Oman Water Treatment Company SAOC

C.R.No. 1/34896/5

Doc No: C-06-23-AN-CAP-001

19.11.2023

CORRECTIVE ACTION PLAN FOR HDPE PIPE

LEAKAGE REPAIR AT YIBAL

If unacceptable leakage occurs during a hydrostatic test of an HDPE (high-density

polyethylene) pipe, it's important to take immediate corrective actions to address the issue.
Here are steps you can follow:

1. Identify the Source:

- Stop the hydrostatic test immediately and identify the source of the leakage.
- Conduct a visual inspection and use appropriate methods (such as pressure testing
instruments) to pinpoint the location of the leak.
2. Isolate the Leaking Section:
- If possible, isolate the leaking section of the HDPE pipe to prevent further leakage. This
may involve closing valves or using other isolation methods.
3. Reduce Pressure:
- Gradually reduce the pressure in the affected section to minimize the extent of the
leakage. This can help prevent further damage and make it easier to implement repairs.
4. Assess the Severity:
- Evaluate the severity of the leakage to determine the appropriate corrective measures. A
minor leak may have different solutions than a major rupture.
5. Temporary Repairs:
- Consider temporary measures to stop the leakage and allow for a controlled shutdown of
the hydrostatic test.
- Use appropriate sealing materials or clamps to temporarily stop the leak.
6. Prepare the Pipe Surface:
- Clean the area around the leak to ensure proper adhesion of repair materials.
- Remove any dirt, debris, or contaminants from the pipe surface.
7. Implement Permanent Repairs:
- Depending on the severity of the damage, this may involve replacing the damaged
section of the HDPE pipe or implementing a more robust repair solution.
- If the leak is in at Joint, cut the Joint with 500 mm both end.
- Weld the cut portion with a spool piece,
8. Monitor and Test:
- Monitor the repaired section for any signs of further leakage.
- If feasible, reinitiate a controlled hydrostatic test to verify the effectiveness of the repair.
9. Review and Learn:
- Conduct a thorough review of the incident to understand the cause of the leakage and
implement preventive measures to avoid similar issues in future tests.

Always consult with a qualified professional or the manufacturer of the HDPE pipe for
specific guidance on repairing and addressing leaks in your particular system. Following
industry best practices and safety guidelines is crucial during corrective actions in
hydrostatic testing scenarios.

P.O.BOX-93, RUSAYL, POSTAL CODE-124, SULTANATE OF OMAN. TEL: +968 24446514/ 5/ 9, FAX: +968 24446509
Web : www.owatco.com Emails : owatco@omantel.net.om, omanwtc@gmail.com
Doc Ref NO: OWATCO-F21-00