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HYDRAULIC FITTINGS
HIGH PRESSURE HOSES
TABLE OF CONTENTS
Fitting Assembly Instruction NS Style Profile - Dull Green Colored ........................................................3
Direct Assembly ..........................................................................................................................................3
Wrench and Coupling for Walterscheid Fittings on Schwing Equipment ..................................................5
Hydraulic Fittings Chart ..............................................................................................................................6
CAP NUTS .................................................................................................................................................7
FERRULES .................................................................................................................................................7
GES .............................................................................................................................................................8
GES...NPT ...................................................................................................................................................8
GS ................................................................................................................................................................9
WS ...............................................................................................................................................................9
TS ..............................................................................................................................................................10
S ................................................................................................................................................................10
GSS ...........................................................................................................................................................11
WSS ..........................................................................................................................................................11
RSWS ........................................................................................................................................................12
RSTS .........................................................................................................................................................12
EWSD .......................................................................................................................................................13
ETSD .........................................................................................................................................................13
ELSD .........................................................................................................................................................14
MAS ..........................................................................................................................................................14
GAS/GFS ..................................................................................................................................................15
WFS ..........................................................................................................................................................15
REDS ........................................................................................................................................................16
REDS-R ....................................................................................................................................................17
REDS-R ....................................................................................................................................................17
P-EGES & FGESD ...................................................................................................................................18
P-VK .........................................................................................................................................................18
P-VK .........................................................................................................................................................19
P-VK .........................................................................................................................................................19
HIGH PRESSURE HOSE DN 6 ...............................................................................................................20
HIGH PRESSURE HOSE DN 8 ...............................................................................................................20
HIGH PRESSURE HOSE DN 13 .............................................................................................................21
HIGH PRESSURE HOSE DN 16 .............................................................................................................22
HIGH PRESSURE HOSE DN 20 .............................................................................................................23
HIGH PRESSURE HOSE DN 25 .............................................................................................................23
HIGH PRESSURE HOSE DN 32 .............................................................................................................24
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NOTE!
The Walterscheid profile ring fittings are coated with a clear sliding agent which reduces
friction and avoids the need to additionally oil the fittings components.
In order to ensure positive assembly, WALTERSCHEID fittings should always be pre-assembled using a spare
mating fitting. After pre-assembly, discharge the spare fitting.
In case of repair, direct assembly in the pre-assembly adapter is also possible
Direct Assembly
1. Saw off the tube at right angles and debur it. Do not use a tube cutter, but a sawing machine, if possi-
ble. Lightly debur tube ends at inside and outside.
699001.ai
699002.ai
3. Press tube into fitting body up to tube abutment. tighten nut by hand.
699003.ai
Service Manual 3
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4. Tighten nut until ferrule grips tube which is felt by a noticeable increase in torque.
TIGHTENING TORQUE
0 1/2 1
TURNS OF NUT 699004.ai
Application of deviating numbers of tightening turns reduces the nominal pressure rating and the life
of the fitting which causes leakages or displacement of the tube.
699005.ai
6. Check penetration of cutting edge. A visible ring of material should fill the space in front of the pro-
file ring end face. Profile ring may turn tube but should not be capable of axial displacement.
699003.ai
4 Service Manual
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AMERICAN
FITTING/TUBE COUPLIN AMERICAN
CAPNUT COUPLING
SIZES G BODY CAP NUT
BODY
* If a hose is connected to this size body, both hose end and body size are 41mm.
AMERICA AMERICAN
FITTING/ CAPNU COUPLIN END END
N CAP COUPLING
TUBE SIZES T G BODY CAP CAP
NUT BODY
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