Index for Parts & Service News 

Type A

Section Designation .......................................................... Page

Section 00 Service bulletins / General information .................................................. 2
Section 01 Engine (Diesel) ......................................................................................... 3
Section 02 Electric motor ........................................................................................... 6
Section 03 Hydraulic pumps, Pump regulation ........................................................ 7
Section 04 Hydraulic cylinders .................................................................................. 9
Section 05 Power take off (Pump-distributor gear) PTO....................................... 10
Section 06 Final drive gear (Travel gear) ................................................................ 10
Section 07 Swing machinery (Slewing gear) .......................................................... 11
Section 08 Hydraulic motors .................................................................................... 12
Section 09 Steel structures, Weldings .................................................................... 12
Section 10 Hydraulic components ........................................................................... 16
Section 11 Track group ............................................................................................ 19
Section 12 Hydraulic lines, Piping ........................................................................... 22
Section 13 Attachment, Special Equipment for the Attachment ........................... 25
Section 14 Tightening torque’s ................................................................................ 26
Section 15 Hydraulic system (general) ................................................................... 26
Section 16 Hydraulic oil cooler, Gear oil cooler, Coolant, Radiator, Fan ............. 29
Section 17 Electronic system, Electric system, Lighting ...................................... 30
Section 18 Slew brake valve..................................................................................... 33
Section 19 Swing circle (Slewing connection) ....................................................... 33
Section 20 Lubrication system, lubrication ............................................................ 34
Section 21 Assembly of the excavator .................................................................... 35
Section 22 Coupling, Joint shaft.............................................................................. 36
Section 23 Bushes, Pins, Sealings .......................................................................... 36
Section 24 Filters ...................................................................................................... 36
Section 25 Swivel joint (Rotary joint) ...................................................................... 37
Section 26 Nitrogen hydraulic accumulators ......................................................... 37
Section 27 Operator’s cab, air condition, heating .................................................. 37
Section 28 Fire extinguishing and warning system ............................................... 38
Section 29 Level switches ........................................................................................ 39

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 Index for Parts & Service News 
Type A Section 00

Section 00 Service bulletins / General information

21 - 531 Bleeding of hydraulic cylinders All types

21 - 592 Recovery of an Excavator H 185 up to PC8000

AH00502a Introduction of the appearance of the Service News All types

AH01505a Procedure for traveling an excavator All types

for extended distances

AH01516a Lift off superstructure platform H 485; H 655;

H 685; PC8000

AH01518 Cooler fan drive belt tension check H185; H241; H255;
(Replacement for 21-203, 21-585) H 285; PC3000

AH05507 Hydraulic oil cooler doors and cooler frames hinges All types

AH05536 Central refilling system – connection parts PC3000; PC4000;

PC5500; PC8000

AH06522 Cab base mounting bolts – Update Maintenance Manual H255S; PC3000/1

AH08525 Cab support cabinet door – restriction of the opening angle PC4000/6

AH10509 Release of new General Safety Precautions PC3000; PC4000;

PC5500; PC8000

AH10528 Chain for battery case cover PC4000/6

AH11504 Biodegradable hydraulic liquids for hydraulic excavators PC3000/6; PC4000/6;

(Replacement for 21-477) PC5500/6;PC8000/6

Edition - October 2011 2/ 39

 Index for Parts & Service News 
Type A Section 01

Section 01 Engine (Diesel)

CAT
AH01518 Cooler fan drive belt tension check H 185; H 241;
(Replacement for 21-203 and 21-585) H 255; H 285;
PC3000

AH01521c Diesel engine suspension H 185 to PC8000

(Replacement for 21-449)

AH07520 Fire preventive modification H655; PC8000

Cummins/Komatsu
AH01518 Cooler fan drive belt tension check H 185; H 241; H 255;
(Replacement for 21-203, 21-585) H 285; PC3000

AH01521c Diesel engine suspension H 185 to PC8000

(Replacement for 21-449)

AH02519 Time relay for pre-lube system H 185; H 255; H 285;

AH02520a Switch for crankcase pressure H 255; H 285; H 455;

PC3000; PC5500

AH02540 Pressure sensors for coolant and engine oil PC5500(15012-15)

AH02543 Time limit for submission of warranty claims All types with
Cummins engine

AH03504 Cummins engine oil recommendations All types with

Cummins engine

AH03529b New temperature sensor PT100 All types with ECS

or VHMS system

AH03530a Engine air intake lines PC3000; PC4000;

(Replacement for AH02531a) PC5500; PC8000

AH03531a Fan drive water cooler (replacing of the bearings) H 185; H 285;
H 255; PC3000

AH04504 Generator drive belt (5grooves) PC5500(15012-19)

AH04517 Engine oil management – after sales service PC3000; PC4000;

PC5500; PC8000

AH05503a Water cooler fan drive with a new belt tensioning system H255S/A; PC3000/1

AH05506 Fuel return system; engine house PC4000/6

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Type A Section 01

AH05531 Engine exchange PC3000; PC5500

AH05534 Measuring transducer K55 PC5500 – 6

AH06514a Engine ramp generator H 185; H 285

H 455

AH06532 50 Amps relay for switching the alternator PC4000

AH07501 Retro fitment of Fire Suppression System All types with Diesel
Engine

AH07506 Fire preventive modification PC3000/6

AH07507 Fire preventive modification PC4000/6

AH07518 Fire preventive modification PC5500/6

AH07520 Fire preventive modification H655; PC8000

AH08506 Temperature switch for cooling water H 71; H 121;

H 185; H 241

AH08513a Temperature Sensors PT100 with Amplifiers PC4000; PC5500;

PC8000

AH09507 Exhaust system – improved clamps PC4000; PC5500;

PC8000

AH09526 Wiggins Refueling system VR300 PC3000/6

AH10503 Engine air intake retainer – improved fastening PC3000/6

AH10505 Main coupling “Reich” – hints for replacement PC3000/6D

PC5500/6D

AH10522a Breathing hoses for fuel refilling system PC3000/6D;

PC5500/6

AH10534a New type of alternator PC3000/6

AH10543 Fire resistance hoses for water cooler fan motor PC8000/6

AH11512 Elimination of abrasion of the fuel refilling hose PC4000/6D;

PC5500/6D
PC8000/6D

AH11518 Maintenance hints – Geislinger Coupling PC3000; PC4000

(Manual) PC5500; PC8000

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Type A Section 01

General
AH01521c Diesel engine suspension H 185 to PC8000
(Replacement for 21-449)

AH03506b Replacement of cooler fan bearings All types

AH05521 Fluoro – Elastomer seals such as VITON All types

AH05539a New sensor for service arm All types

AH07501 Retrofitment of Fire Suppression System All types with Diesel

Engine

AH07506 Fire preventive modification PC3000/6

AH07507 Fire preventive modification PC4000/6

AH07518 Fire preventive modification PC5500/6

AH07520 Fire preventive modification H655; PC8000

AH07527 Temperature monitoring check (PT100 sensor) All types

AH08506 Temperature switch for cooling water H 71; H 121;

H 185; H 241

AH08513a Temperature Sensors PT100 with Amplifiers PC4000; PC5500;

PC8000

AH08512 Wiggins Refueling system VR300 PC4000

AH08526 New Posts of engine room PC3000-6; PC4000

AH08527 Wiggins Refueling system VR300 PC5500

AH08534 Modification of the service arm PC3000/6

AH09507 Exhaust system – improved clamps PC4000; PC5500;

PC8000

AH09515 Wiggins Refueling system VR300 PC8000/6

AH09526 Wiggins Refueling system VR300 PC3000/6

AH10505 Main coupling “Reich” – hints for replacement PC3000/6D

PC5500/6D

AH10522a Breathing hoses for fuel refilling system PC3000/6D;

PC5500/6

AH11518 Maintenance hints – Geislinger Coupling PC3000; PC4000

(Manual) PC5500; PC8000

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Type A Section 02

Section 02 Electric motor

21 - 282b Electric-drive / Flender coupling H 285 - 485 S-E

AH01523c Replacement of the elastic coupling (Vulkan) H185E to PC8000E

(Replacement for 21-437 / 21-574a)

AH03528 Pilot control safety line PC8000/6

AH07531 Electric motor / Monitoring of bearing condition PC3000E; PC4000E;

PC5500E; PC8000E

AH08510 Grounding procedure high voltage system PC3000E; PC4000E;

PC5500E; PC8000E

AH09519b Temperature control relay – adjustment hints PC3000; PC4000;

PC5500; PC8000

AH10537 PTO Gear oil temperature PC8000/6E

AH10541 New bearing of the ABB motors PC4000/6; PC8000/6

AH11503 New type of ESR – modules PC3000E; PC4000E;

PC5500E; PC8000E

AH11510a New motor mounting bolts for electro motors PC5500/6E

AH11517a Hints for alignment of the electric motors PC3000; PC4000;

PC5500; PC8000

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Type A Section 03

Section 03 Hydraulic pumps, Pump regulation

AH01513 Bleeding of hydraulic pumps All types
(Replacement for 21-491)

AH03502b New transfer pump for hydraulic oil H255A; PC4000; H455;
H485; H655; H685;
PC8000

AH03511 Good flange connection pilot pressure pump PC5500

AH03512 Gear pumps – seal the flange connection PC5500

AH03517 Installation hints for a new kind of main pumps H 85; H 85SE

AH04505 Chip indicator (removing) PC4000; H455;

PC5500; PC8000

AH04506 Installation hints for a new kind of main pumps H 55

AH04520 New kind of main pumps H 121

AH05502a New kind of main pumps H 135S

AH05504 Non return valve at pressure port of the main hydraulic pumps H185A; H255A;
PC3000A; H485S;
H655S; PC8000

AH05510 Bearing flushing of the A4VS variable displacement PC4000; PC5500;

axial piston pump PC8000

AH05515b Pump A4VSLO 750 – Altitude Adjustment PC4000; PC8000

AH05520a Installation hints for a new type of pilot pump H 455S; PC5500

AH05521 Fluoro – Elastomer seals such as VITON All types

AH05522 Allen Headed Blanking Plugs, for closing ports All types

AH05525 Suction elbows of the main pumps PC3000; PC4000;

PC5500; PC8000

AH05528a Releasing of new cube plugs All types

AH06519 Main hydraulic pumps – hints for venting PC3000/6

AH06520b Additional installation of an oil transfer pump PC3000; PC4000/6

AH06523 Suction line of the hydraulic oil coolers fan pumps PC80006

AH06542a Pump A4VSO 500 - Altitude Adjustment PC5500/6

AH06543a Pilot pressure pump (PN 907 622 40, PN 940 048 40) PC5500/6

AH06547a Oil seal replacement procedure PC3000/6

Releasing of a new shaft seal ring

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Type A Section 03

AH07530 Additional installation of an oil transfer pump PC5500/6

AH08529 New type of fan pumps H185, H255,

H285; H485;
H685; PC3000/1;

AH09516 New proportional valve Y61 H185 to H685;

PC3000/1; PC5000;
PC8000/1

AH09517 Update of bleeding procedure for hydraulic pumps PC5500/6

AH10519a Hints for impeller housing seal change (A4VSLO750 PC4000; PC8000/6
(Replacement for AH06526a)

AH10530 Operation of the hydraulic oil transfer pump PC3000; PC4000/6

PC5500/6

AH11514 Hydraulic Pump for Lube system (Manual) PC3000; PC4000;

PC5500; PC8000

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Type A Section 04

Section 04 Hydraulic cylinders

21 - 514 Too high bend tension to the clam cylinder H 55 - H 685

Remedy via reduction of the axial pivot bearing
clearance between back-wall and clam

21 - 531 Bleeding of hydraulic cylinders All types

AH00506 Short time solution for damaged rod seals All types

AH00507b Replacing of chevron seals, scrapers and support rings All types
without PC3000/6

AH00510 Modification of the piston rod seal All types

(Replacement for 21-569)

AH01538 Modification boom cylinder backhoe H 255; PC3000

AH03516 Cylinder Data Markings All Types

(Replacement for 21-570)

AH05508a Cylinder with floating end cushion PC1800;PC3000

PC4000; PC5500;
PC8000

AH05517 Stick cylinder PC3000/1(#06195;

06197 to 06199)

AH05522 Allen Headed Blanking Plugs, for closing ports All types

AH05529 Securing the upper clam cylinder pins PC8000

AH06502 Boom cylinder piston rod PC3000

AH06503 Standardization of the BH cylinders PC3000

AH06524 Hints for bleeding All types

AH06545 Installation hints for hydraulic cylinder bushings All types

AH08501a Improved safeguard of the piston groove nut All types

AH08508 Bushings of the attachment and at the under carriage All types

AH08509a Hydraulic cylinders rod seal (NOK 2) PC3000BH

PC4000FS

AH10535 Adjustment lowering throttle valves PC3000/6; PC4000/6;

(Replacement for 21-43; 21-411f; 21-575; AH02518) PC5500/6; PC8000/6

AH10540 Bucket cylinder lubrication line / fitting PC80006

AH11504 Biodegradable hydraulic liquids for hydraulic excavators PC3000/6; PC4000/6;

(Replacement for 21-477) PC5500/6; PC8000/6

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 Index for Parts & Service News 
Type A Section 05 / 06

Section 05 Power take off (Pump-distributor gear) PTO

AH06501 Releasing of a new gear oil cooler motor PC8000/6

AH06548 Recommendation for gear lubricating oil All types

(Replacement for 21-604)

AH07515a PTO – Adapter housing for Main Hydraulic Pumps PC3000/6; PC4000/6;
PC5500/6; PC8000/6

AH10517 Release of a new shaft seal ring (Viton) for L&S PTO PC3000/6; PC4000/6;
PC5500/6; PC8000/6

AH10537 PTO Gear oil temperature PC8000/6E

Section 06 Final drive gear (Travel gear)

21 – 604 Recommendation for Gear Lubrication Oil H 55; H 65; H 95;
H 135; H 185; H 285

AH01505a Procedure for traveling an excavator All types

for extended distances

AH02525 Replacing of the travel gears (258 950 40) H 85

AH03507 Replacing of the travel gear (44007040) H 65

AH05511a Dual cone seal ring mounting All types

(Replacement for 21-558)

AH05519 Modification (PN 576 163 40 to 912 710 40) H 485S; H 655S;
H 685S; PC8000/1

AH06512 Travel gear – brake housing – oil change H485S; H655S

PC8000

AH06530 Relieving of track chain tension All types

AH06548 Recommendation for gear lubricating oil All types

(Replacement for 21-604)

AH10508 Avoiding of excessive chain wear and gear box damages PC3000/6

AH11526 Hints for replacing a L&S final drive gear by a Zollern gear PC5500/6

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 Index for Parts & Service News 
Type A Section 07

Section 07 Swing machinery (Slewing gear)

AH00511h Installation procedure for the swing circle H 185-PC8000

(Replacement for 21-192; 21-25)

AH03509a Modification GFB174 E9017 to 9020 PC3000; PC4000/6;

PC5500; PC8000

AH03513 Increasing the lifetime of the parking brake PC3000; PC4000;

(gearbox: 917 915 40 – 174E 9017) PC5500; PC8000

AH03524 Modification: GFB 174 E 9012 and 9015 PC8000; PC4000;

PC3000; H 255;
H 455S; H 485; H 655S

AH04501a Replacement of the swing gear H255/PC3000;

(Replacement for 21-605; AH01536; AH02514; PC4000/6;
AH02542; AH03525a) H455/PC5500;
H655SX; PC8000

AH04511 Swing gear 9012 to 9019 (new bearings) H485; H655S;

PC8000/1

AH05518 Wear check – swing circle pinion PC3000; PC4000,

PC5500; PC8000

AH05535f Hints for replacing a slew gear of an other manufacturer PC3000; PC4000;
PC5500; PC8000

AH06548 Recommendation for gear lubricating oil All types

(Replacement for 21-604)

AH07508a Oil level of the “Siebenhaar” swing gear brake PC3000; PC4000;
PC5500; PC8000

AH07509 Hints for replacement of the “Siebenhaar” brake PC3000; PC4000;

PC5500

AH07522 Swing gear seals (“Siebenhaar”) PC3000; PC4000;

PC5500; PC8000

AH08518a Modification of the existing swing gear cover for installation of PC4000
the new Siebenhaar swing gear with ribs

AH09520 Lengthened dipstick for better accessibility PC5500/6

AH09524 Elimination of vibration stress – swing brake hydraulic circuit PC3000; PC4000;
PC5500; PC8000

AH10524 Prevention of swing parking brake damages PC4000, pc5500;

PC8000

AH10538d Hydraulic swing motor (PN 927 032 40) modification PC5500

AH11524 New seal kit – Slew Brake Valve PC3000; PC4000;

PC5500; PC800

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 Index for Parts & Service News 
Type A Section 08/09

Section 08 Hydraulic motors

AH03506b Replacement of cooler fan bearings All types

AH05522 Allen Headed Blanking Plugs, for closing ports All types

AH06501 Releasing of a new gear oil cooler motor PC8000/6

AH06510a Reducing of the middle RPM of the oil cooler fan H655; PC8000/6

AH06512 Travel gear – brake housing – oil change H485S; H655S

PC8000

AH06518 Complete track drive protection PC3000/6

AH09524 Elimination of vibration stress – swing brake hydraulic circuit PC3000; PC4000;
PC5500; PC8000

AH10521 Gear oil blower – new seals PC8000/6

AH10538d Hydraulic swing motor (PN 927 032 40) modification PC5500

AH10543 Fire resistance hoses for water cooler fan motor PC8000/6

AH11505 Improvement of the hydraulic oil cooler fan drive bearing PC4000/6

AH11520 Improvement of the hydraulic oil cooler fan drive bearing PC5500/6

AH11522 Swing motor modification – Field campaign preparation PC5500/6

AH11524 New seal kit – Slew Brake Valve PC3000; PC4000;

PC5500; PC800

Section 09 Steel structures, Weldings

21 - 535 Adaptation or matching - re-work of the stops between All types with
Bucket and Stick in case of replacement Backhoe Attachment
of Stick, Bucket or Bucket cylinder

21 - 594 Instruction for welding of the manholes H 255 – H 685

AH00520A Crack inspection: Platform; Car body; Track frame; H 485; H 655; PC8000
Power frame

AH02516b Crack inspection: Car body H 255S; PC3000

(Replacement for AH02516a and AH06534)

AH03510 ESCO bucket tooth system PC4000; PC5500

(15012- ); PC8000

AH03514 Wear reduction at linkages H 455S; PC4000;

PC5500

AH03520 Crack inspection attachment PC3000; PC4000;

(Replacement for 21-603) PC5500; PC8000;
H 255; H 455; H 655

AH04508b Crack inspection carboy PC4000; PC8000/6;

PC5500/H 455

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Type A Section 08/09

Edition - October 2011 13/ 39

 Index for Parts & Service News 
Type A Section 09

AH04513 Front castings of the side frames H255S; PC3000/1

AH04518a Welded counterweight – safety instructions PC3000; PC4000;

PC5500; PC8000

AH04519 Stops for the bucket at the stick All types with bucket

AH05523 Operator’s cab with Falling Object Protective Structure (FOPS) PC3000/6; PC4000/6;
PC5500/6; PC8000/6

AH05526d Bolted undercarriage – safety hints PC3000/6; PC4000;

PC5500

AH05533a Protective Measures before Starting Weld Repair All types

(Replacement for 21-534)

AH05538c Operators Cab / Cab base – bolt connection H135-1/PC1400;

(Replacement for 21-342b) H185-1, H285

AH05543 Upper hydraulic oil cooler fan cover PC3000/6

AH06505b Boom foot bearing PC3000

AH06515 Car body – slew ring bolts windows PC5500/6

AH06527a Console for attachment hydraulic hoses PC3000/6

AH07525a Bucket reconditioning PC3000/6; PC4000/6;

PC5500/6; PC8000/6

AH08507 Repair welding procedure All types

AH08525 Cab support cabinet door – restriction of the opening angle PC4000/6

AH08526 New Posts of engine room PC3000/6; PC4000/6

AH09502 Cab support mounting brackets H255S; PC3000/1

AH09506 Reinforcement of the engine house roof PC4000/6

AH09508 Improved door lock – individual parts available PC3000; PC4000;

PC5500; PC8000

AH09521 Access to the cab – additional step PC5500/6

AH09523 Reinforcement the fire protection wall PC3000/6

AH09530 Optimizing ladder stop PC3000/6

AH10511 Attachment reconditioning PC3000; PC4000;

PC5500; PC8000

AH10513 Reinforced wear plate mounting BH stick PC4000/6BH;

PC5500/6BH

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Type A Section 09

AH10515 Reinforcement the center frame in case of cracks PC8000/6

AH10528 Chain for battery case cover PC4000/6

AH10536 Shims for bearing Superstructure – boom PC3000; PC4000;

PC5500; PC8000

AH11502b Boom access ladder – improvement of the fastening PC8000/6

AH11507 Bolted undercarriage – hints for tightening PC3000; PC4000;

PC5500; PC8000

AH11513 Hand railing of the access ladder to the boom PC5500; PC8000

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Type A Section 10

Section 10 Hydraulic components

AH00504A Cleaning and flushing the hydraulic system All types
in case of damages with chips
(Replacement of 21-506a)

AH02503 Main gate valve (spindle fixing) H 185; H 285; H 485;

H 655; H 685;
PC8000 (to12036)

AH02527 Orifice changes to the inline of the cooler H 255; H 455; H 485;
H 685; H 655; PC3000;
PC5500; PC8000

AH03502b New transfer pump for hydraulic oil H255A; PC4000; H455;
H485; H655; H685;
PC8000

AH03508 Additional hydraulic oil cooler H 485; H 655; PC8000

(12022; 12024-036)

AH03511 Good flange connection pilot pressure pump PC5500

AH03512 Gear pumps – seal the flange connection PC5500

AH03529b New temperature sensor PT100 All types with ECS

or VHMS system

AH03534 Hydraulic oil level indicator with floating ball PC3000; PC4000;
PC5500; PC8000

AH04502b Hose assemblies in hydraulic system All types

duration for operation and storage

AH04505 Chip indicator (removing) PC4000; H455;

PC5500; PC8000

AH04506 Installation hints for a new kind of main pumps H 55

AH04507 Monitoring the return oil strainer PC4000; PC5500;

PC8000

AH04509 Tightening torque proportional valve H455S; H485S;

H655S; PC8000/1

AH04512 Modification of the anticavitation system of the H185, H 255; PC3000

Backhoe Excavators

AH05502a New kind of main pumps H 135S

AH05504 Non return valve at pressure port of the main hydraulic pumps H185A; H255A;
PC3000A; H485S;
H655S; PC8000

AH05507 Hydraulic oil cooler doors and cooler frames hinges All types

AH05510 Bearing flushing of the A4VS variable displacement PC4000; PC5500;

axial piston pump PC8000

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Type A Section 10

AH05515b Pump A4VSLO 750 – Altitude Adjustment PC4000; PC8000

AH05520a Installation hints for a new type of pilot pump H 455S; PC5500

AH05521 Fluoro – Elastomer seals such as VITON All types

AH05522 Allen Headed Blanking Plugs, for closing ports All types

AH05524 Swivel joint – Mounting hints for resealing PC1400; H255;

PC3000; PC4000;
PC5500; PC8000

AH05525 Suction elbows of the main pumps PC3000; PC4000;

PC5500; PC8000

AH06501 Releasing of a new gear oil cooler motor PC8000/6

AH06510a Reducing of the middle RPM of the oil cooler fan H655; PC8000/6

AH06519 Main hydraulic pumps – hints for venting PC3000/6

AH06520b Additional installation of an oil transfer pump PC3000; PC4000/6

AH06523 Suction line of the hydraulic oil coolers fan pumps PC8000/6

AH06524 Hints for bleeding All types

AH06525 Installation hints for a new foot pedal H55; H65; H95; H121;
H185; H285S

AH06528a Contact burn at relays PC3000_6; PC4000;

PC8000/6

AH06536b New control plate valves PC4000; PC5500;

PC8000

AH06544 Hydraulic track tensioning system – pressure increasing valve All types

AH06547a Oil seal replacement procedure PC3000/6

Releasing of a new shaft seal ring

AH07512 New filter elements for pilot circuit and fan drive circuit All types

AH07527 Temperature monitoring check (PT100 sensor) All types

AH07528 Deactivating of the differential pressure switches All types

(Replacement for 21-600; AH06539; AH06539a)

AH07530 Additional installation of an oil transfer pump PC5500/6

AH08501a Improved safeguard of the piston groove nut All types

AH08513a Temperature Sensors PT100 with Amplifiers PC4000; PC5500;

PC8000

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Type A Section 10

AH08514 Suction tank – inspection tube PC4000; PC5500

AH09511 Hydraulic control block PN 461 411 40 will be replaced H185

AH09517 Update of bleeding procedure for hydraulic pumps PC5500/6

AH09524 Elimination of vibration stress – swing brake hydraulic circuit PC3000; PC4000;
PC5500; PC8000

AH10519a Hints for impeller housing seal change (A4VSLO750 PC4000; PC8000/6
(Replacement for AH06526a)

AH10521 Gear oil blower – new seals PC8000/6

AH10525 New seal ring for the control blocks PC5500/6; PC8000/6

AH10530 Operation of the hydraulic oil transfer pump PC3000; PC4000/6

PC5500/6

AH10535 Adjustment lowering throttle valves PC3000/6; PC4000/6;

(Replacement for 21-43; 21-411f; 21-575; AH02518) PC5500/6; PC8000/6

AH10538d Hydraulic swing motor (PN 927 032 40) modification PC5500

AH10542 Pressure switch B25 in the leak oil filter chamber PC8000/6

AH10543 Fire resistance hoses for water cooler fan motor PC8000/6

AH11505 Improvement of the hydraulic oil cooler fan drive bearing PC4000/6

AH11508 Recommendation for replacement of anti-cavitation valves PC3000; PC4000;

PC5500; PC8000

AH11520 Improvement of the hydraulic oil cooler fan drive bearing PC5500/6

AH11522 Swing motor modification – Field campaign preparation PC5500/6

AH11524 New seal kit – Slew Brake Valve PC3000; PC4000;

PC5500; PC800

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Type A Section 11

Section 11 Track group

Track group - Bottom-rollers, Top-rollers
AH01507 Introduction a new bottom roller PC5500; H 455S

AH01517 Track rollers – wear and tear H 185 to H 685;

(Replacement for 21-450) PC3000; PC4000;
PC5500; PC8000

AH01534 Introduction a new bottom roller H 485-PC8000

12001/12035

AH02541 Introduction a new bottom roller H 285

AH03503 Safety unit for bottom rollers changing All types

AH05511a Dual cone seal ring mounting All types

(Replacement for 21-558)

AH05514a Bottom rollers – Mounting hints All types

AH06541a Releasing a reinforced top roller PC5500/6

AH07502 Mounting hints for top rollers H185; H255;

PC3000

AH07521 Track frame – Avoiding of cracks H485; H655; H685;

PC8000

AH11527 Undercarriage track sliders PC3000; PC4000;

PC5500; PC8000

Track group - Sprocket

AH00514 Track group- Hints for sprocket exchange H185 – PC8000
(Replacement for 21-251c)

AH00515c Final drive –Wear and tear measurements H185 – PC8000

on the bearing bushes
(Replacement for 21-249)

AH01508 Assembly instruction for replacing a sprocket H 485; H 655;

H 685; PC8000

AH05511a Dual cone seal ring mounting All types

(Replacement for 21-558)

AH06511 Assembly instruction for replacing a sprocket H 285; PC4000

AH06529 Hints for sprocket exchange PC5500/6

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Type A Section 11

Track group - Chain tension

21 - 184f Track tension - Track group H 55 - H 135
Testing and filling the nitrogen cylinders H 185 up to 05077

AH01520 Pressure switch chain tension PC4000; PC5500

AH03533 Accumulator inspection (simplified) PC1400-PC8000

(Replacement for 21-593a)

AH06530 Relieving of track chain tension All types

AH06544 Hydraulic track tensioning system – pressure increasing valve All types

AH09529a New type of track tensioning cylinders PC3000

AH10508 Avoiding of excessive chain wear and gear box damages PC3000/6

Track group - Track shoes

AH00513A Installation hints for the safety bolts of the track pins All types with
(Replacement for AH00513) track pads

AH06530 Relieving of track chain tension All types

AH10508 Avoiding of excessive chain wear and gear box damages PC3000/6

Track group - Wear check

AH00515c Final drive –Wear and tear measurements H185 – PC8000
on the bearing bushes
(Replacement for 21-249)

AH02521d Track group – wear measurement All types except

(Replacement for 21-205c) PC1400

AH04513 Front castings of the side frames H255S; PC3000/1

AH06507 Undercarriage – wear limit values PC3000; PC4000

PC5500; PC8000

AH06529 Hints for sprocket exchange PC5500/6

AH08508 Bushings of the attachment and at the undercarriage All types

Edition - October 2011 20/ 39

 Index for Parts & Service News 
Type A Section 11

Track group - General

21 - 592 Recovery of an Excavator H 185 - H 685

AH00515c Final drive –Wear and tear measurements H185 – PC8000

on the bearing bushes
(Replacement for 21-249)

AH01505a Procedure for traveling an excavator All types

for extended distances

AH04507 Monitoring the return oil strainer PC4000; PC5500;

PC8000

AH04513 Front castings of the side frames H255S; PC3000/1

AH05511a Dual cone seal ring mounting All types

(Replacement for 21-558)

AH05514a Bottom rollers – Mounting hints All types

AH05519 Modification (PN 576 163 40 to 912 710 40) H 485S; H 655S;
H 685S; PC8000/1

AH05526d Bolted undercarriage – safety hints PC3000/6; PC4000;

PC5500

AH06512 Travel gear – brake housing – oil change H485S; H655S

PC8000

AH06518 Complete track drive protection PC3000/6

AH06529 Hints for sprocket exchange PC5500/6

AH07521 Track frame – Avoiding of cracks H485; H655; H685;

PC8000

AH07526 Bolted undercarriage: Protective coating on the flange plates PC5500/6

AH08502 Complete track drive protection PC4000/6

AH08503 Complete track drive protection PC5500/6

AH08508 Bushings of the attachment and at the under carriage All types

AH09529a New type of track tensioning cylinders PC3000

AH10504 Stop plates for the guide wheels PC5500-6

AH10508 Avoiding of excessive chain wear and gear box damages PC3000/6

AH10512d Elimination of safety risks – swing and travel movements PC3000-6

AH11507 Bolted undercarriage – hints for tightening PC3000; PC4000;

PC5500; PC8000

AH11527 Undercarriage track sliders PC3000; PC4000;

PC5500; PC8000

Edition - October 2011 21/ 39

 Index for Parts & Service News 
Type A Section 12

Section 12 Hydraulic lines, Piping

AH00504A Cleaning and flushing the hydraulic system All types
in case of damages with chips
(Replacement of 21-506a)

AH01513 Bleeding of hydraulic pumps All types

(Replacement for 21-491)

AH02503 Main gate valve(spindle fixing) H 185; H 285; H 485;

H 655; H 685;
PC8000 (to12036)

AH02527 Orifice change to the inline of the cooler H 255; H 455; H 485;
H 685; H 655; PC3000;
PC5500; PC8000

AH03505 Hydraulic piping between the main pumps and the filters PC8000
(12022; 24-29; 31-34)

AH03515 Changing of hydraulic oil All types

AH04502b Hose assemblies in hydraulic system All types

duration for operation and storage

AH04507 Monitoring the return oil strainer PC4000; PC5500;

PC8000

AH04509 Tightening torque proportional valve H455S; H485S; H655S

PC8000/1

AH04512 Modification of the anticavitation system of the H185, H 255; PC3000

Backhoe Excavators

AH05505a Return hoses from the manifold to the hydraulic tank PC5500

AH05522 Allen Headed Blanking Plugs, for closing ports All types

AH05525 Suction elbows of the main pumps PC3000; PC4000;

PC5500; PC8000

AH05539a New sensor for service arm All types

AH06509 Half clamps – new scope for delivery All types

AH06518 Complete track drive protection PC3000/6

AH06519 Main hydraulic pumps – hints for venting PC3000/6

AH06520b Additional installation of an oil transfer pump PC3000; PC4000/6

AH06523 Suction line of the hydraulic oil coolers fan pumps PC80006

AH06524 Hints for bleeding All types

AH06525 Installation hints for a new foot pedal H55; H65; H95;
H121; H185; H285S

Edition - October 2011 22/ 39

 Index for Parts & Service News 
Type A Section 12

AH06527a Console for attachment hydraulic hoses PC3000/6

AH07505b Reduction of stress on the pipes PC4000/6

AH07507 Fire preventive modification PC4000/6

AH07512 New filter elements for pilot circuit and fan drive circuit All types

AH07513 Installation hints for cables and hoses All types

AH07514 Reduction of stress on the pipes PC5500/6

AH07518 Fire preventive modification PC5500/6

AH08512 Wiggins Refueling system VR300 PC4000

AH08514 Suction tank – inspection tube PC4000; PC5500

AH08516 All Hoses between boom and stick PC8000

(Replacement by AH07519a)

AH08519 Threat pins (welded screw bolts) M6 to M10 PC3000, PC4000

PC5500; PC8000

AH08527 Wiggins Refueling system VR300 PC5500

AH08530 Hoses between boom and stick PC3000

AH08532 Two Hoses between boom and stick PC8000

AH08534 Modification of the service arm PC3000/6

AH09501a Grease pressure filter of the lubrication system PC3000, PC4000;

PC5500; PC8000

AH09504 Hoses between boom and stick PC4000/6

AH09517 Update of bleeding procedure for hydraulic pumps PC5500/6

AH09505 Hoses between boom and stick PC5500/6

AH09515 Wiggins Refueling system VR300 PC8000/6

AH09524 Elimination of vibration stress – swing brake hydraulic circuit PC3000; PC4000;
PC5500; PC8000

AH10502a Clamp lines for the hydraulic hoses to the boom PC8000/6

AH10516 Define the position of the clamp rails PC5500/6

AH10526 Clam cylinder Movement (Stop by closing) PC8000/6

AH10530 Operation of the hydraulic oil transfer pump PC3000; PC4000/6

PC5500/6

Edition - October 2011 23/ 39

 Index for Parts & Service News 
Type A Section 12

AH10543 Fire resistance hoses for water cooler fan motor PC8000/6

AH11512 Elimination of abrasion of the fuel refilling hose PC4000/4D;

PC5500/6D
PC8000/6D

Edition - October 2011 24/ 39

 Index for Parts & Service News 
Type A Section 13

Section 13 Attachment, Special Equipment for the Attachment

(Grab, Hydraulic hammer, Tooth systems, Stops)

21 - 514 Too high bend tension to the clam cylinder H 55 - H 685

Remedy via reduction of the axial pivot bearing
clearance between back-wall and clam

21 – 523 Service platform for working on the attachment H 185A

21 - 535 Adaptation or matching - All types with

re-work of the stops between Backhoe Attachment
Bucket and Stick in case of replacement
of Stick, Bucket or Bucket cylinder

AH03510 ESCO bucket tooth system PC4000; PC5500

(15012- ); PC8000

AH03514 Wear reduction at linkages H 455S (15007);

PC4000 (08151);
PC5500 (15014-15)

AH05512 Modification of the grease pipe bearing stick/boom All types with
BH Aattachment

AH06505b Boom foot bearing PC3000

AH06513 Fastening of metering valves and distribution blocks All types with
bull clam bucket

AH07519a Hoses between boom and stick H 485; H685;

H655; PC8000

AH07525a Bucket reconditioning PC3000/6; PC4000/6;

PC5500/6; PC8000/6

AH08508 Bushings of the attachment and at the under carriage All types

AH08534 Modification of the service arm PC3000/6

AH09522 Grease filling - Wishbone and rod All types BH;

AH10511 Attachment reconditioning PC3000; PC4000;

PC5500; PC8000

AH10513 Reinforced wear plate mounting BH stick PC4000/6BH;

PC5500/6BH

AH10516 Define the position of the clamp rails PC5500/6

AH10526 Clam cylinder Movement (Stop by closing) PC8000/6

AH10536 Shims for bearing Superstructure – boom PC3000; PC4000;

PC5500; PC8000

AH11502b Boom access ladder – improvement of the fastening PC8000/6

AH11513 Hand railing of the access ladder to the boom PC5500; PC8000

Edition - October 2011 25/ 39

 Index for Parts & Service News 
Type A Section 14 / 15

Section 14 Tightening torque’s

AH00511h Installation procedure for the swing circle H 185-PC8000
(Replacement for 21-192; 21-25)

AH00521a Tightening torque’s for bolts All types

(Replacement for 10-22 b)

AH04509 Tightening torque proportional valve H455S; H485S; H655S

PC8000/1

AH05538c Operators Cab / Cab base – bolt connection H135-1/PC1400;

(Replacement for 21-342b) H185-1, H285

AH06515 Car body – slew ring bolts windows PC5500/6

AH06522 Cab base mounting bolts – Update Maintenance Manual H255S; PC3000/1

AH10532a Tightening torque for grease injectors PC3000; PC4000;

PC5500; PC8000

AH11507 Bolted undercarriage – hints for tightening PC3000; PC4000;

PC5500; PC8000

Section 15 Hydraulic system (general)

21 - 583 Compatibility of Hydraulic Oils All types

AH00504A Cleaning and flushing the hydraulic system All types

in case of damages with chips
(Replacement of AH00506a)

AH01513 Bleeding of hydraulic pumps All types

(Replacement for 21-491)

AH01535a Hydraulic fluid power systems – classification All types

AH01537a Rubber compensator installation H 285; H 485; H 655;

(Replacement of 21-272) H 685; PC8000

AH02503 Main gate valve (spindle fixing) H 185; H 285; H 485;

H 655; H 685;
PC8000 (to12036)

AH02527 Orifice change to the inline of the cooler H 255; H 455; H 485;
H 685; H 655; PC3000;
PC5500; PC8000

AH02529 Cooler fan bearings oil lubricated PC4000; PC5500;

PC8000

Edition - October 2011 26/ 39

 Index for Parts & Service News 
Type A Section 15

AH03502b New transfer pump for hydraulic oil H255A; PC4000; H455;
H485; H655; H685;
PC8000

AH03506b Replacement of cooler fan bearings All types

AH03508 Additional hydraulic oil cooler H 485; H 655; PC8000

(12022; 12024-036)

AH03511 Good flange connection pilot pressure pump PC5500

AH03512 Gear pumps – seal the flange connection PC5500

AH03515 Changing of hydraulic oil All Types

AH03529b New temperature sensor PT100 All types with ECS

or VHMS system

AH03534 Hydraulic oil level indicator with floating ball PC3000; PC4000;
PC5500; PC8000

AH04502b Hose assemblies in hydraulic system All types

duration for operation and storage

AH04506 Installation hints for a new kind of main pumps H 55

AH04507 Monitoring the return oil strainer PC4000; PC5500;

PC8000

AH04512 Modification of the anticavitation system of the H185, H 255; PC3000

Backhoe Excavators

AH05502a New kind of main pumps H 135S

AH05504 Non return valve at pressure port of the main hydraulic pumps H185A; H255A;
PC3000A; H485S;
H655S; PC8000

AH05507 Hydraulic oil cooler doors and cooler frames hinges All types

AH05520a Installation hints for a new type of pilot pump H 455S; PC5500

AH05521 Fluoro – Elastomer seals such as VITON All types

AH05522 Allen Headed Blanking Plugs, for closing ports All types

AH06519 Main hydraulic pumps – hints for venting PC3000/6

AH06525 Installation hints for a new foot pedal H55; H65; H95; H121;
H185; H285S

AH06536b New control plate valves PC4000; PC5500;

PC8000

AH06542a Pump A4VSO 500 - Altitude Adjustment PC5500/6

Edition - October 2011 27/ 39

 Index for Parts & Service News 
Type A Section 15

AH07527 Temperature monitoring check (PT100 sensor) All types

AH07528 Deactivating of the differential pressure switches All types

(Replacement for 21-600; AH06539; AH06539a)

AH08513a Temperature Sensors PT100 with Amplifiers PC4000; PC5500;

PC8000

AH08514 Suction tank – inspection tube PC4000; PC5500

AH09511 Hydraulic control block PN 461 411 40 will be replaced H185

AH09513 Temperature sensors PT100 with ½” thread and transducers PC4000; PC5500;
PC8000

AH09517 Update of bleeding procedure for hydraulic pumps PC5500/6

AH09524 Elimination of vibration stress – swing brake hydraulic circuit PC3000; PC4000;
PC5500; PC8000

AH10512d Elimination of safety risks – swing and travel movements PC3000-6

AH10519a Hints for impeller housing seal change (A4VSLO750 PC4000; PC8000/6
(Replacement for AH06526a)

AH10521 Gear oil blower – new seals PC8000/6

AH10525 New seal ring for the control blocks PC5500/6; PC8000/6

AH10526 Clam cylinder Movement (Stop by closing) PC8000/6

AH10530 Operation of the hydraulic oil transfer pump PC3000; PC4000/6

PC5500/6

AH10535 Adjustment lowering throttle valves PC3000/6; PC4000/6;

(Replacement for 21-43; 21-411f; 21-575; AH02518) PC5500/6; PC8000/6

AH10537 PTO Gear oil temperature PC8000/6E

AH10542 Pressure switch B25 in the leak oil filter chamber PC8000/6

AH11504 Biodegradable hydraulic liquids for hydraulic excavators PC3000/6; PC4000/6;

(Replacement for 21-477) PC5500/6;PC8000/6

AH11508 Recommendation for replacement of anti-cavitation valves PC3000; PC4000;

PC5500; PC8000

AH11522 Swing motor modification – Field campaign preparation PC5500/6

Edition - October 2011 28/ 39

 Index for Parts & Service News 
Type A Section 16

Section 16 Hydraulic oil cooler, Gear oil cooler, Coolant, Radiator, Fan

AH01518 Cooler fan drive belt tension check H 185; H 241; H 255;
(Replacement for 21-203, 21-585) H 285; PC3000

AH02527 Orifice changes to the inline of the cooler H 255; H 455; H 485;
H 685; H 655; PC3000;
PC5500; PC8000

AH02529 Cooler fan bearings oil lubricated PC4000; PC5500;

PC8000

AH02540 Pressure sensors for coolant and engine oil PC5500 (15012-15)

AH03506b Replacement of cooler fan bearings All types

AH03508 Additional hydraulic oil cooler H 485; H 655; PC8000

(12022; 12024-036)

AH03531a Fan drive water cooler (replacing of the bearings) H 185; H 285;
H 255; PC3000

AH05506 Fuel return system; engine house PC4000/6

AH05507 Hydraulic oil cooler doors and cooler frames hinges All types

AH05543 Upper hydraulic oil cooler fan cover PC3000/6

AH06510a Reducing of the middle RPM of the oil cooler fan H655; PC8000/6

AH07512 New filter elements for pilot circuit and fan drive circuit All types

AH07524 Differential Pressure Switch B165 for the oil cooler filter PC3000; PC4000E;
PC5500; PC8000

AH07527 Temperature monitoring check (PT100 sensor) All types

AH08513a Temperature Sensors PT100 with Amplifiers PC4000; PC5500;

PC8000

AH08529 New type of fan pumps H185, H255,

H285; H485;
H685; PC3000/1;

AH10521 Gear oil blower – new seals PC8000/6

AH10537 PTO Gear oil temperature PC8000/6E

AH11505 Improvement of the hydraulic oil cooler fan drive bearing PC4000/6

AH11520 Improvement of the hydraulic oil cooler fan drive bearing PC5500/6

Edition - October 2011 29/ 39

 Index for Parts & Service News 
Type A Section 17

Section 17 Electronic system, Electric system, Lighting

21 - 589 ETM Interface testing instrument H 55 - H 285

AH00516a Electric pilot lever – replacement of an individual All types with FSG
plunger with micro switch assy. lever

AH00518 Release of new spring pressure cable clamps PC4000; PC5500

AH01509 Fuel tank; Electronic fuel measurement (EFM) All types

(Replacement for 21-290e)

AH01512 Setup –procedure of the VHMS Integrated Tool Soft PC4000

AH01519 Hints for trouble shooting PC4000; PC5500

AH02508c Introduction of new switch units “entrelec” for All types

Thermo sensors PT 100
(Replacement for 21-412; AH00509)

AH02509a Ramp time module All types with

(Adjustment hints) Electro-hydraulic
control system

AH02515a Electric pilot control hand lever unit H 185; H 285; H 455;
Measures in case of replacement H 485; H 655; H 685;
PC4000; PC5500;
PC8000

AH02517 Adjustment of amplifiers All electric driven

(temperature monitoring system) excavators

AH02519 Time relay for prelude system H 185; H 255; H285;

H 455; PC3000; PC5500

AH02540 Pressure sensors for coolant and engine oil PC5500(15012-15)

AH03501 Cable connections All types

AH03526a Downloading of VHMS Data PC4000

AH03527c Temperature transducer for PT100 PC4000; PC5500

PC8000

AH03528 Pilot control safety line PC8000/6

AH03529b New temperature sensor PT100 All types with ECS

or VHMS system

AH03535 Electronic power module for electronic pump control H95; H185; H285;
(old module 49401140 replaced by 91959140) H255/PC3000; H455;
PC5500; H485/H655/
H685/ PC8000

AH03536 Electric pilot control lever – hints for repairing All types with “FSG”
pilot control lever

Edition - October 2011 30/ 39

 Index for Parts & Service News 
Type A Section 17

AH03538 Replacing of the VHMS – Controller PC4000/6

AH04504 Generator drive belt (5grooves) PC5500(15012-19)

AH04505 Chip indicator (removing) PC4000; H455;

PC5500; PC8000

AH05509 Retrofit of an anti-surge diode for solenoid valve Y48 PC5500(# to15023)

AH05528a Releasing of new cube plugs All types

AH05533a Protective Measures before Starting Weld Repair All types

(Replacement for 21-534)

AH05534 Measuring transducer K55 PC5500/6

AH05539a New sensor for service arm All types

AH05540 Releasing of new relays All types

AH05544 Protection of electrical units by anti-surge diodes All types

AH06504 Protection for electrical contacts All types

AH06514a Engine ramp generator H 185; H 285

H 455

AH06528a Contact burn at relays PC3000/6; PC4000;

PC8000/6

AH06532 50 Amps relay for switching the alternator PC4000

AH07511b KMG Data & Diagnostic Tool for Shovels with All Types with ETM
ETM or ECS system or ECS system
(Replacement for 21-538; 21-572: 21-573; 21-599a;
AH02510; AH02511; AH02512; AH03532; AH05545)

AH07513 Installation hints for cables and hoses All types

AH07523a New type of Automatic Circuit Breakers All types

AH07524 Differential Pressure Switch B165 for the oil cooler filter PC3000; PC4000E;
PC5500; PC8000

AH07528 Deactivating of the differential pressure switches All types

(Replacement for 21-600; AH06539; AH06539a)

AH08505 New time relay (PN 941 208 40) PC3000; PC4000

AH08506 Temperature switch for cooling water H 71; H 121;

H 185; H 241

AH08510 Grounding procedure high voltage system PC3000E; PC4000E;

PC5500E; PC8000E

AH08513a Temperature Sensors PT100 with Amplifiers PC4000; PC5500;

PC8000

Edition - October 2011 31/ 39

 Index for Parts & Service News 
Type A Section 17

AH08519 Threat pins (welded screw bolts) M6 to M10 PC3000, PC4000

PC5500; PC8000

AH08535 Electric heater (cab) PC3000E; PC4000E;

PC5500E; PC8000E

AH09503 Relocation of the batteries PC40006

AH09513 Temperature sensors PT100 with ½” thread and transducers PC4000; PC5500;
PC8000

AH09516 New proportional valve Y61 H185 to H685;

PC3000/1; PC5000;
PC8000/1

AH09519b Temperature control relay – adjustment hints PC3000; PC4000;

PC5500; PC8000

AH09525a Amplifiers and Ramp time modules – adjustments PC4000; PC5500;

PC8000

AH09530 Optimizing ladder stop PC3000/6

AH10512d Elimination of safety risks – swing and travel movements PC3000-6

AH10514b Replacing a VHMS Touch Screen Monitor PC4000-6

AH10518a Adapter for joystick replacement PC4000/6; PC5500/6

(Replacement for AH02507) PC8000/6

AH10524 Prevention of swing parking brake damages PC4000, pc5500;

PC8000

AH10528 Chain for battery case covers PC4000/6

AH10531 Replacement of the text display PC3000D

AH10544 Amplifier for the proportional valves of the remote control plates PC4000, PC5500;
PC8000

AH11503 New type of ESR – modules PC3000E; PC4000E;

PC5500E; PC8000E

Edition - October 2011 32/ 39

 Index for Parts & Service News 
Type A Section 18 / 19

Section 18 Slew brake valve

AH11524 New seal kit – Slew Brake Valve PC3000; PC4000;
PC5500; PC800

Section 19 Swing circle (Slewing connection)

21 - 552 Brackets to adjust the slew ring H 185 S - H 485 SP
(tooth back lash)

AH00511h Installation procedure for the swing circle H 185-PC8000

(Replacement for 21-192; 21-25)

AH01516a Lift off superstructure platform H 485; H 655; H 685;

PC8000

AH02513b Testing wear and tear of swing circle bearing All types

AH05518 Wear check – swing circle pinion PC3000; PC4000,

PC5500; PC8000

AH06515 Car body – slew ring bolts windows PC5500/6

AH10524 Prevention of swing parking brake damages PC4000, pc5500;

PC8000

AH10527 New Lubrication Pinion PC3000, PC4000,

PC5500; PC8000

AH11501a Lubricants for the Slew Ring Gear PC3000; PC4000;

(Replacement for 21-350 and AH00519) PC5500; PC8000

AH11516 Tool for wear measurement of the swing circle teeth PC3000; PC4000;
PC5500; PC8000

Edition - October 2011 33/ 39

 Index for Parts & Service News 
Type A Section 20

Section 20 Lubrication system, lubrication

AH04514a Release of a new digital level sensor H 255; PC3000

AH05512 Modification of the grease pipe bearing stick/boom All types with
BH Aattachment

AH05536 Central refilling system – connection parts PC3000; PC4000;

PC5500; PC8000
AH05539a New sensor for service arm All types

AH05546 Lubrication system – vent valve All types with

Lincoln – system

AH06513 Fastening of metering valves and distribution blocks All types with
bull clam bucket

AH07529 Grease fitting on the stick (Backhoe) PC3000; PC4000;

PC5500; PV8000

AH08505 New time relay (PN 941 208 40) PC3000; PC4000

AH08519 Threat pins (welded screw bolts) M6 to M10 PC3000, PC4000

PC5500; PC8000

AH09501a Grease pressure filter of the lubrication system PC3000, PC4000;

PC5500; PC8000

AH10510 New ultrasonic grease level sensor PC4000; PC5500;

(Replacement for AH04503a and AH07504a) PC8000

AH10527 New Lubrication Pinion PC3000, PC4000,

PC5500; PC8000

AH10529d Lubricant Chart - Central Lubrication System All types

(Replacement for 21-541a; AH02539o)

AH10532a Tightening torque for grease injectors PC3000; PC4000;

PC5500; PC8000

AH10540 Bucket cylinder lubrication line / fitting PC80006

AH11501a Lubricants for the Slew Ring Gear PC3000; PC4000;

(Replacement for 21-350 and AH00519) PC5500; PC8000

AH11514 Hydraulic Pump for Lube system (Manual) PC3000; PC4000;

PC5500; PC8000

Edition - October 2011 34/ 39

 Index for Parts & Service News 
Type A Section 21

Section 21 Assembly of the excavator

21 - 514 Too high bend tension to the clam cylinder H 55 - H 685
Remedy via reduction of the axial pivot bearing
clearance between back-wall and clam

21 – 523 Service platform for working on the attachment H 185A

21 - 531 Bleeding of hydraulic cylinders All types

AH00511h Installation procedure for the swing circle H 185-PC8000

(Replacement for 21-192; 21-25)

AH01521c Diesel engine suspension H 185 to PC8000

(Replacement for 21-449)

AH04518a Welded counterweight – safety instructions PC3000; PC4000;

PC5500; PC8000

AH05526d Bolted undercarriage – safety hints PC3000/6; PC4000;

PC5500

AH07526 Bolted undercarriage: Protective coating on the flange plates PC5500/6

AH07531 Electric motor / Monitoring of bearing condition PC3000E; PC4000E;

PC5500E; PC8000E

AH08525 Cab support cabinet door – restriction of the opening angle PC4000/6

AH08526 New Posts of engine room PC3000-6; PC4000

AH08534 Modification of the service arm PC3000/6

AH09508 Improved door lock – individual parts available PC3000; PC4000;

PC5500; PC8000

AH09522 Grease filling - Wishbone and rod All types BH;

AH09530 Optimizing ladder stop PC3000/6

AH10516 Define the position of the clamp rails PC5500/6

AH10535 Adjustment lowering throttle valves PC3000/6; PC4000/6;

(Replacement for 21-43; 21-411f; 21-575; AH02518) PC5500/6; PC8000/6

AH10536 Shims for bearing Superstructure – boom PC3000; PC4000;

PC5500; PC8000

AH11507 Bolted undercarriage – hints for tightening PC3000; PC4000;

PC5500; PC8000

AH11517a Hints for alignment of the electric motors PC3000; PC4000;

PC5500; PC8000

Edition - October 2011 35/ 39

 Index for Parts & Service News 
Type A Section 22 / 23 / 24

Section 22 Coupling, Joint shaft

21 - 282b Electric-drive / Flender coupling H 285 - H 485 S-E

AH01523c Replacement of the elastic coupling (Vulkan) H185E to PC8000E

(Replacement for 21-437 / 21-574a)

AH07515a PTO – Adapter housing for Main Hydraulic Pumps PC3000/6; PC4000/6;
PC5500/6; PC8000/6

AH10505 Main coupling “Reich” – hints for replacement PC3000/6D

PC5500/6D

AH11518 Maintenance hints – Geislinger Coupling PC3000; PC4000

(Manual) PC5500; PC8000

Section 23 Bushes, Pins, Sealings

AH05521 Fluoro – Elastomer seals such as VITON All types

AH06545 Installation hints for hydraulic cylinder bushings All types

AH08508 Bushings of the attachment and at the under carriage All types

AH08519 Threat pins (welded screw bolts) M6 to M10 PC3000, PC4000

PC5500; PC8000

AH10517 Release of a new shaft seal ring (Viton) for L&S PTO PC3000/6; PC4000/6;
PC5500/6; PC8000/6

AH10521 Gear oil blower – new seals PC8000/6

AH10525 New seal ring for the control blocks PC5500/6;

PC8000/6

AH10535 Adjustment lowering throttle valves PC3000/6; PC4000/6;

(Replacement for 21-43; 21-411f; 21-575; AH02518) PC5500/6; PC8000/6

AH11511 Hints for freeze-shrinking of bearing bushes PC3000/6; PC4000/6;

PC5500/6; PC8000/6

Section 24 Filters

AH04507 Monitoring the return oil strainer PC4000; PC5500;

PC8000

AH07512 New filter elements for pilot circuit and fan drive circuit All types

AH07524 Differential Pressure Switch B165 for the oil cooler filter PC3000; PC4000E;
PC5500; PC8000

AH07528 Deactivating of the differential pressure switches All types

(Replacement for 21-600; AH06539; AH06539a)

Edition - October 2011 36/ 39

 Index for Parts & Service News 
Type A Section 25 / 26 / 27

Section 25 Swivel joint (Rotary joint)

AH01515 Swivel joint – improvement of the sealing system H 285; H455; H485;
H 655; H 685; PC5500;
PC8000

AH05524 Swivel joint – Mounting hints for resealing PC1400; H255;

PC3000; PC4000;
PC5500; PC8000

AH08520 Swivel joint – hints for replacing the seals H 185S/A; H 255A;
(Replacement for AH03519 and AH05527a) PC1400; PC3000;
PC4000D; PC5500D;
PC8000D

AH10506 Additional grating in front of the slip ring PC8000/6

AH10507 New Seal rings for Swivel Joint (910 199 40) PC4000/6D;
PC5500/6D
PC8000/6D

Section 26 Nitrogen hydraulic accumulators

AH01531A Hydraulic accumulators – testing and refilling All Types
(Replacement for: 21-426; 21-549; AH01531)

AH03533 Accumulator inspection (simplified) PC1400-PC8000

(Replacement for 21-593a)

Section 27 Operator’s cab, air condition, heating

AH02504 Bucket clam unit – conversion to a new design H485 to 12015

AH03535 Electronic power module for electronic pump control H95; H185; H285;
(old module 49401140 replaced by 91959140) H255/PC3000; H455;
PC5500; H485/H655/
H685/ PC8000

AH05523 Operator’s cab with Falling Object Protective Structure (FOPS) PC3000/6; PC4000/6;
PC5500/6; PC8000/6

AH05530 Replacement of the operator’s seat PC4000; PC5500;

PC8000

AH05532 AC Lay out a water hose PC3000/6

AH05537a AC – Filling and Maintenance hints PC4000; PC5500;

PC8000

AH05538c Operators Cab / Cab base – bolt connection H135-1/PC1400;

(Replacement for 21-342b) H185-1, H285

AH05542 Replacing of a wrong pulley at the AC compressor PC4000; PC5500

PC8000

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 Index for Parts & Service News 
Type A Section 27 / 28

AH06516 AC compressor – hints for shaft seal servicing H185; H285; H255;
H455; H655; PC1400;
PC3000; PC4000;
PC5500; PC8000

AH06521b AC – Filling and Maintenance Hints PC3000/6

AH06522 Cab base mounting bolts – Update Maintenance Manual H255S; PC3000/1

AH06531 Hints for replacement of the AC Unit (PN 792 521 73) PC4000; PC5500;
PC8000

AH06533a Adjustment hints for the windshield wiper PC4000; PC5500/6;

PC8000/6

AH06549 Windshield wiper – adjustment PC3000/6

AH07510a New AC Compressor (old: PN 907 615 40 – PC3000/6) PC3000/6

AH08504 Windscreen – mounting hints PC4000; PC5500;

PC8000

AH08535 Electric heater (cab) PC3000E; PC4000E;

PC5500E; PC8000E

AH09508 Improved door lock – individual parts available PC3000; PC4000;

PC5500; PC8000

AH09510a Speed controller for AC unit (PN 942 067 40 and 942 062 40) PC3000/6

AH09521 Access to the cab – additional step PC5500/6

AH10501 AC Compressor TM21 / Clutch assy.(797 486 73) PC3000/6

AH10514b Replacing a VHMS Touch Screen Monitor PC4000-6

AH10518a Adapter for joystick replacement PC4000/6; PC5500/6

(Replacement for AH02507) PC8000/6

AH10531 Replacement of the text display PC3000D

AH11509 Installation hints for a bullet proof windshield PC4000; PC5500

PC8000

Section 28 Fire extinguishing and warning system

AH07501 Retro fitment of Fire Suppression System All types with Diesel
Engine

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 Index for Parts & Service News 
Type A Section 29

Section 29 Level switches

AH01509 Fuel tank All types
Electronic fuel measurement (EFM)
Pressure transducer (Sensor)
(Replacement for 21-290e)

AH01510 Hydraulic oil pressure transducer for display H 95; H 285; H 455;
H 485; H 655; H 685

AH03534 Hydraulic oil level indicator with floating ball PC3000; PC4000;
PC5500; PC8000

AH04514a Release of a new digital level sensor H 255; PC3000

AH05539a New sensor for service arm All types

AH07508a Oil level of the “Siebenhaar” swing gear brake PC3000; PC4000;
PC5500; PC8000

AH10510 New ultrasonic grease level sensor PC4000; PC5500;

(Replacement for AH04503a and AH07504a) PC8000

AH10542 Pressure switch B25 in the leak oil filter chamber PC8000/6

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