPDT
overload of various belt conveyors. When
Contact capacity 5A / 250VAC, 5A / 30VDC applied in the chain line, it can make up
Working temperature -40℃~85℃ sequential startup or stop.
Housing material Aluminum alloy, baked finish For instance:
1/2"NPT housing protection Conventional belt conveyor
Connection of inlet port
level: IP-65
Reproducibility of Chain cableway conveyor
alarm setting ±5% Reciprocating conveyor
Bucket elevator
Ring apron conveyor
Plate feeding conveyor
DIMENSIONS Shortest Material piling/taking system, crane,
reserved space
130 excavator
12
Conveying belt of coal feeder
50 Ship loading/unloading system
Horizontal feeding system
Φ113 Φ23
Packaging production line of the
160 manufacturing industry
100
153
131
1/2"NPT
1/2"NPT 40
56
Φ100 35
12.5 40 12.5
145 10
Φ113
60 60
58
11 A
12.5 12.5
42
58
Non-Contact-type
Contact-type 6
PANEL CONFIGURATION DIAGRAM

Speed setting knob Status indicator

Startup alarm delay switch

Power supply input Relay output

INSTALLATION INSTRUCTION
Contact type
Tap the 3/8“ ( or M10) screw
hole in a central towards the
axis direction of the driven
Counter-clockwise
wheel on the device to be installation
monitored; fasten the copper belt
connector on the rotation 3/8" or M10
screw hole Metal strap Metal strap
axis with the screw. And then
set up a scaffold in front of
the reversed rotation axis,
align the axis center of the EDA-1050 3/8" or M10 EDA-1090
speed monitor and the driven Idle wheel copper connector screw rubber bellow
wheel, and then fix it. Finally, Clockwise
installation
connect with the rubber Speed monitor
bellow and fasten the metal
straps to finish the
installation.

Non-contact type (Wheel axis tapping)

Tap the 3/8“ ( or M10) screw hole from
the center towards the axis of the driven Counter-clockwise
wheel on the device to be monitored, installation
and then fix the sensing plate with belt Flat washer
screws. When fixing, it needs to go
through the flat washer and spring M10 screw
washer. Fix the machine body on the
corresponding position with the fixing 1" PF screw
plate. Finally, keep a 3~5mm distance Idle wheel
Sensing plate
between the probe in front of the body Clockwise
installation Spring washer Fixing plate Machine body
and the sensing plate to finish the
installation.

7
MODEL NUMBER / ORDER CODE COMPARISON TABLE /
ORDER INFORMATION

Model Number Order Code

ED4000 EDX40000-0CR
EDX10 EDX10000-□□R

04 07 08 09 10

EDX □ 0 0 □□-□□ R

04 Version(Features)
1: Analogy speed monitor
4: Display speed monitor

07 08 Certification
00: None
7D: NEPSI-Ex tD

09 Sensing mode
0: Contact type
1: Non-Contact type (Only analogy speed monitor)

10 Power supply
D: 24Vdc (Only analogy speed monitor)
C: 100~240Vac