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I OPERATION- MANUALS
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I FRESH WATER GENERATOR SONDEX AlS

I Customer: Peene Werft

I Newbuilding no.: 494

Order no.: B 5900817

I Sondex Order no.: SFD9900193

I Encl.: Operation manuals:

Position / item 1 : Fresh Water Generator

I Type SFD 13 / 10

Position / item 2 : Rehardening filter

I Type K&S 0,3N

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TABLE OF CONTENTS
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1. SPECIFICATIONS & CONSTRUCTION
I - Technical Specification
- Dimensional Drawing
I - Working Description
- Installation Description & Sketch

I 2. START-UP & OPERATION

- Initial Start-up of Plant
I - Operation of Plant
- Operation of Salinometer

I 3. STOPPING OF PLANT

I 4. TROUBLE SHOOTING
- Insufficient vacuum
- Insufficient heat source
I - Sea water flow to condenser
- Too high salinity
I S. SERVICE & MAINTENANCE
- Plate and Gaskets
I 6. CHEMICAL CLEANING
I - Dosing unit
- Chemicals

I 7. SPARE PARTS
- Spare Parts List - Fresh Water Distiller

I Spare Parts List - Plate Pack

Spare Parts List - Fresh Water Pump
Spare Parts List - Ejector Pump
I Electrical Diagram with parts list - Control Box
Spare Parts List - Ejector
Spare Parts List - Chemical Dosing Unit
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8. SERVICE
I - Service numbers and locations
- Spare parts and delivery time
- Information required
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I 9. REHARDENING FILTER

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Position / item 1 :
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Frischwassererzeuger / Freshwater Generator
I Type SFD 13
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I SPECIFICATION & CONSTRUCTION

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I Technical Specification

I Fresh water Distille r:

Type:
Standar d

SFD 13

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Capacit y:
1Om31 24 hours
Salt content: 0,4 -2 ppm
Voltage:
3 x 440V 160Hz
E - consum ption in operatio n: 10,0 kW
I Weight in operation:

Heatin g Medinm for Evapor ator:

approx. 530 kg

I Jacket Water Flow:

Inlet tempera ture min.:
35 m3/h
88 - 93 grc.
Outlet tempera ture approx.: 73 grc.
IJ Max. operation pressure:
Pressur e drop:
Heat load approx.:
6 bar
0,6 bar
310kW

I Coolin g Medium for Conden ser:

Cooling Water Flow:

38 m3/b
I Inlet tempera ture max.:
Outlet tempera ture approx. :
Max. operation pressure:
32 grc.
40 grc.
6 bar
Max, pressur e drop:
I Max. pressur e drop from pump to ejector:
Min. pressur e before Sea Water Pump:
0,45 bar
Max.I, Obar
0,2 bar

I Sea water pump for ejector and condenser:

Type:
Centrifu gal pump CNL 65-65/160
No self-suc tion
Capacity:
38 m3/b against 5,0 bar
Rotation number:
3500
Voltage:
3x440 V/60H z
13,2 kW E -Motor
Fresh Water Pump:

I Type:
Capacit y:
Centrifu gal pump SPFW
0,55 m3/b against 3,4 bar
3 x 445 V I 60 Hz

I Feed water I Chemic al dosing unit

0,75 kW E-Mot or

I Type:
Capacit y range:
Tank volume:
Vacuum operatio n
2 - 259 ml/h
50 I

I Classif ication:
Accord ing to GL rules
Spare parts:

I No parts require d by the class

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 '--' '~-

620

Seawater Inlet
. 200 Cl Cl
,
I,
0
0 I 0 0
".

-f---t---i- ".
-,
~~ e C\J
".

M
I, C-

I 0
-o '""-I
Hot en Ine coolln water outlet
~ Hot en Int cootl water Inlet
'"
~
'"-e-
Ol

0
t-;
M DN50

365
390 560
1080

780
40 5 400 5 15 700 500

"' • •

o 0
M Ol
<1' 0
Mounting I
,:
,,I
!
//
----t-------------t---- ~~~-------------
El-BOX

Hatr.! tegn.:
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/
/
/
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$DNDEX SFD13
FRESHWA TER DISTILLER
regno
MF
Dato:
0601-00
_/

400
Jemet 9
DK-6000 Kolding Erstatter
a
Rev. or. Tegning nr.
1 SF013-00000-10
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I Working Description and Specification

I The Sondex Freshwater Distiller utilizes the heat from diesel engine jacket cooling water
to produce pure drinkable water by evaporating seawater under high vacuum enabling the
feed water to evaporate at temperatures below 48°C. Steam can also be used as heat
I source instead of hot jacket water.

The Sondex Fresh water Distiller is based on 2 sets of Sondex titanium plate heat
I exchangers, acting as an evaporator and a condenser respectively.

The evaporation chamber is kept under vacuum by a water ejector driven by the seawater
I outlet from the evaporator. The feed water evaporates when entering the evaporating
chamber due to the vacuum condition. Water spray and droplets are partly removed from
the vapour by the deflector mounted on top of the evaporator and partly by a build-in
I demister. The separated water droplets fall back into the brine, which is extracted from
the by means of the ejector pump.

I The desalted vapour passing through the demister will be sucked into the plate condenser
where it will be condensed by means of cold incoming salt water.

I The pure distilled water will be taken out by means of an integral fresh water pump. The
pure water taken out from the condenser will be controlled by a salinometer to supervise
that the preset salinity will be reached. If the salinity exceeds the specified level, the
I solenoid valve in the discharge line of the distiller pump is automatically activated and
faulty distillate is returned to the feed line or dumped into the drain.

I Thermometers are installed for control of seawater to the condenser and engine cooling
water to the evaporator. These thermometers permit control of both heating and cooling
of these units. The salinometer can be connected to remote alarm so that a too high
I salinity is registered immediately at the bridge of the ship or in the control room.

ImPOrtant notes!
I The plant is constructed for a pressure of approx. 3 bar before the ejector (in ballast), and
approx. 4 bar loaded.
The pressure after the ejector should be max. 0,8 bar.
I The feed water (constant pressure valve) can be used to regulate the feed water volume.
It is recommended that the valve after adjustment only is adjusted if considerable changes

I in the working conditions appear (temperature, volume, etc.).

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Installation Description
I Place the freshwater distiller so that it will be possible to open it for inspection and
cleaning and install it with as simple a pipe layout to - and from the distiller as possible
I and at a place with a minimum of merging pipes. Be aware that pipe dimensions are not
too small and that the number of bends and valves are kept at a minimum to avoid
unnecessary pressure drop which could effect the specified pump efficiency and the
I produced fresh water capacity.

Please check the installation drawing and technical specifications.

I Be aware that it must be possible to read thermometers and manometers.

I The support of the pipes must not be too far from the distiller, and should be installed in
such a way that they do not load sockets on the Fresh Water Distiller.

I Connect the evaporator to the jacket water system from the engine or any other heating
source. This can be done either in series with a bypass valve or in parallel with the cooler
of the engine.
I Connect the combined ejectorlseawater pump with its suction socket to the seawater inlet
at a place where the inlet pressure always is positive.
I Connect the ejector pump at the inlet flange on the condenser.

I The outlet of seawater is directly overboard with its own overboard valve and above
water line at deepest draft.

I Check that the specified quantity ofjacket water or steam flow through the evaporator.

I Check that the specified quantity of sea water flows through the condenser.

The freshwater pipe should be connected to the freshwater tank of the ship. The counter

I pressure in the freshwater pipe should not exceed 120-160 kpa (1,2 - 1,6 kp/cm") or
according to specification.

I N01E: The combined ejectorlseawater pump is designed to stand on a level with and in
close vicinity to the Freshwater Distiller and for a maximum counter-pressure in the
overboard piping of 60kpa (0,6 kp/cm')

I If this is not possible, it should be dimensioned for additional lifting height, if necessary.
In that case, pipe resistance and ejector should be designed accordingly.

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SONDEX A/S - Installation sketch Freshwater gencl-ator
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··.·.·.·.·-·-·-----.,h Ar+----··············

I ( Please note the counter

HT .
pressure max. 0,8 bar )
cooler
I loaded
water line

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5: T

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17
Main or QUX. 26 23
engine

max.

I) ballast
0,8 bar
Q 3
31

water line

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I Sea
,, :,.. r71
~
chest
L, _

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I bow ................
:, :,
..
Delivery extent Sondc r A/S
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:
item 26 - Option (extra order)

I Scawater I Fccdwatc r

Healing medium I Engine cool water

I
! , ill .. j ill

8- ;
;QJ Air I Vacuum

I Freshwater

I stem
•..•..•. '-"
Brine

Steam

I A - Scawatcr filter, mesh size on filter

= 1·3 mm
flexible hoses f chemical dosing equipment -
\

I electrical wire I Scnde c

electrical wire I yard or customer

I SFD7·1J-23N 20.04.1998
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I· START-UP & OPERATION

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Starting

I Please follow the instruction point by point as pumps NEVER may run without water! !

I 1. Open valves on suction and discharge side of the ejector pump.

2. Open overboard valve for combined brine/air ejector.

I 3. Start ejector pump to produce' a vacuum of min. 93% vacuum pressure.

The pressure before the brine/air ejector inlet should be min. 320 kpa (3,2 kp/cm-).
I Back pressure at combined brine/air ejector outlet should be max. 60 kpa (0,6 kp/cm-)

I Evaporation

4. When min. 93% vacuum (after max. 10 minutes) have been obtained open valve for
I feed water treatment, if any.

5. Open hot jacket water/steam inlet and outlet valves.

I 6. Start jacket water/steam supply to distiller adjusting by-pass valve step-wise 10°C,
until the desired jacket water temperature is reached.
I The boiling temperature now rises, while the obtained vacuum drops to approx. 86-
90%. This indicates that evaporation has started.

I Condensing

7. Open valve to freshwater tank.

I 8. Switch on salinometer.

I 9. Start freshwater pump pressure must be between 120 to 160 kpa(I,2-1,6 kp/cm-). In
specific cases up to 2.4 kp/cm",

I Operation of plant

Under normal conditions, there is no need for supervision.

I Ifthe salinity is too high, the salinometer will give an alarm and dump the freshwater
or the solenoid valve will open and it will be re-circulated back to feed water intake
I depending on the system used.

In order to check that the Fresh Water Distiller is working normally and that no
I fouling is occuring, the temperature, pressure, and production should be compared
with the data from the specification and adjustment of sea water and jacket should be
made as described in above points.
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Precautions

I Always be careful about the seawater quality. Producing fresh water in a polluted sea
or river may result in water, which is unsuitable for human consumption.

I Be aware of chemical dosing rate in feed water is not exceeding the specified rate
given by chemical supplier.
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I Installation - Users Guide - Technical data.

for
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SALINITY CONTROLLER TYPE MINI-S.
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I 220999 • Salspeng.doc
ninasoft 0
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Salinity Controller Page 1
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I Salinity Controller.

Installation.

I The Salinity Controller models consist of two parts:

A display part where data from the connected sensors is shown and stored, as well as un installation part which is delivered in a plastic
module, for assembling on a DIN rail, in which power supply and connection clips are mounted.

I The display part is delivered in a cabinet for front installation in the control cabinet and the enclosed drilling shape can be used for
the installation.
The display part is secured with the 4 included lock nuts.

I The installation part is fastened on the DIN rail. The included 14 poled fiat cable is inserted between the display part and the
installation part after which power and sensor can be connected.

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220 VIAe
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I Connection diagram for Salinity Controller type Mini.

I The salt sensor.

I It is important to the conditionof the Salinity Controller that the

sensor is installed correctly, electrically as well as physically.

The sensor is delivered separated into 5 parts:

I 1: Sensor. 2: Protective coal 3: 16 Cable Gland.

4: Adaptor piece. 5: 3/4" T-pieee.

I INCORRECT MOUNTED .
The salt sensor is inserted in the enclosed T -piece as shown to the left.

The enclosed T-piece must be used since the use of another type ofT-
CORRECT MOUNTED

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SAlT SENSOR SAlT SENSOR
piece can affect the measuring results.

The sensory sticks of the salt sensor must be installed in a ninety degree angle compared to the flow-direction.
On the salt sensor it is clear that the straight sides are parallel with the sensory sticks and that the entire sensor can be turned in the

I case of an error in the installation.

After this the cable is drawn through the protectivecoat and the cable gland.
The protective coat is now fixed and will at the same time push the salt sensor to its right position.

I Finally the cable gland is to be fastened, and the sensor must be connected to the terminal block, as described underneath.

Brown wire is connected to terminal 3. (Salt sensor).

Black wire is connected to tenninal4. (Ground).

I Blue wire is connected to terminaI5.(femp. compensating).

The magnetic valve and the alarm is connected to the terminal blocks as illustrated above.

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The relay switches are potential free N/O switch sets.

220 VIAe with earth is connected as described above after whicb the system is ready for use.

I Testing the Salinity Controller.

I: Dismount salinity - sensor

I 2: Mount the enclosed 10 Kohm resistance between tcnninal 3 and 4, the display must now show 13 PPM, +1- 10%.

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'I - ---=:.:=:L.:::..::::::..=.::=-
Salinity ControUer Page 2
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I User's guide.

Salinity Controller is an instrument, which measures the content of natrium chloride in the evaporated water from a fresh water
generator displayed in PPM (parts per million), and ensures that fresh water containing a higher level of PPM, than what has been
I keyed in at the salinity controller. is rerouted back to the fresh water generator.

A built in datelogger with memory collects and stores the values, which can later be transferred to a PC program for closer analysis.

I It is also possible to have a direct On-Line link with a PC concerning the monitoring of the PPM values off the produced fresh water.
Conununication cable and software is additional equipment and the communication cable is installed on terminal 1 and 2.

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Made in Denmark by: ninasoft G (E: Operating the Salinity Controller.

I Salinity Controller Mini

with memory.
On the front plate of the display part there are 5 keys.

The DISPLAY RUN/STOP key has no function on the

I Mini model.

Pressing the key SETUP down once calls up SOLOINOID

I (magnetic valve) where the desired value for the fresh water
is selected with the + and - keys.

" .",'
. ; , .c Pressing the key SETUP once more calls up ALARM where

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the permit limit is set with tbe + and - keys.

If the + or - key is pressed down for a moment the nwnbcrs will start counting rapidly.

I Pre..ing the key SETUP tbe tbird time will show RUN HOUR, and show for bow many hours tbe Salinity Controller
bus been used. .

I Tbe ALARM OFF 10 MIN. key is used during start-up or during repairs and will prevent the alarm from functioning the next 10 min.
after the key has been pressed. Unless the key is pressed additional times the alarm will work again after the 10 minutes.

Notice that during start-up the alarm will automatically be off for ten minutes.

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Technical data:

I Loginterval: Every 10 min.

8000 sets of data

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Memory:

Net connection: 220V/AC w/ground (+/- 10%).

I Power on relay switches: Max.4Amp.

Level of density display part: IP65

I Level of density salt sensor: IP67

I Vertical measured salt (pPM). 80ri500t81 the optimal solution.

I Made in Denmark hy: ninasoft liS DK 6000 Kolding.

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I STOPPING OF PLANT
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I Stopping the Plant

I I. Stop hot water supply to distiller

I 2. Close valve for feed-water treatment, if any.

3. Stop fresh water pump.

I 4. Switch off salinometer.

I 5. Stop ejector pump

6. Close valve on the suction and discharge side of the ejector pump
I 7. Close overboard valve for combined brine/air ejector.

I 8. Close the valve to freshwater tank.

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I TROUBLE-SHOOTING

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I Trouble-shooting

If production of freshwater drops, check pressure and temperatures according to the

I technical specifications.

Insufficient Vacuum
I The following may have changed:

I 1. The ejector inlet and outlet pressure (Look under start-up & operation)
2. The. filter on the suction side of the ejector pump is clogged up.
3. The impeller of the ejector/seawater pump leaks so that air is drawn in.
I 4. The stuffing box of the ejector/seawater pump leaks so that air is drawn in.
5. Overboard valve and non/return valve, if any, in the overboard piping are defective.
6. The nozzles in the ejector may be worn.
I 7. A leak may have been generated at the gasket for the cover of at pipe joint.

This can be found by watching the vacuum-meter by stopping of plant.

I If necessary with the following valve closed (If the non-return valves are leaking.)

I The feed valve.

The overboard valve.
The ejector pump valve.
I The valve in the ejector air pipe.
The valve in the fresh water pipe.
The valve for chemical dosing.
I Check the stuffing box on the fresh water pump for leakage, by stopped plant.

I Overcooling of Engine Cooling Water to Evaporator

Overcooling of engine cooling water to the evaporator indicates insufficient flow. The
I reason for this must be found outside the freshwater distiller, in the cooling system of the
ship.

I Seawater Flow to Condenser

I Overheating of sea-water indicates insufficient flow (refer to technical specification), or

the condenser plates may be scaled and need cleaning.

I The flow can be determined by comparing the ejector pump pressure with the pump
curve.

I The max. temperature for sea water from the condenser is 38°C.

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Too High Salinity

I Separate and clean the sensor of the salinometer so that it is not short-circuited by
coatings between the electrodes.
I Check that the solenoid valve for fresh water back to the evaporator is closed at normal
salinity, so that the produced fresh water does not run back the evaporator.
I Leakage in the condenser can be found by opening vessel, closing feed valve, overboard
valve, and starting up the ejector pump.
I Check that the steam-turning plate above the evaporator and the demister is correctly
placed and that the gasket sealing to main frame is not "cut" or has a leakage, so that no
I salt-water drops pass with the steam through to the condenser.

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I SERVICE & MAINTENANCE
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MAINTENANCE OF EVAPORATOR AND CONDENSER

I Cleaning of the Plant

I Although the working temperature of the Fresh Water Distiller kept at 40-48°C, scalings
on the plates of the evaporator will gradually occur, causing a reduction of the capacity
of the Fresh Water Distiller and cleaning of the plates will be necessary.
I The frequency of the cleaning depends very much on the working conditions, but
normally a chemical cleaning 2-3 times a year as well as an opening of the plate pack
I once a year or every second year for total cleaning/inspection will be sufficient.

Cleaning by opening of Fresh Water Distiller

I When the plant has been stopped as described under "Stopping the Plant" open the Fresh
Water Distiller and inspect condenser, evaporator, demister and the interior of the Fresh
I Water Distiller and carry out the required cleaning.

Normally it is necessary only to separate the evaporator and clean the plates by means of
I the chemicals described under "CHEMICAL CLEANING". The interior of the Fresh
Water Generator should be cleaned at the same time using the same chemicals.

I Clean the evaporator as follows:

I. Remove bolts on on front cover and open

I 2. Loosen the nuts in on the tie bars gradually so that no nut is carrying the entire load
alone.
3. Remove the follower and take out the plates one by one and note there position in
I order not to get a "disorganized" plate pack when you have to the assembly again.
4. Submerge plates completely in a hot, inhibited acid bath at maximum 50°C.
For further information about chemical please refer to "CHEMICAL CLEANING".
I WARNING:

I - Always follow carefully the supplier instructions when using inhibited acids.
• Remember to neutralize according to supplier instructions

I 5. Examine plates and gaskets for possible damage and remove damaged plates and - or
Replace damaged gaskets.

I 6. If a defective plate is found, remove the plate together with the other plates in this
group. The start plate and the end plate in the plate pack can not be removed without
being replaced by a new plate.
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7. When assembling a separated evaporator, it should be checked that the gaskets have
I not been damaged - change defective gaskets, if any. Cut gaskets as shown on the
plate diagram. Assemble the plates in due succession according to plate arrangement
drawing and be aware that they are positioned correct. Clamp the plate pack to the
I correct dimension according to the number of plates.

Each plate have a compression dimension of: SFD type 3.5 - 2,9mm.
I SFD type 7
SFD type 13
-
-
3,lmm
3,9mm.
SFD type 23 - 3,9mm
I SFD type 35
SFD type 60
-
-
3,9mm.
3,9mm.

I 8. Pressure test evaporator plates before closing front cover.

This is done by slowly opening the by-pass valve for hot water into normal position
and let the water flow through.
I 9. The condenser plates are pressure tested by I etting sea water from the combined
cooling water/ejector pump circulate through the section.
I 10. When the evaporator/condenser plates are found to be tight, else front cover thighten
bolts.
I 11. Re-tighten, when vacuum has been re/established.

I RENEWAL OF BEAT EXCHANGER GASKET

I New gasket

On the enclosed evaporator and condenser exchanger diagram an order list for the gaskets
I is shown.

The gaskets are cut out of an ordinary gasket. Therefore please note the cutting out of the
I old gaskets before removing them.

In the evaporator a piece of gasket, cut out'on the sea water side and only on the sea
I 'water side, is used for guiding the seawater flow stream over the plate. Therefore please
note that this gasket piece is glued as shown on the figure on the next page.

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jj ! III lilt I I1 III I! I !I I i ! I I !I !I ii i !I !I if i! ! i

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SFD type 3.5: L = 0 (no gasket in inlet area)
I SFDtype7 :
SFDtype 13:
L=90mm
L=IOOmm
SFDtype23 : L= 150 mm
I SFDtype 35:
SFDtype60 :
L=205mm
L=205 mm

I Glue type

PLIOBOND 25 / SCOTCHGRIP 847 are nitrile rubber glues on soluble basis (25% solid
I materials). The glues are partly thermoplastic so that old gaskets can be unsticked by
boiling-water heating.

I Detergent

For cleaning and degreasing new gaskets and gasket grooves use "ACETONE". Charred
I or loose glue and rubber remains must be removed, e.g. by using a rotation stainless steel
brush. It is very important that every detergent is evaporated before putting glue on.

I WARNING

I Solvents are dangerous to inhale.

Gluing

I After wiping gaskets and gasket grooves with a cloth moistened with degreasing
substance the gluing itself can begin. The gluing areas must be quite clean - free from

I fingerprints etc. The gaskets are covered by a brush with a thin coat of glue on the gluing
area and placed on a clean and dry place in order to dry.

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The gluing process is done easiest on a solid table. After the gaskets have been put into

I the plate gasket grooves, the plates are stacked.

When the gluing is finished the plates are hung into the unit again and heat exchanger is

I clamped together. The heat exchanger can be warmed up by hot water if the glue is to dry
quickly - but without pressure on the water!

I Drying time: Approx. 2 hours at 80-l00°C

Approx. 24 hours at 40-50°C
Approx. 48 hours at room temperature
I If it is not possible to heat the plate heat exchanger, plates must be place as warmly as
possible.
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I CHEMICAL CLEANING
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I MODEL PT 2700 Product data
2700-0299G-B

ONDEX As.t /S
.wnee 9 DK«JOO KoIdIng TIt 15 28 S5

I DESIGN FEATURES
• Body and tube are impact resistant
• A single piece 01 polycarbonate thermoplastic

I lorms the ribbed tube, bezel and integrallloat

stops
• Easy-to-read design

I • Bezel type centre mounting puts the flow tube

at the front 01 panel for high visibility. No
shrouds or windows cover the tube

I • Ribbed tube construction stabilizes the float

throughout the range for Increased performance
• Metal connector inserts prevent damage from

I overtightening
• Rotatable connector acts as line union which
simplifies piping

I • O-Ring construction on connectors, seal plugs

and valves
• Low pressure drop Model PT2700 with needle vafve on Inlel

I
DESCRIPTION Maximum 6.9 bar gauge

I The Brooks-Mite Purgemeter is a Ilowmeter of high

impact poly-carbonate. The unit is designed as a
operating
pressure
Max. operating 55 "C
practical approach to flow rate indication 01 liquids

I and gases at lowest possible cost. It is available with

or without the optional needle control valve.
temperature
Min. operating - 6 "C
temperature

I MATERIA LS OF CONSTRUCTION
Standard
accuracy
± 10% F.S.

Meter body Clear poly-carbonate Reproducibility ± 1% F.S.

I Vertical clean
out plugs
Poly-carbonate Connections 'I," NPT female horizontal

Floats Pyrex glass or 316 St. Steel Ball

I O-Rings
Floats
Viton-A
SCALES
Typ es

I Valve
Line
Brass or 316 St. steel Silk-screened on adhesive aluminum sheet direct
reading for air and water (see capacity table). Also
mm scales with curve for gas or liquid is available.
connections Brass or 316 St. steel

I SPECIFICATIONS
Valve
A needle valve is available with three different
Standard scale 38 mm needles. A Valve can be mounted at the inlet of the
I lenglh instrument.

I
I
I
I
CAPACITIES/PRESSURE DROP
I c;;",,-..,. --, 'f:.'l'f- "" -- --'I" ''''~'-- -vn:ffr"~-'- -
~"""-=JI~--'-\

~L.~'
_ ~L- _ _ _ _ _ _ _ _ _ _ = __.lU.._•._o'~jL~~;
f';-'-. c:.~t'~~~:"-~=;j~~~-;:~.c-ffit''-_.;!;"-" __. c
-,~- ---'~"I:ff:[-'----'~

I 2
Glass
SI. Steel
Glass
10-80
25-150
50-300
0.25-1.5
1-4
0.5-6
190
250
250
4

I 6
SI. Steel
Glass
St. Steel
50-500
0.25-1.5 m'nth
0.5-2.5 m'nlh
2.5-16
5-30
10-80
650
2400
6600

I • Flows are given at normal conditions (0 'C and 1.013 bar abs.) when the meter is operated at 20 'C and 1.013 bar abs.

I DIMENSIONS IN MM

I
I 25,4
I •I
I
I
'13
Vh

I
water

t I
l
I
97

U 3Bmm
SCA LE
LENGTH

~J
.63,5

l0
!
I

I 53 (open
1/8" NPT-F
CONNECTION

I FRONT PANEL MOUNTING

PANEL MOUNTING DIMENSIONS
BACK PANEL MOUNTING
23,B

I "17mm
r~~

I 31,8
I
-- 4mm
MOUNTING
BRACKET +
6-32UNC

94,5

I 63,S

I
I @ -~-\.'CUSTOMER PANEL .J
I \
-
CUSTOMER PANEL
1,5·6mm max.4mm

I
I 2
I
I
CHEMICAL DOSING OF SCALE CONTROL CHEMICALS

I Prevention of scaling

I During the sea water evaporation there is always a risk of scaling on the heating surfaces.
This results in reduced K-values of the heating surface and decreased fresh water
production as well an overall reduction of the plant efficiency.
I In order to prevent scaling the operators must be aware of the factors influencing the
scale formation.
I Feed water ratio

I The feed water ratio is an extremely important factor. It is defined by the relationship
between the feed water amount fed into the plant ant the produced fresh water amount.

I If the feed water ratio is reduced, the concentration will rise in the plant subsequently,
resulting in scale formations.

I Two things may shift the feed water ratio:

I. All direct adjustment ofthe feed water system.

I 2. Exceeding the max. fresh water production laid out for the plant.

The operators must observe the following rules at all times:

I Do NOT adjust feed water system

I Chemical dosage

In order to control scale formation on the heating surfaces and continuously ensure long
I operation periods without acid cleaning the plant, it is absolutely necessary to dose scale
control additives to the feed water. The operators must follow the instructions for
chemical dosing given by the chemical supplier carefully.
I WARNING

I If the distiller operated at boiling temperatures above 45°C without chemicals, frequent
cleaning of the evaporator is necessary.

I We recommend that you do not operate the Fresh Water Distiller without recommended
chemical dosage at boiling temperatures above 45°C.

I Scale inhibitor dosage equipment for feed water

I
I
I
I
I
I
When adding chemicals mix thoroughly to ensure a homogenous blend of chemicals and

I water.

Use a fully soluble scale inhibitor, e.g. on polymer basis. The following product can be

I recommended:

• NALFLEET Evaporator treatment 9-913

I •
•
AMEROYALEVAPORATOR TREATMENT
HEXAMETHAPHOSPHATE

I I. Mix the required quantity for 24 hours operation in the tank according to maker's
instructions.

I 2. Adjust flow-meter to cover the maximum fresh water output from the distiller.

3. Flush the dosage system regulary.

I Safety precautions with the use of chemical

I I. Use eye protection and gloves. Avoid direct skin contact, eye contact of contact with
clothes.

I 2. Clean empty containers before disposal.

3. If chemicals are spilled on clothes, rinse with water and dispose off clothes.
I 4. I chemicals are spilled on the floor, rinse with water and suck remaining chemicals
offwith sand. Clean spot immediately afterwards.
I 5. Scale inhibitor is hazardous, if consumed in a concentrated solution. If consumed by

I mistake. IMMEDIATELY SEEK MEDICAL ATTENTION.

6. If eyes get in contact with the chemicals, rinse for at least 20 minutes with water.

I IMMIDIATELY SEEK MEDICAL ATTENTION.

I
I
I
I
I
I
I
I
I Evaporator Treatment
I AMEROYAL®
evaporatortreatrnent
I
Description
I AMEROYAL evaporator treatment is a liquid combination ofactive polymer and antifoam agents
used to prevent scale deposition in high and low-pressure evaporators. AMEROYAL treatment is proven
I effective in seawater, brackish and fresh water. AMEROYAL treatment may be used to remove existing
scale deposits.

I AMEROYAL treatment is used or approved for use in evaporators by the following organizations: V.K.
Board of Trade, Norwegian State Institute, Sasakura-Atlas, U. S. Department ofNavy, Japan Food Medical
Association, and the Yokohama City Institute ofHealth.

I Features Benefits

I • Polyelectrolyte scale inhibitor • Prevents scale and minimizes acid cleaning or

cold shocking

I • Can remove existing scale deposits thereby

reducing the need for cleaning

I • Does not contain any phosphates

• Safe for potable water applications

• Does not form adherent sludges

I • Contains an anti foam • Prevents foaming and carryover

I • Concentrated liquid

Application and Use

Easily dosed and cost effective

I When seawater is treated with AMEROYAL evaporator treatment, the polymers prevent the scale forming
minerals in the water from precipitating crystal growths in their normal manner. The scale forming crystal
patterns are altered so that they cannot adhere tightly to themselves or the metal surfaces. The overall effect
I while using AMEROYAL treatment is that thin layers of material are continuously being deposited and
removed from the heat transfer surfaces before they become thick enough to impair heat transfer.

I The detached solids are held in suspension and ultimately carried out of the evaporator with the overboard
discharge brine.

~
AMEROYAL treatment is diluted with fresh or seawater and fed continuously to the evaporator inlet line,
directly to the evaporator shell or just prior to the preheaters depending on equipment. AMEROYAL
treatment should be dosed using a proportioning pump or by a gravity feed system through a flowmeter.

I
I
I
I
The recommended dosage rate is 1 fluid ounce (30 m1) per tonne ofdistilled water produced per day based
I on the rated capacity at normal operating temperature and brine density. If brine density is increased, the
dosage should be increased proportionately. In scale removal, a dosage rate oftwo ounces (60 ml) per tonne
per day is recommended accompanied by increased overboard discharge.
I AMEROYAL" evaporator treatment
Dosage Chart
I Rated Capacity Tonnes Fluid Ounces

I 5
10
15
0.15
0.30
0.45
5
10
15
20 0.60 20
I 25
30
40
0.75
0.90
1.20
25
30
40

I 50 1.50 50

Typical Physical Properties

I Appearance: Clear to slightly hazy amber liquid
pH, undiluted: 13.0
I Density@ 25°C (77°F):
Nonflammable; no flash point.
1.015

Miscible with salt or fresh water in all proportions.

I packaging

I AMEROY AL evaporator treatment is available in 25 liter containers (plC #0024406).

Important Information
I Ashland Specialty Chemical Company's Drew Marine Division maintains Material Safety Data Sheets on
all of its products. Material Safety Data Sheets contain health and safety information for your development
I of appropriate product handling procedures to protect your employees and customers.

OUR MATERIAL SAFETY DATA SHEETS SHOULD BE READ AND UNDERSTOOD BY ALL
I YOUR SUPERVISORY PERSONNEL AND EMPLOYEES BEFORE USING DREW'S PRODUCTS IN
YOUR FACILITIES.

I
I
I Printed in U.S.A.
ET-PD-I (3/99)R7

All statements, information and data presented herein are believed to be accurate and reliable but are not to be taken as a
ouararuee. express warranty or implied warranty of merchantabilily or fitness for a particular purpose, or representation,
:press Of implied, for which seller assumes legal responsibility. and they are offered solely tor your consideration, {:.li.- D~e.w. Marine
n~0 •
DIVISion
zestiqation and verification. Statements or suggestions concerning possible use of this product are made without
.cpresentatlcn or warranty that any such use is free of patent infringement and are not recommendations to infringe on any
For more informationon Ashland SpecialtyChemical Company and its dwisions,visitour Internet Web Site: hltp://V'NIIW.ashchem.com
....-..
Ash/and"
or Drew Marine URL: www.ashspec.comfdm.html
REW MARINE DIVISION One Drew Plaza, Boonton, NJ 07005 U.SA Phone: (973) 263·7600 Fax: (973) 263-4491f7463 A Responsnle Care" "'"-"'"
.,-;:::=::.,,-:-:-::--:::-:-:--:-:c---
r"""n~",, Ashland Specialty Chemical Cornpan
I
I
I
I
I
I
I SPARE PARTS
I
I
I
I
I
I
I
I
I
I
I
I
I
I
---------------------

Titlt Natr.

SONDEX Fresh'olater generator

type SFO 13
Tegn.
K.L.A
Oalo
10.0~.97
Jemet9 (heck nate
DK-6000 Koldin!
11£. 45-7554285 Entatter Rev, no.
0
Drawing no.
SoFO-B-1l1l-61
,I
i

SONDEX NS - Freshwater Generator - Itemlist SFD7-13-23

I
I 1 Evaporator plates Titanium DIN W-.NR. 3.7025
See specification
Including nitrile gasket

I
See specification
I 2 Condenser plates Titanium DIN Wo. NR. 3.7025
Including nitrile gasket

I 3 Twin ejector Bronce

SONDEX • standard
type SE
For air and brine

I "
4
Ejector / sea water
,
Casing' RG 10
Impeller:
With mechanical shaft seal,
pump , RG 9 See specification
not selfpriming
Shaft :'AI::'i1 316
I
Casing ST7

I 5 Freshwater pump Impeller RG 9

Shaft AISI316
See specification With soft packing

I 6 Salinometer SL 3000 Mounted in control panel

Mounted intemal in fresh water

7 Electrode SL 3000

I 8
Water clock for
fresh water
Brass ON 1.5 • 1/2·
pipe

I 9 Switch board
See wiring
diagramm
Ace. GL rules
Incl. main switch, motor
starter.salinometer

10
I 11
Demister

Seperator plate
AISI316

AISI 316 L
DIN 1.4401

DIN 1.4404

I 12 Seawater inlet DIN 2501 PN 10

I 13 Seawater outlet

Engine coolwater
Flange St 37
Pipe AISI 316 L
DIN 2501 PN 10

14 DIN 2501 PN 10

I 15
outlet
Engine coolwater
inlet
DIN 2501 PN 10

I 16 Solenoid valve Bronce EVSI15 NC 112· 220 V

I 17

18
Feed valve
,
Non-retum variable
Bronce

Bronce
valve
~I
I SFD 7·13 - 23
I
SONDEX NS - Freshwater Generator -Itemlist SFD7-13-23
I
:I~II:I :!'ti!ijll~~!!l111'1!liIIlif'f"i!llif:illi.lillllI11 Ilr('~II!!1!~gl~rltiI11jl tll'I~\III~~ltlln~gl!tt.lil~I~1:~ll
I 19 Inspection class Bronce Vaccum suction pipe

I 20 Freshwater outlet

Destiller base
1/2 "

21 AVESTA SS 2205 DIN 1.4462

I 22
nange

Destiller shell AISI 316 L DIN 1.4404 Including nitrile gasket

I 23
Chemical dosing
equipment
Plastic
Flowmeter, 50 I
tank, 2 m hose
Flowmeter mounted tank and
hose loose supply

I ..
24 Side member
f
,S! 37.2

Feed water inlet, fresh water

25 Manometer , 0 . 10 bar
outlet

I 26 Thermometer Bronce 1/2" , 0-100 dgr. C Seawater / Engine cool water

I 27 Vaccumeter 1/2" Feed water inlet and shell

28 Thermometer 1/2", 0-1 00 dgr. C Vessel temperatur

I 29
Watermeter / clock
Brass ON 1.5 , 1/2"
for feed water

I 30 Water gauge Brass

"

I 31 Brine outlet AISI 316 L Pipe and nange to ejector

32 Name plate Serial no.,capacity, adress

I 33 Feed water inlet AISI 316 L

DIN 1.4404
3/4" or 1"

I 34
Freshwater outlet
intern
Brass 1/2"

Vaccum suction
35 Cupper 3/4"
I 36
intern

Safety valve Brass 3/4" , 1,5 bar

I 37 Nuts Brass

I 38 Follower AVESTA SS 2205 DIN 1.4462

39 Handle

I
I
I SFD 7·13·23
\

\,

\ ,
--------------------- 190

11 1 10 9

Drain, Should always v / / 0///1 ~

be downwards ~ ~-l_'~. ~
I -, - ---- ~ i I i ~------------
L '--... It I 1
'I 1 I --........ I 1 .../ r 1 I I
l......Io...-...l.) '-_/~',-
,I"
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-...c
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7~ ...... l....'"'- r"

-;,I 1
I ...,: ::/ 1
1
1
I I
/~~~lr~~lr~~,r~~,r~~,r~~,r~~,r~~,rt~~
( 11 11 11 iI 11 11 11 11 11 11 11 iI 11 11 11 11 11 iI 11 iI iI iI 11 ,I 11 11 11 1
1 11 11 iI iI 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 ,I 11 11 11 1
I 11 11 iI iI 11 iI 11 11 11 11 11 iI 11 11 11 11 11 11 11 11 iI 11 11 1' 11 11 iI 1
1.-11 11 iI JI_1Ll1...Jl11 11 11 iI JJ-'LllJI 11 11 11 11 .u..JLllJJ 1 11 11 11 --'
~~L~ ~~~~~ -L~~~~ '
-~U~_~

4 I PUMp house SFD04-90500-01

3 I IMpeller JM-7
11 4 Hexagon headscrew M5x25 DIN24016 2 I Shaft SFD04-90500-03
10 1 Inner hexagon headscrew M8xl5 DIN 7991 1 I End cover SFD04-90500-06
9 1 Bush SFD04-90500-04 IteM Pcs Description Matr.lDwg
Matr.l tegn.:
8 I End disc SFD04-90500-05
7 I Motor ---/-----/-- SONDEX Freshwater pump
I
Tegn.
M.F.
!Oato:
1609-99
6 1 Gasket 0156 x 02,5 NBR
5 1 Mechanical sha ft packing"~! 18-39-12 Je;~':t9
IteM Pcs Description Matr.lDwg D}",-6000 Kolding I~rslatter
I
Drawing nr.: Type: CNL
I SONDEXA/S 160/200/250

19.904
I
I rev. 2 -9-93 'fP'

I 904 210 433 502.1161 341.2 412

I
I
I)
I
I

I
I
I)
I
I
906554 502.2 230 182 102
I
SECURE SCREW WITH LOCKTlT.E TYPE 241 OR EGV.
I
I
I
. '.
I
 PLATE
HEAT
Reg.nr.151.129 EXCHANGERS

Jl}l}(Jzk'

Parts list
Pump type: CNL-/16012001250 - Drawing No.: 19904

PosNo Description Productions No. Pes Material Type

102 Volute casing I cast iron I bronze

161 Casing cover I cast iron I bronze

182 Foot I cast iron

,

210 Shaft I stainless steel

230 Impeller I bronze

341.2 Motor stool I cast iron

412 O-Ring I rubber

433 Mech.seal I

502.1 Casing wear ring I bronze

502.2 Casing wear ring 1 bronze

.-

554 Washer
, , "
~:~ .,<1 stainless steel

904 Headless screw / .

~~
" "
.,.:;.:
,
': i-3 stainless steel

906 Impeller screw " '

I stainless steel
/
.<." . .." , .- ..

,' ..
.......
". ,
"~. ."- ,·:>S~ .s.
.. v. . ") \
• . '-,.c"

,
,
. '.-" .~
)
..

I SONDEXNS
JERNET 9
Telex 51265
Telefax +45 75 53 89 68
Bank:
Page 17

Den Danske Bank, Kolding, Acc.No. 4676-138846

DK·6000 KOLDING Giro 4 32 22 58 Swift DABA DK KK
TLF +45 75 54 28 55

I
V.A.T. No. import 10035643
+4576306100 V.A.T. No. exoort 30 89 73 58
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SER URTER PUMP FRESH l-lRTEA PUMP

STRRT/STor] I RUNNING START/S Torl I RUNNING I
I I I I I
Ell; t Dol. Ora. Con.t Conlr ord,,. 00, , 65121621 Coli no.: 002
0 12.05.19 99 SWP SWP
(liS 10"" SONO£X RIS Plont no. : 65.1215 .21
,
"loCi

PIGI'II WRTER OESAL!NATION UNIT TTPE • Ora. no.: 65.1218 .21

I'og,
01
,
 1
DENNE TEGKING DC DENS INOHOtO TILHeREA
EEGHOl~ AUTonAT IK DC MA IKKE UOE"
TllLRQE lSE fRR EECHDl" AUTQMATIK
THIS DRA~INC AND 115 CONTENTS ARE THE
PROPERTY OF EECHOl" RU10MATIK ANO
I1U5T NOT BE COPIED. REPRODUCED. TRRHS--
'I
KOPIERES. REPRDOUCERES. fOAEV)SES EllER MITTEo OR DISCLOSED TO ANT THIRD PRRYY
QVERLROES TIL TREOrEMRMD. QVEftTRRDElSE
RETSFORFBLCES.
WITHOUT THE CONSENT RF EECHOl" RU10I1A-
TIK ConTRRVENTION Will BE PROSECUTED.
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---------------------
i
I Eegholm A!S .
I
I CUstomer
i
I plant
I
I Plant No.
i
I
ITIt: 73121212 Pax: 7312121] I sozmu A/s I WA'nJt DBSALDO.'1'XON UHIT - TYPE " I 65121821 I
I i I I I i I
I Date I Design I Installation-siee I Revision.: 0 I Internal order no. I Page I
I 11/08-1999 I 5WP I I I I 1/2 I
I I I I I I i
i
I
I EnB-NO. I PeS.NR. I pes. I DESIGNATION I TYPE NR. I MAICER I NIV. I
I I I I I I I I
I 33401300 I A I 1 I PANEL SN4Q40/20 I SN4.040/20 MP I II£WA I I
I I I I I I I I
I 33419710 I A. I 1 I HALL ATTACHMEN'T BRACKBTS I 3080-9066-02-00 I H£WA I I
I I .1 I I I I I
I 80006172 I A .. . I 1 I DOOR STOP I 5Z 2519 I DUELCO I I
I I I I I I I I
I 3.7319103 I QO I 1 I LtOAO BREAK SWITCH 3x63A I 'I:,K-19103 I .TECIINOELECTRIC I 1
I I I I I I I I
I 37319090 1 QO. I 1 I 5HAFT I ·19535-200 19090 I TEaiRoELBCTRIC I I
I I I I I I I I
I 80010190 I lEl I 1 I SALINITY CONTROLLER I SALINITY. CONTROLLER MINI I NIN'ASO", I I
.. I I I J I I I I
I 80005512 1.2V2 I 1 I THERMAL RElAY I LR.2-01322 11,0 - 25,0 A I TELBMBDN. I I
I I I I I I I I
I 80006627 I 2V6 I 1 I HANDOPBRATED MOTORSTARTER I QV2-H07 1,6' - 2,5 A I TELEMEICAN • I. I
I I I I I I I I
I 80006698 I 2F6. I 1 r AUX. CONTACT I GV2-ANll 1NO-lNC I 'TELBMEICAN . I I
I I I I I. I
I
1-
80005753 I
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21<2 I
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1 I1 CONTACTOR I LCI-03210 .7 3H+INO 230!SO-60HZ
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I TELEMEXAN.
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I
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1
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I BOO06706 I 21<6 I· 1 I CONTACTOR I LCl-D0910 P7 3H+lNO 230/50,-60 . I . TBLEMEJ'CAN. I I
I I I I I I I I
I 80008412 I 252/H' 1 1 I DOUBLE PUSH BUTTON 1:fITH LIGHT I Z92-BtfB2304 I TELEMEKAN. I I
I I I I I I I I
I 80006331 1 252/H' • I 1 I LAMP PUSH·BUTTON I ZB2-Dtf09.f5 ·lNO+lNC 240V50-60HZ I TELEMEKAN. I I
1 I I
I I I I I
I 80008413 1 2S2/H4 .. i 1 I LAMP GlAss I ZB2 -BN903 F. DOUBLE PUSH GREEN I TELEMEICAIl. I I
1 1 I 1 I I I I
1 80015189 I 2S2/84. : . I 1 I SIGN . . I SEA WA.TER PUMP I JIlULSGAARll I I
I I I I I I I I
I 80008412 I 256/HB I 1 I DOUBLE PUSH BUTTON WITH LIGHT I ZB2-BW82304 I TELBMEKAN. I I
I I I I I I I I
I 80006331 I 2S6/H8. 1 1 I lAMP puSH BUTTO~ I ZB2-BW0945 1NO+1NC 240V5Q-60HZ I TBLBMEICAIl. I .1
1 I I I I I I I
I BOO08413 I 296/8B .. I 1 I lAMP GLASS I ZB2-BW903 ·F. DOUBLE PUSH GREEN I TELEMEKAN. I I
I I I I I I I I
I 80015190 I 286/HB • . . I 1 I SIGN. I FRESH WA:TER PUMP uSROG, EnD HR: BOO07895 I JIlULSGAARll I I
I I I I I DRUG EDD NB, BOO07B95 I I I
I I I I I I I I
I 80024332 I F1 I 1 I MINI CIRCUIT BREAKER I C60N/C 2P 2 A 24332 .1 MQ-MULTI 9 I I
I I I
I
I B0024305
I
I F3
I
I
., I
I MINI CIRCUIT BREAKER
I
I C60N/C lP 1 A 24305 I Ma-MULTI 9 I I
I I I I I I I I
I 36400600 I Tl I 1 1 VOLTAGE'·TRANSFORMER .I ST-O,2-230-440/230 I MARX I I
.,I 37105300 I X I 9 I DoUBLE' TERMINAL I 3430gr I WOERTZ I
!
.1,
i i i i i
---------------------
I
I Eegholm A/S
I
I CUstom er
i
I Plant
i
I
I
Pl~t No.
'512182 1
i
I
I
I SONtlI'X A/B I WATBR I)I'SALDU .orION 'CNl:'l". TYPE .f,
ITIt: 7312121 2 Fax: 7312121 3 I I I
I I Int'ern al order no. I Page I
I j
I Revisio n.: 0 I
I Date I Design I Install ation ~ite I I, 2/2 I
I swp I I I
I 11/08-1 999
I I I
I I I i I I NIV. I
, I TYPE NR. MAKER
I EOB-NO. I POS.NR. I pes. I DESIGNATION I I I
I I I I I I
I WOERTZ
I
J
3710550 0
,
I X. I
I
I I
I
END PLATE I
I
3431
I
I WOERTZ
I
I
I
I
I 3710370 0 I X ••
I
I
I
• I
I
TERMINAL STOP I
I
3418
I
WOERTZ
I
I
I
I
I I TERMINAL 4Q I 3450gr I
I 3710710 0 IXM I 3
I I I
I I I I I I
I I EARTH TSRMINAL I 3450S I WOERTZ
I 3710725 0 I XM. I I
I I I
I I I I I I I
I 1 34.60 I WOERTZ
I 3710800 0 I XM .. I I END PLATE
I I I
I I I I I I I
I I I MS.29 BOPLA
I 3330590 0 In I 2 GI.l\ND PG.9
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 L
L1

, 9

C\J
....J

Ejector L L1 L2
SFD3.5 413 108 104
SFD07
SFD13 420 110 114
SFD23 653 124 118
SFD35 931 155 164

11 1 Looseflange
10 1 Looseflange
9 1 Looseflange
8 1 Neck for loose flange
7 1 Neck for looseflange
6 1 Neck for looseflange
5 1 Air nozzle
4 1 Pipe for e jectorheacl Matr.l tegn,:

3
2
1
1
Nozzle
Ejectorhead
SDNDEX FRESHWA TER DISTILLER
SFD Ejector
Tegn.
M.F.
Dato'
2601-00
Check Date
1 1 diffuser Jemet9
Tegning nr.
IteM Pcs Description DK-6000 Kolding Erstatter Rev. nr.
o SFD23-12350-00
 4 CONNECT TO FEEDYATER INLET

(~~)

6 5
1

o
r-,
If)

6 2 NIPPLE liS' BRASS

S 1 3M HOSE 1ll6MM PVC
4 2 NIPPLE 114' BRASS
4 BRASS
3 1 HEXAGON NIPLE 1/2-114'
390
2 1 FLOWMETER 1-6 lIh
1 1 SOL TANK 390xS70x290 POLYETHYLENE
Pos Pcs Description Material
Matr.!hgn.:

SONDEX Chemical dosing

system
legn.
".F.
Data:
2902-00

Jernet9
DK-6000 Kolding [,datt" Rev. nr.
1
I
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I
SERVICE
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I
I
AFTER SALES NETWORK
I
I AGENTINA: Ing. Juan Carlos Gomez
Domingo Silva 2678
3000 Santa Fe

I Argentina
tel: 0054 42 55 2614
fax: 0054 42 55 2614

I AUSTRALIA: PLATE EXCHANGERS AUSTRALIA

P.O.Box 326
MDA Knoxfield 3180
I Australia
tel: 0061 35 62 56 20
fax: 0061 35 62 58 30

I BELGIUM: GILLAIN & CO.

Boomsesteenweg 85
B-2630 Aartselaar
I tel: 0032 38 87 53 13
fax: 0032 38 87 89 83

I BRAZIL: INOXIL S/A

Av. Atalaia Do Notre 1050
Jardim Cumbica CEP: 07240
Guarulhos, Sao Paolo
I Brazil
tel: 0055 11 91 27866
fax: 0055 11 91 25 525
I DENMARK: SONDEX A/S
Jernet 9

I DK-6000 Kolding
tel: 0045 76 30 61 00
fax: 0045 75 53 89 68/0045 75 50 50 19

I EGYPT: ARAB COMMERCIAL OFFICE

11, Mariette Street
Tahrir Sq., Cairo P.O.B. 2656
I Egypt
fax: 0020 27 50 419
tlx: 091 93 324

I ENGLAND: SONDEX UK LTD.

158 A Bedford Rd.
Kempston
I Bedford MK42 8BH
tel: 0044 234 840 303
fax: 0044 234 841 506

I (2 )

I
I
I
I
I
AFTER SALES NETWORK Page 2
I
I FINLAND: IP-PRODUKTER OY
Muuntotie 3
P.O.B. 60

I SF-01511 Vantaa
tel: 00358 0 870 671
fax: 00358 0 870 6898

I FRANCE: FRYER ECHANGEURS DE CHALEUR

74 Rue du President Kennedy
F-76140 Petit Queville
I F-76173 Roanne Cedex
tel: 0033 357 237 09
fax: 0033 357 376 58

I GERMANY: KARBERG & SCHMITZ

Palmaille 112
D-22767 Hamburg
I tel: 0049 403 860 040
fax: 0049 403 895 097

I GREECE: Technava S.A.

6, Loudovikou Sq.
GR-18531 Piraeus
tel: 0030 141 139 16
I fax: 0030 141 224 50

HOLLAND: HERMANS TECHNIEK

I Postbus 49
Kloosterstraat 40A
NL-BJ Loon Op Zand

I tel: 0031 416 625 95

fax: 0031 416 633 19

HONG KONG: TECHNOLOGY LINK, INT. LTD.

I Unit 4, Join-in Hang Sing Centre
71-75 Container Port Road
Kwai-Chung, New Territory
I Hong Kong
tel: 00852 422 3110
fax: 00852 886 3429

I INDIA: INDIAN DAIRY MACHINERY CO (Pl LTD.

C-1!11-12, GIDC Estate
Vithal Udyognagar 388 121
I Dist. Kheda, Gujarat
India
fax: 0091 269 232 701

I
(3 )
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I
I
I AFTER SALES NETWORK Page 3

I IRELAND: FLOTEK LTD.

Charleville Co Cork
Ireland

I tel: 00353 638 1560

fax: 00353 638 9821

ISRAEL: GOLD-BAR ENGINEERING

I P.O.B. 5680
Caesarea 38900
Israel
I tel: 0072 663 894 94
fax: 0072 663 880 55

I JAPAN: SEAMATE INC.

1-4-20, NAKAHIRO, NISHI-KU
HIROSHIMA CITY, 733-0012
JAPAN
I AALBORG INDUSTRIES
1-8, ISOGAMI-DORI 7-CHOME
I CHOU-KU, KOBE 651-0086
JAPAN

KOREA: DONGHWA PRECISION IND. CO.

I 1506-2, Dadae-Dong
Saha-Ku, Pusan, South Korea
tel: 0082 242 147 07
I fax: 0082 242 147 08

I MALAYSIA: SCANPRO PACIFIC (MALAYSIA) SDN BHD

11-A Jalan PJS 11/22 Bandor Sunway
46150 Petaling Jaya
Selangor Darul Ehsan
I Malaysia
tel: 00 603 736 433 3
fax: 00 603 736 434 1
I NEWZEALAND: FLOTECH COOLERS LTD.
47 Hastie Avenue
I Auckland
Newzealand
tel: 0064 636 4044
I fax: 0064 636 4359

I (4)

I AFTER SALES NETWORK Page 4

I
I
I
I
I NORGE: ING. PER GJERDRUM
Nye Vakas Vei 28
I P.O.B. ,!?4
N-1364 Hvalstad
tel: 0047 669 829 05

I fax: 0047 669 825 85

POLAND: BAJCK MARINE

I Stanislawa Kostki 7C
71-142 Szczecin
Poland
I tel: 0048 917 2776
fax: 0048 918 751 70

I SINGAPORE: SCAN-PACIFIC BUSINESS PTE. LTD

76-C Duxton Road
0208 Singapore
tel: 0065 227 1203
I fax: 0065 227 9673

SOUTH AFRICA: BALTIMORE AIRCOIL COMPANY LTD.

I Portland Rd., Philippi 7781

P.O.B. 88, Philippi 7785
Cape Town
South Africa
I tel: 0027 114 533 146
fax: 0027 114 533 130

I SPAIN: INDELCASA
Ingeniera Del Calor S.A.
C/San Isidro, 5/N

I 48007 Bilbao
tel: 0034 944
fax: 0034 944
465 282
467 076

I SWEDEN: PROCESSOR AB
Gryningsvagen 17A
P.O. Box 8021
I S-163 08 Spanga
tel: 0046 836 00 67
fax: 0046 836 20 69

I TURKEY: KALELI MAKINA

Dr. Adnan Adivar Cad No. 4
34300 Aksaray, Istanbul
I Turkey
tel: 0090 212 588 4297
fax: 0090 212 588 4297

I (5 )

AFTER SALES NETWORK Page 5

I
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I
I USA: SONDEX INC.
1824 Laser Lane
I Lousville, Kentucky 40299
tel: 001 502 495 6393
fax: 001 502 495 6356
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I
I
I INFORMATION REOUIRED

I When you contact one of our agents it is important that the you inform the serial no. of the Sondex
Fresh Water Distiller.

I Please inform the positon number and the name of the part which you need.

I Normally the delivery of parts can take place within a few days from the head office in Denmark.

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Position / item 2 :
I
I
Rehardening Filter / Aufhartungsfilter
I Type / Typ K&S O,3N
I
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I
I
I Rehardening Filter
I
I Type K&S O.3N - 0.75

I
I
I
I Manufacturer:

Sondex AlS
I Jemet9
DK-6000 Kolding
Phone:+45 76 30 61 00

I Fax:+ 45 75 53 89 '681
+ 45 75 50 50 19
e-mail: sondex@post.tele.dk

I
I
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I
I
I Rehardening Filter - 1-

I
I CONTENTS PAGE

I Table of contents 1

1. Description and operation manual

I Description 2
Intallation 2
I Starting up
In service
2
2

I 2. Drawings

Dimension sketch 3
I Tehnical data sheet
Flow diagram
4
5
Filling 6
I Spare parts list 7

3. Works Certificate 8
I
I
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I
I
I Rehardening filter - 2-

I Description:

I The filter is designed for increasing the hardness and the pH value of the freshwater produced
by a freshwater generator.

I The filter body and cover is made of certified high rust-, acid-, and heat-resistant steel
material, DIN 1.4301 - AISI 304.

I The filter is provided with top cover for refilling, vent valve, safety valve, and necessary
valves and pipes for correct operation.

I Installation:

I The filter will be installed according to enclosed flow diagrarnm (page 5).

Filling:
I Remove the top cover and charge the filter with the amount of granulated dolomit (CaC03
and MgC03) size 2-8 mm as stated in the technical data sheet.
I Fill up to about 50 mm or 2" below the inlet pipe connection on the top end of the filter (page
6).
I Starting up:

I Open the vent cock (S) on the top cover and fill up the filter with water from the upper
connection as the water flow has to reach from top bottom.

I Open the emptying valve (P) so much that the filter is still full of water in order to rinse the
filter mass, and leave the valve open for an hour or as long as it takes for the water to be clear.

I Close the emptying valve (P) and put 3-way valve ® in correct position, whereafter the filter
is ready for service.

I In service:

When re-chargening the filter make sure that the stainer in the bottom outlet is in good order.
I Once a week the filter should be back-flushed or any time when the pressure drop is too big
for the freshwater pump.

I If the filter mass shows signs of pollution, then cleaning can be effected by charging the filter
with a heavily diluted hydrochline acid by a subsequent careful rinsing process. The lifetime
of filter mass (dolomit) is approx. 1500 service hours.
I
I
I
I
I
I Rehardening filter - 3-

I
I So.Fe-tv valve "nl"", (<:~ T" ..... e tcbet
-, /
I 0

'" R
.
T 'I' -..-
"l~
.~
/. Ftcnce 55 6/"lM

I 3-wa cock(R)
i
!
!
D
i
i
I
!

!
i !
I :I:
i L
!
I T
i I

I I i
i I lve(P>
1
~
I
I
- 1-- ._.-
R
L.- C\J

'"
l l

I W'o.Ll thickness 3MM J

<Cnnt O·C

Vi
I ~/ J t\~
D+\OO

- D- er,
I Mountings Moved 120·
60

I
I All measurements according to DIN-Nonn

I Tvoe
O.3N 1200
H
320
D F
275
Bl
1040
B2
220
L
275 200
T
~"
R S
~"
0.75N 1260 495 275 1115 220 365 380 %" ~"

I
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I
I Rehardening filter - 4-

I Technical data sheet Rehardening Filter

I
I Type
Capacity m'Jh
0.3 N
0.0 - 0.45
0.75 N
0.5 - 0.85
Pressure dron mWC 1.5 1.5

I I>esign pressure (*)

Tank volume
bar
I
3.5
54
3.5
200
I>olomit filling kg 50 100
I Weight, empty
Weight, inc!. filling
kg
kg
45
95
75

I * The design pressure is according to the adjustment of safety valve to 3.5 bar.
I
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I
I Rehardening Filger -5-

I
,-----------------1
I X
(p=3,5bur)
I
:

I s I
I

I 1,./ . R
1
I
I A

4 6
I
I 3

I 2
I I I 1 I I

i~
R

I illli:,!!
I
I 1
1 I
I
I
:
I
I I
I
I I 5
~~=~ b.d ,,=~.. :
I L ~

I
I A. Rehardening filter I. From FW-generator
P. Emptying valve 2. Portable water
I R.
X.
3-way-cock
Safety valve
3.
4.
Boiler feed water
By pass and reverse flush
S. Venting valve 5. Empty
I C. Strainer 6. Drain

I
I Delivery extent Sondex NS

_ _ + W Delivery extent yard or customer

I
I
I
I Rehardening filter -6-

I
I
I o en top cover for
filling and refilling

I
I Max,fillin level

I
I
I
I
l I t I

I ,,
,,
,,
I
,
I

,,
I
,,
,,
,,
, ,, ,
I
I

, ,I I
I
,I ,
c:-'..;:;:;:: =l b:::±:::d t:::==-S

I
I
I * See enclosed page 2, Starting up

I
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I
I Rehardening filter -7 -

I
I
8

I
I 3

I
I o
~
o
'"
ID

I 9
8

I
I
I
I No.
1
Part-no.
Body
Description
1
Quantv.

2 Cover 1
I 3
4
Tube
Tube
1
2
5 Safety valve 1
I 6
7
T-oiece
Venting valve
1
1
8 3-wav-cock 2
I 9
10
Union
Emptying valve
1
1

I 11
12
13
Gasket
Screw
Nut
1
12/16
1

I 14
15
Strainer
Dolomit filling according to filter type
1
50-250 kg

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I
I
I
I Rehardening filter -8-

I
I
Works - certificate
I for Rehardening filter type SRH 0.3 N - 0.75 N
according to drawing
I
I Customer: jJeth(, Wev I!.
_..L....""'-""-'-"~--l.~"-'-.L..!.~ _

5FiJ qQOO 1C/1(

I Order no.: ., ---,>L!.~---'-:..:.L.lLl<!.......l....L.L- _

I
Type of material:
I Body, cover, flange, pipes: welded high rust-, acid-, and heat resistant steel material
DIN 1.4301 - MSI 304
I Strainer, valves, 3-way-cocks: brass, RG 5

I
Test pressure:
I
Every filter has successively been exposed to a construction examination as well as to water

I pressure test with 5 bar.

I
I
I
I
I
I
I
 PLATE
HEAT
Reg.nr. 151.129 EXCHANGERS

PRESSURE TEST CERTIFICATE FOR

FRESH WATER GENERATOR

Specification of Fresh water generator:

Serial No. SFD9900193
Type: SFD13
Effective Area m2
_..:....-_---------
Working Pressure kp/cm"
....:..-----------
Test Pressure Kp/cm2
Working Temperature Co
------------
....:......:....--....,.-0:-..,....:::;4"-----
Plate material
Gasket material

Agent

Stamped in Frame

The Fresh water generator described above is pressure tested at

Sondex AlS and found in order.

IDate: Signature: ~
Telefax +45 75 53 89 68/+4575505019 Bank:
E-mail: sondex@post.tele.dk Den Danske Bank, Nytorv 1, OK-60Da Kolding
Giro 4 32 22 58 Acc.No. 3211 4676138846
VAT. No. import 1003 56 43 Swift DABA DK KK
VAT. No. export 30 89 73 58