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Ejes Motrices Análi

An álisi
siss de
d e Fa

Manual de Servicio AXSM-00

SM-0020 Sep
Sept iembre1999
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Tabl a de Conteni
ontenidos
dos
Introducción .......................
..................................
.......................
.......................
......................
..................
....... 2
Corrija la Causa del Problema ............
Prevención de Fallas ......................
.................................
.......................
.......................
................
..... 3
Corona y Piñón .................................
.................................................
................
Especificaciones Correctas .......................
..................................
.....................
.......... 3
Fallas por Golpes (Impacto) ......................
......................
El Par es importante
importante ................
......................
................................
.......................... 3
Fallas por Fatiga .................................
........................................
.......
Valore
Valoress Nominales
Nominales de Carga del Vehículo
Vehículo .............. 4
Fallas por Picaduras y Astilladuras
Astilladuras ............
............
Operación del Vehículo ..........................................
.......................................... 4
Fallas por Lubricación ............................
............................
Hábitos de Manejo ......................
.................................
.......................
.......................
............... 4
Diferencial
Diferenc ial de Rueda .....................................
................... ..................
El Entrenamiento es Esencial
Esencial ......................
..................................
............ 4
Fallas por Golpes (Impacto) .................
......................
.....
Equipo para la Prevención de Fallas .....................
........................
... 4
Spinout – Fallas por Sobrecalentamiento .
Bloqueo del Diferencial Interejes .................
.........................
.............
..... 5
Divisor de Potencia ...................................
................. ...........................
.........
Diferencial de Tracción Controlada ........................
.......................... 5
Fallas por Golpes (Impacto)
(Impacto) ......................
......................
Engranaje de 2 Velocidades (Rango Dual) ..............
.............. 5
Fallas por Fatiga ................................
.........................................
.........
Bloqueo del Diferencial de Rueda del Eje Motriz ......
.......... 5
Fallas por Picaduras y Astilladuras
Astilladuras ............
............
Mantenimiento, Reconstrucción y Ajuste ....................... 6
Fallas de Spinout ......................................
Reconstrucción
Reconstru cción y Ajuste .............................
.............. .............................
.............. 6
Fallas por Lubricación ............................
............................
Glosario y Nomenclatura ..............................
...........................................
..........................
............. 7
Cojinetes ......................
..................................
.......................
.......................
............
Definiciones
Definicio nes de Esfuerzo .................................................
.................................. ............... 9
Desgaste Normal y por Contaminación
Contaminación
Nomenclatura de Dientes de Engranes ......................
........................ 10
Daños por Picaduras y Astilladuras
Astilladuras ......
Nomenclatura de Engranajes Primarios .....................
........................ 11
Sellos y Yugos .......................
...................................
.......................
.................
......
Nomenclatura de Ejes Motrices Delanteros ................
.................... 12
Desgaste del Yugo y del Borde del Sello ...
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Ann áli
A ál i s i s d e Fall
Fal l as
Introducción
Este documento es una guía de referencia general para las fallas mecánicas de ejes de camiones pesados. Nos
acercaremos al tema de las fallas de ejes desde diversas perspectivas que van desde los principios básicos de
operación del tren motriz hasta el análisis de evidencia disponible obtenida de partes examinadas que han fallado.

Al preparar esta guía, nuestro objetivo es ayudar

ayudar al técnico experimentado
experimentado a identificar las causas que contribuyen
contribuyen
a las fallas de los ejes motrices. Al entender de mejor manera el cómo y por qué un eje ha fallado, el técnico no
sólo podra reparar el portador de manera exitosa, sino que también podrá identificar cualquier tipo de condiciones
que deban ser cambiadas para prevenir una falla repetitiva.

A continuación se
se muestra una breve descripción
descripción de las diferentes
diferentes secciones de esta
esta guía:

• Prevención de Fallas – Explica cómo prevenir las fallas en los ejes teniendo los cuidados, operación y
mantenimiento apropiados.

• Glosario y Nomenclatura
Nomenclatura – Cubre la terminología de los componentes de los ejes incluyendo su función,
fatiga y fallas. Esta sección ilustra las formas primarias de esfuerzo mecánico y también proporciona
nomenclatura de engranajes y dientes de engranes.

• Distribución de Torque y Engranajes – Retoma los principios de los flujos de potencia a través de los ejes
motrices en diversos rangos y con diferentes configuraciones de equipos. Esta sección también ilustra diferentes
formas de spinout, una de las principales causas por las que fallan los ejes.

• Análi
An álisi
siss de Fall as – Explica cómo diagnosticar la causa de falla de un componente. La característica principal
d e Fallas
de esta sección es una revisión fotográfica de 23 páginas de partes reales que han fallado, las cuales van
acompañadas por una descripción de la falla, su causa probable y métodos de prevención.

En las Divisiones de Ejes Pesados y Frenos de Dana Corporation, estamos interesados en saber su reacción respecto
a esta guía. Todos sus comentarios y contribuciones son bienvenidos para futuros materiales de referencia. Contacte
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Prevenci
Prevención
ón de Fall
Fallas
as
Esta sección considera tres áreas de cuidado, operación y mantenimiento de los camiones que le ayudarán a preve
fallas en los ejes.

Especificaciones Correctas – utilizar el eje bajo la carga y con las condiciones de camino esperadas

Hábitos de Manejo – entrenamiento combinado con el uso adecuado del equipo instalado

Mantenimiento, Reconstrucción y Aju ste– con especial énfasis en la lubricación

Mantenimiento, Reconstrucción

Especif
Especificacion
icaciones
es Corr
Correctas
ectas
El especificar adecuadamente un eje motriz para un vehículo
y para el trabajo a realizar, es un factor esencial para prevenir
fallas. Es extremadamente importante especificar un eje con la
fuerza suficiente para trabajar bajo el ambiente operacional del
vehículo, así como de la carga nominal del mismo.
Operar un vehículo duera de especificaciones (sobrecargándolo
y/u operándolo bajo condiciones más demandantes) puede
incrementar los requerimientos de torque y pudiera causar daño
prematuro o fallas en los componentes del eje.
El eje motriz debe ser diseñado con una resistencia capaz de
soportar el esfuerzo de un camión cargado y en operación.
Todos los componentes – engranes, flechas, cojinetes y
carcas
carcasa – deben cumplir tres requerimientos esenciales:
• Soportar la carga. En la mayoría de los caso, el eje
motriz soporta la mayor porción del camión y de su
carga útil.
El Par
Par es Import ante
La principal función de un eje motriz es proporc
de engranes, lo cual multiplica el par y lo transm
motrices. En el tren de potencia de un camión, e
lla caballaje y transmite la potencia en forma de
sión del tren de potencia multiplica este par y lo
eje motriz, el cual multiplica el par una segunda
El engranaje del eje motriz, así como sus compo
dos, deben estar diseñados para transmitir este p
motrices, de manera que muevan el peso comb
y la carga, bajo las condiciones esperadas del
Los requerimientos de par varían según la inclin
nes del camino. Los vehículos "Fuera de Carrete
camionesde
camionesde construcción, deben operar en cam
cies suaves o rugosas y con pendientes pronun
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Valores
Valores Nominales de Carga del Vehículo El Entrenamiento es Esencial
Hay dos clasificacones nominales de carga de vehícular: Manejar un camión es un trabajo importante que pue
más efectivamente con un entrenamiento profundo.
• Camiones son clasificados según el Peso Bruto del
debe conocer todos los detalles acerca del trabajo d
Vehículo (GVW), que es el peso del camión más el
tales como las características de la carga útil, condicio
peso de su carga.
del camino y caminos que deben evitarse. El conduc
• Tractocamiones son clasificados según el Peso debe estar bien informado respecto al equipo. Por e
Bruto
Bruto Combinado (GCW), que es el peso del vehí- conductor debe ser capaz de responder preguntas c
culo, la caja y la carga útil.
• ¿Para qué fue diseñado el camión?
Estos valores nominales, así como su relación con la poten-
• ¿Por qué el camión cuenta con un bloqueo d
cia y el par requerido para mover el peso, determinan la
fuerza requerida por el engranaje del eje. • ¿Cuál es la función de un diferencial de tracc
da?
Operación del Vehículo • ¿Cuáles son los beneficios de contar con en
Un vehículo está diseñado para realizar un cierto trabajo bajo velocidades en el eje motriz?
ciertas condiciones. Un uso más severo del vehículo tal como Un conductor bien informado y con entrenamiento a
sobrecargarlo u operarlo bajo condiciones adversas del camino eliminará muchas de las fallas de los ejes motrices.
que no fuesen consideradas al seleccionar el eje se denomina
mal uso u operación incorrecta. Bajo un mal uso severo, el eje
Equipo para la Prevenció
Prevenciónn de Fallas
pudiera fallar inmediatamente. Con un mal uso menor, las
partes del eje pudieran fallar progresivamente por largo tiempo. Los ejes dobles Spicer cuentan con características d
pueden ayudar a prevenir fallas en los ejes. Cuatro i
Cuando es posible anticipar condiciones de operación inusuales,
características de los equipos son:
busque ayuda profesional para seleccionar el eje motriz.
• Bloqueo de Diferencial Interejes
Hábi
Hábitos
tos de Manejo
Manejo • Diferencial de Tracción Controlada

Los hábitos de manejo tienen gran influencia en la vida útil de un • Engranaje de 2 Velocidades (Rango Dual)
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Bloqueo de Diferencial Interejes Engranaje de 2 Velocidades (Rango Dual

Vea las instrucciones de manejo AXDR-0126 de Spicer. Vea las instrucciones de manejo AXDR-0134 de

El bloqueo de diferencial interejes aumenta el esfuerzo de
tracción bajo condiciones adversas del camino.
Cuando está aplicado, el bloqueo brinda propulsión positiva
a ambos ejes. Cuando las ruedas motrices de un eje se
someten a condiciones de giro libre, la propulsión continúa
hacia el otro eje (a las ruedas con tracción), moviendo el
camión.
Es importante el uso adecuado de esta característica:
• No active el bloqueo mientras las ruedas giran.
Los ejes motrices Spicer están equipados con e
velocidades para proporcionar la máxima eficie
bajo dos situaciones extremas:
• Fuera de carretera completamente carga
• Dentro de carretera completamente carg
El rango bajo proporciona una relación profunda
al estar fuera de carretera o en pendientes pron
rango alto proporciona una relación más rápida
crucero y mayor economía de combustible.

• No active el bloque cuando las condiciones de Las fallas prematuras de las partes de cambios
manejo sean buenas. otros componentes del tren motriz pueden prev
adecuadamente, según lo especificado en el ma
El uso inadecuado del bloqueo puede ocasionar fallas
nes y de entrenamiento. Hay dos reglas importa
innecesarias en las partes del eje.
• No abuse de las partes que actúan en lo
Diferencial de Tracción Controlada ejes. Siga las instrucciones para cambiar
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Mantenimiento, Reconstrucción Reconstrucción y Ajuste

y Ajuste
El mantenimiento es esencial para alcanzar la máxima vida
para la que fue diseñado y construido el eje, y quizás el ele-
mento más importante del mantenimiento sea una lubricación
adecuada. Una lubricación incorrecta o nula es extremadamente
perjudicial para la vida de las partes de los ejes motrices.
El lubricante es el líquido vital de los engranes y bujes de los
ejes. Este previene el contacto metal a metal y mantiene las
partes limpias y operando suavemente. Para obtener todos
los beneficios de la lubricación debe:
Es de suma importancia reensamblar y reemplazar
defectuosas o dañadas para obtener una buena vida
una reparación general del eje. Es vital la limpieza e
profunda de las partes.
Para obtener el máximo valor de una reconstrucción,
ponentes de bajo costo como son las rondanas de em
así como las partes principales que estén dañadas o
Siga las instrucciones para ajustar adecuadamente
los cojinetes, el juego longitudinal de la flecha, y los
tacto de los engranes y piñones.

• Usar el lubricante apropiado Todos estos procedimientos le ayudarán a extender

reconstruido. Consulte la literatura de Servicio y Man
• Mantener el nivel apropiado de lubricante Ejes Spicer donde encontrará información más deta
• Cambiar el lubricante
lubricante en los intervalos
intervalos especificados
especificados

• Limpiar el tapón magnético

magnético de drenado para remover
residuos metálicos o partículas finas
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Glosa
los ario y Nomencl
Nomenclaatura
tur a
Abras iónn – Proceso de frotamiento, desbaste o desgaste del
Ab rasió Portador – Pieza principal que soporta y contie
material de una superficie por fricción. componentes del ensamble
g del cabezal.

Posterio r – La cantidad total de movimiento en la

Carrera Posterio
superficie posterior de la corona dentada durante una revolución.
Marcha Muerta – La cantidad total de movimiento entre dos
engranes empalmados.
Marcas de Contorno – Líneas marcadas en una superficie
que ha fallado levemente y que indican fatiga. Las marcas de
contorno aparecen cuando una parte está resistiendo exitosa-
mente, por un tiempo, el avance de una cuarteadura por falla.
Fatiga por Flexión – Se caracteriza por líneas de contorno en
el área fracturada. Es el fenómeno que lleva a la fractura bajo
esfuerzos repetidos o alternantes que tienen un valor máximo
menor que el de la resistencia en tensión del material. Las frac-
Coqui ficar – Un lubricante que ha sido sobreca
Coqui
por un periodo extendido de tiempo puede ocas
contenido en el lubricante se separe y adhiera a
internos. La acumulación tiene la apariencia de
Resistencia a la Fatiga – El máximo esfuerzo q
tado durante un número especificado de ciclos
Zona Final de Fractura Rápida – Aquella part
través de la sección transversal que tiene una a
y dura. Podría tratarse de toda el área en una fa
de una pequeña parte del área en una falla por
Desescamado – Vea Progresión de Fatiga en
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Contaminación d e Aceite – Contaminación del aceite lubri-

Contaminación Esfuerzo – Fuerza por unidad de área, usualmente
cante con una substancia ajena. la fuerza actuando a través de un área con respecto

Sobrecarga – Una carga o par que es mayor que la especifi- Concentradores de Esfuerzo – Cambios en la form
cación de diseño de carga o par de un componente en parti- dades en la estructura que ocasionan aumentos loc
cular.
Progresión de Fatiga en Superficies – Hay cuatro
A. Carga por Impacto – Sobrecarga instantánea. Una
para la superficie de una parte metálica bajo esfuerz
fuerza aplicada rápidamente que ocasiona el daño
operación:
inmediato del componente.
A. Deslustrado – Desplazamiento del material
B. Sobrecarga Sostenida – Aplicación continua de una
en los dientes de engranes que presenta un
fuerza que es mayor que la parte puede soportar.
bruñida no destructiva.

Picado – Vea Progresión de Fatiga en Superficies.
Deformación Plástica (Flujo Plástico) – Deformación que se
mantiene aún después de haber removido la carga que la ocasionó
Un ejemplo de deformación plástica es el flujo metálico en la superfi-
cie que se extiende sobre las puntas de los dientes de los engranes.
Esta condición puede rápidamente convertirse en picado destructivo.
B. Picado – Esta condición de fatiga superficia
se exceden los límites de continuidad de un
en particular.
1. Inicial – Esta es la etapa más suave de
te en picaduras definidas que van desde
alfiler hasta .030" de diámetro. El picado
hasta que el diente es capaz de soporta
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Defin
Definici
iciones
ones de Esfuerzo
La mayoría de las fallas involucran alguna forma de esfuerzo Esta página ilustra cuatro formas básicas de
mecánico. Aún cuando la causa inicial o básica de la falla re- torsional, en tensión, cortante y compresión. En
sulta de un problema como calor excesivo o lubricación inade- Análisis de Fallas se muestran las fallas resulta
cuada, la parte se debilita y se encuentra más expuesta a característicos de los diferentes esfuerzos por m
fallar por esfuerzos. grafías de diferentes partes.

Esfuerzo Torsional Esfuerzo en Tensió

Tensió n
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Nomenclatura
Nomencl atura de Dientes
Dientes de Engranes
Lado impuls
del piñón
Borde Superior

Dedo
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Nomenclatura de Engranajes
Engranajes Primarios
Identificación de Piñón y Corona– Para ayudarle en la iden-
Identificación Recordatorio – La corona y el piñón son un en
tificación de los juegos de engranes, ambas partes están estam- correspondiente
correspondiente y por lo tanto deben reemplaza
padas con información como el número de dientes de la corona
y el piñón, números de parte individuales y números de
correspondencia.
Números de
Número de fabricación
correspondencia Número de parte
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Nomenclatura de Ejes Motrices Delanteros

Abrazadera del
costado de la brida
Taza del cojinete del Rondana de Rondana de Empuje Piñó
costado de la brida Corona empuje del del piñón lateral later
Carcasa del engrane lateral
Ajustador Cono del dif. del costado Araña del
del cojinete del cojinete del de la brida Engrane dif. de rueda
costado de la brida costado de la brida lateral
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Aro de presión
Yugo de del cojinete de Cono del Taza del
salida la flecha de salida cojinete exterior cojinete interior
Tuerca de la Sello de Taza del Cono del Flecha de
flecha de salida salida cojinete exterior cojinete interior salida
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Nomenclatura de Ejes Motrices Traseros

Abrazadera del
costado de la brida Taza del cojinete del
Perno de la costado de la brida
abrazadera del portador Ajustador del
cojinete del
costado de la brida

Cono del cojinete

Corona del costado
de la brida
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Identi
Identific
ficación
ación de
d e Partes
Partes
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Distrib
ist ribució
uciónn de Torque
orq ue
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Combinaciones
Combinacion es de Spinout
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Ann áli
A ál i s i s d e Fall
Fal l as
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Después de escuchar revise los registros de reparaciones Prepare las

las Partes para Inspecció
y mantenimiento previos. Si hay más de un conductor, hable
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Analisis de Fallas Coronas

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Analisis de Fallas Coronas

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