Professional Documents
Culture Documents
TB153FR
Book No. BJ2Z005
Serial No.15820004-
5
3
4
6
10
TA
KE
UC
HI
8
1 2
Ref. 0 Page 0
TB153FR Book No. BJ2Z005 S/N 15820004-
How to read the parts manual(1/9)
Ref. 0 Page 0
TB153FR Book No. BJ2Z005 S/N 15820004-
How to read the parts manual(2/9)
Ref. 0 Page 0
TB153FR Book No. BJ2Z005 S/N 15820004-
How to read the parts manual(3/9)
Ref. 0 Page 0
TB153FR Book No. BJ2Z005 S/N 15820004-
How to read the parts manual(4/9)
Ref. 0 Page 0
TB153FR Book No. BJ2Z005 S/N 15820004-
How to read the parts manual(5/9)
Ref. 0 Page 0
TB153FR Book No. BJ2Z005 S/N 15820004-
How to read the parts manual(6/9)
Ref. 0 Page 0
TB153FR Book No. BJ2Z005 S/N 15820004-
How to read the parts manual(7/9)
Ref. 0 Page 0
TB153FR Book No. BJ2Z005 S/N 15820004-
How to read the parts manual(8/9)
Ref. 0 Page 0
TB153FR Book No. BJ2Z005 S/N 15820004-
How to read the parts manual(9/9)
Ref. 0 Page 0
INDEX
Item Part number Description Q'ty Chan. Serial No. Serv. Remarks
1 UNDERCARRIAGE
2 TURNTABLE & CONTROL LEVER
3 ENGINE & ELECTRICAL SYSTEM
4 HYDRAULIC PIPNG & TANK
5 COVER & CAB
6 HOE ATTACHMENT
7 DECAL & TOOL
8 HYDRAULIC DEVICE
10 ENGINE(4TNV88-PTBZ1)
BJ2Z005
P-T153FBAB
2010.10.7
03900-02000
Reference:0 Page:0
TB153FR Book No. BJ2Z005 S/N 15820004-
LOWER FRAME
2
10
8
6
1 6
8
10
2
12
11
14
13 14 4
13 9
10 7
5
8
6 3
J2A010 S=1/14
Reference:J2A010 Page:1-1
TB153FR Book No. BJ2Z005 S/N 15820004-
CRAWLER BELT
6 1
2
5
10
8
3
4
7
11
12
Reference:J2A020 Page:1-2
TB153FR Book No. BJ2Z005 S/N 15820004-
CRAWLER BELT (with rubber pads)
12
14
13
Reference:K3A152 Page:1-3
TB153FR Book No. BJ2Z005 S/N 15820004-
CARRIER ROLLER
8 3
4
6
5
7
G4A100 S=1/3
Reference:G4A100 Page:1-4
TB153FR Book No. BJ2Z005 S/N 15820004-
TRACK ROLLER
11
9 10
8
2
5
12
4
6
7
3
5
11
2
9 10
Reference:K3A040 Page:1-5
TB153FR Book No. BJ2Z005 S/N 15820004-
FRONT IDLER
2
8
2
1
6
Reference:K3A050 Page:1-6
TB153FR Book No. BJ2Z005 S/N 15820004-
TRACK ADJUSTER
8
9
6
11
12
10
13
14
4
J2A030 S=FREE
Reference:J2A030 Page:1-7
TB153FR Book No. BJ2Z005 S/N 15820004-
TRAVEL DEVICE
3
2
J2A040 S=FREE
Reference:J2A040 Page:1-8
TB153FR Book No. BJ2Z005 S/N 15820004-
SLEW BEARING
2 1-1
1-2
3
2 1
K3A090
S=FREE
Reference:K3A090 Page:1-9
TB153FR Book No. BJ2Z005 S/N 15820004-
SWIVEL JOINT & ACCESSORIES
7 11
8
12
10
10 11 3
9 5
10
4
5
6
2
10 9
1
J1A030 S=FREE
Reference:J1A030 Page:1-10
TB153FR Book No. BJ2Z005 S/N 15820004-
DOZER BLADE
2
4 11
3 10 1-22 1
14 1-21
1-23
9 5 1-22
8 1-22
6 11 1-23
1-21
10
5
1-22
8
J2A050 S=1/15
Reference:J2A050 Page:1-11
TB153FR Book No. BJ2Z005 S/N 15820004-
PIPING; LOWER
7
3
8 2
7
1
3
6 2
8
5
7 7
4
J2A060 S=1/10
Reference:J2A060 Page:1-12
TB153FR Book No. BJ2Z005 S/N 15820004-
SLEWING DEVICE
2
6
2 1
5
4
7
3 8
10
J2B011 S=1/7
Reference:J2B011 Page:2-1
TB153FR Book No. BJ2Z005 S/N 15820004-
TURNTABLE
38 6 36
2-1 9
12
37 27
26 36
34 25
13
12
11
21
14 2-4
3
15 28 2-2
22
16 15 2-5
16 35
7
21 33
23 30
20
41 39 31
18
2-3
40 32
19
1
X
24
Z 4
X
5
4 19 19
11 18
12 18
J2B022 15820004~15820651 13 17 Z 29 S=1/15
Reference:J2B022 Page:2-2
TB153FR Book No. BJ2Z005 S/N 15820004-
BOOM OFFSET (1/2)
36
40 55 36 18 34
56
29 35
28
36 50 17
36 24 36
34 34 2-30 34
61 26 2-31 15
18
62 17
18 25 2-32
36 14 66
15 2-30 15
34 19 36
2
18
68 35
15 33
2-30 67
36 33 32
35 2-31 17
3-30
2-30 17 3-31
36 2-32 3-32
35 3-30 3
45
30 31
11 10
65 3-30
21 19
45 64 62
63 3-31 16
1 61
12 3-30
53 3-32
J2B032 48 S=1/12
Reference:J2B032 Page:2-3
TB153FR Book No. BJ2Z005 S/N 15820004-
BOOM OFFSET (2/2)
59 20
60
27 53
42 47 52
54
57 5 9 52
60 54
58 8 9
40 4
43 7 8
41 6 57
60
13 58
39 59
9 4 60
9 27
49 42
53
23
22 41
43
41
44 7
41 13
46
54 46 40
51 54
J2B041 51 S=1/12
Reference:J2B041 Page:2-4
TB153FR Book No. BJ2Z005 S/N 15820004-
OFFSET SWITCH
17
18
6
19
16
11 1
12 15
13 8 2 1110
14 3
4
9 10
11
4
3 7
4
2
9
J1B050 S=1/4
Reference:J1B050 Page:2-5
TB153FR Book No. BJ2Z005 S/N 15820004-
TRAVEL LEVER
21 20 11
27
27 11
25
28
24
29 25
7
8 28
5 6
29
24
17
23 19
32 28
28
22 3 16
4
13
18
23
12 28
30
23
18
31 28
26 30
19 2
15 10
14
1 23
33 9 28
L5B061 18 30 S=1/8
Reference:L5B061 Page:2-6
TB153FR Book No. BJ2Z005 S/N 15820004-
DOZER BLADE LEVER
5 25
10
12
1 2 9 23
13
12 15
10 21 22
8
2-4
8
18
17
16 23 CANOPY
14 15820004~15820429
11 7
19 17
6 24 6
26
7
19
26
3
20 4
CAB
J2B052 S=1/6
Reference:J2B052 Page:2-7
TB153FR Book No. BJ2Z005 S/N 15820004-
OPERATION LEVER & STAND
39 Y B
See "HANDLE"
36 39-1 13
13 3 switch
41 40-1 15 14
37
40 13 45
41
10 slide switch
7-1
42 7-2
23 7-4
7-3 36 12
29
A 25 37
with 2nd aux. line
27
38 21
27 10 7-1
X 30 7-2
7-4 19
42 7-3 8-10
1 23 8
29
B 25
24 27 46
27 8-10
20
22
X A 38
See "HANDLE" 28
9 31
43 Y 26
43 3 switch
6
20
44 2-14 27
45 24
43 2 2-13 32
34 5 33
slide switch 17
35 30 3
11
16
34
J2B062 with 2nd aux. line 30 18 4 S=1/10
Reference:J2B062 Page:2-8
TB153FR Book No. BJ2Z005 S/N 15820004-
PIPING; OPERATION LEVER (1/2)
A2
31 Pa9 5
B2
B1
Pb1 11
1st aux. electrical proportion MP6
1 MP1 6
Pb2
12
24 MT6
MT1
Pb7
4 8 Pb9
R1
A2 RT R4
R2
R3
RP 9
B2
B1
26
28 29
R4
R1
R2 R3 RT
RP 29
RP L3
R4 L4
R3 L3 L4
R1 LP
R2 LP
L1 L1
RT L2 LT L2
LT
LP
L3
L4 27
L1
L2
LT
J2B071 S=1/10
Reference:J2B071 Page:2-9
TB153FR Book No. BJ2Z005 S/N 15820004-
PIPING; OPERATION LEVER (2/2)
Pa3 13
Pa4
32
19 36
A1 38
37 Pb3
A1 Pb4
BS1
35
17 MP3
MP4
MT4
MT3
22
21
30 18
BST
BSP BS2
BS1 15
TR1
14 TR3
TRT
TR2
TRP
TR4
J2B082 16 S=1/10
Reference:J2B082 Page:2-10
TB153FR Book No. BJ2Z005 S/N 15820004-
PIPING; OPERATION LEVER (1/2) (ISO-JCB pattern)
Pb2
Pa2 23
Pa5 46 Pa1
27
45 3
SD Pa5 26
Pa7 7
A2
43
B2 Pa9 5
B1
R2 R3 RT
RP R1 28 34
RP S3 L3
R4 SD L4
R3
LP
R1
R2 SA SB L1
RT L2
S4
L3 L4 LT
42 S2
10
LP
L1 32
51 L2 LT
37 LP
38 S1 SC
40 L3
L4
39 8 36 41 L2
L1
LT
J2B091 29 S=1/10
Reference:J2B091 Page:2-11
TB153FR Book No. BJ2Z005 S/N 15820004-
PIPING; OPERATION LEVER (2/2) (ISO-JCB pattern)
Pa3 13
Pa4
44
19 48
A1
50 49 Pb3
A1 Pb4
BS1
47
17 MP3
MP4
MT4
MT3
22
21
35 18
BST
BSP BS2
BS1 15
TR1
14 TR3
TRT
TR2
TRP
TR4
J2B102 16 S=1/10
Reference:J2B102 Page:2-12
TB153FR Book No. BJ2Z005 S/N 15820004-
ENGINE & ACCESSORIES (1/3)
66
80 80 75 CANOPY
66 40-1 82 33
55
5
27
39
1
40-4
55 75
52
40-3 106 82
40-2 81 28 9
27 7
X 65
27 X
3
73
75 81 64
27 76
82
5
2 6
27 26 76 80
84 8
81 11
73 84
76 52
75
70 82 28
27 81 72 37
54
27 81 32
53 4 85
81
73 27
85 81 84 80 24
J2C011
54 8177 72 76 S=1/12
Reference:J2C011 Page:3-1
TB153FR Book No. BJ2Z005 S/N 15820004-
ENGINE & ACCESSORIES (2/3)
67
67 76 80 66 66
80 80 84 31 80 80
84 67 84 50
21 25 Y 34
80 91 76
84 17-2 80 60
84 50
31 17-1 57 46
29-8 80 49
80 76 61
69 80 29-6
76
18 56
Y 20 22-2
89 84
80
66
84 41 68
66 100 84
80 94 93 89 80
84 67
15 103 42 42
29 41 71
101
92 X 42
29-7 35 23
56 42 22-1
36
10-2 51
90 X
82 45 43
86
74 80
82 30 66
86 48 51 T o Engine
85 10-1 44
82 81 47 51
J2C022 78 70 S=1/12
Reference:J2C022 Page:3-2
TB153FR Book No. BJ2Z005 S/N 15820004-
ENGINE & ACCESSORIES (3/3)
16-5 16-4
16-5
16-1 16-3 16-1
16-3
87-2
16-2 16-2
15820004~15820039 15820040~15820153
57 95 76
80 87-5
16-4 14-1 19
14-2 67
16-5 84 80
80 84
67 94
12-6 87-1
80
84 12-7 12-2
16-1 16-3
57
16-2 87-7
16-6
104 12-4 12-5
81 84
72 80
66 12-1
Reference:J2C033 Page:3-3
TB153FR Book No. BJ2Z005 S/N 15820004-
AIR CLEANER (for double element)
Reference:J1C110 Page:3-4
TB153FR Book No. BJ2Z005 S/N 15820004-
DRAIN PLUG
1
2
K3C030
S=1/8
Reference:K3C030 Page:3-5
TB153FR Book No. BJ2Z005 S/N 15820004-
CONTROL BOX
13 12-1
12 with shut-off valve
5 34 16
1 31
4
37
11-3-1
11-3
11
31
18 11-2
28 11-1
23 15820004~15820825 15820826~
30 35
27 with service detent
22
16
15
36
14
17 2
10 33
27
19 30 38
9 33
29 21
26 27 27 18
20 30 8 32
18
24
25 3
J2C043 18 S=1/8
Reference:J2C043 Page:3-6
TB153FR Book No. BJ2Z005 S/N 15820004-
ENGINE CONTROL
14
15
16
36 18
12
13 19 26
35
10
1 11
28 25
30 7
29 21
27
A 6
12
24 A 37 1713
34
23 13 19 22 3
2
32
31 26
18
22
33
15820004~15821095
J2C052 S=1/6
Reference:J2C052 Page:3-7
TB153FR Book No. BJ2Z005 S/N 15820004-
ELECTRICAL (1/2)
b
20
8
1-1
6
a 12 12
22
23
a 43 41
32
31 32
38 31
Decel. Relay
37 29
31
32
2 35
Horn Relay Bucket Width Relay
J2C093 Light Relay 48 S=1/8, 1/10, 1/12
Reference:J2C093 Page:3-8
TB153FR Book No. BJ2Z005 S/N 15820004-
ELECTRICAL (2/2)
39 a c
9 b b
31 20 21
29
g
m 29 k h 29 29
31 44 31 1-7 31
5 29 33 45
31 32
32 46 17
47 14
J2C102 18 S=1/8, 1/18
Reference:J2C102 Page:3-9
TB153FR Book No. BJ2Z005 S/N 15820004-
TRAVEL ALARM (15820004-15820399)
12
14 2
15
15 1
14
12
13
14 13
14
3
7 11 4
9
5
15
14
12
16
J1C152 S=1/6, 1/20
Reference:J1C152 Page:3-10
TB153FR Book No. BJ2Z005 S/N 15820004-
TRAVEL ALARM (15820400-)
16
5
7
4
15
14
17
18
14 18
14
1
8 12 2
10 11 6 See
"ELECTRICAL (1/2)"
Reference:J2C120 Page:3-11
TB153FR Book No. BJ2Z005 S/N 15820004-
BATTERY (15820004-15820309)
17 39
3 33
16 32
18
28 26 4
5 18
18 19
19 16 14
16 24
"fusible link"
15 23
18 40 20 12
19 21 13
16 25 10
A
29 32
38 31
2
1 7
41 33
34
31 8 36
32 20 11
21
9 22 30
27 33
34
A
27
5-1 27
5-2 21
21 35
20
21
20
J2C072 37 S=1/8, 1/30
Reference:J2C072 Page:3-12
TB153FR Book No. BJ2Z005 S/N 15820004-
BATTERY (15820310-)
42-11 42-9
42-1
33
16 32
42-5 18
42-14 26 4
5 42-14 42-13
42-13 42-12
42-12 8-3
24
"fusible link"
23
42-4 42-15 8-5
42-10 42-16 42-3 8-2
A 42-7
42-6
42-8 31
32
2 42-14
42-13 1 7
42-12
41 33
34
31 8-1 36
32 20 11
21 8-4
42-2 22 27 33
A 34
27
5-1 27
5-2 21
21 35
20
21
20
J2C132 37 S=1/8, 1/30
Reference:J2C132 Page:3-13
TB153FR Book No. BJ2Z005 S/N 15820004-
RADIO
1 15
7
10
21
19
14
Reference:L5C131 Page:3-14
TB153FR Book No. BJ2Z005 S/N 15820004-
MAINTENANCE LIGHT SOCKET
Reference:J2C110 Page:3-15
TB153FR Book No. BJ2Z005 S/N 15820004-
WINDOW WASHER
1
16 6
5
17
Reference:L5C140 Page:3-16
TB153FR Book No. BJ2Z005 S/N 15820004-
CANOPY LIGHT
a a
8
11
16 13
14
5
15
1
4
4-1 4
9
3
J2C082 S=1/12
Reference:J2C082 Page:3-17
TB153FR Book No. BJ2Z005 S/N 15820004-
SERVICE DETENT
a 3
Reference:J2C140 Page:3-18
TB153FR Book No. BJ2Z005 S/N 15820004-
VALVE & ACCESSORIES (1/2)
3-2 3-1 23
2-1 21
15
2-5 9
2-2 3-4 10
10-1 19 23
22 21 16
2-3 2-2 3-3 15 21
2-4 7
2-2 24
6 31 22 23 12
32 21 29
36 20 16
35 33 9
24
22
20
27 2224
26 20
25
25
34 28 26
27
15 28
21
23 28
30 with 3rd aux.
lines
4-1-2
4-1-1
4-3 4-2
4-4
4-5
17 4-4
22 4-1
J2D012 24 S=1/10, 1/18
Reference:J2D012 Page:4-1
TB153FR Book No. BJ2Z005 S/N 15820004-
VALVE & ACCESSORIES (1/2) (1st aux. proportional cont.)
24
22
20
27 2224
26 20
25
34 25
28 26
15 27
21 28
23 28
30
4-1-2 with 3rd aux.
lines
4-1-1
4-3 4-2
4-4
4-5
17 4-4
22 4-1
J2D022 24 S=1/10, 1/18
Reference:J2D022 Page:4-2
TB153FR Book No. BJ2Z005 S/N 15820004-
VALVE & ACCESSORIES (2/2)
9
2 12
11 5 1
12
B 12 11
11
20
3 12
E
4 E
B
H
E K 6
H
14 E E B
8 F
C E
1
A 4
C
12 G 11
J
A H
11 D
E C
12 2
11 J
17
F 15
6
11 2 K
G 11 18
7 11
5 16
10
J2D031 13 21 19 S=1/5
Reference:J2D031 Page:4-3
TB153FR Book No. BJ2Z005 S/N 15820004-
PIPING; UPPER (1/4)
30
Pa2
36 32
P13
Pa6
P2
35 P1 P3
P11
SOL A 3 MP5 MP2 2
P12 94
A2
SOL P 33 A1
P14 4 1
SOL B
Pb6 P14
37
31 A3
PB2
76 5
88 PB1
PA
90
91
PG
6 SH
P
PG
J2D043 S=1/10
Reference:J2D043 Page:4-4
TB153FR Book No. BJ2Z005 S/N 15820004-
PIPING; UPPER (2/4)
74 74
39 59
74
74
75 X
X 60 74
T1
T4
T3
T2 74
T5
T1
89 7 Dr
75
74 74
T2
38 92 MT5
58
61 T2
74 MT2
85
86 84
SOL T
78
74 34
81 75
75 80
70 8 79
Z
72 75 73
75
40 M 88
57
G
41 DB 82
71
J2D052 S=1/10
Reference:J2D052 Page:4-5
TB153FR Book No. BJ2Z005 S/N 15820004-
PIPING; UPPER (3/4)
20
IN
15
13
11
B6a
9 A1
A2 A3 A4 A6 A5
B2 A7
B3
10 B1 B4 A8 B6b B5
B8 B7 A9 26
B9 27
22 23
12 2R
4R
SW B
3R
1R
21 C
B
A
D SW A
3L F 14
19 1L
4L
2L 24 93
16 25
E
18
17
OF R OF H
J2D061 S=1/10
Reference:J2D061 Page:4-6
TB153FR Book No. BJ2Z005 S/N 15820004-
PIPING; UPPER (4/4) (with 2nd & 3rd aux. lines)
83
PPG
SS3P 51
SS2T
42
77 SS2A1
73 T5
45
87 69 44 49
73 G
A10
Pb10
MT3
68 B10
66 69
AUX3R
67 43
AUX2R
47 AUX2L
28 AUX3L
68 SS3B
SS3P
46 PPG
29
48 83
SS3A SS3T
92
J2D073 S=1/10
Reference:J2D073 Page:4-7
TB153FR Book No. BJ2Z005 S/N 15820004-
PIPING; UPPER (1/4) (1st aux. proportional cont.)
30
SS1A2 SS1P
Pa2
32
37 P13
36
SS1A1 Pa6
35
P2
P11 P1 P3
3 MP5 MP2 2
P12 94
A2
A1
33 4
P14
1
Pb6 P14
31 A3
PB2
76 5
88 PB1
PA
90
91
PG
6 SH
P
PG
J2D143 S=1/10
Reference:J2D143 Page:4-8
TB153FR Book No. BJ2Z005 S/N 15820004-
PIPING; UPPER (2/4) (1st aux. proportional cont.)
74 74
39 59
74
74
75 X
SS1T
X 60 74
T1
T4
T3
T2 74
T5
T1
73 50 7 Dr
75
74 74
T2
38 92 MT5
58
61 T2
74 MT2
85
86 84
SOL T 78
74 34
81 75
75 80
70 8 Z
72 79
75 73
75
40 M 88
57
G
41 DB 82
71
J2D152 S=1/10
Reference:J2D152 Page:4-9
TB153FR Book No. BJ2Z005 S/N 15820004-
PIPING; UPPER (3/4) (1st aux. proportional cont.)
20
IN
15
13
11
B6a
9 A1
A2 A3 A4 A6 A5
B2 A7
B3
10 B1 B4 A8 B6b B5
B8 B7 A9 26
B9 27
22 23
12 2R
4R
SW B
3R
1R
21 C
B
A
D SW A
3L F 14
19 1L
4L
2L 24 93
16 25
E
18
17
OF R OF H
J2D061 S=1/10
Reference:J2D061A Page:4-10
TB153FR Book No. BJ2Z005 S/N 15820004-
PIPING; UPPER (4/4) (1st aux. proportional cont., with 2nd & 3rd aux.
lines)
83
PPG
77
SS1P
SS3P 51
SS2T 44
42
SS2A1
77 T5
45
87 69 49
A10 MT3
Pb10
68 B10
66 69
AUX3R
67 43
AUX2R
47 AUX2L
28 AUX3L
68 SS3B
SS3P
46 PPG
29
48 83
SS3A SS3T
92
J2D172 S=1/10
Reference:J2D172 Page:4-11
TB153FR Book No. BJ2Z005 S/N 15820004-
ACCUMULATOR
8
4 9
3
AC
6
1
2
5
7 12
11
10
Reference:J2D080 Page:4-12
TB153FR Book No. BJ2Z005 S/N 15820004-
BOOM EMERGENCY SHUT-OFF VALVE
X 40 39 18 18-5
10 33 42
44 51
54 54 37
52 32 35 45 7
9 T 44 33 45 48
47 24
19-5 8
PIL With 2nd aux. lines
6 16 53 11 19-5
46 44 39 7
43 47
53 23 23
14 8
1
13 See "BOOM"
31 48 34 19-5
3 56 19
55 19-5
45 Lift Alarm Relay
5
4 32 P
44 33 T
Boom Cylinder
53 47
21 14
53 13 See
44 "ELECTRICAL (1/2)"
16 36 P 47 27 See
44 28 50 Pa2
"CONTROL BOX"
T 42
40
16-10 16-6 2 53 T 57 MT4
16-4 16-5 P
16-11 47 25
16-12 16-9 X 38 26 50
16-13 12 51 20
16-8 49 53 22-1
15 17 22
16-7 16-1
16-2 16-3 53
J2D091 S=1/10
Reference:J2D091 Page:4-13
TB153FR Book No. BJ2Z005 S/N 15820004-
ARM EMERGENCY SHUT-OFF VALVE
27
Arm Cylinder
28
8
T
2 7
25
V2
PIL
4
3
22
Pa7
27 P
13
18
20 25
5 10
6
19 23
17
12 16
14
29
1 24
26
9
J2D100 P S=1/10
Reference:J2D100 Page:4-14
TB153FR Book No. BJ2Z005 S/N 15820004-
PUMP DRIVE
10
6
18 6 10
15 7
9
4
3 20
1
17
14
8
8
12
13
2
2
11 19
10
16
Reference:J2D131 Page:4-15
TB153FR Book No. BJ2Z005 S/N 15820004-
HYDRAULIC TANK
14
17 15
7
18 16
32 7-1 2
33
34 7-8
21
26
Y
27 30
31
X 8
29
5
34 6
33
32
20 11
Y
12
13 11 9
4 12 19
13
36-2
22
20
36
3 25
23 35
16 40
39 38 37-1
15 X 1 41
14 37
42
J2D112 28 S=1/10
Reference:J2D112 Page:4-16
TB153FR Book No. BJ2Z005 S/N 15820004-
FUEL TANK & FUEL PIPING
33 To Injection Pump
37
See "COVER (1/3)"
10 6
43
43 43 6-1
36 43
15 31 7
41
19 11 43 41 32 2
41 16 37
39 27
20 22
41
23 45 47 48
44 21 29
17
Y X 43 25 51
28
34 24 50
38 18 49
14
43
48
30
4 35
41
1 5150
46 8-1 49
8
29
13 12 Y
See "COVER (1/3)"
40
38
34 X
J2D123 28 S=1/10
Reference:J2D123 Page:4-17
TB153FR Book No. BJ2Z005 S/N 15820004-
COVER (1/3) (15820004-15820183)
23 24 23
24 25 25 20 16 20
Y 27 1
25 3-4 27
27 40 23 5
X
55
Z 34
28 X 35 28
30 3-3 27 30
2 31 31
9 5-12 25
27 3-1 54 23 7
25 34
23 18
43
32
28 34 23 23 42 29
30 35 3-2 31 25 25 36 46 30
31 26 27 45 47 31
41 48
11 14-1 10 12 6
17 52 51 24
3-5 25
26 8
Y 13 26 27
37 14-2 31 38
30
50 28
49-6
25 49-5
27 49-7 4
49-3 49-2
4-7 54
49-5 34
49-4 35
49-1 53
Z 34
35
J2E012 S=1/15
Reference:J2E012 Page:5-1
TB153FR Book No. BJ2Z005 S/N 15820004-
COVER (1/3) (15820184-)
2 23 24 16
24 25 25 22 1
Y 27 27 26
25 3-4
27 40 26
X 24 5 55
Z 34
X 28
29 35 30
9 30 3-3
31 27 31
19 5-12 25 7 24
31 3-1 54 23 26
20 30 34
28 26
21 43 18 22
32 16
28 34 23 23 42 29
30 35 3-2 31 25 25 36 46 30
31 26 27 45 47 31
41 48
11 14-1 10 12 6
17 52 51 24
3-5 25
26 8
Y 13 26 27
37 14-2 31 38
30
50 28
49-6
25 49-5
27 49-7 4
49-3 49-2
4-7 54
49-5 34
49-4 35
49-1 53
Z 34
35
J2E182 S=1/15
Reference:J2E182 Page:5-2
TB153FR Book No. BJ2Z005 S/N 15820004-
COVER (2/3) (engine hood)
20
23 1
10
5
18
6
4 21 16
15
7 14
13
12 19
11 25
24
3 8
CANOPY
12
J2E022 15820004~15820651 S=1/10
Reference:J2E022 Page:5-3
TB153FR Book No. BJ2Z005 S/N 15820004-
COVER (3/3) (side cover)
13 4-2
1
11
4-3
12 4-1
15820004~15820248
14
9
3 15 4
21
16
22 8 18
5 20
17
20
2
J2E030 15820004~15820248 19 S=1/10
Reference:J2E030 Page:5-4
TB153FR Book No. BJ2Z005 S/N 15820004-
FLOOR FRAME (1/3)
27
26
5 30
15 37
13 1
7
36
39
40
41
21 16 6
22
28
42 26
30
37
31 19
24 23 17 27
29 29
11 19 4
38 32
12 44 15
14 20
17 16 13
3 8 31 7
12 25
2 36
35 18 32
J2E041
10 9 38 29 S=1/15
Reference:J2E041 Page:5-5
TB153FR Book No. BJ2Z005 S/N 15820004-
FLOOR FRAME (2/3)
3-1 3-8
25 39 3-3 44
45
46
CANOPY
36 3-6
25 26 3-2
34
3-7
25 26 3-9
3-4
3-5
24
30
5-1
31
22
5-3
1 38
29
4-3 4-2
39 5-2
28 46
7-2 38 44 45
7-1 6-2 45
8 46 38 44
27 34
33
6-1 4-4
44
45
46 38 4-1
J2E051
38
S=1/15
Reference:J2E051 Page:5-6
TB153FR Book No. BJ2Z005 S/N 15820004-
FLOOR FRAME (3/3)
23
20
11
18
15
14
12
19
16 21
13
17
10
L5E171 S=1/12
Reference:L5E171 Page:5-7
TB153FR Book No. BJ2Z005 S/N 15820004-
FLOOR MAT
4
1 5
2 3
with foot switch
L5E150 S=1/10
Reference:L5E150 Page:5-8
TB153FR Book No. BJ2Z005 S/N 15820004-
SEAT (1/2)
3
5
6
1
6
5
4
L5E070 S=1/10
Reference:L5E070 Page:5-9
TB153FR Book No. BJ2Z005 S/N 15820004-
SEAT (2/2)
1 2
8 22
16
9 4
17
21
15
5
18
14
6
3
13
11
11 12
20 11
11
19 11
11 10
7
11
23
Reference:G4E180 Page:5-10
TB153FR Book No. BJ2Z005 S/N 15820004-
HEAD REST
G4E070 S=1/10
Reference:G4E070 Page:5-11
TB153FR Book No. BJ2Z005 S/N 15820004-
CAB MOUNT
1 9
8
6
7
5
10
11
12
2
4
16
5
5
7 15 4
6
8 13 14
9
J2E081 S=1/20
Reference:J2E081 Page:5-12
TB153FR Book No. BJ2Z005 S/N 15820004-
CAB (1/7)
10 9 76 79
11 84 7
8
28 41 18
72 46 48
77
4-8
4-3 78
4-2
4-8 6
47 70
3 74 83
82
19 69
75 29
20 31
1
21
75
5-5
5-4
5-1 5-3 73 2
J2E210 5-2 S=1/25
Reference:J2E210 Page:5-13
TB153FR Book No. BJ2Z005 S/N 15820004-
CAB (2/7)
a 36
26 46 f 37
46 45
36-1 50
25 44
38
a
b b
43 a c 39
22
45
46
c 23 e
c
40 67
e
39 d
f a g
54 24
d 55
80
14 14 27
81 51 10
52 11
g 14 13
e c 32
85
49
34
35 c 71
15 42
17
16
12 53 30
33
J2E221
27 S=1/20, 1/10, 1/5
Reference:J2E221 Page:5-14
TB153FR Book No. BJ2Z005 S/N 15820004-
CAB (3/7)
58 64
56
59-1 57
59
62 63
61
60
65
66
68
Reference:J2E230 Page:5-15
TB153FR Book No. BJ2Z005 S/N 15820004-
CAB (4/7) (door) (old type)
17
1
14
16 24
15
25
3 20 22
27 2
28
19 21 24
7
5
20 6
12
23
23
11
10 89
4 28
26 27
18 13
J2E260 S=1/15
Reference:J2E260 Page:5-16
TB153FR Book No. BJ2Z005 S/N 15820004-
CAB (4/7) (door) (new type)
17
1
14
16 24
15 3033
25
35 22
3 32 27
5 28 2
24
19 7 21
29
31
6
12
23
11
4
10
89
26 28
27
34
18 13
J2E270 S=1/15
Reference:J2E270 Page:5-17
TB153FR Book No. BJ2Z005 S/N 15820004-
CAB (5/7) (front sash assist)
8
2 10
11
9 15
12
11 10
14
3
12
15
8
14
15 9
13
8 16
10
16
13
15
8
10
1
L5E290 S=1/10
Reference:L5E290 Page:5-18
TB153FR Book No. BJ2Z005 S/N 15820004-
CAB (6/7) (assist)
1 7
11
10
3
12 7
13
9 2
6
4-5
4 10
11
7
3
2
6
15 7 1
5-5 4-5
15
14 12
98 9
13
5
4
8
9
14
15
5-5
15
L5E310
5 S=1/8, 1/20
Reference:L5E310 Page:5-19
TB153FR Book No. BJ2Z005 S/N 15820004-
CAB (7/7) (front sash)
25
17 20
1
15 24
11 10 14 22 16
14-1 24
21 23
4 6
5 17
2
7
9
12
4
13
7 3
11 19
8 18
10
L5E300 7 S=1/12
Reference:L5E300 Page:5-20
TB153FR Book No. BJ2Z005 S/N 15820004-
CANOPY
22 2
6 20
24
33 24
27
35
5
16
18
13
26
46
45
44 44 45 46
26 28 27
27 46
35 25 25 45
21 23 43
4 32 42
33 35 11
27 29 27
33 18
31
33 47-1 35 15
41 32
27 47-2 9 Z X 35
35 14 27 23
48 30 33 40 3
49 12-1 18 19
23
12-2 8 40
X
Z
35 7
27 33 36
33 50
27 12-3 17
35 35 1
J2E092 27 16 S=1/20
Reference:J2E092 Page:5-21
TB153FR Book No. BJ2Z005 S/N 15820004-
HEATER (1/3) (15820004-15820723)
X
5-6 18
5-5 19
5-4
20
5-2 18 18 25
5-1 19 19
20 5
20
16 26
5-3 17 28
15 16
18 14
X 19 12
20 15820004~15820123
X
6 24
34
18 35
19
11
20 3
20
19
20 18
19 X 23
18 36
16
39
16
16
27
30
21
22
37
J2E102 S=1/12
Reference:J2E102 Page:5-22
TB153FR Book No. BJ2Z005 S/N 15820004-
HEATER (2/3) (15820004-15820723)
1-6
1-9
1-3
1-8
1-4
1-5
1-2
46 10
47 1-7
48 1-1
2
44
43 38
20 32
19 33
18
45
49
33
32 1
31
41
8 19
18 42 42
2-3
2-1 40
2-2
7
L5E161 S=1/12
Reference:L5E161 Page:5-23
TB153FR Book No. BJ2Z005 S/N 15820004-
HEATER (3/3) (15820004-15820723)
6
3
1
8 4
Reference:L5E220 Page:5-24
TB153FR Book No. BJ2Z005 S/N 15820004-
HEATER (1/3) (15820724-15821143)
5-2 25
18 16
19 25
5-1 20 16 A
B
18 19 49 40
19 20 35
20
35 35
5-6 6
5-5 Z
5-4 28 4-1
56 20
38
X 32 55 19 16
33 32 34 15 16
5-3
53 57 12 14
27
15820724~ 24
9-7 1582# 26
20 9-10
19 17
18
Z
9-1 A
9-2 9-6 B
9-8 9-5
9-3
9-11 9-4 37
9-3
9-9 3
X 20 18
19 19
J2E191 18 20 S=1/12
Reference:J2E191 Page:5-25
TB153FR Book No. BJ2Z005 S/N 15820004-
HEATER (1/3) (15821144-)
5-2 23
18 16
19 23
5-1 20 16 A
B
18 19 49 40
19 20 35
20
35 35
5-6 6
5-5 Z
5-4 28 4-1
20
38 19
32 25 25
X 34
5-3 33 27 15 16 16
24 14
53 16 12
7
9-7 16
9-10 26
20
19 17
18 16
Z 7
9-1 A 16
9-2 9-6 B
9-8 9-5
9-3
9-11 9-4 37
9-3
9-9 3
X 20 18
19 19
J2E290 18 20 S=1/12
Reference:J2E290 Page:5-26
TB153FR Book No. BJ2Z005 S/N 15820004-
HEATER (2/3) (15820724-15821143)
50
51
44
46
38 48
32
33 13-1
11
13-2 13-2 10
52 29
50
48 51
X 22
39 30
54 44
46
47
48 52
54-1 33
21
2 X 36
19 43
18
45
33 1
32
41 31
8 19
2-3 18
2-1 42
2-2 42
G5E120 S=1/12, 1/7
Reference:G5E120 Page:5-27
TB153FR Book No. BJ2Z005 S/N 15820004-
HEATER (2/3) (15821144-)
50
51
44
46
38 48
32
33 13-1
11
13-2 13-2 10
52 29
50
48 51
X 22
39 30
54 44
46
47
48 52
54-1 33
21
2 X 36
19 43
18
45
33 1
32
41 31
8 19
2-3 18
2-1 42
2-2 42
G5E120 S=1/12, 1/7
Reference:G5E120A Page:5-28
TB153FR Book No. BJ2Z005 S/N 15820004-
HEATER (3/3) (15820724-)
4
5
7
10 6
8 1
Reference:C4E510 Page:5-29
TB153FR Book No. BJ2Z005 S/N 15820004-
AIR CONDITIONER (1/7) (compressor)
28
13
17
20 23 12
35 17
10 32 20
34 24
33 14
31
0-2 20
12
17 5
20
29
4 9 17
2 26
27 3
OLD TYPE 15
18
16 21
27
21 6
1
8 21
27
16 20
17
30 13
J2E123 S=1/10
Reference:J2E123 Page:5-30
TB153FR Book No. BJ2Z005 S/N 15820004-
AIR CONDITIONER (2/7) (condenser)
5
13
7 3 17 10 6
See "ENGINE & ACCESSORIES"
12 20
15
15
8
2
22
4 17
9 16
18
2
20
15
20 11-3
15 11
21
11-2
J2E133 11-3 S=1/10
Reference:J2E133 Page:5-31
TB153FR Book No. BJ2Z005 S/N 15820004-
AIR CONDITIONER (3/7) (air conditioner unit)
18
19 28 28
20 57 18 54
19 19 5
5 20 16
20
53 14
4
57 15 16
X 19 12
X 20 15820004~15820044
X 24
6 16
52
16
58 35
59
11 16
52
16
20 25
3
20
19
20 23 18
19
18
16
39
16 16
22 27
30 17
21 26
32 17 34
37
J2E143 S=1/12
Reference:J2E143 Page:5-32
TB153FR Book No. BJ2Z005 S/N 15820004-
AIR CONDITIONER (4/7) (air conditioner unit; 15820004-15820723)
10-2 1-6
10-8
10-3 1-9
1-3
1-8
10-1 1-4
10-7 1-5
10-3 1-2
46
47 1-7
48 10
1-1
2 9-1 44
43 38
32
33 45
49
20 50
19
18 51
36
32
9-2 33
32 44-1
31
1
41
8 19
18 42 42
2-3
2-1 40
2-2
7
J2E150 S=1/12
Reference:J2E150 Page:5-33
TB153FR Book No. BJ2Z005 S/N 15820004-
AIR CONDITIONER (4/7) (air conditioner unit; 15820724-)
10-2
10-8
2-3
2-4 10-3
2-2
10-1 1-3
36 1-4
32
33 10-7
10-3
2-1 46 10 1-2
47
48 1-1
40 38 55
36
32 9-1 44
44-1 43
49
20 50 45
19 51
57
56
9-2 33
32
31 1
41
8 19
57 42 42
J2E241 S=1/12
Reference:J2E241 Page:5-34
TB153FR Book No. BJ2Z005 S/N 15820004-
AIR CONDITIONER (5/7) (air conditioner unit)
5-11
5-1
11-3
5-4
5-10
5-9
5-8
11-8
11-7
11-2
5-7
11-9
5-2 11-1 11-4
5-5 11-5
5-6 11-6
5-3
11-14
11-12 11-10
11-11
L5E191
11-13 S=1/10
Reference:L5E191 Page:5-35
TB153FR Book No. BJ2Z005 S/N 15820004-
AIR CONDITIONER (6/7) (air conditioner solenoid)
T 9
T5 5 10
Z
8 4
5
A PPG
P 6
8 12
2
1
SS3P
11
with 3rd aux. lines
J2E161 S=1/8
Reference:J2E161 Page:5-36
TB153FR Book No. BJ2Z005 S/N 15820004-
AIR CONDITIONER (7/7)
5
8
9
11
6
10
Reference:L5E230 Page:5-37
TB153FR Book No. BJ2Z005 S/N 15820004-
BOOM (1/2)
51 B
65 C
46 C 35 43
80
69 86 87 88 89
77
25 71 65 C
41 64
72
50 74
74-1 83 84 85
1 77
90 42 22
90 90
60
81
36 34
44 80
C B 22
C B 1-44 77
75 76 B 65 24
37 1-44 26
47 29 45 1-43 34
48 81 81
30 2-4 60 60
B
59 38
B 77
73 67 2-5 B B
22
B 1-43
31 32 2
33
3
B B
B 23 3-5
91
49
39 B
70 81
28 27 60
63 77 3-4 BB
J2F012 S=1/18
Reference:J2F012 Page:6-1
TB153FR Book No. BJ2Z005 S/N 15820004-
BOOM (2/2)
4 58
6 5 68
11 12
8 58
61 55 11
61 7 68
68 9
68 58
61 40 58 68
40 68 D 12
68 61 55 C 58
68 10 68
40
40 A
B
D C
54
14-5 52 53 B
14 19 A
72 79
72 82
69 53
57 56 62
67 18 54
20 57
16-5 67 52
56
16 15-5
19
57 17 72
78 69
20 62
15
J2F021 16-5 57 S=1/17,FREE
Reference:J2F021 Page:6-2
TB153FR Book No. BJ2Z005 S/N 15820004-
BOOM (1/2) (with emergency shut-off valve)
51 B
65 C
46 C 35 43
80
69 86 87 88 89
77
25 71 65 C
41 64
72
50 74
74-1 83 84 85
1 77
90 42 22
90 90
60
81
36 34
B 80
C 22
C B 1-44 77
75 76 B 65 24
37 1-44 26
47 29 45 1-43 34
48 81 81
30 2-4 60 60
B
59 38
B 77
73 67 2-5 B B
22
B 1-43
31 32 2
33
3
B B
B 23 3-5
91
49
39 B
70 81
28 27 60
63 77 3-4 BB
J2F032 S=1/18
Reference:J2F032 Page:6-3
TB153FR Book No. BJ2Z005 S/N 15820004-
BOOM (2/2) (with emergency shut-off valve)
4
6 5
11 12
8 11 58
61 55
61 7 68
68 9
68
61 40 58
40 68 D 12
68 61 55 C 58
68 10 68
40
40 A
B
D C
54
14-5 52 53 B
14 19 A
72 79
72 82
69
57 56 62 53
67 18 54
20 57
16-5 67 52
56
16 15-5
19
57 17 72
78 69
20 62
15
J2F041 16-5 57 S=1/17,FREE
Reference:J2F041 Page:6-4
TB153FR Book No. BJ2Z005 S/N 15820004-
INTERFERENCE SENSOR
15
20
23 2
25 20
23
25
1
26
17 24
18 11 22
10 19
27
13 8
18
18
18
5
18
11 27
10 14
27 18
14
12
4
11 13
7 27
21 4 11
27 18
23 14
25 12
10 27
11
3 10 14
6
18
J2F050 S=1/7,1/20
Reference:J2F050 Page:6-5
TB153FR Book No. BJ2Z005 S/N 15820004-
ARM
X 17
X
22 28 29
11
Y
1-23 16 8
1-21
13
23 26 27 Y
Y
1-21
1-23
20
15
6 1 14
X 9
Y 12
1-22 30
24 1-20
3 Y
2-17
Y 2-15
15 4 1-20
7 Y 10 1-22
Y
X 18 25
X 2 Y Y
2-17 1-22
2-16 2-15 19
3 2-17 1-20
2-17
2-17 15 1-20 12
2-16 1-22
4 2-17 12 25
Y 5
10 Y 15
18 24 5 14
with 3rd auxiliary lines 19 14
J2F061 S=1/17
Reference:J2F061 Page:6-6
TB153FR Book No. BJ2Z005 S/N 15820004-
BUCKET (15820004-1582#)
8
6
1-13
9
13
11
11
13
K3F050 S=1/8
Reference:K3F050 Page:6-7
TB153FR Book No. BJ2Z005 S/N 15820004-
BUCKET (1582#-)
10 8
6 9
1-13
13
11
11
13
K3F210 S=1/8
Reference:K3F210 Page:6-8
TB153FR Book No. BJ2Z005 S/N 15820004-
AUXILIARY LINE
12
14
3
1
12
14
3 12 3
14 14
12
3
2
8
11
14
9
6 14
11
10
10 6
J2F070 S=1/10
Reference:J2F070 Page:6-9
TB153FR Book No. BJ2Z005 S/N 15820004-
2ND AUXILIARY LINE
12
14
4
13
1 14
3
4
14
12
2 13
5
14
14 3
12 5
14
12
11 8 15
14
9
16
6 7
14
11
10 7
6
10
J2F080 S=1/10, 1/12
Reference:J2F080 Page:6-10
TB153FR Book No. BJ2Z005 S/N 15820004-
3RD AUXILIARY LINE (available only with 2nd aux. lines)
11
12
3
11
12 2
3 3
12
11
8
3
12
11
13
9 6
4
10 6
12 9 7
5 12
6 10
J2F090 6 S=1/10
Reference:J2F090 Page:6-11
TB153FR Book No. BJ2Z005 S/N 15820004-
DECAL (cab)
AIR CLEANER 23 59 61 14 50 49 47 16
RADIATOR
53
D
B
8
48
4 VIEW "D"
69 54
41
E VIEW "B"
6
VIEW "E"
1
16
37
30 8 75 58 71
5 75 58
35 13 25 3 56
57
32
34 38 72 12 40 63 9 15 20 14 60 15 64
28 1 64
66 43 2 62
62 67 68 70 64
74 57
A 71 58 75
58
VIEW "A"
73 39
J2G031 42 S=FREE
Reference:J2G031 Page:7-1
TB153FR Book No. BJ2Z005 S/N 15820004-
DECAL (canopy)
AIR CLEANER 23 59 61 14 50 49 47 16
RADIATOR
53
D
B
8
48
4 VIEW "D"
69 54
41 42
E VIEW "B"
6
VIEW "E"
37 1
16
8 75 58 71
12 75 58
30 35 13 25 3 5 56
57 62 66
43 34 38 72 73 9
1 28 64 15 20 14 60 15 64
2 62
67 68 70 64
57
A 71 58 75
58
74 40 39 VIEW "A"
J2G091 S=FREE
Reference:J2G091 Page:7-2
TB153FR Book No. BJ2Z005 S/N 15820004-
DECAL (operation lever, cab)
1 1-1
2 2-1
3
1-1 1 2 2-1
3
J2G190 S=FREE
Reference:J2G190 Page:7-3
TB153FR Book No. BJ2Z005 S/N 15820004-
DECAL (operation lever, canopy)
1 1-1
2 2-1
1-1 1 2 2-1
2-1 2
J2G200 S=FREE
Reference:J2G200 Page:7-4
TB153FR Book No. BJ2Z005 S/N 15820004-
DECAL (selector valve, cab)
1
2
3
3 3 3
2
3 3
J2G211 S=FREE
Reference:J2G211 Page:7-5
TB153FR Book No. BJ2Z005 S/N 15820004-
DECAL (selector valve, canopy)
2
1
3
3 3 3
2 3 3
J2G221 S=FREE
Reference:J2G221 Page:7-6
TB153FR Book No. BJ2Z005 S/N 15820004-
TOOL & ACCESSORIES
1 2 3 4 6 7 8
9 10 11 12 13
24
21
15 16 17 25
23
26
18 19 20
J2G151 S=FREE
Reference:J2G151 Page:7-7
TB153FR Book No. BJ2Z005 S/N 15820004-
MAINTENANCE TOOL KIT
3
2
J2G270 S=FREE
Reference:J2G270 Page:7-8
TB153FR Book No. BJ2Z005 S/N 15820004-
PAINTED COLOR
7
1
2
3
CANOPY
J2G160 S=FREE
Reference:J2G160 Page:7-9
TB153FR Book No. BJ2Z005 S/N 15820004-
SWIVEL JOINT
14
1
8
2
3
6
5
10
12
7
11
15
K3H011
13 S=1/4
Reference:K3H011 Page:8-1
TB153FR Book No. BJ2Z005 S/N 15820004-
CONTROL VALVE
20 20 18 20
20 13 12 19 19 9 8 17 4 19
19
14
15 19 11 10 19 23 7 6 17 5 21 19
16 20 20 24 18 22 20
Reference:J2H010 Page:8-2
TB153FR Book No. BJ2Z005 S/N 15820004-
BLOCK ASSY; No. 1
5 7 9 8 8 9 7 6
3 4 2 10 11 1
10 2 4 3
1 11
Reference:J2H030 Page:8-3
TB153FR Book No. BJ2Z005 S/N 15820004-
BLOCK ASSY; No. 2
19 10 19
8 7 9 6
13 14 15 16 17
2 4 3
1 3 2
4 12 11 11 5 18
Reference:J2H040 Page:8-4
TB153FR Book No. BJ2Z005 S/N 15820004-
BLOCK ASSY; No. 3
10 11
5 6
3 4 2 7 8 1
7 2 4 3
1 8
Reference:J2H050 Page:8-5
TB153FR Book No. BJ2Z005 S/N 15820004-
BLOCK ASSY; No. 4
5
6
3
4
2 1-1 1-2
4 2 1
Reference:J2H060 Page:8-6
TB153FR Book No. BJ2Z005 S/N 15820004-
BLOCK ASSY; No. 5
10 11
5 6
3 4 2 7 8 1
7 2 4 3
1 8
Reference:J2H070 Page:8-7
TB153FR Book No. BJ2Z005 S/N 15820004-
BLOCK ASSY; No. 6
11
7 8 6 5
10 1
3 4 2 9
9 2 4 3
1 10
Reference:J2H080 Page:8-8
TB153FR Book No. BJ2Z005 S/N 15820004-
BLOCK ASSY; No. 7
11
7 8 6 5
3 4 2 9 10 1
9 2 4 3
1 10
Reference:J2H090 Page:8-9
TB153FR Book No. BJ2Z005 S/N 15820004-
BLOCK ASSY; No. 8
5 6 8 7 7 8 6 5
3 4 2 9 10 1
9 2 4 3
1 10
Reference:J2H100 Page:8-10
TB153FR Book No. BJ2Z005 S/N 15820004-
BLOCK ASSY; No. 9
15 16
10 11
8 9 13 14
6 4
12 1 3 2
Reference:J2H110 Page:8-11
TB153FR Book No. BJ2Z005 S/N 15820004-
BLOCK ASSY; No. 10
11
7 8 6 5
3 4 2 9 10 1
9 2 4 3
1 10
Reference:J2H120 Page:8-12
TB153FR Book No. BJ2Z005 S/N 15820004-
BLOCK ASSY; No. 11 (with 2nd aux. lines)
11
7 8 6 5
3 4 2 9 10 1
9 2 4 3
1 10
Reference:J2H130 Page:8-13
TB153FR Book No. BJ2Z005 S/N 15820004-
BLOCK ASSY; No. 12
12
9 10 8 7
1 3 2 11
6-2
6-1
5
4 11 5
Reference:J2H140 Page:8-14
TB153FR Book No. BJ2Z005 S/N 15820004-
SOLENOID VALVE; 3 BLOCKS
9 8 8 8
10
8 8 8
14 14 14
13
7 11
5
9 15
12
3
2
7 11 4 1
Reference:L5H020 Page:8-15
TB153FR Book No. BJ2Z005 S/N 15820004-
SOLENOID VALVE; 5 BLOCKS
2 14
17 17 14 2
1 8
1 9
17 17
17 17
11
17 17
16 16 12
8
17 7 10 17 14 2
7 10
15 17 15 15 15 15
1
17
17
17
16 18 15 15 15 15 15 17 17
710 1 10 7 16 13 13 13 13 13
17
1
4 17
17 3
17 6
5
17 16
17
7
10
Reference:J2H150 Page:8-16
TB153FR Book No. BJ2Z005 S/N 15820004-
SOLENOID VALVE (for air conditioner)
3 6 1 5 2 4
Reference:G4H310 Page:8-17
TB153FR Book No. BJ2Z005 S/N 15820004-
PROPORTIONAL VALVE
1 1
Reference:W2H140 Page:8-18
TB153FR Book No. BJ2Z005 S/N 15820004-
PILOT VALVE
15
13
14
4 3
5 1
2
6
7
8
12 11
10
16 9
Reference:G4H300 Page:8-19
TB153FR Book No. BJ2Z005 S/N 15820004-
PILOT VALVE (R) (with 2nd aux. lines)
18
17
19
16
15
23
13
3
14
20 4 1
5
2
6
7
8
12 11
10
21 22
9
Reference:J2H160 Page:8-20
TB153FR Book No. BJ2Z005 S/N 15820004-
PILOT VALVE (L) (with 2nd aux. lines)
18
17
19
16
15
13 24
14 3
20 4
5 1
2
6
8 7
12 11
21 22 23 10
9
Reference:J2H170 Page:8-21
TB153FR Book No. BJ2Z005 S/N 15820004-
HANDLE (with slide switch)
14
7
5
10 3 2
11
1 8
12
9
21
4
5
15
6 16
13
20
17 18 19
Reference:L3H490 Page:8-22
TB153FR Book No. BJ2Z005 S/N 15820004-
HANDLE (with 3 switch)
3 8
16
6
4
9
15
4
14
10 11 12 13
Reference:L3H501 Page:8-23
TB153FR Book No. BJ2Z005 S/N 15820004-
REMOTE CONTROL VALVE (for travel)
6 8 17 27 9 23 12 27 17 6 8
10
1 1
22 22
13 11
4 13
24 24
3 21
16 16
2 20 25 25
5 5
26 26
14 14
18 18
19 19
7 15 7 15
Reference:L4H110 Page:8-24
TB153FR Book No. BJ2Z005 S/N 15820004-
REMOTE CONTROL VALVE (for offset, for 2nd aux. lines)
18 3 6 14 4 1 16 13 12
17
10
19 11
8 7
5
15 9 2
Reference:J1H160 Page:8-25
TB153FR Book No. BJ2Z005 S/N 15820004-
SELECTOR VALVE (ISO-JCB pattern)
12 4
2 10 5 6 1 7 9 8 3 11
Reference:C4H180 Page:8-26
TB153FR Book No. BJ2Z005 S/N 15820004-
EMERGENCY SHUT-OFF VALVE
6 5
7 1
11 10 2 9 8
Reference:K3H380 Page:8-27
TB153FR Book No. BJ2Z005 S/N 15820004-
BOOM CYLINDER
2 12 5 13 1 4 3 6 3 14 17 18 7 19 20 21 22
16 15
23 28 27 23
11 9
26
10 24 25 8
J1H190 S=free
Reference:J1H190 Page:8-28
TB153FR Book No. BJ2Z005 S/N 15820004-
ARM CYLINDER
2 12 5 13 1 4 3 6 3 14 18 19 20 7 20 22 21 25 24 23 26
17 15 16
27 32 27
11 9
10 8
31 30 28 29
K3H420 S=free
Reference:K3H420 Page:8-29
TB153FR Book No. BJ2Z005 S/N 15820004-
OFFSET CYLINDER
2 12 5 13 1 4 3 6 3 14 18 19 7 20 21 22
16 15 17
23 23
11 9
10 8
J1H220 S=free
Reference:J1H220 Page:8-30
TB153FR Book No. BJ2Z005 S/N 15820004-
BUCKET CYLINDER
20 22 16 12 21 1 8 13 11 9 18 14 6 7 5 10 4 19 22
15 2 3 17 15
K3H180
S=FREE
Reference:K3H180 Page:8-31
TB153FR Book No. BJ2Z005 S/N 15820004-
DOZER BLADE CYLINDER
22 16 12 21 1 8 13 11 9 18 14 6 7 5 10 4 22
15 19 2 3 17 15 20
K3H200 S=FREE
Reference:K3H200 Page:8-32
TB153FR Book No. BJ2Z005 S/N 15820004-
TRAVEL MOTOR (1/3) (reduction sec.)
23 23 0-3
4 4
7
13 11
17 1
9
2
21
0-3
0-4
18
14 3
18
22
15
12
19
10
16
0-2
20
Reference:K3H450 Page:8-33
TB153FR Book No. BJ2Z005 S/N 15820004-
TRAVEL MOTOR (2/3) (motor sec.)
0-9
0-7 12
20 0-6
19
8
10 0-8
9
7
16 18
2 5
3
15
4
6
17 14
13
14
1
13
14
11
0-10
Reference:K3H460 Page:8-34
TB153FR Book No. BJ2Z005 S/N 15820004-
TRAVEL MOTOR (3/3) (valve sec.)
2
1
Reference:K3H470 Page:8-35
TB153FR Book No. BJ2Z005 S/N 15820004-
SLEW MOTOR (1/2) (reduction sec.)
3
20
19 11 8 9 7 6 5 4 10 1
21
22
20
2 17 14 15 16 13 12 18
Reference:K3H263 Page:8-36
TB153FR Book No. BJ2Z005 S/N 15820004-
SLEW MOTOR (2/2) (motor sec.)
0-5
25 26 27 20 19 18 11 9
38
34 35 36 37
45
6
33
39 40 41 30 12
32
24
31 13
46 14
15
38
16
21
42 43 5 44 22
23 28 3 45 6 4 2 1 29 17 8 10
Reference:K3H274 Page:8-37
TB153FR Book No. BJ2Z005 S/N 15820004-
HYDRAULIC PUMP (1/3)
35
31 3 1 8 7 4 6 15 0-6
32 2 5 9 14 11 13 10 12 29
29
34 36 30 40
38 38
22 17 19 24 24
18 26 27 39
20
18 22 20 28 27 25 23 21 24 16 25 24 20 25 26
39 37 38 38 27
39
Reference:J2H200 Page:8-38
TB153FR Book No. BJ2Z005 S/N 15820004-
HYDRAULIC PUMP (2/3)
49
1 6 5 10 9 8 7 2 11 4 3 13 12
36 37 35 36
26
31 30
26
50
40 39 41
26
26
44
18 20 15 21 19 16 14 26 31 38 42
26
33
28 32 28
34
27 47 48 48
47 27
26
26
25
25
23 22 16 17 24 29 26 29
46 45
Reference:J2H210 Page:8-39
TB153FR Book No. BJ2Z005 S/N 15820004-
HYDRAULIC PUMP (3/3)
40 43 39
20 21 25 31 2 1 5 24 16 17 7 14 9 8 18
27 26 4 3 4 28 22 6
38 37
34 35
23
44 32 13 15
19 11 10 12
36
42 30
29 41
Reference:J2H220 Page:8-40
TB153FR Book No. BJ2Z005 S/N 15820004-
HYDRAULIC PUMP (1/3) (for air conditioner)
35
31 3 1 8 7 4 6 15 0-6
32 2 5 9 14 11 13 10 12 29
29
34 36 30 40
38 38
22
17 19 24 24
39
27 18 26 27 39
26
20
18 22 20 28 27 25 23 21 24 16 24
39 37 38 38 20 25
Reference:J2H230 Page:8-41
TB153FR Book No. BJ2Z005 S/N 15820004-
HYDRAULIC PUMP (2/3) (for air conditioner)
50
1 6 5 10 9 8 7 2 11 4 3 13 12
37 38 36 37
27
32 31
27
51
41 40 42
27
27
45
19 21 15 20 17 14 27 32 39
22 43
27
34
29 33 29
35
28 48 49 49
48 28
27
27
26
26
24 23
16 18 25 30 27 30
47 46
Reference:J2H240 Page:8-42
TB153FR Book No. BJ2Z005 S/N 15820004-
HYDRAULIC PUMP (3/3) (for air conditioner)
40 43 39
20 21 25 31 2 1 5 24 16 17 7 14 9 8 18
27 26 4 3 4 28 22 6
38 37
34 35
23
44 32 13 15
19 11 10 12
36
42 30
29 41
Reference:J2H220A Page:8-43
Engine [P-T153FEAB] for TB153FR 4TNV88-PTBZ1
Reference:0-1 Page:0-1
Engine [P-T153FEAB] for TB153FR 4TNV88-PTBZ1
31
32
11
13
13
33
14
12
10
15
5
28
37
1
28
25
37
34
25
34
25
34
7
25
34
25
7 34
Reference:Fig01 Page:01
Engine [P-T153FEAB] for TB153FR 4TNV88-PTBZ1
GEAR HOUSING
30
12
25
21
31
13
17
16
20 25
19
18
28
27
7 9
29
10
11
14
23
32
26
33
30
26
4 5 22 6
1 15
30 24
Reference:Fig02 Page:02
Engine [P-T153FEAB] for TB153FR 4TNV88-PTBZ1
FLYWHEEL HOUSING & OIL SUMP
1
5
21
19
18
20
21
16
15
14 6
13
21
8
11
9 14
12
Reference:Fig03 Page:03
Engine [P-T153FEAB] for TB153FR 4TNV88-PTBZ1
CYLINDER HEAD & BONNET
49
52 42
53 44
41
43
38 50
25 51
35
37
34
32 31
34 37
32 31
34 47
26 32 31
28 34 37
31 56
36 32
34 39
32 31 40
27 48
28 34
36 31 37
32
34
32 31
27
28 34
36 32 31
27 29
28 35
37 37
18
24 14 18
14
23 13
19 13
20 12
21
12
16
17
26
1
5
55
54
54
55
9
22
11
10
Reference:Fig04 Page:04
Engine [P-T153FEAB] for TB153FR 4TNV88-PTBZ1
SUCTION MANIFOLD & AIR CLEANER
16
23 18 22
26 27
17
29
19
32
21
20
33
15
14 31
1
30
2
33
2
8
10
13
12
11
9
5
7
3
6
Reference:Fig05 Page:05
Engine [P-T153FEAB] for TB153FR 4TNV88-PTBZ1
EXHAUST MANIFOLD
5 3
6
2 4
3
6
Reference:Fig06 Page:06
Engine [P-T153FEAB] for TB153FR 4TNV88-PTBZ1
CAMSHAFT & DRIVING GEAR
2
2
1
1 3
8 4 7
13
10
9
14 17
15
16
18
19
20
Reference:Fig07 Page:07
Engine [P-T153FEAB] for TB153FR 4TNV88-PTBZ1
CRANKSHAFT & PISTON
19
35
17
33
24
23
24
29
13 31
25
39
16
30
6
12
9 10
11
Reference:Fig08 Page:08
Engine [P-T153FEAB] for TB153FR 4TNV88-PTBZ1
LUB.OIL SYSTEM
12
6 3
9
11 4
10
5
8
7
19
19
13
20
14
17
16 18
15
Reference:Fig09 Page:09
Engine [P-T153FEAB] for TB153FR 4TNV88-PTBZ1
COOLING WATER SYSTEM
42 43
17 44
29 32
18 31
27
28
23 25
15
16
26
13
13
12 1
8
14 30
24
11
4
39
37 38 3
39 10
10
19
22
40
36 34 35 36
33 21
20
47 41
49
45 48
50 53 54
56
52
55
51
Reference:Fig10 Page:10
Engine [P-T153FEAB] for TB153FR 4TNV88-PTBZ1
FUEL INJECTION PUMP
54
45
50 69 82
44
92 48
36 52 35
49 80 82
51
93
4 68
80 70
99
88
81
128 57
66
81
123
125
56
63
120 65 61
121 62
124 64
122 60
71
87
84
85 53
90
55
94
91
79 34
33
83
100
1
78
95
77
130
131
132
Reference:Fig11 Page:11
Engine [P-T153FEAB] for TB153FR 4TNV88-PTBZ1
GOVERNOR
96 83
82
85
63
65 53
84
97
3
59
23 68
5 67
22 24
21
Reference:Fig12 Page:12
Engine [P-T153FEAB] for TB153FR 4TNV88-PTBZ1
FUEL INJECTION VALVE
58
59
56
56
55 56
56 55
55 56
56
53
52 1
54
35
26 6
39
29 43
47
14
10
11
13
12
53
2
33
30
Reference:Fig13 Page:13
Engine [P-T153FEAB] for TB153FR 4TNV88-PTBZ1
FUEL LINE
3
1
5
8
8
9
2
6 5
14
15
13
11
12
10
Reference:Fig14 Page:14
Engine [P-T153FEAB] for TB153FR 4TNV88-PTBZ1
STARTING MOTOR
33
18
1 15
18
31
14
32
2
29
18
13
30
22
25
23
6
21 7
20 8
24 19
12
9
11
10
5 3
Reference:Fig15 Page:15
Engine [P-T153FEAB] for TB153FR 4TNV88-PTBZ1
GENERATOR
32
34
31
1
33
30
35
29
2
28 4 25
6
5
10
9
7 8
11
19
24
13
14
3
22
23 16
17
27
18
20
26
15
21
12
Reference:Fig16 Page:16
Engine [P-T153FEAB] for TB153FR 4TNV88-PTBZ1
GASKET SET & TOOL
2 3 4 5 1
6
10
7 8 9 22
11
12
13 14 15 16 17
24 26
18 19 23 27 28 30
20 21 25 29
33 34
31
35
32 36
Reference:Fig17 Page:17