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Cummins Injector Dismounting and Measuring Tools

Dismounting
Tools
Tool No.














Tools
Name
and
Function
Tool
steel
quenching,
NO-200181 Cummins midbody disassembly tool-4 jaw
Precision
machining

NO-200182 Cummins solenoid valve disassembly tool-2 jaw
of
wire
cutting
NO-200181 NO-200182 NO-200183 NO-200184
NO-200183 Cummins midbody disassembly tool-14 jaw

NO-200184
Cummins midbody disassembly tool-16 jaw

NO-200008 Clamps C030(XФ26)+sleeve

Measuring
tools
NO-200180 Clamps C040(Xφ40)

NO-200242 Cummins solenoid valve fixed spanner

Cummins armature lift measuring tool NO-200242 UV
glue

ZQYM
No.
：200802 NO-200123
(both dynamic and static) NO-200685 NO-200716 NO-A200102
NO-200700 Backflow clamp (for Cummins injector) Lift Range： Lift Range：
Scope
of
application 0.32±0.020mm 0.54±0.002mm
NO-A200102 Fuel collectorφ8
NO-200688 UV
flashlight
NO-200686
Cummins injector needle height measuring tool

NO-200688 Cummins solenoid valve disassembly tool

NO-200685 Cummins-4307475 needle valve lift measuring tool NO-200686 NO-200123 NO-200700

NO-200716 Cummins-2872544 needle valve lift measuring tool Lift Range： Lift Range：
0.32±0.020mm 0.47±0.003mm
NO-410009 UV glue+UV flashlight

NO-200797 Cummins oil return fixture

Example
The oil return fixture is
Clamps
for
CR
Injector inserted into the injector and
clamped on the test bench
for testing

Install the injector correctly,Confirm that the inlet

NO-200797 adapter is concentric with the injector inlet hole
NO-200008
NO-200180 ,pre-tight and then press tightly.
Optional
NO-200008 for Injectors-4327072 etc.
Correctly install the 2-jaw
using with sleeve for
disassembly tool,
Bosch injector 0445/121/070 etc.
fix the wrench,
NO-200797 for Cummins-2872544 etc.
Screw in the armature lift
measuring tool, and measure
Insert the disassembly tool the value when tightening,
Inlet adaptor clamping torque into the injector, and use the until the standard value is reached
Cap
for
inlet
adaptor 50N-52N±2 torque wrench to disassemble
Inlet
adaptor

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Cummins(Scania) XPI injector disassembly measurement tool Example

Tool No.














Tools
Name
and
Function
NO-200182 Cummins solenoid valve disassembly tool-2 jaw

NO-200183 Cummins midbody disassembly tool-14 jaw

NO-200184 Cummins midbody disassembly tool-16 jaw

NO-200180



Clamps C040(Xφ40）

NO-200797 Cummins oil return fixture

NO-200242 Cummins solenoid valve fixed spanner

NO-200123 Cummins armature lift measuring tool

(both dynamic and static)
NO-200688 Cummins solenoid valve disassembly tool Correctly install the 2-jaw
disassembly tool,
NO-200716 Cummins-2872544 needle valve lift measuring tool fix the wrench,
ZQYM
No：410159 Insert the disassembly tool into the Needle lift measuring tool screwed
NO-410009 UV glue+UV flashlight Screw in the armature lift
injector, and use the torque wrench into injector，Dial indicator reset to measuring tool, and measure
Scope
of
application to disassemble zero，Press the dial indicator to the value when tightening,
Cap for inlet adaptor measure the value until the standard value is reached

NO-200797 Inlet adaptor

NO-200797 For Cummins -2872544 series
injector etc.

Tool steel quenching,

Precision machining NO-200182 NO-200183 NO-200184
of wire cutting
Lift Range： Lift Range：
0.54±0.002mm 0.47±0.003mm

The oil return fixture is insert into Solenoid valve dripping sealant
the injector and clamped on the Shine into UV light
NO-200242 NO-200688 NO-200716 NO-200123 UV
glue UV
flashlight test bench for testing Time not less than 15s

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Cummins M11 EUI Dismounting and Measuring Tools Tool No. Name and Function

NO-200185
Cummins M11 Nozzle Cap Disassembly Tool

NO-200223 Cummins M11 Nozzle Opening Pressure Testing Tools Y-01

Seiko meticulous
Cummins M11 EUI nozzle cap NO-A200224 Cummins N-14 Nozzle Opening Pressure Testing Tools Y-02
quality assurance
Optional
disassembly, Armature disassembly, NO-200270 Cummins Solenoid Valve Stroke Measuring Tool
Scope
of
application Details
create
quality

Armature sealing measurement, NO-200412 Air Clearance Measuring Tool CAT C13 C15 C18
full-scale
control
Solenoid valve stroke measurement, NO-200430 Cummins M11 Armature Disassembly Tool

Air clearance measurement, NO-200615 M11 Armature Tightness Measuring Tool

Opening pressure test,
NO-200616 M11 Check Valve Measuring Tool
Check valve measuring
Cummins EUI Solenoid Valve Stroke Measuring Tool
tool NO-200721






































（Dynamic Testing）

ZQYM
No.
：200240 Example
The solenoid valve and the
solenoid valve Stroke measuring
tool are assembled and connected
to the ZQYM-128 common rail
injector tester
Measuring
tools Nozzle Opening Pressure: 340KG Measure the stroke, the value of
Pressure cap tightening force: 95/105 the dial indicator is 0.290-0.310mm
Needle valve lift : 360
which means it is normal
Standard Armature
Lift Range： Too large or too small,
0.290-0.310MM
NO-200412 replace the nut
Air clearance：0.30 mm
NO-200270 NO-200721 NO-200223 Suitable for Cummins M11、
CATC13/C15/C18
①

Dismounting
Tools
②
NO-200615 NO-200616

NO-200185 NO-200430 Install the armature assembly

Tightening Torque: 95-105NM The opening pressure test tool is assembled on the removal tool,Tighten
with the nozzle part to connect the checker to the nut on the removal tool,
NO-A200224 test the opening pressure Removable armature assembly











Optional

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Bosch, Denso series stroke measurement tools

(Denso,
Bosch
110,
Bosch
120)
Injector,
armature
lift,
needle
valve
lift,
Air
Clearance
Measuring
Tool
air
clearance
lift,
buffer
stroke
measurement Air clearance lift： Air clearance lift：
The hole in the tool and the sliding 0.0.050-0.002mm 0.0.050-0.002mm


Tool No.





















Name
and
function rod adopt the valve assembly level
Bosch 120 series injector armaturelift Very high matching accuracy
ZHXK-01 measuring tool Repeated measurement without error
ZHXK-02 120 Air clearance measuring tool
ZHXK-02 ZHXK-10
ZHXK-03 110 Air clearance measuring tool
metrical data: T1 metrical data: T2
ZHXK-04 120 needle valve lift measuring tool
match
ZHXK-05 110 armature lift measuring tool usage Lift Range:
0.030-0.045mm
ZHXK-06 110 solenoid valve lift measurement tool
ZHXK-03 ZHXK-06
ZHXK-07





Zero block
Air clearance lift=T1-T2 NO-200738
ZHXK-09 110 armature fixing sleeve The standard value：0.050±0.003mm
Cummins solenoid valve measurement Air
ZHXK-10 clearance measurement

ZHXK-11 Denso armature lift measurement

Lift
measurement
tools
NO-200738 CRIN2 (Bosch) buffer stroke measurement tool
ZQYM
No.
：200257 Armature lift： Needle lift：
0.050-0.002mm 0.200-0.005mm
Overall heat treatment
Scope
of
application Example strong and sturdy

ZHXK-04
Replacement needle
ZHXK-01 ZHXK-04

Needle lift： Denso armature lift：

0.040+0.002mm 5.060-5.070mm
match
usage

ZHXK-07 ZHXK-05 ZHXK-09 ZHXK-11

The tool is placed on the
zero block and the dial
meter is reset to zero
After the measuring tool
returns to zero, place it
on the solenoid valve to
measure the value
Tips:
The tool head is installed with the gauge base, and the
dial gauge can be tightened by lightly tightening,
Reverse rotation, the dial indicator can exit,
Speed up installation and improve measuremente efficiency.

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Bosch 110 series injector disassembly and measurement tool Bosch 120 series injector disassembly and measurement tool

Tool No.





















Name
and
function

Tool No.
















Name
and
function

Bosch 120 series injector armaturelift
ZHXK-03 110 Air clearance measuring tool ZHXK-01 measuring tool

ZHXK-05 ZHXK-02 120 Air clearance measuring tool

110 armature lift measuring tool

ZHXK-06 ZHXK-04 120 needle valve lift measuring tool

110 solenoid valve lift measurement tool

ZHXK-07





Zero block ZHXK-07





Zero block

Bosch 120 solenoid valve spring height
ZHXK-09 110 armature fixing sleeve NO-200725 measurement tool
ZQYM
No.
：200102 ZQYM
No.
：200103
NO-200584 Bosch 110 dynamic lift measurement tool NO-200726 Bosch 120 nozzle spring height measuring tool
Scope
of
application
NO-200749 Bosch 111 armature lift measurement NO-200687 Bosch
0445120453
nozzle
tool/1.5
Scope
of
application Bosch 110 solenoid disassembly tool NO-200567 Bosch 120 dynamic lift measurement tool
NO-200636
NO-200731 High
precision
solenoid
valve
separator

metrical data: T1 metrical data: T2 removal
tool
NO-200738 CRIN2 (Bosch) buffer stroke measurement tool
match
usage
Armature lift： Air clearance lift：
0.050-0.002mm 0.050-0.002mm
ZHXK-03 ZHXK-06
Air clearance lift=T1-T2 The standard value： NO-200636
The standard value： 5.480-5.490mm t needle
5.430-5.440mm Replacemen
ZHXK-01 ZHXK-04 ZHXK-07 ZHXK-02
Armature lift：
0.040+0.002mm Air clearance lift： Lift Range:
0.050-0.002mm 0.025-0.040mm
match
usage

ZHXK-05 ZHXK-09 NO-200584 NO-200749 ZHXK-07

ZHXK-10 NO-200726 NO-200725 NO-200738 NO-200567

Example

The armature fixing set is inserted

into the armature NO-200687 NO-200731
Screw in armature lift measuring tool
Press the dial indicator Example
Measurement value
The injector solenoid valve is partially
sleeved into the bulkhead removal tool
Press the removal tool
Use pliers to remove the partition

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Cummins X15 disassembly and assembly tools HPI Actuator Dismounting and Measuring Tool

Scope
of
application
NO-200053
ISX15
Fixed
Clamp
Tightening Torque:
95-105NM
NO-200052
ISX15
Nozzle
Disassembly
Tool

ZQYM
No.
：200237
NO-200054
ZQYM
No.
：200246 Disassembly
Tool
for
ISX15
Injector
Shell

Scope
of
application NO-200436
HPI Solenoid Valve Module Assembly Too
NO-200437
HPI Solenoid Valve Module Disassembly Tool
NO-200566
ISX15
Nozzle
Tightness
Test
Tool

NO-200433 NO-200434
HPI Actuator Tightness Test Tool-A HPI Actuator Tightness Test Tool-B

Example
Armature stroke：0.035-0.040mm
Air clearance:0.04MM Armature lift：0.10MM
NO-200432 NO-200431
HPI Actuator Air Clearance Measuring Tool HPI Actuator Lift Measuring Tool

Example

Pour the oil into the nozzle

Assemble nozzle with nozzle tightness test tool
(make the oil level with the plane),
and connect the air pump to the
tool for air flushing. If there are
bubbles, it indicates that the
sealing is poor

The clamping tool

can fix the injector
to the vise
Cover the assembly
Module Disassembly Tool Tightness Test Tool Load the Lift Measuring Tool
tool outside the Insert the actuator from the rubber ring Assembling and Loading the actuator
injector,Use torque outside Use a hammer to screwing with the actuator The fine bar is inserted into
wrench for disassembly gently drive it Connect the calibrator and the actuator to measure
test the seal the value

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20 Pcs Kit of common rail injector disassembly and assembly tools

Example
Scope
of
application

ZQYM
No：410022

Solenoid valve seat socket wrench Put
the
high
pressure
seal
ring
Insert the injector, press the
and
backup
ring
into
the
oil
tool Install the high pressure
seal
adapter seal and backup ring
Insert the solenoid valve into
the solenoid valve and
disassemble with the torque
wrench
TS-27C TS-27B TS-27A TS-28A TS-28B TS-25 TS-24 TS-29

Injector nozzle cap socket wrench Valve Assembly Nut

Removal Tool
Replace
3-jaw tool

TS-14 TS-15 D01 D07 D02

Screw
the
3-jaw
tool
nut
into
Valve assembly nut removal Insert
the
magnet
into
the

the
fuel
injector.
Rotate
the tool Cooperate with torque injector
housing
Press
the

handle
to
remove
and
install
wrench to remove and tool
to
remove
the
valve
Oil seal adapter the
fastening
screw assemble
assembly

D03 D16
Mounting rod Magnet
D31 D32

D08 D17
Valve assembly
Caterpillar cross wrench oil seal extractor
D30 ejector

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Cummins QXS Test Tool Denso filter disassembly tool

Removing
and
inserting
the
Denso
filter
element

Scope
of
application Scope
of
application

Set
accessories:
Rubber ring 2
steel balls 2
Screws 2
ZQYM
No：200729 6-07 Gas Pipe Fittings 2 ZQYM
No：200004

NO-200318 NO-200406
Dismounting
Tools
Response time sensor QSX plug screw
NO-200407
QSK Cap for inlet adaptor
NO-200699
NO-200393 NO-200397 NO-200398 NO-200392 Denso filter element
NO-200592 NO-200405 NO-200239 Handle-1 001 Handle-2 005-φ6 Handle-3 002-M3 Main body006-5 drilling tool
Cummins QSX fuel collector QSX oil return kit Inlet adaptor

Tool Accessories and

Clamping injector test Tool Accessories
①
NO-200395 NO-200396
③ 004 M12+1.5 004 M14+1.5

Example
②
②②② Ratchet
Tap
Wrench
Turn up forward (forward)
reverse downward (reverse)
④
lock in the middle (replace)

Taps can be used

1. Put the steel ball into the fuel injector and screw in the plug screw
2. Put steel balls on the other side, put the inlet adaptor into the
QSK cap , and screw in the fuel injector Making screen Take out
3. Put the oil return kit into the injector Turn the screw
threads Replaceable bolts
the filter
4. Install the injector nozzle into the fuel collector
Bolts can be used

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Bosch 120 4-pin injector disassembly tool Bosch CP3 Fule Pump Disassembly Tool
Tool No. Name and Application
NO-200754
Bosch four-pin common rail injector inlet and return oil kit Scope
of
application
NO-200755

Bosch 120 four-pin injector disassembly tool-1
NO-200756

Bosch 120 four-pin injector disassembly tool-2
NO-200757

Bosch 120 four-pin injector disassembly tool-3
NO-200758

Bosch 120 four-pin injector disassembly tool-4
NO-200759 Bosch 120 four-pin injector disassembly tool-5 ZQYM
No：200109 ZQYM
No：200229

Dismounting
Tools

NO-200754 Cp3 fuel pump plunger disassembly tool 42mm socket wrench tool

Example
NO-200755 NO-200756 NO-200757 NO-200758 NO-200759

Scope
of
application Bosch oil return kit,

Sleeve the injector,
Oil guide rod into nut,
screw in the injector,
Can be clamped to the
test bench

Example
Use the oil pump disassembly tool to Use a socket wrench to set the fuel
Bosch disassembly tool-5, set pump solenoid valve,Use the bent
into the fuel injector conductive
jam the tappet,Rotate the turntable to
remove and install the three-angle ring, rod to disassemble the solenoid valve
column ,Fixed injector solenoid
valve Remove the special disassembly tool

Bosch Disassembly Tool-1,

Loosen the screws on bot
sides,screw in the injector,
Tighten the screws

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Piezo injector repair kit Cummins PT injector disassembly tool

Tool No. Name and Application
Scope
of
application
NO-200185

Cummins EUI disassembly tool
Tool No. Name and Application
NO-200666 PT injector tool clamp -1
NO-200899

Bosch piezo injeceor nozzle tool NO-200667 PT injector tool clamp -2
NO-200910

Bosch piezo injeceor repair tool NO-200668 PT injector tool clamp -3
Bosch piezo injeceor Delphi valve NO-200938


PT injector tool clamp -4
NO-200880

assembly lift measurement
NO-200787

Pressurization valve10bars NO-200796 Allen wrench -2
ZQYM
No：200113
ZQYM
No：200101 NO-200810 Allen wrench -2
Lift Range：
0.030-0.035mm
NO-200810

NO-200185 NO-200666

NO-200667 NO-200668 NO-200938 NO-200796

NO-200899 NO-200910 NO-200880 NO-200787

The
sample Scope
of
application

Clamp -2 tool into the intermediate

Loosen using a torque wrench
Use the Allen spanner -2 tool
Turn the intermediate screw to
adjust the stroke
Tightening stroke becomes smaller
e loosening stroke becomes larger

Cummins EUI disassembly

Bosch piezo nozzle tool
Insert the injector cap
Remove and install injector
cap using torque wrench
The piezo control valve is
fixed to the bench clamp
The valve assembly lift measuring
tool is placed on the return to zero
block to zero
Place on the piezoelectric control
valve to measure the value
Bosch Piezo Repair Tool Put In Diesel， tool,Insert the nozzle cap,
Load the hydraulic amplifier into the Disassemble and assemble
repair tool，And fill the hydraulic using torque wrench
amplifier with diesel ，The spool with
spring is loaded into the hydraulic
Clamp -1 Insert the tool into the
amplifier，The repair tool ejector is cap,Disassemble and assemble
aligned with the spool，Rotate the using torque wrench
ejector to tighten the spool

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CAT c7c9 injector disassembly tool

Example

Scope
of
application

ZQYM
No：200730

Measuring tools Injector nozzle disassembly tool,
Insert nozzle cap,press 3 pcs
pressure rod into the nozzle
cap hole
Oil valve loading measuring tool,
The thin rod is inserted into the
measuring tool and pressed,
Measuring oil valve lift
The piston is inserted into the taper
rod in turn,Piston outside rubber ring,
Rubber ring tool,Rubber ring top bar-1,
Press the rubber ring top rod to install
the rubber ring

NO-200120 NO-A200120 NO-200121 NO-200122 NO-200186

Measuring tools
Nozzle cap tightening force: 95-105
Injection pressure: 220

Tool No. Name and Application
Needle valve stroke: 250
NO-200120 CAT C7C9 oil nozzle disassembly tool
NO-200121 C7C9 apron cone rod

NO-A200225 NO-A200227 NO-A200120 C7C9 apron ejector-2 The injection pressure test tool is Air clearance measuring tool placed on zeroing block
NO-200122 C7C9 apron ejector-1
assembled,with the nozzle part to for zeroingInstall the oil control valve into the stroke
connect the checker to test the adjustment gasket, measure the value
NO-200186 C7C9 nozzle disassembly tool injection pressure
lift：0.250mm NO-A200225 Injection pressure test for C-9 (CAT-1)
NO-200610 NO-200611 NO-A200227 Injection pressure test for C7/C9 (CAT-3)
NO-200610 C7C9 Air Clearance Measurement Tool
NO-200611 C7C9 Needle Valve Lift Measurement Tool
lift：
0.150-200mm NO-200612 C7C9 Control valve measuring tool
NO-200614 Zero block
NO-200612 NO-200614

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Carterpillar 320D 336E fuel injector disassembly measuring tool Carterpillar 320D fuel injector disassembly measuring tool



Tool No.



















Name
and
Application

Tool No.











Name
and
Application
Scope
of

NO-200736

CAT336E
Pressure
Cap
Solenoid
Valve
Tool Part No. 515 320D three-pointed wrench
application
NO-200334

CAT
320D
oil
return
clamp NO-200742 CAT320D armature fixed wrench

NO-200735-1


























CAT-336E
Gripper NO-200743 320D spool screw disassembly tool

NO-200737-1

























CAT-336E
armature
lift NO-200740 320D Air Clearance Measurement

NO-200739

CAT
320D
armature
lift
measurement NO-200739 CAT 320D armature lift measurement

NO-200740

320D
Air
Clearance
Measurement NO-200334 CAT 320D oil return clamp

ZQYM
No：200999
ZQYM
No：200998 NO-200741

Zero
block NO-200741 Zero block

Accessories: NO-200742

CAT
320D
armature
fixed
wrench NO-410076



Socket
Screwdriver

1 screw for holder CAT
320D
injector
armature
disassembly,
valve
assembly

NO-200743

320D
valve
assembly
tightening
B guide rod,Quick plug 1,
1 rubber ring NO-410076

Socket
Screwdriver disassembly
and
armature
lift,
air
clearance
lift
measurement

Lift： Lift：
0.045±0.002MM 0.080±0.010MM

NO-200743 NO-200740 NO-200739 NO-200742 NO-200741

NO-200334 NO-200739 NO-200740 NO-200742 NO-200743
3.5MM Imported equipment precision machining
(to ensure the accuracy of the oil return
NO-410076 NO-200334 fixture and injector coordination)
3.5MM

NO-200736 NO-200735 NO-200737 NO-410076 NO-200741

Armature lift measuring tool Unscrew
Scope
of
Example the sleeve, install the valve assembly,
screw into the sleeve, reset the dial
application
gauge to zero, press the valve core,
Zero the air clearance measuring and test the value
tool with a zero block, place the
measuring tool on the fuel injector, The valve assembly fastening tool is
and measure the value pressed into the valve assembly, and
the tool nut is screwed down with a
torque wrench for disassembly

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Caterpillar EUI disassembly measuring tool
ZQYM
No：410129
Made by Special Tool Steel
CNC High Precision Machining
Scope
of
application
NO-200254
NO-200253
NO-200429
ZHXK-07
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Example


ZHXK No. Name and Function
C15C18 Nozzle Opening Pressure
NO-200254 Testing Tool Y-09
Locating pin insert,tightness
NO-200253 Delphi Hyunda series Opening pressure test tool,load the spring,Align
test tool Y-08
NO-200255 CAT 3500 Opening pressure test tool Y-10 the locating pin into the
solenoid valve,Screw in the
NO-200769 CATC13 Opening pressure test tool Y-13 tightness test tool,Screw in
NO-200401 C13C15C18 Solenoid Valve Lift Measuring Tool the calibrator,Test for
tightness
NO-200412 C13C15C18 Air Clearance Measuring Tool
NO-200429 C13C15C18 Valve Assembly Tightness Test Tool
NO-200264 Zero Block The injection pressure test
NO-200789

CAT C13 injector clamping tool tool is assembled with the
Disassembly tool for CATC13/C15/C18
nozzle part,
NO-200545 injector solenoid valve Connection checker,
NO-200583

EUI nozzle cap removal tool Test injection pressure
NO-200583

EUI nozzle cap removal tool
Air Clearance：
Armature lift： . mm
. mm
NO-200255 NO-200769 NO-200401
NO-200412

Air Clearance Measurement
Tool,placed on the zero
NO-200789 NO-200545 NO-200583 Snap the holding tool on the injector block to zero,Place the
Fixed in vertical vise measurement on the
The injector can be disassembled solenoid valve,Observe the
and measured





numerical changes
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Volvo EUI disassembly measuring tool EUI Injector Nozzle Dismounting Tools

Scope
of

ZHXK No. Name and Function Example

application
NO-200090


EUI nozzle cap removal tool No. 27

NO-200727


Volvo spool stroke measurement

Unscrew the screw of the EUI dismounting
Volvo solenoid valve stroke tool,Put the injector cap on the tool and
NO-200728 measurement
Y-06 VOLVO two-pin injection tighten the screw,Can be disassembled
NO-A200228


pressure test with torque wrench
Y-11 VOLVO four-pin injection
NO-200319


pressure
ZQYM
No：410118 test ZQYM
No：200245

Scope
of
application
NO-200090
No.
27
EUI
Dismounting
Tool

NO-200090 NO-200727 NO-200728 NO-A200228 NO-200319 NO-200091

No.
29
EUI
Dismounting
Tool
Example
NO-200093 NO-200186
The injection pressure test No.
36
EUI
Dismounting
Tool C7C9
Nozzle
Dismounting
Tools
tool is assembled with the
nozzle part,
Connection checker, Caterpillar c7c9 actuation pump tightness test tool
Test injection pressure
NO-200439 Scope
of

CAT Actuating pump oil outlet valve application
sealing test oil inlet pressure plate

NO-200438
ZQYM
No：20200234 CAT Actuator pump oil outlet
valve seal test cover

Place the Volvo spool travel measuring

Example
tool /Volvo solenoid valve stroke
measuring tool on the zero block, reset
Zero block the dial indicator, put the measuring
tool on the solenoid valve spool, and
Screw in the
measure the value
calibrator to test
the tightness
Put the ring on the plunger sleeve, install the test tool,
and screw the fixing screw

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CAT C7C9 actuating pump disassembly tool Example

Press
Scope
of
application down

Move
up

Special tool steel manufacturing

ZQYM
No：200734 CNC high precision machining

Put the small end of the C-07 Flip oil check valve, use C-07
tool into the plunger sleeve, use tool to press in bearing, use
a press to press in the tool, and C-08 tool to press in bushing
Press
machine
NO-200116 NO-200117 NO-200118 NO-200119 NO-200533 press out the sleeve and bearing

NO-200108 NO-200111 NO-200107 NO-200012 NO-200534

Tool No.













Name
and
Application
NO-200116

C-07
NO-200117

C-08 C-01 Semicircle fixture clamps Put the C-02 tool on the swash Put the swash plate into the C-12
NO-200118

C-09 the shaft sleeve, inserts the plate of the plunger, tighten the bottom bracket, cover the bearing,
NO-200113 small head of C-09 tool into the ixing screw, put the C-11 tool on put the C-10 tool hollow facing
NO-200119

C-10 fule pump shaft, presses in the the fule pump shaft and press it, down into the bearing, press down
NO-200533

C-11 tool, and removes the bearing separate the swash plate and the on the press, assemble the swash
Set
includes
accessories:
plunger plate and bearing
2
long
screws,
NO-200108

Actuator
pump
resolver
C-02
Bearing Put the check valve into the fixed
2
short
screws,
NO-200111

Actuator
Pump
Resolver
C-03 chassis, and snap the fixed chassis
8
shims,
into the vise to facilitate the
NO-200107

Semicircle
fixture
C-01
1
pin disassembly of the check valve parts
NO-200012

Fixed
chassis
C-04
Install the ejector rod and valve
NO-200534

Bottom
bracket
C-12 core of the poppet valve, screw
Oil check valve NO-200113

CAT
Poppet
Valve
ToolC-05 the poppet valve into the C-05
tool, and turn the handle to press
the valve core into the poppet valve

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Caterpillar 320D fule pump solenoid valve Caterpillar 320D fule pump camsha removal tool
disassembly measuring tool
Scope
of
application NO-200050
NO-200517 320D disassembly tray
320D armature
disassembly tool
NO-200049
NO-200461 CAT 320D Camshaft Disassembly
ZQYM
No：200244 Wrench
320D Solenoid valve and Assembly Measurement Tool
ZQYM
No：410021 disassembly tool ............................................

.......................
Example Screw the wrench into the
Example NO-200515 disassembly plate, buckle into the
320D Fule pump armature lift 4
long
bolts camshaft disassembly measuring
measuring tool 4
short
nuts tool, install 4 long screws, and turn
the wrench into the pump shaft
NO-200516 Scope
of

320D Fule Pump Air Clearance application
Measuring Tool

Screw the wrench into the

disassembly plate, install 3 short
screws, and turn the wrench to
Insert the solenoid valve disassembly tool eject the pump shaft
into the solenoid valve armature assembly
Loosen the solenoid valve armature with a
torque wrench
Armature lift ：
CAT320D pump head sealing surface turning tool
. - . mm
The oil pump armature lift measuring tool is screwed
Example
into the solenoid valve armature assembly, press the
bottom, measure the data NO-200379

Scope
of

The oil pump air clearance application
measuring tool is placed
on the solenoid valve
The solenoid valve armature assembly armature assembly,
is screwed into the armature disassembly measure the data
tool,Cooperate with the wrench to Fix the sealing surface turning tool to the equipment, and use the flatness
disassemble and install the solenoid Air Clearance ： meter to measure the flatness
valve armature assembly . - . mm Use screws to fix the pump head on the tool and grind the specified position

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Scania EUI disassembly measuring tool

ZQYM
No：200107
Scope
of
application
Example
Tool No. Name and Application
NO-200786 Y-12 Scania injection pressure test
NO-200511 Scania nozzle cap removal tool
NO-200512 Scania plug height measuring tool
NO-200513 Scania stroke measuring tool
NO-200535 Scania stroke measuring tool-02
NO-200621 Scania nozzle removal tool Use the nozzle cap disassembly tool to Put the plug into the measuring tool, the larger the
disassemble the fuel injector nozzle cap, and measured value (plug height), the smaller the lift of
NO-200927 Nozzle cap disassembly tool for injector scania use the cap disassembly tool to disassemble the armature
the fuel injector solenoid valve cap
NO-200252 Y-07 Volvo start injection pressure test tool
NO-200408 Y-12 Scania injectionpressure test

Air clearance
Injection pressure: . - . MM Armature stroke Install the stroke measuring tool on the Put the stroke measuring tool -02 on the zero
Mpa Mpa ± Mpa . - . MM injector housing, press the dial gauge to block and put it on the armature of the injector
measure the value to measure the value

NO-200408 NO-200252 NO-200786 NO-200513 NO-200535

Assemble the opening pressure test adaptor

tool with the nozzle, connect the injector
NO-200512 NO-200511 NO-200621 NO-200927
nozzle tester, press down the pressure rod,
and test the opening pressure

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Built-in oil return clamp set EUI/EUP maintenance measuring tools

1. The raw materials are quenched and







Tool No.
















Tools
Name
and
Function
tempered with national standard 45#
steel to improve the hardness of the oil NO-200732







EUI
EUP
cone
grinding
tool
return fixture NO-200923







EUI
EUP
center
hole
grinding
tool
(durable and not easy to damage)
NO-410010







Dial
indicator
2. Precision machining of CNC equipment N O-410062





Depth
guage
(to ensure the matching accuracy of the
oil return fixture and the injector) Scope
of
application
ZQYM
No：200231
3. Surface knurling. Galvanized treatment ZQYM
No：20000104
Scope
of
application (anti-skid, anti-rust)

NO-200332 NO-200334 NO-200340 NO-200344

NO-200732-1 NO-200923 NO-410010 NO-410062

Example
NO-200331 NO-200333 NO-200335 NO-200341

Sm
all
Various types of rubber

Tool No.





Tools
Name
and
Function
e
rings and PC6-M5 s u rfac
connectors are included NO-200331

Cummins ered le
Ta p t e r ho Sm
in the set NO-200332

Bosch
0445120134 Ce n all
NO-200333

Denso
5296723
Example NO-200334

CAT
320D Grinding
NO-200335

Komatsu
1211 position
The fuel return fixture is
sleeved into the Abrasive tool inserted into it Two types of grinding tool rotating shaft
NO-200340

Delphi
28431695
Rotary grinding Adjustable grinding position size
injector and clamped on
NO-200341

0445120361
the test bench
NO-200344

Volvo
0661067
Grind EUI EUP with scratched taper and center hole

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L-orange MTU disassembly tool Example

Tool No.













Tools
Name
and
Function
NO-200443 L-orange fuel collector
NO-200453 Oil return fixture
NO-200451 L-orange dismantling tool-1A
NO-200454 L-orange disassembly tool-4A
NO-200457
Screw the oil guide rod into
NO-200455 L-orange dismantling tool-4B
the oil collector，Press down
NO-200458 L-orange dismantling tool-5A L-orange disassembly tool-4D is Insert the oil guide rod into the high the lever，When the pressure
ZQYM
No：410018
NO-200469 L-orange Assembly Tool-6B placed on the injector，Screw in pressure oil inlet connector， reaches 15-20Mpa，The
the L-orange Removal Tool-4A Insert the oil guide rod and tighten plunger rod will be pressed out
Scope
of
application NO-200470 L-orange Assembly Tool-6C the compression nut of the housing
NO-200444 L-orange oil guide rod compression nut
NO-200445
NO-200448 L-orange disassembly tool

NO-200444
NO-200445 NO-200454 NO-200457 NO-200448 NO-200451 L-orange drawing tool-3B screwed into L-orange disassembly tool into the injector
the solenoid valve, Fixing nut
Pull out the solenoid valve Screw in the injector using an allen tool
L-orange removal tool-5A screwed into the injector
Rotary tool ejector to eject the bushing

NO-200449 NO-200458 NO-200455 NO-200470 NO-200469

NO-200443 NO-200453

The plunger sleeve is inserted into the housing L-orange assembly tool-6C unscrew the ejector
Install L-orange assembly tool-6C The ejector rod is screwed into L-orange assembly tool-6B
Screw in tool jack Screw in tool jack,Install the bushing
Install the plunger sleeve

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HEUI series CAT 3412 injector disassembly measuring tool HEUI series CAT 3412 injector test kit

Tool No. Tools Name and Function Scope
of





Tool No. Tools Name and Function Scope
of
application NO-200862


CAT-104-3876Adapter application
NO-200863
Fixture-1
NO-200864
Fixture-2 NO-200867


connector

NO-200865
Fixture-3
NO-200866 Fixture-4
NO-200868
Opening Pressure Test Tool
NO-200869
mandrel

ZQYM
No：20000116
ZQYM
No：20000117

Accessories NO-200862 NO-200867

NO-200863 NO-200864 NO-200865 NO-200868 NO-200869 Example

Medium pressure oil
line connecting pipe
Aptamer line
NO-200866 Connector
CAT injector mount adapter,Hammer in
with a rubber mallet,Put on the connector ,
Example
Screw in the socket head cap screw,
Tighten with a flower-shaped bit,
One end of the medium pressure oil link
pipe is connected to the straight end of
the adapter,One end connection adapter
elbow,Tighten with a wrench,The adapter
wire is connected to the conductive
column of the injector,Install the
transparent cover,Screw on the bleed valve

The injection pressure test tool is

assembled with the nozzle part Fixture-2 is fixed on the vise
Connection checker, Injector snaps into fixture
Press down the lever, Fixture-3 removable nozzle cap
Test injection pressure Fixture-1 removable injector housing

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Denso Injector Valve Stem Grinding Tool
Tool No











Tools Name and Function







Special grinding paste fine grinding A7
Caterpillar 35 Series Vehicle Adjustment Tool
































Tool No











Tools Name and Function
NO-200884









Calibration block

Special grinding paste fine grinding A3.6 NO-200885









Timing tool body

NO-410006 NO-200886









Dial gauge mounting body
Grinding fixture





























4.3mm grinding liner NO-200889









Wrench





























3.8mm grinding liner NO-200890









Styli





























2.8mm grinding liner NO-200894









Hexagonal block

ZQYM
No：410006



























































Scope
of
application ZQYM No:410017

Denso Valve Denso Valve Denso Valve Denso Valve Suitable
for
various
models
of

Stem 6353+1 Stem 6090 Stem 2103+2 Stem 1692+2






Denso
valve
stems NO-200884 NO-200885 NO-200886
Calibration
block Timing
tool
body Dial
gauge
mounting
body
⽰例

NO-200887 NO-200888 NO-200889

Dial
gauge
mounting
Dial
gauge
mounting
Wrench
body-2 body-3
Install the valve stem into the bench drill
Put
the
grinding
liner
into
the
grinding
Pay attention to whether the valve stem
fixture
and
align
the
notches shakes left and right after it is installed
If it shakes, please readjust the valve stem
NO-200890 NO-200891 NO-200892
Styli-1 Styli-2 Styli-3

Dip
grinding
paste
with
the
valve
stem
Dip grinding paste with the valve stem Keep NO-200893 NO-200894 测头1-2-3
the Grinding fixture parallel to the valve stem,
otherwise the valve stem will be ground unevenly Styli-4 Hexagonal
block
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Opening pressure test tool

订货号
























品名及⽤途
NO-200223






Y-01
Cummins
M11
Opening
pressure
tool


Y-05
CAT
C7C9 Y-06
VOLVO
E1
2-Pin
NO-A200224



Y-02
Cummins
N14
Opening
pressure
tool
Opening
pressure
tool
Opening
pressure
tool
NO-A200225



Y-03
CAT
C-9
Opening
pressure
tool
NO-A200226



Y-04
CAT
3126
Opening
pressure
tool
NO-A200227



Y-05
CAT
C7C9
Opening
pressure
tool
NO-A200228



Y-06
VOLVO
E1
2-Pin
Opening
pressure
tool
NO-200252






Y-07
Bosch
Volvo
Opening
pressure
tool Y-07
Bosch
Volvo Y-08
Delphi
Hyundai


Opening
pressure
tool Opening
pressure
tool
NO-200253






Y-08
Delphi
Hyundai
Opening
pressure
tool
NO-200254






Y-09
CAT
C15C18
Opening
pressure
tool
NO-200255






Y-10
CAT
3500
Opening
pressure
tool
NO-200319






Y-11
VOLVO
E3
4-Pin
Opening
pressure
tool
NO-200408






Y-12
Bosch
Scania
Opening
pressure
tool
Y-09
CAT
C15C18

Y-10
CAT
3500

NO-200769






Y-13
CAT
C13
Opening
pressure
tool
Opening
pressure
tool Opening
pressure
tool
NO-200786






Scania
Opening
pressure
tool
NO-200868






CAT
3412
Opening
pressure
tool

Y-11
VOLVO
E3
4-Pin


Y-12
Bosch
Scania
Opening
pressure
tool
Opening
pressure
tool

Y-01
Cummins
M11
Y-02
Cummins
N14
Opening
pressure
tool
Opening
pressure
tool

Y-13
CAT
C13 Scania
Opening

Opening
pressure
tool
pressure
tool

Y-03
CAT
C-9
Y-04
CAT
3126

Opening
pressure
tool Opening
pressure
tool CAT
3412
Opening

pressure
tool

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Electric fuel injection pump flip bracket

Tool No

















Tools Name and Function
Electric
fuel
injection
pump
flip
bracket
main
body
Cp2 fixed plate
NO-200574
Cp1 CP3 HP3 fixed plate
JR/JR-L Delphi fixed plate
VP44 HP0 fixed plate

ZQYM
NO.：200574

Electric
fuel
injection
pump CP2
FIXED
PLATE CP1
CP3
HP3
FIXED
JR/JR-L
Delphi

flip
bracket
main
body PLATE fixed
plate

VP44
HP0
FIXED
PLATE VP44
HP0
FIXED
PLATE

Cummins
4384786
fuel
injector

NO-410015 Applicable
to
whole
series
of
fuel disassembly
tool
(excluding
dial

Small
Universal
Adapter
injectors
of
Bosch
and
Denso guage
and
injector)
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Standard value:
0.050±0.005 Return the test tool to zero, put it into the
Put the tool on the injector 标准数值： injector, and measure the value
nozzle cap and disassemble 0.050±0.005
it with a torque wrench If the value is small, replace the thicker shim
If the value is large, replace the thinner shim

NO-200409 Cummins Q60 NO-200881 Siemens

nozzle cap removal too injector measuring tool

Put the nozzle shell into the tool, tighten

the lock cap, install the nozzle needle,
pour in diesel,make the diesel level with Press the tool into the fuel injector, and
Bubbles come out, it
means that the sealing the nozzle shell plane, press the nozzle disassemble it with a No. 19 socket and
is poor, and the nozzle needle, inflate the tool with the air pump,
needle and the nozzle torque wrench
shell need to be and observe whether there are bubbles
replaced coming out
NO-200870 Q60 nozzle NO-200338 Siemens
tightness test tool disassembly tool

After removing the armature lift

shim, use a 3-jaw tool and a torque Disassembly and assembly of the
wrench to remove the fixing screw solenoid valve, the torque is
20-30NM

NO-200442 NO-200882 Siemens piezo injector

3-Jaw
tool solenoid valve disassembly tool

Nozzle cap tightening torque：95/105

Use a No. 13 socket with a torque
Opening pressure：270
wrench to disassemble, and the
Needle valve lift：380 torque is 55-60NM

NO-200226
CAT
3126
NO-200337 Chongqing

Opening
pressure
test
tool fuel injector disassembly tool

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Assembling the Injector Clamp, installing

the injector into the clamp, and clamping
it to the test bench for testing

NO-200622 CAT C7C9 NO-20200808

O-ring tightness test tool Denso
G3
clamp

After the injector is assembled with

the tool, connect it to the checker,
press down the lever to see if oil is
coming out, if no oil is coming out,
it means the seal is good

NO-200623 CAT 3126 NO-200933
Delphi
F2R

O-ring tightness test tool injector
backflow
fixture

NO-200040 NO-200935

Delphi
F2ENPI

CAT
320D
injector
clamp Smart
Injector
backflow
Fixture

Use
with
test
bench

NO-200788
John
Deere
NO-200232

Fuel
collector

Denso
6480
clamp （Including
response
time）

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Put the O-ring on the injector

喷油器套⼊测量⼯具，
nozzle and press it into the fuel
拧⼊校验器，下压压杆
观察是否出油，没出油， collector, move the fuel collector
说明密封性良好
标准数值： back and forth to match the nozzle
0.050±0.005 with the fuel collector hole, and
tighten the fuel collector (note
that the fuel collector and O-ring
match the nozzle)
NO-200881
NO-4000070 NO-410059 Rail pressure NO-200105
No.
9 NO-200106
No.
7
西门⼦喷油器测量⼯具
Diesel flow sensor sensor 0281006245
fuel
collector
fuel
collector

Screw the fuel collector into the

quick connector, then put the
Fix the tool to the universal stand O-ring into the fuel collector,
pole, and snap the Clamp into the screw on the fuel collector cap.
tool,Play the role of stabilizing the Press the injector nozzle into
clamp the fuel collector hole,Turn the
screw to fix the fuel collector

NO-200338
NO-200813 NO-200101
No.
7
NO-200103
No.
9
西门⼦拆装⼯具
Auxiliary clamp Plastic
fuel
collector
Plastic

fuel
collector

Put the O-ring on the injector nozzle

DRV wrench Used with torque and press it into the fuel collector,
move the fuel collector back and
wrench to disassemble and
forth to match the nozzle with the
assemble DRV fuel collector hole, and tighten the
Torque 80 NM fuel collector (note that the fuel
collector and O-ring match the nozzle)
NO-200929
NO-200882 NO-200491 Universal
DRV
Wrench
西门⼦压电电磁阀拆装⼯具 Bracket fuel collector

0.6m
Connect one end of the backflow M14*M14*1.5mm 60 degree
booster valve to the backflow clamp, outer cone
and the other end to the backflow The highest pressure resistance
hose of the test bench is 2200kg
Support custom size

NO-200931
Cummins
injector
NO-200337 NO-20180322 Gray
backflow
booster
valve

重汽喷油器拆装⼯具 high-pressure fuel pipe

中强亚明 Henan
Zhongqiang
Yaming
Machinery
Equipment
Co.,
LTD























info@bjzqym.com




www.bjzqym.com 中强亚明

中强亚明
Web:
www.bjzqym.com.cn


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 Mobile/WhatsApp/WeChat:0086 18937776379 Email:erica@bjzqym.com

No.
fuel
collector No.
7
fuel
Universal
fixture

replacement collector backflow
connector

Used
with
the
test
bench,
suitable
for

various
types
of
injectors

Inlet
adaptor Fuel
collector
seal
O-ring

ZQYM No.：201513 Injector
dismounting
vise Injector bracket for test bench (without response time)

Capacity 6L 10L 13L 14L

Liner
size 30*15*15 30*24*15 30*24*20 32*30*15

Net
28*13*13 28*21*13 28*21*18 31*28*13

External
39*25*37 42*36*40 42*36*45 45*42*40

Weight 6KG 10KG 11KG 12KG

Super
ultrasonic
cleaner HD
Microscope Inductance
meter

中强亚明 Henan
Zhongqiang
Yaming
Machinery
Equipment
Co.,
LTD























info@bjzqym.com




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Multi-function ZQYM-128 common

rail injector tester
410010 NO-20180812
Mechanical
410051 410062
Digital
dial
gauge dial
indicator Thickness
gauge Depth
gauge ZQYM-128
Function
Features
.Fully drive Bosch Siemens piezo injector
2.Fully drive various solenoid valve injectors
3.Integrated armature lift control function
Responsetime 1S 2S 3S ,can be adjusted
at any time
Torque
wrench Torque
wrench Torque
wrench Stroke
measuring
4.Fully drive various switch valve products

5-60NM （10-150NM） （20-110NM） tool
holder
5.No need to adjust after power on, automatic
output
6.Electromagnetic compatibility, 3-year
warranty, imported power supply

Bosch
backflow
Denso
backflow Xinfeng
backflow Bosch
filter

connector
connector
connector

Transparent
Stainless
steel

Y type filter Aluminum
filter
cup
filter
cup sintered
mesh

NO-410023Diesel
Injector
nozzle
tester

14+12Fuel
pipe 14+14Fuel
pipe
14+16Fuel
pipe 14+14Fuel
pipe

conversion
joint conversion
joint（M14+1.5）
conversion
joint conversion
joint
Dynamic Lift Measuring Range Values
Type S troke
Range
Bosch
110
series 0 . 040 mm±0.002mm
Bosch
120
series 0.050mm±0.002mm
Cummins

series 0.047mm±0.003mm
Metal
parts
surface
NO-20180333 Denso 0.050mm±0.002mm
Carburetor
cleaner Vernier
caliper s
cleaner
2.5KG Outside
micromete r

中强亚明 中强亚明
Henan
Zhongqiang
Yaming
Machinery
Equipment
Co.,
LTD























info@bjzqym.com




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 Mobile/WhatsApp/WeChat:0086 18937776379 Email:erica@bjzqym.com

⼝径 ⼝径
⼝径
⼝径
⼝径

16.7 19.7 24.4 29.8 34.9
mm mm mm mm mm
NO-200704 NO-200706 NO-200189 NO-200709 NO-200711
Coupling No.1 Coupling No.2 Coupling No.3 Coupling No.4 Coupling No.5

⼝径

Large hole pump adapter+Coupling No.4 PT
pump+Cummins
PT
pump
adapter+Coupling
⼝径
⼝径
⼝径

29.8 34.9 22
24.4 mm
mm mm mm

NO-200414 New NO-200417 New NO-200420
New
NO-200311 Chongqing NO-200324

Coupling No.3 Coupling No.4 Coupling
No.5 Man Coupling 320D Coupling

⼝径

21.59
mm

NO-200345 JAC Siemens CB28-CRCP3adapter+Coupling No.3 Small
hole
connection
ring+Small
hole

common rail pump coupling
pump
adapter+Coupling
No.2

65mm 63mm 68mm

107mm
80.1mm 49.85mm

CAT 320D Coupling+CAT Denso
Chongqing
Man
pump

电装喷油器翻转⽀架
NO-200205
Large
NO-200206
Small
NO-200312
Denso
NO-200309
CAT 320D adapter adapter+New
Coupling
No.4
hole
pump
adapter hole
pump
adapter Chongqing
Man
pump
adapter
320D
pump
adapter

82.1mm
85mm
Includes coupling
and three gears

NO-200770


Cummins
NO-200423
Cummins
PT NO-200928

CB28-CRCP3

NO-200527CAT
C7C9 Cummins
XPI
2400
adapter Small
hole
pump
adapter+Small
Large
hole
pump
adapter+Small

XPI
2400
pump
adapter
pump
adapter+Coupling middle
hole

pump
adapter
pump
adapter +
Coupling
No.5 hole
connection
ring+Coupling
No.3
hole
connection
ring+Coupling
No.2

中强亚明 Henan
Zhongqiang
Yaming
Machinery
Equipment
Co.,
LTD























info@bjzqym.com




www.bjzqym.com 中强亚明

 Mobile/WhatsApp/WeChat:0086 18937776379 Email:erica@bjzqym.com

Fix the plunger housing on the vise,

then put the tool on the solenoid
NO-201520 NO-201517
NO-201521 valve, unscrew it and take out the

Big
Delphi
injector
wire Denso
injector
wire
1# Big
Bosch
alligator
clip
wire
solenoid valve

20182033
Socket
wrench

NO-201522
NO-201523
HPI
actuator
drive
wire

Bosch
piezo
wire Bosch
injector
wire

Place
the
injectors

NO-201524
NO-201525
NO-200140 11000000

HP0
pump
drive
wire DRV
drive
wire
718
Small
Delphi
injector
wire Fuel
injector
rack

NO-20180757 NO-200076 NO-200155

Injector
alligator
clip
wire
Fuel
pump
drive
wire Siemens
piezo
wire
NO-200722
Bosch
Denso
NO-200723
Cummins

injector
nozzle
flow
test injector
nozzle
flow
test

NO-20220318 NO-200030
NO-201511

Response
time
main
wire Timing
signal
wire Injector
main
wire

NO-20200387
Dynamic
travel

NO-201516
Rail bracket
(without
dial
indicator)

pressure
sensor
control
wire

中强亚明 中强亚明
中强亚明
Web:
www.bjzqym.com.cn


技术咨询电话:0377-60856558


咨询电话：13552405297