You are on page 1of 146

JAN-2000

JAN-1186
ECDIS
ROUTE PLANNING SYSTEM

SERVICE MANUAL
Cautions for High Voltage
High voltages, ranging from several hundreds to tens of thousands of volts, are used in
electronic apparatus, such as radio and radar instruments. These voltages are totally
harmless in most operations. However, touching a component inside the unit is very
dangerous. (Any person other than authorized service engineers should not service,
inspect, or adjust the unit.)
High voltages on the order of tens of thousand volts are most likely to cause instant
deaths from electrical shocks. At times, even voltages on the order of several hundred volts
could lead to electrocution. To defend against electrical shock hazards, don't put your hand
into the inside of apparatus. When you put in a hand unavoidably in case of urgent, it is
strongly suggested to turn off the power switch and allow the capacitors, etc. to discharge
with a wire having its one end positively grounded to remove residual charges. Before you
put your hand into the inside of apparatus, make sure that internal parts are no longer
charged. Extra protection is ensured by wearing dry cotton gloves at this time. Another
important precaution to observe is to keep one hand in your pocket at a time, instead of
using both hands at the same time.
It is also important to select a secure footing to work on, as the secondary effects of
electrical shock hazards can be more serious. In the event of electrical shocks, disinfect the
burnt site completely and obtain medical care immediately.

Precautions for Rescue of Victim of


Electric Shock
When a victim of electric shock is found, turn off the power source and ground the circuit
immediately. If this is impossible, move the victim away from the unit as quick as possible
without touching him or her with bare hands. He or she can safely be moved if an insulating
material such as dry wood plate or cloth is used.
Breathing may stop if current flows through the respiration center of brain due to electric
shock. If the electric shock is not large, breathing can be restored by artificial respiration. A
victim of electric shock looks pale and his or her pulse may become very weak or stop,
resulting in unconsciousness and rigidity at worst. It is necessary to perform first aid
immediately.
DOC No. 7ZPNA4153

i
Method of First-Aid Treatment

☆Precautions for First-Aid Treatments


Whenever a person is struck by an electrical shock, give the patient artificial respiration
immediately on the spot, unless it is absolutely necessary to move the patient for safety's
sake. Once started, artificial respiration should be continued rhythmically.

(1) Refrain from touching the patient carelessly as a result of the accident; the first-aider
could suffer from electrical shocks by himself or herself.

(2) Turn off the power calmly and certainly, and move the patient apart from the cable
gently.

(3) Call or send for a physician or ambulance immediately, or ask someone to call doctor.

(4) Lay the patient on the back, loosening the necktie, clothes, belts and so on.

(5) (a) Feel the patient's pulse.


(b) Check the heartbeat by bringing your ear close to the patient's heart.
(c) Check for respiration by bringing your face or the back of your hand to the patient's
face.
(d) Check the size of patient's pupils.

(6) Opening the patient's mouth, remove artificial teeth, cigarettes, chewing gum, etc. if
any. With the patient's mouth open, stretch the tongue and insert a towel or the like into
the mouth to prevent the tongue from being withdrawn into the throat. (If the patient
clenches the teeth so tight that the mouth won't open, use a screwdriver or the like to
force the mouth open and then insert a towel or the like into the mouth.)

(7) Wipe off the mouth to prevent foaming mucus and saliva from accumulating.

DOC No. 7ZPNA4153

ii
☆Treatment to Give When the Patient Has a
Pulse Beating but Has Ceased to Breathe
*Performing mouth-to-mouth artificial respiration - Fig. 1
(1) Bend the patient's face backward until it is directed to look back. (A pillow may be
placed under the neck.)
(2) Pull up the lower jaw to open up the airway. (to spread the airway)
(3) Pinching the patient's nose, breathe deeply and blow your breath into the patient's
mouth strongly, with care to close it completely. Then, move your mouth away and
take a deep breath, and blow into his or her mouth. Repeat blowing at 10 to 15 times
a minute (always with the patient's nostrils closed).
(4) Continue artificial respiration until natural respiration is restored.
(5) If the patient's mouth won't open easily, insert a pipe, such as one made of rubber or
vinyl, into either nostril. Then, take a deep breath and blow into the nostril through
the pipe, with the other nostril and the mouth completely closed.
(6) The patient may stand up abruptly upon recovering consciousness. Keep the patient
lying calmly, giving him or her coffee, tea or any other hot drink (but not alcoholic
drink) to keep him or her warm.

Mouth-to-mouth artificial respiration with the patient's head lifted


① (1) Lift the back part of the patient's
head. Support the forehead with one
of your hand and the neck with the
other hand.→①.
Many patients will have their airways
opened by lifting their head in this
way to ease mouth-to-mouth artificial
respiration.

(2) Closing the patient's mouth with your
mouth, press your cheek against the
patient's nose→②
Alternatively, hold the patient's nose
with your finger to prevent air leak →
③.

③ (3) Blowing air into the patient's lungs.


Blow air into the patient's lungs until
chest is seen to rise. The first 10
breaths must be blown as fast as
possible.

Fig.1 Mouth-to-mouth artificial respiration


DOC No. 7ZPNA4153

iii
☆Treatment to Give When the Patient Has No
Pulse Beating and Has Ceased to Breathe
*Performing cardiac massage - Fig. 2
If the patient has no pulse beating, with the pupils open and no heartbeat being heard,
the patient has a cardiac arrest and requires immediate artificial respiration. Continue
this until a medical specialist arrives, and follow his or her directions after that.

(1) Putting one hand on about the lower one third of the patient's ribs and the other hand
over the back of the first, with your elbow fully stretched (with bended elbow, you
can’t press to the extent the patient’s ribs are depressed), apply your body weight to
the hands to press the patient's body until it is depressed about 2 cm (Repeat this
about 50 times a minute). (Cardiac massage.)
(2) If only one first-aider is available, perform a cardiac massage about 15 times and
then give mouth-to-mouth artificial respiration 2 times. Repeat this sequence. If two
first-aiders are available, while one person performs a cardiac massage 15 times,
and the other should give mouth-to-mouth artificial respiration 2 times. Repeat this
sequence (combined cardiac massage and mouth-to-mouth artificial respiration
method).
(3) Check the patient's pupils and feel the pulse from time to time. When the pupils are
restored to normal and the pulse begins to beat regularly, stop treating and keep the
patient calm while giving him or her coffee, tea or any other hot drink to keep him or
her warm while watching him or her carefully.

① ②

③ ④

Fig.2 Cardiac massage

DOC No. 7ZPNA4153

iv
PREFACE
This Service Manual describes the maintenance of JAN-2000/1186
ECDIS/Route Planning System. For the best operation and performance
result of JAN-2000/1186 ECDIS/Route Planning System, please read and
understand this manual thoroughly before the maintenance.

For installing this equipment, please refer to JAN-2000/1186 ECDIS/RPS


Installation Manual, also for detailed operation, please refer to
JAN-2000/1186 ECDIS/RPS Instruction Manual as well.

DOC No. 7ZPNA4153

v
● Before Operation ●

Pictorial Indication
Various pictorial indications are included in this manual and are shown
on the component equipment so that you can operate them safely and
correctly and prevent any danger to you and / or to other persons and
any damage to your property during operation. Such indications and
their meanings are as follows.
Please understand them before you read this manual:

This indication is shown where any person is supposed to be in


danger of being killed or seriously injured if this indication is
neglected or equipment is not operated correctly.

This indication is shown where any person is supposed to be injured


or any property damage is supposed to occur if this indication is
neglected or equipment is not operated correctly.

Examples of pictorial indication


The △ mark represents CAUTION (including DANGER and
WARNING).
Detailed contents of CAUTION (“Electric Shock” in the example on the
left) are shown in the mark.
The mark represents prohibition.
Detailed contents of the prohibited action (“Disassembling Prohibited”
in the example on the left) are shown in the mark.
Prohibited

The ● mark represents instruction.


Detailed contents of the instruction (“Disconnect the power plug” in the
example on the left) are shown in the mark.
Indication

Warning label
There is a warning label on the top cover of the equipment.
Do not try to remove, break or modify the label.

DOC No. 7ZPNA4153

vi
● Precautions Upon Equipment Operation ●

Before disposing of used lithium batteries, insulate them by applying tapes on


their and terminals.
Otherwise, they may short-circuit to generate heat, explode or cause a fire.

The power of the display unit (NWZ-173-E) is not turned off even when the
power of the processing unit (NDC-2000) is turned off.

Before connecting/removing the power cable of the display unit, make sure to
turn off the breaker of the main power line. Otherwise, an electric shock or
failure may occur.

Do not touch the LAN/USB connectors directly with your hands.


Otherwise, a malfunction may occur due to electrostatic charges.
Divert electrostatic charges by touching chassis before accessing LAN/USB
connectors.

Before replacing the fan filter, make sure to turn off the power and confirm
the fan stops.

Disconnect the cables before pulling out the base fixing the hard disk. If the
disk is forcibly pulled, the cables and the connectors may be damaged.

Before restoring system by the [Recovery Boot CD], read the description to
fully understand the function of the [Recovery Boot CD].
If you perform restoration with abnormal disk configuration, the equipment
may malfunction.

DOC No. 7ZPNA4153

vii
CONTENTS

CONTENTS

1. CONFIGURATION.....................................................................1-1
1.1 Components............................................................................................................................................ 1-1
1.1.1 JAN-2000........................................................................................................................................... 1-1
1.1.2 JAN-1186 ........................................................................................................................................... 1-1
1.2 Optional Accessories ............................................................................................................................. 1-2
1.2.1 JAN-2000........................................................................................................................................... 1-2
1.2.2 JAN-1186 ........................................................................................................................................... 1-3
1.3 Outline Drawing ...................................................................................................................................... 1-4
1.4 Specifications ......................................................................................................................................... 1-9
1.4.1 Specifications of NDC-2000 Processor Unit ................................................................................. 1-9
1.4.2 Specifications of Optional Function .............................................................................................. 1-9
1.4.3 Composition Unit ........................................................................................................................... 1-10
1.4.3.1 Detail Specifications of Unit....................................................................................................... 1-12

2. MAINTENANCE ........................................................................2-1
2.1 Maintenance of Fan Filter in Power Supply Unit ................................................................................. 2-1
2.2 Setting...................................................................................................................................................... 2-2
2.2.1 Setting of NDC-2000 ........................................................................................................................ 2-2
2.2.1.1 Confirmation and Setting of IP Address..................................................................................... 2-2
2.2.2 Setting of “Sensor Set” ................................................................................................................... 2-7
2.2.2.1 Displaying the “Sensor Set” ........................................................................................................ 2-7
2.2.2.2 Setting Sensors............................................................................................................................. 2-9
2.2.2.3 Confirming Sensor...................................................................................................................... 2-14
2.2.2.4 Setting “Data Source” ................................................................................................................ 2-15
2.2.2.5 Setting of Priority........................................................................................................................ 2-16
2.2.2.6 Saving the Setting....................................................................................................................... 2-17
2.2.2.7 Setting of Alarm Relay Set ......................................................................................................... 2-19
2.2.2.8 Setting of Internal Port (CQD-2121) .......................................................................................... 2-20
2.2.2.9 Setting of Soft ware/Data path ................................................................................................... 2-21
2.2.2.10 Confirmation of “Monitor size” ............................................................................................... 2-23
2.2.2.11 Confirmation of Processing Unit setting ................................................................................ 2-24
2.2.3 Updating Software ......................................................................................................................... 2-25
2.2.3.1 Stop the ECDIS Software............................................................................................................ 2-25
2.2.3.2 Installing Software ...................................................................................................................... 2-27
2.3 Self-diagnostic Function...................................................................................................................... 2-32
2.4 Replacing Hard Disk............................................................................................................................. 2-35
2.5 Initializing HDD ..................................................................................................................................... 2-42
2.6 Confirming Disk Configuration ........................................................................................................... 2-44
2.6.1 Confirming Drive Assignment ...................................................................................................... 2-44
2.6.2 Restoring Drive Assignment......................................................................................................... 2-47
2.7 Setting of Virtual Memory ................................................................................................................. 2-53
2.7.1 Confirmation of pagefile.sys and Deletion ............................................................................... 2-53
2.8 Replacing Silicon Disk ......................................................................................................................... 2-59
2.9 Replacing CMH-2193 Add-in Serial Board ......................................................................................... 2-61
2.10 Replacing CBD-1818 Power Supply Unit ......................................................................................... 2-64
2.10.1 Removing Power Supply Unit..................................................................................................... 2-64
2.10.2 Installation of Power Supply Unit............................................................................................... 2-69
2.11 Replacing Backup Battery (CR-2032) ............................................................................................... 2-73
2.12 Replacing DVD Drive.......................................................................................................................... 2-78
2.13 Replacing Motherboard ..................................................................................................................... 2-85
2.14 Replacing Front Panel (CCK-969) ..................................................................................................... 2-91
2.15 Shape list of Screw............................................................................................................................. 2-93
2.16 System Recovery by “Recovery CD” ............................................................................................... 2-95
2.16.1 System Recovery Procedure ...................................................................................................... 2-95
2.16.2 Setting Resolution ....................................................................................................................... 2-98
DOC No. 7ZPNA4153
CONTENTS

3. TROUBLE SHOOTING .............................................................3-1

4. APPENDICES ...........................................................................4-1
A) Exploded Diagram................................................................................................................................ 4-1
B) Parts List ............................................................................................................................................... 4-2
C) List of Replacement Parts ................................................................................................................... 4-4
D) About Parts Regularly Exchanged ..................................................................................................... 4-4
E) Operation Panel Key Code List........................................................................................................... 4-5
F) Software Directory Structure............................................................................................................... 4-6
G) Password List....................................................................................................................................... 4-7

DOC No. 7ZPNA4153


1 Configuration

1. Configuration
1.1 Components
A list of components is shown below.

1.1.1 JAN-2000
●JAN-2000 Basic Components
NAME TYPE Q’TY REMARKS
Processing Unit NDC-2000 1
LCD Monitor NWZ-173-EA/NWZ-147-AC 1 19-inch LCD/18.1-inch LCD
Operation Unit NCE-7721C 1

1.1.2 JAN-1186
●JAN-1186 Basic Components
NAME TYPE Q’TY REMARKS
Processing Unit NDC-2000 1
19” Monitor
LCD Monitor HP L1950 19” TFT/ 1 LCD Monitor is a commercial one. It will
be change in an equivalent.
17” Monitor
LCD Monitor HP L1750 17” TFT 1 LCD Monitor is a commercial one. It will
be change in an equivalent.
PC keyboard is a commercial one. It will
PC keyboard G84-4400LPBGB-2 1
be change in an equivalent.

DOC No. 7ZPNA4153

1-1
1 Configuration

1.2 Optional Accessories


A list of optional accessories is shown below.

1.2.1 JAN-2000

NAME TYPE Q’TY REMARKS


Instruction Manual
7ZPNA4093 1
(Japanese)
Instruction Manual
7ZPNA4094 1
(English)
Installation Manual
7ZPNA4150 1
(Japanese)
Installation Manual
7ZPNA4151 1
(English)
Spare Parts CD Cleaner 7ZZNA0426A 1
NSK Unit is necessary to input the Gyro
NSK Unit NCT-4106 1
Step signal and the Log pulse signal.
This is a special cable to connect the
NSK Unit Cable H-7ZCNA4060A 1
NSK unit with ECDIS.

This unit is necessary to add the serial


Serial Expansion Unit NQD-2888 1
sensor input.

The printer might change to equivalent


Printer C8185A#ABJ 1
one for the marketed commodity.
The spare parts of printer might change
Spare Parts for Printer 7ZZNA4027 1 to equivalent one for the marketed
commodity.

DOC No. 7ZPNA4153

1-2
1 Configuration

1.2.2 JAN-1186

NAME TYPE Q’TY REMARKS


Instruction Manual
7ZPNA4134 1
(Japanese)
Instruction Manual
7ZPNA4135 1
(English)
Installation Manual
7ZPNA4150
(Japanese)
Installation Manual
7ZPNA4151
(English)
Spare Parts CD Cleaner 7ZZNA0426A 1
The printer might change to equivalent
Printer C8185A#ABJ 1
one for the marketed commodity.
The spare parts of printer might change
Spare Parts for Printer 7ZZNA4027 1 to equivalent one for the marketed
commodity.

Chart digitizer QMY-A0/QMY-A1. 1 Kelvin Yeoman make

HP ProCurve
HUB Switches 2312 With 1
MS630

DOC No. 7ZPNA4153

1-3
1 Configuration

1.3 Outline Drawing

MASS: 10.6 kg
Unit: mm
NDC-2000 Processor Unit

DOC No. 7ZPNA4153

1-4
1 Configuration

NWZ-173-EA 19-inch LCD Monitor

DOC No. 7ZPNA4153

1-5
1 Configuration

※ Caution:For commercial parts, it may be subject to change without notice.

HP L1950 19-inch TFT Monitor

DOC No. 7ZPNA4153

1-6
1 Configuration

NCE-7721C Operation Panel Unit (Console mount type)

DOC No. 7ZPNA4153

1-7
1 Configuration

※ Caution:For commercial parts, it may be subject to change without notice.

G84-4400LPBGB-2 PC Keyboard (option)

DOC No. 7ZPNA4153

1-8
1 Configuration

1.4 Specifications
1.4.1 Specifications of NDC-2000 Processor Unit
No. Function Description Remarks
1 System record Silicon Disk Drive -40℃~+85℃ Temperature
medium Capacity:1GB warranty
2 Data record Hard Disk Drive
medium Capacity:80GB
3 External media 1 DVD-ROM Drive
Reading medium:DVD-ROM/CD-ROM
4ch(4800bps/38400bps)
The RS422 input is converted into 4ch can be added in the option, and
4 NMEA Signal line RS232C and it inputs and outputs to it is possible to correspond up to
the processor unit. total 8ch.
・ Input/Output:4ch/3ch
SXGA(1280×1024) It is possible to output up to UXGA
5 Monitor output RGB Analog output by the setting. However, it depends
on the resolution of the monitor.
6 USB 4ch is set up in front I/O.
(open to user:2ch)
7 LAN 10/100M-Base 1ch The data receiving is possible from
1000M-Base 1ch OSV-DAU by UDP.
8 PS/2 2ch for mouse/keyboard
AGP slot The video outlet is not used for
9 Expansion slot 1 Expanding to the AGP slot in the onboard.
mechanism is improper.
PCI-X slot
10 Expansion slot 2 Expanding to the PCI-X slot in the
mechanism is improper.
Especially, there is no card of the
PCI slot 1 schedule for use.
11 Expansion slot 3 Only a full PCI card is scheduled to be When the customer uses this slot
able to be mounted. with the simplified chart display, the
support of JRC is off the subject.
12 Expansion slot 4 PCI slot 2 Mounting slot of PCI board for
Only a full PCI card can be mounted. serial expansion option.
13 Alarm System alarm:Output from operation CPU Fan failed , CPU Temp rising
panel unit and etc.

1.4.2 Specifications of Optional Function


No. Function Description Remarks
Unit used when display unit for 19-inch LCD
IEC60945 is demanded by customer. The length of the maximum cable
1 Display unit All minimum brightness can finish being is 5m between the processor
squeezed with the brilliance control. units.
Unit used when operation panel unit for 1ch use of processor unit Serial
2 Operation panel IEC60945 is demanded by customer. for Serial communication. The
unit length of the maximum cable is
5m between the processor units.
・ Use when Serial signal input
becomes 4ch or more by
customer specification
Serial expansion ・ Input/Output:4ch/4ch The card is mounted on the
3 Total ch with processor unit
unit processor unit and it corresponds.
・ Input/Output:8ch/7ch
All I/O is done with RS422.
The terminal stand and the conversion
circuit have been built into by default.

DOC No. 7ZPNA4153

1-9
1

Keyboard PS/2
J1005 (Keyboard゙)
Operation Unit
(Trackball)
J1003 PS/2
(Mouse)
GPS
GYRO TB1002 J1008 COM1 A2
AIS (NMEA) SATA0
Configuration

CDD-717
K.B.
HDD
COM2
J1015 SATA1
Relay Signal (IN)
TB1003

DOC No. 7ZPNA4153


A6 COM3
Relay Signal (OUT)
CQD-2174
I/F Terminal Board COM4 A3
NDC-2000 System Drawing

Battery DC24V
TB3001-1 IDE1 CDD-716
SDD
AC Power Fail (OUT) TB3001-2 GPO
J1006 AUDIO
1.4.3 Composition Unit

SP1 J1007 GPIO1


J1009 A4
IDE2 CDD-719
USB1
GPIO2 DVD
AC Power TB1001-1
AC85V~AC264V
J1001
CFQ-5573 USB2
to Monitor,Printer TB1001-2
AC85V~AC264V CYC-344 A1
(270VAmax) TB1001-3 J1014 Security USB3 CMC-1323
Dongle Motherboard
J1004 J1012 J1011 J1013

1-10
USB4
e-Token

LAN1
LINE LOAD

LAN2
A B

C D
CMH-2193
A5
Add-in Serial Board PCI1
CB1 ATX CBD-1818
(Option) OUT AC Power Supply
Circuit Breaker Not use PCI2 POWER
NAF

J2002 VIDEO IN
Monitor Unit
(RGB)
J2001
A7 AC85V~AC264V
CCK-969 FPNL
Front Panel Circuit

接続先は使用機種により異なります。
※*The connection destination is different depending on the use model.
1 Configuration

System Configuration
NDC-2000 Component Unit
ITEM UNIT MODEL Q’TY REMARKS
Processor unit μATX motherboard CMC-1323 1 PFU product
(NDC-2000)
CPU Included in 1 Intel Pentium M1.6G
CMC-1323
Main Memory Included in 1 512MB
CMC-1323
Silicon disk drive CDD-716 1

Hard disk drive CDD-717 1

DVD-RAM drive CDD-719 1

1U power supply unit CBD-1818 1 Nipron 1U/2U system power

I/F terminal board CQD-2174 1

Front panel circuit CCK-969 1

PC processor unit inside CML-759 1

Operation Panel Operation Panel unit NCE-7721C 1


unit
LCD Display unit 18.1-inch LCD monitor NWZ-173-EA 1

DOC No. 7ZPNA4153

1-11
1 Configuration

1.4.3.1 Detail Specifications of Unit


CMC-1323 Mother Board
Basic specifications
Item Content
Type H-7EUNA4001 (PD-41PM160M1X)
Make PFU
Chip set North Bridge Intel 855 GME GMCH
South Bridge 6300 ESB
I/O controller LPC47M107 made by Super I/O SMSC
Graphic controller Intel Extreme Graphics 2 with built-in GMCH
LAN controller Intel 82545GM(GIGA), Intel 82551QM(100M)
Sound controller AD1885 made by Analog Devices
Main memory SDRAM DIMM 2 slots Max. 2GB
Video memory 64MB
Form factor μATX size
Board size (W×D) 243.84×243.84(mm)

I/F Specifications
Item Content
Expansion bus slot PCI PCI-X 1slot, PCI 2 slots
AGP 1slot
I/O IDE ATA100×2 ports
S-ATA 2 ports
LAN 10Base-T/100Base-TX/1000Base-T 1 port
10Base-T/100Base-TX 1 port
Audio Line Out, Line In, MIC In, CD In, AUX In
USB 4 ports
Video output 1 port
LVDS 1 port
Serial 4 ports (D-sub×3,Pin-Header×1)
Parallel 1 port (Pin-Header×1)
Keyboard PS/2×1 port
Mouse PS/2×1 port

CPU (including in H-7EUNA4001)


Item Content
Type RH80535GC0251M
Make Intel
Clock Speed 1.6GHz
System bus FSB400MHz
Cash Level one 64KB
cache
Level two 1MB
cache
※ PFU company mounting device: When the mother board was delivered, it had mounted.

DOC No. 7ZPNA4153

1-12
1 Configuration

Main Memory (including in H-7EUNA4001)


Item Content
Type -
Make -
Capacity 512MB Non-ECC Memory
※ PFU company mounting device: When the mother board was delivered, it had mounted.

CDD-716 Silicon disk drive


Item Content
Type AP-FD25A21A01024G-I
Make Apacer Technology Inc.
Capacity 1GB ECC support
Size 2.5 inch bay
I/F ATA compatible
Transfer Multi-Word DMA Mode2 Max11MB/sec (Read) 7MB/sec (Write)
speed PIO Mode4 Max10MB/sec (Read) 5Mb/sec (Write)
※The temperature measures device of "-40℃-85℃" are used.

CDD-717 Hard disk drive


Item Content
Type HDS728080PLA380
Make Hitachi Global Storage Technologies (HGST)
Capacity 80GB
Size 3.5 inch bay
Rotational speed 7200 rpm
I/F S-ATA
Transfer speed MAX 300MB/sec

DOC No. 7ZPNA4153

1-13
1 Configuration

CDD-719 DVD-RAM Drive


Item Content
Type DV-W28EA
Make TEAC
Writing DVD+R 2.4-8x ( ZCLV ), 2.4x ( CLV )
speed DVD+R DL 2.4x ( CLV )
DVD+RW 2.4-4x ( ZCLV ), 2.4x ( CLV )
DVD-R 2-8x ( ZCLV ), 2x ( CLV ), 1x ( CLV )
DVD-R DL 2x ( CLV )
DVD-RW 2-4x ( ZCLV ), 2x ( CLV ), 1x ( CLV )
DVD-RAM 5x ( ZCLV ), 3x ( ZCLV ), 2x ( ZCLV )
CD-R 10-24x ( ZCLV ), 10x ( CLV ), 4x ( CLV )
CD-RW MS 4x ( CLV )/HS 10x ( CLV ), 4x ( CLV )/US 10-16x ( ZCLV ), 10x ( CLV )
Reading DVD-ROM 8x ( CAV )
speed DVD-Video 4x ( CAV )
DVD-R,+R 8x ( CAV )
DVD-R DL 4x ( CAV )
DVD+R DL 4x ( CAV )
DVD-RW 4x ( CAV )
DVD+RW 4x ( CAV )
DVD-RAM 5x ( ZCLV )
CD-ROM 24x ( CAV )
CD-R 24x ( CAV )
CD-RW 20x ( CAV )
CD-DA(DAE) 20x ( CAV )
Video CD 20x ( CAV )
Auto Play 4x(CLV)
Size 5 inch bay (slimness)
Continuous data transfer PIO Mode4
speed Single Word DMA Mode2
Multi Word DMA Mode2
Ultra DMA Mode2
I/F IDE/ATAPI
※DVD-RAM Driver:Instant burn (Cyber Link Inc.)

DOC No. 7ZPNA4153

1-14
1 Configuration

CBD-1818 1U Power Supply Unit


Item Content
Type PC12U-200P-X2SV
Make Nipron Co. Ltd.
Input voltage AC85V~AC264V( Up to the load factor 90% when you input AC85V)
Unit size 1U/2U size
Efficiency 75% type(AC100V), 80% type(AC220V)
Power factor 99% type(AC100V), 98% type(AC220V)
Continuous max. capacity 180W
Peak capacity 201W(within 5 sec.)
EMI standard VCCI class A
CE Marking Electrostatic Discharge EN61000-4-2 conforming
Radiated Electromagnetic Fields EN61000-4-3 conforming
Electrical Fast Transient Burst EN61000-4-4 conforming
EMS Immunity Surge Immunity EN61000-4-5 conforming
Conducted Immunity EN61000-4-6 conforming
Magnetic Immunity EN61000-4-8 conforming
Voltage Dips and Interrupts EN61000-4-11 conforming
Conformity Safety standard UL60950-1,CSA C22.2 No.60950-1(c-UL)
IEC60950-1,EN60950-1(NEMKO)
Leakage current 1mA Max(AC240V)
AC Input

Fuse
ACL
~ Filter Rectifier PFC
Smoothing
Inverter
ACN Circuit
FG

+5V SB
Auxiliary power

GND

Rectification -12V
Smoothing

Magnetic Amplifier Rectification +3.3V


Control Circuit Smoothing
Insulation transformer

Magnetic Amplifier Rectification +5V


Control Circuit Smoothing
Contr ol Circuit (OV, OC)
VCC
Rectification
Smoothing 12V

Voltage
Detection Delay Circuit
PW R_OK
Circuit
Voltage Detection
Photo coupler
Err or Amplification

Photo coupler O.V. Detection FAN

Photo coupler Delay Circuit PS_ON#

Power Supply Circuit Block Diagram


DOC No. 7ZPNA4153

1-15
1 Configuration

Caluculation of Power Supply Capacity

Unit Voltage Current [Unit] Curr. consumption Voltage Current [Unit]


Mother board +12V 2.70 A worst value Total +12V 5.08 A
-12V 0.10 A worst value -12V 0.10 A
+5V 4.00 A worst value +5V 6.605 A
+3.3V 0.80 A worst value +3.3V 0.835 A
+5VSB 0.70 A worst value +5VSB 0.70 A

Unit Voltage Current [Unit] Voltage Current [Unit]


HDD +12V 1.83 A Power supply +12V 10.00 A
-12V 0.00 A capacity -12V 0.30 A
+5V 1.00 A +5V 11.00 A
+3.3V 0.00 A +3.3V 10.00 A
+5VSB 0.00 A +5VSB 2.50 A

Unit Voltage Current [Unit] Voltage Current [Unit]


SDD +12V 0.00 A Power supply +12V 12.00 A
-12V 0.00 A capacity -12V 0.30 A
+5V 0.055 A Peak (within 5 sec +5V 12.00 A
+3.3V 0.035 A +3.3V 10.00 A
+5VSB 0.00 A +5VSB 2.50 A

Unit Voltage Current [Unit] Voltage Load facto [Unit]


DVD-RAM +12V 0.00 A +12V 50.80 %
-12V 0.00 A -12V 33.33 %
+5V 1.00 A At reading +5V 60.05 %
+3.3V 0.00 A +3.3V 8.35 %
+5VSB 0.00 A +5VSB 28.00 %

Unit Voltage Current [Unit]


FDD +12V 0.00 A
-12V 0.00 A
+5V 0.23 A At reading
+3.3V 0.00 A
+5VSB 0.00 A

Unit Voltage Current [Unit]


CQD-2089 +12V 0.10 A worst value
-12V 0.00 A
+5V 0.20 A
+3.3V 0.00 A
+5VSB 0.00 A

Unit Voltage Current [Unit]


NCE-7721 +12V 0.45 A Actual measurement value
-12V 0.00 A
+5V 0.00 A
+3.3V 0.00 A
+5VSB 0.00 A

Unit Voltage Current [Unit]


CMH-2193 +12V 0.00 A
-12V 0.00 A
+5V 0.12 A
+3.3V 0.00 A
+5VSB 0.00 A
List of Power Supply Capacity
DOC No. 7ZPNA4153

1-16
1 Configuration

CQD-2174 I/F Terminal Board


Item Content
Type CQD-2174
Make JRC

//Function//
1) AC Power supply input
2) DC12V/5V drive
3) I/O terminal stand for Serial 4ch
4) I/O terminal stand when Serial Expansion card is mounted
5) RS422/232Cconversion for 8ch
6) LED lighting for Serial I/O confirmation
7) Connector mounting for keyboard connection with JAN-701
8) Audio amplifier circuit

DOC No. 7ZPNA4153

1-17
1 Configuration

Circuit
Breaker

U,V,FG Overvoltage AC Line


Protection Varistor Filter ATX Power
AC Power Supply Circuit Circuit Supply
85V~ 264V
+24V,24VG
Battery inboard
LCD_U,V,FG
AC Power Supply EXT_U,V,FG
Output

PFAIL_N.C
PFAIL_COM
PU_PWALM Operation
AC Power Fail AC Power Fail Circuit N_ALM_PS_OPE Panel
PFAIL_N.O Unit

PFAIL_ACK+
AC Power Fail PFAIL_ACK-
ACK

CON1_N.C
CON1_COM Relay Contact RelayOut1(GPO18)
External CON1_N.O Output Circuit 1
Equipment MASK(GPO20)
CON2_N.C
CON2_COM Relay Contact
General-purpose RelayOut2(GPO19)
contact point output CON2_N.O Output Circuit 2
CON3+
CON3- Relay Contact
Output Circuit 3 RelayOut3(GPO21)
Motherboard
CON1_IN+
General-purpose CON1_IN(GPIO37)
CON1_IN- Contact Input Circuit 1
contact point Input RESET(GPO23)

Serial Communication RS422 - RS232C Conversion Operation


Circuit (COM1 – COM8) Panel
Unit
Buzzer
Buzzer Circuit Motherboard

+5V Power Supply Circuit ATX Power


Supply

I/F Terminal Board Circuit


CQD-2174

CQD-2174 I/F Terminal Board Block Diagram

DOC No. 7ZPNA4153

1-18
1 Configuration

CCK-969 Front Panel Circuit


Item Content
Type CCK-969
Make JRC

//Function//
Circuit that outputs three signals of PWR SW、RESET SW、HDD LED from mother board to processor
unit. It start/reset/confirms the operation with this circuit in the processor unit.

PWR_SW
Keyboard

PWR_SW

RESET

From M/B Front Connector

R
PWR_LED

R
HDD_LED

CCK-969 Front Panel Circuit Brock Diagram

CMH-2193 Expansion Serial Board


Item Content
Type CP-104UL V2
Make MOXA
Connector D-Sub44 pin
I/O Controller MOXA UART(16C550 compatible)
I/F 32 bit universal PCI or PCI-X
Shape Full PCI or LP ( It is possible to adjust it with bundled
metal fittings. )
Communication speed 50bps~921.6Kbps
Max. Port number 4 Ports
Parity Non, even number, odd number, space, and mark
Data bit 5,6,7,8
Stop bit 1,1.5,2
Power supply +5V
FIFO 128K
Surge protection 15KV ESD build-in

DOC No. 7ZPNA4153

1-19
2 Maintenance

2. Maintenance
2.1 Maintenance of Fan Filter in Power Supply Unit
The fan filter installed on the rear side of NDC-2000 processing unit needs to be cleaned periodically.

Please confirm the POWER switch in the back of NDC-2000 is turned off
whenever fan filters are exchanged, and the rotation of the fan has
stopped.

POWER switch

Fan filter in power unit

Back of Processor Unit (NDC-2000)

1) Remove the cover by opening the edges of the ▲ sides of the cover to outside.
2) Slap the sponge filter inside the cover by hands to dean off the dust.

Cover
NDC-2000 unit
FAN Sponge filter
DOC No. 7ZPNA4153

2-1
2 Maintenance

2.2 Setting
2.2.1 Setting of NDC-2000

Note:
This setting is need for sharing the Route between ECDIS and NDC-2000

After connection with LAN cable, confirm the IP address of unit.

2.2.1.1 Confirmation and Setting of IP Address


(1) When JAN-2000/JAN-1186 starts, a start-up screen is displayed.
Move the mouse cursor onto “Startup Menu”, and then right-click to display “Password”
dialog. Right-click again on the “Password” dialog to display software keyboard.
Enter password [85101] by using the software keyboard, and left-click the [OK] button.
Left-click the [Close] button to close “Software keyboard”.

“85101

Password dialog

[Close] button

Startup display Software keyboard

DOC No. 7ZPNA4153

2-2
2 Maintenance

(2) Left-click the [Start] button on task bar and select the “Control Panel”.

(3) Select the “Network Connections” from Control Panel category.

DOC No. 7ZPNA4153

2-3
2 Maintenance

(4) Right-click “Local Area Connection Intel(R) PRO/1000MT” and select “Properties”.

(5) Select the “Internet Protocol(TCP/IP)” and left-click [Properties] button.

DOC No. 7ZPNA4153

2-4
2 Maintenance

(6) Display the IP Address of NDC-2000.


The allocation of IP address of the Server machine and the Client machine is following.

For JAN-2000
No1 unit
Item Main Sub
IP Address 192.168.60.59 192.168.61.59
Subnet Mask 255.255.255.0
Default gateway 192.168.60.255 192.168.61.225

No2 unit
Item Main Sub
IP Address 192.168.60.65 192.168.61.65
Subnet Mask 255.255.255.0
Default gateway 192.168.60.255 192.168.61.225

For JAN-1186
No1 unit
Item Main Sub
IP Address 192.168.60.156 192.168.61.156
Subnet Mask 255.255.255.0
Default gateway 192.168.60.255 192.168.61.225

No2 unit
Item Main Sub
IP Address 192.168.60.157 192.168.61.157
Subnet Mask 255.255.255.0
Default gateway 192.168.60.255 192.168.61.225

DOC No. 7ZPNA4153

2-5
2 Maintenance

(7) No.1 unit don’t need to set up the IP Address, because factory setting is done.
In case of No.2 unit, need to set up the IP Address. Refer to (6) setting.
IP Address setting is complete, left-click [OK] button.

IP Address

Subnet Mask

OK button

DOC No. 7ZPNA4153

2-6
2 Maintenance

2.2.2 Setting of “Sensor Set”


Set “Configuration Set” according to the following step.

2.2.2.1 Displaying the “Sensor Set”


(1) When JAN-2000/JAN-1186 starts, a start-up screen is displayed.
Move the mouse cursor onto “Startup Menu”, and then right-click to display “Password”
dialog. Right-click again on the “Password” dialog to display software keyboard.
Enter password [8510] by using the software keyboard, and left-click the [Ent] button.
Left-click the [Close] button to close “Software keyboard”.

“8510”

Password dialog

[Close] button

Startup display Software keyboard

DOC No. 7ZPNA4153

2-7
2 Maintenance

(2) The following dialog displays in the right-hand side of the “Startup Menu”. Left-click
[Configuration Set] button.

[Configuration Set] button

(3) Left-click [Sensor Set] button.

[Sensor Set] button

Sub menu

DOC No. 7ZPNA4153

2-8
2 Maintenance

(4) Display the “Sensor Set dialog”

2.2.2.2 Setting Sensors


Open the “Sensor TAB” and confirm the sensor data status.
Set the sensor data is connected with terminal board and enable to use the data in ECDIS.

(1) Select the “using sensor” by Sensor Name.

Sensor Name

DOC No. 7ZPNA4153

2-9
2 Maintenance

(2) Select the “sensor property “by Interface Type.

Interface Type

(3) Select the “USE” by Use/Not Use.

Sensor’s Use/Not Use

DOC No. 7ZPNA4153

2-10
2 Maintenance

(4) Set the “Local” for connection sensor.

Setting when connecting


with SRB

Local

Note:
Please set “Not Use” for sensor that isn’t used in ECDIS/RPS.

The content of the connected sensor set is as follows.

DOC No. 7ZPNA4153

2-11
2
Table 1 JAN-2000 Setting
Cable Connecti Connection Sensor Use/ Interface Local Baud Data Parity Stop Buffer Verify Time
Connected from on Port Name Not Use Type Port Rate Length Bits Size Checksum Out
Equipment Equipment Terminal
No.1 DGPS TX+ TB1002 COM1_RX GPS1 Use Full 1 4800 8 None 1 1024 ON 15
+

"No.1 ECDIS").
TX- COM1_RX-
Maintenance

NSK Unit 1 (Red) COM2_TX GYRO I/F Use ― 2 9600 8 Even 2 1024 OFF 6
+

DOC No. 7ZPNA4153


2 COM2_TX-
(Orange)
4 (Green) COM2_RX
+
・ECDIS Sensor Setting Table

3 (Yellow) COM2_RX-
No.2 DGPS TX+ COM3_RX GPS2 Use Full 3 4800 8 None 1 1024 ON 15
+
TX- COM3_RX-
Sounder TX+ COM5_RX Depth Use ― 5 4800 8 None 1 1024 ON 15
+
TX- COM5_RX-
AIS TX+ COM6_RX AIS Use ― 6 38400 8 None 1 4096 ― 90
+

2-12
TX- COM6_RX-
TT1 TX+ COM7_RX TT1(NMEA) Use ― 7 4800 8 None 1 1024 ON 15
(NMEA) +
TX- COM7_RX-
TT2 TX+ COM8_RX TT2(NMEA) Use ― 8 4800 8 None 1 1024 ON 15
(NMEA) +
TX- COM8_RX-
Operation P1003 J1003 ― KEYBOAR Use NCE-7721 4 4800 8 None 1 1024 ― 0
Panel Unit D

Table 2 JAN-200 Setting (For inputting GYRO and LOG by NMEA)


Cable Connectio Connection Sensor Use/ Interfac Local Baud Data Parity Stop Buffer Verify Time
Connected from n Port Name Not Use e Port Rate Length Bits Size Checksum Out
Equipment Equipmen Terminal Type
t
NSK Unit Not connected GYRO I/F Not Use ― 2 9600 8 Even 2 1024 OFF 6

GYRO TX+ TB1002 COM2_RX+ GYRO Use ― 2 4800 8 None 1 1024 ON 15


(NMEA) (NMEA)
TX- COM2_RX-
LOG (NMEA) TX+ COM5_RX+ LOG (NMEA) Use ― 5 4800 8 None 1 1024 ON 15
mounted to the device of Priority (For instance, when SRB has been wired to "No.1 ECDIS", it is set,

TX- COM5_RX-
The followings are a set table to receive the sensor on ECDIS. Set the equipment where SRB is
Table 1 JAN-1186 Setting
Cable Connectio Connection Sensor Use/ Interface Local Baud Data Parity Stop Buffer Verify Time
Connected from n Port Name Not Use Type Port Rate Length Bits Size Checksum Out
Equipment Equipment Terminal
No.1 DGPS TX+ TB1002 COM1_RX+ GPS1 Use Full 1 4800 8 None 1 1024 ON 15

TX- COM1_RX-
Digitizer TX+ COM2_RX+ YEOMAN Use ― 2 4800 8 None 1 1024 OFF 0

TX- COM2_RX-
Printer LAN - LAN Printer Use ― ― ― ― ― ― ― ― ―
(1000Base)

2-13
2
Maintenance

DOC No. 7ZPNA4153


2 Maintenance

2.2.2.3 Confirming Sensor


Setting is complete, confirm the Sensor according to the following step.

(1) When the "Communication" [Recv Test] button of the [Sensor Set] dialog is left-clicked, the Line
Monitor dialog is displayed. Receiving data in the terminal board set to select the input
destination of the sensor data by "Select Port", and to left-click the [Start] button can be
confirmed.

Select sensor port and left-click

Left-click [Start] button

Left-click [Recv Test] button

Receiving data

DOC No. 7ZPNA4153

2-14
2 Maintenance

2.2.2.4 Setting “Data Source”


When the Data Source tab is opened, the data type of the sensor data can be confirmed.

(1) Set Data Source.

Set it when “TT(NMEA)-TX" is


in "Use".
Set it when “Current” is in “Use”.

Set it when
“VDR(JRC)" is in
"Use"

Set it when
“AIS(NMEA)-TX" is in "Use".

Set it when ”GYRO I/F” and ”LOG (NMEA)” are in ”Use”.

Set it when ”WATER TEMP” is in ”Use”.

Set it when ” ”ENGINE-INFO1/2”、”ENGINE-RPM1/2” are in ”Use”.

DOC No. 7ZPNA4153

2-15
2 Maintenance

2.2.2.5 Setting of Priority


When the Priority tab is opened, the priority level receiving the sensor data from LAN can be
confirmed..

Note:
・Set all Primary to None when you do not receive the data from SRB.

For JAN-2000
Select all None for JAN-2000.

No.1 ECDIS Set None

Set it only when SRB2 is


mounted.

* Primary 2nd is limited to the custom-designed matter. It doesn't use it usually.


For JAN-1186
Select all NONE for JAN-1186.

Note:
・A usual setting is None. Set the device name of JAN-701B/901B to 1st Primary only
when it is connected with JAN-701B/901B by LAN.
・ Set [Optional Sensor] only when SRB2 is mounted on JAN-701B/901B.
・ Note that the signal cannot be received when the setting of Priority is mistaken.

DOC No. 7ZPNA4153

2-16
2 Maintenance

2.2.2.6 Saving the Setting


After the settings are completed, save the sensor settings according to the following steps.

(1) Left-click [Set] button.

[Set] button

(2) Left-click [Export] button.

[Export] button

DOC No. 7ZPNA4153

2-17
2 Maintenance

(3) When [Save As] dialog starts up, left-click the [OK] button.
(File name is ”SensorData○○○○●●◎◎△△▲▲□□.ini”.)

year month hour second


date minute

Left-click [OK] button.

(4) Left-click [Close] button to end “Sensor Set”.

Left-click [Close] button.

Note:
・ When saving changed setting, be sure to click a [Set] button.

DOC No. 7ZPNA4153

2-18
2 Maintenance

2.2.2.7 Setting of Alarm Relay Set


The alarm relay set sets the alarm output from the terminal of CQD-2174 I/F terminal board.
(1) When the Alarm Relay Set button is left-clicked, the [AlarmRelay Out Setting] dialog is displayed.

DOC No. 7ZPNA4153

2-19
2 Maintenance

2.2.2.8 Setting of Internal Port (CQD-2121)

(1) Set the alarm from among “Alarm Name" of each terminal name.

(2) After setting the alarm, left-click the [OK] button or the [Apply] button under the right of the
[AlarmRelay Out Setting] dialog.

[OK] button [Apply] button

[OK] button :Save the setting and close [Alarm Relay Out Setting] dialog.
[Apply] button :Save the setting.

DOC No. 7ZPNA4153

2-20
2 Maintenance

2.2.2.9 Setting of Soft ware/Data path

(1) Move the mouse cursor on “Startup Menu”, and right-click to display “Password” dialog, right-click
once again, and software keyboard displays.
(2) Enter password [8510] by using the software keyboard.

“8510”

Password display

Start up display

Software keyboard

(3) Select ”Software/Data Path” from start up display.

DOC No. 7ZPNA4153

2-21
2 Maintenance

(4) The Configuration screen is displayed.

DOC No. 7ZPNA4153

2-22
2 Maintenance

2.2.2.10 Confirmation of “Monitor size”

(1) Confirm "NWZ-173(19inch)" has been selected with Display Type on the Configuration screen, click
[OK], and shut the screen.

(2) The Information screen is displayed. Click [OK].

DOC No. 7ZPNA4153

2-23
2 Maintenance

2.2.2.11 Confirmation of Processing Unit setting

(1) Confirm Processor Unit is set as follows by the Configuration screen.

Note:
・ When check off the “GPIO”, the output of relay contact don’t function.
Don’t change the “GPIO setting”.
・ When check off “EmbedWare setting”, HardWare Alarm don’t function.
Don’t change the “EmbedWare setting”.

DOC No. 7ZPNA4153

2-24
2 Maintenance

2.2.3 Updating Software


Update the software according to the following procedure.

2.2.3.1 Stop the ECDIS Software


Stop the ECDIS software, before updating software.

(1) Move the cursor on the top of display.

Top of the screen

(2) Left-click [EXIT] button from menu bar.

[Exit] button

DOC No. 7ZPNA4153

2-25
2 Maintenance

(3) Left-click [OK] button to stop the ECDIS software.

[OK] button

(4) Startup Menu is displayed.

DOC No. 7ZPNA4153

2-26
2 Maintenance

2.2.3.2 Installing Software


Prepare the latest Update CD for installing software.
Update the software according to the following procedure.

(1) Move the mouse cursor onto “Startup Menu”, and then right-click to display “Password”
dialog.
(2) Right-click again on the “Password” dialog to display software keyboard.
(3) Enter password [85100] by using the software keyboard, and left-click the [Ent] button.

Software keyboard

1) Right-click on “Startup 2) Right-click on 3) Enter password [85100].


Menu”. “Password” dialog.

Startup Menu Password dialog

(4) Confirm the number of "Maintenance No." because “Software Information" is displayed.

1) Confirm the
“Maintenance No.”.

2) Left-click [Close]
button.

(5) Left-click [Close] button to end “System Information”, and “Startup Menu” displays.
(6) Insert “Update CD” into the DVD drive.

DOC No. 7ZPNA4153

2-27
2 Maintenance

DVD Drive. Open/close switch

DVD drive

NDC-2000 front side

(7) Move the mouse cursor on “Startup Menu”, and right-click to display “Password” dialog.
(8) On “Password” dialog, right-click once again, and software keyboard displays.
(9) Enter password [8510] by using the software keyboard, and then left-click [ENT] button.
(10) The new dialog displays to the right of the “Startup Menu”. Left-click [Software Update]
button.

DOC No. 7ZPNA4153

2-28
2 Maintenance

(11) Confirm that “Software Update” path displays in the upper dialog box, and then left-click [OK]
button. (When the path does not display, confirm that the “Update CD” is inserted in the DVD
Drive.)

1) Confirm the Software Update path


is displayed.

2) Left-click [OK] button.

(12) Confirm the software version to be updated, and then left-click [Yes] button.

The left figure shows the software


version “0.0.0.40C” to be updated.

Always confirm the version number,


because the left figure is just an
example.

(13) Place a check in the checkbox of the “Single HDD”, and then set up as following.

2) Execution Drive →C:\


Data Drive →D:\
Sub Drive →
DVD Drive →Q:\

DVD drive is blank. Select Q drive.

1) Place a check in the checkbox of the “Single”

3) Place a check in the check box of


the “excluding INI file”.

4) Left-click [Install] button.

DOC No. 7ZPNA4153

2-29
2 Maintenance

(14) Left-click [Yes] button.

(15) Select “Display type” by referring to the table below (“Display Type Reference Table”), and
left-click [OK] button.

Display Type Reference Table


Model Type Size
JAN-2000 NWZ-173 376mm
(19-inch Monitor) (After Display type is selected,
it is input automatically.)
JAN-2000 NWZ-170 470mm
(23-inch Monitor) (After Display type is selected,
it is input automatically.)
JAN-1186 Other 339mm
(17-inch Monitor) (After Display type is selected,
input by manually .)
JAN-1186 Other 378mm
(19-inch Monitor) (After Display type is selected,
input by manually.)

(16) Left-click [OK] button.

(17) Left-click [OK] button, and “Startup Menu” displays.

DOC No. 7ZPNA4153

2-30
2 Maintenance

(18) Move the mouse cursor on “Startup Menu”, and right-click to display “Password” dialog.
(19) On “Password” dialog, right-click once again, and software keyboard displays.
(20) Enter password [85100] by using the software keyboard, and left-click [Ent] button.
(21) After “System Information” displays, confirm that “Maintenance No.” is same as the version
of step 12). Upon confirming, left-click [Close] button.

1) Confirm “Maintenance No.”

The version of step (12)

2) Left-click [Close] button.

The software update is completed above.

DOC No. 7ZPNA4153

2-31
2 Maintenance

2.3 Self-diagnostic Function


The system information can be collected and saved in the text file. The work status of this device can
be confirmed.
Note: Do not use this function in the state that the PS/2 keyboard is not connected.
(1) When NDC-2000 starts, a start-up screen is displayed.
After the “Startup” menu is displayed, move the cursor onto it and right-click to display the
“PASSWORD” dialog box. Right-click to start the Software keyboard.
Right-click on the [Startup] menu and then input the password “0000”.
Left-click [OK] button and close to left-click [Close] button.

“0000”

Password display
[Close] button

Start up display Software keyboard

(2) Left-click the [Self-diagnostic] button on the user maintenance menu.

User maintenance menu

DOC No. 7ZPNA4153

2-32
2 Maintenance

(3) The system file is automatically collected. Then, the text file will be displayed after the self
diagnostic is completed. Save by selecting the saving destination.
NOTE: Do not close the window while self-diagnosing.

Self-diagnosing
Text file

(4) Select [File] from Text file menu and left-click [Save as…].

Left-click [Save as…] button.

(5) Display [SendMe.txt] in “Filename” area and left-click [Save] button.

Left-lick [Save] button.

DOC No. 7ZPNA4153

2-33
2 Maintenance

(6) Close the window of the text file after the self-diagnosis ends.
The screen of the self- diagnosis file disappears, and a start-up screen is displayed.

Startup screen

DOC No. 7ZPNA4153

2-34
2 Maintenance

2.4 Replacing Hard Disk

Before replacing Hard Disk, make sure to turn off the breaker of the rear
power switch. Otherwise, an electric shock or a malfunction may occur.

The hard disk used in this system has a limited service life, so that they should better be replaced
periodically. When the power supply is on constantly, nominal life is two years. In case of abnormal
condition or outliving, replace a hard disk with the following procedure.
※ After replacement, it takes several minutes for starting.
※ The shape of screw is replaced, is indicated by (Type*). When miss it’s shape, refer to “2.15
Shape list of screw”.

(1) Turn off the rear power switch of NDC-2000.

POWER switch

NDC-2000 rear side

(2) Remove the top cover and the front cover of NDC-2000.

Unscrew 4 screws (Type 4) Unscrew 4 screws (Type 4)

Top cover

DOC No. 7ZPNA4153

2-35
2 Maintenance

Disconnect the following cables before pulling out the base fixing the hard disk.
When the disk is forcibly pulled, the cables and the connectors may be
damaged.

S-ATA cable
S-ATA power cable

Inside the processor unit (NDC-2000) front. (2nd lot)


IDE/DC power cable

S-ATA cable
S-ATA power cable

Inside the processor unit (NDC-2000) front. (3rd lot)


IDE/DC power cable

DOC No. 7ZPNA4153

2-36
2 Maintenance

(3) Remove all cables that are connected with I/F terminal board (CQD-2174).
LCD POWER CABLE

AC IN

J1011(Breaker)

J1012(Breaker)

J1001(To HDD, SDD, DVD)


J1005(To NCE-7721F
J1014(To CBD-1818)
OPERATION UNIT)

SENSOR DATA

J1013(To Breaker) J1015(W1025)

J1003(To For NCE-7721F)

J1006(To Audio)

J1007(Speaker) J1008(To SERIAL PORT) J1003


J1004(To CCK-969)

(4) After remove the cable that is connected with I/F terminal board (CQD-2174), unscrew the 5
points(Type3) and removing the insert base.

Unscrew 5 points (Type3)


CQD-2174

Insert base

DOC No. 7ZPNA4153

2-37
2 Maintenance

(5) Remove the cable of SATA from mother board.

HD SATA cable

(6) Pull out the data cable (SATA) on the front cover side under the motherboard.

(7) Unscrew the 2 screws as following.

Unscrew (Type2)

DOC No. 7ZPNA4153

2-38
2 Maintenance

(8) Slide the base fixing the hard disk to the front side by 3 cm and remove the connector of silicon
disk and hard disk power cable, and then remove the base.

Hard disk

DOC No. 7ZPNA4153

2-39
2 Maintenance

(9) Remove the four screws fixing the hard disk from the rear side, and replace the hard disk with
new one. After replacing, fix the hard disk with the four screws by the reverse procedure of
removing, and insert the base into the initial position.

Unscrew (Type1)

Top of base Bottom of base

There are two type of Hard disk that one is fixed only data cable and another is fixed data cable
and power cable.
In case of the hard disk that is fixed data cable and power cable, it is necessary to insert the
spacer between hard disk and base. When fixing the hard disk on the base, insert the spacer
attached between hard disk and base, and fix by the attached screw.
When fixing the data cable only fixed, it isn’t need to insert the spacer.

Fixed data cable only Fixed data cable and


power cable.

DOC No. 7ZPNA4153

2-40
2 Maintenance

(10) When the new hard disk is not initialized, initialize it by referring to 2.5 “Initializing HDD”.
(11) After replacement of HDD、refer to”2.6 Confirming Disk Configuration”, and confirm the disk
configuration.
(12) Connect the cable through under motherboard. The cable is fixed with motherboard.

(13) Connect the relay connector of silicon disk and hard disk power cable.
(14) Fix the plate by two screws.
(15) Close the top cover by the reverse procedure of removing, fixing I/F terminal board and connecting
the cable.

DOC No. 7ZPNA4153

2-41
2 Maintenance

2.5 Initializing HDD


Perform when the HDD is not initialized when the HDD is replaced

(1) When NDC-2000 starts, a start-up screen is displayed.


Move the mouse cursor onto the [Startup] menu and right-click to display the [PASSWORD]
dialog box.
Then right-click to display software keyboard.
Input the password “8510” and left-click the [OK] button and left-click [Close] button to close
software keuboard.
“8510”

Password display

[Close] button

Startup display Software keyboard

(2) Left-click the [Hard Disk Initialization] button from startup display.

Startup menu display

DOC No. 7ZPNA4153

2-42
2 Maintenance

(3) Left-click the [OK] button to initialize HDD.

(4) When complete the initialization, display the message of initialized.


Left-click [OK] button and restart the NDC-2000.

DOC No. 7ZPNA4153

2-43
2 Maintenance

2.6 Confirming Disk Configuration


The following table enumerates the system data/disk configuration of NDC-2000.
When the logical drives are not assigned as the following table, NDC-2000 will not work correctly.
When the error message ”Path not correct, or Master Drive failed” is displayed, the HD may have
been failed or the logical drives may have not been assigned properly.
Confirm the disk configuration by Windows Explorer.
OS logical drive assignment
Drive letter Memory device R/W Application
A Not used - -
B Not used - -
C SD drive R(W) OS、ECDIS、RPS software
Q DVD drive R Software update, etc.
D HDD drive RW Data storage
E USB mass storage device RW User file storage, etc.
F USB mass storage device RW User file storage, etc.

Y USB mass storage device RW User file storage, etc.
Z USB mass storage device RW User file storage, etc.

2.6.1 Confirming Drive Assignment


(1) When NDC-2000 starts, a start-up screen is displayed.
After the “Startup” menu is displayed, move the cursor onto it and right-click to display the
“PASSWORD” dialog box. Right-click to start the Software keyboard. Input the password
“5963”and left-click [OK] button. Left-click [Close] button to close software keyboard.

DOC No. 7ZPNA4153

2-44
2 Maintenance

“5963”

Password display

[Close] button

Startup display Software keyboard

(2) Start Windows explorer.

Windows explorer

DOC No. 7ZPNA4153

2-45
2 Maintenance

(3) Select “My Computer” in Windows Explorer.


(4) Confirm the drive letter of each drive.

Select “My computer.”

Drive type

Drive letter

DOC No. 7ZPNA4153

2-46
2 Maintenance

2.6.2 Restoring Drive Assignment


When the assignment is wrong between D and E drives as shown in the following tables, restore the
assignment by the following procedure.

Device Device interface


A: Not used -
B: Not used -
C: SD drive Primary IDE – Master
E: HDD drive S-ATA ch0
D: DVD drive Secondary IDE – Master
F:-Z: USB storage USB

When mismatch

Device Device interface


A: Not used -
B: Not used -
C: SD drive Primary IDE – Master
Q: DVD drive Secondary IDE – Master
D: HDD drive S-ATA ch0
E:-Z(except Q) USB storage USB

Normal assignment

The following symptoms will occur when starting with mismatched.


• The error message “Path not correct, or Master Drive failed” is displayed.
• The paging file of about 400 MB is created in C drive (C:\pagefile.sys).

DOC No. 7ZPNA4153

2-47
2 Maintenance

Restoration method
(1) After the “Startup” menu is displayed, move the cursor onto it and right-click to display the
“PASSWORD” dialog box. Right-click to start the Software keyboard. Input the password
“5963”and left-click [OK] button. Left-click [Close] button to close software keyboard.

“5963”

Password display

[Close] button

Startup display Software keyboard

(2) Windows explorer starts..

Windows explorer

DOC No. 7ZPNA4153

2-48
2 Maintenance

(3) Right-click “Manage” from “My Computer” on Windows Explorer display.

Manage

(4) “Computer Management” Starts.

(5) Left-click “Disk Management” of “Computer Management”.

Disk Management

DOC No. 7ZPNA4153

2-49
2 Maintenance

(6) Right-click “E:HDD” and left-click “Change Drive Letter and Paths…”.

Right-click E: drive

Change Drive Letter and Paths…

(7) Left-click [Change…] button.

[Change…] button

DOC No. 7ZPNA4153

2-50
2 Maintenance

(8) The “Change Drive Letter or Path" screen is displayed.

(9) Select the D: drive from pull down menu.

Select D: drive

(10) After confirming D drive has been selected, click [OK] button.

[OK] button

DOC No. 7ZPNA4153

2-51
2 Maintenance

(11) The Confirm screen is displayed. Click [Yes] button.

[Yes] button

(12) Confirm the drive was changed from E drive to D drive. Then, click Exit from the File menu to
end.

Select Exit

DOC No. 7ZPNA4153

2-52
2 Maintenance

2.7 Setting of Virtual Memory


When a virtual memory is set as a C drive of NDC-2000, a swap file of a virtual memory of the
designated capacity (pagefile.sys) is made by a C drive. The HDD capacity is pressed and it is need
to eliminate it.

2.7.1 Confirmation of pagefile.sys and Deletion


(1) Select C drive from the Explorer, and confirm whether there is pagefile.sys right in root directory
of C drive.

pagefile.sys

(2) When you confirm pagefile.sys, click the System icon from Control Panel.

System icon

DOC No. 7ZPNA4153

2-53
2 Maintenance

(3) Select “Advanced” TAB and left-click [Setting] button of “Performance” menu.

Advanced tab

[Settings] button

(4) Select “Advanced” TAB and left-click [Change] button of “Virtual memory”.

Advanced tab

[Change] button

DOC No. 7ZPNA4153

2-54
2 Maintenance

(5) Left-click “C:” of Drive.

Select C:

(6) Select “No paging file “ with radio button of “Paging file size for selected drive”.

No paging file

DOC No. 7ZPNA4153

2-55
2 Maintenance

(7) Left-click [Set] button.


Left-click [Set] button and confirm that “Paging File Size” disappear. Left-click [OK] button.

[Set] button

[OK] button

(8) When the following message windows are displayed, left-click [OK] button.

[OK] button

DOC No. 7ZPNA4153

2-56
2 Maintenance

(9) Left-click [OK] button.

[OK] button

(10) Left-click [OK] button.

[OK] button

(11) When the confirmation of restart message is displayed, left-click [Yes] button.

[Yes] button

DOC No. 7ZPNA4153

2-57
2 Maintenance

(12) After restarting the unit, the system configuration is changed. Confirm that pagefile.sys
disappeared.

(13) Right-click C: drive and open property. Confirm that the disk space is over 100MB.

DOC No. 7ZPNA4153

2-58
2 Maintenance

2.8 Replacing Silicon Disk

Before replacing Silicon Disk, make sure to turn off the breaker of the rear
power switch. Otherwise, an electric shock or a malfunction may occur.

Replace the silicon disk by the following procedure.


※ After replacement, it takes several minutes for starting.
※ The screw removed when exchanging it has been described shape to "(Type*)". Refer to “2.15
Shape list of screw" when you do not understand the screw at the installation.

(1) Turn off the rear power switch of NDC-2000.

POWER switch

NDC-2000 rear side

(2) Refer to “2.4 Replacing Hard Disk” and remove the base with procedure from (1) to (4).
(3) Remove the four screws of silicon disk that is fixed on base.
Unscrew (Type7)

Rear side of base Silicon disk

DOC No. 7ZPNA4153

2-59
2 Maintenance

(4) Confirm the jumper setting of the new silicon disk is set for Master.

MASTER

(5) Fix the silicon disk with the four screws by the reverse procedure of removing, and connect the
cable. Then insert the base into the initial position and fix the base with the two screws.
(6) Refer “6.16 Restoration by Recovery Boot CD” and recover the system from image CD.

DOC No. 7ZPNA4153

2-60
2 Maintenance

2.9 Replacing CMH-2193 Add-in Serial Board

Before replacing Add-in Serial Board, make sure to turn off the breaker of the
rear power switch. Otherwise, an electric shock or a malfunction may
occur.

※ Add-in Serial Board(CMH-2193) is included in extension serial kit(NQD-2888).


Replace the silicon disk by the following procedure.
※ After replacement, it takes several minutes for starting.
※ The screw removed when exchanging it has been described shape to "(Type*)". Refer to “2.15
Shape list of screw" when you do not understand the screw at the installation.

Add-in Serial Board

(1) Turn off the rear power switch of NDC-2000.

POWER switch

NDC-2000 rear side

DOC No. 7ZPNA4153

2-61
2 Maintenance

(2) Remove the top cover and the front cover of NDC-2000.

Unscrew 4 points (Type4)

Top cover

(3) Remove the cover is attached on front panel.

(4) Remove the attached cable connected with J1009 connector of I/F terminal board (CQD-2174)
and the add-in serial board connector.

DOC No. 7ZPNA4153

2-62
2 Maintenance

(5) Remove the screws fixing the add-in serial board, and remove the add-in serial board.

Unscrew (Type2)

Add-in serial board

PCI slot

DOC No. 7ZPNA4153

2-63
2 Maintenance

2.10 Replacing CBD-1818 Power Supply Unit

Before starting the exchange of the CBD-1818 power supply unit, turn off the
breaker in the main power supply line connected with NDC-2000 without fail.
Otherwise, an electric shock or a malfunction may occur.

Replace the CBD-1818 power supply unit by the following procedure.


※ After replacement, it takes several minutes for starting.
※ The screw removed when exchanging it has been described shape to "(Type*)". Refer to “2.15
Shape list of screw" when you do not understand the screw at the installation.
※ Remove NDC-2000 from installation area once.

2.10.1 Removing Power Supply Unit


(1) Turn off the main power breaker that is connected with NDC-2000.

DOC No. 7ZPNA4153

2-64
2 Maintenance

(2) Remove NDC-2000 from installation area.

Unscrew 4 points

(3) Remove the top cover of NDC-2000.

Unscrew 4 points (Type4)

Top cover

DOC No. 7ZPNA4153

2-65
2 Maintenance

(4) Remove all the cables connected with the terminal board (CQD-2174).
LCD POWER CABLE

AC IN

J1011(Breaker)

J1012(Breaker)

J1001(To HDD, SDD, DVD)


J1005(To NCE-7721F
J1014(To CBD-1818)
OPERATION UNIT)

SENSOR DATA

J1013(To Breaker) J1015(W1025)

J1003(To For NCE-7721F)

J1006(To Audio)

J1007(Speaker) J1008(To SERIAL PORT) J1003


J1004(To CCK-969)

(5) Remove five screws on the terminal board and remove the base with I/F terminal board
CQD-2174.

Unscrew 5 points (Type3)


CQD-2174

Base

DOC No. 7ZPNA4153

2-66
2 Maintenance

(6) Remove DVD power cable, motherboard power cable and HDD power cable.

Motherboard power cable

HDD power cable

DVD power cable

(7) Remove the six screws on both sides and the nine screws on the bottom side of NDC-2000 to
remove the backside board.
Unscrew right and left 6 points (Type4)

Unscrew 4 points (Type2)

Unscrew 5 points (Type4)

DOC No. 7ZPNA4153

2-67
2 Maintenance

(8) Cut the cable tie and remove the AC cable connecting to the power supply unit, and the fan filter
and two screws on the rear side of NDC-2000.

Remove 2 screws(Type5).

Cable tie

Fan filter

Cover AC cable

(9) Remove the power supply unit.

Caution:The fan of power supply unit can't replace only a fan because the fan unites with
power supply unit. Please replace the power supply unit with FAN.

DOC No. 7ZPNA4153

2-68
2 Maintenance

2.10.2 Installation of Power Supply Unit


Install the power supply unit on the connection and the wiring for the cable referring to the following
procedures.
※The screw removed when exchanging it has been described shape to "(Type*)". Refer to “2.15
Shape list of screw" when you do not understand the screw at the installation.

(1) Fix the cover with 2 screws and fit the FAN filter. Fix 2 screws (Type5)

Fan filter
Cover

(2) Insert the AC power supply cable under the L angle plate.

(3) Fix the AC power supply cable with cable tie.

Cable tie

DOC No. 7ZPNA4153

2-69
2 Maintenance

(4) Fix the rear plate with 6 screws and fix the base with 9 screws.

Fix right and left 6 points (Type4)

Fix 4 points (Type2)

Fix 5 points (Type4)

(5) Connect DVD power cable, motherboard power cable and HDD power cable as following.
Motherboard power cable

HDD power cable

DVD power cable

DOC No. 7ZPNA4153

2-70
2 Maintenance

(6) When I/F terminal board fix on base, pay attention as follow points.
Caution:
・ Install the connector carefully and don't touch a CPU fan.
・ Install it not to interpose the cable or the flat cable for the I/F terminal cable.

I/F terminal cable

Flat cable

(7) Fix the base of terminal I/F board circuit (CQD-2174) with the screw in five points.

Fix 5 points (Type3)


CQD-2174

Base

DOC No. 7ZPNA4153

2-71
2 Maintenance

(8) When you fix the base with the screw, connect all removed cables with terminal I/F board circuit
(CQD-2174).

LCD POWER CABLE

AC IN

J1011(Breaker)

J1012(Breaker)

J1001(To HDD, SDD, DVD)


J1005(To NCE-7721F
J1014(To CBD-1818)
OPERATION UNIT)

SENSOR DATA

J1013(To Breaker) J1015(W1025)

J1003(To For NCE-7721F)

J1006(To Audio)

J1007(Speaker) J1008(To SERIAL PORT) J1003


J1004(To CCK-969)

DOC No. 7ZPNA4153

2-72
2 Maintenance

2.11 Replacing Backup Battery (CR-2032)

Before starting the exchange of the backup batteries, turn off the breaker in
the main power supply line connected with NDC-2000 without fail.
Otherwise, an electric shock or a malfunction may occur.

Before disposing of used lithium batteries, insulate them by applying tapes on


their and terminals.
Otherwise, they may short-circuit to generate heat, explode or cause a fire.

When removing the connector and cable, make sure that doesn't touch a CPU
fan. The cable will touch and CPU fan may be damaged.

The coin battery is used to maintain information on the setting of BIOS, the date, and time in this
device. In the battery longevity, five years are standards. When the setting at BIOS and time is not
correctly saved after the power supply of this device is turned on, it is necessary to change a battery.
※The screw removed when exchanging it has been described shape to "(Type*)". Refer to “2.15
Shape list of screw" when you do not understand the screw at the installation.

DOC No. 7ZPNA4153

2-73
2 Maintenance

(1) Turn off the main power breaker that is connected with NDC-2000.

(2) Remove the top cover of NDC-2000.

Unscrew 4 points (Type4)

Top cover

DOC No. 7ZPNA4153

2-74
2 Maintenance

(3) Remove all the cables connected with the terminal board (CQD-2174).
LCD POWER CABLE

AC IN

J1011(Breaker)

J1012(Breaker)

J1001(To HDD, SDD, DVD)


J1005(To NCE-7721F
J1014(To CBD-1818)
OPERATION UNIT)

SENSOR DATA

J1013(To Breaker) J1015(W1025)

J1003(To For NCE-7721F)

J1006(To Audio)

J1007(Speaker) J1008(To SERIAL PORT) J1003


J1004(To CCK-969)

(4) Remove five screws on the terminal board and remove the I/F terminal board CQD-2174 with
the base.

Unscrew 5 points (Type3)


CQD-2174

Base

DOC No. 7ZPNA4153

2-75
2 Maintenance

(5) Replace the battery in the battery holder on the motherboard CMC-1323 with a new one.

Remove the battery


by using a screwdriver
(see the figure).

Motherboard CMC-1323

(6) When I/F terminal board fix on base, pay attention as follow points.
Caution:
・ Install the connector carefully and don't touch a CPU fan.
・ Install it not to interpose the cable or the flat cable for the I/F terminal cable.

I/F terminal cable

Flat cable

DOC No. 7ZPNA4153

2-76
2 Maintenance

(7) Install I/F terminal board (CQD-2174) on the base and fix 5 points with screw.

Fix 5 points (Type3)


CQD-2174

Base

(8) When you fix the base with the screw, connect all removed cables with terminal I/F board circuit
(CQD-2174).
LCD POWER CABLE

AC IN

J1011(Breaker)

J1012(Breaker)

J1001(To HDD, SDD, DVD) J1005(To NCE-7721F


J1014(To CBD-1818) OPERATION UNIT)

SENSOR DATA

J1013(To Breaker) J1015(W1025)

J1003(To For NCE-7721F)

J1006(To Audio)

J1007(Speaker) J1008(To SERIAL PORT) J1003

J1004(To CCK-969)

DOC No. 7ZPNA4153

2-77
2 Maintenance

2.12 Replacing DVD Drive

Before starting the exchange of DVD drives, turn off the breaker in the
main power supply line connected with NDC-2000 without fail.
Otherwise, an electric shock or a malfunction may occur.

Replace DVD drive by the following procedure.


※The screw removed when exchanging it has been described shape to "(Type*)". Refer to “2.15
Shape list of screw" when you do not understand the screw at the installation.

DVD drive

Front of processing unit (NDC-2000)

(1) Turn off the main power breaker that is connected with NDC-2000.

DOC No. 7ZPNA4153

2-78
2 Maintenance

(2) Remove the top cover and the front cover of NDC-2000.

Unscrew 4 points (Type4) Unscrew 4 points (Type4)

Top cover

(3) Remove all the cables connected to the terminal board (CQD-2174).

LCD POWER CABLE

AC IN

J1011(Breaker)

J1012(Breaker)

J1001(To HDD, SDD, DVD)


J1005(To NCE-7721F
J1014(To CBD-1818)
OPERATION UNIT)

SENSOR DATA

J1013(To Breaker) J1015(W1025)

J1003(To For NCE-7721F)

J1006(To Audio)

J1007(Speaker) J1008(To SERIAL PORT) J1003


J1004(To CCK-969)

DOC No. 7ZPNA4153

2-79
2 Maintenance

(4) Remove five screws on the terminal board and remove the I/F terminal board CQD-2174 with
the base.

Unscrew 5 points (Type3)


CQD-2174

Base

(5) Remove DVD power cable and flat cable.

DVD power cable


Flat cable

DOC No. 7ZPNA4153

2-80
2 Maintenance

(6) Remove the cable from clip.

Remove the cable

(7) Remove 4 screws from front panel and 2 screws from left side. Take off DVD drive.

Unscrew 2 points (Type3)

Unscrew 4 points (Type3)

Front of processing unit Left side of processing unit

(8) Unscrew 4 points of each side and remove DVD drive.

Screw for replace the DVD (Type3)

DOC No. 7ZPNA4153

2-81
2 Maintenance

(9) Unscrew 4 points of right and left. Remove DVD drive from the base.

Unscrew (Type9) Base

PCB

Unscrew (Type6)

※When replace DVD drive, remove the PCB from rear side.

(10) After replacing, install the DVD drive by the reverse procedures.
※Pay attention the direction of flat cable.

Red line is left side.

DOC No. 7ZPNA4153

2-82
2 Maintenance

(11) After replace the DVD drive, pay attention as follow points.
Caution:
・ Install the connector carefully and don't touch a CPU fan.
・ Install it not to interpose the cable or the flat cable for the I/F terminal cable.

I/F terminal cable

Flat cable

(12) Install I/F terminal board (CQD-2174) on the base and fix 5 points with screw.

Fix 5 points (Type3)


CQD-2174

Base

DOC No. 7ZPNA4153

2-83
2 Maintenance

(13) When you fix the base with the screw, connect all removed cables with terminal I/F board
circuit (CQD-2174).

LCD POWER CABLE

AC IN

J1011(Breaker)

J1012(Breaker)

J1001(To HDD, SDD, DVD)


J1005(To NCE-7721F
J1014(To CBD-1818)
OPERATION UNIT)

SENSOR DATA

J1013(To Breaker) J1015(W1025)

J1003(To For NCE-7721F)

J1006(To Audio)

J1007(Speaker) J1008(To SERIAL PORT) J1003


J1004(To CCK-969)

DOC No. 7ZPNA4153

2-84
2 Maintenance

2.13 Replacing Motherboard

Before starting the exchange of the mother board, turn off the breaker
in the main power supply line connected with NDC-2000 without fail.
Otherwise, an electric shock or a malfunction may occur.

Replace the silicon disk by the following procedure.


※ After replacement, it takes several minutes for starting.
※ The screw removed when exchanging it has been described shape to "(Type*)". Refer to “2.15
Shape list of screw" when you do not understand the screw at the installation.

(1) Turn off the main power breaker that is connected with NDC-2000.

(2) Remove the top cover and the front cover of NDC-2000.

Unscrew 4 points (Type4) Unscrew 4 points (Type4)

Top cover

DOC No. 7ZPNA4153

2-85
2 Maintenance

(3) Remove all the cables connected to the terminal board (CQD-2174).

LCD POWER CABLE

AC IN

J1011(Breaker)

J1012(Breaker)

J1001(To HDD, SDD, DVD) J1005(To NCE-7721F

J1014(To CBD-1818) OPERATION UNIT)

SENSOR DATA

J1013(To Breaker) J1015(W1025)

J1003(To For NCE-7721F)

J1006(To Audio)

J1007(Speaker) J1008(To SERIAL PORT) J1003

J1004(To CCK-969)

(4) Remove five screws on the terminal board and remove the I/F terminal board CQD-2174 with
the base.

Unscrew 5 points (Type3)


CQD-2174

Base

DOC No. 7ZPNA4153

2-86
2 Maintenance

(5) Remove DVD power cable, motherboard power cable and HDD power cable.

Motherboard power

HDD power cable

DVD power cable

(6) Refer to “2.12 Replace DVD drive” and remove DVD drive unit.
(7) Remove the mouse cable, COM cable and LAN cable from front panel.

COM cable

LAN cable

RGB cable

Mouse cable

Front of processing unit (NDC-2000)

(8) Refer to “2.9 Replacing CMH-2193 Add-in serial board” and remove serial board.
(9) Remove the 7 cables are connected with motherboard.

DOC No. 7ZPNA4153

2-87
2 Maintenance

(10) Remove 8 screws on the motherboard and replace one.

Unscrew 8 points (Type3) Motherboard power cable

N.C

IDE2

IDE1

Front
COM4 W1003

HDD W1006

FRONT W1001

(11) Connect the removed cables.


Pay attention with COM4(W1003)cable, FRONT(W1001)cable and HDD(W1006)cable
Connect as following figure.

N.C

COM4 HDD

W1003 W1006
N.C
FRONT
W1001

※ Exchange each mother boards because memory and CPU have combined with the mother board.

DOC No. 7ZPNA4153

2-88
2 Maintenance

(12) After replacing the mother board, connect the base of DVD drive unit and terminal I/F board
circuit (CQD-2174) by the opposite procedure noting the following point.
Caution:
・ Install the connector carefully and don't touch a CPU fan.
・ Install it not to interpose the cable or the flat cable for the I/F terminal cable.

I/F terminal cable

Flat cable

(13) Install I/F terminal board (CQD-2174) on the base and fix 5 points with screw.

Fix 5 points (Type3)


CQD-2174

Base

DOC No. 7ZPNA4153

2-89
2 Maintenance

(14) When you fix the base with the screw, connect all removed cables with terminal I/F board
circuit (CQD-2174).

LCD POWER CABLE

AC IN

J1011(Breaker)

J1012(Breaker)

J1001(To HDD, SDD, DVD)


J1005(To NCE-7721F
J1014(To CBD-1818)
OPERATION UNIT)

SENSOR DATA

J1013(To Breaker) J1015(W1025)

J1003(To For NCE-7721F)

J1006(To Audio)

J1007(Speaker) J1008(To SERIAL PORT) J1003


J1004(To CCK-969)

DOC No. 7ZPNA4153

2-90
2 Maintenance

2.14 Replacing Front Panel (CCK-969)

Before starting the exchange of front panels, turn off the POWER
switch in the back of NDC-2000. Otherwise, an electric shock or a
malfunction may occur.

The screw removed when exchanging it has been described shape to "(Type*)". Refer to “2.15
Shape list of screw" when you do not understand the screw at the installation.

(1) Turn off the main power breaker that is connected with NDC-2000.

POWER switch

NDC-2000 rear side

(2) Remove the top cover and the front cover of NDC-2000.

Unscrew 4 points (Type4) Unscrew 4 points (Type4)

Top cover

DOC No. 7ZPNA4153

2-91
2 Maintenance

(3) Remove the cable and the screw, and exchange front panels.

Front switch

Remove cable

Unscrew (Type3)
Front of processing unit (NDC-2000)

Refer to the following figure for pulling of the cable and install the front panel.

Let the cable through between the front


panel and the stay.

DOC No. 7ZPNA4153

2-92
2 Maintenance

2.15 Shape list of Screw

There are 9 kinds of screw in all removed when the unit of NDC-2000 is exchanged.
Refer to the following table and install a screw based on the mentioned shape of " (Type*)"
by the explanation of each unit.

Type Figure kind size


1 Screw (Pan head) #6-32UNCx3/16

2 Screw (Pan head with flange) M4x8

3 Screw (Pan head with flange) M3x8

4 Screw (Binding head) with plastic washer M4x8

5 Screw (Binding head) with plastic washer M3x8

6 Screw (Pan head) M2x8

7 Screw (Pan head) M3x4

DOC No. 7ZPNA4153

2-93
2 Maintenance

Type Figure kind size


8 Screw with captive washers(SW3,LW3) M2.6x4

9 Screw with captive washers(SW3,LW3) M2x4

DOC No. 7ZPNA4153

2-94
2 Maintenance

2.16 System Recovery by “Recovery CD”

Before restoring system by the [Recovery Boot CD], read the description to
fully understand the function of the [Recovery Boot CD].
When you perform restoration with abnormal disk configuration, the
equipment may malfunction.

The system file including the NDC-2000 simplified chart software is saved in the ATA flash disk.
NDC-2000 will not start when the system file in the flash disk is damaged. In this case, the damaged
system file may be restored and started by the following procedure “System Image Deployment by
Recovery Boot CD” describing how to restore the system file into the factory-set status

Caution:
• The ATA flash disk cannot be restored when it is physically damaged.
• When the hard disk is broken, the equipment cannot start normally even after system
restoration.
• When the software has been version upped or the individual sensor setting has been changed
after delivery, those changes will be erased by restoration.

2.16.1 System Recovery Procedure


System Image Recovery with “Recovery Boot CD”
(1) Insert the boot CD (Recovery Boot CD) into the DVD drive.
(2) Turn off NDC-2000 and restart the unit.
(3) Then the following message will appear. Confirm the disk information.

DOC No. 7ZPNA4153

2-95
2 Maintenance

---------------------------------------------------------
Disk information
---------------------------------------------------------
Disk:1 (977.48MB) M:[1024MB ATA Flash Disk] S:[A151186248F001523525]
1.1 (977.45MB) Active Volume NTFS Primary
Disk:2 (76.69GB) M:[HDS728080PLA380] S:[PFDB32S6TU3W4M]
2.1 (76.69GB) Volume NTFS Primary
( 2.46MB) Unused Space Primary
---------------------------------------------------------
.
.
---------------------------------------------------------
NDC-2000 Recovery Boot CD
ver.1.0
---------------------------------------------------------
Restore Image file from CD to System Drive(Disk:1)
.
1) Remove Boot CD.
2) Insert CD-R "NDC-2000 Backup Image" printed.
3) Wait for a few seconds.
4) Left-click to continue.....

Confirm the system disk configuration is:


• Disk1: [1024MB ATA Flash Disk]
Model name of ATA flash disk
• Disk2: [HDS728080PLA380]
Model name of hard disk
Now the “Recovery Boot CD” can deploy the “Recovery Image CD” into the Disk1.

NOTE:
• The ATA flash disk and the hard disk may subject to change in the future. In this case,
the model name of each disk will differ from the one written above.
• When Disk1 and 2 are inversely displayed, keep pressing the POWER switch of
NDC-2000 to turn off the power. Then turn the power on again, and after the JRC logo
appears press the [Ctrl] + [C] keys of the keyboard. After confirming the Disk
configuration is restored, perform the following procedure.
• When either or neither of Disk1/2 is displayed, the breakdown of the drive etc. are
thought. Do not execute the following operation in that case until the breakdown etc. are
solved.
• Though it is written in the label of Recovery Boot CD as S-Chart, there is no problem,
and use it as it is, please.

DOC No. 7ZPNA4153

2-96
2 Maintenance

(4) Press the eject button of the DVD drive to eject the startup disk “Recovery Boot CD “.
(5) Insert the “Recovery Image CD” into the DVD drive.
(6) Wait until the LED stops flickering, and left-click the mouse or trackball.
(7) The “GHOST” will start and the system will automatically be copied from the “Recovery Image
CD” to the ATA flash disk.

(8) After copying is completed, the following dialog box appears.


Eject the “Recovery Image CD” from the DVD drive and keep pressing the [POWER]
button of NDC-2000 to turn off the power.
_______________________________________________________________________________
.
* Remove FD and CD-R.
* KEEP pressing [POWER] button until power off.
____
I I
--+ +--
\ /
\ /
\ /
\ /
\/
[ POWER ]

_______________________________________________________________________________

(9) Turn on the power again and confirm the system starts normally.
System restoration is now completed.

NOTE: After the system is restored by using the image file, restore the allocation of the drive
referring to "2.6.2 Restoring Drive Assignment" when the allocation of the drive is
mismatched (E:HDD drive,Q:DVD drive).

DOC No. 7ZPNA4153

2-97
2 Maintenance

2.16.2 Setting Resolution


When execute system recovery by Image CD, set the resolution according to the following procedures.

(1) Left-click [Start] button and select [Control Panel] from [Start menu].

Control Panel

(2) Select [Display].

Display

(3) Select [Settings] tab.

Settings

DOC No. 7ZPNA4153

2-98
2 Maintenance

(4) Select [Screen resolution] and [Color quality] from following table. Left-click [OK] button.

LCD monitor Screen resolution Color quality


Monitor 1280×1024 Medium(16bit)

Screen resolution

Color quality

DOC No. 7ZPNA4153

2-99
3 Trouble shooting

3. Trouble Shooting
When the unit is not working properly, check the following points and carry out the appropriate repair
before you ask for repair.
When the following remedies do not rectify the problem, or a location not mentioned in the following
tables is not in order, contact the nearest JRC office or agent, and ask for repair.

Symptom Cause Measures


Processing unit does not turn The AC power is not ON. Turn ON the inboard breaker.
ON. The power on the rear side of Turn ON the power switch on
the processing unit is not the rear side of the processing
turned ON. unit.
AC power is not being input Input AC power within the
within the rated range. rated range.

The AC power cable is not Connect it correctly referring to


connected to the main unit. Installation Manual.

Nothing is displayed on The power switch is not turning Turn on the power switch.
screen. on.
The video cable is not Connect it correctly referring to
connected. Installation Manual.

The unit does not start after The IDE cable of the silicon Connect the cable correctly,
pressing the power switch on disk or the power cable is not and start again.
the front side of the connected.
processing unit.
The screen display is Error in initial setting. In the case of NWZ-173-E,
deviated. keep pressing the brilliance
control to adjust the display
automatically.

DOC No. 7ZPNA4153

3-1
3 Trouble shooting

Symptom Cause Remedy


Log is not displayed. The power supply of Log Turn on the power supply of
sensor is not turned on. LOG sensor.
The ratio setting on the log is Set the ratio setting on the log
incorrect. correctly.
The connection cable is not Check the cable connection
connected with LOG sensor. with LOG.
The main unit has Make a contact to JRC.
malfunctioned.
Position information is not Initial setting is wrongly set. Set the initial setting correctly.
displayed (GPS).
The navigation equipment Check the sensor condition.
doesn't measure it.
The power supply of sensor is Turn on the power supply of
not turned on. sensor.
The sensor cable is not Check the cable connection
connected to the processing between sensor and
unit. processing unit.
The main unit has Make a contact to JRC.
malfunctioned.

Depth value is not displayed. The echo sounder is not turned Turn on the echo sounder.
on.
The cable is not connected to Check the cable connection
the processing unit from echo between echo sounder and
sounder. processing unit.
The main unit has Make a contact to JRC.
malfunctioned.
ARPA is not displayed. The [ARPA] key is not pressed. Press the [ARPA] key.

The ARPA setting is incorrect. Set the ARPA setting correctly.

The power supply of radar is Turn on the power supply of


not turned ON. radar.
The connector cable is not Check the connection between
connected to the radar. the radar and main unit.
The main unit has Make a contact to JRC.
malfunctioned.

DOC No. 7ZPNA4153

3-2
3 Trouble shooting

Symptom Cause Measures


The waypoint information The power supply of unit is not Turn on the power supply of
from digitizer is not displayed. turned on. unit.
The cable is not connected to Connect the cable correctly.
the processing unit.
The main unit has Make a contact to JRC.
malfunctioned.

The brightness does not The lighting control circuit does Make a contact to JRC.
change even if the not work.
[BRILLIANCE] knob is turned. The cable is damaged. Replace the cable.

The main unit has Make a contact to JRC.


malfunctioned.
None of the keys on the The cursor is displayed as an Wait until the hourglass returns
operation panel work. hourglass. to a cursor.
The operation panel circuit is Make a contact to JRC.
malfunctioning.
The main unit has Make a contact to JRC.
malfunctioned.
The trackball does not work. The trackball is dirty. Clean the trackball

The main unit has Make a contact to JRC.


malfunctioned.

When the [ ] (Navigation & Hard disk failure Replace the hard disk by
Planning) button is referring to “2.6 Confirming
left-clicked in the Startup Disk Configuration”.
menu, the message “Path is
incorrect or Master Drive is
failed” is displayed.

DOC No. 7ZPNA4153

3-3
4 Appendices

4. Appendices
A) Exploded Diagram

DOC No. 7ZPNA4153

4-1
4 Appendices

B) Parts List

No Part Name Code/Part No Note


1 Main chassis KBX1594A
2 Plate (RIGHT LEG) KBP1141A
3 Plate KBP1143B
4 Cushion KKU0026A
5 Bush B-1
6 Plain washer FWSSM-D25-V4.5-T2.0
7 Plate (LEFT LED) KBP1142A
8 I/0 panel ----
9 Front panel KBP1149A
10 Front panel circit board CCK-969
11 Button KTV0755
12 Support ASB-320E
13 FD,DVD chassis 1 K6820-04-01
14 FD,DVD chassis 2 K6755-04-02A
15 Fixing bracket for DVD unit K6755-04-03A
16 Fixing bracket for FD unit K6755-04-04A
17 DVD -RAM drive CDD-719
18 FD drive CDD-718
19 Partition KBP1162
20 Terminal block board CQD-2089
21 Rear panel KTB0539A
22 Fixed stand (UPPER) KBP1152A
23 Fixed stand (LOWER) KBP1153A
24 Cable clamp K6755-07-04A
25 Fixing bracket for power suplly K6755-07-05A
26 Fan filter 109-1003F20
27 Power supply unit CBD-1818
28 Filter circit board TFR-002R
29 Front panel K6820-08B
30 Fixing bracket K6820-15-01A
31 Plastic sheet K6820-15-03
32 Cushion KKU0027A
33 HD drive CDD-717
34 Flash drive (SDD) CDD-716 Four screws are attached.
35 Concealment lid K6755-16B
36 Cover K6755-20-01A
37 Name plate KNN1790A
38 Label (DO NOT PLACE ANY ~) KNN1788
39 Label (CLEAN THE FAN ~) KNN1789
40 Label (HIGH VOLTAGE ~) MPNN34331A
41 Filter MTZ301931
(To be continued)

DOC No. 7ZPNA4153

4-2
4 Appendices

No Part Name Code/Part No Note


42 Rubber seat MTT306589A
43 Sponge MTT306943
44 Fixing bracket for speaker K6820-14
45 Label (S-CHART) KNN1801A
46 Label (DIVERT ELECTROSTATIC~) KNN1806
47 Mother board CMC-1323
48 Speaker MM283IN8-06
49 Dongl CYC-344
50 Dust cover DCMJST
51 Slot cover PCBC-SLOT-CVR-R
52 Cable clip CS-1A
53 Cable tie T-18R
54 Mounting base TMS-20
55 Edging GEE62F-A-C
56 Screw (Pan head) #6-32UNCX3/16(SUS)
57 Screw (Pan head) M4X25(BS,Ni)
58 Screw (Pan head with flange) M4x8(Fe,Ni) (=TP Pan head)
59 Screw (Pan head with flange) M3X8(Fe,Ni) (=TP Pan head)
60 Screw (Binding head) with plastic washer M4X8(Fe,Ni) CA-D
61 Screw (Binding head) with plastic washer M3x8(BS,Ni) CA-F
62 Screw with captive washers(SW3,W3) M4x20(Fe,Ni)
63 Screw with captive washers(SW3,W3) M3x6(Fe,Ni)
64 Screw with captive washers(SW3,LW3) M2.6X4(BS,Ni)
65 Screw with captive washers(SW3,LW3) M2X4(Fe,Ni)
66 Spring lock washer SW4(SUS)
67 Spring lock washer SW3(SUS)
68 Plain washer W4(BS,Ni)
69 Plain washer W3(BS,Ni)
70 Hexagon nut N4(BS,Ni)
71 Hexagon thin nut LN4(BS,Ni)
72 Wing nut BN4(BS,Ni)

DOC No. 7ZPNA4153

4-3
4 Appendices

C) List of Replacement Parts


Name Model JRC Code
Hard disk drive CDD-717 CDD-717
Silicon disk drive CDD-716 CDD-716
DVD-RAM drive CDD-719 CDD-719
Add-in serial board CMH-2193 CMH-2193
1U power supply unit CBD-1818 CBD-1818
Motherboard CMC-1323 CMC-1323
Front panel circuit CCK-969 CCK-969
I/F terminal board circuit CQD-2174 CQD-2174

D) About Parts Regularly Exchanged


A regular exchange is necessary so that the following parts used with this device may have longevity in
the tenure of use.
The standard of the exchange when always using it is as follows.

No. Parts Life Remarks


1 Hard disk 2 Years Whenever there is always a power supply
2 Fan of power supply 3 Years It becomes a complete set exchange in the power supply
part whenever there is always a power supply.
3 Lithium battery 5 Years
4 Fan of CPU 5 Years Whenever there is always a power supply

Please consult shop that purchases it, agency or our each branch, the office, and the liaison office about
the exchange of consumables parts.

DOC No. 7ZPNA4153

4-4
4 Appendices

E) Operation Panel Key Code List


Menu Key code
ALARM ACK <Ctrl>+<F12>
DAY/NIGHT <Ctrl>+<F5>
PANEL DIM. <Ctrl>+<F2>
MENU <Ctrl>+<F4>

DOC No. 7ZPNA4153

4-5
4 Appendices

F) Software Directory Structure


C:
¥JRC_ECDIS¥:ECDIS software and the configuration file are stored.
¥ehome¥
¥bin¥
¥static_ini¥
¥cursor¥
¥bmp¥
¥wave¥
¥ocx¥
¥bgc¥:The backup chart is stored.
¥pl¥:Data concerning the chart display is stored.
¥tools¥:Each BAT file is stored.

D:
¥ECDIS_DATA¥:Chart information, alarm information, and log information are stored.
¥dynamic_ini¥
¥AlmList¥
¥CM93¥
¥CM93_3¥
¥Index¥
¥ARCS¥
¥S57¥
¥Log¥
¥Alm¥
¥Own¥
¥Rot¥
¥Tgt¥
¥Nvtx¥
¥Route¥
¥Tmp¥
¥Ucht¥
¥Screen_Shot¥
¥User¥
¥Vdr¥
¥TGT_Track¥
¥OWN TRACK¥

DOC No. 7ZPNA4153

4-6
4 Appendices

G) Password List

“8510” // Display the menu for installer


“5963” // Start Explorer
“0000” // Display the backup setting screen
“85100” // Display the system version

DOC No. 7ZPNA4153

4-7
JAN-701B/901B
ECDIS

取扱説明書

For further information,contact:

Not use the asbestos

URL http://www.jrc.co.jp
Marine Service Department
Telephone : +81-3-3492-1305
Facsimile : +81-3-3779-1420
e-mail : tmsc@jrc.co.jp
AMSTERDAM Branch
Telephone : +31-20-658-0750
Facsimile : +31-20-658-0755
e-mail : service@jrcams.nl
SEATTLE Branch
Telephone : +1-206-654-5644
Facsimile : +1-206-654-7030
e-mail : service@jrcamerica.com
CODE No.7ZPNA4153 01ETM ISO 9001, ISO 14001 Certified
AUG. 2009 Edition 1 JRC Printed in Japan

You might also like