FSS DC 0427 D Fin

ALBRECHT Reinhold CASSET Sebastien
Internal comments
D 2012-01-13 FIN taken into account STURM Jochen
MODIFICATIONS /
REV. DATE AUTHOR CHECKED BY STATUS APPROVED BY
OBSERVATIONS
Olkiluoto 3 NPP
CONFIDENTIAL as defined under the Olkiluoto 3 Plant Contract
SIEMENS
Jochen STURM FSS 2012-01-23
CONSORTIUM : WORK PACKAGE
AREVA NP NI-4-7500
SIEMENS AG OL3 KKS
Project Code FIN005
-
TITLE:
Test Instruction
for pretest on the motorized valves with URSULA box
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DOCUMENT KIND : DCC : CONFIDENTIALITY :
Commissioning Instruction EDC RESTRICTED

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AREVA NP FSM FSS DC 0427

Name of the issuing company COMPANY CODE DOCUMENT NUMBER
The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights,
including rights created by patent grant or registration of a utility model or design, are reserved.
Goods labeled with "AL not equal to N" are subject to European or German export authorization when being exported out of the EU. Goods labeled with "ECCN not
equal to N" are subject to US reexport authorization. Even without a label, or with label "AL:N" or "ECCN:N", authorization may be required due to the final whereabouts
and purpose for which the goods are to be used.
The original version of this document is stored in electronic form in the AREVA NP-EDM system. The current status of this document can be viewed only in the EDM
system.
2006.04 ANP 2268
Document type
Commissioning Instruction
Class Number of pages 37
RESTRICTED Number of appendices 3
Document Title
Test Instruction
for pretest on the motorized valves with URSULA box
Short Title
ALBRECHT CASSET Sebastien STURM Jochen

Reinhold Internal comments taken into
D 2012-01-13 FIN
account
CASSET Sebastien ALBRECHT STURM Jochen

C 2011-09-28 FIN
account
CASSET Sebastien ALBRECHT STURM Jochen

B 2011-09-05 FIN
CHALET Jerome account
ALBRECHT
A 2011-08-15 CASSET Sebastien ReinholdCHALET First issue FIN STURM Jochen
Jerome
Rev Date Author Checked by Modifications / Observations Status Approved by
Contract :
Project FIN005
FSS DC 0427
File code -
No EOTP:
Subdivision INTERNAL IDENTIFICATION NUMBER
This document is the property of AREVA NP.

It must not be used reproduced, transmitted or disclosed without the prior written permission of AREVA NP.
2006.04 ANP 0313
Project OL3 N° ° FSS DC 0427
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RESTRICTED REV. D 3 / 29
REVISIONS
IND STATUS
PARAGRAPH SCOPE OF THE REVISION
REV DATE
A 2011-08-15 First issue
B Internal comments taken into account

2011-09-05
3 Modification of prerequisites
4.2 English mistake
7 Modification of tasks
7, 8.1 Completed by “I&C” or “Commissioning”
Abbreviation, 7 Add the qualification of the I&C personnal
8.3.1, 8.3.2, 8.3.3 New instructions
C 2011-09-28 Internal comments taken into account
2, 8.3.1, 8.3.2, 8.3.3,

Precision on the criteria
8.3.4, App. A
1.2, 8.2, App. A Add verification before test
1.3, 8.3.1, 8.3.2,

Precision on the methods of work
8.3.3
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IND STATUS
PARAGRAPH SCOPE OF THE REVISION
REV DATE
D 2012-01-13 Internal comments taken into account
SUMMARY Procedure is valid for AUMA actuators, only
ABBREVIATIONS AUMA
REFERENCES New documents added
1.3 deleted
2 Additional note after the table was deleted
3 Delete of sentence “PTW is ready to start test”
Additional information for AUMA actuators added
Replace “Safety analysis” versus “Risk assessment”
Information added when adjustment of limit switches

is authorized
Correction and additional information regarding

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multimeter
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7 Sentence “Inviting TVO/STUK for…” deleted

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Replace “Safety analysis” versus “Risk assessment”;

additional link to dedicated documents regarding
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‘Risk Assessment” before and after ECC

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Update of qualification to adjust limit switch for

AUMA actuators
8.3 Several modifcations
Appendix A Chapter “INTRODUCTION” removed

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SUMMARY
The target of this test instruction is to make a pretest on motorized valves with the URSULA box
where AUMA actuators according to [1] and [2] are used. That allows to anticipate the setting of
switches and verification of the wiring of valves and the running time of the stroke.
This TI is an internal documentation, useful for the preparation of SCI52 NI [3].
KEY WORDS
OL3, test instruction, URSULA, limit switch, torque switch, valve, overrun.
ABBREVIATIONS
AUMA Company AUMA
CDS Commissioning Document Sheet
CI Commissioning Instruction
CIRVAR Variants for Command Termination and Check back Signal processing of
Actuators
CRR Commissioning Result Report
DSV Data Sheet Valve
EOMR End Of Manufacturing Report
EPT Electronic Position Transmitter
ESP Electrical Skilled Person
FG Functional Group
HW Hardware
I&C Instrumentation and Control
LS Limit Switch
MCR Main Control Room
PACS Priority and Actuation Control System
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PAS Process Automation System

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PI Panel Interface to SICS

PICS Process Information and Control System
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PLC Programmable Logic Control

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RRS Result Record Sheet

SAS Safety Automation System
SCI Standard Commissioning Instruction
SCP System Commissioning Program
SICS Safety Information and Control System
SWGR Switchgear
TI Test Instruction
TS Torque switch
TXP TELEPERM XP
TXS TELEPERM XS
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URSULA German: Universalsteuerung für Regel- und Stellantriebe mit Umschaltbarer

Laufrichtung und Absteuervariante
English: Universal Multi Control Unit for Control- and Regulatory actuators
with Reversible running direction and Control variants
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TABLE OF CONTENTS
0. REFERENCES 8
1. INTRODUCTION 9
1.1. Objectives 9
1.2. Methods 9
1.3. Definition 9
2. ACCEPTANCE CRITERIA 10
3. PREREQUISITES FOR TEST PERFORMANCE 10
4. SPECIAL PRECAUTIONS 11
4.1. Safety Requirements 11
4.2. Security of Equipment 11
4.3. Provisions 11
5. INITIAL STATUS 12
6. LIST OF INSTRUMENTATION AND SPECIAL TEST EQUIPMENT 13
7. ORGANIZATIONAL MEASURES 14
8. INSTRUCTIONS 16
8.1. Requirement 16
8.2. Test preparation 16
8.3. Test of valves with URSULA box 18
8.4. Restoration of test of valve 27
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9. APPENDICES 28
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LIST OF APPENDICES
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Appendix A: RESULT RECORD SHEETS A1
Appendix B: summary of needs to prepare the test B1
Appendix C: Example of SCI52’s RSS to be used C1
LIST OF FIGURES
Figure 1: Example of SCI52’s RSS to be used 2

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0. REFERENCES
N°. Title Coding Rev. Date
[1] Operation and Maintenance Manuals – SAI valve AUMA-TVO3-DOK20-SAI B 2006-10-16

Operation and Maintenance Manuals – SAN AUMA-TVO3-DOK20-SAN
[2] A 2005-11-15
valve
SCI: Commissioning of the control section of the NL-G/2007/en/1004
[3] switchgear feeders, motors, actuators and H 2011-04-23

control valves (SCI52 NI)
[4] Actuator Control Concept DR2.4.07 E 2010-12-08
Installation Instruction for AUMA SAI actuator 5298 INS 012
[5] D 2010-08-09
type
[6] Definition of the Valve Specification PEEO-G/2010/en/1003 C 2011-05-03
PI 20.06: HSE Method Statement / Risk FSM DC 0110
[7] A 2011-07-04
Assessment for commissioning
[8] KKS – Catalogue of valves FSF DC 0512 D 2011-08-04
Technical Data Sheet – AUMA – worm AUMA-TVO3-DOK5-GSI
[9] B 2007-12-07
gearboxes
SI 13.12 Site Instruction Management of Risk FSH DC 0024
[10] and Risk Change in plant areas and rooms A 2011-09-21
before and after ECC
[11] KKS-Catalogue of valves FSF DC 0512 D 2011-04-18
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1. INTRODUCTION
1.1. Objectives
The test objective is to make a pretest to anticipate the motorized valves and dampers
commissioning with AUMA actuators before the SCI 52 NI [3].
The test verifies correct implementation and completeness of:
• Direction of rotation
• Adjustment of limit switches
• Torque setting
• Running time
• Remote indication (if used)
1.2. Methods
Before the test, the RRS must be prepared according to the parameters of the valve (KKS,
CIVAR etc). The coherence of these parameters must be checked with appropriated
documents.
For each valve tested, the URSULA box is directly connected to the valve. This tool replace the
power supply, the main control room and the I&C.
The URSULA box is used to adjust the limit switches and to verify the movement.
This procedure includes four tests:
- Actuator with command termination on torque switch (TS) in both directions
- Actuator with command termination on limit switch (LS) in both direction
- Actuator with command termination on torque switch (TS) in closed position and
command termination on limit switch (LS) n open position
- Set up the remote position (if used)
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Note: According to the valve’s CIRVAR only one of three first tests is used
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For each valve the command termination is taken into account (CIRVAR in [4] and “CMD term.
VAR” on RRS)
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1.3. Definition
Overrun: Distance traveled after engine shutdown due to time delay of the PLC length of signal
path and inertia of masses in movement.
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2. ACCEPTANCE CRITERIA
Kind Measured parameter / Acceptance criteria

(O/S)
Characteristic Checked
- In accordance with the Data

Direction of rotation
Sheet Valve
Adjustment of limit switch
Sheet Valve
Torque settings (label)
Sheet Valve
- Running time In accordance with the Data
Sheet Valve
- Remote indication (if used) In accordance with the Data
Sheet Valve
3. PREREQUISITES FOR TEST PERFORMANCE
Following prerequisites must be fulfilled prior to starting
• The body of the valve is clean

• The pressure test is done
• The insulation test is done on the actuator winding (certificate)
• The URSULA box is not connected to the valve
• It has to take into account the initial status of the system (with or without fluid) and the
working conditions for safe operation (consider of blocking fro process isolation)
• Risk assessment is ready to start the test ([7] and [10]).
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• Temporary power supply is ready to start the test. Every features of power supply are
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take into account (400 Vac / 63 A)

• Every manipulate part of valve must be accessible, else ensure a safe access (e. g.
scaffolding)
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• The RRS of the tested valve has to be ready (expected values known)
• For dedicated types of valve, the closing and opening movements have to be carried out
under fluid conditions. Refer to the Data Sheet Valve
• AUMA actuator according to [1] and [2] is used
• Adjustment of limit switches for AUMA actuator is possible as long as it is authorized by
the installation instructions. By the document KKS-Catalogue of valve [11] the link to the
installation instruction for each valve is available (Batch2-ID).
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4. SPECIAL PRECAUTIONS
4.1. Safety Requirements
# Requirement
Electrical Clearance
1
Test Personnel shall be able to identify the location of main power.
Electrical Protection/Shock
a. 24VDC and 48VDC are present inside the URSULA box and personnel
2 shall exercise caution.

b. High voltage (400 V) is present in the URSULA box and personnel should
have the correct habilitation.
Mechanical
Mechanical part in motion, the personnel shall exercise caution (spindle)
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Note: Handwheel is automatically disengaged when the actuator starts up.
Handwheel doesn’t rotate when the motor is running
4.2. Security of Equipment

# Requirement
Some types of valve have to be manipulated in fluid. Refer to the Data Sheet
1
Valve
2 Valves shall be operate by/with a qualified technical personnel
Operating the change-over lever while the motor is running can lead to
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increased wear at the change-over mechanism (see [2] § 6)
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4.3. Provisions
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# Requirement
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1 For each valve, prepare the test with their “Data Valve Sheet”
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5. INITIAL STATUS
KKS Description State
Available
- Valve For the relevant valves, the pipes are filled in
water
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6. LIST OF INSTRUMENTATION AND SPECIAL TEST EQUIPMENT
Quantity Type Range Accuracy
1 URSULA box (with its cable) - -

1 Cable for power supply 30m / 400 Vac / 63 A -
1 Tool box (screw driver …) - -
1 Multi-meter 0-600 V (AC/DC) 0.1 % of MR
1 Lamp - -
- Grease (white Vaseline) Non acidic
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7. ORGANIZATIONAL MEASURES
These operations are done under erection activities because ECCs are not signed.
The responsibilities of the operation (during the preparation, during the test, after the test) are
shared between the I&C commissioning team and the system commissioning team:
• The I&C commissioning team is in charge of:
- Preparing the SCI52 RRS of the valve (validity of the criteria)
- Preparing all the needs for the test (URSULA box, power supply cables to be
requested to the Intervention group, tools …)
- The validation of the results

The I&C commissioning team is responsible to support the System Commissioning
engineer
• The Commissioning system team is in charge of:

- Checking that the SCI52 RRS for the valve tested is available and completed with
the expected values
- Checking that the valve can be tested without fluid
- Preparing the test environment, accessibilities, scaffolding etc. (contact intervention
group).
- Check the availability of the EOMR for the valve to be tested
- Preparing the risk assessment with the support of the FG safety office ([7] and [10])
and organizing on spot the appropriate measures.
The commissioning system team is responsible of the test
Note: Find a summary in Appendix B concerning data, features, document of valves useful for
the preparation of the test and during the test
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For the performance of the test the following number of workers is needed:
• 1 technician with the URSULA box knowledge performing orders on the box.
• 1 I&C Commissioning Engineer / technician with valve knowledge to adjust limit switch
(with the qualification SFS 6002, AUMA certificate and ESP).
• 1 System Commissioning Engineer / technician from the FG owner of the valve
Note : When the I&C Engineers / technician and System Engineers / technicians shall be
qualified to use the URSULA box, the team in charge of the test valve will be reduce to 2
persons (I&C Engineer/technician and System Commissioning Engineer/technician)
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8. INSTRUCTIONS
8.1. Requirement
# Requirement
1. Verify all test personnel have completed the signature log
2. Verify all test equipment has been recorded in result record sheet
3. Verify all prerequisites are completed and recorded
4. Test incidents shall be identified, disposed and reported
The I&C commissioning engineer is in charge to take appropriate measures in

5. case of findings. He determines on the acceptable test suspension and suitable
troubleshooting processes
Verify all steps are appropriately initialed/signed and dated. I&C manager has to
6. approve each RRS
7. Collect the result of erection tests (insulation test, cleaning, pressure test)
According to the CIRVAR of the valve, use the test associated ( to 8.3.1 or 8.3.2
8. or 8.3.3)
Attention: CIRVAR is very important to prepare the URSULA box
According to the EPT used, use the § 8.3.4.1 for “Poti” or § 8.3.4.2 for “4-20
9. mA”
8.2. Test preparation

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Step # Step Description

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Prepare the RRS according to the data sheet valve (KKS in each pages,
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in/out fluid, CIRVAR and EPT)
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Check the coherence of parameters (e.g. stroke time, CIRVAR) between the
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SCI52’s RRS and DSV the Technical Data Sheet (see [9])
3 In case of discrepancies, report to the System Commissioning Engineer
On site
Conduct a Pre-job Brief
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(including information about the special precautions (see §4)
5 Ensure that the valve is accessible
6 The URSULA box is energized

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7 Take into account the risk assessment ([7] and [10])

Before to start the test, control the parameters on the valve’s steel plate:
- KKS of actuator (has to be the same of KKS of valve)
- KKS of valve (has to be the same of KKS of valve)
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- Type of actuator and speed (e.g. SAN07.1-32)
- Type of gearbox (e.g. GSI80.3)
And fill out the RRS

Compare these parameters with the parameters expected in the Data Sheet
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Valve
10 In case of findings record them on RRS
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8.3. Test of valves with URSULA box

The single test steps are in detail specified in Appendix A: Result Record Sheet (RRS). The
general description is listed below.
8.3.1. Actuator termination command TS (both direction): CIRVAR 01x [4]

With this kind of configuration, the LS is set that it is activated before the TS.
If TS is activated before LS the system will considerate a failure.
1 Open the switch compartment and the connection compartment

Before the first movement, check and note the position of the valve. At the end of the test, the
2 valve must be placed into this position
3 Connect the URSULA box
Setup of the URSULA box (Default setting)
In the URSULA box, choose the menu “Default setting” and for each features (Control variant,
4 Actuator protection and EPT type) choose the correct parameter (found in DSV)
Control Variant: Choose the type of valve, CIRVAR 01x
5 Note: With this information, URSULA stops the valve properly according to the command
termination and avoid to destroy the valve
Actuator Protection: Choose “Yes”
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URSULA box can detect whether an actuator protection is present
EPT type: Choose the type of EPT (“Poti” or “4-20 mA”)
7 Be careful, it’s possible to destroy the “Poti” if you choose “4-20 mA”. “Poti” works with 1V
and “4-20 mA” works with 24 V
Basic test (Switch test)
8 Turn handwheel until valve is in intermediate position

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In the switch compartment, check the setup of the torque switch, note on RRS (criteria) and
9 compare it with the data in the DSV. If the values do not match, report but don’t setup the
torque by yourself!
In the switch compartment, activate manually limit switch and torque switch :
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- Limit switch open

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- Limit switch close

10 - Torque switch open
- Torque switch close
and check the signal on the URSULA box
Setup end position CLOSED in “Tip mode” (inching mode)
With the URSULA box, perform CLOSE command in inching mode.
11 Check correct direction of control action (criteria) and activate torque close contact during
closing but before travel limit is reached
12 Check that valve stopped due to activation of the torque switch
13 In manual, turn handwheel clockwise until valve is closed

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Upon reaching the final position, turn back the handwheel by approximately ½ of turn.
14 Take into account the clearance of the handwheel
Check the limit switch close (change of state) and fill out the RRS (criteria). If it doesn’t match
15 continue in step 16, else continue in step 19
16 Adjust the limit switch close according to [1] § 9 or [2] § 9 and add a note in RRS
17 In manual, open the valve in the intermediate position

18 In manual, close the valve and check on the URSULA box the change of state of the LS
Setup end position OPEN in “Tip mode” (inching mode)

With the URSULA box, perform OPEN command in inching mode
Check correct direction of control action (criteria) and activate torque open contact during
19 opening but before travel limit is reached (travel limit can be check with the graduate on the
valve)
21 In manual, turn handwheel counterclockwise until valve is open
22 Take into account of the clearance of the handwheel
Check the limit switch open (change of state) and fill out the RRS (criteria). If it doesn’t match
23
continue in step 24, else continue in step 27
24 Adjust the limit switch open according to [1] § 9 or [2] § 9 and add a note in RRS
25 In manual, close the valve in the intermediate position
26 In manual, open the valve and check on the URSULA box the change of state of the LS
Checking of setting in automatic mode

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With the URSULA box, perform CLOSE command and check correct command termination
27 by the corresponding switch (LS first and TS second). If the TS is activated before LS, correct
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the setting of the LS according to step 16 to 18

With the URSULA box, perform OPEN command and check correct command termination by
28 the corresponding switch (LS first and TS second). If the TS is activated before LS, correct
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the setting of the LS according to step 24 to 26

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Setup the remote indication
29 This is an option, if used see 8.3.4 (remote position indication)
Checking of running time in automatic mode
The valve is fully open

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With the URSULA box, perform CLOSE command
31 Compare the measuring result of URSULA box with the required running time (referenced in
the “data sheet valve”)
The valve is fully closed
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With the URSULA box, perform OPEN command
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34 Fill out the RRS (criteria) and sign
35 Restoration of the state of the valve according to 8.4

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8.3.2. Actuator termination command on LS (both direction): CIRVAR 02x [4]

With this kind of configuration, the LS is set that the TS is never activated.
TS is used only as a “Protective Overlay”


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torque by yourself!
- Limit switch open
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- Torque switch open

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12 Check that drive stops and measure the overrun

Upon reaching the final position, turn back the handwheel by the amount equal to the overrun
14 + approximately ½ of turn.
Take into account the clearance of the handwheel
16 Adjust the limit switch close according to according to [1] § 9 or [2] § 9 and add a note in RRS
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With the URSULA box, perform OPEN command in inching mode.
19
opening but before travel limit is reached (travel limit can be check with the graduate on the
valve)

Take into account of the clearance of the handwheel
24 Adjust the limit switch open according to [1] § 9 or [2] § 9 and add a note in RRS

27 by the corresponding switch (by the LS). If the TS is activated, correct the setting of the LS
according to step 16 to 18
28 the corresponding switch (by the LS). If the TS is activated, correct the setting of the LS
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Checking of running time in automatic mode

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The valve is fully closed.
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8.3.3. Actuator termination command on TS for closed position and LS for opened
position: CIRVAR 03x

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torque by yourself!
- Limit switch open
10 - Torque switch open
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14 Take into account the clearance of the handwheel
16 Adjust the limit switch close according to [1] § 9 or [2] § 9) and add a note in RRS

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With the URSULA box, perform OPEN command in inching mode.
19 opening but before travel limit is reached (travel limit can be check with the graduate on the
valve)

Take into account of the clearance of the handwheel
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continue in step 24, else continue in step 27
24 Adjust the limit switch open according to [1] § 9 or [2] § 9) and add a note in RRS

27 by the corresponding switch (LS first and TS second). If the TS is activated, correct the
setting of the LS according to step 16 to 18
28 the corresponding switch (by the LS). If the TS is activated, correct the setting of the LS
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Verification of running time in automatic mode

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The valve is fully closed
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8.3.4. Set up the remote position

The remote indication can be used to know the position of the valve. There are existing two
technologies to realize this function.
According to these technologies use the appropriate set up.
8.3.4.1. Setting the potentiometer (Poti)

1 Move the valve to the end position CLOSED

Turn potentiometer “0” (the big one) clockwise to the stop
2 End position CLOSED correspond to 0%, end position OPEN to 100%
3 Turn potentiometer back a little.
4 Perform fine-tuning of the 0 point at external setting potentiometer (for remote indication)
8.3.4.2. Setting the electronic position transmitter RWG (4-20 mA)
1 Move the valve to the end position CLOSED

Turn potentiometer “0” (the big one) for SAN actuator or the spindle for SAI actuator*
2 clockwise to the stop
3 Turn potentiometer back a little (not for SAI actuator).

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4 Turn potentiometer “0” clockwise until output current starts to increase

Turn potentiometer “0” back until the value 1.6 % is reached on the URSULA panel.
5 This ensured that the signal remains above the dead and live zero point
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Move the valve to end position OPEN
7 Set potentiometer “MAX” to end value 100%

Approach end position CLOSED anew and check minimum value (1.6%). If necessary,
8 correct the setting
* For more details see documents [1] or [2] § 13 and 14

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8.4. Restoration of test of valve
1 Remove the URSULA box plugs from the electrical connection

In manual, place the valve in position measured in 8.3.1 or 8.3.2

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or 8.3.3 step 2
3 Close the switch compartment (according [1] or [2])
4 Close the electrical compartment (according [1] or [2])

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9. APPENDICES
Appendix A: RESULT RECORD SHEETS A1

Appendix B: summary of needs to prepare the test B1
Appendix C: Example of SCI52’s RSS to be used C1
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RESTRICTED REV. D Page A1 of A5
CONFIDENTIAL as defined under the Olkiluoto 3 Plant Contrac
APPENDIX A: RESULT RECORD SHEETS

Pretest on the valve with URSULA box
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RESULT RECORD SHEET
SIEMENS Project : Olkiluoto 3 NPP

TI Pretest on the
Appendix A Valve: Pretest with URSULA
valve
TI App. System/SCP KKS Task
IDENTIFICATION OF TEST EQUIPMENT USED
Test equipment
Type/Model Identification reference Calibration certificate Comment
SPECIAL PRECAUTIONS
Verify that the Test Personnel has fulfilled the Safety Requirements according section 4.
Completed by
Name (Print) Signature Date
Test Performer
TEST PREPARATION
Test preparation to be performed according section 8.2.
KKS of actuator: Type of actuator and speed:

KKS of valve: Type of gearbox:
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Completed by
Test Performer
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COMMENTS PERFORMED BY CHECKED BY

Date : Date :
Name : Name :
Signature : Signature :
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RESULT RECORD SHEET

TI Pretest on the
valve
TEST PROCEDURE
Test
Scope of test: see section 8.3.1 or 8.3.2 or 8.3.3 and/or 8.3.4.
For each valve the RRS is composed of this appendix and the RRS of the SCI52 NI.
In the SCI52’s RRS, only the part “Adjustment / Measurements drive” is used for this pretest. It must
be labeled with “PRE-TESTING” (stamp). See an example in Appendix C Figure 1
To be filled:
KKS valve: Movement with or without fluid:
CIRVAR: EPT type (analog position):
# Instructions according to § 8 Done
1 Measure the position of the valve before to start the test (step2)
2 Setup of the URSULA box

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3 Basic test (to fill out SCI52’s RSS)

ECCN:
4 Setup end position CLOSED and OPEN (to fill out SCI52’s RSS)
5 Checking of setting in automatic mode

N
6 Setup the remote indication, if used (to fill out SCI52’s RSS)
AL:
7 Checking of running time (to fill out SCI52’s RSS)

Restoration, place the valve in position measured at the beginning of
8
the test
Confidentiality:
RESULT RECORD SHEET

TI Pretest on the
valve
Acceptance Criteria
Check that criteria listed in section 2 have been met with section CHECK LIST of this RRS
The detail of test criteria could be added here.
with comments (see section COMMENTS)
conform (see section COMMENTS)
Measured parameter / Acceptance criteria
Characteristic Checked
In accordance with the Data

Direction of rotation
Sheet Valve
Adjustment of limit switch
Sheet Valve
Torque setting
Sheet Valve
Running time In accordance with the Data
Sheet Valve
Remote indication (if used) In accordance with the Data
Sheet Valve
N
ECCN:
Performed by / /
Test Performer
N
AL:
Verified by / /
Test Supervisor
TEST RESTORATION
Test restoration performed according to section 8.4.
Completed by / /
Test Performer
Project OL3 N° FSS DC 0427
Confidentiality:
RESTRICTED REV. D PAGE Page A5 of A5
RESULT RECORD SHEET

TI Pretest on the
Appendix A Valve Pretest with URSULA
valve
CI App. System/SCP KKS Task
COMMENTS
N
ECCN:
N
AL:
COMMENTS PERFORMED BY CHECKED BY

Date : Date :
Name : Name :
Signature : Signature :
Confidentiality:
RESTRICTED Page B1 of
REV. D B2
APPENDIX B: SUMMARY OF NEEDS TO PREPARE THE TEST

N
ECCN:
N
AL:
Confidentiality:
RESTRICTED Page B2 of
REV. D B2
Information useful for the test
KKS-catalogue of valves – List of valves with technical specification

Document Number: FSF DC 0512
Information available in this document
• KKS
• Valve type
• DN
• Kind of actuator
• ValveSpec
• Document number – valve data sheet
• Batch
• Supplier
• Drawing
Note: Valves operated via black box are not listed in this document. In this case some
information can be found in the black box documentation.
Documents useful for Pre-testing with URSULA:

• Actuation Control Concept – DR 2.4.07 - [4]
• Installation Instruction for AUMA SAI actuator type – 5298 INS 012 - [5]
• Operation and Maintenance Manuals AUMA SAI – AUMA-TVO3-DOK20-SAI - [1]
• Operation and Maintenance Manuals AUMA SAN – AUMA-TVO3-DOK20-SAN - [2]
• Description of Actuator Series – General Technical Data – AUMA-TVO3-DOK1-SAN
- [2]
• Description of Actuator Series – General Technical Data – AUMA-TVO3-DOK1-SAI -
[2]
• Definition of the Valve Specification – PEEO-G/2010/en/1003 - [6]
Documents required for Pre-testing with URSULA:

• Data sheet for valves - DSV (find in FSF DC 0512)
• Actuator Technical Sheet ATS: Example SARN 07.1-32 (find in Work Package e.g.
NI-1-4915)
• Drawing of valve (find in FSF DC 0512)
• RRS with Pre-testing stamp
• Technical Instruction (URSULA manual, AUMA manuals)
N
Data required for Pre-testing with URSULA (find in DSV):

• Power supply: Example 400V VAC / 3 phases
ECCN:
• Running time
• Gear ratio
• Hand Gear ratio
• Torque switch OPEN/CLOSE
N
• CoMmanD TERMinal VARiant (see [4])

AL:
Contact :
Bastian Ruebenach Daniel Levecque

Valve Engineer Valve Team – Preparation – Person to ask at the
Office U102 / Phone : 7226 – (0)447467226 Warehouse
Office T207 / Phone : (0)44 324 1496
Thorsten Ackmann Sébastien Casset

Can help for calculation ( example : ratio…) I&C team
Office M214 / Phone : 7549 – (0)44 324 4549 Office M3-105 / Phone: 7234 - (0)44 746 7234
Confidentiality:
RESTRICTED Page C1 of
REV. D C2
APPENDIX C: EXAMPLE OF SCI52’S RSS TO BE USED

Confidentiality:
RESTRICTED Page C2 of
REV. D C2
Note: for this pretest, use the SCI52’s RSS of each valve and fill out only the part indicate in
the Figure 1
FIGURE 1: EXAMPLE OF SCI52’S RSS TO BE USED

FSS DC 0427 D Fin

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ALBRECHT Reinhold CASSET Sebastien

CONSORTIUM : WORK PACKAGE

DOCUMENT KIND : DCC : CONFIDENTIALITY :

Commissioning Instruction EDC RESTRICTED

AREVA NP FSM FSS DC 0427

ALBRECHT CASSET Sebastien STURM Jochen

CASSET Sebastien ALBRECHT STURM Jochen

CASSET Sebastien ALBRECHT STURM Jochen

Rev Date Author Checked by Modifications / Observations Status Approved by

Subdivision INTERNAL IDENTIFICATION NUMBER

This document is the property of AREVA NP.

A 2011-08-15 First issue

B Internal comments taken into account

4.2 English mistake

7, 8.1 Completed by “I&C” or “Commissioning”

Abbreviation, 7 Add the qualification of the I&C personnal

8.3.1, 8.3.2, 8.3.3 New instructions

C 2011-09-28 Internal comments taken into account

2, 8.3.1, 8.3.2, 8.3.3,

1.2, 8.2, App. A Add verification before test

1.3, 8.3.1, 8.3.2,

D 2012-01-13 Internal comments taken into account

SUMMARY Procedure is valid for AUMA actuators, only

REFERENCES New documents added

2 Additional note after the table was deleted

3 Delete of sentence “PTW is ready to start test”

Additional information for AUMA actuators added

Replace “Safety analysis” versus “Risk assessment”

Information added when adjustment of limit switches

Correction and additional information regarding

7 Sentence “Inviting TVO/STUK for…” deleted

Replace “Safety analysis” versus “Risk assessment”;

‘Risk Assessment” before and after ECC

Update of qualification to adjust limit switch for

8.3 Several modifcations

Appendix A Chapter “INTRODUCTION” removed

PAS Process Automation System

PI Panel Interface to SICS

PLC Programmable Logic Control

RRS Result Record Sheet

URSULA German: Universalsteuerung für Regel- und Stellantriebe mit Umschaltbarer

3. PREREQUISITES FOR TEST PERFORMANCE 10

6. LIST OF INSTRUMENTATION AND SPECIAL TEST EQUIPMENT 13

Appendix A: RESULT RECORD SHEETS A1

Appendix B: summary of needs to prepare the test B1

Appendix C: Example of SCI52’s RSS to be used C1

Figure 1: Example of SCI52’s RSS to be used 2

N°. Title Coding Rev. Date

[1] Operation and Maintenance Manuals – SAI valve AUMA-TVO3-DOK20-SAI B 2006-10-16

[3] switchgear feeders, motors, actuators and H 2011-04-23

Kind Measured parameter / Acceptance criteria

- In accordance with the Data

3. PREREQUISITES FOR TEST PERFORMANCE

Following prerequisites must be fulfilled prior to starting

• The body of the valve is clean

take into account (400 Vac / 63 A)

4.1. Safety Requirements

2 shall exercise caution.

4.2. Security of Equipment

2 Valves shall be operate by/with a qualified technical personnel

KKS Description State

6. LIST OF INSTRUMENTATION AND SPECIAL TEST EQUIPMENT