INSTRUCTION MANUAL

Guangzhou Shipyard DKMS No. 45802

Newb.no. 05130015

Power Unit SPU 100 FAP

Power Unit SPU 100 FAP

SPU system power unit datasheet SD 6000-2E02

SPU – system power unit FAP datasheet SD 6002-2E02
Dimension drawing FAP – model ass.drawing 160U5754
Hydraulic diagram for Power unit SPU FAP model ass.drawing 160C3085

Hydraulic datasheets

Hydraulic (minerals) oils datasheet SD 6000-0E04

4 pole standard motor datasheet 327-0665
Gear pump – 3cm3 datasheet 320-1251
Bladder-type accumulators datasheet 326-2677
Bladder accumulators –service and installation datasheet 6400-5E01
Pressure gauge datasheet 380-0606
Needle valve datasheet 331-0055
2-way ball valve for manifold mounting datasheet 330-0561
Pressure reducing valve datasheet 343-0380
Return line filter datasheet 345-0101
Breather filter datasheet 345-0121
Pressure filter datasheet 345-0360
Pressure relief valve datasheet 343-0365
Pressure transmitter MBS 3000 datasheet 380-1703
Pressurestate Series 8000 datasheet 380-1006
Check valve datasheet 343-0501
Level switch – type HMFP – Hemomatik datasheet 381-06xx
Filling device – type CGH-3000 datasheet 326-2415
Oil sight Glass 5” 127 mm with termometer datasheet INT-4044

Electrical drawings

Power Unit FAP 100L index 60-00



 Data sheet

SPU
system power unit

SD 6000-2E02 April 2005 1

Data sheet SPU - system power unit
Advantages: - Clean, compact design
- Manual or full automatic operation
- Satisfies requirements from the
classification and approval
authorities
- 1 or 2 separate control boxes for
motor/pump units
Description: The system power unit has a tank as its
basic unit, and consists of the following
main systems:
Standard features: - Level switch for low oil level - external
- Automatic stop (level switch).
- Oil level sight glass with temperature
gauge.
- Remote start/stop operation.
- Potential-free output for power on,
pump running, thermo failure and low
oil pressure in motor starter box for
external use.
- Selector switch (between service and
stand-by motor).
Optionals: - High temperature alarm.
- High level alarm.
- High pressure alarm.
- High pressure filter (simplex).
- Motor load indicators - internal (on
motor starter).
- Remote system pressure.
- Hour counter - on motor starter.
- Vibration dampers and flexible hoses.
Description of SPU AP version:
types:
FAP version:
FAT version:
Classification: Meets the requirements from the major
classification and approval authorities
like:
Det norske Veritas
Lloyd’s Register of Shipping
American Bureau of Shipping
Russian Register of Shipping
2 SD 6000-2E02 April 2005
- Built from international standard
components
- PLC or analog control based on
pressostates/transmitters
- Serviceable
1. The hydraulic system
2. The electric control system
3. The measuring and alarm system
- Filling hose for nitrogen bottle and
by-pass valve for hydraulic oil to tank.
- Power on lamps.
- Pump running lamps.
- Prepared for either 10 l, 20 l, 35 l or
50 l built-on accumulators - also
double.
- Noice level 65 dB.
- Reduction valve for constant working
pressure.
- Hand pump arrangement.
- High pressure filter.
- Emergency shutdown (ESD) solenoid
valve.
- Soft starter (by-pass starter).
- Level pin.
- Duplex high pressure filter.
Other features on request.
Automatic service with manual selection
of motor 1 and 2.
- Low oil pressure alarm
- 1 x level switch 50 %
- 1 x level switch 25 %
Full automatic service with autoselect of
stand-by pump (motor 2).
- Low oil pressure alarm
- 1 x level switch 50 %
- 2 x level switch 25 %
Full automatic service with PLC pump
control.
- 1 x level switch 50 %
- 1 x level switch 25 %
Bureau Veritas
Germanischer Lloyd
U.S. Coast Guard
Data sheet SPU - system power unit

Specifications: External working pressure: 135 bar (105 bar)

Internal working pressure: 140/145-180 bar (110/115-180 bar)
Ambient temperature: 0° C to 50° C
Nominal tank volume: 100 l, 200 l, or 400 l
Pump capacity at 50/60 Hz: 2 x 4.3/5 l/min or 2 x 8/9.5 l/min or
2 x 11.5/14 l/min
P-line: G 1/2 female
T-line: G 1/2 female
Test pressure: 255 bar
Weight: 240 kg excl. accumulator and oil (100l tank)
Noise level: 65 dB
Hydraulic media and viscosity: We recommend acid-free hydraulic oil.
Viscosity range: 15 - 200 cSt. For recommended brands and for
other media than oil please refer to
separate data sheet. (Please consider arctic and
tropical conditions).
General settings:
Relief valve setting: 180 bar
Pressure reducing valve setting: 135 bar (105 bar)
Filter (pressure and return): 10 micron (others on request)
Accumulator precharge N2 nom.
- At 135 bar system: 125 bar
- At 105 bar system: 95 bar

Alarm settings: Low level alarm: At 50% nominal tank vol.

Stop for service motor: At 25% nominal tank vol.
Low pressure alarm (int.)
- At 105 bar system: 100 bar
- At 135 bar system: 130 bar

Electrical system: Electric insulation class: IP 54

Main voltage at 50/60 Hz: 3 x 400-440 V standard
Pilot voltage at 50/60 Hz: 24 V AC standard

Materials: Tank, frame: St. 12.03 DIN 1623

Manifold: GG 25 anodized aluminium DIN 1725
Fittings: According to DIN 2352
Filter element: Fibre elements
Inside plate: Cleaned raw steel plate (primer)
Coating:
Primer: 1 coat approx. 40 micron
Finish: Sadolin alkyd - RAL 7035 approx. 40 micron
(marine grey)
Other colours according to
specification

Damcos can accept no responsibility for possible errors in catalogues, brochures and other printed material. Damcos reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Damcos and the Damcos logotype are trademarks of Damcos A/S. All rights reserved.

© Damcos A/S - CCH 2-2005

SD 6000-2E02 April 2005 3
 Data sheet

SPU - system power unit FAP

Hydraulic diagram:
Hydraulic
SPU 100 FAP diagram:
SPU200
SPU 100
FAPFAP
SPU400
SPU 200
FAPFAP
SPU 400 FAP

Start M1 service
145 bar
Stop M1 motor
165 bar
Start M1 stand-by
140 bar P/A (pressure line)
Start M2 service 135 bar G1/2 female
145 bar
Stop M2 motor T/B (tank line)
165 bar G1/2 female
Start M2 stand-by
140 bar

L.O.P. alarm
130 bar

Item: Description: Quan.: Item: Description: Quan.:

10 Oil tank 100 l, 200 l, or 400 l 1 120 Check valve 2
20 Return oil filter with pressure 130 El-motor 2
gauge indicator 1
140 Bladder accumulator 1
30 Air filter 10 micron 1 150 Ball valve 1/2” 1
Pressure gauge 0 - 250 bar 160 Ball valve 1/4” 1
40 with gauge valve 2
170 Level switch (25%) 2
50 Gauge valve 4 180 Level switch (50%) 1
60 Mounting block/manifold 1 210 Pressure switch 7
70 Relief valve 1 250 Oil sight glass with thermometer 1
80 Needle valve for bypass 1 260 Flange for manual oil indication 1
90 Pressure reducing valve 1 290 Cover plate for pressure filter 1
100 Cross-over plate 1 300 Check valve 1
110 Gear pump 2 320 Cover plate softstarter 1

SD 6002-2E02 April 2005 1

Data sheet SPU - system power unit FAP

Dimensions: Power unit type: SPU 100 FAP and 200 FAP. Note: SPU 400 l has another layout.
All dimensions in mm.
*: 684 mm = SPU 100 l
883 mm = SPU 200 l
/883*

Damcos can accept no responsibility for possible errors in catalogues, brochures and other printed material. Damcos reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Damcos and the Damcos logotype are trademarks of Damcos A/S. All rights reserved.

© Damcos A/S - CCH 2-2005

2 SD 6002-2E02 April 2005