LAYOUT INSPECTION REPORT

Date:
Engineering change level: E

Organization Measurement Results

Sl.No Characteristics Specified Dimension
MIN SPEC MAX SPEC 159RIC41#23#1 Result Remarks
1 FRAME OUTER TO OUTER 787.4+0/-1.0 786.40 787.40 787.082 OKAY
2 IC CORE CL TO RAD CORE CL (15.5) - - 16.873 OKAY
3 IC CORE CL TO PIPE INLET AND OUTLET OUTER FACE 101.8±2.0 99.80 103.80 103.740 OKAY
4 RAD CL TO 1/2 NPT SPACER OUTER FACE 62.8±1.5 61.30 64.30 61.897/61.339 OKAY
5 RAD CL TO 1/4 NPT SPACER OUTER FACE 63.8±1.5 62.30 65.30 63.177
OKAY
6 FRAME WIDTH 129.4±2.0 127.40 131.40 130.083/127.403 OKAY
7 RAD CL TO FRAME OUTER FACE 64.7±0.8 63.90 65.50 63.912 OKAY
9 OUTLET PIPE OUTER DIAMETER Ø45±1.5 43.50 46.50 45.045 OKAY
11 OUTLET PIPE INNER DIAMETER Ø39±1.5 37.50 40.50 38.268 OKAY
12 INLET PIPE OUTER DIAMETER Ø50.8±1.5 49.30 52.30 51.031 OKAY
14 INLET PIPE INNER DIAMETER Ø44.8±1.5 43.30 46.30 45.023 OKAY
15 RAD CL TO RAD INLET PIPE FACE 117.8±2.0 115.80 119.80 118.107 OKAY
16 RAD CORE CL OUTER TO OUTER ( VER) 891.4±3.0 888.40 894.40 893.000 OKAY
17 OUTER TO OUTER (VER( 925±3.0 922.00 928.00 924.936 OKAY
18 FRAME BOTTOM FACE TO RAD OUTER PIPE FACE (197) - - 198.932 OKAY
19 RAD CL TO OUTER PIPE FACE 119.3±2.0 117.30 121.30 118.099 OKAY
21 RAD INLET PIPE CL TO 1/4 NPT SPACER CL 193.5±1.5 192.00 195.00 193.241 OKAY
22 RAD INLET PIPE CL TO FILLER NECK CL 114±1.5 112.50 115.50 113.941 OKAY
24 CAC CL TO CAC INLET PIPE ( HORI) 56.5±2.0 54.50 58.50 58.045 OKAY
25 IC TANK OUTER TO OUTER 838.4±3.0 835.40 841.40 836.737 OKAY
26 RAD AND CAC HEADER TO HEADER 660.4±1.0 659.10 661.40 659.500 OKAY
27 CAC CORE CL TO CAC INLET PIPE CL ( VER) 387.2±2.0 385.20 389.20 385.384 OKAY
28 CAC CORE CL TO CAC OUTLET PIPE CL (VER) 387.2±2.0 385.20 389.20 386.759 OKAY
29 CAC CL TO UNC RIVET NUT CL 4X 292.1±0.5 291.60 292.60 291.911/292.332/292.539/292.539 OKAY
30 CAC CL TO UNC RIVET NUT CL 4 X 292.1±0.5 291.60 292.60 292.087/292.140/292.004/292.466 OKAY
32 RAD CL TO RAD OUTLET PIPE CL ( HORI) 193.5±2.0 191.50 195.50 191.687/194.052 OKAY
33 IC CL TO FRAME OUTER (640.4) - - 641.210 OKAY
34 RIVET CTC 762 +0/-1.0 761.00 762.00 761.982/761.634/761.982/761.911/761.883/761.435 OKAY
35 RIVET CL TO FRAME OUTER FACE (12.7) - - 13.601 OKAY
36 RAD CL TO FRAME OUTER (244.4) - - 246.817 OKAY
37 RAD CL TO 3/2 NPT SPACER CL ( HORI) 41±1.5 39.50 42.50 42.492 OKAY
39 RAD CORE CL TO 3/8 NPT SPACER CL ( VER) 403.2±2.0 401.20 405.20 403.714 OKAY
40 RAD CORE CL TO RAD OUTLET PIPE CL ( VER) 387.2±2.0 385.20 389.50 386.358 OKAY
41 RAD CORE CL TO RAD INLET PIPE CL ( VER) 431.7±2.0 429.70 433.70 431.920 OKAY
42 RAD CORE CL TO 1/4 NPT SPACER CL ( VER) 457.2±2.0 455.20 459.20 458.185 OKAY
44 RAD CORE CL TO INLET PIPE CL ( HORI) 3±1.5 1.50 4.50 3.382 OKAY
45 RAD CORE CL TO 1/2 NPT SPACER CL 66.5±1.5 65.00 68.00 66.940 OKAY
48 IC FIN TO FIN 268 +0/-5.0 263.00 268.00 265.355 OKAY
49 RAD FIN TO FIN 465.7 +0/-5.0 460.70 465.70 464.149 OKAY
50 FILLER NECK CL TO VENT PIPE FACE 70±1.5 68.50 71.50 70.000 OKAY
53 TOP TANK OUTER FACE TO VENT PIPE CL 18.5±1.5 17.00 20.00 18.622 OKAY
Manual measured dimensions
8 UNC REVIT NUT 12x 5/16 - 18 - - OKAY TO GAUGE OKAY
10 OUTLET PIPE BEADER DIAMETER Ø47±1.5 45.50 48.50 47.060 OKAY
13 INLET PIPE BEADER DIAMETER Ø52.8±1.5 51.30 54.30 52.820 OKAY
20 UNC REVIT NUT COMBI SCREW 20±2 Nm 18.00 22.00 20.12/20.34/20.17/20.65/20.41/20.22 OKAY
23 NPT SPACER WITH DUST CAP 1/2" npt spacer - - OKAY TO GAUGE OKAY
31 CAC CL TO RAD OUTLET PIPE CL ( HORI) 50.3±2.0 48.30 52.30 50.290 OKAY
38 NPT SPACER WITH DUST CAP 3/8" npt spacer - - OKAY TO GAUGE OKAY
43 NPT SPACER WITH DUST CAP 1/4" npt spacer - - OKAY TO GAUGE OKAY
46 RAD CORE THICKNESS 88±1.0 87.00 89.00 88.167 OKAY
47 IC CORE THICKNESS 54±1.0 53.00 55.00 53.488 OKAY
51 VENT PIPE OUTER DIAMETER Ø8±1.5 6.50 9.50 8.030 OKAY
52 VENT PIPE BEADER DIAMETER Ø9±1.5 7.50 10.50 9.170 OKAY
NOTES
54 RADIATOR SHALL BE FREE FROM SHARP CORNERS,BURRS,WELD SPATTERS ETC VISUAL - - OBSERVED TO BE OKAY OKAY
55 RADIATOR TEST PRESSURE 2.0 ± 0.2 BAR-g 1.80 2.20 NO LEAK FOUND OKAY
### 56 PRESSURE GAP OPENNING 1±0.15 BAR-g 0.85 1.15 Cap opens at 0.950 bar OKAY
57 CAC TEST PRESSURE 2.2±0.2 BAR-g 2.00 2.40 NO LEAK FOUND OKAY
58 NO REPAIRS ALLOWED TO CORE Visual VERIFIED OKAY

Inspected By Verified By Approved By

Format : F/QA/01
Rev: 02