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Department of Mechanical Engineering
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Preface a
Safety Instructions e
References 68
PREFACE:
This manual is prepared to cover the material of the fluid mechanics lab
course (Engr 312). The Prerequisite for this lab course is (Engr 309) Fluid
Mechanics. The manual covers a wide range of experiments related to fluid
mechanics concepts and basics, Including fluid properties, fluid statics, fluid
dynamics, and aerodynamics. In more details: forces on submerged planes,
stability of objects, Pascal’s principle, continuity equation, Bernoulli
equation, momentum equation, pumps performance, water turbine
performance are investigated. Also lift and drag forces for an airfoil are
measured in a subsonic wind tunnel.
The overall aim of the laboratory is to strengthen and support the
student knowledge and to provide students with a deeper understanding of
theoretical principles and concepts by observing phenomena, by measuring
physical characteristics and by comparing measured versus calculated results
in the area of fluid mechanics. In addition the lab shall satisfy the following
secondary objectives:
Acquiring firsthand experience and practical information related to
the apparatus and equipments available on the laboratory.
Studying and identifying the principle and the concept of operation
of some measurement instruments like thermometers and pressure
gages and some control systems and safety devices.
Increasing the students’ skills in analyzing data and writing good lab
reports.
Enhancing team work and leadership skills.
Students are encouraged to learn to do all experiments following the
procedures presented in this manual, and to document them in lab reports
using similar styles and format.
The experiments in this manual are designed to give engineering
students an introduction to each experiment followed by theory and physical
principles that will be demonstrated experimentally, in addition to
introducing the laboratory procedures for performing the experiment.
These experiments are also intended to teach students the principles of
laboratory protocol and reporting. In addition to following the procedures
given for a lab, each student will be required to submit a lab report
documenting the experiment and the results. Documenting laboratory
results in a clear and concise manner is just as important as conducting an
experiment properly. The suggested format for the lab report is provided in
this manual. Students are expected to submit neat, professional reports, free
of grammar and spelling errors, one week from the experiment date.
a
LAB POLICIES AND GUIDELINES
The class shall be divided into groups of no more than 5 students in each
group.
The instructor will assign a group leader for each experiment. The group
leader will assign a task to each member in the group.
Some Programs will perform one experiment only in each lab session,
since the nature of the experiment and the apparatus allow doing this,
also the theoretical course related to the lab taught in the same semester
with the lab course.
Students will not be required to write and submit a laboratory report for
any experiment they did not perform due to malfunction of the
equipment.
Attendance:
o Laboratory attendance is mandatory.
o The student will not be allowed to submit a report for an experiment in
which he has not participated.
o In case of excused absences, make-up laboratories will be considered
on a case-by-case basis.
Reports:
o Individual reports are required for every experiment.
o Reports are type written.
o Reports are due 7 days from the day of the experiment.
o Late report will be subjected to a penalty of 10% per day. Late reports
will be accepted up to 3 days after the due date. No late report will be
accepted after that.
Grading:
Reports 50% - 60%
Design of experiment 10%
Exams could be one Exam [Final] OR two
Exams 30% - 40% exams [Mid & Final]
Exams may be included by verbal part.
b
HOW TO WRITE A GOOD LAB REPORT
A good lab report should contain the following items:
1. COVER PAGE:
The followings are included in a cover page:
Name of University, College and Department.
Student Name and Number.
Experiment Name and Number.
Instructor’s Name.
Date.
2. TITLE:
Should tell the reader what the report is about.
Should be as short as possible.
3. OBJECTIVE:
Should give the reasons for doing the work.
Should define the problem.
4. THEORY:
Should state the main assumptions with justifications.
Should be brief.
Should number the necessary equations in correct sequence.
5. APPARATUS:
Describe the experimental rig and the instruments used to
perform the experiment.
Include sketches of the test setup where appropriate.
6. PROCEDURE:
Should be brief.
Should be in short sentences.
Should be in passive voice.
7. RESULTS:
Each table should have a number and a title.
The data should show the proper units.
c
8. SAMPLE CALCULATIONS:
Should be clear.
Should take care of units and make necessary conversions.
Should present the calculated results in tables that are numbered
and named.
9. GRAPHS:
Scales and units shown clearly.
Points shown clearly.
Graphs should have necessary numerical working such as
determination of slope.
Title of the graph should explain what the graph shows.
10.DISCUSSION:
Should make sure that the results are adequate.
Should give an opinion on the reliability of the results.
Should state the importance of the experiment on real life, and
mention some applications.
Should state where the experiment helps to understand the
theory.
11.CONCLUSION:
Should compare results with what is expected.
Should estimate possible errors of the work.
Should justify the conclusions by the results.
12.REFERENCES:
List all references used in the report.
Note: Lab reports are to be typed, in a neat and orderly fashion, with all
pages numbered at the bottom. Be concise – quality not quantity is important.
d
SAFETY INSTRUCTIONS
SAFETY FIRST WHILE IN THE LABORATORY
e
11. Working alone should be avoided. Someone should always be
within call when a laboratory procedure is being performed.
12. Mouth contact with any laboratory equipments including pipettes
should be avoided. Use safety filler to fill pipettes.
13. Exposure to gases, vapors, and particulates by using a properly
functioning laboratory fume hood should be avoided.
14. Ground fault circuit interrupters should be used where there is a risk of
an operator coming in contact with water and electrical equipment
simultaneously.
15. Electrical safety rules should be followed, and make sure your hands are
dry before using electrical equipment, grounding portable electrical tools.
Make sure electrical wires are connected properly without short circuit
before operating. Wear protective clothing, well-insulated groves and
boots, if required.
16. Only trained, qualified personnel may repair or modify electrical or any
equipment.
17. •Properly support glass wares using stand, clamps, etc.
•Use proper rings to place round bottom flasks.
18. •Reduce fire hazard.
• Use shower for fire victims.
• While fire on clothing, do not run or fan flames.
• Smother flames by wrapping in fire blankets.
• Spills of flammable solvents can be a source of fire.
19. Upon hearing fire alarm, you should evacuate the area and follow
emergency procedure.
20. Report all injuries including minor scratches, cuts, and burns for First
Aid treatment. Corrective actions should be taken to prevent future
injuries.
21. Report any damage to equipment or instrument and broken
glassware to the laboratory instructor as soon as such damage occurs.
22. Wash hands upon completion of laboratory procedures and remove all
protective equipment including gloves and lab coats.
f
COLLEGE OF ENGINEERING
KING FAISAL UNIVERSITY Department of Mechanical
Engineering
Exp. # 1
Fluid Properties
PART ONE: Measurements of Density and Specific Gravity
Objective:
To measure the density and the specific gravity of different liquids
Theory:
Specific gravity is a fluid property defined as the ratio of the density of a fluid to the density
of water. Typical values are 0.8 for paraffin, 1.6 for carbon tetrachloride, 13.6 for mercury
and 1 for water.
Specific gravity can be measured directly using a special -calibrated instrument called a
hydrometer.
A hydrometer is usually made of glass and consists of a cylindrical stem and a bulb weighted
with mercury or lead shot to make it float upright. The liquid to be tested is poured into a
graduated cylinder, and the hydrometer is gently lowered into the liquid until it floats freely.
The point at which the surface of the liquid touches the stem of the hydrometer is noted.
Hydrometers usually contain a scale inside the stem, so that the specific gravity can be read
directly.
For an object partially or completely submerged in a fluid, there is a net upward force
(buoyant force) equal to the weight of the displaced fluid.
The depth to which the hydrometer stem sinks in the liquid is a measure of its density.
𝚺𝑭𝒚 = 𝟎
𝗍 𝑭𝑩 =↓ 𝑾𝒉𝒚𝒅
𝝆𝒍𝒊𝒒 × 𝒈 × 𝑽𝒊𝒎𝒎𝒆𝒓𝒆𝒔𝒆𝒅 = 𝒎𝒉𝒚𝒅 × 𝒈
𝝆𝒍𝒊𝒒 × 𝑨𝒔𝒕𝒆𝒎 × 𝑳𝒔𝒕𝒆𝒎 = 𝒎𝒉𝒚𝒅
𝒎𝒉𝒚𝒅
𝝆𝒍𝒊𝒒 =
𝑨𝒔𝒕𝒆𝒎 × 𝑳𝒔𝒕𝒆𝒎
𝝆𝒍𝒊𝒒
𝑺. 𝑮𝒍𝒊𝒒 =
𝝆 𝒘𝒂𝒕𝒆𝒓
With known hydrometer mass and cross section of stem,
density and specific gravity of liquid can be calculated for any
immersed length of stem. The hydrometer stem can be
calibrated for density or specific gravity.
Apparatus:
The setup of this experiment consists of Hydrometer,
Hydrometer Jars and liquids to be tested as shown in Figure 1. Figure 1: Experimental setup
Procedure:
1. Fill the Hydrometer jars with the liquids to be tested.
2. Carefully insert the hydrometer and allow it to settle in the center of the cylinder.
3. Take care not to let it touch the sides; otherwise surface tension effects may cause errors.
4. When the hydrometer has settled (float freely), read the scale at the level of the free
surface.
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Results:
Atmospheric pressure.............................................Ambient
temperature:……………………………...
Liquid Experimental density Specific gravity Density from literature % Error
Discussion
1. Compare your results with the available values from literature.
2. Comment on your results.
Objective:
To measure the capillary raising produced in capillary tubes of different sizes
Theory:
According to the theory of molecular attraction, molecules
of liquid considerably below the surface act on each other
by forces that are equal in all directions. However molecules
near the surface have a greater attraction for each other than
they do for the molecules below the surface. This produces a
surface on the liquid that acts like a stretched membrane.
Because of this membrane effect, each portion of the liquid
surface exerts tension on the adjacent portion of the solid
surface or the objects that are in contact with the liquid
surface. The magnitude of this tension force per unit length
of contact surface is defined as surface tension, , Surface
tension for a water–air surface is 0.073 N/m ( for
temperature between 10 – 50 oC).
Consider Figure 2, the height of capillary raising water can
be calculated using the force balance in the vertical direction
F , z weight o
Figure 2: Capillary action in a small tube
d cos (h)( d 2 / 4) 0
4
Thus the raising height h
d
Where h is the capillary height
d is the inner diameter of the tube
is the surface tension
is the specific weight of the water
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Apparatus:
The capillarity apparatus consists of:
Three glass capillary tubes having bores of 0.4 mm,
0.8 mm and 1.6 mm.
Header tank
Caliper
Procedure:
1- Make sure that the capillary tubes and the header tank
are well cleaned.
2- Fill the header tank with clean water, mixed with ink.
3- Place the capillary tubes in the water and report the
capillary height.
4- If necessary, drain some water from header tank by
means of the drain valve.
Figure 3: Capillarity Apparatus
Results:
Tube diameter Average capillary raising Calculated capillary
% Error
d (mm) h (mm) raising h (mm)
Discussion
1- What are the sources of error?
2- What are the factors affecting the height to which water rises. Is this agree with
experiment results?
Objective:
To determine the viscosity of various liquids at atmospheric pressure and temperature, using
Falling Ball Viscometer
Theory:
Viscosity is one of the most important properties of fluids since it determines the behavior
whenever relative movement between fluids and solids occurs. In a simple case in which a
section of fluid is acted on by a shear stress τ, it can be shown that a velocity gradient is
produced which is proportional to the applied shear stress. The constant of proportionality is
the coefficient of viscosity μ and the equation is usually written:
𝑑𝑢
𝑟=𝜇 … … … … … … . (1)
𝑑
𝑦
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Where
𝑑𝑢 is the velocity gradient normal to the plane of the applied stress.
𝑑𝑦
Equation (1) represents a model of a situation in which layers of fluid move smoothly over
one another. This is termed viscous or laminar flow.
Equation (1) shows that if fluid flows over an object, there will be a velocity gradient in the
flow adjacent to the surface, and a shear force transmitted to the fluid which tends to resist its
motion. Similarly, if an object moves through a fluid, velocity gradients will also be set up
and a force generated on the object which tends to resist its motion. In all such cases,
knowledge of μ is required to calculate the forces involved. It should be noted that μ varies
with temperature, so values for a given fluid are usually tabulated for various temperatures. In
the SI system μ has units of Ns/m2. In fluid mechanics the term μ/ρ often appears and this is
called the Kinematic Viscosity (ν).
Kinematic viscosity is very often more convenient to use and has units of m2/s which are
often easier to work with.
There are many experimental methods which can be used to determine μ. One common
method is to consider the rate at which a smooth sphere will fall through a liquid for which it
is required to determine the viscosity [Falling Ball Viscometer].
For a free falling sphere without wall effect (for example: sphere fall in a large diameter
graduated cylinder) the force balance yields
FB + FD = mg
4
FB is the buoyancy force = .g. .r 3
liqud
3
FD is the drag force on the sphere = 6. ..V .r
Substitute the suitable buoyancy force FB and the Drag force FD
yields the following formula for the dynamic viscosity
2 (ball liquid ) ....................................................
gr2 (2)
9 V
where V is the speed of ball = Distance of the fall / time taken , m/s
ball
Density of the ball Kg/m3
liquid Density of the liquid
This equation is only applicable for viscous flow, for which a variable called Reynolds
Number is below a certain value
Where: Reynolds Number is given by:
𝜌𝑣 𝑣
𝑅𝑒 = 𝑑 𝑑 … … … … … … … … … … … … … … … (3)
=
𝜇 𝜈
Where 𝜌: is the density of the liquid
𝑣: is the speed of ball
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Engineering
𝑑: is ball diameter
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The limiting value of Re is often taken as 0.2 because above this value, the errors in applying
Equation (2) becomes significant.
Apparatus:
The apparatus consists of:
Graduated Cylindrical Jars.
Steel Spheres [ρ=7800 kg/m3].
Stop Watch.
Ball Guide
Procedure:
1- Use the hydrometer to find the density of the oil being tested.
2- Inserting the ball guide.
3- Set the upper timing band marker approximately 20 mm below the level of the base
of the ball guide.
4- Set the lower timing band marker to approximately 200 mm below the first.
5- Drop the ball into the fluid and time the descent between the markers using the
stopwatch.
6- Measure the distance between the
markers. 7- Measure the temperature of the
liquid.
Results:
Liquid
Ambient temperature [oC]
Time [sec]
Radius of the ball [mm]
Ball density [kg/m3]
Liquid density [kg/m3]
Dynamic viscosity µ [Ns/m2]
Kinematic viscosity ν [ m2/s]
Analysis and Calculations
Calculate the dynamic viscosity and kinematic viscosity for all liquids.
Compare your result with the values of the viscosity available in literature and
standard tables.
Comment on your results.
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KING FAISAL UNIVERSITY Department of Mechanical Engineering
Exp. # 2
Submerged Plane Surface
Objective:
To determine the hydrostatic forces on the rectangular face of the partially or entirely
submerged object in the water experimentally and compare with theoretical values.
Theory:
F P A y sin A (1)
Where is specific weight of the liquid.
y is slanted distance from the liquid surface
to the centroid of the immerged surface.
is inclination of the plane surface from the
horizontal
A is the area on the immerged surface
The center of pressure ycp may be defined as: “The
point in a plane at which the total fluid thrust can be
Figure 1: Force on submerged plane
said to be acting normal to that plane.” And is given
by:
I
y y (2)
cp
yA
Where I is the area moment of inertia about the centroidal axis.
Apparatus:
The apparatus consists of a self-contained bench
(Figure 2) complete with all necessary equipment
for a wide range of demonstrations and
experiments in hydrostatics and properties of
fluids.
Experimental setup
The apparatus permits the moment due to the total
fluid thrust on a wholly or partially submerged
plane surface to be measured directly.
Water is contained in a quadrant tank assembly as
part of a balance. The cylindrical sides of the
quadrant have their axes coincident with the
center of rotation of the tank assembly, and
therefore the total fluid pressure acting on these
surfaces exerts no moment about that center. The
only moment present is that due to the fluid
pressure acting on the plane surface. This moment Figure 2: The Hydrostatic Bench
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𝐼
𝑦𝑐𝑝 = 𝑦̅ + 𝑦̅𝐴
Take moment at point O
𝑊 × 𝐷 = 𝐹𝑒𝑥𝑝 × (𝑦𝑐𝑝 + ℎ)
𝑊×𝐷
𝐹𝑒𝑥𝑝 =
𝑦+
𝑐𝑝 ℎ
𝑦̅ =+ 𝑅1 − ℎ
2
3
𝐴 = 𝑎 × 𝑏𝑎𝑛𝑑𝐼̅ = 𝑎 × 𝑏
12
𝐼
𝑦𝑐𝑝 = 𝑦̅ + 𝑦̅𝐴
Take moment at point O
𝑊 × 𝐷 = 𝐹𝑒𝑥𝑝 × (𝑦𝑐𝑝 + ℎ)
𝑊×𝐷
𝐹𝑒𝑥𝑝 =
𝑦+
𝑐𝑝 ℎ
Where:
R1[mm] R2[mm] a [mm] b [mm] D [mm]
100 200 75 100 200
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Procedure:
1- Balance the quadrant tank assembly when its empty by adding weights to the hanger.
Fine adjustment for balance is achieved by gently pouring water into the trim tank until
the desired position is achieved.
2- Add 50g weight to the weight hanger. Pour water into the quadrant tank until a 0°
balance is restored. Note the weight and the level of the water (h).
3- Repeat the procedure by adding additional 50g and continue to cover both cases (Partially
and Fully Submerged).
Results:
50
100
150
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Discussion
1.
Plot yc.p. versus y for both partially and totally immerged.
2.
Comment on your results and plots.
3.
Explain any source of error.
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Exp. # 3
Flow Measurement
Objective:
The flow measurement experiment familiarizes students with the typical methods of
measuring the discharge of an essentially incompressible fluid, whilst giving applications of
the Steady-Flow Energy Equation and Bernoulli's equation. The discharge is determined using
a Venturi meter, an orifice plate meter and a Rotameter
Theory:
Bernoulli’s Equation Demonstration
Bernoulli’s theorem states that: “The total head of
flowing liquid between two points remains constant
assuming there are no loss due to friction and no gain
due to application of external work between the two
points”.
The total head (Ht) of a flowing liquid is made up of
Elevation head (Hz), pressure head (Hs) and velocity
head (Hv) and according to Bernoulli’s theorem the
total head is constant between any two points along
the streamline of a flowing fluid.
P V2 Figure 1 The Steady Flow energy equation
Ht Z..............................................[1]
g 2g
Where: Ht is the total head (m), V is the average
velocity (m/s), P is the pressure (Pa), Z is the
elevation (m), is the density (Kg/m3) and g is the
gravitational acceleration (m/s2). Thus between point
1 and 2 for example (Figure 1)
P V2 P V2
1
1
Z 2
2
h (Head loss) ………………………………………[2]
Z
g 2g 1
g 2g 2 L
If the Bernoulli’s tube is horizontal then Z1 = Z2 and if loss between point 1 and 2 is
negligible then the equation becomes
P1 V1 2 P V2
2 2 ………………………………………………………………………..[3]
g 2g g 2g
P P V2 V2
1
Or ……………………………………………………………[4]
g 2 2
2 2 1
If point 1 and point 2 are of different diameters, then V1 and V2 are different. It is
demonstrated by the difference in manometer water level reading between point 1 and 2.
Therefore
𝑉22 − 𝑉1 2 = ℎ − ℎ
… … … … … … … … … … … … … … … … . … … . . … … … … … … … … … [5]
2𝑔 2𝑔 1 2
From continuity
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𝐴2𝑉2
𝐴1𝑉1 = 𝐴2𝑉2 → 𝑉1 … … … … … … … … … … … … … … … … … … … … . … … . [6]
𝐴1
=
Sub equation 6 into equation 5 and rearrange
2𝑔(ℎ1 − ℎ2)
𝑉2 = … … … … … … … … … . . … … … … … … … … … … … … … . . … … … … [7]
√ 1 − (𝐴2 2
𝐴1 )
Venturi )between points B and C(
2𝑔(ℎ𝐵 − ℎ𝐶)
𝑉𝐶 = … … … … … … … … … . . … … … … … … … … … … … … … … … . … … [8]
√ 1 − (𝐴𝐶 ) 2
�𝐵
Where C = 0.601
𝑄𝑂𝑟𝑖𝑓𝑖𝑐𝑒 = 𝐴𝐹𝑉𝐹 𝑎𝑛𝑑 𝑚̇ 𝑂𝑟𝑖𝑓𝑖𝑐𝑒 = 𝜌𝑤𝐴𝐹𝑉𝐹 … … … … … … … … … … … … … . . … … [11]
Rotameter
For Rotameter use the calibration curve shown in Figure 2 to find flow rate through the
Rotameter.
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Apparatus:
Figure 3 shows the Flow Measurement apparatus. Water from the Hydraulic Bench enters the
equipment through a venturi meter, which consists of a gradually converging section,
followed by a throat, and a long gradually diverging section. After a change in cross-section
through a rapidly diverging section, the flow continues along a settling length and through an
orifice plate meter. This is manufactured in accordance with BS1042, from a plate with a hole
of reduced diameter through which the fluid flows[Figure 4]. The H10 has eleven
manometers, nine are connected to tapping's in the pipework and two are left free for other
measurements.
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Procedure:
1- Connect Power supply of the hydraulic Bench.
2- Check that the valve on hydraulic bench is open and the control valve on the apparatus
are closed.
3- Operate the pump, then open the control valve on the apparatus to give a Rotameter
reading of 25 mm.
4- Check that all pipes and manometers are empty from air
bubbles. 5- Record all manometer readings
6- Record the time taken to ‘collect’ a given amount of water in the volumetric tank (with
the drain valve in place). For improved accuracy at greater flow rates, measure a larger
volume. Ensure the water level is at 0 before readings are taken.
7- Drain the water collected in the volumetric tank, simply by lifting the drain valve,
allowing water to return to the sump tank.
8- Repeat the experiment for rotameter readings of 50 mm, 75mm, 100mm, 125mm, and
150mm.
Results:
Test Number
1 2 3 4 5 6
Rotameter (mm) 25 50 75 100 125 150
D
Manometer E
Level (mm)
F
Time (s)
Venturi
Orifice
Mass Flow
Rate 𝑚̇ Rotameter
(kg/s)
Weigh Tank
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COLLEGE OF ENGINEERING
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Exp. # 4
Impact of Water Jet
Objectives:
1. To produce and measure force resulted by a water jet when it strikes a target.
2. To compare the results with the theoretical values calculated from the
momentum equation.
Theory:
When a water jet of velocity V0 hits a target plate, its velocity will change direction to V1 as
shown in Figure 1.
Note: The velocity that hits the target plate
is not the same as the velocity at the
nozzle tip. You can calculate the velocity
that hits the target(s) from Bernoulli’s
equation:
(V 2 V 2 2gS ).
i nozzle
Where
V0 is the velocity when hitting the target
plate
S is the distance from the nozzle tip to
the target plate which is designed to be 35
mm for all target plates.
Vnozzle is the velocity at the nozzle tip (the
nozzle tip is 10 mm Diameter)
Assuming that the jet mass flow rate is
m (kg/s) with velocity Vi (m/s). After
striking the target the jet velocity
becomes Vo (m/s) and its direction
deviates from the original direction by
angle . Figure 1: Water jet acts on target
The momentum equation in the Cartesian
coordinate for uniform flow across each
flow section and steady state case can be
written as: → →
F
external mV mVi
c.s c.s
o
Or the impact force = change in momentum
Momentum of jet before hitting the target plate = m Vi (kg-
m/s2) Momentum of jet after hitting the target plate = m Vo
(kg-m/s2) Then the impact force = m Vo cos - m Vi
Then the reaction F by the target plate
F = m ( Vo – Vi cos ) N
For the three targets under consideration the reaction F will be as:
Flat plate ( = 90o)
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cos = 0 then F = m Vi (N)
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120o cone ( = 120o)
cos = -0.5 then
Assume very little energy loss between nozzle (jet) and target (cone) then we can
assume Vi = Vo
Thus
F = m ( Vi – Vo cos ) = m Vi (1-(-0.5)) = 1.5 m Vi or ( 1.5 times the flat plate)
Hemisphere ( = 180o)
cos = -1 then
Assume very little energy loss between nozzle (jet) and target (Hemisphere) then we can
assume
Vi = Vo
Thus
F = m ( Vi – Vo cos ) = m Vi (1-(-1)) = 2 m Vi or ( 2 times the flat plate)
Apparatus:
Procedure:
1. The apparatus is first leveled and the lever set to the balanced position (as indicated by
the tally) with the jockey weight at its zero position, and then adjusting the knurled
nut above the spring.
2. Move the jockey weight to ….. and the weight beam is not balanced now.
3. Open the supply valve on hydraulic bench, water is flow and the jet impact the plate.
4. Adjust water flow using valve on hydraulic bench to restores the lever to the
balanced position as indicated by the tally.
5. Measure the amount of water collected during a certain time.
6. Repeat for different positions of the jockey weight.
7. Repeat the experiment using the hemispherical cup and conical plate.
Results:
Diameter of nozzle: 10 mm
Mass of jockey weight: 0.6 kg
Distance from nozzle tip to target: S = 35 mm
Distance from center of vane to pivot of lever: 150 mm
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2. Velocity at target:
𝑉𝑜 = √𝑉2 − 2𝑔𝑠
𝑛𝑜
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Exp. # 5
Orifice and Jet Flow
Objectives:
To study the flow through an orifice and determine the discharge coefficient, velocity
coefficient and the actual jet profile.
Theory:
a) Velocity and discharge coefficients
For water at a level of H above the orifice [Figure 1]. Apply the Bernoulli’s equation from the
top surface to the orifice then the velocity of water discharge through the orifice can be
written as:
𝑉 = √2𝑔𝐻 ……………………………………………………………………...……………(1)
Where g is acceleration due to gravity (m/s2) and H is the water height (m)
The jet velocity trajectory consists of two components V x and Vy. At the exit of the orifice the
vertical component is zero Vy = 0, thus the velocity leaves the orifice horizontally. Neglecting
air resistance, the horizontal velocity Vx can be considered as a constant and equal to V.
The jet vertical velocity increases from zero at the orifice exit due to the gravitational
acceleration such that:
𝑉𝑦 = 𝑉𝑦𝑜 + 𝑔𝑡 → 𝑉𝑦 = 𝑔𝑡 ………………………………………….…………………..(2)
Where Vy is the vertical component of the velocity in m/s, g is the gravitational acceleration
and t is the time in second.
The vertical distance Y at any point is given by:
𝑌 = 𝑌𝑜 + 𝑉𝑦𝑜 1 𝑔𝑡2 → 𝑌 = 2 𝑔𝑡 ………………………………………………….(3)
1 2
2
+
Where, Y: vertical distance in m
Y = 0 at the center of the orifice.
The Y = 0 mark is made on the panel behind the first needle.
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For the present experiment we assume the jet path touches the probes at point 1,2, 3 up to
point 10.
Horizontal distance from 0 to 1 = X1
Horizontal distance from 0 to 2 = X2 etc. up to X10
Vertical distance from 0 to 1 = Y1
Vertical distance from 0 to 2 = Y2 etc. up to Y10
2𝑌
Solve equation 3 for t yields 𝑡 = √ …………………………………………………..(4)
𝑔
𝑋
At the same time X = Vx × t which yields 𝑡 = ………………………………………..(5)
𝑉𝑥
From equation (4) and equation (5)
X
2Y then
VX 2YX ……………………………………………….………(6)
VX g
g
Y values can be measured from the graph (tips of the probe 1 and 2 etc.) and X values also
can be measured so the actual velocity VX can be calculated.
Actualvelocity
Coefficient of CV ………………………………….(7)
velocity Theoritical velocity
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VX X
Then C X ………………………………………………(8)
V 2Y (2gH ) 2 YH
V
g
Water from the experiment is directed to the bench measuring tank. Thus the flow rate
can be determined.
𝑌=1 𝑋2
……………………………………………………………………….………..(11)
𝑔 𝑉𝑋2
2
Apparatus:
The apparatus is for use with the Hydraulic Bench. Figure 2 shows the arrangement of the
tank. It feeds from the bench supply valve through an adjustable vertical pipe and
terminates in a water settler just beneath the water surface. An overflow pipe directs the
surplus water onto the bench top and then to the drain. The water passes down the tank and
leaves through an orifice (nozzle), which fits into the tank, either in the horizontal port or
the port in the bottom of the tank. The emerging jet passes through the bench top directly
back into the measuring tank (Hydraulic Bench).
There is a tapping in the base of the tank connecting to a plastic tube mounted in front of a
vertical scale showing directly the level of water in the tank above the plane of the orifice.
Four different nozzles are supplied with the apparatus. Figure 3 shows their cross-sectional
shapes and dimensions.
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The apparatus enables the trajectory of jets to be investigated by using the side entry feature
with the fixture at the bottom of the base sealed. A trajectory plotting board and a number
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of depth gauge pins enable the jet trajectory to be plotted directly onto graph paper. The
gauge pins are at a distance of 40, 80, 120,..................mm from the orifice.
Procedure:
1. Install the required orifice
2. adjust the overflow pipe to obtain a required level in the tank
3. Open the water supply valve to obtain a steady flow with minimum overflow
4. wait until the level in the tank and jet profile is stable before adjusting the probes tips
to be in-line with the center of the jet and record the probe tip profile as will as the Y =
0 mark
5. Record the flow volume by using the stopwatch and bench-measuring tank.
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Results:
Water level, H
Volume, Lt
Time, s
Flow rate, QA = volume/time
Distance from the board, mm
X [mm] Y 𝟐√𝒀𝑯
X1 = 40 Y1 =
X2 = 80 Y2 =
X3 = 120 Y3 =
X4 = 160 Y4 =
X5 = 200 Y5=
X6 = 240 Y6 =
X7 = 280 Y7 =
X8 = 320 Y8 =
X9 = 360 Y9 =
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Exp. # 6 - A
Friction Loss in Pipes and Fittings
Objectives:
a) To investigate head loss in a straight pipe as a function of volume flow rate or mean
velocity.
b) To determine experimentally the relationship between friction factor and
Reynolds number for flow of water in a straight pipe.
c) To find head loss due to friction and friction coefficient factor in different fittings
experimentally and compare with calculated values.
Theory:
For an incompressible fluid flowing through a pipe from point (1) to point (2), Figure 1. the
following equations apply:
Continuity equation:
𝑄 = 𝐴1𝑉1 = 𝐴2𝑉2
Bernoulli equation:
𝑃1 𝑉12 𝑃2 𝑉22
+ + 𝑍1 = + + 𝑍 2 + ℎ 𝐿1−2
𝜌𝑔 2𝑔 𝜌𝑔 2𝑔
Where:
Q Volumetric flow rate (m3/s);
V Mean velocity (m/s);
A Cross sectional area (m2);
Z Height above datum (m);
p Static pressure (N/m2);
ρ Density (kg/m3);
Figure 1: flow through a pipe
g Acceleration due to gravity (9.81 m/s2).
hL is the head loss (m); which is the total energy lost due to friction between the liquid and the
wall and the interaction of the liquid molecules. The friction head (head loss) between two
points can be expressed by 2
P P V V2
h 1 2 1 2 Z Z -------------------------------- (1)
L
2g 2g
1 2
and the total energy of water at any point may be expressed as the total head at that point ht
where
Total head (ht) = Pressure head +velocity head + static head (elevation)
P V2
= hp + hv + hs = Z---------------------------------(2)
2g
Head Loss
The head loss in a pipe circuit falls into two categories:
a) Major head loss (pipe head loss): due to fully developed flow conduits, and it is
caused by shear loss.
b) Minor head loss (component head loss): due to flow through devices such as valves,
bends, and tees.
The overall head loss is a combination of both these categories.
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𝐿 𝑉2 64 𝜌𝑉𝐷
𝑊ℎ𝑒𝑟𝑒 𝑓 = 𝑅𝑒 =
ℎ𝑓 = 𝑓 2𝑔 𝑅𝑒 𝜇
𝑑
OR
hf = 32LV hf
Wher V
D 2 L
e
Where V is the average velocity and D is the pipe diameter and L is the pipe length and
is the specific weight and is the dynamic viscosity.
Turbulent flow 𝑹𝒆 ≥ 𝟑𝟎𝟎𝟎
Also head loss hf is given by Darcy – Weisbach equation
ℎ𝑓 = 𝑓 𝐿 2 ℎ
𝑑 𝑉 𝑊ℎ𝑒𝑟𝑒 𝖺 𝑉2
𝑓
2𝑔
𝐿 k
s
𝑊ℎ𝑒𝑟𝑒 f is a function of Reynolds number, Re, and pipe roughness,
D
f: friction factor
Ks: Roughness height
𝐾𝑠
: Relative roughness
𝐷
Head Loss for Valves and Pipe Fittings [Minor loss]
There is no established formula for friction of Valves and pipe fittings. However from
experimental results
V2
hL K Where K is a constant called fittings loss coefficient.
2g
Principles of Pressure Loss Measurement
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Considering Figure 2, apply Bernoulli’s equation between
1 and 2:
𝑃1𝑉2 𝑃2 𝑉22
+ 1 + 𝑍1 = + + 𝑍2 + ℎ 𝐿
𝛾 2𝑔 𝛾 2𝑔
But 𝑉1 = 𝑉2 𝑎𝑛𝑑 𝑍1 = 𝑍2
𝑃1 − 𝑃2
So ℎ𝐿 = (1)
𝛾....................................................
For Piezometer tubes
𝑃1 − 𝛾(𝑥 + 𝑦) = 𝑃 𝑎𝑛𝑑 𝑃2 − 𝛾𝑦 = 𝑃 𝑡ℎ𝑒𝑟𝑓𝑜𝑟𝑒
𝑃1 − 𝛾(𝑥 + 𝑦) = 𝑃2 − 𝛾𝑦
Rearrange the last equation to get Figure 2: Pressurized piezometer tubes to
𝑃1 − 𝑃2 measure pressure loss between two points
= 𝑥 … … … … … … … … … … … (2)
𝛾
From equations 1 and 2 we find that ℎ𝐿 = 𝑥
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Apparatus:
The setup consists of two separate hydraulic circuits; one painted dark blue, one painted light
blue, each one containing a number of pipe system components. Both circuits are supplied
with water from the same hydraulic bench. The components in each of the circuits are as
detailed at Figure 4 and Table 1.
In all cases (except the gate and globe valves), the pressure change across each of the
components is measured by a pair of pressurized piezometer tubes. In the case of the valves,
pressure measurement is made by U-tube manometers containing mercury.
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Results:
Table 2: Experimental Results
Time to collect Piezometer tube readings (cm) water U-tube (cm) Hg
Test number 25 kg of water
Gate valve
(s) 1 2 3 4 5 6
1
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Volume flow Mean velocity Reynolds Laminar or Friction head Friction factor
Test number
rate Q (m3/s) V (m/s) number Re turbulent flow loss hf (m) f
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Exp. # 6 - B
Friction Loss in Pipes and Fittings
Objectives:
a) To investigate head loss in a straight pipe as a function of volume flow rate or mean
velocity.
b) To determine experimentally the relationship between friction factor and
Reynolds number for flow of water in a straight pipe.
c) To find head loss due to friction and friction coefficient factor in different fittings
experimentally and compare with calculated values.
Theory:
For an incompressible fluid flowing through a pipe from point (1) to point (2), Figure 1. the
following equations apply:
Continuity equation:
𝑄 = 𝐴1𝑉1 = 𝐴2𝑉2
Bernoulli equation:
𝑃1 𝑉12 𝑃2 𝑉22
+ + 𝑍1 = + + 𝑍 2 + ℎ 𝐿1−2
𝜌𝑔 2𝑔 𝜌𝑔 2𝑔
Where:
Q Volumetric flow rate (m3/s);
V Mean velocity (m/s);
A Cross sectional area (m2);
Z Height above datum (m);
p Static pressure (N/m2);
ρ Density (kg/m3);
Figure 1: flow through a pipe
g Acceleration due to gravity (9.81 m/s2).
hL is the head loss (m); which is the total energy lost due to friction between the liquid and the
wall and the interaction of the liquid molecules. The friction head (head loss) between two
points can be expressed by 2
P P V V2
h 1 2 1 2 Z Z --------------------------------- (1)
L
2g 2g
1 2
and the total energy of water at any point may be expressed as the total head at that point ht
where
Total head (ht) = Pressure head +velocity head + static head (elevation)
P V2
= hp + hv + hs = Z---------------------------------(2)
2g
Head Loss
The head loss in a pipe circuit falls into two categories:
a) Major head loss (pipe head loss): due to fully developed flow conduits, and it is
caused by shear loss.
b) Minor head loss (component head loss): due to flow through devices such as valves,
bends, and tees.
The overall head loss is a combination of both these categories.
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𝐿 𝑉2 64 𝜌𝑉𝐷
𝑊ℎ𝑒𝑟𝑒 𝑓 = 𝑅𝑒 =
ℎ𝑓 = 𝑓 2𝑔 𝑅𝑒 𝜇
𝑑
OR
hf = 32LV hf
Wher V
D 2 L
e
Where V is the average velocity and D is the pipe diameter and L is the pipe length and is
the specific weight and is the dynamic viscosity.
Turbulent flow 𝑹𝒆 ≥ 𝟑𝟎𝟎𝟎
Also head loss hf is given by Darcy – Weisbach equation
ℎ𝑓 = 𝑓 𝐿 2 ℎ
𝑑 𝑉 𝑊ℎ𝑒𝑟𝑒 𝖺 𝑉2
𝑓
2𝑔
𝐿 k
s
𝑊ℎ𝑒𝑟𝑒 f is a function of Reynolds number, Re, and pipe roughness,
D
f: friction factor
Ks: Roughness height
𝐾𝑠
: Relative roughness
𝐷
Head Loss for Valves and Pipe Fittings [Minor loss]
There is no established formula for friction of Valves and pipe fittings. However from
experimental results
V2
hL K Where K is a constant called fittings loss coefficient.
2g
Principles of Pressure Loss Measurement
OOSTA Page 32
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Considering Figure 2, apply Bernoulli’s equation between
1 and 2:
𝑃1𝑉21 𝑃2 𝑉22
+ + 𝑍1 = + + 𝑍2 + ℎ 𝐿
𝛾 2𝑔 𝛾 2𝑔
But 𝑉1 = 𝑉2 𝑎𝑛𝑑 𝑍1 = 𝑍2
𝑃1 − 𝑃2
So ℎ𝐿 = (1)
𝛾....................................................
For Piezometer tubes
𝑃1 − 𝛾(𝑥 + 𝑦) = 𝑃 𝑎𝑛𝑑 𝑃2 − 𝛾𝑦 = 𝑃 𝑡ℎ𝑒𝑟𝑓𝑜𝑟𝑒
𝑃1 − 𝛾(𝑥 + 𝑦) = 𝑃2 − 𝛾𝑦
Rearrange the last equation to get Figure 2: Pressurized piezometer tubes to
𝑃1 − 𝑃2 measure pressure loss between two points
= 𝑥 … … … … … … … … … … … (2)
𝛾
From equations 1 and 2 we find that ℎ𝐿 = 𝑥
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Apparatus:
The setup consists of two separate hydraulic circuits; one painted dark blue, one painted light
blue, each one containing a number of pipe system components. Both circuits are supplied with
water from the same hydraulic bench. The components in each of the circuits are as detailed at
Figure 4 and Table 1.
In all cases (except the gate and globe valves), the pressure change across each of the components
is measured by a pair of pressurized piezometer tubes. In the case of the valves, pressure
measurement is made by U-tube manometers containing mercury.
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Head Loss in fittings (sudden expansion, sudden contraction, and globe valve) [Tables
3, 4, and 5]
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Exp. # 7
Parallel and series Pumps
Objective:
1- To study the performance of a single centrifugal pump.
2- To study the performance of two pumps connected in parallel or series.
Theory:
Pumps are used to transfer fluid in a system, either at the same level or to a new height. The
flow rate depends on the height to which the fluid is pumped. The relationship between
“head” and flow rate is called the “pump characteristic curve”. This has to be determined
experimentally for a single pump and two similar pumps connected in Series or Parallel.
The increase in head H between the inlet and outlet
of a pump is a function of the flow rate and
rotational speed N. This relationship is expressed
graphically and called the “pump characteristic”, as
shown in Figure 1.
Head, H, is a height measured in meters of water,
but an alternative convention is to use the pressure
rise across the pump, Δp (N/m2 or bar).
Δp and H are related to each other
by: Δp = ρgH, and
Mass flow rate through pump,𝑚̇ = 𝜌𝑄̇ (kg/s)
Hydraulic power generated, is given by:
𝑃𝐻 = 𝑚̇ 𝑔𝐻 = 𝜌𝑔𝑄̇ 𝐻 (W)......................(1)
Electrical power input to pump =𝑊̇
Where 𝑊̇ is given by manufacturer.
Overall pump efficiency
𝑃𝐻 𝜌𝑔𝑄̇ 𝐻 𝑄̇ Δ𝑃
𝜂= = = … … … … … (2)
𝑊̇
The overall 𝑊̇
efficiency 𝑊̇ a small circulating pump is typically not
of
Figure 1: Pump characteristics
much greater than 10 to
15%.
Some text books work in terms of Δp, others in terms of H. The two sets of equations look
similar, but differ by the presence of 𝜌𝑔. Never confuse the two systems!
For practical convenience, pressure is measured in kN/m2 and flow rate in kg/sec, but on the
experimental equipment the pressure is measured in bars (1 bar = 100 kN/ m2) and the flow
rate measured in liter/sec (1 liter/sec = 1 kg/s).
For input power of the pump manufacturer’s published data may be used. (Table 1)
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(Figure
6), which should be straight lines.
1
𝑃 2 𝜌𝑉 2) …………………………………….(3)
𝑖𝑛 = 𝜌𝑔∆ℎ −
An approximate total value of ΣK = 3.5 will be assumed. Hence:
𝑃 = 9810∆ℎ − 1750𝑉2............................................................... (4)
𝑖𝑛
Since
𝑄̇ = 𝜌𝐴𝑉 = 1000 × 𝜋𝑑 𝑉
2
4
For d=22 mm → 𝑉2 = 6.93𝑄2 sub into equation 4
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𝑃𝑖𝑛 = 9810∆ℎ − 12.13 × 103𝑄2........................................................(5)
Where 𝑃𝑖𝑛 in [Pa], ∆ℎ in[m], and Q in [kg/s]
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Apparatus:
The Series and Parallel Pump Test Set, shown in Figure 11, is intended for use with the
Volumetric Hydraulic Bench.
Two similar single-phase multi-speed pump units are connected by a pipe system so that each
pump can be run on its own, combined in series, or combined in parallel. Figures 12, 13, and
14 show the position of the three valves A, B and C required to set up each flow condition.
On the side of each pump, there is a three speed control. The pumps are switched on or off
using the main switch on the control panel at the top of the apparatus.
A single Bourdon gauge is fitted to the top panel which can be switched to measure the
delivery pressure of either pump. The pump inlet pressure can be determined from Bernoulli’s
equation. The water flow rate is adjusted using a gate valve fitted in the return pipe, between
the pump test set and the hydraulic bench. For experiments to determine the pump overall
efficiency, it is necessary to measure the input electrical power with a wattmeter. However,
the input powers quoted by the pump manufacturer will be sufficient to demonstrate how the
efficiency is calculated. Table 1 gives typical input powers and pump speeds.
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Figure 13 Setting the three control valves – pumps Figure 14 Setting the three control valves – pumps in
in parallel series
Procedure:
1) Set the valves for a particular pump test (refer to Figures 12 to 14 if necessary).
2) Set the required pump speed(s).from the three speed control on side of each pump.
3) Measure the difference in height between the water surface in the reservoir and the
pump inlet.
4) Switch on the mains supply switch on the console.
5) Ensure that the valve at inlet is fully open.
6) Set up the delivery flow rate by adjustment of the gate valve on the outlet side of the
pumps. It is convenient to start with a fully open valve. Measure the flow rate using the
Hydraulic Bench.
7) Read the delivery pressure of each pump by switching to either p1 or p2. Ensure the
valve is switched off after each measurement.
8) Enter the results in the table.
9) Repeat for several different flow rates [close the control valve by 1.5 turn] until the control
valve is fully closed.
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Results:
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1
𝑄𝑃1 + 𝑄𝑃2 = 𝑄𝑡𝑜𝑡𝑎𝑙 → 𝑄𝑃1 = 𝑄𝑃2 = 𝑄𝑡𝑜𝑡𝑎𝑙 𝑓𝑜𝑟 𝑃𝑎𝑟𝑎𝑙𝑙𝑒𝑙
2
2- Calculate the inlet pressure. [Equation 5].
3- Calculate the pressure rise across each pump.
∆𝑃2 = 𝑃2 − 𝑃𝑖𝑛
∆𝑃1 = 𝑃1 − 𝑃2 For series
∆𝑃2 = 𝑃2 −
𝑃𝑖𝑛
For Parallel
∆𝑃1 = 𝑃1 −
𝑃𝑖𝑛
Discussion
1- What is the source of errors in this experiment?
2-Compare your graphs with what expected
theoretically. 3- Comments on all results and analysis
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4- State the applications for both series and parallel connections
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Exp. # 8
Performance of a Positive Displacement Pump
Objective:
1) To find how the pump performs for a range of delivery pressures (varied load) at a
constant speed.
2) To find how the pump performs for a range of speeds at a constant delivery pressure (load).
Theory:
Introduction
By definition, Positive Displacement (PD) pumps displace a known quantity of liquid with each
revolution of the pumping elements. This is done by trapping liquid between the pumping elements
and a stationary casing. Pumping element designs include gears, lobes, rotary pistons, vanes, screws
and hoses.
Many applications use positive displacement pumps. They are good for moving fluids at high
pressures. Uses include hydraulic systems, lubrication systems, medical equipment and sanitation.
Positive displacement pumps come in many different types, in this experiment three most common;
piston, gear, and vane are discussed in this lab session.
Piston Pump
This pump is a twin piston industrial pump.
It has an off-centre cam that pushes two
small vertically opposed pistons up and down
alternately in cylinders. They move oil
through one-way valves from the inlet to the
outlet. The swept volume of each cylinder
determines the volume of fluid moved for
every revolution. Because the pump uses just
two pistons, it creates high pressure pulses in
the fluid at the output. In most applications,
this type of pump has a pulsation damper on
its output. This type of pump is popular and
made in large quantities, so it has a low
relative cost.
Figure 1: Piston Pump
Gear Pump
This pump is basically two helical gears that
move together in a close-fitting housing. It
has a built-in pressure relief valve. As the
gears move they create a low pressure area at
the input port. Fluid moves into the low
pressure area. The gears trap and push small
volumes of the fluid around the walls of the
housing and to the outlet. The output is
reasonably smooth, with small pulses. The
size of the gears determines the volume of
fluid moved in each revolution. Figure 2: Gear Pump
Vane Pump
This pump has a fixed displacement with a balanced vane. It uses spring loaded vanes to move a fixed
volume of fluid around a chamber, from the inlet to the outlet port. The pump size determines the fixed
volume moved for each revolution. Vane pumps give a pulsed output. Figure below shows two drawings
that explain how two slightly different vane pumps work.
Useful Equations
2𝜋
𝑃𝑚 = ( ) × 𝑁 × 𝑇
60
Hydraulic Power (from the Pump)
The hydraulic power that the pump adds to the fluid is a product of the flow through the pump and
the increase in pressure (or ‘head’) it gives:
𝑃ℎ = (𝑝2 − 𝑝1)𝑄
Overall Pump Efficiency
The overall efficiency of the pump is a simple ratio of hydraulic power out against shaft power input
to the pump.
𝑃ℎ
𝜂= × 100%
𝑃𝑚
Volumetric Efficiency
Volumetric efficiency is an indication of how well the pump has moved an expected (or theoretical)
volume of fluid. It is the ratio of the actual volume of fluid moved in a given time against the
expected
volume of fluid moved. You normally use the total swept volume (Vs) in the pump to find the
expected flow. The expected volume flow is the product of the swept volume per one revolution (or
cc.rev-1) and the speed of the pump (N). The flow-meter measures the actual volume flow (Q).
Expected volume flow = (Vs) × (N).
From this, the volumetric efficiency:
𝜂𝑉 = 𝑄
𝑆 × 100%
�× 𝑁
The swept volumes for the available pumps are:
Piston Pump = 7.16 cc/rev Gear Pump = 10.89 cc/rev Vane Pump = 6.7 cc/rev
Cavitation
When you reduce the inlet pressure to a pump, it can fall to a pressure equal to (or lower than) the
vapour pressure of the fluid that it pumps. This creates bubbles of vapour in the fluid, that collapse
when the pressure increases as the fluid passes through the pump. The collapsing vapour bubbles
cause small pressure waves that can damage the pump. You can usually hear cavitation - the noise
from the pump will change or get louder as the inlet pressure decreases. The low pressure areas may
also occur inside the moving parts of some pumps under low pressure conditions.
Oil Viscosity, Pump and Flow-meter Performance
Temperature affects the oil viscosity. Increasing oil temperature gives decreasing viscosity. Oil
viscosity affects its flow along surfaces and through pipes and pumps. Small changes in viscosity
have less affect on large volume commercial pumps than they do on small pumps, where the fluid
passes through smaller openings and along smaller pipes. As the oil viscosity increases, the pump
uses more power. This affects overall efficiency.
Apparatus:
The Experimental setup consists of the following components:
1- Positive Displacement Pump Module (figure:4)
Figure 4 shows the main parts of
the Positive Displacement Pump
Module. It shows the Module fitted
with the Universal Dynamometer.
The Universal Dynamometer turns
the pump you fit to the frame. The
pump forces oil around a circuit.
The oil comes from an oil
reservoir, through an inlet valve
and through the pump. It then
passes through a pressure relief
valve (for safety) and a delivery
valve. It then passes through a
gear-type flow-meter and back to
the oil reservoir.
Electronic pressure transducers in
the circuit measure the oil
pressures at the inlet to the pump
and at the outlet of the pump. Also,
a mechanical pressure gauge also
shows the delivery pressure. A Figure 4: Positive Displacement Pump Module
thermocouple measures the oil
temperature to help find its
viscosity. The flow-meter measures
the oil flow in the circuit.
The electronic pressure transducers, the thermocouple and flow-meter all connect to a digital
display that shows the pressures [inlet and outlet], temperature and flow.
2- The Pumps
The Apparatus includes three positive displacement pumps: Piston Pump, Gear Pump, and Vane
Pump
3- Versatile Data Acquisition System (VDAS) (figure 5)
It is a two-part
product(Hardware and
Software) that will:
• automatically log data
from your tests
• automatically calculate data
for you
• save you time
• reduce errors
• create charts and tables of
your data
• export your data for
processing in other
software
figure 5: Versatile Data Acquisition System (VDAS)
Procedure:
Exp. # 9
Open channel flow - Sluice Gate
Objective:
a) To investigate flow under a sluice gate.
b) To Find flow rate in an open channel using sluice gate and compare it with actual flow.
c) To find the Froude number Fr for open channel flow and its relation to flow.
Theory:
Introduction:
Flow of a liquid in an open channel differs from flow in a closed pipe in that it has a free
surface. In open channel flow a surface of the fluid is exposed to the atmosphere. Although
the theory applies to any liquid, the majority of practical applications are to flow of water in
rivers and canals. The motion is produced essentially by gravity force, so when considering
the mechanics of the flow, the property of specific weight w or ρg of the liquid is of basic
importance. The cross section of the channel may be of different shapes, but in this
experiment we will study flow in open channel of rectangular cross section.
In the laboratory, open channel flow experiments can be used to simulate flow in a river, in a
spillway, in a drainage canal or in a sewer. Such modeled flows can include flow over bumps
or through dams, flow through a venturi flume or under a partially raised gate (a sluice gate).
The flow under a sluice gate, is the subject of this experiment.
Properties of rectangular cross-section
Depth: Distance y from bottom of channel to free surface
A
Hydraulic Radius R, where R =
P
A = Area of cross section = By
P = Wetted perimeter = B+2y
A
Hydraulic Depth D, where D =
T
T = Surface width = B
𝐴 𝐵𝑦 𝐴 𝐵𝑦
Therefore 𝑅 = = 𝑎𝑛𝑑 𝐷 = = =𝑦
𝑃 𝐵+2𝑦 𝑇 𝐵 Figure 1: Rectangular cross section
Types of flow:
Steady and unsteady flow
The flow is steady if at each position along the length of the channel the depth and velocity is
independent of time. But if depth and velocity changes with time then the flow is unsteady.
Uniform and non-uniform flow
the flow is uniform if depth and cross section are constant along the length of the channel.
But if depth and cross section varies along the channel, then flow is non-uniform.
Froude Number
In analysis of the flow an essential dimensionless parameter known as the Froude number
emerges. This is defined in terms of the velocity V, hydraulic depth D and acceleration due to
gravity g, by the equation:
𝑉
𝐹𝑟 =
√𝑔𝐷
Now the velocity c of an infinitesimal wave, driven by gravity along an open channel, is:
𝑐 = √𝑔𝐷
So Fr may be regarded𝑄as the ratio of flow velocity V to the velocity c of a gravity wave.
For
𝑄
open channel 𝑉 = = 𝑎𝑛𝑑 𝐷 = 𝑦
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𝐴 𝐵𝑦
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𝑄
𝑄
So 𝐹𝑟 = 𝐵𝑦
𝑅𝑒𝑎𝑟𝑟𝑎𝑛𝑔𝑒 𝑡𝑜 𝑔𝑒𝑡 𝐹𝑟 =
√𝑔𝑦 𝐵√𝑔𝑦3
Flow Under a Sluice Gate
The sluice gate provides a convenient means of flow
regulation, especially in irrigation and drainage schemes where
flow has to be distributed in networks of interconnected
channels.
Figure 2 shows a schematic of the side view of the sluice gate.
Flow upstream of the gate has a depth y1 while downstream the
depth is y2. The objective of the analysis is to formulate an
equation to relate the volume flow rate through(or under) the
gate to the upstream and downstream depths.
Applying the Bernoulli equation to flow about the gate gives
𝑃1 𝑉12 𝑃2 𝑉22 Figure 2: Flow under a sluice gate
+ + 𝑍1 = + + 𝑍2 … … … … … … … . … … … (1)
𝜌𝑔 2𝑔 𝜌𝑔 2𝑔
Pressures at the free surface are both equal to atmospheric
pressure, so they cancel.
𝑄 𝑄
Substitute 𝑍1 = 𝑦1, 𝑍2 = 𝑦2, 𝑉1 = , 𝑎𝑛𝑑 𝑉2 = … . (2)
𝐵𝑦 1 𝐵𝑦 2
𝑄 𝑦2 2
Rearranging gives: =𝑦 √ (3)
𝐵√𝑔𝑦3 1 1 + 𝑦............................
2
1 𝑦1
The left hand side is the Froude number for upstream flow
𝑦2 2
𝐹𝑟 = … … … … … … … … … … … … … . . … … . . (4)
𝑦1 √ 1 + 𝑦2
𝑦1
By measuring the depth of liquid before and after the sluice gate, the theoretical flow rate can be
calculated with the above equation. The theoretical flow rate can then be compared to the actual
flow rate obtained by measurements using hydraulic bench.
Apparatus:
The experimental setup consists of:
1- Open Channel Flow Apparatus
(Figure 3): It is a rectangular clear-
sided channel, 2.5 m long, adjustable
in height to give a change in slope,
with the section nominally measuring
53.5 mm wide and 120 mm high.
2- Volumetric Hydraulic Bench: It
supplies the water via the inlet hose
attached, and the channel outlet is
designed to be positioned over the
large volumetric tank of the bench,
enabling the flow rate measurements
when used with the stopwatch supplied
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3- Sluice Gate Figure 3: Open Channel Flow Apparatus
Model 4- Depth
gauge
5- Pitot tube
Procedure:
1- The sluice gate is fixed in the channel at a convenient station upstream of the
channel outlet.
2- The aperture is set accurately to the desired value.
3- The depth gauge is now ready for a datum when the point touches the channel bed.
4- To obtain the discharge characteristic of the gate, a set of values of upstream head
and discharge is obtained with conditions of supercritical flow downstream.
5- The flow to the channel is gradually increased by opening the pump control until the water
level upstream of the gate settles to the highest value which may conveniently be read on
the depth gauge.
6- The flow is then measured along with the head upstream of the gate.
7- The flow is then reduced in stages and at each stage both the discharge and the head are
measured.
Results:
Upstream Downstream
Time to depth depth 𝑸𝒕𝒉𝒆𝒐 𝑸𝒆𝒙𝒑
Test
collect 25 kg % Error
number
of water (s) 𝒉𝟏 𝒉𝟐 (m3/s) (m3/s)
(mm) (mm)
1
2
3
4
5
6
Discussion
1- Comment on all calculations and plots
2- Are results agree with what expected
theoretically. 3- Derive equation 3.
4. What is the significance of Froude number?
5. Where are sluice gates found?
6. What are they used for?
Exp. # 10
Water Turbines
Part one: Francis Turbine
Objective:
a) To demonstrate the operation of Francis turbine and direct conversion of
hydraulic power into mechanical power.
b) To investigate the performance of the Francis turbine.
Theory:
Introduction
There are two categories of hydraulic machines, the impulse and the reaction turbines. In a
reaction turbine, the water flow is used to rotate a turbine wheel or runner through the action
of vanes or blades attached to the wheel. When the blades are oriented like a propeller, the
flow is axial and the machine is called Kaplan turbine. When the vanes are oriented an
impeller in a centrifugal pump, the flow is radial and the machine is called a Francis turbine.
In an impulse turbine, the water accelerates through a nozzle and impinges on vanes attached
to the rim of the wheel. This machine is called Pelton wheel.
Engineers and students of fluid mechanics need to know how pumps and turbines work and
how efficiently they work. This experiment helps them to pick the correct pump or turbine to
do the right job. The Francis turbine is a popular and efficient radial-flow reaction turbine. A
British-American engineer - James Francis developed it in 1848, by improving earlier designs
by other engineers. It is used in hydroelectric power stations to absorb the energy from falling
water in dams and turn electric generators. It is excellent for this purpose because it can also
work as a pump to return water to the reservoir if needed.
Useful Equations
Torque (T)
This is the torque measured by the two spring balances.
The balances measure the turning force on the drum at
the back of the turbine (see Figure 1).
𝐹 = 𝐵 − 𝐴 𝑎𝑛𝑑 𝑇 = 𝑅 × 𝐹
Mechanical Power (𝑷𝒎)
This is the power absorbed by the turbine, taken from the
water.[i.e. output power]
2𝜋𝑁𝑇
𝑃𝑚 =
60
Hydraulic Power (𝑷𝒉)
This is the power in the water delivered to the turbine.
[i.e. input power]
𝑃ℎ = 𝑄𝑝 Figure 1 Torque Measurement
Hydraulic Efficiency (𝜼𝒉)
𝑃𝑚
𝜂ℎ = ℎ × 100%
𝑃
Where: Pm: Mechanical Power [W]
T: Torque [N.m] N: Rotational speed of the turbine [rev.min-1]
A: Left spring balance reading [N] Ph: Hydraulic Power [W]
B: Right spring balance reading [N] P: Pressure of inlet water [Pa]
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Procedure:
1. Fully open the guide vanes (to the 100% position).
2. Adjust the spring balances to give no load and make sure that they show 0 (zero).
3. Set the H1D to give full flow and measure the initial flow for reference.
4. Use the optical tachometer to measure the maximum (no-load) speed of the turbine.
To do this, put the tachometer against the clear window at the back of the turbine
and use it to detect the reflective sticker on the drum.
5. Slowly increase the load to decrease the speed in steps of 50 rev.min -1. At each step,
record the turbine speed and the reading of each spring balance. Stop when the
speed becomes unstable or the turbine stops rotating.
Results:
Left Right Load Mechanical Hydraulic Hydraulic
Test Speed Force
Balance Balance (Torque) Power Power Efficiency
number (rev.min-1) (N)
(N) (N) (Nm) (W) (W) (%)
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Objective:
c) To demonstrate the operation of Pelton Wheel and direct conversion of hydraulic
power into mechanical power.
d) To investigate the performance of the Pelton turbine.
Theory:
Introduction
The Pelton wheel is a hydraulic turbine, in which one or more water jets impinge tangentially
onto buckets mounted around a wheel. The force produced by the jet impact generates a
torque that causes the wheel to rotate, thus producing power. The name ‘Pelton’ derives from
L.A. Pelton, an American engineer who performed notable research in order to determine the
best shape of the buckets.
Although the concept is very simple, some very large machines of high efficiency have been
developed with power outputs of more than 100 MW and efficiencies of around 95%. On a
small laboratory model, however, the output may be just a few watts. The efficiency will
therefore be very much smaller, because losses in bearings and by windage are proportionally
much higher than in a large, powerful turbine.
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Useful Equations
Torque (T)
This is the torque measured by the two spring balances.
The balances measure the turning force on the drum at
the back of the turbine (see Figure 1).
𝐹 = 𝐵 − 𝐴 𝑎𝑛𝑑 𝑇 = 𝑅 × 𝐹
Mechanical Power (𝑷𝒎)
This is the power absorbed by the turbine, taken from the
water.[i.e. output power]
2𝜋𝑁𝑇
𝑃𝑚 =
60
Hydraulic Power (𝑷𝒉)
This is the power in the water delivered to the turbine.
[i.e. input power]
𝑃ℎ = 𝑄𝑝 Figure 1 Torque Measurement
Hydraulic Efficiency (𝜼𝒉)
𝑃𝑚
𝜂ℎ = ℎ × 100%
𝑃
Where: Pm: Mechanical Power [W]
T: Torque [N.m] N: Rotational speed of the turbine [rev.min-1]
A: Left spring balance reading [N] Ph: Hydraulic Power [W]
B: Right spring balance reading [N] P: Pressure of inlet water [Pa]
F: Force [N] Q: Volume Flow [m3.s-1]
R: Radius of drum [m] 𝜂ℎ: Hydraulic Efficiency [%]
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Apparatus:
The experimental setup consists of Pelton wheel (figure 7) with
external optical tachometer to measure the rotational speed.
Hydraulic bench is also needed to supply water to the turbine and
to calculate the flow rate.
Procedure:
1. Close the spear valve and switch on the water supply.
2. Slowly open the spear valve, allowing the jet to drive
the Pelton wheel. Fully open the valve.
3. Increase the load on the wheel by adjusting the knob above
the spring balance(s) at desired intervals. At each interval
record the speed (using an optical tachometer), and both
spring balance forces.
4. Record the time needed to collect 15 L of water. Figure 7 Pelton wheel
Results:
Left Right Load Mechanical Hydraulic Hydraulic
Test Speed Force
Balance Balance (Torque) Power Power Efficiency
number (rev.min-1) (N)
(N) (N) (Nm) (W) (W) (%)
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Exp. # 11
Wind Tunnel
Lift and Drag of an Airfoil
Objective:
1. To determine the velocity distribution in a wind tunnel.
2. To obtain the lift and drag variation of an airfoil with angle of attack.
Theory:
Forces in Flight
The flight of an airplane, a bird, or any other object involves four forces that may be measured
and compared: lift, drag, thrust, and weight. As can be seen in the figure below for straight
and level flight, these four forces are distributed with the 1) lift force pointing upward; 2)
weight pushing downward; 3) thrust pointing forward in the direction of flight; 4) and the
drag force opposing the thrust. In order for the plane to fly, the lift force must be greater than
or equal to the weight. The thrust force must be greater than or equal to the drag force.
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pointed downward, and a larger force (underneath) will be pointing upwards. When the two
forces are combined, the net force is lift, which is directed upwards.
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the velocity is doubled, the lift will be four times as large. The generation of lift can be found
elsewhere. Race car designers use airfoil-like surfaces to generate negative lift, or downward-
directed force. This force, combined with the weight of the race car, helps the driver maintain
stability in the high-speed turns on the race track.
Thrust
Any force pushing an airplane (or bird) forward is called thrust. Thrust is generated by the
engines of the airplane (or by the flapping of a bird's wings). The engines push fast moving air
out behind the plane, by either propeller or jet. The fast moving air causes the plane to move
forward.
Drag
The drag is the fourth of the major forces for flight. It is a resistance force. This force works
to slow the forward motion of an object, including planes. There are four types of drag:
friction drag, form drag, induced drag and wave drag. These drag types develop around the
shape of the body, the smoothness of the surfaces, and the velocity of the plane. All four sum
together for the total drag force. The drag forces are the opposite of thrust. If the thrust force
is greater than the drag force, the plane goes forward, but if the drag force exceeds the thrust,
the plane will slow down and stop.
The friction drag is sometimes also called the skin friction drag. It is the friction force at the
surfaces of the plane caused by the movement of air over the whole plane. If a person were to
look at the furface of a wing, for example, he or she would see that all the sheets of metal join
smoothly, and even the rivets are rounded over and are as flush with the surface as possible.
This helps keep the friction drag at a minimum.
The form drag, or pressure drag as it is sometimes called, is directly related to the shape of the
body of the airplane. A smooth, streamlined shape will generate less form drag than a blunted
or flat body.
Any object that moves through a fluid (water/air) can get a decrease in form drag by
streamlining. Automobiles are streamlined, which translates (allows) better gas mileage; there
is less drag so less fuel is required to "push" the car forward. Buses, vans, and large trucks are
less streamline, and this one reason why they use more fuel than smaller, streamlined cars
(weight is another reason).
Form drag is easy to demonstrate using a hand out the window of a moving car. If the hand is
held flat, like a wing, it is a streamlined object. The person only feels a small tug or drag. If he
or she turns the hand so that the palm is facing forward, the drag force is greatly increased,
and the hand is pulled backwards! It is no longer streamlined. There are two additional drag
forces, the induced drag and wave drag.
Induced drag is sometimes called the drag due to lift. As the lift force is generated along a
wing, a small amount of excess (lift) force can be generated in the opposite direction. This
force acts like drag and slows the forward motion of the airplane. Aircraft designers try to
design wings that lower induced drag.
The last of the four types of drag is the wave drag. This generally only happens when the
airplane is flying faster than the speed of sound. Wave drag is caused by the interactions of
the shock waves over the surfaces and the pressure losses due to the shocks. Wave drag can
also occur at transonic speeds, where the velocity of the air is already supersonic, locally.
Since most commercial jets today fly at transonic speeds, wave drag is an important part of
the total drag.
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Procedure:
Velocity distribution
1. Start the wind tunnel, and operate the fan at a certain speed.
2. Keep this speed constant for the whole experiment, even in lift and drag part.
3. Adjust the Pitot tube to zero distance from the test section bottom side.
4. Read the manometer height.
5. Readjust the Pitot tube to a 20 mm distance from bottom, read the manometer.
6. Continue with steps of 20 mm to cover the whole section height.
Lift and Drag
7. Install the airfoil and all the accessories in the test section.
8. Adjust Angle of attack to zero.
9. Switch on the power and operate fan at same speed.
10. Read the values of lift and drag.
11. Repeat the same steps for different angle of attacks as shown in table 2.
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Results:
Table 1: Velocity distribution
h (mmH2O)
V (m/s)
-5
0
5
10
15
20
25
Analysis and Calculations
1- Calculate the velocity in wind tunnel at each point.
2- Plot the velocity Distribution in the tunnel test section.
3- Find the average velocity.
4-
Calculate the Lift and Drag coefficients (CL , CD ).
𝐶𝐿
5- Calculate the ratio
𝐶𝐷
6- Plot the angle of attack on the x-axis and the lift and Drag coefficients on the y-axis.
𝐶𝐿
7- Plot the angle of attack on the x-axis and the ratio on the y axis.
𝐶𝐷
Discussion:
1. Comment on how the forces coefficients of lift and drag vary with angle of attack.
2. What is the relationship between stall, lift and drag?
3. If you were choosing this airfoil for use on an aircraft, what incidence angle would
give the best performance and why?
4. From your results, how can you tell that the airfoil have a symmetrical section?
5. State the importance of this experiment and its applications in real life.
6. Why Test in Wind Tunnels?
7. comment on the velocity distribution in the test section of the wind tunnel
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References
2- Fluid Mechanics
Frank M. White
Fourth Edition
University of Rhode Island
Mc-Graw-Hill
77
9- CEE 341 Fluid Mechanics for Civil Engineers Lab Manual
Salt River Project Hydraulic Engineering Laboratory
Department of Civil and Environmental Engineering
College of Engineering and Applied Sciences
Arizona State University
by Paul F. Ruff1
Julia C. Muccino2
Scot L. Thompson3
78