Assembly procedure

Installation of power container assembly (1/2)

A-20

Power container assembly

16100 kg

Right rear stopper

Left rear stopper

Position container so that container frame will

touch positioning stopper of container mount
of revolving frame.

Precautions Tools required Equipment required

a Before connecting the container, remove Name Q’ty Name Q’ty

the undercover installed temporarily.
(See A-24.)
Others

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 Assembly procedure
Installation of power container assembly (2/2)
A-20

3 Tightening torque :
M42 × 3, L = 350 mm, Width across flats 65 mm

3430 -- 4212 Nm (350 -- 430 kgm)

Apply LT-2.

Nut is welded to
revolving frame.

Plate with nuts

No. Part No. Q'ty

D-4 21T-54-31121 4
D-5 21T-54-31130 20
D-6 01643-34212 20

Precautions Tools required Equipment required

Retighten the bolts finally after installing the Name Q’ty Name Q’ty
counterweight for safety.
Others

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 Assembly procedure
Connection of suction piping (1/2)
A-21

Use following parts installed

when transported.
01024-81230(4): BOLT Use following parts installed when transported.
Replace band 01010-81640(8): BOLT
(upper). 01643-31645(8): WASHER

Replace band
(upper).

Connection

Main pump seen from below

No. Part No. Q'ty
D-7 07000-B2140 2
D-8 07000-B2100 1
D-9 209-62-41341 4
D-10 20Y-62-51671 2

Precautions Tools required Equipment required

• Since the suction tube is lowered when Name Q’ty Name Q’ty
delivered, prepare MIKALOR bands.
(See tightening procedure 2/2.)
Others

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Assembly procedure
Connection of suction piping (2/2)
A-21

1. Once a MIKALOR clamp is removed, do not use it again but replace it with new one.

2. Install MIKALOR clamp marked as shown below.

(1) Adjust bridge position so that the bridge shoud go into the bottom of band of clamp as shown in the following figure.

(2) Tighten bolt so that dimension (a) should be below figure by using impact wrenchi.

Apply lubricating oil

Bridge
(PANDO 18B made by Three Bond)
on thread of bolt
before tightening a bolt.

Punch hole
The overlap of bridge and band.

No. Clamp part No. Dimension (a)

0
1 209-62-41341 15 -3
0
2 20Y-62-51671 20 -3

77
 Assembly procedure
Connection of oil cooler piping and pump drain piping
A-22

Use following parts installed when transported.

07371-32076(14): FLANGE
07375-21240(28): BOLT

Connection

Temporarily
installed to hose
Connection at
3 places

Connection

No. Part No. Q'ty

D-11 07000-B2060 7
D-12 07298-02011 1

Precautions Tools required Equipment required

Take care that the O-ring will not be caught. Name Q’ty Name Q’ty
Others

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Assembly procedure
Connection of fan motor drain piping
A-23

D-13
Use following parts installed when transported.
07371-31049(2): FLANGE
07375-21035(4): BOLT

Connection

No. Part No. Q'ty

D-13 07000-B3032 1

Precautions Tools required Equipment required

Name Q’ty Name Q’ty
Others

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Assembly procedure
Installation of suction unit undercover
A-24

Undercover is installed to
container when transported.

When connecting suction unit,

remove undercover, if necessary.
After connecting suction unit,
install undercover again.

Precautions Tools required Equipment required

Name Q’ty Name Q’ty
Others

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Assembly procedure
Connection of delivery piping (1/2)
A-25

Remove the covers shown below.

Parts to be removed

Precautions Tools required Equipment required

Name Q’ty Name Q’ty
Others

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 Assembly procedure
Connection of delivery piping (2/2)
A-25

Use following parts installed when transported.

07371-51470(8): FLANGE
01010-81455(16): BOLT
Connection 01643-31445(16): WASHER

Front end of power container

Left of machine

Front of machine No. Part No. Q'ty

D-14 07000-B3048 4

Precautions Tools required Equipment required

a Secure the scaffoldings. Name Q’ty Name Q’ty

Others

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Assembly procedure
Connection of pilot piping and fan motor piping
A-26

Use following parts installed when transported. Use following parts installed when transported.
D-16 07371-31049(2): FLANGE D-15 07371-30640(4): FLANGE
07375-21035(4): BOLT 07375-21035(8): BOLT

Front end of power container

Connection

Left of machine

No. Part No. Q'ty

Front of machine ª D-15 07000-B3025 2
D-16 07000-B3032 1

Precautions Tools required Equipment required

Name Q’ty Name Q’ty
Others

83
 Assembly procedure
Connection of power container assembly
A-27 fuel piping (1/2)

Connection at
3 places

No. Part No. Q'ty

D-17 02896-61018 2
D-18 02896-61015 1

Precautions Tools required Equipment required

3 Tightening torque for hose Name Q’ty Name Q’ty

A 177 – 245 Nm {18 – 25 kgm}
B 128 – 186 Nm {13 – 19 kgm}
Others

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Assembly procedure
Connection of power container assembly
A-27 fuel piping (2/2)

D-19

Connection

No. Part No. Q'ty

D-19 02896-61015 1

Precautions Tools required Equipment required

Name Q’ty Name Q’ty
Others

85
Assembly procedure
Connection of power container assembly
A-28 air conditioner piping

Parts to be removed

Coat air conditioner lubrication oil

M24 (Width across flats: 27) M24 (Width across flats: 27)
Container side is female. Container side is male.
Tightening torque 29.4 – 34.3 Nm Tightening torque 29.4 – 34.3 Nm

M22 (Width across flats: 24) M22 (Width across flats: 24)
Container side is female. Container side is male.
Tightening torque 19.6 – 24.5 Nm Tightening torque 19.6 – 24.5 Nm

Connection

Remove hose dust caps and connect hoses.

Male Female
M22 21F-979-3250 21F-979-3220
M24 21F-979-3260 21F-979-3230

Precautions Tools required Equipment required

Name Q’ty Name Q’ty
Others

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 Assembly procedure
Connection of power container assembly
A-29 heater piping

Parts to be removed

Connection (Quick coupler)

Precautions Tools required Equipment required

a Before connecting these hoses, connect Name Q’ty Name Q’ty

all of the other heater hoses.
Others

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Assembly procedure
Connection of power container assembly
A-30 wiring (1/2)

<Caution>
Connect the battery cable after all the
wiring harnesses are connected.

Front of machine
Left of machine

To ground seat of
revolving frame vertical plate
Connection
Fix 2 terminals together.

CN–T02
CN–T01 Connection

Connection
May be connected to either one.

Connection
Fix 2 terminals together.

Remove cover and connect terminals in it.

After connecting, install cover again.

Precautions Tools required Equipment required

Name Q’ty Name Q’ty
Others

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 Assembly procedure
Connection of power container assembly
A-30 wiring (2/2)

Left of machine

Front of machine

Pass wiring harness

through hole. Pass wiring harness
through hole.

Connection

No. Part No. Q'ty

D-19 08028-55065 2
D-20 01024-81020 2

Precautions Tools required Equipment required

Precautions to be observed when connecting Name Q’ty Name Q’ty

DT, DTP or DTHD connector
• After connecting the connector, check visually
that the connector is locked securely.
If the connector is not locked securely,
reconnect it.

When locked When unlocked

Others

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