000 Emi2200987 VD PR

0 Sandra.Camy Sandra.Camy Miguel.
Martins 2022-05-30 First Issue
INDEX ISSUED BY CHECKED BY RELEASED BY RELEASE DATE REVISION DETAILS
CLIENT CONSORTIUM SUPPLIER
SUPPLIER DOC. NO.:
PROJECT PROJECT NO.:
TP-204233P OKP059/ST1.
New Power Generation Units for Zelten Power Plant 130
TITLES MAIN SUPPLIER
Procedure
General
Solar Packages - Package Ancillaries Installation Guidelines MAIN SUPPLIER DOC. NO.:
4D391-149401
DOCUMENT NO.: FORMAT SCALE
000-EMI2200987-VD-PR A4 N/A
CLIENT DOCUMENT NO.: REVISION STATUS*
0 AP
TP-204233P-PP3-2-V40-0007 SHEET SHEETS
1 106
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– Reviewed with comments; FC(3) – For
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DRAWING TITLE
ANCILLARY INSTALLATION GUIDELINE
TURBOMACHINERY SYSTEMS PROVIDER
ENGINEERING
CUSTOMER
PROJECT NAME EQUIPMENT
TAURUS 70 ONSHORE GENERATOR SET

SIRTE – ZELTEN BROWNFIELD - GTG
LOCATION
ZELTEN BROWNFIELD
Revision: 0
Status: AP
Released: miguel.martins (2022-05-30)
Checked: Sandra.Camy (2022-05-30)
DRAWING NO. REVISION RELEASE DATE

APPROVED
PROJECT MANAGER
Huish, Shawn
4D391 – 149401 NC 14 March 2022
Issued: Sandra.Camy (2022-05-30)
PROJECT ENGINEER
"THIS COPYRIGHTED WORK AND THE INFORMATION HEREIN IS PROPRIETARY
TO CATERPILLAR INC., SOLAR TURBINES INCORPORATED, AND/OR
Rombaux, Jean-yves
SUBSIDIARIES OF EITHER. WITHOUT EXPRESS WRITTEN PERMISSION FROM
COMMISSIONING SPECIALIST CATERPILLAR INC. OR SOLAR TURBINES INCORPORATED. ANY COPYING,
DISCLOSURE, OR USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED."
Wilson,Kenneth
Document No.: 000-EMI2200987-VD-PR
PROJECT SHORT NAME

SIRTE-G
Caterpillar: Confidential Green

4D391-149401
TABLE OF CONTENTS
Paragraph Page
1.0 SCOPE ..................................................................................................... 4
2.0 NOMENCLATURE .................................................................................... 4
3.0 GENERAL SAFETY.................................................................................. 4

4.0 GENERAL WARNINGS ............................................................................ 6
5.0 PRE-INSTALLATION GUIDELINES ......................................................... 8
6.0 LIFTING GUIDELINES ............................................................................. 9
7.0 FLANGE HARDWARE AND TIGHTENING TORQUE ............................. 10
8.0 EXHAUST EXPANSION JOINTS ............................................................. 11

9.0 INLET FLEXIBLE DUCTS ........................................................................ 11
10.0 SUPPORT STRUCTURE GUIDELINES ................................................... 11
10.1 ANCILLARY SUPPORT STRUCTURE INSTALLATION AND

VERIFICATION PROCEDURES ……………………………………….…….12
11.0 LIST OF REFERENCE MATERIALS ........................................................ 13

Revision: 0
12.0 INSTALLATION GUIDELINES ................................................................. 14

12.1 ISO VIEWS ........................................................................................... 15
Status: AP
12.2 TURBINE EXHAUST SYSTEM................................................................ 16

12.2.1 Bill of Material ......................................................... 17

12.2.2 Exploded views ....................................................... 18
12.2.3 Gaskets ................................................................... 19
12.2.4 Hardware and Torque Sequence ........................... 20
12.2.5 Typical Torque Sequence for Round Ducting....... 21
12.2.6 Assembly Details………………………………………22

12.2.7 Final Inspection ...................................................... 28
12.3 TURBINE AIR INLET SYSTEM ............................................................ 29

12.3.1 Bill of Material ......................................................... 30
12.3.2 Exploded views ....................................................... 31
12.3.3 Sealant..................................................................... 32
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4D391-149401
12.3.4 Hardware and Torque Sequence ........................... 33
12.3.5 Typical Torque Sequence for Square/

Rectangular Ducting ………………………………….34
12.3.6 Assembly Details .................................................... 35

12.3.7 Final Inspection………………………………………...54
12.4 ENCLOSURE VENTILATION SYSTEM……………………………………55

12.4.1 Bill of Material…………………………………………..56
12.4.2 Exploded views………………………………………...58

12.4.3 Sealant……………………………………….…………..60
12.4.4 Hardware and Torque Sequence……………………61
12.4.5 Typical Torque Sequence for Square/

Rectangular Ducting ………………………………….62
12.4.6 Enclosure Exhaust .. ………………………………….63
12.4.6.1 Assembly Details ...………………………………64
12.4.6.2 Final Inspection.....…………………….…………70
Revision: 0
12.4.7 Generator Exhaust.……………………………………71

12.4.7.1 Assembly Details…………………………………72
Status: AP
12.4.7.2 Final Inspection…………………………………...79

12.4.8 Driver Enclosure Exhaust.……………………………80

12.4.8.2 Final Inspection…………………………………...92
12.4.9 Driven Enclosure Exhaust. …….……………………93

12.4.9.2 Final Inspection………………………………….105
3
4D391-149401
1.0 SCOPE
The intent of this document is to provide the Customer, as well as Solar’s Field Service Representatives
(FSR), a general assembly instruction guideline pertaining to Ancillary systems. Therefore, this document
outlines the installation guidelines only for project 4D391.
The Ancillary Installation Guideline (AIG) is intended to provide a detailed guideline for assembly of the
ancillary system, with the most relevant information all collected into one document. The Ancillary
Installation Guideline (AIG) references the supplier documents listed in Section 11 as the source of the
information. Please reference those materials for interface definition, additional operation and
maintenance information.
IMPORTANT: Read all instructions before starting the installation of the components. The sequence of
operations provided in this document is not intended to be used as a step by step instructions by the site
contractors. It is the responsibility of the contractor to meet the intent of these installation instructions
regardless of the assembly sequence used based on the integration with support structure, lifting
arrangements, access, proper support and general safety guidelines.
2.0 NOMENCLATURE
1. ES – Engineering Specification
2. FSR – Field Service Representative
3. MID – Mechanical Interface Drawing
4. PIL – Product Information Letter
5. TPIM – Turbomachinery Package Installation Guideline
3.0 GENERAL SAFETY

Revision: 0
Observe standard safety practices. Make sure all personnel who are not directly involved with the
installation are cleared from the area. Consult with lead site personnel if there are any issues or
questions.
Status: AP
Solar turbine-driven packages are designed for safe and reliable operation. The packages include
features which protect the equipment from damaging malfunctions and unsafe operation.
Personnel must become familiar with the following safety requirements and must always observe the
safety requirements. Maximum safety of personnel is of primary importance, followed by protection of
equipment from damage. Careful adherence to these safety requirements will minimize hazards or injury
to personnel and equipment.
Included are procedures for certain operating malfunctions and precautions for personnel working in
special environments (such as in an explosive atmosphere, or where there are dangerous substances).
MANUAL SAFETY WARNINGS, CAUTIONS AND NOTES

Three types of safety notices are used in the manual to emphasize critical information:
WARNINGS, CAUTIONS, and NOTES.

WARNINGS, CAUTIONS, and NOTES are explained in order of significance as follows:
⚠ WARNING
A WARNING identifies procedures, practices, conditions, or precautions, which if not heeded,

could result in personal injury or loss of life.
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4D391-149401
⚠ CAUTION
A CAUTION identifies precautions, which if not observed, could result in damage or destruction of
equipment.
NOTE
A NOTE highlights information necessary to understand or follow a procedure, practice,

condition, or description.
EQUIPMENT SAFETY LABELS

Safety labels attached to the equipment are described in this section.
Safety and warning labels are in categories as detailed in the following subsections.
Caution, Warning and Danger labels may be accompanied with a Prohibition symbol, as shown in the
following figure. The use of the prohibition symbol indicates a potentially hazardous situation or practice
which is not to be allowed.
Revision: 0
Caution and Warning labels may be accompanied with a Safety Alert symbol, as shown in the following
Status: AP
figure. The use of the Safety Alert symbol with Caution and Warning labels increases the severity of the
label.
x Danger - On the package, label has a red border, with white lettering on black, as shown in the
following figure. In the print version, colors are not shown.
Danger is the most severe safety label. The signal word Danger indicates a potentially hazardous
situation which, if not avoided, will result in death or serious injury. Danger labels identify the most
serious hazards.
x Warning - On the package, label has an orange border, with white lettering on black, as shown in
the following figure. In the print version, colors are not shown.
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4D391-149401
The signal word Warning indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury. Hazards identified with the signal word Warning present a lesser
degree of risk of injury than those identified by the signal word Danger.
x Caution - On the package, label has a yellow border, with white lettering on black, as shown in
the following figure. In the print version, colors are not shown.
The signal word Caution used with a safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in minor or moderate injury.
The signal word Caution used without a safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in property damage.
x Notice - On the package, label has a blue border with white lettering on black, as shown in the
following figure. In the print version, colors are not shown.
NOTICE
The signal word Notice indicates a statement of policy relating directly or indirectly to the safety of
personnel or protection of property. The statement of policy is on the Notice label. A circle around
Revision: 0
the statement requires mandatory action. The Notice signal word is not to be associated directly
with a hazard or hazardous situation, and may not be used in place of Danger, Warning or
Caution labels.
Status: AP
4.0 GENERAL WARNINGS
WARNING - This general guideline is intended to facilitate communication between the owner, installer,
and Solar. It is not intended to replace the owner or installer's best practices. Failure to consider whether
these general guidelines are applicable to the unique features of a project, or additions and/or
modifications that are not reviewed and approved by Solar, may cause serious malfunction, may allow
unsafe operation, or other unsafe condition, any of which could result in significant property damage,
personnel injury, and/or loss of life.
Solar's inspection, or failure to inspect, the performance of obligations of customer or its contractors shall
not make Solar liable for such obligations of customer or its contractors.
WELDING WARNING – AT NO TIME IS THE FRAME, OR ANY PACKAGE COMPONENT, TO BE

USED AS A GROUND FOR WELDING OR OTHER FACILITY PURPOSES. High current flows between
welding ground and the arc during arc welding. Precautions must be taken to ensure that this current
does not pass through close tolerance moving surfaces, or electronic systems. Welding ground should be
placed as close to the weld location as possible or on the component to be welded. Failure to observe
this warning could void warranty claims.
Prior to any welding procedures, ensure that the turbine package is not in operation and is grounded per
ES 2648. Power must be removed from the package by opening the 120-volt DC circuit breakers prior to
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4D391-149401
welding on or in the vicinity of a turbine package. Weld grounding must be in proximity to weld activities.
Power to the control system must be shut off.
FIRE HAZARD
WARNING: Smoking, open flame, or spark-producing devices (such as cigarette lighters) are NOT
allowed in the package vicinity AT ANY TIME.
WARNING: All welding should be done prior to the installation of filter/evaporative cooler media or after
removal of all media from filter house.
WARNING: Wear protective equipment (face shields, goggles) and observe fire precautions when
operating in filter system.
FALL HAZARD
WARNING: Always keep the floor clean and dry to avoid slippery. Use appropriate handrails, ladders and
cages wherever required to avoid fall hazards. Always use appropriate lifting points, lifting lugs, spreader
bars to avoid falling of components and causing injury to maintenance personnel.
Revision: 0
EYE/EAR DAMAGE HAZARD

Status: AP
WARNING: Always wear goggles to safeguard your eyes from any filter module component protrusion
while operating in filter system.
WARNING: Always wear ear plugs to safeguard your ears from air pulses while cleaning the filters.
WARNING: While replacing the filter, make sure to shut off the compressed air supply from the air
manifold and its interconnections.
SHOCK HAZARD
WARNING: Always observe necessary safeguard measures to avoid electric shock to personnel. Shut
down the system before working on any electrical components. Do not place any objects into any moving
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4D391-149401
or electrically energized components to avoid any injury hazards. Never wire around automatic shutdown
devices, or bypass software alarms and shutdowns. They prevent personnel injury and damage to the
equipment. Do not step on electrical conduit or junction boxes or use them as supports.
INLET SYSTEMS
WARNING:
1. Filtration media within the air filtration system and evaporative cooler media are combustible. Use
every precaution to ensure filter media is kept away from heat sources.
2. Do not smoke or weld near the air filter system or evaporative cooler.
EXHAUST SYSTEMS
WARNING:
1. Do not locate exhaust components on or near flammable surfaces.
CAUTIONS
The following cautions cover Solar turbine-driven packages. Failure to observe these cautions could
result in damage to or destruction of equipment. The order of listing does not indicate order of
importance. Each item is important to overall equipment safety. These cautions (and others which may be
applicable to a specific installation site) must be observed during all service and operation of the package.
Revision: 0
⚠ CAUTION
Status: AP
Prevent foreign matter (such as ice) from entering air inlet. Foreign objects in the air inlet will cause
severe damage.
Protect air inlet from entry of contaminants such as moisture, dust, sand, and oil mist.
Under severe environmental conditions, ensure that inlet air filtration system is free of restrictions that
could reduce inlet air pressure. Use snow covers, de-icers, and sand/dust filters to protect the inlet air
system.
Verify that exhaust collector drains are not connected to common drain manifolds. Common drain
manifolds sometimes drain or vent flammable gases and/or fluids.
5.0 PRE-INSTALLATION GUIDELINES

1. Prior to any installation efforts, check the equipment nameplate for, and verify component identity
against, those indicated on the Mechanical Interface Drawing (MID), Also check for weight and air
flow direction.
2. The clean air section of the filter and clean air plenum must be completely vacuum cleaned and
any loose foreign matter like bolts, nuts, washers, slags, weld splatters, etc., must be removed,
as catastrophic destruction can result from ingestion of foreign particles.
8
4D391-149401
3. Perform pre-installation cleaning of all modules, assemblies and ductwork using the appropriate
cleaning method. A water wash is appropriate for an unlined metal duct but not appropriate for
intake silencer with an acoustic lining that will absorb water or chemical cleaners. Common
methods include: a water wash, soap and water wash, wet rag wipe down, vacuum,
cleaning/blowing with compressed air or other method as required.
4. The air inlet assembly must be mounted on a surface designed to provide adequate support for
the weight of the equipment. The foundation on which the inlet resides must be designed to
ensure long-term support and service accessibility.
5. All duct sections, silencers and other components must be examined internally for cleanliness
and damage immediately prior to installation. Already assembled duct components should also
be checked before bolting up mating components.
6. Ducting during assembly should be sealed/covered if long periods of time are expected between
assembly. Components should be examined for any shipping/handling damage and repaired prior
to installation.
Storage and Preservation:
These procedures are to be performed prior to the arrival of Solar’s Commissioning Personnel
and are the responsibility of the customer and their contractor.
1. Packages stored at site must be protected from the weather.
2. Place shipping crates on level ground elevated off grade before construction activities. If
applicable, necessary preservatives for storage were applied on packages and all external
openings were properly sealed in the factory. Refer to PIL097 for the preservation information.
Revision: 0
3. Store open shipping crates in a controlled environment, such as a warehouse or better, as

applicable to climatic conditions of the field.
Status: AP
4. If factory preserved equipment has been opened for inspection, these items should follow
preservation procedures as outlined in PIL097 if these items are not intended to be in use within
three months.
5. Upon arrival at site and/or Storage Facilities please identify shipped crates containing Hazardous
materials and equipment (corrosive, flammable, pressurized gases, etc), review their MSDS
(Material Safety Data Sheet) and segregate them from rest of equipment following their specific
storage needs.
6.0 LIFTING GUIDELINES
1. Qualified (licensed) riggers must follow standard rigging procedures in making any lift.
2. Components are intended for lifting by minimum 45 degree bridal where spreader bar or lifting
angle is not specified on component drawings. Spreader bars, if necessary, are supplied by
others.
3. Never stand under or near an object being lifted or around the path it will travel.
4. Never stand near an operating crane. If the crane operator does not plan the lift appropriately,
the crane can tip over and/or lifting component can come loose and drop.
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4D391-149401
5. All lifts must have adequate rigging gear that is designed to support the lift weight with enough
factor of safety. Solar’s design factor for ancillary component, dynamic factor of 1.5 shall be used
for all lifts per API RP 2A for onshore and offshore applications.
6. When lifting loose ship items, be aware of any specific unpacking or uncrating instructions to
avoid damage to equipment and injury to personnel. Unpacking equipment out of sequence or
improper orientation may not expose lifting features and could lead to equipment damage and/or
personnel injury. Riggers must use lifting provisions on the equipment, where provided. Unless
instructions state otherwise, riggers must be cautioned to not lift ancillary equipment as
assemblies. Lifting in such a way may impose stresses that can lead to equipment damage. For
component lift, use lifting lugs and spreader bars as recommended preventing damage due to
over stressing. Take care not to damage any parts during erection.
7. For ancillary components (which are provided by the supplier directly to the site other than Solar
lifting equipment), refer to the supplier’s lifting instructions
8. Any crates, boxes, containers, etc, dropped during lifting or off-loading operations, regardless
of distance of the fall, must be reported by the customer for Solar to determine the extent of
damage. Even if no external crate or unit damage is visible, equipment can suffer critical internal
damage due to shock that will only become apparent upon start-up of the unit. This internal
damage can have negative consequences causing lengthy delays.
9. If the paint is damaged during lifting, touch up is required to avoid rusting
10. Unless specifically noted on supplier lifting instructions, shipping rods, turnbuckles, or other
yellow painted components shall never directly be used as a lifting device.
Revision: 0
7.0 FLANGE HARDWARE AND TIGHTENING TORQUE

Status: AP
1. Refer to ES 9-54 for fastener installation and torque values.

2. Anti-seize to be installed on all flange hardware.

3. Attaching hardware kits (plus 10% extra) are included for all flanges in Solar’s scope. Hardware
for downstream connections in third party supplier scope are included in supplier shipment.
Hardware is not supplied for foundation or support steel interface.
4. For exhaust flange bolted connections refer section 12.2.4. and for inlet flange bolted connections
refer section 12.3.4 and for vent flange bolted connection refer section 12.4.4
5. Snug tight is defined as the tightness that exists when the plies of the joint are in firm contact.
Snug tightening shall progress systematically until all bolts are simultaneously snug tight and the
connection is fully compacted. In some cases, proper tensioning of the bolt may require more
than a single cycle of systematic tightening to produce a uniform snug tight condition.
6. Thread engagement per ANSI / ASME B18.2.6. The bolt length used shall be such that the end of
the bolt extends beyond or is at least flush with the outer face of the nut when properly installed.
The installation is not acceptable if the end of the bolt is shorter than the outer face of the nut.
10
4D391-149401
8.0 EXHAUST EXPANSION JOINTS
1. The expansion joint (if supplied) will not support the weight of ducting or other components. The
expansion joint is designed to absorb thermal growth of the exhaust system.
2. Expansion bellows have 1-1/2” axial compression, ½” axial extension, ¼” lateral movement.
Bellows are not to be used for installation offsets.
3. During installation, ensure that there are no cold lateral or torsional movements transferred into
the flexible element.
4. Flange bolt holes shall line up without external forces applied and bolts shall be inserted by hand
without hammering.
5. Expansion joint is shipped with shipping braces holding the joint at its nominal installed length.
6. Do not remove the shipping braces/turnbuckles until installation of the entire exhaust system is
complete. Reference MID Note 11.0 for the allowable displacements of the expansion joint for
thermal growth.
7. A Solar FSR must be present to observe the removal of shipping braces/turnbuckles.
8. Do not install insulation blanket over fabric section of the expansion joint as it causes damage
due to overheating.
9. For fixed and sliding support of exhaust ducting, refer PIL 273.
Revision: 0
Status: AP
9.0 INLET FLEXIBLE DUCTS
1. Flexible ducting must be installed to accommodate the movement between different sections of
the inlet system.
2. Flexible ducting should be assembled using installed length.
3. Inlet Flexible ducts can have ½” offset in one direction either extension or compression or lateral
movement unless otherwise specified on component drawing.
4. Do not remove the shipping braces/turnbuckles until installation of the entire inlet system is
complete.
10.0 SUPPORT STRUCTURE GUIDELINES
1. Structure for ducts and auxiliary devices should be self-supporting unless otherwise noted.
2. Ensure the ancillary mounting structure does not impose any pre-loads on the turbomachinery, as
this can restrain the equipment, and can, in some cases, drive increased vibration levels.
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4D391-149401
10.1 Ancillary Support Structure Installation and Verification Procedures:
These procedures are to be performed prior to the arrival of Solar’s Commissioning Personnel and are
the responsibility of the customer and their contractor.
1. For enclosed projects, ensure that the enclosure structure is not supporting any equipment weight
beyond what is called for on the MID.
2. Verify that the ancillary support structure is supporting the equipment as shown on the MID.
Ensure that any facility-related equipment is either self-supporting, or that provisions are made on
the MID for the supporting points of the equipment. All structures should be designed in
accordance to API 616, Section 5.5.6.4 and account for the following:
a) Weight of components supported, as shown on the MID
b) Environmental loads, including but not limited to: wind forces, seismic forces, and motion due
to offshore conditions
c) Thermal growth
d) System stiffness
3. Ensure the layout of ancillary structure and ducting is performed according to the MID. Confirm
that the installation has made provision for operation and maintenance access.
4. Verify that support structure mounts are seated on appropriate foundation supports or mounted to
appropriate structure in the facility. Ensure pad loads on structure supports have been considered
and checked by end user.
Revision: 0
5. Review that all bolted structures have been assembled so the load is uniformly distributed among
its entire surface. In the case of attaching straight bars to angled bars or any other non-flat
Status: AP
structure make sure necessary compensating angled washers or hardware is used.

6. For all structural connections (beam to beam, column to beam, cross bracing), the hole diameter
shall be 1/16” greater than the bolt diameter.
7. For mounting duct feet to the supporting beam, the hole diameter shall be 1/8” greater than the
bolt diameter.
8. Recommended minimum bolts per ASTM F3125 for all structure connection and mounting bolts.
9. Heavy hex structural bolt dimensions shall meet the requirements of the ANSI / ASME B18.2.6.
The bolt length used shall be such that the end of the bolt extends beyond or is at least flush with
the outer face of the nut when properly installed. The installation is not acceptable if the end of
the bolt is shorter than the outer face of the nut.
10. For fixed mounting pads, tighten all bolted connections using the AISC turn-of-nut method
whereby the nut shall be rotated an additional 1/2 to 2/3 turn beyond the snug tight condition, or
equivalent torque value. Tack weld nut or permanently deform the threads to create a mechanical
lock.
Note: If hardware has a galvanized or other form of finish. Finish must be removed in the area
first, where tack weld is being applied.
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4D391-149401
11. For exhaust non-fixed (sliding) mounting pads, tighten nuts to snug tight condition, then back off
1/4 turn. The washer should be able to move. Tack weld nut or permanently deform the threads
to create a mechanical lock. Use only hardware provided
12. Slide Plates are required between the structural steel and component support pad for exhaust
systems. One 300 series stainless steel, typically 1/4" thick, slide plate per pad is required. The
component mounting pads should have slots and large enough support area for the pad and slide
plate including the thermal expansion. The slide plates to be secured enough to the support steel
in such a way that it should not slide out.
13. No pre-load is allowed on all flexible joints. Check all flexible joints on installed ducting and
ensure that install length of the flexible joints is in tolerance range (+/- ¼” for bellows and +/- 1/2”
for a flex duct). If the upstream and downstream of the ducts are not aligned properly than the
allowable tolerances are reduced by the amount of misalignment.
14. Use care when setting the exhaust components in place on the support steel slide plates. Ensure
the components are located properly in relationship to the turbine and stack centerlines and are
level, plumb and square with the mating support steel. Shimming may be necessary when setting
the components if the support feet do not contact the slide plates on the support steel. Shims
(supplied by others) to be 300 series stainless steel. Shims must be permanently attached either
by bolting or welding to the support steel. Do not weld a shim or slide pad directly to a component
mounting pad. Shims should be oversized relative to the support steel pads and fully engaged.
11.0 LIST OF REFERENCE MATERIALS:
Solar Drawing: MID 4D391-149725, Rev C

Revision: 0
ES Documents:
Status: AP
1. ES 9-54 - Fastener installation and torque values
TPIM Documents: TPIM 1000 (For GS)

PIL Documents: PIL 273, PIL 097

13
Document No.: 000-EMI2200987-VD-PR Issued: Sandra.Camy (2022-05-30) Checked: Sandra.Camy (2022-05-30) Released: miguel.martins (2022-05-30) Status: AP Revision: 0
4D391-149401
12.0: INSTALLATION GUIDELINES
14

4D391-149401
12.1: ISO VIEWS

4D391- SIRTE OIL COMPANY:
ISO VIEW 1 ISO VIEW 2

(FORWARD RIGHT) (AFT LEFT)
15

TURBINE EXHAUST SYSTEM

4D391-149401
12.2:TURBINE EXHAUST SYSTEM
16

4D391-149401
12.2.1: Bill of material
BOM as in MID:
Note: Find Number in the above table refers to the find number as in MID (4D391-149725 Rev C)
17

4D391-149401
12.2.2: Exploded view
27 10
25 11 23
33
Number outside the bubble means “Refer to respective

page” in this document for more details about the
component and hardware.
Number inside the balloon refers to Find number as in
MID drawing (4D391-149725 Rev C)
Note: Balloon for hardware is not called out in exploded view. Refer to the respective pages for hardware detail.
18

4D391-149401
12.2.3: Gaskets
1. High temperature gasket shall be installed between flanges. Gasket material comes as a part of hardware kit.
2. Gasket thickness and type may vary for different flange cross-sections. The compressed thickness of gasket shall be
0.25” for round duct.
3. The Gasket may need to be cut to size for each flange connection.
4. Allow gasket to overlap at the ends and ensure gasket makes a complete seal of the flange.
5. Use adhesive to temporarily attach the gasket onto the flange.
6. Gasket shall not be twisted, rolled, or deformed.
7. Ensure gasket material is not protruding into the internal duct gas path.
19

4D391-149401
12.2.4: Hardware and Torque Sequence
1. Flange to flange bolted connections can be tensioned using the AISC turn-of-nut method whereby the nut shall be
rotated an additional 1/2 to 2/3 turn beyond the snug tight condition, or equivalent torque value. Thread engagement
per ANSI / ASME B18.2.6. The bolt length used shall be such that the end of the bolt extends beyond or is at least
flush with the outer face of the nut when properly installed. The installation is not acceptable if the end of the bolt is
shorter than the outer face of the nut.
2. For fixed support points, tighten all bolted connections using the AISC turn-of-nut method whereby the nut shall be
rotated an additional 1/2 to 2/3 turn beyond the snug tight condition. Tack weld nut or permanently deform the threads
to create a mechanical lock.
3. For non-fixed (sliding) support points, tighten nuts to snug tight condition, then back off 1/4 turn. The washer should
be able to move. Tack weld nut or permanently deform the threads to create a mechanical lock.
4. Hardware is 316 SST, grade B8M per ASTM A193. Details are included within the kit bill of material shown on
subsequent sheets.
5. Thread engagement per ANSI / ASME B18.2.6. The bolt length used shall be such that the end of the bolt extends
beyond or is at least flush with the outer face of the nut when properly installed. The installation is not acceptable if
the end of the bolt is shorter than the outer face of the nut.
6. If one or more screws, bolts or nuts of a series are tightened, as in a series of bolts around a flange or a half shell, the
entire series must be tightened equally to prevent distortion, damage or leakage. See below figure for torque
sequences for bolt pattern.
20

4D391-149401
12.2.5: Typical Torque Sequence for Round Ducting
Note: The above torque sequence remains the same irrespective of the number of holes in the ducting.
21

4D391-149401
12.2.6: Assembly Details

x Detail 1: Assemble exhaust bellows onto the exhaust collector
x Detail 2: Assemble exhaust silencer onto the exhaust bellows
x Detail 3: Assemble exhaust rainstack onto the exhaust silencer
****Assembly details above shall not be considered as installation order. Order of installation may vary based on
integration with support structure, lifting arrangements, access, proper support and general safety guidelines. It is
recommended that the component installation start at the turbine connection and continue outward. ****
Note:
1. Ensure exhaust silencer is installed, aligned, levelled, and anchored to foundation prior to installing expansion bellow
and rainstack.
2. Foundation anchor bolts for the exhaust silencer are supplied by others.
22

4D391-149401
Detail 1:
x Assemble exhaust bellows onto the exhaust collector
x Do not remove the shipping braces/turnbuckles until installation of the
entire system is complete
.
Note: Bellows exhaust cannot bear load and temporary supports shall be erected prior to installing the silencer exhaust
23

4D391-149401
Air Flow Direction:
x Expansion bellows should be assembled as per air flow direction symbol and installed length as mentioned in
Solar print 2043338-300 Rev N/C
Air flow Direction Installed Length
24

4D391-149401
Detail 2:
x Assemble exhaust silencer onto the exhaust bellows
25

4D391-149401
Thermal expansion of silencer exhaust:

x Important: Check orientation as shown
x Arrows indicate the direction of thermal expansion.
THERMAL EXPANSION IN AXIAL

DIRECTION
26

4D391-149401
Detail 3:
x Assemble exhaust rainstack onto the exhaust silencer
27

4D391-149401
12.2.7 Final Inspection
x Verify all blocking, shipping braces, tools and other equipment used in the erection of the system have been removed from the
internal areas of the system
x Ensure that all components have been cleaned inside the air passages
x Ensure that all transportation tags and labels have been removed
x Ensure that all parts and surface finish were not damaged during installation
x Make sure that the Air flow direction indicated on ducts has been followed
x Verify gaskets are installed correctly without any damage and the material is not in the internal duct gas path
x Ensure that all earth/ground wires are installed for earthing of equipment and bonding between mechanical parts
x Complete systems must be completely installed, cleaned, inspected, etc.,
x Verify that all drains have been properly connected or plumbed
x Verify the four (4) vents that are 90 deg apart at the silencer base are open and unobstructed.
x Verify any external blankets have been installed per the installation instructions (If supplied)
x Perform a random sampling of flange bolts to confirm they are properly tightened. If multiple bolts are found to be loose on a flange
connection, it is recommended to retighten all flange connection nuts
x Verify all sliding supports hardware is installed correctly as per sec 12.2.4
28
TURBINE AIR INLET SYSTEM

4D391-149401
12.3: TURBINE AIR INLET SYSTEM
29

4D391-149401
BOM as in MID:
Note: Find Number in the above table refers to the find number as in MID (4D391-149725, Rev C)
30

4D391-149401
12.3.2: Exploded Views

71 40
7 6
43
5
39
2 45
3
37 1 47
31 6
42
64
4 8
36
30 44
3
46 31
48
Number outside the bubble means “Refer to respective page” in 32

this document for more details about the component and hardware
53
4D391-149725, Rev C
Note: Balloon for hardware is not called out in exploded view. Refer respective pages for hardware details
31

4D391-149401
12.3.3: Sealant
Prior to the lift of ducting and silencers between the air filter and the turbine enclosure, apply ¼-inch bead of sealant
(supplied in the Flange Hardware kits) to the upstream duct interface flanges that will mate to their adjoining downstream
assemblies. The sealant must be applied in a figure 8 pattern around all mounting holes as shown below.
Note: Inlet systems use Sikaflex-221 for flange-to-flange sealant. Refer to Solar P/N 1057827 if additional quantity is
Needed
32

4D391-149401
1. Unless otherwise indicated on the assembly drawing, bolts should be tightened to the snug-tight condition after all
components are in place and correctly positioned.
2. For fixed support points, tighten all bolted connections using the AISC turn-of-nut method whereby the nut shall be
rotated an additional 1/2 to 2/3 turn beyond the snug tight condition. Tack weld nut or permanently deform the
threads to create a mechanical lock.
3. For non-fixed (sliding) support points, tighten nuts to snug tight condition, then back off 1/4 turn. The washer should
be able to move. Tack weld nut or permanently deform the threads to create a mechanical lock.
4. Hardware is 316 SST, grade B8M per ASTM A193. Details are included within the kit bill of material shown
on subsequent sheets.
5. Thread engagement per ANSI / ASME B18.2.6. The bolt length used shall be such that the end of the bolt extends
beyond or is at least flush with the outer face of the nut when properly installed. The installation is not acceptable if
the end of the bolt is shorter than the outer face of the nut.
6. If one or more screws, bolts or nuts of a series are tightened, as in a series of bolts around a flange or a half shell,
all that series must be tightened equally to prevent distortion, damage or leakage. See below figure for torque
33

4D391-149401
12.3.5: Typical Torque Sequence for Square/Rectangular Ducting
34

4D391-149401
12.3.6: Assembly Details

x Detail 1: Assemble inlet donasonic silencer inlet onto the enclosure roof
x Detail 2: Assemble inlet flex duct onto the inlet donasonic silencer
x Detail 3: Assemble inlet elbow duct onto the inlet straight duct at ground level
x Detail 4: Assemble straight duct along with elbow duct on to the flex duct
x Detail 5: Assemble inlet duct onto the inlet elbow duct
x Detail 6: Assemble heat exchanger onto the inlet duct
x Detail 7: Assemble inlet straight duct onto the heat exchanger
x Detail 8: Assemble inlet straight duct onto the inlet straight duct
x Detail 11: Assemble inlet duct onto the inlet straight duct
x Detail 12: Assemble inlet flex duct onto the inlet duct
x Detail 13: Assemble leg kit with inlet air filter
x Detail 14: Assemble inlet air filter onto the duct inlet flex
recommended that the component installation start at the turbine connection and continue outward. ****
Note:
1. Ensure support structure installation is aligned and level, and all mating components are aligned prior
to installing flexible elements.
2. Support structure by others and must be erected before any ducts can be installed. Ensure cleanliness
of all duct work prior to installation.
35

4D391-149401
Detail 1:
x Assemble inlet donasonic silencer inlet onto the enclosure roof
x Check orientation using flow direction arrow stamped on the exterior of the silencer
Flow direction
36

4D391-149401
Detail 2:
x Assemble inlet flex duct onto the inlet donasonic silencer
Note: Flex duct cannot bear load and the support structure shall be erected prior to installing the inlet duct
37

4D391-149401
Air Flow Direction of Inlet Flexible Duct (Solar Drawing 1828120-100 REV 0):
x Inlet expansion joint can be assembled in any direction as it is symmetric
x Installed length should be as mentioned in below screen shot
Installed length
Note: Inlet Flexible ducts can have ½” offset in one direction either extension or compression or lateral movement unless otherwise
specified on component drawing.
38

4D391-149401
Detail 3:
x Assemble inlet elbow duct onto the inlet straight duct at ground level
39

4D391-149401
Detail 4:
x Assemble straight duct along with elbow duct on to the flex duct
Hardware and Support

structure by others
Note: Support structure steelwork supporting the elbow duct shall be installed prior to installing the other duct. Elbow duct shall be
placed on support structure upon initial installation by means of support feature
40

4D391-149401
Detail 5:
x Assemble inlet duct onto the inlet elbow duct
x Access door should be faced as shown
Access Door
41

4D391-149401
Detail 6:
x Assemble heat exchanger onto the inlet duct
Heat exchanger inlet and

outlet ports should be
facing in this direction

structure by others
Note: Support structure steelwork supporting the heat exchanger shall be installed prior to installing the other duct. heat exchanger
shall be placed on support structure upon initial installation by means of support feature
Interconnect tubing for the heat exchanger is provided by others and must be supported by the support structure. The heat exchanger
piping connections cannot bear any external loads.
42

4D391-149401
Detail 7:
x Assemble inlet straight duct onto the heat exchanger

structure by others
Note: Support structure steelwork supporting the inlet straight shall be installed prior to installing the other duct. Inlet straight shall be
43

4D391-149401
Detail 8:
x Assemble inlet straight duct onto the inlet straight duct
44

4D391-149401
Detail 9:

structure by others
Note: Support structure steelwork supporting the inlet straight duct shall be installed prior to installing the other duct. Inlet straight duct
45

4D391-149401
Detail 10:
46

4D391-149401
Detail 11:
x Assemble inlet duct onto the inlet straight duct
x Access door should be faced as shown
Access Door

structure by others
Note: Support structure steelwork supporting the inlet straight duct shall be installed prior to installing the other duct. Inlet straight duct
47

4D391-149401
Detail 12:
x Assemble inlet flex duct onto the inlet duct
Note: Flex duct cannot bear load and the support structure shall be erected prior to installing the inlet duct
48

4D391-149401
Air Flow Direction of Inlet Flexible Duct (Solar Drawing 1828120-100 REV 0):
x Inlet expansion joint can be assembled in any direction as it is symmetric
x Installed length should be as mentioned in below screen shot
Installed length
Note: Inlet Flexible ducts can have ½” offset in one direction either extension or compression or lateral movement unless otherwise
specified on component drawing.
49

4D391-149401
Detail 13:
x Assemble leg kit
x Assemble leg kit with inlet air filter
x Then assemble filter system onto the ducts
50

4D391-149401
Detail 14:
x Assemble inlet air filter onto the duct inlet flex
53

4D391-149401
12.3.7: FINAL INSPECTION
Verify all blocking, shipping braces, tools and other equipment used in the erection of the system have been removed from the
internal areas of the system
Ensure that all components have been cleaned inside the air passages
Ensure that all transportation tags and labels have been removed
Ensure that all parts and surface finish were not damaged during installation
Make sure that the Air flow direction indicated on ducts has been followed
Ensure that all earth/ground wires are installed for earthing of equipment and bonding between mechanical parts
Complete systems must be completely installed, cleaned, inspected, etc., with filters installed
Check the seal of the filter elements against filter banks
Check the air tightness of the clean air side. One person should enter the clean air side by access hatch and check for any light
coming through. If there is enough light for this, one other person can shine flashlight from the outside. All gaps need to be filled
with sealing compound
Verify that access doors, if used during the erection of the system have been replaced and securely tightened
Verify that all drains have been properly connected or plumbed
Perform a random sampling of flange bolts to confirm they are properly tightened. If multiple bolts are found to be loose on a flange
connection, it is recommended to retighten all flange connection nuts
54
ENCLOURE VENTILATION SYSTEM

4D391-149401
12.4: ENCLOSURE VENTILATION SYSTEM
55

4D391-149401
BOM as in MID:
Note: Find Number in the above table refers to the find number as in MID (4D391-149725, Rev C)
56

4D601-149401
ISO view:
ISO VIEW 1 ISO VIEW 2

(FORWARD RIGHT) (AFT LEFT)
57


4D391-149401
12.4.2: Exploded Views

67
15 77
18
68
18 78
13
15
76
21
13 75
69 17
65
Generator-Exhaust 17
Enclosure-Exhaust
73
Number outside the bubble means “Refer to respective
page” in this document for more details about the
component and hardware.
MID 4D391-149725, Rev C
Note: Balloon for hardware is not called out in exploded view. Refer respective pages for hardware details
Caterpillar: Confidential Green 58


4D391-149401
91
22
89
88 19 104
14 103 22
87 13
102
86 12
19
16 13 101
85 90 14
100
9
84 99 12
20 16
98
9
97
20
17
82
17
Driver Enclosure Air Inlet 95 Driven Enclosure Air Inlet


4D391-149401
12.4.3: Sealant
Prior to the lift of ducting and silencers between the air filter and the turbine enclosure, apply ¼-inch bead of sealant
(supplied in the Flange Hardware kits) to the upstream duct interface flanges that will mate to their adjoining downstream
assemblies. The sealant must be applied in a figure 8 pattern around all mounting holes as shown below.
Note: Ventilation systems use Sikaflex-221 for flange-to-flange sealant. Refer to Solar P/N 1057827 if additional quantity
is needed.


4D391-149401
1. Flange to flange bolted connections can be tensioned using the AISC turn-of-nut method whereby the nut shall be
rotated an additional 1/2 to 2/3 turn beyond the snug tight condition, or equivalent torque value. Thread
engagement per ANSI / ASME B18.2.6. The bolt length used shall be such that the end of the bolt extends
beyond or is at least flush with the outer face of the nut when properly installed.
2. For fixed support points, tighten all bolted connections using the AISC turn-of-nut method whereby the nut shall
be rotated an additional 1/2 to 2/3 turn beyond the snug tight condition, or equivalent torque value.
3. For non-fixed (sliding) support points, tighten nuts to snug tight condition, then back off 1/4 turn. The washer
should be able to move. Tack weld nut or permanently deform the threads to create a mechanical lock.
4. Hardware is 316 SST, grade B8M per ASTM A193. Details are included within the kit bill of material shown on
subsequent sheets
5. Thread engagement per ANSI / ASME B18.2.6. The bolt length used shall be such that the end of the bolt
extends beyond or is at least flush with the outer face of the nut when properly installed. The installation is not
acceptable if the end of the bolt is shorter than the outer face of the nut.
6. If one or more screws, bolts or nuts of a series are tightened, as in a series of bolts around a flange or a half shell,
all that series must be tightened equally to prevent distortion, damage or leakage. See below figure for torque


4D391-149401
12.4.5: Typical Torque Sequence for Square/Rectangular and Round Ducting


4D391-149401
12.4.6: ENCLOSURE-EXHAUST


4D391-149401
12.4.6.1: Assembly Details
x Detail 1: Assemble pneumatic damper onto the enclosure roof
x Detail 2: Assemble elbow silencer onto the pneumatic damper
x Detail 3: Assemble duct louver vent onto the elbow silencer
x Detail 4: Assemble screen vent onto the duct louver vent
recommended that the component installation start at the turbine connection and continue outward.****
Note:
1. Ensure support structure installation is aligned and level, and all mating components are aligned prior to installing
flexible elements.
2. Support structure by others and must be erected before any ducts can be installed.


4D391-149401
Detail 1:
x Assemble pneumatic damper onto the enclosure roof
x Ensure the correct damper orientation while assembling onto the enclosure
Pneumatic arrangement
should face in this direction


4D391-149401
Isolation damper fire connection system:

x The isolation damper and fire suppression system should be internally connected by joining flexible hose assembly
In to the union damper
Top View
Left Side View


4D391-149401
Detail 2:
x Assemble elbow silencer onto the pneumatic damper


4D391-149401
Detail 3:
x Assemble duct louver vent onto the elbow silencer


4D391-149401
Detail 4:
x Assemble vent straight duct onto the elbow silencer


4D391-149401
12.4.6.2 FINAL INSPECTION
x Verify all blocking, shipping braces, tools and other equipment used in the erection of the system have been removed
from the internal areas of the system.
x Ensure that all components have been cleaned inside the air passages.
x Ensure that all transportation tags and labels have been removed.
x Ensure that all parts and surface finish were not damaged during installation.
x Make sure that the Air flow direction indicated on ducts has been followed.
x Ensure that all earth/ground wires are installed for earthing of equipment and bonding between mechanical parts.
x Verify that all drains have been properly connected or plumbed.
x Verify that access doors, if used during the erection of the system have been replaced and securely tightened.
x Perform a random sampling of flange bolts to confirm they are properly tightened. If multiple bolts are found to be
loose on a flange connection, its is recommended to retighten all flange connection nuts.


4D391-149401
12.4.7: GENERATOR-EXHAUST


4D391-149401

x Detail 2: Assemble manual damper onto the pneumatic damper
x Detail 3: Assemble elbow silencer onto the manual damper
x Detail 4: Assemble duct louver vent onto the elbow silencer
x Detail 5: Assemble screen vent onto the duct louver vent
Note:
1. Ensure support structure installation is aligned and level, and all mating components are aligned prior to installing
flexible elements.
2. Support structure by others and must be erected before any ducts can be installed.


4D391-149401
Detail 1:


4D391-149401

Top View
Left Side View


4D391-149401
Detail 2:
x Assemble manual damper onto the pneumatic damper


4D391-149401
Detail 3:
x Assemble elbow silencer onto the manual damper


4D391-149401
Detail 4:
x Assemble duct louver vent onto the elbow silencer


4D391-149401
Detail 5:
x Assemble screen vent onto the duct louver vent


4D391-149401


4D391-149401
12.4.8: DRIVER ENCLOSURE AIR INLET


4D391-149401

x Detail 3: Assemble fan vent onto the elbow silencer
x Detail 4: Assemble vent duct onto the fan vent
x Detail 5: Assemble vent straight duct onto the vent duct
x Detail 6: Assemble vent silencer onto the vent straight duct
x Detail 7: Assemble filter with switch wired onto the vent silencer
x Detail 8: Assemble vent screen onto the filter with switch wired
x Detail 9: Assemble weather louver straight duct onto the vent screen
Note:
1.Ensure support structure installation is aligned and level, and all mating components are aligned prior to installing
flexible elements.
2.Support structure by others and must be erected before any ducts can be installed.


4D391-149401
Detail 1:


4D391-149401

Top View
Left Side View


4D391-149401
Detail 2:


4D391-149401
Detail 3:
x Assemble fan vent onto the elbow silencer

structure by others
Note: Support structure steelwork supporting the fan vent shall be installed prior to installing the other duct. Fan vent shall be placed on
support structure upon initial installation by means of support feature


4D391-149401
Detail 4:
x Assemble vent duct onto the fan vent
ISO VIEW 2
(AFT LEFT)


4D391-149401
Detail 5:
x Assemble vent straight duct onto the vent duct
ISO VIEW 2
(AFT LEFT)
structure by others
Note: Support structure steelwork supporting the vent straight shall be installed prior to installing the other duct. Vent straight shall be


4D391-149401
Detail 6:
x Assemble vent silencer onto the vent straight duct
ISO VIEW 2
(AFT LEFT) Hardware and Support
structure by others
Note: Support structure steelwork supporting the vent silencer shall be installed prior to installing the other duct. Vent straight shall be


4D391-149401
Detail 7:
x Assemble filter with switch wired onto the vent silencer
ISO VIEW 2
(AFT LEFT)


4D391-149401
Detail 8:
x Assemble vent screen onto the filter with switch wired
ISO VIEW 2
(AFT LEFT)


4D391-149401
Detail 9:
x Assemble weather louver straight duct onto the vent screen
ISO VIEW 2
(AFT LEFT)


4D391-149401


4D391-149401
12.4.9: DRIVEN ENCLOSURE AIR INLET


4D391-149401

x Detail 3: Assemble fan vent onto the elbow silencer
x Detail 4: Assemble vent duct onto the fan vent
x Detail 5: Assemble vent straight duct onto the vent duct
x Detail 6: Assemble vent silencer onto the vent straight duct
x Detail 7: Assemble filter with switch wired onto the vent silencer
x Detail 8: Assemble vent screen onto the filter with switch wired
x Detail 9: Assemble weather louver straight duct onto the vent screen
Note:
1.Ensure support structure installation is aligned and level, and all mating components are aligned prior to installing
flexible elements.
2.Support structure by others and must be erected before any ducts can be installed.


4D391-149401
Detail 1:


4D391-149401

Top View
Left Side View


4D391-149401
Detail 2:


4D391-149401
Detail 3:
x Assemble fan vent onto the elbow silencer

structure by others
Note: Support structure steelwork supporting the fan vent shall be installed prior to installing the other duct. Fan vent shall be placed on
support structure upon initial installation by means of support feature


4D391-149401
Detail 4:
x Assemble vent duct onto the fan vent
ISO VIEW 2
(AFT LEFT)


4D391-149401
Detail 5:
x Assemble vent straight duct onto the vent duct

structure by others
ISO VIEW 2
(AFT LEFT)
Note: Support structure steelwork supporting the vent straight shall be installed prior to installing the other duct. Vent straight shall be


4D391-149401
Detail 6:
x Assemble vent silencer onto the vent straight duct

structure by others
ISO VIEW 2
(AFT LEFT)
Note: Support structure steelwork supporting the vent silencer shall be installed prior to installing the other duct. Vent silencer shall be


4D391-149401
Detail 7:
x Assemble filter with switch wired onto the vent silencer
ISO VIEW 2
(AFT LEFT)


4D391-149401
Detail 8:
x Assemble vent screen onto the filter with switch wired
ISO VIEW 2
(AFT LEFT)


4D391-149401
Detail 9:
x Assemble weather louver straight duct onto the vent screen
ISO VIEW 2
(AFT LEFT)


4D391-149401

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0 Sandra.Camy Sandra.Camy Miguel.

Martins 2022-05-30 First Issue

INDEX ISSUED BY CHECKED BY RELEASED BY RELEASE DATE REVISION DETAILS

CLIENT CONSORTIUM SUPPLIER

SUPPLIER DOC. NO.:

PROJECT PROJECT NO.:

DOCUMENT NO.: FORMAT SCALE

CLIENT DOCUMENT NO.: REVISION STATUS*

Construction; AB(3) – As built; OB – Obsolete; ED(3) – External Document.

document and all copies made thereof shall be returned on demand.

ANCILLARY INSTALLATION GUIDELINE

TURBOMACHINERY SYSTEMS PROVIDER

PROJECT NAME EQUIPMENT

TAURUS 70 ONSHORE GENERATOR SET

DRAWING NO. REVISION RELEASE DATE

PROJECT SHORT NAME

Caterpillar: Confidential Green

3.0 GENERAL SAFETY.................................................................................. 4

6.0 LIFTING GUIDELINES ............................................................................. 9

7.0 FLANGE HARDWARE AND TIGHTENING TORQUE ............................. 10

8.0 EXHAUST EXPANSION JOINTS ............................................................. 11

10.0 SUPPORT STRUCTURE GUIDELINES ................................................... 11

10.1 ANCILLARY SUPPORT STRUCTURE INSTALLATION AND

11.0 LIST OF REFERENCE MATERIALS ........................................................ 13

12.0 INSTALLATION GUIDELINES ................................................................. 14

12.2 TURBINE EXHAUST SYSTEM................................................................ 16

12.2.1 Bill of Material ......................................................... 17

12.2.5 Typical Torque Sequence for Round Ducting....... 21

12.2.6 Assembly Details………………………………………22

12.3 TURBINE AIR INLET SYSTEM ............................................................ 29

12.3.4 Hardware and Torque Sequence ........................... 33

12.3.5 Typical Torque Sequence for Square/

12.3.6 Assembly Details .................................................... 35

12.4 ENCLOSURE VENTILATION SYSTEM……………………………………55

12.4.2 Exploded views………………………………………...58

12.4.5 Typical Torque Sequence for Square/

12.4.7 Generator Exhaust.……………………………………71

12.4.7.2 Final Inspection…………………………………...79

12.4.8 Driver Enclosure Exhaust.……………………………80

12.4.9.1 Assembly Details…………………………………94

3.0 GENERAL SAFETY

MANUAL SAFETY WARNINGS, CAUTIONS AND NOTES

WARNINGS, CAUTIONS, and NOTES.

WARNINGS, CAUTIONS, and NOTES are explained in order of significance as follows:

A WARNING identifies procedures, practices, conditions, or precautions, which if not heeded,

A NOTE highlights information necessary to understand or follow a procedure, practice,

EQUIPMENT SAFETY LABELS

4.0 GENERAL WARNINGS

personnel injury, and/or loss of life.

WELDING WARNING – AT NO TIME IS THE FRAME, OR ANY PACKAGE COMPONENT, TO BE

EYE/EAR DAMAGE HAZARD

1. Do not locate exhaust components on or near flammable surfaces.

5.0 PRE-INSTALLATION GUIDELINES

as catastrophic destruction can result from ingestion of foreign particles.

Storage and Preservation:

1. Packages stored at site must be protected from the weather.

3. Store open shipping crates in a controlled environment, such as a warehouse or better, as

6.0 LIFTING GUIDELINES

9. If the paint is damaged during lifting, touch up is required to avoid rusting

7.0 FLANGE HARDWARE AND TIGHTENING TORQUE

1. Refer to ES 9-54 for fastener installation and torque values.

2. Anti-seize to be installed on all flange hardware.

8.0 EXHAUST EXPANSION JOINTS