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Project On Establishment of Milk Production Dire
Project On Establishment of Milk Production Dire
Your university………….
Prepared By:
Name ID no
1.
July, 2023
1.2.1 Vision
To be premium milk production in Ethiopia, by 2030.
1.2.2 Mission
To build branded milk production business, to improve quality of life by offering
tasty, affordable and highly nutritional products to our consumers while
maximizing the micro production capacity.
As it is stated in market study, currently there is a huge market gap in the processed milk
production. Based on the market study and investment requirement, the envisaged plant is
expected to produce 400 liter milk/day. So the installed plant capacity will produce 120,000 liter
milk assuming a total of 300 days in a year (400/day*300 days = 120,000 liter milk).
Assuming the plat capacity is increased at 50% in the second year, 70% in the third and 90% in
the fourth year considering the time necessary for market penetration and production skill
development. As the processing of raw milk facilitates alternative products like butter and cheese
Years Capacity utilization (%) Yearly contribution units Total price/birr total
100% capacity
Total unit Cost
Year 1 - 400*300 120,000*4.00 480,000
Year 2 70% 120,000*50% 84,000*4.00 336,000
Year 3 80% 120,000*70% 96,000*4.00 384,000
Year 4 90% 120,000*90% 108,000*4.00 432,000
3 Process design
The major components of milk are water, fat, protein, carbohydrate (lactose), and minerals (ash).
However, there are numerous other highly important micronutrients such as vitamins, essential
amino acids, and trace minerals. Indeed, more than 250 chemical compounds have been
identified in milk.
Milk is the most important raw material for Hoch land: There’s no cheese without milk. And
there’s no milk without cows.
Consumers and customers are increasingly asking critical questions about sustainable milk
production. They are not just concerned with the quality of the milk and dairy products they
consume, but they also want to know under which conditions the animals live that supply the
valuable raw material for our products.
In this potential area of conflict, every milk producer and every dairy company has to find their
way facing the expectations of customers and consumers, the demands of the market and the
essential of safeguarding the future of farms and companies. Sometimes it seems almost
impossible to bring all wishes and ideas under one roof.
Despite all discrepancy, it is important for us at Hoch land to recognize opportunities and to
seize them, together with our milk producers. Find out here which steps we have already gone on
this path: Cream, buttermilk, milk powder, yoghurt, cheese, butter and other dairy products all
start out as raw milk. In Australia, most raw milk collected from cows is pasteurized, meaning it
is heat treated to kill off any unwanted microbes. From there, depending on whether milk stays
as milk or is made into another dairy product it can undergo a range of processing steps to
Processing of raw milk mainly involves heat treatment operation usually known as pasteurization
and sterilization. These processes are discussed in detail as follows.
A weighed amount of raw milk is pumped to a clarifier by means of the milk pump, where it is
removed of microscopic impurities. Clarified milk is next sent to the cooler where it is cooled to
about 2-5oC, then pumped to the storage tank.
The milk is, then, preheated and pasteurized to a temperature of about 80oC by heat exchange.
Further, by the effect of ultra-high temperature sterilizer, the fatty ingredients are homogenized
in the homogenizer and recycled to the ultra-high temperature sterilizer where it is pasteurized
instantly in about 2 seconds at high temperature of 135oC.
Finally, cooling is achieved by means of chilled water to lower the temperature to 3oC, after
which the milk is stored in the surge tank for filling into suitable containers for various uses.
After such a process, a specified quantity of the milk is sold as a pasteurized product while the
remaining portion is further processed in the plant for the production of other milk products such
as butter and cheese. The details of the production processes are stated as follows.
Source of Technology
Machinery and equipment for Milk, Butter and Cheese processing plant can be acquire from
domestic market that can be made within a country or outside.
The main Domestic suppliers of machinery and equipment required can be supplied by Ethiopia
Iron industry, small enterprise unions and importers.
Engineering
Machinery and Equipment
General Manager
The basic raw material for milk, butter and cheese production is raw milk. Other materials such
as milk coagulating enzymes and salts are also required in relatively small quantity. In addition
to raw materials, auxiliary materials like containers and glycine papers are required.
Except glycine paper and coagulating enzymes, the other major raw materials can be obtained
from the local market. The list and costs of the above mentioned materials are indicated in Table
5. The total cost of raw material is estimated at Birr 313,015.00
Utilities
The major utilities required by the envisaged project are electric power, water & fuel oil. The
annual requirement of utilities and the corresponding cost is indicated in Table 4.2. The total cost
of utilities is estimated at Birr 20,711.00
Table 6 Annual Requirements of Utilities and Cost (Birr)
No. Utilities Qty. Unit/price Total Cost
1. Electric power, kWh 7,000 0.156 1,092
2. Water, m3 1,222 2.0 2,444
3. Fuel oil, l liter. 5,725 3.00 17,175
Grand Total - - 20,711.00
5.2 Financial Analysis
Milk collection volume and sales
Particulars Year 1 Year 2 Year 3 Year 4ear 5
Purchase Volume
Milk Purchase 2,723,400 3,270,803 3,650,000 3,650,000 3,650,000
Y
Milk Loss 27,234 32,708 36,500 36,500 36,500
Net milk available 2,696,166 3,238,095 3,613,500 3,613,500 3,613,500
Sales Volume
Pasteurized milk 2,426,549 2,914,286 3,252,150 3,252,150 3,252,150
Butter 10,785 12,952 14,454 14,454 14,454
Cheese 21,569 25,905 28,908 28,908 28,908
Cream 15,099 18,133.33 20,236 20,236 20,236
Sales in Birr
Pasteurized milk 53,384,087 64,114,288 71,547,300 1,547,300 1,547,300
Butter 1,941,240 2,331,429 2,601,720 2,601,720 2,601,720
PU= R 1 (1 i)
n
i
811250 = R 1 (1 1)
4
01
R = 990,000
3.170
R= 312,302.84
6 Implementation Scheduling
Generally, it takes about 2 to 4 months period for getting the DPR, obtaining loan sanctions,
approval of plans, finalizing the suppliers and construction of various civil structures and
installation of plant and machinery. Hence, during first year of operations, only six months of
milk procurement can be assumed. Proper planning needs to be done so as to take up various
activities without any break. The activity wise schedule of implementation is to be given in the
project. The major activities to be undertaking on this project are building and construction
acquisition of vehicles, purchase of cows, Taking care for cows, marketing and the like.
7 Summary
The general project idea will be economically feasible as it was shown in the previous parts of
the feasibility studies. The technical, market and demand analysis estimated based on our
estimation and current prevailing situations and facts gathered from the people around Dire
Dawa city area suppliers and central statistics agency websites. The requirements of raw
materials in the technical analysis part are inclusive of a certain amount of safety margins in case
there are fluctuations in the market.
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