Rigging & Lifting Assistant

Job:- Lifting of New Dissolver silo (5 Mtr dia x 8 Mtr height) Date 29.08.2019

Input Input Total Weight 10 MT Input Total Nos of D-shackles 4

Input Total Nos of Sling / Belts 4 Input Capacity of D-shackle A 10
Weight on EQUAL loaded slings 2.5 MT Input Capacity of D-shackle B 10

Sling type A Sling type B

Input Capacity of Sling A (MT) 10 Input Capacity of Sling B (MT) 10
Input Length of Sling(meter) l1 6 Input Length of Sling(meter) l2 6
Input Distance of Load Acting line from lifting lug (meter) L 1.6 Input Distance of Load Acting line from lifting lug (meter) L 1.6

Angle of sling A (rad) θ 74.53399 Angle of sling B (rad) θ 74.53399

Sling Angle θ Type A Sling Angle θ Type B

Sin θ = 0.96 74.53 Sin θ = 0.96 74.53
Cos θ = 0.27 Cos θ = 0.27

Vertical weight Sling A 2.5 MT Vertical weight Sling B 2.5 MT

Tension Weight Sling A 2.59 MT Tension Weight Sling B 2.59 MT

8 Mtr

Result
→ Sling A Safe → D-Shackle A Safe

→ Sling B Safe → D-Shackle B Safe 5 Mtr Dia

Note:- Silo will be first lifted with Express-70 ton capacity crane(100% load) and then 250 Ton capacity crane. As 250 Ton capacity crane lift the silo from shell end , the load will
increase on 250 Ton crane from 0 to 100 % and on express-70 ton capacity crane from 100% to 0.
 Rigging & Lifting Assistant
Job:- Lifting & loading/Unloading of piperack bridge on/from trailer Date 16.11.2019

Input Input Total Weight 8 MT Input Total Nos of D-shackles 4

Input Total Nos of Sling / Belts 4 Input Capacity of D-shackle A 10
Weight on EQUAL loaded slings 2 MT Input Capacity of D-shackle B 10

Sling type A Sling type B

Input Capacity of Sling A (MT) 5 Input Capacity of Sling B (MT) 5
Input Length of Sling(meter) l1 5 Input Length of Sling(meter) l2 5
Input Distance of Load Acting line from lifting lug (meter) L 2 Input Distance of Load Acting line from lifting lug (meter) L 2

Angle of sling A (rad) θ 66.42182 Angle of sling B (rad) θ 66.421822

Express-70 Ton crane

Sling Angle θ Type A Sling Angle θ Type B
Sin θ = 0.92 66.42 Sin θ = 0.92 66.42
Cos θ = 0.40 Cos θ = 0.40

Vertical weight Sling A 2 MT Vertical weight Sling B 2 MT

Tension Weight Sling A 2.18 MT Tension Weight Sling B 2.18 MT

Result
→ Sling A Safe → D-Shackle A Safe
11 Mtr

→ Sling B Safe → D-Shackle B Safe

 Rigging & Lifting Assistant
Job:- Lifting & erection of SG-5 belt conveyor bridge No.- 2 (Above sea water channel) Date 23.04.2020

Input Input Total Weight 28 MT Input Total Nos of D-shackles 4

Input Total Nos of Sling / Belts 4 Input Capacity of D-shackle A 25
Weight on EQUAL loaded slings 7 MT Input Capacity of D-shackle B 25

Sling type A Sling type B

Input Capacity of Sling A (MT) 25 Input Capacity of Sling B (MT) 10
Input Length of Sling(meter) l1 8 Input Length of Sling(meter) l2 9
Input Distance of Load Acting line from lifting lug (meter) L 4.5 Input Distance of Load Acting line from lifting lug (meter) L 4.5

Angle of sling A (rad) θ 55.77113 Angle of sling B (rad) θ 60

DEMAG AC 615 -225 Ton crane

Sling Angle θ Type A Sling Angle θ Type B Wire rope sling 25 MT x 8 Mtr long
Sin θ = 0.83 55.77 Sin θ = 0.87 60.00 2 Nos Chain Pulley Block
Cos θ = 0.56 Cos θ = 0.50 10 MT cap. X 2 nos

Vertical weight Sling A 7 MT Vertical weight Sling B 7 MT

Tension Weight Sling A 8.47 MT Tension Weight Sling B 8.08 MT

Result
→ Sling A Safe → D-Shackle A Safe
28 Mtr

→ Sling B Safe → D-Shackle B Safe

 Rigging & Lifting Assistant
Job:- Lifting & Shifting of Column Structure (TT-1 structure column) Date 25.08.2020

Input Input Total Weight 9 MT Input Total Nos of D-shackles 2

Input Total Nos of Sling / Belts 2 Input Capacity of D-shackle A 17
Weight on EQUAL loaded slings 4.5 MT Input Capacity of D-shackle B 17

Sling type A Sling type B

Input Capacity of Sling A (MT) 10 Input Capacity of Sling B (MT) 10
Input Length of Sling(meter) l1 6 Input Length of Sling(meter) l2 6
Input Distance of Load Acting line from lifting lug (meter) L 1 Input Distance of Load Acting line from lifting lug (meter) L 1

Angle of sling A (rad) θ 80.40593 Angle of sling B (rad) θ 80.405932

60 Ton crane
Sling Angle θ Type A Sling Angle θ Type B
Sin θ = 0.99 80.41 Sin θ = 0.99 80.41
Cos θ = 0.17 Cos θ = 0.17

Vertical weight Sling A 4.5 MT Vertical weight Sling B 4.5 MT

Tension Weight Sling A 4.56 MT Tension Weight Sling B 4.56 MT

Weight = 9 MT
Result
→ Sling A Safe → D-Shackle A Safe
12 Mtr

→ Sling B Safe → D-Shackle B Safe

 Rigging & Lifting Assistant
Job:- Lifting and Unloading of New silo Shell & cone (5 Mtr dia x 5 Mtr height) Date 16.06.2020

Input Input Total Weight 8 MT Input Total Nos of D-shackles 4

Input Total Nos of Sling / Belts 4 Input Capacity of D-shackle A 10
Weight on EQUAL loaded slings 2 MT Input Capacity of D-shackle B 10

Sling type A Sling type B

Input Capacity of Sling A (MT) 10 Input Capacity of Sling B (MT) 10
Input Length of Sling(meter) l1 6 Input Length of Sling(meter) l2 6
Input Distance of Load Acting line from lifting lug (meter) L 2.6 Input Distance of Load Acting line from lifting lug (meter) L 2.6

Angle of sling A (rad) θ 64.32071 Angle of sling B (rad) θ 64.320711

70 Ton crane

Sling Angle θ Type A Sling Angle θ Type B

Sin θ = 0.90 64.32 Sin θ = 0.90 64.32
Cos θ = 0.43 Cos θ = 0.43

Vertical weight Sling A 2 MT Vertical weight Sling B 2 MT

Tension Weight Sling A 2.22 MT Tension Weight Sling B 2.22 MT

Result
→ Sling A Safe → D-Shackle A Safe

→ Sling B Safe → D-Shackle B Safe 5 Mtr Dia

 Rigging & Lifting Assistant
Job:- Lifting of TT-1 Turbine Generator set ( Total Weight = 34 MT) -Unloading from Trailer Date 26.09.2019
with EOT crane

Input Input Total Weight 34 MT Input Total Nos of D-shackles 0

Input Total Nos of Sling / Belts 4 Input Capacity of D-shackle A 0
Weight on EQUAL loaded slings 8.5 MT Input Capacity of D-shackle B 0

Sling type A Sling type B

Input Capacity of Sling A (MT) 25 Input Capacity of Sling B (MT) 25
Input Length of Sling(meter) l1 8 Input Length of Sling(meter) l2 8
Input Distance of Load Acting line from lifting lug (meter) L 2 Input Distance of Load Acting line from lifting lug (meter) L 2

Angle of sling A (rad) θ 75.52249 Angle of sling B (rad) θ 75.522488

EOT Crane-50 T cap

Sling Angle θ Type A Sling Angle θ Type B

Sin θ = 0.97 75.52 Sin θ = 0.97 75.52
Cos θ = 0.25 Cos θ = 0.25

Vertical weight Sling A 8.5 MT Vertical weight Sling B 8.5 MT

Tension Weight Sling A 8.78 MT Tension Weight Sling B 8.78 MT

Result
→ Sling A Safe → D-Shackle A 4 Mtr

→ Sling B Safe → D-Shackle B

 Rigging & Lifting Assistant
Job:- Lifting & erection of Pipe rack structure Date 27.09.2019

Input Input Total Weight 5 MT Input Total Nos of D-shackles 2

Input Total Nos of Sling / Belts 4 Input Capacity of D-shackle A 5
Weight on EQUAL loaded slings 1.25 MT Input Capacity of D-shackle B 5

Sling type A Sling type B

Input Capacity of Sling A (MT) 5 Input Capacity of Sling B (MT) 5
Input Length of Sling(meter) l1 5 Input Length of Sling(meter) l2 5
Input Distance of Load Acting line from lifting lug (meter) L 2.5 Input Distance of Load Acting line from lifting lug (meter) L 2.5

Angle of sling A (rad) θ 60 Angle of sling B (rad) θ 60

Express-70 Ton crane

Sling Angle θ Type A Sling Angle θ Type B
Sin θ = 0.87 60.00 Sin θ = 0.87 60.00
Cos θ = 0.50 Cos θ = 0.50

Vertical weight Sling A 1.25 MT Vertical weight Sling B 1.25 MT

Tension Weight Sling A 1.44 MT Tension Weight Sling B 1.44 MT

Result 15 Mtr

→ Sling A Safe → D-Shackle A Safe

4 Mtr

→ Sling B Safe → D-Shackle B Safe

5 Mtr
 Rigging & Lifting Assistant
Job:- Unloading of TT-1 turbine parts from trialer with EOT crane Date 10.07.2020

Input Input Total Weight 20 MT Input Total Nos of D-shackles 4

Input Total Nos of Sling / Belts 4 Input Capacity of D-shackle A 10
Weight on EQUAL loaded slings 5 MT Input Capacity of D-shackle B 10

Sling type A Sling type B

Input Capacity of Sling A (MT) 10 Input Capacity of Sling B (MT) 10
Input Length of Sling(meter) l1 6 Input Length of Sling(meter) l2 6
Input Distance of Load Acting line from lifting lug (meter) L 3 Input Distance of Load Acting line from lifting lug (meter) L 3

Angle of sling A (rad) θ 60 Angle of sling B (rad) θ 60

EOT crane Hook

Sling Angle θ Type A Sling Angle θ Type B
Sin θ = 0.87 60.00 Sin θ = 0.87 60.00
Cos θ = 0.50 Cos θ = 0.50

Vertical weight Sling A 5 MT Vertical weight Sling B 5 MT

Tension Weight Sling A 5.77 MT Tension Weight Sling B 5.77 MT

Result
→ Sling A Safe → D-Shackle A Safe Max 12 MT

→ Sling B Safe → D-Shackle B Safe 13 Mtr long x 3.5 Mtr Wide

 Rigging & Lifting Assistant
Job:- Loading/ Unloading of Heater Section ( Max 25 MT) On/ from Truck/Trailer Date 29.09.2019

Input Input Total Weight 25 MT Input Total Nos of D-shackles 4

Input Total Nos of Sling / Belts 2 Input Capacity of D-shackle A 25
Weight on EQUAL loaded slings 12.5 MT Input Capacity of D-shackle B 25

Sling type A Sling type B

Input Capacity of Sling A (MT) 25 Input Capacity of Sling B (MT) 25
Input Length of Sling(meter) l1 12 Input Length of Sling(meter) l2 12
Input Distance of Load Acting line from lifting lug (meter) L 1 Input Distance of Load Acting line from lifting lug (meter) L 1

Angle of sling A (rad) θ 85.21981 Angle of sling B (rad) θ 85.219808

Express-70 Ton crane

Sling Angle θ Type A Sling Angle θ Type B
Sin θ = 1.00 85.22 Sin θ = 1.00 85.22
Cos θ = 0.08 Cos θ = 0.08

Vertical weight Sling A 12.5 MT Vertical weight Sling B 12.5 MT

Tension Weight Sling A 12.54 MT Tension Weight Sling B 12.54 MT

Max 25 MT
Result
→ Sling A Safe → D-Shackle A Safe 8 Mtr long x 2.5 Mtr Dia

→ Sling B Safe → D-Shackle B Safe

 Rigging & Lifting Assistant
Job:- Loading/ Unloading of Heater Section ( Max 25 MT) On/ from Truck/Trailer Date 24.02.2020

Input Input Total Weight 25 MT Input Total Nos of D-shackles 4

Input Total Nos of Sling / Belts 4 Input Capacity of D-shackle A 25
Weight on EQUAL loaded slings 6.25 MT Input Capacity of D-shackle B 25

Sling type A Sling type B

Input Capacity of Sling A (MT) 10 Input Capacity of Sling B (MT) 10
Input Length of Sling(meter) l1 6 Input Length of Sling(meter) l2 6
Input Distance of Load Acting line from lifting lug (meter) L 3 Input Distance of Load Acting line from lifting lug (meter) L 3

Angle of sling A (rad) θ 60 Angle of sling B (rad) θ 60

Express-70 Ton crane

Sling Angle θ Type A Sling Angle θ Type B
Sin θ = 0.87 60.00 Sin θ = 0.87 60.00
Cos θ = 0.50 Cos θ = 0.50

Vertical weight Sling A 6.25 MT Vertical weight Sling B 6.25 MT

Tension Weight Sling A 7.22 MT Tension Weight Sling B 7.22 MT

Max 25 MT
Result
→ Sling A Safe → D-Shackle A Safe 12 Mtr long x 2.5 Mtr wide

→ Sling B Safe → D-Shackle B Safe

 Rigging & Lifting Assistant
Job:- Lifting and Erection of Heater Section ( Max 25 MT) Date 30.09.2019

Input Input Total Weight 25 MT Input Total Nos of D-shackles 4

Input Total Nos of Sling / Belts 4 Input Capacity of D-shackle A 25
Weight on EQUAL loaded slings 6.25 MT Input Capacity of D-shackle B 25

Sling type A Sling type B

Input Capacity of Sling A (MT) 25 Input Capacity of Sling B (MT) 25
Input Length of Sling(meter) l1 14 Input Length of Sling(meter) l2 14
Input Distance of Load Acting line from lifting lug (meter) L 1.3 Input Distance of Load Acting line from lifting lug (meter) L 1.3

Angle of sling A (rad) θ 84.672 Angle of sling B (rad) θ 84.672002

300 Ton crane

Sling Angle θ Type A Sling Angle θ Type B
Sin θ = 1.00 84.67 Sin θ = 1.00 84.67
Cos θ = 0.09 Cos θ = 0.09

Vertical weight Sling A 6.25 MT Vertical weight Sling B 6.25 MT

Tension Weight Sling A 6.28 MT Tension Weight Sling B 6.28 MT

Max 25
Result MT

→ Sling A Safe → D-Shackle A Safe

→ Sling B Safe → D-Shackle B Safe 2.5 Mtr dia

Note:- Express-70 ton capacity crane will be used for Tailing - (Max 12.5 MT load) will be on Express crane initially. As 300 Ton capacity crane lift the Heater from top end , the
load will increase on 300 Ton crane from 12 MT to 25 MT (100 %) and on express-70 ton capacity crane from 12.5 MT to 0 as silo gets vertical position.
 Rigging & Lifting Assistant
Job:- Loading & Unloading of Reactor on/From Trailer and Erection in position Date 08.06.2020

Input Input Total Weight 15 MT Input Total Nos of D-shackles 2

Input Total Nos of Sling / Belts 2 Input Capacity of D-shackle A 10
Weight on EQUAL loaded slings 7.5 MT Input Capacity of D-shackle B 10

Sling type A Sling type B

Input Capacity of Sling A (MT) 10 Input Capacity of Sling B (MT) 10
Input Length of Sling(meter) l1 3 Input Length of Sling(meter) l2 3
Input Distance of Load Acting line from lifting lug (meter) L 1.5 Input Distance of Load Acting line from lifting lug (meter) L 1.5

Angle of sling A (rad) θ 60 Angle of sling B (rad) θ 60

Express-70 Ton crane

Sling Angle θ Type A Sling Angle θ Type B
Sin θ = 0.87 60.00 Sin θ = 0.87 60.00
Cos θ = 0.50 Cos θ = 0.50

Vertical weight Sling A 7.5 MT Vertical weight Sling B 7.5 MT

3 Mtr
Tension Weight Sling A 8.66 MT Tension Weight Sling B 8.66 MT

Result
→ Sling A Safe → D-Shackle A Safe

→ Sling B Safe → D-Shackle B Safe

 Rigging & Lifting Assistant
Job:- Loading & Unloading of 48" dia Gate Valve on/From Truck/Trailer Date 06.08.2020

Input Input Total Weight 8 MT Input Total Nos of D-shackles 2

Input Total Nos of Sling / Belts 2 Input Capacity of D-shackle A 10
Weight on EQUAL loaded slings 4 MT Input Capacity of D-shackle B 10

Sling type A Sling type B

Input Capacity of Sling A (MT) 10 Input Capacity of Sling B (MT) 10
Input Length of Sling(meter) l1 5 Input Length of Sling(meter) l2 5
Input Distance of Load Acting line from lifting lug (meter) L 1 Input Distance of Load Acting line from lifting lug (meter) L 1

Angle of sling A (rad) θ 78.46304 Angle of sling B (rad) θ 78.463041

Express-70 Ton crane

Sling Angle θ Type A Sling Angle θ Type B
Sin θ = 0.98 78.46 Sin θ = 0.98 78.46
Cos θ = 0.20 Cos θ = 0.20

Vertical weight Sling A 4 MT Vertical weight Sling B 4 MT

Tension Weight Sling A 4.08 MT Tension Weight Sling B 4.08 MT

Result
→ Sling A Safe → D-Shackle A Safe

→ Sling B Safe → D-Shackle B Safe 1 Mtr