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GLENCOE Aviation Technology Series

~~~~~~~~~~~

Gas Tkwbine
Engine Technology
Third Edition

GlENCUE
McGraw-Hill
New York, New York Columbus, Ohio Woodland Hills, California Peoria, Illinois

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AVIATION TECHNOLOGY SERIES
Aircrafr Powerplants, Sixth Edition, Kroes/Wild/Bent/McKinley
Aircrafr Maintenance and Repair, Sixth Edition, Kroes/Watkins/Delp
Aircrafr Basic Science, Seventh Edition, KroesRardon
Aircraft Electricity and Electronics, Fourth Edition, Eisminl BentlMcKinley
Aircraft Gas Turbine Engine Technology, Third Edition, Treager

Coverphoto: The cover shows a Pratt & Whitney Model 4168 gas turbofan engine. It is mounted on Pratt & Whitney's test
stand in West Palm Beach, Florida. Courtesy of Pratt & Whitney.

Library of Congress Cataloging-in-Publication Data

Treager, Irwin E.
Aircraft gas turbine engine technology 1 Irwin E. Treager. - 3rd ed.
p. cm. - (Aviation technology series)
Includes index.
ISBN 0-02-801 828-1 (text). - ISBN 0-02-80 183 1-1 (instructor's manual)
1. Aircraft gas-turbines. I. Title. 11. Series.
TL709.5.T87T73 1995
629.134'353-dc20 95-10190
CIP

Glencoe/McGraw-Hill g
A D~vis~on
o/TlxMcGraw.HiU Companies

Aircraft Gus Turbine Engine Technology Third Edition


lmprint 2001
Copyright O 1996 by the Glencoe Division of McGraw-Hill.All rights resewed. Imprint 1994.
Copyright 8 1979, 1970 by McGraw-Hill, Inc. All rights resewed. Except as permitted under
the United States Copyright Act of 1976, no part of this publication may be reproduced or
distributed in any form or by any means, or stored in a database or retrieval system, without
prior written permission of the publisher.

Send all inquiries to:


Glencoe/McGraw-Hill
8787 Orion Place
Columbus, O H 43240
ISBN 0-02-801828-1

Printed in the United States of America

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Preface

Aircraft Gas Turbine Engine Technology was originally written and published for the aircraft technician to fill a
need for functional and operational information about this form of powerplant. Although a great deal had been
written about the gas turbine engine from an engineering viewpoint, relatively little consolidated information dealt
with this powerplant at a technological level. Previous sources of technical information had come mainly from
military and manufacturers' publications. In both cases, while the information was frequently excellent, the
coverage was often limited to specific engines andlor products, and the material was usually presented with
maintenance and repair as an objective.
The third edition of this book is also designed to provide an excellent and comprehensive source of general gas
turbine engine information for the aircraft technician. The material may also be useful to other students,
particularly those in engineering, who may also wish to study this form of prime mover. Where appropriate,
aerodynamic, thermodynamic, and mechanical design considerations are discussed at a reasonable technological
level.
Other aviation books have included information on the gas turbine as a subset of the aircraft piston engine.
However, Aircraft Gas Turbine Engine Technology examines the gas turbine engine more thoroughly,
comprehensively, and exclusively. Even though learning about this machine requires a minimal use of numbers,
all who can add and subtract should have little difficulty in understanding the ideas and materials presented in this
book.
In the twenty-four years since the first edition of this book and the fifteen years since the second edition, the
gas turbine engine, more than most other machines, has undergone radical changes in design, concept, and
execution. Keeping abreast of these new designs, materials, and manufacturing techniques is difficult, and the third
edition of Aircraft Gas Turbine Engine Technology continues to correct this problem.
These advances are reflected in almost every chapter, but major revisions have been made to
1. Chapter 2, which deals with types, variations, and applications of the gas turbine engine.
2. Chapter 12, which includes one of the more sophisticated Full Authority Digital Electronic Controls
(FADEC) and Engine Electronic Controls (EEC) systems.
3. Chapter 17, which includes an expanded section on Auxiliary Power Systems.
4. Chapter 20, which is a new section detailing the construction features of the Pratt & Whitney 4000 series
turbofan engine. This engine, along with the General Electric CF6 turbofan, also included in this section,
represents some of the newest technology in gas turbine engine design. The other five engines in this
section were selected because each was produced in large numbers and exhibits features typical of that
type of powerplant (i.e., a military engine, a turboprop, a small turbojet, a turboshaft engine, and one of
the most highly produced engines in the world, the Pratt & Whitney JTXD).
As in the previous two editions, photographs, line drawings, graphs, and charts illustrate and expand the text
material, thus increasing the reader's comprehension and making his or her learning experience more agreeable.

iii

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Acknowledgments

The information contained in this book has been collected from a number of sources and represents the work of
many people and organizations, without whose contributions this text could not have been completed. I wish to
express my gratitude to the Pratt & Whitney Company for their efforts in providing technical information, pictures,
charts, tables, and other materials. I am also grateful to John A. Edwards, British Columbia Institute of Technology;
Gerald Garvan, Tulsa Technology Center; and Marcy B. Fannon, College of Aeronautics, La Guardia Airport, for
their helpful and practical suggestions. I also want to acknowledge the following organizations:

Aerospatiale Aircraft Company, France; Alenia Aircraft Company, Italy; AlliedSignal Controls and Accessories
(Bendix Engine Controls Div.), South Bend, Indiana; AlliedSignal Engines Inc., Phoenix, Arizona; Allison Engine
Company, Indianapolis, Indiana; Airbus Industrie, Blagnac, France; Air Training Command, U.S.A.F., Randolph
A.F.B., Texas; American Petroleum Institute, New York, New York; American Society of Mechanical Engineers,
New York, New York; American Society of Tool and Manufacturing Engineers, Dearborn, Michigan: Aviation
Power Supply Inc., Burbank, California; Aviation Week and Space Technology, New York, New York; Avions de
Transport Regional (ATR), Consortium of Aerospatiale and Alenia, France and Italy; Beech Aircraft Corp.,
Wichita, Kansas; Bell Helicopter Textron, Division of Textron Inc., Ft. Worth, Texas; Boeing Aerospace Co.,
Seattle, Washington; Boeing Airplane Co., Philadelphia, Pennsylvania; Boeing Commercial Airplane Co., Renton,
Washington; British Aircraft Corp., Weybridge, Surrey, England; Chandler Evans Corp., West Hartford,
Connecticut; CFM (Consortium et de Fabrication de Moteurs), Paris, France, and Cincinnati, Ohio; Columbus
Aircraft Division, Rockwell International, Columbus, Ohio; Convair Division, General Dynamics Corp., San
Diego, California; Curtiss-Wright Corp., Woodridge, New Jersey; DeHavilland Aircraft of Canada Ltd.,
Downsview, Ontario, Canada; Department of the Air Force, Washington, D.C.; Douglas Aircraft Co., Long Beach
and Santa Monica, Califomia; Ex-Cell-0 Corp., Detroit, Michigan; Extension Course Institute, U.S.A.F., Gunter
A.F.B., Alabama; Falcon Jet Corp., Teterboro, New Jersey; Fairchild Republic Co., Farmingdale, Long Island,
New York; Fairchild Industries, Germantown, Maryland; Federal Aviation Agency, Washington, D.C.; Fiat
Aviazione, Turin, Italy; Gas Turbine Publications Inc., Stamford, Connecticut; Gates Lear Jet, Wichita, Kansas;
General Dynamics Corp., Fort Worth Division, Fort Worth, Texas; General Electric Co., G.E. Aircraft Engines,
Cincinnati, Ohio, and Lynn, Massachusetts; General Laboratory Associates Inc., Norwich, New York; Grumman
Aircraft Engineering Corp., Bethpage, New York; Hamilton Standard Division, United Technologies Corp.,
Windsor Locks, Connecticut; Hawker Siddeley Aviation Ltd., Kingston Upon Thames, Surrey, England; Holley
Carburetor Co., Warren, Michigan; Howmet Turbine Components, Whitehall, Michigan, and LaPorte, Indiana;
Hughes Helicopters, Division of McDonnell Douglas, Culver City, Califomia; Industrial Acoustics Co., Inc., New
York, New York; International Aero Engines (IAE), a consortium of five companies: Fiat Aviazione, Japanese Aero
Engines, Motoren und Turbinen Union, Pratt & Whitney, and Rolls-Royce; International Nickel Co., New York,
New York; Investment Casting Institute, Chicago, Illinois; Israel Aircraft Industries Ltd., Lod Airport, Israel;
Japanese Aero Engines Corporation (JAEC), Japan; Karnan Aircraft Corp., Bloomfield, Connecticut; Kelsey
Hayes Co., Utica, New York; Koopers Co., Inc., Sound Control Dept., Baltimore, Maryland; Light Helicopter
Turbine Engine Company (LHTEC), a partnership of Allison and AlliedSignal; Lockheed Califomia Co., Division
of Lockheed Aircraft Corp., Burbank, Califomia; Lockheed-Georgia Co., Division of Lockheed Aircraft Corp.,
Marietta. Georgia; Magnaflux Corp., Chicago, Illinois; Materials Systems Division, Union Carbide Corp.,
Indianapolis, Indiana; McDonnell Douglas Corp., St. Louis, Missouri; Mooney Aircraft Inc., Kerrville, Texas;
Motoren und Turbinen Union (MTU). Munich, Germany; Naval Air Training Command. Washington, D.C.;

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Northrop Corp., Aircraft Division: Hawthorne, California; North American Aviation Inc.. Los Anseles and El
Segundo, Califomia; Pan American World Airways, New York, New York; Pesco Products Division. Borg-Warner
Corp., Bedford, Ohio: Phillips Petroleum Co.. Bartlesville, Oklahon~a;Philosophical Library lnc.. New York. New
York; Pilatus Aircraft Ltd., Switzerland: Piper Aircraft Corp.. Lock Haven. Pennsylvania: Prntt & Whitney Canada.
Longueuil, Canada; Pratt & Whitney. United Technologies Corp., East Hartford, Connecticut: Rohr Industries
Incorporated, Chula Vista, Califomia: Rolls-Royce Ltd.. Derby and Bristol, England; Ryan Aeronautical Co.. San
Diego, California: Shell Oil Co., New York, New York: Sikorsky Aircraft, Division of United Technologies Corp.,
Stratford, Connecticut; SNECMA (Societe Nationale d ' ~ t u d eet de Construction de Moteurs d'Aviation). Paris,
France; Society of Automotive Engineers, New York, New York; Socony Mobil Oil Co., Inc., New York. New
York; Solar Division, International Harvester Co., San Diego, California; Stalker Development Co.. Bay City,
Michigan; Sundstrand ,4viation Division, Sundstrand Corp., Rockford, Illinois; Swearingen Aviation Corp.,
Subsidiary of Fairchild Industries, San Antonio, Texas; Teledyne CAE Turbine Engines, Toledo. Ohio; Texaco Inc.,
New York, New York; Thermal Dynamics Corp., Lebanon, New Hampshire; Turbomeca. Bordes, France; Utica
Division, Bendix Corp., Utica, New York; Vertol Division? Boeing Airplane Co., Morton, Pennsylvania: Vought
Systems Division LTV Aerospace Corp., Dallas, Texas; Welding Journal, American Welding Society, New York,
New York; Westinghouse Research Laboratory. Pittsburgh, Pennsylvania; Williams International Corp., Walled
Lake, Michigan; Woodward Governor Co., Rockford, Illinois; Wymann-Gordon Co., Worcester. Massachusetts.
I appreciate the talents of John Beck, executive editor, and his management skills. I also appreciate the talents
of my copyeditor, Frances Purifoy, in making this book much more readable, and I thank production editors Jan
Hall and Linda Jefferson for their organizational and problem-solving skills.
And last, but not least, I want to give a special note of recognition to my wife. Iris, for her typing work.
encouragement, and patience, but most of all for just being a good helpmate to me.

Irwin E. Treager
Professor of Aviation Technology

"uthor's Note: All of the engines formerly manufactured by the Garrett Company and the Lycoming
Company are now produced by AlliedSignal Aerospace. The Garrett and Lycoming names have been
appended to the AlliedSignal name in several locations throughout this book because the reader is more
likely to be familiar with those names. Additionally, the many engines still in service continue to bear the
Garrett and Lycoming labels.

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Contents

Preface iii
Acknowledgements iv
Contents vi

PART ONE HISTORY AND THEORY 1

1. Background and Development 2


The Aeolipile 2
Leonardo da Vinci 2
Rockets as a Form of Jet Propulsion 2
BrancaJsStamping Mill 3
Sir Isaac Newton 3
The First Gas Turbine 3
Sir Frank Whittle 3
German Development 6
Italian Contribution 7
Development in America 7

2. Types, Variations, and Applications 9


The Gas Turbine Engine 9
Characteristics, Applications, Comparisons, and Evaluation of the Turbojet,
Turboprop, Turbofan, and Propfan Engines 15
General Trends in the Future Development of the Gas Turbine Engine 17
Specifications and Listings 18

3. Engine Theory: Two Plus Two 137


Typical Operation 137
Review of Physics Concepts 138
Newton's Laws of Motion 140

PART TWO CONSTRUCTION AND DESIGN 161

4. Inlet Ducts 162


Supersonic Ducts 164
Variable-Geometry Duct 166

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Compressors 7 68
Types of Compressors 769
Compressor Theory 170
Compressor Thermodynamics 176
The Behavior of Air 178
Boyle's Law 179
Charles' Law 180
Specific Heat 180
Perfect-Gas Equation 787
Horsepower Required to Drive the Compressor 181

Combustion Chambers 187


Types of Burners 787
Advantages and Disadvantages of the Different Types of Burners 189
Operation of the Combustion Chamber 190
Performance Requirements 192
Effect of Operating Variables on Burner Performance 794
Influence of Design Factors on Burner Performance 195

Turbines 198
Types of Turbines 198
Function of the Nozzle Guide Vanes 799
Construction of the Nozzle 200
The Impulse Turbine 201
The Reaction Turbine 202
Reaction-Impulse Turbine 202
Turbine Construction 203

Exhaust Systems 205


Exhaust Ducts 205
Exhaust Nozzles 205
Sound Suppression 209
Thrust Reversers 2 7 7

Methods of Thrust Augmentation 225


Water Injection 225
Afterburning 227

Materials and Methods of Construction


Gas Turbine Materials 235
Manufacturing Techniques 243
Conclusion 255

PART THREE SYSTEMS AND ACCESSORIES 257

11. Fuels 258


Fuel Sources 258
Jet Fuel From Crude Oil 258
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Development of Jet Fuels 259
Fuel Tests 261
Fuel Handling and Storage 264

Fuel Systems and Components 269


Hydromechanical Fuel Controls and Electronic Engine Controls 269
Four Engine Fuel Controls 273
Fuel Pumps 300
Fuel Nozzles 305
Other Fuel System Components 308

Typical Fuel Systems 314


The General Electric CJ610 Fuel System 314
The Pratt & Whitney JT3D Fuel System 316
The Allison Engine Company 501-Dl3 Fuel System 31 7
The General Electric CJ805-23 (J79) Fuel System 320
The AlliedSignal Lycoming T53 Fuel System 322
The Teledyne CAE J69 Fuel System 323
The Pratt & Whitney JT6D Fuel System 324

Lubricating Oils 329


Gas Turbine Oils 329
Characteristics of Lubricating Oils 330
Requirements of a Gas Turbine Lubricant 331
Handling Synthetic Lubricants 331
Future Developments 332

Lubricating Systems 333


Oil-System Components 333
Typical Oil Systems 344

lgnition Systems 360


Requirements for the Gas Turbine lgnition System 360
Early Induction-Type lgnition Systems 360
Modern Capacitor-Type lgnition Systems 360
Two Types of High-Energy lgnition Systems 362
Jet Engine Ignitors 370

Starting and Auxiliary Power Systems 374


Electric Motor Starter 374
Electric Motor-Generator (Starter-Generator) 376
Air Turbine Starter 379
Cartridge or Solid-Propellant Starter 381
Fuel-Air Combustion Starter 384
The Gas Turbine Starter 385
Hydraulic Starters 387
Liquid Monopropellant Starter 388
Air-Impingement Starter 388

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Hand-Crank Starter 389
Ground and Airborne Auxiliary Power Units 397

PART FOUR MAINTENANCE AND TESTING

Maintenance and Overhaul Procedures


Overhaul 400
Maintenance Techniques 412
Engine Performance Monitoring 474
Summary 423

Engine Testing and Operation 425


TheTestCell 425
Performance Testing 427
Ground Operating Procedures 429
Starting a Gas Turbine Engine 436
Engine Operation and Checks 438
Engine Ratings 439

PART FIVE REPRESENTATIVE ENGINES 443

20. United Technologies Pratt & Whitney


4000 Series Turbofan Engine 444
Overview 444
Major Assemblies/Build Groups 449
Cold Section 449
Hot Section 457
Gearboxes 455
Fuel, Oil, Breather, and Ignition Systems 455
Compressor Airflow and Temperature Control Systems 459
Miscellaneous Components, Including Cowl Features
and the Thrust Reverser 462

General Electric J79 Turbojet Engine


Specifications 469
Engine Operation 469
Compressor Assembly 477
Combustion Section 475
Turbine Section 476
Afterburner Assembly 478
Tailpipe Assembly 479
Bearing Areas Assembly 480
Gearboxes 480
Systems and Components 487
Air Extraction 499

22. AlliedSignal Lycoming T53 Turboshaft Engine 500


Specifications 500

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Operation '500
Directional Reference 501
Engine Major Assemblies 501
Engine Systems 504

Allison Engine Company 501-Dl3 Turboprop Engine 513


Specifications 513
Construction Overview 573
Directional References and Definitions 514
Engine Major Assemblies 515
Engine Systems 524

Teledyne CAE J69-T-25 Turbojet Engine


Specifications 537
Operation 537
Construction 539
Airflow 540
Engine Systems 541

General Electric CF6 Turbofan Engine


Specifications 544
General Description 545
Engine Sections 546
Support Structures 567
Accessory Drive 572
Engine Systems 576

United Technologies Pratt &


Whitney JT8D Turbofan Engine 598
Specifications 598
General Description 598
Engine Sections 599
Engine Fuel and Control 616
Main Shaft Bearings 627
Engine Systems 627

Appendices 643
A Conversion Factors 644
Commonly Used Gas Turbine Engine Symbols and Abbreviations 648
Glossary 649
Tables and Charts 650
Commonly Used Formulas, Units, and Terms Definitions 653
Decimal/Fraction Conversions 654
Drill Sizes, the Greek Alphabet, and Prefix Multiples 655
Fuel Utilization 656
Variations of the Speed of Sound with Temperature 657
Psychrometric Chart 658

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.TI

Background and
Development 1
Long before humans appeared on earth, nature had given
some creatures of the sea, such as the squid and the cuttle-
fish, the ability to jet propel themselves through the water
(Fig. 1-1). Many examples of the reaction principle existed
during the early periods of recorded history, but because a
suitable level of technical achievement in the areas of engi-
neering, manufacture, and metallurgy had not been reached,
there was a gap of over 2000 years before a practical appli-
cation of this principle became possible.

FIGURE 1-2 Hero's aeolipile


Hero, an Egyptian scientist who lived in Alexandria around
100 B.c.,is generally given credit for conceiving and building through a series of fanlike blades that, through a series of
the first "jet engine." His device, called an aeolipile (Fig. 1-2), gears, turned a roasting spit, thus illustrating another appli-
consisted of a boiler or bowl that held a supply of water. Two cation of the reaction principle.
hollow tubes extended up from this boiler and supported a hol-
low sphere that was free to tum on these supports. Attached to
the sphere were two small pipes or jets whose openings were
at right angles to the axis of rotation of the sphere. When the
water in the bowl was boiled, the steam shooting from the two
small jets caused the sphere to spin, like the lawn sprinkler is
made to spin from the reaction of the water leaving its nozzles. The invention of gunpowder allowed the continued
(This phenomenon will be explained in chap. 3.) Incidentally, development of the reaction principle. Rockets, for exarn-
the aeolipile was only one of many inventions credited to ple, were constructed apparently as early as 1232 by the
Hero, which include a water clock, a compressed-air catapult, Mongols for use in war and for fireworks displays. One dar-
and a hydraulic organ. He also wrote many works on mathe- ing- Chinese scholar named Wan Hu intended to use his
matics, physics, and mechanics. rockets as a means of propulsion (Fig. 1-4). His plan was
simple. A series of rockets were lashed to a chair under
which sledlike runners had been placed. Unfortunately,
when the rockets were ignited, the blast that followed com-
pletely obliterated Wan Hu and the chair, making him the
Around A.D. 1500 Leonardo da Vinci described the chim-
ney jack (Fig. 1-3), a device later widely used for turning
roasting spits. As the hot air from the fire rose, it passed

FIGURE 1-1 The sau~d,a let-pro~ellec!f~sh FIGURE 1-3 Da Vincl's ch~mneyjack

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FIGURE 1-4 Chmese rocket sled FIGURE 1-6 Newton's steam wagon.

first martyr in humanity's struggle to achieve flight. In later gas turbine and to suggest its use for propelling a "horseless
times rockets were used during several wars, including the camage" (Fig. 1-7). The turbine was equipped with a chain-
Napoleonic Wars. The phrase the rockets' red glare in our driven, reciprocating type of compressor but was otherwise
national anthem refers to the use of rockets by the British in the same as the modem gas turbine, for it had a compressor,
besieging Fort McHenry in Baltimore during the war of a combustion chamber. and a turbine.
18 12. And, of course, the German use of the V-2 rocket dur-
ing World War I1 and the subsequent development of space
vehicles is contemporary history.

Between 1791 and 1930, many people supplied ideas


that laid the foundation for the modem gas turbine engine as
we know it today. When in 1930 Frank Whittle submitted
A further application of the jet propulsion principle, his patent application for a jet aircraft engine, he drew from
using what was probably the first actual impulse turbine, the contributions of many people:
was the invention of a stamping mill (Fig. 1-5) in 1629 by Sir George Calejl-Invented the reciprocating hot air
Giovanni Branca, an Italian engineer. The turbine was driv-
engine. This engine (1807) operated on the same cycle
en by steam generated in a boiler. The jet of steam from a
principle as the modem closed-cycle gas turbine.
nozzle in this boiler impinged on the blades of a horizontal-
Dr. F. Stoltz-Designed an engine ( 1872) approaching
ly mounted turbine wheel that, through an arrangement of
gearing, caused the mill to operate. the concept of the modem gas turbine engine. The
engine never ran under its own power because compo-
nent efficiencies were too low.
Sir Charles Parsons-Took out many comprehensive
gas turbine patents (1884).
Dr. Sanford A . Moss (Fig. 1-8 on p. 4)-Did much
At this point in history (1687), Sir Isaac Newton formu-
work on the gas turbine engine, but his chief contribu-
lated the laws of motion (discussed in detail in chap. 3) on
which all devices using the jet propulsion theory are based. tion lies in the development of the turbosupercharger.
Credit for the basic idea for the turbosupercharger is
The vehicle illustrated in Fig. 1-6, called Newton's wagon,
given to Rateau of France; it is in reality very similar to
applied the principle of jet propulsion. It is thought that
Jacob Gravesand, a Dutchman, actually designed this a jet engine, lacking only the combustion chamber
"horseless carriage" and that Isaac Newton may have sup- (Fig. 1-9 on p. 4).
plied only the idea. The wagon consisted essentially of a Dr. A. A. GrifJith-Member of the British Royal
large boiler mounted on four wheels. Steam generated by a Aircraft establishment who developed a theory of tur-
fire built below the boiler was allowed to escape through a bine design based on gas flow past airfoils rather than
nozzle facing rearward. The speed of the vehicle was con- through passages.
trolled by a steam cock located in the nozzle.

In 1791 John Barber, an Englishman, was the first to


patent a design using the thermodynamic cycle of the modem

FIGURE 1-5 Branca's jet turb~ne FIGURE 1-7 Barber's British patent-1 791

Chapter 1 Background and Development 3

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FIGURE 1-8 Dr. Sanford A. Moss.

The work of many others, in addition to those mentioned, FIGURE 1-10 The young Sir Frank Whittle
preceded Whittle's efforts. Several jet engine developments
were also occurring concurrently in other countries. These attempt to raise money to build an experimental model of
developments are discussed on the following pages. For Whittle's engine. Eventually. with the help of an investment
many years Whittle was considered by many to be the father banking firm,Power Jet Ltd. was formed in March 1936.
of the jet engine, but his contribution lies mainly in the Before the new company was formed, the banking firm
application to aircraft of this type of engine, which, as indi- had placed an order with the British Thomson-Houston
cated previously, was already somewhat refined. Company at Rugby for the actual construction of the engine,
In 1928, at the time that Dr. Griffith was involved in his minus the combustion chamber and instrumentation.
work with compressors and other pans of the gas turbine, Originally Whittle had to build and test each com-
Whittle (Fig. 1-10), then a young air cadet at the Royal Air ponent of the engine separately, but this proved to be too
Force (R.A.F.) College in Cramwell, England, submitted a
thesis in which he proposed the use of the gas turbine engine
for jet propulsion. It was not until eighteen months later that
this idea crystallized, and he began to think seriously about A.
8.
Shaft.
Compressor rotor.
using the gas turbine engine for jet propulsion. By January C.
D.
Turbine rotor.
Comprrssor rotor blades.
1930, Whittle's thinking on the subject had advanced to the E. Compressor stator blades
f. Rodlo1 blades.
point that he submitted a patent application on the use of the G. Diffuser vanes.
H. Air collecting ring.
gas turbine for jet propulsion (Fig. 1-1 1). In this patent were I. Combustion chamber.
K. Fuel let.
included ideas for the athodyd, or ramjet, which was 1. Gas ;olkctor rmg.

removed from the specifications when it was determined


that the ramjet idea had already been proposed.
M. Turbine storor blader.
N. Turbine rotor blader.
P. Discharge nozzle. -
The period between 1930 and 1935 was one of frustration
for Whittle and his coworkers. During this time his idea had -
been turned down by the British Air Ministry and by sever-
al manufacturing concerns because the gas turbine was
thought to be too impractical for flight. In 1935, while at
Cambridge studying engineering, he was approached by two
former R.A.F. officers, Williams and Tinling, with the sug-
gestion that Whittle should acquire several patents (he had
allowed the original patent to lapse). They, in tum, would

FIGURE 1-1 1 Whittle's patent drawing. ( G . G . Smith, Gas


Turbines and Jet Propulsion, Ph~losoph~cal
L~brary,New York,
FIGURE 1-9 A turbosupercharger. 1955.)
4 History and Theory

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expensive. As planned, the new engine was to incorporate
specifications beyond any existing gas turbine. As Whittle
explains in his book, .let-The Story of a Pionce,:

Our compressor was of the single stage centrifugal type


generally similar to, but much larger than, an aero-
engine supercharger (or fan unit of a vacuum cleaner).
The turbine was also a single stage unit. Thus the main
moving part of the engine-the rotor-was made up of
the compressor impeller, the turbine wheel and the shaft
connecting the two. Jt was designed to rotate at 17.750
revolutions per minute, which meant a top speed of near- FIGURE 1-12 Whittle's first expertmental engine-1937.
ly 1500 feet per second for the 19 inch diameter impeller (G. G. Smtth, Gas Turbines a n d i e t Propulsion, Philosophical
and 1250 feet per second for the 16'/, inch diameter tur- Library, New York, 1955.)
bine. [Author'smte: feet per second = (~rD/12)(rpm/60).
See chap. 5.1
Our targets for perfonnance for the compressor. com- In relation to airflow. if one considers that a tank of air
bustion chamber assembly and turbine were very ambi- 41.5 feet (ft) long and 20 ft in diameter contains approxi-
tious and far beyond anything previously attained with mately 13.03 1 cubic feet (ft3) of air (volume of a cylinder =
similar components. area of the base X length), and that 1 lb of air occupies 13
The best that had been achieved with a single stage ft3, the tank will contain 1002 Ib of air. Thus, every second
centrifugal compressor was a pressure ratio of 2.5 with the P&W JT9D engine is running, a tankful of air 41.5 ft
an efficiency of 65 percent (an aero-engine supercharg- long and 20 ft in diameter is running through it.
er). Our target was a pressure ratio of 4.0 with an effi- The design and manufacture of the combustion chamber,
ciency of 80 percent. which was let to the oil burner firm Laidlaw, Drew, and
Our designed airflow of 1500 pounds per minute Company. proved to be one of the most difficult design prob-
(25 pounds per second) was far greater in proportion to
lems in the engine. However, by April 1937, testing on the
size than anything previously attempted (that was one of
the reasons why I expected to get high efficiency). For first engine began, and although its performance did not come
this pressure ratio and airflow the compressor required up to specifications and there was much heartbreaking fail-
over 3000 horsepower to drive it. Power of this order ure, the machine showed enough promise to prompt the offi-
from such a small single stage turbine was well beyond cial entry of the Air Ministry into the picture (Fig. 1-12).
all previous experience. Finally, in the combustion With new funds, the original engine was rebuilt; the combus-
chamber, we aimed to burn nearly 200 gallons of fuel per tion chamber design was improved somewhat, and testing
hour in a space of about six cubic feet. This required a was continued at a new site because of the danger involved.
combustion intensity many times greater than a boiler The original engine was reconstructed several times (Fig.
furnace. 1-13). Most of the rebuilding was necessitated by turbine
blade failures due to faulty combustion. But enough data
[Author's Note The student might be interested in had been collected to consider the engine a success, and by
comparing Whittle's goals and specifications to those
of a high-bypass-ratio Pratt & Whitney JT9D turbofan
engine.]

Specifications for the Whittle engine


Airflow = 25 poundslsec (Ib/s)
Fuel Consumption = 200 gaVh or 1300 Ib/h
Thrust = 1000 1b
Specific Fuel Consumption = 1300/1000 = 1.3 Ib/lbt/h

Specifications for the Pratt & Whitney JT9D


engine
Airflow = 1000 Ibls
Fuel Consumption = 2300 gallh or 15,000 Iblh
FIGURE 1-1 3 Early Whittle designs
Thrust = 45,000 Ib
Specific Fuel Consumption = 15,000145,000 = 0.33 Ib/lbt/h FIGURE 1-13 continued o n t h e next page.

Chapter 1 Background and Development

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FIGURE 1-13 (continued).

FIGURE 1-14 The Gloster E28L39, which flew in 1941

Work on the gas turbine engine was going on in Germany


concurrently with Whittle's work in Britain. Serious efforts
toward jet propulsion of aircraft were started in the middle
1930s. Two students at Gottingen, Germany, Hans von Ohain
and Max Hahn, apparently unaware of Whittle's work, patent-
ed, in 1936, an engine for jet propulsion based on the same
principles as the Whittle engine. These ideas were adapted by
the Emst Heinkel Aircraft Company, and the second engine of

FIGURE 1-13 Early Wh~ttledesigns

the summer of 1939, the Air Ministry awarded to Power Jets


Ltd. a contract to design a flight engine. The engine was to
be flight tested in an experimental airplane called the
Gloster E28, and on May 15, 1941, the W1 Whittle engine
installed in the Gloster E28 made its first flight, with Flight
FIGURE 1-15 The HE178 was the first true jet-propelled air-
Lieutenant P.E.G. Sayer as pilot. In subsequent flights dur-
craft to fly-1939. (J. V. Casamassa and R. D. Bent, Jet Aircraft
ing the next few weeks, the airplane achieved a speed of 370 Power Systems, 3d ed., McGraw-Hill, New York, 1965.)
miles per hour (mph) [595 kilometers per hour (kmh)] in
level flight, with 1000 pounds (lb) [4448 newtons (N)] of
thrust. The Gloster E28/L39 is shown in Fig. 1-14. Sayer
was later killed flying a conventional aircraft.

FIGURE 1-16 The ME262 German operational jet fighter

FIGURE 1-17 The two comventors honored in 1991 for thelr mdependent and nearly s~multaneous
developmen? of ?he turbojet arcraft englne (a) Sir Frank Wh~ttle (b) Hans von Oham

6 History and Theory

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FIGURE 1-18 The CC-1, a proposed Italian desiqn never flown. This illustration shows the compres-
sors being driven by a reciprocating englne

this development made a flight with Erich Wahrsitz as pilot Caproni Company in Italy also used the reaction principle
on August 27. 1939. now considered to be the eadiest date of (Fig. 1-18). A successful flight was made in August 1940
modem jet propulsion. The HE178 was equipped with a cen- and was reported. at the time, as the first successful flight of
trifugal-flow jet engine called the Heinkel HeS-3b, which a jet-propelled aircraft (Fig. 1-19). The powerplant of this
developed 1100 Ib 14893 N] of thrust and had a top speed of aircraft was not a "jet" because it relied upon a convention-
over 400 mph [644 k m h ] (Fig. 1-15). al 900-horsepower (hp) [67 1-kilowatt (kw)] reciprocating
Subsequent German development of turbojet-powered engine instead of a turbine to operate the three-stage com-
aircraft produced the ME262, a 500-mph [805 k m k ] fight- pressor. Top speed for this aircraft was a disappointing 205
er. powered by two axial-flow engines. (The terms centl-@- mph [330 kmk]. and the project was abandoned in late 1948.
gal flow and a.xialflo~~ will be examined in chap. 2.) More
than 1600 ME262 fighters were built in the closing stages of
World War 11, but they reached operational status too late to
seriously challenge the overwhelming air superiority gained
by the Allies (Fig. 1-16). These engines were far ahead of
America was late to enter the field of jet propulsion
contemporary British developments, and they foreshad-
because, at that time, it was felt that the war would have to
owed many of the features of the more modern engine. such be won with airplanes using conventional reciprocating
as blade cooling, ice prevention, and the variable-area engines. In September 1941, under the auspices of the
exhaust nozzle. An interesting sidelight to the German con- National Advisory Committee for Aeronautics (NACA,
tribution was that on September 30. 1929, a modified glid-
now the National Aeronautics and Space Administration, or
er using Ope1 rockets was the world's first airplane to NASA), the W.IX engine, which was the forerunner of the
achieve flight using a reaction engine. W. 1, and a complete set of plans and drawings for the more
In 1991 both Whittle and von Ohain (Fig. 1-17) were
advanced W.2B gas turbine, were flown to the United States
honored as coinventors of the jet ensine, and they are now
under special arrangements between the British and US.
equally recognized for this outstandmg achievement. governments. A group of Power Jets engineers was also
sent. The General Electric Corporation was awarded the
contract to build an American version of this engine because
of their previous experience with turbosuperchargers and
Moss's pioneering work in this area.
Although not a gas turbine engine in the present sense of The first jet airplane flight in the United States was made
the term, an engine designed by Secundo Campini of the in October 1942, in a Bell XP-59A (Fig. 1-20), with Bell's

FIGURE 1-19 The Caproni-Campini CC-2 flew using the


engine configuration shown in Fig. 1-18. (G. G. Smith, Gas
Turbines and let Propulsion, Philosophical Library, New York, FIGURE 1-20 America's first jet airplane, the Bell XP-59A,
1955 ) powered by two General Electric I-A engines.

Chapter 1 Background and Development 7

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2. Allison Engine Company, Indianapolis. lndiana
3. General Electric Company. Cincinnati, Ohio. and
Lynn, Massachusetts
4. Pratt & Whitney, United Technologies Corporation,
East Hartford, Connecticut
5. Pratt & Whitney Canada, Longueuil, Canada
6. Teledyne CAE Turbine Engines, Toledo. Ohio
FIGURE 1-21 General Electric I-A, the first jet engine built in 7. Williams International Corporation, Walled Lake,
the United States. Michigan
Major foreign manufacturers include
chief test pilot, Robert M. Stanley, at the controls. The two
1. CFM (Consortium et de Fabrique de Moteurs) Paris,
General Electric I-A engines (Fig. 1-21) used in this exper-
France, and Cincinnati, Ohio
imental airplane were adaptations of the Whittle design.
2. International Aero Engines (IAE), a consortium of five
While the Whittle engine was rated at 1000 lb [4448 N] of
companies: Fiat Aviazione, Japanese Aero Engines,
thrust, the I-A was rated at about 1300 1b [5782 N] of thrust,
Mortoren und Turbinen Union, Pratt & Whitney, and
with a lower specific fuel consumption. (Specific fuel con-
Rolls-Royce
sumption will be defined later in the book.) To make the
3. Japanese Aero Engines Corporation (JAEC), Japan
story even more dramatic, both engine and airframe were
4. Motoren und Turbinen Union (MTU), Munich,
designed and built in one year. A project of similar propor-
Germany
tions would take several years at the present time.
5. Rolls-Royce Ltd., Derby and Bristol, England
General Electric's early entry into the jet engine field
6. SNECMA (~ocietk at ion ale d'hude et de ~onstruction
gave the company a lead in the manufacturing of gas tur-
de Moteurs d'Aviation), Paris, France
bines, but they were handicapped by having to work with
7. Turbomeca, Bordes, France
preconceived ideas, after having seen Whittle's engine and
drawings. Now, the NACA Jet Propulsion Committee began
to look for a manufacturer to produce an all-American
engine. Their choice was the Westinghouse Corporation,
REVIEW AND STUDY QUESTIONS
because of this company's previous experience with steam
turbines. The contract was granted late in 1941 to the Navy, How old is the idea of jet propulsion?
but they decided not to inform the Westinghouse people of Describe the first practical device using the reac-
the existence of the Whittle engine. As it turned out, this tion principle.
decision was a correct one, for the Westinghouse engineers What was Leonardo da Vinci's contribution to the
designed an engine with an axial compressor and an annular development of a jet engine?
combustion chamber. Both of these innovations, or varia- Who were the first people to use rockets? Give an
tions thereof, have stood the test of time and are used in con- example of the use of rockets in war.
temporary engines. Between the years 1600 and 1800, who were the
Shortly thereafter, several other companies began to contributors to the development of the gas tur-
design and produce gas turbine engines. Notable among bine engine? What were those contributions?
these were Detroit Diesel Allison, Garrett AiResearch, What was Sir Frank Whittle's chief contribution to
Boeing, Teledyne CAE, Avco Lycoming, Pratt & Whitney the further development of the gas turbine
Aircraft, Solar, and Wright. Of these, Boeing, Westing- engine?
house, Solar, and Wright are no longer manufacturing prime Give a brief outline of the efforts of Whittle and
mover engines. Many of these companies have also under- his company to design a jet engine.
gone name changes. The several companies currently in pro- Describe the German contributions to the jet
duction offer a variety of gas turbines, most of which are engine.
discussed in chapter 2, along with the airplanes in which Which country was the first to fly a jet-powered
these engines are installed. aircraft? What was the designation of this airplane
The following is a list of seven American companies that and with what type of engine was it equipped?
are currently producing prime mover gas turbine engines. (A When considering who was first with the develop-
prime mover engine is one that actually powers the aircraft. ment of a jet engine, why should the Italian
Excluded from this list are manufacturers that produce aux- engine be discounted?
iliary, or ground power, engines.) What American company was chosen to build the
first jet engine? Why?
United States manufacturers include
Describe the series of events leading up to the first
1. AlliedSignal Propulsion Engines, Phoenix, Arizona American jet airplane. Who built this plane?
(AlliedSignal Garrett Engines, Phoenix, and Allied- List several American companies that manufacture
Signal Lycoming Engines, Stratford, Connecticut) gas turbine engines

8 History and Theory

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Types, Variations, and
Applications
Chapter 2 discusses the variety of forms the gas turbine can emerging from the rear of the engine at a higher velocity
take. It is divided into two major sections. The first part than it had at the forward end. The turbofan engine also uses
(pages 9 thru 18) deals with most of the possible variations, the reaction principle. but the gases exiting from the rear of
permutations and combinations possible, while the second this engine type have a lower energy level. since some
part (pages 18 thru 136) deals with the specific engines that power has to be extracted to drive the fan. (See pages 15-17
illustrate this diversity and most of the aircraft in which they for a more detailed explanation of the operating principles
are installed. of the fan engine.) Turboprop and turboshaft engines both
convert the majority of the kinetic (energy of motion), stat-
ic (energy of pressure), and temperature energies of the gas
into torque to drive the propeller in one case and a shaft in
the other. Very little thrust from reaction is produced by the
Gas turbine engines can be classified according to the exiting gas stream.
type of compressor used. the path the air takes through the From these basic types of gas turbine engines have come
engine, and the way power produced is extracted or used the literally dozens of variations that are either in actual ser-
(Fig. 2-1). Compressor types fall into three categories: vice or various stages of development. Many combinations
are possible, since the centrifugal and axial flow compres-
I. Centrifugal flow sor engines can be used for turbojet, turbofan. turboprop, or
2. Axial flow turboshaft applications. Furthermore, within the major
3. Axial-centrifugal flow classifications are a host of variations. some of which are
discussed on the following pages.
In addition, power usage produces the following engine
divisions:

1. Turbojet
Centrifugal Compressor Engines
2. Turbofan
3. Turboprop Variations of this type of compressor include the single-
4. Turboshaft stage; two-stage; and single-stage, double-entry compressor
(Fig. 2-2). The centrifugal design works well for small
[Author's Note A turboprop may be considered a engines where a high compression ratio (pressure rise
form of turboshaft, but a turboshaft engine is not across the entire compressor) is not essential, or where other
always used to drive a propeller. Only the turboprop design or operational considerations may take precedence.
will be discussed in the section comparing engine The principal advantages of the compressor are as
types (page 15). Also, in the future there may be five follows:
divisions with the addition of the propfan or ultra-
high-bypass-ratio turbofan, which will also be dis- 1. Low weight
cussed in this chapter.] 2. Ruggedness, and therefore resistance to foreign object
damage
Compression is achieved in a centrifugal-flow engine by 3. Simplicity
accelerating air outward perpendicular to the longitudinal 4. Low cost
axis of the machine, while in the axial-flow type, air is com- 5. High compressor ratio per stage (with a limited num-
pressed by a series of rotating and stationary airfoils mov- ber of stages)
ing the air parallel to the longitudinal axis. The 6. High tolerance of "off-design" conditions (See chap. 5.)
axial-centrifugal design uses both kinds of compressors to
achieve the desired compression. Probably the most famous example (historically speaking)
In relation to power usage, the turbojet engine directly of this type of powerplant is the Allison Engine 533 (Fig.
uses the reaction resulting from a stream of high-energy gas 2-13), used in the first U.S.A.F. jet, the Lockheed P-80.

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-
Gas turbine engines
Centrifugal flow Axial-centrifugal flow
I
le- Two-stage ~wosia~e
e series parallel compressor ~ x i aflow
i
compressor f
Free-power turbine , Smgle-spool ~ ~ ~ h r e e~ .
l s p o oturbofan
l ~ ~ ~ ~ l
(Front fan)
Turbofan (Aft fan) Turbojet

Turboshaft turboprop Turbojc

FIGURE 2-1 The family tree.


Author's Note: The fronts of all the engines are to the reader's left

Newer versions were used in the T-33, which was a training inward toward the center, causing the turbine wheel to turn.
version of the P-80. Centrifugal compressors have found The free-power turbine used on many different forms of
wide acceptance on smaller gas turbine engines. Examples gas turbines has no mechanical connection to the primary or
of this application are the Teledyne CAE 569 (Fig. 2-81), gas-generator turbine, which, in this situation, is used only
the Williams International WR27-1 (Fig. 2-88), and the to turn the compressor in order to supply high-energy gases
Allison model 250 series 111 (Fig. 2-14). Two other exam- to drive the free-power turbine. The design lends itself to
ples of engines equipped with a form of the centrifugal com- variable-speed operation better than the single shaft, and it
pressor are the Rolls Royce Dart (Fig. 2-71) and the produces high torque at low free-power turbine speeds. In
AlliedSignal Garrett TPE33 1 (Fig. 2 4 ) . These two turbo- addition, this type of powerplant has the advantage of
prop engines incorporate a two-stage compressor and inte- requiring no clutch when starting or when a load is applied.
gral propeller-reduction gearbox. On the other hand, single- or fixed-shaft engines, when used
Figure 2-18 shows an engine equipped with a separate pro- as turboprops, allow rapid response rates. The fixed-shaft
peller-reduction gearbox. Interesting features on some of these engine, even at so-called idle, is running at the same rpm as
engines are the radial-inflow, gas-producer turbine shown in it is at 100 percent. All that is required to obtain maximum
Fig. 2-25 (a) and (b) and the "free-power" turbine shown in power is to increase fuel flow and the propeller blade angle.
Figs. 2-17 and 2-26. The radial-inflow turbine is essentially Also, on a power-to-power comparison, the fixed-shaft
the opposite in function to the centrifugal or radial-outflow engine will bum less fuel since there is no fluidic coupling
compressor. It receives the hot gases from the combustion to create inefficiencies. (Compare the free-power turbine
chamber at its periphery, where they then proceed to flow arrangement to an automatic transmission in a car.)
10 History and Theory

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FIGURE 2-2 Drawings showing the three basic forms of centrifugal compressors and
schemat~csshowing the airflow through each.
(a) and (b) The single-stage centrifugal compressor.
(c) and (d) The two-stage centrifugal compressor (compressors In series).
( e ) and ( f ) The two-stage or double-cmtry centrifugal compressor (compressors In parallel)

Single- stage c o m p r e s s o r

FIGURE 2-2 (a) FIGURE 2-2 (b)

Two-stage compressor

FIGURE 2-2 (c) FIGURE 2-2 (d)

Double- entry c o m p r e s s o r
FIGURE 2-2 (e) FIGURE 2-2 (f)

Chapter 2 Types, Variations, and Applications 11

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FIGURE 2-3 The axial-flowcompressor rotor and stator assembly.

Some centrifugal and axial compressor engines incorpo- Pratt & Whitney Axial Compressor Engines
rate a heat exchanger called a regenerator or recuperator.
The purpose of the regenerator or recuperator is to return Two early, widely used axial-flow engines were the Pratt
some of the heat energy that would normally be lost with the & Whitney JT3 (557) and JT4 (575) series powerplants (Fig.
exhaust to the front of the combustion chamber. Less fuel 2-63). These engines were used in early-model Boeing 707s
thus needs to be added to reach the turbine limiting temper- and 720s and Douglas DC-8s and, except for dimensional
atures, resulting in high thermal efficiency, low specific fuel and thrust values, are essentially the same in construction. A
consumption, and low exhaust gas temperature. Although forward-fan version of this engine, the JT3D (Fig. 2-63),
regeneration has been used on a number of ground-power replaced the JT3 and, in turn, was replaced by later-model
engines, at the time of this writing, no aircraft engines use engines such as the JT8D and others. Some JT3D engines
this method of power recovery because of excessive weight (military nomenclature, TF33) are still being used in the
and/or regenerator air-sealing difficulties. Two regenerator Boeing B-52 and KC-135 aircraft. Other Pratt & Whitney
or recuperator types are the rotary drum shown in Fig. 2-15 engines include the highly produced JTSD (Fig. 2-66) used
and the stationary or nonrotating type shown in Fig. 2-20 on the Boeing 727, Boeing 737, McDonnell Douglas DC-9,
and Fig. 2-1 1. and MD-80 aircraft. Three high-bypass-ratio designs have
come from Pratt & Whitney. The first is the JT9D (Fig.
2-67), used on the Boeing 747, Boeing 767, and the .4irbus
Axial Compressor Engines
Industrie A-300 and A-310 aircraft. The second is the Pratt
Engines using axial compressors (Fig. 2-3) may incorpo- & Whitney 2000 series engines (Fig. 2-68) used in the
rate one, two, or three spools. A spool is defined as a group Boeing 757, and the third is the Pratt & Whitney 4000 series
of compressor stages, a shaft, and one or more turbine engine (Fig. 2-69), used on the Boeing 747 and 767; the
stages, mechanically linked and rotating at the same speed. Airbus Industrie A-300, A-310, and A-330; and the
Figures 2-30,243, and 2-76 show single-spool, two-spool, McDonnell Douglas MD-11 aircraft (For a discussion of
and three-spool engines, respectively. These engines may bypass ratio see pages 15-16.)
also include forward or rear fans, afterburners, and free- Military engines from Pratt & Whitney include the 552
power turbines and be used in a variety of applications, such (Fig. 2-65), used on the Grumman A-6 and E-6, and the
as turbojet, turbofan, turboprop, and turboshaft engines. TF30 (Fig. 2-59), installed on the General Dynamics F-11 1,
Most large gas turbine engines use this type of compres- Grumman F-14, and the Vought A7 aircraft. One recent
sor because of its ability to handle large volumes of airflow engine to come from Pratt & Whitney is the F-100-PW
at pressure ratios in excess of 20: 1. Unfortunately, it is more series (Fig. 2-60), an augmented (afterburning) two-spool,
susceptible to foreign-object damage, expensive to manu- low-bypass-ratio turbofan used on the McDonnell Douglas
facture, heavy in comparison to a centrifugal compressor F-15 and General Dynamics F-16 aircraft. One of the few
with the same compression ratio, and more sensitive to "off- supersonic-cruise engines, the J58 (Fig. 2-58), is also made
design" operation. (See chap. 5 for aerodynamic and ther- by them.
modynamic considerations relating to the axial flow The last group of engines from Pratt & Whitney includes
compressor.) the JT12 (J60) (Fig. 2-61), a small axial-flow engine in the
The two major manufacturers of gas turbine engines in 3000-lb [13,344-N] thrust class. One JT12 is installed in the
the United States are the Pratt & Whitney Company (Figs. North American Buckeye, and two in the North American
2-57 to 2-69) and the General Electric Company (Fig. 2-30 Sabreliner, while four are used to power the earlier-model
to 2 4 8 ) . The author has elected to use the engine designs Lockheed Jetstar. Note the placement of the engine(s) on
produced by these manufacturers to illustrate the several these aircraft. Pratt & Whitney also manufactures an axial-
axial-flow compressor engine variations. Examples of axial- flow turboprop, the T34 (Fig. 2-57), which is used in the
flow machines are even more numerous than centrifugal- Douglas C-133, and a free-power turboshaft engine, the
flow types and include all the uses to which gas turbines JFTD12 (Fig. 2-62), two of which are used in the Sikorsky
may be put. Skycrane helicopter.

12 History and Theory

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A Canadian division of Pratt & Whitney, United F404. used in the McDonnell Douglas/Northrop F- 18 (Fig.
Technologies, 1s Pratt & Whitney Canada (PWC). Figure 2-38), while the General Electric FllO (Fig. 2-39) is
2-56 summarizes the PWC product line. This company pro- installed in the General Dynamics F- 16. A nonafterburning
duces several engines, all of which are also discussed in this derivative of the General Electric F110. the F118-GE-100
chapter (Figs. 2-53. 53. and 55). (Fig. 2-40), powers the Northrop B-2, and the General
Electric 90B1 (Fig. 2-41) is slated for the Boeing 777.
General Electric Axial Compressor Engines Like Pratt & Whitney. General Electric manufactures a
series of smaller gas turbine engines. The CJ610, or J85
Another major manufacturer of both large and small (Fig. 2-30), is used in the early Gates Lear Jet. Northrop
axial-flow gas turbines in this country is the General
Talon T38 (F5), and the early Jet Commander. The Jet
Electric Company. One of their most highly produced
Commander, now made in Israel, is called the Westwind
machines is the J79 series (Fig. 2-32), currently used in the
1124 and Astra 1125 and is powered by the AlliedSignal
McDonnell Douglas F-4 and formerly used on the General
Garrett TFE731 engine (Fig. 2-5). As might be expected,
Dynamics B-58 and other aircraft. A commercial version of
General Electric has developed an aft-fan version of the
this engine was called the CJ805-3 (Fig. 2-33), and an aft-
CJ610 called the CF700 (Fig. 2-31), two of which are
fan counterpart, the CJ805-23 (Fig. 2-34), was used in the
installed on many models of the Falcon fanjet.
Convair 880 and the Convair 990, respectively, but it was
In addition to the turbojet and turbofan engines, General
never widely accepted. Three points worth noting about
Electric manufactures the T58 (Fig. 2 4 3 ) and the T64 (Fig.
these engines are the variable-angle inlet guide vanes, the
2 4 4 ) . Both are free-power turbine engines, a major differ-
variable-angle first six stator stages in the compressor (see
ence being the location of the power take-off shaft, and are
chap. 5), and the location and method of driving the fan in
used to power a variety of Sikorsky and Boeing helicopters.
the CJ805-23 engine. The fan, located in the rear, is "gas
The TF34 (Fig. 2-42) is one of General Electric's small
coupled" to the primary engine as opposed to the mechani-
turbofan engines, driving the Lockheed S-3.4 and the
cal coupling used in many of the Pratt & Whitney designs
Fairchild Republic A-10 aircraft.
and others. Placing the fan in the rear and having it gas cou-
pled is claimed to compromise basic engine performance to
Other Axial Compressor Engines
a lesser degree. In addition, the ensine can be accelerated
faster, and the aft-fan blades are automatically anti-iced by Still other examples of axial-flow machines are the
thermal conduction. Forward fan designers claim fewer Allison Engine Company 571 (Fig. 2-16). which powered
problems resulting from foreign-object damage, since most the Douglas B-66, and the Allison Engine Company 501
of the foreign material will be thrown radially outward and series or T56 engine (Fig. 2-18), used in the Lockheed
not passed through the rest of the engine. Furthermore, they Hercules and Electra, Grumman Hawkeye, Convair 580
claim that the forward fan is in the cold section of the engine Conversion, Lockheed C- 130, Lockheed P-3. and Grumman
for highest durability and reliability and minimum sealing E-2C. Since the 501 is a turboprop. the compressor and the
problems. load of the propeller require the use of many turbine wheels,
As an interesting aside, General Electric's venture into a requirement typical of all turboprop/turbofan designs.
the ultra-high-bypass-ratio propfan area is based on their Although it was never put into production, the Allison
aft-fan concept. A General Electric F404 engine was modi- Engine Company has also designed an axial-flow turboprop
fied by placing a multistage, free-power turbine at the rear engine incorporating a fixed regenerator (Fig. 2-20). The
of the engine; this turbine was then attached to counter- advantages of this cycle are discussed on page 12.
rotating, wide-chord, carbonlepoxy composite fan blades British manufacturers have come up with some interest-
(Fig. 2-47). The engine, called the Unducted Fan (UDF), ing variations of the axial-flow engine. For example, the
was never put into production but remains a viable com- Rolls-Royce Trent (Fig. 2-75), Tay (Fig. 2-79), and RB211
petitor among propfan designs. See page 17 for a discussion (Fig. 2-76) are all three-spool turbofan engines. The RB211,
of the advantages of the prop-fan engine. in particular, has found wide acceptance in this country and
In addition to its aft-fan designs, General Electric also is used in the Lockheed L-1011; the Boeing 747, 757,767,
produces a high-bypass-ratio, forward-fan engine called the and 777; and the Airbus Industrie A330. The Rolls-Royce
TF39 (Fig. 2-35), which powers the Lockheed C5A and B Spey (Fig. 2-74), which powers the DeHavilland Trident,
Galaxy, one of the largest airplanes in the world. British Aerospace Corporation (B.A.C.) One-Eleven, and
From the TF39, General Electric has developed a series Grumman Gulfstream I1 aircraft, is a multispool turbofan
of engines using the same basic gas generator (core) portion engine with a mixed exhaust (see pages 15-1 6 for a discus-
of the engine, but it has changed the fan and the number of sion of mixed and nonmixed exhaust systems). The Rolls-
turbines needed to drive the fan. The CF6 series (Fig. 2-36) Royce Tyne (Fig. 2-78) is a two-spool turboprop engine with
is installed in the McDonnell Douglas DC-10 and MD-11, an integral gearbox for use in the Canadair 44. Rolls-Royce,
the Airbus Industrie A-300 and A-310, and the Boeing 747 in collaboration with SNECMA of France, also builds the
and 767. The Rockwell International B-1 Bomber uses the Olympus 593 (Fig. 2-73), one of the few afterbuming com-
General Electric F 101, a medium-bypass turbofan (Fig. mercial engines, for use in the supersonic British Aerospace
2-37). A low-bypass General Electric turbofan engine is the Aerospatiale Concorde (Also see Fig. 2-73).

Chapter 2 Types, Variations, and Applications 13

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The Oryx (Fig. 2-50), manufactured by D. Napier and reverse-flow combustion chamber to keep the engine short,
Son Ltd., is another unusual design of British manufacture. is the JTI5D (Fig. 2-52), used on the Cessna Citation. As
The pouer produced by the gas-generator section of the can be seen in this chapter, many other engine manufactur-
engine is used to drive another axial-flow compressor. The ers use the reverse-flow burner concept in their designs.
airflow from both the gas generator and the air pump is Allison Engine Company's bid for the small turbine mar-
mixed together. resulting in an extremely high-volume air- ket, the T63 (model 250) (Fig. 2-17), has an axial-centrifu-
flow. The engine is specifically designed to drive helicopter gal compressor (some variations of this engine use only a
rotor blades by a jet reaction at the tips. centrifugal compressor) and incorporates many unusual
The Rolls-Royce/Bristol Pegasus (Fig. 2-77) is another design features. For example, it can be disassembled in min-
form of engine designed to produce high-volume airflows. utes with ordinary hand tools, contains a single combustion
Fan air and primary airflow are both vectored (directed) in an chamber, and has an interchangeable gearbox. The axial pan
appropriate direction in order to achieve the desired line of of the compressor is only about 4.5 inch (in) [ l 1.4 centime-
thrust. The engine is installed in the V/STOL Hawker Harrier. ters (cm)] in diameter, and the engine weighs about 140 lb
[64 kilograms (kg)] yet produces over 400 hp [298 kw] in
some versions. The turboshaft variation of this engine is
Axial-Centrifugal Compressor Engines installed in the Hughes OH-6 Light Observation Helicopter
As a group, the axial-centrifugal-flow engines exhibit the (LOH), the Bell Jet Ranger helicopter, and others. Figures
greatest variability and design innovation. The AlliedSignal 2-87 and 2-86 show two small turbofans, with an axial- and
Garrett ATF3 is a perfect example (Fig. 2-6). All of the var- centrifugal-style compressor: the Williams International
ious permutations and combinations of compressor design, FJ-44, which powers the Cessna CitationJet, and the F107-
number of spools, type of combustion chamber, single-shaft WR-400 used in the cruise missile.
versus free-power turbine, location of the power-takeoff Most small gas turbines use the free-power turbine
shaft, etc., can be found on these engines. method of driving the load, and the Boeing engine in Fig.
An important producer of axial-centrifugal engines in this 2-26 is no exception. Air is compressed by a single axial
country is AlliedSignal Lycoming (Fig. 2-12). Their T53 and stage, followed by a single centrifugal stage. The com-
T55 series engines (Fig. 2-9), in their several versions, have pressed air is mixed with fuel and ignited in twin combus-
been designed for wide application in both conventional and tors. Hot gases then expand through the single-stage,
rotary wing aircraft. Both engines use the same basic concept gas-producer and power turbines and exhaust through either
and arrangement of parts; the main difference is in the num- a single- or double-exhaust nozzle.
ber of compressor and free-power turbine stages. The G E is now producing an axial-centrifugal engine called the
mechanically independent free-power turbine drives a coax- T700 (commercial version CT7) (Fig. 2 4 5 ) . This engine is
ial through-shaft to provide cold, front-end power extraction. designed to be installed in the Sikorsky Utility Tactical
A feature of these engines is the reverse-flow combustion Transport Aircraft (UTTAS) UH60A, the model 214 Bell heli-
chamber design mentioned previously. copter, and the McDonnell Douglas Army Attack Helicopter
Two later engines developed by AlliedSignal Lycoming (AAH) AH64 It is sometimes fitted with an integral inlet par-
are the LTSILTP (Fig. 2-8) series of small turboshaftlturbo- ticle separator located at the forward end. (See chap. 4.)
prop engines and the ALF502 (Fig. 2-10). At the time of this An engine that shows great promise, and combines many
writing, most turbofan engine fans are either coupled to one of the design innovations discussed at the beginning of the
of the compressors or to a group of turbines independent of section on the axial-centrifugal compressor, is the
the gas-generator compressor turbine(s). Either case AlliedSignal Garrett TFE731 (Fig. 2-5). This machine is a
requires a compromise, since the best number of revolutions medium-bypass, two-spool engine, with the geared front fan
per minute (rpm) for the fan is, in most cases, lower than the coupled through a planetary gearbox to the low-pressure
best rprn for the gas-generator compressor (core engine) or axial spool. The centrifugal- compressor, high-pressure spool
any turbine wheel. In the ALF502, the fan is geared down, is driven by a single turbine. Reverse-flow combustion
like the propeller on many piston engines, so the low- chambers are also used. The engine will be found on late
pressure turbine and high-bypass-ratio fan can each turn at model Lear Jets, the I.A.I. 1124 Westwind, and other aircraft.
an appropriate rpm. Once again, British designers and manufacturers have
The highly produced and used Pratt & Whitney Canada produced an unusual axial-centrifugal flow engine. The
(PWC) PT6A engine (Fig. 2-51) also uses a reverse-flow Bristol Proteus (Fig. 2-27) incorporates a reverse-flow,
combustion chamber. On this machine, the air enters toward axial-centrifugal compressor and a two-stage, free-power
the rear and flows forward, with the power takeoff at the turbine driving the propeller output shaft through a series of
front. It is currently in use on many twin engine aircraft in reduction gears. The engine is used in the Britannia aircraft.
business and commuter operation, including the Beech
Starship, Beech King Air, Shorts 360, the Piper Aircraft
Mixed-Flow Compressor Engines
Corp. Cheyenne, Cessna Conquest, a few Bell helicopters,
and several foreign aircraft. The engine has also been used The mixed-flow compressor does not fall into any of the
to power the STP Special at the Indianapolis 500 race. three main categories. The mixed-flow design is similar in
Another Interesting design from PWC, also incorporating a appearance to the single-entry centrifugal compressor, but
14 History and Theory

www.ASEC.ir
the blade arrangement provides a different type of airflow. percent) of "jet" thrust is available in the relatively low-
The compressor receives its air ax~ally,as do many other pressure: low-velocity p s stream created by the additional
types, but it discharges this air at some angle between the turbine stages needed to drive the extra load of the propeller.
straight-through flow of the axial compressor and the radial The turboprop characteristics and uses are as follows:
flow of the centrifugal compressor. The Fairchlld 534
1. High propulsive efficiency at low airspeeds, which
engine (Fig. 2-29) used this design.
results in shorter takeoff rolls but falls off rapidly as
airspeed increases. See page 134. The engine is able to
develop high thrust at low airspeeds because the pro-
peller can accelerate large quantities of air at zero for-
ward velocity of the airplane. A discussion of
propulsive efficiency follows in the next chapter.
2. More complicated design and heavier weight than a
turbojet
3. Lowest TSFC
By converting the shaft horsepower of the turboprop into
4. Large frontal area of propeller and engine combination
pounds of thrust and the fuel consumption per horsepower
that necessitates longer landing gears for low-wing air-
into fuel consumption per pound of thrust, a comparison
planes but does not necessarily increase parasitic drag
between the various engine forms can be made. Assuming
5. Possibility of efficient reverse thrust
that the engines have equivalent compressor ratios and inter-
nal temperatures and that they are installed in equal-sized These characteristics show that turboprop engines are superi-
aircraft best suited to the type of engine used, Fig. 2-89 or for lifting heavy loads off short and medium-length run-
shows how the various engines compare in thrust and thrust- ways. Turboprops are currently limited in speeds to
specific fuel consumption versus airspeed. As the graphs approximately 500 mph [805 km/h], since propeller efficien-
indicate, each engine type has its advantages and limitations. cies fall off rapidly with increasing airspeeds because
Summaries of these characteristics and uses follow. of shock wave formations (see page 134). However,
researchers in the Hamilton Standard division of United
Technologies Corporation and others are trying to overcome,
The Turbojet Engine
or extend, this limitation by experimenting with small diam-
Chapter 3, which deals with engine theory, points out eter, multibladed, wide-chord propellers, said to be more effi-
that a turbojet derives its thrust by highly accelerating a cient than the high-bypass-ratio turbofan, with a 20 percent
small mass of air, all of which goes through the engine. reduction in thrust-specific fuel consumption. Aluminum
Since a high "jet" velocity is required to obtain an accept- blades large enough to deliver sufficient thrust and absorb
able amount of thrust, the turbine of a turbojet is designed high engine power and of the right shape are also too heavy
to extract only enough power from the hot gas stream to and flexible to resist straightening out from the centrifugal
drive the compressor and accessories. All of the propulsive and twisting loads. The new propfan blades are made from a
force produced by a jet engine is derived from the imbal- curved and tapered aluminum spar bonded to a fiberglass, air-
ance of forces within the engine itself (Fig. 2-90). foil-shaped shell filled with a plasticlike foam material. This
The turbojet characteristics and uses are as follows: composite construction produces a more rigid blade one-half
the weight of a comparable conventional aluminum blade.
1. Low thrust at low forward speeds
The obvious advantage is that the propeller hub and the pitch-
2. Relatively high, thrust-specific fuel consumption
changing mechanism located within can be lighter and the
(TSFC) at low altitudes and airspeeds, a disadvantage
blade will more closely maintain its correct aerodynamic
that decreases as altitude and airspeed increase
position. (See the section on the propfan engine.)
3. Long takeoff roll
1. Small frontal area, resulting in low drag and reduced
ground-clearance problems The Turbofan Engine
5. Lightest specific weight (weight per pound of thrust
The turbofan engine has a duct-enclosed fan mounted at
produced)
the front or rear of the engine and driven either mechanical-
6. Ability to take advantage of high ram-pressure ratios
ly geared down or at the same speed as the compressor, or by
These characteristics suggest that the turbojet engine would an independent turbine located to the rear of the compressor
be best for high-speed, high-altitude, long-distance flights. drive turbine. (Figures 2-5, 2-10, 2-28, 2-36, 2-38, 2-42,
2-60,2-67,2-69,2-70,2-76, and 2-87 show some of these
variations.) Figures 2-3612-69 and 2-6612-87 also illustrate
The Turboprop Engine
two methods of handling the fan air. Either the fan air can
Propulsion in a turboprop engine is accomplished by the exit separately from the primary engine air (short duct), or it
conversion of the majority of the gas-steam energy into can be ducted back to mix with the primary engine's air at
mechanical power to drive the compressor, accessories, and the rear (long duct). On some long duct engines the primary
the propeller load. Only a small amount (approximately 10 and secondary airflow may be mixed internally and then exit
Chapter 2 Types, Variations, and Applications 15

www.ASEC.ir
from a common nozzle, or the two gas streams may be kept
separate for the entire length of the engine. If the fan air is TABLE 2-1 Fan and core airflow for different
ducted to the rear, the total fan pressure must be higher than bypass ratios.
the static gas pressure in the primary engine's exhaust, or air Bypass Ratio Fan Airflow Ib/s Core Airflow Ib/s
will not flow. By the same token, the static fan discharge 6.00 858 143
pressure must be less than the total pressure in the primary
engine's exhaust, or the turbine will not be able to extract the
energy required to drive the compressor and fan. By closing
down the area of flow of the fan duct, the static pressure can
be reduced and the dynamic pressure increased. (See chap. 3
for a discussion of static, dynamic, and total pressure.)
The efficiency of the fan engine is increased over that of
the pure jet by converting more of the fuel energy into pres-
sure energy rather than the kinetic (dynamic) energy of a Author's Note: Figures shown are for an englne with a total air-
flow of 1000 Ib/s.
high-velocity exhaust gas stream. As shown in chapter 3,
pressure times the area equals a force. The fan produces this
additional force or thrust without increasing fuel flow. As in
fuel in the fan discharge air. This process expands the gas,
the turboprop, primary engine exhaust gas velocities and
and, in order to keep the fan discharge air at the same pres-
pressures are low because of the extra turbine stages needed
sure, the area of the fan jet nozzle is increased. This action
to drive the fan, and as a result the turbofan engine is much
results in increased gross thrust due to an increase in pres-
quieter. (See chap. 8 on noise.) One fundamental difference
sure times an area, and increased thrust-specific fuel con-
between the turbofan and turboprop engine is that the air-
sumption. (See chap. 3.) Very- low-bypass-ratio turbofan
flow through the fan is controlled by design so that the air
engines (less than one) are being used on some fighter air-
velocity relative to the fan blades is unaffected by the air-
craft capable of supersonic speeds (Figs. 2-38 and 2-60).
craft's speed. This design eliminates the loss in operational
The turbofan characteristics and uses are as follows:
efficiency at high airspeeds that limits the maximum air-
speed of propeller-driven aircraft. Increased thrust at forward speeds similar to a turbo-
The first generation of turbofan designs, such as the Pratt prop results in a relatively short takeoff. However,
& Whitney JT3D engine series, had a bypass ratio of unlike the turboprop, the turbofan thrust is not penal-
approximately 1:1 ; that is, about 50 percent of the air went ized with increasing airspeed, up to approximately
through the engine core as primary airflow, and about 50 Mach 1 with current fan designs.
percent went through the fan as secondary airflow. Second Weight falls between the turbojet and turboprop.
generation turbofans like the General Electric CF6 (Fig. Ground clearances are less than turboprop but not as
2-36), the Pratt & Whitney JT9D (Fig. 2-67), and the Rolls- good as turbojet.
Royce RB211 (Fig. 2-76) have bypass ratios on the order of TSFC and specific weight fall between turbojet and
5: 1 or 6: 1. The fan thus provides a greater percentage of the turboprop (Figs. 2-91 and 2-92), resulting in
total thrust produced by the engine. increased operating economy and aircraft range over
In terms of actual airflow, Table 2-1 shows the fan, or the turbojet.
cold stream, airflow and the core, or hot stream, airflow for Considerable noise level reduction of 10 to 20 percent
an engine with a total airflow of 1000 Ibis at several differ- over the turbojet reduces acoustic fatigue in surround-
ent bypass ratios. Other engines with different airflows will ing aircraft parts and is less objectionable to people on
have different fan and core airflows for similar bypass the ground. Also, no noise suppressor is needed. On
ratios. For example, for a 500 Ibis airflow engine, divide newer fan engines, such as the General Electric CF6
each fan and core airflow in half for a given bypass ratio. and Pratt & Whitney 4000 series shown in Figs. 2-36,
Emphasis on the use and development of the turbofan 2-69, and others, the inlet guide vanes have been elim-
engine in recent years is due largely to the development of inated to reduce the fan noise, which is considered to
the transonic blade. The large-diameter fan would require a be a large problem for high-bypass-ratio fan engines.
much lower rpm to keep the blade tips below the speed of The noise level is reduced by the elimination of the
sound (see chap. 3), a development that would not be con- discrete frequencies that are generated by the fan
ducive to good gas turbine design. blades cutting through the wakes behind the vanes.
Fan engines show a definite superiority over the pure jet Other fan-noise-reducing features are also incor-
engines at speeds below Mach 1, the speed of present-day porated (see chap. 8).
commercial aircraft (Fig. 2-89). The increased frontal area The turbofan is superior to the turbojet in "hot day"
of the fan presents a problem for high-speed aircraft, which, performance (Fig. 2-93).
of course, require small frontal areas. At high speeds, the Two thrust reversers are required if the fan air and pri-
increased drag offered by the fan more than offsets the mary engine air exit through separate fan nozzles, the
greater net thrust produced. The disadvantage of the fan for advantage of which is the short fan duct with corre-
high-speed aircraft can be offset at least partially by burning sponding low duct loss.

16 History a n d Theory

www.ASEC.ir
The above characteristics \how that the fan enzine is suit- junction, while the newer propellers have thickness
able for lorgrange, relatively high-speed flight and has a ratios of 2. 4, and 20 percent, respectively. at the
dcfiriite place in the prolific gas turbine family. same points.
5 . By sweeping the inboard section of the newer pro-
peller designs. forward. aerodynamic as well as
The Propfan Engine centrifugal balancing is enhanced, resulting in the
To reduce specific fuel consumption and p i n the advan- need for a less powerful and liyhter pitch-changing
tages in the following list, a number of manufacturers, mechanism.
specifically Pratt & Whitney, General Electric, and Allison, 6. Finally, while the high-bypass-ratio turbofans are
have designed and built what were essentially ultra-high- quiet, the new propfans will transmit considerably
bypass-ratio turbofan engines. At the time of this writing, no more noise to the airframe structure and the surround-
engines of this type have been placed into production, but ing environment, and if the propfan is to be driven in
increased fuel costs may hasten their development and use. a conventional manner, that is. through a reduction
The propfan characteristics and uses are as follows: gearbox, very large gearboxes will be required to
transmit the 15,000 horsepower necessary to drive
1. The propfan is expected to be at least 80 percent effi- commercial-sized aircraft [see Fig. 2 4 7 on the
cient, that is. able to convert 80 percent of the engine's General Electric Unducted Fan (UDF)].
horsepower to thrust at Mach 0.8, at an altitude of
35,000 ft. This efficiency is similar to that of a con-
ventional modern propeller but better than that of a
turbofan and should result in at least a 20 to 25 percent
savings in fuel over the turbofhn with which it is in
competition.
2. The modem turbofan has a bypass ratio of as high as
5:l or 6:1, while the propfan is designed to have There will be higher compressor airflows. pressure
bypass ratios of 80:l or more. While the fan duct or ratios, and efficiencies, with fewer compressor
shroud does improve that unit's efficiency, the stages and parts, as well as lower costs, which for an
increased drag that results from the large duct tends to aircraft piston engine is about $60 to $70 per horse-
cancel this advantage. Large ducts also present struc- power and for an aircraft gas turbine engine approx-
tural problems, such as ovalization of the duct during imately four times more. (Incidentally, an
abrupt maneuvers (see chap. 20). automobile piston engine costs just $3 to $4 per
3. The propfan can absorb more horsepower than the horsepower.)
turboprop for a given diameter because of the high Variable-pitch fan blades will provide reverse thrust
anticipated disc loading of 35 or more. (Disc loading for braking, thus eliminating the need for the heavy
equals the horsepower divided by the square of the thrust reverser. Variable-geometry compressors with
propeller diameter.) Disc loading for general aviation improved blade design will also broaden compressor
aircraft is about 7, while for an airplane like the operational flexibility and increase performance (see
Lockheed Electra aircraft, it is about 12.5. High disc chap. 5).
loading is necessary to keep the propeller diameter Ultra-high-bypass-ratio turbofans, with large gearbox-
within reason. es to reduce the fan speed in relation to the core com-
4. As stated earlier, new propeller designs are no more pressor rpm, will increase the propulsive efficiency
efficient than conventional designs, but the conven- and reduce the need for sound suppressors by reducing
tional propeller begins to generate shock waves when the fan-blade tip speed.
aircraft speed reaches about Mach 0.6, with a corre- Lower specific fuel consumption will result from
sponding increase in drag. The curved leading edge component design improvements, new electronic
of the newer propellers lowers the effective Mach engine controls, and other changes (see chaps. 12 and
number, a reduction proportional to the cosine of the 20).
sweep angle at any point on the blade. For example, Increased turbine efficiencies will result in fewer
a sweep angle of 30" experiences an effective Mach stages to do the necessary work, less weight, lower
number of 0.87 while the blade is traveling at Mach cost, and decreased cooling air requirements (see
1. Sweeping the blade to 45" lowers the effective chap. 7).
Mach number to 0.7 1, the cosine of that angle. Shock Increased turbine temperatures will result from better
wave formation is further delayed by using low metals, the use of ceramics and ceramic coatings, and
thickness ratios. (i.e., the relationship between the improved blade and vane cooling techniques (see
thickness of an airfoil to its chord). The Lockheed chap. 10).
Electra turboprop aircraft propeller has a thickness There will be less use of magnesium, aluminum, and
ratio of about 2.5 percent at the tip, 8 percent at one- iron alloys and more of nickel and cobalt-based alloys,
half the span, and 35 percent at the propeller spinner plus increased use of composite materials.

Chapter 2 Types, Variations, and Applications 17

www.ASEC.ir
Engines will burn fuel rnore cleanly and efficiently New manufacturing techniques will be used, su~ c has
because of improved c oml ~ m t i o n chamber a\nd fuel diffusion bonding, unusual welding methods, I:xotic
nozzle design, thus mak in!:this type of pou.erplant machining techniques, and new coating method!s-all
less hostile to the environ m,ent (see chap. 6). needed to form, work, and repair the new metalliic and
More ground and airhomle engine-condition monitor- nonmetallic materials that will be found in the latest
ing and testing equipment will be used, including vibra- gas turbine engine designs (see chap. 10).
tion detectors, oil analyz~ers, and radiometer sensors, Vectored thn~stnozzles will be incorporated on 11g111-
which measure turbine t)lade :the er aircraft to improve their maneuverability (see
engine is running. Then: w lgine chap. 8).
inspection through built-i n borescope ports and radio-
graphic techniques, plus nla]l y other pressure, tempera- These trends and othe:IS are discussed in further detail in the
ture, and rpm devices to m onitor the engine's hl:alth. chapters that follow.
Engine maintainability ar~d increased service life: will The review and SI:udy questions for this chapter are on
be stressed by the various manufacturers (see chap. 18). n n w 178

Speci ings
This section reviews almost evel, . -. 1..6...- used in American aircraft. In addition, several engines that
duced currently, or within the I?1st several years, and most of are out of production or are being used for special purposes,
the American and foreign airc~ raft in which each engine i!s such as auxiliary power units and missile powerplants, are
installed. Also included are m;any foreign engines that an: also listed where these engines incorporate or illustrate
unusual or interesting design features. The engines are
arranged alphabetically by manufacturer and within the
h major classification by compressor type, where possible.
Keep in mind that the specifications accompanying each of
the engines only approximately reflect actual engine param-
eters, such as thrust, airflow, and specific fuel consumption,
due to the fact that several configurations (dash numbers)
are possible for each model engine. All values are given for
sea level, static conditions, and maximum power. This sec-
tion should provide a useful and valuable reference through-
', out your studies of this form of prime mover.

www.ASEC.ir
FIGURE 2-4 continued on t h e Inext page.
FIGURE 2-4 AlliedSignal Garrett 331 series engine.
(a) External view of the AlliedSignal Garrett TPE331 turboprop engine.

I M P E L L E R 187-STAGE COMPRESSOR INTEGRAL INLET DUCT REDUCTION GEARS


DIFFUSER ASS" l S T STAGE
PROPELLER SHAFT
CROSSOVER D U C T S COMPRESSOR
FRONT BEARING
TTOROUE-SENSOR ASSY
OMPENSFTOR ASS1
TORQUE-SENSOR PRESSURE
REGULATORUNFEATHERING
AXIALTURBINE
AR COMBUSTION

REDUCTION-GEAR COMPRESSOR TURBINE SECTION


SECTION SECTION

WHEEL ASS". 2NOSTAGE. TURBlNE

FIGURE 2-4 (c) Sectioned view of the AlliedSignal Garrett


TPE331 (T76) engine showing airflow through the combustion
chamber.

FIGURE 2-4 (b) Cutaway view of the AlliedSignal Garrett


TPE331 (T77) single-spool turboprop engine.

FIGURE 2-4 continued o n the next page.

Chapter 2 Types, Variations, and Applications 19

www.ASEC.ir
FIGURE 2-4 (continued).
..xr*
TPE 331 Engine

1 Inlet air IS drawn into the first-stage centrifugal compressor. 4 The hot gases are then expanded through a three-stage tur-
2 The compressor section consists of two stages of radial bine which converts the energy in the gases to shaft power.
impellers of forged titanium. 5 This shaft power is used to drive the compressor and,
3 After passing through interconnecting ducting, the com- through the gearbox, engine accessories and the propeller.
pressed air enters the combustor where fuel is added and 6 The gases are exhausted rearward via the straight-through-
the mixture is burned. design tailpipe providing addit~onalthrust.

Figure 2-4 (d) Theory of operation of the TPE331 engine

Figure 2-4 (e) The AlliedSignal Garrett TSE331-7 with com- Figure 2-4 (f) The TSE331-50 model Incorporates a free-
pressors, turbines, and load (through reduction gears) on the power turbine.
same shaft (single-spool engine).

Figure 2-4 (g) The Turbo II Aerocommander is equipped Figure 2-4 (h) Two AlliedSignal Garrett TPE331 engines are
with two AlliedSignal Garrett TPE331 engines. installed ~nthe Mltsubish~MU-2 turboprop a~rcraft.

20 History and Theory

www.ASEC.ir
FIGURE 2-4 (continued).

Figure 2-4 (i) The Cessna model 441 Conquest Propjet is Figure 2-4 (j) The North American OV-1OA counterinsur-
powered by two AlliedS~gnalGarrett TPE331-8-401 engines. gency (COIN) aircraft with two AlliedSignal Garrett T76

Figure 2-4 (k) Two AlliedSignal Garrett TPE331 engines are Figure 2-4 (I) The Swearingen Aircraft Metro II with two
~nstalledIn the Beech King Air 8100 turboprop aircraft. AlliedSignal Garrett TPE331 engines.

Figure 2-4 (m) The Volpar Super Turbo 18 Conversion using Figure 2-4 (n) Shorts Skyvan
two AhedSignal Garrett TPE331 engines.

FIGURE 2-5 AlliedSignal Garrett TFE731 is an


exceptionally quiet, high-bypass-ratio, two-spool,
geared-fan turbofan engine equipped with a reverse-flow
combustor.
(a) External view of the AlhedSignal Garrett TFE731 turbofan
engine.

FIGURE 2-5 continued on t h e next page.

Chapter 2 Types, Variations, and Applications 21

www.ASEC.ir
FIGURE 2-5 (continued). TFE731-5 TURBOFAN ENGINE

1. FAN INLET HOUSING 12. SINGLE-STAGE H.P.


2. FRONT FRAME TURBINE
3. BYPASS DUCT 13 THREE-STAGE L.P.
4. OIL COOLER TURBINE
5. SPINNER 14. L.P. SHAFT
6. SINGLE-STAGEGEAR 15. H.P. SHAFT
DRIVEN FAN 16. ACCESSORY DRIVE
7. BYPASS STATORS TOWER SHAFT
8. PLANETARY GEARS 17. FUEL NOZZLE
9. FOUR-STAGEL P. 18 FUEL MANIFOLD
COMPRESSOR 19 THREE PAD ACCESSORY
10. SINGLE-STAGE H.P. GEARBOX
COMPRESSOR 20. FUEL PUMPIFUEL
Figure 2-5 (b) Cutaway view of the AlliedSignal Garrett 11. REVERSE-FLOWANNU CONTROL
LAR COMBUSTOR
TFE731 turbofan engine.

INLET CONFIGURATIONS OZZLE CONFIGURATIONS

NACELLE CO-ANNULAR CASCADE

BIFURCATED DUCT PLAIN COMPOUND FOUR BAR TARGET

S-DUCT MIXER COMPOUND FIXED PIVOT TARGET

of the TFE731 installatron


Figure 2-5 (c) Versat~l~ty FIGURE 2-5 continued on the next page.

22 History and Theory

www.ASEC.ir
FIGURE 2-5 (continued)

Figure 2-5 (d) A compound-mixer core nozzle has been


added t o this TFE731-5A turbofan. The mixer nozzle makes
/
Compound Mixer
more efficient use of the thermal energy of the hot core gas Nozzle
expanding the combined fan and core flow through a com-
mon convergentldlvergent exlt nozzle.

Figure 2-5 (e) Applications of the AhedSignal Garrett TFE731 turbofan engine.

Chapter 2 Types, Variations, and Applications 23

www.ASEC.ir
FIGURE 2-6 AlliedSignal Garrett ATF3 turbofan engin
(a) External view of the AlliedSignal Garrett ATF3.
(b) The gas path, which can be traced in this cutaway view
(FIG. 2-6) of the ATF3, starts at the pod diffuser and flows ir to the
single-stage fan. which turns at 8900 rpm. This fa1n is
This advanced-technology, t driven by a three-stage axial turbine located betwc?enthe
high- and low-pressure compressor drive turbines. The
has a most unusual gasflow
five-stage, axial-flow, low-pressure compressor is clriven
ular construction, easy se by a two-stage axial turbine whose rpm is 14,600. After
leaving the low-pressure compressor, the airflow is,split
into eight ducts and turned 180" to enter a centriifugal
mong its other attribut high-pressure compressor stage rotating at 34,70CI rpm.
The airflow then enters a reverse-flow, annular c onbus-
~
tion chamber, where fuel is atomized through eigtit fuel
nozzles and the fuel-air mixture is burned to attairi a tur-
bine inlet temperature of approximately 1600°F 18; 'l°C]
for cruise operation. A single-stage axial turbine d'rives
the high-pressure compressor. The gases are then
expanded through the fan and low-pressureturbiries.
The turbine exhaust gases are split and turned 11:3" in
eight ducts that fit between the eight ducts connc>ding
the low- and high-pressure compressors. The turbin e
exhaust gases partially mix with the fan-duct airflcIW and
are exhausted through a common nozzle. Overall pres-
sure ratio is 17:l. and airflow is 140 Ibls 163.6 kg/s] with
a bypass ratio of 3.

LOW-
FAN TURBINE

IGH-PRESSURE
i
PRESSURE
SURE TURBINE
COMPRESSOR

FIGURE 2-6 (a) FIGURE 2-6 (b)

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FIGURE 2-6 continued on the next page
O - N m vv) e b m a
N N N N N N N N N N

Chapter 2 Types, Variations, and Applications 25


www.ASEC.ir
1 Guide Vane Control
Spool Speed
+renure Spool Speed
I-Pressure Spool Speed
er-Lever Angle
:Total Temperature
:Total Pressure
Flow
Pressure Compressor-
harge Static Pressure
-Pressure Turbine-
Temperature
)anent Magnet
!rator

ials less than 0.4 Ibllbth


era11 pressure ratio is 2
". - .. m .

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GENERAL ROTOR DYNAMICS r H.P. COMPRESSOR
-
ENGINE OPTIMIZED
FOR OPERATIONAL
UTILITY -
OPTIMIZED BEARING SYSTEM-MANELIVER LOADS
AND CRITICAL SPEEDS
ONLY 2 BEARING COMPARTMENTS
A RUGGED 2 STAGE CENTRIFUGAL-FO D
TOLERANT
TESTED ADVANCED AFAPL AERCDYNAMICS-
. GROWTH CAPABILITY . MINIMUM VIBRATION-HYDRAULIC OIL MOUNTS 13 3 1 PRESSURE RATIO
LOW LIFE CYCLE - CURVlC COUPLINGS-EASE OF MODULAR MAINTE STABLE SURGE CHARACTERISTICS-NO SURGE
COSTS NANCE VALVE VARIABLE GEOMETRY
LOW MAINTENANCE- . HP & LP SHAFTS OPERATE BELOW BENDING CRlTI DUAL ECS HIGHILOW BLEED PORTS
MODULAR CON- CAL SPEED UNIFORM CUSTOMER BLEED EXTRACTION-
STRUCTION
. VFRlFlFn I OW NnISF
SYMMETRICAL COMBUSTOR FLOW
i I H.P. TURBINE
LONG LIFE-LOW BLADE
COUNT
LOW RISK-SIMPLE SINGLE
PASS COOLING
CLEARANCE CONTROL-
PASSIVE. CYLINDRICAL
TIPS
MODERN AERODYNAMICS
BIRD INGESTION CAPABILITY
-PROVEN GARRETT FEA-
TURES
-2 BEARING SUPPORT
SELF DEICING SPINNER
BLADE CONTAINMENT CAPA-
BILITY
- INDIVIDUAL BLADE REPLACE-
L.P. TURBINE
MENT-IN FIELD
TESTED PERFOR-
MANCE
LOW STRESS 2-STAGE
DESIGN
- CLEARANCE CON-
TROL-PASSIVE,
TIP SHROUDS
LOW EXIT SWIRL-
DAMAGE TOLERANT DESIGN EXIT GUIDE VANES
LOW STRESS DISKS-LONG LIFE
CRACK INITIATION AND PROPAGA-
TION
LONG INSPECTION PERIOD-2000 HRS
----
TURBINE CONTAINMENT-2 BLADES +
rub 1
REVERSE FLOW ANNULAR-
FUEL CONTROL
DIGITAL-HYDROMECHANICAL
CURVlC COUPLINGS--NO HOLES IN /
' SHORT HP SPOOL COUPLING BACKUP
DISKS
/GEAR BOX PRESSURE ATOMIZER FUEL AUTOMATIC START SEQUENCE
RUGGED ONE-PIECE DESIGN NOZZLES-EXCELLENT LIGHT . TRIMLESS OPERATION
OFF SELF-TEST CAPABILITY
LOW EMISSIONS. NO VISIBLE ENGINE MONITORING CAPABILITY-
SMOKE PERSONALITY CHIP
FIGURE 2-7 The AlliedSignal Garrett Flog (TFE76), selected
for use in the Fairch~ldT-46.

FIGURE 2-8 AlliedSignal Lycoming LTSILTP series


turboshaftlturboprop gas turb~nee n g i n e s .
(a) The AlliedSignal Lycoming L T S 1 0 1 . In addition to being
installed in the Bell Model 222, t h ~ sengine is also sched-
uled for use in the
1. United States Sikorsky S-55T-2 twln conversion
helicopter.
2. Japanese Kawasaki KH-7 Irght t w ~ nh e l l c o p t e r .
3. French Aerospatiale AS-350 Sunbird h e l i c o p t e r .
FIGURE 2-8 continued on the next page.

Chapter 2 Types, Variations, and Applications 27

www.ASEC.ir
FIGURE 2-8 (continued).
(b) The AlliedS~gnalLycom~ngLTPI 01, turboprop version of
the LTSILTP series engines (note the radial inlet), for use
in the Italian Plagglo P-166-DL3 and the Brit~shBritten-
Norman Turbo Islander.
(c) The AlliedSignal Lycoming LTSlOl engine, showing the
modular design, which allows initial lower cost and easier
ma~ntainability.
(d) Sectioned view of a typical AlliedSignal Lycom~ngLTS101
turboshaft engine with a scroll inlet.
(e) Schematic cross-section of the AlliedSignal Lycoming
LTSl 01 turboshaft engine.
(f) The Bell model 222 commercial light twin-turbine heli-
copter powered by two AlliedSignal Lycoming LTSlOl
engines.
Rated Output Speed 9,545 (RPM)
FIGURE 2-8 (d)

RADIAL INLET
\

FIGURE 2-8 (b)

FIGURE 2-8 (e)

FIGURE 2-8 (f)

FIGURE 2-8 (c)

28 History and Theory

www.ASEC.ir
FIGURE 2-9 (b)

FIGURE 2-9 (a)


1 ANNULAR INLET 9 180" TURNING AREA
2 INLET GUIDE VANES 10 AIR-COOLED FIRST
3 SEVEN AXIAL STAGES TURBINE NOZZLE
4 SINGLE-STAGE CEN- 11 COMPRESSOR-TUR-
TRIFUGAL COMPRES- BlNE ROTOR ASSEM-
SOR ASSEMBLY BLY
5 RADIAL DIFFUSER 12 FREE-POWER TUR-
6 AREA SURROUND- BINE NOZZLE
FIGURE 2-9 AlliedSignal Lycoming T 5 3 R 5 5 turboprop- ING THE COMBUS- 13 TWO-STAGE FREE-
turboshaft series engine. TION CHAMBER POWER TURBINE AS-
(a) External view of the AlliedSignal Lycom~ngT53 tur- 7 ANNULAR, REVERSE SEMBLY
boshaft engine. FLOW, COMBUSTION 14 STRUT
CHAMBER 15 CONCENTRIC OUT-
(b) Cutaway view of the AlliedSignal Lycoming T53-L-13
8 ATOMIZER OR VA- P U T SHAFT
with a two-stage compressor turbine. PORIZER TUBES
(c) Cutaway view of the AlliedSignal Lycommg T55-L-7 with
a single-stage turbine to drive the compressor. FIGURE 2-9 (c)

FIGURE 2-9 continued on the next page.

Chapter 2 Types, Variations, and Applications 29

www.ASEC.ir
FIGURE 2-9 (continued).

Figure 2-9 (d) The Bell 204B, civil version of the mrlitary
UH-1 Iroquois helicopter, uses one AlliedSignal Lycoming T53
turboshaft engine.
Figure 2-9 (h) The Boeing Hellcopter CH-47 IS equlpped
with two AlliedSignal Lycoming T55 turboshaft engines.

This ting& is derived from the ~llied~igdal


Lycoming T55 turboshaft engine. The high-
bypass-ratio fan and single-stage low-pressure
compressor are driven by the last two stages of a.
four-stage turbine through reduction gears. Fan
Figure 2-9 (e) The Kamen HH-43B Husk~e1s powered by bypass ratio is 6 1 . Total airflow is 240 lb/s
one All~edS~gnal
Lycommg T53 englne

/
- (109 kgs). The combustion chamber is of the
revers&-flaw or folded-annular type, for short
engine lkf&h and. turbine blade containment in :

Figure 2-9 (f) These three Bell helicopters use the


AlliedSignal Lycoming T53 engine (top to bottom: UH-1D,
UH-1B, and the Huey Cobra).

FIGURE 2-10 AlliedSignal Lycomlng ALF502 turbofan.


(a) External vlew of the AlliedSignal Lycom~ngALF502 turbo-
fan engine.
Figure 2-9 (g) The 4ll1ecS:gnalLycommg T53 turboprop
verslon powers the Grumman 0\/-1A Mohawk FIGURE 2-10 continued on the next page.

30 Historv and Theory

www.ASEC.ir
FIGURE 2-1 0 (contrnued)
(b) Cutaway vlew of the All~edi~gnal Lycoming ALF502,
h~gh-bypass-ratlogeared fan englne Not~cethat the core
is basically the AlliedS~gnalLycom~ngT55 engine
(c) Two AlliedSiqnal Lycom~nqALF502 turbofans installed In
the Canada11CL-600 challenger

FIGURE 2-10 (c)

t o . HIGH-PRESSURE TURBINES
FIGURE 2-10 (b) 11. LOW-PRESSURE TURBINES

FIGURE 2-1 1 AlliedSignal Lycoming AGT1500 turboshaft


gas turbine engine for use in the M I A 1 Abrams 60-ton bat-
tle tank. Note the recuperator (heat exchanger) to raise the
temperature of the compressor discharge air.
(a) Cutaway view of the AlliedS~gnalLycoming AGTl500 tur-
boshaft gas turbine engine.

FIGURE 2-1 1 continued o n the next page.

Chapter 2 Types, Variations, and Applications 31

www.ASEC.ir
FIGURE 2-1 1 (continued).

ACCESSORY HIGH- HIGH- LOW- TWO-STAGE REDUCTION


GEARBOX PRESSURE PRESSURE PRESSURE POWER GEAR
COMPRESSOR TURBINE TURBINE TURBINE

FIGURE 2-1 1 (b) Schematic view of the AlliedSignal Lycoming AGT1500 turboshaft gas turbine
engtne, showing the flow of compressor discharge air and exhaust gas through the recuperator.
This flow Improves the thermal cycle by requiring less fuel to be added In the combustron chamber
to reach the des~redturbme inlet temperature

32 History and Theory

www.ASEC.ir
FIGURE 2-12 ALLIEDSIGNAL LYCOMING PRODUCT LINE.

Huey UH- IH
Mainstay of the Army's aerial resupply This versatile craft relays vital battle-
and assault forces for over two field information by eye. radar. and
decades. infrared sensors.

First gas turbine to


power a helicopter.

Boeing Vertol 234 Bell 2 14


Multipurpose, heavy lift helicopter is commercial version of the "Big lifter" helicopter is a workhorse with excellent altitude and
Chinook. hot-day operating capabilities.

FIGURE 2-12 continued on the next page.

Chapter 2 Types, Variations, and Applications 33

www.ASEC.ir
FIGURE 2-12 (continued).

Challenger CL-600 BAe 146


Wide-body CL-600 business jet has intercontinental range. Commuter aircraft features excellent fuel economy and unheard-
of quiet.

Providing lift and propulsion on


a high-speed marine vessel, this
engine has demonstrated
remarkable corrosion resistance.

FIGURE 2-12 continued on the next page.

34 History and Theory


www.ASEC.ir
FIGURE 2-12 (continued)

TX00-APW-800
Compact. high-output, advanced technology
engine is being developed to power the LHX
helicopter and other new generation craft.

The world's first gas tur-


bine designed and mass-
produced for battle tanks

alleled mobility.

Allison Engine Company J33


(FIG. 2-13)

here as an example of a centrifugal-flow turbojet


with a double-sided compressor. Since several
models were produced, engine operating pararne-
ters are given as ranges andlor approximations.

FIGURE 2-13 Allison Engine Company J33, now out of pro-


duction, is included here as an example of a large double-
entry centrifugal-compressor engine.
(a) External view of the Allison J33 equipped with an after-
burner.

FIGURE 2-13 continued on the next page.

-7-

Chapter 2 Types, Variations, and Applications 35

www.ASEC.ir
FIGURE 2

FIGURE 2-13 (b) Cutaway view of the Allison J33 turbojet

FIGURE 2-13 (c) The Lockheed T-33, train~ngverslon of the


F-80 Shooting Star, is powered by one Allison 133 engine.
The T-33lF-80 is now removed from the U.S.A.F. inventory.

www.ASEC.ir
FIGURE 2-14 (a) FIGURE 2-14 (b)

FIGURE 2-14 (c)

FIGURE 2-14 Allison Engine Company model 250-C28


series Ill engine can produce up to 650 hp.
(a) External view of the Allison model 250-C28 engine.
(b) Sectioned view of one version of the model 250 series Ill
engine.
(c) The Sikorsky 5-76 with two Allison model 2-C28 or -30
engines.
(d) The Bell Long Ranger Ill is equipped w ~ t hthe Alhson 650
shp 250-C30P.
FIGURE 2-14 (d)

Chapter 2 Types, Variations, and Applications 37

www.ASEC.ir
FIGURE 2-15 All~sonEngine Company GMT-305 regenera-
tlve gas turbine (see specification inset).
(a) Cutaway view.
(b) Schematic showmg how the regenerator recovers heat
that would normally be lost.

FIGURE 2-1 5 (a)

AIR I N T A K E

FUEL NOZZLE-

EXHAUST GASES EXHAUST G A S

D I A G R A M OF GAS T U R B I N E OPERATION

FIGURE 2-1 5 (b)


38 History and Theory

www.ASEC.ir
- -- -- - .
FIGURE 2-16 Allison Engme Company J71 turbojet englne.
(a) External view of the Allison J71 engine.
(b) Cutaway view of the All~sonJ71 engine.
(c) The Douglas B-66 had two All~sonJ71 turbojets.

FIGURE 2-16 (a) FIGURE 2-16 (c)

FIGURE 2-16 (b)

Chapter 2 Types, Variations, and Applications 39

www.ASEC.ir
FIGURE 2-17 Allison Engine Company Model 250 Series
engine (T63).
(a) External view of the Allison Model 250-C-20B turboshaft
engine.
(b) Cutaway view of the Allison Model 250 engine.
(1) Compressor: air enters the inlet and is compressed to
over 6 atm by the six axial stages and one centrifugal
stage of the compressor (2) Air-transfer tubes: the high-
pressure discharge air from the compressor is transferred
rearward to the combustion section through the two air-
transfer tubes. (3) Combustor: the single combustor reg-
ulates and evenly distributes the engine airflow. (4) Fuel
nozzle: fuel is injected through a single, duplex-type fuel
nozzle. (The fuel is ignited by a single ignitor plug adja-
cent to the fuel nozzle and used only during the starting
cycle.) (5) Turbines: the hot combustion gases pass for-
ward through the first two-stage axial turbine that drives
the compressor and thence through the second two-
stage axial turbine that drives the power output shaft.
(6) Exhaust: after passing forward through the turbine
section, the gases are exhausted upward through twin
exhaust ducts. (7) Power output shaft runs at 6000 rpm:
the energy of the turbine section, after passing through
appropriate gearing in the accessories gear case, is avail-
able from an internally splined shaft at either the front or
rear output pad.

FIGURE 2-17 continued o n the next page.

FIGURE 2-17 (a) FIGURE 2-17 (b)

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FIGURE 2-17 (c) The Allison Model 250 in the turboprop configuration (external and cutaway view)
.
,
a ~ ~. . ~

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