KWPL STATISTICAL PROCESS CONTROL STUDY KWPL

PART NAME :- WHEEL RIM COMP. INSTRUMENT: Dial Guage L.COUNT: 0.01 mm INHOUSE
PART NO. :- 42702-KWPG-D000 SPECIFIC: 0.7 Max (Radial Upper) MACHINE: Aug-16 DATE - 16/08/16
SAMPLE SIZE:- 50 NOS. OPERATION: Final Stage NO.OF DECIMALS: D.C. NO. QTY. 50NOS
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 0.7000 SAMPLE D2 A2 D4
1 0.45 0.50 0.49 0.52 0.53 0.60 0.68 0.40 0.35 0.48 1 1.123 2.560 3.270
2 0.68 0.45 0.35 0.41 0.43 0.71 0.35 0.52 0.43 0.48 2 1.128 1.880 3.270
3 0.50 0.48 0.61 0.56 0.48 0.38 0.43 0.41 0.38 0.32 L.T.L. 0.0000 3 1.693 1.020 2.570
4 0.43 0.59 0.69 0.63 0.42 0.54 0.34 0.42 0.32 0.48 4 2.059 0.730 2.230
5 0.38 0.40 0.30 0.41 0.60 0.53 0.44 0.39 0.48 0.60 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
XLARGE 0.68 0.59 0.69 0.63 0.60 0.71 0.68 0.52 0.48 0.60 Xmax.= 0.7 NO.OF NON CONFORMING PART = 1 NOS.
XSMALL 0.38 0.40 0.30 0.41 0.42 0.38 0.34 0.39 0.32 0.32 Xmin.= 0.30
RANGE 0.30 0.19 0.39 0.22 0.18 0.33 0.34 0.13 0.16 0.28 R - BAR = 0.25200 NO. OF PARTS ABOVE U.T.L. = 1 NOS.
AVG. 0.49 0.48 0.49 0.51 0.49 0.55 0.45 0.43 0.39 0.47 X - BAR = 0.4750 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.4100 Specification Width(S) = 0.7000 Index (K)={2 x (D-XBAR) / S}= 0.3572 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 0.3500 Interval = 0.058600 Selecting no. of classes = 7 0.12 0.18 0 0
Starting Point = 0.3000 No. of readings= 50.0000 Shift Of 'X-BAR' from 'D' = 0.125000 0.18 0.24 0 0
0.24 0.30 1 0
HISTOGRAM 0.30 0.36 6 1
0.8
14 0.6
X-BAR
U.C.L.
0.36 0.42 9 7
12
0.4 L.C.L. 0.42 0.48 9 16
0.2 AVG.
0.48 0.53 13 25
10 0
1 2 3 4 5 6 7 8 9 10 0.53 0.59 3 38
8 0.59 0.65 5 41
QTY.

6 0.65 0.71 4 46
4
0.71 0.77 0 50
0.6
0.5
0.77 0.83 0 50
2 Row 46
0.18 0.24 0.30 0.36 0.42 0.48 0.53 0.59 0.65 0.71 0.77 0.83 0.4
U.C.L.
U.C.L.XBAR = 0.6237
0.3
0 0.2
L.C.L.
L.C.L.XBAR = 0.32632
RANGE
0.1242 0.1828 0.2414 0.3 0.3586 0.4172 0.4758 0.5344 0.593 0.6516 0.7102 0.7688 0.1
0 U.C.L.RBAR = 0.53172
1 2 3 4 5 6 7 8 9 10 L.C.L.RBAR = 0
Std.Dev."s"= 0.10397
DIMENSIONS
Cp=(S/6s)= 1.12220
REMARKS: - PROCESS NEEDS CORRECTION ,Cp & Cpk SHOULD BE >=1.33 Cpk={1-K}xCp)= 0.72140

U.C.L.
L.C.L.
U.C.L.
L.C.L.
X-BAR
R-BAR
0.6237 0.6237 0.6237 0.6237 0.6237 0.6237 0.6237 0.6237 0.6237 0.6237
0.3263 0.3263 0.3263 0.3263 0.3263 0.3263 0.3263 0.3263 0.3263 0.3263
0.5317 0.5317 0.5317 0.5317 0.5317 0.5317 0.5317 0.5317 0.5317 0.5317
0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
0.4750 0.4750 0.4750 0.4750 0.4750 0.4750 0.4750 0.4750 0.4750 0.4750
0.2520 0.2520 0.2520 0.2520 0.2520 0.2520 0.2520 0.2520 0.2520 0.2520
 KWPL STATISTICAL PROCESS CONTROL STUDY KWPL
PART NAME :- WHEEL RIM COMP. INSTRUMENT: Dial Guage L.COUNT: 0.01 mm INHOUSE
PART NO. :- 42702-KWPG-D000 SPECIFIC: 0.7 Max (Radial Upper) MACHINE: Aug-16 DATE - 16/08/16
SAMPLE SIZE:- 50 NOS. OPERATION: Final Stage NO.OF DECIMALS: D.C. NO. QTY. 50NOS
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 0.7000 SAMPLE D2 A2 D4
1 0.45 0.50 0.49 0.52 0.53 0.60 0.68 0.40 0.35 0.48 1 1.123 2.560 3.270
2 0.68 0.45 0.35 0.41 0.43 0.71 0.35 0.52 0.43 0.48 2 1.128 1.880 3.270
3 0.50 0.48 0.61 0.56 0.48 0.38 0.43 0.41 0.38 0.32 L.T.L. 0.0000 3 1.693 1.020 2.570
4 0.43 0.59 0.69 0.63 0.42 0.54 0.34 0.42 0.32 0.48 4 2.059 0.730 2.230
5 0.38 0.40 0.30 0.41 0.60 0.53 0.44 0.39 0.48 0.60 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
XLARGE 0.68 0.59 0.69 0.63 0.60 0.71 0.68 0.52 0.48 0.60 Xmax.= 0.7 NO.OF NON CONFORMING PART = 1 NOS.
XSMALL 0.38 0.40 0.30 0.41 0.42 0.38 0.34 0.39 0.32 0.32 Xmin.= 0.30
RANGE 0.30 0.19 0.39 0.22 0.18 0.33 0.34 0.13 0.16 0.28 R - BAR = 0.25200 NO. OF PARTS ABOVE U.T.L. = 1 NOS.
AVG. 0.49 0.48 0.49 0.51 0.49 0.55 0.45 0.43 0.39 0.47 X - BAR = 0.4750 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.4100 Specification Width(S) = 0.7000 Index (K)={2 x (D-XBAR) / S}= 0.3572 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 0.3500 Interval = 0.058600 Selecting no. of classes = 7 0.12 0.18 0 0
Starting Point = 0.3000 No. of readings= 50.0000 Shift Of 'X-BAR' from 'D' = 0.125000 0.18 0.24 0 0
0.24 0.30 1 0
HISTOGRAM 0.30 0.36 6 1
0.8
14 0.6
X-BAR
U.C.L.
0.36 0.42 9 7
12
0.4 L.C.L. 0.42 0.48 9 16
0.2 AVG.
0.48 0.53 13 25
10 0
1 2 3 4 5 6 7 8 9 10 0.53 0.59 3 38
8 0.59 0.65 5 41
QTY.

6 0.65 0.71 4 46
4
0.71 0.77 0 50
0.6
0.5
0.77 0.83 0 50
2 Row 46
0.18 0.24 0.30 0.36 0.42 0.48 0.53 0.59 0.65 0.71 0.77 0.83 0.4
U.C.L.
U.C.L.XBAR = 0.6237
0.3
0 0.2
L.C.L.
L.C.L.XBAR = 0.32632
RANGE
0.1242 0.1828 0.2414 0.3 0.3586 0.4172 0.4758 0.5344 0.593 0.6516 0.7102 0.7688 0.1
0 U.C.L.RBAR = 0.53172
1 2 3 4 5 6 7 8 9 10 L.C.L.RBAR = 0
Std.Dev."s"= 0.10397
DIMENSIONS
Cp=(S/6s)= 1.12220
REMARKS: - PROCESS NEEDS CORRECTION ,Cp & Cpk SHOULD BE >=1.33 Cpk={1-K}xCp)= 0.72140

U.C.L.
L.C.L.
U.C.L.
L.C.L.
X-BAR
R-BAR
0.6237 0.6237 0.6237 0.6237 0.6237 0.6237 0.6237 0.6237 0.6237 0.6237
0.3263 0.3263 0.3263 0.3263 0.3263 0.3263 0.3263 0.3263 0.3263 0.3263
0.5317 0.5317 0.5317 0.5317 0.5317 0.5317 0.5317 0.5317 0.5317 0.5317
0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
0.4750 0.4750 0.4750 0.4750 0.4750 0.4750 0.4750 0.4750 0.4750 0.4750
0.2520 0.2520 0.2520 0.2520 0.2520 0.2520 0.2520 0.2520 0.2520 0.2520
 KWPL STATISTICAL PROCESS CONTROL STUDY KWPL
PART NAME :- WHEEL RIM COMP. INSTRUMENT: Dial Guage L.COUNT: 0.01 mm INHOUSE
PART NO. :- 42702-KWPG-D000 SPECIFIC: 0.7 Max (Radial Lower) MACHINE: Aug-16 DATE - 16/08/16
SAMPLE SIZE:- 50 NOS. OPERATION: Final Stage NO.OF DECIMALS: D.C. NO. QTY. 50NOS
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 0.7000 SAMPLE D2 A2 D4
1 0.35 0.56 0.43 0.56 0.48 0.51 0.70 0.50 0.38 0.51 1 1.123 2.560 3.270
2 0.69 0.55 0.62 0.52 0.63 0.62 0.56 0.53 0.42 0.68 2 1.128 1.880 3.270
3 0.65 0.53 0.60 0.58 0.47 0.51 0.62 0.49 0.53 0.39 L.T.L. 0.0000 3 1.693 1.020 2.570
4 0.51 0.62 0.71 0.65 0.43 0.69 0.50 0.42 0.46 0.50 4 2.059 0.730 2.230
5 0.50 0.51 0.35 0.59 0.65 0.61 0.45 0.48 0.61 0.68 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
XLARGE 0.69 0.62 0.71 0.65 0.65 0.69 0.70 0.53 0.61 0.68 Xmax.= 0.7 NO.OF NON CONFORMING PART = 1 NOS.
XSMALL 0.35 0.51 0.35 0.52 0.43 0.51 0.45 0.42 0.38 0.39 Xmin.= 0.35
RANGE 0.34 0.11 0.36 0.13 0.22 0.18 0.25 0.11 0.23 0.29 R - BAR = 0.22200 NO. OF PARTS ABOVE U.T.L. = 1 NOS.
AVG. 0.54 0.55 0.54 0.58 0.53 0.59 0.57 0.48 0.48 0.55 X - BAR = 0.5418 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.3600 Specification Width(S) = 0.7000 Index (K)={2 x (D-XBAR) / S}= 0.5480 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 0.3500 Interval = 0.051500 Selecting no. of classes = 7 0.20 0.25 0 0
Starting Point = 0.3500 No. of readings= 50.0000 Shift Of 'X-BAR' from 'D' = 0.191800 0.25 0.30 0 0
0.30 0.35 2 0
HISTOGRAM 0.35 0.40 2 2
0.8
12 0.6
X-BAR
U.C.L.
0.40 0.45 5 4
0.4 L.C.L. 0.45 0.50 9 9
10 0.2 AVG.
0.50 0.56 10 18
0
8 1 2 3 4 5 6 7 8 9 10 0.56 0.61 6 28
0.61 0.66 10 34
QTY.

6
0.66 0.71 6 44
4 0.71 0.76 0 50
0.5
0.76 0.81 0 50
2 0.4
0.45 0.50 0.56 0.61 0.66 0.71 0.76 0.81 Row 46
U.C.L.XBAR = 0.6728
0.25 0.30 0.35 0.40 0.3 U.C.L.

0 0.2 L.C.L.
L.C.L.XBAR = 0.41082
0.1955 0.247 0.2985 0.35 0.4015 0.453 0.5045 0.556 0.6075 0.659 0.7105 0.762 0.1 RANGE

0 U.C.L.RBAR = 0.46842
1 2 3 4 5 6 7 8 9 10 L.C.L.RBAR = 0
Std.Dev."s"= 0.09490
DIMENSIONS
Cp=(S/6s)= 1.22940
REMARKS: - PROCESS NEEDS CORRECTION ,Cp & Cpk SHOULD BE >=1.33 Cpk={1-K}xCp)= 0.55570
U.C.L. 0.6728 0.6728 0.6728 0.6728 0.6728 0.6728 0.6728 0.6728 0.6728 0.6728
L.C.L. 0.4108 0.4108 0.4108 0.4108 0.4108 0.4108 0.4108 0.4108 0.4108 0.4108
U.C.L. 0.4684 0.4684 0.4684 0.4684 0.4684 0.4684 0.4684 0.4684 0.4684 0.4684
L.C.L. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
X-BAR 0.5418 0.5418 0.5418 0.5418 0.5418 0.5418 0.5418 0.5418 0.5418 0.5418
R-BAR 0.2220 0.2220 0.2220 0.2220 0.2220 0.2220 0.2220 0.2220 0.2220 0.2220
 KWPL STATISTICAL PROCESS CONTROL STUDY KWPL
PART NAME :- WHEEL RIM COMP. INSTRUMENT: Dial Guage L.COUNT: 0.01 mm INHOUSE
PART NO. :- 42702-KWPG-D000 SPECIFIC: 0.7 Max (Axial Upper) MACHINE: Aug-16 DATE - 16/08/16
SAMPLE SIZE:- 50 NOS. OPERATION: Final Stage NO.OF DECIMALS: D.C. NO. QTY. 50NOS
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 0.7000 SAMPLE D2 A2 D4
1 0.28 0.48 0.68 0.72 0.35 0.80 0.45 0.48 0.49 0.43 1 1.123 2.560 3.270
2 0.48 0.43 0.53 0.32 0.34 0.75 0.48 0.56 0.63 0.38 2 1.128 1.880 3.270
3 0.32 0.35 0.63 0.58 0.19 0.37 0.44 0.16 0.32 0.48 L.T.L. 0.0000 3 1.693 1.020 2.570
4 0.28 0.35 0.35 0.42 0.24 0.23 0.43 0.25 0.24 0.25 4 2.059 0.730 2.230
5 0.37 0.32 0.20 0.43 0.35 0.36 0.36 0.50 0.32 0.44 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
XLARGE 0.48 0.48 0.68 0.72 0.35 0.80 0.48 0.56 0.63 0.48 Xmax.= 0.8 NO.OF NON CONFORMING PART = 3 NOS.
XSMALL 0.28 0.32 0.20 0.32 0.19 0.23 0.36 0.16 0.24 0.25 Xmin.= 0.16
RANGE 0.20 0.16 0.48 0.40 0.16 0.57 0.12 0.40 0.39 0.23 R - BAR = 0.31100 NO. OF PARTS ABOVE U.T.L. = 3 NOS.
AVG. 0.35 0.39 0.48 0.49 0.29 0.50 0.43 0.39 0.40 0.40 X - BAR = 0.4118 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.6400 Specification Width(S) = 0.7000 Index (K)={2 x (D-XBAR) / S}= 0.1766 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 0.3500 Interval = 0.091500 Selecting no. of classes = 7 -0.11 -0.02 0 0
Starting Point = 0.1600 No. of readings= 50.0000 Shift Of 'X-BAR' from 'D' = 0.061800 -0.02 0.07 0 0
0.07 0.16 1 0
HISTOGRAM 0.16 0.25 7 1
0.8
16 0.6
X-BAR
U.C.L.
0.25 0.34 8 8
14 0.4 L.C.L. 0.34 0.43 15 16
0.2 AVG.
12 0.43 0.53 10 31
0
10 1 2 3 4 5 6 7 8 9 10 0.53 0.62 3 41
8 0.62 0.71 3 44
QTY.

6 0.71 0.80 3 47
4
0.80 0.89 0 50
0.8
0.89 0.98 0 50
2 0.53 0.62 0.71 0.80 0.89 0.98 0.6
0.16 0.25 0.34 0.43 Row 46
0.07
U.C.L.
U.C.L.XBAR = 0.5953
0 0.4
-0.02
-0.1145 -0.023 0.0685 0.16 0.2515 0.343 0.4345 0.526 0.6175 0.709 0.8005 0.892
0.2
L.C.L.
L.C.L.XBAR = 0.22831
-2 RANGE

0 U.C.L.RBAR = 0.65621
1 2 3 4 5 6 7 8 9 10 L.C.L.RBAR = 0
Std.Dev."s"= 0.14610
DIMENSIONS
Cp=(S/6s)= 0.79860
REMARKS: - PROCESS NEEDS CORRECTION ,Cp & Cpk SHOULD BE >=1.33 Cpk={1-K}xCp)= 0.65760
U.C.L. 0.5953 0.5953 0.5953 0.5953 0.5953 0.5953 0.5953 0.5953 0.5953 0.5953
L.C.L. 0.2283 0.2283 0.2283 0.2283 0.2283 0.2283 0.2283 0.2283 0.2283 0.2283
U.C.L. 0.6562 0.6562 0.6562 0.6562 0.6562 0.6562 0.6562 0.6562 0.6562 0.6562
L.C.L. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
X-BAR 0.4118 0.4118 0.4118 0.4118 0.4118 0.4118 0.4118 0.4118 0.4118 0.4118
R-BAR 0.3110 0.3110 0.3110 0.3110 0.3110 0.3110 0.3110 0.3110 0.3110 0.3110
 KWPL STATISTICAL PROCESS CONTROL STUDY KWPL
PART NAME :- WHEEL RIM COMP. INSTRUMENT: Dial Guage L.COUNT: 0.01 mm INHOUSE
PART NO. :- 42702-KWPG-D000 SPECIFIC: 0.7 Max (Axial Lower) MACHINE: Aug-16 DATE - 16/08/16
SAMPLE SIZE:- 50 NOS. OPERATION: Final Stage NO.OF DECIMALS: D.C. NO. QTY. 50NOS
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 0.7000 SAMPLE D2 A2 D4
1 0.56 0.58 0.44 0.68 0.29 0.44 0.33 0.41 0.44 0.32 1 1.123 2.560 3.270
2 0.60 0.42 0.62 0.56 0.49 0.68 0.38 0.57 0.55 0.36 2 1.128 1.880 3.270
3 0.25 0.27 0.56 0.59 0.43 0.42 0.32 0.29 0.25 0.30 L.T.L. 0.0000 3 1.693 1.020 2.570
4 0.39 0.32 0.48 0.33 0.29 0.48 0.52 0.46 0.35 0.43 4 2.059 0.730 2.230
5 0.25 0.42 0.28 0.33 0.54 0.32 0.32 0.51 0.44 0.56 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
XLARGE 0.60 0.58 0.62 0.68 0.54 0.68 0.52 0.57 0.55 0.56 Xmax.= 0.7 NO.OF NON CONFORMING PART = 0 NOS.
XSMALL 0.25 0.27 0.28 0.33 0.29 0.32 0.32 0.29 0.25 0.30 Xmin.= 0.25
RANGE 0.35 0.31 0.34 0.35 0.25 0.36 0.20 0.28 0.30 0.26 R - BAR = 0.30000 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 0.41 0.40 0.48 0.50 0.41 0.47 0.37 0.45 0.41 0.39 X - BAR = 0.4284 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.4300 Specification Width(S) = 0.7000 Index (K)={2 x (D-XBAR) / S}= 0.2240 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 0.3500 Interval = 0.061500 Selecting no. of classes = 7 0.07 0.13 0 0
Starting Point = 0.2500 No. of readings= 50.0000 Shift Of 'X-BAR' from 'D' = 0.078400 0.13 0.19 0 0
0.19 0.25 3 0
HISTOGRAM 0.25 0.31 6 3
0.8
12 0.6
X-BAR
U.C.L.
0.31 0.37 10 9
0.4 L.C.L. 0.37 0.43 8 19
10 0.2 AVG.
0.43 0.50 8 27
0
8 1 2 3 4 5 6 7 8 9 10 0.50 0.56 4 35
0.56 0.62 8 39
QTY.

6
0.62 0.68 3 47
4 0.68 0.74 0 50
0.8
0.74 0.80 0 50
2 0.6 Row 46
0.43 0.50 0.56 0.62 0.68 0.74 0.80 U.C.L.XBAR = 0.6054
0.13 0.19 0.25 0.31 0.37 U.C.L.
0.4
0
0.2
L.C.L.
L.C.L.XBAR = 0.25140
RANGE
0.0655 0.127 0.1885 0.25 0.3115 0.373 0.4345 0.496 0.5575 0.619 0.6805 0.742
0 U.C.L.RBAR = 0.633
1 2 3 4 5 6 7 8 9 10 L.C.L.RBAR = 0
Std.Dev."s"= 0.11984
DIMENSIONS
Cp=(S/6s)= 0.97360
REMARKS: - PROCESS NEEDS CORRECTION ,Cp & Cpk SHOULD BE >=1.33 Cpk={1-K}xCp)= 0.75560
U.C.L. 0.6054 0.6054 0.6054 0.6054 0.6054 0.6054 0.6054 0.6054 0.6054 0.6054
L.C.L. 0.2514 0.2514 0.2514 0.2514 0.2514 0.2514 0.2514 0.2514 0.2514 0.2514
U.C.L. 0.6330 0.6330 0.6330 0.6330 0.6330 0.6330 0.6330 0.6330 0.6330 0.6330
L.C.L. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
X-BAR 0.4284 0.4284 0.4284 0.4284 0.4284 0.4284 0.4284 0.4284 0.4284 0.4284
R-BAR 0.3000 0.3000 0.3000 0.3000 0.3000 0.3000 0.3000 0.3000 0.3000 0.3000
 KWPL STATISTICAL PROCESS CONTROL STUDY KWPL
PART NAME :- WHEEL RIM COMP. (KWPG) INSTRUMENT: Dial Guage L.COUNT: 0.01 mm INHOUSE
PART NO. :- 42702-KWPG-D000 SPECIFIC: 0.5 Max (Axial Upper) MACHINE: Aug-16 DATE - 16/08/16
SAMPLE SIZE:- 50 NOS. OPERATION: After Press Fitting NO.OF DECIMALS: D.C. NO. QTY. 50NOS
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 0.5000 SAMPLE D2 A2 D4
1 0.30 0.35 0.40 0.30 0.35 0.30 0.30 0.21 0.30 0.26 1 1.123 2.560 3.270
2 0.40 0.30 0.50 0.50 0.30 0.40 0.32 0.32 0.32 0.20 2 1.128 1.880 3.270
3 0.32 0.29 0.35 0.31 0.28 0.31 0.45 0.40 0.46 0.38 L.T.L. 0.0000 3 1.693 1.020 2.570
4 0.46 0.30 0.48 0.32 0.31 0.46 0.38 0.32 0.33 0.37 4 2.059 0.730 2.230
5 0.30 0.38 0.32 0.35 0.39 0.38 0.53 0.38 0.40 0.38 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
XLARGE 0.46 0.38 0.50 0.50 0.39 0.46 0.53 0.40 0.46 0.38 Xmax.= 0.5 NO.OF NON CONFORMING PART = 1 NOS.
XSMALL 0.30 0.29 0.32 0.30 0.28 0.30 0.30 0.21 0.30 0.20 Xmin.= 0.20
RANGE 0.16 0.09 0.18 0.20 0.11 0.16 0.23 0.19 0.16 0.18 R - BAR = 0.16600 NO. OF PARTS ABOVE U.T.L. = 1 NOS.
AVG. 0.36 0.32 0.41 0.36 0.33 0.37 0.40 0.33 0.36 0.32 X - BAR = 0.3544 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.3300 Specification Width(S) = 0.5000 Index (K)={2 x (D-XBAR) / S}= 0.4176 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 0.2500 Interval = 0.047200 Selecting no. of classes = 7 0.06 0.11 0 0
Starting Point = 0.2000 No. of readings= 50.0000 Shift Of 'X-BAR' from 'D' = 0.104400 0.11 0.15 0 0
0.15 0.20 1 0
HISTOGRAM 0.20 0.25 1 1
0.5
25 0.4 X-BAR
U.C.L.
0.25 0.29 3 2
0.3
0.2
L.C.L. 0.29 0.34 20 5
AVG.
20 0.1 0.34 0.39 11 25
0
1 2 3 4 5 6 7 8 9 10 0.39 0.44 6 36
15
0.44 0.48 5 42
QTY.

10
0.48 0.53 3 47
0.53 0.58 0 50
0.4
5 0.58 0.62 0 50
0.3 Row 46

0.11 0.15 0.20 0.25 0.29 0.34 0.39 0.44 0.48 0.53 0.58 0.62 U.C.L.
U.C.L.XBAR = 0.4523
0.2
0
0.1
L.C.L.
L.C.L.XBAR = 0.25646
RANGE
0.0584 0.1056 0.1528 0.2 0.2472 0.2944 0.3416 0.3888 0.436 0.4832 0.5304 0.5776
0 U.C.L.RBAR = 0.35026
1 2 3 4 5 6 7 8 9 10 L.C.L.RBAR = 0
Std.Dev."s"= 0.07175
DIMENSIONS
Cp=(S/6s)= 1.16150
REMARKS: - PROCESS NEEDS CORRECTION ,Cp & Cpk SHOULD BE >=1.33 Cpk={1-K}xCp)= 0.67650
U.C.L. 0.4523 0.4523 0.4523 0.4523 0.4523 0.4523 0.4523 0.4523 0.4523 0.4523
L.C.L. 0.2565 0.2565 0.2565 0.2565 0.2565 0.2565 0.2565 0.2565 0.2565 0.2565
U.C.L. 0.3503 0.3503 0.3503 0.3503 0.3503 0.3503 0.3503 0.3503 0.3503 0.3503
L.C.L. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
X-BAR 0.3544 0.3544 0.3544 0.3544 0.3544 0.3544 0.3544 0.3544 0.3544 0.3544
R-BAR 0.1660 0.1660 0.1660 0.1660 0.1660 0.1660 0.1660 0.1660 0.1660 0.1660
 KWPL STATISTICAL PROCESS CONTROL STUDY KWPL
PART NAME :- WHEEL RIM COMP. INSTRUMENT: Dial Guage L.COUNT: 0.01 mm INHOUSE
PART NO. :- 42702-KWPG-D000 SPECIFIC: 0.5 Max (Axial Lower) MACHINE: Aug-16 DATE - 16/08/16
SAMPLE SIZE:- 50 NOS. OPERATION: After Press Fitting NO.OF DECIMALS: D.C. NO. QTY. 50NOS
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 0.5000 SAMPLE D2 A2 D4
1 0.40 0.40 0.46 0.46 0.40 0.48 0.46 0.50 0.36 0.37 1 1.123 2.560 3.270
2 0.49 0.37 0.47 0.53 0.37 0.50 0.35 0.52 0.44 0.33 2 1.128 1.880 3.270
3 0.56 0.32 0.43 0.48 0.49 0.35 0.48 0.40 0.48 0.63 L.T.L. 0.0000 3 1.693 1.020 2.570
4 0.50 0.42 0.47 0.47 0.46 0.37 0.48 0.50 0.48 0.45 4 2.059 0.730 2.230
5 0.52 0.50 0.52 0.46 0.44 0.40 0.62 0.50 0.47 0.48 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
XLARGE 0.56 0.50 0.52 0.53 0.49 0.50 0.62 0.52 0.48 0.63 Xmax.= 0.6 NO.OF NON CONFORMING PART = 7 NOS.
XSMALL 0.40 0.32 0.43 0.46 0.37 0.35 0.35 0.40 0.36 0.33 Xmin.= 0.32
RANGE 0.16 0.18 0.09 0.07 0.12 0.15 0.27 0.12 0.12 0.30 R - BAR = 0.15800 NO. OF PARTS ABOVE U.T.L. = 7 NOS.
AVG. 0.49 0.40 0.47 0.48 0.43 0.42 0.48 0.48 0.45 0.45 X - BAR = 0.4558 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.3100 Specification Width(S) = 0.5000 Index (K)={2 x (D-XBAR) / S}= 0.8232 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 0.2500 Interval = 0.044300 Selecting no. of classes = 7 0.19 0.23 0 0
Starting Point = 0.3200 No. of readings= 50.0000 Shift Of 'X-BAR' from 'D' = 0.205800 0.23 0.28 0 0
0.28 0.32 1 0
HISTOGRAM 0.32 0.36 4 1
0.6
20
0.4
X-BAR
U.C.L.
0.36 0.41 9 5
18 L.C.L. 0.41 0.45 5 14
0.2 AVG.
16
0.45 0.50 18 19
14 0
1 2 3 4 5 6 7 8 9 10 0.50 0.54 10 37
12
0.54 0.59 1 47
QTY.

10
8
0.59 0.63 2 48
6 0.63 0.67 0 50
0.4
4 0.67 0.72 0 50
0.3 Row 46
2 0.23 0.28 0.32 0.36 0.41 0.45 0.50 0.54 0.59 0.63 0.67 0.72 U.C.L.
U.C.L.XBAR = 0.5490
0.2
0
0.1
L.C.L.
L.C.L.XBAR = 0.36258
RANGE
0.1871 0.2314 0.2757 0.32 0.3643 0.4086 0.4529 0.4972 0.5415 0.5858 0.6301 0.6744
0 U.C.L.RBAR = 0.33338
1 2 3 4 5 6 7 8 9 10 L.C.L.RBAR = 0
Std.Dev."s"= 0.06676
DIMENSIONS
Cp=(S/6s)= 1.24820
REMARKS: - PROCESS IS VERY POOR TAKE IMMEDIATE ACTION Cpk={1-K}xCp)= 0.22070
U.C.L. 0.5490 0.5490 0.5490 0.5490 0.5490 0.5490 0.5490 0.5490 0.5490 0.5490
L.C.L. 0.3626 0.3626 0.3626 0.3626 0.3626 0.3626 0.3626 0.3626 0.3626 0.3626
U.C.L. 0.3334 0.3334 0.3334 0.3334 0.3334 0.3334 0.3334 0.3334 0.3334 0.3334
L.C.L. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
X-BAR 0.4558 0.4558 0.4558 0.4558 0.4558 0.4558 0.4558 0.4558 0.4558 0.4558
R-BAR 0.1580 0.1580 0.1580 0.1580 0.1580 0.1580 0.1580 0.1580 0.1580 0.1580
 KWPL STATISTICAL PROCESS CONTROL STUDY KWPL
PART NAME :- WHEEL RIM COMP. INSTRUMENT: Dial Guage L.COUNT: 0.01 mm INHOUSE
PART NO. :- 42702-KWPG-D000 SPECIFIC: 0.5 Max (Radial Upper) MACHINE: Aug-16 DATE - 16/08/16
SAMPLE SIZE:- 50 NOS. OPERATION: After Press Fitting NO.OF DECIMALS: D.C. NO. QTY. 50NOS
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 0.5000 SAMPLE D2 A2 D4
1 0.50 0.66 0.50 0.53 0.47 0.57 0.50 0.40 0.50 0.48 1 1.123 2.560 3.270
2 0.50 0.60 0.32 0.49 0.45 0.48 0.35 0.32 0.48 0.37 2 1.128 1.880 3.270
3 0.48 0.67 0.47 0.45 0.36 0.47 0.38 0.52 0.67 0.52 L.T.L. 0.0000 3 1.693 1.020 2.570
4 0.43 0.43 0.58 0.48 0.48 0.52 0.50 0.54 0.45 0.41 4 2.059 0.730 2.230
5 0.43 0.46 0.57 0.46 0.33 0.46 0.48 0.73 0.37 0.73 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
XLARGE 0.50 0.67 0.58 0.53 0.48 0.57 0.50 0.73 0.67 0.73 Xmax.= 0.7 NO.OF NON CONFORMING PART = 14 NOS.
XSMALL 0.43 0.43 0.32 0.45 0.33 0.46 0.35 0.32 0.37 0.37 Xmin.= 0.32
RANGE 0.07 0.24 0.26 0.08 0.15 0.11 0.15 0.41 0.30 0.36 R - BAR = 0.21300 NO. OF PARTS ABOVE U.T.L. = 14 NOS.
AVG. 0.47 0.56 0.49 0.48 0.42 0.50 0.44 0.50 0.49 0.50 X - BAR = 0.4860 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.4100 Specification Width(S) = 0.5000 Index (K)={2 x (D-XBAR) / S}= 0.9440 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 0.2500 Interval = 0.058600 Selecting no. of classes = 7 0.14 0.20 0 0
Starting Point = 0.3200 No. of readings= 50.0000 Shift Of 'X-BAR' from 'D' = 0.236000 0.20 0.26 0 0
0.26 0.32 2 0
HISTOGRAM 0.32 0.38 5 2
0.8
18 0.6
X-BAR
U.C.L.
0.38 0.44 6 7
16 0.4 L.C.L. 0.44 0.50 17 13
0.2 AVG.
14 0.50 0.55 11 30
0
12 1 2 3 4 5 6 7 8 9 10 0.55 0.61 4 41
10 0.61 0.67 3 45
QTY.

8 0.67 0.73 2 48
6 0.73 0.79 0 50
0.5
4 0.79 0.85 0 50
0.4 Row 46
2
0.20 0.26 0.32 0.38 0.44 0.50 0.55 0.61 0.67 0.73 0.79 0.85 0.3 U.C.L.
U.C.L.XBAR = 0.6117
0 0.2 L.C.L.
L.C.L.XBAR = 0.36033
0.1442 0.2028 0.2614 0.32 0.3786 0.4372 0.4958 0.5544 0.613 0.6716 0.7302 0.7888 0.1 RANGE

0 U.C.L.RBAR = 0.44943
1 2 3 4 5 6 7 8 9 10 L.C.L.RBAR = 0
Std.Dev."s"= 0.09519
DIMENSIONS
Cp=(S/6s)= 0.87550
REMARKS: - PROCESS IS VERY POOR TAKE IMMEDIATE ACTION Cpk={1-K}xCp)= 0.04910
U.C.L. 0.6117 0.6117 0.6117 0.6117 0.6117 0.6117 0.6117 0.6117 0.6117 0.6117
L.C.L. 0.3603 0.3603 0.3603 0.3603 0.3603 0.3603 0.3603 0.3603 0.3603 0.3603
U.C.L. 0.4494 0.4494 0.4494 0.4494 0.4494 0.4494 0.4494 0.4494 0.4494 0.4494
L.C.L. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
X-BAR 0.4860 0.4860 0.4860 0.4860 0.4860 0.4860 0.4860 0.4860 0.4860 0.4860
R-BAR 0.2130 0.2130 0.2130 0.2130 0.2130 0.2130 0.2130 0.2130 0.2130 0.2130
 KWPL STATISTICAL PROCESS CONTROL STUDY KWPL
PART NAME :- WHEEL RIM COMP. INSTRUMENT: Dial Guage L.COUNT: 0.01 mm INHOUSE
PART NO. :- 42702-KWPG-D000 SPECIFIC: 0.5 Max (Radial Lower) MACHINE: Aug-16 DATE - 16/08/16
SAMPLE SIZE:- 50 NOS. OPERATION: After Press Fitting NO.OF DECIMALS: D.C. NO. QTY. 50NOS
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 0.5000 SAMPLE D2 A2 D4
1 0.40 0.36 0.57 0.50 0.35 0.50 0.40 0.45 0.40 0.35 1 1.123 2.560 3.270
2 0.42 0.35 0.30 0.38 0.40 0.43 0.50 0.34 0.47 0.45 2 1.128 1.880 3.270
3 0.45 0.63 0.41 0.44 0.37 0.38 0.32 0.65 0.53 0.57 L.T.L. 0.0000 3 1.693 1.020 2.570
4 0.48 0.35 0.57 0.37 0.38 0.41 0.42 0.50 0.47 0.47 4 2.059 0.730 2.230
5 0.44 0.43 0.33 0.67 0.49 0.55 0.38 0.55 0.38 0.56 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
XLARGE 0.48 0.63 0.57 0.67 0.49 0.55 0.50 0.65 0.53 0.57 Xmax.= 0.7 NO.OF NON CONFORMING PART = 10 NOS.
XSMALL 0.40 0.35 0.30 0.37 0.35 0.38 0.32 0.34 0.38 0.35 Xmin.= 0.30
RANGE 0.08 0.28 0.27 0.30 0.14 0.17 0.18 0.31 0.15 0.22 R - BAR = 0.21000 NO. OF PARTS ABOVE U.T.L. = 10 NOS.
AVG. 0.44 0.42 0.44 0.47 0.40 0.45 0.40 0.50 0.45 0.48 X - BAR = 0.4454 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.3700 Specification Width(S) = 0.5000 Index (K)={2 x (D-XBAR) / S}= 0.7816 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 0.2500 Interval = 0.052900 Selecting no. of classes = 7 0.14 0.19 0 0
Starting Point = 0.3000 No. of readings= 50.0000 Shift Of 'X-BAR' from 'D' = 0.195400 0.19 0.25 0 0
0.25 0.30 1 0
HISTOGRAM 0.30 0.35 7 1
0.6
14
0.4
X-BAR
U.C.L.
0.35 0.41 12 8
L.C.L. 0.41 0.46 11 20
12 0.2 AVG.
0.46 0.51 9 31
10 0
1 2 3 4 5 6 7 8 9 10 0.51 0.56 4 40
8 0.56 0.62 3 44
QTY.

6 0.62 0.67 3 47
4
0.67 0.72 0 50
0.5
0.72 0.78 0 50
2 0.4 Row 46
0.19 0.25 0.30 0.35 0.41 0.46 0.51 0.56 0.62 0.67 0.72 0.78 0.3 U.C.L.
U.C.L.XBAR = 0.5693
0 0.2 L.C.L.
L.C.L.XBAR = 0.32150
0.1413 0.1942 0.2471 0.3 0.3529 0.4058 0.4587 0.5116 0.5645 0.6174 0.6703 0.7232 0.1 RANGE

0 U.C.L.RBAR = 0.4431
1 2 3 4 5 6 7 8 9 10 L.C.L.RBAR = 0
Std.Dev."s"= 0.08835
DIMENSIONS
Cp=(S/6s)= 0.94330
REMARKS: - PROCESS IS VERY POOR TAKE IMMEDIATE ACTION Cpk={1-K}xCp)= 0.20610
U.C.L. 0.5693 0.5693 0.5693 0.5693 0.5693 0.5693 0.5693 0.5693 0.5693 0.5693
L.C.L. 0.3215 0.3215 0.3215 0.3215 0.3215 0.3215 0.3215 0.3215 0.3215 0.3215
U.C.L. 0.4431 0.4431 0.4431 0.4431 0.4431 0.4431 0.4431 0.4431 0.4431 0.4431
L.C.L. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
X-BAR 0.4454 0.4454 0.4454 0.4454 0.4454 0.4454 0.4454 0.4454 0.4454 0.4454
R-BAR 0.2100 0.2100 0.2100 0.2100 0.2100 0.2100 0.2100 0.2100 0.2100 0.2100
 KWPL STATISTICAL PROCESS CONTROL STUDY KWPL
PART NAME :- WHEEL RIM COMP. INSTRUMENT: Dial Guage L.COUNT: 0.01 mm INHOUSE
PART NO. :- IGC-F5167-10 SPECIFIC: 1 mm Max (Axial Upper) MACHINE: Aug-16 DATE - 16/08/16
SAMPLE SIZE:- 50 NOS. OPERATION: Final Stage NO.OF DECIMALS: D.C. NO. QTY. 50NOS
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 1.0000 SAMPLE D2 A2 D4
1 0.40 0.53 0.52 0.71 0.42 0.47 0.71 0.48 0.74 0.45 1 1.123 2.560 3.270
2 0.61 0.70 0.78 0.76 0.54 0.49 0.55 1.03 0.80 0.70 2 1.128 1.880 3.270
3 0.60 0.90 0.81 0.86 0.72 0.79 0.52 0.87 0.35 0.40 L.T.L. 0.0000 3 1.693 1.020 2.570
4 0.69 0.39 0.65 0.34 0.81 0.45 0.69 0.51 0.71 0.70 4 2.059 0.730 2.230
5 0.45 0.41 0.71 0.69 0.51 0.48 0.46 0.69 0.65 0.70 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
XLARGE 0.69 0.90 0.81 0.86 0.81 0.79 0.71 1.03 0.80 0.70 Xmax.= 1.0 NO.OF NON CONFORMING PART = 1 NOS.
XSMALL 0.40 0.39 0.52 0.34 0.42 0.45 0.46 0.48 0.35 0.40 Xmin.= 0.34
RANGE 0.29 0.51 0.29 0.52 0.39 0.34 0.25 0.55 0.45 0.30 R - BAR = 0.38900 NO. OF PARTS ABOVE U.T.L. = 1 NOS.
AVG. 0.55 0.59 0.69 0.67 0.60 0.54 0.59 0.72 0.65 0.59 X - BAR = 0.6180 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.6900 Specification Width(S) = 1.0000 Index (K)={2 x (D-XBAR) / S}= 0.2360 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 0.5000 Interval = 0.098600 Selecting no. of classes = 7 0.04 0.14 0 0
Starting Point = 0.3400 No. of readings= 50.0000 Shift Of 'X-BAR' from 'D' = 0.118000 0.14 0.24 0 0
0.24 0.34 1 0
HISTOGRAM 0.34 0.44 6 1
1
16 0.8 X-BAR
U.C.L.
0.44 0.54 13 7
0.6
14 L.C.L. 0.54 0.64 4 20
0.4
AVG.
12
0.2 0.64 0.73 15 24
0
10 1 2 3 4 5 6 7 8 9 10 0.73 0.83 7 39
0.83 0.93 3 46
QTY.

8
0.93 1.03 1 49
6
1.03 1.13 0 50
4 1
1.13 1.23 0 50
0.8
2 0.73 0.83 0.93 1.03 1.13 1.23 Row 46
U.C.L.XBAR = 0.8475
0.14 0.24 0.34 0.44 0.54 0.64 0.6 U.C.L.

0 0.4 L.C.L.
L.C.L.XBAR = 0.38849
0.0442 0.1428 0.2414 0.34 0.4386 0.5372 0.6358 0.7344 0.833 0.9316 1.0302 1.1288 0.2 RANGE

0 U.C.L.RBAR = 0.82079
1 2 3 4 5 6 7 8 9 10 L.C.L.RBAR = 0
Std.Dev."s"= 0.16219
DIMENSIONS
Cp=(S/6s)= 1.02760
REMARKS: - PROCESS NEEDS CORRECTION ,Cp & Cpk SHOULD BE >=1.33 Cpk={1-K}xCp)= 0.78510
U.C.L. 0.8475 0.8475 0.8475 0.8475 0.8475 0.8475 0.8475 0.8475 0.8475 0.8475
L.C.L. 0.3885 0.3885 0.3885 0.3885 0.3885 0.3885 0.3885 0.3885 0.3885 0.3885
U.C.L. 0.8208 0.8208 0.8208 0.8208 0.8208 0.8208 0.8208 0.8208 0.8208 0.8208
L.C.L. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
X-BAR 0.6180 0.6180 0.6180 0.6180 0.6180 0.6180 0.6180 0.6180 0.6180 0.6180
R-BAR 0.3890 0.3890 0.3890 0.3890 0.3890 0.3890 0.3890 0.3890 0.3890 0.3890
 KWPL STATISTICAL PROCESS CONTROL STUDY KWPL
PART NAME :- WHEEL RIM COMP. INSTRUMENT: Dial Guage L.COUNT: 0.01 mm INHOUSE
PART NO. :- IGC-F5167-10 SPECIFIC: 1 mm Max (Axial Upper) MACHINE: Aug-16 DATE - 16/08/16
SAMPLE SIZE:- 50 NOS. OPERATION: Final Stage NO.OF DECIMALS: D.C. NO. QTY. 50NOS
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 1.0000 SAMPLE D2 A2 D4
1 0.50 0.68 0.58 0.72 0.81 0.43 0.49 0.62 0.60 0.49 1 1.123 2.560 3.270
2 0.60 0.72 0.53 0.67 0.55 0.71 0.65 1.04 0.97 0.69 2 1.128 1.880 3.270
3 0.74 0.85 0.84 0.52 0.78 0.82 0.48 0.55 0.40 0.50 L.T.L. 0.0000 3 1.693 1.020 2.570
4 0.51 0.60 0.72 0.60 0.59 0.81 0.85 0.60 0.79 0.32 4 2.059 0.730 2.230
5 0.62 0.49 0.58 0.88 0.80 0.52 0.59 0.98 0.56 0.45 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
XLARGE 0.74 0.85 0.84 0.88 0.81 0.82 0.85 1.04 0.97 0.69 Xmax.= 1.0 NO.OF NON CONFORMING PART = 1 NOS.
XSMALL 0.50 0.49 0.53 0.52 0.55 0.43 0.48 0.55 0.40 0.32 Xmin.= 0.32
RANGE 0.24 0.36 0.31 0.36 0.26 0.39 0.37 0.49 0.57 0.37 R - BAR = 0.37200 NO. OF PARTS ABOVE U.T.L. = 1 NOS.
AVG. 0.59 0.67 0.65 0.68 0.71 0.66 0.61 0.76 0.66 0.49 X - BAR = 0.6478 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.7200 Specification Width(S) = 1.0000 Index (K)={2 x (D-XBAR) / S}= 0.2956 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 0.5000 Interval = 0.102900 Selecting no. of classes = 7 0.01 0.11 0 0
Starting Point = 0.3200 No. of readings= 50.0000 Shift Of 'X-BAR' from 'D' = 0.147800 0.11 0.22 0 0
0.22 0.32 1 0
HISTOGRAM 0.32 0.42 1 1
1
16 0.8 X-BAR
U.C.L.
0.42 0.53 11 2
0.6
14 L.C.L. 0.53 0.63 15 13
0.4
AVG.
12
0.2 0.63 0.73 8 28
0
10 1 2 3 4 5 6 7 8 9 10 0.73 0.83 7 36
0.83 0.94 4 43
QTY.

8
0.94 1.04 3 47
6
1.04 1.14 0 50
4 1
1.14 1.25 0 50
0.8
2 1.04 1.14 1.25 Row 46

0.11 0.22 0.32 0.42 0.53 0.63 0.73 0.83 0.94 0.6 U.C.L.
U.C.L.XBAR = 0.8673
0 0.4 L.C.L.
L.C.L.XBAR = 0.42832
0.0113 0.1142 0.2171 0.32 0.4229 0.5258 0.6287 0.7316 0.8345 0.9374 1.0403 1.1432 0.2 RANGE

0 U.C.L.RBAR = 0.78492
1 2 3 4 5 6 7 8 9 10 L.C.L.RBAR = 0
Std.Dev."s"= 0.15897
DIMENSIONS
Cp=(S/6s)= 1.04850
REMARKS: - PROCESS NEEDS CORRECTION ,Cp & Cpk SHOULD BE >=1.33 Cpk={1-K}xCp)= 0.73860
U.C.L. 0.8673 0.8673 0.8673 0.8673 0.8673 0.8673 0.8673 0.8673 0.8673 0.8673
L.C.L. 0.4283 0.4283 0.4283 0.4283 0.4283 0.4283 0.4283 0.4283 0.4283 0.4283
U.C.L. 0.7849 0.7849 0.7849 0.7849 0.7849 0.7849 0.7849 0.7849 0.7849 0.7849
L.C.L. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
X-BAR 0.6478 0.6478 0.6478 0.6478 0.6478 0.6478 0.6478 0.6478 0.6478 0.6478
R-BAR 0.3720 0.3720 0.3720 0.3720 0.3720 0.3720 0.3720 0.3720 0.3720 0.3720
 KWPL STATISTICAL PROCESS CONTROL STUDY KWPL
PART NAME :- WHEEL RIM COMP. INSTRUMENT: Dial Guage L.COUNT: 0.01 mm INHOUSE
PART NO. :- IGC-F5167-10 SPECIFIC: 0.7 mm Max (Radial Upper) MACHINE: Aug-16 DATE - 16/08/16
SAMPLE SIZE:- 50 NOS. OPERATION: Final Stage NO.OF DECIMALS: D.C. NO. QTY. 50NOS
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 0.7000 SAMPLE D2 A2 D4
1 0.30 0.34 0.51 0.45 0.70 0.58 0.68 0.28 0.40 0.40 1 1.123 2.560 3.270
2 0.22 0.36 0.45 0.54 0.31 0.44 0.61 0.70 0.45 0.55 2 1.128 1.880 3.270
3 0.30 0.37 0.42 0.63 0.41 0.38 0.41 0.72 0.59 0.43 L.T.L. 0.0000 3 1.693 1.020 2.570
4 0.52 0.54 0.36 0.45 0.42 0.60 0.42 0.34 0.38 0.55 4 2.059 0.730 2.230
5 0.44 0.48 0.45 0.28 0.42 0.35 0.91 0.54 0.41 0.28 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
XLARGE 0.52 0.54 0.51 0.63 0.70 0.60 0.91 0.72 0.59 0.55 Xmax.= 0.9 NO.OF NON CONFORMING PART = 2 NOS.
XSMALL 0.22 0.34 0.36 0.28 0.31 0.35 0.41 0.28 0.38 0.28 Xmin.= 0.22
RANGE 0.30 0.20 0.15 0.35 0.39 0.25 0.50 0.44 0.21 0.27 R - BAR = 0.30600 NO. OF PARTS ABOVE U.T.L. = 2 NOS.
AVG. 0.36 0.42 0.44 0.47 0.45 0.47 0.61 0.52 0.45 0.44 X - BAR = 0.4614 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.6900 Specification Width(S) = 0.7000 Index (K)={2 x (D-XBAR) / S}= 0.3183 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 0.3500 Interval = 0.098600 Selecting no. of classes = 7 -0.08 0.02 0 0
Starting Point = 0.2200 No. of readings= 50.0000 Shift Of 'X-BAR' from 'D' = 0.111400 0.02 0.12 0 0
0.12 0.22 1 0
HISTOGRAM 0.22 0.32 6 1
0.8
16 0.6
X-BAR
U.C.L.
0.32 0.42 13 7
14 0.4 L.C.L. 0.42 0.52 14 20
0.2 AVG.
12 0.52 0.61 10 34
0
10 1 2 3 4 5 6 7 8 9 10 0.61 0.71 4 44
0.71 0.81 1 48
QTY.

8
0.81 0.91 1 49
6
0.91 1.01 0 50
4 0.8
1.01 1.11 0 50
2 1.01 1.11 0.6 Row 46
0.12 0.22 0.32 0.42 0.52 0.61 0.71 0.81 0.91 U.C.L.XBAR = 0.6419
0.02 0.4
U.C.L.

0
0.2
L.C.L.
L.C.L.XBAR = 0.28086
RANGE
-0.0758 0.0228 0.1214 0.22 0.3186 0.4172 0.5158 0.6144 0.713 0.8116 0.9102 1.0088
0 U.C.L.RBAR = 0.64566
1 2 3 4 5 6 7 8 9 10 L.C.L.RBAR = 0
Std.Dev."s"= 0.13638
DIMENSIONS
Cp=(S/6s)= 0.85550
REMARKS: - PROCESS NEEDS CORRECTION ,Cp & Cpk SHOULD BE >=1.33 Cpk={1-K}xCp)= 0.58320
U.C.L. 0.6419 0.6419 0.6419 0.6419 0.6419 0.6419 0.6419 0.6419 0.6419 0.6419
L.C.L. 0.2809 0.2809 0.2809 0.2809 0.2809 0.2809 0.2809 0.2809 0.2809 0.2809
U.C.L. 0.6457 0.6457 0.6457 0.6457 0.6457 0.6457 0.6457 0.6457 0.6457 0.6457
L.C.L. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
X-BAR 0.4614 0.4614 0.4614 0.4614 0.4614 0.4614 0.4614 0.4614 0.4614 0.4614
R-BAR 0.3060 0.3060 0.3060 0.3060 0.3060 0.3060 0.3060 0.3060 0.3060 0.3060
 KWPL STATISTICAL PROCESS CONTROL STUDY KWPL
PART NAME :- WHEEL RIM COMP. INSTRUMENT: Dial Guage L.COUNT: 0.01 mm INHOUSE
PART NO. :- IGC-F5167-10 SPECIFIC: 0.7 mm Max (Radial Lower) MACHINE: Aug-16 DATE - 16/08/16
SAMPLE SIZE:- 50 NOS. OPERATION: Final Stage NO.OF DECIMALS: D.C. NO. QTY. 50NOS
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 0.7000 SAMPLE D2 A2 D4
1 0.40 0.48 0.53 0.52 0.51 0.62 0.55 0.62 0.42 0.61 1 1.123 2.560 3.270
2 0.50 0.44 0.48 0.42 0.40 0.71 0.72 0.50 0.65 0.80 2 1.128 1.880 3.270
3 0.55 0.39 0.45 0.55 0.32 0.59 0.48 0.50 0.44 0.41 L.T.L. 0.0000 3 1.693 1.020 2.570
4 0.32 0.41 0.62 0.51 0.40 0.39 0.48 0.41 0.46 0.45 4 2.059 0.730 2.230
5 0.59 0.86 0.39 0.42 0.65 0.64 0.71 0.70 0.41 0.65 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
XLARGE 0.59 0.86 0.62 0.55 0.65 0.71 0.72 0.70 0.65 0.80 Xmax.= 0.9 NO.OF NON CONFORMING PART = 5 NOS.
XSMALL 0.32 0.39 0.39 0.42 0.32 0.39 0.48 0.41 0.41 0.41 Xmin.= 0.32
RANGE 0.27 0.47 0.23 0.13 0.33 0.32 0.24 0.29 0.24 0.39 R - BAR = 0.29100 NO. OF PARTS ABOVE U.T.L. = 5 NOS.
AVG. 0.47 0.52 0.49 0.48 0.46 0.59 0.59 0.55 0.48 0.58 X - BAR = 0.5206 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.5400 Specification Width(S) = 0.7000 Index (K)={2 x (D-XBAR) / S}= 0.4875 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 0.3500 Interval = 0.077200 Selecting no. of classes = 7 0.09 0.17 0 0
Starting Point = 0.3200 No. of readings= 50.0000 Shift Of 'X-BAR' from 'D' = 0.170600 0.17 0.24 0 0
0.24 0.32 2 0
HISTOGRAM 0.32 0.40 3 2
0.8
16 0.6
X-BAR
U.C.L.
0.40 0.47 15 5
14 0.4 L.C.L. 0.47 0.55 14 20
0.2 AVG.
12 0.55 0.63 6 34
0
10 1 2 3 4 5 6 7 8 9 10 0.63 0.71 5 40
0.71 0.78 3 45
QTY.

8
0.78 0.86 2 48
6
0.86 0.94 0 50
4 0.8
0.94 1.01 0 50
2 1.01 0.6 Row 46
0.17 0.24 0.32 0.40 0.47 0.55 0.63 0.71 0.78 0.86 0.94
U.C.L.
U.C.L.XBAR = 0.6923
0.4
0
0.2
L.C.L.
L.C.L.XBAR = 0.34891
RANGE
0.0884 0.1656 0.2428 0.32 0.3972 0.4744 0.5516 0.6288 0.706 0.7832 0.8604 0.9376
0 U.C.L.RBAR = 0.61401
1 2 3 4 5 6 7 8 9 10 L.C.L.RBAR = 0
Std.Dev."s"= 0.12295
DIMENSIONS
Cp=(S/6s)= 0.94900
REMARKS: - PROCESS IS VERY POOR TAKE IMMEDIATE ACTION Cpk={1-K}xCp)= 0.48640
U.C.L. 0.6923 0.6923 0.6923 0.6923 0.6923 0.6923 0.6923 0.6923 0.6923 0.6923
L.C.L. 0.3489 0.3489 0.3489 0.3489 0.3489 0.3489 0.3489 0.3489 0.3489 0.3489
U.C.L. 0.6140 0.6140 0.6140 0.6140 0.6140 0.6140 0.6140 0.6140 0.6140 0.6140
L.C.L. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
X-BAR 0.5206 0.5206 0.5206 0.5206 0.5206 0.5206 0.5206 0.5206 0.5206 0.5206
R-BAR 0.2910 0.2910 0.2910 0.2910 0.2910 0.2910 0.2910 0.2910 0.2910 0.2910
 KWPL STATISTICAL PROCESS CONTROL STUDY KWPL
PART NAME :- WHEEL RIM COMP. INSTRUMENT: Dial Guage L.COUNT: 0.01 mm INHOUSE
PART NO. :- IGC-F5167-10 SPECIFIC: 0.7 mm Max (Axial Upper) MACHINE: Aug-16 DATE - 16/08/16
SAMPLE SIZE:- 50 NOS. OPERATION: After Press Fitting NO.OF DECIMALS: D.C. NO. QTY. 50NOS
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 0.7000 SAMPLE D2 A2 D4
1 0.42 0.51 0.38 0.32 0.26 0.35 0.26 0.55 0.53 0.51 1 1.123 2.560 3.270
2 0.40 0.42 0.20 0.63 0.48 0.52 0.40 0.47 0.52 0.74 2 1.128 1.880 3.270
3 0.62 0.52 0.40 0.38 0.50 0.26 0.55 0.50 0.38 0.30 L.T.L. 0.0000 3 1.693 1.020 2.570
4 0.41 0.46 0.27 0.40 0.32 0.40 0.32 0.54 0.36 0.50 4 2.059 0.730 2.230
5 0.12 0.55 1.25 0.30 0.28 0.34 0.22 0.82 0.48 0.30 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
XLARGE 0.62 0.55 1.25 0.63 0.50 0.52 0.55 0.82 0.53 0.74 Xmax.= 1.3 NO.OF NON CONFORMING PART = 3 NOS.
XSMALL 0.12 0.42 0.20 0.30 0.26 0.26 0.22 0.47 0.36 0.30 Xmin.= 0.12
RANGE 0.50 0.13 1.05 0.33 0.24 0.26 0.33 0.35 0.17 0.44 R - BAR = 0.38000 NO. OF PARTS ABOVE U.T.L. = 3 NOS.
AVG. 0.39 0.49 0.50 0.41 0.37 0.37 0.35 0.58 0.45 0.47 X - BAR = 0.4384 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 1.1300 Specification Width(S) = 0.7000 Index (K)={2 x (D-XBAR) / S}= 0.2526 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 0.3500 Interval = 0.161500 Selecting no. of classes = 7 -0.36 -0.20 0 0
Starting Point = 0.1200 No. of readings= 50.0000 Shift Of 'X-BAR' from 'D' = 0.088400 -0.20 -0.04 0 0
-0.04 0.12 1 0
HISTOGRAM 0.12 0.28 7 1
0.8
25 0.6
X-BAR
U.C.L.
0.28 0.44 20 8
0.4 L.C.L. 0.44 0.60 17 28
20 0.2 AVG.
0.60 0.77 3 45
0
15 1 2 3 4 5 6 7 8 9 10 0.77 0.93 1 48
0.93 1.09 0 49
QTY.

10 1.09 1.25 1 49
5
1.25 1.41 0 50
1.2
0.12 0.28 0.44 0.60 0.77 0.93 1.09 1.25 1.41 1.57
1
1.41 1.57 0 50
Row 46
0 0.8
U.C.L.
U.C.L.XBAR = 0.6626
-0.3645 -0.04
-0.20 -0.203 -0.0415 0.12 0.2815 0.443 0.6045 0.766 0.9275 1.089 1.2505 1.412 0.6
0.4 L.C.L.
L.C.L.XBAR = 0.21420
-5 0.2 RANGE

0 U.C.L.RBAR = 0.8018
1 2 3 4 5 6 7 8 9 10 L.C.L.RBAR = 0
Std.Dev."s"= 0.17870
DIMENSIONS
Cp=(S/6s)= 0.65290
REMARKS: - PROCESS IS VERY POOR TAKE IMMEDIATE ACTION Cpk={1-K}xCp)= 0.48800
U.C.L. 0.6626 0.6626 0.6626 0.6626 0.6626 0.6626 0.6626 0.6626 0.6626 0.6626
L.C.L. 0.2142 0.2142 0.2142 0.2142 0.2142 0.2142 0.2142 0.2142 0.2142 0.2142
U.C.L. 0.8018 0.8018 0.8018 0.8018 0.8018 0.8018 0.8018 0.8018 0.8018 0.8018
L.C.L. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
X-BAR 0.4384 0.4384 0.4384 0.4384 0.4384 0.4384 0.4384 0.4384 0.4384 0.4384
R-BAR 0.3800 0.3800 0.3800 0.3800 0.3800 0.3800 0.3800 0.3800 0.3800 0.3800
 KWPL STATISTICAL PROCESS CONTROL STUDY KWPL
PART NAME :- WHEEL RIM COMP. INSTRUMENT: Dial Guage L.COUNT: 0.01 mm INHOUSE
PART NO. :- IGC-F5167-10 SPECIFIC: 0.7 mm Max (Axial Lower) MACHINE: Aug-16 DATE - 16/08/16
SAMPLE SIZE:- 50 NOS. OPERATION: After Press Fitting NO.OF DECIMALS: D.C. NO. QTY. 50NOS
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 0.7000 SAMPLE D2 A2 D4
1 0.39 0.75 0.37 0.48 0.29 0.21 0.34 0.26 0.42 0.23 1 1.123 2.560 3.270
2 0.44 0.50 0.38 0.60 0.23 0.62 0.30 0.52 0.60 0.70 2 1.128 1.880 3.270
3 0.78 0.40 0.60 0.46 0.43 0.24 0.37 0.42 0.41 0.24 L.T.L. 0.0000 3 1.693 1.020 2.570
4 0.56 0.36 0.32 0.38 0.46 0.35 0.23 0.35 0.40 0.43 4 2.059 0.730 2.230
5 0.14 0.50 0.90 0.33 0.34 0.42 0.27 0.70 0.41 0.42 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
XLARGE 0.78 0.75 0.90 0.60 0.46 0.62 0.37 0.70 0.60 0.70 Xmax.= 0.9 NO.OF NON CONFORMING PART = 3 NOS.
XSMALL 0.14 0.36 0.32 0.33 0.23 0.21 0.23 0.26 0.40 0.23 Xmin.= 0.14
RANGE 0.64 0.39 0.58 0.27 0.23 0.41 0.14 0.44 0.20 0.47 R - BAR = 0.37700 NO. OF PARTS ABOVE U.T.L. = 3 NOS.
AVG. 0.46 0.50 0.51 0.45 0.35 0.37 0.30 0.45 0.45 0.40 X - BAR = 0.4250 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.7600 Specification Width(S) = 0.7000 Index (K)={2 x (D-XBAR) / S}= 0.2143 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 0.3500 Interval = 0.108600 Selecting no. of classes = 7 -0.19 -0.08 0 0
Starting Point = 0.1400 No. of readings= 50.0000 Shift Of 'X-BAR' from 'D' = 0.075000 -0.08 0.03 0 0
0.03 0.14 1 0
HISTOGRAM 0.14 0.25 6 1
0.8
25 0.6
X-BAR
U.C.L.
0.25 0.36 10 7
0.4 L.C.L. 0.36 0.47 19 17
20 0.2 AVG.
0.47 0.57 5 36
0
15 1 2 3 4 5 6 7 8 9 10 0.57 0.68 4 41
0.68 0.79 4 45
QTY.

10 0.79 0.90 1 49
5
0.90 1.01 0 50
1
0.03 0.14 0.25 0.36 0.47 0.57 0.68 0.79 0.90 1.01 1.12 1.01 1.12 0 50
0.8 Row 46
0 0.6 U.C.L.
U.C.L.XBAR = 0.6474
-0.08
-0.1858 -0.0772 0.0314 0.14 0.2486 0.3572 0.4658 0.5744 0.683 0.7916 0.9002 1.0088
0.4 L.C.L.
L.C.L.XBAR = 0.20257
-5 0.2 RANGE

0 U.C.L.RBAR = 0.79547
1 2 3 4 5 6 7 8 9 10 L.C.L.RBAR = 0
Std.Dev."s"= 0.15913
DIMENSIONS
Cp=(S/6s)= 0.73320
REMARKS: - PROCESS NEEDS CORRECTION ,Cp & Cpk SHOULD BE >=1.33 Cpk={1-K}xCp)= 0.57610
U.C.L. 0.6474 0.6474 0.6474 0.6474 0.6474 0.6474 0.6474 0.6474 0.6474 0.6474
L.C.L. 0.2026 0.2026 0.2026 0.2026 0.2026 0.2026 0.2026 0.2026 0.2026 0.2026
U.C.L. 0.7955 0.7955 0.7955 0.7955 0.7955 0.7955 0.7955 0.7955 0.7955 0.7955
L.C.L. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
X-BAR 0.4250 0.4250 0.4250 0.4250 0.4250 0.4250 0.4250 0.4250 0.4250 0.4250
R-BAR 0.3770 0.3770 0.3770 0.3770 0.3770 0.3770 0.3770 0.3770 0.3770 0.3770
 KWPL STATISTICAL PROCESS CONTROL STUDY KWPL
PART NAME :- WHEEL RIM COMP. INSTRUMENT: Dial Guage L.COUNT: 0.01 mm INHOUSE
PART NO. :- IGC-F5167-10 SPECIFIC: 0.5 mm Max (Radial Upper) MACHINE: Aug-16 DATE - 16/08/16
SAMPLE SIZE:- 50 NOS. OPERATION: After Press Fitting NO.OF DECIMALS: D.C. NO. QTY. 50NOS
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 0.5000 SAMPLE D2 A2 D4
1 0.25 0.31 0.32 0.23 0.62 0.42 0.50 0.30 0.27 0.40 1 1.123 2.560 3.270
2 0.28 0.33 0.29 0.18 0.18 0.23 0.43 0.34 0.32 0.28 2 1.128 1.880 3.270
3 0.70 0.22 0.31 0.41 0.25 0.33 0.14 0.20 0.50 0.38 L.T.L. 0.0000 3 1.693 1.020 2.570
4 0.34 0.30 0.50 0.62 0.43 0.56 0.35 0.20 0.49 0.26 4 2.059 0.730 2.230
5 0.44 0.59 1.00 0.48 0.32 0.68 0.32 0.72 0.28 0.53 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
XLARGE 0.70 0.59 1.00 0.62 0.62 0.68 0.50 0.72 0.50 0.53 Xmax.= 1.0 NO.OF NON CONFORMING PART = 9 NOS.
XSMALL 0.25 0.22 0.29 0.18 0.18 0.23 0.14 0.20 0.27 0.26 Xmin.= 0.14
RANGE 0.45 0.37 0.71 0.44 0.44 0.45 0.36 0.52 0.23 0.27 R - BAR = 0.42400 NO. OF PARTS ABOVE U.T.L. = 9 NOS.
AVG. 0.40 0.35 0.48 0.38 0.36 0.44 0.35 0.35 0.37 0.37 X - BAR = 0.3866 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.8600 Specification Width(S) = 0.5000 Index (K)={2 x (D-XBAR) / S}= 0.5464 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 0.2500 Interval = 0.122900 Selecting no. of classes = 7 -0.23 -0.11 0 0
Starting Point = 0.1400 No. of readings= 50.0000 Shift Of 'X-BAR' from 'D' = 0.136600 -0.11 0.02 0 0
0.02 0.14 1 0
HISTOGRAM 0.14 0.26 10 1
0.8
25 0.6
X-BAR
U.C.L.
0.26 0.39 19 11
0.4 L.C.L. 0.39 0.51 11 30
20 0.2 AVG.
0.51 0.63 5 41
0
15 1 2 3 4 5 6 7 8 9 10 0.63 0.75 3 46
0.75 0.88 0 49
QTY.

10 0.88 1.00 1 49
5
1.00 1.12 0 50
1
0.02 0.14 0.26 0.39 0.51 0.63 0.75 0.88 1.00 1.12 1.25 1.12 1.25 0 50
0.8 Row 46
0 0.6 U.C.L.
U.C.L.XBAR = 0.6368
-0.11
-0.2287 -0.1058 0.0171 0.14 0.2629 0.3858 0.5087 0.6316 0.7545 0.8774 1.0003 1.1232
0.4 L.C.L.
L.C.L.XBAR = 0.13644
-5 0.2 RANGE

0 U.C.L.RBAR = 0.89464
1 2 3 4 5 6 7 8 9 10 L.C.L.RBAR = 0
Std.Dev."s"= 0.16895
DIMENSIONS
Cp=(S/6s)= 0.49330
REMARKS: - PROCESS IS VERY POOR TAKE IMMEDIATE ACTION Cpk={1-K}xCp)= 0.22380
U.C.L. 0.6368 0.6368 0.6368 0.6368 0.6368 0.6368 0.6368 0.6368 0.6368 0.6368
L.C.L. 0.1364 0.1364 0.1364 0.1364 0.1364 0.1364 0.1364 0.1364 0.1364 0.1364
U.C.L. 0.8946 0.8946 0.8946 0.8946 0.8946 0.8946 0.8946 0.8946 0.8946 0.8946
L.C.L. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
X-BAR 0.3866 0.3866 0.3866 0.3866 0.3866 0.3866 0.3866 0.3866 0.3866 0.3866
R-BAR 0.4240 0.4240 0.4240 0.4240 0.4240 0.4240 0.4240 0.4240 0.4240 0.4240
 STATISTICAL PROCESS CONTROL STUDY KWPL
PART NAME :- WHEEL RIM COMP. INSTRUMENT: Dial Guage L.COUNT: 0.01 mm INHOUSE
PART NO. :- IGC-F5167-10 SPECIFIC: 0.5 mm Max (Radial Lower) MACHINE: Aug-16 DATE - 16/08/16
SAMPLE SIZE:- 50 NOS. OPERATION: After Press Fitting NO.OF DECIMALS: D.C. NO. QTY. 50NOS
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 0.5000 SAMPLE D2 A2 D4
1 0.43 0.54 0.33 0.36 0.42 0.41 0.61 0.35 0.61 0.35 1 1.123 2.560 3.270
2 0.37 0.26 0.25 0.54 0.22 0.42 0.56 0.61 0.58 0.62 2 1.128 1.880 3.270
3 0.48 0.50 0.50 0.49 0.43 0.36 0.52 0.40 0.58 0.28 L.T.L. 0.0000 3 1.693 1.020 2.570
4 0.48 0.52 0.42 0.52 0.54 0.48 0.32 0.47 0.56 0.48 4 2.059 0.730 2.230
5 0.35 0.78 0.35 0.39 0.39 0.58 0.34 0.53 0.43 0.42 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
XLARGE 0.48 0.78 0.50 0.54 0.54 0.58 0.61 0.61 0.61 0.62 Xmax.= 0.8 NO.OF NON CONFORMING PART = 17 NOS.
XSMALL 0.35 0.26 0.25 0.36 0.22 0.36 0.32 0.35 0.43 0.28 Xmin.= 0.22
RANGE 0.13 0.52 0.25 0.18 0.32 0.22 0.29 0.26 0.18 0.34 R - BAR = 0.26900 NO. OF PARTS ABOVE U.T.L. = 17 NOS.
AVG. 0.42 0.52 0.37 0.46 0.40 0.45 0.47 0.47 0.55 0.43 X - BAR = 0.4546 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.5600 Specification Width(S) = 0.5000 Index (K)={2 x (D-XBAR) / S}= 0.8184 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 0.2500 Interval = 0.080000 Selecting no. of classes = 7 -0.02 0.06 0 0
Starting Point = 0.2200 No. of readings= 50.0000 Shift Of 'X-BAR' from 'D' = 0.204600 0.06 0.14 0 0
0.14 0.22 1 0
HISTOGRAM 0.22 0.30 3 1
0.8
16 0.6
X-BAR
U.C.L.
0.30 0.38 10 4
14 0.4 L.C.L. 0.38 0.46 11 14
0.2 AVG.
12 0.46 0.54 15 25
0
10 1 2 3 4 5 6 7 8 9 10 0.54 0.62 9 40
0.62 0.70 0 49
QTY.

8
0.70 0.78 1 49
6
0.78 0.86 0 50
4 0.6
0.5
0.86 0.94 0 50
Row 46
2 0.54 0.62 0.70 0.78 0.86 0.94 0.4 U.C.L.XBAR = 0.6133
0.06 0.14 0.22 0.30 0.38 0.46 U.C.L.
0.3
0 0.2 L.C.L.
L.C.L.XBAR = 0.29589
RANGE
-0.02 0.06 0.14 0.22 0.3 0.38 0.46 0.54 0.62 0.7 0.78 0.86 0.1
0 U.C.L.RBAR = 0.56759
1 2 3 4 5 6 7 8 9 10 L.C.L.RBAR = 0
Std.Dev."s"= 0.11289
DIMENSIONS
Cp=(S/6s)= 0.73820
REMARKS: - PROCESS IS VERY POOR TAKE IMMEDIATE ACTION Cpk={1-K}xCp)= 0.13410
U.C.L. 0.6133 0.6133 0.6133 0.6133 0.6133 0.6133 0.6133 0.6133 0.6133 0.6133
L.C.L. 0.2959 0.2959 0.2959 0.2959 0.2959 0.2959 0.2959 0.2959 0.2959 0.2959
U.C.L. 0.5676 0.5676 0.5676 0.5676 0.5676 0.5676 0.5676 0.5676 0.5676 0.5676
L.C.L. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
X-BAR 0.4546 0.4546 0.4546 0.4546 0.4546 0.4546 0.4546 0.4546 0.4546 0.4546
R-BAR 0.2690 0.2690 0.2690 0.2690 0.2690 0.2690 0.2690 0.2690 0.2690 0.2690
 STATISTICAL PROCESS CONTROL STUDY KWPL
PART NAME :- Spoke Plate KWPG INSTRUMENT: Dial Guage L.COUNT: 0.01 mm INHOUSE
PART NO. :- 42702-KWPG-D000 SPECIFIC: 0.5 mm Max (Radial) MACHINE: DATE - 15/01/17
SAMPLE SIZE:- 50 NOS. OPERATION: Final Stage NO.OF DECIMALS: D.C. NO. QTY. 50NOS
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 0.5000 SAMPLE D2 A2 D4
1 0.24 0.30 0.28 0.27 0.25 0.24 0.28 0.27 0.29 0.33 1 1.123 2.560 3.270
2 0.33 0.25 0.34 0.25 0.33 0.30 0.39 0.26 0.22 0.21 2 1.128 1.880 3.270
3 0.20 0.24 0.26 0.24 0.26 0.29 0.31 0.30 0.29 0.32 L.T.L. 0.0000 3 1.693 1.020 2.570
4 0.25 0.36 0.25 0.36 0.25 0.36 0.25 0.35 0.27 0.24 4 2.059 0.730 2.230
5 0.31 0.29 0.34 0.37 0.34 0.31 0.35 0.36 0.30 0.37 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
XLARGE 0.33 0.36 0.34 0.37 0.34 0.36 0.39 0.36 0.30 0.37 Xmax.= 0.4 NO.OF NON CONFORMING PART = 0 NOS.
XSMALL 0.20 0.24 0.25 0.24 0.25 0.24 0.25 0.26 0.22 0.21 Xmin.= 0.20
RANGE 0.13 0.12 0.09 0.13 0.09 0.12 0.14 0.10 0.08 0.16 R - BAR = 0.11600 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 0.27 0.29 0.29 0.30 0.29 0.30 0.32 0.31 0.27 0.29 X - BAR = 0.2924 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.1900 Specification Width(S) = 0.5000 Index (K)={2 x (D-XBAR) / S}= 0.1696 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 0.2500 Interval = 0.027200 Selecting no. of classes = 7 0.12 0.15 0 0
Starting Point = 0.2000 No. of readings= 50.0000 Shift Of 'X-BAR' from 'D' = 0.042400 0.15 0.17 0 0
0.17 0.20 1 0
HISTOGRAM 0.20 0.23 2 1
0.4
14 0.3
X-BAR
U.C.L.
0.23 0.25 12 3
0.2 L.C.L. 0.25 0.28 8 15
12
0.1 AVG.
0.28 0.31 8 23
10 0
1 2 3 4 5 6 7 8 9 10 0.31 0.34 7 31
8 0.34 0.36 9 38
QTY.

6 0.36 0.39 3 47
4
0.39 0.42 0 50
0.3
0.25
0.42 0.44 0 50
2 Row 46
0.15 0.17 0.20 0.23 0.25 0.28 0.31 0.34 0.36 0.39 0.42 0.44 0.2
U.C.L.
U.C.L.XBAR = 0.3608
0.15
0 0.1 L.C.L.
L.C.L.XBAR = 0.22396
RANGE
0.1184 0.1456 0.1728 0.2 0.2272 0.2544 0.2816 0.3088 0.336 0.3632 0.3904 0.4176 0.05
0 U.C.L.RBAR = 0.24476
1 2 3 4 5 6 7 8 9 10 L.C.L.RBAR = 0
Std.Dev."s"= 0.04766
DIMENSIONS
Cp=(S/6s)= 1.74850
REMARKS: - PROCESS IS GOOD BUT STILL IMPROVEMENT IS REQIURED Cpk={1-K}xCp)= 1.45200
U.C.L. 0.3608 0.3608 0.3608 0.3608 0.3608 0.3608 0.3608 0.3608 0.3608 0.3608
L.C.L. 0.2240 0.2240 0.2240 0.2240 0.2240 0.2240 0.2240 0.2240 0.2240 0.2240
U.C.L. 0.2448 0.2448 0.2448 0.2448 0.2448 0.2448 0.2448 0.2448 0.2448 0.2448
L.C.L. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
X-BAR 0.2924 0.2924 0.2924 0.2924 0.2924 0.2924 0.2924 0.2924 0.2924 0.2924
R-BAR 0.1160 0.1160 0.1160 0.1160 0.1160 0.1160 0.1160 0.1160 0.1160 0.1160
 STATISTICAL PROCESS CONTROL STUDY KWPL
PART NAME :- Spoke Plate KWPG INSTRUMENT: Dial Guage L.COUNT: 0.01 mm INHOUSE
PART NO. :- 42702-KWPG-D000 SPECIFIC: 0.5 mm Max (Axial) MACHINE: DATE - 15/01/17
SAMPLE SIZE:- 50 NOS. OPERATION: Final Stage NO.OF DECIMALS: D.C. NO. QTY. 50NOS
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 0.5000 SAMPLE D2 A2 D4
1 0.31 0.33 0.26 0.34 0.23 0.27 0.23 0.30 0.29 0.34 1 1.123 2.560 3.270
2 0.33 0.32 0.27 0.27 0.27 0.32 0.32 0.29 0.34 0.26 2 1.128 1.880 3.270
3 0.32 0.26 0.30 0.31 0.26 0.30 0.29 0.29 0.30 0.29 L.T.L. 0.0000 3 1.693 1.020 2.570
4 0.30 0.27 0.31 0.23 0.32 0.27 0.29 0.28 0.33 0.31 4 2.059 0.730 2.230
5 0.28 0.33 0.27 0.30 0.36 0.30 0.26 0.26 0.34 0.29 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
XLARGE 0.33 0.33 0.31 0.34 0.36 0.32 0.32 0.30 0.34 0.34 Xmax.= 0.4 NO.OF NON CONFORMING PART = 0 NOS.
XSMALL 0.28 0.26 0.26 0.23 0.23 0.27 0.23 0.26 0.29 0.26 Xmin.= 0.23
RANGE 0.05 0.07 0.05 0.11 0.13 0.05 0.09 0.04 0.05 0.08 R - BAR = 0.07200 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 0.31 0.30 0.28 0.29 0.29 0.29 0.28 0.28 0.32 0.30 X - BAR = 0.2942 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.1300 Specification Width(S) = 0.5000 Index (K)={2 x (D-XBAR) / S}= 0.1768 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 0.2500 Interval = 0.018600 Selecting no. of classes = 7 0.17 0.19 0 0
Starting Point = 0.2300 No. of readings= 50.0000 Shift Of 'X-BAR' from 'D' = 0.044200 0.19 0.21 0 0
0.21 0.23 3 0
HISTOGRAM 0.23 0.25 0 3
0.4
16 0.3
X-BAR
U.C.L.
0.25 0.27 6 3
14 0.2 L.C.L. 0.27 0.29 9 9
0.1 AVG.
12 0.29 0.30 14 18
0
10 1 2 3 4 5 6 7 8 9 10 0.30 0.32 9 32
0.32 0.34 8 41
QTY.

8
0.34 0.36 1 49
6
0.36 0.38 0 50
4 0.2
0.38 0.40 0 50
2 0.15 Row 46
0.19 0.21 0.23 0.25 0.27 0.29 0.30 0.32 0.34 0.36 0.38 0.40 U.C.L.
U.C.L.XBAR = 0.3367
0.1
0
0.05
L.C.L.
L.C.L.XBAR = 0.25172
RANGE
0.1742 0.1928 0.2114 0.23 0.2486 0.2672 0.2858 0.3044 0.323 0.3416 0.3602 0.3788
0 U.C.L.RBAR = 0.15192
1 2 3 4 5 6 7 8 9 10 L.C.L.RBAR = 0
Std.Dev."s"= 0.03078
DIMENSIONS
Cp=(S/6s)= 2.70760
REMARKS: - PROCESS IS EXCELLENT Cpk={1-K}xCp)= 2.22890
U.C.L. 0.3367 0.3367 0.3367 0.3367 0.3367 0.3367 0.3367 0.3367 0.3367 0.3367
L.C.L. 0.2517 0.2517 0.2517 0.2517 0.2517 0.2517 0.2517 0.2517 0.2517 0.2517
U.C.L. 0.1519 0.1519 0.1519 0.1519 0.1519 0.1519 0.1519 0.1519 0.1519 0.1519
L.C.L. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
X-BAR 0.2942 0.2942 0.2942 0.2942 0.2942 0.2942 0.2942 0.2942 0.2942 0.2942
R-BAR 0.0720 0.0720 0.0720 0.0720 0.0720 0.0720 0.0720 0.0720 0.0720 0.0720