Professional Documents
Culture Documents
1977-52
77-52
Los Angcles,
. CaIif./Jan\iary 24-26, 1977
M*IT- I
Forpermlssion lo c o p y or ropuhllsh. contact (he Amerlcari i n s l l i ~ i i sof A o r o n a u l i c s and A ~ l r o n a u l I ~ ~ .
'IZEO Avenue 01 tilo P.maclcrjs. New Y o r k , l 4 . Y . 10019.
COMBUSTION MODELLING WITHIN GAS TUFBIh3 ENGINES,
SOME APPLICATIONS AND LIMITATIONS.
J. Odgers.
Wniversite Laval,
Guhbec. Canada.
-
I_
T h i s type of model t r e a t s t h e c n t i r e r e a c t i o n
zone as a s i m l e unit. a n d L t i s t v n i f i a d bv t h e
J p e r f e c t l y s t i F r e d r e a c t o r (PSR) i;bhich veiocities,
temperatures, heat flux d e n o i t i e s and compositions
a r c uxifoim throughout t h e zone. An approach t o An important f e a t u r e of t h e 8 curve i s t h c plateau
such an i d e a l system was made by Lowwell e t a 1 c;] of high e f f i c i e n c i e s a t low loadings. Many wbrkers
usi.rg t h e i r well s t i r r e d reactor. Thi.s exhibite
most of t h e h r a c t e r i s t i c described by Bragg
.
Avery e t a 1 (35,and Vuli.3 41 The derived r a t e
b], have u ed n * w f ~ value
0 = d) I of t h i s parameter ( say
t o s i z e a new cornbustor.
n = o , Y l l ~ o ~ Y ~ o o ~ ~ 4 , 5 6 n - l-1,087tD'
,I+ 1st
-- One - Dimensional Models.
2.2.
v
WSR i s obtained by t h e assumption t h a t it i s sym- t h e core r a d i u s of t h e reverse flow i s determined
m e t r i c a l about t h e secondary zone holes,,with i.ts i n order t o provide a bo ry f o r t h e r e c i r c u l a t i o n
upstream boundary a b u t t i n g t h e primary zone. The zone. Kollack and Aceto 28 s t u d i e d t h e e f f e c t s of
d i l u t i o n s t i r r e d r e a c t o r i s supposed symmetrical rec,irculatioii i n a comhus o r using a computer pm-
about t h e dilutj.on holes, and of a volume which. i s gramne which simultaneously solved t h e chemical
ratioed i n proporbion of i t s mass flow t o t h a t of k i n e t i c , thennodpanic and g a s dynamic equations
t h e secondary zone. Between t h e secondary WSR and for a premixed one-dimensional r e c i r c u l a t i o n system.
t h e d i l u t i o n WSR, t h e resul.tant volume i s taken a s The e f f e c t of hot gas r e c i r c u l a t i o n ~rmst o fonn
being t h e secondary PFR. The p l flow ~ module of NOx a t an e a r l i e r s t a g e , but t o about t h e same
t h e d i l u t i o n zone i s taken a s t h a t between t h e maximum a s t h e unrecirculated case. Cold gas could
downstream end o f t h e d i l u t i o n !$XI and t h e e x i t of reduce t h e NOx by an order of magnitudc.
t h c combustor. Thus,for each module, t h e mass flow,
volume and residence time has been defined, and 2.3. Two - Dimensional. Models.
t h i s may be used t o p r e d i c t t h e composition leaving
each module (providing t h e r e i s a s u i t a b l e r e a c t i o n These models p r e d i c t with x-y coordinates and
scheme). The output of.. one module becomes t h e i?pdt are s u i t a b l e f o r systems (such a s a gas-turbine
of t h e n e x t , although within t h e primary zone an combustor) where axi-synmetric flows p r e v a i l . The
i t e r a t i v e c a l c u l a t i o n must be used s i n c e t h e r e is problem i s simplified i f t h e flow i s u n i - d i e c t i o n a l
reci.rculation from one zone t o another. Temperature and without r e c j . r c u l z t i ~ o n ,such a 3 a simple,confined
t r a v e r s c s i.n a r e a l combustor were q u i t e cl0scl.y t u r b u l c n t d i f f u s i o n flame. The P a t a k e - p a l d i
predicted using t h i s model, but extensive t e s t i n g technique has been used t o solve t h i s problem.ng24
has not been attempted. The problem appears simple, but t h e flows a r e s t i l l
very complex and an adequate d i g i t a l computer i s
So f a r , t h e models examined have assumed t h a t requi.red. Adequate modelling of t h e follovnng f e a t -
t h e influence of f u e l d r o p l e t s i.s n c g l i g i b l c . It u r e s i s rcqutrod - (i)turbulence, ( i i ) r e a c t i o n
i s obvious t h a t a more complete ana1.ysi.s could be r a t e ( i i i ) r a d i a t i o n chemical k i n e t i c s (sometimes)
made if t h e f u e l d r o p l e t s i z e arid d i s t r i b u t i o n nnd ( v ) pdissih1.e two-phase e f f e c t s . The Genmix
r
were incorporated t o g e t h e r with eva o r a t i v e e f f c c t s .
I n t h i s respect Mellor's proposal. 231 i s of soit~e
i n t e r e s t . The 'modules' a r e charac c r i s e d by resi-
dence times, each time serving a p a r t i c u l a r region
defined v i t h i n t h e combustor. Elellor d e f i n e s f i v e
Computer Code i s a v a i l a b l e t o solve t h e problem, by
which s i x s h u l t a n e o u s d i f f e r e n t i . a l equatj~onsa r e
solved f o r v e l o c i t y , turbulence energy, turbulence
s c a l e , stagnai.ion enthalpy, f u e l concentration, and
concentration f l u c t u a t i o n s . Unfortunately, a i r c r a f t
such t u n e s - ( i ) t h e f u e l drop l.ifctiriie, ( i i ) t h e combustors e x h i b i t r e c i r c u l a t i o n , and t h i s means
eddy dissipat5.on t h e f o r t h e j~rijccted f l u i d (ttds t h a t i t e r a t i v e procedures must be used i n s t e a d of
r e p r e s e n t s small s c a l e t u r b u l e n t siixiix ncar t o t h e marchj.ng i n t e g r a t i o n . For a r e l a t i v e l y simple axi-
fuel i n j e c t o r i n t h e r e c i r c u l a t i o n s o n e ) , ( i i . j ) t h e symmetric furnace, computations of t h i s kind have
eddy d i s s j ~ p a t i o ntinie i n t h e x h c a r l a y e r ( t h i s rep- shom good q u a l i t a t i v e agreement with t h e experi-
r e s e n t s t h e l a r g e s c a l e t u r b u l e n t nixing of f r e s h menta1l.y dctemzned f e a t u r e s . A more complicated
a i r and t h e r e c i r c u l a t e d bur?.ed g a s ) , ( i v ) t h c procedurc i s a v a i l a b l e f o r a system having pre-
f u e l i g n i t i o n and burning t h e ( r e p r e s e n t i n g t h e vapourised f u e l i n j e c t c d ri.th s h r r l i n g a i r i n t o
time f o r homogencous combustion of t h e f u e l ) and, a filio-cooled combustor $6l. The models employed
3.
f o r t h i s scheme u t i l i s e d turbulence, conccntrati.on model was devclopzd s p e c i f i c a l l y f o r furnaces, but
fluctuations,radiation,a simple combustion k i n e t i c t h e r e s u l t s a x so interestinp, t h a t it would seem
scheme, and NOx k i n e t i c s . The computer code used l o g i c a l t o t e s t t h e method a g a i n s t t h e perl'otninnce
m s EASI ( s t e a d y stat,e model) and qua!.itntive of a a s turbine. The model i s t h a t of Magnusscn e t
d'
agreement was obtained wi.th the' experimental data. a 1 [3$ , and it r e l a t e s t h e r a t e of combusti.on t o
The d i f f e r e n c e was a t t r i b u t e d i n pzrt t o t h e f a c t t h e r e of eddy d i s s i p a t i o n of t u r b u l e n t eddies.
t h a t t h e comb . t o r was only p a r t i a l l y axi-symmetric. The r a t e o f r e a c t i o n i s cxpressed by t h e mean
i T.
P r a t t 31 a 3 2 has published a computer programme
for t h e c a l c u l a t l o n of steady-fl.ow, homogeneous
r e a c t i o n kj-netics. It i s implied t h a t t h i s woidd
concentration of a r e a c t i n g specie, t h e t u r b u l e n t
k i n c t i c energy and t h e r a t e of d i s s i p a t i o n of t h e
t u r b u l e n t k i n e t i c energy. It d i f f e r s from o t h e r
improve t h e Spalding-Gosman p r e d i c t i o n s w i t h models i n t h a t i t does not c a l l f o r p r e d i c t i ~ o nof
t o chemical k i n e t i c s . Recently,. Spalding e t fl.nctuntions of r e a c t i n g species and, a d d i t i o n 3 l l y ,
have published p r e d i c t i o n s of t h c hydrodymi.c an i t i s a p p l i c a b l e t o both premixed and d i f f u s i o n
thermodynamic p r o p e r t i e s of flow relevant t o a j e t - flames. A very i.nteresti~ngf e a t u r e i s t h a t t h e
e w n e aftc-r-burner. The flow was twoilimensioniil, model can be used t o p r e d i c t soot formation and
am-svmmetric. uneteadv. comnressibl.e.and chemicallv. combustion i n t u r b u l e n t flames. The theory was
t e s t e d by computing t h e behavi.our of seven flaines
represeiitinp, tui.bulent d?.ffusion flames, premixed
a u s e f u l t o o l for i n v e s t i g a t i n g t h e 'buzz' i n t h e t u r b u l e n t cncloscd flames. combincri premixed/ d X -
engine after-burner. fusion'flamep, and t u r b u l e n t d i f f u s i o n sooticg
fla%?. I n all cases c l o s e c o r r e l a t i o n was obtained
- Dimensional
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L.
3.1.. I n i t i a l s i z i w , of t h e Combustor. TADW 11.
I -, I I
A combustor has been s e h c t e d which was devel-
oped t o meet Condition 1, Table I , a s i t s design
point. To i n d i c a t e what happens i f a number of
design conditions have t o be mct ( i n s t e s d of one),
J t h r e e new 'design' conditions have been added.
TARTE T.
:" 1 ~
3 17,?7 &b3
: 24 ~
4,95 !'0,05
10,13
20,?6 \0,05
L 0.7L 7001 1.01 I 0.0125
10,05
~
0,056 0,0778
0,056 O,i677
0,056 0,2295
0.028 O.Co82
1,O
1,0
1,0
0.67 I
I ' I .''I
* Original design point.
1 I I
Five d i f f e r e n t ( a l l siinple) c o r r e l a t i o n para - *. This i s t h e a c t u a l s i z e of t h c combustor wbi.ch
meters have been selected t o detenninc t h e s i z e , was based upon a casing Mach number 0,056.
based upon c i t h e r aerodyrwmic o r combustion perfor- # ' I d l i n g ' conditions based upon Eqn. (3).
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5.
i s a b x t t h e sarnc as t h a t givcn hy Eqn.3.
p r e d i c t i o n is
I
1
tiif/VPn lhls (t'atrn"
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b
Both of t h e above techniques p r e d i c t e f f i c i e n c y
a t t h e exhaust. If p o l l u t a n t s a r s required, e i t h e r (121
an a l t e r n a t i v e parameter must be s o w h t , o r some
estimate way be made by assuming t h a t t h e r a t i o of
CO t o HC v a r i e s i n t h e same wav as t h e measured
values used t o d e f i n e t h e c o r r k l a t i o n equation. I f (131
t h e combustion e f f i c i e n c y i s i n excess of 99,546,
t h e e x e r c i s e becomes academic. For t h e p r e d i c t i o n
of NOx, t h e curve f retschmer
or t h a t of L i p f e r t t g or most
lations. Tout = T2 + 0,8SAl' 1141
PZ Pa
An i n d i c a t i o n a s t o t h e film cooling may be
obtained from t h e follounng equation (empirical)
developed a t h v a l University.
The high v a l u e s a s c r i b e d t o t h e s e equations a r e
% F i l m Cooling = 0,I Ti - 30 (?IO%) (IO1 excused by t h e importance of flame r a d i a t i o n i n t h e
zoneBased, upon t h e experimental information a v s i l -
An equation which p r e d i c t s (very approxlmately) t h e
a b l e it i s estimated t h a t t h e flame temperatures
traverse quality i s - predjcted i n t h i s way have t h e following accuracy -
t l O O K a t conditions of low e f f i c i e n c y
? 50K a$ conditions of high e f f i c i e n c y .
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Q- Tmax - Tmean -
Mean Temp. Rise
I
{:li
(vii)
combustor wall tempcraturcs
flame s t a b i l i t y
cartjon formation and consumption
453
1,47
Lu = 1 , 3 2 ( C / / / - 4,171 (211
There a r e no simple models which ".ill p r e d i c t
a c c u r a t e l y within t h i s zone. Crude, empirical The f i l m cooling expression i s t h a t of Odgers am3
. ! mode1.s e x i s t which give some idea of t h e mean gas )linter [jtj
temperature and entissi.vi~ty,hot gas v e l o c i t y and T - T
cooling j e t velocity. Thus, an a p p r a i s a l of t h e
. ,
. , wal.1 temperature can be made which, s t r a n g e l y T - T
enough, I s o f t e n s u f f i c i e n t l y accurate f o r engin- Q C
eerj.ng purposes. Again, t h e s e p r e d i c t i o n s , and t h e
observed accuracy, represent a t a r g e t f o r t h e more Using t h e above equations and t h e a p p r o p r i a t e
rcfi.ncd techniques. f i l m cooling c o r r e l a t i o n (depending upon t h e geome-
try of t h e filni cooling d e v i c e ) , t h e w a l l tempcrat-
For t h e s o l e purpose of wall temperature pre- w e s may be predicted i n t h e primary zone rrjth an
d i c t i o n , t h e followin6 empirical cquations have accuracy of not l e s s t h a n f 50K. A t y p i c a l r e s u l t
been developed a t I a v a l University. They r e l a t e t o is given i n Fi8.5. Tho above accuracy cannot b e
t h e v3rious mean hot gas tempcratuies. guaranteed f o r a i p b l a s t o r s i m i l a r systems.
7.
21.
I-
-.I-
O""' PZ
a=-.- sz
. &-i-DZ
x10-2,
A Predictions
11
0 10 20 30 43
4 bar
8.
i s u s u a l l y possible t o u t i l i s e some type of 'scol- A m a j o r reason f o r t h i s i s :bs absence of acc-
\'
i n g f a c t o r . Kretschmer 1 2 suggests selveral such.
An eyample of t h e p r e d i c ed and measured changes i n
efficiency, due t o increased inlet temperature, i s
u r a t e experimen:al d a t a w i t h i n t h e combustors which
would enable 'any t h e o r i t o be comprehensively t e s t e d .
What i s require,?. ( s a y ; i s measured d a t a from f i v e
given i n Fig. 7. The agreement i s s a t i s f a c t o r y , but conbust,ors operated over a range o f conditions. For
t h e method gives no i n d i c a t i o n of t h e c o n t r i b u t i o n each c o n b m t o r t h e r r wou1.d be a 'nap' of t h e primary,
of t h e i n d i v i d u a l p o l l u t a n t s . These have t o be secondary and d i l u t i o n Zones g i v i n g d e t a i l e d d i s t -
assessed from a p r i o r knowledge of t h e combustor r i b u t i o n s of ( a ) temperature ( b ) s p e c i e s ( c ) g a s
c h a r a c t e r i s t i c s a t o t h e r conditions. e m i s s i v i t y ( d ) v e l o c i t i e s ( e ) fuel d r o p l e t s i z e s
and placement ( f ) carbon measurements and ( g ) wall
temperature measurements. The chambers should be
s e l e c t e d so as t o include geometry v a r i a t i o n s ,
conventional f u e l i n j e c t i o n , a i r - b l a s t i n j e c t i o n ,
pre-vapourised f u e l and premixed fuel l a i r .
It i s r e a l i s e d t h a t t h i s nould be an expensive
p r o j e c t , b u t t h e end-result would be t o possess a
s e t of d a t a s u f f i c i e n t t o t e s t any proposed theory.
The d e s i r e f o r an adequate model i s now so s t r o n g
t h a t it ought t o be p o s s i b l e t o set up a n a t i o n a l ,
o r even an i n t e r n a t i o n a l , committee t o s t a n d a r d i s e
t h e techniques of measurement, o b t a i n t h e necessary
funds and Lo p l a c e t h e work i n approved l a b o r a t o r i e s :
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If t h e r e s u l t s l e d t o a s a t i s f a c t o r y ' u n i v e r s a l '
3w 305 310 K 315 model, t h e savings i n development t i m e would more
than amply repay t h e c o s t of t h e work, as well a s
Ambient Temperature a s s i s t i n g i n t h e understanding of t h e complex phen-
omena of combustion within a r e a l system. I t i s
Fig.7. E f f e c t s of Ambient Temperature upon
Combustion Efficiency. f u r t h e r believed t h a t any model developed f o r t h e
gas t u r b i n e combustor could have widespread applic-
a t i o n t o o t h e r continuous flow combustion systems
Kretschmer's techniques w i l l a l s o p r e d ' c t NOx
changes f a i r l y accurately. Mameski e t a 1 E+9
i
s p e c i f i c a l l y examine t h e e f f e c t s of ambient c anges
upon emi.ssions a t i d l i n g conditions. They give
such,as furnaces and domestic h e a t i n g equipment.
NCN3NCLATuRE .
formulae f o r changes i n HC and NOx, but r e p o r t 3
A Outer casing reference a r e a m2
f a i l u r e when attemptine t h e p r e d i c t i o n of CO.There
a Flame tube reference a r e a m2
seems t o be a p o s s i b i l i t y of usi.ng t h i s work i n
conjunction with t h a t of [lq i n order 'to o b t a i n a
b
c
Constant depending upon A/F; see 13 K
K
full range of p r e d i c t i o n s et a l l conditions. D
=E/R
Outer cnsine r e f c r e n c e diameter
3.6. Predicti.on o f s ~ d e of
s Nitro@:. D' Constant
d Flame t u b e reference diameter
E Activation energy
NOx has assumed such a s i g n i f i c a n c e i n t h e
e Emissivitv
f i e l d of p o l l u t i o n t h a t it seems reasonable t o
consider models s p e c i f i c t o i t s prediction. The f R e a c t i o n ~ o r d e rf o r f u e l
published l i t e r a t u r e i s so enormous t h a t a f u l l f Fuel/air r a t i o (by mass) Fqn.(2@)
review h e r e i s not possible. Cement w i l l be res- K A constant
erved t o those papors which, i n t h e a u t h o r ' s opin- k Any constant
ion,have widespread application. For appr j a t ? I. Length of d i l u t i o n zone
estimates t h e c o r r e l a t i o n s of Kretschmer T g a n d LU Flame 1uminasj.ty
Li p f e r t $01 are,ad!quate. The model of Hung E25 d M Mach number
269 is more s o p h i s t i c a t e d and is claimed t o p r e d i c t m mass flow
a c c u r a t e l y th.! e f f e c t s of ( a ) c o m h s t o r conditions m* P a t i o mols i n e r t s l m o l s oxygen
N Mass fl.ow
( b ) steam and water i n j e c t i o n ( c ) t h e presence of n Overall. r e a c t i o n o r d e r
n i t r o g e n i n t h e fue1.s (d)ambient changes and ( e )
changes i n combustor geometry. The claims are sup- O/F Oxygen/fiel r a t i o (mass o r volume) -
P Pressure Pa(atm)
ported by experimental evidence, and t h e technique
i.s worthy of f u r t h e r consideration.
Q Traverse q u a l i t y -
q V e l o c i t y liead Pa
h . DISCUSSION. R Gas constant J/molK
S Radiation constant (5,667 x 104) W/m2K4
It must be concluded t h a t t h e r e i s no model s S l o t thickness m
avaj.lable which w i l l sotisfactori1.y teke i n t o acc- T Temperature T
ount a l l t h e v a r i a b l e s which occur i n t h e aperat.ion V Volume d(l)
x Distance from film c o o l i n e s l o t m
of gas t u r b i n e combustors and p r e d i c t t h e perfor-
AP Pressure drop Pa
mance with s u f f i c i e n t accuracy. A nwnber of moricls AT T h e o r e t i c a l temperature r i s e K
e x i s t of l i m i t e d zpp!.ication, and othersome encou-
rage f u r t h e r inveeoti.gation s i n c e they have t h e Fractional. oxygen consumption e f f i c i e n c y -
prospect of more general usage. Whilst work t o d a t e 0 Parameter, s e e Eqn. (4)
has shed l i e h t on t h e general. understanding of t h c A Gas conductivity w/.K
combustion processes, t h e s i t u a t i o n i s t h a t t h e r e
P Gas v i s r o s i t y
i s stj1.1 no model capable of c a t e r i n g f o r t h e
p r e d i c t i v e requirements of r e a l combustors.
7
41
F u e l loading, See Eqn.(3), Ref. ll kg/s%g
Combustion e f f i c i e n c y
Parameter = l o g l o g (I/*
--
9.
Nomenclature( cont ' d ) 35 Levitt,Hydraulics, Pitman, 1923.
36 Rouse, Elementary MJchanics of Fuels,Wiley,1946.
--
Suffixes. 3 7 Magnussen c t a l , 'On ?.lathematical Modeling of
Turbulent Combustion with s p e c i a l emphais on Soot
a i n l e t a i r ( o r mount of air i n outer casing Fomatj.on and Combustion, 16th Symp. I n t e r n a t i o n a l
a t any point. on Combustion, Bo:iton,1976. To be ptblished.
J'
C film cooling 38 Spalding, AIM. Jour.>-,Ao5. 1965, ~ 9 6 5 .
dz d i l u t i o n zone 39 Sturgess, Corrclation of Data and Prediction of
f fuel Effectiveness from Film Cooling I n j e c t i o n C-eomet-
e hot gas o r flame gas r i e s of D P r a c t i c a l Nature, Cranfiel IntTL. Pmp.
i a t i n l e t conditions Synposim, 1769.
m mass 40 Papell e t a l , NASA Tech. Note -9, March, 1959.
pz primary zone l+l Bragg, Application of Xcaction Pate Theory t o
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ref reference point usti.0, and Euels Committee of t h e A * , Sept.1953.
62 secondary zone 42 Lipfert, .ASMF: Paper Nc.7243-60, 1972
V volume 43 Lcfebvrc e t al., Proc.Instn Mech.Engrs. 1711, N0.12
W wall 1960. p463.
1 refere6 t o within combustor 111, Marslane, e t a l , l2th.Symp. I n t e r n a t i o n n l on Comb-
2 refered t o outer casing ustion, Combustion I n s t i t u t e , 1966, p 1265.
45 Lefebvre e t a l , Proc.1nstn.Mech.Engrs. 174,No.12
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46 &leers e t a l , 1,ucas Gas Turbine Rep. No. B40,3ll+,
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10.