Spare Parts TAD1250VE

Cylinder Head
21
TAD1241VE, TAD1242VE
27
26
23
22
24
25
6
3
4
20 10
2 21
3
32
7
5
4 33
11
12
2
1 18
17
16
9
19 12
15 28
13
8
30
31 14
34 29
Upd: 04 JUL 2006 18766 7744160 - 21 - 5113
TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

Cylinder Head
21
REF PART NO. QTY DESCRIPTION NOTES

1 3586779 1 Cylinder head E.U=3803667
3803667 1 Cylinder head, exch Exchange unit
2 3165130 1 Bearing housing, front Included in overhaul kit 3165309.
3165133 5 Bearing housing, middle Included in overhaul kit 3165309.
3165136 1 Bearing housing, rear Included in overhaul kit 3165309.
3 8170626 7 Stud
4 1547889 14 Screw L=127mm
5 1547888 1 Screw L=106mm
6 1677283 6 Screw L=70mm
7 3165303 24 Valve guide
8 20459329 12 Valve seat STD. Inlet
20459332 12 Valve seat O.S=0,20mm
9 3169366 12 Valve seat STD. Outlet
20411979 12 Valve seat O.S=0,20mm
10 3183368 6 Sleeve
11 20536487 6 O-ring
12 968062 2 Plug
13 422426 1 Pin
14 968060 1 Plug
15 8170553 1 Plug
16 8131707 11 Cap plug
17 3165025 1 Plug
18 949659 1 O-ring
19 1544710 1 Sealing ring
20 1547419 38 Screw
21 8148863 9 Stud
22 20545669 1 Valve cover (8170115)
23 20807510 1 Oil filler cap (1675839)
24 1675841 1 Gasket
25 8170116 1 Sealing strip
26 3964604 16 Bushing
27 8148488 16 Cap nut
28 3099100 1 Gasket kit, cylinder head SEE GROUP 99
29 20489341 1 Sealing strip (8170473)
30 1 Lifting eye
31 959265 3 Allen head screw
32 950562 14 Pin
33 1546484 14 Sleeve
34 3830718 1 De-carbonizing kit SEE GROUP 99
7744160 - 21 - 5113 18766 Upd: 04 JUL 2006

Cylinder Head
21
TAD1250VE, TAD1251VE, TAD1252VE
29 34
33
30
31
32
16 6
3
15
4
14
16
15 13 17
28
3
13 12
39
27
12 18
5 40
4 7
1
7
2 19
25
24
26
22
23
9
19 8
20
37 21 11
38
10
35
36
Upd: 04 JUL 2006 23282 7744160 - 21 - 9699

Cylinder Head
21

1 3803924 1 Cylinder head, exch
3 8170626 7 Stud
4 1547889 14 Screw L=127mm
5 1547888 1 Screw L=106mm
6 1677283 6 Screw L=70mm
20459332 12 Valve seat O.S=0,20mm
20430463 12 Valve seat O.S=0,20mm
10 20463800 12 Inlet valve
11 20441486 12 Exhaust valve
12 859171 24 Valve stem seal
13 3183210 24 Valve spring
15 1546487 24 Valve spring washer
16 1677875 48 Valve collet
17 3183368 6 Sleeve
18 20536487 6 O-ring
19 968062 2 Plug
20 422426 1 Pin
21 968060 1 Plug
22 8170553 1 Plug
23 8131707 11 Cap plug
24 3165025 1 Plug
25 949659 1 O-ring
27 1547419 38 Screw
28 8148863 9 Stud
29 20545669 1 Valve cover
30 20807510 1 Oil filler cap
31 20365079 1 Gasket
33 3964604 16 Bushing
34 8148488 16 Cap nut
37 1 Lifting eye
39 950562 14 Pin
40 1546484 14 Sleeve
7744160 - 21 - 9699 23282 Upd: 04 JUL 2006

Cylinder Head
21
TWD1240VE
27
26
23
22
24
25
6
3
4
20 10
2 21
3
32
7
5
4 33
11
12
2
1 18
17
9
12 16
19
15 28
13
8
30
31 14
34 29
Upd: 04 JUL 2006 18767 7744160 - 21 - 5172

Cylinder Head
21
TWD1240VE
REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

1 3830742 1 Cylinder head REPL BY 3586779
3586779 1 Cylinder head 5113
3803667 1 Cylinder head, exch Exchange unit
3 8170626 7 Stud
4 1547889 14 Screw L=127mm
5 1547888 1 Screw L=106mm
6 1677283 6 Screw L=70mm
3183228 12 Valve seat O.S=0,20mm
3165397 12 Valve seat O.S=0,20mm
10 3183368 6 Sleeve
11 20536487 6 O-ring (3165747)
12 968062 2 Plug
13 422426 1 Pin
14 968060 1 Plug
15 8170553 1 Plug
16 3155057 6 Nozzle
17 3165025 12 Plug
18 949659 12 O-ring
20 1547419 38 Screw
21 8148863 9 Stud
24 1675841 1 Gasket
26 3964604 16 Bushing
27 8148488 16 Cap nut
28 3099100 1 Gasket kit, cylinder head
29 20489341 1 Sealing strip (8170473)
30 1 Lifting eye
32 950562 14 Pin
33 1546484 14 Sleeve
7744160 - 21 - 5172 18767 Upd: 04 JUL 2006

Cylinder Head
21
TWD1240VE, TAD1241VE, TAD1242VE
34
29
33
30
31
32
16 6
3
15
4
14
16
15 13 17
28
3
13 12
39
27
12 18
5 40
4 7
1
7
2 19
25
24
26
22
23
9
19 8
20
37 21 11
38
10
41 35
36
Upd: 04 JUL 2006 22665 7744160 - 21 - 9960

Cylinder Head
21

1 3803667 1 Cylinder head, exch
3 8170626 7 Stud
4 1547889 14 Screw L=127mm
5 1547888 1 Screw L=106mm
6 1677283 6 Screw L=70mm
20459332 12 Valve seat O.S=0,20mm
20430463 12 Valve seat O.S=0,20mm
10 20459326 12 Inlet valve
17 3183368 6 Sleeve
18 20536487 6 O-ring
19 968062 2 Plug
20 422426 1 Pin
21 968060 1 Plug
22 8170553 1 Plug
23 8131707 11 Cap plug
24 3165025 1 Plug
25 949659 1 O-ring
27 1547419 38 Screw
28 8148863 9 Stud
31 20365079 1 Gasket
33 3964604 16 Bushing
34 8148488 16 Cap nut
37 1 Lifting eye
39 950562 14 Pin Included in overhaul kit 3165309.
40 1546484 14 Sleeve Included in overhaul kit 3165309.
7744160 - 21 - 9960 22665 Upd: 04 JUL 2006

Cylinder Block
21
TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
18
19
9
1
10 12
10 12A
24 12A
23 10 12
22
25 9
26
21
13
20 14
21
20
7 8
15
11
16
17
4
5
Upd: 04 JUL 2006 18089 7744160 - 21 - 4616

Cylinder Block
21

1 8130120 1 Cylinder block
2 1 Main bearing capfront
3 5 Main bearing cap
4 1 Main bearing caprear
5 422426 1 Pin
6 1547040 14 Screw
7 981735 3 Cap plug
8 981245 1 Plug
9 8170389 2 Guide sleeve
10 1546624 3 Washer
11 8170666 1 Plug
12 3165099 2 Plug
12A 976038 4 O-ring
13 18677 2 Gasket
14 960634 2 Plug
15 3828400 1 Cover
16 946441 2 Screw
17 967344 1 O-ring
18 975122 2 Flange screw
19 1 Lifting eye
20 11996 2 Gasket
21 960631 2 Plug
22 18677 1 Gasket
23 1676622 1 Draining nippel Alternative version. 1pc drain cock 949918, 1pc reduction nipple 191068 and 1pc
elbow nipple 3826916.
24 476279 1 Protective cap
25 946440 1 Flange screw Mounted behind the oil filter housing in the engine lubricating duct.
26 11992 1 Gasket Mounted behind the oil filter housing in the engine lubricating duct.
7744160 - 21 - 4616 18089 Upd: 04 JUL 2006

Cylinder Block
21
TWD1240VE
18
19
9
1
10 12
10 12A
24 12A
23 10 12
22
25 9
26
21 13
20 14
21
20
7 8
15
11
16
17
4
5
Upd: 04 JUL 2006 17976 7744160 - 21 - 4509

Cylinder Block
21
TWD1240VE

1 8130120 1 Cylinder block
2 1 Main bearing capfront
3 5 Main bearing cap
4 1 Main bearing caprear
5 422426 1 Pin
6 1547040 14 Screw
7 981735 3 Cap plug
8 981245 1 Plug
10 1546624 3 Washer
11 8170666 1 Plug
12 3165099 2 Plug
12A 976038 4 O-ring
13 18677 2 Gasket
14 960634 2 Plug
15 3828400 1 Cover
16 946441 2 Screw
17 967344 1 O-ring
19 1 Lifting eye
20 11996 2 Gasket
21 960631 2 Plug
22 18677 1 Gasket
23 1676622 1 Draining nippel Alternative version. 1pc drain cock 949918, 1pc reduction nipple 191068 and 1pc
elbow nipple 3826916.
25 946440 1 Flange screw Mounted behind the oil filter housing in the engine lubricating duct.
26 11992 1 Gasket Mounted behind the oil filter housing in the engine lubricating duct.
7744160 - 21 - 4509 17976 Upd: 04 JUL 2006

Flywheel Housing
21
TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
16
13
15
14
7
8
5
3 6
12
11
9
10
Upd: 04 JUL 2006 20357 7744160 - 21 - 4508

Flywheel Housing
21

1 11128689 1 Flywheel housing
2 85108352 1 Sealing ring (1543896)
3 467367 2 Plug
4 966371 2 Flange screw L=140mm
7 849135 1 Cover
8 946502 3 Screw
10 11031785 1 Plug
11 11031769 1 Lock washer
13 949656 1 O-ring
14 11127387 1 Plug
7744160 - 21 - 4508 20357 Upd: 04 JUL 2006

Valve Mechanism. Earlier Production
21
22
18
3
10
9
1 11
16
2
27
15
14
16
15 25
25 13
18 20
13 17
21
19
22
24
23
7
6
8
3
4
5
7 26
6
8 12
Upd: 04 JUL 2006 18985 7744160 - 21 - 7096

Valve Mechanism. Earlier Production
21

1 8170158 1 Rocker arm shaft
2 955096 2 Plug (980176)
3 20742698 6 Rocker arm, intake
4 946911 1 Nut
5 1546458 1 Ball stud
6 20441753 1 Ball socket
7 944364 1 O-ring
8 1 Ball seat
9 1547919 6 Yoke Earlier produktion 12 pcs, exhaust and inlet.
10 946911 1 Nut
11 1543368 1 Adjusting screw
12 3169490 12 Inlet valve SN-303403
20459326 12 Inlet valve SN303404-
14 3183211 12 Valve spring, exhaust
17 1677963 6 Guide pin Earlier produktion 12 pcs, exhaust and inlet.
18 20746798 6 Rocker arm, injector
19 1546775 1 Ball stud
20 1677396 1 Nut
21 3964817 1 Nozzle
22 20742703 6 Rocker arm, exhaust
23 1546458 1 Ball stud
24 946911 1 Nut
27 3183207 6 Valve caliper
7744160 - 21 - 7096 18985 Upd: 04 JUL 2006

Valve Mechanism. Later Production
21
19
15
25 3
1 9
24
14
2
9
13
12
14
13 22
22 11
15 17
11
18
16
19
21
20
7
6
8
3
4
5
7 23
6
8 10
Upd: 04 JUL 2006 22666 7744160 - 21 - 4500

Valve Mechanism. Later Production
21

2 955096 2 Plug (980176)
4 946911 1 Nut
5 1546458 1 Ball stud
7 944364 1 O-ring
8 1 Ball seat
10 3169490 12 Inlet valve SN-303403
20459326 12 Inlet valve SN303404-
12 3183211 12 Valve spring, exhaust
16 1546775 1 Ball stud
17 1677396 1 Nut
18 3964817 2 Nozzle
20 1546458 1 Ball stud
21 946911 1 Nut
24 8148186 6 Leaf spring
7744160 - 21 - 4500 22666 Upd: 04 JUL 2006

Valve Mechanism
21
19
15
28 3
9
1
27
14
2
9
13
12
14
13 25
25 11
15 17
11
18
16
19
21
20
23
22
24
3
4
5
7 26
6
8 10
Upd: 04 JUL 2006 22667 7744160 - 21 - 9291

Valve Mechanism
21

2 955096 2 Plug (980176)
4 946911 1 Nut
5 1546458 1 Ball stud
7 944364 1 O-ring
8 1 Ball seat
10 20463800 12 Inlet valve Included in exchange unit cylinder head 3803924.
11 859171 24 Valve stem seal Included in exchange unit cylinder head 3803924.
12 3183211 12 Valve spring, exhaust Included in exchange unit cylinder head 3803924.
13 1546487 24 Valve spring washer Included in exchange unit cylinder head 3803924.
14 1677875 48 Valve collet Included in exchange unit cylinder head 3803924.
16 1546775 1 Ball stud
17 1677396 1 Nut
18 3964817 2 Nozzle
20 1546458 1 Ball stud
21 946911 1 Nut
23 944364 1 O-ring
24 1 Ball seat
25 3183210 24 Valve spring Included in exchange unit cylinder head 3803924.
26 20441486 12 Exhaust valve Included in exchange unit cylinder head 3803924.
27 8148186 6 Leaf spring
7744160 - 21 - 9291 22667 Upd: 04 JUL 2006

Timing Gear Housing
21
13 14
9 40
10 8
3 41
8
11
9 1
10 7
12
11 5A
10 8
7
11 6 4
9
15 2
20 19
45
16
17
18 42 43
44
26
25 21
38 29
22
36
37
19A
24
28
23
30 26
25 46
28 33
39
34
32
27 5
35
31
Upd: 04 JUL 2006 22940 7744160 - 21 - 4550

Timing Gear Housing
21

1 8170561 1 Plate
3 20489341 1 Sealing strip (8170473)
4 3828662 1 Cover (8170237)
5 965197 4 Flange screw L=100mm. For cover 8170237.
5A 949736 1 O-ring
6 8170193 1 Idler gear
7 8170219 2 Hub
8 8170220 3 Thrust washer
9 3184865 3 Thrust washer
10 3184868 3 Bearing shield
11 1547886 18 Screw
12 8170195 1 Idler gear
13 8170197 1 Idler gear
14 8170199 1 Hub
15 20512768 1 Timing gear casing
16 968553 1 Screw L=115mm
19 965190 1 Screw L=100mm
19A 947790 2 Flange screw L=80mm
21 20714247 1 Sealing strip (20526706)
22 3835799 1 Timing gear cover
23 467367 1 Plug
24 469328 1 Gasket
25 960632 2 Plug
26 948884 2 Washer
965181 1 Screw L=70mm. Used when extra water pump is low mounted.
31 8193986 1 Drive outlet
4338
32 1 Gear
33 967344 1 O-ring
35 965190 1 Screw
36 3184837 1 Flange screw For driving device. Mounted from the opposite side through the fuel pump.
37 948981 1 O-ring
38 3826898 1 Bracket 4633
40 1556208 1 Cover
41 948888 1 O-ring
42 3964803 1 Plug
43 20555696 1 Sealing ring (421629)
45 3830184 1 Seal
7744160 - 21 - 4550 22940 Upd: 04 JUL 2006

Camshaft
21
5
8
6
9
4 7
Upd: 04 JUL 2006 19008 7744160 - 21 - 4541

Camshaft
21
REF PART NO. QTY DESCRIPTION

1 20593688 1 Camshaft
2 20503200 1 Bearing shell kit, front
2 Bearing shell
3 276630 6 Bearing shell kit
2 Bearing shell
5 8170954 1 Vibration damper
6 3155166 1 Wheel
7 20450344 1 Gear
8 950572 1 Locating pin
9 20440991 6 Spacer
7744160 - 21 - 4541 19008 Upd: 04 JUL 2006

Camshaft
21
5
8
6
9
4 7
Upd: 04 JUL 2006 19008 7744160 - 21 - 9302

Camshaft
21

1 20576909 1 Camshaft
2 20503200 1 Bearing shell kit, front
2 Bearing shell
3 276630 6 Bearing shell kit
2 Bearing shell
6 3155166 1 Wheel
7 20450344 1 Gear
8 950572 1 Locating pin
9 20440991 6 Spacer
7744160 - 21 - 9302 19008 Upd: 04 JUL 2006

Crank Mechanism
21
39
7A
4
2 1
5
6
7 7
34
36 33
8
10
14
32 30
31
35
11
8 9
12 32 13
30
25 27
31
23 29
21 26 28
20
19
17A 18
15 17
24
22
16 37
38
16
Upd: 04 JUL 2006 18010 7744160 - 21 - 9306

Crank Mechanism
21

1 20820358 6 Cylinder liner kit
2 6 Cylinder liner
3 270950 6 Sealing ring kit
4 20820363 6 Piston ring kit
5 6 Piston
6 3155115 6 Piston pin
7 914530 12 Lock ring
7A 1677591 6 Shim TH=0,20mm
1677592 6 Shim TH = 0,30mm
1677593 6 Shim TH = 0,50mm
8 3835339 6 Connecting rod (3184823)
9 1543035 12 Screw
10 20381185 6 Bushing
11 20538850 1 Crankshaft CLASSIFIABLE (3832928)
12 422253 1 Woodruff key
13 978130 6 Plug
14 950645 1 Pin
15 963254 10 Screw
16 8193962 1 Washer
17A 11127304 1 Pulley
19 3827504 1 Dust cover
21 3832906 1 O-ring
24 3826656 1 Companion flange
25 1543316 1 Screw
26 422124 1 Washer
27 945512 1 O-ring
28 1549407 1 Hub
29 8170192 1 Gear
30 20530916 7 Main bearing kit STD
7 Bearing shellupper
7 Bearing shelllower
20578624 7 Main bearing kit U.S=0.25mm
20578625 7 Main bearing kit U.S=0,50mm
31 3093651 1 Thrust washer kit STD
3093652 1 Thrust washer kit O.S=00,1mm
32 276134 6 Big end bearing kit STD
276135 6 Big end bearing kit U.S=0.25mm
276136 6 Big end bearing kit U.S=0,50mm
33 1543563 14 Washer
34 1677893 14 Screw
35 3841339 1 Flywheel (866380)
36 20711957 1 Gear ring
37 970893 10 Hexagon screw
38 3826640 1 Pulley
39 1161231 X Sealant 304ml
1161277 X Sealant 10g
7744160 - 21 - 9306 18010 Upd: 04 JUL 2006

Crank Mechanism: TWD1240VE
21
39
7A
4
2 1
5
6
7 7
34
36 33
8
10
14
32 30
31
35
11
8 9
12 32 13
30
25 27
31
23 29
21 26 28
20
19
17A 18
15 17
24
22
16 37
38
16
Upd: 04 JUL 2006 18010 7744160 - 21 - 4524

Crank Mechanism: TWD1240VE
21
2 6 Cylinder liner
5 6 Piston
7 914530 12 Lock ring
7A 1677591 6 Shim TH=0,20mm
1677592 6 Shim TH = 0,30mm
1677593 6 Shim TH = 0,50mm
8 3835339 6 Connecting rod (3184823)
9 1543035 12 Screw
10 20381185 6 Bushing
13 978130 6 Plug
14 950645 1 Pin
15 963254 10 Screw
16 8193962 1 Washer
17A 11127304 1 Pulley
19 3827504 1 Dust cover
21 3832906 1 O-ring
25 1543316 1 Screw
26 422124 1 Washer
27 945512 1 O-ring
28 1549407 1 Hub
29 8170192 1 Gear
33 1543563 14 Washer
34 1677893 14 Screw
35 3841339 1 Flywheel (866380)
36 20711957 1 Gear ring
38 3826640 1 Pulley
39 1161231 X Sealant 304ml
7744160 - 21 - 4524 18010 Upd: 04 JUL 2006

Crank Mechanism: TAD1241VE, TAD1242VE
21
39
7A
4
2 1
5
6
7 7
34
36 33
8
10
14
32 30
31
35
11
8 9
12 32 13
30
25 27
31
23 29
21 26 28
20
19
17A 18
15 17
24
22
16 37
38
16
Upd: 04 JUL 2006 18010 7744160 - 21 - 4524B

Crank Mechanism: TAD1241VE, TAD1242VE
21

2 6 Cylinder liner
5 6 Piston
7 914530 12 Lock ring
7A 1677591 6 Shim TH=0,20mm
1677592 6 Shim TH = 0,30mm
1677593 6 Shim TH = 0,50mm
8 3835339 6 Connecting rod (3184823)
9 1543035 12 Screw
10 20381185 6 Bushing
13 978130 6 Plug
14 950645 1 Pin
15 963254 10 Screw
16 8193962 1 Washer
17A 11127304 1 Pulley
19 3827504 1 Dust cover
21 3832906 1 O-ring
25 1543316 1 Screw
26 422124 1 Washer
27 945512 1 O-ring
28 1549407 1 Hub
29 8170192 1 Gear
33 1543563 14 Washer
34 1677893 14 Screw
35 3841339 1 Flywheel (866380)
36 20711957 1 Gear ring
38 3826640 1 Pulley
39 1161231 X Sealant 304ml
7744160 - 21 - 4524B 18010 Upd: 04 JUL 2006

Flywheel
21
3
5
Upd: 04 JUL 2006 18168 7744160 - 21 - 4678

Flywheel
21

1 3841336 1 Flywheel For Clark 36-40000, C5000, C8000 with flexplate.
3841337 1 Flywheel For ZF wg260 and wg310.
2 20711957 1 Gear ring (8193939)
3 3841334 1 Flywheel For Witchita 15.5"
4 20711957 1 Gear ring (8193939)
5 3827694 1 Bushing
6 3841335 1 Flywheel For Fichtel & Sachs. Flexplate 352/210 NGS
7 20711957 1 Gear ring (8193939)
7744160 - 21 - 4678 18168 Upd: 04 JUL 2006

Driving Device
21
8
7
6
2 3
11
10
Upd: 04 JUL 2006 17818 7744160 - 21 - 4338

Driving Device
21

1 8193986 1 Drive outlet
2 1547846 1 Hub
4 1 Shaft
5 1 Bearing housing
6 11013 1 Ball bearing
7 1677558 4 Disc spring
8 1 Spacer
10 914532 1 Snap ring
11 1 Gear
7744160 - 21 - 4338 17818 Upd: 04 JUL 2006

Engine mounting and frame
21
4
14
8
5
8
6 7
7
3 6
2
13
12
10
11
Upd: 04 JUL 2006 18144 7744160 - 21 - 4660

Engine mounting and frame
21

1 1 Frame
2 1 Frame
3 865410 1 Engine mountings
6 4 Engine bracket
9 971100 4 Flange lock nut
10 3827307 4 Engine bracket FOR 3828247
11 3828247 4 Rubber cushion
12 955904 4 Washer
14 4 Bracket High engine mounting.
7744160 - 21 - 4660 18144 Upd: 04 JUL 2006

Lubricating System with Low Oil Sump
22
19
20
15
21 22
23
24 18
34
14 16
31 17
26
27
29
28
33
30
32 3
2
6
4 8 1
9
8
9
5
6
12 7
4 10
11
5
13
25
Upd: 04 JUL 2006 20369 7744160 - 22 - 4746

Lubricating System with Low Oil Sump
22

1 3828787 1 Oil pan REPL BY 3843922
3843922 1 Oil pan
2 3827314 1 Oil draining pipe
3 479979 1 Plug
4 20555696 2 Sealing ring (421629)
5 479979 2 Plug
7 479956 1 Plug
8 960632 2 Plug
9 11998 2 Gasket
10 949175 1 Magnetic plug
11 18813 1 Gasket
12 3964803 1 Plug
13 8192235 X Rubber moulding L=2870mm
14 3829805 1 Guide
15 3827164 1 Oil filler pipe
17 865918 1 Oil dipstick
18 421723 1 Rubber seal
19 1675839 1 Oil filler cap REPL BY 20807510
20807510 1 Oil filler cap
20 1675841 1 Gasket FOR 1675839
20365079 1 Gasket FOR 20807510
21 3827163 1 Anchorage
23 843075 1 Sleeve
26 8170261 1 Oil pump (3165222)
4276
27 965181 4 Screw
29 8170430 1 Oil feed pipe
30 965181 2 Screw
31 3808920 1 Suction pipe
34 20555696 1 Sealing ring (421629)
7744160 - 22 - 4746 20369 Upd: 04 JUL 2006

Lubricating System
22
30
29
30
22
23 28
26
24
25
27
20
19
15
12
18
13
21
16
14
1
17
2 7 3
32
8 31
33 35
43
4 36
42
41
11 6
34
5 40
10
39 38
38
37
Upd: 04 JUL 2006 18088 7744160 - 22 - 7129

Lubricating System
22

1 3831107 1 Oil pan 4681 REPL BY 3588798
2 468940 1 Hose connection
4 468948 2 Nut
5 949175 1 Magnetic plug
6 18813 1 Gasket
8 479977 1 Plug
9 8192235 X Rubber moulding L=2870mm
10 959230 14 Screw
11 20459748 14 Sleeve
12 8170261 1 Oil pump
4618
17 471734 4 Screw
18 8170430 1 Oil feed pipe
19 1 Nut
20 1 Ferrule
22 3155151 6 Jet
24 8170583 1 Nozzle, transmission
25 471586 1 Screw
26 8170702 1 Intermediate section
28 8193971 1 Outlet pipe
32 925054 1 O-ring
33 3839161 1 Tube
36 20365079 1 Gasket
37 3831383 1 Hose
38 943476 2 Hose clamp
39 3831384 1 Bracket
41 949997 2 Clamp
43 945408 2 Flange nut
7744160 - 22 - 7129 18088 Upd: 04 JUL 2006

Lubricating System
22
38
37
38
30
31 36
34
32
33
35
28
27
23
20
26
21
29
24
22
17
1
25
10
9
15
2 16 14
40
13 3
12
11 39
41 43
51
4 44
50
8 49
19 7
42
6 48
18
5 46
47
46
4 45
Upd: 04 JUL 2006 20367 7744160 - 22 - 4681

Lubricating System
22

1 3588798 1 Oil pan
4 468948 2 Nut
5 20571854 1 Plug (20556987)
6 20579690 1 Gasket (20556989)
7 1 Sleeve Included in repair kit 3809423.
8 949721 1 O-ring Included in repair kit 3809423.
9 1 Washer Included in repair kit 3809423.
10 1 Nut Included in repair kit 3809423.
11 949658 1 O-ring
12 1 Sleeve Included in repair kit 3809423.
13 479977 1 Plug
14 20364258 1 Washer
15 1 Nut
19 14 Spring sleeve
20 8170261 1 Oil pump
4618
25 471734 4 Screw
26 20411298 1 Pressure pipe
27 1 Nut
28 1 Ferrule
30 3155151 6 Jet
33 471586 1 Screw
40 925054 1 O-ring
41 3839161 1 Tube
42 20808092 1 Oil filler pipe (8149086)
43 20807510 1 Oil filler cap (3154328)
44 20365079 1 Gasket
45 3831383 1 Hose
47 3831384 1 Bracket
49 949997 2 Clamp
7744160 - 22 - 4681 20367 Upd: 04 JUL 2006

Lubricating System
22
49
48
41 49
42
47 45
43
39 46
44
34 38
31
37
32 40
33
35
29
36 1
22
28
21 15
24
16
23
27
25
8 13
26 14
12
7
11
5 20
19
10
30 6
9
10
50 3
17 2
18
Upd: 04 JUL 2006 22693 7744160 - 22 - 9319

Lubricating System
22

1 20702520 1 Oil pan
2 20571854 1 Plug (20556987)
3 20579690 1 Gasket
4 20462497 1 Connection pipe
7 3807087 1 Bracket
9 3831383 1 Hose
14 20365079 1 Gasket
16 949187 2 O-ring
17 20724256 1 Tube
18 949656 1 O-ring
19 3807085 1 Tube
20 975371 1 6 point socket screw
21 20586869 1 Retainer
23 20586720 1 O-ring
24 24424110 1 Sender
25 944126 1 O-ring
27 948356 3 Screw
28 20700754 3 Clip
31 8170261 1 Oil pump
4618
36 471734 4 Screw
37 20411298 1 Pressure pipe
38 1 Nut
39 1 Ferrule
41 3155151 6 Jet
44 471586 1 Screw
7744160 - 22 - 9319 22693 Upd: 04 JUL 2006

Oil Pump, Components
22
17
3
5 15
1
16
4
7
11
12
13
14
10
Upd: 04 JUL 2006 19678 7744160 - 22 - 4276

22

1 8170261 1 Oil pump (3165222)
2 1 Oil pump housing
3 1 Cover
5 422426 2 Pin
6 1 Pin
7 1 Shaftwith gear
8 1 Gear
9 1 Shaftwith gear
10 1 Idler gear
11 1 Hub
12 1 Bearing shield
13 1 Thrust washer
16 3979001 1 Connection plate
7744160 - 22 - 4276 19678 Upd: 04 JUL 2006

22
5 3
7
2
5 4
12 11
13
14 10
Upd: 04 JUL 2006 18701 7744160 - 22 - 4618

22

1 8170261 1 Oil pump
2 1 Oil pump housing
3 1 Cover
5 422426 2 Pin
6 1 Pin
7 1 Shaftwith gear
8 1 Gear
9 1 Shaftwith gear
10 1 Idler gear
11 1 Hub
12 1 Bearing shield
13 1 Thrust washer
7744160 - 22 - 4618 18701 Upd: 04 JUL 2006

Extended Oil Dipstick
22
Upd: 04 JUL 2006 22983 7744160 - 22 - 9740

22

1 3808733 1 Pipe
3 949187 2 O-ring
4 20441392 1 Bracket
6 948211 2 Strip clamp
7744160 - 22 - 9740 22983 Upd: 04 JUL 2006

22
5
8
9
3
10
Upd: 04 JUL 2006 22982 7744160 - 22 - 4747

22

1 3183639 1 Plastic pipe
2 3588214 1 Spacer
3 3183731 1 Tube
4 20381153 1 Grommet
5 3183563 1 Dipstick
6 421723 1 Rubber seal
7 8149606 1 Hose
8 949747 1 Clamp
10 468948 1 Nut
7744160 - 22 - 4747 22982 Upd: 04 JUL 2006

Lubricating System, Reduction Valve for Alternative Mounting of Oil Filter
22
5
3 4
1
2 3 4
1
Upd: 04 JUL 2006 17916 7744160 - 22 - 4684

Lubricating System, Reduction Valve for Alternative Mounting of Oil Filter
22

2 471812 1 Reducing valve Mounted between cylinder 4 and 5.
3 948610 2 O-ring
4 1547934 2 Cover
5 3826265 1 Reducing valve Mounted between cylinder 2 and 3.
7744160 - 22 - 4684 17916 Upd: 04 JUL 2006

Lubricating System
22
5
3 4
1
2 3 4
1
Upd: 04 JUL 2006 17916 7744160 - 22 - 4617

Lubricating System
22

2 471706 1 Reducing valve BLUE. Mounted between cylinder 4 and 5.
3 948610 2 O-ring
4 1547934 2 Cover
5 471707 1 Reducing valve YELLOW. Mounted between cylinder 2 and 3.
7744160 - 22 - 4617 17916 Upd: 04 JUL 2006

Oil Filter, alt. Location
22
52
53
51 57
56
49
47 33
55
45 48 36
57 50
32
44 56 37
46 32
54 43
43 33
42
42
61 58
38 32
7
8
60 13 11
25
55 13A
26
59
25
1
14
27 21
16
20
10 17 15
9 18 19
8
11 7
26
22
24
35 23 25
6
28 26 5
4
34
28
3
32 2
32 12
38 41 30 33 34
36 28
39 31 30
32
31
37 33
54
40
29
39
Upd: 04 JUL 2006 18181 7744160 - 22 - 4683

Oil Filter, alt. Location
22

1 8170274 1 Oil filter housing
3 471648 1 Cover
4 949659 1 O-ring
5 471646 1 Reducing valve
7 471598 2 Plug
8 947627 2 Gasket
9 3830138 1 Spring
10 471085 1 Valve
11 948812 2 Cap plug
12 466623 1 Nipple
13 960632 1 Plug
13A 11998 Gasket
14 3169689 1 Valve
15 3184806 1 Cover
16 1 Reducing valve
17 1 Valve
18 1 Spring
19 1 Valve guide
20 955964 1 Snap ring
21 949659 1 O-ring
22 947542 2 Screw
23 946778 1 Cap plug
24 947760 1 Flange screw L=40mm. Used when oil filler is mounted on right side.
27 8170534 1 Gasket
28 948981 3 O-ring
29 3828030 1 Cover
30 944126 2 O-ring
31 3827458 2 Nipple
32 947627 6 Gasket
33 982254 4 Nipple
34 3827459 2 Cover
35 3832512 1 Nipple
36 3830932 1 Oil hose
37 3830882 1 Oil hose
38 982981 2 Nipple
39 945081 4 Clamp
42 466634 2 Oil filter
43 2 Gasket
44 477556 1 Oil filter, by-pass
45 1 Gasket
46 466623 2 Nipple
47 469904 1 Nipple
49 947627 2 Gasket
50 960634 2 Plug
51 960630 2 Plug
52 969011 2 Gasket
54 3832697 1 Hose
55 3832698 1 Oil hose
56 25167 2 Hollow screw
57 969011 4 Gasket
58 2 Reducing valve 4684
59 949747 4 Clamp
7744160 - 22 - 4683 18181 Upd: 04 JUL 2006

Oil Filter Housing and Oil Filter
22
10
14
13
11 28
12
29
28
2
17
27
19
24
20
18
11 21
22
10 23
14
1 29 25
9
26 8
28 7
6
15
5
29
4
3
15
30 35
16 33
32
34
31
30
Upd: 04 JUL 2006 22984 7744160 - 22 - 9743

Oil Filter Housing and Oil Filter
22

1 1 Oil filter housing
4 471648 1 Cover
5 949659 1 O-ring
6 1546305 1 Piston cooling valve
8 471598 2 Plug
9 947627 2 Gasket
10 466653 2 Spring
11 471085 2 Valve
12 11998 1 Gasket
13 960632 1 Plug
14 948812 2 Cap plug
15 466623 2 Nipple
16 469904 1 Nipple
17 3169689 1 Valve
18 3184806 1 Cover
19 1 Delivery valve
20 1 Valve
21 1 Spring
22 1 Valve guide
23 955964 1 Snap ring
24 949659 1 O-ring
25 947542 2 Screw
26 946778 1 Cap plug
27 8170534 1 Gasket
32 3827980 1 Cover For TAD1250VE, TAD1251VE, TAD1252VE
33 946544 2 Flange screw For TAD1250VE, TAD1251VE, TAD1252VE
34 479979 1 Plug For TAD1250VE, TAD1251VE, TAD1252VE
35 1 Sender 9866 For TAD1250VE, TAD1251VE, TAD1252VE
7744160 - 22 - 9743 22984 Upd: 04 JUL 2006

Oil Drain Pump and Installation Parts, Enginemounted
22
3
4 1
9
7
8
6
Upd: 04 JUL 2006 18142 7744160 - 22 - 4659

Oil Drain Pump and Installation Parts, Enginemounted
22

1 3827475 1 Oil bilge pump
3 820916 3 Spacer sleeve
4 3826892 1 Bracket
6 3826227 1 Rubber hose
7 944177 1 Nipple
9 18813 2 Gasket
7744160 - 22 - 4659 18142 Upd: 04 JUL 2006

Oil Cooler, Engine
22
3
2
4
3 1
4
13
13
16
18 17
11
10 12 5
9 5 11
12
10
15 9
10 14
9
Upd: 04 JUL 2006 20434 7744160 - 22 - 4511

Oil Cooler, Engine
22

1 8170596 1 Cover SN-369406
2 20538056 1 Cover SN369407-
3 20712545 1 Gasket
6 20749399 1 Oil cooler (8130186)
7 20551483 2 Sealing ring (1677516)
8 980366 4 Flange screw FOR 8130186
983585 4 Flange screw For 20749399
9 1546528 2 Plug
11 1546532 2 Lock brace
12 972542 2 Screw
13 968063 1 Plug
14 20381177 1 Plug
16 975664 1 O-ring
17 471752 1 Cover
7744160 - 22 - 4511 20434 Upd: 04 JUL 2006

Fuel System
23
31
11
26A
10
26B
30 26
8
9
20
23
30
17
15
20 18
14
25
17 45B
7
28
8A 24
23 45A
3
4 13 45
35 37
45B
12
12
13 45A
6
51
18
49
50
18 32
46
38 33
48 47
27
34
33A
2 42
29
36 19
21 1
22
43
41
19
40
5
21 22 44
39
20 23
16
17 24
Upd: 04 JUL 2006 18092 7744160 - 23 - 4310

Fuel System
23

1 3826660 1 Fuel hose, inlet With return valve.
2 3832930 1 Fuel hose, return
3 3828653 1 Fuel hose Radiator-overflow valve.
4 3828655 1 Fuel hose Overflow valve-fuel pump.
5 3828656 1 Fuel hose Fuel pump-fuel filter.
6 3828657 1 Fuel hose Water separator-ECU.
7 3828658 1 Fuel hose Fuel filter-inlet cylinder head.
8 3828659 1 Fuel hose Outlet cylinderhead.
8A 951973 1 Grooved pin
10 20478064 1 Hollow screw (20397814)
11 20548012 1 Tap (1330191)
13 969011 4 Gasket
14 8148244 1 Overflow valve
15 11996 3 Gasket
16 845999 1 Bracket
17 952629 4 Clamp
18 952626 3 Clamp
19 963948 2 Nipple
21 11996 2 Gasket
22 8148328 2 Nipple
25 3828610 1 Spacer
26 965537 2 Bracket
965540 3 Bracket When pre heater is mounted
26A 946440 2 Flange screw
26B 2 Sleeve
28 965555 1 Bracket
29 3826659 1 Bracket
30 11996 2 Gasket
31 20547976 1 Protecting cover (656456)
32 957019 1 Nut
33 957018 1 Nut
33A 957082 1 Nipple
34 947620 2 Gasket
36 3092460 1 Fuel pump SN-240248
4295
20440371 1 Fuel pump SN240249-
4295
20752310 1 Fuel pump SN542919-
4621
37 8170282 1 Radiator
39 1 Filter housing
4568
40 946472 2 Screw
41 3830205 1 Fuel filter
4580
43 3827382 1 Bracket
45 865737 2 Fuel hose
45A 956969 4 Ferrule
45B 956983 4 Nut
46 3825770 1 Fuel pipe D=10mm
47 956969 1 Ferrule
48 956983 1 Nut
49 3831133 1 Fuel pipe D=12mm
50 980782 1 Ferrule
51 956984 1 Nut
7744160 - 23 - 4310 18092 Upd: 04 JUL 2006

Fuel System
23
12
23
26 24
26 24
25
25
11
9
22
9
21
20
12 13
7
5
12
12 12 16
4
19 5
18
12 5
15 5 14
8
4 9
7
6
5 9
5
4
2 4
28
17 5
27
10
3 1
29
30
5 5
4
Upd: 04 JUL 2006 22990 7744160 - 23 - 9752

Fuel System
23

1 3589199 1 Fuel hose, inlet Fuel pump-fuel filter.
2 20752310 1 Fuel pump
4621
3 976971 1 O-ring
5 969011 10 Gasket
6 3589192 1 Fuel hose Filter-ECU.
7 3589205 1 Fuel hose Overflow valve-return.
9 947281 4 Gasket
10 957018 1 Nut
12 11996 7 Gasket
13 949746 1 Clamp
14 3589194 1 Fuel hose ECU-overflow valve.
18 3828659 1 Fuel hose Cylinder head-overflow valve.
19 3828610 1 Spacer
23 963948 1 Nipple
24 952629 2 Clamp
27 960632 1 Plug
28 947624 1 Gasket
30 20783917 1 Housing
8409
7744160 - 23 - 9752 22990 Upd: 04 JUL 2006

Fuel System
23
TWD1240VE
31
11 26
10
30
8 23
9
17
20 26A
30
15
20 18
14
25
17 45B
7
28
24
23 45A
3
4 13 45
35 37
45B
12
12
13 45A
6
51
18
49
50
18 32
46
38 33
48 47
27
34
33A
2 42
29
36 19
21 1
22
43
41
19
40
5
21 22 44
39
20 23
16
17 24
Upd: 04 JUL 2006 18200 7744160 - 23 - 4697

Fuel System
23
TWD1240VE

1 3826660 1 Fuel hose, inlet With return valve.
2 3832930 1 Fuel hose, return
3 3828652 1 Fuel hose, bushing Radiator-overflow valve.
5 3828656 1 Fuel hose Fuel pump-fuel filter.
6 3828657 1 Fuel hose Water separator-ECU.
8 3828660 1 Fuel hose Outlet cylinderhead.
10 20478064 1 Hollow screw (20397814)
11 20548012 1 Tap (1330191)
13 969011 4 Gasket
15 11996 3 Gasket
16 845999 1 Bracket
17 952629 4 Clamp
18 952626 3 Clamp
19 963948 2 Nipple
21 11996 2 Gasket
22 8148328 2 Nipple
25 3828610 1 Spacer
26 965537 2 Bracket
965540 3 Bracket When pre heater is mounted
28 965555 1 Bracket
29 3826659 1 Bracket
30 11996 2 Gasket
32 957019 1 Nut
33 957018 1 Nut
33A 957082 1 Nipple
34 947620 2 Gasket
36 3092460 1 Fuel pump SN-240248
4295
20440371 1 Fuel pump SN240249-
4295
20752310 1 Fuel pump SN542919-
4621
37 8170282 1 Radiator
39 1 Filter housing
4568
40 946472 2 Screw
4580
43 3827382 1 Bracket
45 865737 2 Fuel hose
45A 956969 4 Ferrule
45B 956983 4 Nut
46 3825770 1 Fuel pipe D=10mm
47 956969 1 Ferrule
48 956983 1 Nut
49 3831133 1 Fuel pipe D=12mm
50 980782 1 Ferrule
51 956984 1 Nut
7744160 - 23 - 4697 18200 Upd: 04 JUL 2006

Fuel Feed Pump, Components: A
23
1
6
9 30 2 31
7
10
7 15
14
16
13
12
20
4
5
3
31 21
23
11
14 23 29
27
25 32 28
22
18
19
14
22 23 23 26 24
17
Upd: 04 JUL 2006 17765 7744160 - 23 - 4295

Fuel Feed Pump, Components: A
23

1 3092460 1 Fuel pump REPL BY 20440371
2 1 Housing
3 1 Cover
4 969408 5 Screw
5 940090 5 Washer
6 1 Shaft
8 976013 1 O-ring
9 951085 1 Snap ring
10 1 Spacer washer
11 1 Shaft
12 2 Pin
13 1677545 1 Plug
14 947622 3 Gasket
15 76706 1 Spring
16 243136 1 Valve
17 3155523 1 Plug
18 20405026 1 Valve peg (1547949)
19 20431469 1 Compression spring

21 1677217 1 Sealing plug
23 11992 4 Gasket
24 18665 1 Gasket
25 949873 1 Spacer washer
26 20430101 1 Valve (3184856)
27 8148570 1 Plug
28 1 Sealing plug
30 3964833 1 Gasket
32 965190 1 Screw
7744160 - 23 - 4295 17765 Upd: 04 JUL 2006

Fuel Feed Pump, Components: B
23
1
6
9 30 2 31
7
10
7 15
14
16
13
12
20
4
5
3
31 21
23
11
14 23 29
27
25 32 28
22
18
19
14
22 23 23 26 24
17
Upd: 04 JUL 2006 17765 7744160 - 23 - 4295B

Fuel Feed Pump, Components: B
23
1 20440371 1 Fuel pump 4621 REPL BY 20752310

2 1 Housing
3 1 Cover
4 969408 5 Screw
5 940090 5 Washer
6 1 Shaft
8 976013 1 O-ring
10 1 Spacer washer
11 1 Shaft
12 2 Pin
13 1677545 1 Plug
14 947622 3 Gasket
15 76706 1 Spring
16 243136 1 Valve
17 3155523 1 Plug
18 1 Valve peg
19 1 Compression spring
23 11992 4 Gasket
24 18665 1 Gasket
26 1 Valve
27 8148570 1 Plug
28 1 Sealing plug
30 3964833 1 Gasket
32 965190 1 Screw
7744160 - 23 - 4295B 17765 Upd: 04 JUL 2006

Fuel Feed Pump, Components
23
1
6
9 30 2 31
7
10
7 15
14
16
13
12
20
4
5
3
31 21
23
11
14 23 29
27
25 32 28
22
18
19
14
22 23 25 23 26 24
17
Upd: 04 JUL 2006 22999 7744160 - 23 - 4621

Fuel Feed Pump, Components
23

1 20752310 1 Fuel pump
2 1 Housing
3 1 Cover
4 969408 5 Screw
5 940090 5 Washer
6 1 Shaft
8 976013 1 O-ring
10 1 Spacer washer
11 1 Shaft
12 2 Pin
13 1677545 1 Plug
14 947622 2 Gasket
15 76706 1 Spring
16 1 Valve peg
17 1677545 1 Plug
18 20405026 1 Valve peg
19 20810227 1 Compression spring
23 11992 4 Gasket
24 18665 1 Gasket
26 20430101 1 Valve
27 8148570 1 Plug
28 1 Sealing plug
30 3964833 1 Gasket
32 965190 1 Screw
7744160 - 23 - 4621 22999 Upd: 04 JUL 2006

Fuel Cleaner/ Water Separator
23
Upd: 04 JUL 2006 18096 7744160 - 23 - 4580

Fuel Cleaner/ Water Separator
23

2 3943381 1 Filter housing
3 8159975 1 Filter
4 2 O-ring
5 3943382 1 Cover (3943424)
7 3831094 1 O-ring
8 3588916 1 Sender (874109)
7744160 - 23 - 4580 18096 Upd: 04 JUL 2006

Fuel Filter
23
11
13
11
9
3
4 12
6
5
10
Upd: 04 JUL 2006 18095 7744160 - 23 - 4568

Fuel Filter
23

2 244834 2 Valve
4 976971 1 O-ring
5 1526474 1 O-ring
6 8148328 1 Nipple
7 947622 1 Gasket
8 3826073 1 Hand pump
9 20548012 1 Tap (1330191)
12 946472 2 Screw
13 1 Fuel press regulator 4650
7744160 - 23 - 4568 18095 Upd: 04 JUL 2006

Fuel Filter, Twin
23
12 18
17
7 13
11 1 16
19
3 2
6 2
4
5
15
12
10 13
9
11
14
Upd: 04 JUL 2006 20405 7744160 - 23 - 4776

Fuel Filter, Twin
23

2 244834 2 Valve
4 976971 1 O-ring
5 1526474 1 O-ring
6 8148328 1 Nipple
7 947622 1 Gasket
8 3826073 1 Hand pump
9 20548012 2 Tap (1330191)
10 3977947 2 Nipple
12 968609 2 Plug
13 968559 2 O-ring
15 946472 2 Screw L=30mm
18 965534 1 Bracket
19 1 Pressure monitor 4650
7744160 - 23 - 4776 20405 Upd: 04 JUL 2006

Fuel Filter
23
5
6
7 9
8 10
3
11
1
12
13
14 16
15 18
16
17
22
19
21
20
Upd: 04 JUL 2006 23012 7744160 - 23 - 8409

Fuel Filter
23

1 20783917 1 Housing
2 1 Housing
3 20796740 1 Pressure sensor
4 1 Pump shaft
5 1 Support ring
6 1 Pump element
7 1 Washer
8 1 O-ring
9 20744692 1 Cover
10 20528999 1 Ball
11 1 Spring
13 1 Bracket
14 1 Plug
15 1 Sleeve
16 2 Valve
17 1 Nipple
18 1 Nipple
20 20771574 1 Bowl
21 967344 1 O-ring
7744160 - 23 - 8409 23012 Upd: 04 JUL 2006

Air filter for fuel tank
23
2
4
3
7
Upd: 04 JUL 2006 18192 7744160 - 23 - 4688

Air filter for fuel tank
23

1 3173995 1 Bracket
2 3944785 1 Air cleaner
5 968695 1 Fitting
6 976445 1 Nipple
7 968061 1 Plug
8 980832 X Plastic pipe L=2000mm
7744160 - 23 - 4688 18192 Upd: 04 JUL 2006

Unit injector
23
2
5
Upd: 04 JUL 2006 17759 7744160 - 23 - 9763

Unit injector
23

1 3803925 6 Unit injector, exch Only class 2 and 3 as spare part. Could be used together with the remaining classes.
2 6 Peg
3 276948 6 O-ring, set
4 20440280 6 Fork (3165101)
7744160 - 23 - 9763 17759 Upd: 04 JUL 2006

Unit injector: TWD1240
23
2
5
Upd: 04 JUL 2006 17759 7744160 - 23 - 4698

Unit injector: TWD1240
23
1 3829644 6 Unit injector E.U=3803568. Only class 2 and 3 as spare part. Could be used together with the
remaining classes.
3803568 6 Unit injector, exch Exchange unit
2 276940 6 Repair kit

3 276948 6 O-ring (276935)
4 20440280 6 Fork (3165101)
5 1547887 6 Screw
7744160 - 23 - 4698 17759 Upd: 04 JUL 2006

Unit injector: TAD1241VE, TAD1242VE
23
2
5
Upd: 04 JUL 2006 17759 7744160 - 23 - 4698B

Unit injector: TAD1241VE, TAD1242VE
23
1 3835257 6 Unit injector E.U=3803569. Only class 2 and 3 as spare part. Could be used together with the
remaining classes.
3803569 6 Unit injector, exch Exchange unit
2 276940 6 Repair kit
3 276948 6 O-ring (276935)
4 20440280 6 Fork (3165101)
5 1547887 6 Screw
7744160 - 23 - 4698B 17759 Upd: 04 JUL 2006

Induction and Exhaust Manifold
25
15
14 1
16 13
12 4
12
19
19
8
18
17 19 20
18
19
9 7
18
20
18
8
10 11
Upd: 04 JUL 2006 23010 7744160 - 25 - 4623

25

1 20760110 1 Inlet pipe
2 1161277 X Sealant 20g
1161231 X Sealant 304ml
968999 2 Screw L=75mm
5 960628 1 Plug
6 947281 1 Gasket
7 3838248 1 Manifold
9 8170959 6 Gasket
12 477314 2 Gasket
13 591247 X Sealant 1kg
14 1676806 1 Intermediate section 4625
16 1676665 1 Charge air pipe
17 20487035 1 Service kit
18 20486523 4 Hose clamp
19 4 Screw
20 20485168 2 Seal Replaced by service kit 20487035.
7744160 - 25 - 4623 23010 Upd: 04 JUL 2006

25
14
13 1
15 3
11 4
11
12
9
10
Upd: 04 JUL 2006 23011 7744160 - 25 - 9765

25

1 20760094 1 Inlet pipe
2 1161277 X Sealant 20g
1161231 X Sealant 304ml
968999 2 Screw L=75mm
5 960628 1 Plug
6 947281 1 Gasket
7 11423411 1 Exhaust manifold SO
8 8170959 6 Gasket
11 477314 2 Gasket
13 1676806 1 Intermediate section 4625
7744160 - 25 - 9765 23011 Upd: 04 JUL 2006

Induction Manifold and Intercooler
25
TWD1240VE
29A 42
25
31 41
29
30
23
24 43
27
27
26
26 27
27
28
8
1
9
6
5
7 18 17
16
13
44
15
3 44A
4 14
7
22 12
10
6 11
2
44A
44 11
10
12
45
40
30
31 21
33
38 20
32 39 19
36 37
35 34
Upd: 04 JUL 2006 18740 7744160 - 25 - 4640

Induction Manifold and Intercooler
25
TWD1240VE

1 1 Intercooler
2 3883758 1 Inlet pipe
3 960628 2 Plug
4 957173 2 Gasket
5 866457 1 Intercooler
6 3979052 2 Gasket
7 425695 2 O-ring
10 3830996 2 Connection flange
11 949332 2 O-ring
13 3825050 1 Flange
15 11031112 1 Lock plate
16 3825067 1 Tap
17 947893 1 Drain cock
19 960634 4 Plug
20 947627 4 Gasket
22 968893 6 Screw
23 3832606 1 O-ring
26 865127 2 Hose
29 3830892 1 Coolant pipe
30 862637 2 Gasket
33 965562 2 Bracket
34 947827 1 Clamp
38 3829586 1 Brace
41 3829586 1 Brace
44 966871 2 Tap
44A 479979 2 Plug ALT
45 3832779 1 Gasket
7744160 - 25 - 4640 18740 Upd: 04 JUL 2006

Exhaust Pipe
25
TWD1240VE
5
6
Upd: 04 JUL 2006 18194 7744160 - 25 - 4689

Exhaust Pipe
25
TWD1240VE

3 8170959 6 Gasket
7744160 - 25 - 4689 18194 Upd: 04 JUL 2006

Exhaust Manifold
25
12
11
3
10
8
9
7
16 4
15
13 5
6
17
14
Upd: 04 JUL 2006 23088 7744160 - 25 - 9828

Exhaust Manifold
25

1 3587941 1 Exhaust riser 5"
2 479979 1 Plug
3 3587939 1 Flange
5 479979 1 Plug
6 3587939 1 Flange
7 3828217 1 Exhaust pipe, flexible 5" L=380mm
3828218 1 Exhaust pipe, flexible 6" L=380mm
8 1556930 1 Clamp (3033054)
10 948645 1 Lock nut
11 20743152 1 Clamp (3944558)
13 848646 X Flange 5"
836883 X Exhaust pipe flange 6"
14 955368 X Screw
15 941912 X Spring washer
16 955785 X Nut
17 848668 X Gasket 5"
862593 X Gasket 6"
7744160 - 25 - 9828 23088 Upd: 04 JUL 2006

Heat Shield for Exhaust Manifold and Valve cower
25
7 4
9 6
6
8
Upd: 04 JUL 2006 18104 7744160 - 25 - 4629

Heat Shield for Exhaust Manifold and Valve cower
25

1 3827733 1 Heat shield With silencer.
2 946441 2 Screw
3 3809349 1 Heat shield Without silencer.
4 946441 3 Screw
5 3839059 1 Heat shield, exhaust manifold
7 824248 2 Sleeve
7744160 - 25 - 4629 18104 Upd: 04 JUL 2006

Silencer and Exhaust Pipe
25
Upd: 04 JUL 2006 18179 7744160 - 25 - 4679

25

1 863049 1 Muffler 6"
2 2 Weld flange
3 862976 2 Gasket
4 941912 16 Spring washer
5 955366 16 Screw
6 955785 16 Nut
7744160 - 25 - 4679 18179 Upd: 04 JUL 2006

25
TWD1240VE, TAD1250VE, TAD1251VE, TAD1252VE
6
4
Upd: 04 JUL 2006 18706 7744160 - 25 - 4700

25
TWD1240VE, TAD1250VE, TAD1251VE, TAD1252VE

1 836257 1 Muffler 5"
2 846414 2 Flange
3 862977 2 Gasket
5 955366 16 Screw
6 955785 16 Nut
7744160 - 25 - 4700 18706 Upd: 04 JUL 2006

Muffler, Engine Mounted
25
20
19
17
16
21
14 18
13
15
4
14
2
1
13
3 6A
7
12 6
11 7A
10
Upd: 04 JUL 2006 18203 7744160 - 25 - 5117

Muffler, Engine Mounted
25

1 3837225 1 Bracket
2 946472 6 Screw
5 965191 4 Screw
6A 479979 1 Plug
7A 479979 1 Plug
8 3826685 1 Flange
9 3828217 1 Exhaust pipe 5" L=380mm
3828218 1 Exhaust pipe, flexible 6" L=380mm
10 1556930 1 Clamp (3033054)
12 948645 1 Lock nut
13 20743152 2 Clamp (3944558)
15 3826895 1 Muffler 5"
16 3827860 1 Exhaust pipe
17 848646 X Flange 5"
836883 X Exhaust pipe flange 6"
18 955368 X Screw
19 941912 X Spring washer
20 955785 X Nut
21 848668 X Gasket 5"
862593 X Gasket 6"
7744160 - 25 - 5117 18203 Upd: 04 JUL 2006

Turbocharger
25
20
22
16
21
23
19
17
18
6
2
1
11
8
10
1
9 13
12
4
14
15
7
Upd: 04 JUL 2006 23083 7744160 - 25 - 9821

Turbocharger
25

1 3802154 1 Turbocharger, exch
2 11423115 1 Oil hose
3 8192268 1 Flange
4 976971 1 O-ring
5 420641 1 Gasket
7 11128938 1 Oil return pipe
8 8148729 1 Connector
9 469543 1 Flange
11 420643 1 Gasket
15 1546531 1 Lock brace
16 8194365 1 Gasket
17 20579303 4 Stud (977299)
18 471622 4 Nut
21 1542778 1 Clamp
23 949335 1 Screw
7744160 - 25 - 9821 23083 Upd: 04 JUL 2006

Turbocharger: TWD1240VE
25
17
13
2 16
19
14
3 15
18
20
1
8
5 21
7 10
6
9 12
11
22
Upd: 04 JUL 2006 23101 7744160 - 25 - 4627

Turbocharger: TWD1240VE
25
1 3829484 1 Turbo E.U=3802134
3802134 1 Turbocharger, exch Exchange unit
2 3835501 1 Nipple
3 3835502 1 Gasket
6 469543 1 Flange
8 420643 1 Gasket
12 1546531 1 Lock brace
13 20784537 1 Gasket (470939)
14 20579303 4 Stud (977299)
15 471622 4 Nut
18 1542778 1 Clamp
20 949335 1 Screw
21 3818212 1 Pressure hose (3832780)
22 3835499 1 Repair kit, turbo SEE GROUP 99
7744160 - 25 - 4627 23101 Upd: 04 JUL 2006

Turbocharger: TAD1241VE, TAD1242VE
25
17
13
2 16
19
14
3 15
18
20
1
8
5 21
7 10
6
9 12
11
22
Upd: 04 JUL 2006 23101 7744160 - 25 - 4627B

Turbocharger: TAD1241VE, TAD1242VE
25
1 3828229 1 Turbo E.U=3802135

3802135 1 Turbocharger, exch Exchange unit
2 3835501 1 Nipple
3 3835502 1 Gasket
6 469543 1 Flange
8 420643 1 Gasket
12 1546531 1 Lock brace
13 20784537 1 Gasket (470939)
14 20579303 4 Stud (977299)
15 471622 4 Nut
18 1542778 1 Clamp
20 949335 1 Screw
21 3818212 1 Pressure hose (3832780)
22 3835499 1 Repair kit, turbo SEE GROUP 99
7744160 - 25 - 4627B 23101 Upd: 04 JUL 2006

Heat Shield for Turbo
25
4
7
12
11
3 7
10
2
8
9
7
5
6
7
7
7
7
Upd: 04 JUL 2006 20414 7744160 - 25 - 4628

25

1 3837489 1 Heat shield
2 3828310 1 Bracket
3 3828309 1 Bracket
4 965556 4 Bracket
5 965567 1 Bracket
11 946441 4 Screw
12 843075 1 Sleeve
7744160 - 25 - 4628 20414 Upd: 04 JUL 2006

25
TWD1240VE
4 7
3
7 11
10
2
8
9 7
6
7
5
7
7
7
Upd: 04 JUL 2006 18201 7744160 - 25 - 4699

25
TWD1240VE

1 3837490 1 Heat shield
2 3828310 1 Bracket
3 3828309 1 Bracket
4 965556 4 Bracket
5 965567 1 Bracket
11 946441 4 Screw
7744160 - 25 - 4699 18201 Upd: 04 JUL 2006

Starter Element
25
9
8
7
14
15
4
5
6
13
3 12
16
11
10
17
20
21 24
19
18
22
23
Upd: 04 JUL 2006 20411 7744160 - 25 - 4625

Starter Element
25

1 3834466 1 Starter element
2 1 Intermediate section
3 1 Wire element
4 468468 12 Sleeve
5 191156 12 Washer
6 949652 12 Screw
7 468825 2 Terminal screw
8 192288 2 Washer
9 468511 2 Bushing
10 2 Isolation plate
12 945444 1 Flange screw (949578)
13 478896 1 Sleeve
14 955894 1 Washer
15 17624 1 Nut
16 3883467 1 Wiring harness
17 873789 1 Diode
18 3829795 1 Retainer
20 873962 1 Relay
21 969405 2 6 point socket screw (955244)
22 940090 2 Washer
23 949874 2 Lock nut (946577)
24 1581123 1 Cover
7744160 - 25 - 4625 20411 Upd: 04 JUL 2006

Starter Element
25
24 1
9
8
7
14
15
4
5
6 13
3
12
16
11
10
22 17
21
20 18
23
19
Upd: 04 JUL 2006 19951 7744160 - 25 - 9820

Starter Element
25

1 3834466 1 Starter element
2 1 Intermediate section
3 1 Wire element
4 468468 12 Sleeve
5 191156 12 Washer
6 949652 12 Screw
7 468825 2 Terminal screw
8 192288 2 Washer
9 468511 2 Bushing
12 945444 1 Flange screw (949578)
13 478896 1 Sleeve
14 955894 1 Washer
15 17624 2 Nut
17 873789 1 Diode
18 471476 1 Attaching plate
19 873962 1 Relay
21 949874 2 Lock nut
22 940090 2 Washer
23 1581123 1 Cover
24 421692 1 Support
7744160 - 25 - 9820 19951 Upd: 04 JUL 2006

Crankhouse Ventilation and Air Filter
25
22 23
16 18
17
13
15 8
14
6
5
6 2
3 9
24
21
10
1
4
11
7
19
20
26
12
25
Upd: 04 JUL 2006 23351 7744160 - 25 - 4631

25

1 3808320 1 Breather pipe
5 942707 X Rubber hose L=60mm
9 1 Filter housing
10 3831143 2 Tensioning band
11 1 Screw
12 1 Nut
13 3828765 1 Pressure drop indica
14 3827643 1 Filter insert
15 1 Cover
16 3830971 1 Rain cap
17 930760 4 Rivet nut
18 947542 4 Screw
19 3826670 1 Bracket
20 946472 4 Screw
23 20435760 1 Clamp (1660909)
24 1674223 1 Hose clamp
25 942707 X Rubber hose
7744160 - 25 - 4631 23351 Upd: 04 JUL 2006

25
22 23
16 18
17
13
15 8
14
6
5
6 2
3 9
24
21
10
1
4
11
7
19
20
26
12
25
Upd: 04 JUL 2006 23351 7744160 - 25 - 9825

25

1 3808320 1 Breather pipe
9 1 Filter housing
11 1 Screw
12 1 Nut
15 1 Cover
16 3830971 1 Rain cap
17 930760 4 Rivet nut
18 947542 4 Screw
19 3817204 1 Bracket
20 946472 4 Screw
21 971095 4 Nut
23 20435760 1 Clamp
24 1674223 1 Hose clamp
7744160 - 25 - 9825 23351 Upd: 04 JUL 2006

Air Filter and Installation Components, Heavy Duty
25
21
22
18
17
10
6
8
13 1
12 2
20
11 16
3 19
4
14
15
Upd: 04 JUL 2006 20433 7744160 - 25 - 10035

Air Filter and Installation Components, Heavy Duty
25

2 1 Filter housing
3 3807213 2 Mounting strap
4 1 Screw
5 1 Nut
8 1 Cover
9 3807208 1 Cover
10 1 Hose clamp
11 Dust cover
12 1 Hose clamp
13 1 O-ring
14 3837157 1 Bracket
15 946472 4 Screw
18 20435760 1 Clamp
19 4775104 1 Hose clamp
22 1674223 1 Hose clamp
7744160 - 25 - 10035 20433 Upd: 04 JUL 2006

Radiator and Fan
26
36
51 58
43 42
61 60
44
33
34
35
28 30
43 29 31 59
41 39 30
40 40 38 28 55 56
37 57
30 52 49
32 53
30 54
40
26
64
64 63 27
62 43
46 26
43 50
78
45
7 47
77 14 5 47
13A 34
6 15 33
3
21
2 20
1 48 71 13
14
24
76
75 22 72
71
4
25 64 65
11
64 80 15
8
70
81 68
73
10
74 23 17
16
9
66
26 12
79 82 19 18 69
26
67
Upd: 04 JUL 2006 23108 7744160 - 26 - 5133

Radiator and Fan
26

1 20536948 1 Radiator (8149683)
3 3837478 1 Fan shroud
4 3827817 1 Sealing strip L=3,6m
5 3835324 2 Bracket
6 965184 2 Screw
7 948645 2 Lock nut
8 1665309 2 Plate
9 1676648 4 Spacer
11 965188 4 Screw
12 971095 4 Nut
13 3837474 1 Radiator protector
13A 3837475 1 Radiator protector
16 3588452 1 Bracket
17 1676328 2 Support
20 960142 2 Washer
21 948645 2 Lock nut
22 968893 2 Screw
23 948645 2 Lock nut
25 948645 2 Lock nut
26 943480 4 Clamp
27 3827266 1 Radiator hose
29 3837251 1 Radiator hose L=550mm. Expansion tank- water pump.
31 943367 X Hose L=400mm. Expansion tank-radiator.
32 943367 X Hose L=770mm. Expansion Tank-Cylinder Head.
33 192618 X Hose Draining hoose.
35 980568 1 Elbow nipple
36 948211 X Strip clamp
37 1674916 1 Expansion tank
38 1674922 1 Filler cap
39 1674083 1 Pressure cap
40 946441 5 Screw
41 948645 1 Lock nut
42 3830539 1 Cover
44 3839262 1 Protecting casing
45 3835505 1 Bracket
46 3819733 1 Bracket
48 3827612 1 Fan ring
49 3829537 1 Fan hub
50 3828963 1 Fan D=890mm. Suction type.
51 3825490 2 Fan protector
52 130204 6 Stud
53 965216 12 Screw
55 3829958 1 Pulley
56 3826687 1 Bracket
57 965188 4 Screw
60 3828804 1 Bearing housing
61 3830066 1 Drive belt
63 1676199 1 Hose
64 1676424 4 Clamp
66 1 Bracket Not in use.
7744160 - 26 - 5133 23108 Upd: 04 JUL 2006

Radiator and Fan
26

69 1674206 1 Cap Not in use.
70 971096 2 Nut
72 865127 1 Hose
75 949278 4 Lock nut
77 941651 2 Screw
78 846118 1 Emblem
80 20487964 1 Hose
81 946817 8 Screw
82 971096 8 Nut
7744160 - 26 - 5133 23108 Upd: 04 JUL 2006

Radiator and Fan
26
36
51 58
43 42
61 60
44
33
34
35
28 30
43 29 31 59
41 39 30
40 40 38 28 55 56
37 57
30 52 49
32 53
30 54
40
26
64
64 63 27
62 43
46 26
43 50
78
45
7 47
77 14 5 47
13A 34
6 15 33
3
21
2 20
1 48 71 13
14
24
76
75 22 72
71
4
25 64 65
11
64 80 15
8
70
81 68
73
10
74 23 17
16
9
66
26 12
79 82 19 18 69
26
67
Upd: 04 JUL 2006 23108 7744160 - 26 - 9836

Radiator and Fan
26

1 20536948 1 Radiator (8149683)
4 3827817 1 Sealing strip L=3,6m
5 3835324 2 Bracket
6 965184 2 Screw
7 948645 2 Lock nut
8 1665309 2 Plate
9 1676648 4 Spacer
11 965188 4 Screw
12 971095 4 Nut
13A 3837475 1 Radiator protector
16 3588452 1 Bracket
17 1676328 2 Support
20 960142 2 Washer
21 948645 2 Lock nut
22 968893 2 Screw
23 948645 2 Lock nut
25 948645 2 Lock nut
26 943480 4 Clamp
29 3837251 1 Radiator hose L=550mm. Expansion tank- water pump.
32 943367 X Hose L=770mm. Expansion Tank-Cylinder Head.
38 1674922 1 Filler cap
40 946441 5 Screw
41 948645 1 Lock nut
42 3830539 1 Cover
45 3835505 1 Bracket
46 3819733 1 Bracket
48 3827612 1 Fan ring
49 3829537 1 Fan hub
52 130204 6 Stud
53 965216 12 Screw
55 3829958 1 Pulley
56 3826687 1 Bracket
57 965188 4 Screw
61 3830066 1 Drive belt
63 1676199 1 Hose
64 1676424 4 Clamp
66 1 Bracket Not in use.
7744160 - 26 - 9836 23108 Upd: 04 JUL 2006

Radiator and Fan
26

69 1674206 1 Cap Not in use.
70 971096 2 Nut
72 865127 1 Hose
75 949278 4 Lock nut
77 941651 2 Screw
78 846118 1 Emblem
80 20487964 1 Hose
81 946817 8 Screw
82 971096 8 Nut
7744160 - 26 - 9836 23108 Upd: 04 JUL 2006

Radiator and Fan
26
TWD1240VE
37 36 47
28 46 30
27
49 44 32
48
11 14
10 12
38 35 14
20 15 19 34 11
50
33
14 22 45
31 29
13
14
17 26
18
16
28 21
39
15A 24
9
4 25
8
9 23
42 1
43
26
3
9
51 7
40
41
6 9
5
Upd: 04 JUL 2006 18117 7744160 - 26 - 4639

Radiator and Fan
26
TWD1240VE

1 3843761 1 Radiator (3827869)
3 3827816 2 Sealing strip (3831141)
4 967949 10 Screw
5 946817 8 Screw
946817 16 Screw In combination with high engine mounting.
6 971096 8 Nut
971096 16 Nut In combination with high engine mounting.
7 3830795 1 Radiator hose For suction type of fan.
3830050 1 Radiator hose For thrust fan.
8 3827266 1 Radiator hose For suction type of fan.
3826677 1 Radiator hose For thrust fan.
9 943480 4 Clamp
10 952973 X Hose L=600mm. Expansion tank-water pump. For fan, suction type.
952973 X Hose L=580mm. Expansion tank-water pump. For thrust fan.
13 943367 X Hose L=850mm. Expansion tank-cylinder head. For fan, suction type.
943367 X Hose L=750mm. Expansion tank-cylinder head. For thrust fan.
15A 1 Level sensor 4650
18 946471 3 Screw
21 3829537 1 Fan hub L=195mm
22 130204 6 Stud
3828964 1 Fan D=890mm. Pusher type.
25 3827612 1 Fan ring
29 3826687 1 Bracket
31 965188 4 Screw L=70mm
34 1674922 1 Filler cap
36 3830539 1 Cover
39 3831494 1 Bracket
42 846118 1 Emblem
43 941651 2 Screw
45 3829957 1 Pulley D=244mm. For suction type of fan.
3829958 1 Pulley D=227mm. For thrust fan.
46 3830067 1 Drive belt FOR 3829957
3830066 1 Drive belt FOR 3829958
50 980568 1 Elbow nipple Mounted in cylinder head. For air ventilation to the expansion tank.
51 3832463 1 Spacer
7744160 - 26 - 4639 18117 Upd: 04 JUL 2006

Radiator fan protection with installation components
26
TWD1240VE
10
11
9
8
12
7
12
14
15
17
16 19 13
18
Upd: 04 JUL 2006 18275 7744160 - 26 - 4751

Radiator fan protection with installation components
26
TWD1240VE

1 20536948 1 Radiator
4 1676648 2 Spacer
8 1665309 2 Plate
10 3829341 1 Fan shroud
14 948885 1 Gasket
15 1676622 1 Draining nippel Alternative version. 1pc drain cock 949918, 1pc reduction nipple 191068 and 1pc elbow
nipple 3826916.
17 191068 1 Reduction nipple
18 3826916 1 Elbow nipple (942021)
7744160 - 26 - 4751 18275 Upd: 04 JUL 2006

Belt Guard
26
4
17
3
5
6 2
3
4 4
3 4
4
14
18
3
7 4
16
3 10 13
8 15
4
4 9
12
4
4
11
4
Upd: 04 JUL 2006 18707 7744160 - 26 - 5118

Belt Guard
26

1 3829414 1 Belt protector
2 3828852 1 Bracket
5 965555 1 Bracket
7 3828856 1 Bracket
8 3828851 1 Bracket
14 3828854 1 Bracket
15 3828855 1 Bracket
16 946441 1 Screw
17 3829660 1 Fan protector, alternator
18 3836096 1 Cover
7744160 - 26 - 5118 18707 Upd: 04 JUL 2006

Belt Guard
26
4
17
3
5
6 2
3
4 4
3 4
4
14
18
3
7 4
16
3 10 13
8 15
4
4 9
12
4
4
11
4
Upd: 04 JUL 2006 18707 7744160 - 26 - 9842

Belt Guard
26

2 3828852 1 Bracket
5 965555 1 Bracket
7 3828856 1 Bracket
8 3828851 1 Bracket
14 3828854 1 Bracket
15 3828855 1 Bracket
16 946441 1 Screw
18 3836096 1 Cover
7744160 - 26 - 9842 18707 Upd: 04 JUL 2006

Belt Guard. High mounted Water Pump
26
TWD1240VE
4
3
5
18 2
3 13
4
15
7
3 16
4
10
8
17
9
4
4
12 14 4
4
11 4
Upd: 04 JUL 2006 18137 7744160 - 26 - 4657

Belt Guard. High mounted Water Pump
26
TWD1240VE

2 3828852 1 Bracket
5 965555 1 Bracket
7 3828856 1 Bracket
8 3828851 1 Bracket
15 3830773 1 Bracket
16 3828855 1 Bracket
17 946441 1 Screw
7744160 - 26 - 4657 18137 Upd: 04 JUL 2006

Belt Guard. Low mounted Water Pump
26
TWD1240VE
4
4
4
4 5
1
3
3
20
16
4
7
4
3 12
4
3 8 10
14
19
4 4
9 4
3
6
4
4
4
3 4
13
3
4 18
17
11
15
Upd: 04 JUL 2006 23121 7744160 - 26 - 9840

Belt Guard. Low mounted Water Pump
26
TWD1240VE

2 3828852 1 Bracket
5 965555 1 Bracket
7 3828856 1 Bracket
8 3828851 1 Bracket
14 3837030 2 Bracket
15 3837449 1 Bracket
19 3836096 1 Cover
7744160 - 26 - 9840 23121 Upd: 04 JUL 2006

Water Pump, Thermostat Housing and Water Filter. Later production
26
24
29 25
12
14
37 36
11
27 26
34
35 38
43 42
13 39
44 40
30 41
15
17
16
42 2
33
45
17
31
20 32 28
18
22
3
9
21
23
19 5
4
8
6 7
7
10
5
Upd: 04 JUL 2006 20448 7744160 - 26 - 7184

Water Pump, Thermostat Housing and Water Filter. Later production
26

1 1 Water pump
4647
3 20532237 1 Coolant filter
4 8130184 1 Pipe connection
9 8170514 2 Gasket
12 8149182 1 Thermostat 82°C
14 8170519 1 Gasket
15 965181 3 Screw
19 8130185 1 Gasket
22 925255 1 O-ring
24 20585610 1 Coolant pipe (20463008)
25 965181 4 Screw
26 981250 1 Nipple
27 947628 1 Gasket
28 979947 1 Plug
29 8149301 1 Gasket
30 20449272 1 Filler pipe (3979791)
31 1546531 1 Lock brace
35 3835323 1 Hose L=600mm
37 952973 X Hose L=600mm
39 965534 1 Bracket
40 952637 1 Clamp
42 948645 1 Lock nut
43 960632 1 Plug
44 11998 1 Gasket
45 479977 1 Plug
7744160 - 26 - 7184 20448 Upd: 04 JUL 2006

Water Pump, Thermostat Housing and Water Filter. Earlier production
26
29 22
28
31
16
17 21
19 18
30
44 37 22
43
38 24
23
20
36
14
42
39 32
40
41
35
33
34 26 45
7 5 25
4
3
14
12 13
27
11 12
6
10
8 9
15
Upd: 04 JUL 2006 23124 7744160 - 26 - 5158

Water Pump, Thermostat Housing and Water Filter. Earlier production
26

1 1 Water pump
4647
3 20532237 1 Coolant filter (1699830)
4 1677855 1 Pipe connection SN-369406
7 8170515 1 Gasket
10 8130185 1 Gasket
14 8170514 2 Gasket
17 8149182 1 Thermostat 82°C
19 8170519 1 Gasket
20 965181 3 Screw
26 925255 1 O-ring
29 965181 2 Screw
30 942352 1 Plug
31 8149301 1 Gasket
32 20449272 1 Filler pipe
33 1546531 1 Lock brace
37 952973 X Hose L=600mm
39 965534 1 Bracket
40 952637 1 Clamp
42 948645 1 Lock nut
43 960632 1 Plug
44 11998 1 Gasket
45 979947 1 Plug
7744160 - 26 - 5158 23124 Upd: 04 JUL 2006

Water Pump, Thermostat Housing and Water Filter. With Air Compressor
26 mounted
TWD1240VE
25
29 26
13
15
37 36
12
28 27
34
35 38
43
42
14 39
40
16 30 41
18
17
2
33 35
18 34
31
21 32
19 28A
27A
23
3
10
22
24
20 4 5
9
7 8
10
8
6 11
Upd: 04 JUL 2006 18750 7744160 - 26 - 4680

Water Pump, Thermostat Housing and Water Filter. With Air Compressor
mounted
26
TWD1240VE

1 1 Water pump
4647
3 20532237 1 Coolant filter (1699830)
10 8170514 2 Gasket
13 3839110 1 Thermostat 75°C
15 8170519 1 Gasket
16 965181 3 Screw
20 8170515 1 Gasket
23 925255 1 O-ring
27 981250 1 Nipple
27A 980569 1 Elbow nipple
28 11998 1 Gasket
28A 980432 1 Nipple
29 8149301 1 Gasket
31 1546531 1 Lock brace
37 952973 X Hose L=600mm
39 965534 1 Bracket
40 952637 1 Clamp
42 948645 1 Lock nut
43 960632 1 Plug
7744160 - 26 - 4680 18750 Upd: 04 JUL 2006

Water Pump, Thermostat Housing and Water Filter
26
TWD1240VE
25
29 26
13
15
37 36
12
28 27
34
35 38
43 42
14 39
44 40
30 41
16
18
17
42 2
33
45
18
31
21 32 28A
19
23
3
10
22
24
20 4 5
9
7 8
10
8
6 11
Upd: 04 JUL 2006 19365 7744160 - 26 - 5156

Water Pump, Thermostat Housing and Water Filter
26
TWD1240VE

1 1 Water pump
4647
3 20532237 1 Coolant filter (1699830)
10 8170514 2 Gasket
13 3839110 1 Thermostat 75°C
15 8170519 1 Gasket
16 965181 3 Screw
20 8170515 1 Gasket
23 925255 1 O-ring
27 981250 1 Nipple
28 947628 1 Gasket
28A 979947 1 Plug
29 8149301 1 Gasket
31 1546531 1 Lock brace
35 3835323 1 Hose L=600mm
37 952973 X Hose L=600mm
39 965534 1 Bracket
40 952637 1 Clamp
43 960632 1 Plug
44 11998 1 Gasket
45 479977 1 Plug
7744160 - 26 - 5156 19365 Upd: 04 JUL 2006

Water Pump, Components
26
TWD1240VE
6
1
7
8
9
10
4
11
17 5
12
2
15
17
16
14
13
3
18
Upd: 04 JUL 2006 23126 7744160 - 26 - 4646

26
TWD1240VE

1 3830046 1 Circulation pump
2 1 Housing
3 11030791 1 Pump housing Replaced by water pump assembly 3830046.
4 3830051 1 Pulley
5 11030743 1 Shaft Included in repair kit 11990043.
6 421549 1 Shaft
7 1675763 1 Ball bearing Included in repair kit 11990043.
8 949053 1 Protecting plate Included in repair kit 11990043.
9 11030663 1 Spacer ring
10 11030662 1 Snap ring
11 11030742 1 Spacer ring
12 1676432 1 Sealing ring Included in repair kit 11990043.
13 11030740 1 Impeller Included in repair kit 11990043.
15 965212 2 Screw L=35mm
16 965214 2 Screw L=55mm
17 11030155 2 Plastic plug
18 11990043 1 Repair kit SEE GROUP 99
7744160 - 26 - 4646 23126 Upd: 04 JUL 2006

26
2
1
10 8
12
6
7
5
14
11
13
Upd: 04 JUL 2006 20450 7744160 - 26 - 4647

26

1 1 Water pump
2 20713789 1 Housing (8170312)
3 979947 1 Plug
4 1676554 1 Nipple
5 1677695 1 Sleeve
6 968725 1 O-ring
7 3979940 1 Spindle
8 951972 1 Spring pin
9 975687 1 O-ring
10 20431135 1 Circulation pump REPL BY E.U=3803909
3803909 1 Circ. pump, exch
12 948980 1 O-ring
13 20532237 1 Coolant filter
14 1 Gasket
7744160 - 26 - 4647 20450 Upd: 04 JUL 2006

Water pump for aftercooler, low mounting
26
TWD1240VE
26
22
26
21
26 20
26
20
23
25
24
26
26
24 18
28
29 3 12
30
2
33
1
32 11
31
5
4
10 8
16
8
25
12
6
15
17
13
19
13
27
14
13 7
17
13 9
Upd: 04 JUL 2006 23125 7744160 - 26 - 5153

Water pump for aftercooler, low mounting
26
TWD1240VE

4646
2 862109 1 Nipple
3 942722 1 Nipple
4 3835375 1 Bracket
10 965194 1 Screw
11 944386 X Hose, intercooler L=500mm
13 943476 X Hose clamp
14 3835378 1 Coolant pipe, radiator Replaced by 1 pc pipe 3837335, 1 pc pipe 3837337, hose 952973
(100mm) and 2 pcs hose clamp 943476.
17 952973 X Hose L=100mm
18 979057 1 Drive belt
20 943367 X Hose L=1200mm
21 419446 1 T-pipe
22 943367 X Hose L=650mm
23 943367 X Hose L=200mm
28 3843730 1 Belt tensioner
29 3827501 1 Idler gear
30 1 Flange screw
32 965196 1 Screw
33 3843732 1 Spacer tube
7744160 - 26 - 5153 23125 Upd: 04 JUL 2006

Water pump for aftercooler, high mounting
26
TWD1240VE
24
19
18
24 18
23
22
21
22 16
24 12
24
3 5
24 2
1
4
11
20
24
8
8
10 12
6
23
17 14 25
13
13
15
Upd: 04 JUL 2006 18732 7744160 - 26 - 4643

Water pump for aftercooler, high mounting
26
TWD1240VE

4646
2 862109 1 Nipple
3 942722 1 Nipple
4 3830047 1 Bracket
5 965194 2 Screw
11 944386 X Hose, intercooler L=500mm
14 877745 1 Pipe set, radiator
15 952973 X Hose L=100mm
16 3830066 1 Drive belt
18 943367 X Hose L=1200mm
19 419446 1 T-pipe
20 943367 X Hose L=650mm
21 943367 X Hose L=200mm
7744160 - 26 - 4643 18732 Upd: 04 JUL 2006

Belt Transmission and Belt Tensioner Device
26
1
3
9 8
Upd: 04 JUL 2006 18111 7744160 - 26 - 4633

Belt Transmission and Belt Tensioner Device
26

1 3826898 1 Bracket
3 3964803 1 Plug
5 20555696 1 Sealing ring (421629)
7 959245 1 Screw
8 3827501 1 Idler gear
9 1 Flange screw
7744160 - 26 - 4633 18111 Upd: 04 JUL 2006

Fan and Fanring
26
18
13 15
4
16
2 17
14
12
11
9
8 6
7
5 19
6 10
8
Upd: 04 JUL 2006 23116 7744160 - 26 - 9837

Fan and Fanring
26

1 1664910 1 Fan ring
3 1664483 1 Fan ring REPL BY 1664910
5 3830472 1 Bracket
7 3589246 1 Bracket
10 3829952 1 Bracket
11 3835720 1 Bracket
12 965181 1 Screw
13 3827491 1 Fan D=750mm. Fan, suction type together with fan ring 1664910, mobile application.
14 3829538 1 Fan hub L=80mm. Fan, suction type together with fan ring 1664910, mobile application.
15 953001 6 Stud Fan, suction type together with fan ring 1664910, mobile application.
16 971095 6 Nut
17 3829958 1 Pulley RATIO 1,00
18 3830066 1 Drive belt
7744160 - 26 - 9837 23116 Upd: 04 JUL 2006

Fan and Fanring
26
TWD1240VE
18
13 15
4
16
2 17
14
12
11
8 7 6
8
8
5
6 9 10
Upd: 04 JUL 2006 18164 7744160 - 26 - 4676

Fan and Fanring
26
TWD1240VE

1 1664910 1 Fan ring
3 1664483 1 Fan ring REPL BY 1664910
5 3830472 1 Bracket
7 3829953 1 Bracket
10 3829952 1 Bracket
11 3835720 1 Bracket
12 965181 1 Screw
13 3827491 1 Fan D=750mm. Fan, suction type together with fan ring 1664910, mobile application.
3827492 Fan D=750mm. Fan, pushing type together with fan ring 1664910, mobile application.
14 3829538 1 Fan hub L=80mm. Fan, suction type together with fan ring 1664910, mobile application.
15 953000 6 Stud Fan, suction type together with fan ring 1664910, mobile application.
17 3829957 1 Pulley RATIO 0,93
3829958 1 Pulley RATIO 1,00
18 3830067 1 Drive belt FOR 3829957
3830066 1 Drive belt FOR 3829958
7744160 - 26 - 4676 18164 Upd: 04 JUL 2006

Accelerator pedal
27
Upd: 04 JUL 2006 22679 7744160 - 27 - 4652

Accelerator pedal
27

1 3175130 1 Accelerator pedal Repl by accelerator pedal 20715967 and kit 20729579
7744160 - 27 - 4652 22679 Upd: 04 JUL 2006

Battery Box
30
14
13
13
1
3
4
2
8
13
11
12 12
13 10
Upd: 04 JUL 2006 18135 7744160 - 30 - 4655

Battery Box
30
REF PART NO. QTY DESCRIPTION SEE SEC.

1 2 Bracket
2 846284 2 Washer
3 946472 2 Screw
4 863627 1 Battery box
5 971096 4 Nut
6 3987034 1 Battery main switch
7 8157766 1 Key
8 946441 2 Screw
9 971095 2 Nut
12 1587695 2 Bracket
13 X Electrical materials 1963
14 1587694 1 Cover
7744160 - 30 - 4655 18135 Upd: 04 JUL 2006

Alternator, singel mounting
30
10
9
15
10
4
16
5
14 13
11 8
14
12
21
17
19
20 18
Upd: 04 JUL 2006 23152 7744160 - 30 - 9851

30

1 3803639 1 Alternator,exch STD 28V 80A
Comps. not spec.
3803640 1 Alternator,exch 28V 110A
Comps. not spec.
2 1 Pulley
3 3817781 1 Bracket
5 1676487 3 Sliding sleeve
10 3589388 2 Insulating bushing
11 3183997 1 Stay
12 965190 1 Screw
14 3589369 2 Insulating bushing
17 20708127 1 Drive belt Engines without AC compr.
20430368 1 Drive belt Engines with AC compr.
18 3841069 1 Pulley
19 3979500 1 Washer
21 1 Cable harness 4654
7744160 - 30 - 9851 23152 Upd: 04 JUL 2006

Alternator, 140A
30
13
4
1
3
22
6
14
20
19 2
8
10 12 11
18 15
21
10
16
23 7 5
9
10
24
26
25
17
Upd: 04 JUL 2006 23148 7744160 - 30 - 9849

Alternator, 140A
30

1 9520621 1 Alternator 140A E.U=3803397
3803397 1 Alternator,exch Exchange unit
Comps. not spec.
2 3837121 1 Pulley
3 3840966 1 Bracket
4 984712 1 Screw
6 965193 1 Screw
7 889204 1 Bracket
8 965190 2 Screw
16 20713793 1 Bracket
18 1 Spacer sleeve
19 3837242 1 Sleeve
22 3827501 1 Idler gear
23 3841069 1 Pulley (3827415)
24 3979500 1 Washer
7744160 - 30 - 9849 23148 Upd: 04 JUL 2006

Alternator Twin Mounted
30
TWD1240VE
26
27 20
16
18
17
19 1
25 9
1
2
3
13
23 2
7B 12
1
7
8 7A
13
9
21
4 7C
12
6
24
10 11
22
14A 5
14
15
Upd: 04 JUL 2006 18737 7744160 - 30 - 4671

Alternator Twin Mounted
30
TWD1240VE

1 3986428 2 Alternator 28V 55A E.U=3803574
Comps. not spec.
2 3987785 1 Washer
3 1636242 1 Pulley
978238 1 Drive belt Used when AC-compressor is mounted.
5 8149261 1 Bracket Repl. by 1 pc bracket 3808013, 2 pcs insulating bushing of each 3589388
and 3589369, 1 pc screw 965184, 1 pc washer 191172 and 1 pc flange nut
945408.
7 1676586 1 Tensioner
7A 1675830 1 Tensioning screw
7B 977820 1 Screw
7C 1 Bracket
8 191172 1 Washer
14 3841069 1 Pulley (3827415)
14A 3979500 1 Washer
16 3838680 1 Bracket
18 955898 3 Washer
19 1675830 1 Tensioning screw
20 977820 1 Screw
21 3827743 1 Bracket
23 3830527 1 Pulley
24 3830052 1 Drive belt
25 1 Cable kit 4654
26 3986429 1 Alternator 28V 80A
27 1613241 1 Fan
7744160 - 30 - 4671 18737 Upd: 04 JUL 2006

Alternator, 140A
30
TWD1240VE
2
13
18
19
24
14
11 8
12
10
15
10
16
20
7 5
9
10
21
17
22
23
Upd: 04 JUL 2006 23139 7744160 - 30 - 9846

Alternator, 140A
30
TWD1240VE

1 9520621 1 Alternator 140A E.U=3803397
Comps. not spec.
2 3837121 1 Pulley
3 3842365 1 Bracket
4 984712 1 Screw
6 965193 1 Screw
7 889204 1 Bracket
8 965190 2 Screw
16 20713793 1 Bracket
20 3841069 1 Pulley (3827415)
21 3979500 1 Washer
24 3837242 1 Sleeve
7744160 - 30 - 9846 23139 Upd: 04 JUL 2006

30
4
7
10
11
23
1
18
14 22
12
13
15
16
19
5
20
9
2A 6
17
1
20A
8
21
Upd: 04 JUL 2006 18156 7744160 - 30 - 4670

30

1 3173821 1 Alternator STD 28V 60A E.U=3803572
Comps. not spec.
2 1613241 1 Fan
2A 865074 1 Sleeve
3 3986428 1 Alternator 28V 55A E.U=3803574
Comps. not spec.
3986429 1 Alternator 28V 80A E.U=3803573
Comps. not spec.
4 1613241 1 Fan
5 3987785 1 Washer
6 1636242 1 Pulley
8 3808013 1 Bracket
10 1676586 1 Tensioner
11 977820 1 Screw
12 1675830 1 Tensioning screw
13 1 Bracket
14 191172 1 Washer
16 965190 1 Screw
20 3841069 1 Pulley (3827415)
20A 3979500 1 Washer
22 1 Cable kit 4654
23 941881 1 Spade terminal
7744160 - 30 - 4670 18156 Upd: 04 JUL 2006

Starter Motor
30
9
7
6
4
6
8
6
5
6
10
Upd: 04 JUL 2006 23364 7744160 - 30 - 4691

Starter Motor
30

1 3827444 1 Starter motor REPL BY 3832674
4692
3832674 1 Starter motor SN-302887 E.U=3803571. Marked 874385.
3803571 1 Starter motor, exch Exchange unit
4692
874468 1 Starter motor SN302888- E.U=3803872. Bosch. Marked 874468.
9856
3803923 1 Starter motor, exch Mitsubishi. Can only be mounted together with cable harness 3840094.
Comps. not spec.
2 953098 3 Stud
3 971096 3 Nut
4 857180 1 Nut M10x32mm
5 971071 1 Nut M10
7 946670 1 Flange screw M6
8 971095 1 Nut
9 855798 1 Protecting sleeve
10 3842130 1 Cable kit FOR 3803923
7744160 - 30 - 4691 23364 Upd: 04 JUL 2006

Starter Motor
30
9
7
6
4
6
8
6
5
6
10
Upd: 04 JUL 2006 23364 7744160 - 30 - 9855

Starter Motor
30

1 874468 1 Starter motor E.U=3803872. Bosch.
9856
3803923 1 Starter motor, exch 4777 Mitsubishi. Can only be mounted together with cable harness 3840094.
Comps. not spec.
2 953098 3 Stud
3 971096 3 Nut
4 857180 1 Nut M10x32mm
5 971071 1 Nut M10
7 946670 1 Flange screw M6
8 971095 1 Nut
9 855798 1 Protecting sleeve
10 3842130 1 Cable kit FOR 3803923
7744160 - 30 - 9855 23364 Upd: 04 JUL 2006

Starter Motor, Components: 3827444
30
28
30 31
31 21
19 29 14
25 30
24 18
23 27 16 17
22
19 29
26 19
20
15
13
12
11
5 10
9 39
36
7 8
3
48
4 49
2 43
34
35 44 42
32
37
47
46
41 45
33 40
38
44
Upd: 04 JUL 2006 18196 7744160 - 30 - 4692

30

1 3827444 1 Starter motor
2 874355 1 Starter pinion

4 1 Sealing ring
5 3 Screw
6 1 Gasket
7 1 Washer
8 1 Washer
9 874349 1 Lever
10 1 Washer
11 1 Washer
12 1 Lock ring
13 1 Lock ring
14 874352 1 Gear
15 874347 1 Solenoid
16 2 Screw
17 2 Spring washer
18 2 Nut
19 3 Spring washer
20 1 Nut
21 1 Protecting casing
22 1 Relay
23 2 Spring washer
24 2 Screw
26 1 Cable
27 1 Cable
28 1 Cable
29 2 Nut
30 2 Spring washer
31 2 Nut
32 874351 1 Rotor
33 1 Stator
34 874354 1 Brush retainer
35 1 Screw
36 1 O-ring
37 874356 1 Commutator bearing
38 1 Bearing bushing
39 1 Washer
40 1 Insulating sleeve
41 1 Gasket
42 1 Insulating washer
43 1 Washer
44 2 Screw
45 1 Washer
46 1 Lock washer
48 1 Cable
49 1 Nut
7744160 - 30 - 4692 18196 Upd: 04 JUL 2006

30
28
30 31
31 21
19 29 14
25 30
24 18
23 27 16 17
22
19 29
26 19
20
15
13
12
11
5 10
9 39
36
7 8
3
48
4 49
2 43
34
35 44 42
32
37
47
46
41 45
33 40
38
44
Upd: 04 JUL 2006 18196 7744160 - 30 - 4692B

30

4 1 Sealing ring
5 3 Screw
6 1 Gasket
7 1 Washer
8 1 Washer
9 874349 1 Lever
10 1 Washer
11 1 Washer
12 1 Lock ring
13 1 Lock ring
14 874352 1 Gear
15 874347 1 Solenoid
16 2 Screw
17 2 Spring washer
18 2 Nut
19 3 Spring washer
20 1 Nut
22 1 Relay
23 2 Spring washer
24 2 Screw
25 874357 1 Cable
26 1 Cable
27 1 Cable
28 1 Cable
29 2 Nut
30 2 Spring washer
31 2 Nut
32 874351 1 Rotor
33 1 Stator
35 1 Screw
36 1 O-ring
39 1 Washer
41 1 Gasket
43 1 Washer
44 2 Screw
45 1 Washer
46 1 Lock washer
48 1 Cable
49 1 Nut
7744160 - 30 - 4692B 18196 Upd: 04 JUL 2006

Starter Motor, Components
30
28
30 31
31 21
19 29 14
25 30
24 18
23 27 16 17
22
19 29
26 19
20
15
13
12
11
5 10
9 39
36
7 8
3
48
4 49
2 43
34
35 44 42
32
37
47
46
41 45
33 40
38
44
Upd: 04 JUL 2006 18196 7744160 - 30 - 9856

Starter Motor, Components
30

4 1 Sealing ring
5 3 Screw
6 1 Gasket
7 1 Washer
8 1 Washer
9 1 Lever
10 1 Washer
11 1 Washer
12 1 Lock ring
13 1 Lock ring
14 3885268 1 Gear
15 3819998 1 Solenoid
16 2 Screw
17 2 Spring washer
18 2 Nut
19 3 Spring washer
20 1 Nut
22 3840001 1 Starter relay
23 2 Spring washer
24 2 Screw
25 874357 1 Cable
26 1 Cable
27 1 Cable
28 1 Cable
29 2 Nut
30 2 Spring washer
31 2 Nut
32 874351 1 Rotor
33 874353 1 Field winding
35 1 Screw
36 1 O-ring
39 1 Washer
41 1 Gasket
43 1 Washer
44 2 Screw
45 1 Washer
46 1 Lock washer
48 1 Cable
49 1 Nut
7744160 - 30 - 9856 18196 Upd: 04 JUL 2006

Pre heating
30
TWD1240VE
18
16
2
12
15
17
2
11
1
13 2
10
1
1
14
1 14
14
14
5
4 19
6
7
8
9
Upd: 04 JUL 2006 23161 7744160 - 30 - 4661

Pre heating
30
TWD1240VE

1 872749 4 Glow plug
2 4 Nut M5
3 3829795 1 Retainer
4 946472 2 Screw
5 873962 1 Relay
6 873789 1 Diode
8 940090 2 Washer
9 949874 2 Lock nut (946577)
10 3830374 1 Connecting rail
14 947627 4 Gasket
15 952633 1 Clamp
19 1581123 1 Cover
7744160 - 30 - 4661 23161 Upd: 04 JUL 2006

CIU
30
Upd: 04 JUL 2006 22887 7744160 - 30 - 9551

CIU
30

1 874239 1 Control unit, ciu Instrument panel / CIU
7744160 - 30 - 9551 22887 Upd: 04 JUL 2006

Control Unit and Connector
30
6
5
6
6
7
Upd: 04 JUL 2006 20181 7744160 - 30 - 9759

30

1 20429842 2 Housing BLACK
20429843 2 Housing GREY
2 20429844 2 Cover
3 949997 4 Clamp
5 20814795 1 Control unit, eecu, not
programmed
3586269 1 Update, eecu SO Warehouse programming. This p/n can not be ordered, but will be
used for invoicing.
3586268 1 Update, eecu SO Vodia-programming. This p/n can not be ordered, but will be used for
invoicing.
7744160 - 30 - 9759 20181 Upd: 04 JUL 2006

30
9
9
8
9 10
1
3
2
7
4
Upd: 04 JUL 2006 17856 7744160 - 30 - 4648

30

1 1 Switch
2 3199185 1 Handle
3 3173907 1 Cover
4 3173908 1 Cover
7 Tab housing SEE GROUP 30
8 20577134 1 Control unit, eecu, not
programmed
3586269 1 Update, eecu SO Warehouse programming. This p/n can not be ordered, but will be
used for invoicing.
3586268 1 Update, eecu SO Vodia-programming. This p/n can not be ordered, but will be used for
invoicing.
7744160 - 30 - 4648 17856 Upd: 04 JUL 2006

Control Panel, DCU
30
2
5
12
13
11
10
9
Upd: 04 JUL 2006 23169 7744160 - 30 - 9860

Control Panel, DCU
30

1 881776 1 Control unit, dcu
2 969407 6 Screw (965200)
3 3829181 1 Bracket
6 3843039 1 Bracket
8 874050 1 Horn
10 848229 1 Sleeve
12 3588710 1 Cable harness
7744160 - 30 - 9860 23169 Upd: 04 JUL 2006

LCD Display
30
3
2
Upd: 04 JUL 2006 20937 7744160 - 30 - 7687

LCD Display
30

1 3807892 1 Display
2 830928 4 Stud
3 830930 4 Nut
7744160 - 30 - 7687 20937 Upd: 04 JUL 2006

Electrical System
30
17
2
38
39
1
15
20
2 36
33
3 14 13
2 12 32 34
35
28
29
31 25
8 27
11
7
10
6
37 4
9
16 30
18 21 22
19
26
23
24
Upd: 04 JUL 2006 20466 7744160 - 30 - 4777

Electrical System
30

1 3809085 1 Cable harness SN-302887
3808736 1 Wiring harness SN302888-
3840094 1 Wiring harness Used when Mitsubishi starter motor 3803923 is mounted.
2 1 Cable harness
3 1 Box
4 1 Cover
5 3827818 1 Cover
6 1 Switch 4648
7 874111 1 Fuse holder
8 969161 1 Fuse
9 873959 1 Breaker
10 828586 1 Nut
11 3809463 1 Decal (3581933)
12 20382270 1 Diode (1624394)
14 1079677 6 Plug
16 969408 7 Screw (956079)
17 941269 1 Cable grommet I.D=25mm
943920 1 Protecting plug I.D=40mm
948211 X Strip clamp
19 28429850 5 Retainer
20 949656 1 O-ring In cable grommet for unit injectors on cylinder head.
21 952633 2 Clamp
949997 1 Clamp I.D=31,8mm
949746 8 Clamp I.D=12,7mm
22 966807 6 Screw M8x16mm
946440 1 Flange screw M8x16mm. In cable grommet for unit injectors on cylinder head.
23 3985509 1 Bracket
25 3173718 1 Bracket
26 1578046 2 Retainer
27 948645 2 Lock nut Mounted on bracket no. 3173718 and 20409007.
28 945444 2 Flange screw Mounted on bracket no. 3173718 and 20409007.
29 949997 2 Clamp Mounted on bracket no. 3173718 and 20409007.
30 949652 2 Screw
31 20409005 1 Bracket
32 965558 1 Bracket
35 955780 1 Nut
37 20374662 1 Relay
38 20463179 1 Adapter
39 949721 2 O-ring
7744160 - 30 - 4777 20466 Upd: 04 JUL 2006

Electrical System
30
7
6
1 3
11
8 9
2
10
16
12
15
4
14
13
17
19
24 20
18
21 22
25
23
Upd: 04 JUL 2006 23153 7744160 - 30 - 9852

Electrical System
30

2 1 Cable harness
3 20450133 1 Cover
4 20450130 1 -
5 3836686 1 Cover
6 1 Grommet 7003
7 944126 1 O-ring
10 1079677 6 Plug
11 941269 1 Cable grommet I.D=25mm
943920 1 Protecting plug I.D=40mm
12 2 Switch 9759
13 873959 1 Breaker
14 828586 1 Nut
15 3809463 1 Decal
16 1 Relay 7003
17 3985652 7 Screw
18 946329 1 Flange screw M10x25mm
19 20826146 1 Bracket
20 983472 X Strip clamp Oil and heat resistant
948702 X Strip clamp L=95mm
948211 X Strip clamp L=270mm
21 949746 X Clamp I.D=12,7mm
945081 X Clamp I.D=22,2mm
949997 X Clamp I.D=31,8mm
22 946440 X Flange screw
23 1578046 2 Retainer
25 28429850 5 Retainer
7744160 - 30 - 9852 23153 Upd: 04 JUL 2006

Electrical Materials, Instrument EVC-A
30
10 11 14 15
12
16
2
1 3
13
17
4 18 19 22
5 23
6 20
24
7 8 21
9
38 25
40 39
42 26 28
41 43 27
40
30
29 31
28
44 46 45
49
32
47 34
33
46
35
34
48
51 36
37
50
53
52
54
55
Upd: 04 JUL 2006 21604 7744160 - 30 - 6282

30

1 874903 1 Tachometer BLACK D=85mm
874928 1 Tachometer WHITE D=85mm
2 874910 1 Turbo pressure gauge BLACK 0-3 bar
874924 1 Turbo pressure gauge WHITE 0-3 bar
874920 1 Turbo pressure gauge BLACK 0-45 psi
874933 1 Turbo pressure gauge WHITE 0-45 psi
874911 1 Pressure gauge, freshwater BLACK 0-3 bar
874912 1 Pressure gauge, sea water BLACK 0-3 bar
3 874908 1 Oil pressure gauge, engine BLACK 0-7 bar
874923 1 Oil pressure gauge, engine WHITE 0-7 bar
874919 1 Oil pressure gauge, engine BLACK 0-100 psi
874932 1 Oil pressure gauge, engine WHITE 0-100 psi
874909 1 Oil pressure gauge, reverse gear BLACK 0-25 bar
874950 1 Oil pressure gauge, reverse gear WHITE 0-25 bar
874951 1 Oil pressure gauge, reverse gear BLACK 0-350 psi
874952 1 Oil pressure gauge, reverse gear WHITE 0-350 psi
4 874904 1 Thermometer, coolant water BLACK 0-120°C
874921 1 Thermometer, coolant water WHITE 0-120°C
874918 1 Thermometer, coolant water BLACK 40-250 °F
874931 1 Thermometer, coolant water WHITE 40-250 °F
874905 1 Thermometer, oil-engine BLACK 0-150°C
874922 1 Thermometer, oil-engine WHITE 0-150°C
881857 1 Thermometer, oil-engine BLACK 40-300 °F
881858 1 Thermometer, oil-engine WHITE 40-300 °F
874906 1 Thermometer, reverse gear BLACK 0-120°C
5 874907 1 Thermometer, exhaust temp BLACK 0-600 °C
6 874913 1 Voltmeter BLACK
874925 1 Voltmeter WHITE
7 874915 1 Instrument, alarm BLACK
874927 1 Instrument, alarm WHITE
8 874914 1 Fuel gauge BLACK
874926 1 Fuel gauge WHITE
9 3812914 1 Rudder indicator BLACK
3812917 1 Rudder indicator WHITE
10 874709 1 Mounting kit BLACK D=52mm
11 874450 1 Attaching ring
12 874448 1 Ring
13 874707 1 Gasket
14 874708 1 Mounting kit BLACK D=85mm
16 874447 1 Ring
17 874706 1 Gasket
18 874733 1 Mounting kit CHROME D=52mm
20 874731 1 Ring
21 874707 1 Gasket
22 874732 1 Mounting kit CHROME D=85mm
24 874730 1 Ring
25 874706 1 Gasket
26 881611 1 Brace kit BLACK D=52mm
27 881607 1 Brace
28 881610 2 Nut
29 881609 2 Stud
30 874707 1 Gasket
31 874448 1 Ring
32 881612 1 Brace kit BLACK D=85mm
33 881608 1 Brace
34 881610 2 Nut
35 881609 2 Stud
36 874706 1 Gasket
37 874447 1 Ring
38 881613 1 Brace kit CHROME D=52mm
39 881607 1 Brace
40 881610 2 Nut
41 881609 2 Stud
42 874707 1 Gasket
43 874731 1 Ring
7744160 - 30 - 6282 21604 Upd: 04 JUL 2006

30

44 881614 1 Brace kit CHROME D=85mm
45 881608 1 Brace
46 881610 2 Nut
47 881609 2 Stud
48 874706 1 Gasket
49 874730 1 Ring
50 874843 1 Ring, sealing D=52mm. For flush mounting.
51 874844 1 Ring, sealing D=85mm. For flush mounting.
52 874759 1 Extension cable, instrument L=1000mm
53 3808852 1 Cable kit, instrument
54 828587 1 Buzzer
7744160 - 30 - 6282 21604 Upd: 04 JUL 2006

Electrical Materials, Instrument
30
1 2 3 4 8
9
5 6 7 16
17
10 11
10B
12
10A
13
15
14
Upd: 04 JUL 2006 20471 7744160 - 30 - 4654

Electrical Materials, Instrument
30

1 849849 1 Oil pressure gauge
2 849848 1 Thermometer
3 873196 1 Temperature gauge
4 873198 1 Oil pressure gauge
5 873998 1 Rev counter kit (877179)
874497 1 Rev counter kit D=72mm
6 862096 1 Voltmeter, hour meter D=72mm
7 863408 1 Thermometer, oil
8 808175 1 Bulb socket For 849849, 849848, 862096, 863408.
863945 1 Bulb socket For 873196, 873198, 873998.
9 182059 1 Bulb 24V, 3W. For 849849, 849848.
863947 1 Bulb 24V, 1,2W RED. Included in 873196, 873198, 873998, 872479.
828818 1 Bulb 24V, 1,2W. For 862096, 863408.
10 874050 1 Horn
10B 945408 1 Flange nut
11 1 Battery box 4655
12 3808418 1 Cable harness Cable kit CIU.
13 874118 1 Extension cable L=5,0m. Connecting cable EDC, stand alone.
14 874414 1 Extension cable L=3,0m. Connectio cable EDC, CIU.
874119 1 Extension cable L=5,0m. Connectio cable EDC, CIU.
15 3840086 1 Cable harness For alternator 55A, 60A, 80A. TWD1240VE, TAD1241VE, TAD1242VE.
3883450 1 Cable harness For alternator 140A. TWD1240VE.
3883272 1 Cable harness For alternator 80A, 110A. TAD1250VE, TAD1251VE, TAD1252VE.
3884958 1 Cable harness For alternator 140A. TAD1250VE, TAD1251VE, TAD1252VE.
16 872479 1 Hour counter D=52mm
17 873721 1 Intermediate ring D=80-72mm. FOR 874497
7744160 - 30 - 4654 20471 Upd: 04 JUL 2006

Contacts and Sensors
30
TWD1240VE, , TAD1241VE, TAD1242VE
6 4
7
10
12
9
13
11
14
20
16
17
15
21
15A 18
15 22 19
Upd: 04 JUL 2006 18128 7744160 - 30 - 4650

30
TWD1240VE, , TAD1241VE, TAD1242VE

1 20508011 1 Tachometer sensor (20374282)
2 974673 1 O-ring
3 940326 1 Screw
4 20706889 1 Sender Turbo pressure and charge air temp sensor.
5 975632 1 O-ring
7 20576614 1 Temperature sensor, coolant water temp.
8 949656 1 O-ring
10 1077574 1 Sender, oil pressure/temperature
11 968559 1 O-ring
12 20424056 1 Fuel press regulator
13 947622 1 Gasket
14 862154 1 Temperature sensor, coolant water
862627 1 Temperature sensor, oil
15 11998 2 Gasket
15A 3832778 1 Reduction nipple
16 866835 1 Pressure sensor
Bulletin P-38-6-1 P-38-6-1-EN Vibration Damping Kit
17 421528 1 Reduction nipple, oil
18 11996 1 Gasket
20 862251 1 Tachometer sensor
21 948884 1 Washer
22 8140024 1 Level sensor
7744160 - 30 - 4650 18128 Upd: 04 JUL 2006

30
4
1
3
6
2 5
7 8
9 12
14
10
11 15
13
16
17
Upd: 04 JUL 2006 23174 7744160 - 30 - 9866

30

1 20508011 2 Tachometer sensor (20374282). For camshaft and flywheel.
2 974673 1 O-ring
3 940326 1 Screw
4 20576614 1 Temperature sensor
5 949656 1 O-ring
7 20524936 1 Sender Turbo pressure and charge air temp sensor.
8 874111 1 Fuse holder Main fuse.
9 1 Cover
10 969161 1 Fuse 10 AMP
11 Retainer
12 1077574 1 Sender, oil pressure/temperature
13 968559 1 O-ring
14 20796740 1 Pressure sensor, fuel/oil pressure
874673 1 Pressure monitor, piston cooling
15 968559 1 O-ring
16 8140024 1 Level sensor
7744160 - 30 - 9866 23174 Upd: 04 JUL 2006

Instrument Panel and Control
30
37
5 38
36 40
6
4 43
34
2 33
35
42
39 41
12
10 47
9 1
45
11 44 46
3
8
23 17
48
52
49
50
7 10B
15
10A
19
13
31
22
51
56 16
55 53 18
14
27 28
57
54
24
30 29
20
26
21
25
26
32
Upd: 04 JUL 2006 18129 7744160 - 30 - 4651

Instrument Panel and Control
30

1 874153 1 Instrument panel
2 873654 1 Cover glass
4 874226 1 Plate
5 849963 6 Screw
6 862501 6 Gasket
7 965483 6 Nut
8 873625 1 Instrument, oil-pressure 24V
9 873624 1 Instrument, temperature 24V
10 873998 1 Rev counter kit, hour/tachometer 4654 12/24V
10A 863945 1 Bulb socket FOR 873625,873624
10B 943638 1 Bulb FOR 873625,873624
11 874380 1 Bulb socket Warning lamp, charging.
874373 1 Bulb socket Diagnos Lamp.
874372 1 Bulb socket Indicate Lamp, glow.
874228 1 Bulb socket Warning lamp for water in fuel.
863721 1 Bulb socket Warning lamp, low coolant level.
1 Bulb socket Warning lamp, low oil pressure.
863723 1 Bulb socket Warning lamp, high coolant temperature.
874231 1 Bulb socket Warning lamp, high oil temp.
12 182034 8 Bulb
13 863102 1 Push button RED
14 3817574 2 Switch GREEN-RED
15 3817578 1 Switch BLACK (863104)
16 873792 1 Switch GREEN
17 863103 1 Push button GREEN
18 956065 6 Screw
19 874227 1 Cover
21 849839 1 Box
22 872407 1 Nut
23 3 Plug
24 951967 2 Spring pin
25 849992 1 Terminal block 5-POLE
849993 2 Terminal block 7-POLE
27 874239 1 Control unit, ciu (3587921)
28 3 Screw
29 874272 1 Bracket
30 1 Screw
31 862281 2 Screw
32 943920 1 Protecting plug
33 3827009 1 Control
34 975672 1 O-ring
35 925054 2 O-ring
36 1 Handle
37 940344 1 Ball
38 951946 1 Tensioning din L=20mm
39 955893 1 Washer
40 963105 1 Nut
41 951953 1 Pin L=16mm
42 951940 1 Tensioning din L=8mm
43 1 Hub
44 1 Shaft
46 976945 1 Washer
47 3826795 1 Plate
49 1336385 1 Potentiometer
50 969556 6 Screw
51 828584 2 Switch
52 828586 2 Nut
53 952632 1 Clamp
55 960137 1 Washer
56 956065 1 Screw
7744160 - 30 - 4651 18129 Upd: 04 JUL 2006

Instrument Panel and Instrument Pillar
30
Upd: 04 JUL 2006 18132 7744160 - 30 - 4653

Instrument Panel and Instrument Pillar
30
REF PART NO. QTY DESCRIPTION SEE SEC.

1 1 Instrument panel
4651
2 3827735 1 Bracket
5 946817 4 Screw
6 971096 4 Nut
7 827259 1 Label
7744160 - 30 - 4653 18132 Upd: 04 JUL 2006

Electrical Materials
30
COMMON
2 3
4 5
1 6
7 8 9
10
11 12 14 15 16
13
17 18 19 20
21
22 23 24
25 26
27
29
30
28
31
32
33
34 35
Upd: 04 JUL 2006 18567 7744160 - 30 - 1963

30
COMMON
REF PART NO. DESCRIPTION NOTES

1 970624 Cable, type RK 1,5sq.mm, BLACK
970626 Cable, type RK 1,5sq.mm, RED
970661 Cable, type R2 1,5sq.mm, RED
970663 Cable, type R2 2,5sq.mm, BLACK
970700 Cable, type RK 4,0sq.mm, BLACK
970709 Cable, type RK 6,0sq.mm, BLACK
2 874854 Cable 2x1,5sq.mm. Non reinforced ship cable approved by classification societies.
863657 Cable 4,0sq.mm, RED. Reinforced ship cable approved by classification societies.
874855 Cable 2x2,5sq.mm. Non reinforced ship cable approved by classification societies.
874858 Cable 6,0sq.mm, BLACK. Non reinforced ship cable approved by classification
societies.
Cable 16,0sq.mm, RED. Non reinforced ship cable approved by classification
societies.
874861 Cable 25,0sq.mm, RED. Non reinforced ship cable approved by classification
societies.
874862 Cable 35,0sq.mm, RED. Non reinforced ship cable approved by classification
societies.
874870 Cable SO 2x1,5sq.mm. Non reinforced ship cable approved by classification societies.
846346 Cable 2x2,5sq.mm. Replaced by cable harness 872679 and adapter 872939.
874346 Cable RFOU 0,6/1kv. Reinforced ship cable approved by classification societies.
3 948211 Strip clamp 3x1,5sq.mm
949666 Strip clamp, with mount. hole 3x4,0sq.mm
948616 Strip clamp 3x6,0sq.mm
862832 Strip clamp, steel 4x1,5sq.mm
4 858283 Electrical tape 4x2,5sq.mm
5 844280 Cable terminal, battery cable 16x1,5sq.mm
+pole
6 Isolator RED
Isolator BLACK
7 954505 Cable terminal, battery cable -pole D=77mm L=280mm
954506 Cable terminal, battery cable D=42mm L=170mm
+pole
8 956956 Splice D=102mm L=362mm
956958 Splice 1,5-2,5sq.mm, BLUE
956960 Splice L=61mm
9 926219 Coupling piece BLACK
10 944306 Clamp BLUE
11 829200 Protective cap 0,5-1,0sq.mm, RED
12 1234326 Protective cap 1,5-2,5sq.mm, BLUE
13 960140 Washer 3-6sq.mm, YELLOW
14 941269 Cable grommet MAX 20sq.mm, 12-POLE
821053 Rubber bushing I.D=35mm
943920 Protecting plug I.D=40mm
15 20382270 Diode
16 20382270 Diode
17 970788 Cable terminal M5x1,1-2,5sq.mm
970789 Cable terminal M6x1,1-2,5sq.mm
18 881492 Cable terminal M4x1,1-2,5sq.mm
7744160 - 30 - 1963 18567 Upd: 04 JUL 2006

30
COMMON

19 949587 Cable terminal M10x10mm2
20 8140576 Nut M4
21 865758 Cable terminal I.D=12,5 D=23mm
22 944485 Spade terminal 6,3xM5x180
23 839328 Spade terminal 16,3x6,3x0,8
24 881491 Cable terminal 6,3x0,75-2,1sq.mm
25 853015 Cable terminal FOR 853866, YASAKI. For trim instrument.
26 942429 Cable terminal FOR 853866, YASAKI
27 3829867 Cable terminal
3829868 Cable terminal
29 968377 Housing 2,8x2 NATURAL
968379 Housing 2,8x2 GRAY
30 968376 Housing 4,8/2,8x2 NATURAL
968378 Housing 4,8/2,8x2 GRAY
31 974313 Cable terminal 2,8x0,8x1,1-2,5sq.mm
33 968400 Housing 4,8/2,8x8 NATURAL
34 976256 Switch 2-POLE
35 967713 Housing 3-POLE
7744160 - 30 - 1963 18567 Upd: 04 JUL 2006

30
COMMON
2 3
5 6
7 8
1 10 4
9
11 12
13 14
15 16
19
17 18
21 23
20 22
Upd: 04 JUL 2006 15819 7744160 - 30 - 1964

30
COMMON

949206 Cable terminal 6,3x0,8x4,0-6,0sq.mm
2 948856 Receptacle housing 6,3x4 NATURAL
3 948855 Tab housing 6,3x4 NATURAL
4 973117 Cable terminal 6,3x0,8x0,5-1,0mm2
7 958210 Receptacle housing 6,3x2 BLACK
8 958209 Tab housing 6,3x2 BLACK
11 977184 Tab housing 6,3x5x4,8/2,8x4
15 828624 Receptacle housing 6,3x6
16 958207 Tab housing 6,3x1 BLACK
943511 Receptacle housing 6,3x1 NATURAL
22 881489 Cable terminal 6,3x0,8x1,1-2,5
7744160 - 30 - 1964 15819 Upd: 04 JUL 2006

30
COMMON
1 2 3 4
6 7
9
10
5 8
11
12
13 14
18
17
22
23
19
16
24
15 20 21
25
26 27
28 29
30 31
Upd: 04 JUL 2006 17905 7744160 - 30 - 1965

30
COMMON

1 946038 Cable terminal 2,1x0,5-1mm2
2 944224 Receptacle housing 2-POLE
4 Cable terminal 2,1x0,5-1mm2. Not marketed by Volvo Penta.
948289 Cable terminal 3,5x2,5-4,0sq.mm
6 949584 Insulator 3,5x1 NATURAL
8 969831 Cable terminal 3,5x0,5-1mm2
15 949371 Cable terminal 3,5x0,75-1,5mm2
Cable terminal 3,5x2,5-4,5sq.mm
16 1598753 Isolator
17 1307035 Insulator 1-POLE
18 1308436 Insulator 1-POLE
19 1608765 Isolator
21 1608766 Seal
23 1307049 Tab housing 2-POLE
27 3523442 Housing 3-POLIG (1259829)
31 967809 Pin housing 8-POLE
7744160 - 30 - 1965 17905 Upd: 04 JUL 2006

30
1 13 9
8 11
10 12
3
6 2
5
14 15
4 7
19 17 20
16
18
34
22
24
26 27
23
21
25
35
36
29
28 30
32
31 33
Upd: 04 JUL 2006 18282 7744160 - 30 - 4415

30

1 846612 Sleeve connector 16-POLE
2 847005 Sealing collar L=100mm D=20mm
4 846611 Sleeve connector 16-POLE
5 846615 Sealing ring
6 846647 Pin connector 16-POLE
9 Adapter
11 8155900 Seal
12 8155899 Sealing plug
16 873632 Rubber guard
18 970772 Seal 1,2-2,1sq.mm BLUE
9148107 Seal 1,4-2,0 GREY
970773 Seal 2,2-3sq.mm WHITE
19 9148135 Switch 1,6x0,5-1sq.mm
970778 Cable terminal 4,8/2,8x0,5-1sq.mm
970779 Cable terminal 4,8/2,8x1,1-2,5sq.mm
20 8142100 Adapter
21 977532 Receptacle housing 24-POLE BLACK
22 977897 Receptacle housing 24-POLIG RED
23 Seal
24 977533 Receptacle housing
26 1079234 Seal BROWN
27 977540 Plug GREY
28 874146 Sleeve
30 874144 Key ORANGE
31 874145 Key ORANGE
33 874147 Pin
34 874271 Resistor, end terminator
35 874112 Connector unit From control panel to engine. 23-pole.
36 874092 Connector unit From engine to control panel. 23-pole.
7744160 - 30 - 4415 18282 Upd: 04 JUL 2006

30
1 7 16
27 5
17
3 2
10 4 8
18
15 15 35 11 12
6
19
13 14 26 28
9
31 21 24
29
30
25 34 37 38 39 32 36
23
22
33 40 41 42 43
20
44 45 46 47 48 49
50 51
Upd: 04 JUL 2006 20236 7744160 - 30 - 7003

30

1 3985597 1 Adapter L=32mm
2 3987768 2 Adapter
3 8159018 2 Adapter
4 20374662 1 Relay
5 20375186 12 Cable terminal
6 20409386 6 Housing
7 11039397 1 Rubber sleeve
11 874114 1 Connector unit
12 874115 1 Key
14 874250 2 Pin FOR 874114
16 873959 1 Breaker STOP
17 873944 1 Retainer FOR FUSE 980555
18 873854 2 Sealing sleeve
19 874111 1 Fuse holder 10 AMP
20 3587158 1 Seal
3587170 3 Seal
22 3587172 1 Lower section
23 3587173 1 Box
24 3587461 X Seal
970771 X Seal I.D=3,4mm Y.D=6,0mm
8159012 X Seal I.D=0,1mm Y.D=3,9mm
25 9806110 2 Coupling piece
26 3943200 2 Branch pipe L=68,8mm
3986692 1 Coupling piece
27 3963412 1 Receptacle housing
28 3985598 1 Adapter D=25,8mm
29 3987598 1 Branch pipe L=48,2mm
3988390 1 Branch pipe L=57,9mm
3986692 1 Coupling piece
30 3987766 2 Adapter D=24mm
31 8141886 1 Adapter D=22mm
33 874558 X Hose I.D=8,5mm
874559 X Hose I.D=10mm
34 20429993 1 Grommet
35 192396 X Cable terminal
38 874368 1 Switch
39 3171511 X Coupling piece D=10mm
3171768 X Coupling piece D=13mm
40 3985620 1 Adapter
41 3986767 X Cable terminal O.D=0,3mm
42 20429872 1 Housing
43 20429873 X Outer casing
44 20450150 1 Adapter
45 3943090 X Coupling piece
46 874456 1 Switch
48 969161 1 Fuse 10A
49 984945 X Cable terminal (3963408)
50 948995 1 Tab housing
51 8159013 X Tab housing
7744160 - 30 - 7003 20236 Upd: 04 JUL 2006

Friction Clutch AP214
41
1
2 15
3
3 7
4
6 8
5 14
10
9 11
18
17
13 12
16
48
49
28
44
51
31 33
32
35 57
56
29 37
34 36
50
30 52
47 59
36A 53
45
46
54
44 55
58
19
24 20
27 43
42
26 41 40
38
21 39
22
23
25
Upd: 04 JUL 2006 6077 7744160 - 41 - 134

Friction Clutch AP214
41

1 862733 1 Power take-off AP214
2 1 Drive ring
3 2 Disc
4 846531 1 Pressure plate
5 1 Adjusting plate
6 846525 1 Lock spring
8 846527 1 Screw
9 1 Lock
10 2 Nut
11 2 Screw
12 1 Throw-out bearing
13 1 Sleeve
14 1 Adjusting ring
15 1 Lock pin
16 3 Screw
17 1 Spacer
19 4 Release arm
20 8 Link
21 16 Striker plate
22 16 Washer
23 8 Pin
24 8 Striker plate
25 4 Spring
26 4 Pin
27 846534 8 Washer
28 1 Retainer
29 1 Key
30 846554 1 Key
31 6603868 1 Screw
33 1 Striker plate
34 1 Lubricating hose
35 846493 1 Lock ring
36 1 Cover
36A 1 Gasket
37 2 Screw
38 6 Spring washer
39 6 Screw
40 1 Bearing housing
41 1 Lubricating nipple
42 846497 2 Lubricating nipple
43 1 Housing
44 181615 2 Roller bearing (846552)
45 1 Shaft
47 1 Screw
48 846520 1 Nut
50 1 Lock washer
51 1 Lever
52 1 Screw
53 1 Washer
54 846510 1 Nut
55 846544 1 Fork
56 2 Bolt
57 2 Washer
58 6603896 1 Shaft
59 2 Key
7744160 - 41 - 134 6077 Upd: 04 JUL 2006

Flexible Coupling
41
1 4
3
5
Upd: 04 JUL 2006 20190 7744160 - 41 - 6956

Flexible Coupling
41

1 1 Elastic clutch NS ME 240
2 845622 1 Flange
3 845621 1 Rubber element
4 845620 1 Clutch half
7744160 - 41 - 6956 20190 Upd: 04 JUL 2006

Clutch PT142
41
2
1
4
5
Upd: 04 JUL 2006 18150 7744160 - 41 - 10053

Clutch PT142
41

1 3841934 1 Power take-off
9314
2 946472 12 Screw M10x40mm
3 965191 8 Screw M12x30mm
5 849811 1 Sleeve
7744160 - 41 - 10053 18150 Upd: 04 JUL 2006

Power Take Off: SAE B
41
Upd: 04 JUL 2006 18159 7744160 - 41 - 4674

Power Take Off: SAE B
41

2 949736 1 O-ring
7744160 - 41 - 4674 18159 Upd: 04 JUL 2006

Power Take Off: DIN 5462
41
Upd: 04 JUL 2006 18159 7744160 - 41 - 4674B

Power Take Off: DIN 5462
41

Comps. not spec.
2 949736 1 O-ring
7744160 - 41 - 4674B 18159 Upd: 04 JUL 2006

Clutch at rear end. AP314
41
2
1
4
5
Upd: 04 JUL 2006 18150 7744160 - 41 - 4666

Clutch at rear end. AP314
41

1 862734 1 Power take-off AP314, RATIO 1:1. Replaced by PT143 no 3841933.
890
3 965191 8 Screw
5 849811 1 Sleeve
7744160 - 41 - 4666 18150 Upd: 04 JUL 2006

Clutch AP314, Components: 862734
41
1
2
15
3
3
3 7
4
6 8
17 14
18
5
5
16
10 11 12 13 13A
13B
48
49
28
44A
44
51
31 33
32
35 57
56
29 37
34 36
50
30 52
47 59
36A
36A 53
45
46 54
44 55
58
19
24
20
27 43
42
26 41 40
38
21 39
22
23
25
Upd: 04 JUL 2006 16100 7744160 - 41 - 890

Clutch AP314, Components: 862734
41

1 862734 1 Power take-off AP314, RATIO 1:1
2 847729 1 Drive ring
3 3 Disc
5 2 Spacer
6 846525 1 Lock spring
8 846527 1 Screw
9 1 Lock
10 847725 1 Sleeve
12 1 Bearing
13A 847728 1 Striker plate
13B 847727 1 Striker plate
14 1 Adjusting ring
15 1 Lock screw
16 3 Screw
17 2 Adjusting plate
19 4 Release arm
20 8 Link
21 16 Striker plate Replaced by 1ea pin 865059, 2ea splitpin and 2ea washer 865052.
22 16 Washer
23 8 Pin Replaced by 1ea pin 865059, 2ea splitpin and 2ea washer 865052.
24 8 Striker plate
25 4 Spring
26 4 Pin Replaced by 1ea pin 865056, 2 ea splitpin 865057 and 2 ea washer 846534.
27 846534 8 Washer
28 1 Retainer
29 847735 1 Key
30 863021 1 Key
31 1 Screw
33 1 Striker plate
34 1 Lubricating hose
35 846493 1 Lock ring
36 1 Cover
36A 1 Gasket
37 2 Screw
38 6 Washer
39 847730 6 Screw
42 846497 2 Lubricating nipple
43 1 Housing
44 847732 2 Bearing
44A 847736 1 Lock ring
45 1 Shaft
47 1 Screw
48 1 Nut
50 1 Lock washer
51 1 Lever
52 1 Screw
53 1 Washer
54 846510 1 Nut
55 847916 1 Fork
56 2 Bolt
57 2 Washer
58 6603896 1 Shaft
59 2 Key
7744160 - 41 - 890 16100 Upd: 04 JUL 2006

Power Take Off PT142, details
41
1
3
5
2
4
7
8
10
6
12
12
11
Upd: 04 JUL 2006 22989 7744160 - 41 - 9314

Power Take Off PT142, details
41

1 3841934 1 Power take-off
2 3842216 1 Disc
5 3842217 1 Spacer
7 3842232 1 Lever
8 3842235 1 Link
9 3842220 1 Pin
10 3842234 1 Pin
12 3883458 1 Roller bearing
7744160 - 41 - 9314 22989 Upd: 04 JUL 2006

Engine Heater, Block Mounted
90
TWD1240VE
3 1
5
9
8 10
6 7
Upd: 04 JUL 2006 20486 7744160 - 90 - 4663

90
TWD1240VE

1 1676838 1 Engine heater 220-240V, 1500W
3 975664 1 O-ring
4 3589627 1 Cable
5 8153706 1 Cable L=2,5m (1129295)
6 8153710 1 Extension cable L=3,2m
8 20587131 2 Lock clamp (1088719)
7744160 - 90 - 4663 20486 Upd: 04 JUL 2006

Engine Heater, Separately Mounted: 750W
90
12 13
15
5 16
4
14 7 8
12 9
13
10
12
11 23
20
19 18
6
18
17
17
18
18
3
22 21
Upd: 04 JUL 2006 23204 7744160 - 90 - 4664

90

1 3828447 1 Engine heater 220-240V, 750W

4 3829642 1 Nipple
5 949659 1 O-ring
6 3829653 1 Tube
7 1547252 1 Sealing ring NS
8 3829645 1 Striker plate
10 965555 1 Bracket
13 945081 2 Clamp
15 829653 1 Spacer sleeve For TWD1240VE, TAD1241VE, TAD1242VE.
807257 1 Spacer sleeve For TAD1250VE, TAD1251VE, TAD1252VE.
16 946470 1 Flange screw L=35mm. For TWD1240VE, TAD1241VE, TAD1242VE.
965180 1 Flange screw L=60mm. For TAD1250VE, TAD1251VE, TAD1252VE.
19 968325 1 Nipple
20 949620 1 Nipple
22 943268 1 Hose nipple
23 18677 1 Gasket
7744160 - 90 - 4664 23204 Upd: 04 JUL 2006

90
12 13
15
5 16
4
14 7 8
12 9
13
10
12
11 23
20
19 18
6
18
17
17
18
18
3
22 21
Upd: 04 JUL 2006 23204 7744160 - 90 - 4664B

90
1 3828643 1 Engine heater 220-240V, 2000W

4 3829642 1 Nipple
5 949659 1 O-ring
6 3829653 1 Tube
7 1547252 1 Sealing ring NS
8 3829645 1 Striker plate
10 965555 1 Bracket
13 945081 2 Clamp
15 829653 1 Spacer sleeve For TWD1240VE, TAD1241VE, TAD1242VE.
807257 1 Spacer sleeve For TAD1250VE, TAD1251VE, TAD1252VE.
16 946470 1 Flange screw L=35mm. For TWD1240VE, TAD1241VE, TAD1242VE.
965180 1 Flange screw L=60mm. For TAD1250VE, TAD1251VE, TAD1252VE.
19 968325 1 Nipple
20 949620 1 Nipple
22 943268 1 Hose nipple
23 18677 1 Gasket
7744160 - 90 - 4664B 23204 Upd: 04 JUL 2006

90
3
1
6
13
12 14
10 11
Upd: 04 JUL 2006 20487 7744160 - 90 - 5121

90

1 3831171 1 Engine heater, set
2 20460596 1 Engine heater
3 1 Engine heater
4 1 Connection pipe
5 975664 1 O-ring
7 8130185 1 Gasket
9 3589627 1 Cable L=1,5m
11 3986351 1 Extension cable
12 20587131 2 Lock clamp (1088719)
13 1079218 1 Retainer
7744160 - 90 - 5121 20487 Upd: 04 JUL 2006

Hydraulic Pump
90
5
4
11
10
9 7
2
9
8
12
Upd: 04 JUL 2006 18161 7744160 - 90 - 4675

Hydraulic Pump
90

1 3172488 1 Oil pump (3172492)
Comps. not spec.
2 8170423 1 Gear
3 20367040 1 Lock nut
4 3987505 1 Tube
6 948884 2 Washer
7 1598185 1 Nipple
9 977937 2 Gasket
10 925094 1 O-ring
11 925094 2 O-ring
12 276140 1 Gasket kit, hydraulic pump
3090436 1 Rotor kit
7744160 - 90 - 4675 18161 Upd: 04 JUL 2006

AC-Compressor
90
4
3
1 4
9
2
5
10 11
Upd: 04 JUL 2006 18763 7744160 - 90 - 9970

AC-Compressor
90

1 3803661 1 Compressor, exch (8191892)
2 3175916 1 Pipe connection I.D=15mm (3962722)
5 20443761 1 O-ring
6 20443759 1 O-ring
7 1307035 1 Insulator
8 965184 4 Screw
9 20430368 1 Drive belt For Alternator 80A and 110A.
3843951 1 Drive belt For Alternator 140A.
10 965553 1 Bracket
7744160 - 90 - 9970 18763 Upd: 04 JUL 2006

AC-Compressor
90
4
3
1 4
9
2
5
10 11
Upd: 04 JUL 2006 18763 7744160 - 90 - 5168

AC-Compressor
90

1 3803661 1 Compressor, exch (8191892)
5 20443761 1 O-ring
6 20443759 1 O-ring
7 1307035 1 Insulator
8 965184 4 Screw
9 978238 1 Drive belt For alternator 55A/80A.
20397597 1 Drive belt For Alternator 140A.
10 965553 1 Bracket
7744160 - 90 - 5168 18763 Upd: 04 JUL 2006

Air Compressor KNORR LP4985
90
11
12 20
10
18
6
9
20
19
8
25
24
7 22
21 23
13
21A
1 3
2
4
10
14 12
12
17
15
15A
16
15A
15
Upd: 04 JUL 2006 18151 7744160 - 90 - 4667

Air Compressor KNORR LP4985
90

1 3173001 1 Compressor REPL BY 20429343
4668
20429343 1 Compressor E.U=3803576
3803576 1 Compressor, exch Exchange unit
Comps. not spec.
2 1 Nut
3 8170446 1 Gear
4 948983 1 O-ring
8 1546531 1 Lock brace
10 979270 2 Nipple
11 976553 1 Nipple
14 976923 1 Nipple
15 977639 2 Nipple
15A 955994 2 O-ring
16 981524 1 Hose
17 946652 X Hose L=190mm
18 20367063 1 Hose
19 947628 1 Gasket
20 948170 1 Nipple
21 966459 1 Nipple EARLY TYPE
21A 955994 1 O-ring EARLY TYPE
22 968696 1 Fitting EARLY TYPE
23 1 O-ring EARLY TYPE
24 976444 1 Fitting EARLY TYPE
25 3 O-ring EARLY TYPE
7744160 - 90 - 4667 18151 Upd: 04 JUL 2006

Air Compressor KNORR LP4985, components
90
1
30 36
35 31
28
38
29
37
32
33
34
21
23
24 22
27
25 18
17 19
26
14
20 15
6
11 13
12
2 4
16 8 10
5 9
3
7
Upd: 04 JUL 2006 18152 7744160 - 90 - 4668

Air Compressor KNORR LP4985, components
90

2 1 Housing
3 3095842 2 Cover (1699821)
4 1 Cover
5 4 Screw
6 1 Crankshaft
7 3095843 1 Repair kit, bearing flange (3097150)
8 1 Cover
9 3097149 1 O-ring
10 4 Screw
11 3097148 1 Repair kit, bushing
12 1 Bushing
13 3097149 1 O-ring
14 4 Washer
15 4 Screw
16 1697091 1 Nut
17 2 Connecting rod
18 1 Connecting rod
19 2 Washer
20 2 Screw
21 2 Piston
22 1 Piston
23 1 Piston pin
24 2 Snap ring
25 85100626 2 Piston ring kit (3097153)
26 1 Piston ring
27 2 Piston ring
28 1 Cylinder head
29 1 Cylinder head
30 1 Plug M16
31 1 Sealing ring
32 3097143 1 Set, cylinder head
33 1 Gasket
34 1 Gasket
35 6 Screw
36 2 Screw
37 3091739 2 Valve kit
38 3097146 1 Valve body
7744160 - 90 - 4668 18152 Upd: 04 JUL 2006

Air Compressor KNORR LK3986
90
11
12
12
10
19
6 9 21
20
13 8
4
2
1 3
10
12
18
14
12 5
16
22
15
17
16
15
Upd: 04 JUL 2006 18153 7744160 - 90 - 4669

Air Compressor KNORR LK3986
90

4831
20429341 1 Compressor E.U=3803621
3803621 1 Compressor, exch Exchange unit
Comps. not spec.
2 1 Nut
3 948983 1 O-ring
4 8170446 1 Gear
8 1546531 1 Lock brace
10 979270 2 Nipple
11 976553 1 Nipple
14 976923 1 Nipple
15 977639 2 Nipple
16 955994 2 O-ring
17 981540 1 Hose
18 946652 X Hose L=190mm
19 20367063 1 Hose
20 11998 1 Gasket
21 980427 1 Nipple
22 949647 1 O-ring
7744160 - 90 - 4669 18153 Upd: 04 JUL 2006

Air compressor KNORR LK3986, components
90
1
24
23 18
19
41
11
21
40
39
38
34
37
36 15
35 13
12
16
22
10 20
29
28 14
30
26
27
9
33
25 32
2 31
5 3
17
7
Upd: 04 JUL 2006 18385 7744160 - 90 - 4831

Air compressor KNORR LK3986, components
90

2 1 Housing
3 1 Bushing Included in repair kit 1699826.
4 3099752 1 Connecting rod
5 3099755 1 Flange
6 1 Bushing Included in repair kit 1699826.
7 1 Shaft
8 1697091 1 Nut
10 1 O-ring Included in repair kit 1699826.
11 1 Cylinder head
12 1 Spring
13 1 Cylinder
14 4 Stud
16 4 Washer
17 6 Screw Included in repair kit 1699826.
18 1 Plug
19 1
20 955295 4 Screw
21 1 Gasket Included in repair kit 3099754.
22 1 Gasket Included in repair kit 3099754.
23 1697105 4 Screw Included in repair kit 3099754.
24 1697112 1 Screw Included in repair kit 3099754.
25 85101375 1 Piston (3095841)
26 1 Ring
27 1 Pin
28 85100626 1 Piston ring kit (3097153)
29 1 Piston ring
30 1 Piston ring
31 1699827 1 Bearing cover
32 1698859 1 Gasket
33 1 Bearing cover
34 3099753 1 Plate
35 2 Screw
36 1 Plate
37 1 Plate
38 1 Plate
39 1 Retainer
40 2 Screw
41 1699826 1 Repair kit
3099754 1 Repair kit
7744160 - 90 - 4831 18385 Upd: 04 JUL 2006

Governor, Air Compressor. 15mm pipe
90
12
5 10
11
8
5 7
2
1
Upd: 04 JUL 2006 18762 7744160 - 90 - 4832

Governor, Air Compressor. 15mm pipe
90

1 947628 1 Gasket
2 980432 1 Nipple
3 3953392 1 Nipple (6781778)
4 354145 2 Nut
5 967810 2 Fitting
6 X Tube
7 966419 1 Nipple
8 967736 1 Hose
9 948891 1 Nipple
10 1591738 1 Valve
11 11996 1 Gasket
12 85104782 1 Regulator (3953945)
7744160 - 90 - 4832 18762 Upd: 04 JUL 2006

Governor, Air Compressor. 16mm pipe: LK49
90
3
4 5
2
5
4
4 5
8 5 4
7
9 3
10
11
11
10
3
9
4 5
Upd: 04 JUL 2006 20246 7744160 - 90 - 9962

90

1 85104782 1 Regulator (3953945)
2 11998 1 Gasket
3 192639 1 Nipple
4 956971 5 Ferrule
5 956985 5 Nut
6 3988411 1 Hose
7 1591738 1 Valve
8 11996 3 Gasket
9 978433 2 Nipple
10 949620 2 Nipple
11 18677 2 Gasket
7744160 - 90 - 9962 20246 Upd: 04 JUL 2006

90
2
12
8
9
4 5
5
4
4 5
8 5 4
7
9 3
10
11
11
10
3
9
4 5
Upd: 04 JUL 2006 20247 7744160 - 90 - 9966

90

1 85104782 1 Regulator (3953945)
2 947628 1 Gasket
3 11996 1 Gasket
4 956971 5 Ferrule
5 956985 5 Nut
6 3988411 1 Hose
7 1591738 1 Valve
8 11996 3 Gasket
9 978433 3 Nipple
10 949620 2 Nipple
11 18677 2 Gasket
12 980432 1 Nipple
7744160 - 90 - 9966 20247 Upd: 04 JUL 2006

Air Filter for Air Compressor
90
Upd: 04 JUL 2006 18270 7744160 - 90 - 4748

Air Filter for Air Compressor
90

1 1094583 1 Bracket
2 8152010 1 Air filter
3 967553 X Hose L=1000mm
7744160 - 90 - 4748 18270 Upd: 04 JUL 2006

Tool Kit
90
9
6
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
Upd: 04 JUL 2006 18258 7744160 - 90 - 4743

Tool Kit
90

1 3832808 1 Tool kit
2 3841091 1 Tool box (842021)
3 1 Adjustable wrench
4 1 Pliers
5 804771 1 Screwdriver
6 1 Screwdriver
7 884573 1 Tool
8 1 Extension
9 1 Jointed handle
10 1 Open-end wrench 10-11mm
15 1 Sleeve 10mm
16 1 Sleeve 11mm
17 1 Sleeve 12mm
18 1 Sleeve 13mm
19 1 Sleeve 14mm
20 1 Sleeve 15mm
21 1 Sleeve 17mm
22 1 Sleeve 19mm
23 1 Sleeve 22mm
24 1 Sleeve 30mm
7744160 - 90 - 4743 18258 Upd: 04 JUL 2006

Repair Kits
99
PART NO. QTY DESCRIPTION SEE SEC. NOTES

3586770 6 Cylinder liner kit
914530 12 Lock ring
270950 6 Sealing ring kit
3155115 6 Piston pin
3840819 6 Piston ring kit
6 Cylinder liner
6 Piston

12 Sealing ring
6 Sealing ring

6 Piston ring
6 Compression ring
6 Piston ring
6 Oil scraper ring
276134 6 Big end bearing kit 4524 STD

20530916 7 Main bearing kit 4524 STD

3093651 1 Thrust washer kit 4524 STD

20503200 1 Bearing shell kit, camshaft, front 4541

2 Bearing shell
276630 1 Bearing shell kit, camshaft 4541
2 Bearing shell
3099100 1 Gasket kit, cylinder head

1 Gasket
18 Sealing ring For 26mm holes. Color black.
4 Sealing ring For 16mm holes. Color violet.
3830718 1 De-carbonizing kit

859171 24 Valve stem seal
949659 12 O-ring
1675841 1 Gasket
20536487 6 O-ring (3165747)
8170116 1 Sealing strip
3832968 1 Gasket kit Inlet/exhaust manifold, thermostat housing.

477314 2 Gasket
8170959 6 Gasket
8170515 1 Gasket
8170519 1 Gasket
7744160 - 99 - 5124 Upd: 04 JUL 2006

Repair Kits
99

8170514 1 Gasket
8149301 1 Gasket
3832969 1 Gasket kit

Connection, turbo
420643 1 Gasket
20784537 1 Gasket (470939)
3835499 1 Repair kit, turbo

3835500 1 O-ring O-ring mounted between turbine housing and compressor housing.
1 O-ring
1 O-ring
2 Bearing bushing
4 Lock ring
1 Piston ring
1 Piston ring
1 Thrust bearing
1 Nutshaft
6 Screw
1 Sealing ring
276940 1 Repair kit, fuel injector

276948 1 O-ring, set (276935)
3832970 1 Gasket kit, reconditioning

18677 2 Gasket
947627 10 Gasket
20712545 1 Gasket
11996 16 Gasket
975664 1 O-ring
85108352 1 Sealing ring (1543896)
967344 1 O-ring
20555696 3 Sealing ring (421629)
949736 1 O-ring
948981 3 O-ring
948888 1 O-ring
967344 1 O-ring
945512 1 O-ring
3832906 1 O-ring
18813 3 Gasket
948610 2 O-ring
925054 1 O-ring
949659 3 O-ring
11998 4 Gasket
8170534 1 Gasket
11994 1 Gasket
3964833 1 Gasket
976971 1 O-ring
7744160 - 99 - 5124 Upd: 04 JUL 2006

Repair Kits
99

1526474 1 O-ring
947622 1 Gasket
969011 6 Gasket
947620 2 Gasket
957173 1 Gasket
948980 1 O-ring
949016 1 Gasket
8170514 1 Gasket
925255 1 O-ring
3832779 1 Gasket
3832606 1 O-ring
949656 2 O-ring
975632 1 O-ring
968559 2 O-ring
8192235 1 Rubber moulding
949329 1 Gasket
421723 1 Rubber seal
20365079 1 Gasket
925256 1 O-ring
948884 2 Washer
977937 2 Gasket
944126 2 O-ring
7744160 - 99 - 5124 Upd: 04 JUL 2006

Repair Kits
99

20820358 6 Cylinder liner kit
914530 12 Lock ring
6 Cylinder liner
6 Piston

12 Sealing ring
6 Sealing ring

6 Piston ring
6 Compression ring
6 Piston ring
6 Oil scraper ring




2 Bearing shell
2 Bearing shell

1 Gasket
3832968 1 Gasket kit Inlet/exhaust manifold, thermostat housing.

477314 2 Gasket
8170959 6 Gasket
8170515 1 Gasket
8170519 1 Gasket
8170514 1 Gasket
8149301 1 Gasket
8130185 1 Gasket Gasket for connection 8130184. Not included in gasket kit.
3884171 1 Gasket kit

Connection, turbo
7744160 - 99 - 9973 Upd: 04 JUL 2006

Repair Kits
99

420643 1 Gasket
20784537 1 Gasket (470939)
3832970 1 Gasket kit, reconditioning

18677 2 Gasket
947627 10 Gasket
20712545 1 Gasket
11996 16 Gasket
975664 1 O-ring
85108352 1 Sealing ring (1543896)
967344 1 O-ring
20555696 3 Sealing ring (421629)
949736 1 O-ring
948981 3 O-ring
948888 1 O-ring
967344 1 O-ring
945512 1 O-ring
3832906 1 O-ring
18813 3 Gasket
948610 2 O-ring
925054 1 O-ring
949659 3 O-ring
11998 4 Gasket
8170534 1 Gasket
11994 1 Gasket
3964833 1 Gasket
976971 1 O-ring
1526474 1 O-ring
947622 1 Gasket
969011 6 Gasket
947620 2 Gasket
957173 1 Gasket
948980 1 O-ring
949016 1 Gasket
8170514 1 Gasket
925255 1 O-ring
3832779 1 Gasket
3832606 1 O-ring
949656 2 O-ring
975632 1 O-ring
968559 2 O-ring
8192235 1 Rubber moulding
949329 1 Gasket
421723 1 Rubber seal
20365079 1 Gasket
925256 1 O-ring
7744160 - 99 - 9973 Upd: 04 JUL 2006

Repair Kits
99

948884 2 Washer
977937 2 Gasket
944126 2 O-ring
7744160 - 99 - 9973 Upd: 04 JUL 2006

Repair Kits
99
TWD1240VE

3586771 6 Cylinder liner kit 4524
914530 12 Lock ring
6 Cylinder liner
6 Piston

12 Sealing ring
6 Sealing ring

6 Piston ring
6 Compression ring
6 Piston ring
6 Oil scraper ring




2 Bearing shell
2 Bearing shell

1 Gasket
3830718 1 De-carbonizing kit

859171 24 Valve stem seal
949659 12 O-ring
1675841 1 Gasket
20536487 6 O-ring (3165747)
3832678 1 Gasket kit Inlet/exhaust manifold, charge air cooler, therm.housing.

8170959 6 Gasket
3832779 1 Gasket
7744160 - 99 - 4693 Upd: 04 JUL 2006

Repair Kits
99
TWD1240VE

949332 2 O-ring
862637 2 Gasket
425695 2 O-ring
3979052 2 Gasket
3832606 1 O-ring
8170519 1 Gasket
8170514 1 Gasket
8149301 1 Gasket
3832969 1 Gasket kit, connection, turbo

20784537 1 Gasket (470939)
420643 1 Gasket
3835499 1 Repair kit, turbo

3835500 1 O-ring O-ring mounted between turbine housing and compressor housing.
1 O-ring
1 O-ring
2 Bearing bushing
4 Lock ring
1 Piston ring
1 Piston ring
1 Thrust bearing
1 Nutshaft
6 Screw
1 Sealing ring
276940 1 Repair kit, fuel injector

276948 1 O-ring, set (276935)
11990043 1 Repair kit Extra cirkulation pump for charge air cooler.
11030740 1 Impeller
11030743 1 Shaft
1675763 1 Ball bearing
925262 1 O-ring
949053 1 Protecting plate
7744160 - 99 - 4693 Upd: 04 JUL 2006

Engine
21
DESCRIPTION SEE SEC. NOTES
Cylinder Head 5113 TAD1241VE, TAD1242VE
Cylinder Head 9699 TAD1250VE, TAD1251VE, TAD1252VE
Cylinder Head 5172 TWD1240VE
Cylinder Head 9960 TWD1240VE, TAD1241VE, TAD1242VE
Cylinder Block 4616 TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Cylinder Block 4509 TWD1240VE
Flywheel Housing 4508 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
Valve Mechanism. Earlier Production 7096 TWD1240VE, TAD1241VE, TAD1242VE
Valve Mechanism. Later Production 4500 TWD1240VE, TAD1241VE, TAD1242VE
Valve Mechanism 9291 TAD1250VE, TAD1251VE, TAD1252VE
Timing Gear Housing 4550 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
Camshaft 4541 TWD1240VE, TAD1241VE, TAD1242VE
Camshaft 9302 TAD1250VE, TAD1251VE, TAD1252VE
Crank Mechanism 9306 TAD1250VE, TAD1251VE, TAD1252VE
Crank Mechanism: TWD1240VE 4524 TWD1240VE, TAD1241VE, TAD1242VE
Crank Mechanism: TAD1241VE, 4524B TWD1240VE, TAD1241VE, TAD1242VE
TAD1242VE
Flywheel 4678 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
Driving Device 4338 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
Engine mounting and frame 4660 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
7744160 - 21 - 21 Upd: 04 JUL 2006

Lubricating System
22
Lubricating System with Low Oil Sump 4746 TAD1241VE, TAD1242VE
Lubricating System 7129 TWD1240VE, TAD1241VE, TAD1242VE
Lubricating System 4681 TWD1240VE, TAD1241VE, TAD1242VE
Lubricating System 9319 TAD1250VE, TAD1251VE, TAD1252VE
Oil Pump, Components 4276 TWD1240VE, TAD1241VE, TAD1242VE
Oil Pump, Components 4618 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE,
Extended Oil Dipstick 9740 TAD1250VE, TAD1251VE, TAD1252VE
Extended Oil Dipstick 4747 TWD1240VE, TAD1241VE, TAD1242VE
Lubricating System, Reduction Valve for Alternative 4684 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE,
Mounting of Oil Filter TAD1251VE, TAD1252VE
Lubricating System 4617 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE,
Oil Filter, alt. Location 4683 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE,
Oil Filter Housing and Oil Filter 9743 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE,
Oil Drain Pump and Installation Parts, Enginemounted 4659 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE,
Oil Cooler, Engine 4511 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE,
7744160 - 22 - 22 Upd: 04 JUL 2006

Fuel System
23
Fuel System 4310 TAD1241VE, TAD1242VE
Fuel System 9752 TAD1250VE, TAD1251VE, TAD1252VE
Fuel System 4697 TWD1240VE
Fuel Feed Pump, Components: A 4295 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Fuel Feed Pump, Components: B 4295B TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Fuel Feed Pump, Components 4621 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Fuel Cleaner/ Water Separator 4580 TWD1240VE, TAD1241VE, TAD1242VE
Fuel Filter 4568 TWD1240VE, TAD1241VE, TAD1242VE
Fuel Filter, Twin 4776 TWD1240VE, TAD1241VE, TAD1242VE
Fuel Filter 8409 TAD1250VE, TAD1251VE, TAD1252VE
Air filter for fuel tank 4688 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Unit injector 9763 TAD1250VE, TAD1251VE, TAD1252VE
Unit injector: TWD1240 4698 TWD1240VE, TAD1241VE, TAD1242VE
Unit injector: TAD1241VE, TAD1242VE 4698B TWD1240VE, TAD1241VE, TAD1242VE
7744160 - 23 - 23 Upd: 04 JUL 2006

Intake and Exhaust System
25
Induction and Exhaust Manifold 4623 TAD1241VE, TAD1242VE
Induction and Exhaust Manifold 9765 TAD1250VE, TAD1251VE, TAD1252VE
Induction Manifold and Intercooler 4640 TWD1240VE
Exhaust Pipe 4689 TWD1240VE
Exhaust Manifold 9828 TAD1250VE, TAD1251VE, TAD1252VE
Heat Shield for Exhaust Manifold and Valve 4629 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
cower TAD1252VE
Silencer and Exhaust Pipe 4679 TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Silencer and Exhaust Pipe 4700 TWD1240VE, TAD1250VE, TAD1251VE, TAD1252VE
Muffler, Engine Mounted 5117 TWD1240VE, TAD1241VE, TAD1242VE
Turbocharger 9821 TAD1250VE, TAD1251VE, TAD1252VE
Turbocharger: TWD1240VE 4627 TWD1240VE, TAD1241VE, TAD1242VE
Turbocharger: TAD1241VE, TAD1242VE 4627B TWD1240VE, TAD1241VE, TAD1242VE
Heat Shield for Turbo 4628 TAD1241VE, TAD1242VE
Heat Shield for Turbo 4699 TWD1240VE
Starter Element 4625 TAD1241VE, TAD1242VE
Starter Element 9820 TAD1250VE, TAD1251VE, TAD1252VE
Crankhouse Ventilation and Air Filter 4631 TWD1240VE, TAD1241VE, TAD1242VE
Crankhouse Ventilation and Air Filter 9825 TAD1250VE, TAD1251VE, TAD1252VE
Air Filter and Installation Components, Heavy 10035 TWD1240VE, TAD1241VE, TAD1242VE
Duty
7744160 - 25 - 25 Upd: 04 JUL 2006

Cooling System
26
Radiator and Fan 5133 TAD1241VE, TAD1242VE
Radiator and Fan 9836 TAD1250VE, TAD1251VE, TAD1252VE
Radiator and Fan 4639 TWD1240VE
Radiator fan protection with installation components 4751 TWD1240VE
Belt Guard 5118 TAD1241VE, TAD1242VE
Belt Guard 9842 TAD1250VE, TAD1251VE, TAD1252VE
Belt Guard. High mounted Water Pump 4657 TWD1240VE
Belt Guard. Low mounted Water Pump 9840 TWD1240VE
Water Pump, Thermostat Housing and Water Filter. Later 7184 TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
production TAD1252VE
Water Pump, Thermostat Housing and Water Filter. Earlier 5158 TAD1241VE, TAD1242VE
production
Water Pump, Thermostat Housing and Water Filter. With Air 4680 TWD1240VE
Compressor mounted
Water Pump, Thermostat Housing and Water Filter 5156 TWD1240VE
Water Pump, Components 4646 TWD1240VE
Water Pump, Components 4647 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE,
Water pump for aftercooler, low mounting 5153 TWD1240VE
Water pump for aftercooler, high mounting 4643 TWD1240VE
Belt Transmission and Belt Tensioner Device 4633 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE,
Fan and Fanring 9837 TAD1250VE, TAD1251VE, TAD1252VE
Fan and Fanring 4676 TWD1240VE
7744160 - 26 - 26 Upd: 04 JUL 2006

Controls
27
Accelerator pedal 4652 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
7744160 - 27 - 27 Upd: 04 JUL 2006

Electrical System
30
Battery Box 4655 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Alternator, singel mounting 9851 TAD1250VE, TAD1251VE, TAD1252VE
Alternator, 140A 9849 TAD1250VE, TAD1251VE, TAD1252VE
Alternator Twin Mounted 4671 TWD1240VE
Alternator, 140A 9846 TWD1240VE
Alternator, singel mounting 4670 TWD1240VE, TAD1241VE, TAD1242VE
Starter Motor 4691 TWD1240VE, TAD1241VE, TAD1242VE
Starter Motor 9855 TAD1250VE, TAD1251VE, TAD1252VE
Starter Motor, Components: 3827444 4692 TWD1240VE, TAD1241VE, TAD1242VE
Starter Motor, Components: 3832674 4692B TWD1240VE, TAD1241VE, TAD1242VE
Starter Motor, Components 9856 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Pre heating 4661 TWD1240VE
CIU 9551 TAD1250VE, TAD1251VE, TAD1252VE
Control Unit and Connector 9759 TAD1250VE, TAD1251VE, TAD1252VE
Control Unit and Connector 4648 TWD1240VE, TAD1241VE, TAD1242VE
Control Panel, DCU 9860 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
LCD Display 7687 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Electrical System 4777 TWD1240VE, TAD1241VE, TAD1242VE
Electrical System 9852 TAD1250VE, TAD1251VE, TAD1252VE
Electrical Materials, Instrument EVC-A 6282 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Electrical Materials, Instrument 4654 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Contacts and Sensors 4650 TWD1240VE, , TAD1241VE, TAD1242VE
Contacts and Sensors 9866 TAD1250VE, TAD1251VE, TAD1252VE
Instrument Panel and Control 4651 TWD1240VE, TAD1241VE, TAD1242VE
Instrument Panel and Instrument Pillar 4653 TWD1240VE, TAD1241VE, TAD1242VE
Electrical Materials 1963 COMMON
Electrical Materials 4415 TWD1240VE, TAD1241VE, TAD1242VE
Electrical Materials 7003 TWD1250VE, TAD1251VE, TAD1252VE
7744160 - 30 - 30 Upd: 04 JUL 2006

Clutch, Elastic Coupling
41
Friction Clutch AP214 134 TWD1240VE, TAD1241VE, TAD1242VE
Flexible Coupling 6956 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Clutch PT142 10053 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Power Take Off: SAE B 4674 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Power Take Off: DIN 5462 4674B TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
Clutch at rear end. AP314 4666 TWD1240VE, TAD1241VE, TAD1242VE
Clutch AP314, Components: 862734 890 TWD1240VE, TAD1241VE, TAD1242VE
Power Take Off PT142, details 9314 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE, TAD1252VE
7744160 - 41 - 41 Upd: 04 JUL 2006

Miscellaneous Equipment
90
Engine Heater, Block Mounted 4663 TWD1240VE
Engine Heater, Separately Mounted: 750W 4664 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
Engine Heater, Separately Mounted: 2000W 4664B TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
Engine Heater, Block Mounted 5121 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
Hydraulic Pump 4675 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
AC-Compressor 9970 TAD1250VE, TAD1251VE, TAD1252VE
AC-Compressor 5168 TWD1240VE, TAD1241VE, TAD1242VE
Air Compressor KNORR LP4985 4667 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
Air Compressor KNORR LP4985, 4668 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
components TAD1252VE
Air Compressor KNORR LK3986 4669 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
Air compressor KNORR LK3986, 4831 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
components TAD1252VE
Governor, Air Compressor. 15mm pipe 4832 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
Governor, Air Compressor. 16mm pipe: 9962 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
LK49 TAD1252VE
Governor, Air Compressor. 16mm pipe: 9966 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
LK39 TAD1252VE
Air Filter for Air Compressor 4748 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
Tool Kit 4743 TWD1240VE, TAD1241VE, TAD1242VE, TAD1250VE, TAD1251VE,
TAD1252VE
7744160 - 90 - 90 Upd: 04 JUL 2006

Repair Kits
99
Repair Kits 5124 TAD1241VE, TAD1242VE
Repair Kits 9973 TAD1250VE, TAD1251VE, TAD1252VE
Repair Kits 4693 TWD1240VE
7744160 - 99 - 99 Upd: 04 JUL 2006

REF DESCRIPTION SEE SEC.

21 Engine 21
22 Lubricating System 22
23 Fuel System 23
25 Intake and Exhaust System 25
26 Cooling System 26
27 Controls 27
30 Electrical System 30
41 Clutch, Elastic Coupling 41
90 Miscellaneous Equipment 90
99 Repair Kits 99
7744160 - - TOC Upd: 04 JUL 2006

Spare Parts TAD1250VE

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Spare Parts TAD1250VE

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Cylinder Head

Upd: 04 JUL 2006 18766 7744160 - 21 - 5113

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

REF PART NO. QTY DESCRIPTION NOTES

7744160 - 21 - 5113 18766 Upd: 04 JUL 2006

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

Upd: 04 JUL 2006 23282 7744160 - 21 - 9699

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

REF PART NO. QTY DESCRIPTION NOTES

7744160 - 21 - 9699 23282 Upd: 04 JUL 2006

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

Upd: 04 JUL 2006 18767 7744160 - 21 - 5172

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

7744160 - 21 - 5172 18767 Upd: 04 JUL 2006

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

Upd: 04 JUL 2006 22665 7744160 - 21 - 9960

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

REF PART NO. QTY DESCRIPTION NOTES

7744160 - 21 - 9960 22665 Upd: 04 JUL 2006

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

Upd: 04 JUL 2006 18089 7744160 - 21 - 4616

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

REF PART NO. QTY DESCRIPTION NOTES

7744160 - 21 - 4616 18089 Upd: 04 JUL 2006

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

Upd: 04 JUL 2006 17976 7744160 - 21 - 4509

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

REF PART NO. QTY DESCRIPTION NOTES

7744160 - 21 - 4509 17976 Upd: 04 JUL 2006

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

Upd: 04 JUL 2006 20357 7744160 - 21 - 4508

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

REF PART NO. QTY DESCRIPTION NOTES

7744160 - 21 - 4508 20357 Upd: 04 JUL 2006

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

Upd: 04 JUL 2006 18985 7744160 - 21 - 7096

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

REF PART NO. QTY DESCRIPTION NOTES

7744160 - 21 - 7096 18985 Upd: 04 JUL 2006

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

Upd: 04 JUL 2006 22666 7744160 - 21 - 4500

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

REF PART NO. QTY DESCRIPTION NOTES

7744160 - 21 - 4500 22666 Upd: 04 JUL 2006

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

Upd: 04 JUL 2006 22667 7744160 - 21 - 9291

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

REF PART NO. QTY DESCRIPTION NOTES

7744160 - 21 - 9291 22667 Upd: 04 JUL 2006

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

7744160 - 21 - 4550 22940 Upd: 04 JUL 2006

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

Upd: 04 JUL 2006 19008 7744160 - 21 - 4541

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

REF PART NO. QTY DESCRIPTION

7744160 - 21 - 4541 19008 Upd: 04 JUL 2006

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

Upd: 04 JUL 2006 19008 7744160 - 21 - 9302

TWD1240VE, TAD1241/1242VE, TAD1250/1251/1252VE

REF PART NO. QTY DESCRIPTION

7744160 - 21 - 9302 19008 Upd: 04 JUL 2006