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1 s2.0 S0143974X19303803 Main
1 s2.0 S0143974X19303803 Main
a r t i c l e i n f o a b s t r a c t
Article history: This paper describes an experimental and numerical investigation on torsional behaviour of unperforated
Received 5 April 2019 and perforated cold-formed steel hollow section members. The material characteristics and torsional
Received in revised form performance of YSt-310 cold-formed steel square hollow section members (conforming to Indian Standard
29 July 2019
4923), were initially studied, experimentally. Effects of size, number, and position of circular perforation on
Accepted 8 August 2019
Available online 20 August 2019
member torsional strength were investigated using validated finite element models, via Abaqus. Addi-
tionally, using the FE analysis results, design equations were proposed in Eurocode (EN), Direct Strength
Method (DSM) and Deformation Based Method (DBM) formats; for unperforated square hollow section
Keywords:
Torsion
members. The approach is then extended for perforated cases, having circular single and double perfora-
Square hollow section tions, using suitable reduction factors, considering effects of both cross-sectional slenderness and perfo-
YSt-310 steel ration size. The proposed design equations were assessed through reliability analysis and were found to be
Cold-formed steel safe for design of cold-formed square hollow sections under torsion.
Circular perforation © 2019 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.jcsr.2019.105730
0143-974X/© 2019 Elsevier Ltd. All rights reserved.
2 S.V. Devi et al. / Journal of Constructional Steel Research 162 (2019) 105730
Table 1
Tensile test result on SHS YSt 310 flat and corner coupons.
Section E (GPa) s0.05 (MPa) s0.2 (MPa) s1.0 (MPa) su (MPa) εf (%)
made. Since, deformation was observed to be localised at mid- [19]). A typical indentation made on the surface of examination can be
length of unperforated member or at the periphery of perfora- seen in Fig. 9. The diagonals of the indent were measured manually
tion, in case of the perforated member (see Section 2.2), the spec- and hardness values (Hv) were generated. Five random hardness
imens for metallographic examination were cut transversely at values were measured at each of the three different locations (A, B and
mid-length, using a wire cut EDM. A total of three metallographic C in Fig. 10), where B is in the corner region; A and C are positioned at
specimens were extracted, each from undeformed, deformed mid widths of the SHS cross section (with A near perforation in case of
unperforated and deformed perforated members. Moreover, only a a perforated member). The mean of five hardness values are then
quarter of the cross-section was considered due to symmetry of the plotted in Fig. 10 for all three different cross-sections tested. Three
cross-section along both axes (see Fig. 5). The metallographic distinct features were observed from the examination. First, the mean
specimens were mounted on resin for easy handling in polishing as microhardness values of both the deformed perforated and the
well as to furnish an even flat surface. The intended plane of ex- deformed unperforated sections are found to be higher than that of
amination was grounded on a series of water lubricated silicon the parent undeformed section. Secondly, the mean microhardness
carbide paper having grid size ranging from 100 to 2000, and then values measured at A and C of the unperforated deformed section
polished using 50 nm aluminium oxide abrasive. The polished were found to be similar, which implies similar material deformation/
surfaces were finally etched using Nital solution. A typical spec- stress distribution at these locations, under torsional loading. The
imen extracted from undeformed cross-section is shown in Fig. 5 corresponding hardness values of deformed material at the three
along with the locations considered for metallographic examina- different locations are observed to be higher than that of the unde-
tion i.e., (a) and (d) at mid-width of section, whereas, (d) is near formed parent material by ~10%. Also, the mean microhardness value
perforation in case of a perforated member; (b) at inner face of measured near the edge of circular perforation (A) was observed to be
corner region and (c) at outer face of corner region. Microstructures higher than that of mid-width corresponding to unperforated face (C),
of specimens extracted from undeformed, deformed unperforated for deformed perforated section.
and deformed perforated members, observed under optical mi-
croscope are shown in Figs. 6e8 respectively. It was observed that 3. Numerical modelling
there is no appreciable change in the morphology of grains in the
flat region of the cross section (at (a) and (d)) for all three cross- The present experimental investigation was supplemented by
sections. However, the grains in the corner region of both numerical analysis, using the most commonly adopted commercial
deformed unperforated and deformed perforated members were FE software, Abaqus [18]. FE models were developed and validated
found to be more elongated as compared to the parent undeformed against the experimental results described in Section 2 and from
cross-section (as shown in Figs. 6e8). literature [7]. Upon validation, parametric study was performed to
explore the effects of perforation size, number and position on the
2.4. Microhardness performance of cold-formed steel hollow members under torsion.
In the following subsequent subsections, key assumptions consid-
In order to measure the extent of material yielding due to the ered for developing FE models, and validation against the test re-
applied twisting moment, surface microhardness was measured us- sults are presented.
ing Vickers Hardness Tester. The microhardness test was carried out
on the same samples which were used for microstructure examina- 3.1. Geometry, boundary condition and loading protocols
tion, following a standard procedure of loading for 15 s at 4.905 N
(500 g) with a diamond pyramidal indenter on the surface of exam- The cross-sectional dimensions of SHS members from the pre-
ination (similar to the test procedure reported by Singh and Singh sent test programme as well as those reported by Ridley-Ellis [7]
Table 2
Details of test specimens, experimental and FE results of SHS members used for validation.
Experiment FE
(presented in Table 2) were employed to develop FE models for noted that corner material properties were limited only to the
validation of both perforated and unperforated SHS members. The curved corner regions, as the material strength enhancement was
ends of the FE models were coupled to two reference points (using found to be confined within the corner regions [19]. For use in
kinematic coupling available in Abaqus [18]), through which Abaqus [18], the resulting stressestrain was converted into true
boundary conditions were applied. One end of the member was stress (strue) and true plastic strain (εpl
true) using Eqs. (1) and (2).
held fixed (RP1); while the other end was restrained against
translation and rotation along lateral axes only (RP2). Twist was strue ¼ sengg 1 þ εengg (1)
applied at the centroid of section, through the reference point RP2,
at a rate of ~ 9.68 104 rad/s using displacement control method. strue
εpl
true ¼ ln 1 þ εengg (2)
Such boundary conditions are also widely adopted in the literature E0
for torsional study (see e.g. [22,23]).
where sengg ¼ engineering stress, εengg ¼ engineering strain and
E0 ¼ initial Young's modulus.
3.2. Finite element mesh
As mentioned earlier, accurateness of the present FE procedure
was also assessed using experimental results reported by Ridley-
General purpose shell finite element S4R [18] with reduced
Ellis [7]. In this case, material properties provided in Ridley-Ellis
integration having four nodes with six degrees of freedom (3
[7] were employed in the corresponding FE models.
translations and 3 rotations) at each node was employed to dis-
cretise the models. Mesh sizes in the range of ~B/9 e B/18 (i.e.
8e15 mm) were adopted for all models, with an aspect ratio of ~1 3.4. Local geometric imperfection, analysis technique and
(based on the outcome of mesh convergence study and cross section validation
geometry) in the flat regions of the SHS members. Similar to those
adopted in literature [24e26], finer local meshes were used in the Initially, eigen buckling analysis was carried out to obtain
corner regions and fan type meshes around the perforations (see buckling mode shapes used for incorporating geometric imper-
Fig. 11), to capture stress localisation/gradient, and also for proper fections in the FE models. Nonelinear analysis was then carried out
stress distribution. Element sizes in the corner regions were varied using *STEP Static, General solver available in Abaqus [18]. The
in the range of ~ 0.9 t e 3.5 t (i.e.2e12 mm) based on the cross- sensitivity of geometric imperfection on the torsional performance
section geometry. Perforation edges were discretised with ~16e72 of the FE models was studied by using different values of local
numbers of S4R elements, depending on the perforation sizes.
Fig. 4. T e q response of SHS 60 60 3.2 specimens under torsion. Fig. 5. A prepared sample and locations considered for microstructure examination.
S.V. Devi et al. / Journal of Constructional Steel Research 162 (2019) 105730 5
geometric imperfection, viz. t/10, t/50 and t/100. However, no sig- to assess the validity of the FE modelling procedure followed in this
nificant difference in the overall response was observed for the paper. The deformed shapes and overall response of Teq curve were
imperfection amplitude values mentioned earlier (similar obser- compared as shown in Fig. 12. It can be observed that the Teq
vation was made by [19] for cold-formed YSt-310 steel stub col- curves generated from the FE models are found to be in good
umns), and hence an imperfection amplitude of t/100 was adopted agreement with those of the experimental results. A close match in
for the validation of FE models. Earlier studies [27,28] reported ultimate torque (Tup), initial stiffness etc. can be seen from the
insignificant effect of residual stress on member response and comparison. As the focus of the current study is on perforated
hence it was not explicitly included in the FE models. members, only the deformation shapes related to perforated
The torsional response of cold-formed steel hollow members, members are shown for brevity. Comparison of deformed shapes
including the deformed shapes generated from the FE models were for perforated members at post peak shows a very close agreement
then compared with the present test results, detailed in Section 2, as can be seen in Fig. 13, where experimental and FE results along
Fig. 7. Microstructure of deformed unperforated SHS at different locations (see Fig. 5).
6 S.V. Devi et al. / Journal of Constructional Steel Research 162 (2019) 105730
Fig. 8. Microstructure of deformed perforated SHS at different locations (see Fig. 5).
with a 3D scan image obtained by using a nonecontact 3D Laser 200 100 8; RHS 150 150 6.3 sections of length 2000 mm)
scanner are compared. reported in Ridley-Ellis [7], whereas it becomes near perfectly
To supplement the validation of the present FE modelling pro- possible to simulate such boundary conditions in a finite element
cedure, experimental results reported by Ridley-Ellis [7] for analysis environment. It may be noteworthy to mention that dif-
perforated cold-formed and hot-rolled SHS members, under tor- ferences in test and FE results were also mentioned by Ridley-Ellis
sion were adopted and a comparison was made with the results [7]. Considering the general close agreement of experimental and
obtained from the present FE models (see Table 2, Figs. 14 and 15 for FE results seen in majority of validation results, it can be concluded
cold-formed and hot-rolled specimens respectively). Close agree- that the present FE modelling approach can be adopted for accu-
ment between test and FE results of cold-formed SHS members can rately modelling cold-formed hollow steel sections under torsion.
be seen in Fig. 14. In case of hot-rolled RHS/SHS members, while FE Hence, the validated FE modelling steps were adopted for further
results for members with double perforations match relatively well parametric study.
with the corresponding test results (Figs. 15e e i), certain disparity
was observed in members with single perforation (Figs. 15a e c).
This may be due to difficulties associated in replicating pure torsion 4. Parametric study
boundary conditions in the experimental arrangement (for
instance, application of torque/twist via two manually balanced Upon validation of the FE models for perforated cold-formed
hydraulic cylinders/jacks) for ‘larger’ full scale specimens (e.g. RHS steel hollow members, parametric study was further conducted.
Square hollow sections of width, B ¼ 150 mm, having an outer
rounded corner of diameter ¼ 2 t, conforming to IS 4923 [17] were
chosen (see Fig. 1). Member length (L) of all FE models was main-
tained equal to three times its lateral dimensions. In order to cover
a wide range of slenderness, t was varied from 0.6e10 mm. The
Fig. 9. Typical indentation made on the surface for examination by microhardness Fig. 10. Variation of hardness values at various locations of undeformed and deformed
study. cross-sections.
S.V. Devi et al. / Journal of Constructional Steel Research 162 (2019) 105730 7
Fig. 11. Typical FE mesh and fan type meshing around perforation.
effects of number and size of perforations on the torsional capacity was found to be lesser than that of corresponding unperforated
of cold-formed SHS members were investigated by varying the member (Tus), which may be associated with stress relaxation
perforation size from 10% B - 70% B. In addition, to study the effects occurring at the perforated face (a2, a3), except at the periphery of
of perforation location / position, three different positions were perforation, and thereby indicating the ineffectiveness of the
considered along the compression and tension diagonals. A typical perforated face in resisting torsional load. Reduction in torsional
SHS member is shown in Fig. 16 showing arrangement in perfora- capacity was observed to be comparatively higher for doubly
tion position along compression and tension diagonals (with perforated member, where stress relaxation can be seen on two
designated symbols used). The symbols ecd and etd represent ec- perforated faces (a3), and hence, two ineffective faces for torsional
centricity of perforation along the compression and tension di- load resistance. Although Tup reduces with increasing number of
agonals respectively. A system of nomenclature was used for all the perforation, twist at failure (qc) remains unaffected by perforation
sections such that SHS 150 150 2.5 - dsp45 - ecd118.6 represents in case of a slender section.
a SHS section having a width of 150 mm, section thickness of Fig. 18a shows T-q response of perforated SHS members
2.5 mm, containing a single perforation of diameter (dsp) 45 mm, (dsp ¼ ddp ¼ 45 mm) with stocky cross-section (t ¼ 8 mm). Unlike
placed eccentrically (ecd) at 118.6 mm along the compression di- slender sections, stocky sections reach material yield stress before
agonal. Results were also generated for unperforated members, for failure (see b1 in Fig. 18b). Significant effect of perforation on stress
comparison and to serve as reference data. distribution under torsional loading can be seen in Fig. 18b. While
all flat faces reach yield stress uniformly at failure (grey regions) in
4.1. Failure mechanism of perforated members under torsion the absence of perforation, concentration of stress at the periphery
of perforation was observed in the perforated member. Vierendeel
To study the effects of perforation parameters on the torsional mechanism was observed at failure for perforated members (also
capacity of SHS members, single and double perforations were reported in literature [14,30,31] for large size perforations), with
considered, for both slender and stocky sections (cross-section higher stress concentration at the periphery of perforation. Both Tup
classified as per Eurocode 3 [29]). Fig. 17a shows T-q curves of and qc were observed to reduce with increasing number of perfo-
centrally perforated slender SHS members (t ¼ 2.5 mm) under rated faces, compared to that of unperforated section. Non-uniform
torsion, with single perforation diameter (dsp) and double perfo- distribution of stress in the perforated faces was observed in both
ration diameter (ddp) equal to 45 mm (which is 30% of B). The slender and stocky sections.
corresponding curve for unperforated member was also plotted, to
act as a reference for comparison. Stress distribution pattern was 4.1.1. Effect of perforation size
seen to be significantly affected by the presence of perforation (see In order to establish relationship between torsional capacity and
Fig. 17b). When similar stress distribution was observed in all four perforation size, perforation diameter was varied from 15 mm (10%
faces of the unperforated member, stress pattern in the face con- B) to 105 mm (70% B). The increase in perforation size was observed
taining perforation was observed to be different from the remain- to reduce the torsional capacity (Fig. 19). The rate of reduction was
ing unperforated faces. Stress concentration was found at the seen to be minimal for smaller sized perforations (up to ~20% B),
periphery of perforation, whereas, stress was equally distributed in while a near-linear reduction was found for comparatively larger
all faces of the unperforated member. Failures of all slender sized perforations (diameter > 20% B). The rate of reduction in Tup
members were observed by local buckling (at mid-length of with increasing perforation size was observed to be more in case of
unperforated members and at periphery of perforation for perfo- slender sections compared to stocky ones. Tup was seen to reduce by
rated members). Torsional capacity of the perforated member (Tup) ~25% and ~21% in slender and stocky sections respectively, for single
perforation size of dsp ¼ 70% B. For the same perforation size, double
perforations lead to a greater reduction in torsional capacity, as
discussed earlier. This reduction was found to be approximately
double of the reduction in singly perforated member (i.e. ~51% and
~42% in slender and stocky members respectively for ddp ¼ 70% B).
Fig. 13. Deformed shapes at post peak from (a) experiment, (b) 3D scan and (c) FE model.
considered due to complexity in locating perforation at the prox- calculated taking into account individual parts of the section, by
imity of corner region). Fig. 20 shows variation of Tup with perfo- considering contribution of web plate to shear buckling resistance.
ration position (ecd ¼ etd ¼ 59.3 mm, 118.6 mm) for singly Contribution of a web plate to shear buckling resistance, denoted as
perforated slender section. Along the compression diagonal, Tup cw, provided in [29] is given in Eq. (3).
was found to increase slightly as perforation is located away from 8
centre position (ecd ¼ 0) to ecd ¼ 59.3 mm. But, as it locates further > 0:83
>
>
> h l
w<
away to ecd ¼ 118.6 mm, significant improvement was not seen, >
> h
>
>
although Tup was relatively higher compared to that corresponding < 0:83 0:83
to ecd ¼ 0. This may be associated with closeness of perforation with cw ¼ l
w < 1:08 (3)
>
>
>
l
w h
the corner region at ecd ¼ 118.6 mm, thus reducing effectiveness of >
>
>
> 1:37
cold hardened corner region (with enhanced yield stress) in >
: l
w 1:08
resisting load. Similar observations were made for all perforation ð0:7 þ l
wÞ
sizes considered (see Fig. 20a). Along the tension diagonal, except
for very small perforation sizes, a slightly higher value of Tup was where h and lw are web contribution factor and modified slen-
seen at centre location, which then reduces slightly as it locates derness respectively. The value of h is taken as 1.20 and lw is
away from centre (Fig. 20b). On the other hand, the effect of defined as
perforation position on torsional capacity of stocky section was sffiffiffiffiffiffi
observed to be less significant along both the compression and fy
lw ¼ 0:76 (4)
tension diagonals (see Fig. 21). Overall, it can be concluded that tcr
perforation positions have very minimal effect on Tup for all sec-
tions, considered. where fy is yield stress and tcr is critical elastic shear buckling
stress.
5. Available design guidelines for torsion Having known cw, torsional capacity (Tus)EN of a SHS member
can be calculated as
Torsion design rules for cold-formed hollow sections are not
ðTus ÞEN ¼ cw Ty (5)
readily available in public domain, unlike members subjected to
compression and bending, to the best of authors' knowledge.
where Ty is yield torque given by Eq. (6).
Moreover, available design guidelines were mainly developed on
the basis of open sections. In this section, available torsion design Ty ¼ 2Ae t ty (6)
equations are presented which were assessed for their suitability
(via reliability analyses, see Section 6) in the design of steel hollow where Ae ¼ area enclosed by mid line of section and ty ¼ shear yield
members under torsion, by comparing with the FE results. stress.
Fig. 15. Validation of FE model by comparison with test results (hot rolled perforated specimens) from Ridley-Ellis [7].
(Tel and qel represents torque and twist at yield respectively of corresponding unperforated member as in [7])
10 S.V. Devi et al. / Journal of Constructional Steel Research 162 (2019) 105730
parameters MM, VM, FM, and VF (mean and coefficient of variation for
material properties and fabrication factors) are taken as 1.10, 0.10,
1.00 and 0.05 respectively. A correction factor (Cp) was also adopted
to account for sample size (or number of observations). A target
reliability index of 2.5 is specified by [37] for structural steel
members and hence adopted for the present study.
Fig. 17. (a) Typical T e q response for slender unperforated and perforated SHS 150 150 2.5 members (dsp ¼ ddp ¼ 30% B); (b) Deformed shapes superimposed with Von mises
stress contour on it at ultimate torque.
S.V. Devi et al. / Journal of Constructional Steel Research 162 (2019) 105730 11
Fig. 18. (a) Typical T e q response for stocky unperforated and perforated SHS 150 150 8 members (dsp ¼ ddp ¼ 30% B); (b) Deformed shapes superimposed with Von mises stress
contour on it at ultimate torque.
irrespective of its position. The proposed design equations for equations were fitted based on lower bound FE data and a modified
unperforated and perforated members are given in detail in Sub- shear buckling resistance factor (cw,modified) was proposed, as pre-
sections 8.1 and 8.2 respectively. sented in Eq. (8).
8
> 0:35
8.1. Unperforated SHS member >
>
> h lw
>
>
>
h
>
<
8.1.1. Eurocode 3 format 0:955 0:35
cw;modified ¼ < lw < 0:776 (8)
Available shear design rules presented in [29] were checked >
>
> lw 0:185 h
with FE results which indicates rooms for improvement (see Sub- >
>
> 1:016
>
section 7) to make them applicable for cold-formed steel SHS >
: lw 0:776
members under torsion. Using a regression analysis, design
0:24 þ lw
Fig. 19. Variation of normalised Tup with perforation diameter for (a) slender section (t ¼ 2.5 mm) and (b) stocky section (t ¼ 8 mm).
Fig. 20. Variation of Tup with perforation position for slender section (t ¼ 2.5 mm) along (a) compression diagonal (b) tension diagonal.
12 S.V. Devi et al. / Journal of Constructional Steel Research 162 (2019) 105730
Fig. 21. Variation of Tup with perforation position for stocky section (t ¼ 8 mm) along (a) compression diagonal (b) tension diagonal.
Fig. 22. Eurocode design curves for unperforated SHS members under torsion. Fig. 23. DSM design curves for unperforated SHS members under torsion.
S.V. Devi et al. / Journal of Constructional Steel Research 162 (2019) 105730 13
Table 4
Comparison of experimental results with proposed design results.
EN DSM DBM
Fig. 24. Proposed DBM design curves for (a) rotation capacity and (b) member capacity.
ratio (qc/qy) was adopted in DBM in place of strain ratio of CSM.A The proposed DBM design equation for torsion gives a mean
direct relation between ultimate torsional strength (Tus,DBM) and value of 1.09 and COV of 0.06, as provided in Table 3. Based on the
ultimate rotation capacity (qc) was then established. The usual statistical analysis, a reliability index value of 2.89 was achieved
section slenderness limit of 0.68 (in CSM) was adopted to differ-
entiate stocky and slender cross-sections. A predicted relation of qc/
qy (q ¼ qy for Ty) with lT is shown in Fig. 24a. A conservative esti-
mate for qc/qy as given in Eq. (11) was maintained as a cross-section
classification limit of 0.68. Further, DBM design proposal for
strength capacity (Tus,DBM) was made based on this conservative
estimate to offer a safer design at this point, which may be
improved in future with availability of additional experimental and
numerical results for cold-formed steel under torsion.
8 0:109
, >
> lT 0:68
>
< 1:969þ5:56lT
lT
qc qy ¼ (11)
>
> 1 0:104
>
: 1 lT > 0:68
lT 0:33 lT 0:33
After the rotation capacity of a section is determined, it can be
related directly with its strength using a two stage lower bound
curve; fitted with the present FE results by a non-linear regression
analysis. The two stage lower bound strength curve is given in Eq.
(12) and plotted in Fig. 24b.
8 3:00
,
>
>
> c
q qc
>
< qy 1
qy
Tus;DBM Ty ¼ 0:05 (12)
>
> qc qc
>
>
: >1
qy qy Fig. 25. Surface plot of Rf as a function of (dsp or ddp)/Band lw or lT for (a) single
perforation and (b) double perforation.
14 S.V. Devi et al. / Journal of Constructional Steel Research 162 (2019) 105730
Fig. 28. Proposed DBM design curves for (a) single and (b) double perforated members
under torsion.
Fig. 26. Proposed Eurocode design curves for (a) single and (b) double perforated
members under torsion.
Tup;EN or DSM or DBM ¼ Rf;sp or Rf ;dp Tus;EN or DSM or DBM
(13)
where Rf,sp and Rf,dp are reduction factor for single and double
perforation respectively. The reduction factor was fitted based on
ratio of torsional capacity of perforated and unperforated member
(Tup/Tus) generated from FE results in the present study. Since ul-
timate capacity was found to be affected by both cross-section
slenderness (lw or lT) and perforation size ratio (dsp/B or ddp/B),
Rf was defined as a function of both these parameters. The proposed
relation to predict the reduction factor Rf is presented in Eq. (14)
and the resulted surface curves of Rf are plotted in Fig. 25a and b
for single and double perforation members respectively.
Table 5
Comparison of FE and proposed EN design results for perforated members.
Tup, FE/Tup, EN
dsp/B ddp/B
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