Scribd Logo
Upload

Welcome to Scribd!

  • BS-4395-HSFG Bolts-Part-1-77

    Uploaded by

    manivel.maruthamuthu
    17 views36 pages

    Original Title

    BS-4395-HSFG BOLTS-PART-1-77

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    17 views36 pages

    BS-4395-HSFG Bolts-Part-1-77

    Uploaded by

    manivel.maruthamuthu

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 36
    Amendment Record Amendment BRITISH STANDARDS Technical Indexes Ltd., Bracknell, Berks, England Date Previous Microfile References Fiche File Roltfilm File S NOT AVAILABLE AMD 1841 0.75 | ts Nbr AVAILABLE AND 2198 1.77) tt L Tachateat Index: we4ess cannot gi ied Into thie Stanclard tee that the filmed Int complete 8 of previous mlerot any amendments hang ved by the Britlgh fully with the Ine fond of the Stendard to bla users to compare the Provided. SPECIFICATION FOR HIGH STRENGTH FRICTION GRIP BOLTS AND ASSOCIATED NUTS AND WASHERS FOR STRUCTURAL ENGINEERING METRIC SERIES Part, 1. General Grade BS 4395 : Part 1 : 1969 Including amendment Nol, Ock75 Camo tzu) 9 foro 1702/2098. 311/77. Price 12/- net BRITISH STANDARDS INSTITUTION INCORFORATED BY ROYAL CHARTER BRITISH STANDARDS HOUSE, 2 PARK ST., LONDON, W.1 ‘TELEGRAMS: STANDARDS LONDON Wi ‘TELEPHOHE: 01-429 900, (BS 4395 : Part 1 : 1968 ‘Tus Barns Sraxpano, having been approved by the ‘Mechanical Engineering Industry Standards Committe, was published under the authority of the Executive Board on 19th February, 1969. SBN: $80 00432 5 ‘The Institution desires to call attention to the fact that this British Standard does not purport to include all the necessary provisions of a contract. ‘A complete list of British Standards, numbering over $000, fully indexed and with a note of the contents of each, will bbe found in the British Standards Yearbook, price 15s. The BS Yearbook may be consulted in many public Wbraries and similar institutions, ‘This standard makes reference to the following British ‘Standards: BS 18. Methods for tensile testing of metals, BS21. Pipe threads, 1BS 240, Method for Brinell hardness test. art 1. Testing of metals, BS 427. Method for Vickers hardness test, Part 1. Testing of metals S891, Method for Rockwell hardnes test. Part 1, Testing of metals, BS 1580, Unified serew threads BS 1916. Limits and fits for engineering, BS 3643. ISO metric screw threads. Part 1. Thread data and standard thread series. Part 2. Limits and tolerances for coarse pitch series threads, BS....* The use of high strength ftition grip bolts in structural engineering, . Part 1. General grade metric series, ‘tn cours of preparation. Btish Standards are revised, when necessary, by the issue either of amendment sips or of revised editions. is Inportant that tiers of Beith Standards should ascereln that they are tn possession ofthe latest amendments or editions, “The following SU references relate 10 tho wok on this standard: \Coramltee references MEBIGO, MEE/SQ/I1 Beto conn 131503" CONTENTS Co-operating organizations reword For Mw 12 21 22 23 24 25 26 27 61 SPECIFICATION 1. GENERAL, ‘Scope ‘Terminology 2 BoLTs Material Heat treatment Mechanical properties Test p General test requirements Dimensions and finish Marking 3. NUTS. Material Heat treatment Mechanical properties General test requirements Dimensions and finish Marking 4. WASHERS Material Heat treatment Hardness tests General test requirements Dimensions and tolerances Finish Marking S. INSPECTION General inspection procedures 6. PURCHASING (FORMATION Information to be supplied with enguity or order 3 BS 4395: Part'1 : 1969 BS 4395: Part 1 : 1969 APPENDICES roe ‘A. BSI polly statement on screw threads and the metre system Py B, Teating of mechanical properties of ste! bolts 25 C. Testing of mechanical propertics of stel nuts 28 D. Tet programme » E. Recommended gauge for checking aquareness of thread to fae of nut au Standard nominal lengths and prefered sizes (of ISO mets high strength fiction grip bolts (General grade) 2 - TABLES . 1, Number of pieces comprising a batch of bolts. 9 2. Tolerance on nominal length 0 3. Thread lengths " 4 Mechanical properties uf bolts 8 'S. Dimensions of hexagon head bolts 14 £ 6 Number of pieces comprising a batch of nuts. 18 7. Proof loads for nuts (coarse pitch series) 17 8, Dimensions of hexagon nuts ia 9. Number of pieces comprising a batch of washers » 10, Dimensions of fat round washers 2 11. Dimensions of square taper washers 2 12, Dimensions for wedge loading tet 28 FIGURES 1. Chamfering, facing and marking of bolts It 2! Hexagon bolts “ 3. Marking of nuts 7 4 Hexagon nut 8 5. Flat round washer 21 6 Square taper washers 2 1. Test poe 2 8. Application of proof load to fullsize bolt 26 9. Wedge loading of ful sie bolt n 10, Proof toad text for nut » 11. Nut squareness gauge 2 4 BS 4395 ; Part 1 : 1969 (CO-OPERATING ORGANIZATIONS . rain abe ope ee See sib pemani on coc eed wis pepe eee Nakata af Comma Sige Amocition St Cee Re et Foerster ed Ieee iy a ge ie attr, Feces nse Cee cui Retiree 1BS 4395 : Part 1; 1969 BRITISH STANDARD SPECIFICATION FOR HIGH STRENGTH FRICTION GRIP BOLTS AND ASSOCIATED NUTS AND WASHERS FOR STRUCTURAL ENGINEERING METRIC SERIES Part 1. General Grade FOREWORD ‘This British Standard has been prepared under the authority of the Mechanical Engineering Industry Standards Commitice as a result of the decision taken 10 adopt the ISO metric screw thread system in the United Kingdom (see Appendix ‘A), and requests received from industry for the provisicn of a specification {for high strength friction grip bolts to basic metric dimensions. Although at present there are no 1SO Recommendations, draft recommenda tions or draft proposals relating specially to high strength friction grip bolts, ‘account has been taken of current documentation prepared by ISO Committee ISO/TC2 * Bolts, nuts and accessories’, and where possible the provisions of the following 1SO Recommendation and draft recommendations have been incorporated in the text of this standard 1SO Recommendation R 272. “Heuagon bolts and nuts, metric series, widths across fat heights of heads, thicknesses of nuts", 1SO Draft Recommendation DR 950." Nominal lengths for bolts, screws and studs, thread lengths for general purpose bolts". 180 Draft Recommendation DR 952." Hexagon bolts and nuts, metric series, tolerances on widths across fats, widshs across corners 1m DR 987." Bolts and screws, radii under the head of general purpose bolts and screws, metric series" 150 Draft Recommendat “Although the basic hexagon sizes for the bolts and nuts are in accordance with ISO Recommendation R272, the next larger width across lats for any given diameter, as shown in the normal metic series, have been selected in order to provide greater bearing areas for both bolts and outs. [ : ‘ BS 4395 : Part 1 : 1969 ‘The diametral dimension for the flat washers given in this standard have ‘been based on the large diameter series" detailed in draft ISO Recommendation 'No, 940 * Washers for hexagon bolts—metric serie’. The thicknesses for the flat washers have been based on those currently given in BS 313%, and the ‘American Standard ASTM A 325t, since it was felt that these thicknesses were ‘more compatible with the function for which these washers are used, the washer thicknesses quoted in ISO/DR 940 being more applicable to ordinary hexagon bolts and nuts, The dimensions of square taper washers given in this standard have been based on the inch sizes at present given in BS 3139, since it sema unlikely that BS 4" Structural stel sections‘, will be revised to provide rational metric sizes for sections in the near future. It also seems unlikely that a metic version of BS4 would in any way change the flange angles, and there appears to be Justification for retaining them as at present, since ISO is currently considering the adoption of structural stel sections covered by BS 4, On the question of the material to be utilized for general grade bolts to Part 1 of this standard, the BSI committee responsible were unable to reconcile the different practices adopted on the continent, as delaled in ISO Draft ‘Recommendation No. 911 and BS 36925, and the American practive as detailed in ASTM A 325. Its continental practice to maintain a constant tensile strength throughout the diameter range of threaded products, thus neceaitaling a change in chemical composition because of the increase in ruling section, whereas it Is the American practice to maintain a generally constant chemical composition, which in practice leads to a reduction in the tensile strength over the diameter. range vas originally intended to specify 150 strength Grade 8.8 for general grade _mettichigh strength friction grip bolts to Part 1 of this standard, andISO strength, Grade 10.9 for high grade bolts in the envisaged Part 2 (sce BS 3652), However, it was pointed out in committee that if ISO strength Grade 8.8 was specified in Part 1, an alloy steel rather than a carbon steel would need to be used for diameters greater than 24mm. It was felt by the committee that economic considerations were important in this respect and might prove paramount for users intending to change over to metric products, Accordingly this Part 1 has been prepared yith the material requirements based on the Americen Grade $ material used in ASTM A 325 and BS 3139 : Part 1 (see notes to Table 1). + BS.3139, "High strength flton grip bots for structural enticing", Pet 1, * Genera trae bots ASTM A 325," Hiphsteength earbon sel bolts for structural joins, indy the sultable ‘ul und plan hardened washers 1150 Pra Recommendation No, 911," Mechanial properteof fasteners", Patt, serene and sod 7953653, “180 mete precilon heeagon bolts, sees and nts 7 BS 4395 ; Part 1: 1968 [NOTE 1, Although the mislnam radl unde the head specie for bolts In this wasdard se in accordance with 1S0/DR 907, the tration dameter (44 max) quoted le Tebl'$ fils betwen the vales quoted for lished und semb-alahed product i the draft recone ‘peodaton. Tht mor deviation wat Jastiad by the commites on th grounda tat thas oducts were aot weoeral purpose boll and as och was felt dab to spol & maxi, randhion daewter content with thar peclled function. [NOTE 2. Although the mechanieal roqulrements specie La tla standard are in metic ‘echnical unis (Le. Ketan) In accordance with preset 180 agecents (SO/DR 11, ‘comparable SI uns have bee loctuded in aalipation of future iertoga!egrecaet {Bla ripest. | Ket = 9-406 65 newtons. For further Information about 31 alu see PD 3646S ‘Thstesos ts und Suppenest No 11967 o BS 350: Pat,“ Addioea tbl fot STeoaversions ‘SPECIFICATION 1, GENERAL A SCOPE Part 1 ofthis British Standard specifies requirements for one (general) grade of quenched and tempered high strength friction grip hexagon head bolts and thelt ‘sociated nuts and washers for use in structural englocering. Dimensions are given for a range of nominal sizes from 12.mm (M 12)10 36 mm (M 36) inclusive and mechanical properties are specified, Full details of tests, inspection procedure and provisions for marking are also included, [NOTE, Attention i drawn tothe importance of ensuring tht thee bots are correctly wed, anlstciory rita ate to be abtnined. Recorumendutons tivng guldance nthe sae ot this form of fairer are given [a BS ->-.y "The ue of high sreaghfion grip bole a fnglooring', Part, * General grade metric veces" in cours of prepurticn, ‘Any alleratie method of we should be lef to the Terpontblty of the engloeet and should te noted on the appropiate drawings or documents, or Both 12 TERMINOLOGY ‘The term * high strength friction grip bolts" relates to bolts of high tensile see, used in conjunction with high tensile stee! nuts and quetched and tempered steel washers, which are tightened to a predetermined shank tension in order thatthe clamping force thus provided will iraasfer loads in the connected mem= ‘ers by friction between the parts and not by shear in or bearing on the bolts fr plics of connected members. 2. BOLTS 2.1 MATERIAL, Steel used in the manufacture shall be that produced by the openchearth, electric or any of the oxygen processes*, The maximum content of sulphur and phosphorus shall not exceed 0-06% each. In the case ofthe oxygen processes ‘the maximum content of nitrogen shall not exceed 0-008 %,, * This ea lncudes both top and Bottom blown eayeen procesien, 8 a a BS 4395: Part 1: 1969 22 MEAT TREATMENT. By auatal be heat-treated under uniform conditions. They shall be hardened Py quenching in ol or water and shal then be tempered, 2.3 MECHANICAL PROPERTIES Pertnaall meet the requirements set out in Table 4 for all properties selected for the test programme (sce 2.4). NOTE. The frves sea lo Columns 41 1 lacus of Table 4 are minleum values, ‘The manner in which tests are to be cari out Is specid in Append B, 24 TEST PROGRAMME Peedi D conus ofa list of mechanical properties for bolts and indicates Ce areal te teats to be carid out bythe supplier fora bale te the pchase, Of the s7mbol © may be carcod out a the pela rejent or crataactasr. I these tests are required, this should be elealy uated er iee enquiry, order oF contract. Up to and including 16mm Over 16mm up to and inclodiog 24 mm 15.000 or fraction thereat 5.000 oF fraction thereat 2500 or fraction thereat {0 comply with this standard, 26 DIMENSIONS AND FINISH ‘The dimensions, tolerances and general finish of the bolts shall be accordance ‘with the requirements specified in 26.1 to 2.7 inclusive and n"Paste e ig.2). 9 "SESE aN SEROUS SDS (BS 4395 : Part 1: 1969 ‘26.1, Length of belts 26.14 Nominal length. The nominal length ofthe bolt shallbe the distance trom. the underside of the head to the extreme end of the shank, ncluding any chamfer ‘or radius. The standard nominal lengths are given in Appendix F, together with preferred size combinations of diameter and length. 24612 Tolerance. The tolerance on the nominal length shall be as given in Table 2. ‘TABLE 2, TOLERANCE ON NOMINAL LENGTH Nema nat | ‘Telacace oa eet Ow » £195 50 190 % #145 220 4200 180 250 200 250 us 2260 31s 40 Bes 0 500 us 2.6: Ends of bolts. The ends of bolts may, at the option of the manufacturer, be finished with either a 45" chamfer to depth si ghtly exceeding the depth of the thread or with a radius approximately equal to 1% times the nominal diameter of the shank, 263 Screw threads 263.1 General. The form of thread, and diameters and associated pitches of general grade metric high strength ftiction grip bolts shall be in accordance With BS 3643 Part 1° 263.2 Tolerances. The screw threads shall be made to the tolerances for the * medium * clas of St (6p) as specified in BS 3643 Part 2. 2.6.4 Length of thread. The length of thread on bolts shall be the distance from ‘the end of the bolt (including any chamfer of radius) to the leading face of a 4 BS 3643 *1SO sci aevew thread’, Part 1, *Thvead da and standard thread seten’ Part 2, Limits and tolerances for cours ptch sere thea 10 BS 4395 : Part 1: 1969 screw ring geuge which has been screwed as far as possible on to the bolt by hand, ‘The standard thread lengths are based on the formulae set ovt in Table 3, | The eg of tread run ots ot exe? time the ph of tered TABLE 3. THREAD LENGTHS Notas tit | tata € ‘Up to and including 125 mm 2d+6mm Orem op wand . Seng 3 4+ 2mm f orem = Fd end emer (an Ta 26.4 Tolerances, The tolerances on bolt thread tengths shall be plus two pitches for all diameters. Bolts that are too short for minimum thread length shall be threaded as near to the head as possible, providing the radius specified in Table 5 is maintained, 265 Chamfering, and faciag. The heads shall be chamfered at an angle of approximately 30° on thei upper faces, The diameter ofthe ring formed by the ‘chamfer on the upper face of the bolt shall not be smaller than 90% of the minimum across-flats dimension (see Fig. 1). ee ina v3 os f on int yout Cvamntnin — A Dis 90%min A/F XYZ" manufacturer's (rade) marking ma ee oo (BS 4395 : Part 1 1969 ‘Tho lower o bearing face shall be washer-faced. The bearing face shall be machined or have a surface equal to that produced by machining, 266 Diameter of shank. The maximum and minimum diameters of the un- ‘threaded portion of the shank of the bolt shall be in accordance with dimensions ven in Table 5, Columns 2 and 3. The shank diameter shall be capable of Scceptance by a ring guuge having an internal diameter equal to the maximum shank diameter as specified In Column 2, Table $ and subject to a tolerance of plus 0-025 mm to plus 0-050 mm. ‘A.sultable design of gauge for this test would be a plala ring guuge having a ‘maximum thickness equal to the nominal diameter of the bolt, a minimum fillet radius In the bore equal to the maximum radius under the bolt head and an Jaternal diameter as specified above. 2.7 MARKING ‘Bolts shall be identified as general grade high strength friction grip bolts by being marked with tre ea lines {20° apat They hal ao ber he manu a actrees Hdeatifcation mark and in addition shall be masked “ISOM ‘or M1" to sigify 50 meri heed (ee Fig 1). BS 4395 : Part 1: 1969 Ey “et mopeeg (O . fm wom Pou pact Joond r= ty wom we soarre $e pect 2) Prot Pr 531 eso (1) me tyne 0 pos y@ aaidy ws 9 aLON eo spr s0j cand are wena sepenny F SLON SAMO 9 OF A 29/15) LI Ho-25 PE aNOEE ZW OV WE ATLL 5 0 ARPT 96 HOF LE sp 3 ame a6) £196 pou ae "SMT 9 01 HE ST 34 Cena) ALE CLP a ‘SLOd dO SALLWId0Ud TVOINVHOSN *Y TTEVE (SEER op wn ‘soot “1. om 0 oa atin yo stem veel a PaAICOON meme r| Bee] ot | sx | so | sxus} 0» | w00] cee] ows % i oue| 2 | aH Sit) soe} seme] ot | sx | so | seas] os | mre] £8 oes] of | sree) eos | on oear | eat | See] ot | st | so | sey] om | seoe] rsp orer| St] 242| 80 | 2x | so | sur] fy | RE! Us ost] oer} wese! eo | ex | so | sus] or fear] Se Se] eee) vee] 20 | ex | v0 | sues! ov | coor] gor SE psrot| eet] 20 foot | xo | tees] i {SS! Se Se fiero | tm} 90 Loox | $0 | tect) @ facn| 2 mw fw fase | oa [omy | anne | ane [oe aH fom | ow 7 % * a * * i ee sere 20 » | mt = oot Serr | et,| onsen |E | SBS m BS'4395 Part 1: 1969 P| xosdde pry & we | at wiBoay © S108 avaH NODvx

    You might also like