Fiche Produit / Product information

Wiring modification in upper control box with node B PI113

INDEX DATE AMENDMENTS BY CHECK BY
00 10/2012 CREATED N. FAIVRE P. M ARINOT

Description perimeter:
Sensors wiring supply modification inside the upper control box.
Node B and corresponding sensors have not the same supply wiring and may generate sensors
incoherence.

Level of knowledge required:

The use of this card implies that its user is trained on this kind of machine and that this training
was delivered by Haulotte or an authorised representative, following the program for DIAG
LEVEL II

It is important that the person performing the work on the machine knows all the relative safety
information contained in the instruction manual

Only an authorized and qualified technician can work on HAULOTTE machines

Machines concerned:
All machines fitted with node B module:
HA20PX / HA61JRT
HA260PX / HA80JRT
HA41PX-NT / HA130JRT-NT
H28TJ+ / HB86TJ+
H43TPX / HB135JRT

Summary:
1. Number of persons required to action ................................................................................................................2
2. Duration of the intervention ................................................................................................................................2
3. Necessary parts..................................................................................................................................................2
4. Safety instructions ..............................................................................................................................................2
5. Tools / Specific procedure / Diagrams / Software ..............................................................................................3
6. Preliminary operations........................................................................................................................................3
7. Procedure ...........................................................................................................................................................3
8. Complementary operations ................................................................................................................................6
9. Checks................................................................................................................................................................6

FLC After sales department P1/6

Fiche Produit / Product information

Wiring modification in upper control box with node B PI113

1. Number of persons required to action
1 technician

2. Duration of the intervention

1 hour

3. Necessary parts

Description HAULOTTE part number Quantity

Wire extension 2901007250 1

4. Safety instructions

- The technician should take all steps to protect themselves or others against all risks of
injury related to this intervention

- The technician should ensure they have the PPE (personal protective equipment)
suitable for the job and the particular conditions of environment in witch the material can
be found (see safety information specific to the operation site)

- Position the machine on a flat ground, stabilized and in a released environment

- Mark out the work area

- Cut the contact, to remove the key, open the battery cut if fitted

- Place a `DO NOT USE' label near the start/stop contactor (key switch) to inform
personnel that interventions are currently underway on the equipment.

- The pressure in the hydraulic system is very important. It can cause accidents. Relieve
the pressure before any intervention and never search for oil leaks using your hands.

- Attention to the risks of burns, the hydraulic system works at high temperatures.

- The exhaust fumes of the engines contain harmful products of combustion. Only start
and run the engine in a well ventilated Area. In a closed room, you must use a suitable
system to evacuate the exhaust to the outside

FLC After sales department P2/6

Fiche Produit / Product information

Wiring modification in upper control box with node B PI113

5. Tools / Specific procedure / Diagrams / Software

- PPE (individual protective gears: safety shoe, glove, glasses, ect…)

-
-
-
-
-
-

6. Preliminary operations

. See security instructions chapter 4

. Mark the work area off correctly

7. Procedure
Remove the upper control box top part:

FLC After sales department P3/6

Fiche Produit / Product information

Wiring modification in upper control box with node B PI113

Identify connectors CNB01 and CNB02 as shown on the photo below:

Connector
CNB01
Connector
CNB02

Cut the wire marked CNB01/240/CN107 connected on port 9 of the plug CNB01 at
approximately 10cm far from it.

Port 9 on
connector
CNB01

FLC After sales department P4/6

 Fiche Produit / Product information

Wiring modification in upper control box with node B PI113

Cut the wire marked CNB02/242/EP242-19 connected on port 1 of the plug CNB02 on the
wires 242 connection terminal.

Port 1 on connector CNB02 CNB02/242/EP242-19 to cut Wires 242

connection terminal

Strip and crimp the 3 wires together into a wire extension:

Wire CNB02/242/EP242-19

Wire extension

Wires CNB01/240/CN107

Attach all wires with cable ties.

Refit the upper control box top part.

FLC After sales department P5/6

Fiche Produit / Product information

Wiring modification in upper control box with node B PI113

8. Complementary operations
HA20PX, HA260PX and H43TPX / HA61JRT, HA80JRT and HB135JRT:
A new overload calibration is required.

HA41PX-NT / HA130JRT-NT:
New reach limitation and overload calibrations are required.

H28TJ+ / HB86TJ+:
New basket compensation, reach limitation and overload calibrations are required.

9. Checks
Make complete tests of the machine.

FLC After sales department P6/6