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To cite this article: Kei ITO & Takaaki SAKAI (2004) Oxygen Diffusion Analysis of Lead-Bismuth-
Cooled Natural-Circulation Reactor, Journal of Nuclear Science and Technology, 41:3, 252-259,
DOI: 10.1080/18811248.2004.9715482
ORIGINAL PAPER
Lead–Bismuth Eutectic (LBE) coolant has been selected as one of the possible options for fast breeder reactors
(FBR). To control a corrosion of structural materials in LBE is a key issue for LBE-cooled reactor feasibility, so that
oxygen concentration is necessary to be controlled in the appropriate range.
A concentration diffusion analysis code (COCOA: COncentration COntrol Analysis code) was developed to eval-
uate diffusivity and controllability of oxygen in the LBE-cooled natural-circulation reactor design. The controllability
was investigated through the sensitivity surveys on two ordinary models of oxygen control (ON–OFF and PID meth-
ods) and detection regions of oxygen concentration, which is referred in the control system.
It is concluded that the oxygen concentration should be detected at the center of the secondary vortex near the inner
shell for both control methods to decrease the peak concentration below the upper constraint. The PID control method
can decrease the peak concentration 400 s faster than the ON–OFF control method, when concentration is detected at
the center of the vortex. It is also concluded that the diffusion and the equilibrium coefficients in LBE have negligible
effects on the oxygen controllability through the sensitivity survey. It is prospected that oxygen concentration control
is possible even in the natural-circulation reactor.
KEYWORDS: fast breeder reactor, Lead–Bismuth Eutectic, natural circulation, material corrosiveness, oxy-
gen concentration, concentration control system, CFD
252
Oxygen Diffusion Analysis of Lead–Bismuth-Cooled Natural-Circulation Reactor 253
3. Calculation Mesh
Figure 1 shows a schematic view of the LBE-cooled nat-
ural-circulation reactor, designed in the feasibility study. The Hydrogen Emission
reactor structure is simplified by the two dimensional cylin- + Demister Startup
Concentration
0.244ppm
drical model for the analysis. Figure 2 shows the calculation
of Oxygen
Set Level
mesh. There are a core, a steam generator (SG) and a heat Appropriate Range 0.144ppm
exchanger for decay heat removal (DHX). Core region and
0.0023ppm
SG are divided by inner shell. Flow area ratio of UIS baffle Oxygen Emission
plates and a rectification structure are 30%.
0.0 Time
4. Assumption
Fig. 3 Concept of the ON–OFF control method
The COCOA code solves diffusion equation depending on
some assumptions as follows:
– Effect of concentration change on flow field is neglected,
because concentration of oxygen and hydrogen is very
low (about 0.1 ppm).
– The diffusion coefficient is derived from a estimation
Concentration
0.244ppm
of Oxygen
equation. Difference
Target Level
– The chemical reaction between oxygen and hydrogen is Detected 0.1ppm
considered as a local equilibrium condition of the first or- Concentration
0.0023ppm
der overall reaction based on a following equation:
0.0
½H2 O2 Time
K¼ ; ð2Þ
½H2 2 ½O2 Fig. 4 Concept of the PID control method
TIMESTEP PROCEEDING
OXYGEN YES
Control System
EMISSION?
SG NO
OXYGEN OXGEN
DIFFUSION EMISSION
Fig. 5 Concentration detection region
HYDROGEN YES
EMISSION?
when the referred concentration is below 0.0023 ppm. In PID NO
control, control systems are operated depending on follow- HYDROGEN HYDROGEN
ing equation: DIFFUSION EMISSION
Z
1 dZ REACTION
E ¼ KP Z þ Zdt þ TD ;
TI dt ð3Þ
Z ¼ C R TL ; NO SIMULATION
IS OVER?
where E is the amount of oxygen and hydrogen emission
(hydrogen is injected when E is positive, oxygen is injected YES
when E is negative), KP is the proportionality constant, TI is OUTPUT
the integration time, TD is the derivation time and Z is the
difference between the referred concentration (CR ) and the Fig. 6 Flowchart of the COCOA code
target level (TL ). KP is determined so that hydrogen emission
amount becomes same both in ON–OFF and proportional
control, when the peak concentration of final steady state ACTION’ section. Finally, ‘OUTPUT’ section makes output
in Plain condition simulation is employed in the control sys- file if necessary.
tem. TD is determined as 1/4 of TI , from the critical sensitiv- Discrete methods of diffusion equation are first order Eu-
ity method. When TI is big enough or small enough, calcu- ler for unsteady term, third order upwind for convection term
lation diverges. Therefore, TI is determined by parameter and second order center for diffusion term.
survey to be a value in appropriate range.
The oxygen concentration referred in the control system is 7. Velocity and Temperature Conditions
detected at two regions in Fig. 5. Detection region1 is select- Figure 7 shows steady state velocity and temperature in
ed at upstream of the control system because response of the RV at the rated power condition. They are calculated
control system seemed to be good by detecting at near the by the MSG code. The coolant heated in the core region
control system. This region is called ‘upstream of control flows upward, and cooled in the SG flows downward to form
system’. Detecting region 2 is selected near the top of the in- natural-circulation.
ner shell, because a vortex, formed by flow stagnation in this
region seemed to produce high oxygen concentration. This
region is called ‘center of vortex’. (°C)
600
6. Numerical Calculation Method
Figure 6 shows a flow chart of the COCOA code. First, at 500
‘INPUT’ section, calculation parameters (time step, diffu-
sion coefficient, etc.) are given. Mesh data, initial concentra- 400
tion distribution, velocity field and temperature field are giv-
300
en in this section, too. At ‘DETECTION’ section, oxygen
concentration is measured at chosen points. ‘EMISSION 200
DETERMINATION’ section determinates amount of oxy-
gen and hydrogen emission based on the referred concentra- 100
tion. If oxygen concentration is low, oxygen is injected at
‘OXYGEN EMISSION’ section. Then, convection and dif- 0
fusion of oxygen are calculated at ‘OXYGEN DIFFUSION’
1.0[m/s]
section. Likewise, hydrogen concentration is calculated at
‘HYDROGEN EMISSION’ and ‘HYDROGEN DIFFU-
SION’ sections. Reaction is calculated at each cell in ‘RE- Fig. 7 Velocity and temperature distribution
0.15
O2 ppm
0.05 0.24
0.00
0s 25s 50s 75s 100s 125s 0.20
0.15
0.05
0.00
2 (center of vortex) is applied. The oxygen concentration creases above the lower constraint by 1,000 s. The concen-
near the top of the inner shell exceeds the upper constraint tration is within the appropriate range at 1,000 s.
at 500 s, although the high concentration region disappears
by consumption and absorption of oxygen at 1,500 s. The 5. Summary of Detection Locations and Control Method
oxygen concentration becomes relatively uniform in com- Figure 14 shows the change of the instantaneous peak and
parison with that of region1 detection. The oxygen concen- the least concentrations in the RV when the ON–OFF control
tration is kept within the appropriate range at 2,500 s. method is applied. The oxygen concentration is detected at
region 1 and region 2. When detection at region1 is applied,
4. Transient Behavior with the PID Control Meshod the peak concentration never decreases below the upper con-
Figure 12 shows the oxygen concentration distributions straint. On the other hand, when region 2 detection method is
when the PID control method with detection at region 1 is applied, the peak concentration decreases below the upper
applied. The high concentration regions inside of the inner constraint about 800 s. This difference is caused by the
shell exceed the upper constrain at 200 s. These high concen- amount of the hydrogen injection at the initial transient
tration regions disperse at 500 s, except for the region near (showed in Fig. 15). When region 1 detection method is ap-
the top of the inner shell. The oxygen concentration becomes plied, injection of hydrogen stops before the peak concentra-
uniform except for this region at 1,000 s. The concentration tion decrease below the upper constraint, because the con-
of this region is kept above the upper constraint. centration of region 1 is much lower than the peak concen-
Figure 13 shows the oxygen concentration distributions tration. On the other hand, when detection at region 2 is ap-
when the PID control method with detection at region 2 is plied, enough hydrogen to decrease the peak concentration
applied. The high concentration regions inside of the inner below upper constraint is injected at initial transient. In this
shell exceed the upper constrain at 200 s. The peak concen- case, the least concentration is below the lower constraint till
tration becomes below the upper constraint at 500 s. On the 1,300 s, because the oxygen concentration at the downstream
other hand, at the downstream of the control system, concen- of the control system becomes nearly 0 ppm by the chemical
tration is below the lower constraint at 200 s and 500 s. It in- reaction between oxygen and hydrogen. This situation is not
important because the oxygen concentration is below the
O2 ppm
0.24 101
Detected at Region1
Detected at Region2
Oxygen Concentration (ppm)
0.05 10-2
O2 ppm
0.24
Amount of Hydrogen Emission (g/s)
0.40
Detected at Region1
0.20 Detected at Region2
0.30
0.15 0.20
0.10
0.05
0.0
0.00
-0.10
0 1000 2000 3000
Time (s)
t=200[s] t=500[s] t=1000[s]
Fig. 15 Instantaneous amount of hydrogen emission (ON–OFF,
Fig. 13 Concentration distributions (PID, detected at Region 2) comparison of detection regions)
101 101
Reference Coefficient Reference Coefficient
Zero Coefficient 1/1000 Reference Coefficient
10-1 10-1
Peak Concentration
Peak Concentration
10-2 10-2
10-4 10-4
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Time (s) Time (s)
Fig. 18 Change of peak and least concentrations (ON–OFF, sen- Fig. 19 Change of peak and least concentrations (ON–OFF, sen-
sitivity of diffusion coefficients) sitivity of equilibrium coefficients)