Professional Documents
Culture Documents
~~~~~~~~~~~
Gas Tkwbine
Engine Technology
Third Edition
GlENCUE
McGraw-Hill
New York, New York Columbus, Ohio Woodland Hills, California Peoria, Illinois
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AVIATION TECHNOLOGY SERIES
Aircrafr Powerplants, Sixth Edition, Kroes/Wild/Bent/McKinley
Aircrafr Maintenance and Repair, Sixth Edition, Kroes/Watkins/Delp
Aircrafr Basic Science, Seventh Edition, KroesRardon
Aircraft Electricity and Electronics, Fourth Edition, Eisminl BentlMcKinley
Aircraft Gas Turbine Engine Technology, Third Edition, Treager
Coverphoto: The cover shows a Pratt & Whitney Model 4168 gas turbofan engine. It is mounted on Pratt & Whitney's test
stand in West Palm Beach, Florida. Courtesy of Pratt & Whitney.
Treager, Irwin E.
Aircraft gas turbine engine technology 1 Irwin E. Treager. - 3rd ed.
p. cm. - (Aviation technology series)
Includes index.
ISBN 0-02-801 828-1 (text). - ISBN 0-02-80 183 1-1 (instructor's manual)
1. Aircraft gas-turbines. I. Title. 11. Series.
TL709.5.T87T73 1995
629.134'353-dc20 95-10190
CIP
Glencoe/McGraw-Hill g
A D~vis~on
o/TlxMcGraw.HiU Companies
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Preface
Aircraft Gas Turbine Engine Technology was originally written and published for the aircraft technician to fill a
need for functional and operational information about this form of powerplant. Although a great deal had been
written about the gas turbine engine from an engineering viewpoint, relatively little consolidated information dealt
with this powerplant at a technological level. Previous sources of technical information had come mainly from
military and manufacturers' publications. In both cases, while the information was frequently excellent, the
coverage was often limited to specific engines andlor products, and the material was usually presented with
maintenance and repair as an objective.
The third edition of this book is also designed to provide an excellent and comprehensive source of general gas
turbine engine information for the aircraft technician. The material may also be useful to other students,
particularly those in engineering, who may also wish to study this form of prime mover. Where appropriate,
aerodynamic, thermodynamic, and mechanical design considerations are discussed at a reasonable technological
level.
Other aviation books have included information on the gas turbine as a subset of the aircraft piston engine.
However, Aircraft Gas Turbine Engine Technology examines the gas turbine engine more thoroughly,
comprehensively, and exclusively. Even though learning about this machine requires a minimal use of numbers,
all who can add and subtract should have little difficulty in understanding the ideas and materials presented in this
book.
In the twenty-four years since the first edition of this book and the fifteen years since the second edition, the
gas turbine engine, more than most other machines, has undergone radical changes in design, concept, and
execution. Keeping abreast of these new designs, materials, and manufacturing techniques is difficult, and the third
edition of Aircraft Gas Turbine Engine Technology continues to correct this problem.
These advances are reflected in almost every chapter, but major revisions have been made to
1. Chapter 2, which deals with types, variations, and applications of the gas turbine engine.
2. Chapter 12, which includes one of the more sophisticated Full Authority Digital Electronic Controls
(FADEC) and Engine Electronic Controls (EEC) systems.
3. Chapter 17, which includes an expanded section on Auxiliary Power Systems.
4. Chapter 20, which is a new section detailing the construction features of the Pratt & Whitney 4000 series
turbofan engine. This engine, along with the General Electric CF6 turbofan, also included in this section,
represents some of the newest technology in gas turbine engine design. The other five engines in this
section were selected because each was produced in large numbers and exhibits features typical of that
type of powerplant (i.e., a military engine, a turboprop, a small turbojet, a turboshaft engine, and one of
the most highly produced engines in the world, the Pratt & Whitney JTXD).
As in the previous two editions, photographs, line drawings, graphs, and charts illustrate and expand the text
material, thus increasing the reader's comprehension and making his or her learning experience more agreeable.
iii
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Acknowledgments
The information contained in this book has been collected from a number of sources and represents the work of
many people and organizations, without whose contributions this text could not have been completed. I wish to
express my gratitude to the Pratt & Whitney Company for their efforts in providing technical information, pictures,
charts, tables, and other materials. I am also grateful to John A. Edwards, British Columbia Institute of Technology;
Gerald Garvan, Tulsa Technology Center; and Marcy B. Fannon, College of Aeronautics, La Guardia Airport, for
their helpful and practical suggestions. I also want to acknowledge the following organizations:
Aerospatiale Aircraft Company, France; Alenia Aircraft Company, Italy; AlliedSignal Controls and Accessories
(Bendix Engine Controls Div.), South Bend, Indiana; AlliedSignal Engines Inc., Phoenix, Arizona; Allison Engine
Company, Indianapolis, Indiana; Airbus Industrie, Blagnac, France; Air Training Command, U.S.A.F., Randolph
A.F.B., Texas; American Petroleum Institute, New York, New York; American Society of Mechanical Engineers,
New York, New York; American Society of Tool and Manufacturing Engineers, Dearborn, Michigan: Aviation
Power Supply Inc., Burbank, California; Aviation Week and Space Technology, New York, New York; Avions de
Transport Regional (ATR), Consortium of Aerospatiale and Alenia, France and Italy; Beech Aircraft Corp.,
Wichita, Kansas; Bell Helicopter Textron, Division of Textron Inc., Ft. Worth, Texas; Boeing Aerospace Co.,
Seattle, Washington; Boeing Airplane Co., Philadelphia, Pennsylvania; Boeing Commercial Airplane Co., Renton,
Washington; British Aircraft Corp., Weybridge, Surrey, England; Chandler Evans Corp., West Hartford,
Connecticut; CFM (Consortium et de Fabrication de Moteurs), Paris, France, and Cincinnati, Ohio; Columbus
Aircraft Division, Rockwell International, Columbus, Ohio; Convair Division, General Dynamics Corp., San
Diego, California; Curtiss-Wright Corp., Woodridge, New Jersey; DeHavilland Aircraft of Canada Ltd.,
Downsview, Ontario, Canada; Department of the Air Force, Washington, D.C.; Douglas Aircraft Co., Long Beach
and Santa Monica, Califomia; Ex-Cell-0 Corp., Detroit, Michigan; Extension Course Institute, U.S.A.F., Gunter
A.F.B., Alabama; Falcon Jet Corp., Teterboro, New Jersey; Fairchild Republic Co., Farmingdale, Long Island,
New York; Fairchild Industries, Germantown, Maryland; Federal Aviation Agency, Washington, D.C.; Fiat
Aviazione, Turin, Italy; Gas Turbine Publications Inc., Stamford, Connecticut; Gates Lear Jet, Wichita, Kansas;
General Dynamics Corp., Fort Worth Division, Fort Worth, Texas; General Electric Co., G.E. Aircraft Engines,
Cincinnati, Ohio, and Lynn, Massachusetts; General Laboratory Associates Inc., Norwich, New York; Grumman
Aircraft Engineering Corp., Bethpage, New York; Hamilton Standard Division, United Technologies Corp.,
Windsor Locks, Connecticut; Hawker Siddeley Aviation Ltd., Kingston Upon Thames, Surrey, England; Holley
Carburetor Co., Warren, Michigan; Howmet Turbine Components, Whitehall, Michigan, and LaPorte, Indiana;
Hughes Helicopters, Division of McDonnell Douglas, Culver City, Califomia; Industrial Acoustics Co., Inc., New
York, New York; International Aero Engines (IAE), a consortium of five companies: Fiat Aviazione, Japanese Aero
Engines, Motoren und Turbinen Union, Pratt & Whitney, and Rolls-Royce; International Nickel Co., New York,
New York; Investment Casting Institute, Chicago, Illinois; Israel Aircraft Industries Ltd., Lod Airport, Israel;
Japanese Aero Engines Corporation (JAEC), Japan; Karnan Aircraft Corp., Bloomfield, Connecticut; Kelsey
Hayes Co., Utica, New York; Koopers Co., Inc., Sound Control Dept., Baltimore, Maryland; Light Helicopter
Turbine Engine Company (LHTEC), a partnership of Allison and AlliedSignal; Lockheed Califomia Co., Division
of Lockheed Aircraft Corp., Burbank, Califomia; Lockheed-Georgia Co., Division of Lockheed Aircraft Corp.,
Marietta. Georgia; Magnaflux Corp., Chicago, Illinois; Materials Systems Division, Union Carbide Corp.,
Indianapolis, Indiana; McDonnell Douglas Corp., St. Louis, Missouri; Mooney Aircraft Inc., Kerrville, Texas;
Motoren und Turbinen Union (MTU). Munich, Germany; Naval Air Training Command. Washington, D.C.;
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Northrop Corp., Aircraft Division: Hawthorne, California; North American Aviation Inc.. Los Anseles and El
Segundo, Califomia; Pan American World Airways, New York, New York; Pesco Products Division. Borg-Warner
Corp., Bedford, Ohio: Phillips Petroleum Co.. Bartlesville, Oklahon~a;Philosophical Library lnc.. New York. New
York; Pilatus Aircraft Ltd., Switzerland: Piper Aircraft Corp.. Lock Haven. Pennsylvania: Prntt & Whitney Canada.
Longueuil, Canada; Pratt & Whitney. United Technologies Corp., East Hartford, Connecticut: Rohr Industries
Incorporated, Chula Vista, Califomia: Rolls-Royce Ltd.. Derby and Bristol, England; Ryan Aeronautical Co.. San
Diego, California: Shell Oil Co., New York, New York: Sikorsky Aircraft, Division of United Technologies Corp.,
Stratford, Connecticut; SNECMA (Societe Nationale d ' ~ t u d eet de Construction de Moteurs d'Aviation). Paris,
France; Society of Automotive Engineers, New York, New York; Socony Mobil Oil Co., Inc., New York. New
York; Solar Division, International Harvester Co., San Diego, California; Stalker Development Co.. Bay City,
Michigan; Sundstrand ,4viation Division, Sundstrand Corp., Rockford, Illinois; Swearingen Aviation Corp.,
Subsidiary of Fairchild Industries, San Antonio, Texas; Teledyne CAE Turbine Engines, Toledo. Ohio; Texaco Inc.,
New York, New York; Thermal Dynamics Corp., Lebanon, New Hampshire; Turbomeca. Bordes, France; Utica
Division, Bendix Corp., Utica, New York; Vertol Division? Boeing Airplane Co., Morton, Pennsylvania: Vought
Systems Division LTV Aerospace Corp., Dallas, Texas; Welding Journal, American Welding Society, New York,
New York; Westinghouse Research Laboratory. Pittsburgh, Pennsylvania; Williams International Corp., Walled
Lake, Michigan; Woodward Governor Co., Rockford, Illinois; Wymann-Gordon Co., Worcester. Massachusetts.
I appreciate the talents of John Beck, executive editor, and his management skills. I also appreciate the talents
of my copyeditor, Frances Purifoy, in making this book much more readable, and I thank production editors Jan
Hall and Linda Jefferson for their organizational and problem-solving skills.
And last, but not least, I want to give a special note of recognition to my wife. Iris, for her typing work.
encouragement, and patience, but most of all for just being a good helpmate to me.
Irwin E. Treager
Professor of Aviation Technology
"uthor's Note: All of the engines formerly manufactured by the Garrett Company and the Lycoming
Company are now produced by AlliedSignal Aerospace. The Garrett and Lycoming names have been
appended to the AlliedSignal name in several locations throughout this book because the reader is more
likely to be familiar with those names. Additionally, the many engines still in service continue to bear the
Garrett and Lycoming labels.
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Contents
Preface iii
Acknowledgements iv
Contents vi
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Compressors 7 68
Types of Compressors 769
Compressor Theory 170
Compressor Thermodynamics 176
The Behavior of Air 178
Boyle's Law 179
Charles' Law 180
Specific Heat 180
Perfect-Gas Equation 787
Horsepower Required to Drive the Compressor 181
Turbines 198
Types of Turbines 198
Function of the Nozzle Guide Vanes 799
Construction of the Nozzle 200
The Impulse Turbine 201
The Reaction Turbine 202
Reaction-Impulse Turbine 202
Turbine Construction 203
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Development of Jet Fuels 259
Fuel Tests 261
Fuel Handling and Storage 264
viii
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Hand-Crank Starter 389
Ground and Airborne Auxiliary Power Units 397
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Operation '500
Directional Reference 501
Engine Major Assemblies 501
Engine Systems 504
Appendices 643
A Conversion Factors 644
Commonly Used Gas Turbine Engine Symbols and Abbreviations 648
Glossary 649
Tables and Charts 650
Commonly Used Formulas, Units, and Terms Definitions 653
Decimal/Fraction Conversions 654
Drill Sizes, the Greek Alphabet, and Prefix Multiples 655
Fuel Utilization 656
Variations of the Speed of Sound with Temperature 657
Psychrometric Chart 658
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.TI
Background and
Development 1
Long before humans appeared on earth, nature had given
some creatures of the sea, such as the squid and the cuttle-
fish, the ability to jet propel themselves through the water
(Fig. 1-1). Many examples of the reaction principle existed
during the early periods of recorded history, but because a
suitable level of technical achievement in the areas of engi-
neering, manufacture, and metallurgy had not been reached,
there was a gap of over 2000 years before a practical appli-
cation of this principle became possible.
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FIGURE 1-4 Chmese rocket sled FIGURE 1-6 Newton's steam wagon.
first martyr in humanity's struggle to achieve flight. In later gas turbine and to suggest its use for propelling a "horseless
times rockets were used during several wars, including the camage" (Fig. 1-7). The turbine was equipped with a chain-
Napoleonic Wars. The phrase the rockets' red glare in our driven, reciprocating type of compressor but was otherwise
national anthem refers to the use of rockets by the British in the same as the modem gas turbine, for it had a compressor,
besieging Fort McHenry in Baltimore during the war of a combustion chamber. and a turbine.
18 12. And, of course, the German use of the V-2 rocket dur-
ing World War I1 and the subsequent development of space
vehicles is contemporary history.
FIGURE 1-5 Branca's jet turb~ne FIGURE 1-7 Barber's British patent-1 791
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FIGURE 1-8 Dr. Sanford A. Moss.
The work of many others, in addition to those mentioned, FIGURE 1-10 The young Sir Frank Whittle
preceded Whittle's efforts. Several jet engine developments
were also occurring concurrently in other countries. These attempt to raise money to build an experimental model of
developments are discussed on the following pages. For Whittle's engine. Eventually. with the help of an investment
many years Whittle was considered by many to be the father banking firm,Power Jet Ltd. was formed in March 1936.
of the jet engine, but his contribution lies mainly in the Before the new company was formed, the banking firm
application to aircraft of this type of engine, which, as indi- had placed an order with the British Thomson-Houston
cated previously, was already somewhat refined. Company at Rugby for the actual construction of the engine,
In 1928, at the time that Dr. Griffith was involved in his minus the combustion chamber and instrumentation.
work with compressors and other pans of the gas turbine, Originally Whittle had to build and test each com-
Whittle (Fig. 1-10), then a young air cadet at the Royal Air ponent of the engine separately, but this proved to be too
Force (R.A.F.) College in Cramwell, England, submitted a
thesis in which he proposed the use of the gas turbine engine
for jet propulsion. It was not until eighteen months later that
this idea crystallized, and he began to think seriously about A.
8.
Shaft.
Compressor rotor.
using the gas turbine engine for jet propulsion. By January C.
D.
Turbine rotor.
Comprrssor rotor blades.
1930, Whittle's thinking on the subject had advanced to the E. Compressor stator blades
f. Rodlo1 blades.
point that he submitted a patent application on the use of the G. Diffuser vanes.
H. Air collecting ring.
gas turbine for jet propulsion (Fig. 1-1 1). In this patent were I. Combustion chamber.
K. Fuel let.
included ideas for the athodyd, or ramjet, which was 1. Gas ;olkctor rmg.
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expensive. As planned, the new engine was to incorporate
specifications beyond any existing gas turbine. As Whittle
explains in his book, .let-The Story of a Pionce,:
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FIGURE 1-13 (continued).
FIGURE 1-17 The two comventors honored in 1991 for thelr mdependent and nearly s~multaneous
developmen? of ?he turbojet arcraft englne (a) Sir Frank Wh~ttle (b) Hans von Oham
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FIGURE 1-18 The CC-1, a proposed Italian desiqn never flown. This illustration shows the compres-
sors being driven by a reciprocating englne
this development made a flight with Erich Wahrsitz as pilot Caproni Company in Italy also used the reaction principle
on August 27. 1939. now considered to be the eadiest date of (Fig. 1-18). A successful flight was made in August 1940
modem jet propulsion. The HE178 was equipped with a cen- and was reported. at the time, as the first successful flight of
trifugal-flow jet engine called the Heinkel HeS-3b, which a jet-propelled aircraft (Fig. 1-19). The powerplant of this
developed 1100 Ib 14893 N] of thrust and had a top speed of aircraft was not a "jet" because it relied upon a convention-
over 400 mph [644 k m h ] (Fig. 1-15). al 900-horsepower (hp) [67 1-kilowatt (kw)] reciprocating
Subsequent German development of turbojet-powered engine instead of a turbine to operate the three-stage com-
aircraft produced the ME262, a 500-mph [805 k m k ] fight- pressor. Top speed for this aircraft was a disappointing 205
er. powered by two axial-flow engines. (The terms centl-@- mph [330 kmk]. and the project was abandoned in late 1948.
gal flow and a.xialflo~~ will be examined in chap. 2.) More
than 1600 ME262 fighters were built in the closing stages of
World War 11, but they reached operational status too late to
seriously challenge the overwhelming air superiority gained
by the Allies (Fig. 1-16). These engines were far ahead of
America was late to enter the field of jet propulsion
contemporary British developments, and they foreshad-
because, at that time, it was felt that the war would have to
owed many of the features of the more modern engine. such be won with airplanes using conventional reciprocating
as blade cooling, ice prevention, and the variable-area engines. In September 1941, under the auspices of the
exhaust nozzle. An interesting sidelight to the German con- National Advisory Committee for Aeronautics (NACA,
tribution was that on September 30. 1929, a modified glid-
now the National Aeronautics and Space Administration, or
er using Ope1 rockets was the world's first airplane to NASA), the W.IX engine, which was the forerunner of the
achieve flight using a reaction engine. W. 1, and a complete set of plans and drawings for the more
In 1991 both Whittle and von Ohain (Fig. 1-17) were
advanced W.2B gas turbine, were flown to the United States
honored as coinventors of the jet ensine, and they are now
under special arrangements between the British and US.
equally recognized for this outstandmg achievement. governments. A group of Power Jets engineers was also
sent. The General Electric Corporation was awarded the
contract to build an American version of this engine because
of their previous experience with turbosuperchargers and
Moss's pioneering work in this area.
Although not a gas turbine engine in the present sense of The first jet airplane flight in the United States was made
the term, an engine designed by Secundo Campini of the in October 1942, in a Bell XP-59A (Fig. 1-20), with Bell's
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2. Allison Engine Company, Indianapolis. lndiana
3. General Electric Company. Cincinnati, Ohio. and
Lynn, Massachusetts
4. Pratt & Whitney, United Technologies Corporation,
East Hartford, Connecticut
5. Pratt & Whitney Canada, Longueuil, Canada
6. Teledyne CAE Turbine Engines, Toledo. Ohio
FIGURE 1-21 General Electric I-A, the first jet engine built in 7. Williams International Corporation, Walled Lake,
the United States. Michigan
Major foreign manufacturers include
chief test pilot, Robert M. Stanley, at the controls. The two
1. CFM (Consortium et de Fabrique de Moteurs) Paris,
General Electric I-A engines (Fig. 1-21) used in this exper-
France, and Cincinnati, Ohio
imental airplane were adaptations of the Whittle design.
2. International Aero Engines (IAE), a consortium of five
While the Whittle engine was rated at 1000 lb [4448 N] of
companies: Fiat Aviazione, Japanese Aero Engines,
thrust, the I-A was rated at about 1300 1b [5782 N] of thrust,
Mortoren und Turbinen Union, Pratt & Whitney, and
with a lower specific fuel consumption. (Specific fuel con-
Rolls-Royce
sumption will be defined later in the book.) To make the
3. Japanese Aero Engines Corporation (JAEC), Japan
story even more dramatic, both engine and airframe were
4. Motoren und Turbinen Union (MTU), Munich,
designed and built in one year. A project of similar propor-
Germany
tions would take several years at the present time.
5. Rolls-Royce Ltd., Derby and Bristol, England
General Electric's early entry into the jet engine field
6. SNECMA (~ocietk at ion ale d'hude et de ~onstruction
gave the company a lead in the manufacturing of gas tur-
de Moteurs d'Aviation), Paris, France
bines, but they were handicapped by having to work with
7. Turbomeca, Bordes, France
preconceived ideas, after having seen Whittle's engine and
drawings. Now, the NACA Jet Propulsion Committee began
to look for a manufacturer to produce an all-American
engine. Their choice was the Westinghouse Corporation,
REVIEW AND STUDY QUESTIONS
because of this company's previous experience with steam
turbines. The contract was granted late in 1941 to the Navy, How old is the idea of jet propulsion?
but they decided not to inform the Westinghouse people of Describe the first practical device using the reac-
the existence of the Whittle engine. As it turned out, this tion principle.
decision was a correct one, for the Westinghouse engineers What was Leonardo da Vinci's contribution to the
designed an engine with an axial compressor and an annular development of a jet engine?
combustion chamber. Both of these innovations, or varia- Who were the first people to use rockets? Give an
tions thereof, have stood the test of time and are used in con- example of the use of rockets in war.
temporary engines. Between the years 1600 and 1800, who were the
Shortly thereafter, several other companies began to contributors to the development of the gas tur-
design and produce gas turbine engines. Notable among bine engine? What were those contributions?
these were Detroit Diesel Allison, Garrett AiResearch, What was Sir Frank Whittle's chief contribution to
Boeing, Teledyne CAE, Avco Lycoming, Pratt & Whitney the further development of the gas turbine
Aircraft, Solar, and Wright. Of these, Boeing, Westing- engine?
house, Solar, and Wright are no longer manufacturing prime Give a brief outline of the efforts of Whittle and
mover engines. Many of these companies have also under- his company to design a jet engine.
gone name changes. The several companies currently in pro- Describe the German contributions to the jet
duction offer a variety of gas turbines, most of which are engine.
discussed in chapter 2, along with the airplanes in which Which country was the first to fly a jet-powered
these engines are installed. aircraft? What was the designation of this airplane
The following is a list of seven American companies that and with what type of engine was it equipped?
are currently producing prime mover gas turbine engines. (A When considering who was first with the develop-
prime mover engine is one that actually powers the aircraft. ment of a jet engine, why should the Italian
Excluded from this list are manufacturers that produce aux- engine be discounted?
iliary, or ground power, engines.) What American company was chosen to build the
first jet engine? Why?
United States manufacturers include
Describe the series of events leading up to the first
1. AlliedSignal Propulsion Engines, Phoenix, Arizona American jet airplane. Who built this plane?
(AlliedSignal Garrett Engines, Phoenix, and Allied- List several American companies that manufacture
Signal Lycoming Engines, Stratford, Connecticut) gas turbine engines
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Types, Variations, and
Applications
Chapter 2 discusses the variety of forms the gas turbine can emerging from the rear of the engine at a higher velocity
take. It is divided into two major sections. The first part than it had at the forward end. The turbofan engine also uses
(pages 9 thru 18) deals with most of the possible variations, the reaction principle. but the gases exiting from the rear of
permutations and combinations possible, while the second this engine type have a lower energy level. since some
part (pages 18 thru 136) deals with the specific engines that power has to be extracted to drive the fan. (See pages 15-17
illustrate this diversity and most of the aircraft in which they for a more detailed explanation of the operating principles
are installed. of the fan engine.) Turboprop and turboshaft engines both
convert the majority of the kinetic (energy of motion), stat-
ic (energy of pressure), and temperature energies of the gas
into torque to drive the propeller in one case and a shaft in
the other. Very little thrust from reaction is produced by the
Gas turbine engines can be classified according to the exiting gas stream.
type of compressor used. the path the air takes through the From these basic types of gas turbine engines have come
engine, and the way power produced is extracted or used the literally dozens of variations that are either in actual ser-
(Fig. 2-1). Compressor types fall into three categories: vice or various stages of development. Many combinations
are possible, since the centrifugal and axial flow compres-
I. Centrifugal flow sor engines can be used for turbojet, turbofan. turboprop, or
2. Axial flow turboshaft applications. Furthermore, within the major
3. Axial-centrifugal flow classifications are a host of variations. some of which are
discussed on the following pages.
In addition, power usage produces the following engine
divisions:
1. Turbojet
Centrifugal Compressor Engines
2. Turbofan
3. Turboprop Variations of this type of compressor include the single-
4. Turboshaft stage; two-stage; and single-stage, double-entry compressor
(Fig. 2-2). The centrifugal design works well for small
[Author's Note A turboprop may be considered a engines where a high compression ratio (pressure rise
form of turboshaft, but a turboshaft engine is not across the entire compressor) is not essential, or where other
always used to drive a propeller. Only the turboprop design or operational considerations may take precedence.
will be discussed in the section comparing engine The principal advantages of the compressor are as
types (page 15). Also, in the future there may be five follows:
divisions with the addition of the propfan or ultra-
high-bypass-ratio turbofan, which will also be dis- 1. Low weight
cussed in this chapter.] 2. Ruggedness, and therefore resistance to foreign object
damage
Compression is achieved in a centrifugal-flow engine by 3. Simplicity
accelerating air outward perpendicular to the longitudinal 4. Low cost
axis of the machine, while in the axial-flow type, air is com- 5. High compressor ratio per stage (with a limited num-
pressed by a series of rotating and stationary airfoils mov- ber of stages)
ing the air parallel to the longitudinal axis. The 6. High tolerance of "off-design" conditions (See chap. 5.)
axial-centrifugal design uses both kinds of compressors to
achieve the desired compression. Probably the most famous example (historically speaking)
In relation to power usage, the turbojet engine directly of this type of powerplant is the Allison Engine 533 (Fig.
uses the reaction resulting from a stream of high-energy gas 2-13), used in the first U.S.A.F. jet, the Lockheed P-80.
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-
Gas turbine engines
Centrifugal flow Axial-centrifugal flow
I
le- Two-stage ~wosia~e
e series parallel compressor ~ x i aflow
i
compressor f
Free-power turbine , Smgle-spool ~ ~ ~ h r e e~ .
l s p o oturbofan
l ~ ~ ~ ~ l
(Front fan)
Turbofan (Aft fan) Turbojet
Newer versions were used in the T-33, which was a training inward toward the center, causing the turbine wheel to turn.
version of the P-80. Centrifugal compressors have found The free-power turbine used on many different forms of
wide acceptance on smaller gas turbine engines. Examples gas turbines has no mechanical connection to the primary or
of this application are the Teledyne CAE 569 (Fig. 2-81), gas-generator turbine, which, in this situation, is used only
the Williams International WR27-1 (Fig. 2-88), and the to turn the compressor in order to supply high-energy gases
Allison model 250 series 111 (Fig. 2-14). Two other exam- to drive the free-power turbine. The design lends itself to
ples of engines equipped with a form of the centrifugal com- variable-speed operation better than the single shaft, and it
pressor are the Rolls Royce Dart (Fig. 2-71) and the produces high torque at low free-power turbine speeds. In
AlliedSignal Garrett TPE33 1 (Fig. 2 4 ) . These two turbo- addition, this type of powerplant has the advantage of
prop engines incorporate a two-stage compressor and inte- requiring no clutch when starting or when a load is applied.
gral propeller-reduction gearbox. On the other hand, single- or fixed-shaft engines, when used
Figure 2-18 shows an engine equipped with a separate pro- as turboprops, allow rapid response rates. The fixed-shaft
peller-reduction gearbox. Interesting features on some of these engine, even at so-called idle, is running at the same rpm as
engines are the radial-inflow, gas-producer turbine shown in it is at 100 percent. All that is required to obtain maximum
Fig. 2-25 (a) and (b) and the "free-power" turbine shown in power is to increase fuel flow and the propeller blade angle.
Figs. 2-17 and 2-26. The radial-inflow turbine is essentially Also, on a power-to-power comparison, the fixed-shaft
the opposite in function to the centrifugal or radial-outflow engine will bum less fuel since there is no fluidic coupling
compressor. It receives the hot gases from the combustion to create inefficiencies. (Compare the free-power turbine
chamber at its periphery, where they then proceed to flow arrangement to an automatic transmission in a car.)
10 History and Theory
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FIGURE 2-2 Drawings showing the three basic forms of centrifugal compressors and
schemat~csshowing the airflow through each.
(a) and (b) The single-stage centrifugal compressor.
(c) and (d) The two-stage centrifugal compressor (compressors In series).
( e ) and ( f ) The two-stage or double-cmtry centrifugal compressor (compressors In parallel)
Single- stage c o m p r e s s o r
Two-stage compressor
Double- entry c o m p r e s s o r
FIGURE 2-2 (e) FIGURE 2-2 (f)
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FIGURE 2-3 The axial-flowcompressor rotor and stator assembly.
Some centrifugal and axial compressor engines incorpo- Pratt & Whitney Axial Compressor Engines
rate a heat exchanger called a regenerator or recuperator.
The purpose of the regenerator or recuperator is to return Two early, widely used axial-flow engines were the Pratt
some of the heat energy that would normally be lost with the & Whitney JT3 (557) and JT4 (575) series powerplants (Fig.
exhaust to the front of the combustion chamber. Less fuel 2-63). These engines were used in early-model Boeing 707s
thus needs to be added to reach the turbine limiting temper- and 720s and Douglas DC-8s and, except for dimensional
atures, resulting in high thermal efficiency, low specific fuel and thrust values, are essentially the same in construction. A
consumption, and low exhaust gas temperature. Although forward-fan version of this engine, the JT3D (Fig. 2-63),
regeneration has been used on a number of ground-power replaced the JT3 and, in turn, was replaced by later-model
engines, at the time of this writing, no aircraft engines use engines such as the JT8D and others. Some JT3D engines
this method of power recovery because of excessive weight (military nomenclature, TF33) are still being used in the
and/or regenerator air-sealing difficulties. Two regenerator Boeing B-52 and KC-135 aircraft. Other Pratt & Whitney
or recuperator types are the rotary drum shown in Fig. 2-15 engines include the highly produced JTSD (Fig. 2-66) used
and the stationary or nonrotating type shown in Fig. 2-20 on the Boeing 727, Boeing 737, McDonnell Douglas DC-9,
and Fig. 2-1 1. and MD-80 aircraft. Three high-bypass-ratio designs have
come from Pratt & Whitney. The first is the JT9D (Fig.
2-67), used on the Boeing 747, Boeing 767, and the .4irbus
Axial Compressor Engines
Industrie A-300 and A-310 aircraft. The second is the Pratt
Engines using axial compressors (Fig. 2-3) may incorpo- & Whitney 2000 series engines (Fig. 2-68) used in the
rate one, two, or three spools. A spool is defined as a group Boeing 757, and the third is the Pratt & Whitney 4000 series
of compressor stages, a shaft, and one or more turbine engine (Fig. 2-69), used on the Boeing 747 and 767; the
stages, mechanically linked and rotating at the same speed. Airbus Industrie A-300, A-310, and A-330; and the
Figures 2-30,243, and 2-76 show single-spool, two-spool, McDonnell Douglas MD-11 aircraft (For a discussion of
and three-spool engines, respectively. These engines may bypass ratio see pages 15-16.)
also include forward or rear fans, afterburners, and free- Military engines from Pratt & Whitney include the 552
power turbines and be used in a variety of applications, such (Fig. 2-65), used on the Grumman A-6 and E-6, and the
as turbojet, turbofan, turboprop, and turboshaft engines. TF30 (Fig. 2-59), installed on the General Dynamics F-11 1,
Most large gas turbine engines use this type of compres- Grumman F-14, and the Vought A7 aircraft. One recent
sor because of its ability to handle large volumes of airflow engine to come from Pratt & Whitney is the F-100-PW
at pressure ratios in excess of 20: 1. Unfortunately, it is more series (Fig. 2-60), an augmented (afterburning) two-spool,
susceptible to foreign-object damage, expensive to manu- low-bypass-ratio turbofan used on the McDonnell Douglas
facture, heavy in comparison to a centrifugal compressor F-15 and General Dynamics F-16 aircraft. One of the few
with the same compression ratio, and more sensitive to "off- supersonic-cruise engines, the J58 (Fig. 2-58), is also made
design" operation. (See chap. 5 for aerodynamic and ther- by them.
modynamic considerations relating to the axial flow The last group of engines from Pratt & Whitney includes
compressor.) the JT12 (J60) (Fig. 2-61), a small axial-flow engine in the
The two major manufacturers of gas turbine engines in 3000-lb [13,344-N] thrust class. One JT12 is installed in the
the United States are the Pratt & Whitney Company (Figs. North American Buckeye, and two in the North American
2-57 to 2-69) and the General Electric Company (Fig. 2-30 Sabreliner, while four are used to power the earlier-model
to 2 4 8 ) . The author has elected to use the engine designs Lockheed Jetstar. Note the placement of the engine(s) on
produced by these manufacturers to illustrate the several these aircraft. Pratt & Whitney also manufactures an axial-
axial-flow compressor engine variations. Examples of axial- flow turboprop, the T34 (Fig. 2-57), which is used in the
flow machines are even more numerous than centrifugal- Douglas C-133, and a free-power turboshaft engine, the
flow types and include all the uses to which gas turbines JFTD12 (Fig. 2-62), two of which are used in the Sikorsky
may be put. Skycrane helicopter.
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A Canadian division of Pratt & Whitney, United F404. used in the McDonnell Douglas/Northrop F- 18 (Fig.
Technologies, 1s Pratt & Whitney Canada (PWC). Figure 2-38), while the General Electric FllO (Fig. 2-39) is
2-56 summarizes the PWC product line. This company pro- installed in the General Dynamics F- 16. A nonafterburning
duces several engines, all of which are also discussed in this derivative of the General Electric F110. the F118-GE-100
chapter (Figs. 2-53. 53. and 55). (Fig. 2-40), powers the Northrop B-2, and the General
Electric 90B1 (Fig. 2-41) is slated for the Boeing 777.
General Electric Axial Compressor Engines Like Pratt & Whitney. General Electric manufactures a
series of smaller gas turbine engines. The CJ610, or J85
Another major manufacturer of both large and small (Fig. 2-30), is used in the early Gates Lear Jet. Northrop
axial-flow gas turbines in this country is the General
Talon T38 (F5), and the early Jet Commander. The Jet
Electric Company. One of their most highly produced
Commander, now made in Israel, is called the Westwind
machines is the J79 series (Fig. 2-32), currently used in the
1124 and Astra 1125 and is powered by the AlliedSignal
McDonnell Douglas F-4 and formerly used on the General
Garrett TFE731 engine (Fig. 2-5). As might be expected,
Dynamics B-58 and other aircraft. A commercial version of
General Electric has developed an aft-fan version of the
this engine was called the CJ805-3 (Fig. 2-33), and an aft-
CJ610 called the CF700 (Fig. 2-31), two of which are
fan counterpart, the CJ805-23 (Fig. 2-34), was used in the
installed on many models of the Falcon fanjet.
Convair 880 and the Convair 990, respectively, but it was
In addition to the turbojet and turbofan engines, General
never widely accepted. Three points worth noting about
Electric manufactures the T58 (Fig. 2 4 3 ) and the T64 (Fig.
these engines are the variable-angle inlet guide vanes, the
2 4 4 ) . Both are free-power turbine engines, a major differ-
variable-angle first six stator stages in the compressor (see
ence being the location of the power take-off shaft, and are
chap. 5), and the location and method of driving the fan in
used to power a variety of Sikorsky and Boeing helicopters.
the CJ805-23 engine. The fan, located in the rear, is "gas
The TF34 (Fig. 2-42) is one of General Electric's small
coupled" to the primary engine as opposed to the mechani-
turbofan engines, driving the Lockheed S-3.4 and the
cal coupling used in many of the Pratt & Whitney designs
Fairchild Republic A-10 aircraft.
and others. Placing the fan in the rear and having it gas cou-
pled is claimed to compromise basic engine performance to
Other Axial Compressor Engines
a lesser degree. In addition, the ensine can be accelerated
faster, and the aft-fan blades are automatically anti-iced by Still other examples of axial-flow machines are the
thermal conduction. Forward fan designers claim fewer Allison Engine Company 571 (Fig. 2-16). which powered
problems resulting from foreign-object damage, since most the Douglas B-66, and the Allison Engine Company 501
of the foreign material will be thrown radially outward and series or T56 engine (Fig. 2-18), used in the Lockheed
not passed through the rest of the engine. Furthermore, they Hercules and Electra, Grumman Hawkeye, Convair 580
claim that the forward fan is in the cold section of the engine Conversion, Lockheed C- 130, Lockheed P-3. and Grumman
for highest durability and reliability and minimum sealing E-2C. Since the 501 is a turboprop. the compressor and the
problems. load of the propeller require the use of many turbine wheels,
As an interesting aside, General Electric's venture into a requirement typical of all turboprop/turbofan designs.
the ultra-high-bypass-ratio propfan area is based on their Although it was never put into production, the Allison
aft-fan concept. A General Electric F404 engine was modi- Engine Company has also designed an axial-flow turboprop
fied by placing a multistage, free-power turbine at the rear engine incorporating a fixed regenerator (Fig. 2-20). The
of the engine; this turbine was then attached to counter- advantages of this cycle are discussed on page 12.
rotating, wide-chord, carbonlepoxy composite fan blades British manufacturers have come up with some interest-
(Fig. 2-47). The engine, called the Unducted Fan (UDF), ing variations of the axial-flow engine. For example, the
was never put into production but remains a viable com- Rolls-Royce Trent (Fig. 2-75), Tay (Fig. 2-79), and RB211
petitor among propfan designs. See page 17 for a discussion (Fig. 2-76) are all three-spool turbofan engines. The RB211,
of the advantages of the prop-fan engine. in particular, has found wide acceptance in this country and
In addition to its aft-fan designs, General Electric also is used in the Lockheed L-1011; the Boeing 747, 757,767,
produces a high-bypass-ratio, forward-fan engine called the and 777; and the Airbus Industrie A330. The Rolls-Royce
TF39 (Fig. 2-35), which powers the Lockheed C5A and B Spey (Fig. 2-74), which powers the DeHavilland Trident,
Galaxy, one of the largest airplanes in the world. British Aerospace Corporation (B.A.C.) One-Eleven, and
From the TF39, General Electric has developed a series Grumman Gulfstream I1 aircraft, is a multispool turbofan
of engines using the same basic gas generator (core) portion engine with a mixed exhaust (see pages 15-1 6 for a discus-
of the engine, but it has changed the fan and the number of sion of mixed and nonmixed exhaust systems). The Rolls-
turbines needed to drive the fan. The CF6 series (Fig. 2-36) Royce Tyne (Fig. 2-78) is a two-spool turboprop engine with
is installed in the McDonnell Douglas DC-10 and MD-11, an integral gearbox for use in the Canadair 44. Rolls-Royce,
the Airbus Industrie A-300 and A-310, and the Boeing 747 in collaboration with SNECMA of France, also builds the
and 767. The Rockwell International B-1 Bomber uses the Olympus 593 (Fig. 2-73), one of the few afterbuming com-
General Electric F 101, a medium-bypass turbofan (Fig. mercial engines, for use in the supersonic British Aerospace
2-37). A low-bypass General Electric turbofan engine is the Aerospatiale Concorde (Also see Fig. 2-73).
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The Oryx (Fig. 2-50), manufactured by D. Napier and reverse-flow combustion chamber to keep the engine short,
Son Ltd., is another unusual design of British manufacture. is the JTI5D (Fig. 2-52), used on the Cessna Citation. As
The pouer produced by the gas-generator section of the can be seen in this chapter, many other engine manufactur-
engine is used to drive another axial-flow compressor. The ers use the reverse-flow burner concept in their designs.
airflow from both the gas generator and the air pump is Allison Engine Company's bid for the small turbine mar-
mixed together. resulting in an extremely high-volume air- ket, the T63 (model 250) (Fig. 2-17), has an axial-centrifu-
flow. The engine is specifically designed to drive helicopter gal compressor (some variations of this engine use only a
rotor blades by a jet reaction at the tips. centrifugal compressor) and incorporates many unusual
The Rolls-Royce/Bristol Pegasus (Fig. 2-77) is another design features. For example, it can be disassembled in min-
form of engine designed to produce high-volume airflows. utes with ordinary hand tools, contains a single combustion
Fan air and primary airflow are both vectored (directed) in an chamber, and has an interchangeable gearbox. The axial pan
appropriate direction in order to achieve the desired line of of the compressor is only about 4.5 inch (in) [ l 1.4 centime-
thrust. The engine is installed in the V/STOL Hawker Harrier. ters (cm)] in diameter, and the engine weighs about 140 lb
[64 kilograms (kg)] yet produces over 400 hp [298 kw] in
some versions. The turboshaft variation of this engine is
Axial-Centrifugal Compressor Engines installed in the Hughes OH-6 Light Observation Helicopter
As a group, the axial-centrifugal-flow engines exhibit the (LOH), the Bell Jet Ranger helicopter, and others. Figures
greatest variability and design innovation. The AlliedSignal 2-87 and 2-86 show two small turbofans, with an axial- and
Garrett ATF3 is a perfect example (Fig. 2-6). All of the var- centrifugal-style compressor: the Williams International
ious permutations and combinations of compressor design, FJ-44, which powers the Cessna CitationJet, and the F107-
number of spools, type of combustion chamber, single-shaft WR-400 used in the cruise missile.
versus free-power turbine, location of the power-takeoff Most small gas turbines use the free-power turbine
shaft, etc., can be found on these engines. method of driving the load, and the Boeing engine in Fig.
An important producer of axial-centrifugal engines in this 2-26 is no exception. Air is compressed by a single axial
country is AlliedSignal Lycoming (Fig. 2-12). Their T53 and stage, followed by a single centrifugal stage. The com-
T55 series engines (Fig. 2-9), in their several versions, have pressed air is mixed with fuel and ignited in twin combus-
been designed for wide application in both conventional and tors. Hot gases then expand through the single-stage,
rotary wing aircraft. Both engines use the same basic concept gas-producer and power turbines and exhaust through either
and arrangement of parts; the main difference is in the num- a single- or double-exhaust nozzle.
ber of compressor and free-power turbine stages. The G E is now producing an axial-centrifugal engine called the
mechanically independent free-power turbine drives a coax- T700 (commercial version CT7) (Fig. 2 4 5 ) . This engine is
ial through-shaft to provide cold, front-end power extraction. designed to be installed in the Sikorsky Utility Tactical
A feature of these engines is the reverse-flow combustion Transport Aircraft (UTTAS) UH60A, the model 214 Bell heli-
chamber design mentioned previously. copter, and the McDonnell Douglas Army Attack Helicopter
Two later engines developed by AlliedSignal Lycoming (AAH) AH64 It is sometimes fitted with an integral inlet par-
are the LTSILTP (Fig. 2-8) series of small turboshaftlturbo- ticle separator located at the forward end. (See chap. 4.)
prop engines and the ALF502 (Fig. 2-10). At the time of this An engine that shows great promise, and combines many
writing, most turbofan engine fans are either coupled to one of the design innovations discussed at the beginning of the
of the compressors or to a group of turbines independent of section on the axial-centrifugal compressor, is the
the gas-generator compressor turbine(s). Either case AlliedSignal Garrett TFE731 (Fig. 2-5). This machine is a
requires a compromise, since the best number of revolutions medium-bypass, two-spool engine, with the geared front fan
per minute (rpm) for the fan is, in most cases, lower than the coupled through a planetary gearbox to the low-pressure
best rprn for the gas-generator compressor (core engine) or axial spool. The centrifugal- compressor, high-pressure spool
any turbine wheel. In the ALF502, the fan is geared down, is driven by a single turbine. Reverse-flow combustion
like the propeller on many piston engines, so the low- chambers are also used. The engine will be found on late
pressure turbine and high-bypass-ratio fan can each turn at model Lear Jets, the I.A.I. 1124 Westwind, and other aircraft.
an appropriate rpm. Once again, British designers and manufacturers have
The highly produced and used Pratt & Whitney Canada produced an unusual axial-centrifugal flow engine. The
(PWC) PT6A engine (Fig. 2-51) also uses a reverse-flow Bristol Proteus (Fig. 2-27) incorporates a reverse-flow,
combustion chamber. On this machine, the air enters toward axial-centrifugal compressor and a two-stage, free-power
the rear and flows forward, with the power takeoff at the turbine driving the propeller output shaft through a series of
front. It is currently in use on many twin engine aircraft in reduction gears. The engine is used in the Britannia aircraft.
business and commuter operation, including the Beech
Starship, Beech King Air, Shorts 360, the Piper Aircraft
Mixed-Flow Compressor Engines
Corp. Cheyenne, Cessna Conquest, a few Bell helicopters,
and several foreign aircraft. The engine has also been used The mixed-flow compressor does not fall into any of the
to power the STP Special at the Indianapolis 500 race. three main categories. The mixed-flow design is similar in
Another Interesting design from PWC, also incorporating a appearance to the single-entry centrifugal compressor, but
14 History and Theory
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the blade arrangement provides a different type of airflow. percent) of "jet" thrust is available in the relatively low-
The compressor receives its air ax~ally,as do many other pressure: low-velocity p s stream created by the additional
types, but it discharges this air at some angle between the turbine stages needed to drive the extra load of the propeller.
straight-through flow of the axial compressor and the radial The turboprop characteristics and uses are as follows:
flow of the centrifugal compressor. The Fairchlld 534
1. High propulsive efficiency at low airspeeds, which
engine (Fig. 2-29) used this design.
results in shorter takeoff rolls but falls off rapidly as
airspeed increases. See page 134. The engine is able to
develop high thrust at low airspeeds because the pro-
peller can accelerate large quantities of air at zero for-
ward velocity of the airplane. A discussion of
propulsive efficiency follows in the next chapter.
2. More complicated design and heavier weight than a
turbojet
3. Lowest TSFC
By converting the shaft horsepower of the turboprop into
4. Large frontal area of propeller and engine combination
pounds of thrust and the fuel consumption per horsepower
that necessitates longer landing gears for low-wing air-
into fuel consumption per pound of thrust, a comparison
planes but does not necessarily increase parasitic drag
between the various engine forms can be made. Assuming
5. Possibility of efficient reverse thrust
that the engines have equivalent compressor ratios and inter-
nal temperatures and that they are installed in equal-sized These characteristics show that turboprop engines are superi-
aircraft best suited to the type of engine used, Fig. 2-89 or for lifting heavy loads off short and medium-length run-
shows how the various engines compare in thrust and thrust- ways. Turboprops are currently limited in speeds to
specific fuel consumption versus airspeed. As the graphs approximately 500 mph [805 km/h], since propeller efficien-
indicate, each engine type has its advantages and limitations. cies fall off rapidly with increasing airspeeds because
Summaries of these characteristics and uses follow. of shock wave formations (see page 134). However,
researchers in the Hamilton Standard division of United
Technologies Corporation and others are trying to overcome,
The Turbojet Engine
or extend, this limitation by experimenting with small diam-
Chapter 3, which deals with engine theory, points out eter, multibladed, wide-chord propellers, said to be more effi-
that a turbojet derives its thrust by highly accelerating a cient than the high-bypass-ratio turbofan, with a 20 percent
small mass of air, all of which goes through the engine. reduction in thrust-specific fuel consumption. Aluminum
Since a high "jet" velocity is required to obtain an accept- blades large enough to deliver sufficient thrust and absorb
able amount of thrust, the turbine of a turbojet is designed high engine power and of the right shape are also too heavy
to extract only enough power from the hot gas stream to and flexible to resist straightening out from the centrifugal
drive the compressor and accessories. All of the propulsive and twisting loads. The new propfan blades are made from a
force produced by a jet engine is derived from the imbal- curved and tapered aluminum spar bonded to a fiberglass, air-
ance of forces within the engine itself (Fig. 2-90). foil-shaped shell filled with a plasticlike foam material. This
The turbojet characteristics and uses are as follows: composite construction produces a more rigid blade one-half
the weight of a comparable conventional aluminum blade.
1. Low thrust at low forward speeds
The obvious advantage is that the propeller hub and the pitch-
2. Relatively high, thrust-specific fuel consumption
changing mechanism located within can be lighter and the
(TSFC) at low altitudes and airspeeds, a disadvantage
blade will more closely maintain its correct aerodynamic
that decreases as altitude and airspeed increase
position. (See the section on the propfan engine.)
3. Long takeoff roll
1. Small frontal area, resulting in low drag and reduced
ground-clearance problems The Turbofan Engine
5. Lightest specific weight (weight per pound of thrust
The turbofan engine has a duct-enclosed fan mounted at
produced)
the front or rear of the engine and driven either mechanical-
6. Ability to take advantage of high ram-pressure ratios
ly geared down or at the same speed as the compressor, or by
These characteristics suggest that the turbojet engine would an independent turbine located to the rear of the compressor
be best for high-speed, high-altitude, long-distance flights. drive turbine. (Figures 2-5, 2-10, 2-28, 2-36, 2-38, 2-42,
2-60,2-67,2-69,2-70,2-76, and 2-87 show some of these
variations.) Figures 2-3612-69 and 2-6612-87 also illustrate
The Turboprop Engine
two methods of handling the fan air. Either the fan air can
Propulsion in a turboprop engine is accomplished by the exit separately from the primary engine air (short duct), or it
conversion of the majority of the gas-steam energy into can be ducted back to mix with the primary engine's air at
mechanical power to drive the compressor, accessories, and the rear (long duct). On some long duct engines the primary
the propeller load. Only a small amount (approximately 10 and secondary airflow may be mixed internally and then exit
Chapter 2 Types, Variations, and Applications 15
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from a common nozzle, or the two gas streams may be kept
separate for the entire length of the engine. If the fan air is TABLE 2-1 Fan and core airflow for different
ducted to the rear, the total fan pressure must be higher than bypass ratios.
the static gas pressure in the primary engine's exhaust, or air Bypass Ratio Fan Airflow Ib/s Core Airflow Ib/s
will not flow. By the same token, the static fan discharge 6.00 858 143
pressure must be less than the total pressure in the primary
engine's exhaust, or the turbine will not be able to extract the
energy required to drive the compressor and fan. By closing
down the area of flow of the fan duct, the static pressure can
be reduced and the dynamic pressure increased. (See chap. 3
for a discussion of static, dynamic, and total pressure.)
The efficiency of the fan engine is increased over that of
the pure jet by converting more of the fuel energy into pres-
sure energy rather than the kinetic (dynamic) energy of a Author's Note: Figures shown are for an englne with a total air-
flow of 1000 Ib/s.
high-velocity exhaust gas stream. As shown in chapter 3,
pressure times the area equals a force. The fan produces this
additional force or thrust without increasing fuel flow. As in
fuel in the fan discharge air. This process expands the gas,
the turboprop, primary engine exhaust gas velocities and
and, in order to keep the fan discharge air at the same pres-
pressures are low because of the extra turbine stages needed
sure, the area of the fan jet nozzle is increased. This action
to drive the fan, and as a result the turbofan engine is much
results in increased gross thrust due to an increase in pres-
quieter. (See chap. 8 on noise.) One fundamental difference
sure times an area, and increased thrust-specific fuel con-
between the turbofan and turboprop engine is that the air-
sumption. (See chap. 3.) Very- low-bypass-ratio turbofan
flow through the fan is controlled by design so that the air
engines (less than one) are being used on some fighter air-
velocity relative to the fan blades is unaffected by the air-
craft capable of supersonic speeds (Figs. 2-38 and 2-60).
craft's speed. This design eliminates the loss in operational
The turbofan characteristics and uses are as follows:
efficiency at high airspeeds that limits the maximum air-
speed of propeller-driven aircraft. Increased thrust at forward speeds similar to a turbo-
The first generation of turbofan designs, such as the Pratt prop results in a relatively short takeoff. However,
& Whitney JT3D engine series, had a bypass ratio of unlike the turboprop, the turbofan thrust is not penal-
approximately 1:1 ; that is, about 50 percent of the air went ized with increasing airspeed, up to approximately
through the engine core as primary airflow, and about 50 Mach 1 with current fan designs.
percent went through the fan as secondary airflow. Second Weight falls between the turbojet and turboprop.
generation turbofans like the General Electric CF6 (Fig. Ground clearances are less than turboprop but not as
2-36), the Pratt & Whitney JT9D (Fig. 2-67), and the Rolls- good as turbojet.
Royce RB211 (Fig. 2-76) have bypass ratios on the order of TSFC and specific weight fall between turbojet and
5: 1 or 6: 1. The fan thus provides a greater percentage of the turboprop (Figs. 2-91 and 2-92), resulting in
total thrust produced by the engine. increased operating economy and aircraft range over
In terms of actual airflow, Table 2-1 shows the fan, or the turbojet.
cold stream, airflow and the core, or hot stream, airflow for Considerable noise level reduction of 10 to 20 percent
an engine with a total airflow of 1000 Ibis at several differ- over the turbojet reduces acoustic fatigue in surround-
ent bypass ratios. Other engines with different airflows will ing aircraft parts and is less objectionable to people on
have different fan and core airflows for similar bypass the ground. Also, no noise suppressor is needed. On
ratios. For example, for a 500 Ibis airflow engine, divide newer fan engines, such as the General Electric CF6
each fan and core airflow in half for a given bypass ratio. and Pratt & Whitney 4000 series shown in Figs. 2-36,
Emphasis on the use and development of the turbofan 2-69, and others, the inlet guide vanes have been elim-
engine in recent years is due largely to the development of inated to reduce the fan noise, which is considered to
the transonic blade. The large-diameter fan would require a be a large problem for high-bypass-ratio fan engines.
much lower rpm to keep the blade tips below the speed of The noise level is reduced by the elimination of the
sound (see chap. 3), a development that would not be con- discrete frequencies that are generated by the fan
ducive to good gas turbine design. blades cutting through the wakes behind the vanes.
Fan engines show a definite superiority over the pure jet Other fan-noise-reducing features are also incor-
engines at speeds below Mach 1, the speed of present-day porated (see chap. 8).
commercial aircraft (Fig. 2-89). The increased frontal area The turbofan is superior to the turbojet in "hot day"
of the fan presents a problem for high-speed aircraft, which, performance (Fig. 2-93).
of course, require small frontal areas. At high speeds, the Two thrust reversers are required if the fan air and pri-
increased drag offered by the fan more than offsets the mary engine air exit through separate fan nozzles, the
greater net thrust produced. The disadvantage of the fan for advantage of which is the short fan duct with corre-
high-speed aircraft can be offset at least partially by burning sponding low duct loss.
16 History a n d Theory
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The above characteristics \how that the fan enzine is suit- junction, while the newer propellers have thickness
able for lorgrange, relatively high-speed flight and has a ratios of 2. 4, and 20 percent, respectively. at the
dcfiriite place in the prolific gas turbine family. same points.
5 . By sweeping the inboard section of the newer pro-
peller designs. forward. aerodynamic as well as
The Propfan Engine centrifugal balancing is enhanced, resulting in the
To reduce specific fuel consumption and p i n the advan- need for a less powerful and liyhter pitch-changing
tages in the following list, a number of manufacturers, mechanism.
specifically Pratt & Whitney, General Electric, and Allison, 6. Finally, while the high-bypass-ratio turbofans are
have designed and built what were essentially ultra-high- quiet, the new propfans will transmit considerably
bypass-ratio turbofan engines. At the time of this writing, no more noise to the airframe structure and the surround-
engines of this type have been placed into production, but ing environment, and if the propfan is to be driven in
increased fuel costs may hasten their development and use. a conventional manner, that is. through a reduction
The propfan characteristics and uses are as follows: gearbox, very large gearboxes will be required to
transmit the 15,000 horsepower necessary to drive
1. The propfan is expected to be at least 80 percent effi- commercial-sized aircraft [see Fig. 2 4 7 on the
cient, that is. able to convert 80 percent of the engine's General Electric Unducted Fan (UDF)].
horsepower to thrust at Mach 0.8, at an altitude of
35,000 ft. This efficiency is similar to that of a con-
ventional modern propeller but better than that of a
turbofan and should result in at least a 20 to 25 percent
savings in fuel over the turbofhn with which it is in
competition.
2. The modem turbofan has a bypass ratio of as high as
5:l or 6:1, while the propfan is designed to have There will be higher compressor airflows. pressure
bypass ratios of 80:l or more. While the fan duct or ratios, and efficiencies, with fewer compressor
shroud does improve that unit's efficiency, the stages and parts, as well as lower costs, which for an
increased drag that results from the large duct tends to aircraft piston engine is about $60 to $70 per horse-
cancel this advantage. Large ducts also present struc- power and for an aircraft gas turbine engine approx-
tural problems, such as ovalization of the duct during imately four times more. (Incidentally, an
abrupt maneuvers (see chap. 20). automobile piston engine costs just $3 to $4 per
3. The propfan can absorb more horsepower than the horsepower.)
turboprop for a given diameter because of the high Variable-pitch fan blades will provide reverse thrust
anticipated disc loading of 35 or more. (Disc loading for braking, thus eliminating the need for the heavy
equals the horsepower divided by the square of the thrust reverser. Variable-geometry compressors with
propeller diameter.) Disc loading for general aviation improved blade design will also broaden compressor
aircraft is about 7, while for an airplane like the operational flexibility and increase performance (see
Lockheed Electra aircraft, it is about 12.5. High disc chap. 5).
loading is necessary to keep the propeller diameter Ultra-high-bypass-ratio turbofans, with large gearbox-
within reason. es to reduce the fan speed in relation to the core com-
4. As stated earlier, new propeller designs are no more pressor rpm, will increase the propulsive efficiency
efficient than conventional designs, but the conven- and reduce the need for sound suppressors by reducing
tional propeller begins to generate shock waves when the fan-blade tip speed.
aircraft speed reaches about Mach 0.6, with a corre- Lower specific fuel consumption will result from
sponding increase in drag. The curved leading edge component design improvements, new electronic
of the newer propellers lowers the effective Mach engine controls, and other changes (see chaps. 12 and
number, a reduction proportional to the cosine of the 20).
sweep angle at any point on the blade. For example, Increased turbine efficiencies will result in fewer
a sweep angle of 30" experiences an effective Mach stages to do the necessary work, less weight, lower
number of 0.87 while the blade is traveling at Mach cost, and decreased cooling air requirements (see
1. Sweeping the blade to 45" lowers the effective chap. 7).
Mach number to 0.7 1, the cosine of that angle. Shock Increased turbine temperatures will result from better
wave formation is further delayed by using low metals, the use of ceramics and ceramic coatings, and
thickness ratios. (i.e., the relationship between the improved blade and vane cooling techniques (see
thickness of an airfoil to its chord). The Lockheed chap. 10).
Electra turboprop aircraft propeller has a thickness There will be less use of magnesium, aluminum, and
ratio of about 2.5 percent at the tip, 8 percent at one- iron alloys and more of nickel and cobalt-based alloys,
half the span, and 35 percent at the propeller spinner plus increased use of composite materials.
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Engines will burn fuel rnore cleanly and efficiently New manufacturing techniques will be used, su~ c has
because of improved c oml ~ m t i o n chamber a\nd fuel diffusion bonding, unusual welding methods, I:xotic
nozzle design, thus mak in!:this type of pou.erplant machining techniques, and new coating method!s-all
less hostile to the environ m,ent (see chap. 6). needed to form, work, and repair the new metalliic and
More ground and airhomle engine-condition monitor- nonmetallic materials that will be found in the latest
ing and testing equipment will be used, including vibra- gas turbine engine designs (see chap. 10).
tion detectors, oil analyz~ers, and radiometer sensors, Vectored thn~stnozzles will be incorporated on 11g111-
which measure turbine t)lade :the er aircraft to improve their maneuverability (see
engine is running. Then: w lgine chap. 8).
inspection through built-i n borescope ports and radio-
graphic techniques, plus nla]l y other pressure, tempera- These trends and othe:IS are discussed in further detail in the
ture, and rpm devices to m onitor the engine's hl:alth. chapters that follow.
Engine maintainability ar~d increased service life: will The review and SI:udy questions for this chapter are on
be stressed by the various manufacturers (see chap. 18). n n w 178
Speci ings
This section reviews almost evel, . -. 1..6...- used in American aircraft. In addition, several engines that
duced currently, or within the I?1st several years, and most of are out of production or are being used for special purposes,
the American and foreign airc~ raft in which each engine i!s such as auxiliary power units and missile powerplants, are
installed. Also included are m;any foreign engines that an: also listed where these engines incorporate or illustrate
unusual or interesting design features. The engines are
arranged alphabetically by manufacturer and within the
h major classification by compressor type, where possible.
Keep in mind that the specifications accompanying each of
the engines only approximately reflect actual engine param-
eters, such as thrust, airflow, and specific fuel consumption,
due to the fact that several configurations (dash numbers)
are possible for each model engine. All values are given for
sea level, static conditions, and maximum power. This sec-
tion should provide a useful and valuable reference through-
', out your studies of this form of prime mover.
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FIGURE 2-4 continued on t h e Inext page.
FIGURE 2-4 AlliedSignal Garrett 331 series engine.
(a) External view of the AlliedSignal Garrett TPE331 turboprop engine.
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FIGURE 2-4 (continued).
..xr*
TPE 331 Engine
1 Inlet air IS drawn into the first-stage centrifugal compressor. 4 The hot gases are then expanded through a three-stage tur-
2 The compressor section consists of two stages of radial bine which converts the energy in the gases to shaft power.
impellers of forged titanium. 5 This shaft power is used to drive the compressor and,
3 After passing through interconnecting ducting, the com- through the gearbox, engine accessories and the propeller.
pressed air enters the combustor where fuel is added and 6 The gases are exhausted rearward via the straight-through-
the mixture is burned. design tailpipe providing addit~onalthrust.
Figure 2-4 (e) The AlliedSignal Garrett TSE331-7 with com- Figure 2-4 (f) The TSE331-50 model Incorporates a free-
pressors, turbines, and load (through reduction gears) on the power turbine.
same shaft (single-spool engine).
Figure 2-4 (g) The Turbo II Aerocommander is equipped Figure 2-4 (h) Two AlliedSignal Garrett TPE331 engines are
with two AlliedSignal Garrett TPE331 engines. installed ~nthe Mltsubish~MU-2 turboprop a~rcraft.
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FIGURE 2-4 (continued).
Figure 2-4 (i) The Cessna model 441 Conquest Propjet is Figure 2-4 (j) The North American OV-1OA counterinsur-
powered by two AlliedS~gnalGarrett TPE331-8-401 engines. gency (COIN) aircraft with two AlliedSignal Garrett T76
Figure 2-4 (k) Two AlliedSignal Garrett TPE331 engines are Figure 2-4 (I) The Swearingen Aircraft Metro II with two
~nstalledIn the Beech King Air 8100 turboprop aircraft. AlliedSignal Garrett TPE331 engines.
Figure 2-4 (m) The Volpar Super Turbo 18 Conversion using Figure 2-4 (n) Shorts Skyvan
two AhedSignal Garrett TPE331 engines.
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FIGURE 2-5 (continued). TFE731-5 TURBOFAN ENGINE
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FIGURE 2-5 (continued)
Figure 2-5 (e) Applications of the AhedSignal Garrett TFE731 turbofan engine.
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FIGURE 2-6 AlliedSignal Garrett ATF3 turbofan engin
(a) External view of the AlliedSignal Garrett ATF3.
(b) The gas path, which can be traced in this cutaway view
(FIG. 2-6) of the ATF3, starts at the pod diffuser and flows ir to the
single-stage fan. which turns at 8900 rpm. This fa1n is
This advanced-technology, t driven by a three-stage axial turbine located betwc?enthe
high- and low-pressure compressor drive turbines. The
has a most unusual gasflow
five-stage, axial-flow, low-pressure compressor is clriven
ular construction, easy se by a two-stage axial turbine whose rpm is 14,600. After
leaving the low-pressure compressor, the airflow is,split
into eight ducts and turned 180" to enter a centriifugal
mong its other attribut high-pressure compressor stage rotating at 34,70CI rpm.
The airflow then enters a reverse-flow, annular c onbus-
~
tion chamber, where fuel is atomized through eigtit fuel
nozzles and the fuel-air mixture is burned to attairi a tur-
bine inlet temperature of approximately 1600°F 18; 'l°C]
for cruise operation. A single-stage axial turbine d'rives
the high-pressure compressor. The gases are then
expanded through the fan and low-pressureturbiries.
The turbine exhaust gases are split and turned 11:3" in
eight ducts that fit between the eight ducts connc>ding
the low- and high-pressure compressors. The turbin e
exhaust gases partially mix with the fan-duct airflcIW and
are exhausted through a common nozzle. Overall pres-
sure ratio is 17:l. and airflow is 140 Ibls 163.6 kg/s] with
a bypass ratio of 3.
LOW-
FAN TURBINE
IGH-PRESSURE
i
PRESSURE
SURE TURBINE
COMPRESSOR
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FIGURE 2-6 continued on the next page
O - N m vv) e b m a
N N N N N N N N N N
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GENERAL ROTOR DYNAMICS r H.P. COMPRESSOR
-
ENGINE OPTIMIZED
FOR OPERATIONAL
UTILITY -
OPTIMIZED BEARING SYSTEM-MANELIVER LOADS
AND CRITICAL SPEEDS
ONLY 2 BEARING COMPARTMENTS
A RUGGED 2 STAGE CENTRIFUGAL-FO D
TOLERANT
TESTED ADVANCED AFAPL AERCDYNAMICS-
. GROWTH CAPABILITY . MINIMUM VIBRATION-HYDRAULIC OIL MOUNTS 13 3 1 PRESSURE RATIO
LOW LIFE CYCLE - CURVlC COUPLINGS-EASE OF MODULAR MAINTE STABLE SURGE CHARACTERISTICS-NO SURGE
COSTS NANCE VALVE VARIABLE GEOMETRY
LOW MAINTENANCE- . HP & LP SHAFTS OPERATE BELOW BENDING CRlTI DUAL ECS HIGHILOW BLEED PORTS
MODULAR CON- CAL SPEED UNIFORM CUSTOMER BLEED EXTRACTION-
STRUCTION
. VFRlFlFn I OW NnISF
SYMMETRICAL COMBUSTOR FLOW
i I H.P. TURBINE
LONG LIFE-LOW BLADE
COUNT
LOW RISK-SIMPLE SINGLE
PASS COOLING
CLEARANCE CONTROL-
PASSIVE. CYLINDRICAL
TIPS
MODERN AERODYNAMICS
BIRD INGESTION CAPABILITY
-PROVEN GARRETT FEA-
TURES
-2 BEARING SUPPORT
SELF DEICING SPINNER
BLADE CONTAINMENT CAPA-
BILITY
- INDIVIDUAL BLADE REPLACE-
L.P. TURBINE
MENT-IN FIELD
TESTED PERFOR-
MANCE
LOW STRESS 2-STAGE
DESIGN
- CLEARANCE CON-
TROL-PASSIVE,
TIP SHROUDS
LOW EXIT SWIRL-
DAMAGE TOLERANT DESIGN EXIT GUIDE VANES
LOW STRESS DISKS-LONG LIFE
CRACK INITIATION AND PROPAGA-
TION
LONG INSPECTION PERIOD-2000 HRS
----
TURBINE CONTAINMENT-2 BLADES +
rub 1
REVERSE FLOW ANNULAR-
FUEL CONTROL
DIGITAL-HYDROMECHANICAL
CURVlC COUPLINGS--NO HOLES IN /
' SHORT HP SPOOL COUPLING BACKUP
DISKS
/GEAR BOX PRESSURE ATOMIZER FUEL AUTOMATIC START SEQUENCE
RUGGED ONE-PIECE DESIGN NOZZLES-EXCELLENT LIGHT . TRIMLESS OPERATION
OFF SELF-TEST CAPABILITY
LOW EMISSIONS. NO VISIBLE ENGINE MONITORING CAPABILITY-
SMOKE PERSONALITY CHIP
FIGURE 2-7 The AlliedSignal Garrett Flog (TFE76), selected
for use in the Fairch~ldT-46.
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FIGURE 2-8 (continued).
(b) The AlliedS~gnalLycom~ngLTPI 01, turboprop version of
the LTSILTP series engines (note the radial inlet), for use
in the Italian Plagglo P-166-DL3 and the Brit~shBritten-
Norman Turbo Islander.
(c) The AlliedSignal Lycoming LTSlOl engine, showing the
modular design, which allows initial lower cost and easier
ma~ntainability.
(d) Sectioned view of a typical AlliedSignal Lycom~ngLTS101
turboshaft engine with a scroll inlet.
(e) Schematic cross-section of the AlliedSignal Lycoming
LTSl 01 turboshaft engine.
(f) The Bell model 222 commercial light twin-turbine heli-
copter powered by two AlliedSignal Lycoming LTSlOl
engines.
Rated Output Speed 9,545 (RPM)
FIGURE 2-8 (d)
RADIAL INLET
\
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FIGURE 2-9 (b)
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FIGURE 2-9 (continued).
Figure 2-9 (d) The Bell 204B, civil version of the mrlitary
UH-1 Iroquois helicopter, uses one AlliedSignal Lycoming T53
turboshaft engine.
Figure 2-9 (h) The Boeing Hellcopter CH-47 IS equlpped
with two AlliedSignal Lycoming T55 turboshaft engines.
/
- (109 kgs). The combustion chamber is of the
revers&-flaw or folded-annular type, for short
engine lkf&h and. turbine blade containment in :
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FIGURE 2-1 0 (contrnued)
(b) Cutaway vlew of the All~edi~gnal Lycoming ALF502,
h~gh-bypass-ratlogeared fan englne Not~cethat the core
is basically the AlliedS~gnalLycom~ngT55 engine
(c) Two AlliedSiqnal Lycom~nqALF502 turbofans installed In
the Canada11CL-600 challenger
t o . HIGH-PRESSURE TURBINES
FIGURE 2-10 (b) 11. LOW-PRESSURE TURBINES
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FIGURE 2-1 1 (continued).
FIGURE 2-1 1 (b) Schematic view of the AlliedSignal Lycoming AGT1500 turboshaft gas turbine
engtne, showing the flow of compressor discharge air and exhaust gas through the recuperator.
This flow Improves the thermal cycle by requiring less fuel to be added In the combustron chamber
to reach the des~redturbme inlet temperature
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FIGURE 2-12 ALLIEDSIGNAL LYCOMING PRODUCT LINE.
Huey UH- IH
Mainstay of the Army's aerial resupply This versatile craft relays vital battle-
and assault forces for over two field information by eye. radar. and
decades. infrared sensors.
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FIGURE 2-12 (continued).
TX00-APW-800
Compact. high-output, advanced technology
engine is being developed to power the LHX
helicopter and other new generation craft.
alleled mobility.
-7-
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FIGURE 2
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FIGURE 2-14 (a) FIGURE 2-14 (b)
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FIGURE 2-15 All~sonEngine Company GMT-305 regenera-
tlve gas turbine (see specification inset).
(a) Cutaway view.
(b) Schematic showmg how the regenerator recovers heat
that would normally be lost.
AIR I N T A K E
FUEL NOZZLE-
D I A G R A M OF GAS T U R B I N E OPERATION
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- -- -- - .
FIGURE 2-16 Allison Engme Company J71 turbojet englne.
(a) External view of the Allison J71 engine.
(b) Cutaway view of the All~sonJ71 engine.
(c) The Douglas B-66 had two All~sonJ71 turbojets.
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FIGURE 2-17 Allison Engine Company Model 250 Series
engine (T63).
(a) External view of the Allison Model 250-C-20B turboshaft
engine.
(b) Cutaway view of the Allison Model 250 engine.
(1) Compressor: air enters the inlet and is compressed to
over 6 atm by the six axial stages and one centrifugal
stage of the compressor (2) Air-transfer tubes: the high-
pressure discharge air from the compressor is transferred
rearward to the combustion section through the two air-
transfer tubes. (3) Combustor: the single combustor reg-
ulates and evenly distributes the engine airflow. (4) Fuel
nozzle: fuel is injected through a single, duplex-type fuel
nozzle. (The fuel is ignited by a single ignitor plug adja-
cent to the fuel nozzle and used only during the starting
cycle.) (5) Turbines: the hot combustion gases pass for-
ward through the first two-stage axial turbine that drives
the compressor and thence through the second two-
stage axial turbine that drives the power output shaft.
(6) Exhaust: after passing forward through the turbine
section, the gases are exhausted upward through twin
exhaust ducts. (7) Power output shaft runs at 6000 rpm:
the energy of the turbine section, after passing through
appropriate gearing in the accessories gear case, is avail-
able from an internally splined shaft at either the front or
rear output pad.
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FIGURE 2-17 (c) The Allison Model 250 in the turboprop configuration (external and cutaway view)
.
,
a ~ ~. . ~