Professional Documents
Culture Documents
Block Contactors
Contents
Product Range
3-pole Contactors ................................................................................................................. 2/2
4-pole Contactors ................................................................................................................. 2/4
Technical Data
A..., AF..., AE... and TAE Contactors .................................................................................... 2/60
AL... and TAL... Contactors .................................................................................................. 2/74
EK... Contactors ................................................................................................................... 2/80
Contactor Electrical Durability and Utilization Categories .................................................... 2/85
Influence of the Length of Conductors used in Contactor Control Circuit ............................ 2/92
Parallel Connection of Main Poles ....................................................................................... 2/94
Temporary or Intermittent Duty ............................................................................................. 2/95
2/1
AC 1100
A 45 A 50 A 75 EK 110 EK 150 EK 175 EK 210 EK 370 EK 550 EK 1000
600 690
A 45-22-00
— — — —
A 75-22-00
AE 45-22-00
— — — —
AE 75-22-00
AF 45-22-00
— — — —
AF 75-22-00
–
TP40DA, TP180DA / TP40IA, TP180IA
RV 5 – RC-EH 800
RC 5-2 RC-EH 300 (Varistor + RC)
n
Informatio
about:
Low Voltage Products
>> Accessories .............................................section 4
>> Approvals.................................................section 7
>> Terminal Marking................................... section 8
>> Dimensions ............................................ section 9
2/5
A 9 ... A 110 3-pole Contactors
a.c. Operated
Application
A 9 ... A 110 contactors are mainly used for controlling 3-phase motors and generally for controlling power circuits up to 600 V a.c. or 220 V d.c. /
440 V d.c. The contactors can also be used for many other applications such as isolation, capacitor switching, lighting.
( next pages in this section).
Description
The A... series 3-pole contactors are of the block type design.
Main poles and auxiliary contact blocks
A 9 ... A 40 1-stack contactors: A 9 ... A 40 2-stack contactors:
– 3 main poles, – 1st stack with 3 main poles and 1 built-in auxiliary contact,
– 1 built-in auxiliary contact, – 2nd stack with 4 built-in auxiliary contacts,
– front and side mounted add-on auxiliary contact blocks. – side mounted add-on auxiliary contact blocks.
Auxiliary contacts for safety circuits: page 7/5.
The built-in auxiliary contact elements are mechanically linked.
A 50 ... A 110 contactors:
– 3 main poles,
– front and side mounted add-on auxiliary contact blocks.
Control circuit: a.c. operated with laminated magnet circuit.
Accessories: a wide range of accessories are available
( next pages and section 4).
standards: 80
Location of function marker.
– 35 x 7.5 mm for A 9 ... A 40 contactors,
5 L3
– 35 x 15 mm for A 9 ... A 75 contactors, 3 L2
– 75 x 25 mm for A 50 ... A 110 contactors. 1 L1 Stops for attaching front-mounted
5-
accessories.
4-
3-
2-
1-
Location of side-mounted accessories 6-
Terminal screws:
0
(on right or left hand side). A50-3
– A 9 ... A 16 contactors:
M3.5 Pozidriv (+,-) No. 2 for all terminals,
– A 26 contactors:
Holes for screw fixing (screws not supplied). 5- M4 Pozidriv (+,-) No. 2 for main and
Distance between holes according to 4-
auxiliary terminals,
3-
E1677D
2-
EN 50003 (contactors for motors ≤ 11 kW). 1-
6-
M3.5 Pozidriv (+,-) No. 2 for coil terminals,
6 T3 – A 30, A 40 contactors:
4 T2
Terminals delivered in open position with M5 Pozidriv (+,-) No. 2 for main terminals,
2 T1
captive screws. M3.5 Pozidriv (+,-) No. 2 for auxiliary and
Screwdriver guidance for all terminals. coil terminals,
Degree of protection (IP...) of terminals – A 50 ... A 75 contactors:
according to IEC 60947-1: M6 Pozidriv (+,-) No. 2 for main terminals,
– A 9 ... A 40 contactors: M3.5 Pozidriv (+,-) No. 2 for coil terminals,
IP 20 for main and auxiliary terminals. – A 95 ... A 110 contactors:
– A 50 ... A 110 contactors: M8 Hexagon socket (s = 4 mm) for main
IP 10 for main terminals, terminals,
IP 20 for auxiliary terminals. M3.5 Pozidriv (+,-) No. 2 for coil terminals.
30 17 1 3 5 5 10 15 1 – A16-30-10-
2
1 3 5 5 10 15 – 1 A16-30-01- 180
40 28 2 5 7.5 10 20 25 1 – A26-30-10-
2 5 7.5 10 20 25 – 1 A26-30-01- 200
SB7309C2
50 34 3 7.5 10 10 25 30 1 – A30-30-10-
3-pole Contactors
3 7.5 10 10 25 30 – 1 A30-30-01- 290
80 54 3 10 15 20 40 50 1 1 A50-30-11- 370
90 65 5 10 20 25 50 60 1 1 A63-30-11- 428
105 80 7.5 15 25 30 60 75 1 1 A75-30-11- 550
125 95 7.5 20 30 30 60 75 1 1 A95-30-11- 700
140 110 10 25 30 40 75 100 1 1 A110-30-11- 768
SB8075C2
60 42 3 7.5 10 15 30 40 1 – A40R-30-10-
Coil voltages and codes 728
3 7.5 10 15 30 40 – 1 A40R-30-01-
Voltage Voltage Code
50Hz 60Hz 80 54 3 10 15 20 40 50 1 1 A50R-30-11- 794
24 24 8 1
48 48 8 3
90 65 5 10 20 25 50 60 1 1 A63R-30-11- 980
110 110 ... 120 8 4
220 ... 230 230 ... 240 8 0
105 80 7.5 15 25 30 60 75 1 1 A75R-30-11- 1354
400 ... 415 480 5 1
500 600 5 5 125 95 7.5 20 30 30 60 75 1 1 A95R-30-11- 1754
Other voltages: page 0/1. 140 110 10 25 30 40 75 100 1 1 A110R-30-11- 1900
Assembling Details
Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted.
Contactor Main Available Front mounted accessories Side mounted accessories
poles auxiliary
types contacts
Auxiliary contact Auxiliary contact Pneumatic timer Auxiliary contact Interlock unit
1-pole CA 5-.. 4-pole CA 5-.. TP .. A 2-pole CAL 5-11 VM 5-.. or VE 5-..
A 9 ... A 26 3 0 1 0 1 x VM 5-1 or VE 5-1
1 to 4 x CA 5-.. or 1 x CA 5-.. (4-pole) or 1 x TP .. A + 1 to 2 x CAL 5-11 or
A 9 ... A 26 3 0 0 1 (1) + 1 x CAL 5-11
A 9 ... A 16 3 0 2 2 1 x VM 5-1 or VE 5-1
– – – 1 to 2 x CAL 5-11 or
A 9 ... A 26 3 0 3 2 + 1 x CAL 5-11
A 30, A 40 3 0 1 0 1 x CA 5-.. (4-pole) 1 x TP .. A 1 x VM 5-1 or VE 5-1
1 to 5 x CA 5-.. or or + 1 to 2 x CAL 5-11 or
A 30, A 40 3 0 0 1 (1) + 1 x CA 5-.. (1-pole) + 1 x CA 5-.. (1-pole) + 1 x CAL 5-11
1 x VM 5-1 or VE 5-1
A 30, A 40 3 0 3 2 (1) 1 x CA x 5-.. – – + 1 to 2 x CAL 5-11 or
+ 1 x CAL 5-11
1 x CA 5-.. (4-pole) 1 x TP .. A 1 x VE 5-2
A 50 ... A 75 3 0 0 0 1 to 6 x CA 5-.. or or + 1 to 2 x CAL 5-11 or
+ 2 x CA 5-.. (1-pole) + 2 x CA 5-.. (1-pole) + 1 x CAL 5-11
1 x CA 5-.. (4-pole) or 1 x TP .. A
A 50 ... A 75 3 0 1 1 1 to 6 x CA 5-.. or + 1 x CAL 5-11 or 1 x VE 5-2
+ 2 x CA 5-.. (1-pole) + 2 x CA 5-.. (1-pole)
1 x VE 5-2
A 50 ... A 75 3 0 2 2 1 to 2 x CA 5-.. – – + 1 to 2 x CAL 5-11 or
+ 1 x CAL 5-11
1 x CA 5-.. (4-pole) 1 x VE 5-2
A 95, A 110 3 0 0 0 1 to 6 x CA 5-.. or – + 1 to 2 x CAL 18-11 or
+ 2 x CA 5-.. (1-pole) + 1 x CAL 18-11
1 x CA 5-.. (4-pole)
A 95, A 110 3 0 1 1 1 to 6 x CA 5-.. or – + 1 x CAL 18-11 or 1 x VE 5-2
+ 2 x CA 5-.. (1-pole)
1 x VE 5-2
A 95, A 110 3 0 2 2 1 to 2 x CA 5-.. – – + 1 to 2 x CAL 18-11 or
+ 1 x CAL 18-11
(1) In mounting position 5 ( pages 2/70), max. 2 x N.C. front-mounted auxiliary contacts only are acceptable - The CAL 5-11 side-mounted blocks offer additional N.C. contacts.
RV 5/..
VE 5-1
A 26-30-10
CA 5-10
CAL 5-11
CA 5-31M
TA 25 DU..
page 2/10
TP 40 DA
E1684D
Ordering Details
Auxiliary Contact Blocks
Mounting on Positioning Contacts Order Code List
contactors Price
SB8099C2
A 9 ... A 75 Side 1 1 CAL5-11 28
A 95 ... A 110 Side 1 1 CAL18-11 56
2
CAL 5-11 CA 5-10
3-pole Contactors
A 9 ... A 16ST Front face 1 – CA5-10ST
$ 14
1SBC589332FO302
– 1 CA5-01ST
A 9 ... A 16ST Front face 3 1 CA5-31MST
56
2 2 CA5-22MST
CA5-10ST
Pneumatic Timers
Mounting on Timing range Contacts Order Code List
contactors Price
1SBC589354F0302
A 9 ... A 40 – 2 VE5-1 $ 34
Mech. / electrical
A 50 ... A 110 – 2 VE5-2 54
A 9 ... A 40 Mechanical – – VM5-1 20
SB7589C3
Note: Use type VE 5-2 for mechanical and electrical interlocking between A 40 and A 50 contactors.
Surge Suppressors
TP 40 DA Mounting on Feature Voltage range Order Code List
contactors Price
Other Accessories
SB7400C1
SB7389C1
Assembling Details
The addition of a thermal O/L relay on the contactor does not prevent adding many other accessories as shown below and described on page 2/8.
Contactor type A 9 ... A 26 A 30 ... A 40 A 50 ... A 75 A 95 ... A 110
Thermal O/L relay TA 25 DU.. TA 25 DU.. (1) TA 75 DU.. TA 80 DU.. (1)
TA 42 DU.. (1) TA 110 DU.. (1)
(1) According to the setting range related to the motor F.L.C.
Ordering Details
SB7386C2
Thermal O/L Relays, Class 10A
For Setting range Order code List
contactors: Price
A
TA 25 DU 0.10 ... 0.16 TA25DU0.16 $ 64
0.16 ... 0.25 TA25DU0.25 64
0.25 ... 0.40 TA25DU0.4 64
0.40 ... 0.63 TA25DU0.63 64
0.63 ... 1.00
1.0 ... 1.4
TA25DU1.0
TA25DU1.4
64
64 2
1.3 ... 1.8 TA25DU1.8 64
SB7361C3
3-pole Contactors
2.2 ... 3.1 TA25DU3.1 64
A 9 ... A 30
2.8 ... 4.0 TA25DU4.0 64
3.5 ... 5.0 TA25DU5.0 64
TA 42 DU
4.5 ... 6.5 TA25DU6.5 64
6.0 ... 8.5 TA25DU8.5 64
7.5 ... 11 TA25DU11 64
10 ... 14 TA25DU14 64
13 ... 19 TA25DU19 72
18 ... 25 TA25DU25 72
24 ... 32 TA25DU32 104
SB7387C2
TA 25 DU ≤ 25 DB25/25A $ 20
TA 25 DU 32 DB25/32A 30
TA 42 DU, TA 75 DU, TA 80 DU DB80 40
TA 110 DU DB200 40
SB7398C4
TA 110 DU
Application
A 145 ... AF 1650 contactors are mainly used for controlling 3-phase motors and generally for controlling power circuits up to 600 V a.c. or
220 V d.c. / 600 V d.c. The contactors can also be used for many other applications such as isolation, bypass, capacitor switching, lighting...
( next pages in this section).
Description
The A 145 ... AF 1650 3-pole contactors are of the block type design.
Main poles and auxiliary contact blocks
– 3 main poles,
– 1 N.O. and 1 N.C. auxiliary contact block (fitted on the left side).
A maximum of 4 auxiliary contact blocks can be fitted on each contactor.
Control circuit:
A 145 ... A 300 contactors: a.c. operated with laminated magnet circuit,
AF 400 ... AF 1650 contactors: a.c. operated, large voltage range, with electronic coil interface, with laminated magnet circuit.
Contactors AF 400 ... AF 1650 are fitted as standard with an electronic coil interface which accepts a wide control voltage range for a.c. 50/60 Hz
supply or d.c. supply ( Description page 2/20).
Accessories: a wide range of accessories are available ( next pages and section 4).
Main terminals.
Screws and nut insert holders are included.
A 145 ... A 300 contactors main Quick release quarter turn screws for easy
terminals in line with Isomax circuit access to contact inspection.
breakers.
A2 Terminal markings according to
A1
5L
3
IEC 60947-4-1, EN 50005, EN 50012 and
3L
2
NEMA standards.
1
1L
interlock (on right or left hand side). power cables when changing coil.
UL
3
6T
2
4T
block.
Easy access to the terminals. Location of function marker.
3-pole Contactors
1350 960 – 400 800 1000 1 1 AF1350-30-11-701 22300
1650 1100 – 450 900 1150 1 1 AF1650-30-11-701 25200
SB8476C3
Coil voltages and codes: A 145 ... A 300 Coil voltages and codes: AF 400 ... AF 1650
Voltage Voltage Code Voltage Voltage Code
50Hz 60Hz 50/60Hz V d.c.
24 24 8 1 – 24 ... 60 68 (1)
48 48 8 3 48 ... 130 48 ... 130 69
110 110 ... 120 8 4 100 ... 250 100 ... 250 70 (2)
220 ... 230 230 ... 240 8 0
(1) The connection polarities indicated close to the coil terminals
SB8171C3
400 ... 415 480 5 1 must be respected: A1 for the positive pole and A2 for the
500 600 5 5 negative pole.
Other voltages: page 0/1. AF... contactors with electronic coil interface: electromagnetic
compatibility and A or B environment definitions page
AF 750-30-11 2/21.
(2) Only coil available for AF 1350 ...AF 1650
1 Approval cUL us
AF 1650-30-11 >> Main Accessories ............................................... page 2/14 >> General - Approvals ............................................. section 7
>> Thermal & Electronic O/L Relays ....................... page 2/16 >> Terminal Marking and Positioning ...................... section 8
>> Technical Data...................................................... page 2/61 >> Dimensions ........................................................... section 9
Assembling Details
Contactor Main Available Add-on auxiliary contact blocks (N.O. + N.C.) Mechanical Mounting and positioning
poles auxiliary
types CAL 18-11, CAL 18-11B interlock units Factory mounted auxiliary contacts
contacts
(for two horizontal
Add-on CAL 18-11 auxiliary contacts
mounted contactors)
Add-on CAL 18-11B auxiliary contacts
(1) Total number of auxiliary contact blocks for the two contactors. (2) Interlock type, according to the contactor ratings ( next page).
Ordering Details
Auxiliary Contact Blocks
Mounting on Positioning Contacts Order Code List
contactors Price
A 145 to 1 1 CAL18-11
Side $ 56
AF 1650 1 1 CAL18-11B
SB7375C2
2
A 95 ... 300 A 145 ... 300 Mechanical VM300H $ 260
A 210 ... 300 AF 400 ... 460 Mechanical VM300/460H 460
AF 400 ... 750 AF 400 ... 460 Mechanical VM750H 500
SB8041C1
Surge Suppressors
3-pole Contactors
Mounting on Feature Voltage range Order Code List
VM 300H
contactors Price
24 ... 50 V a.c. RC5-2/50
50 ... 133 V a.c. RC5-2/133
A 145 ... 300 RC
SB8052C2
Shrouds (terminal protection acc. to VDE 0106, part 100) - two pieces
Mounting on Suitable for Order Code List
contactors contactor with Price
A 145, A 185 Cable connectors LT185-AC $ 20
1SFT98099-019C3
Connection of cables to the terminal pads of the poles of A and AF contactors, c/w 1 tapped hole for control
conductors.
Ordering details
LT…-AL
For contactors Cable range Order code List
(kit of 3 lugs) Price
ATK185
Other Accessories
A wide range of accessories are available: section 4
– LW... enlargement pieces for terminals,
– connecting auxiliaries: shorting bars, connection bars, additional pieces, etc.
– shrouds for shorting bars,
– interlocks for two vertical contactors,
– adapter plates.
>> Technical Data of Accessories ........................... section 4 >> Dimensions ........................................................... section 9
Assembling Details
The addition of a thermal O/L relay on the contactor does not prevent adding many other accessories as shown below and described on page 2/14.
Contactor type A 145, A 185 A 210 ... A 300 AF 400, AF 460 AF 580, AF 750
Thermal O/L relay TA 200 DU... – – –
Electronic O/L relay E 200 DU... E 320 DU... E 500 DU... E 800 DU...
Ordering Details
Thermal O/L Relays, Class 10A
For Setting range Order code List
contactors: Price
1SFT91199-005C3
A
66 ... 90 TA200DU90 $ 300
80 ... 110 TA200DU110 300
100 ... 135 TA200DU135 300
TA 200 DU A 145, A 185 110 ... 150 TA200DU150 300
130 ... 175 TA200DU175 300
2
150 ... 200 TA200DU200 300
3-pole Contactors
A 145, A 185 60 ... 200 E200DU $ 700
A 210 ... A 300 100 ... 320 E320DU 750
SB8175C3
Lug Kits
A 185 contactor with
E 200 DU electronic O/L relay and For O/L relay Wire Range Order code List
LT 200 E terminal shroud (Kit of 3 lugs) Price
TA 200 DU 8 - 250 MCM EHTK210 $ 60
E 200 DU 6 - 250 MCM ATK185 60
E 320 DU 4 - 400 MCM ATK300 90
E 320 DU (2) 4 - 500 MCM ATK300/2 110
E 500 DU (2) 2/0 - 500 MCM ATK580/2 150
E 800 DU (3) 2/0 - 500 MCM ATK750/3 225
Application
AF 50 ... AF 110 contactors are mainly used for controlling 3-phase motors and generally for controlling power circuits up to 600 V a.c. and 220
V d.c. The contactors can also be used for many other applications such as bypass, capacitor switching, lighting, d.c. power circuits...
The AF... contactors are fitted with an electronic coil interface which accepts a wide control voltage range, on a.c. 50/60 Hz or d.c. supplies. The
same contactor can accept various supply voltages according to different countries where the final machine will be used or some fluctuation in the
control voltage due to the local supply or network.
The AF... contactors are also fully suitable for operation in a.c. or d.c. control circuit liable to voltage interruptions or voltage dip risks.
Description
The AF 50 ... AF 110 3-pole contactors are of the block type design.
Main poles and auxiliary contact blocks
– 3 main poles,
– front and side mounted add-on auxiliary contact blocks.
Electronic control:
The contactors are fitted with an electronic interface that very precisely controls the voltage to the coil. The electronic control circuit always
works using d.c. current through the coil and in a.c. operation the current is rectified before being applied to the coil. To achieve the levels of the
currents required for making and holding respectively, the voltage is pulsed across the coil with the aid of a transistor. The pulsing also implies that
the current in the coil can be optimally regulated all the time relatively independently of the voltage level. The function is controlled by a specific
integrated circuit developed by ABB.
Advantages
– Wide voltage range, e.g. 100 ... 250 V a.c. and d.c.,
– Can manage large voltage variations,
– Reduced power consumption,
– Very distinct closing and opening,
– Noise free,
– Can withstand voltage interruptions or voltage dips in the control supply (< 20 ms).
Accessories: a wide range of accessories are available ( next pages and section 4).
Operating diagram
Position
Contactor
closed
Control
Uc min. Uc max. voltage
Normal range
E1688DG
Operational limits
A2
48-1300 VHZ
A1
0.85 Uc min. 1.1 Uc max.
50-6
DC
R 70
0.77 Uc min.
5 L3 0.55 Uc min.
3 L2
1 L1
climatic proofed
Z A F 75
5-
4-
3-
2-
1-
6-
0
AF75-3
5-
4-
3-
2-
1-
E1683D
6-
6 T3
4 T2
2 T1
Ordering Details
CSA/UL Ratings
Auxiliary Order code List
General Motor Maximum motor contacts Price
Purpose Switching horsepower ratings
Current Current state coil voltage code
AC-1 AC-3 208V 240V 480V 600V (see table below)
SB8271C4
80 54 15 20 40 50 1 1 AF50-30-11- $ 519
AF 50-30
90 65 20 25 50 60 1 1 AF63-30-11- 577
3-pole Contactors
125 95 30 30 60 75 1 1 AF95-30-11- 905
Electromagnetic compatibility
AF... contactors comply with international standards IEC 60947-1 (2000-10-Ed.3.1), 60947-4-1 (2000-11-Ed.2)
and European standards EN 60947-1, 60947-4-1.
Notice: This product has been designed for environment A. Use of this product in environment B may
cause unwanted electromagnetic disturbances in which case the user may be required to take adequate
mitigation measures.
Definitions:
Environment A: "Mainly relates to low-voltage non public or industrial networks/locations/installations
( EN 50082-2 article 4) including highly disturbing sources".
Environment B: "Mainly relates to low-voltage public networks ( EN 50082-1 article 5) such as residential,
commercial and light industrial locations/installations. Highly disturbing sources such as arc welders are not
covered by this environment".
>> Main Accessories ................................................. page 2/8 >> General - Approvals ............................................. section 7
>> Thermal O/L Relays ............................................. page 2/10 >> Terminal Marking and Positioning ...................... section 8
>> Technical Data...................................................... page 2/60 >> Dimensions ........................................................... section 9
Application
AF 145 ... AF 1650 contactors are mainly used for controlling 3-phase motors and generally for controlling power circuits up to 600 V a.c. or
220 V d.c. / 600 V d.c. The contactors can also be used for many other applications such as bypass, capacitor switching, lighting, d.c. power circuits...
The AF... contactors are fitted with an electronic coil interface which accepts a wide control voltage range, on a.c. 50/60 Hz or d.c. supplies. The
same contactor can accept various supply voltages according to different countries where the final machine will be used or some fluctuation in the
control voltage due to the local supply or network.
The AF... contactors are also fully suitable for operation in a.c. or d.c. control circuit liable to voltage interruptions or voltage dip risks.
Description
The AF 145 ... AF 1650 3-pole contactors are of the block type design.
Main poles and auxiliary contact blocks
– 3 main poles,
– 1 N.O. and 1 N.C. auxiliary contact block (fitted on the left side).
A maximum of 4 auxiliary contact blocks can be fitted on each contactor.
Electronic control:
The contactors are fitted with an electronic interface that very precisely controls the voltage to the coil. The electronic control circuit always
works using d.c. current through the coil and in a.c. operation the current is rectified before being applied to the coil. To achieve the levels of the
currents required for making and holding respectively, the voltage is pulsed across the coil with the aid of a transistor. The pulsing also implies that
the current in the coil can be optimally regulated all the time relatively independently of the voltage level. The function is controlled by a specific
integrated circuit developed by ABB.
Advantages
– Wide voltage range, e.g. 100 ... 250 V a.c. and d.c.,
– Can manage large voltage variations,
– Reduced power consumption,
– Very distinct closing and opening,
– Noise free,
– Can withstand voltage interruptions or voltage dips in the control supply (< 20 ms).
Control inputs
The large sizes AF 400 ... AF 1650 are as standard equipped with low voltage inputs for control, for example by a PLC ( see drawing below).
Accessories: a wide range of accessories are available ( section 4).
Operating diagram
Position
Contactor
closed
Contactor
open
Control
Uc min. Uc max. voltage
Normal range
E1688DG
Operational limits
0.85 Uc min. 1.1 Uc max.
A2
A1
5L
3 0.77 Uc min.
2
3L
0.55 Uc min.
1
1L
E1682D
UL
3
6T
1
2T
Supply voltage
24V
0V + A1 A2
Contactor Control circuit
ON X5
1
ON with electronic coil
OFF
OFF_N interface.
2
E1689DG
COMMON
3
Ordering Details
CSA/UL Ratings
Auxiliary Order code List
General Motor Maximum motor contacts Price
Purpose Switching horsepower ratings
Current Current state coil voltage code
AC-1 AC-3 208V 240V 480V 600V (see table below)
SB8650C3
3-pole Contactors
780 720 250 300 600 700 1 1 AF750-30-11- 12000
1350 960 – 400 800 1000 1 1 AF1350-30-11-701 22300
SB8651C3
AF 300-30-11
Coil voltages and codes: AF 145 ... AF 300
Voltage Voltage Code
50/60Hz V d.c.
– 20 ... 60 72 (1)
48 ... 130 48 ... 130 69
100 ... 250 100 ... 250 70
(1) The connection polarities indicated close to the coil terminals
must be respected: A1 for the positive pole and A2 for the
negative pole.
Electromagnetic compatibility
AF... contactors comply with international standards IEC 60947-1 (2000-10-Ed.3.1), 60947-4-1 (2000-11-Ed.2)
and European standards EN 60947-1, 60947-4-1.
Notice: This product has been designed for environment A. Use of this product in environment B may
cause unwanted electromagnetic disturbances in which case the user may be required to take adequate
mitigation measures.
SB8171C3
Definitions:
Environment A: "Mainly relates to low-voltage non public or industrial networks/locations/installations
( EN 50082-2 article 4) including highly disturbing sources".
AF 750-30-11
Environment B: "Mainly relates to low-voltage public networks ( EN 50082-1 article 5) such as residential,
commercial and light industrial locations/installations. Highly disturbing sources such as arc welders are not
covered by this environment".
1 Approval cUL us
>> Main Accessories ............................................... page 2/14 >> General - Approvals ............................................. section 7
AF 1650-30-11
>> Thermal & Electronic O/L Relays ....................... page 2/16 >> Terminal Marking and Positioning ...................... section 8
>> Technical Data...................................................... page 2/61 >> Dimensions ........................................................... section 9
Application
AE 9 ... AE 110 contactors, as well as TAE... versions, are mainly used for controlling 3-phase motors and generally for controlling power circuits
up to 600 V a.c. or 220 V d.c. / 440 V d.c.
The TAE... contactors are designed to operate in control circuits with large voltage variations. Example: battery supply.
Description
The AE... series 3-pole contactors are d.c. operated contactors.
The TAE... series 3-pole contactors are d.c. operated contactors with large coil voltage range.
Main poles and auxiliary contact blocks
– 3 main poles,
– front and side mounted add-on auxiliary contact blocks.
Auxiliary contacts for safety circuits: page 7/5.
Control circuit: laminated magnet circuit and double-winding coil fed from d.c. supply via an insertion contact mounted on the device
– AE 9 ... AE 40: built-in lagging contact for insertion of the second winding,
– AE 50 ... AE 110, TAE 50 ... TAE 110: side mounted add-on lagging contact, for insertion of the second winding (factory mounted).
Accessories: a wide range of accessories are available ( section 4).
AE... and TAE... contactors specific design ( page 2/6 for general design)
AE 9 ... AE 40: Built-in lagging contact for insertion of the "holding" winding
A2
��������� Uc (d.c.)
A1 2 4 VR D8 C
1
�� �� A1 A2
Varistor
85N C
3L2 3- 5L3 4- ������������
1- 1L1 2- B2 = Holding
������ U
0
����������� * Surge
suppressor *
AE9-30-0
�������
E1595DG
������������ B1 = Pull-in
�� A3
E1678D
4- 86NC
3- 6T3
1- 2T1
2- 4T2
AE 9 ... AE 40, Uc < 110 V d.c. AE 9 ... AE 40, Uc > 110 V d.c.
* Addition of RT 5 or RV 5 surge suppressor, if * RV 5 surge suppressor fitted as standard (RT 5 type
required. on request).
Please order separately ( page 4/15).
V Hz A2
A1 50
AE 50 ... AE 110, TAE 50 ... TAE 110: Add-on lagging contact (factory mounted) for insertion of the
60
80
"holding" winding
5 L3
3 L2
1 L1
Uc (d.c.)
AE 50 ... AE 110, TAE 50 ... TAE 110
5- A1 A2
C..5-01 N.C. lagging auxiliary contact block with built-in
4-
3-
2-
1-
6-
0 B2 = Holding varistor:
AE50-3
CDL 5 / CCL 5
5-
4-
3- B1 = Pull-in
* Extra RV 5 (or RT 5) surge suppressor can be added on
2-
1- A3
E1679D
6-
to the "Pull-in" winding, if required.
6 T3
4 T2 Please order separately ( page 4/15).
2 T1
2
40 28 7.5 10 20 25 – – AE26-30-00- 236
Voltage - Uc Code
V d.c. 50 34 10 10 25 30 – – AE30-30-00- 356
12 8 0 60 42 10 15 30 40 – – AE40-30-00- 377
24 8 1
80 54 15 20 40 50 1 1 AE50-30-11- 444
3-pole Contactors
42 8 2
48 8 3 90 65 20 25 50 60 1 1 AE63-30-11- 502
50 2 1
105 80 25 30 60 75 1 1 AE75-30-11- 628
60 8 4
75 8 5 125 95 30 30 60 75 1 1 AE95-30-11- 830
110 8 6
125 8 7 140 110 30 40 75 100 1 1 AE110-30-11- 898
220 8 8
240 8 9
250 3 8
Ordering Details: TAE... (Contactors with large coil voltage range)
CSA/UL Ratings
Auxiliary Order code List
General Motor Maximum motor contacts Price
Purpose Switching horsepower ratings
Current Current state coil voltage code
AC-1 AC-3 208V 240V 480V 600V (see table below)
30 17 5 5 10 15 – – TAE16-30-00- 250
40 28 7.5 10 20 25 – – TAE26-30-00- 272
TAE 50-30 80 54 15 20 40 50 1 1 TAE50-30-11- 510
90 65 20 25 50 60 1 1 TAE63-30-11- 560
Coil voltages and codes: TAE...
Voltage - Uc Code 105 80 25 30 60 75 1 1 TAE75-30-11- 698
V d.c. 125 95 30 30 60 75 1 1 TAE95-30-11- 890
17 ... 32 5 1
25 ... 45 5 2 140 110 30 40 75 100 1 1 TAE110-30-11- 960
36 ... 65 5 4
42 ... 78 5 8
50 ... 90 5 5
77 ... 143 6 2
90 ... 150 6 6
152 ... 264 6 8
Other voltages: please consult us.
Note: For selection and use of surge suppressors (e.g. diode, varistor, etc) page 4/15.
>> Main Accessories ................................................. page 2/8 >> General - Approvals ............................................. section 7
>> Thermal O/L Relays ............................................. page 2/10 >> Terminal Marking and Positioning ...................... section 8
>> Technical Data...................................................... page 2/60 >> Dimensions ........................................................... section 9
Application
AL9 ... AL40 contactors, as well as TAL... versions, are mainly used for controlling 3-phase motors and generally for controlling power circuits up
to 600 V a.c. and 250 V d.c. These contractors have a low power consumption for direct control from PLC outputs.
The TAL... contactors are designed to operate in control circuits with large voltage variations. Example: battery supply.
Description
The AL... series 3-pole contactors are d.c. operated contactors.
The AL Z... series 3-pole contactors are d.c. operated contactors with very low consumption of 2.4W.
The TAL... series 3-pole contactors are d.c. operated contactors with large coil voltage range.
Control circuit: d.c. operated with solid magnetic circuit, and low consumption coil. The coil must be
energised from a d.c. supply and polarity (+ and -) must be respected.
Accessories: a wide range of accessories are available
( section 4).
1SBC587824FO301
Current Current
state coil voltage code
AC-1 AC-3 208V 240V 480V 600V (see opposite table)
2 2 5 7.5 1 – AL9-30-10-
21 9 2 2 5 7.5 – 1 AL9-30-01- $ 160
3 3 7.5 10 1 – AL12-30-10-
AL 16-30-10 25 12 3 3 7.5 10 – 1 AL12-30-01- 196
5 5 10 15 1 – AL16-30-10-
30 17 5 5 10 15 – 1 AL16-30-01- 218
Coil voltages and codes: AL...
2
7.5 10 20 25 1 – AL26-30-10-
Voltage - Uc Code 40 28 7.5 10 20 25 – 1 AL26-30-01- 236
V d.c. 10 10 25 30 1 – AL30-30-10-
50 34 10 10 25 30 – 1 AL30-30-01- 356
12 8 0
24 8 1 10 15 30 40 1 – AL40-30-10-
60 42 10 15 30 40 – 1 AL40-30-01- 377
42 8 2
3-pole Contactors
48 8 3
50 2 1 Ordering Details: TAL... (Contactors with large coil voltage range)
60 8 4 2 2 5 7.5 1 – TAL9-30-10-
75 8 5 21 9 2 2 5 7.5 – 1 TAL9-30-01- $ 184
110 8 6 3 3 7.5 10 1 – TAL12-30-10-
125 8 7 25 12 3 3 7.5 10 – 1 TAL12-30-01- 225
220 8 8 5 5 10 15 1 – TAL16-30-10-
30 17 5 5 10 15 – 1 TAL16-30-01- 250
240 8 9
250 3 8 7.5 10 20 25 1 – TAL26-30-10-
40 28 7.5 10 20 25 – 1 TAL26-30-01- 272
10 10 25 30 1 – TAL30-30-10-
50 34 10 10 25 30 – 1 TAL30-30-01- 410
10 15 30 40 1 – TAL40-30-10-
60 42 10 15 30 40 – 1 TAL40-30-01- 435
Voltage tolerances (-15 % and Note: For selection and use of surge suppressors (e.g. diode, varistor, etc.) page 4/15.
! +10 %) included in the Uc min.
and Uc max. values for the >> Accessories .......................................................... section 4 >> General - Approvals ............................................. section 7
TAL... contactors >> Thermal O/L Relays .............................................. section 5 >> Terminal Marking and Positioning ...................... section 8
>> Technical Data...................................................... page 2/72 >> Dimensions ........................................................... section 9
Ordering Details
CSA/UL Ratings
Auxiliary Order code List
General contacts Price
Purpose
Current state coil voltage code
AC-1 (see table below)
SB7314C2
40 – – A26-22-00- 200
65 – – A45-22-00- 460
A 45-40-00 105 – – A75-22-00- 630
50Hz 60Hz
24 24 8 1
48 48 8 3
A 9-22-00 110 110 ... 120 8 4
220 ... 230 230 ... 240 8 0
400 ... 415 480 5 1
500 600 5 5
Other voltages: page 0/1.
1 R3 R5 7
Note for A 9 ... A 75 4-pole contactors fitted with 2 N.O. + 2 N.C. main poles
These contactors are suitable for controlling 2 separate circuits, i.e. 2 loads with 2 separate supplies, or 1 circuit
comprising 2 separate loads with a single supply (see diagrams below). When the contactor operates there is
E0300D
2 R4 R6 8 no mechanical overlapping between the N.O. poles and the N.C. poles: BREAK before MAKE.
These contactors are not suitable for a reversing starter or star-delta starter or for controlling a single
! load from 2 separate supplies.
Block diagrams
Single supply and 2 separate loads 2 separate supplies and 2 separate loads
Main
Supply supply
Back-up
supply
A1 1 R3 R5 7 A1 1 R3 R5 7
A2 2 R4 R6 8 A2 2 R4 R6 8
E0501DG
E0502DG
Load Load
Load Load
>> Main Accessories ............................................... page 2/27 >> Terminal Marking and Positioning ...................... section 8
>> Technical Data...................................................... page 2/60 >> Dimensions ........................................................... section 9
>> General - Approvals ............................................. section 7
Ordering Details
Auxiliary Contact Blocks
SB8099C2
2 2 CA5-22 E 56
A 9 ... A 75 Side 1 1 CAL5-11 28
CAL 5-11 CA 5-10
Pneumatic Timers 2
Mounting on Timing range Contacts Order Code List
contactors Price
4-pole Contactors
Direct 0.1 ... 40 s 1 1 TP40DA
Direct 10 ... 180 s 1 1 TP180DA
A 9 ... A 75 $ 120
Inverse 0.1 ... 40 s 1 1 TP40IA
SB7589C3
TP 40 DA Interlocks
A 9 ... A 26 – 2 VE5-1 $ 34
Mech. / electrical
A 45 ... A 75 – 2 VE5-2 54
A 9 ... A 26 Mechanical – – VM5-1 20
Surge Suppressors
SB7282C2
VE 5-1
24 ... 50 V a.c./d.c. RV5/50
50 ... 133 V a.c./d.c. RV5/133
A 9 ... A 75 Varistor $ 28
110 ... 250 V a.c./d.c. RV5/250
250 ... 440 V a.c./d.c. RV5/440
SB7400C1
SB7389C1
Other Accessories
A wide range of accessories are available : section 4
– various auxiliary contact blocks for specific controls and use,
– interface relays,
– connecting auxiliaries: strips, connectors, additional pieces, etc.
– impulse contact blocks, lamp holder and fuse holder blocks,
– function marker.
>> Technical Data of Accessories ........................... section 4 >> Dimensions ........................................................... section 9
Ordering Details
CSA/UL Ratings
Auxiliary Order code List
General contacts Price
Purpose
Current state coil voltage code
AC-1 (see table below)
SB7341C2
EK 1000-40-11
>> Main Accessories ............................................... page 2/29 >> Terminal Marking and Positioning ...................... section 8
>> Technical Data...................................................... page 2/78 >> Dimensions ........................................................... section 9
>> General - Approvals ............................................. section 7
Ordering Details
Auxiliary Contact Blocks
4-pole Contactors
EK 370, EK 550
Mechanical – – VH800 768
VH 145
EK 1000
Note: For interlocking between two contactors of a different size: section 4.
Surge Suppressors
contactors Price
Other Accessories
A wide range of accessories are available: section 4
– auxiliary contact blocks for specific controls and use,
– connecting auxiliaries: connectors for main poles, connections sets,
– plates for changeover contactors, etc.
>> Technical Data of Accessories ........................... section 4 >> Dimensions ........................................................... section 9
Ordering Details
CSA/UL Ratings
Auxiliary Order code List
General contacts Price
Purpose
Current state coil voltage code
AC-1 (see table below)
SB8270C3
1 R3 R5 7 Note for AF 45 ... AF 75 4-pole contactors built with 2 N.O. + 2 N.C. main poles
These contactors are suitable for controlling 2 separate circuits, i.e. 2 loads with 2 separate supplies, or 1 circuit
comprising 2 separate loads with a single supply ( diagrams below). When the contactor operates there is
no mechanical overlapping between the N.O. poles and the N.C. poles: BREAK before MAKE.
E0300D
These contactors are not suitable for a reversing starter or star-delta starter or for controlling a single
2 R4 R6 8
! load from 2 separate supplies.
Block Diagrams
Single supply and 2 separate loads 2 separate supplies and 2 separate loads
Main
Supply supply
Back-up
supply
A1 1 R3 R5 7 A1 1 R3 R5 7
A2 2 R4 R6 8 A2 2 R4 R6 8
E0501DG
E0502DG
Load Load
Load Load
Electromagnetic compatibility
AF... contactors comply with international standards IEC 60947-1 (2000-10-Ed.3.1), 60947-4-1 (2000-11-Ed.2)
and European standards EN 60947-1, 60947-4-1.
Notice: This product has been designed for environment A. Use of this product in environment B may
cause unwanted electromagnetic disturbances in which case the user may be required to take adequate
mitigation measures.
Definitions:
Environment A: "Mainly relates to low-voltage non public or industrial networks/locations/installations
( EN 50082-2 article 4) including highly disturbing sources".
Environment B: "Mainly relates to low-voltage public networks ( EN 50082-1 article 5) such as residential,
commercial and light industrial locations/installations. Highly disturbing sources such as arc welders are not
covered by this environment".
>> Main Accessories ............................................... page 2/27 >> Terminal Marking and Positioning ...................... section 8
>> Technical Data...................................................... page 2/60 >> Dimensions ........................................................... section 9
>> General - Approvals ............................................. section 7
AE 50-40-00
65 – – AE45-40-00- $ 538
80 – – AE50-40-00- 574
Coil voltages and codes: AE...
Voltage - Uc Code
105
4-pole Contactors
24 8 1 105 – – AE75-22-00- 708
42 8 2
48 8 3
50 2 1 Ordering Details: TAE... (Contactors with large coil voltage range)
60 8 4
75 8 5 CSA/UL Ratings
110 8 6 Auxiliary Order code List
125 8 7 contacts Price
220 8 8 AC-1
θ < 40 °C
240 8 9 state coil voltage code
250 3 8 A (see table below)
Note for AE... 4-pole contactors fitted with 2 N.O. + 2 N.C. main poles
SB8641C3
1 R3 R5 7 These contactors are suitable for controlling 2 separate circuits, i.e. 2 loads with
2 separate supplies, or 1 circuit comprising 2 separate loads with a single supply
( diagrams below). When the contactor operates there is no mechanical
TAE 50-40-00
overlapping between the N.O. poles and the N.C. poles: BREAK before MAKE.
These contactors are not suitable for a reversing starter or star-delta starter
E0300D
Load Load
Load Load
Voltage tolerances (-15 %
and +10 %) included in the Uc
Note: For selection and use of surge suppressors (e.g. diode, varistor, etc.) page 4/15.
>> Main Accessories ............................................... page 2/27 >> Terminal Marking and Positioning ...................... section 8
>> Technical Data...................................................... page 2/60 >> Dimensions ........................................................... section 9
>> General - Approvals ............................................. section 7
Ordering Details
CSA/UL Ratings
Auxiliary Order code List
contacts Price
AC-1
θ < 40 °C state coil voltage code
SB7341C2
EK 370-40 12 (1) DA
24 DB
36 DC
48 DD
60 DT
75 DG
110 DE
125 DU
1SFT98099-069
220 DF
(1) Not for EK 370 ... EK 1000 contactors.
EK 1000-40
>> Main Accessories ............................................... page 2/29 >> Terminal Marking and Positioning ...................... section 8
>> Technical Data...................................................... page 2/78 >> Dimensions ........................................................... section 9
>> General - Approvals ............................................. section 7
AC-1
θ < 40 °C state coil voltage code
1SBC587934F0302
A (see opposite table)
4-pole Contactors
1SBC587804F0301
AC-1
θ < 40 °C state coil voltage code
Coil voltages and codes: AL... A (see opposite table)
Voltage - Uc
V d.c.
Code 2 R4 R6 8
! or for controlling a single load from 2 separate supplies.
17 ... 32 5 1
25 ... 45 5 2 Block diagrams
36 ... 65 5 4
Single supply and 2 separate loads 2 separate supplies and 2 separate loads
42 ... 78 5 8
50 ... 90 5 5 Main
Supply
77 ... 143 6 2 supply
Back-up
90 ... 150 6 6 supply
152 ... 264 6 8 A1 A1
1 R3 R5 7 1 R3 R5 7
Other voltages: please consult us.
A2 2 R4 R6 8 A2 2 R4 R6 8
E0501DG
E0502DG
Load Load
Voltage tolerances (-15 % Load Load
Note: For selection and use of surge suppressors (e.g. diode, varistor, etc.) page 4/15.
>> Accessories .......................................................... section 4 >> Terminal Marking and Positioning ...................... section 8
>> Technical Data...................................................... page 2/72 >> Dimensions ........................................................... section 9
>> General - Approvals ............................................. section 7
2 45 10 15 25 25 1 1 A50N2-30-11- 370
3 90 25 30 50 50 1 1 A75N3-30-11- 550
A 26N1 4 135 40 50 100 100 1 1 A145N4-30-11- 1000
5 270 75 100 200 200 1 1 A260N5-30-11- 2760
6 540 150 200 400 400 1 1 AF460N6-3011- 7200
7 810 – 300 600 600 1 1 AF750N7-3011- 12000
8 1215 – 450 900 900 1 1 AF1650N8-30-701 25200
Coil voltages and codes : A9N ... A260N Coil voltages and codes: AF 460N ... AF 1650N
SB8173C3
24 24 8 1 – 24 ... 60 68 (1)
AF 460N6 48 48 8 3 48 ... 130 48 ... 130 69
110 110 ... 120 8 4 100 ... 250 100 ... 250 70 (2)
220 ... 230 230 ... 240 8 0 (1) The connection polarities indicated close to the coil terminals
400 ... 415 480 5 1 must be respected: A1 for the positive pole and A2 for the
negative pole.
500 600 5 5
AF... contactors with electronic coil interface: electromagnetic
Other voltages: page 0/1. compatibility and A or B environment definitions page 2/21.
(2) Only coil available for AF1650N
AF 1650N8
1 Approval: cUL us
Ordering Details
AE, AL & AF Contactors
Auxiliary Order code List
Maximum motor contacts Price
NEMA Continuous
size current horsepower ratings
state coil voltage code
208V 240V 480V 600V (see table below)
2 45 10 15 25 25 1 1 AE50N2-30-11- 444
AE 26N1
3
4
90
135
25
40
30
50
50
100
50
100
1
1
1
1
AE75N3-30-11-
AF145N4-3011-
628
1200
2
5 270 75 100 200 200 1 1 AF260N5-3011- 3060
6 540 150 200 400 400 1 1 AF460N6-3011- 7200
7 810 – 300 600 600 1 1 AF750N7-3011- 12000
8 1215 – 450 900 900 1 1 AF1650N8-30-701 25200
Coil voltages and codes: AL... Coil voltages and codes: AE...
Voltage - Uc Code Voltage - Uc Code
V d.c. V d.c.
12 8 0 12 8 0
24 8 1 24 8 1
SB8028C2
42 8 2 42 8 2
48 8 3 48 8 3
50 2 1 50 2 1
AF 145N4
60 8 4 60 8 4
75 8 5 75 8 5
110 8 6 110 8 6
125 8 7 125 8 7
220 8 8 220 8 8
240 8 9 240 8 9
250 3 8 250 3 8
(2)
(1) The connection polarities indicated close to the coil terminals
must be respected: A1 for the positive pole and A2 for the
negative pole.
AF 460N6
AF... contactors with electronic coil interface: electromagnetic
compatibility and A or B environment definitions page 2/21.
AF 1650N8
1 Approval: cUL us
Fixed power factor correction consists of inserting, in parallel on An automatic power factor correction system, on the other hand,
the network, a capacitor bank whose total power is provided by the consists of several capacitor banks of identical or different ratings
assembly of capacitors of identical or different ratings. (several steps), energized separately according to the value of the
The bank is energized by a contactor that simultaneously supplies power factor to be corrected.
all the capacitors (a single step). An electronic device automatically determines the power of the steps
The inrush current peak, in the case of fixed correction, can reach to be energized and activates the relevant contactors.
30 times the nominal current of the capacitor bank. The inrush current peak, in the case of automatic correction,
depends on the power of the steps already on duty, and can reach
100 times the nominal current of the step to be energized.
E1178D
E1179D
Fixed power factor correction Automatic power factor correction
ABB offers 3 contactor versions according to the value of the inrush current peak and the power of the capacitor bank.
A... and AF... Standard Contactors (A 12 ... A 300 and AF 400 ... AF 1650)
SB8171C3
SB7324C2
SB8075C3
Refer to the table on page 2/38 for the
operational values.
Specific Contactors
UA...-R Contactors for Capacitor Switching (UA 16-R ... UA 75-R) with insertion of damping resistors.
SB8010C5
capacitor from the highest inrush
SB8009C3
currents.
SB7822C2
SB7821C3
SB7820C2
In a given application, if the user does not know the value of the inrush current peak, this value can be approximately calculated
using the formulas given on the Application Guide "Contactors for Capacitor Switching", or in the selection tools avalaible on the ABB
Website www.abb.com/lowvoltage left menu: "Low Voltage On-Line" select: "Support Tools".
>> A... and AF... Contactors.......................page 2/39 >> UA...-R Contactors................................... page 2/41
Description
A 12 ... A 110 3-pole contactors page 2/6,
A 145 ... AF 1650 3-pole contactors page 2/12.
Selection Table
Powers in kvar 50/60 Hz (AC - 6b) Max. peak
Type current
220/240 V 440/480 V 550/600 V
Î (Ka)
A9 - - - -
A 12 2 5 7.5 0.7
A 16 3.5 7.5 10 1
A 26 7 15 20 1.6
A 30 10 20 25 1.9
A 40 12 25 30 2.1
A 50 14 30 40 2.3
A 63 20 40 50 2.5
A 75 25 50 60 2.6
A 95 30 60 75 4
A 110 35 70 80 4
A 145 40 80 100 4
A 185 50 100 125 5
A 210 60 125 150 6.5
A 260 65 135 175 8
A 300 75 150 200 8
AF 400 100 200 250 10
AF 460 125 250 300 10
AF 580 175 350 400 12
AF 750 200 400 450 12
AF 1350
consult ABB
AF 1650
If, in an application, the current peak is greater than the maximum peak current Î specified in the last column in the table, select a higher rating,
refer to the UA...R contactors ( page 2/41) or add inductances ( Application Guide "Contactors for Capacitor Switching").
The capacitor bank will be protected by J type fuses whose rating is equal to 1.5 ... 1.8 times nominal current.
Ordering Details
Power Max. peak Auxiliary Order code List
kvar current contacts Price
fitted
240 V 480 V 600 V
Î state coil voltage code
kA (see table below)
SB8075C2
2
12 25 30 2.1 1 – A40-30-10- 311
14 30 40 2.3 1 1 A50-30-11- 370
20 40 50 2.5 1 1 A63-30-11- 428
25 50 60 2.6 1 1 A75-30-11- 550
Specific Contactors
30 60 75 4 1 1 A95-30-11- 700
35 70 80 4 1 1 A110-30-11- 768
40 80 100 4 1 1 A145-30-11- 1000
50 100 125 5 1 1 A185-30-11- 1380
SB7324C2
Coil voltages and codes: A 12 ... A 300 Coil voltages and codes: AF 400 ... AF 1650
SB8171C3
110 110 ... 120 8 4 (1) The connection polarities indicated close to the coil terminals
must be respected: A1 for the positive pole and A2 for the
220 ... 230 230 ... 240 8 0 negative pole.
400 ... 415 480 5 1 (2) Only coil available for AF1350, AF1650
500 600 5 5
Other voltages: page 0/1.
1 Approval: cUL us
>> Accessories .......................................................... section 4 >> Terminal Marking and Positioning ...................... section 8
>> Technical Data...................................................... page 2/60 >> Dimensions ........................................................... section 9
>> General - Approvals ............................................. section 7
Description
The UA…-R contactors are fitted with a special front-mounted block ensuring the serial insertion in the circuit of damping resistors limiting current
peak on energizing of the capacitor bank. Their connection also ensures capacitor precharging in order to limit the second current peak occurring
on making of the main poles a few milliseconds later.
Operating principle
The front-mounted block mechanism of the UA…-R contactors alternately ensures early making and breaking of the auxiliary "PA" poles with
respect to the main "PP" poles of the contactor.
When the coil is energized, the early making auxiliary poles connect When the coil is de-energized, early breaking of the auxiliary poles
the capacitor to the network via the set of resistors, thus attenuating ensures that the capacitor is disconnected via the main poles.
the current peak. A few milliseconds later, the contactor main poles
short-circuit the resistors with a new reduced inrush current.
The insertion contacts remain closed, ready to operate as early-breaking
contacts for the next breaking sequence.
R R
PA PP A1 PA PP A1
A2 A2
R R
E1180D
E1181D
C C
The insertion of resistors allows to damp the highest current peak of the capacitor when switching on, whatever its level.
Selection Table
Type Powers in kvar - 50/60 Hz (AC-6b) Max. permissible J type
peak current fuses
Ordering Details
Power Auxiliary Order code List
kvar contacts fitted Price
8 15 15 1 – UA16-30-10-R- $ 236
SB7822C2
10 20 20 1 – UA26-30-10-R- 256
14 25 25 1 – UA30-30-10-R- 346
20 40 50 – – UA50-30-00-R- 426
27.5 55 60 – – UA63-30-00-R- 484
2
UA 16-30-10-R
30 60 75 – – UA75-30-00-R- 596
Specific Contactors
Voltage Voltage Code
50Hz 60Hz
24 24 8 1
48 48 8 3
110 110 ... 120 8 4
SB7820C2
Technical Data
Types UA 16..-R UA 26..-R UA 30..-R UA 50..-R
UA 63..-R
UA 75..-R
Short-circuit protection
J type fuses sized 1.5 ... 1.8 In of the capacitor
Max. electrical switching
frequency cycles / h 240
Electrical durability AC-6b
SB7821C3
Degree of protection
acc. to IEC 60947-1, EN 60947-1
and IEC 60529, EN 60529
– Main terminals IP 20 IP 10
– Coil terminals IP 20
– Auxiliary terminals IP 20
Other technical characteristics are the same as those of standard A ... contactors. page 2/60
>> Accessories .......................................................... section 4 >> Terminal Marking and Positioning ...................... section 8
>> General - Approvals ............................................. section 7 >> Dimensions ........................................................... section 9
Application
GA 75, GAE 75 and GTAE 75 contactors are designed for d.c. circuit switching.
Arc suppression is more difficult in d.c. than in a.c. To choose a contactor, it is necessary to know the current and voltage to be broken as well as
the L/R time constant of the power circuit to be controlled.
For your information, here are some typical time constant values:
DC-1: non inductive loads such as resistance furnaces:..............L/R ~ 1 ms,
DC-3: shunt motors: .....................................................................L/R ~ 2 ms,
DC-5: series motors: ....................................................................L/R ~ 7.5 ms.
Remark: the addition of a resistor in parallel with an inductive winding makes arc suppression easier.
Description
GA 75, GAE 75 and GTAE 75 contactors are of the block type
design.
Main poles Specific technical data
GA 75, GAE 75 and GTAE 75 contactors are fitted with arc chutes with – Rated insulation voltage Ui = 1000 V d.c. according to
permanent magnets specially designed for d.c. breaking. IEC 60947-4-1 and EN 60947-4-1,
The three contactor paths are arranged in series via two supplied – Maximum switching frequencies: 300 operating cycles/h,
and fitted insulated connections (4 AWG). – Maximum rated operational current Ie
The GA 75, GAE 75 and GTAE 75 are "single-pole" devices for which
the connection polarities indicated next to the connection terminals DC-1 θ < 40 °C Ue < 400 V 100 A
must be respected. Furthermore, they are marked 1L1 for the θ < 40 °C Ue < 600 V 75 A
positive terminal and 2T1 for the negative terminal. θ < 40 °C Ue < 1000 V 35 A
Remark: Contacts cannot be changed. DC-3 – Ue < 440 V 85 A
Auxiliary contact: 1 side mounted add-on auxiliary contact block DC-5 – Ue < 220 V 85 A
(GA 75-10-11, GAE 75-10-11 and GTAE 75-10-11 only). – Ue < 440 V 35 A
Control circuit Other technical data are the same as those of standard A...
– GA 75 a.c. operated, contactors ( page 2/60).
– GAE 75 d.c. operated,
Accessories: a wide range of accessories are available ( section 4).
– GTAE 75 d.c. operated with large coil voltages range.
GA 75, GAE 75 and GTAE 75 contactors specific design ( page 2/6 for general design)
80 80
1 L1 1 L1
+ +
5- 5-
4- 4-
3- 3-
2- 2-
1- 1-
6- 6-
-1 0 0
GA75 GAE75
-1
5- 5-
4- 4-
3- 3-
2- 2-
1-
E1672D
E1673D
1-
6-
- 6-
-
2T1 2T1
Ordering Details
Rated operational current Available Order code List
general use CSA/UL auxiliary Price
contacts
– – GA75-10-00- $ 880
100 75 35
1 1 GA75-10-11- 890
SB8654C4
– – GAE75-10-00- 980
100 75 35
1 1 GAE75-10-11- 990
GA 75-10-11 100 75 35
–
1
–
1
GTAE75-10-00-
GTAE75-10-11-
1080
1090 2
Specific Contactors
Coil voltages and codes: GA 75 Coil voltages and codes: GAE 75
Voltage Voltage Code Voltage Code
50Hz 60Hz V d.c.
24 24 8 1 12 8 0
48 48 8 3 24 8 1
110 110 ... 120 8 4 48 8 3
220 ... 230 230 ... 240 8 0 75 8 5
400 ... 415 480 5 1 125 8 7
500 600 5 5 250 3 8
SB8655C4
GAE 75-10-11
Coil voltages and codes: GTAE 75
Voltage Code
V d.c.
17...32 5 1
25...45 5 2
50...90 5 5
77...143 6 2
90...150 6 6
Other voltages: page 0/1.
Connection Diagrams
In d.c. circuits, the source to earth (or frame) connection mode is an important element.
Three modes are mainly used:
A – insulated source, i.e. unearthed (or not connected to the frame),
B – source earthed via its central point,
C – source earthed via one of its outer poles.
Modes A and B do not impose any constraints with regard to the distribution of the contactor poles between
the two source / load connecting branches. Mode C requirements are therefore suitable for modes A and B.
For mode C, all the poles necessary for breaking must be installed in series between the load and the
unearthed (also not connected to the frame) source polarity.
We recommend this solution for all connection modes.
The above provisions relate to power circuit switching, the SCPD (Short-Circuit Protection Device) must
comply with protection rules.
+ 1L1 – 2T1
+ +
{
SCPD
SCPD
GA 75 / GAE 75
Load
Load
GA 75 / GAE 75
{
– – – 2T1 + 1L1
E0205DG
E0206DG
>> Contactor Selection for d.c. Circuit Switching ....................................................................................................................... page 2/56
>> Accessories .......................................................... section 4 >> Terminal Marking and Positioning ...................... section 8
>> General - Approvals ............................................. section 7 >> Dimensions ........................................................... section 9
Application
These contactors provide a safety function in those circuits where standard contactors would drop out in the
event of a faulty control circuit supply voltage, i.e. excessive voltage drops, control circuit voltage failures.
� �
They also provide an energy saving function in those circuits where contactors are used for an uninterrupted
������ duty, i.e. distribution or current carrying duty.
�� ��
This type of contactor is particularly suitable for industrial processes where voltage sags have heavy
� � consequences and is totally immune to voltage dips.
��� �� ���
� � � Description
Block diagram
The AM... magnetically latched contactors are very similar in construction and dimensions to the A... standard
contactors of equal rating. Only the electro-magnet and coil have a specific design in order to achieve the
latching and de-latching operations.
The operating coil is built with 3 connecting terminals and 2 windings (i1 - i2) which, when energized, create
two magnetic fields of opposite strength ( block diagram).
The coil windings must be energized from a d.c. supply, polarity (+ and -) must be observed.
Operation
– Contactor closing i.e. latching via "B" circuit. The contactor is held in closed position due to the circuit
remanency.
– Contactor opening, i.e. de-latching via "A" circuit.
– On closing and opening the coil windings are automatically controlled and briefly energized through
"B" (N.C.) and "A" (N.O.) auxiliary contacts.
The contactors have two resting positions: closed position and open position.
Changeover from one position to another is achieved by impulses on the coil with a minimum duration of
100 ms.
Coil operating limits: 0.85 ... 1.1 Uc
Technical Data
Same technical data as for the AE... contactors ( page 2/60) with the exception of:
– coil consumption: 210 W on latching, and 45 W on de-latching.
– mounting positions: position 5 is prohibited ( page 2/70).
Ordering Details
Contactors with 3 N.O. main poles
Rated operational Available Order code List
current auxiliary Price
contacts
AC-3 AC-1
400 V θ < 40 °C state coil voltage code
A A (see table below)
SB8523C3
50 100 2 2 AM50-30-22- $ 1560
75 125 2 2 AM75-30-22- 1760
AM 75-30-22
Contactors with 2 N.O. + 2 N.C. main poles
Rated operational
current
Available
auxiliary
Order code List
Price
2
contacts
AC-1 AC-1
Specific Contactors
θ < 40 °C θ < 55 °C state coil voltage code
A A (see table below)
70 60 2 2 AM45-22-22- $ 1950
125 105 2 2 AM75-22-22- 2150
SB8524C3
Accesssories
A wide range of accessories are available : section 4.
Note: Max. of 2 CA 5-.. 1-pole auxiliary contact blocks can be added on the AM... 3-pole contactors only.
>> Technical Data.............................................page 2/44, 2/60 >> Terminal Marking and Positioning....................... section 8
>> General - Approvals.............................................. section 7 >> Dimensions............................................................ section 9
General
When starting, the motor has to overcome the load torque and inertia of the driven machine. During this phase, current must remain
within the limits acceptable by the mains.
Although the type of starting reduces the inrush current as required, it also reduces the torque supplied by the motor. The result is a starting time
that varies according to the starting process used.
Star-delta starting
Technical Data
I
/I n
T
/T n When starting:
7 – inrush current is reduced to a third of direct starting current,
I = current; In = nominal current
– motor torque is reduced to a third or even less of direct starting torque.
T = torque; Tn = nominal torque
6
Transient currents are commonly read during star-delta switching.
I (delta) Utilization
During the initial starting phase ("star" connection), the resistive torque
5
of the driven machine must remain, irrespective of speed, less than the
"star" motor torque until "star-delta" switching occurs.
4
This starting mode is therefore ideal for machines with no-load starting:
– machine-tools,
– centrifugal compressors,
3
– wood working machines, etc.
In order to prevent a high current peak, at least 80 - 85 % of nominal
T (moto speed must be reached before switching from star to delta.
2 r)
I (sta Precautions
r)
1
Motor nominal voltage in delta connection must be equal to that of the
E0899DG
T (motor) mains.
Tr (resistive torque) Example:
A motor for 600 V star-delta starting must be designed for 600 V in "delta"
0 20 40 60 80 100
Motor speed (%)
connection. Its usual designation is "347 V / 600 V motor". The motor must
be constructed with 6 terminal windings.
Sequence
Starting is a three-stage process:
1st stage - "Star" connection
Press the "On" button on the control circuit to close the KM2 "star" contactor. The KM1 "line" contactor then closes and the motor starts. Countdown
of programmed starting time (normally 6 to 10 s) then begins.
2nd stage - "Star" to "Delta" switching
When the programmed starting time is over, the KM2 "star" contactor opens.
3rd stage - "Delta" connection
A transition time (or dwelling time) of 50 ms is fixed between opening of the "star" contactor and closing of the "delta" contactor by the use of
Star-Delta timer. This prevents short circuit between "star" and "delta".
Note: When AF... contactor types are used as delta and star contactors or an A... contactor as star contactor with an AF... contactor as delta contactor, the use of a timer including a dwelling
time (or transition time) is not necessary. A timer set for the starting duration in star connection is enough. An electrical interlock between star and delta is mandatory such as VE 5 or through
auxiliary contacts.
Furthermore, in open transition, the current interruption may reach up to 95 ms: it shall be checked that this duration is compatible with the application i.e. mainly if the decreasing in rotation speed
is acceptable during the starting phase.
Motor power, HP Max. starting Contactors O/L Relay Timer Set of power
time from (1) connections
cold (3)
240 V 480 V 600V KM1 KM3 KM2
seconds Main Delta Star
5 10 15 15 A9 A9 A9 TA 25 DU C560 BED 16-1 (4)
7.5 15 20 15 A 12 A 12 A9 TA 25 DU C560 BED 16-1 (4)
10 20 25 15 A 16 A 16 A 12 TA 25 DU C560 BED 16-1 (4)
15 30 40 15 A 26 A 26 A 16 TA 25 DU C560 BED 26-1 (4)
20
25
40
50
50
60
15
30
A 30
A 40
A 30
A 40
A 26
A 30
TA 25 DU
TA 42 DU
C560
C560
BED 40-1 (4)
BED 40-1 (4) 2
30 60 75 30 A 50 A 50 A 30 TA 75 DU C560 BED 50-1 (4)
40 75 100 30 A 63 A 63 A 40 TA 75 DU C560 BED 50-1 (4)
50 100 125 30 A 75 A 75 A 50 TA 75 DU C560 BED 75-1 (4)
Applications
60 125 150 20 A 110 A 110 A 95 TA 110 DU C560 BED 110 (5)
75 150 200 20 A 145 A 145 A 110 TA 200 DU C560 BED 145 (5)
100 200 250 20 A 185 A 185 A 145 TA 200 DU C560 BED 185 (5)
125 250 300 20 A 210 A 210 A 185 E 320 DU C560 BED 210 (5)
150 300 400 20 A 300 A 300 A 260 E 320 DU C560 BED 300 (5)
200 400 500 20 AF 400 AF 400 A 260 E 500 DU (2) BED 400 (5)
300 600 700 20 AF 460 AF 460 A 300 E 500 DU (2) BED 400 (5)
400 800 1000 20 AF 580 AF 580 AF 400 E 800 DU (2) BED 580 (5)
500 1000 1200 20 AF 750 AF 750 AF 460 E 800 DU (2) BED 580 (5)
(1) The setting current value is: nominal motor current x 0.58. (4) Version without space for mechanical
interlock.
(2) Contactor Relay type N + TP timer can be used as the AF contactors have a slight delay in closing. (5) Version with space for mechanical interlock.
(3) Usual time value = 6 ... 10 s.
A 9 ... AF 750 Contactors A 9 ... A 300 Contactors AF 400 ... AF 750 Contactors
L1 L2 L3
KM3 : 5/L3 KM3 : 5/L3
Us Us
95
95
FR1 FR1
1 3 5 1 3 5
1 3 5
96
96
1 3 5
23
23
I KM1 I KM1
24
24
2 4 6
KT C560 Electronic Timer KT Standard Timer
A1
15
18
V2 V1
U2 U1
21
21
13
13
21
21
13
13
22
14
14
22
22
14
14
A1
A1
A1
A1
A1
A1
A2
A2
A2
A2
A2
Us Us
W2 W1 N N
E2321DG
General
Three kinds of contactors are used to control three-phase slip-ring motors: the stator contactor, the acceleration contactor(s) and the rotor
short-circuit contactor. Refer to the diagram opposite.
The selection tables below concern complete smooth starting, excluding specific cases, such as: intermittent operation, regenerative current,
controlled slipping, etc. for which you need to consult our specialised departments.
The starting and breaking technical data for slip-ring motors are defined in standard IEC 60947-4-1 in the AC-2 utilization category.
Operating cycle
The load factor is defined by the equation: L. F. (%) = x 100
Cycle time (Operating cycle + Rest cycle)
Stator Contactor
Closing of the starting current, conditioned by the value of the rotor resistances: it may reach 1.5 to 4 times rated motor operational current.
Breaking of the rated operational current, or of the starting current, with possible regenerative current.
The following table gives the permissible values of the Ie / AC-2 rated operational stator current, as a function of load factor.
Maximum switching frequency of 600 cycles an hour and temperature of 55 °C maximum near the contactor.
Electrical durability in AC-2 category is given in page 2/88 and 2/89
Contactors A9 A 12 A 16 A 26 A 30 A 40 A 50 A 63 A 75 A 95 A 110
Load factor 15% Ie / AC-2 A 13.5 19 26 35 50 55 70 95 125 200 220
25% Ie / AC-2 A 12 17 23 32 45 50 63 85 110 165 185
40% Ie / AC-2 A 10.5 15 19.5 27 39 42 54 73 95 135 150
60% Ie / AC-2 A 9.5 13 17.5 24 34 37 48 65 85 120 135
S7 acc. to IEC 34-1: periodical
continuous duty with electrical braking A 9 12 17 26 32 35 45 60 75 96 110
Acceleration Contactors
The sizing of these contactors is based on the AC-1 rated Number of cycles an hour 1 3 6 12 20 30 60 120
operational current ( p. 2/64 and 2/65) that we recall Current flow time per cycle Factors applicable to Ie / AC-1
below for the maximum ambient temperature of 55 °C.
5s 5.2 4.9 4.7 4.3 4.0 3.7 3.4 2.8
Delta connection of these contactors is considered
(reduce currents by 35% if star connection is used). 10 s 3.8 3.6 3.4 3.1 3.0 2.8 2.6 2.2
The table opposite lists the factors to be applied to 20 s 2.8 2.7 2.6 2.5 2.4 2.2 2.0 1.6
the AC-1 current of the contactors in order to obtain the
30 s 2.4 2.3 2.2 2.1 2.1 1.9 1.7 –
permissible limit value of the motor rated operational rotor
current. This table takes into account the number of cycles 40 s 2.2 2.1 2.0 1.9 1.9 1.7 1.5 –
an hour (without inching) and the current flow time per cycle, 60 s 1.9 1.8 1.8 1.7 1.7 1.5 – –
in the contactor.
Contactors A9 A 12 A 16 A 26 A 30 A 40 A 50 A 63 A 75 A 95 A 110
Rated operational current Ie / AC-1
for air temperature near the
contactor ≤ 55 °C A 21 25 30 40 50 60 80 90 105 125 140
Contactors A9 A 12 A 16 A 26 A 30 A 40 A 50 A 63 A 75 A 95 A 110
Load factor 15% A 45 58 70 105 112 125 160 210 245 290 330
25% A 40 51 63 93 102 115 140 180 215 260 300
40% A 35 42 54 80 87 95 120 155 185 230 260
60% A 30 39 47 70 76 86 110 140 163 200 230
S7 acc. to IEC 34-1: periodical
continuous duty with electrical braking A 28 35 40 58 72 85 100 130 152 170 200
Rated operational rotor voltage:
– Maximum values for starting and
breaking V 1100 (1320 if star connection) 2200 (2600)
– Maximum values for starting and
electrical braking V 550 (600 if star connection) 690 (730)
E1144DG
thus completing the starting period.
The selection table for A 9 ... A 110 contactors can be used for the AE 9 ... AE 110 and TAE 50 ... TAE 110 types.
2
The selection table for A 50 ... A 300 contactors can be used for the AF 50 ... AF 300 types.
Contactors A 145 A 185 A 210 A 260 A 300 AF 400 AF 460 AF 580 AF 750
Applications
Load factor 15% Ie / AC-2 A 335 360 425 530 625 850 950 1150 1500
25% Ie / AC-2 A 270 300 350 440 515 680 780 975 1250
40% Ie / AC-2 A 215 250 300 370 430 580 650 800 1050
60% Ie / AC-2 A 180 220 255 315 370 480 550 700 900
S7 acc. to IEC 34-1: periodical
continuous duty with electrical braking A 145 185 210 260 305 400 460 580 750
Contactors A 145 A 185 A 210 A 260 A 300 AF 400 AF 460 AF 580 AF 750
Rated operational current Ie / AC-1
for air temperature near the
contactor ≤ 55 °C A 230 250 300 350 400 550 650 750 900
Contactors A 145 A 185 A 210 A 260 A 300 AF 400 AF 460 AF 580 AF 750
Load factor 15% A 540 580 750 830 950 1200 1400 1650 1900
25% A 490 530 650 725 830 1050 1250 1450 1650
40% A 425 460 575 630 720 950 1100 1300 1450
60% A 375 400 500 575 650 810 975 1150 1300
S7 acc. to IEC 34-1: periodical
continuous duty with electrical braking A 325 350 430 480 550 700 840 980 1150
Rated operational rotor voltage:
– Maximum values for starting and
breaking V 2200 (2600 if star connection) 3000 (3600) 3000 (3600)
– Maximum values for starting and
electrical braking V 690 (730 if star connection) 690 (730) 690 (730)
KM3
E2129D
Selection Table
HP Motor ratings 50/60 Hz Contactors
KM1 KM2 KM3
Line Autotransformer taps: Star
240 V 480 V 600 V 90% 80% 70% 60%
5 10 15 A 16 A 16 A 12 A9 A9 A9
10 20 25 A 26 A 26 A 16 A 16 A 12 A 16
15 30 40 A 40 A 40 A 30 A 30 A 26 A 30
20 40 50 A 50 A 50 A 40 A 40 A 26 A 40
25 50 60 A 63 A 63 A 50 A 40 A 30 A 40
30 60 75 A 75 A 75 A 63 A 50 A 40 A 50
40 75 100 A 110 A 110 A 95 A 63 A 50 A 63
50 100 125 A 145 A 145 A 110 A 95 A 75 A 95
60 125 150 A 185 A 145 A 145 A 110 A 95 A 95
75 150 200 A 210 A 185 A 145 A 145 A 95 A 110
100 200 250 A 260 A 260 A 185 A 145 A 110 A 145
100 250 300 A 300 A 260 A 210 A 185 A 145 A 185
150 350 400 AF 400 AF 400 A 260 A 210 A 185 A 185
200 400 500 AF 460 AF 400 A 300 A 260 A 185 A 210
250 500 600 AF 580 AF 580 AF 400 A 300 A 210 A 300
300 600 700 AF 750 AF 750 AF 580 AF 400 A 300 AF 400
The selection table for A 9 ... A 110 contactors can be used for the AE 9 ... AE
Id starting current / In nominal current < 8 110 and the TAE 50 ... TAE 110 types.
Acceleration time < 20s The selection table for A 50 ... A 300 contactors can be used for the
30 cycles / h max. AF 50 ... AF 300 types.
Selection Table
The tables below show the operational ratings for a maximum switching frequency of 60 operating cycles per hour.
Table for 9 to 110 A ratings
a.c. operated contactors A9 A 12 A 16 A 26 A 30 A 40 A 50 A 63 A 75 A 95 A 110
a.c. / d.c. operated (electronic coil interface) – – – – – – AF 50 AF 63 AF 75 AF 95 AF 110
d.c. operated contactors AL 9 AL 12 AL 16 AL 26 AL 30 AL 40 AE 50 AE 63 AE 75 AE 95 AE 110
Operational power at Ue: 50/60 Hz - according to AC-6a
240 V kVA 1.5 2 3 5 7.5 10 12.5 15 17.5 20 25 2
480 V kVA 3 5 7.5 10 15 20 25 30 35 40 50
600 V kVA 5 7.5 10 15 20 25 30 40 45 50 60
Max. permissible Îpeak A 330 330 360 750 1000 1200 1500 1600 1700 1800 2100
Applications
Table for 145 to 750 A ratings
a.c. operated contactors A 145 A 185 A210 A 260 A 300 – – – – – –
a.c. / d.c. operated (electronic coil interface) AF 145 AF 185 AF 210 AF 260 AF 300 AF 400 AF 460 AF 580 AF 750 AF1350 AF1650
d.c. operated contactors – – – – – – – – – – –
Operational power at Ue: 50/60 Hz - according to AC-6a
240 V kVA 35 45 50 55 60 95 100 110 130 TBA TBA
480 V kVA 65 80 100 110 115 180 190 200 250 TBA TBA
600 V kVA 80 100 120 130 140 220 240 250 300 TBA TBA
Max. permissible Îpeak kA 3.0 3.5 4.2 4.6 5.0 7.7 8.4 9.3 12.0 TBA TBA
Note: The selection table for AE... contactors can be used for the TAE... types.
General
Contactor selection criteria for control of lighting circuits are as follows:
– type, power rating and number of lamps,
– connection mode,
– current values on closing and in steady state,
– power factor,
– presence or not of correction capacitors.
Lighting circuits
In a given circuit, the number and power rating of lamps are defined and cannot result in overload. Only short-circuit protection
has to be provided. J fuses or modular circuit-breakers will be chosen for this purpose. The lamps have very specific technical
data, according to their construction type.
– Incandescent lamps have a very high current on closing: more than 15 times nominal current They do not introduce a
large phase displacement between current and voltage.
– Fluorescent tubes are equipped with a ballast whose purpose is two-fold: contribute to ignition and limit current to nominal value once
A9-40-00 steady state is reached. This ballast is a reactor that considerably lowers the power factor. It may or may not be compensated.
Amp Number
rating of poles Order Code List Price
15 4 A9-40-00- $ 125
15 8 A9-80-00- 290
15 12 A9-120-00- 415
20 4 A16-40-00- 180
20 8 A16-80-00- 400
20 12 A16-120-00- 580
A45-40-00
35 4 A26-40-00- 200
35 8 A26-80-00- 440
35 12 A26-120-00- 640
50 3 A30-30-10- 290
60 3 A40-30-10- 311
60 4 A45-40-00- 460
65 3 A50-30-00- 360
65 4 A50-40-00- 500
85 3 A63-30-00- 418
105 3 A75-30-00- 540
105 4 A75-40-00- 630
200 3 A145-30-11- L 1120
Ordering Details
Auxiliary Contact Blocks
SB8099C2
2 2 CA5-22M
A 9 ... A 75 Side 1 1 CAL5-11 28
2
CAL 5-11 CA 5-10 A 95 ... A 145 Side 1 1 CAL18-11 56
Pneumatic Timers
Mounting on Timing range Contacts Order Code List
contactors Price
Applications
Direct 0.1 ... 40 s 1 1 TP40DA
Direct 10 ... 180 s 1 1 TP180DA
A 9 ... A 75 $ 120
SB7589C3
A 9 ... A 40 – 2 VE5-1 $ 34
Mech. / electrical
A 50 ... A 110 – 2 VE5-2 54
A 9 ... A 40 Mechanical – – VM5-1 20
Note: Use type VE 5-2 for mechanical and electrical interlocking between A 40 and A 50 contactors.
SB7282C2
Surge Suppressors
Mounting on Feature Voltage range Order Code List
VE 5-1 contactors Price
SB7389C1
Other Accessories
A wide range of accessories are available: section 4
– various auxiliary contact blocks for specific controls and use,
– interface relays,
– connecting auxiliaries: strips, connectors, additional pieces, etc.
– impulse contact blocks, lamp holder and fuse holder blocks,
– function marker.
Description
Drive contactors are specifically designed for use with solid state D.C. adjustable speed drive systems. In drive applications,
the contactor is not required to make or break the load during normal operation. The N.C. contact is used for dynamic braking
applications.
2 Pole - 60 to 960 A
(600V N.O. rating)1
EHDB130
3 Pole - 60 to 960 A
(600V N.O. rating with 300V NC dynamic breaking rating)1
Coil voltages and codes DC Magnet coils (price adder per contactor)
Voltage (V) DA/DAE EHDB Contactor List
60 Hz : Voltage code: Voltage code: size Price
24 81 F DAE75 $ 78
120 84 1 EHDB130 280
208 34 B EHDB220-EHDB280 340
240 80 2 EHDB360 380
EHDB650 480 51 4 EHDB520 480
600 55 6 EHDB650-EHDB960 660
DC 24 81 Y
125 87 Q
250 38 S
Other voltages : page 0/1
1 Contactors are supplied standard less lugs
CONTACTOR MODEL NUMBER DA75 EHDB130 EHDB220 EHDB280 EHDB360 EHDB520 EHDB650 EHDB800 EHDB960
Similar A, EH Contactor Frame Size A75 EH145 EH175 EH210 EH260 EH450 EH550 EH700 EH800
N.O. Poles, Amps @ 500VDC 60 130 220 280 360 520 650 800 960
240 VDC, HP 15 30 60 75 100 150 150 - -
500 VDC, HP 30 75 125 150 200 300 400 500 600
600 VDC, HP - 75 150 200 250 300 400 600 700
Max. Temperature of N.O. Pole Terminal 100°C 100°C 100°C 100°C 100°C 100°C 100°C 100°C 100°C
N.C. Pole, 600V MAKE, Max. Amps 90 200 330 420 525 780 975 1200 1440
N.C. Pole, 300V BREAK, Max. Amps 55 100 165 210 263 390 488 600 720
Max. Temperature of N.O. Pole Terminal 100°C 100°C 100°C 100°C 100°C 100°C 100°C 100°C 100°C
2
Connectable wire size
Main Poles with Lugs 8-1 8 - 3/0 8 - 3/0 6-250MCM 4-500MCM (2) 4-500MCM (2) 4-500MCM (3) 2-600MCM (3) 2-600MCM
Auxiliary Contacts, min./max. 18 - 10 16 - 10 16 - 10 16 - 10 16 - 10 16 - 10 16 - 10 16 - 10 16 - 10
DC Rating Information
Peak Interrupting Current, N.O. Poles 540 850 850 850 3200 3200 3200 3200
Applications
Max. Thermal Current, N.O. Poles 60 130 220 280 360 520 650 800 960
Auxiliary Contacts
NEMA Rating A600 A600 A600 A600 A600 A600 A600 A600 A600
A.C. rated voltage, V 600 600 600 600 600 600 600 600 600
A.C. thermal rated current, A 10 10 10 10 10 10 10 10 10
A.C. maximum making, VA 7200 7200 7200 7200 7200 7200 7200 7200 7200
A.C. maximum breaking, VA 720 720 720 720 720 720 720 720 720
NEMA Rating P600 P600 P600 P600 P600 P600 P600 P600 P600
D.C. rated voltage, V 600 600 600 600 600 600 600 600 600
D.C. thermal rated current, A 5 5 5 5 5 5 5 5 5
D.C. maximum make-break, A 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Min. breakdown A.C. RMS voltage
between live parts and ground 2200 2200 2200 2200 2200 2200 2200 2200 2200
Minimum permissable load, 17V, A 0.005 0.005 0.005 0.005 0.005 0.005 0.005 0.005 0.005
Min. expected mechanical life (mil.) 10 10 10 10 10 10 10 10 10
Min. expected electrical life (mil.) 2 2 2 2 2 2 2 2 2
Max. Wire Size on Terminals @ 2/Term. 10 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG 14 AWG
Max. Operations per hour 600 600 600 600 600 600 600 600 600
A.C. power consumption
Inrush 60 Hz, VA 210 490 900 900 1200 2900 2900 4000 4000
Holding 60 Hz, VA 18 25 25 55 70 105 105 140 140
Holding 60 Hz, W 5.5 10 10 11 22 44 44 60 60
D.C. power consumption
Inrush, W - 330 450 450 630 800 800 1100 1100
Holding, W - 22 22 18 20 20 20 20 20
A.C. operating time, ms (milliseconds)
Closing ms 8 - 27 20 - 30 20 - 30 20 - 30 20 - 30 30 - 50 30 - 50 30 - 50 30 - 50
Opening ms 4 - 11 7 - 15 7 - 15 7 - 15 7 - 15 10 - 20 10 - 20 10 - 20 10 - 20
D.C. operating time, ms (milliseconds)
Closing ms - 20 - 30 30 - 40 30 - 40 30 - 40 60 - 80 60 - 80 60 - 80 60 - 80
Opening ms - 17 - 27 17 - 27 27 - 37 27 - 37 10 - 20 55 - 75 55 - 75 55 - 75
General Data
Approximate Weight, lbs 2.4 5 9.2 9.2 13 27.3 27.3 37 38
Temperature Limits
Maximum operating temperature 50°C 70°C 70°C 70°C 70°C 70°C 70°C 70°C 70°C
Minimum operating temperature -25°C -40°C -40°C -40°C -40°C -40°C -40°C -40°C -40°C
Minimum storage temperature -40°C -50°C -50°C -50°C -50°C -50°C -50°C -50°C -50°C
Minimum Breakdown AC RMS Voltage 2200 2200 2200 2200 2200 2200 2200 2200 2200
Operating Altitude; Max Feet 10 000 10 000 10 000 10 000 10 000 10 000 10 000 10 000 10 000
Contactor Life
Mechanical endurance (mil.), @ no load 5 5 5 5 5 5 5 5 5
Electrical endurance (mil.) 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Frequency of operations (per hour) 600 600 600 600 600 600 600 600 600
General
The arc switching on d.c. is more difficult than on a.c.
For selecting a contactor it is essential to determine the current, the voltage and the L/R time constant of the controlled load.
For information, typical time constant values are quoted hereafter: non inductive loads such as resistance furnaces (L/R ~ 1 ms), inductive loads
such as shunt motors (L/R ~ 2 ms) or series motors (L/R ~ 7.5 ms).
The addition of a resistor in parallel with an inductive winding helps in the elimination of the arcs.
All the poles required for breaking must be connected in series between the load and the source polarity not linked to earth (or chassis).
Selection Table - After selection from the ratings quoted in the tables below, please refer to "Ordering Details" in this section.
a.c. operated contactors A9 A 12 A 16 A 26 A 30 A 40 A 45 A 50 A 63 A 75 GA 75
a.c. / d.c. operated (electronic coil interface) – – – – – – AF 45 AF 50 AF 63 AF 75 –
d.c. operated contactors AL 9 AL 12 AL 16 AL 26 AL 30 AL 40 AE 45 AE 50 AE 63 AE 75 GAE 75
Utilization category DC-1, L/R < 1 ms
≤ 72 V A 25 27 30 45 55 60 70 100 110 120 120
110 V A 10 15 20 – – – – – – – 120
220 V A – – – – – – – – – – 120
A 829D
440 V A – – – – – – – – – – 100
600 V A – – – – – – – – – – 75
≤ 72 V A 25 27 30 45 55 60 70 100 110 120 –
110 V A 25 27 30 45 55 60 70 100 110 120 –
A 830D
220 V A 10 15 20 – – – – – – – –
≤ 72 V A 25 27 30 45 55 60 70 100 110 120 –
110 V A 25 27 30 45 55 60 70 100 110 120 –
A 831D
220 V A – – – – – – – – – – 100
440 V A – – – – – – – – – – 85
≤ 72 V A 25 27 30 45 55 60 70 100 110 120 –
110 V A 25 27 30 45 55 60 70 100 110 120 –
A 830D
220 V A 6 7 8 – – – – – – – –
≤ 72 V A 25 27 30 45 55 60 70 100 110 120 –
110 V A 25 27 30 45 55 60 70 100 110 120 –
A 831D
220 V A – – – – – – – – – – 85
440 V A – – – – – – – – – – 35
≤ 72 V A 25 27 30 45 55 60 70 100 110 120 –
110 V A 10 15 20 30 45 50 70 80 90 100 –
A 830D
220 V A 4 4 4 – – – – – – – –
≤ 72 V A 25 27 30 45 55 60 70 100 110 120 –
110 V A 25 27 30 45 55 60 70 100 110 120 –
A 831D
220 V A 9 12 16 25 30 40 50 50 63 75 –
≤ 72 V A 25 27 30 45 – – 70 100 – 120 –
110 V A 25 27 30 45 – – 70 100 – 120 –
A 832D
220 V A 10 15 20 30 – – 70 70 – 100 –
440 V A 4 4 4 – – – – – – – –
The selection table for AE 50 ... AE 110 contactors can be used for the TAE 50 ... TAE 110 types.
2
a.c. / d.c. operated (electronic coil interface) AF 95 AF 110 AF 145 AF 185 AF 210 AF 260 AF 300 AF 400 AF 460 AF 580 AF 750
d.c. operated contactors AE 95 AE 110 – – – – – – – – –
Applications
110 V A 145 160 250 275 350 400 450 600 700 800 1050
A 830D
110 V A 145 160 250 275 350 400 450 600 700 800 1050
220 V A 145 160 250 275 350 400 450 600 700 800 1050
A 831D
110 V A 145 160 250 275 350 400 450 600 700 800 1050
A 830D
110 V A 145 160 250 275 350 400 450 600 700 800 1050
220 V A 145 160 250 275 350 400 450 600 700 800 1050
A 831D
110 V A 145 160 250 275 350 400 450 600 700 800 1050
A 830D
110 V A 145 160 250 275 350 400 450 600 700 800 1050
220 V A 145 160 250 275 350 400 450 600 700 800 1050
A 831D
Technical Data
The tables indicate for the standard contactors the Ie max. operating currents depending on: the utilization category (i.e. L/R) DC-1, DC-3, DC-5
as defined in the IEC 60947-4-1 publication ( section 7 for more details), the operating voltage Ue and the pole coupling details.
Ampere values quoted in the tables below are valid for a -25 … +70 °C temperature close to the contactors, as long as the AC-1 Ampere values
( page 2/64) for the corresponding ambient temperature are not exceeded.
Max. switching frequency: 300 ops/h.
For switching higher d.c. ratings, we recommend the use of bar mounted contactors, R series (63 … 2000 A).
Accessories, section 4.
Applications
ABB welding isolation contactors are suited to the rugged demands set forth by the automotive industry
and are specifically designed for use in high current welding applications. ABB is the leading contactor
supplier for automotive welding applications.
A 300W
Ordering Details, 2 pole, A.C.
Auxiliary Catalog List
contacts number Price
AF 460W
Vertical connection bars between 2 pole contactor and MCCB-Two Bars
Order code List
MCCB For Contactor Price
Coil voltages and codes: A 110W ... A 300W Coil voltages and codes: AF 460W
Voltage Voltage Code Voltage Voltage Code
50Hz 60Hz 50/60Hz V d.c.
24 24 8 1 – 24 ... 60 68 (1)
48 48 8 3 48 ... 130 48 ... 130 69
110 110 ... 120 8 4 100 ... 250 100 ... 250 70
220 ... 230 230 ... 240 8 0
(1) The connection polarities indicated close to the coil terminals
400 ... 415 480 5 1 must be respected: A1 for the positive pole and A2 for the
500 600 5 5 negative pole.
Other voltages: page 0/1. AF... contactors with electronic coil interface: electromagnetic
compatibility and A or B environment definitions page
2/21.
>> Main Accessories ............................................... page 2/14 >> General - Approvals ............................................. section 7
>> Thermal & Electronic O/L Relays ....................... page 2/16 >> Terminal Marking and Positioning ...................... section 8
>> Technical Data...................................................... page 2/61 >> Dimensions ........................................................... section 9
Applications
15 minutes 175 280 320 400 450 500 840
Coil operating data
A.C. power consumption
Inrush 60 HZ, VA 450 600 600 1350 1350 1350 800
Holding 60 HZ, VA 27 40 40 65 65 65 40
Holding 60 HZ, W 8 12 12 19 19 19 4.5
Maximum short circuit ratings
MCCB kA @ 480VAC 85 85 85 85 85 85 84
kA @ 600VAC 35 35 35 35 35 35 42
Class J fuses kA @ 600VAC 200 200 200 200 200 200 200
ABB contactor frame size A/AL/AE A/AL/AE A/AL/AE A/AL/AE A/AL/AE A/AL/AE A/AE/AF A/AE/AF A/AE/AF A/AE/AF A/AE/AF A/AE/AF
9 12 16 26 30 40 45 50 63 75 95 110
NEMA size 00 — 0 1 1P — — 2 — 3 — —
Number of poles 3 OR 4 3 3 OR 4 3 OR 4 3 3 4 3 OR 4 3 3 OR 4 3 3
AC rating information
NEMA cont. amp rating thermal current 9 — 18 27 36 — — 45 — 90 — —
NEMA maximum H.P. ratings 1 phase
115 VAC 1/3 — 1 2 3 — — 3 — — — —
230 VAC 1 — 2 3 5 — — 7.5 — — — —
NEMA maximum H.P. ratings 3 phase
200 VAC 1.5 — 3 7.5 — — — 10 — 25 — —
230 VAC 1.5 — 3 7.5 — — — 15 — 30 — —
460/575 VAC 2 — 5 10 — — — 25 — 50 — —
Auxiliary contacts
NEMA rating AC A600 A600 A600 A600 A600 A600 A600 A600 A600 A600 A600 A600
AC rated voltage VAC 600 600 600 600 600 600 600 600 600 600 600 600
AC thermal rated current A 10 10 10 10 10 10 10 10 10 10 10 10
AC maximum volt-ampere making VA 7200 7200 7200 7200 7200 7200 7200 7200 7200 7200 7200 7200
AC maximum volt-ampere breaking VA 720 720 720 720 720 720 720 720 720 720 720 720
NEMA rating DC P600 P600 P600 P600 P600 P600 P600 P600 P600 P600 P600 P600
DC rated voltage VDC 600 600 600 600 600 600 600 600 600 600 600 600
DC thermal rated current A 5 5 5 5 5 5 5 5 5 5 5 5
DC Maximum make-break A 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Approximate weight
Contactor lbs. 0.7 0.7 0.7 1.01 1.2 2.25 2.25 2.25 2.25 2.25 3.5 5
Starter lbs. 1.04 1.04 1.04 1.35 1.54 3 — 3 3 3 6 7
Terminal wire range AWG 18-10 18-10 18-10 12-8 8-4 8-4 8-1 8-1 8-1 8-1 6-2/0 6-2/0
Number of wires per phase 2 2 2 2 2 2 1 1 1 1 1 1
NEMA size 4 — — 5 — — 6 — 7 — 8
Number of poles 3 3 3 3 3 3 3 3 3 3 3
AC rating information
NEMA cont. amp rating thermal current 135 — — 270 — — 540 — 810 — 1215
NEMA maximum H.P. ratings 1 phase
115 VAC — — — — — — — — — — —
230 VAC — — — — — — — — — — —
NEMA maximum H.P. ratings 3 phase
200 VAC 40 — — 75 — — 150 — — — —
230 VAC 50 — — 100 — — 200 — 300 — 450
460/575 VAC 100 — — 200 — — 400 — 600 — 900
Technical Data
200—208 VAC 40 50 60 75 100 125 150 200 250 — —
220—240 VAC 50 60 75 100 100 150 200 250 300 400 450
440—480 VAC 100 125 150 200 250 350 400 500 600 800 900
550—600 VAC 125 150 200 250 300 400 500 600 700 1000 1150
Lighting - ballast and incandescent 600 VAC 200 — — — — — — — — — —
Resisting heating application 600 VAC 200 — — — — — — — — — —
Auxiliary contacts
NEMA rating AC A600 A600 A600 A600 A600 A600 A600 A600 A600 A600 A600
AC rated voltage VAC 600 600 600 600 600 600 600 600 600 600 600
AC thermal rated current A 10 10 10 10 10 10 10 10 10 10 10
AC maximum volt—ampere makingVA 7200 7200 7200 7200 7200 7200 7200 7200 7200 7200 7200
AC maximum volt—ampere breakingVA 720 720 720 720 720 720 720 720 720 720 720
NEMA rating DC P600 P600 P600 P600 P600 P600 P600 P600 P600 P600 P600
DC rated voltage VDC 600 600 600 600 600 600 600 600 600 600 600
DC thermal rated current A 5 5 5 5 5 5 5 5 5 5 5
DC Maximum make—break A 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Approximate weight
Contactor lbs. 7.1 7.1 13 13 13 26 26 33 33 — —
Starter lbs. 9.11 9.11 17.67 17.67 17.67 35 35 45 45 — —
Terminal wire range AWG 6— 6— 4— 4— 4— 250— 250— 2/0— 2/0— 2/0— 2/0—
250MCM 250MCM 400MCM 400MCM 500MCM 500MCM 500MCM 500MCM 500MCM 500MCM 500MCM
Number of wires per phase 1 1 1 1 2 2 2 2 3 6 6
Climatic withstand acc. to IEC 60068-2-30 and 60068-2-11 - UTE C 63-100 specification II acc. to IEC 68-2-30
C2 C2 20 g 20 g
(1) (3 g for AF 45-22, AE 45-22, AF 75-22 and AE 75-22) Not valid for DIN-rail
(2) (10 g for AF 45-22, AE 45-22, AF 75-22 and AE 75-22) mounting
Technical Data
Operating altitude m < 3000
Shock withstand
acc. IEC 60068-2-27 and EN 60068-2-27
Mounting position 1 ( page 2/71) 1/2 sinusoidal shock for 30 ms: no change in contact position
C1 5 g in all directions (A, B1, B2, C1, C2)
ABB
A A B1 B2
E1852D
C2
{
θ ≤ 40 °C A 25 27 30 45 55 60 70 100 115 125 145 160
Ue max. 690 V θ ≤ 55 °C A 22 25 27 40 55 60 60 85 95 105 135 145
θ ≤ 70 °C (3) A 18 20 23 32 39 42 50 70 80 85 115 130
with conductor cross-sectional area mm2 2.5 4 4 6 10 16 25 35 50 50 50 70
Utilization categorie AC-3
for air temperature close to contactor < 55 °C
Rated operational current Ie AC-3
220-230-240 V A 9 12 17 26 33 40 40 53 65 75 96 110
3-phase motors 380-400 V A 9 12 17 26 32 37 37 50 65 75 96 110
415 V A 9 12 17 26 32 37 37 50 65 72 96 110
440 V A 9 12 16 26 32 37 37 45 65 70 93 100
500 V A 9 12 15 22 28 33 33 45 55 65 80 100
690 V A 7 9 12 13 18 21 25 35 43 46 65 82
1000 V A – – – – – – – 23 (2) 25 (2) 28 (2) 30 (2) 30 (2)
Rated operational power AC-3
220-230-240 V kW 2.2 3 4 6.5 9 11 11 15 18.5 22 25 30
1500 r.p.m. 50 Hz
1800 r.p.m. 60 Hz 380-400 V kW 4 5.5 7.5 11 15 18.5 18.5 22 30 37 45 55
3-phase motors 415 V kW 4 5.5 9 11 15 18.5 18.5 25 37 40 55 59
440 V kW 4 5.5 9 15 18.5 22 22 25 37 40 55 59
500 V kW 5.5 7.5 9 15 18.5 22 22 30 37 45 55 59
690 V kW 5.5 7.5 9 11 15 18.5 22 30 37 40 55 75
1000 V kW – – – – – – – 30 (2) 33 (2) 37 (2) 40 (2) 40 (2)
Rated making capacity AC-3
according to IEC 60947-4-1 10 x Ie AC-3
Rated breaking capacity AC-3
according to IEC 60947-4-1 8 x Ie AC-3
Short-circuit protection for contactors
without thermal O/L relay - Motor protection excluded (1)
Ue < 600 V a.c. - J type fuse A 25 30 30 50 60 80 100 125 160 160 200
Rated short-time withstand current Icw
at 40 °C ambient temp., in free air,
from a cold state 1s A 250 280 300 400 600 1000 1320 1320
10 s A 100 120 140 210 400 650 800 800
30 s A 60 70 80 110 225 370 500 500
1 min A 50 55 60 90 150 250 350 350
15 min A 26 28 30 45 65 110 110 135 135 160 175
Maximum breaking capacity
cos ϕ = 0.45 (cos ϕ = 0.35 for Ie > 100 A)
at 440 V A 250 420 470 900 1300 1160
at 690 V A 100 106 175 490 630 800
Heat dissipation per pole Ie / AC-1 W 0.8 1 1.2 1.8 2.5 3 2.5 5 6.5 7 6.5 7.5
Ie / AC-3 W 0.1 0.2 0.35 0.6 0.9 1.3 0.65 1.3 1.5 2 2.7 3.6
Max. electrical switching frequency
– for AC-1 cycles/h 600 600 (300 for AF..., AE... TAE...) 300
– for AC-3 cycles/h 1200 (600 for AE...) 600 (300 for AF..., AE... TAE...) 300
– for AC-2, AC-4 cycles/h 300 150 150
Electrical durability pages 2/83 ... 2/87
Mechanical durability
– millions of operating cycles 10 (5 for AE... and TAE... contactors)
– max. mechanical switching
frequency cycles/h 3600 (300 for AF... contactors)
(1) For the protection of motor starters against short circuits, page 7/16. (2) AF... contactors excluded.
Ue max. 690 V
{
θ ≤ 40 °C
θ ≤ 55 °C
A
A
250
230
275
250
350
300
400
350
500
400
600
500
700
600
800
700
1050
800
1350
1150
1650
1450 2
θ ≤ 70 °C A 180 180 240 290 325 400 480 580 720 1000 1270
with conductor cross-sectional area mm2 120 150 185 240 300 (4) 2 x 185 2 x 240 2 x 240 2 x 80 x 5 (3) 2 x 100 x 5 (3) 3 x 100 x 5 (3)
Utilization categorie AC-3
Technical Data
for air temperature close to contactor < 55 °C
Rated operational current Ie AC-3
220-230-240 V A 145 185 210 260 305 400 460 580 750 – –
3-phase motors 380-400 V A 145 185 210 260 305 400 460 580 750 – –
415 V A 145 185 210 260 300 400 460 580 750 – –
440 V A 145 185 210 240 280 400 460 580 750 – –
500 V A 145 170 210 240 280 400 460 580 750 – –
690 V A 120 170 210 220 280 350 400 500 650 – –
1000 V A – – – – – – – – – – –
Rated operational power AC-3
220-230-240 V kW 45 55 59 80 90 110 132 160 220 – –
1500 r.p.m. 50 Hz
1800 r.p.m. 60 Hz 380-400 V kW 75 90 110 140 160 200 250 315 400 – –
3-phase motors 415 V kW 75 90 110 140 160 220 250 355 425 – –
440 V kW 75 90 110 140 160 220 250 355 450 – –
500 V kW 90 110 132 180 200 250 315 400 520 – –
690 V kW 110 132 160 200 250 315 355 500 600 – –
1000 V kW – – – – – – – – – – –
Rated making capacity AC-3
according to IEC 60947-4-1 10 x Ie AC-3
Rated breaking capacity AC-3
according to IEC 60947-4-1 8 x Ie AC-3
Short-circuit protection for contactors
without thermal O/L relay - Motor protection excluded (1)
Ue < 600 V a.c. - J type fuse A 300 350 400 500 600 800 1000 2000
Rated short-time withstand current Icw
at 40 °C ambient temp., in free air,
from a cold state 1s A 1800 2000 2500 3500 4600 7000 10000 12000
10 s A 1200 1500 1700 2400 4400 6400 8000 10000
30 s A 800 1000 1200 1500 3100 4500 6000 7500
1 min A 600 800 1000 1100 2500 3500 4500 5500
15 min A 280 320 400 500 840 1300 1600 2200
Maximum breaking capacity
cos ϕ = 0.45 (cos ϕ = 0.35 for Ie > 100 A)
at 440 V A 1500 2000 2300 2600 3000 4000 5000 6000 7500 – –
at 690 V A 1200 1600 2000 2400 2500 3500 4500 5000 7000 – –
Heat dissipation per pole Ie / AC-1 W 13 16 18 25 32 30 42 32 50 80 80
Ie / AC-3 W 5 8 9 14 18 16 21 17 28 – –
Max. electrical switching frequency
– for AC-1 cycles/h 300 300 300 300 60
– for AC-3 cycles/h 300 300 300 300 60
– for AC-2, AC-4 cycles/h 150 150 60 60 60
Electrical durability pages 2/85 ... 2/89 – – – – TBA
Mechanical durability
– millions of operating cycles 5 3 0.5
– max. mechanical switching
frequency cycles/h 3600 (300 for AF... contactors) 300 60
(1) For the protection of motor starters against short circuits, page 7/16. (3) Dimensions of the bars (in mm).
(2) Conductors with preparation. (4) For currents above 450 A use terminal extension / enlargement pieces
(LX 300 / LW 300 page 4/25).
Technical Data
between coil energization and:
– N.O. contact closing ms 13 ... 27 17 ... 35
– N.C. contact opening ms 8 ... 22 12 ... 30
between coil de-energization and
– N.O. contact opening ms 5 ... 10 7 ... 13
– N.C. contact closing ms 9 ... 13 10 ... 16
(1) 50/60 Hz coils: voltage codes 8 0 to 8 8. page 0/1
Technical Data
48 V d.c. A / W 2.8 / 134 – – – – – –
72 V d.c. A / W 2 / 144 – – – – – –
125 V d.c. A / W 1.1 / 138 – – – – – –
250 V d.c. A / W 0.55 / 138 – – – – – –
Rated making capacity
acc. to IEC 60947-5-1 10 x Ie / AC-15 – – – – – –
Rated breaking capacity
acc. to IEC 60947-5-1 10 x Ie / AC-15 – – – – – –
Short-circuit protection
Type J fuse A 10 – – – – – –
Rated short-time withstand current Icw
for 1.0 s A 100 – – – – – –
for 0.1 s A 140 – – – – – –
Minimum switching capacity V / mA 17 / 5 – – – – – –
Non-overlapping time between
N.O. and N.C. contacts ms >2 – – – – – –
Insulating resistance at 500 V d.c.
after durability test MOhm 5 – – – – – –
Heat dissipation per pole at 6 A W 0.10 – – – – – –
Electrical durability page 4/35
Mounting Characteristics
Contactor types: A..., AE... 9 12 16 26 30 40 45 50 63 75 95 110
AF..., TAE... – – – – – – 45 50 63 75 95 110
+30
-30
Mounting Characteristics
Contactor types: A... 145 185 210 260 300 – – – – – –
AF... 145 185 210 260 300 400 460 580 750 1350 1650
Mounting positions "Condition for use"
Mounting distances The contactors can be assembled side by side
Fixing
on DIN rail – – – – – – – – – – –
according to IEC 715 and EN 50022 / EN 50023
Technical Data
1, 1 + 30°, 2, 3, 4, 5 < 70 °C 0.85 ... 1.1 x Uc
A 145 ... A 300
6 unauthorized – –
1, 1 + 30°, 2, 3, 4, 5 < 70 °C 0.85 x Uc min. ... 1.1 x Uc max.
AF 145 ... AF 1650
6 unauthorized – –
Connecting Characteristics
Contactor types: A..., AE..., TAE... 9 12 16 26 30 40 45 50 63 75 95 110
AF... – – – – – – 45 50 63 75 95 110
Main terminals
with cable clamp with double with single connector with single
connector (13 x 10 mm) connector
2 x (5.6 x 6.5 mm) (14 x 14 mm)
Connecting Characteristics
Contactor types: A... 145 185 210 260 300 – – – – – –
AF... 145 185 210 260 300 400 460 580 750 1350 1650
Main terminals
Flat type 40
6
22.5
E1861D
ø 6.5 ø 12.5
2
Connecting capacity (min. ... max.)
Main conductors (poles)
Rigid: 1 x AWG – – – – – – – – – – –
2 x AWG – – – – – – – – – – –
Rigid with connector
single for Cu cable AWG 10 ... 350 MCM 6 ... 500 MCM 500 MCM 600 MCM
Technical Data
single for Al/Cu cable AWG 4 ... 300 MCM 250 ... 500 MCM 500 MCM 600 MCM
double for Al/Cu cable AWG – 3/0 ... 250 MCM 2 x 500 MCM 3 x 350 MCM
Flexible 1 x AWG – – – – – – – – – – –
2 x AWG – – – – – – – – – – –
Bars or lugs L mm ≤ 24 32 47 / 45 52 / 50
Ø mm > 8 10 10 12
Auxiliary conductors
(coil terminals)
C2 C2 14 g 8g
2
for air temperature close to contactor
Ue max. 690 V
{
θ ≤ 40 °C
θ ≤ 55 °C
θ ≤ 70 °C(4)
with conductor cross-sectional area
A
A
A
mm2
25
22
18
2.5
27
25
20
4
30
27
23
4
45
40
32
6
55
55
39
10
60
60
42
16
Utilization categorie AC-3
Technical Data
for air temperature close to contactor < 55 °C
Rated operational current Ie AC-3
220-230-240 V A 9 12 17 26 33 40
3-phase motors 380-400 V A 9 12 17 26 32 37
415 V A 9 12 17 26 32 37
440 V A 9 12 16 26 32 37
500 V A 9 12 14 22 28 33
690 V A 7 9 10 13 18 21
2
220-240 V 50/60 Hz A 4
380-440 V 50/60 Hz A 3
500 V 50/60 Hz A 2
690 V 50/60 Hz A 2
Rated operational current Ie / DC-13
acc. to IEC 60947-5-1
Technical Data
24 V d.c. A/W 6 / 144
48 V d.c. A/W 2.8 / 134
72 V d.c. A/W 2 / 144
125 V d.c. A/W 1.1 / 138
250 V d.c. A/W 0.55 / 138
Rated making capacity
according to IEC 60947-5-1 10 x Ie / AC-15
Rated breaking capacity
according to IEC 60947-5-1 10 x Ie / AC-15
Short-circuit protection
gG type fuse A 10
Rated short-time withstand current Icw
for 1.0 s A 100
for 0.1 s A 140
Minimum switching capacity V / mA 17 / 5 (with failure rate of 10% according to IEC 60947-5-4)
Non-overlapping time between
N.O. and N.C. contacts ms >2
Heat dissipation per pole at 6 A W 0.10
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Mounting Characteristics
Contactor types: AL... , TAL... 9 12 16 26 30 40
ALZT 9 12 16 - - -
Mounting positions "Condition for use"
Mounting distances The contactors can be assembled side by side, except TAL see table below
Fixing
on DIN rail 35 x 7.5 mm
according to IEC 715 and EN 50022 35 x 15 mm
by screws (not supplied) 2 x M4
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Mounting Distance (for TAL)
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d D Ambient temperature ��� ���
mm mm °C
5 20 > 20 �
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Pos. 1, 2, 5 Pos. 3, 4
Conditions for Use
The contactor utilization conditions relating to the mounting position, ambient temperature and control voltage operating limits are
summarized in the table below.
+30
-30
Connecting Characteristics
Contactor types: AL... 9 12 16 26 30 40
TAL... 9 12 16 26 30 40
Main terminals
2
Main conductors (poles)
Rigid:solid (≤ 4 mm2)
stranded (≥ 6 mm2) } 1 x AWG
2 x AWG
18 ... 10
18 ... 10
12 ... 8
12 ... 8
12 ... 6
12 ... 6
Rigid with connector
single for Cu cable AWG – – – – – –
Technical Data
single for Al/Cu cable AWG – – – – – –
double for Al/Cu cable AWG – – – – – –
Flexible with cable end 1 x AWG 18 ... 14 12 ... 8 14 ... 8
2 x AWG 18 ... 14 12 ... 8 14 ... 8
Bars or lugs L mm ≤ 7.7 10 –
l mm > 3.7 4.2 –
Auxiliary conductors
(built-in auxiliary terminals + coil terminals)
(1) L ≤ 8 and l ≥ 3.7 for coil terminal _ L ≤ 10 and l > 4.2 for built-in auxiliary terminals.
spring terminals
Connecting capacity (min. ... max.)
Main conductors (poles)
and coil conductors
Rigid 1 x AWG 20 ... 12
2 x AWG 20 ... 12
Flexible 1 x AWG 20 ... 16
with isolated cable end 2 x AWG 20 ... 16
Flexible 1 x AWG 20 ... 14
with non-isolated cable end 2 x AWG 20 ... 14
Flexible 1 x AWG 20 ... 14
without cable end 2 x AWG 20 ... 14
Wire stripping length mm 10
Screwdriver type / size mm Flat / ø 3.0 or 3.5
Degree of protection acc. to IEC 60947-1 / Protection against direct contact
EN 60947-1 and IEC 60529 / EN 60529 acc. to VDE 0106 - Part. 100
– Main terminals IP 20
– Coil terminals IP 20
Terminal marking and positioning Page 44
C2
Ue max. 690 V
{
θ ≤ 40 °C
θ ≤ 55 °C
θ ≤ 70 °C
with conductor cross-sectional area mm2
A
A
A
200
180
155
95
250
230
200
150
300
270
215
185
350
310
250
240
550
470
400
2 x 185
800
650
575
2 x 240
1000
800
720
2 x 300
2
Utilization categorie AC-3
for air temperature close to contactor < 55 °C
Technical Data
Rated operational current Ie AC-3
220-230-240 V A 120 145 210 400 550 –
3-phase motors 380-400 V A 120 145 210 400 550 –
415 V A 120 145 210 400 550 –
440 V A 120 145 210 370 550 –
500 V A 120 145 210 370 550 –
690 V A 120 120 210 370 550 –
1000 V A 64 80 113 155 175 –
Rated operational power AC-3
220-230-240 V kW 30 45 59 110 160 –
1500 r.p.m. 50 Hz
1800 r.p.m. 60 Hz 380-400 V kW 55 75 110 200 280 –
3-phase motors 415 V kW 55 75 110 220 315 –
440 V kW 59 75 110 220 315 –
500 V kW 75 90 132 250 400 –
690 V kW 110 110 160 355 500 –
1000 V kW 90 110 160 220 250 –
Rated making capacity AC-3
according to IEC 60947-4-1 10 x Ie AC-3 –
Rated breaking capacity AC-3
according to IEC 60947-4-1 8 x Ie AC-3 –
Short-circuit protection for contactors
without thermal O/L relay - Motor protection excluded (1)
Ue < 600 V a.c. - J type fuse A 250 350 600 800 1000
Rated short-time withstand current Icw
at 40 °C ambient temp., in free air,
from a cold state 1s A 1700 1800 2300 5500 6800
10 s A 900 1200 1680 5300 6400
30 s A 600 700 1000 3700 4400
1 min A 450 550 800 3000 3400
15 min A 210 250 320 1000 1200
Maximum breaking capacity
cos ϕ = 0.45 (cos ϕ = 0.35 for Ie > 100 A)
at 440 V A 1400 1500 2000 5000 5400 –
at 690 V A 1100 1200 1700 5000 5400 –
Heat dissipation per pole Ie / AC-1 W 10 13 18 40 60 80
Ie / AC-3 W 3 5 9 15 25 –
Max. electrical switching frequency
– for AC-1 cycles/h 300 300
– for AC-3 cycles/h 300 –
– for AC-2, AC-4 cycles/h 150 120 –
Electrical durability pages 2/85, 2/91
Mechanical durability
– millions of operating cycles 10 5
– max. mechanical switching
frequency cycles/h 3600 3600
(1) For the protection of motor starters against short circuits, page 7/16.
Mounting Characteristics
Contactor types: EK... 110 150 175 210 370 550 1000
Mounting positions "Conditions for use"
Mounting distances "Dimension drawings" (section 9) for distances required between contactors
Fixing
by screws (supplied) 4 x M6 4 x M6 (1)
(1) Damping elements are supplied
2
Sustainable utilization conditions for contactors involving at the same time the Mounting position, Ambient temperature and Control voltage operating
limits are summarized in the table below.
Contactors Mounting position Ambient temperature Control voltage
1, 1 + 30°, 3, 4, 5 < 70 °C 0.85 ... 1.1 x Uc
E 110 ... EK 210
2, 6 unauthorized
Technical Data
1, 1 + 30°, 2, 3, 4, 5 < 70 °C 0.85 ... 1.1 x Uc
E 370 ... EK 1000
6 unauthorized
Position 2
ABB
Position 4
ABB
+30
-30
ABB
Position 5
Position 3
ABB
E1863D1
Position 6
Position 1 Position 1 ± 30
Connecting Characteristics
Contactor types: EK... 110 150 175 210 370 550 1000
Main terminals 40
25
Flat type 15 20 20
4.5 4 5 6 8
E1868D
E1867D
E1864D
E1866D
E1865D
ø 6.6 ø 11 ø 11 ø 11 ø 11
General
Utilization categories determine the current making and breaking conditions relating to the characteristics of the loads to be controlled by the
contactors. International standard IEC 60947-4-1 and European standard EN 60947-4-1 are the standards to be referred to.
If Ic is the current to be broken by the contactor and Ie the rated operational current normally drawn by the load, then:
Categories AC-1 and AC-3: Ic = Ie
Category AC-2: Ic = 2.5 x Ie
Category AC-4: Ic = 6 x Ie
Generally speaking Ic = m x Ie where m is a multiple of the load operational current.
On pages 2/86 ... 2/91, the curves corresponding to categories AC-1, AC-2, AC-3 and AC-4 represent the electrical durability variation of standard
contactors in relation to the breaking current Ic .
Electrical durability is expressed in millions of operating cycles.
These curves have been plotted for 400 V - 50 Hz 3-phase currents but remain valid up to 690 V - 40 ... 60 Hz provided that a check is carried
out to make sure that at the operational voltage Ue , the current Ie normally drawn by the load does not exceed the value of the contactor rated
operational current: Ie / AC-1 for category AC-1 and Ie / AC-3 for categories AC-3 and AC-4. The values are given for each type of contactor in pages
2
2/64, 2/65, 2/75, and 2/81 (Technical Data).
For the AC-2 applications, the Ie values are given in the "stator contactor table", page 2/48
Technical Data
Curve Utilization Mode
Electrical durability forecast and contactor selection for categories AC-1, AC-2, AC-3 or AC-4
Note the characteristics of the load to be controlled:
– Operational voltage ............................................................................ Ue
– Current normally drawn...................................................................... Ie (Ue / Ie / kW relation for motors, page 0/0).
– Utilization category............................................................................. AC-1, AC-2, AC-3 or AC-4
– Breaking current................................................................................. Ic = Ie for AC-1 and for AC-3 ; Ic = 2.5 x Ie for AC-2 ; Ic = 6 x Ie for AC-4
Define the number of operating cycles N required.
On the diagram corresponding to the operational category, select the contactor with the curve immediately above the intersection point (Ic ; N).
Electrical durability forecast and contactor selection for mixed duty motor control: AC-3 (Ic = Ie) type switching off while "motor running"
and, occasionally, AC-4 (Ic = 6 x Ie) type switching off while "motor accelerating".
Note the characteristics of the motor to be controlled:
– Operational voltage ............................................................................ Ue
– Current normally drawn while "motor running"................................... Ie (Ue / Ie / kW relation for motors, 0/0).
– Breaking current for AC-3................................................................... Ic = Ie
– Breaking current for AC-4 while "motor accelerating" ........................ Ic = 6 x Ie
– Percentage of AC-4 operations .......................................................... K (on the basis of the total number of operating cycles)
Define the total number of operating cycles N required.
Note the smallest contactor rating compatible for AC-3 (Ue / Ie) on pages 2/64, 2/65, 2/75, and 2/81.
For the selected contactor make a note of the following in relation to the voltage using diagram AC-3 page 2/87 and AC-4 page 2/88 or 2/89:
– The number of operating cycles A for Ic = Ie (AC-3)
– The number of operating cycles B for Ic = 6 x Ie (AC-4)
Calculate the estimated number of cycles N' (N' is always below A)
A
N' =
1 + 0.01 K (A/B - 1)
If N' is too low in relation to the target N, calculate the estimated number of cycles for a higher contactor rating.
Millions of
operations
Example:
Ic / AC-1 = 24 A – Electrical durability required = 2 million operations.
Using the AC-1 curves above select the A 30 contactor at intersection " " (24 A / 2 million operations).
Switching cage motors: starting and switching off running motors. The breaking current Ic for AC-3 is equal to the rated operational current Ie
(Ie = motor full load current).
Electrical Durability for AC-3 Utilization Category - Ue < 440 V. Ambient Temperature < 55 °C
Millions of 0 0 0 0
0 5 5 0 0 0 40 46 58 75
operations 9 12 16 26 30 40 50 63 75 95 11 14 18 21 26 30
A A A A A A A A A A A A A A A A AF AF AF AF
10
3 9
7
2
5
3
1
2 9
7
Technical Data
1.5 5
3
1
1
0.5
1 3 5 7 9 1 3 5 7 9 1 3 5 7 9
0.3
E1667D
1 3 5 7 9 1 3 5 7 9
0.2
2 3 5 10 20 30 50 100 200 300 500 1000
80 Breaking current Ic (A)
Electrical Durability for AC-3 Utilization Category - 440 V < Ue < 690 V. Ambient Temperature < 55 °C
Millions of
operations 0 0 0 0
9 12 16 26 30 40 50 63 75 95 11
0
14
5
18
5
21
0 60
2 30
0 40 46 58 75
A A A A A A A A A A A A A A A A AF AF AF AF
10
3 9
7
5
3
1
2 9
7
5
3
1
1
0.5
1 3 5 7 9 1 3 5 7 9 1 3 5 7 9
0.3
E1670D
1 3 5 7 9 1 3 5 7 9
0.2
2 3 5 10 20 30 50 100 200 300 500 1000
Breaking current Ic (A)
Example:
Motor power 30 Hp for AC-3 - Ue = 240 V utilization – Electrical durability required = 1.5 million operations.
As stated on the page 0/0: 30 Hp, 240 V corresponds to Ie = 80 A. For AC-3: Ic = Ie. Select the A 110 contactor at intersection " " (80 A / 1.5 million
operations) on the curves (AC-3 - Ue < 440 V).
Electrical Durability for AC-2 or AC-4 Utilization Category - Ue < 440 V. Ambient Temperature < 55 °C
Maximum number of AC-2 or AC-4 operations: 300 per hour for A 9 ... A 40 contactors,
150 per hour for A 50 ... A 300 contactors.
Switching cage motors: starting, reverse operation and step-by-step operation. The breaking current Ic is equal to 2.5 x Ie for AC-2 and 6 x Ie for
AC-4, keeping in mind that Ie is the motor rated operational current (Ie = motor full-load current).
Millions of
AF 00
AF 0
AF 0
0
operations
46
58
75
A 0
5
0
5
AF 0
0
4
26
26
95
40
50
63
16
30
75
12
18
21
14
30
11
9
A
A
A
A
A
A
A
A
A
A
A
10
3 9
7
5
3
2
1
9
7
5
3
1
1
0.5
0.3 9
7
5
3
0.2 9
1
7
5
3 1 3 5 7 9
1
0.1
0.05
0.03 9
7
5
3
0.02 9
1
7
5
3 1 3 5 7 9 1 3 5 7 9
1
0.01
E1668D
1 3 5 7 9 1 3 5 7 9 1 3 5 7 9
0.005
2 3 5 10 20 30 50 100 200 300 500 1000 2000 3000 5000
528
510 Breaking current Ic (A)
Example:
Motor power 30 Hp for AC-4 - Ue = 208 V utilization – Electrical durability required = 0.2 million operations.
As stated on page 0/0: 30 Hp, 208 V corresponds to Ie = 88 A.
For AC-4: Ic = 6 x Ie = 528 A - Select the A 260 contactor at intersection " " (528 A / 0.2 million operations) on the curves (AC-4 - Ue < 440 V).
Electrical Durability for AC-2 or AC-4 Utilization Category - 440 V < Ue < 690 V. Ambient Temperature < 55 °C
Maximum number of AC-2 or AC-4 operations: 300 per hour for A 9 ... A 40 contactors,
150 per hour for A 50 ... A 300 contactors.
Switching cage motors: starting, reverse operation and step-by-step operation. The breaking current Ic is equal to 2.5 x Ie for AC-2 and 6 x Ie for
AC-4, keeping in mind that Ie is the motor rated operational current (Ie = motor full-load current).
Millions of
AF 00
AF 60
AF 0
0
operations
58
75
A 5
5
0
0
4
4
30
40
14
18
21
26
30
75
95
50
63
11
26
12
16
9
AF
A
A
A
A
A
A
A
A
A
A
10
5 2
3 9
7
5
3
2 9
1
Technical Data
7
5
3
1
1
0.5
0.3 9
7
5
3
0.2
1
9
7
5
3 1 3 5 7 9
1
0.1
0.05
0.04
0.03 9
7
5
3
0.02
1
9
7
5
3 1 3 5 7 9 1 3 5 7 9
1
0.01
E1669D
1 3 5 7 9 1 3 5 7 9 1 3 5 7 9
0.005
2 3 5 10 20 30 50 100 200 300 500 1000 2000 3000 5000
462 Breaking current Ic (A)
Example:
Motor power 75 Hp for AC-4 - Ue = 600 V utilization – Electrical durability required = 0.04 million operations.
As stated on page 0/0: 75 Hp, 600 V corresponds to Ie = 77 A.
For AC-4: Ic = 6 x Ie = 462 A - Select the A 145 contactor at intersection " " (462 A / 0.04 million operations) on the curves
(AC-4 - 440 V < Ue < 690 V).
Electrical Durability for AC-1 Utilization Category Ue < 690 V. Ambient Temperature < 55 °C
Switching non-inductive or slightly inductive loads. The breaking current Ic for AC-1 is equal to the rated operational current of the load.
Millions of
operations
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Electrical Durability for AC-3 Utilization Category - Ue < 500 V. Ambient Temperature < 55 °C
Switching cage motors: starting and switching off running motors. The breaking current Ic for AC-3 is equal to the rated operational current Ie
(Ie = motor full load current).
Millions of
operations
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Millions of
00
0
EK 0
0
21 75
10
operations
55
37
11
15
EK 1
0
EK
EK
EK
EK
EK
10
3 9
7
2
5
3
1
2 9
7
Technical Data
5
3
1
1
0.5
0.3 9
7
5
3 1 3 5 7 9 1 3 5 7 9
1
0.2
1 3 5 7 9 1 3 5 7 9
E1671D
0.1
2 3 5 10 20 30 50 100 200 300 500 1000
240
Breaking current Ic (A)
Example:
Ic / AC-1 = 240 A – Electrical durability required = 2 million operations.
Using the AC-1 curves above select the EK 370 contactor at intersection " " (240 A / 2 million operations).
Under certain conditions the excessive length of the control circuit conductors may prevent the contactor from
carrying out closing and opening orders.
– no closing: due to excessive voltage drop (in a.c. or d.c.).
– no opening: due to excessive capacitance (in a.c.).
conductors.
The table and graph below can be used to determine the single length of line feeders (distance between
A 50-30-00 the control device and the contactor coil) in relation to:
the coil pull-in consumption.
the supply voltage.
the connecting wire cross-sectional area.
The graph has been drawn for a max. line voltage drop of 5 %.
Coil pull-in consumption (average value)
Contactors a.c. control circuit Contactors d.c. control circuit
60 Hz
A 9, 12, 16 80 VA AE 9, 12, 16 90 W
A 26, 30, 40 140 VA AE 26, 30, 40 110 W
A 45, 50, 63, 75 210 VA AE 45, 50, 63, 75 200 W
A 95, 110 450 VA AE 95, 110 400 W
A 145, 185 600 VA AL 9 , 12, 16 3W
SB8173C3
Permissible single length for the control circuit conductors on contactor closing:
Depending on the coil pull-in power consumption on the supply voltage and on the control circuit conductor cross-sectional area.
30000 20000
10000
20000 5000
10000
5000
3000
10000
5000 3000 2000 60
0 V
5000 3000 1800 48
1000 38 0V
0V
3000 2000 -4
1000 00
2000 500 V
23
1000 0V
500 300 -2
1000 40
500 300 200 V
500 200 12
300 0
100 V
300 200
100
200 50 60
100 V
50
30
48
100 V
50 30 20
50 30 20 24
10 V
30 20
10
20 5
10
5
10 3
5 3 2
E0291DG
5 2
3 1 3 5 7 9 1 3 5 7 9 1 3 5 7 9 1 3 5 7 9
4 2.5 1.5 1
10 12 14 16 1 2 3 5 10 20 30 50 80 100 200 300 500 1000 2000 5000 10000
Example:
A 9 contactor
Coil voltage: 240 V 60 Hz, contactor coil pull-in power consumption: 80 VA,
control circuit conductor cross-sectional area: Cu 14 AWG.
Max. permissible length: 1800 m.
A841D
high control voltage.
Technical Data
the coil holding consumption VA.
the supply voltage.
A840D
Permissible single length for the control circuit conductors on contactor opening:
Depending on the coil holding power consumption, on the supply voltage and on the control circuit conductor capacity.
1000 5000
V
1000 2000
48
500 1000 3000 V
500
60
500 1000 2000
300
300 380 500 0V
200 300 12
200 500 1000 V
300 40
200 -2
V
100 200 300 230
100 500 V
00
100 200 -4
50 100 300 0V
50
38
50 100 200 0V
30 60
30 50
20 30 60
20 50 100
30
20
10 20 30
10 50
10 20
5 10 30
5
5 10 20
3
E0292DG
3 5
2 1 3 5 7 9 1 3 5 7 9 1 3 5 7 9
1.7 2 2.5 3.3 5 10
0.60 0.50 0.40 0.30 0.20 0.10 1 2 3 5 10 20 30 50 100 200 300 500 1000
8 18
Coil holding consumption in VA
Line capacitance in µF/km
Examples:
A 16 contactor A 50 contactor
Coil voltage Uc = 600 V, 60 Hz, 8 VA contactor coil holding consum- Coil voltage Uc = 240 V, 60 Hz, 18 VA contactor coil holding consum-ption,
ption, control type: diagram A, via maintained pushbutton, and 2-core control type: diagram B via momentary pushbutton, hold-in contact and
cable with a capacity of 0.2 µF/km. 3-core cable with a capacity of 2 x 0.2 µF/km = 0.4 µF/km.
Max. permissible length: 60 m. Max. permissible length: 380 m.
Means: The poles can be connected in parallel via connecting strips: accessories section 4.
– LP and LH for parallel connection of 2 poles,
– LY and LF for parallel connection of 3 poles,
– LG for parallel connection of 4 poles.
The table below shows the uprating factor for Ie / AC-1 max. in relation to the number of poles in parallel and for a max. switching frequency.
L1 �� L1
L2 �� L2
L3 �� L3
A826D
A827D
A825D
N � N
2 poles in // 3 poles in // 4 poles in //
Contactors Factor to be applied to the rated operational current Ie / AC-1 to obtain the permissible
a.c. Operated d.c. Operated Cycles / h current Ie / AC-1 with "n" poles in parallel.
3-pole contactors
A 9 ... A 75 AF 50 ... AF 75
AF 50 ... AF 75 AE..., TAE... 600 1.6 2.2 –
AL..., TAL...
A 95 ... A 300
AF 145 ... AF 1650 300 1.6 2.2 –
AF 145 ... AF 1650
4-pole contactors
A 9 ... A 75 AF 45 ... AF 75
AF 45 ... AF 75 AE..., TAE... 600 1.6 2.2 2.6
AL..., TAL ...
EK... EK... 300 1.6 2.2 2.8
Current flow time Factor to be applied to the rated operational current Ie / AC-1 max.
per cycle in seconds. to obtain the permissible current Ie / AC-1 for temporary / intermittent duty.
5 2.8 3.4 4 4.7 5 5.2
10 2.2 2.6 3 3.4 3.7 3.8
20 1.6 2 2.4 2.6 2.7 2.8
30
40
–
–
1.7
1.5
2.1
1.9
2.2
2.0
2.3
2.1
2.4
2.2
2
60 – – 1.7 1.8 1.8 1.9
Technical Data
Example:
A 9 contactor (intermittent duty, resistive load)
Rated operational current Ie / AC-1 at 55 °C ( page 2/64) 22 A
Switching frequency 2 operations/h
Current flow time per cycle 20 s
Factor to be applied to the current Ie / AC-1 2.7
Permissible current: 2.7 x 22 = 59 A
+30
-30
Interface with PLC : .......................................................
ABB
Position 3
Expected quantity : .......................................... per Year
ABB
This document is used to define the contactor specifications according to the complete information on the application
ABB Control - France DQ01036 rev 0
Other comments :
Questionnaire
This document is used to define the contactor specifications according to the complete information on the application
ABB Control - France DQ01036 rev 0