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REPRINT

MODEL 188 & T188 SERIES


1966 THRU 1984
SERVICE MANUAL

D2054-1-13

THIS REPRINT
* CONSISTS OF THE BASIC MANUAL, DATED 25 MARCH 1983,
AND INCORPORATES REVISION 1, DATED 1 AUGUST 1983.
-Cessna
i
Service Manual

1966
thru
1984

MODEL 188 &


T188 SERIES
Member of GAMA

THIS REPRINT
CONSISTS OF THE BASIC MANUAL, DATED 25 MARCH 1983,
AND INCORPORATES REVISION 1, DATED 1 AUGUST 1983.

COPYRIGHT 1987
CESSNA AIRCRAFT COMPANY 25 MARCH 1983
WICHITA, KANSAS. USA

D2054-1-13 REVISION 1 1 AUGUST 1983


(RGI-100-1/99)
Cessna
A Textron Companv

TEMPORARY REVISION NUMBER 5


DATE 5 April 2004

MANUAL TITLE Model 188 & T188 Series 1966 Thru1984 Service Manual

MANUAL NUMBER - PAPER COPY D2054-1-13

MANUAL NUMBER - AEROFICHE D2054-1-13AF

TEMPORARY REVISION NUMBER D2054-1 TR5

MANUAL DATE 25 March 1983 REVISION NUMBER 1 DATE 1 August 1983

This Temporary Revision consists of the following pages, which affect and replace existing pages
in the paper copy manual and supersede aerofiche information.

AEROFICHE AEROFICHE
SECTION PAGE FICHE/FRAME SECTION PAGE FICHE/FRAME

2 24 1/B20
2 28A Added

REASON FOR TEMPORARY REVISION

1. To add the cleaning interval of the engine fuel injection nozzles.

FILING INSTRUCTIONS FOR THIS TEMPORARY REVISION

1. For Paper Publications, file this cover sheet behind the publication's title page to identify the
inclusion of the Temporary Revision into the manual. Insert the new pages into the publication
at the appropriate locations and remove and discard the superseded pages.

2. For Aerofiche Publications, draw a line with permanent red ink marker, through any aerofiche
frame (page) affected by the Temporary Revision. This will be a visual identifier that the
information on the frame (page) is no longer valid and the Temporary Revision should be
referenced. For "added" pages in a Temporary Revision, draw a vertical line between the
applicable frames. Line should be wide enough to show on the edges of the pages. Temporary
Revisions should be collected and maintained in a notebook or binder near the aerofiche library
for quick reference.

© Cessna Aircraft Company


A Textron Company

TEMPORARY REVISION NUMBER 4


DATE 7 October 2002

MANUAL TITLE Model 188 & T188 Series 1966 Thru1984 Service Manual
MANUAL NUMBER - PAPER COPY D2054-1-13
MANUAL NUMBER - AEROFICHE D2054-1-13AF
TEMPORARY REVISION NUMBER D2054-1TR4
MANUAL DATE 25 March 1983 REVISION NUMBER 1 DATE 1 August 1983

This Temporary Revision consists of the following pages, which affect and replace existing pages
in the paper copy manual and supersede aerofiche information.

AEROFICHE AEROFICHE
SECTION PAGE FICHE/FRAME SECTION PAGE FICHE/FRAME

2 24 1/B20
2 24A/Deleted NA
2 28A Added
2 28B Added
2 28C Added
15 12C Added
15 12D Added

REASON FOR TEMPORARY REVISION


1. To add a Component Time Limits section and a fuel quantity indicating system operational test.

FILING INSTRUCTIONS FOR THIS TEMPORARY REVISION


1. For Paper Publications, file this cover sheet behind the publication's title page to identify the
inclusion of the Temporary Revision into the manual. Insert the new pages into the publication
at the appropriate locations and remove and discard the superseded pages.

2. For Aerofiche Publications, draw a line with permanent red ink marker, through any aerofiche
frame (page) affected by the Temporary Revision. This will be a visual identifier that the
information on the frame (page) is no longer valid and the Temporary Revision should be
referenced. For "added" pages in a Temporary Revision, draw a vertical line between the
applicable frames. Line should be wide enough to show on the edges of the pages. Temporary
Revisions should be collected and maintained in a notebook or binder near the aerofiche library
for quick reference.

COPYRIGHT © 2002
CESSNA AIRCRAFT COMPANY
WICHITA, KANSAS, USA
* TEMPORARY REVISION NUMBER 3
DATED 7 January 2000

MANUAL TITLE MODEL 188 & T188 SERIES 1966 THRU1984 SERVICE MANUAL

MANUAL NUMBER - PAPER COPY D2054-1-13 AEROFICHE D2054-1-13AF


TEMPORARY REVISION NUMBER PAPER COPY D2054-1TR3 AEROFICHE N/A
MANUAL DATE 25 MARCH 1983 REVISION NUMBER 1 DATE 1 AUGUST 1983
This Temporary Revision consists of the following pages, which affect existing pages in the
paper copy manual and supersede aerofiche information.
AEROFICHE AEROFICHE
SECTION PAGE FICHE/FRAME SECTION PAGE FICHE/FRAME
2 24A Added
2 28A Added
17 10A Added
17 10B Added

REASON FOR TEMPORARY REVISION


To include the inspection requirements of Cessna Service Bulletin SEB99-18.
To provide additional information for the stop drilling of cracks that originate at the trailing edge
of control surfaces with corrugated skins.

FILING INSTRUCTIONS FOR THIS TEMPORARY REVISION


For Paper Publications:
File this cover sheet behind the publication's title page to identify the inclusion of the
Temporary Revision into the manual. Insert the new pages into the publication at the
appropriate locations. Draw a line, with a permanent red ink marker, through any
superceded information.

For Aerofiche Publications:


Draw a line through any aerofiche frame (page) affected by the Temporary Revision with a
permanent red ink marker. This will be a visual identifier that the information on the frame
(page) is no longer valid and the Temporary Revision should be referenced. For "added"
pages in a Temporary Revision, draw a vertical line between the applicable frames which is
wide enough to show on the edges of the pages. Temporary Revisions should be collected
and maintained in a notebook or binder near the aerofiche library for quick reference.

COPYRIGHT © 2000
CESSNA AIRCRAFT COMPANY
WICHITA, KANSAS, USA
TEMPORARY REVISION NUMBER 2
DATED 3 October 1994

MANUAL TITLE MODEL 188 & T188 SERIES 1966 THRU 1984 SERVICE MANUAL

MANUAL NUMBER - PAPER COPY D2054-1-13 AEROFICHE D2054-1-13AF

TEMPORARY REVISION NUMBER - PAPER COPY D2054-1TR2-13 AEROFICHE N/A

MANUAL DATE 25 MARCH 1983 REVISION NUMBER 1 DATE 1 AUGUST 1983

This Temporary Revision consists of the following pages, which affect and replace existing pages in the paper copy
manual and supersede aerofiche information.

AEROFICHE AEROFICHE
SECTION PAGE FICHE/FRAME SECTION PAGE FICHE/FRAME

2 21 1 17
2 22 1 B18
2 25 1 B21
2 28 1824
3 9 1 C13
3 17 1 C21
15 10 2 C24
15 11 2 D01
15 12A/B added

REASON FOR TEMPORARY REVISION

1. To add new conditions and time limitations for replacement of seat belts and shoulder harness.
2. To revise procedure to incorporate both Stewart Warner and Rochester fuel gage transmitter calibration.
3. To revise procedures to incorporate both electrically and pressure controlled oil temperature and oil pressure
gages.
4. To add table to aid in trouble shooting the oil temperature gage.

FILING INSTRUCTIONS FOR THIS TEMPORARY REVISION

For Paper Publications:


File this cover sheet behind the publication's title page to identify the inclusion of the Temporary Revision into
the manual. Insert the new pages into the publication at the appropriate locations and remove and discard the
superseded pages.

For Aerofiche Publications:


Draw a line through any aerofiche frame (page) affected by the Temporary Revision with a permanent red ink
marker. This will be a visual identifier that the information on the frame (page) is no longer valid and the
Temporary Revision should be referenced. For "added" pages in a Temporary Revision, draw a vertical line
between the applicable frames which is wide enough to show on the edges of the pages. Temporary Revisions
should be collected and maintained in a notebook or binder near the aerofiche library for quick reference.

COPYRIGHT ¢ 1994
CESSNA AIRCRAFT COMPANY
WICHITA, KANSAS, USA
TEMPORARY REVISION NUMBER 1
DATED 1 APRIL 1992

MANUAL TITLE MODEL 188 & T188 SERIES 1966 THRU 1984 SERVICE MANUAL

MANUAL NUMBER - PAPER COPY D2054-1-13 AEROFICHE D2054-1-13AF

TEMPORARY REVISION NUMBER - PAPER COPY D2054-1TR1-13 AEROFICHE N/A

MANUAL DATE 25 MARCH 1983 REVISION NUMBER 1 DATE 1 AUGUST 1983

This Temporary Revision consists of the following pages, which affect and replace existing pages in the paper copy
manual and supersede aerofiche information.

CHAPTER/ CHAPTER/
SECTION/ AEROFICHE SECTION/ AEROFICHE
SUBJECT PAGE FICHE/FRAME SUBJECT PAGE FICHE/FRAME

2 2-24 1B20
2-28 B24

REASON FOR TEMPORARY REVISION

To add time limits for turbocharger oil line check valves.

FILING INSTRUCTIONS FOR THIS TEMPORARY REVISION

For Paper Publications:


File this cover sheet behind the publication's title page to identify the inclusion of the Temporary Revision into
the manual. insert the new pages into the publication at the appropriate locations and remove and discard the
superseded pages.

For Aerofiche Publications:


Draw a line through any aerofiche frame (page) affected by the Temporary Revision with a permanent red ink
marker. This will be a visual identifier that the information on the frame (page) is no longer valid and the
Temporary Revision should be referenced. Temporary Revisions should be collected and maintained in a
notebook or binder near the aerofiche library for quick reference.

COPYRIGHT 01992
CESSNA AIRCRAFT COMPANY
WICHITA, KANSAS. USA
MODEL 188 & T188 SERIES SERVICE MANUAL

LIST OF EFFECTIVE PAGES


INSERT LATEST REVISED PAGES. DESTROY SUPERSEDED PAGES.
NOTE

The portion of the text affected by the revision is indi-


cated by a vertical line in the outer margins of the page.
Changes to illustrations are indicated by miniature point-
ing hands.
Original .. 0 ... 25 March 1983
Revision... 1 ... 1 August 1983
TOTAL NUMBER OF PAGES IN THIS PUBLICATION IS 616.
The asterisk indicates pages revised, added, or deleted by the current change.

Page Revision Page Revision Page Revision


No. No. No. No. No. No.

*Title .......................... 1 4-1 thru 4-2 ............... 0 *9-7 ............................ 1


*A thru B .................... 1 4-3 ............................ 1 *9-8 Blank .................. 1
*C Blank .................... 1 4-4 thru 4-6 ............... 0 10-1 thru 10-6 ........... 0
i thru ii ..................... 0 *4-7 ............................ 1 *11-1 thru 11-2 ...........
iii ............................. 1 4-8 thru 4-9 ............... 0 11-3 thru 11-13 ......... 0
iv .............................. 0 *4-10 .......................... 1 *11-14 . ................. 1
*v .............................. 1 *5-1 .:.......................... 1 11-15 ......................... 0
vi .............................. 0 5-2 thru 5-3 ............... 0 *11-16 thru 11-18 ........
1-1 thru 1-5 ............... 0 *5-4 ............................ 1 11-19 thru 11-24 ........ 0
*1-6 ............................ 1 5-5 thru 5-19 ............. 0 *11-25 ......................... 1
2-1 ......................... 0 ..........................
*5-20 1 11-26 ......................... 0
*2-2 ......................... 5-21 thru 5-24 .......... 0 *11-27 thru 11-28 ........ 1
2-3 ............................ 0 *5-25 .......................... 1 *11A-1 thru 11A-2 ....... 1
*2-4 ............................ 1 5-26 thru 5-29 ........... 0 11A-3 thru 11A-17 ..... 0
2-5 thru 2-7 ............... 0 *5-30 .......................... 1 11A-18 thru 11A-21 ... 1
'2-8 ........................... 1 5-31 thru 5-32 ........... 0 11A-22 thru 11A-30 ... 0
2-9 thru 2-10 ............. 0 *5-33 .......................... 1 *11B-1 thru 11B-2 ....... 1
*2-11 thru 2-13 ........... 1 5-34 thru 5-38 ........... 0 11B-3 ...................... 0
2-14 .......................... 0 -1 thru 6-10 ............. 0 11B-4 ................ ........ 1
*2-15 thru 2-19 ........... 1 *7-1 ............................ 1 11B5 thru 11B-14 ...... 0
2-20 thru 2-26 ........... 0 7-2 thru 77 ............... 0 11B-15 ...................... 1
*2-27 .......................... 1 7- Blank .................. 11B-16 ................... ... 0
2-28 thru 2-29 ........... 0 8-1 thru 8-5............... 0 *11B-17 ................... 1
2-30 Blank ................. 0 *8-6 ............................ 1 11B-18 thru 11B-21 ... 0
3-1 thru 3-18 ............. 0 9-1 thru 9- ............... 0 11B-22 B l a nk ............. 0

Upon receipt of a revision to this book, personnel responsible for maintaining this publi-
cation in current status should ascertain that all previous revisions have been received
and incorporated.

A Revision 1
MODEL 188 & T188 SERIES SERVICE MANUAL

LIST OF EFFECTIVE PAGES (Cont.)

Page Revision Page Revision Page Revision


No. No. No. No. No. No.

*12-1 .......................... 1 15-1 thru 15-8 ........... 0 18-4 . .................. 0


12-2 thru 12-17 ......... 0 15-9 .......................... 1 19-1 . .................. 1
*12-18 thru 12-21 ........ 1 15-10 thru 15-14 ........ 0 19-2 thru 19-3 ........... 0
12-22 thru 12-23 ........ 0 16-1 .......................... 1 19-4 thru 19-5 ........... 1
*12-24 ......................... 1 16-2 thru 16-6 ........... 0 19-8 thru 19-7 ........... 0
12-25 thru 12-27 ........ 0 16-7 .......................... 1 19-8 .......................... 1
12-28 Blank ............... 0 16-8 thru 16-15 ......... 0 19-9 thru 19-13 ......... 0
'13-1 .......................... 1 16-16 ......................... 19-13A thru 19-13B .... 0
13-2 .......................... 0 16-17 thru 16-29 ........ 0 19-14 thru 19-20......... 0
*13-3 thru 13-6 ........... 1 16-30 thru 16-31 ........ 1 19-21 ......................... 1
13-7 .......................... 0 16-32 thru 16-56 ........ 0 19-22 . ................. 0
*13-8 thru 13-9 ........... 1 17-1 .......................... 1 19-22A thru 19-22B ... 0
13-10 thru 13-11 ........ 0 17-2 .......................... 0 19-23 thru 19-58 ........ 0
*13-12 thru 13-13 ........ 1 17-3 .......................... 1 19-59 . ................. 1
*13-14 Blank ............... 1 17-4 thru 17-38 ......... 0 19-60 thru 19-66 ........ 0
*14-1 .......................... 1 17-39 ......................... 1 20-1 . .................. 0
14-2 thru 14-5 ........... 0 17-40 thru 17-42 ........ 0 *20-2 . .................. 1
*14-6 .......................... 1 17-43 ......................... 1 20-3 . .................. 0
14-7 thru 14-9 ........... 0 17-44 thru 17-46 ........ 0 *20-4 .......................... 1
*14-10 thru 14-12 ........ 1 17-47 thru 17-48 ........ 1 20-5 thru 20-140 ........ 0
*18-1 thru 18-3 ........... 1

Revision 1 B/(C blank)


MODEL 188 & T188 SERIES SERVICE MANUAL

TABLE OF CONTENTS

PAGE NO.
SECTION Aerofiche/Manual

I GENERAL DESCRIPTION ....... .......... . 1A13/1-1

2 GROUND HANDLING, SERVICING, CLEANING,


LUBRICATION AND INSPECTION ............... 1A21/2-1

3 FUSELAGE ................. 1C5/3-1 ...

4 WINGS AND EMPENNAGE. ......... ...... 1D1/4-1

5 LANDING GEAR, WHEELS AND BRAKES ............ 1D13/5-1

6 AILERON CONTROL SYSTEM .. ........... . F7/6-1

7 WING FLAP CONTROL SYSTEM ....... .... . 1F21/7-1

8 ELEVATOR CONTROL SYSTEM ... . ... . ... 9/8-1

9 ELEVATOR TRIM CONTROL SYSTEM . 1G21/9-1

10 RUDDER CONTROL SYSTEM .... . . ...... . H9/10-1

II ENGINE (CARBURETOR) (THRU 18802348) . ... . . 1H19/11-1

11A ENGINE (FUEL INJECTED) .. .. ....... . 1J2/1A1

11B ENGINE (TURBOCHARGED) ........ .... 1K11/11B-1

12 FUEL SYSTEMS . ........... .. . . 2A2/12-1

13 PROPELLERS AND GOVERNORS . . . .. .. 2B7/13-1

14 UTILITY SYSTEMS. . . . . . 2C1/14-1

15 INSTRUMENTS AND INSTRUMENT SYSTEMS . . .. . 2C15/15-1

16 ELECTRICAL SYSTEMS ... ... ........ . 2D9/16-1

17 STRUCTURAL REPAIR . . . .... . 2F19/17-1

18 PAINTING . . . . ... 2H21/18-1

19 DISPERSAL SYSTEMS . . . 211/19-1

20 WIRING DIAGRAMS . . .. 3A2/20-1

WARNING
When performing any inspection or maintenance that
requires turning on the master switch, installing a
battery, or pulling the propeller through by hand,
treat the propeller as if the ignition switch were ON.
Do not stand, nor allow anyone else to stand. within
the arc of the propeller, since a loose or broken wire,
or a component malfunction, could cause the propeller
to rotate.
MODEL 188 & T188 SERIES SERVICE MANUAL

CROSS REFERENCE LISTING OF POPULAR


NAME VS. MODEL NUMBERS AND SERIALS

All aircraft, regardless of manufacturer, are certificated under model number designations. However,
popular names are often used for marketing purposes. To provide a consistent method of referring to the
various aircraft, model numbers will be used in this publication unless names are required to differentiate
between versions of the same basic model. The following table provides a cross reference listing of popular
name vs. model numbers.

NAME MODEL MODSERIALS


NAME MODEL -
YEAR MODEL BEGINNING ENDING
AGWAGON 230 188 188-0001 188-0317

AGWAGON 300 A188 188-0001 188-0317

---- BLOCK CHANGE --- -- BLOCK CHANGE ------ BLOCK CHANGE ----------- BLOCK CHANGE-----
AGWAGON "A" (230 HP) 188 188-0318 188-0572

AGWAGON "A" (300 HP) A188 188-0318 188-0572

---- BLOCK CHANGE ---- - BLOCK CHANGE------- BLOCK CHANGE------ ----- BLOCK CHANGE ----

AGWAGON "B" (230 HP) 188A 18800573 18800832

AGWAGON "B" (300 HP) A188A 18800573 18800832

AGpickup (230 HP) 1972 188B 18800833 18801040

AGwagon C (300 HP) A188B 18800833 18801040

AGtruck (300 HP) A188B 18800967T* 18801040T

AGpickup (230 HP) 1973 188B 18801041 18801374

AGwagon (300 HP) A188B 18801041 18801374

AGtruck (300 HP) A188B 18801041T 18801374T

AGpickup (230 HP) 1974 188B 18801375 18801824

AGwagon (300 HP) A188B 18801375 18801824

AGtruck (300 HP) A188B 18801375T 18801824T

AGpickup (230 HP) 1975 188B 18801825 18802348

AGwagon (300 HP) A188B 18801825 18802348

AGtruck (300HP) A188B 18801825T 18802348T

* Beginning with these serials, a "T" may be used following


the serial number which designates the aircraft has a new
tubular structure and a large 37.4 cubic foot capacity hopper.

ii
MODEL 188 & T188 SERIES SERVICE MANUAL

MODEL SERIALS
NAME YEAR MODEL BEGINNING ENDING

AGwagon (300 HP) 1976 A188B 18802349 18802745

AGtruck (300 HP) A188B 18802349T 18802745T

AGwagon (300 HP) 1977 A188B 18802746 18803046

AGtruck (300HP) A188B 18802746T 18803046T

AGwagon (300 HP) 1978 A188B 18803047 18803296

AGtruck (300 HP) A188B 18803047T 18803296T

AGwagon (300 HP) 1979 A188B 18803297 18803521

AGtruck (300 HP) A188B 18803297T 18803521T

AGhusky (310 HP) T188C T18803297T T18803521T

AGwagon (300 HP) 1980 A188B 18803522 18803721

AGtruck (300 HP) A188B 18803522T 18803721T


AGhusky (310 HP) T188C T18803522T T18803721T

AGwagon (300HP) 1981 A188B 18803722 18803856

AGtruck (300HP) A188B 18803722T 18803856T

AGhusky (310HP) T188C T18803722T T18803856T

AGtruck (300HP) 1982 A188B 18803857T 18803926T

AGhusky (310HP) T188C T18803857T T18803926T

AGtruck (300HP) 1983 A188B 18803927T 18803968T

AGhusky (310HP) T188C T18803927T T18803968T

AGtruck (300 HP) A188B 18803969T


1984
AGhusky (310 HP) T188C T18803969T

Revision 1 iii
MODEL 188 & T188 SERIES SERVICE MANUAL

NOTE

Cessna assigned serials are used throughout this manual. Coverage


in this manual for Argentine manufactured aircraft is determined by
cross-referencing the Argentine assigned serials to the Cessna as-
signed serials shown in the following chart.

SERIALS
NAME MODEL
BEGINNING ENDING-

AMC 188 AGpickup A-188B *A-1880002 *A-1880002


(230 H. P. ) . 18801034 ** 18801034

AMC 188 AGwagon A-188B * A-A1880001 *A-A1880001


(300 H. P. ) ** A18801033 ** A18801033
* A-A1880003 * A-A1880016
- A188-1035 ** A18801125

AMC 188 AGwagon A-188B ***


A-A1880025 ***A-A1880034
(300 H. P. )

*ARGENTINE ASSIGNED SERIALS


**CESSNA ASSIGNED SERIALS
***CESSNA ASSIGNED ARGENTINE SERIALS

iv
MODEL 188 & T188 SERIES SERVICE MANUAL

INTRODUCTION
This manual contains factory-recommended procedures and instructions for ground handling, ser-
vicing, and maintaining Cessna Model 188 and T188 Series aircraft. Besides serving as a reference
for the experienced mechanic, this book also covers step-by-step procedures for the less experienced.
If properly used, it will better enable the mechanic to maintain the aircraft and thereby establish a
reputation for reliable service.

This service manual is designed for aerofiche presentation. To facilitate the use of the aerofiche,
refer to the aerofiche header for basic information.

KEEPING CESSNA PUBLICATIONS CURRENT

The information in this manual is based on data available at the time for publication, and is supple-
mented and kept current to Cessna Dealers by Customer Care Service Information Letters, Customer
Care News Letters, and Customer Care Owner Advisory Letters published by Cessna Aircraft Com-
pany. In addition to this information, your dealer has been supplied a group of vendor publications
which describe complete disassembly, overhaul, and parts breakdowns of some of the various vendor
equipment items. These vendor publications are all kept current by issuing Vendor Service Bulletins,
etc., to Cessna Aircraft Company, which in turn reissues them under Cessna Vendor Service Bulletin
Notices to all appropriate dealers.

Further, this publication is also kept current in the following two ways:

1. REVISIONS/CHANGES. These are issued to the dealers by Cessna Aircraft Company for
this publication as required, and include only pages that require updating.

2. REISSUE. Manual is reissued to dealers as required, and is a complete manual incorporat-


ing all the latest information and outstanding revisions/changes. It supersedes and re-
places previous issue(s).

REVISIONS/CHANGES and REISSUES can be purchased from your Cessna Dealer or directly from
the Cessna Supply Division, SPA Dept. 703, Cessna Aircraft Company, 5800 East Pawnee, Wichita,
Kansas 67201.

All supplemental service information concerning this manual is supplied to all appropriate Cessna
Dealers so that they have the latest authoritative recommendations for servicing these Cessna air-
craft. Therefore, it is recommended that Cessna owners utilize the knowledge and experience of the
factory-trained Dealer Service Organization.

CUSTOMER CARE SUPPLIES AND PUBLICATIONS CATALOG

A Customer Care Supplies and Publications Catalog is available from your Cessna Dealer or directly
from the Cessna Supply Division, SPA Dept. 703, Cessna Aircraft Company, 5800 East Pawnee,
Wichita, Kansas 67201. This catalog lists all publications and Customer Care Supplies available from
Cessna for prior year models as well as new products. To maintain this catalog in a current status, it
is revised quarterly and issued on Aerofiche with the quarterly Service Information Summaries.

CUSTOMER COMMENTS ON MANUAL

Cessna Aircraft Company has endeavored to furnish you with an accurate, useful, up-to-date man-
ual. This manual can be improved with your help. Please use the return card, provided with your
manual, to report any errors, discrepancies, and omissions in this manual as well as any general
comments you wish to make.

Revision 1 V
Operators. pilots, and maintenance personnel directly concerned with aerial
application of agricultural chemicals must be thoroughly familiar with all
precautionary measures. The following information is provided for the in-
dividual who is not familiar with these chemicals, but who is required to
perform maintenance on agricultural aircraft.

1 Almost all agricultural chemicals are toxic, depending on exposure rate. Some are highly toxic
and can even be fatal if exposure is prolonged or treatment is delayed. Immediate treatment is
a must upon known exposure.

2. Toxic chemicals can enter the body in different ways: inhalation when in vapor form, ingestion
when contaminated foods, drinks. or tobacco products are consumed, and absorption when
chemical passes through skin on contact. The latter is probably most dangerous, because a
very small amount is lethal, and the individual usually doesn't realize he has been con-
taminated.

NOTE

Most common symptoms of exposure are as follows, but not necessarily


in order of appearance:
1) Miosis, constriction of pupils of the eyes, creating a
dimming of vision.
2) Rhinorrhea, excessive nasal discharge, runny nose.
3) Salivation, uncontrolled drooling of the mouth.
41 Constriction or tightness in chest. inability to breathe
deeply enough.
5) Sometimes a cough is evident.
6) Sometimes, but not always, headache, fatigue, anorexia (loss of appetite),
nausea, perspiration, dizziness, twitching, dreaming, irritability, and
mood changes.

Naturally as exposure increases symptoms worsen, and some new ones appear:
1) Cyanosis. bluish or purplish color indicating deficient oxygenation of
the blood.
2) Convulsions, appearing as similar to an uncontrolled fit.
3) Coma.
4) Loss of reflexes
5) Loss of control over urination and excretion

If any of these symptoms are apparent. medical aid should be sought IMMEDIATELY.
DO NOT DOCTOR YOURSELF. IDENTIFY CHEMICAL CONTAMINATE, SO THE
PHYSICIAN CAN MAKE IMMEDIATE DIAGNOSIS AND PRESCRIBE PROPER TREATMENT.

3 When handling chemicals, always wear protective equipment: Rubber gloves, rubber boots, clean
cap. long-sleeved coveralls or jump suit. All these items should be changed daily. Do Not permit
contaminated clothing to be laundered by someone who is unaware of the hazard in handling, this
includes industrial laundry service. If handling material in an enclosed area, wear an approved
respirator or other breathing device.

4. After use aircraft should be washed down thoroughly, especially prior to maintenance. DO NOT
steam clean, as this tends to vaporize chemicals allowing easier and faster absorption. Drainage
from wash area, must be into an area where poisoning cannot occur. DO NOT allow aircraft to
be washed by untrained personnel

vi
MODEL 188 & T188 SERIES SERVICE MANUAL

SECTION 1

GENERAL DESCRIPTION

Page No.
TABLE OF CONTENTS Aerofiche/Manual

GENERAL DESCRIPTION ....... 1A13/1-1 Aircraft Specifications ...... 1A13/1-1


Model 188, A188, and Stations ............. 1A13/1-1
T188C Series ......... . A13/1-1 Torque Values .......... 1A17/1-5
Description .1..... 1A13/1-1

1-1. GENERAL DESCRIPTION. by six-cylinder, horizontally opposed, air-cooled


Continental engines. On Model 188-Series aircraft,
1-2. MODELS 188, A188, and T188C Series a carburetor-equipped, 230-horsepower engine
drives a standard all-metal, fixed-pitch propeller,
1-3. DESCRIPTION. Cessna Models 188, A188, and or an optional all-metal, constant-speed propeller.
T188C Series aircraft, described in the manual are Model A188-Series aircraft incorporate fuel-injected,
single-place, low-wing monoplanes, designed spec- 300-horsepower engines (285-horsepower METO
ifically for agricultural use. Two basic types of rating), driving all-metal, constant-speed propellers.
construction are utilized in the fuselage. The tail- Beginning 1979 Model Year, a turbo powered T188C,
cone and empennage assemblies are of semimonoco- AGhusky, is offered.
que construction. From the tailcone forward, in-
cluding the stub wings, a welded, tubular-steel
structure is incorporated. Welded to the tubular
structure are tabs, angles, channels, and fittings 1-4. AIRCRAFT SPECIFICATIONS. Leading par-
for engine mount, tailcone, landing gear, and wing ticulars of these aircraft, with dimensions based on
and strut attachment, as well as supporting struc- gross weight, are given in figure 1-1. If these di-
ture for stub wing and fuselage skin panels. Some mensions are used for constructing a hangar or com-
of these panels are removable or hinged for easy puting clearances, remember that such factors as
access. Wings are of semicantilever, semimonoco- tire pressures, tire sizes, and load distribution may
que construction. A tailwheel-type landing gear and result in some dimensions that are considerably dif-
spring-steel main gear struts are provided. A ferent from those listed.
canopy, with a horizontally hinged access door on
each side, encloses a cockpit, provided for the pilot. 1-5. STATIONS. A station diagram is shown in
Ailerons and elevators are operated by a control figure 1-2 to assist in locating equipment when a
stick instead of control wheel. Just forward of the written description is inadequate or impractical.
cockpit, a glass-fiber reinforced plastic hopper with
a top-loading door is installed. A steel deflector
cable is installed between the top of the canopy and
the top of the vertical fin. The aircraft is internally
corrosion-proofed, and the external finish is acid-
resistant. Section 19 of this manual describes op-
tional liquid and dust dispersal equipment used on
these aircraft. Power for these aircraft is provided
1-1
MODEL 188 & T188 SERIES SERVICE MANUAL

GROSS WEIGHT
(Restricted Category - AgTruck beginning with 1974) . . . 4200 lb.
(Restricted Category - AgTruck thru 1973 and A188B AgWagon) 4000 lb.
(Restricted Category - AgWagon 230)............ 3800 b.
(Normal Category - AgWagon 230 and 300) .... . . 3300 b.
(Restricted Category - AgHusky turbo) ..... . . 4400 b.
MAXIMUM OPERATING ALTITUDE (Certified). ......... 12, 500 ft.
FUEL CAPACITY
Metal Tank (Total) Not installed on 18802746 and subsequent . .37 gal.
(Usable) . . . . . .. . .. . . . . . . . ... 36.5 gal.
Rubberized Cell (Total) .................. .... 56 gal.
(Usable) . . . . . . . . . . . . . . . . . . 54 gal.
Rubberized Cell (Total) ................. . 54 gal.
(Usable) .............. .... 52 gal.*
OIL CAPACITY
Without External Filter . . . .. . .. . . . . . . . . . . 12 qt
With External Filter ...... ............. . 13 qt
ENGINE MODEL
188 (Refer to Section 11 for Engine Data) .............. CONTINENTAL 0-470 SERIES
A188 (Refer to Section 11A for Engine Data) ......... CONTINENTAL 10-520 SERIES
T188C (Refer to Section 11B for Engine Data) ... CONTINENTAL TS1O-520 SERIES
PROPELLER
230 HP (Fixed-Pitch, Two-Blade) ............. 90" McCAULEY
230 HP (Constant-Speed, Two-Blade) ............. 88" McCAULEY
230 HP & 300 HP (Constant-Speed, Two-Blade) ........ 86" McCAULEY
300 HP (Constant-Speed, Two-Blade) ............ 82" McCAULEY
300 HP (Constant-Speed, Two-Blade) ... ......... 80" McCAULEY
300 HP (Constant-Speed, Three-Blade) ........... 80" McCAULEY
310 HP (Constant-Speed, Three-Blade) .. ........ 80" McCAULEY
MAIN WHEEL TIRES
Standard . ............... 8.00-6, 6-Ply Rating
Pressure . . . .. .. ...... . ... .. . 35 psi
Optional . .... . . . . . .
. ......... 8.50-10, 6-Ply Rating
Pressure ..... ......... ........ 25 psi
Optional . .. ........... . .22 x 8.00-8, 6-Ply Rating
Pressure . . ... . ... . ....... . .. 35 psi
TAIL WHEEL TIRE
Standard ..... ................. . 2.80-8, 4-Ply Rating
Pressure . . .. . .. .. ..... 60-70 psi
Optional . . . . . . . . . . . . . . . . . . .. 3.50-10, 4-Ply Rating
Pressure . . ... .. .. ... ... .. . 50-60 psi
WHEEL ALIGNMENT
Camber ... .................... .. 2° to 4 °
Toe In (Total Both Wheels) ... ...... .. .. ..... 0" to . 12"
AILERON TRAVEL (Measured from Droop Position)
Up ........................... 18°±1 °
Down . . .................... ....... . 10°±1 °
Droop Position ...... . ..... . ....... 3±0°30' Down from 0
WING FLAP TRAVEL
(Thru 188-0293) . . . . . . . . . . . . . . . .... 0 ° . 10, 20, 28°± 2 °
(188-0294 Thru 18800832) . ...... ...... 0 ° , 10 ° , 20 ° ± 1
(Beginning 18800833) ......... 0, 5, 10, 20-, ±1-
RUDDER TRAVEL
Right .. ... ................... 24, +0° -1 °
Left . . . . . . . . . .. .. . 24 ° , +0° -1 °
ELEVATOR TRAVEL
Up .. . . . . . . . . . . . . . . . . . . . .. .. . 26 ° 1°
°
Down . ..... .. .. . .. . . ... 21 ± 1'
ELEVATOR TRIM TAB TRAVEL
Up . . . . . . . . . . . . . . . . . . . . . . . . . 12 ± 1
Down ...... . . .. . 27 ° 1°

Figure 1-1. Aircraft Specifications (Sheet 1 of 2)

1-2
MODEL 188 & T188 SERIES SERVICE MANUAL

PRINCIPAL DIMENSIONS
Wing Span (6° Dihedral) ................. 484. 50"
Wing Span (9° Dihedral) ................. 497.20"
Tail Span ....................... 131. 93"
Length (Fixed-Pitch Propeller) ............. 306. 30"
Length (Constant-Speed Propeller) .... ........ 308. 41"
Length (Constant-Speed Propeller with Spinner) ... . 315. 00"
Fin Height (Less Flashing Beacon on Fin) ......... None Given
Fin Height (With Cable Deflector on Fin) .......... 96. 05"
Track Width .............. .... . ... . 88. 38"
Wing Span (Turbo - Modified Conical Tips) ....... . 484. 40"
Wing Span (Turbo - High Performance Conical Tips) .. .. 497. 20"
Length (Turbo) ..................... 326. 53"
Tail (Turbo) ...................... 132. 00"
Fin Height (Turbo) ................... 98. 00"
Track Width (Turbo) ................... 85. 00"

BATTERY LOCATION ................... RH Forward Baggage Compartment

BATTERY LOCATION (Turbo) ................ Tailcone, behind pilot's seat

* When not modified by Cessna Single-Engine Service Letter SE75-7 and prior to 18801347.

* When modified by Cessna Single-Engine Service Letter SE75-7 and beginning with 18801347.

Figure 1-1. Aircraft Specifications (Sheet 2 of 2)

1-3
MODEL 188 & T188 SERIES SERVICE MANUAL

188 SERIES
NOTE

23.62 Wing stations shown are NOT the equivalent of


39.00 dimensions in inches from the aircraft center-
line. To find equivalent dimensions from air-
56. 41 craft centerline, add 30.00 inches to station
71. 97 numbers.
85.87
1 00. 00
MODEL 188 & T188 SERIES SERVICE MANUAL

1-6. BOLT TORQUES. The importance of correct d. Add friction drag torque to desired torque
application cannot be over emphasized. Under-torque recommended or obtain desired torque as shown in
can result in unnecessary wear of nuts and bolts as figure 1-3. This is referred to as final torque
well as parts they are holding together. When insuf- which should register on indicator or setting for a
ficient pressures are applied, uneven loads will be snapover type wrench.
transmitted throughout assembly, which may result e. Apply a smooth even pull when applying torque
in excessive wear or premature failure due to fatigue. pressure. If chattering or a jerking motion occurs
Over-torque can be equally damaging because of fail- during final torque, back off and re-torque.
ure of a bolt or nut from overstressing threaded areas. f. When installing a castle nut, start alignment
There are a few simple, but very important, proce- with cotter pin hole at minimum recommended
dures that should be followed to assure that correct torque, plus friction drag torque, and do not exceed
torque is applied: maximum plus friction drag. If hole and nut castel-
a. Calibrate torque wrench periodically to assure lation do not align change washers or nut and try
accuracy; and recheck frequently. again. Exceeding maximum recommended torque is
b. Be sure that bolt and nut threads are clean and not recommended unless specifically allowed or
dry unless otherwise specified. recommended for that particular installation.
c. Run nut down to near contact with washer or
bearing surface and check "friction drag torque"
required to turn nut.

1-5
MODEL 188 & T188 SERIES SERVICE MANUAL

BOLT TORQUE VALUES


BOLTS
Steel Tension Steel Tension BOLTS Steel Shear
AN3 thru AN20 MS20004 thru MS20024 NAS464
AN42 thru AN49 NAS144 thru NAS148
AN73 thru ANS1 NAS333 thru NAS340
AN173 thru AN186 NAS585 thru NAS590
MS20033 thru MS20046 NAS624 thru NAS644
MS20073 NAS1303 thru NAS1320
MS20074 NAS172
AN509NK9 NAS174
MS24694 NAS517
AN525NK525
M527039

NUTS NUTS
Steel Tension Steel Shear Steel Tension Steel Shear

AN310 AN320 AN310 AN320


AN315 AN364 AN315 AN364
AN363 NAS1022 AN363 NAS1022
AN365 MS17826 AN365 MS17826
NAS1021 MS20364 MS17825 MS20364
MS17825 MS20365
MS21045 MS21045
MS20365 NAS1021
MS20500 NAS679
NAS679 NAS1291

FINE THREAD SERIES FINE THREAD SERIES


Nut-bolt Torque Limits Torque Limits Nut-bolt Torque Limits Torque Limits
size in.-lbs. in.-lbs. size in.-lbs. in.-lbs.
Min Max Min. Max. Min. Max. Min. Max

8-36 12 15 7 9 8-36 25 30 15 20
10.32 20 25 12 15 10-32 80 100 50 60
1/4 28 50 70 30 40 1/4-28 120 145 70 90
5/16-24 100 140 60 85 5/16-24 200 250 120 150
3/8 24 160 190 95 110 3/8-24 520 630 300 400
7/16-20 450 500 270 300 7/16-20 770 950 450 550
1/2-20 480 690 290 410 1/2-20 1100 1300 650 800
9/16.18 800 1000 480 600 9/1C-18 1250. 1550 750 950
5/8-18 1100 1300 660 780 5/8-18 2650 3200 1600 1900
3/4-16 2300 2500 1300 1500 3/4-16 3550 4350 2100 2600
7/8-14 2500 3000 1500 1800 7/814 4500 5500 2700 3300
1.14 3700 4500 2200 3300 1-14 6000 7300 3600 4400
1-1/812 5000 7000 3000 4200 1-1/8-12 11000 13400 6600 8000
1-1/4-12 9000 11000 5400 6600

COARSE THREAD SERIES


Nut-bolt Torque Limits Torque Limits COARSE THREAD SERIES NOT USED
size in.-lbs. in.-lbs.
Min Max Min Max

8-32 12 15 7 9
10-24 20 25 12 15
1/4-20 40 50 25 30
5/16-18 80 90 48 55
3/8-16 160 185 95 110
7/16.14 235 255 140 155
1/2-13 400 480 240 290
9/16-12 500 700 300 420
5/8-11 700 900 420 540
3/4.10 1150 1600 700 950
7/89 2200 3000 1300 1800
18 3700 5000 2200 3000
1 1/8.8 5500 6500 3300 4000
1 1/4 8 6500 8000 4000 5000

Figure 1-3 Torque Values

1-6 Revision 1
MODEL 188 & T188 SERIES SERVICE MANUAL

BOLTS
Steel Tension

AN3 thru AN20


AN42 thru AN49
AN73 thru AN81
AN173 thru AN186
MS20033 thru MS20046
MS20073
MS20074
AN509NK9
MS24694
AN525NK525
MS27039

NUTS NUTS

Steel Tension Steel Shear

AN310 AN320
AN315 AN364
AN363 NAS1022
AN365 MS17826
NAS1021 MS20364
MS17825
MS21045
MS20365
MS20500
NAS679

COURSE THREAD SERIES

Nut bolt Torque Limits Torque Limits


size in-lbs in-lbs

MIN MAX MIN MAX

8-32 12 15 7 9
10-24 20 25 12 15
1/4-20 40 50 25 30
5/16-18 80 90 48 55
3/8-16 160 185 95 110
7/16-14 235 255 140 155
1/2-13 400 480 240 290
9/16-12 500 700 300 420
5/8-11 700 900 420 540
3/4-10 1150 1600 700 950
7/8-9 2200 3000 1300 1800
1-8 3700 5000 2200 3000
1-1/8-8 5500 6500 3300 4000
1-1/4-8 6500 8000 4000 5000

Figure 1-3 Torque Values (Sheet 2 of 2)

1-7/(1-8 blank)
MODEL 188 & T188 SERIES SERVICE MANUAL

SECTION 2

GROUND HANDLING, SERVICING, CLEANING, LUBRICATION AND INSPECTION

WARNING
When performing any inspection or mainte-
nance that requires turning on the master
switch, installing a battery, or pulling the
propeller through by hand, treat the propel-
ler as if the ignition switch were ON. Do
not stand, nor allow anyone else to stand,
within the arc of the propeller, since a
loose or broken wire, or a component mal-
function, could cause the propeller to rotate.

Page No.
TABLE OF CONTENTS Aerofiche/Manual

GROUND HANDLING ......... 1A21/2-1 Fuel Drains ........... 1B4/2-8


Ground Movement ......... 1A21/2-1 Engine Oil. ............ 1B4/2-8
Hoisting. ...........
1A21/2-1 Remote Engine Oil Drain ..... 1B5/2-9
Jacking ............. 1A23/2-3 Induction Air Filter ........ 1B5/2-9
Leveling .. . .......... 1A23/2-3 Battery ............ 1B5/2-9
Parking ............. A22/2-3 Tires .............. 15/2-9
Tie-Down ............ 1A24/2-4 Hydraulic Brake System ..... 1B5/2-9
Weighing Aircraft ........ 1A24/2-4 CLEANING. ............ . 1B6/2-10
Flyable Storage ......... 1A24/2-4 General Considerations . . 1B6/2-10
Returning Aircraft to Service .. 1A24/2-4 Windshield and Windows ..... 1B6/2-10
Temporary Storage . . .. . A24/2-4 Exterior Cleaning. ........ 1B6/2-10
Inspection During Storage .. . 1B1/2-5 Interior Cleaning ......... 16/2-10
Returning Aircraft to Service . . . 11/2-5 Engine and Engine Compartment . . B6/2-10
Indefinite Storage ........1B1/2-5 Propeller ............ 1B7/2-11
Inspection During Storage .. . 1B2/2-6 Wheels ... ......... 1B7/2-11
Returning Aircraft to Service . . . 1B3/2-7 LUBRICATION . ......... .1B7/2-11
SERVICING ............. 1B3/2-7 Requirements .......... 1B7/2-11
Fuel Tanks and Cells . ..... 1B3/2-7 Rod End Bearings ........ 1B7/2-11
Fuel Additives .......... 1B3/2-7 INSPECTION ............ 1B16/2-20

2-1. GROUND HANDLING.

2-2. GROUND MOVEMENT. Moving the aircraft by NOTE


hand is accomplished by using the wing struts and
landing gear struts as push points. Side pressure for Place padded stand at bulkhead under the
steering may be applied at the fin or stabilizer, close stabilizer to avoid buckling fuselage skin.
to the fuselage. Optional towing lugs are available. A block may be placed beneath tailwheel.
Each lug bolts to the two bottom holes in the spring The fuselage assembly, from tailcone to
struts. The lugs point inboard for attachment of tow firewall, must NOT be supported from
bars. underside, since the skin bulkheads are
not designed for this purpose.
CAUTION
CAUTION
Do not push on control surfaces or outboard
empennage surfaces. When pushing on tail- Before attemptig to hoist aircraft, make
cone, always apply pressure at a bulkhead to sure hopper is empty to avoid possible
avoid buckling skin.aircraft. the damage to

2-3. HOISTING. The aircraft may be Lifted with a


hoist of two-ton capacity by using a suitable sling
attached to each upper engine mount at the firewall.
Raise tail section of aircraft and place a suitable
padded stand or block under tail section.

2-1
MODEL 188 & T188 SERIES SERVICE MANUAL

ITEM NUMBER TYPE AND NUMBER REMARKS

Cessna #SE834-1 Adapter (Thru Serial 188-0572)

Jack Any short jack of capable capacity

Universal tail stand Any tail stand of capable capacity

Cessna # 1601018-1 Forward jack point (optional)

Cessna #10004-98 Jack point (SEE CAUTION)

Cessna #1601015-1 Tailcone jack point fitting (optional)

Wing jacks must be of adequate strength, must be short enough to slide under front spar of wing,
and must extend far enough to raise wheels off ground.

Wing jack is inserted in tube welded to U-shaped adapter, which may be fabricated locally, or obtained
from the Cessna Supply Division. Adapter, which fits around wing-to-stub wing attachment at front spar,
must be strong enough to support aircraft.

Make sure tail stand is strong enough to support any weight placed on it. A telescoping, adjustable tail
stand is illustrated. However, any suitable tail stand may be used.

Jacking one wing is not recommended due to landing gear flexibility. However, if adequate precautions
against slipping are taken, it is permissible.

Operate jacks evenly until desired height is reached.

CAUTION
When using universal jack point (10004-98), flexibility of the gear strut will cause the
main wheels to slide inboard as the wheel is raised, tilting the jack. The jack must be
lowered for a second operation. Jacking both wheels simultaneously with universal
jack points is not recommended. Universal jack point may be used to raise only one
main wheel. DO NOT USE brake casting as a jack point.

Items (1). (4). (5) and (6) are available from the Cessna Supply Division.

Figure 2-1. Jacking Details

2-2 Revision I
MODEL 188 & T188 SERIES SERVICE MANUAL

NOTE

To level laterally, place level


across tailcone upper attach
tubes, located immediately
aft of pilot's seat.

1 2

1 Station 110.18

2 Station 143.00

Figure 2-2. Leveling

2-4. JACKING. Figure 2-1 may be used as a guide the upper tailcone-attach tubes, behind the pilot seat
for jacking procedures. is used to level the aircraft laterally.

CAUTION 2-6. PARKING. Parking precautions depend princi-


pally on local conditions. As a general precaution,
When using universal jack point, flexibility head aircraft into the wind, chock the wheels, install
of the gear strut will cause the main wheel internal control lock and set parking brake.
to slide inboard as the wheel is raised,
tilting the jack. The jack must then be CAUTION
lowered for a second jacking operation.
Jacking both wheels simultaneously with Do not set parking brakes during cold weather
universal jack points is not recommended. when accumulated moisture may freeze the
brakes or when brakes are overheated.
2-5. LEVELING. Longitudinal leveling of the air-
craft is accomplished by installing two screws in the In severe weather and high wind conditions, tie the
nutplates located on the left side of the fuselage, just aircraft down as outlined in paragraph 2-7 if a han-
aft of and below the cockpit entrance door, and plac- gar is not available.
ing a level across the screws. A level placed across

2-3
MODEL 188 & T188 SERIES SERVICE MANUAL

2-7. TIE-DOWN. When mooring the aircraft, head enth day the propeller shall be rotated through five
it into the wind, if possible. Secure control surfaces revolutions, without running the engine. If the air-
with internal control lock, and set parking brake. craft is stored outside. tie-down in accordance with
paragraph 2-7. In addition, the pitot tube, static
air vents, air vents, openings in the engine cowling,
and other similar openings shall have protective
Do not set parking brakes when they are covers installed to prevent entry of foreign material.
overheated or during cold weather when if at the end of thirty (30) days aircraft will not be
accumulated moisture may freeze them. removed from storage, the engine shall be started
and run. The preferred method would be to fly the
Moor the aircraft as follows: aircraft for thirty (30) minutes, and up to, but not
a. Tie ropes, cables or chains to the wing tie-down exceeding normal oil and cylinder temeratures.
fitting located on the underside of each wing. Secure
opposite end to ground anchors. CAUTION
b. Secure a tie-down rope or chain to the tie-down
fitting at the tailwheel. Secure opposite end to ground Excessive ground operation shall be avoided.
anchors located as near as possible to the tailwheel.
c. Install internal control lock on control stick. If 2-10. RETURNING AIRCRAFT TO SERVICE. After
control lock is not available, tie control stick back flyable storage, returning the aircraft to service is
with seat belt. accomplished by performing a thorough pre-flight in-
d. These aircraft are equipped with a spring-loaded spection. At the end of the first 25 hours of engine
tail wheel steering system which affords protection operation, drain engine oil, clean oil screens and
against normal wind gusts. However, if extremely change external oil filter element. Service engine
high wind gusts are anticipated, additional external with correct grade and quantity of engine oil. Refer
locks may be installed. to figure 2-4 and paragraph 2-21 for correct grade of
engine oil.
2-8. WEIGHING AIRCRAFT. Refer to Pilot's
Operating Handbook. 2-11. TEMPORARY STORAGE. Temporary storage
is defined as aircraft in a non-operational status for
2-9. FLYABLE STORAGE. Flyable storage is de- a maximum of 90 days. The aircraft is constructed
fined as a maximum of 30 days non-operational stor- of corrosion resistant alclad aluminum, which will
age and/or the first 25 hours of intermittent engine last indefinitely under normal conditions if kept clean,
operation. however, these alloys are subject to oxidation. The
first indication of corrosion on unpainted surfaces is
NOTE in the form of white deposits or spots. On painted
surfaces, the paint is discolored or blistered. Stor-
The aircraft is delivered from Cessna with a age in a dry hangar is essential to good preservation
Corrosion Preventive Aircraft Engine Oil and should be procured if possible. Varying condi-
(MIL-C-6529, Type II). This engine oil is a tions will alter the measures of preservation, but
blend of aviation grade straight mineral oil under normal conditions in a dry hangar, and for
and a corrosion preventive compound. This storage periods not to exceed 90 days, the following
engine oil should be used for the first 25 methods of treatment are suggested:
hours of engine operation. In the event it a. Fill fuel tanks with correct grade of gasoline.
is necessary to add oil during the first 25 b. Clean and wax aircraft thoroughly.
hours of operation use only MIL-L-6082 c. Clean any oil or grease from tires and coat
aviation grade straight mineral oil of the tires with a tire preservative. Cover tires to pro-
correct viscosity. tect against grease and oil.
d. Either block up fuselage to relieve pressure on
During the 30 day non-operational storage or the first tires or rotate wheels every 30 days to change sup-
25 hours of intermittent engine operation, every sev- porting points and prevent flat spotting the tires.
e. Lubricate all airframe items and seal or cover
all openings which could allow moisture and/or dust
to enter.

2-4 Revision 1
MODEL 188 & T188 SERIES SERVICE MANUAL

NOTE o. Attach a warning placard to the propeller to the


effect that the propeller shall not be moved while the
The aircraft battery serial number is recorded engine is in storage.
in the aircraft equipment list. To assure ac-
curate warranty records, the battery should be 2-12. INSPECTION DURING STORAGE.
re-installed in the same aircraft from which it a. Inspect airframe for corrosion at least once a
was removed. If the battery is returned to month and remove dust collections as frequently as
service in a different aircraft, appropriate possible. Clean and wax as required.
record changes must be made and notification b. Inspect the interior of at least one cylinder
sent to the Cessna Claims Department. through the spark plug hole for corrosion at least
once a month.
f. Remove battery and store in a cool dry place;
service the battery periodically and charge as re- NOTE
quired.
Do not move crankshaft when inspecting
NOTE interior of cylinder for corrosion.

An engine treated in accordance with the fol- c. If at the end of the 90 day period, the aircraft is
lowing may be considered protected against to be continued in non-operational storage, again per.
normal atmospheric corrosion for a period form the procedural steps "g thru o" of paragraph
not to exceed 90 days. 2-11.

g. Disconnect spark plug leads and remove upper 2-13. RETURNING AIRCRAFT TO SERVICE. After
and lower spark plugs from each cylinder. temporary storage, use the following procedures to
return the aircraft to service.
NOTE a. Remove aircraft from blocks and check tires for
proper inflation.
The preservative oil must be Lubricating b. Check battery and install.
Oil-Contact and Volatile, Corrosion In- c. Check that oil sump has proper grade and quan-
hibited, MIL-L-46002, Grade 1 or equiva- tity of engine oil.
lent. d. Service induction air filter. and remove warning
placard from propeller.
h. Using a portable pressure sprayer, atomize e. Remove materials used to cover openings.
spray preservative oil through the upper spark plug f. Remove, clean, and gap spark plugs.
hole of each cylinder with the piston in a down posi- g. While spark plugs are removed, rotate propel-
ton. Rotate crankshaft as each pair of cylinders is ler several revolutions to clear excess rust preven-
sprayed. tive oil from cylinders.
i. After completing step "h, " rotate crankshaft so h. Install spark plugs and torque to the values spec-
that no piston is at a top position. If the aircraft is ified in Sections 11, 11A or 1lB; connect plug leads.
to be stored outside, stop two-bladed propeller so i. Check fuel strainer. Remove and clean filter
that blades are as near horizontal as possible to pro- screen if necessary. Check fuel tanks and fuel lines
vide maximum clearance with passing aircraft. for moisture and sediment, drain enough fuel to elimi-
j. Again spray each cylinder without moving the nate moisture and sediment.
crankshaft to thoroughly cover all interior surfaces j. Perform a thorough pre-flight inspection, then
of the cylinder above the piston. start and warm-up engine.
k. Install spark plugs and connect spark plug leads.
1. Apply preservative oil to the engine interior by 2-14. INDEFINITE STORAGE. Indefinite storage is
spraying approximately two ounces of the preserva- defined as aircraft in a non-operational status for an
tive oil through the oil filler tube. indefinite period of time. Engines treated in accor-
m. Seal all engine openings exposed to the atmos- dance with the following may be considered protected
phere using suitable plugs or non-hygroscopic tape. against normal atmosphere corrosion, provided the
Attach a red streamer at each point that a plug or procedures outlined in paragraph 2-15 are preformed
tape is installed. at the specified intervals.
n. If the aircraft is to be stored outside, perform a. Operate engine oil until the temperature reaches
the procedures outlined in paragraph 2-7. In addi- normal operating range. Drain engine oil sump and
tion, the pitot tube, static source vents, air vents, reinstall drain plug and safety.
openings in the engine cowling and other similar b. Fill oil sump to normal operating capacity with
openings should have protective covers installed to corrosion preventive mixture recommended in the
prevent entry of foreign material, following note. Throughly mix and preheat the pre-
ventive mixture (221°F to 250°F) at the time it is
added to the engine.

2-5
MODEL 188 & T188 SERIES SERVICE MANUAL

NOTE outside of the sealed area with tape or to the


inside of the sealed area with safety wire to
Corrosion preventive mixture consists of one prevent wicking of moisture into the sealed
part compound MIL-C-6529, Type , mixed area.
with three parts new lubricating oil of the
grade recommended for service. During n. Drain corrosion preventive mixture from engine
all spraying operations, corrosion pre- sump and reinstall drain plug or close drain valve.
ventive mixture is preheated to 221 F to
250F. NOTE

c. Immediatly after filling the oil sump with cor- The corrosion-preventive mixture is harmful
rosion preventive mixture, fly the aircraft for a to paint and should be wiped from painted sur-
period of time not to exceed a maximum of 30 min- faces immediately.
utes.
d. After flight, with engine operating at 1200 to 1500 o. Attach a warning placard on the throttle control
rpm and induction air filter removed, spray corrosion knob, to the effect that the engine contains no lubri-
preventive mixture into induction airbox, at the rate eating oil. Placard the propeller to the effect that it
of one-half gallon per minute, until heavy smoke should not be moved while the engine is in storage.
comes from exhaust stack, then increase the spray p. Prepare airframe for storage as outlined in
until the engine is stopped. paragraph 2-11 thru step "f".

CAUTION NOTE
Injecting corrosion-preventive mixture too As an alternate method of indefinite storage,
fast can cause a hydrostatic lock. the aircraft may be serviced in accordance
with paragraph 2-11, providing the aircraft is
e. Do not rotate propeller after completing step run-up at maximum intervals of 90 days and
"d." then reserviced per paragraph 2-11.
f. Remove all spark plugs and spray corrosion-
preventive mixture, which has been pre-heated (221° 2-15. INSPECTION DURING STORAGE. Aircraft
to 2500 F) into all spark plug holes to throughly cover in indefinite storage shall be inspected as follows:
interior surfaces of cylinders. a. Inspect cylinder protex plugs each 7 days.
b. Change protex plugs if their color indicates an
NOTE unsafe condition.
c. If the dehydrator plugs have changed color in one
To throughly cover all surfaces of the cylinder half of the cylinders, all desiccant material in the
interior, move the nozzle of the spray gun engine shall be replaced with new material.
from the top to the bottom of the cylinder. d. Respray the cylinder interiors with corrosion pre-
If by accident the propeller is rotated fol- ventive mixture every six months and replace desiccant
lowing this spraying, re-spray the cylinders and protex plugs.
to ensure an unbroken coverage on all sur-
faces. NOTE

g. Install spark plugs or solid plugs into the lower Before spraying, inspect the interior of one
spark plug holes and install dehydrator plugs in the cylinder for corrosion through the spark
upper spark plug holes. Be sure that dehydrator plugs plug hole and remove at least one rocker box
are blue in color when installed. cover and inspect the valve mechanism.
h. Cover spark plug lead terminals with shipping
plugs (AN4060-1) or other suitable covers. 2-16. RETURNING AIRCRAFT TOSERVICE.
i. With throttle in full open position, place a bag After indefinite storage, use the following procedure
of desiccant in the carburetor intake and seal open- to return the aircraft to service.
ing with moisture resistant paper and tape. a. Remove aircraft from blocks and check tires for
j. Place a bag of desiccant in the exhaust tail- correct inflation.
pipe(s) and seal openings with moisture resistant b. Check battery and install.
tape. c. Remove all materials used to seal and cover
k. Seal cold air inlet to the heater muff with mois- openings.
ture resistant tape. d. Remove warning placards posted at throttle and
1. Seal engine breather by inserting a protex plug propeller.
in the breather hose and clamping in place. e. Remove and clean engine oil screen, then re-
m. Seal all other engine openings exposed to atmos- install and safety. On aircraft that are equipped
phere using suitable plugs or non-hygroscopic tape. with an external oil filter, install new filter element.
f. Remove oil sump drain plug or open drain valve
NOTE and drain sump. Install or close drain valve and
safety. Service engine with oil per Figure 2-4.
Attach a red streamer to each place plugs or
tape is installed. Either attach red streamers

2-6
MODEL 188 & T188 SERIES SERVICE MANUAL

NOTE Ethylene glycol monomethyl ether (EGME) compound


in compliance with MIL-I-27686 or Phillips PFA-
The corrosion-preventive mixture will mix 55MB, if used, must be carefully mixed with the fuel
with the engine lubricating oil, so flushing in concentrations not to exceed 0.1 5% by volume.
the oil system is not necessary. Draining ---
the oil sump will remove enough of the cor- CAUTION
rosion-preventive mixture.
g. Service and install the induction air filter. Mixing of the EGME compound with the fuel
Mixing of the EGME compound with the fuel
h. Remove dehydrator plugs and spark plugs or is extremely importantrecmmended (0 concentra-
tion in excess of that recommended (0. 15
plugs installed in spark plug holes and rotate pro- maximum) will result in
peller by hand several revolutions to clear corrosion- detrimental affects to the fuel tanks, such
preventive mixture from cylinders. as deterioration of protective primer and
i. Clean, gap, and install spark plugs. Torque sealants and damage to O-rings and seals
plugs to the values listed in Sections 11, 11A, and in the fuel system and engine components.
11B. Connect leads. Use only blending equipment that is recom-
j. Check fuel strainer. Remove and clean filter mended by the manufacturer to obtain proper
screen. Check fuel tanks and fuel lines for moisture proportioning
and sediment, and drain enough fuel to eliminate.
k. Perform a thorough pre-flight inspection, then Do not allow the concentrated EGME com-
start and warm-up engine. pound to come in contact with the airplane
1. Thoroughly clean aircraft and flight test air- finish or fuel cell as damage can result.
craft.
2-17. SERVICING. Servicing requirements are Prolonged storage of the airplane will result in a
outlined in figure 2-4. The following paragraphs water buildup in the fuel which "leeches out" the
supplement
this figure by in-
following paragraphs additive. An indication of this is when an excessive
in thisfigure by adding details not
cluded amount of water accumulates in the fuel tank sumps.
The concentration can be checked using a differential
2-18. FUEL
AND TANKS
CELLS.
tanksFuel
2-18. FUEL TANKS AND CELLS. Fuel tanks or or refractometer. It is imperative that the technical
manual for the differential refractometer be followed
cells should be filled to capacity immediately after explicityly
explicitly when checking the
when checking the additive
additive concentration
concentration.
flight to retard condensation. The recommended
fuel grade
fuel grade for
for each
each model
model is
is listed
listed in
in figure
figure 2-4.
2-4. Alcohol, if used, is to be blended with the fuel in a
Fuel capacity for each model configuration is concentration of 1% by volume. Concentrations
listed in Section 1. greater than 1% are not recommended since they can
2-19. USE OF FUEL ADDITIVES FOR COLD be detrimental to fuel tank materials.
WEATHER OPERATION. Strict adherence to recom-
adherence Strict WEATHER
OPERATION. recom-
to The manner in which the alcohol is added to the fuel
mended preflight draining instructions will eliminate is significant because alcohol is most effective when
any free water accumulations from the tank sumps. it is completely dissolved in the fuel To insure
While small amounts of water may still remain in proper mixing the following is recommended.
solution in the gasoline, it will normally be consumed
and go unnoticed in the operation of the engine. 1. For best results the alcohol should be added
during the fueling operation by pouring the alcohol
One exception to this can be encountered when oper- directly on the fuel stream issuing from the fuel
ating under the combined effect of: 1) use of certain nozzle
fuels, with 2) high humidity conditions on the ground 2. An alternate method that may be used is to
3) followed by flight at high altitude and low tempera- premix the complete alco ol dosage with some fuel
ture. Under these unusual conditions small amounts in a separate clean container (approximately 2-3
of water in solution can precipitate from the fuel gallon capacity) and then transfer this mixture to the
stream and freeze in sufficient quantities to induce tank prior to the fuel operation.
partial icing of the engine fuel system.
Any high quality isopropyl alcohol may be used, such
While these conditions are quite rare and will not as: Anti-icing fluid (MIL-F-5566) or isopropyl alco-
normally pose a problem to owners and operators, hol (Federal Specification TT-I-735a).
they do exist in certain areas of the world and con-
sequently must be dealt with when encountered. Ethylene glycolmonomethyl ether (EGME) compound
in compliance with MIL-I-27686 or Phillips PFA-
Therefore, to alleviate the possibility of fuel icing 55MB, if used, must be carefully mixed with the fuel
occurring under these unusual conditions it is per- in concentrations not to exceed 0.15% by volume.
missible to add isopropyl alcohol or ethyeiene glycol
monomethyl ether (EGME) compound to the fuel sup-
ply. See figure 2-3 for fuel additive mixing ratio.

The introduction of alcohol or EGME compound into


the fuel provides two distinct effects: I) it absorbs
the dissolved water from the gasoline and 2) alcohol
has a freezing temperature depressant effect.

2-7
MODEL 188 & T188 SERIES SERVICE MANUAL

r78 45
140 -

' 16 - 4- ' ;
120-

C--C-CC12_
- 14 - '- 1 , , 4-0-
. 6 ,
r3.
<, ii :5' , L; r

80- 10- 9 2.5 r-


60

4 1.0

20 2 0.

0o 01 0.0
0 10 20 30 40 50 60 70 80 90 100o 110
GALLONS OF GASOLINE

Figure 2-3. Fuel Additive Mlxin Ratio Chart

2-20. FUEL DRAINS. The fuel drain for the metal dusty areas, in cold climates where sludging cond-
tank system is located in the fuel strainer. The ittons exist, or where short flights and long idle per-
strainer drain valve is operated by a control located iods are encountered, which cause sludging cond-
adjacent to the engine oil dipstick. Access to the itions. Always change oil, clean oil screens, and
control is through the oil dipstick door in the upper clean and/or change external filter element when-
eng6ne cowl. In the rubberzed wing tank fuel system, ever oil on the dipstick appears dirty. Ashless dis-
fuel drains are located in each wing fuel celi, in the persant oil conforming to Continental Motors Spec-
bottom of the fuel reservoir tank and in the fuel ificatlon MHS-24 and all revisions or supplements
strainer. Fuel strainer drain control is located on thereto and conforming with current Continental
lower RH instrument panel (thru 18800832), in engine Aircraft Engine Service Bulletins shall be used in
compartment adjacent to engine oil dipstick (18800833 the Continental Engine.
thru 18803296) and on lower LH instrument panel
(18803927) & on. Open strainer drain and remove NOTE
strainer screen at the intervals specUified in figure 2-4.
Remove plugs and drain fuel system at the intervals New or newly overhauled engines should be
specified. Also, during daily inspection of the fuel operated on aviation grade straight mineral
strainer, if any water is found in the strainer, there oil until the first oil change. The aircraft
is a possibility the fuel tanks or lines contain water. is delivered from Cessna with a corrosion-
Therefore, the fuel system should be drained to preventive aircraft engine oil. If oil must
remove any water from the fuel system. On aircraft be added during the first 25 hours, use only
equipped with rubberized fuel cells, a fuel sampler aviation grade straight mineral oil conforming
cup is furnished. To activate drain valve for fuel to Soecification MIL-L- 6082. After the
sampler, place cup up to valve and depress valve with first 25 hours of operation, drain engine oil
rod protruding from cup. (Refer to Section 12.) sump and clean both the oil suction strainer
and the oil pressure screen. If the aircraft
2-21. ENGINE OIL. Check engine lubricating oil is equipped with an oil filter, change the
with the dipstick five to ten minutes after the engine filter at this time. Refill sump with avia-
has been stopped. The aircraft should be in as near tion grade ashless dispersant oil. Refer to
a level position as possible when checking the engine Continental Motors Service Bulletin M82-8,
oil. so that a true reading is obtained. Engine oil and any superseding bulletins, revisions, or
should be drained while engine is still hot. Engine supplements thereto, for further recommen-
oil should be changed every six months, even though dations.
less than the spec fied hours have accumulated.
Reduce these intervals for prolonged operations in

2-8 Revision 1
MODEL 188 & T188 SERIES SERVICE MANUAL

When changing engine oil, remove and clean oil


screens, or install a new filter element on aircraft CAUTION
equipped with an external oil filter. To drain the
engine oil, proceed as follows: Do not use solvent or cleaning fluids to clean
a. Operate engine until oil temperature is at nor- filter. Use only a mild household detergent
mal operating temperature. and warm water solution.
b. Remove oil drain plug from engine sump and
allow to drain
oil to
allow oil drain into container.
into a container. d. After washing, rinse in clean water and allow
c. After engine oil has drained, install and safety water to drain from filter. Dry with compressed air
drain plug or close drain valve. (not over 100 psi).
d. Remove and clean oil oil screen.
screen. e. Be sure induction air duct is clean, inspect
e. Service engine with correct quantity and grade filter, and replace if damage is evident.
of engine oil. I. Install filter with gasket on aft face of filter
NOTE frame and safetywire attaching wing nuts.

Refer to inspection charts for intervals for 2-24. INDUCTION AIR FILTER. Every 50 hours or
changing oil and filter elements. Refer to more often under dusty conditions, clean air filter by
figure 2-4 for correct grade of engine oil, tapping on a hard surface to remove loose dirt. Re-
and correct capacities. Also Section 1. place filter every 500 hours or more often if required.

2-22. REMOTE ENGINE OIL DRAIN. An optional 2-25. BATTERY. Battery servicing involves adding
remote engine oil drain system may be installed, distilled water to maintain the electrolyte even with
This system allows the engine oil to be drained from the horizontal baffle plate or split ring at the bottom
the engine without having to remove the lower engine of the filler holes, checking cable connections, and
cowling. The installation consists of an on-off valve neutralizing and cleaning off any spilled electrolyte
mounted at the base of the firewall and connected to or corrosion. Use bicarbonate of soda (baking soda)
the engine oil sump by a flexible fire resistance hose. and clean water to neutralize electrolyte or corrosion
followed with a thorough flushing with clean water.
2-23, INDUCTION AIR FILTER. (Thru Serial Do not allow bicarbonate of soda to enter battery.
18801374. ) The frequency with which the filter should Brighten cable and terminal connections with a wire
be removed and cleaned will be determined primarily brush, then coat with petroleum jelly before connect-
by aircraft operating conditions. A good general rule, ing. Check the battery every 50 hours (or at least
however, is to remove and clean the filter at least every 30 days), more often in hot weather. Add only
every 50 hours of engine operating time and more distilled water, not acid, or "Rejuvenators", when
frequently if warranted by operating conditions. Filter maintaining electrolyte level in the battery. Inspect
blockage can be considered excessive whenever the the battery box and clean, and remove any evidence
difference between the manifold pressure reading of corrosion. See section 16 for detailed battery
with the engine shut down on the ground and the mani- removal, installation and
removal, installation and testing.
testing.
fold pressure reading with the engine running on the 2-26. TIRES. Tires should be maintained in the air
ground at full throttle and high RPM exceeds 1.0 in. Hg. TIRES
Under extremely dusty conditions, daily maintenance pressure specified
pressures specifiedin infigure
figure1-1. When checking
1-1. When checking
tires for pressure, examine for wear, cuts, bruises
bruises
of the filter is recommended. The aircraft is equip- tires for pressure, examine for wear cuts,
ped with a paper-media filter. To service the air and slippage. Remove
slippage. Removeoil, grease and mud
and
oil grease mudfrom
from
filter, proceed as follows: tires with soap and water.
a. Remove filter from aircraft.
b. Clean filter by blowing with compressed air (not
over 100 psi) from direction opposite of normal air
flow. Normal air flow is from outside to inside Recommended tire pressure should be main-
filter, tained. Especially in cold weather, remem-
NOTE ber that any drop in temperature of the air
inside a tire causes a corresponding drop in
Use care to prevent damage to filter element pressure.
when cleaning with compressed air. Never HYDRAULIC BRAKE SYSTEMS Check brake
use an greater
use an air pressure greater
air than 100
pressurethan 100 psi.
psi master cylinders and refill with MIL-H-5606 hydraulic
may fluidfluid as specified in the inspection charts. Bleed the
c. After cleaning as outlined in step "b", filter
be washed, if necessary, with a mild household de- brake system of
brake system entrapped air
of entrapped whenever there
air whenever is aa
there is
spongy response to the brake pedal. Refer to Section
5 for filling and bleeding of the brake system.
NOTE

The filter assembly may be cleaned with air


a maximum of 30 times or washed a maximum
of 20 times. Filter should be replaced after
500 hours of engine operation or one year,
whichever should occur first.
2-9
MODEL 188 & T188 SERIES SERVICE MANUAL

2-28. CLEANING. NOTE

2-29. GENERAL CONSIDERATIONS. Keeping the At least once a day, the aircraft should be
aircraft clean is important. Besides maintaining the cleaned t o help prevent corrosion and staining
trim appearance of the aircraft, cleaning reduces the of the painted surfaces.
possibility of corrosion and makes inspection and
maintenance easier. 2-32. INTERIOR CLEANING. Prior to hosing out
the interior of the fuselage, remove the two panels
2-30. WINDSHIELD AND WINDOWS. Clean care- on each side of the tubular structure and the one on
fully with plenty of fresh water and a mild detergent. each side of the tailcone. Open the two access doors
using the palm of the hand to feel and dislodge any aft of the firewall and remove rubber plugs from
caked dirt or mud. Rubber gloves should be used to drain holes in bottom of fuselage. Remove pilot's
avoid hands coming in contact with any chemicals or seat. The radio, heater outlet and instrument panel
dust on windows or windshield. A sponge, soft cloth should be protected to keep them dry. First hose
or chamois may be used. but only as a means of down interior of fuselage and inside of panels, using
carrying water to the plastic. Rinse thoroughly, then clean water to flush away any dust and chemicals
dry with a clean moist chamois. Do not rub the plas- that may have collected. Care must be taken not to
tic with a dry cloth since this builds up an electro-direct stream of water on or behind the instrument
static charge which attracts dust. Oil and grease pael or radio. Do not direct stream of water at
may be removed by rubbing lightly with a soft cloth intersection of rudder cables and aft tailcone bulk-
moistened with Stoddard solvent. After washing. th head, as water could get through the seals into the
plastic windshield and windows should be cleaned stabilizer.
stabilizer After
After the
the interior
interior has
has been
been hosed
hosed down
down
with an aircraft windshield cleaner. Apply the clean- it should be washed by hand with a sponge or soft
er with soft cloths, and rub with moderate pressure. cloth, using a mixture of warm water and soap.
Allow the cleaner to dry. then wipe it off with soft Rubber gloves should be worn during the washing
flannel cloths. A thin, even coat of wax, polished process to protect hands from chemicals on the inter-
out by hand with clean, soft flannel cloths, will fill ior surface. A hose rinse should follow the soap and
in minor scratches and help prevent further scratch- water washing process to flush away soapy water.
ing. Do not use a canvas cover on the windshield or After a reasonable drying period reinstall rubber
windows unless a freezing rain or sleet is anticipated, plugs in drain holes in bottom of fuselage. Close
since the cover may scratch the plastic surface. access doors, and reinstall panels and pilot's seal.
CAUTION 2-33. ENGINE AND ENGINE COMPARTMENT. An
engine and accessories wash-down should be accom-
Do not use gasoline, alcohol, benzene, acetone, plished during each 100-hour inspection to remove
carbon tetrachloride, fire extinguisher fluid, oil, grease, salt corrosion or other residue that
de-icer fluid, lacquer thinner or glass window might conceal component defects during inspection.
cleaning spray. These solvents will soften Also, periodic cleaning can be very effective in pre-
and craze the plastic. ventive maintenance.

2-31. EXTERIOR CLEANING. Do not apply wax or Precautions should be taken when working with clean-
polish for a period of 7 to 10 days after delivery. ing agents such as wearing of rubber gloves, an apron
This will give the paint a chance to cure by the nat- or coveralls and a face shield or goggles. Use the
ural process. Waxes and polishes seal the paint least toxic of available cleaning agents that will satis-
from the air and prevent curing. Any ordinary auto- factorily accomplish the work. These cleaning agents
mobile paste wax may be used to polish the painted include: (1) Stoddard solvent (Specification P-D-680,
surface. If it is necessary to clean the painted sur- type II), (2) A water base alkaline detergent cleaner
face before the expiration of the curing period, use (MIL-C-25769J) mixed 1 part cleaner, 2 to 3 parts
cold or lukewarm water and soap, rubbing gently water and 8 to 12 parts Stoddard solvent or (3) A sol-
and holding it to a minimum to avoid cracking the vent base emulsion cleaner (MIL-C-4361B) mixed 1
paint film. Prior to cleaning, install plugs or mask part cleaner and 3 parts Stoddard solvent.
off all openings to prevent entry of water in the en-
gine compartment. or pitot and static systems.
First the airplane including spray and dusting equip- ..
ment should be hosed down with clean water to Do not use gasoline or other highly flam-
flush away any loose dirt; then wash with clean luke- mable substances for wash-down.
warm water and soap. Rubber gloves should be used
to avoid hands coming in contact with any chemicals Perform all cleaning operations in well ventilated
on the exterior surface. Harsh or abrasive soaps work areas, and ensure that adequate fire-fighting
or detergents, which could cause corrosion or make and safety equipment is available. Do not smoke or
scratches, should not be used. Soft cleaning cloths exposea flame within 100 feet of the cleaning area.
or a chamois should be used to prevent scratches Compressed air, used for cleaning agent application
when cleaning or polishing. To remove stubborn or drying, should be regulated to the lowest practical
oil and grease. use a cloth dampened with naphtha or pressure. Use of a stiff bristle brush rather than a
kerosene. A ine grade rubbing compound may be steel brush is recommended if cleaning agents do not
used to remove bugs and gasoline stains. remove excess grease and grime during spraying.

2-10
MODEL 188 & T188 SERIES SERVICE MANUAL

A recommended procedure for cleaning an engine and 2-34. PROPELLER. Wash hub and blades with a
accessories is as follows. soft cloth and Stoddard cleaning solvent or equivalent.
CAUTION- then dry thoroughly with compressed air. Wipe pro-
peller occasionally with an oily cloth, then wipe with
a dry cloth. In salt water areas this will assist in
Do not attempt to wash an engine which is still corrosion proofing th propeller. Check blades and
hot or running. Allow the engine to cool before hub periodically for oxidation and corrosion.
cleaning.
When cleaning propellers, take the following pre-
a. Remove engine cowling. cautions:
b. Use fresh water for wash-down when the engine
is contaminated with salt or corrosive chemicals. a. Be sure ignition switch is off.
A cleaning agent such as described previously may b. Make sure engine has cooled completely. When
then be used to remove oil and grease. moving propeller, DO NOT STAND IN LINE OF
BLADE.
CAUTION c. Avoid using excessive amount of liquid cleaner
as it may splatter or run down the blade and enter the
Care should be exercised to not direct cleaning propeller hub or engine.
agents or water streams at openings on the d. After cleaning, check the area around the propeL-
starter, magnetos, alternator, "vacuum" pump ler hub to be sure all cleaning solution is removed.
or turbocharger relief valve. 2-37,

c. Thoroughly rinse with clean, warm water to See Section 13 for information on oil filled hubs.
remove all traces of cleaning agents.
2-35. WHEELS. The landing gear wheels should be
CAUTION washed periodically and examined for corrosion,
chipped paint, and cracks or dents in the wheel cast-
Cleaning agents should never be left on ings. Sand smooth, prime and repaint minor defects.
engine components for an extended period
of time. Failure to remove them may
cause damage to components such as 2-36. LUBRICATION.
Neoprene seals and silicone fire sleeves
and could cause additional corrosion.
2-37. REQUIREMENTS. Lubrication requirements
are specified in the lubrication chart in figure 2-5.
d. Completely dry the engine and accessories using
d.Completely dry the engine and accessories using Before adding grease to fittings,wipe off all dirt.
clean, dry compressed air.
Lubricate until new grease appears around parts be-
e. If desired, the engine cowling may be washed ing lubricated, when wipe off excess grease. Lubri-
with the same cleaning agents, then rinsed thorough- cate tailwheel every 25 hours. When operating in
ly and wiped dry. dusty conditions, mud or water, more frequent lubri-
f. Reinstall engine cowling. cation is recommended.

WARNING
WARNING 2-38. ROD END BEARINGS. Periodic inspection
For maximum safety, check that the magneto and lubrication is required to prevent corrosion of
switches are OFF, the throttle is closed, the the bearing in the rod end. At each 100 hour inspec-
mixture control is in the idle cut-off position, tion, disconnect the control rods pt the aileron and
and the airplane is secured before rotating the flap and inspect each rod end for corrosion. If no
propeller by hand. Do not stand within the arc corrosion is found, wipe the surface of the rod end
of the propeller blades while turning the pro- balls with a general purpose oil and rotate the ball
peller. freely to distribute the oil over its entire surface
and connect the control rods to their respective units.
g. Before starting the engine, rotate the propeller If corrosion is detected during the inspection, install
by hand no less than four complete revolutions. new rod ends.

Revision 1 2-11
MODEL 188 & T188 SERIES SERVICE MANUAL

HYDRAULIC FLUID:
SPEC. NO. MIL-H-5606

SPECIFIED AVIATION GRADE FUELS:

WARNING
ONLY AVIATION GRADE FUELS ARE APPROVED FOR USE.

ENGINE MODEL APPROVED FUEL GRADES NOTE

CONTINENTAL 0-470 100LL (blue)


CONTINENTAL I0-520
100 (green) (formerly 100/130) 1

NOTE

1. Compliance with Continental Aircraft Engine Service Bulletins M77-3 and M75-2,
and all supplements or revisions thereto, must be accomplished.

SPECIFIED AVIATION GRADE OIL:

AVERAGE AMBIENT TEMPERATURE (°F) / OIL GRADE

0° 100 20 ° 30 40 50 ° 60 ° 70 ° 80 ° 90

SAE 30 SAE 50
4 SAE 15W-50 SAE 20W-50 SAE25W
SAE 25W-60 --

Aviation grade ashless dispersant oil, conforming to Continental Motors Specification


MHS-24, and all revisions or supplements thereto, must be used except as noted in
paragraph 2-21 herein. Refer to Continental Aircraft Engine Service Bulletin M75-2
and any superseding bulletins, revisions or supplements thereto, for further recom-
mendations.

Oil capacities for the aircraft are given in the following chart. To minimize loss of
oil through the breather, fill to specified oil level on dipstick for normal operation
(flight of less than three hours duration). For extended flight, fill to FULL mark on
dipstick. Do not operate with less than MINIMUM FOR FLIGHT quantities listed. If
an external oil filter is Installed, one additional quart of oil is required when filter
is changed.

CAPACITY CAPACITY (TOTAL NORMAL MINIMUM


(TOTAL) WITH FILTER) OPERATION FOR FLIGHT

12 13 10 9

Figure 2-4. Servicing (Sheet 2 of 5)

Revision 1 2-13
MODEL 188 & T188 SERIES SERVICE MANUAL

HYDRAULIC DISPERSAL SYSTEM .


SERVICE REQUIREMENTS .
MODEL 188 & T188 SERIES SERVICE MANUAL

O DAILY

FUEL FILLER
Service after each flight. Keep full to retard condensation. Refer to paragraph 2-18 for
details.

2 FUEL TANK DRAINS


Drain off any water and sediment before first flight of the day.
4 PITOT AND STATIC PORTS
Check for obstructions before first flight of the day.

9 OIL FILLER CAP


Whenever oil is added, check that filler cap is tight and oil filler door is secure.

10 OIL DIPSTICK
Check on preflight. Add oil as necessary. Refer to paragraph 2-21 for details.

12 FUEL STRAINER
Drain off any water and sediment before first flight of the day. Refer to paragraph
2-20 for details.

13 INDUCTION AIR FILTER


Inspect and service under dusty conditions. Refer to paragraph 2-23 for details.
19 PROPELLER
Inspect blades at hubs for red oil (oil filled hubs.)

15 ENGINE OIL SYSTEM


O FIRST 25 HOURS

Drain engine sump and replace filter (if equipped). Refill sump
with ashless dispersant oil.

25 HOURS

20 TAIL WHEEL
Lubricate every 25 hours.

50 HOURS

5 TIRES
Maintain correct tire pressure as listed in chart of Section 1. Also refer to
paragraph 2-26.

14 BATTERY
Check electrolyte level and clean battery compartment each 50 hours or each 30 days.

13 INDUCTION AIR FILTER


Clean filter per paragraph 2-23. Replace as required.

15 ENGINE OIL SYSTEM


Change oil each 50 hours if engine is NOT equipped with external oil filter; if equipped
with an external filter (thru 18803473 or 18803473T or T18803437T change oil filter
each 50 hours and oil at least each 100 hours. Change oil and filter at least every 6
months even though less than the recommended hours have accumulated.

Figure 2-4. Servicing (Sheet 4 of 5)

Revision 1 2-15
MODEL 188 & T188 SERIES SERVICE MANUAL

H 100 HOURS

7 MAIN LANDING GEAR OUTBOARD SADDLE-ATTACH BOLTS


Check bolt torques per values indicated in Section 5.

Remove and clean screen in bottom of fuel/air_control unit on fuel injected engines,
then reinstall and safety wire screen.

12 FUEL STRAINER
Disassemble and clean strainer bowl and screen.

15 ENGINE OIL SYSTEM


Serials 18803474 or 18803474T or T18803474T and on, change oil and replace filter
every 100 hours. Change oil and replace filter at least every 6 months even though
less than the recommended hours have accumulated.

18 HYDRAULIC DISPERSAL SYSTEM


Spray clean the cooling fins. Prior to 18803522.

200 Hours

3 BRAKE MASTER CYLINDERS


Check fluid level and refill as required with hydraulic fluid. Refer to paragraph
2-27 for details.

6 FUEL DRAINS
Drain off any water and sediment.

500 HOURS

16 HYDRAULIC DISPERSAL SYSTEM RESERVOIR


Replace fluid, flush system and reservoir tank after first year or first 500
hours. (Refer to 1000 hour check thereafter.)

18 HYDRAULIC DISPERSAL SYSTEM FLUID COOLER


Check fins for cleanliness and blast tubes for condition.

1000 HOURS

17 HYDRAULIC DISPERSAL SYSTEM RESERVOIR


Change fluid and flush reservoir each 1000 hours or each 2 years after
first year or 500 hours.

AS REQUIRED

5 GROUND SERVICE RECEPTACLE


Connect to 14 or 24-volt, DC, negative-ground power unit for cold weather starting and lengthy
ground maintenance of the electrical system. Master switch should be turned on before connect-
ing a generator-type external power source; it should be turned off before connecting a battery-
type external power source. Refer to Sections 11, 11A and 11B.

Figure 2-4. Servicing (Sheet 5 of 5)

2-16 Revision 1
MODEL 188 & T188 SERIES SERVICE MANUAL

FREQUENCY (HOURS) METHOD OF APPLICATION

GUN CAN (FOR POWDERED


GRAPHITE)
WHERE NO INTERVAL IS SPECIFIED,
LUBRICATE AS REQUIRED AND
WHEN ASSEMBLED OR INSTALLED.

NOTE

The military specifications listed below are not mandatory, but are
intended as guides in choosing satisfactory materials. Products of
most reputable manufacturers meet or exceed these specifications.

LUBRICANTS

PG SS-G-659 ............. POWDERED GRAPHITE


OR MIL-G-81322A ........... GREASE
GL MIL-G-21164 ........... HIGH AND LOW TEMPERATURE GREASE
OG MIL-L-7870 ............ GENERAL PURPOSE OIL
PL W-P-236 ............ PETROLATUM
OL VV-L-800A ............ LIGHT OIL

MAIN GEAR TAIL GEAR

DO NOT LUBRICATE UNDER


EXTREMELY DUSTY CONDITIONS.
ENGINE CONTROLS

REFER TO SECTION 5
FOR INSTRUCTIONS AILERON AND WING
FLAP BELLCRANK
NEEDLE BEARINGS

TAILWHEEL LOCK -
CONTROL

Figure 2-5. Lubrication (Sheet 1 of 3)

Revision 1 2-17
MODEL 188 & T188 SERIES SERVICE MANUAL

*On installation, lubri- SPRAY VALVE CONTROL


CABLE ASSEMBLY
MODEL 188 & T188 SERIES SERVICE MANUAL
MODEL 188 & T188 SERIES SERVICE MANUAL

I INSPECTION REQUIREMENTS.

As required by Federal Aviation Regulations, all civil aircraft of U.S. registry must undergo a
COMPLETE INSPECTION (ANNUAL) each twelve calendar months. In addition to the required
ANNUAL inspection, aircraft operated commercially (for hire) must also have a COMPLETE
AIRCRAFT INSPECTION every 100 hours of operation.

In lieu of the above requirements, an aircraft may be inspected in accordance with a


progressive inspection schedule, which allows the work load to be divided into smaller
operations that can be accomplished in shorter time periods.

Therefore, the Cessna Aircraft Company recommends PROGRESSIVE CARE for aircraft that
are being flown 200 hours or more per year, and the 100 HOUR inspection for all other aircraft.

11 INSPECTION CHARTS.

The following charts show the recommended intervals at which items are to be inspected.

As shown in the charts, there are items to be checked each 50 hours, each 100 hours, each
200 hours, and also Special Inspection items which require servicing or inspection at
intervals other than 50, 100 or 200 hours.

a. When conducting an inspection at 50 hours, all items marked under EACH 50 HOURS would be
inspected, serviced or otherwise accomplished as necessary to insure continuous
airworthiness.

b. At each 100 hours, the 50 hour items would be accomplished in addition to the items
marked under EACH 100 HOURS as necessary to insure continuous airworthiness.

c. An inspection conducted at 200 hour intervals would likewise include the 50 hour
items and 100 hour items in addition to those at EACH 200 HOURS.

d. The numbers appearing in the SPECIAL INSPECTION ITEMS column refer to data listed
at the end of the inspection charts. These items should be checked at each inspection
interval to insure that applicable servicing and inspection requirements are accomplished
at the specified intervals.

e. A COMPLETE AIRCRAFT INSPECTION includes all 50, 100 and 200 hour items plus those
Special Inspection Items which are due at the time of the inspection.

III INSPECTION PROGRAM SELECTION.

AS A GUIDE FOR SELECTING THE INSPECTION PROGRAM THAT BEST


SUITS THE OPERATION OF THE AIRCRAFT, THE FOLLOWING IS
PROVIDED.
1. IF THE AIRCRAFT IS FLOWN LESS THAN 200 HOURS ANNUALLY.
a. IF FLOWN FOR HIRE
An aircraft operating in this category must have a COMPLETE AIRCRAFT INSPECTION
each 100 hours and each 12 calendar months of operation. A COMPLETE AIRCRAFT
INSPECTION consists of all 50, 100, 200 and Special Inspection Items shown in the in-
spection charts as defined in paragraph II above.
b IF NOT FLOWN FOR HIRE
An aircraft operating in this category must have a COMPLETE AIRCRAFT INSPECTION each
12 calendar months (ANNUAL). A COMPLETE AIRCRAFT INSPECTION consists of all 50,
100, 200 and Special Inspection Items shown in the inspection charts as defined in paragraph II
above. In addition, it is recommended that between annual inspections, all items be inspected
at the intervals specified in the inspection charts.

2-20
MODEL 188 & T188 SERIES SERVICE MANUAL
2. IFTHE AIRPLANE IS FLOWN MORE THAN 200 HOURS ANNUALLY.
Whether flown for hire or not, it is recommended that airplanes operating in this category
be placed on the CESSNA PROGRESSIVE CARE PROGRAM However, if not placed on
Progressive Care, the inspection requirements for airplanes in the category are the
same as those defined under paragraph III 1. (a) and (b).
Cessna Progressive Care may be utilized as a total concept program which
ensures that the inspection intervals in the inspection charts are not exceeded.
Manuals and forms which are required for conducting Progressive Care in-
spections are available from the Cessna Service Parts Center.
IV INSPECTION GUIDE LINES.

(a) MOVABLE PARTS for: lubrication, servicing, security of attachment, binding, excessive wear,
safetying, proper operation, proper adjustment, correct travel, cracked fittings, security of
hinges, defective bearings, cleanliness, corrosion, deformation, sealing and tension.

(b) FLUID LINES AND HOSES for: leaks, cracks, dents, kinks, chafing, proper radius, security,
corrosion, deterioration, obstruction and foreign matter.

(c) METAL PARTS for: security of attachment, cracks, metal distortion, broken spotwelds,
corrosion, condition of paint and any other apparent damage.

(d) WIRING for: security, chafing, burning, defective insulation, loose or broken terminals,
heat deterioration and corroded terminals.

(e) BOLTS IN CRITICAL AREAS for: correct torque in accordance with torque values given in the
chart in Section 1, when installed or when visual inspection indicates the need for a
torque check.
NOTE

Torque values listed in Section 1 are derived from oil-free cadmium-plated threads,
and are recommended for all installation procedures contained in this book except
where other values are stipulated. They are not to be used for checking tightness of
installed parts during service.

(f FILTERS, SCREENS & FLUIDS for: cleanliness, contamination and'or replacement at specified
intervals.

(g) PILOTS RESTRAINT SYSTEM for: fading, sun or ultra-violet deterioration (graying), thinning,
fraying or cutting, defective latches, and broken stitching.
(h) AIRCRAFT FILE.
Miscellaneous data, information and licenses are a part of the aircraft file. Check that
the following documents are up-to-date and in accordance with current Federal
Aviation Regulations. Most of the items listed are required by the United States
Federal Aviation Regulations. Since the regulations of other nations may require
other documents and data, owners of exported aircraft should check with their
own aviation officials to determine their individual requirements.

To be displayed in the aircraft at all times:


1. Aircraft Airworthiness Certificate (FAA Form 8100-2).
2. Aircraft Registration Certificate (FAA Form 8050-3).
3. Aircraft Radio Station License, if transmitter is installed (FCC Form 556).
To be carried in the aircraft at all times:
1. Weight and Balance, and associated papers (Latest copy of the Repair and Alteration
Form, FAA Form 337, if applicable).
2. Aircraft Equipment List
3. FAA Approved Flight Manual (Beginning with 1979 Models).
To be made available upon request:
1. Aircraft Log book and Engine Log Book.

Temporary Revision 2 - Oct 3/94 2-21


MODEL 188 & T188 SERIES SERVICE MANUAL
(i) ENGINE RUN-UP
Before beginning the step-by-step inspection, start, run-up and shut down the engine in
accordance with instructions in the Information Manual. During the run-up, observe the
following, making note of any discrepancies or abnormalities:

1. Engine temperatures and pressures.


.2. Static RPM. (Also refer to Sections 11,A, and 11B of this Manual.)
3. Magnito Drop.
4. Engine response to changes in power.
5. Any unusual engine noises.
6. Fuel selector and/or shut-off valve; operate engine on each tank (or cell) position
and OFF position long enough to ensure shut-off andor selector valve functions
properly.
7. Idling speed and mixture; proper idle cut-off.
8. Alternator and ammeter.
9. Suction gage.
10. Fuel flow indicator. (if equipped).
After the inspection has been completed, an engine run-up should again be preformed to ensure
that any descrepancies or abnormalities have been corrected.

2- 22 Temporary Revision 2 - Oct 3/94


MODEL 188 & T188 SERIES SERVICE MANUAL
IMPORTANT
SPECIAL INSPECTION ITEM
READ ALL INSPECTION REQUIREMENTS EACH 200 HOURS
PARAGRAPHS PRIOR TO USING THESE EACH 100 HOURS
CHARTS. EACH 50 HOURS

PROPELLER
1. Spinner ...................................................................... S

2. Spinner bulkhead ............................ ..................................


3. Blades ....................................................................... * 16
4. Bolts and/or nuts ...............................................................
5. Hub .......................................................................... S
*
*
6. Governor and control ...........................................................

ENGINE COMPARTMENT
Check for evidence of oil and fuel leaks, then clean entire engine and compartment,
if needed, prior to inspection.

1. Engine oil, screen, filler cap, dipstick, drain plug and external filter element ............. . 1
2. Oil cooler .................................................................... .

3. Induction air filter............................................................... . 2


4. Induction airbox, air valves, doors and controls ..................................... .

5. Cold and hot air hoses .......................................................... .

6. Engine baffles ................................................... ............ .

7. Cylinders, rocker box covers and push rod housings ................................ *

8. Crankcase, oil sump, accessory section and front crankshaft seal..................... *

9. Hoses, metal lines and fittings ................................................... * 3


10. Intake and exhaust systems ..................................................... * 4
11. Ignition harness ................................................................ S
*
12. Spark plugs ...................................................................
13. Compression check ............................................................ *

14. Crankcase and breather lines .................................................... *

15. Electrical wiring ................................................................ .

16. Engine controls and linkage ..................................................... . 6


17. Engine shock mounts, mount structure and ground straps ........................... *

18. Cabin heat valves, doors and controls ............................................. *

19. Starter, solenoid and electrical connections ........................................ .

20. Starter brushes, brush leads and commutator ...................................... .

2-23
MODEL 188 & T188 SERIES SERVICE MANUAL I

SPECIAL INSPECTION ITEM


EACH 200 HOURS
EACH 100 HOURS
EACH 50 HOURS

21. Alternator, belt, support bracket and electrical connections ........................... 17


22. Alternator brushes, brush leads, commutator or slip rings............................ 7
23. Voltage regulator mounting and electrical leads .....................................
24. Magnetos (external) and electrical connections .....................................
25. Magneto timing ................................................................ 8
26. Carburetor and drain plug ....................................................... ·
27. Firewall .......................................................................
28. Fuel injection fuel-air control unit, fuel pump, fuel manifold valve, fuel lines and nozzles .. ·
29. Fuel-air control unit screen ......................................................
30. Turbocharger. ............................................................... ·
31. All oil lines to turbocharger ................. ...............................
32. Turbocharger pressurized vent lines to fuel pump, discharge nozzles and fuel flow gage .
33. Turbocharger mounting brackets ................................................ *
34. Turbocharger oil line check valves................................................ 22

FUEL SYSTEM
1. Fuel strainer, drain valve and control ..............................................
2. Fuel strainer screen and bowl ....................................................
3. Fuel tank/cell vents, caps and placards ........................................... 0

4. Fuel tanks/cell, sump drains and fuel line drains ....................................


5. Drain fuel and check tank/cell interior, attachment and outlet screens ................ 5
6. Fuel vent valves ...............................................................
7. Vent line drain .................................................................
8. Fuel shut-off valve and placards ................................................. e

9. Fuel quantity gage and transmitter unit ............................................


10. Electric fuel pump, throttle switch and electric connections ........................... ·
11. Engine primer ......... .. .................. .............
12. Vapor return line and check valve ................................ .. ...
13. Perform a fuel quantity indicating system operational test. Refer to Section 15
for detailed accomplishment instructions ........................................ 24
14. Fuel injection nozzles........................................................... 25

2-24 D2054-1-13 Temporary Revision Number 5 - Apr 5/2004


© Cessna Aircraft Company
MODEL 188 &T188 SERIES SERVICE MANUAL

SPECIAL INSPECTION ITEM


EACH 200 HOURS
EACH 100 HOURS
EACH 50 HOURS
LANDING GEAR
1. Main gear wheels .............................. .. ..... ....... . . .....

2. M ain gear spring strut .....................................................

3. Main and tail gear wheel bearings .......................................... 9

4. Brake fluid, lines and hoses, brake assemblies and master cylinder ............. 0 18

5. Parking brake system ............ . .................. .......... ....

6. Main landing gear outboard saddle-attach bolts .............................. 10

7. Tailwheel steering, cables and spring tube ...................................


8. Tailwheel friction check (refer to Section 5) ..................................

AIRFRAME
1. Airplane exterior ..........................................................
2. Airplane structure ...................................... 15...............
15

3. Windows, windshield, doors and seals ....................................

4. Seat belts and shoulder harnesses . ................................... . 23 l

isr ~5. Seat stops, seat rails, upholstery, structure and mounting ..................... 21
6. Control stick bearings, pulley, weight, bearings and bellcrank .................
7. Instrum ents and m arkings .................................................

8. Magnetic compass compensation ............................................ 5

9. Instrument wiring and plumbing ... .......................................

10. Instrument panel, decals and labeling .......................................

11. Heating and ventilating systems and controls ................................

12. Lines, hoses, wires and control cables .................... .................

13. Electrical horn, lights, switches and circuit breakers ..........................

14. E xterior lights . ...........................................................


15. Pitot and static systems ........................... ... ..
......

16. Stall warning sensing unit and pitot and stall warning heaters ................

17. Radios and radio controls .. ..........................

18. Antennas and cables ................................ .. .........

19. Battery, battery box and battery cables ................... ................... 20

20. Battery electrolyte ............................................. 11

Temporary Revision 2 - Oct 3/94 2-25


MODEL 188 & T188 SERIES SERVICE MANUAL

SPECIAL INSPECTION ITEM


EACH 200 HOURS
EACH 100 HOURS
EACH 50 HOURS

CONTROL SYSTEMS
In addition to the items listed below, always check for correct direction
of movement, correct travel and correct cable travel.
1. Cables (except aileron), terminals, pulleys, pulley brackets, cable guards,
turnbuckles and fairleads . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Aileron cables (188-0001 thru 18800707) for fraying or wear at pulleys or fairleads 12
3. Aileron cables (18800708 thru 18801348) for fraying or wear at pulleys or fairleads

4. Aileron cables (Beginning with 18801349) for fraying or wear at pulleys .....
5. Aileron push-pull rod bolts .........................
6. Chains, terminals, sprockets and chain guards ...... .........
7. Trim control wheel, indicator and actuator ..................
8. Travel stops . . . . . . . . .... . . . . . . . . . . . . . . . . . . . . .
9. Decals and labeling . .. . . . . . . .. . . . . . . . .. . . . .. . . . .
10. Flap control lever latch, flap rollers and tracks ................

11. Elevator downspring system ........................

12. Elevator trim tab actuator lubrication and tab free-play inspection...... . 1
13. Elevator trim tab for cracks or looseness where trim tab horn fastens
to trim tab . . . . .. . . . .. . .. . . . . . . . . . . . . . . . .

14. Rudder pedal assemblies and linkage .....................

15. Skins (external) of control surfaces and tabs .................

16. Internal structure of control surfaces .......... ........ 0...


17. Balance weight attachment..........................
DISPERSAL SYSTEMS
1. Dispersal system controls in cockpit area ..................
2. Hydraulic fluid reservoir (hydraulically-driven dispersal system) ........ 1
3. Externally mounted dispersal system components ...............

4. Spray equipment mounted on wings ......................


5. Fan-driven pump . . . . . . . . . . . . . . . . . . . . . . . . .. . . . .
6. Hydraulic motor and dispersal pump .....................
7. Hydraulic fluid filter . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8. Hydraulic fluid cooler . . . . ...... . . ... . . . . . ... . . . .

9. Quick-loader valves . . . . . . . . . . . . . . . . . . . . . . .. . . . .
2-26
MODEL 188 & T188 SERIES SERVICE MANUAL

SPCI PECLTION ITM


EACH 200 HOURS
EACH 100 HOURS
EACH 50 HOURS

10. Hopper . . . . . . . . . . . . . . . . .
11. Automatic lagman solenoid relay, switches and wiring ..... ....

12. Electrical Agitator, relay, switches and wiring ................

SPECIAL DISPECTION ITEMS

1 First 25 hours: Change to ashless dispersant oil. Change oil each 50 hours i engine is NOT
equipped with externa oil filter; if equipped with externai oil ilter, change filter each 50
hours and oil each 100 hours. Serials 18803474, 18803474T, T18803474T and on. change
oil and replace filter each 100 hours. In either case, change oil and replace filter at least
every 6 months even though less than the recommended hours have accumulated.
2 Clean iter per pararaph 2-23. Replace as required.
3 Replace hoses at engine overhaul or ater 5 years, whichever comes first
4 General inspection every 50 hours. Refer to Section 11, lA or 11B for 100 hour inspection.
Ball loits are to be inspected per SE78-42.
5 Each 1000 hours, or to coincide with engine overhanls.
6 Each 50 hours for general condition, freedom of mvement Integrity of external rubber shaft
seals, and uhbrtcaton. These controls are nt repairable and should be replaced each 1500
hours or sooner i required.
7 Inspect each 500 hours.
8 As long as internal iming and mgneto-to-engne timing are within the prescribed
tolerances, it is recommended that the magneto be checked interally only at
500 hour intervals.

Magneto-to-engine timin should be checked with a iming light at each 10-hour inspection.
agaeto-to-engine timing should be within a tolerance a plus zero, miti two degrees.
In the event the magneo interna timing mrks are off more than plus or minn five
degres when the breaker points open to fire number oe cylinder, remove the magneto
and check the magneto internal timing WheLnver the magneto halves are separated
the braker point assembly should always be checked

9 First 100 hoars and each 500 haurs thereafter. More often if operated under prevailing
wet or dusty conditions.

10 Check torque of main gear outboard saddle-attach bolts per Section 5 every 100 hours.
Each 1000 hours or 2 years whichever occr first, remove and clean main gear springs
and saddles, replace shims, attach bolts and nuts.

11 Check electrolyte level and clean battery compartment each 50 hours or each 30 days.
12 At each 500 hours, or earlier if required by Inspection, replace aileron direct and
interconnect cables.

13 Lubricaon of the actuator is required each 1000 hours or 3 years, whichever comes frst.
Refer to figure 2-5 for grease specifications. Reer to Section 9 for free-play inspeco.

14 Change cartridge after the first 50 hous of operation ad every 250 hours thereafter. Under
etremely dirt conditions, change more frequently.

Revtlon 1 2-27
MODEL 188 &T188 SERIES SERVICE MANUAL
15 Refer to figure 2-6 for details.
Also refer to Service Letter SE74-4 for front and rear wing spar inspections.

16 Remove and replace propeller if red oil is visible. Refer to Section 13 for details.

17 The alternator belt tension should be checked within the first 10 to 25 hours of operation.
Refer to Section 16.

18 Each 5 years replace all hoses and back-up rings in the brake system.

19 Replace air filter valve each 200 hours in accordance with the procedures in Section 19.

20 Inspect tailcone battery cable installation every 100 hours.

21 Inspect seat rails for cracks every 50 hours. Refer to Section 3.

22 Replaceturbocharger oil line check valves every 1000 hours (Refer to Cessna
Single Engine Service Bulletin SEB92-7).

123 Seat belts and shoulder harnesses should be replaced every five years or sooner if any of the following,
conditions exist: fading, sun or ultra-violet deterioration (graying), thinning, fraying or cutting, defective
latches, and broken stitching. Any other discrepancies or types of deterioration should not be excluded.

NOTE

A high-time inspection is merely a 100-hour inspection with the


addition of an engine overhaul. Continental recommends engine
overhaul at 1200 hours for the 0-470 Series engines when used
for aerial top dressing, dusting or spraying except as stipulated in
Continental Aircraft Engine Service Bulletin M74-20 or in any
superseding revisions or bulletins. At the time of overhaul,
engine accessories should be overhauled.

Propeller overhaul shall coincide with engine overhaul, but the


interval between overhauls shall not exceed 1200 hours except as
stipulated in current issues of the McC auley Accessory Division
Service Information Summary and currently effective Service
Manuals, Bulletins and Letters.

2-28 Temporary Revision 2 - Oct 3/94


MODEL 188 & T188 SERIES SERVICE MANUAL
SPECIAL INSPECTION ITEMS (Continued from page 2-28)

24. Fuel quantity indicating system operational test is required every 12 months. Refer to Section 15 for
detailed accomplishment instructions.
25. At the first 100-hour inspection on new, rebuilt or overhauled engines, remove and clean the fuel injection |
nozzles. Thereafter, the fuel injection nozzles must be cleaned at 300-hour intervals or more frequently if
fuel stains are found.
2-54. COMPONENT TIME LIMITS

1. General
A. Most components listed throughout Section 2 should be inspected as detailed elsewhere in this section
and repaired, overhauled or replaced as required. Some components, however, have a time or life
limit, and must be overhauled or replaced on or before the specified time limit.
NOTE: The terms overhaul and replacement as used within this section are defined as follows:

Overhaul - Item may be overhauled as defined in FAR 43.2 or it can be replaced.


Replacement - Item must be replaced with a new item or a serviceable item that is within its service life
and time limits or has been rebuilt as defined in FAR 43.2.
B. This section provides a list of items which must be overhauled or replaced at specific time limits. Table
1 lists those items which Cessna has mandated must be overhauled or replaced at specific time limits.
Table 2 lists component time limits which have been established by a supplier to Cessna for the
supplier's product.
C. In addition to these time limits, the components listed herein are also inspected at regular time intervals
set forth in the Inspection Charts, and may require overhaul/replacement before the time limit is
reached based on service usage and inspection results.
2. Cessna-Established Replacement Time Limits
A. The following component time limits have been established by Cessna Aircraft Company.
Table 1: Cessna-Established Replacement Time Limits
COMPONENT REPLACEMENT OVERHAUL
TIME
Restraint Assembly Pilot Seat 5 years NO
Trim Tab Actuator 1,000 hours or 3 years, YES
whichever occurs first
Pitot and Static System Hoses 10 years NO
Engine Compartment Flexible Fluid- 10 years or engine overhaul, NO
Carrying Teflon Hoses (Cessna- whichever occurs first
Installed) Except Drain Hoses (Note 1)
(Drain hoses are replaced
on condition)
Engine Compartment Flexible Fluid- 5 years or engine overhaul, NO
Carrying Rubber Hoses (Cessna- whichever occurs first
Installed) Except Drain Hoses (Note 1)
(Drain hoses are replaced
on condition)

D2054-1-13 Temporary Revision Number 5 - Apr 5/2004 2-28A


© Cessna Aircraft Company
f

MODEL 188 & T188 SERIES SERVICE MANUAL

COMPONENT REPLACEMENT OVERHAUL


TIME

Engine Air Filter 500 hours or 36 months, NO


whichever occurs first
(Note 9)

Engine Mixture, Throttle, and


Propeller Controls At engine TBO NO

Check Valve (Turbocharger Every 1,000 hours of NO


Oil Line Check Valve) operation
(Note 4)
3. Supplier-Established Replacement Time Limits
A. The following component time limits have been established by specific suppliers and are
reproduced as follows:
Table 2: Supplier-Established Replacement Time Limits

COMPONENT REPLACEMENT OVERHAUL


TIME
ELT Battery Note 3 NO
Magnetos Note 5 YES
Engine Note 6 YES
Enaine Flexible Hoses Note 2 NO
(TCM-lnstalled)
Auxiliary Electric Fuel Pump Note 7 YES
Propeller Note 8 YES

2-28B D2054-1-13 Temporary Revision Number 4 - Oct 7/2002


© Cessna Aircraft Company
MODEL 188 & T188 SERIES SERVICE MANUAL
NOTES:

Note 1: This life limit is not intended to allow flexible fluid-carrying Teflon or rubber hoses in a deteriorated
or damaged condition to remain in service. Replace engine compartment flexible Teflon
(AE3663819BXXXX series hose) fluid-carrying hoses (Cessna installed only) every ten years or at
engine overhaul, whichever occurs first. Replace engine compartment flexible rubber fluid-carrying
hoses (Cessna installed only) every five years or at engine overhaul, whichever occurs first (this
does not include drain hoses). Hoses which are beyond these limits and are in a serviceable
condition, must be placed on order immediately and then be replaced within 120 days after
receiving the new hose from Cessna.
Note 2: For TCM engines, refer to Teledyne Continental Service Bulletin SB97-6, or latest revision.

Note 3: Refer to FAR 91.207 for battery replacement time limits.

Note 4: Replace the turbocharger oil line check valve every 1,000 hours of operation (Refer to Cessna
Service Bulletin SEB91-7 Revision 1, or latest revision).

Note 5: For airplanes equipped with Slick magnetos, refer to Slick Service Bulletin SB2-80C, or latest
revision, for time limits.
For airplanes equipped with TCM/Bendix magnetos, refer to Teledyne Continental Motors Service
Bulletin No. 643, or latest revision, for time limits.

Note 6: Refer to Textron/Lycoming Service Instruction S.I. 1009AJ, or latest revision, for time limits.

Note 7: Refer to Cessna Service Bulletin SEB94-7 Revision 1/Dukes Inc. Service Bulletin NO. 0003, or
latest revision.

Note 8: Refer to the applicable McCauley Service Bulletins and Overhaul Manual for replacement and
overhaul information.

Note 9: The air filter may be cleaned, refer to Section 2 of this service manual for servicing instructions.
For airplanes equipped with an air filter manufactured by Donaldson, refer to Donaldson Aircraft
Filters Service Instructions P46-9075 for detailed servicing instructions.
The address for Donaldson Aircraft Filters is:
Customer Service
115 E. Steels Corners RD
Stow OH. 44224

Do not overservice the air filter, overservicing increases the risk of damage to the air filter from
excessive handling. A damaged/worn air filter may expose the engine to unfiltered air and result in
damage/excessive wear to the engine.

Temporary Revision Number 4


7 October 2002 Aircraft Company
Cessna
©2002 2-28C
MODEL 188 & T188 SERIES SERVICE MANUAL

STUB WING-TO-FUSELAGE FAIRING

INSPECT WELDS AND


ADJACENT AREAS OF
AT LEAST THREE OF FRONT SPAR UPPER CARRY-THRU TUBE
INCHES OF WELDS ON
BOTH SIDES OF AIRCRAFT-

VIEW FROM LH WING. LOOKING FORWARD AND INBOARD


AT FRONT SPAR UPPER CARRY-THRU TUBE (TYP RH ALSO)

NOTE

Each 100 hours, inspect tubular


structure on AGwagon and AGpickup
aircraft in the area depicted above
on both sides of aircraft.

Figure 2-6. Inspection

2-29/(2-30 blank)
MODEL 188 & T188 SERIES SERVICE MANUAL

SECTION 3

FUSELAGE

Page No.
TABLE OF CONTENTS Aerofiche/Manual

FUSELAGE ............. C5/3-1 Tallcone Seal .... . ..... 1C13/3-9


Windshield and Windows. .. . .1C5/3-1 Description ..... . 1C13/3-9
Description ........ .C5/3-1 Cockpit Seals ...... . 1C13/3-9
Cleaning .......... 1C5/2-1 Description ......... 1C13/3-9
Waxing ........... 1C5/3-1 Seats .............. C13/3-9
Repair ........... 1C5/3-1 Description ......... C13/3-9
Surface Patch ... .. . C5/3-1 Removal and Installation . 1C13/3-9
Plug Patch ....... .C5/3-1 Repair of Seat Structure . .. 1C13/3-9
Scratches .......... C5/3-1 Safety Provisions .. . ... .C13/3-9
Cracks ... ... 1C7/3-3 Safety Belts ......... 1C13/3-9
Windshield .. . ..... . C7/3-3 Shoulder Harness ... .. 1C13/3-9
Removal and Installation ... 1C7/3-3 Canopy Padding ....... 1C21/3-17
Windows ..... 1C13/3-9 Wire Cutters and Cable
Removal and Installation . . .C13/3-9 Deflectors ....... .1C21/3-17
Doors . ............ 1C13/3-9 Baggage Area .......... 1C21/3-17
Removal and Installation . . .C13/3-9 Baggage Doors ...... . 1C21/3-17
Door Weatherstrip . . . .. C13/3-9 Description ..... . . 1C21/3-17
Removal and Installation . . 1C21/3-17
Seat Rail Inspection ........ 1C21/3-17

3-1. FUSELAGE. not to be located in the pilot's line of vision during


landing or normal flight.
3-2. WINDSHIELD AND WINDOWS. a. SURFACE PATCH. If a surface patch is to be
installed, trim away the damaged area, and round
3-3. DESCRIPTION. The windshield and windows all corners. Cut a piece of plastic of sufficient size
are single-piece acrylic plastic panels set in sealing to cover the damaged area, and extend at least 3/4-
strips and held by formed retaining strips secured to inch on each side of the crack or hole. Bevel the
the fuselage with screws and rivets. Presstite No. edges as shown in figure 3-1. If the section to be
579.6 sealing compound, used in conjunction with a repaired is curved, shape the patch to the same con-
felt seal, is applied to all edges of the windshield and tour by heating it in an oil bath at a temperature of
windows. 248 to 302°F., or it may be heated on a hot plate
until soft. Boiling water should not be used for heat-
3-4. CLEANING. (Refer to Section 2.) ing. Coat the patch evenly with plastic solvent adhe-
sive, and place immediately over the hole. Maintain
3-5. WAXING. Waxing will fill in minor scratches a uniform pressure of from 5 to 10 psi on the patch
in clear plastic, and help protect the surface from for a minimum of 3 hours. Allow the patch to dry 24
further abrasion. Use a good grade of commercial to 36 hours before sanding or polishing is attempted.
wax, applied in a thin even coat. Bring wax to a high b. PLUG PATCH. In using inserted patches to re-
polish by rubbing lightly with a clean, dry flannel pair holes in plastic structures, trim the holes to a
cloth. perfect circle or oval, and bevel the edges slightly.
Make the patch slightly thicker than the material
3-6. REPAIR. Replace extensively damaged trans- being repaired and similarly, bevel the edges. In-
parent plastic, rather than repair whenever possible, stall patches in accordance with procedures illus-
since even a carefully patched part is not the equal of trated in figure 3-1. Heat the plug until soft and
a new section, either optically or structurally. At press into the hole without cement, and allow to cool
the first sign of crack development, drill a small hole to make a perfect fit. Remove the plug, coat the
at the extreme end of the crack, as shown in figure edges with adhesive, and then reinstall in the hole.
3-1. This serves to localize the cracks, and to pre- Maintain a firm, light pressure until the cement has
vent further splitting by distributing the strain over set, then sand or file the edges, level with the sur-
a large area. If the cracks are small, stopping them face, buff and polish.
with drilled holes will usually suffice until replace-
ment or more permanent repair can be made. The 3-7. SCRATCHES. Scratches on clear plastic sur-
following repairs are permissible; however, they are faces can be removed by hand-sanding operations,
3-1
MODEL 188 & T188 SERIES SERVICE MANUAL
MODEL 188 & T188 SERIES SERVICE MANUAL

. followed by buffing and polishing, if steps following


are followed carefully.
a. Wrap a piece of No. 320 (or finer) sandpaper or
NOTE
Rubbing plastic surface with a dry cloth
abrasive cloth around a rubber pad or wood block. will build up an electrostatic charge
Rub surface around scratch with a circular motion, which attracts dirt particles and may
keeping abrasive constantly wet with clean water to eventually cause scratching of surface.
prevent scratching surface more. Use minimum After wax has hardened, dissipate this
pressure and cover an area large enough to prevent charge by rubbing surface with a slightly
formation of "bull's-eyes" or other optical distor- damp chamois. This will also remove
tions. dust particles which have collected while
CAUTION wax is hardening.
f. Minute hairline scratches can often be removed
Do not use coarse grade abrasive. Number by rubbing with commercial automobile body cleaner,
320 grit or finer is recommended. or fine-grade rubbing compound. Apply with a soft,
clean, dry cloth or imitation chamois.
b. Continue sanding operation, using progressively
finer grade abrasives until scratches disappear. 3-8. CRACKS. (See figure 3-1.)
c. When scratches have been removed, wash area a. When a crack appears, drill a hole at end of
thoroughly with clean water to remove all gritty crack to prevent further spreading. Hole should be
particles. The entire sanded area will be clouded approximately 1/8-inch in diameter, depending on
with minute scratches which must be removed to length of crack, and thickness of materal.
restore transparency. b. Temporary repairs to flat surfaces can be ac-
d. Apply fresh tallow or buffing compound to a complished by placing a thin strip of wood over each
motor-driven buffing wheel. Hold wheel against side of surface, and inserting small bolts through the
plastic surface, moving it constantly over damaged wood and plastic. A cushion of sheet rubber or air-
area until cloudy appearance disappears. A 2000- craft fabric should be placed between wood and plastic
foot-per-minute surface speed is recommended to on both sides
prevent overheating and distortion. (Example: 750 c. A temporary repair can be made by drilling
rpm polishing machine with a 10-inch buffing bonnet.) small holes along both sides of crack, 1/4-inch to
1/2-inch apart, and lacing edges together with soft
NOTE wire. Small-stranded antenna wire makes a good
temporary lacing material. This type of repair is
Polishing can be accomplished by hand, used as a temporary measure ONLY, and as soon as
but will require a considerably longer facilities are available, panel should be replaced.
period of time to attain the same result
as produced by a buffing wheel. 3-9. WINDSHIELD. (See figure 3-2.)

e. When buffing is finished, wash area thoroughly, 3-10. REMOVAL AND INSTALLATION.
and dry with a soft flannel cloth. Allow surface to a. Remove wire cutter and mounting brackets.
cool, and inspect area to determine if full transpar- b. Drill out all rivets securing retainer strip lower
ency has been restored. Apply a thin coat of hard edge of windshield.
wax and polish surface lightly with a clean flannel c. Remove screws on sides and along top of wind-
cloth. shield.

SHOP NOTES:

* -------------------
MODEL 188 & T188 SERIES SERVICE MANUAL

4
MODEL 188 & T188 SERIES SERVICE MANUAL

Figure 3-3. Cabin Door (Sheet 1 of 2)

3-5
MODEL 188 & T188 SERIES SERVICE MANUAL
MODEL 188 & T188 SERIES SERVICE MANUAL

3. LH Carry Through Seal Half Assembly 2


4. LH Rib Root Seal
5. RH Rib Root Seal
6. RH Carry Through Seal Half Assembly
7. Reinforcement
8. RH Rib Root Seal Half
9. Hopper Seal
10. RH Side Panel Seal Assembly
11. Seal
12. LH Side Panel Seal Assembly

Figure 3-5. Cockpit Sealing


3-8
MODEL 188 & T188 SERIES SERVICE MANUAL
NOTE 3-17. DESCRIPTION. The tailcone seal is riveted to
the aft side of the bulkhead just behind the pilot seat.
A magnetic compass is mounted on the center The tailcone seal and two cockpit pressurization scoops
screws at the top of the windshield. Take help prevent chemical residue from being sucked from
necessary steps to protect the compass during the tailcone to the cockpit area. Control cables pass
removal and replacement of the windshield. through access holes in the seal. The access holes have
replaceable rubber covers with holesjust large enough
d. Pull windshield forward, out of side and top for the control cables to pass through. A removable
retainers. door provides access to the tailcone from the cockpit.
e. Clean retainer strips and channels before in-
stalling new windshield. 3-18. COCKPIT SEALS. (See figure 3-5.)
f. When installing a new windshield, check fit and
carefully file or grind away any excess plastic. 3-19 DESCRIPTION. Beginning with airplane serial
g. Apply felt strips and sealing compound or seal- 18801825 and on, a sealed cockpit system is installed to
ing tape to all edges of the windshield. lessen the possibility of contamination of the pilot by
h. Use care not to crack windshield when installing. chemicals. A seal is installed around the aft edge of the
Start at an upper corner and gradually work wind- hopper and extends down the belly skin. Flexible seals,
shield into position. bonded to small bulkheads are installed between the re-
movable side panels, belly skin and hopper.
NOTE
3-20. SEATS. (See figure 3-6.)
Machine screws and self-locking nuts may be
used instead of the factory installed rivets 3-21. DESCRIPTION. These seats are manually oper-
which fasten the front retaining strip to the ated throughout their full range of operation. Seat stops
cowl deck. If at least No. 6 screws are used no are provided to limit fore and aft travel.
loss of strength will result.
3-22. REMOVAL AND INSTALLATION.
i. Install lower retainer strip. a. Remove seat stops from rails.
j. Install wire cutter and compass. b. Slide seat fore-and-aft to disengage seat rollers
from rails.
3-11. WINDOWS. (See figure 3-2.) c. Lift seat out.
d. Reverse the preceding steps for reinstallation.
3-12. REMOVAL AND INSTALLATION. Ensure all seat stops are installed.
a. Remove screws or rivets as necessary to remove
the retainer strips.
b. Remove window and clean retainer strips and
channels.
c. Install felt seal, an adequate coating of sealer It is extremely important that seat stops are
and install new window. installed, since acceleration and deceleration
could possibly permit seat to become disen-
3-13. CABIN DOOR. (See figure 3-3.) gaged from seat rails and create a hazardous
situation, especially during take-off and landing
3-14. REMOVAL AND INSTALLATION. Removal
of the door is accomplished by removing the screws 2-23. REPAIR OF SEAT STRUCTURE. Replacement
securing the hinges to the sill, or if emergency re- of defective parts is recommended in repair of seats. How-
lease is installed, by pulling the emergency release ever, a cracked framework may be welded, provided the
handle. The hinges have slotted holes for adjustment crack is not in an area of stress concentration (close to a
of the door in the fuselage opening. When fitting a hinge or bearing point). The square-tube framework is
new door, some trimming of the door skin at the 6061 aluminum, heat treated to a T-6 condition. Figure
edges and some reforming with a soft mallet may be 3-7 outlines instructions for replacement of defective
necessary to achieve a good fit. cams on the semi-reclining seat back.
3-15. DOOR WEATHERSRTIP is cemented around 3-24. SAFETY PROVISIONS.
all edges of the door. New weatherstrip may be applied
after mating surfaces of weatherstrip and door are 3-25. SAFETY BELTS (See figure 3-8.)
clean, dry and free from oil or grease. Apply a thin, Safety belts should be replaced in accordance with
even coat of adhesive to each surface and allow to dry provisions in Section 2.
until tacky before pressing strips in place. Minnesota.
Mining and Manufacturing Co. No. EC-880 cement is 3-26. SHOULDER HARNESS. See figure 3-8.)
recommended. The shoulder harness may be equipped with an inertia
reel mounted on the tubular fuselage structure. Thru
3-16. TAILCONE SEAL. (See figure 3-4.) Airplane Serial 18800832 a reel control is located ad-

Temporary Revision 2 - Oct 3/94 3-9


MODEL 188 & T188 SERIES SERVICE MANUAL

2 14
8
X 2010 I

13
13 / 11

2-1-
8 1. Recline Handle
2. Pin
/ 3. Hinge Assembly
x'/*Z~~ ~4. Torque Tube
~~~~~15~~
'^" ~5.Back
5* Seat
I >&3v0^~~ ~6. Recline Cam
7. Spacer
8. Spring
9. Bushing
NOTE 10. Recline Pawl
11. Roller
Seat stops (15) are 12. Adjustment Pin
installed on the LH RECLINING BACK 13. Fore/Aft Handle
rail on the standard 14. Seat Bottom
seat installation. 1. Seat Stop
15. Seat Stop

Figure 3-6. Seat Installation (Sheet 1 of 3)

3-10
MODEL 188 & T188 SERIES SERVICE MANUAL

*Fwd and aft seat stop


1. Cam 18802349 thru 18802781
2. Bellcrank Aft seat stop 29
3. Roller Housing Beginning with 18802782 &
4. Push-Pull Channel 18803297T
5. Seat Lock Actuator Tube AFwd seat stop
6. Seat Adjustment Pin Beginning with 18802782 &
7. Clamp 18803297T
8. Brace
9. Spring
10. Pin
11. Seat Adjustment Arm
12. Spring Clip
13. Nut 28
14. Screw Assembly
15. Handle '
16. Bearing Block
17. Spacer
18. Washer
19. Spring
20. Seat Frame
21. Splice Tube
22. Pivot Bracket
23. Seat Back Frame NOTE
24. Collar /
25. Forward Torque Tube /
26. Aft Torque Tube / Thru 18802348, seat incorporates
27. Brace 22 JR/ I 23 adjustment pin (6) on LH side only.
28. Seat Bottom Cover 1 \
29. Cover
Seat Back Cover 21 1" 1 seat stops are installed on the LH

202 ~24
~
VERTICALLY-AnJUSTABLE fill t
25 A x / 24
!~.2 4

15 14 171 U1 e I /
W rTH 18801053 5

Figure ~~~~~~~~~~~~~~~~3
3-6.~3-11
Seat Installation (Sheet 2 of 3) ~4 ~
16 10 9 8 2
,/ 14 VERTICALLY-ADJUSTABLE 7 ·
THRU 18801052

Figure 3-6. Seat InstaLlation (Sheet 2 of 3)

3-11
MODEL 188 & T188 SERIES SERVICE MANUAL
MODEL 188 & T188 SERIES SERVICE MANUAL

(i) {- ^<__SEAT BACK (REF)


CLEVIS BOLT (REF) E

)2. 50"
/ ONSTANT AT EACH NOTCH)

oR-EL
)A C/
2.0" REPLACEMENT CAM

PAWL (REF) \._ _ \\.


INDENT PROFILE
(REF)
.120"-- /
(TYP)
. 170" MINIMUM-(TYP)
NOTE /
Ensure replacement cam conforms (
to dimensions shown in Detail A
before Installation. M
~ t--\_/.030"

/ (^7( \ \ (TYP)
X\ / ' ~\v. .32" (TYP)

REPLACEMENT PROCEDURE: .-060"R


(TYP) Detail A
a. Remove seat from aircraft.

b. Remove plastic upholstery panels from aft side of seat back, then loosen upholstery retaining
rings and upholstery material as required to expose rivets retaining old cam assembly.

c. Drill out existing rivets and insert new cam assembly (2). Position seat back so pawl (3) en-
gages first cam slot as illustrated.

d. Position cam so each slot bottom aligns with the 2. 50" radius as illustrated.

e. Clamp securely in this position and check travel of cam. Pawl must contact bottom of each cam
slot. Using existing holes in seat frame, drill through new cam and secure with MS20470AD6
rivets.

f. Reinstall upholstery, upholstery panels and seat.

Figure 3-7. Seat Cam Replacement

3-13
MODEL 188 & T188 SERIES SERVICE MANUAL

NOTE
19 . Deflector Cable tension 23
from 15 to 20 LB-IN.

20' 2
6Q~ ~ ~\19. Blade
20. Fuselage Structure
21. Nutplate
$ sy ^
-'S\ 2222.Wtidshield Detail H
KS?'^-^'
5\: r 23. Deflector Cable ..-
24. Cable Bracket l : -
25. Canopy Padding _ / :
./ -a
\ 2. Landing Gear Strut
.... 1 N27. Bracket /
21 28. Wheel Fender Bracket .:

Detail G
THRU SERIAL 18801374 '.. .. .

:.-, ......, ".-:, :..

\,' "*. .'~ ....... NOTE

.. ..· ._;'. - .. ' .. . ·- e's,. . - , - ."..Bond


padding (25) to cockpit
ii
, .r i"' _- -'"' .
:**-. ''**:
-:?,*-.. ''s-r . structure with EC-1300L
; , ;. .,. *_ j .... (3M Co. ) or equivalent.
·' ,^ .. ^.. ... - -. ......... ' .

:........ 25

26 *.

19
'" "' '17 ' ' Detail I
Detail J Detail J
BEGINNING WITH SERIAL 18802349 THRU SERIAL 18802348

Figure 3-8. Safety Provisions (Sheet 2 of 3)

3-15
MODEL 188 &T188 SERIES SERVICE MANUAL
jacent to the seat. This control handle has a MANUAL 3-29. BAGGAGE AREA. The area aft of the firewall
and AUTOMATIC position. In the AUTOMATIC posi- and forward of the hopper on airplane Serials thru
tion, the reel allows slow movement of the pilot, locking 18800832 may be equipped with a removable floor and
only against sudden movement. Locking, automatically tie-downs. Beginning with airplane Serial 18800833
moves the control to the MANUAL position and all the equipment installation in the area does not permit
movement is restricted. After the emergency, this the floor installation.
handle may again be moved to the AUTOMATIC posi-
tion. Beginning with Airplane serial 18800833 a new 3-30. BAGGAGE DOORS. (See figure 3-4.)
1.5 g's inertia reel may be installed in the airplane. This
reel does not incorporate the manual locking and release 3-31. DESCRIPTION. The baggage doors, located aft
handle. Both systems require no lubrication or adjustment. of the firewall on either side of the fuselage are hinged
Shoulder harnesses should be replaced in accordance at the top to swing up for access to forward hopper area
with the provisions in Section 2. and baggage area prior to airplane Serial 18800833.
3-27. CANOPY PADDING. (See figure 3-8.) The 3-32. REMOVAL AND INSTALLATION.
canopy padding consists of a 1/4 inch black ensolite cover a. Unlock the wing stud fasteners and remove the
on the crash pad, also urethane bumper pads bonded to fasteners common to the upper half of door hinge.
the tubular structure above the cabin door, down the b. Remove door assembly.
corner doorposts, across the tubular structure behind c. Install by reversing above procedures. When in-
the pilots head, and across the lower door seal. stalling a new door, some trimming to fit the opening
and some forming of the door edge to fair with the
3-28. WIRE CUTTERS AND CABLE DEFLECTORS. fuselage may be necessary thru airplane Serial 188-
(See figure 3-8.) Wire cutter blades are installed on the 00832. Beginning with airplane Serial 1880833 these
landing gear strutsand in front of the windshield. Deflector doors are bonded assembly and forming the door edge
cable is installed from the back of the canopy to a fitting at is not permissible, as it could cause material separation.
the forward upper end of the fin thru airplane Serial
18801374. Beginning with airplane Serial 18801375 the 3-33. SEAT RAIL INSPECTION. A special inspec-
deflector cable is attached to the upper end of the tion of seat rails should be conducted each 50 hours.
windshield cutter blade, which is extended to the top of the See figure 309 for inspection procedures.
canopy. The cable tension is set at 15 to 20 pounds tension
on either installation.

Temporary Revision 2 - Oct 3/94 3-17


MODEL 188 & T188 SERIES SERVICE MANUAL

Counts as one crack. Usable if


not closer than one-inch to a
similar crack.

REPLACE SEAT RAIL WHEN:

a. Anyportion of web or lower flange is cracked, (index 2).


b. Any crack in crown of rail is in any direction other than
right angle to length of rail.
c. Number of cracks on any one rail exceeds four, or any
two cracks index 1) are closer than one-inch.

NOTE

Use of seat rail cargo te-downs


is not permissible on seat rails
with cracks.

Figure 3-9. Seat Rail Inspection

3-18
MODEL 188 & T188 SERIES SERVICE MANUAL

SECTION 4
WINGS AND EMPENNAGE
Page No.
TABLE OF CONTENTS Aerofiche/Manual
WINGS AND EMPENNAGE. ...... 1D1/4-1 Removal and Installation . . . 1D7/4-7
Wings .............. 1D1/4-1 Repair ........... 1D7/4-7
Description ......... 1D1/4-1 Horizontal Stabilizer ....... 1D7/4-7
Removal . .......... D1/4-1 Description ......... 1D7/4-7
Repair ........... 1D3/4-3 Removal and Installation .. . 1D7/4-7
Installation ......... 1D3/4-3 Repair ........... 1D7/4-7
Adjustment (Correcting Wing- Stabilizer Abrasion Boots ..... D7/4-7
Heavy Condition) ...... 1D3/4-3 Description ......... 1D9/4-9
Wing Strut ........... 1D3/4-3 Removal .......... 1D9/4-9
Description ......... 1D3/4-3 Installation ..... .. . 1D9/4-9
Removal and Installation ... 1D3/4-3 Tailcone ............ ID9/4-9
Repair .... ...... D3/4-3 Description ......... 1D9/4-9
Stub Wing Catwalk . . .... 1D7/4-7 Removal .......... 1D9/4-9
Fin ............... 1D7/4-7 Installation ..... D10/4-10
Description. ....... lD7/4-7 Repair .... D10/4-10

4-1. WINGS AND EMPENNAGE. c. On models with wing fuel cells, drain fuel in
wing being removed. Drain reservoir tank and
4-2. WINGS. (See figure 4-1.) enough fuel from cell in opposite wing to lower fuel
level below crossover vent line. Observe precau-
4-3. DESCRIPTION. Each all-metal wing panel is tions outlined in Section 12.
a semicantilever, semimonocoque type, with two d. Disconnect electrical wires at wing root.
main spars and suitable ribs for attachment of the e. Disconnect fuel lines and crossover vent line,
skin. Skin panels are riveted to the ribs, spars and if installed, at wing root and cap lines.
stringers to complete the structure. Two versions f. Disconnect pitot line (left wing only) at wing root.
of the Agwagon-Series wing are available. On car- g. Disconnect flap and aileron cables at the turn-
buretor equipped aircraft, and on standard fuel in- buckles in the fuselage and remove cable guards and
jected aircraft with fuel tanks installed in the forward fairleads as necessary to pull cables out to the wing
fuselage area, no fuel provisions are made in the root.
wings. Optional rubberized fuel cells are available h. Thru aircraft serial 18800832, loosen strut
for installation in the wings of fuel injected aircraft. fairings and slide fairings along strut for access to
An all-metal aileron, flap and a detachable wing tip strut fittings. Beginning with aircraft serial 188-
are mounted on each wing assembly. Beginning with 00833, remove strut fairing for access to strut
aircraft serial 18800573, a stall fence and an aileron fitting on the wing.
gap seal are installed on each wing assembly. Thru i. Support wing, remove jury strut, and disconnect
aircraft serial 18800832 optional landing and taxi wing strut at the fuselage fitting and wing fitting.
lights, and also, colored navigation lights are avail- j. Mark position of wing attachment eccentric
able for installation on each wing assembly. Begin- bushings; these bushings are used to rig out "wing-
ning with aircraft serial 18800833 the landing lights heaviness."
are installed on the lower nose cap, and in addition
to the colored navigation light a strobe light, wing tip NOTE
turning light, and forward facing spray light may be
installed on each wing assembly. It is recommended to secure flap in stream-
lined position with tape during wing removal,
4-4. REMOVAL. Wing removal is accomplished to prevent damage since flap will swing freely.
most easily if four men are available to handle the
wing. Otherwise, the wing should be supported with k. Remove nuts, washers, bushings and bolts
a sling or maintenance stand when fastenings are attaching wing spars to stub wing.
loosened.
NOTE
NOTE
It may be necessary to use a long drift punch
Disconnect any agricultural equipment as to drive out wing attaching bolts, or to rock
necessary to remove wings. wing slightly while pulling bolts.

a. Remove wing gap fairings. 1. Remove wing and lay on padded stand.
b. Remove all wing inspection plates.

4-1
MODEL 188 & T188 SERIES SERVICE MANUAL

1 9. 3- J* Countersink toward 972 10


2 bolt head.
64

Detail A Detail B
16 NOTE

19

FUEL FILLER CAP-


ON OPTIONAL WING
WITH FUEL SYSTEM 26 25
INSTALLATION

22

23

26
* THRU AIRCRAFT SERIAL 18800832.
Detail C BEGINNING WITH AIRCRAFT SERIAL
BEGINNING WITH AIRCRAFT 18800833 THE LANDING AND TAXI
SERIAL 18800833. LIGHTS ARE COWL MOUNTED.

1. Bolt 10. Nut 19. Airflow Fence Assembly


2. Washer 11. Rear Stub Wing Fitting 20. Aileron
3. Front Spar Fitting 12. Front Wing Gap Cover 21. Aileron Gap Seal
4. Wing 13. Screw 22. Wing Tip
5. Bolt 14. Washer 23. Navigation Light
6. Front Stub Wing Fitting 15. Upper Wing Gap Cover 24. Landing Light
7. Eccentric Bushing 16. Lower Wing Gap Cover 25. Strut-Attach Fitting
8. Rear Spar Fitting 17. Seal 26. Stall Warning Unit
9. Spacer 18. Flap 27. Inspection Plate

Figure 4-1. Wing Installation

4-2
MODEL 188 & T188 SERIES SERVICE MANUAL

4-5. REPAIR. - Repair of a damaged wing panel may d. Test-fly airplane. If wing-heavy condition still
be accomplished in accordance with instructions given exists, remove fairing strip on "lighter" wing. loosen
in Section 17. Extensive repairs of wing skin or struc- nut. and rotate bushings simultaneously until bush-
ture are best accomplished by using the wing repair ings are positioned with thick side of eccentric down.
jig, which may be obtained from Cessna. The Jig This will raise trailing edge of wing, thus increasing
serves not only as a holding fixture, making work on wing heaviness to balance heaviness in opposite wing.
the wing easier, but also assures absolute alignment e. Tighten nut, install fairing strip, and repeat
of the repaired wing. test flight.

4-6. INSTALLATION. 4-8. WING STRUT. (See figure 4-2.)


a Hold wing in position and install bushings, bolts,
washers and nuts attaching wing spars to stub wing 4-9. DESCRIPTION. Each wing has a single wing
fittings. strut which transmits a part of the wing load to the
b. Install wing strut at fuselage fitting and wing upper portion of the fuselage. The strut consists of
fitting, then install jury strut. Check straightness a streamlined tube riveted to two end fittings for
of strut per figure 4-2. attachment at the fuselage and wing. The strut is
c. Install upper and lower strut fairings. braced by a jury strut.
d. Route flap and aileron cables.
e. Connect electrical wires at quick-disconnects. 4-10. REMOVAL AND INSTALLATION.
f. Connect fuel lines and cross-over vent line, if a. Remove bolts and nuts securing jury strut.
installed. b. Remove screws securing strut fairings and re-
g. Connect pitot line (if left wing is being installed). move fairings.
h. Rig aileron system (Refer to Section 6). c. Support wing securely. Remove nut and bolt
i. Rig flap system (Refer to Section 7). securing strut to wing.
J. Refuel wing cells if installed, and check for d. Remove nut and bolt securing strut to fuselage
leaks. and remove strut.
k. Check operation of all lights. e. Reverse the preceding steps for installation.
1. Install wing gap fairings and inspection plates. Check straightness of strut per figure 4-2.
m. Connect any agricultural equipment previously
disconnected to remove wing.

4-7. ADJUSTMENT (CORRECTING "WING-HEAVY" 4-11. REPAIR


CONDITION). If considerable control stick pressure a. For grooves in wing strut caused by strut fair-
is required to keep wings level in normal flight, a ings, the following applies.
wing-heavy condition exists. 1. If groove exceeds .010 inch in depth and is
a. Remove wing fairing strip on the wing-heavy less than . 75 inch from a rivet center, the strut
side of aircraft, should be replaced.
b. (See figure 4-1.) Loosen nut (10) and rotate 2. If groove is more than . 75 inch from a rivet
bushings (7) simultaneously until bushings are posi- center and groove depth exceeds . 025 inch, strut
tioned with thick side of eccentrics up. This will should be replaced.
lower trailing edge of the wing, and decrease wing 3. If groove depth is less than . 025 inch and is
heaviness by increasing wing angle-of-incidence. more than .75 inch from a rivet center, strut should
be repaired by tapering gradually to the original sur-
CAUTION lace and burnishing out to a smooth finish. The local
area should be checked with dye penetrant to insure
Be sure to rotate the eccentric bushings that no crack has developed.
simultaneously. Rotating them separately 4. Apply brush alodine or zink chromate primer
will destroy the alignment between the off- and repaint area.
center bolt holes in the bushings, thus ex-
erting a shearing force on the bolt, with NOTE
possible damage to the hole in the wing spar.
If a wing strut is badly dented, cracked or
c. Tighten nut and reinstall fairing strip. deformed, it should be replaced.

Revision 1 4-3
MODEL 188 & T188 SERIES SERVICE MANUAL
MODEL 188 & T188 SERIES SERVICE MANUAL
MODEL 188 & T188 SERIES SERVICE MANUAL

45 6 4 6^
6
7

23~^f D\t~~Detail E
2

Detail F

Detail H e 13

/M 12r\\ 1 11

*212 / 11 |>' / 11
11 3- -- "13
BEGINNING WITH AIRCRAFT
SERIAL 18801375
Detail G

* TORQUE BOLTS 70-100 LB INCHES


* TORQUE BOLTS 140-225 LB INCHES

Figure 4-3. Vertical Fin (Sheet 2 of 2)

4-6
MODEL 188 & T188 SERIES SERVICE MANUAL

4-11A. STUB WING CATWALK. For repair of cat- i. Tighten the four bolts in the rear spar first. then
walk, SKI88-2A is available. tighten the four bolts in the front spar last.
4-12. FIN. (See figure 4-3.) NOTE

4-13. DESCRIPTION. The fin is primarily of metal Be sure to check and reset rudder and ele-
construction consisting of two main spars and suitable vator travel. If any stop bolts were removed
ribs for attachment of the skin. Skin panels are rivet- or settings disturbed, the system will have
ed to the ribs and spars. Hinge brackets are attached to be rigged. Refer to applicable sections of
to the rear spar for rudder installation. The rudder this manual.
also has a removable tip.
j. Tighten deflector cable to 15 to 20 pound-inches
4-14. REMOVAL AND INSTALLATION. The fin may and resafety.
be removed without removing the rudder. However,
for access and ease of handling, the rudder may be 4-15. REPAIR. Repair of the fin should be accom-
removed if desired, following procedures outlined in plished in accordance with the applicable instructions
Section 10. in Section 17.
a. Thru 18801374.
1. Remove stinger and disconnect tail navigation 4-16. HORIZONTAL STABILIZER. (See figure 4-4.)
light lead and flashing beacon lead, if installed. Dis-
connect rudder cables if rudder has not been removed. 4-17. DESCRIPTION. The horizontal stabilizer is
2. Disconnect deflector cable at fitting on fin. primarily of metal construction, consisting of two
3. Remove screws attaching dorsal to fuselage. main spars and suitable ribs for attachment of the
4. Remove tail fairing, then remove bolts attach- skin. Stabilizer tips are of thermo-formed plastic.
ing fin front and rear spars to fuselage, and remove A formed metal leading edge is riveted to the assem-
fin. bly to complete the structure. The elevator trim tab
5. Reverse the preceding steps for installation. actuator is contained within the horizontal stabilizer.
The underside of the stabilizer contains a covered
NOTE opening which provides access-to the actuator. Hinges
are located on the rear spar assembly to support the
Be sure to check and reset rudder and eleva- elevators.
tor travel. If any stop bolts were removed
or settings disturbed, the system will have 4-18. REMOVAL AND INSTALLATION.
to be rigged. Refer to applicable sections a. Remove elevators and rudder in accordance with
in this manual. procedures outlined in Sections 8 and 10.
b. Remove vertical fin in accordance with proce-
6. Tighten deflector cable to 15 to 20 pound- dures outlined in paragraph 4-14.
inches and resafety. c. Disconnect elevator trim control cables at clevis
b. Beginning with 188-1375. and turnbuckle inside tailcone, remove pulleys which
1. Remove stinger and disconnect tail naviga- route the aft cables into horizontal stabilizer, and
tion light lead and flashing beacon lead, if installed. pull cables out of tailcone.
Disconnect rudder cables if rudder has not been re- d. Remove bolts securing horizontal stabilizer to
moved. tailcone.
2. Disconnect deflector cable at fitting on fin. e. Remove horizontal stabilizer.
3. Remove screws attaching dorsal to fuselage. f. Reverse the preceding steps for installation.
4. Remove tail fairing, then remove horizontal g. Re-rigg control systems as necessary.
stabilizer at.ach bolts and lower stabilizer to gain h. Check operation of tail navigation light and
access to the fin attach bolts. flashing beacon, if installed.
5. Remove bolts attaching fin front and rear
spars to fuselage, and remove fin. 4-19. REPAIR. Repair of the stabilizer should be
f. Installation steps are as follows: accomplished in accordance with the applicable in-
g. Adequately support the tailcone at approximately structions in Section 17.
station 175.00 to a height sufficient enough to raise
the tailwheel above ground level. 4-20. STABILIZER ABRASION BOOT.
h. Set the vertical tail assembly in place and insert
the eight attach bolts thru the spars and respective NOTE
bulkheads.
An Accessory Kit (AK177-64) is available
NOTE from the Cessna Supply Division for in-
stallation of abrasion boots on aircraft
Be sure to check the washer requirements, not so equipped.
assembly sequence of washers and head
direction of bolts.

Revision 1 4-7
MODEL 188 & T188 SERIES SERVICE MANUAL

Detail A 5
6 \ \

Detail B 3

* TORQUE BOLTS 70-100 LB-IN


* INSTALL BOLT WITH NUT OUTBOARD

10

1. Nut 6. Hinge 11. Stabilizer Assembly


2. Washer 7. Elevator Pylon Bracket 12. Moulding
3. Bolt 8. Inboard Elevator Hinge 13. Leading Edge Fairing
4. Attach Fitting 9. Outboard Elevator Hinge 14. Fairing
5. Bushing 10. Stabilizer Tip 15. Abrasion Boot

Figure 4-4. Horizontal stabilizer

4-8
MODEL 188 & T188 SERIES SERVICE MANUAL

4-21. DESCRIPTION. The aircraft may be equipped 4-24. TAILCONE.


with two extruded rubber abrasion boots, one on the
leading edge of each horizontal stabilizer. These 4-25. DESCRIPTION. The tailcone is of semimono-
boots are installed to protect the stabilizer leading coque-type construction, consisting of skin riveted
edge from damage caused by rocks thrown back by to bulkheads, stringers, and longerons. Four attach
the propeller. points, one on the forward end of each longeron, are
provided to bolt the tailcone to the welded tubular
4-22. REMOVAL. The abrasion boots can be re- structure. Attach points are provided at the aft end
moved by loosening one end of the boot and pulling of the tailcone to support the horizontal stabilizer,
it off the stabilizer with an even pressure. Excess vertical fin, and dorsal.
adhesive or rubber can be removed with Methyl-
Ethyl-Ketone. 4-26. REMOVAL.
a. Remove side panels from tubular structure and
4-23. INSTALLATION. Install abrasion boots as tailcone.
outlined in the following procedures. b. Remove access door from forward bulkhead of
a. Trim boots to desired length. tailcone.
b. Mask off boot area on leading edge of stabilizer c. Remove upper engine cowling.
with 1-inch masking tape, allowing 1/4-inch margin. d. Disconnect elevator and rudder control cables
c. Clean metal surfaces of stabilizer, where boot at turnbuckles.
is to be installed with Methyl-Ethyl-Ketone. e. Disconnect elevator trim tab control cables in-
d. Clean inside of abrasion boot with Methyl-Ethyl- side tailcone and pull forward through forward bulk-
Ketone and a Scotch brite pad to ensure complete re- head.
moval of paraffin/talc. Then a normal wipedown with f. Disconnect radio antenna lead from antenna and
MEK on a cloth will leave surface suitable for bonding remove clamps attaching lead to bulkheads, if in-
to the aluminum. stalled.
g. Disconnect flashing beacon and tail light wires
NOTE at quick-disconnects forward of front bulkhead, if
installed.
Boots may be applied over epoxy primer, but h. Disconnect static line at tee in tailcone and re-
if the surface has been painted, the paint move from forward bulkhead.
shall be removed from the bond area. This i. Disconnect deflector cable from canopy.
shall be done by wiping the surfaces with a j. If optional quick-loader system is installed,
clean, lint-free rag, soaked with solvent, disconnect main tube at aft end.
and then wiping the surfaces dry, before k. Drill out rivets attaching aft section of canopy
the solvent has time to evaporate, with a to tailcone.
clean, dry lint-free rag. 1. Remove four bolts attaching tubular brace from
canopy to tailcone.
e. Stir cement (EC-1300 Minnesota Mining and m. Jack aircraft in accordance with procedures out-
Manufacturing Co.) thoroughly. lined in Section 2.
f. Apply one even brush coat to the metal and the
inner surface of the boot. Allow cement to air-dry CAUTION
for a minimum of 30 minutes, and then apply a
second coat to each surface. Allow at least 30 min- Support front end of aircraft with hoist hooked
utes (preferably one-hour) for drying. into engine lifting eye. Loss of tailcone weight
g. After the cement has thoroughly dried, reacti- will allow nose to drop.
vate the surface of the cement on the stabilizer and
boot, using a clean, line-free cloth, heavily moisten- n. Drill out rivets attaching lower skin to tailcone
ed with Toluol. Avoid excess rubbing which would forward bulkhead.
remove the cement from the surfaces. o. On serials prior to 188-0048, remove four bolts
h. Position boot against leading edge, exercising attaching tailcone to tubular structure. Tailcone may
care not to trap air between boot and stabilizer. have to be held or supported while bolts are removed.
Beginning with serial 188-0048, remove four cotter
NOTE pins and castle nuts from attaching studs. If shims
are used, be sure to identify according to location.
Should boot be attached "off-course", pull it p. Remove tailcone by pulling aft and down. When
up immediately with a quick motion, and removing tailcone, be sure quick-loader tube, anten-
reposition properly. na wire, and cables properly clear aircraft structure.
q. Place tailcone on padded supports.
i. Press or roll entire surface of boot to assure
positive contact between the two surfaces.
j. Apply a coat of GACO N700A sealer, or equiva-
lent. conforming to MIL-C-21067, along the trailing
edges of the boots to the surface of the skin to form a
neat, straight fillet.
k. Remove masking tape and clean stabilizer of
excess material.
1. Mask to the edge of boot for painting stabilizer.

4-9
MODEL 188 & T188 SERIES SERVICE MANUAL

4-27. INSTALLATION. to forward bulkhead of tailcone.


a. Jack aircraft in accordance with procedures out- g. Remove jacks and hoist supporting aircraft.
lined in paragraph 2-4 and figure 2-1. h. Connect:
1. Elevator cables and check rigging. See Sec-
CAUTION tion 8.
2. Rudder cables and check rigging. See sec-
Support front end of aircraft wich hoist hooked tion 10.
into engine lifting eye. Loss of tailcone weight 3. Elevator trim tab cables and check rigging.
will allow nose to drop. See Section 9.
i. Route static line through forward bulkhead and
b. On serials prior to 188-0048, position tailcone connect at tee in tailcone.
in proper location to be fastened to welded tubular j. Connect optional quick-loading system main
structure. Beginning with serial 188-0048, align tube at aft end.
tailcone with attaching studs in tubular structure. Be k. Route radio antenna lead through front tailcone
sure tube for quick-loader system is properly install- bulkhead, attach to antenna, and install clamps sup-
ed and that it passes through forward bulkhead seal porting lead.
without damage to either tube or bulkhead. 1. Connect flashing beacon and tail light wires at
c. On serials prior to 188-0048, install four bolts quick-disconnect forward of front tailcone bulkhead,
attaching tailcone to tubular structure. Beginning if installed.
with serial 188-0048, install castle nuts and cotter m. Connect deflector cable, tighten to 15-20 pound-
pins on attaching studs. If shims are used, be sure inches and resafety.
they are in proper location as identified at removal n. Install access door on tailcone forward bulkhead
d. Install four bolts attaching canopy brace to tail- o. Install side panels on tubular structure and tail-
cone. cone.
e. Using existing holes as guides, either in canopy p. Install upper engine cowling.
or tailcone, drill and rivet canopy to tailcone.
f. Using existing holes as guides, either in bottom 4-28. REPAIR. Repair of the tailcone should be
skin or tailcone bulkhead, drill and rivet bottom skin accomplished in accordance with applicable instruc-
tions in Section 17.

4-10 Revision 1
MODEL 188 & T188 SERIES SERVICE MANUAL

SECTION 5

LANDING GEAR, WHEELS AND BRAKES

Page No.
TABLE OF CONTENTS Aerofiche/Manual

LANDING GEAR ........... 1D13/5-1 Brake System ........... 1E19/5-31


Description ........... 1D13/5-1 Description.. ....... 1E9/5-31
Trouble Shooting ......... 1D13/5-1 Trouble Shooting ... ..... . 1E19/5-31
Main Gear ... ....... . ID14/5-2 Master Cylinders. ... ..... 1E20/5-32
Removal and Installation. .... 1D14/5-2 Description . ... .. ...1 E20/5-32
Brake Line Bracket Installation . . 1E7/5-19 Removal . ......... 1E20/5-32
Fenders . ......... . 1E7/5-19 Disassembly (thru 1978
Description ......... 1E7/5-19 Models) ...... . 1E20/5-32
Removal and Installation . . 1E7/5-19 Inspection and Repair (thru
Main Wheels ...... .. .. 1E11/5-23 1978 Models). ....... 1E20/5-32
Wheel and Axle Removal . . 1Ell/5-23 Reassembly (thru 1978
Wheel Removal ...... 1E11/5-23 Models) .... ... 1E20/5-32
Wheel Disassembly ...... 1E11/5-23 Disassembly (Beginning with
Wheel Cleaning and Inspection . 1E11/5-23 1979 Models). ...... 1E20/5-32
Wheel Reassembly ...... 1E1l/5-23 Inspection and Repair (Begin-
Wheel Installation ..... . 1E13/5-25 ning with 1979 Models) . . . 1E20/5-32
Wheel Alignment ....... 1E13/5-25 Reassembly (Beginning with
Wheel Balancing .... . 1E13/5-25 1979 Models ....... 1E20/5-32
Tail Gear ........... . 1E13/5-25 Installation ......... E20/5-32
Description .. ......... 1E13/5-25 Wheel Brakes .. ........ E21/5-33
Removal and Installation ..... 1E13/5-25 Description. ...... . 1E21/5-33
Tailwheel Casting Removal .... 1E13/5-25 Removal ......... 1E21/5-33
Tailwheel Casting Installation . . . 1E17/5-29 Disassembly ....... 1E21/5-33
Tailwheel Removal ........ . 1E17/5-29 Inspection and Cleaning . . .. 1E21/5-33
Tailwheel Disassembly and Reassembly ......... 1E21/5-33
Reassembly . ....... 1E18/5-30 Installation. . ...... .. 1E21/5-33
Tailwheel Installation ....... 1E18/5-30 Brake Lining Check. ...... 1E21/5-33
Anti-Shimmy Adjustment ..... 1E18/5-30 Lining Installation ...... 1E21/5-33
Balancing ........ . 1E18/5-30 Bleeding .......... 1E21/5-33
Tall Wheel Lock System. ...... 1E18/5-30 . Parking Brake System ..... 1E24/5-36
Description .......... 1E18/5-30 Removal .. ........ 1E24/5-36
Removal/Installation ...... 1E19/5-31 Installation. ......... E24/5-36
Rigging .......... .. 1E19/5-31 Rigging ... ........ 1E24/5-36

5-1. LANDING GEAR. (See figure 5-1.) ters, tighter turns are possible by applying toe pre-
ssure to either rudder pedal, causing the tail wheel
5-2. DESCRIPTION. The landing gear consists of to free swivel, and enable the aircraft to be pivoted
extra thick chrome-vanadium steel main landing gear around the wheel being braked. The aircraft may
springs and a spring-steel tubular tail wheel spring also be equipped with fenders over the main gear
with a steerable tail wheel. The tail wheel steering tires. The fenders are designed to deflect mud and
arms are connected to the rudder cables with cables gravel being picked up and thrown by the tires. The
and springs. The tall wheel is steerable up to a de- fenders should never by used as a step; however, the
flection of 24 ° left or right of center. In close quar- gear support bracket may be used.

5-3. TROUBLE SHOOTING.

TROUBLE PROBABLE CAUSE REMEDY

. AIRCRAFT LEANS TO
ONE SIDE
Incorrect tire inflation.

Landing gear attaching parts


Inflate to correct pressure.

Tighten loose parts and replace


not tight. defective parts.

Revision 1 5-1
MODEL 188 & T188 SERIES SERVICE MANUAL

5-3. TROUBLE SHOOTING. (Cont.)

TROUBLE PROBABLE CAUSE REMEDY

AIRCRAFT LEANS TO Landing gear spring excessively Remove and replace.


ONE SIDE (Cont). sprung.

Incorrect shimming at inboard Install shims as required.


end of spring. Refer to paragraph 5-5 for
limitations.

Bent axles. Replace axles.

WHEEL BOUNCE EVIDENT Out of balance condition. Refer to paragraph 5-17.


EVEN ON SMOOTH SURFACE

TIRES WEAR EXCESSIVELY Incorrect tire inflation. Inflate to correct pressure.

Wheels out of alignment. Align in accordance with


paragraph 5-16.
Landing gear spring exces- Remove and replace.
sively sprung.

Incorrect shimming at in- Install shims as required. Refer


board end of spring. to paragraph 5-5 for limitations. -

Bent axles. Replace axles.

Dragging brakes. Refer to paragraph 5-30.

Wheel bearings too tight. Adjust properly.

EXCESSIVE TAILWHEEL Nut fastening steering mech- Tighten per paragraph 5-26.
SHIMMY anism to fork improperly
tightened.

Incorrect tire pressure. Inflate to correct pressure.

Refer to Section 3 for installation of wire cutters on main landing gear struts and center windshield.

5-4. MAIN GEAR. shim, spacers or washers, by removing attaching


bolts.
5-5. REMOVAL AND INSTALLATION. g. Remove bolt securing inboard end of strut and
a. Hoist aircraft in accordance with instructions pull entire gear out of fuselage. Note any shims at
outlined in Section 2. inboard attachment and mark them to be sure they
b. Remove fairings at upper end of gear strut. Re- are replaced in the same position at gear installation.
move access covers inboard of fairings on aircraft h. Reverse preceding steps to install main landing
belly. gear. Inspect outboard saddle - attach bolts and re-
c. Open forward baggage area doors and remove place if damaged. Torque these bolts to values noted
baggage floor, if installed, in figure 5-2. After connecting brake line, fill and
d. Remove brake bleeder screw and drain hydraulic bleed affected brake system.
brake fluid from gear being removed.
e. Disconnect brake line at fuselage and remove NOTE
with landing gear, or disconnect brake line at brake
cylinder and strut and leave brake line with fuselage Shims (maximum of three) at the inboard
as gear is removed. Protect open lines and fittings end of the gear, are used to level the wing
from entry of foreign material, tips within a total tolerance of three inches.
f. Refer to figure 5-1 and remove outboard saddle,

5-2
MODEL 188 & T188 SERIES SERVICE MANUAL

5-3
MODEL 188 & T188 SERIES SERVICE MANUAL

> - - USED ON AIRCRAFT


1
J "-> , 0 WITH 8. 50x10 WHEELS
16
2-^ /^^ I .^
/11

SHIM INSTALLED 1 12
ON A/C 18800833
THRU 18801009 13
15
USED ON AIRCRAFT
WITH 8.00x6 WHEELS

NOTE
Beginning with aircraft serial 18800571, new X
heavy-duty landing gear springs are installed
as standard equipment. Service Kits 188-20
and SK188-21 are available from the Cessna
Supply Division for installation of heavy-duty
springs on aircraft prior to 18800571. Cess-
na -Single-Engine Service Letter No. SE"0-
18 describes an improved adhesive for bond-
ing main gear fretting shims, installed by the
Service Kits.

NOTE

* For 8. 50x10 MLG torque nuts sym. in


50 in. lbs. steps, until 275 ± 25 in. 1bs.
is reached.

Figure 5-1. Main Landing Gear (Sheet 2 of 2)

5-4 Revision 1
MODEL 188 & T188 SERIES SERVICE MANUAL

MS20365-1216C NUT

AN960-1216L WASHER

AN960-716L WASHER

MS20365-720C NUT
AN960-1216L WASHER (BETWEEN
LANDING GEAR SPRING STRUT AN960-716L WASHER
AND TUBULAR STRUCTURE)
MS20002012 WASHER
FOR SERVICE PARTS

' I LOWER SADDLE


LANDING GEAR

MS20002C12 WASHER WASHER


)MS2000C7 WASHER

NAS147-94 BOLT
AN12-52A BOLT

NAS147-66 BOLT
MODELS 188 & A188
SERIALS 188-0001 THRU 188-0049

* TORQUE NUTS TO 50-70 LB-FT WHEN NOT MODIFIED


PER SERVICE KIT
* TORQUE NUTS TO 2300-2500 LB-IN

WING TIPS MAY BE 3-INCHES TOTAL OUT OF LEVEL;


IF MORE THAN 3-INCHES. ADD MAXIMUM OF (3) WASHERS.
(FOR SERVICE PARTS. WING TIPS MAY BE 3-INCHES TOTAL
OUT OF LEVEL; IF MORE THAN 3-INCHES. ADD MAXIMUM OF
(1) WASHER.)

Figure 5-2. Main Landing Gear Spring Strut Installation (Sheet 1 of 14)

5-5
MODEL 188 & T188 SERIES SERVICE MANUAL

*.- -AN960-1216L WASHER (BETWEEN


LANDING GEAR SPRING STRUT
MODEL 188 & T188 SERIES SERVICE MANUAL

AN960-1216L WASHER (BETWEEN LANDING


MODEL 188 & T188 SERIES SERVICE MANUAL
MODEL 188 & T188 SERIES SERVICE MANUAL

*$ MS21044N12 NUT
il Y \
\ *l\\ ^
MMS51943-38 NUT3 l »s>T

MS20002-12 WASHER

<:^
| ^Ir/ ^f / ^,(5SfMS20002-7 WASHER

MV^S51* MS51943-38 NUT U +

AN960-1216 WASHER (BETWEEN


LANDING GEAR SPRING STRUT
AND TUBULAR STRUCTURE.)
MS20002-12 WASHER FORPER SADDLE
SERVICE PARTS.) / MS20002-

ACI WSWASHER SU

^^^~-^y /:-r ^ \\/^^SHIM ()


14^/5> -6 ~-S1450-7H16-063 WASHER
LANDING GEARSS
MS20002C12 WASHER SPRING

*@) e1641016-1
S1450-7H16-063 SHIM .. /
WASHER / M O

NAS152-88 BOLT
MS20002C7 WASHER
/ 613019-3 (sp

*TORQUE NUTS TO 37. 5-42 LB-FT

MS20002C7 WASHER ) ,-WING TIPS MAY BE 3-INCHES TOTAL


OUT OF LEVEL; IF MORE THAN 3-
INCHES, ADD MAXIMUM OF (3) WASHERS.
|NAS147-98 BOLT (FOR SERVICE PARTS, ADD (1) WASHER)

MODELS 188 & A188


~NAS147-7U0
~ BOLFT SERIALS 188-0050 THRU 188-0411
AND
188-0413 THRU 188-0570
WHEN MODIFIED PER
SERVICE KIT

Figure 5-2. Main Landing Gear Spring Strut Installation (Sheet 8 of 14)

5-12
MODEL 188 & T188 SERIES SERVICE MANUAL
MODEL 188 & T188 SERIES SERVICE MANUAL

* MS21044N12 NUT

\MS51943-38NUT

MS20002-12 WASHER

MS20002-7 WASHER

AN960 WASHER (BETWEEN MS51943- 3 8 NUT .- /


LANDING GEAR SPRING
STRUT AND TUBULAR
STRUCTURE.) MS20002-12 / r
WASHER FOR SERVICE 002- 7 WASHE UPPER SADDLE

16
S1450-7H16-063
r WASHER

MS20002C12 WASHER LANDING GEAR


SPRING STRUT

S1450-7H16-063
WASHER 1641016-1

/ MS20002C7
NAS152-88 BOLT 1613019-3 LOWER iWASHER
^SADDLE^^ ^

MS20002C7 WASHER ODELS 18 & A188


SERIALS 188-0050 THRU 188-0317
WHEN MODIFIED
PER SERVICE KIT
NAS147-98 BOLT

NAS147-70 BOLT _ * TORQUE NUTS TO 2300-2500 LB-IN

* TORQUE NUTS TO 37. 5-42 LB-FT

A WING TIPS MAY BE 3-INCHES TOTAL


OUT OF LEVEL; IF MORE THAN 3-
INCHES, ADD MAXIMUM OF (3)
WASHERS. (FOR SERVICE PARTS.
ADD (1) WASHER. )

Figure 5-2. Main Landing Gear Spring Strut Installation (Sheet 11 of 14)

5-15
MODEL 188 & T188 SERIES SERVICE MANUAL

*MS20365-1216 NUT
(THRU 18801332) * MS20365-720C NUT
MS21044N12 NUT (THRU 18801332)
(BEGINNING WITH MS51943-38 NUT
18801333 & SERVICE (BEGINNING WITH
PARTS) 18801333 & SERVICE
PARTS)

AN960-1216L WASHER

MS20002-12 WASHER

Figure 5-2. Main Landing Gear Spring Strut Installation (Sheet 13 of 14)

5-17
MODEL 188 & T188 SERIES SERVICE MANUAL

A S21044N2 MS51943-40 NUNUT

2\ \ MS2000C2-1 WASHER
LA N G'

-M S BTNUT OU

D
2000-8 WAS!HER UpPER SADDLE %

/og~ g l UP 1641016-1 SHIM

S1450-8H16-063 SPRING STRUT


k WASHER /. -M
.

1641016-1 SHIM

MS152-88 BOLT A/ TORQUE NUTS TO 65-70 LB-FT


1613019-2 LOWER (LUBRICATE THREADS)
SADDLE ^-
M So02 *~oTORQUE NUTS TO 2300-2500 LB-IN
l /,MS20002C8 COAT LIGHTLY (HOLE & BOLT)
>
C p/ < WASHER
i WITH ELECTRO MOLY NO. 11
(MIL-G-21164)

- A MAXIMUM OF (1) MS20002-12


MS20002C8 WASHER WASHERS MAY BE USED TO ADJUST
THE WING TIPS TO WITHIN 3-INCHES
MS20008-86 BOLT OF BEING LEVEL

MS20008-58 BOLT MODEL AGtruck

BEGINNING WITH SERIAL 18801375

Figure 5-2. Main Landing Gear Spring Strut Installation (Sheet 14 of 14)

5-18
MODEL 188 & T188 SERIES SERVICE MANUAL

,1 7

1.
Wire Cutter 10
2.
Nut
3.
Washer
4.
Upper Bracket Clamp
Half 11
5. Spring
6. Bolt
7. Nut
8. Washer
9. Upper Bracket
10. Lower Bracket
11. Fender- .
12. Bolt
13. Lower Bracket Clamp '
Half 13

Figure 5-3. Fender Installation


5-6. BRAKE LIE BRACKET INSTALLATION. 5-8. DESCRIPTION. Fenders may be installed to
protect the propeller by deflecting rocks dislodged
NOTE by the wheels. The fender is not intended to be
used as a step.
Brackets are secured to the landing gear
spring strut with 3M E2216 or equivalent. 5-9. REMOVAL AND INSTALLATION OF FENDER.
(See figure 5-3.)
a. Mark the position of the brake line bracket so
that the replacement bracket will be installed in ap- NOTE
proximately the same position.
b. Remove all traces of the original adhesive as It is not necessary to remove the fenders to
well as any rust, paint, or scale with a wire brush perform main landing gear maintenance ex-
and coarse sandpaper. cept removal or installation of the wire cut-
c. Leave surfaces slightly roughened or abraided, ters (1). (The fender brackets also function
but deep scratches or nicks should be avoided, as wire cutter brackets.) If the aircraft is
d. Clean the surfaces to be bonded thoroughly. If flown from surfaces with mud snow, or ice,
a solvent is used, remove all traces of solvent with the fender should be checked to make sure
a clean, dry cloth. Surface must be clean and dry. there is no accumulation which could pre-
e. Mix the adhesive carefully according to the vent wheel rotation.
manufacturer's directions.
f. Spread a coat of adhesive on the surfaces to be a. Remove nuts (2), washers (3) and clamp halves
bonded, and place bracket In position on the spring (4 and 13) from upper and lower bracket bolts (6).
strut. Install small clamp to hold bracket in posi- b. Remove bolts and lift fender with brackets from
tion. main gear spring.
g. Form a small fillet of the adhesive at all edges c. Details of the fender installation are shown in
of the bonded surfaces. Remove excess adhesive figure 5-3, which may be used as a guide for dis-
with lacquer thinner. assembly of fender, upper bracket, and lower brack-
h. Allow the adhesive to cure thoroughly according et, if required for replacement of damaged parts.
to the manufacturer's recommendations before flex- d Reverse preceding steps to install fender making
ing the gear spring, sure that bolt holes are properly aligned with clamp
i. Repaint gear spring and bracket after curing is halves and wirecutter.
complete.

5-7. FENDERS. (See figure 5-3.)


5-19
MODEL 188 & T188 SERIES SERVICE MANUAL

WHEEL AND BRAKE ASSEMBLY (8. 00 X 6) 0


17 /
16'

32 Ax---^
30 3; .^y/f/ .a-^. i ii ^ ^'^ 2 "kidney-shaped"
o washer
9)under head
13
X^'^ // /25l
15^ VS^^ * -- 6 installed of

/ e2 - *
35^^
NOTE

is; M^ -a / '-24
/b^ 24 Some wheel brakes
Some wheel brakes have
have

28 27

27TORQUE TO 80-90 LB-IN

* TORQUE TO 80-90 LB-IN

1. Grease Seal Ring 10. Snap Ring 19. Thru-Bolt 28. Brake Cylinder
2. Grease Seal Ring 11. Grease Seal Felt 20. Pressure Plate 29. Piston
3. Bearing Cone 12. Bearing Cup 21. Anchor Bolt 30. O-Ring
4. Outer Wheel Half 13. Bearing Cup 22. Brake Hose Fitting 31. Brake Lining
5. Tire 14. Grease Seal Felt 23. Washer 32. Torque Plate
6. Tube 15. Snap Ring 24. Nut 33. Shim
7. Inner Wheel Half 16. Washer 25. Washer 34. Brake Lining
8. Bearing Cone 17. Nut 26. Bolt - Self Locking 35. Back Plate
9. Grease Seal Ring 18. Brake Disc 27. Bleeder Valve 36. Hub Cap
- 37. Spacer

Figure 5-4. Main Wheel and Brake (Sheet 1 of 3)

5-20 Revision 1
MODEL 188 & T188 SERIES SERVICE MANUAL

WHEEL AND BRAKE ASSEMBLY (8.50 X 10)


MODEL 188 & T188 SERIES SERVICE MANUAL

WHEEL AND BRAKE ASSEMBLY (8.00 X 8)

17
16

15 , 7

BEGINNING WITH 18800833 11 9

19
20 21

35 . 24

32 30
31 29 28

27
26*

Figure 5-4. Main Wheel and Brake (Sheet 3 of 3)

5-22
MODEL 188 & T188 SERIES SERVICE MANUAL

5-10. REMOVAL AND INSTALLATION OF MAIN a. Deflate tire and break loose tire beads.
WHEEL AND AXLE. (See figure 5-1.) b. Remove thru-bolts and separate wheel halves,
a. Disconnect brake hose at wheel cylinder and removing tire, tube, and brake disc, and the center
drain hydraulic fluid. Protect fittings from dirt. spacer on the optional wheel.
b. Remove wheel in accordance with paragraph c. Remove grease seals and bearing cones.
5-11.
NOTE
NOTE
The bearing cups are a press fit in the wheel
Note the number and position of any wheel halves and should not be removed unless re-
alignment shims next to strut. Mark these placement is necessary. To remove the bear-
shims or tape them together so they may be ing cups, heat the wheel half in boiling water
reinstalled in exactly the same position to for 15 minutes. Using an arbor press, if
ensure that wheel alignment is not disturbed. available, press out the bearing cup and press
in the new one while the wheel is still hot.
c. Remove bolts securing axle and brake torque
plate to strut and remove axle and plate. 5-13. CLEANING AND INSPECTION OF MAIN
d. Reverse the preceding steps to install the wheel WHEEL.
and axle, making sure that wheel alignment shims a. Clean all metal parts and grease seal felts in
are installed correctly. Refer to Figure 5-1 for solvent and dry thoroughly.
torque requirements when 8. 50x10 wheel is installed. b. Inspect wheel halves for cracks. Cracked wheel
Refer to paragraph 5-15 for wheel installation. halves must be replaced. Sand out nicks, gouges,
e. Remove plugs or caps from brake hose and con- and corroded areas. Where the protective coating
nect. Bleed the brake system. has been removed, the area should be cleaned,
primed, and repainted.
5-11. REMOVAL OF MAIN WHEEL. c. Inspect brakes in accordance with procedures
outlined in paragraph 5-45.
NOTE d. Bearing cups and cones must be replaced if
damaged or discolored. After cleaning, repack
It is not necessary to remove the wheel to bearing cones before installation.
reline brakes or remove brake parts (other
than the brake disc or torque plate). 5-14. REASSEMBLY OF MAIN WHEEL.
a. Insert thru-bolts through brake disc and position
a. Jack wheel, using universal jack point. in inner wheel half, using bolts to guide the disc.
b. Remove outer dust cover or hub cap. Assure that disc is bottomed in wheel half.
c. Remove cotter pin and axle nut.
d. Remove bolts and washers securing back plate. NOTE
e. Pull wheel from axle. On optional wheel, re-
move bearing cone as wheel is removed. Assemble tire and wheel halves in position
marked during disassembly. If a new tire
5-12. DISASSEMBLY OF MAIN WHEEL. is being installed, place tube in tire with
balance mark on tube at red dot on tire.
NOTE Refer to paragraph 5-17 for wheel balanc-
ing.
If wheels are not out of balance, mark wheel
halves and tire before disassembly. b. Position tire and tube in outboard wheel half with
inflation valve extending through hole. On optional
WARNING
Injury can result from attempting to separate
wheel halves with the tire inflated. Avoid
damaging wheel flanges when breaking tire
beads loose.

SHOP NOTES:

5-23
MODEL 188 & T188 SERIES SERVICE MANUAL

portion is .22 inch.

Figure 5-5. Wheel Alignment


5-24
MODEL 188 & T188 SERIES SERVICE MANUAL

wheel install center spacer in place. Place inner to structure in fuselage.


wheel hall in position and apply a light force to bring f. Replace hose and rubber bushings if deteriorated,
wheel halves together. Assure that tube is not inspect and replace springs and parts as required.
pinched. Maintaining the light force, assemble a g. Reverse preceding steps to install tail gear.
washer and nut on one thru-bolt and tighten snugly.
Assemble remaining washers and nuts on thru-bolts 5-21. REMOVAL OF TAIL WHEEL CASTING. (Be-
and torque evenly to value marked on wheel. ginning with 18801935.) (See figure 5-6.) the
CAUTION a. Remove tail wheel in accordance with procedures

5-16. WHEEL ALIGNMENT. (See figure 5-5.) . 3

5-17. WHEEL BALANCING. Since uneven tire wear


is usually the cause of wheel unbalance, replacing
the tire will probably correct this condition. Tire CAUTION
and tube manufacturing tolerances permit a specified 4
amount of static unbalance. The lightweight point of Do NOT place heating tape
the tire is marked with a red dot on the tire sidewall in direct contact with tubular
and the heavyweight point of the tube Is marked with tall gear spring.
a contrasting color line (usually near the valve stem).
When installing a new tire, place these marks adja- 1. Tailgear Spring 3. Electric Heating Tape
cent to each other. If a wheel becomes unbalanced 2. Casting 4. Drain Hole
during service it may be statically rebalanced. Wheel
balancing equipment is available from the Cessna
Service Parts Center.
Figure 5-6. Tail wheel Bracket Removal
5-18. TAIL GEAR. (See figure 5-7.)
NOTE
5-19. DESCRIPTION. The-tail gear is comprised of
a steerable tail wheel, mounted on a tubular spring Tail wheel casting (2) is bonded to tubular
strut. The strut is mounted in rubber bushings to tail gear spring (1). The bond is too strong
cushion vibration. The tail wheel is steerable in re- to allow casting to be removed without first
sponse to rudder pedal action, up to a maximum de- weakening the bond strength. The only me-
flection, after which it becomes free-swiveling. thods of weakening the bond are with heat of
cryogenic cold; heat being the most practical.
5-20. REMOVAL AND INSTALLATION OF TAIL A temperature of approximately 500 F is
GEAR. sufficient to weaken the bond so the casting
a. Place suitable padded stand under tailcone or use can be removed. This is still a low enough
a jack under jack point, if installed. to raise tail gear temperature to prevent damage to the tubu-
off ground. lar tall gear spring, but will age the alumi-
b. Disconnect steering cables from tail gear. num casting. Therefore, the casting will
c. Remove stinger for access. have to be replaced. Casting should be re-
d. Remove cotter pins and clevis pins securing tube moved from strut using electrical heating
to spring fitting. Tap tube out through spring fitting, tape (3). Heating tape, P/N 135-459, can
removing rubber bushings. be obtained from the Cessna Supply Division.
e. Pull tall gear aft, out of rubber hose, cemented
Revision 1 5-25
MODEL 188 & T188 SERIES SERVICE MANUAL

3 ...-.....

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