s72018 Boller Performance Testing ‘essenical zon pwatce SlucalEooen + SechenlEpetng * Chctel Emineiog 1 ates cone 1 Comme Aslesoos + pn betacaos 1 Rae Daur ene + Marne Enonescna aie Eaisson uenasi. 8 Ste Sens tendarneefsheoy on How to Conduct a Boiler Performance Test eneaconment ‘The performance test ina boiler evaluates the racially achievable boiler effiieny. Performance tests ar als carted ott to prove boil: guaramce, As guarentee involve conractoal conditions, te procedure involved are mar labore dan the text for evaluating performance CConditng boiler performance test ean be for understanding te current lve af performance of the boie, for any eouble shooting oF the bole for performace devisions, and fr peoving te performance guarantes. These entire thee requirements can be me by the procedure adopted for performance guaranee testing, Before starting the performance guarantex test we have to under the contact requirement fly, understand fll the performance level ofthe bole, keep mind the rormal areas of concern, decide the right ie forte ts, organize the tet instruments, make sre fll Tocl measurement ri point ze in order, natal al test struments ate specie ares, do 8 tral tex ad deca he guaranioe test Understand the contact requirement ‘© Understand all guarantees well cluding those agroed including added any ater contract, falization ‘9 Talkto perfomance designer ato wither he hs taken any calculated risk during the proposal © Look athe penaly for each gurantee an be clear about the seveiy levels ‘© Be clear onthe detonsuation guarantee ~ what each means {© Look at rejection clauses in the contract 1 Sindy the performance guranie proposal submited and approved Understand fly the performance level of the bller © Make re you have og eins of xc od under which guarentee ae aed {lua the peformance ofthe blr an cores to design ful { Re sare you sre tring he contacted and appraved cle for PO est © Make ste you ae evaluating sll unaccounted loser and check ow fr you ae cating int the tmafatresrgin ‘+ Hraqied, ff te site of the ndings fom log dt and ak hemo rete and give ane ‘tol dta “The normal areas of concer ‘© Oxygen and flue gas temperature at boiler outlet - only single point easement for regula lop reading ‘¢ Doa grid measurement during comminsonng and check whether he point i clo to the average grid vale forte al loads guarantee ie made ‘© Coa sampling and esting = total morse evaluation i very crea and has to be dome ss pet proved nthe standard being followed ‘Power eonstsnotionreudings- Equipment agreed to be ncided and euren,volage snd poker factor readings tobe aken «2 Percentage combustibles messuremest in bottom ash ly ash normally no problem ase Decide the right time forthe test ‘© Make sure the ambient conditions ae conducive for PG test - avoid rainy season hhips:leww.brighthubengineering.com/powerplanis/5S816-how-to-conduct-a-boller-performance-test/ asi72018 Boller Performance Testing ‘© Complete the performance evaluation ofthe boiler and make se the guarantees are met with cometion to design conditions as per comacted code ‘© Dovide test eam cis a good practice to have a performance engineerin the tear if the ble firs ofits kind ‘& Make out clear responsiblity for each tam member- never exced five (Fo inthe team i good) excluding the performance engince: ‘6 valve stateay for achieving the guarantee if hee is any concer in ny ae ‘Test instruments ‘© Make sural intuments planned tobe used have valid ealiration crtifeate and fom atid agency of repute ‘© Tho-ult point measurement probes fr temperature and Nu gas sampling re made end nd 4p standard {he termocuuples must be individ calibrated and should be within she expiration of calibration ered ‘Flue gat analyss equipment for oxygen, earbor-lioxide, and polltamts ike NOx and SOx mus ‘be calbated with cllration goss provided by supli {© The ue gas measurement by Orsat mst also be orarized leakage ofr nt Nu gs during sampling se major concer. All effort fo avo his shouldbe taken by checking aad recbecking [Local measurement grid points ‘© Location of eid is wer important as ina ange duct here will be igh amount of imbalance and © Carermst be taken wale providing te grid upping points fr proper acess o inex the long probes © Avoid tepping points nea direction change, void region, or near the tapping point hole {© Thenumbe of points for gr mist he sper code used for PG test ‘© Tho power consumpsion measurement poms and cenbections must be identified and connection procedure ensured Installation of al test instruments {© Allprobes for API inland outet gas temperature and fe as sampling must be assembled ‘with ermocouple ‘Bich theacouple on the probe shouldbe else to the gas sampling hole if mot atthe sampling hole ‘© Connetion tothe measurement device (data logger or lol measurement) should be carefully shocked for any deviation or defect, «The gas sampling robe shouldbe coanected by flexible wbing to te sample ough a bubbler © The sampling amis be doe bys pump snd al siingress points inthe connection net work may be fly checked end sealed ‘© Tho gas temperatures measured at each poiat bu the gas canbe sampled foal points a a composite one ‘© Connect the other grid emperatare measurements in ares like ae temperature eneing ait prcheae, temperature and oxygen at ID inlet, ‘he air and Tue ga presture shouldbe measired wsing a standard water tube manomecer pressre gauges, if pressure drop gusranee is there, must be done ‘team, water lemperature must be Jone trou a cllatedthermacouple through a smowell, I thermocouple mus be appropriately corse for cold jusetion compensation ‘© Thoatnbieu temperature, both wet end dry bulb, must be taken clase tote i intake pot of FD and PA fan at the required Frequency ‘© Thoreadings in the conto rom must be separately logged with a required eequeney {© Theol, yas, bottom ash and mil ejects must be collected tthe requized equeacy and equipment ‘Wial test, ‘© Atte rogue la oan wll ow te Boer and also do te soot lowing if seeded = ok ‘Monat le for ay pesegeites, ‘Tune the combarionfrthc loot lowed cxst ai an lowest achowele APH ole ga « lth bo fo stabilize for abou one hou an tat the til est Take all eading 3 the eed egucary a pe tbe andard © Check he tia moire incon anh corbures in ath I roxinate nay of avalble hic wh 28 hous this can be aken for mediate checking of he leading “coer. the ste for design coal ‘The guarante test, ‘results of al test ere OK, then declare Performance Guarani test, make sure aenstomser presenatve or consultant epee contact isa witness forall readings and daa logged - Sign the then and there fom al including customer rep o eonscltant yal PG test ae run for fur hours unlegeotherwiae agreed before test {© Collet al samples, coal mil eject, ly ash ne bottom ash ake nto thre potions one for customer, one for your use andthe oer a reference sample in ease needed. {The reference sample is sgned and sealed by both supplier and cistomer (Also consultant if involved inex) {© Do hotest at al the agreed load {© Make sure that all log readings and samples ae propery signed, labeled and packed propery avoid mixp. ‘© Gat the wil moisture reading done for ech test and a signed copy got fom the easter or his assigned agency ‘© Ifany deviation noticed daring any test ecasse of load Ductation a any oer reason then record the same in tha: particular log sheet for reference is Faure ‘» Make a nal minutes of meeting with ostomer/ consulta! aboot he tes cared ut, ay speci bservation, and when he report wil be submited Related Articles on tis Site hhips:leww.brighthubengineering.com/powerplanis/5S816-how-to-conduct-a-boller-performance-test/ 218si72018 Boller Performance Testing seubrtinoeere con venbranonsmeg con senbovrnoneren con ‘thc, tgeanan sor a rah a senbobinbegcta son Cast Seach co SUBSCRIBE & FOLLOW: RELATED TOPICS: : caDRevews 8 Tee : Frag Pere Flector yas autacargTshrobay Tweets wy 25H enarecing tho US omayaYsnsiwaM by @eairace a @intEngresrng ongineetng ssl “Te Moet PeplarEngnearing Maer in Fem Perum Engrasngto Git Ere Scholashi dollars: STEM ve. 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