H135FT, H155FT

(L 006)

4053213 ©2012 HYSTER COMPANY

08/2012
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SECTIONS

1 FRAME

2 ENGINE ASSEMBLY - DIESEL

3 ENGINE ASSEMBLY - GM

4 FUEL SYSTEM - DIESEL

5 FUEL SYSTEM - GAS/LPG

6 ELECTRICAL SYSTEM

7 TRANSMISSION

8 DRIVE AXLE

9 STEERING SYSTEM

10 BRAKE SYSTEM

11 HYDRAULIC SYSTEM

12 MAST-TWO STAGE LIMITED FREE-LIFT

13 MAST-THREE STAGE FULL FREE-LIFT

14 OPTIONS

15 FIELD CONVERSION KITS

16 NUMERICAL INDEX

This Parts Manual is divided into 16 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
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TABLE OF CONTENTS

DESCRIPTION PAGE
A
ACCUMULATOR ............................................................................................................................................. 14-12
ADD-ON OPTION KITS ................................................................................................................................... 15-3
AIR CLEANER FLANGE AND THROTTLE VALVE ........................................................................................ 2-70
AIR CLEANER INLET PIPE ............................................................................................................................ 2-71
AIR FILTER ..................................................................................................................................................... 5-8
AIR INTAKE
GM 4.3L GASOLINE AND LPG .................................................................................................................. 5-6
KUBOTA DIESEL ........................................................................................................................................ 4-6
ALTERNATOR
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-12
ALTERNATOR AND PULLEY
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-42
KUBOTA DIESEL - SEALED ALTERNATOR ............................................................................................. 2-44
ALTERNATOR ELECTRICAL
KUBOTA DIESEL - STANDARD ALTERNATOR ........................................................................................ 6-4
KUBOTA DIESEL - SEALED ALTERNATOR ............................................................................................. 6-6
ARMREST SLIDER ASSEMBLY ..................................................................................................................... 1-58
ATTACHMENT MOUNTING KITS .................................................................................................................. 15-2
AUXILIARY FUNCTION HOSES ..................................................................................................................... 12-28
AUXILIARY ONE AND TWO SECTIONS
MANUAL HYDRAULIC CONTROL VALVE - THREE AND FOUR FUNCTION .......................................... 11-34
AUXILIARY ONE SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 11-48
AUXILIARY TUBE EXTENSION KITS ............................................................................................................ 15-5
AUXILIARY TUBE EXTENSIONS
THREE STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS ................................... 13-28
THREE STAGE FULL FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
.................................................................................................................................................................... 13-30
THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............... 13-32
THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - MANUAL
HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............................................................................ 13-34
THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - E-HYDRAULICS
WITH QUICK DISCONNECT FITTINGS ..................................................................................................... 13-36
TWO STAGE LIMITED FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - E-
HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............................................................................ 12-26
TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS .................................. 12-20
TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
.................................................................................................................................................................... 12-22
TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS .............. 12-24
AUXILIARY TWO SECTION
ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. 11-50

B
BACK-UP ALARM ........................................................................................................................................... 14-8
BATTERY AND CONTROL CABLE DISCONNECT SWITCH
KUBOTA DIESEL ........................................................................................................................................ 6-24
BATTERY CABLES
GM 4.3L GASOLINE AND LPG .................................................................................................................. 6-20

©2012 HYSTER COMPANY See Service Manual i

for service procedures.
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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
KUBOTA DIESEL ........................................................................................................................................ 6-22
BRAKE AND INCHING PEDAL CONVERSION .............................................................................................. 15-2
BRAKE COOLING SYSTEM
SINGLE AND DUAL PEDAL ....................................................................................................................... 10-8
BRAKE LINKAGE
DUAL PEDAL - WET BRAKE ...................................................................................................................... 10-4
SINGLE PEDAL - WET BRAKE .................................................................................................................. 10-2
BRAKE MASTER CYLINDER ASSEMBLY ..................................................................................................... 10-11
BREATHER AND SEPARATOR PIPES
KUBOTA DIESEL ........................................................................................................................................ 2-69

C
CAB
AIR CONDITIONING SYSTEM - SHEET 1 OF 2 ........................................................................................ 1-44
AIR CONDITIONING SYSTEM - SHEET 2 OF 2 ........................................................................................ 1-46
ASSEMBLY - WITHOUT AIR CONDITIONING .......................................................................................... 1-20
ASSEMBLY - WITH AIR CONDITIONING .................................................................................................. 1-21
ATTACHING PARTS ................................................................................................................................... 1-18
HEATER - WITH AIR CONDITIONING ....................................................................................................... 1-36
HEATER - WITHOUT AIR CONDITIONING ............................................................................................... 1-40
HEATER AND HOSES - GM 4.3L GASOLINE AND LPG .......................................................................... 1-30
HEATER AND HOSES - KUBOTA DIESEL ................................................................................................ 1-34
HEATER CONTROL ................................................................................................................................... 1-42
LEFT HAND DOOR ASSEMBLY ................................................................................................................ 1-26
MAIN ASSEMBLY ....................................................................................................................................... 1-22
RIGHT HAND DOOR ASSEMBLY .............................................................................................................. 1-24
WINDOW WIPER SYSTEM ........................................................................................................................ 1-28
CAMSHAFT AND IDLE GEAR SHAFT
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-28
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-29
CAMSHAFT AND OIL PAN
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-26
CARRIAGE
THREE STAGE FULL FREE-LIFT - HOOK TYPE ...................................................................................... 13-20
THREE STAGE FULL FREE-LIFT - PIN TYPE .......................................................................................... 13-22
TWO STAGE LIMITED FREE-LIFT - HOOK TYPE .................................................................................... 12-16
TWO STAGE LIMITED FREE-LIFT - PIN TYPE ......................................................................................... 12-18
CHARGE PUMP .............................................................................................................................................. 7-34
COIL ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-33
CONTROL VALVE
THREE SPEED TRANSMISSION ............................................................................................................... 7-30
TWO SPEED TRANSMISSION .................................................................................................................. 7-32
CONTROL VALVE LOCKOUT GROUP
MANUAL CONTROL VALVE ...................................................................................................................... 11-24
COOLANT HOSES
GM 4.3L LPG WITH CAB ............................................................................................................................ 5-26
COOLING SYSTEM
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-34

ii See Service Manual ©2012 HYSTER COMPANY

for service procedures.
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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
KUBOTA DIESEL ........................................................................................................................................ 2-72
COUNTERWEIGHTS AND REAR FENDERS ................................................................................................ 1-8
COVER BEARING CASE
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-10
COWL ELECTRICAL
ELECTRO-HYDRAULIC ............................................................................................................................. 6-10
MANUAL HYDRAULIC ................................................................................................................................ 6-8
COWL MOUNT ................................................................................................................................................ 1-4
CYLINDER BLOCK
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-24
KUBOTA DIESEL ........................................................................................................................................ 2-6
CYLINDER HEAD
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-22
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-11
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-12
CYLINDER HEAD COVER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-22
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-24

D
DIESEL PARTICULATE FILTER
ASSEMBLY - KUBOTA 3.8L DIESEL ......................................................................................................... 2-80
MUFFLER ASSEMBLY - KUBOTA 3.8L DIESEL ....................................................................................... 2-82
DIFFERENTIAL ............................................................................................................................................... 8-6
DIPSTICK
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-8
DIPSTICK AND BREATHER ........................................................................................................................... 11-14
DISPLAY
DIESEL PARTICULATE FILTER ................................................................................................................ 6-26
DISTRIBUTER AND COIL
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-17
DISTRIBUTOR ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 6-25
DRIVE AXLE AND ATTACHING PARTS
WET BRAKE ............................................................................................................................................... 8-2
DRIVE AXLE HOUSING AND HUB ................................................................................................................ 8-4
DRIVE TIRE AND WHEEL .............................................................................................................................. 8-10
DUAL MIRRORS
WITH CAB ................................................................................................................................................... 14-10
WITH OVERHEAD GUARD ........................................................................................................................ 14-11

E
EGR COOLER
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-64
EGR VALVE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-63
E-HYDRAULIC CONTROL CONVERSION KITS ........................................................................................... 15-4
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS ............................................................................................................................. 6-18

©2012 HYSTER COMPANY See Service Manual iii

for service procedures.
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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
ELECTRO HYDRAULIC POPPET VALVE
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 11-46
ENGINE CONTROL MODULE AND SENSORS
GM 4.3L GASOLINE ................................................................................................................................... 6-28
GM 4.3L LPG .............................................................................................................................................. 6-30
ENGINE ELECTRICAL SYSTEM
GM 4.3L GASOLINE AND LPG .................................................................................................................. 6-12
KUBOTA 3.6L DIESEL ................................................................................................................................ 6-14
KUBOTA 3.8L DIESEL ................................................................................................................................ 6-16
ENGINE MOUNTING
GM 4.3L, GASOLINE AND LPG ................................................................................................................. 3-2
ENGINE MOUNTING AND TORQUE CONVERTER
KUBOTA DIESEL ........................................................................................................................................ 2-4
EXHAUST MANIFOLD
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-55
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-56
EXHAUST MANIFOLDS
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-14
EXHAUST SYSTEM
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-38
KUBOTA 3.6L DIESEL ................................................................................................................................ 2-76
KUBOTA 3.8L DIESEL ................................................................................................................................ 2-78

F
FAN DRIVE AND ALTERNATOR MOUNTING
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-8
FAN MOUNT ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-10
FAN PULLY
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-52
FIRE EXTINGUISHER
WITH CAB ................................................................................................................................................... 14-4
WITH OVERHEAD GUARD ........................................................................................................................ 14-6
FLOORPLATES, STEPS AND COVERS ........................................................................................................ 1-10
FLYWHEEL AND HOUSING
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-6
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-30
FORWARD CLUTCH HIGH AND OUTPUT SHAFT
THREE SPEED TRANSMISSION - FWD2 ................................................................................................. 7-16
FORWARD CLUTCH LOW
TWO SPEED TRANSMISSION .................................................................................................................. 7-24
FORWARD CLUTCH LOW AND SECOND SHAFT
THREE SPEED TRANSMISSION - FWD1, RANGE2 ................................................................................ 7-14
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-16
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-18
FUEL CAP
DIESEL ........................................................................................................................................................ 4-14

iv See Service Manual ©2012 HYSTER COMPANY

for service procedures.
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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
FUEL FILTER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-32
FUEL PUMP
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-31
FUEL RAIL
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-41
FUEL SENDING UNIT
GM 4.3L GASOLINE ................................................................................................................................... 5-10
FUEL SYSTEM
GM 4.3L GASOLINE ................................................................................................................................... 5-2
GM 4.3L LPG .............................................................................................................................................. 5-4
KUBOTA 3.6L DIESEL ................................................................................................................................ 4-2
KUBOTA 3.8L DIESEL ................................................................................................................................ 4-4
FULL SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 2 ...................... 1-52
SHEET 2 OF 2 ............................................................................................................................................ 1-56
FUSE BOX
GM 4.3L LPG .............................................................................................................................................. 6-32

G
GEAR CASE
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-26
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-27
GEAR PUMP ................................................................................................................................................... 11-12
GEAR PUMP ASSEMBLY ............................................................................................................................... 11-10
GM LPG REGULATOR DRAIN KIT ................................................................................................................ 14-14
GOVERNOR
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-36
GOVERNOR ACTUATOR AND PLUG
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-38

H
HAND LEVERS
FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................... 11-20
FOUR FUNCTION - WITHOUT DETENTED LEVERS ............................................................................... 11-22
THREE FUNCTION - WITH DETENTED LEVERS ..................................................................................... 11-16
THREE FUNCTION - WITHOUT DETENTED LEVERS ............................................................................. 11-18
HANG-ON SIDE-SHIFT CARRIAGE AND HOSES
WITH BACKREST AND FORK POSITIONER ............................................................................................ 14-21
WITHOUT BACKREST AND FORK POSITIONER .................................................................................... 14-19
HEADER HOSE CONVERSION KITS
HEADER HOSES AND AUXILIARY TUBE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-24
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-12
HOIST HOSE AND ATTACHING PARTS ....................................................................................................... 11-54
HOOD ASSEMBLY ......................................................................................................................................... 1-6
HYDRAULIC CONTROL CONVERSIONS
HYDRAULIC CONTROL VALVE AND STEERING UNIT ASSEMBLY
ELECTRO-HYDRAULIC - THREE FUNCTION .......................................................................................... 11-38

©2012 HYSTER COMPANY See Service Manual v

for service procedures.
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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
ELECTRO-HYDRAULIC - FOUR FUNCTION ............................................................................................ 11-40
MANUAL CONTROL VALVE - THREE FUNCTION ................................................................................... 11-26
MANUAL CONTROL VALVE - FOUR FUNCTION ..................................................................................... 11-28
HYDRAULIC FILTER ...................................................................................................................................... 11-8
HYDRAULIC SUPPLY AND RETURN
ELECTRO-HYDRAULICS ........................................................................................................................... 11-6
MANUAL HYDRAULICS ............................................................................................................................. 11-2

I
INJECTION PIPE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-40
INJECTION PUMP
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-34
INJECTION PUMP HOUSING
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-33
INJECTOR HARNESS
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-65
INLET AND EXHAUST VALVES
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-16
INLET MANIFOLD
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-53
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-54
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-6
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-4
INSTRUMENT CLUSTER ............................................................................................................................... 6-33
INTAKE AIR FUEL MODULE
GM 4.3L GASOLINE ................................................................................................................................... 3-18
INTERIOR PANELS AND COVERS
WITH CAB ................................................................................................................................................... 1-16
WITH OVERHEAD GUARD ........................................................................................................................ 1-14
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-4

L
LABELS
EXTERIOR .................................................................................................................................................. 1-64
HYDRAULIC CONTROL LABELS - CONTROL LEVER ............................................................................. 1-68
INTERIOR ................................................................................................................................................... 1-66
MINI LEVER MODULES - SINGLE FUNCTION ......................................................................................... 1-70
LIFT AND LOWER SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 11-42
LIFTING EYE ................................................................................................................................................... 14-16
LIFTING EYE BRACKETS
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-4
LIGHT CONVERSION KITS ............................................................................................................................ 15-7
LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH CAB .................................... 6-34
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH OVERHEAD GUARD ......... 6-36

vi See Service Manual ©2012 HYSTER COMPANY

for service procedures.
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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
LOAD WEIGH ELECTRICAL .......................................................................................................................... 6-38
LPG CONVERTER
GM 4.3L LPG .............................................................................................................................................. 5-18
LPG REGULATOR AND MIXER
GM 4.3L ....................................................................................................................................................... 5-16

M
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-8
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-6
MAIN LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-10
MAIN LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-12
MAST ELECTRICAL ....................................................................................................................................... 6-40
MID-INLET SECTION
MANUAL HYDRAULIC CONTROL VALVE - THREE AND F0UR FUNCTION .......................................... 11-30
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION ...................................................................................................... 6-42
WITH ARMREST - FOUR FUNCTION ........................................................................................................ 6-44
MISCELLANEOUS CONVERSION KITS ........................................................................................................ 15-4

N
NON SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS - WITH HIP RESTRAINTS ........................................................... 1-50
NOZZLE HOLDER AND GLOW PLUG
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-47

O
OIL COOLER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-61
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-62
OIL PAN
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-9
OIL PUMP
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-30
OIL SEPARATOR
KUBOTA DIESEL ........................................................................................................................................ 2-68
OPERATOR COMPARTMENT PLATFORM ................................................................................................... 1-2
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-2
OUTLET SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION WITH ANTI-STALL SOLENOID .... 11-52
MANUAL HYDRAULIC CONTROL VALVE - THREE AND FOUR FUNCTION .......................................... 11-36
OUTPUT SHAFT
TWO SPEED TRANSMISSION .................................................................................................................. 7-26
OVERHEAD GUARD ...................................................................................................................................... 1-12

©2012 HYSTER COMPANY See Service Manual vii

for service procedures.
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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
P
PARK BRAKE ASSEMBLY ............................................................................................................................. 10-12
PISTON AND CRANKSHAFT
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-18
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-20
POWER DISTRIBUTION MODULE ................................................................................................................ 6-46
PUMP DRIVE .................................................................................................................................................. 7-36

R
RADIATOR ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-36
KUBOTA DIESEL ........................................................................................................................................ 2-74
RAIN TOP ........................................................................................................................................................ 14-18
REMOTE KEY SWITCH .................................................................................................................................. 6-48
REPLACEMENT KITS ..................................................................................................................................... 15-8
REVERSE CLUTCH
TWO SPEED TRANSMISSION .................................................................................................................. 7-28
REVERSE CLUTCH AND FIRST SHAFT
THREE SPEED TRANSMISSION - REV1, RANGE 1 ................................................................................ 7-18
ROCKER ARM ASSEMBLY
WITH INLET AND EXHAUST VALVES - KUBOTA DIESEL 3.6L ............................................................... 2-14
ROCKER ARM SHAFT
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-17

S
SEAT CONVERSION KITS ............................................................................................................................. 15-3
SEAT PAN AND COVERS .............................................................................................................................. 1-62
SENSORS
KUBOTA DIESEL ........................................................................................................................................ 2-67
SIDE-SHIFT ASSEMBLY
WITHOUT FORK POSITIONER ................................................................................................................. 14-24
SIDE-SHIFT CYLINDER
WITHOUT FORK POSITIONER ................................................................................................................. 14-26
SINGLE AND DUAL LPG TANK BRACKETS ................................................................................................. 5-24
SOUND ABATEMENT ..................................................................................................................................... 1-60
SPARK PLUGS AND WIRES
GM 4.3L GASOLINE AND LPG .................................................................................................................. 6-49
STARTER
GM 4.3L GASOLINE AND LPG .................................................................................................................. 6-50
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-46
STEER AXLE .................................................................................................................................................. 9-8
STEER CYLINDER ......................................................................................................................................... 9-11
STEER TIRE AND WHEEL ............................................................................................................................. 9-14
STEERING COLUMN ASSEMBLY
DIESEL ........................................................................................................................................................ 9-4
GASOLINE AND LPG ................................................................................................................................. 9-6
STEERING CONTROL UNIT .......................................................................................................................... 9-12
STEERING WHEEL AND COLUMN
DIESEL ........................................................................................................................................................ 9-2

viii See Service Manual ©2012 HYSTER COMPANY

for service procedures.
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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
GASOLINE AND LPG ................................................................................................................................. 9-3
STROBE LIGHT
LED ............................................................................................................................................................. 14-2
SUPPLY PUMP
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-39

T
THERMOSTAT AND WATER OUTLET HOUSING
GM 4.3L LPG .............................................................................................................................................. 3-15
GM 4.3L GASOLINE ................................................................................................................................... 3-16
THROTTLE BODY
GM 4.3L GASOLINE ................................................................................................................................... 5-12
GM 4.3L LPG .............................................................................................................................................. 5-14
THROTTLE CABLE ASSEMBLY
KUBOTA DIESEL ........................................................................................................................................ 4-12
THROTTLE PEDAL ASSEMBLY
MONOTROL PEDAL ................................................................................................................................... 4-8
MONOTROL PEDAL ................................................................................................................................... 5-20
STANDARD PEDAL .................................................................................................................................... 4-10
STANDARD PEDAL .................................................................................................................................... 5-22
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 11-56
TILT CYLINDERS ............................................................................................................................................ 11-58
TILT HYDRAULICS ......................................................................................................................................... 11-60
TILT SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 11-44
MANUAL HYDRAULIC CONTROL VALVE - THREE AND FOUR FUNCTION .......................................... 11-32
TORQUE CONVERTER
GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-6
KUBOTA DIESEL ........................................................................................................................................ 7-8
TRANSMISSION ASSEMBLY
THREE SPEED - SHEET 1 OF 2 ................................................................................................................ 7-10
THREE SPEED - SHEET 2 OF 2 ................................................................................................................ 7-12
TWO SPEED - SHEET 1 OF 2 .................................................................................................................... 7-20
TWO SPEED - SHEET 2 OF 2 .................................................................................................................... 7-22
TRANSMISSION COOLING ............................................................................................................................ 7-2
TRANSMISSION ELECTRICAL SYSTEM
THREE SPEED TRANSMISSION ............................................................................................................... 6-52
TWO SPEED TRANSMISSION .................................................................................................................. 6-54
TRANSMISSION MOUNT ............................................................................................................................... 7-4
TURBOCHARGER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-57
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-58
TURBOCHARGER OIL PLUMBING
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-59
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-60

V
VALVE COVER AND INTAKE MANIFOLD
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-20

©2012 HYSTER COMPANY See Service Manual ix

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
VENT LINES .................................................................................................................................................... 11-62

W
WATER BYPASS
GM 4.3L GASOLINE ................................................................................................................................... 3-32
WATER PUMP
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-50
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-51
WATER PUMP FLANGE AND THERMOSTAT
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-48
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-49
WET BRAKE ASSEMBLY ............................................................................................................................... 8-8
WIRE HARNESS
COWL - MANUAL HYDRAULICS WITH MONOTROL PEDAL .................................................................. 6-56
COWL - MANUAL HYDRAULICS WITH FORWARD/REVERSE ............................................................... 6-60
COWL - ELECTRO-HYDRAULICS WITH MONOTROL PEDAL ................................................................ 6-64
COWL - ELECTRO-HYDRAULICS WITH FORWARD/REVERSE ............................................................. 6-68
DPF DISPLAY ............................................................................................................................................. 6-71
ELECTRONIC CONTROL VALVE - THREE FUNCTION ........................................................................... 6-72
ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. 6-74
ENGINE - KUBOTA DIESEL 3.6L ............................................................................................................... 6-76
ENGINE - KUBOTA DIESEL 3.8L ............................................................................................................... 6-78
LEFT HAND CHASSIS - GM 4.3L GASOLINE ........................................................................................... 6-86
LIGHTS WITH OVERHEAD GUARD .......................................................................................................... 6-88
REAR .......................................................................................................................................................... 6-90
RIGHT HAND CHASSIS - GM 4.3L GASOLINE/LPG AND KUBOTA 3.8L DIESEL .................................. 6-92
RIGHT HAND CHASSIS - KUBOTA 3.6L DIESEL ..................................................................................... 6-98
SEALED ALTERNATOR - KUBOTA DIESEL ............................................................................................. 6-110
TRANSMISSION - TWO SPEED ................................................................................................................ 6-104
TRANSMISSION - THREE SPEED ............................................................................................................ 6-106
WIRE HARNESS BRACKET
KUBOTA DIESEL ........................................................................................................................................ 2-66

x See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
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ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

©2012 HYSTER COMPANY See Service Manual xi

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

xii See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT
HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part
required. Turn to the Sections Page. Choose the
general area of reference most likely to include the
part.
2. Turn to the section you chose. Use the Section
Table of Contents to determine the assembly
which would normally contain the part required.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS NOT KNOWN
AND THE NEXT HIGHER ASSEMBLY IS
KNOWN:
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on
and turn to the page indicated for that assembly.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 16-1) to find the
part number. Turn to the page listed and locate the
part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers,
descriptions, quantities required, keys and
footnotes to help in selecting correct parts.
6. Parts Supersession Information. Part numbers that
have this history will be displayed in the parts list
in the order that they were superseded (from oldest
to newest). The superseded part numbers will be
shown with a line through them.
Five periods in the PART NO. column (. . . . .)
indicate that the part is either Not Serviced
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand
followed by a figure number in the DESCRIPTION
column (FFigure 10)
7. Keys are used to show two or more similar
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E"
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..)
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and
©2012 HYSTER COMPANY See Service Manual
for service procedures.
subparts of assemblies. In the example on the
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.
9. Quantities shown are for one assembly. The
quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
CASE assembly.
10. Serial number breaks identify the most current
parts information and are shown as follows:
→ S/N D001H2628
Indicates last serial number affected.
S/N D001H2629 →
Indicates the first serial number affected.
S/N D001H1553 ↔ S/N D001H3291
Indicates a range of serial numbers affected.
ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
parts information and are identified as follows:
→ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
affected.
S/N Pending Per ECN 63243 →
Indicates a pending serial number for first unit
affected.
Date breaks are used to indicate when a change
occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
follows:
→ D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 →
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Indicates a range of production dates of the item
affected.
Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
a date break.
ORDERING PARTS:
When ordering replacement parts, give the unit serial
number, part number, name of part and quantity
required.
For any further information on parts, service, or
ordering, consult your local dealer for Hyster lift trucks.
xiii
 UNIT CODE K006
NORTH AMERICA 08/2012

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

xiv See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code letter,
and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the right
hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped on
the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Hyster lift trucks
for information on these assemblies.

©2012 HYSTER COMPANY See Service Manual xv

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

IDENTIFICATION OF ATTACHMENT AND SIDE-

SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information
on these assemblies.

xvi See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

PUBLICATIONS

Every new lift truck is provided with an OPERATING
MANUAL. This manual has information that the
operator must know for inspection and operation of the
lift truck.
SERVICE MAINTENANCE MANUALS, which provide
service and overhaul procedures, and PARTS
MANUALS with complete replacement part
identification, are available at a nominal fee from your
Hyster dealer to assist users in effectively maintaining
Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
for this model lift truck.

PUBLICATION HYSTER PART NUMBER

Operating Manual........................................................................................................................ 4053108

Service Manual (Complete)......................................................................................................... 4053137

Parts Manual............................................................................................................................... 4053213

©2012 HYSTER COMPANY See Service Manual xvii

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NOTES

xviii See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

1 FRAME
 UNIT CODE K006
08/2012 NORTH AMERICA

SECTION 1
FRAME

DESCRIPTION PAGE

ARMREST SLIDER ASSEMBLY ..................................................................................................................... 1-58

CAB
AIR CONDITIONING SYSTEM - SHEET 1 OF 2 ........................................................................................ 1-44
AIR CONDITIONING SYSTEM - SHEET 2 OF 2 ........................................................................................ 1-46
ASSEMBLY - WITHOUT AIR CONDITIONING .......................................................................................... 1-20
ASSEMBLY - WITH AIR CONDITIONING .................................................................................................. 1-21
ATTACHING PARTS ................................................................................................................................... 1-18
HEATER - WITH AIR CONDITIONING ....................................................................................................... 1-36
HEATER - WITHOUT AIR CONDITIONING ............................................................................................... 1-40
HEATER AND HOSES - GM 4.3L GASOLINE AND LPG .......................................................................... 1-30
HEATER AND HOSES - KUBOTA DIESEL ................................................................................................ 1-34
HEATER CONTROL ................................................................................................................................... 1-42
LEFT HAND DOOR ASSEMBLY ................................................................................................................ 1-26
MAIN ASSEMBLY ....................................................................................................................................... 1-22
RIGHT HAND DOOR ASSEMBLY .............................................................................................................. 1-24
WINDOW WIPER SYSTEM ........................................................................................................................ 1-28
COUNTERWEIGHTS AND REAR FENDERS ................................................................................................ 1-8
COWL MOUNT ................................................................................................................................................ 1-4
FLOORPLATES, STEPS AND COVERS ........................................................................................................ 1-10
FULL SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 2 ...................... 1-52
SHEET 2 OF 2 ............................................................................................................................................ 1-56
HOOD ASSEMBLY ......................................................................................................................................... 1-6
INTERIOR PANELS AND COVERS
WITH CAB ................................................................................................................................................... 1-16
WITH OVERHEAD GUARD ........................................................................................................................ 1-14
LABELS
EXTERIOR .................................................................................................................................................. 1-64
HYDRAULIC CONTROL LABELS - CONTROL LEVER ............................................................................. 1-68
INTERIOR ................................................................................................................................................... 1-66
MINI LEVER MODULES - SINGLE FUNCTION ......................................................................................... 1-70
NON SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS - WITH HIP RESTRAINTS ........................................................... 1-50
OPERATOR COMPARTMENT PLATFORM ................................................................................................... 1-2
OVERHEAD GUARD ...................................................................................................................................... 1-12
SEAT PAN AND COVERS .............................................................................................................................. 1-62
SOUND ABATEMENT ..................................................................................................................................... 1-60

©2012 HYSTER COMPANY See Service Manual 1-1

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

OPERATOR COMPARTMENT PLATFORM (FIGURE 1-1)

1-2 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

OPERATOR COMPARTMENT PLATFORM

ITEM PART NO. DESCRIPTION QTY
1 4028336 Operator Module ................................................................................................. 1
2 300937 Nut ...................................................................................................................... 2
3 296423 Washer ............................................................................................................... 4
4 300939 Washer ............................................................................................................... 4
5 1660337 Isolator ................................................................................................................ 4
6 2037998 Stud .................................................................................................................... 2
7 293657 Capscrew ............................................................................................................ 2
a 264134 Loctite ................................................................................................................. AR

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 1-3

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

COWL MOUNT (FIGURE 1-2)

ITEM PART NO. DESCRIPTION QTY

1 4009920 Cowl .................................................................................................................... 1
2 1583611 Capscrew (Attaches to Overhead Guard) ........................................................... 2
3 1586629 Capscrew ............................................................................................................ 6
4 1640776 Insert ................................................................................................................... 6

1-4 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 1-5

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

HOOD ASSEMBLY (FIGURE 1-3)

1-6 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

HOOD ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1 1675474 Seal ..................................................................................................................... 2
2 1664290 Hood (LH) (With Overhead Guard) ..................................................................... 1
2 1664289 Hood (LH) (With Cab) ......................................................................................... 1
3 362030 Handle ................................................................................................................ 2
4 287816 Capscrew ............................................................................................................ 4
5 1476421 Washer ............................................................................................................... 4
6 1581565 Nut ...................................................................................................................... 4
7 1650477 Sound Liner (LH) ................................................................................................ 1
8 1663631 Sound Liner (LH) ................................................................................................ 1
9 1650479 Sound Liner (LH) ................................................................................................ 1
10 1615395 Seal ..................................................................................................................... 1
11 1663612 Sound Liner (LH) ................................................................................................ 1
12 1563369 Ball Stud ............................................................................................................. 4
13 4014557 Gas Spring .......................................................................................................... 2
14 313828 Nut ...................................................................................................................... 4
15 1639723 Hinge .................................................................................................................. 2
16 1480237 Nut ...................................................................................................................... 8
17 1375391 Pin (Rod End) ..................................................................................................... 4
18 1351689 Locking Cotter Pin .............................................................................................. 4
19 1531557 Insert ................................................................................................................... 8
20 1669446 Hinge (Base) ....................................................................................................... 2
21 1527880 Capscrew ............................................................................................................ 16
22 1678274 Hinge .................................................................................................................. 2
23 1678273 Hinge (Base) ....................................................................................................... 2
24 1527886 Capscrew ............................................................................................................ 4
25 1356113 Washer ............................................................................................................... 4
26 317594 Motor Mount ........................................................................................................ 4
27 1460477 Nut ...................................................................................................................... 4
28 b 1638510 Hood Support ...................................................................................................... 1
28 a 4047711 Hood Support ...................................................................................................... 1
29 1530243 Insert ................................................................................................................... 3
30 1641590 Crossmember (With Overhead Guard) ............................................................... 1
30 1641591 Crossmember (With Cab) ................................................................................... 1
31 1610906 Seal ..................................................................................................................... 1
32 1650480 Sound Liner (RH) ................................................................................................ 1
33 1663611 Sound Liner (RH) ................................................................................................ 1
34 1663630 Sound Liner (RH) ................................................................................................ 1
35 1650473 Sound Liner (RH) ................................................................................................ 1
36 1615638 Seal ..................................................................................................................... 1
37 1585581 Bumper (Hood) ................................................................................................... 4
38 320157 Washer ............................................................................................................... 8
39 1593335 Nut ...................................................................................................................... 8
40 1664273 Hood (RH) (With Overhead Guard) .................................................................... 1
40 1664272 Hood (RH) (With Cab) ........................................................................................ 1

FOOTNOTES:
a With Air Conditioning b Without Air Conditioning

©2012 HYSTER COMPANY See Service Manual 1-7

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

COUNTERWEIGHTS AND REAR FENDERS (FIGURE 1-4)

1-8 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

COUNTERWEIGHTS AND REAR FENDERS

ITEM PART NO. DESCRIPTION QTY
1 1609046 Counterweight (H135FT) .................................................................................... 1
1 1609047 Counterweight (H155FT) .................................................................................... 1
2 1609049 Fender (RH) ........................................................................................................ 1
3 1301086 Washer ............................................................................................................... 4
4 292586 Capscrew ............................................................................................................ 4
5 1571610 Washer ............................................................................................................... 1
6 292629 Capscrew ............................................................................................................ 1
7 1637881 Tow Pin ............................................................................................................... 1
8 302492 Roll Pin ............................................................................................................... 1
9 1609048 Fender (LH) ........................................................................................................ 1

©2012 HYSTER COMPANY See Service Manual 1-9

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FLOORPLATES, STEPS AND COVERS (FIGURE 1-5)

1-10 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

FLOORPLATES, STEPS AND COVERS

KEY:
A: Gasoline
B: LPG
C: Diesel
QTY
ITEM PART NO. DESCRIPTION A B C
1 2093343 Floormat (Rear) ................................................................................. 1 1 1
2 2093342 Floormat (Front) ................................................................................ 1 1 1
3 2107957 Tail Light Base (RH) .......................................................................... 1 1 1
4 1586495 Capscrew .......................................................................................... 4 4 4
5 b 2067475 Cover (Rear Crossmember) .............................................................. 1 1 1
6 b 1540643 Capscrew .......................................................................................... 3 3 3
7 2107958 Tail Light Base (LH) ........................................................................... 1 1 1
8 b 1531558 Insert ................................................................................................. 4 4 4
9 b 1531001 Insert ................................................................................................. 3 3 3
10 1659938 Floorplate (Rear) ............................................................................... 1 1 1
11 b 1531558 Insert ................................................................................................. 2 2 2
11 a 325182 Nut ..................................................................................................... 2 2 2
12 b 1640867 Cover (RH) ........................................................................................ 1 .. 1
12 b 1640868 Cover (RH) ........................................................................................ .. 1 ..
12 a 1640877 Cover (RH) ........................................................................................ 1 .. 1
12 a 1640876 Cover (RH) ........................................................................................ .. 1 ..
13 1710006 Capscrew .......................................................................................... 12 12 12
14 1709980 Washer .............................................................................................. 12 12 12
15 b 1640865 Cover (LH) ......................................................................................... 1 1 1
15 a 1640874 Cover (LH) ......................................................................................... 1 1 1
16 1640870 Cover (Front LH) ............................................................................... 1 1 1
17 325182 Nut ..................................................................................................... 10 10 10
18 1608654 Capscrew .......................................................................................... 20 10 20
19 1608671 Plate (Lower LH Tread) ..................................................................... 1 1 1
20 1480237 Nut ..................................................................................................... 20 10 20
21 1608667 Plate (Upper LH Tread) ..................................................................... 1 1 1
22 1608673 Plate .................................................................................................. 1 .. 1
23 1608669 Plate (Upper RH Tread) .................................................................... 1 .. 1
24 1640872 Cover (RH) ........................................................................................ 1 1 1
25 1597960 Seal ................................................................................................... 2 2 2
26 1607634 Floorplate .......................................................................................... 1 1 1
27 1530135 Grommet ........................................................................................... 1 1 1
28 2092324 Seal (RH) ........................................................................................... 1 1 1
29 1608204 Floorplate .......................................................................................... 1 1 1
30 1393879 Nut ..................................................................................................... 8 8 8
31 2092323 Seal (LH) ........................................................................................... 1 1 1

FOOTNOTES:
a With Cab b With Overhead Guard

©2012 HYSTER COMPANY See Service Manual 1-11

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

OVERHEAD GUARD (FIGURE 1-6)

1-12 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
1 4036237 Overhead Guard ................................................................................................. 1
2 1494888 Plug ..................................................................................................................... 2
2 a 1531558 Insert ................................................................................................................... 2
3 1599415 Plug ..................................................................................................................... 1
3 a 1598220 Grommet ............................................................................................................. 1
4 1560671 Grommet ............................................................................................................. 1
5 1586495 Capscrew ............................................................................................................ 2
6 2070223 Handle Assembly ................................................................................................ 1
7 2069454 Handle ............................................................................................................ 1
8 1566726 Push Button Switch ........................................................................................ 1
9 1493465 Connector (2 Pin) ........................................................................................... 1
10 1330414 Connector (Secondary Lock) .......................................................................... 1
11 1330437 Terminal (Pin) ................................................................................................. 2
12 1500912 Clip ...................................................................................................................... 1
13 1582464 Fastener .............................................................................................................. 1
14 226458 Capscrew ............................................................................................................ 10
15 320166 Washer ............................................................................................................... 10
16 1586436 Nut ...................................................................................................................... 2
17 1531557 Insert ................................................................................................................... 2
18 1558219 Grommet ............................................................................................................. 2
19 1494888 Plug ..................................................................................................................... 4
20 1661321 Grommet ............................................................................................................. 1

FOOTNOTES:
a With Reverse Drive Handle

©2012 HYSTER COMPANY See Service Manual 1-13

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

INTERIOR PANELS AND COVERS (FIGURE 1-7)

WITH OVERHEAD GUARD

1-14 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

INTERIOR PANELS AND COVERS

WITH OVERHEAD GUARD
KEY:
A: Manual Hydraulics
B: Electronic Hydraulics
QTY
ITEM PART NO. DESCRIPTION A B
1 2098330 Cover (Steering Column Upper) ................................................................. 1 1
2 2065666 Cover (Steering Column Lower) ................................................................. 1 1
3 1710007 Capscrew ................................................................................................... 5 5
4 2065667 Clip ............................................................................................................. 8 8
5 1531001 Insert .......................................................................................................... 5 5
6 2070726 Panel (Single Pedal) .................................................................................. 1 1
6 2076204 Panel (Dual Pedal) ..................................................................................... 1 1
7 1641656 Cover Plate ................................................................................................ 1 ..
7 1641657 Cover Plate ................................................................................................ .. 1
8 1641658 Seal ........................................................................................................ 1 1
9 1646609 Seal ........................................................................................................ 1 1
10 1573597 Dash Panel ................................................................................................. 1 ..
10 1573598 Dash Panel ................................................................................................. .. 1
11 2070975 Cup Holder ............................................................................................. 1 1
12 2027655 Screw ......................................................................................................... 2 2

©2012 HYSTER COMPANY See Service Manual 1-15

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

INTERIOR PANELS AND COVERS (FIGURE 1-8)

WITH CAB

1-16 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

INTERIOR PANELS AND COVERS

WITH CAB
KEY:
A: Manual Hydraulics
B: Electronic Hydraulics
QTY
ITEM PART NO. DESCRIPTION A B
1 2098330 Cover (Steering Column Upper) ................................................................. 1 1
2 2065666 Cover (Steering Column Lower) ................................................................. 1 1
3 1710007 Capscrew ................................................................................................... 4 4
3 a 1307737 Fastener ..................................................................................................... 1 1
4 2065667 Clip ............................................................................................................. 8 8
5 1531001 Insert .......................................................................................................... 5 5
6 2070726 Panel (Single Pedal) .................................................................................. 1 1
6 2076204 Panel (Dual Pedal) ..................................................................................... 1 1
7 1641656 Cover Plate ................................................................................................ 1 ..
7 1641657 Cover Plate ................................................................................................ .. 1
8 1641658 Seal ........................................................................................................ 1 1
9 1646609 Seal ........................................................................................................ 1 1
10 1573597 Dash Panel ................................................................................................. 1 ..
10 1573598 Dash Panel ................................................................................................. .. 1
11 2070975 Cup Holder ............................................................................................. 1 1
12 2027655 Screw ......................................................................................................... 2 2

FOOTNOTES:
a With Alternate Fastener

©2012 HYSTER COMPANY See Service Manual 1-17

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CAB (FIGURE 1-9)

ATTACHING PARTS

1-18 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CAB
ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 c 4040162 Cab (Steel Doors) (FFigure 1-10)...................................................................... 1
1 b 4040163 Cab (Steel Doors) (FFigure 1-11)...................................................................... 1
2 4601386 Grommet ............................................................................................................. 2
3 1359562 Fan Assembly ..................................................................................................... 1
4 1583611 Capscrew ............................................................................................................ 2
5 1613734 Bracket ................................................................................................................ 1
6 1531557 Insert ................................................................................................................... 2
7 1463912 Nut ...................................................................................................................... 4
8 292678 Lockwasher ......................................................................................................... 4
9 1565125 Screw .................................................................................................................. 4
10 1574301 Plug ..................................................................................................................... 8
11 1527880 Capscrew ............................................................................................................ 4
12 1668633 Striker ................................................................................................................. 2
13 1669114 Bolt ...................................................................................................................... 2
14 1650145 Hose Assy ........................................................................................................... 2
15 1581739 Nut ...................................................................................................................... 2
16 1502543 Nut (Flange) ........................................................................................................ 4
17 1531558 Insert ................................................................................................................... 4
18 1527877 Capscrew ............................................................................................................ 4
19 1646922 Reservoir ............................................................................................................ 1
19 1635026 Cap ................................................................................................................. 1
19 1705156 Pump (Windshield Washer, 12V) ................................................................... 1
20 1494888 Plug ..................................................................................................................... 4
21 1534329 Clip ...................................................................................................................... 1
22 226458 Capscrew ............................................................................................................ 10
23 1586436 Nut ...................................................................................................................... 2
24 320166 Washer ............................................................................................................... 10
25 4041403 Seal ..................................................................................................................... 2
26 1589787 Seal ..................................................................................................................... 2
27 1599415 Plug ..................................................................................................................... 1
a 129563 Strap Clamp ........................................................................................................ AR

FOOTNOTES:
a Not Illustrated c Without Air Conditioning
b With Air Conditioning

©2012 HYSTER COMPANY See Service Manual 1-19

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CAB (FIGURE 1-10)

ASSEMBLY — WITHOUT AIR CONDITIONING

ITEM PART NO. DESCRIPTION QTY

4040162 Cab (Steel Doors) ............................................................................................... 1
1 4055250 Door (RH) (FFigure 1-13).............................................................................. 1
2 1698685 Front Window ................................................................................................. 1
3 1647522 Window (Skylight) ........................................................................................... 1
4 1656067 Door (LH) (FFigure 1-14).............................................................................. 1
5 1656093 Window (Rear) ............................................................................................... 1
6 ..... Main Assembly (FFigure 1-12)...................................................................... 1
7 1656007 Cover (Tail Light) ............................................................................................ 1
8 4048756 Bolt ................................................................................................................. 4
9 4048755 Washer ........................................................................................................... 4
10 ..... Window Wipers (FFigure 1-15)..................................................................... 1
a 1676205 Foam Lining (Top Window) ............................................................................ 1
a 1474709 Block ............................................................................................................... 19
a 1504083 Kit-Glue .......................................................................................................... 1

FOOTNOTES:
a Not Illustrated

1-20 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CAB (FIGURE 1-11)

ASSEMBLY — WITH AIR CONDITIONING

ITEM PART NO. DESCRIPTION QTY

4040163 Cab (Steel Doors) ............................................................................................... 1
1 4055250 Door (RH) (FFigure 1-13).............................................................................. 1
2 1698685 Front Window ................................................................................................. 1
3 1647522 Window (Skylight) ........................................................................................... 1
4 1656067 Door (LH) (FFigure 1-14).............................................................................. 1
5 1656093 Window (Rear) ............................................................................................... 1
6 ..... Main Assembly (FFigure 1-12)...................................................................... 1
7 4044155 Condenser ...................................................................................................... 1
8 4048756 Bolt ................................................................................................................. 10
9 4048755 Washer ........................................................................................................... 8
10 296419 Washer ........................................................................................................... 8
11 1474710 Insert .............................................................................................................. 3
12 ..... Window Wipers (FFigure 1-15)..................................................................... 1
a 1676205 Foam Lining (Top Window) ............................................................................ 1
a 1474709 Block ............................................................................................................... 19
a 1504083 Kit-Glue .......................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 1-21

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CAB (FIGURE 1-12)

MAIN ASSEMBLY

1-22 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CAB
MAIN ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

c 4040162 Cab (Steel Doors) ............................................................................................... 1
b 4040163 Cab (Steel Doors) ............................................................................................... 1
1 1647423 Coat Hook ...................................................................................................... 1
2 ..... Screw ............................................................................................................. 2
3 1474953 Hinge (RH) ..................................................................................................... 2
4 296010 Capscrew ....................................................................................................... 12
5 296419 Washer ........................................................................................................... 12
6 1468312 Washer ........................................................................................................... 4
7 1656010 Bolt ................................................................................................................. 2
8 1678405 Striker ............................................................................................................. 2
9 ..... Washer ........................................................................................................... 2
10 4018916 Nut .................................................................................................................. 2
11 1647439 Seal ................................................................................................................ 1
12 1393528 Dome Light ..................................................................................................... 1
13 1491220 Screw ............................................................................................................. 2
14 1393527 Bulb ................................................................................................................ 1
15 1709618 Headliner ........................................................................................................ 1
16 1656073 Plug ................................................................................................................ 3
17 1491466 Fastener ......................................................................................................... 2
18 1647456 Plug (screw Type) .......................................................................................... 2
19 4037111 Gas Spring ..................................................................................................... 2
20 4037113 Ball Stud ......................................................................................................... 2
21 ..... Washer ........................................................................................................... 1
22 1474952 Hinge (LH) ...................................................................................................... 2
23 ..... Nut .................................................................................................................. 2
24 1468321 Washer (Plastic) ............................................................................................. 2
25 4037112 Bushing .......................................................................................................... 2
26 1647440 Wire Harness (Cab) ........................................................................................ 1
a 1709623 Seal (Flap) ...................................................................................................... 1
a 1647444 Trim (Rear Light) ............................................................................................ 1
a 1474710 Insert .............................................................................................................. 4

FOOTNOTES:
a Not Illustrated c Without Air Conditioning
b With Air Conditioning

©2012 HYSTER COMPANY See Service Manual 1-23

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CAB (FIGURE 1-13)

RIGHT HAND DOOR ASSEMBLY

1-24 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CAB
RIGHT HAND DOOR ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

4055250 Door (RH) ........................................................................................................... 1
1 ..... Door (RH) ....................................................................................................... 1
2 ..... Pin .................................................................................................................. 1
3 4055261 Bushing .......................................................................................................... 2
4 4037352 Link ................................................................................................................. 1
5 ..... Cotter Pin ....................................................................................................... 1
6 1656091 Sliding Window (RH Slider) ............................................................................ 1
6 1697679 Latch .......................................................................................................... 1
6 4001172 Screw ......................................................................................................... 2
6 4017129 Strip (Plastic) .............................................................................................. 1
6 4039821 Kit-Repair Sliding Window .......................................................................... 1
7 1656090 Window (Lower Door) ..................................................................................... 1
8 1656071 Seal (Lower Door) .......................................................................................... 1
9 4055249 Panel .............................................................................................................. 1
10 1656073 Plug ................................................................................................................ 5
11 1656084 Seal (RH Door) ............................................................................................... 1
12 1474710 Insert .............................................................................................................. 1
13 1490966 Screw ............................................................................................................. 1
14 1474709 Block ............................................................................................................... 2
15 4055262 Strap (Door Restraint) .................................................................................... 1
16 296229 Capscrew ....................................................................................................... 2
17 1647453 Lever (LH Door) .............................................................................................. 1
18 1393482 Door Handle ................................................................................................... 1
19 1656068 Latch ............................................................................................................... 1
20 1656069 Knob ............................................................................................................... 1
21 1647451 Latch (Door) ................................................................................................... 1
22 1647452 Seal (Door Latch) ....................................................................................... 1
a 1689908 Door Key ........................................................................................................ 1

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 1-25

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CAB (FIGURE 1-14)

LEFT HAND DOOR ASSEMBLY

1-26 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CAB
LEFT HAND DOOR ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1656067 Door (LH) ............................................................................................................ 1
1 ..... Door (LH) ........................................................................................................ 1
2 1656089 Sliding Window (LH Slider) ............................................................................. 1
2 1697679 Latch .......................................................................................................... 1
2 4001172 Screw ......................................................................................................... 2
2 4017129 Strip (Plastic) .............................................................................................. 1
2 4039822 Kit-Repair Sliding Window .......................................................................... 1
3 1474709 Block ............................................................................................................... 1
4 1688655 Strap (Door Restraint) .................................................................................... 1
5 1656090 Window (Lower Door) ..................................................................................... 1
6 1656071 Seal ................................................................................................................ 1
7 1656072 Panel .............................................................................................................. 1
8 1656073 Plug ................................................................................................................ 5
9 1656070 Seal ................................................................................................................ 1
10 1393479 Door Handle ................................................................................................... 1
11 1647453 Lever (LH Door) .............................................................................................. 1
12 296229 Capscrew ....................................................................................................... 2
13 1656069 Knob ............................................................................................................... 1
14 1656068 Latch Door Stop ............................................................................................. 1
15 1647451 Latch (Door) ................................................................................................... 1
16 1647452 Seal (Door Latch) ....................................................................................... 1
17 ..... Pin .................................................................................................................. 1
18 1688654 Bushing .......................................................................................................... 1
19 4037352 Link ................................................................................................................. 1
20 ..... Cotter Pin ....................................................................................................... 1
a 1474710 Insert .............................................................................................................. 1
a 1689908 Door Key ........................................................................................................ 1
a 1490966 Screw ............................................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 1-27

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CAB (FIGURE 1-15)

WINDOW WIPER SYSTEM

1-28 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CAB
WINDOW WIPER SYSTEM

ITEM PART NO. DESCRIPTION QTY

c 4040162 Cab (Steel Doors) ............................................................................................... 1
b 4040163 Cab (Steel Doors) ............................................................................................... 1
1 1656008 Wiper Motor (Rear) ......................................................................................... 1
2 1393505 Wiper Arm (Rear) ........................................................................................... 1
3 1656017 Wiper Blade (Rear) ......................................................................................... 1
4 1393511 Grommet ........................................................................................................ 3
5 1656016 Hose ............................................................................................................... 1
6 1656011 Trim (Rear) ..................................................................................................... 1
7 1709620 Cover (Front Wiper) ........................................................................................ 1
8 1709619 Wiper Motor (Front) ........................................................................................ 1
9 1656014 Trim (Front Window) ....................................................................................... 1
10 1709621 Wiper Blade (Front) ........................................................................................ 1
11 1623369 Wiper Arm (Front) ........................................................................................... 1
12 1474704 Grommet ........................................................................................................ 1
13 1647424 Connector ....................................................................................................... 2
a 1647446 Connector (washer hose) ............................................................................... 1

FOOTNOTES:
a Not Illustrated c Without Air Conditioning
b With Air Conditioning

©2012 HYSTER COMPANY See Service Manual 1-29

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CAB (FIGURE 1-16)

HEATER AND HOSES — GM 4.3L GASOLINE AND LPG

1-30 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CAB
HEATER AND HOSES – GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 353144 Capscrew ............................................................................................................ 4
2 e 1677808 Heater Control .................................................................................................... 1
2 d 4047710 Heater Control .................................................................................................... 1
3 1640513 Hose (Front) ........................................................................................................ 2
4 1562088 Clip ...................................................................................................................... 2
5 1640778 Hose (Rear) ........................................................................................................ 2
6 1636241 Louver ................................................................................................................. 4
7 1636242 Adapter ............................................................................................................... 2
8 397676 Strap Clamp ........................................................................................................ 10
9 1676074 Screw .................................................................................................................. 16
10 a 1564804 Tube .................................................................................................................... 1
11 a 130845 Clamp ................................................................................................................. 5
11 b 130845 Clamp ................................................................................................................. 4
12 a 158269 Hose ................................................................................................................... 1
13 a 1570597 Tube .................................................................................................................... 1
14 1561759 Clamp (Swivel) .................................................................................................... 1
15 1612617 Clamp ................................................................................................................. 1
16 2070783 Hose ................................................................................................................... 1
17 2098119 Hose ................................................................................................................... 1
18 1569465 Clamp ................................................................................................................. 3
19 a 1510116 Capscrew ............................................................................................................ 1
20 1636243 Adapter ............................................................................................................... 2
21 e 1629280 Heater (12V) (FFigure 1-19).............................................................................. 1
21 d 4047709 Heater (12V) (FFigure 1-18).............................................................................. 1
22 292667 Nut ...................................................................................................................... 2
23 296452 Screw .................................................................................................................. 2
24 1636244 Vent .................................................................................................................... 1
25 1531557 Insert ................................................................................................................... 2
26 1640770 Bracket ................................................................................................................ 1
27 1583611 Capscrew ............................................................................................................ 2
28 1641103 Adapter (Rectangular) ........................................................................................ 1
29 1636510 Hose Assy ........................................................................................................... 1
30 78286 Clamp ................................................................................................................. 2
31 4616500 Hose ................................................................................................................... 1
32 325182 Nut ...................................................................................................................... 2
33 1527878 Capscrew ............................................................................................................ 2
34 1644840 Vent .................................................................................................................... 1
35 1608654 Capscrew ............................................................................................................ 4
36 1543842 Clamp ................................................................................................................. 2
37 1644398 Clamp ................................................................................................................. 2
c 1356947 Strap ................................................................................................................... 1
bc 1396346 Clamp ................................................................................................................. 2
bc 1670032 Capscrew ............................................................................................................ 1
bc 320156 Washer ............................................................................................................... 1
bc 136687 Nut ...................................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 1-31

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FOOTNOTES:
a GM 4.3L Gasoline
b GM 4.3L LPG
c Not Illustrated
d With Air Conditioning
e Without Air Conditioning

1-32 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 1-33

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CAB (FIGURE 1-17)

HEATER AND HOSES — KUBOTA DIESEL

1-34 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CAB
HEATER AND HOSES – KUBOTA DIESEL

ITEM PART NO. DESCRIPTION QTY

1 353144 Capscrew ............................................................................................................ 4
2 c 1677808 Heater Control (FFigure 1-20)........................................................................... 1
2 b 4047710 Heater Control .................................................................................................... 1
3 1640513 Hose ................................................................................................................... 2
4 1562088 Clip ...................................................................................................................... 2
5 1640778 Hose ................................................................................................................... 2
6 1636241 Louver ................................................................................................................. 4
7 1636242 Adapter ............................................................................................................... 2
8 397676 Strap Clamp ........................................................................................................ 10
9 1676074 Screw .................................................................................................................. 16
10 1636243 Adapter ............................................................................................................... 2
11 138710 Fitting .................................................................................................................. 2
12 130845 Clamp ................................................................................................................. 4
13 16143 Fitting .................................................................................................................. 1
14 1569465 Clamp ................................................................................................................. 6
15 1502061 Clamp ................................................................................................................. 1
16 4612904 Hose ................................................................................................................... 1
17 4612905 Hose ................................................................................................................... 1
18 292527 Capscrew ............................................................................................................ 1
19 176455 Clamp ................................................................................................................. 1
20 216877 Nut ...................................................................................................................... 1
21 18460 Capscrew ............................................................................................................ 2
22 15154 Lockwasher ......................................................................................................... 2
23 4031207 Bracket ................................................................................................................ 1
24 1644398 Clamp ................................................................................................................. 2
25 1543842 Clamp ................................................................................................................. 2
26 1608654 Capscrew ............................................................................................................ 4
27 c 1629280 Heater (12V) (FFigure 1-19).............................................................................. 1
27 b 4047709 Heater (12V) (FFigure 1-18).............................................................................. 1
28 296452 Screw .................................................................................................................. 2
29 1636510 Hose Assy ........................................................................................................... 1
30 292667 Nut ...................................................................................................................... 2
31 1636244 Vent .................................................................................................................... 1
32 1531557 Insert ................................................................................................................... 2
33 1640770 Bracket ................................................................................................................ 1
34 1583611 Capscrew ............................................................................................................ 2
35 1641103 Adapter (Rectangular) ........................................................................................ 1
36 78286 Clamp ................................................................................................................. 2
37 4616500 Hose ................................................................................................................... 1
38 325182 Nut ...................................................................................................................... 2
39 1527878 Capscrew ............................................................................................................ 2
40 1644840 Vent .................................................................................................................... 1
a 246108 Sealant ................................................................................................................ AR

FOOTNOTES:
a Not Illustrated c Without Air Conditioning
b With Air Conditioning

©2012 HYSTER COMPANY See Service Manual 1-35

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CAB (FIGURE 1-18)

HEATER — WITH AIR CONDITIONING

1-36 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CAB
HEATER – WITH AIR CONDITIONING

ITEM PART NO. DESCRIPTION QTY

4047709 Heater (Assembly) .............................................................................................. 1
1 ..... Coil (Evaporator) ............................................................................................ 1
2 4055654 Clip ................................................................................................................. 2
3 4055661 Seal ................................................................................................................ 3
4 1661972 Heater (Coil) ................................................................................................... 1
5 ..... Seal ................................................................................................................ 1
6 1662008 Screw ............................................................................................................. 15
7 4007013 Plate (Blower) ................................................................................................. 1
8 1661971 Heater (Blower) .............................................................................................. 1
9 4007014 Screw ............................................................................................................. 18
10 1661975 Adapter ........................................................................................................... 2
11 4007015 Screw ............................................................................................................. 9
12 4055643 Bracket (Right) ............................................................................................... 1
13 4007018 Seal ................................................................................................................ 1
14 1661978 Cover .............................................................................................................. 1
15 1661990 Gasket ............................................................................................................ 1
16 1661974 Adapter ........................................................................................................... 2
17 1661973 Adapter ........................................................................................................... 3
18 1661984 Flange ............................................................................................................ 1
19 4055642 Case ............................................................................................................... 1
20 4055644 Bracket (Left) .................................................................................................. 1
21 4055646 Bracket ........................................................................................................... 1
22 4055645 Bracket ........................................................................................................... 1
23 1661991 Screw ............................................................................................................. 2
24 4050781 Capscrew ....................................................................................................... 2
25 ..... Air Filter .......................................................................................................... 1
26 ..... Filter Box ........................................................................................................ 1
27 ..... Seal ................................................................................................................ 1
28 4055650 Grommet ........................................................................................................ 1
29 ..... Locknut ........................................................................................................... 4
30 1662007 Screw ............................................................................................................. 2
31 4055656 Thermostat ..................................................................................................... 1
32 1661979 Bracket ........................................................................................................... 1
33 187727 Rivet ............................................................................................................... 2
34 1661988 Filter ............................................................................................................... 1
35 ..... Screw ............................................................................................................. 4
36 4050783 Screw ............................................................................................................. 2
37 1661987 Valve .............................................................................................................. 1
38 1661989 Clamp ............................................................................................................. 2
39 1487951
4057160 Hose-Bulk (M) ................................................................................................ 1
40 4050775 Cap ................................................................................................................. 1
41 4050774 Cap ................................................................................................................. 1
42 4050777 Bolt ................................................................................................................. 2
43 4055655 Lockwasher .................................................................................................... 2
44 4050756 Washer ........................................................................................................... 2
45 1487945 Valve (Block) .................................................................................................. 1
46 1487122 O-Ring ............................................................................................................ 2
a 4055648 Wire Harness .................................................................................................. 1
a 4044154 Tube (PVC) .................................................................................................... 2

©2012 HYSTER COMPANY See Service Manual 1-37

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CAB
HEATER – WITH AIR CONDITIONING

ITEM PART NO. DESCRIPTION QTY

a 4044153 Clamp (Tube) ................................................................................................. 4
a 4003094 Drain Valve ..................................................................................................... 2
a 4003095 Connector ....................................................................................................... 2

FOOTNOTES:
a Not Illustrated

1-38 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 1-39

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CAB (FIGURE 1-19)

HEATER — WITHOUT AIR CONDITIONING

1-40 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CAB
HEATER – WITHOUT AIR CONDITIONING

ITEM PART NO. DESCRIPTION QTY

1629280 Heater ................................................................................................................. 1
1 1661971 Heater (Blower) .............................................................................................. 1
2 1661972 Heater (Coil) ................................................................................................... 1
3 1661973 Adapter (2.0 inch) ........................................................................................... 3
4 1661974 Adapter (2.5 inch) ........................................................................................... 2
5 1661975 Adapter (3.5 inch) ........................................................................................... 1
6 1661976 Heater (Blower Plate) ..................................................................................... 1
7 ..... Casing ............................................................................................................ 1
8 1661978 Cover .............................................................................................................. 1
9 1661979 Bracket ........................................................................................................... 1
10 1661980 Cover .............................................................................................................. 1
11 1661981 Bracket ........................................................................................................... 1
12 1661982 Bracket ........................................................................................................... 1
13 1661983 Flange ............................................................................................................ 1
14 1661984 Flange ............................................................................................................ 1
15 1661985 Flange ............................................................................................................ 1
16 1661986 Wire Harness .................................................................................................. 1
17 1661987 Valve .............................................................................................................. 1
18 1661988 Filter ............................................................................................................... 1
19 1487951
4057160 Hose-Bulk (M) ................................................................................................ 1
20 1661989 Clamp ............................................................................................................. 2
21 1661990 Gasket ............................................................................................................ 1
22 220289 Screw ............................................................................................................. 4
23 1662007 Screw ............................................................................................................. 15
24 1662008 Screw ............................................................................................................. 6
25 221420 Capscrew ....................................................................................................... 9
26 187727 Rivet ............................................................................................................... 2
27 15049 Nut .................................................................................................................. 4
28 1661991 Screw (Plastic) ............................................................................................... 2
29 227096 Screw ............................................................................................................. 6

©2012 HYSTER COMPANY See Service Manual 1-41

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CAB (FIGURE 1-20)

HEATER CONTROL

ITEM PART NO. DESCRIPTION QTY

1677808 Heater Control .................................................................................................... 1
1 1690067 Wire Harness (Heater Control) ....................................................................... 1
2 1690068 Push-Pull Cable .............................................................................................. 1
3 1487959 Switch (180 deg) ............................................................................................ 1
4 1690070 Shim ............................................................................................................... 2
5 1690069 Label ............................................................................................................... 1
6 1487957 Knob ............................................................................................................... 2
7 1690066 Mounting Plate ............................................................................................... 1
8 1487956 Switch , Blower (with Nut) .............................................................................. 1

1-42 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 1-43

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CAB (FIGURE 1-21)

AIR CONDITIONING SYSTEM — SHEET 1 OF 2

1-44 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CAB
AIR CONDITIONING SYSTEM – SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1 1527876 Capscrew ............................................................................................................ 3
2 4047738 Guard (Hose) ...................................................................................................... 1
3 1510114 Capscrew ............................................................................................................ 1
4 1326653 Clamp ................................................................................................................. 1
5 1400125 Spacer ................................................................................................................ 1
6 1531557 Insert ................................................................................................................... 1
7 110322 Clamp ................................................................................................................. 1
8 4620472 Hose Assy (Condenser/Compressor) ................................................................. 1
9 4620471 Hose Assy (Condenser/Compressor) ................................................................. 1
10 4620473 Hose Assy (Heater/Compressor) ........................................................................ 1
11 4620476 Hose Assy (Heater/Air Conditioner Drier Assembly) .......................................... 1
12 128408 Clamp ................................................................................................................. 2
13 1391432 Clamp ................................................................................................................. 1
14 4047716 Hose ................................................................................................................... 1
15 78286 Clamp ................................................................................................................. 2
16 4620474 Hose Assy (Compressor/Condenser) (FFigure 1-22)........................................ 1
17 4620475 Hose Assy (Compressor/Condenser) (FFigure 1-22)........................................ 1

©2012 HYSTER COMPANY See Service Manual 1-45

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CAB (FIGURE 1-22)

AIR CONDITIONING SYSTEM — SHEET 2 OF 2

1-46 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CAB
AIR CONDITIONING SYSTEM – SHEET 2 OF 2
KEY:
A: 3.6L Kubota diesel engine
B: 3.8L Kubota diesel engine
QTY
ITEM PART NO. DESCRIPTION A B
1 4047719 Compressor (Refrigerant) .......................................................................... 1 1
2 1390281 Capscrew ................................................................................................... 1 1
3 320159 Washer ....................................................................................................... 2 2
4 302401 Locknut ....................................................................................................... 1 1
5 302400 Nut .............................................................................................................. 1 1
6 1554815 Spacer ........................................................................................................ 2 ..
6 1554815 Spacer ........................................................................................................ .. 1
7 4054662 Bracket (Compressor) ................................................................................ 1 ..
7 4047718 Bracket (Compressor) ................................................................................ .. 1
8 1307994 Capscrew ................................................................................................... 1 1
9 1550767 Capscrew ................................................................................................... 3 3
10 4047720 Pulley ......................................................................................................... 1 1
11 4034828 Capscrew ................................................................................................... 3 3
12 142526 V-Belt ......................................................................................................... 1 ..
12 2098997 V-Belt ......................................................................................................... .. 1
13 1510113 Capscrew ................................................................................................... 1 ..
13 1527883 Capscrew ................................................................................................... .. 2
14 4047722 Nut .............................................................................................................. 1 ..
14 4047722 Nut .............................................................................................................. .. 2
15 4047721 Plate ........................................................................................................... 1 ..
15 4047721 Plate ........................................................................................................... .. 2
16 895963 Clamp ......................................................................................................... 1 1
17 1527885 Capscrew ................................................................................................... 1 ..
17 1512403 Capscrew ................................................................................................... .. 1
18 1527884 Capscrew ................................................................................................... 1 ..
18 1527886 Capscrew ................................................................................................... .. 1
19 1460477 Nut .............................................................................................................. 1 ..
19 1300165 Spacer ........................................................................................................ .. 1
20 4047726 Bracket Wldmt ............................................................................................ 1 1
21 1586428 Nut .............................................................................................................. 2 2
22 296509 Screw ......................................................................................................... 2 2
23 4620482 Wire Harness (A/C) .................................................................................... 1 1
24 1527880 Capscrew ................................................................................................... 3 3
25 1480237 Nut .............................................................................................................. 3 3
26 4047708 Air Conditioner (Drier Assembly) ................................................................ 1 1
27 115696 Hose Clamp ............................................................................................... 2 2
28 1502061 Clamp ......................................................................................................... 2 2
29 1502059 Clamp ......................................................................................................... 2 2
30 4620475 Hose Assy (Compressor/Condenser) ........................................................ 1 1
31 1502066 Clamp ......................................................................................................... 1 1
32 1502053 Clamp (Swivel) ........................................................................................... 1 1
33 4620474 Hose Assy (Compressor/Condenser) ........................................................ 1 1
a 1384698 Clamp ......................................................................................................... 1 1
a 4047723 Plate ........................................................................................................... .. 1

©2012 HYSTER COMPANY See Service Manual 1-47

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FOOTNOTES:
a Not Illustrated

1-48 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 1-49

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NON SUSPENSION SEAT (FIGURE 1-23)

WITHOUT ELECTRONIC CONTROLS — WITH HIP RESTRAINTS

1-50 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NON SUSPENSION SEAT

WITHOUT ELECTRONIC CONTROLS – WITH HIP RESTRAINTS

ITEM PART NO. DESCRIPTION QTY

4615812 Seat-Non Suspension (Vinyl) .............................................................................. 1
1 a 4615813 Seat-Non Suspension .................................................................................... 1
2 a 4615811 Sensor (Operator Presence Assembly) (Assembly) ....................................... 1
3 a 4615969 Wire Harness (Seat) ................................................................................... 1
4 a. . . . . Hip Restraint (RH) .......................................................................................... 1
5 a. . . . . Hip Restraint (LH) ........................................................................................... 1
6 a 136749 Screw ............................................................................................................. 10
7 a 4618438 Seat Rail ......................................................................................................... 1
8 a 4030278 Box ................................................................................................................. 1
9 a 4030279 Cover .............................................................................................................. 1
10 272133 Clamp ................................................................................................................. 1
11 15127 Washer ............................................................................................................... 1
12 292500 Capscrew ............................................................................................................ 2
13 1593334 Nut ...................................................................................................................... 2
14 1677286 Stud .................................................................................................................... 4
15 313828 Nut ...................................................................................................................... 4
16 2107969 Cover (Seat Side Electrical) ................................................................................ 1
17 4007891 Cover Plate (Seatside Electrical) ........................................................................ 1
18 296357 Washer ............................................................................................................... 2
19 1694830 Capscrew ............................................................................................................ 2
20 1598504 Kit-Seat Belt (Black) ............................................................................................ 1
20 1636120 Kit-Red Seat Belt ................................................................................................ 1
21 1581852 Washer ............................................................................................................... 3
22 221536 Capscrew ............................................................................................................ 1
23 221353 Locknut ............................................................................................................... 2
24 19901 Roll Pin ............................................................................................................... 1
25 221530 Capscrew ............................................................................................................ 1
ab 1479453 Clamp ................................................................................................................. 1
ab 296463 Screw (Operator Manual Box) ............................................................................ 4

FOOTNOTES:
a Included With Seat b Not Illustrated

©2012 HYSTER COMPANY See Service Manual 1-51

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FULL SUSPENSION SEAT (FIGURE 1-24)

MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL — SHEET 1 OF 2

1-52 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

FULL SUSPENSION SEAT

MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL – SHEET 1 OF 2
KEY:
A: With electro-hydraulic mini-lever controls
B: With manual hydraulic controls
QTY
ITEM PART NO. DESCRIPTION A B
4603382 Seat-Full Suspension (Vinyl) (Non-Swivel) (Vinyl) (Non-Swivel) ............... 1 1
4603383 Seat-Full Suspension (Cloth) (Non-Swivel) (Cloth) (Non-Swivel) .............. 1 1
4603384 Seat-Full Suspension (Vinyl) (Swivel) (Vinyl) ............................................. 1 1
4603385 Seat-Full Suspension (Cloth) (Swivel) (Cloth) ............................................ 1 1
1 b 1703900 Kit-Cushion (Seat and Back, Cloth) ....................................................... 1 1
1 b 1703903 Kit-Cushion (Seat and Back, Vinyl) ........................................................ 1 1
2 b 1703901 Kit-Cushion (Back Cushion, Vinyl) .................................................... 1 1
2 b 1703898 Kit-Cushion (Back Cushion, Cloth) .................................................... 1 1
2 ..... Back Cushion ................................................................................ 1 1
2 ..... Screw ............................................................................................ 2 2
3 b 1703902 Kit-Seat Cushion (Vinyl) .................................................................... 1 1
3 b 1703899 Kit-Seat Cushion (Cloth) .................................................................... 1 1
3 ..... Seat Cushion ................................................................................. 1 1
3 ..... Spring ............................................................................................ 2 2
3 ..... Cotter Pin ...................................................................................... 2 2
4 b 1703892 Kit-Weight Adjuster ................................................................................ 1 1
4 ..... Knob .................................................................................................. 1 1
4 ..... Bushing ............................................................................................. 1 1
4 ..... Washer .............................................................................................. 1 1
4 ..... Pin ..................................................................................................... 1 1
5 b 1703893 Kit-Service (Front Panel) (Non Swivel) .................................................. 1 1
5 ..... Front Panel ........................................................................................ 1 1
5 ..... Socket Head Capscrew ..................................................................... 2 2
5 ..... Roll Pin .............................................................................................. 1 1
5 b 1703894 Kit-Service (Front Panel) (With Swivel) ................................................. 1 1
5 ..... Front Panel ........................................................................................ 1 1
5 ..... Knob .................................................................................................. 1 1
5 ..... Socket Head Capscrew ..................................................................... 1 1
5 ..... Roll Pin .............................................................................................. 2 2
6 b 1703904 Kit-Seat Rail (With Swivel) ..................................................................... 1 1
6 4043082 Kit-Seat Rail (Non Swivel) ..................................................................... 1 1
6 ..... Locking Rail ....................................................................................... 1 1
6 ..... Slave Rail .......................................................................................... 1 1
6 ..... Bolt .................................................................................................... 4 4
6 ..... Nut ..................................................................................................... 4 4
7 b 4013095 Wire Harness ......................................................................................... 1 1
8 4612911 Armrest (Left-Hand Side) ........................................................................... 1 1
9 18735 Screw ......................................................................................................... 1 2
10 1512536 Washer ....................................................................................................... 1 2
11 221353 Locknut ....................................................................................................... 2 2
12 1581852 Washer ....................................................................................................... 3 3
13 221536 Capscrew ................................................................................................... 1 1
14 4004776 Cover Plate ................................................................................................ .. 1
15 19901 Roll Pin ....................................................................................................... 1 1
16 1598504 Kit-Seat Belt (Black) ................................................................................... 1 1

©2012 HYSTER COMPANY See Service Manual 1-53

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FULL SUSPENSION SEAT

MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL – SHEET 1 OF 2
KEY:
A: With electro-hydraulic mini-lever controls
B: With manual hydraulic controls
QTY
ITEM PART NO. DESCRIPTION A B
16 1636120 Kit-Red Seat Belt ........................................................................................ 1 1
17 ..... Armrest (Electro-Hydraulic) (FFigure 1-26)............................................... 1 ..
18 4007318 Spacer ........................................................................................................ 1 2
19 169874 Nut .............................................................................................................. 2 4
20 296379 Washer ....................................................................................................... 2 ..
21 18471 Capscrew ................................................................................................... 1 2
22 1694830 Capscrew ................................................................................................... 2 2
23 296357 Washer ....................................................................................................... 2 2
24 2107969 Cover (Seat Side Electrical) ....................................................................... 1 1
25 313828 Nut .............................................................................................................. 4 4
26 1677286 Stud ............................................................................................................ 4 4
27 1694700 Spacer ........................................................................................................ 1 ..
28 221542 Capscrew ................................................................................................... 1 ..
29 221530 Capscrew ................................................................................................... .. 1
30 18462 Capscrew ................................................................................................... 1 2
c 114312 Strap Clamp ............................................................................................... 1 1
bc 1470155 Information Case (Kit) ................................................................................ 1 1
bc 4027341 Bracket (Angle Controller) .......................................................................... 1 1
bc 4046492 Lever Spring Pull ........................................................................................ 1 1
b 1563208 Sensor (Operator Presence) ...................................................................... 1 1
1703895 Kit-Service Internal Tether-80 MM Travel .................................................. 1 1
1703896 Kit-Service Internal Tether-56 MM Travel .................................................. 1 1
1703897 Kit-Service Internal Tether-40 MM Travel .................................................. 1 1
a 4036586 Kit Non Swivel Set ...................................................................................... 1 1
a 4036587 Kit Swivel Set ............................................................................................. 1 1

FOOTNOTES:
a Also Includes Tether and 1703891 Kit-Recliner on c Not Illustrated
Sheet 2
b Included with seat

1-54 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 1-55

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FULL SUSPENSION SEAT (FIGURE 1-25)

SHEET 2 OF 2

1-56 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

FULL SUSPENSION SEAT

SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1 1703891 Kit-Recliner (Back Seat Adjustment) .................................................................. 1
2 ..... Knob ............................................................................................................... 1
3 ..... Lever .............................................................................................................. 1
4 1482905 Plate ............................................................................................................... 1
5 ..... Spring ............................................................................................................. 1
6 1482906 Latch ............................................................................................................... 1
7 1367150 Nut .................................................................................................................. 2
8 1703890 Kit-Damper Service ............................................................................................. 1
9 1584632 Damper ........................................................................................................... 1
10 1367150 Nut .................................................................................................................. 2
11 1584638 Bolt ................................................................................................................. 2

©2012 HYSTER COMPANY See Service Manual 1-57

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

ARMREST SLIDER ASSEMBLY (FIGURE 1-26)

1-58 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

ARMREST SLIDER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
4005010 Armrest (Slider for Mini Lever) ............................................................................ 1
1 ..... Armrest (Handle Slide - Upper) ...................................................................... 1
1 1661511 Armrest (Slider) .......................................................................................... 1
2 1655865 Handle (Slider) ........................................................................................... 1
3 227157 Screw ......................................................................................................... 2
4 4007052 Bracket Wldmt ................................................................................................ 1
5 296360 Washer ........................................................................................................... 4
6 313828 Nut .................................................................................................................. 4
7 296165 Capscrew ....................................................................................................... 2
8 1531558 Insert .............................................................................................................. 3
9 ..... Armrest (Handle Slide Assy) .......................................................................... 1
9 1661511 Armrest (Slider) .......................................................................................... 1
10 1655865 Handle (Slider) ........................................................................................... 1
11 227157 Screw ......................................................................................................... 2
12 313828 Nut ...................................................................................................................... 2
13 296360 Washer ............................................................................................................... 2
14 18738 Capscrew ............................................................................................................ 1
15 4007319 Spacer ................................................................................................................ 1
16 18471 Capscrew ............................................................................................................ 1
17 4007318 Spacer ................................................................................................................ 1
18 4004775 Bracket ................................................................................................................ 1
19 18462 Capscrew ............................................................................................................ 1
20 4004776 Cover Plate ......................................................................................................... 1
21 169874 Nut ...................................................................................................................... 2
22 4603492 Cover .................................................................................................................. 1
23 2062875 Capscrew ............................................................................................................ 5
24 4603493 Cover .................................................................................................................. 1
25 316826 Nut ...................................................................................................................... 1
26 320160 Washer ............................................................................................................... 1
27 1650640 Washer ............................................................................................................... 2
28 ..... Mini-Lever Control Arm (FFigure 6-22, FFigure 6-23)...................................... 1

©2012 HYSTER COMPANY See Service Manual 1-59

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

SOUND ABATEMENT (FIGURE 1-27)

1-60 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

SOUND ABATEMENT
KEY:
A: Cab
B: Overhead Guard
QTY
ITEM PART NO. DESCRIPTION A B
1 1651404 Sound Liner (Cowl Plate) ........................................................................... 1 1
2 cd 2076134 Seal ............................................................................................................ 1 ..
3 cd 2065797 Seal ............................................................................................................ 1 ..
4 c 2065827 Seal ............................................................................................................ 1 ..
5 c 2065826 Seal ............................................................................................................ 1 ..
6 c 2094680 Seal ............................................................................................................ 1 ..
7 1616484 Sound Liner ................................................................................................ 1 1
8 1651405 Sound Liner (Cowl Plate) ........................................................................... 1 1
9 1617082 Sound Liner (Dash) (LH) ............................................................................ 1 1
10 1616483 Sound Liner ................................................................................................ 1 1
11 1617081 Sound Liner (Foam) (RH) ........................................................................... 1 1
12 1692279 Sound Liner (Frame Cowl) ......................................................................... 1 1
13 1692265 Sound Liner (Frame Cowl) ......................................................................... 1 1
14 1651116 Sound Liner (Seat Pan) .............................................................................. 1 1
15 1651110 Sound Liner ................................................................................................ 1 1
16 a 1651108 Sound Liner ................................................................................................ 1 ..
17 b 1698474 Sound Liner ................................................................................................ 2 2
18 1651112 Sound Liner ................................................................................................ 1 1
19 1651111 Sound Liner ................................................................................................ 1 1
20 a 1651107 Sound Liner ................................................................................................ 1 ..
21 1651109 Sound Liner (Front Floor Plate) .................................................................. 1 1
22 1692277 Sound Liner (Rear Floor Plate) .................................................................. .. 1
23 1692278 Sound Liner (Cover Plate) .......................................................................... .. 1
24 1651115 Sound Liner (Seat Support LH) .................................................................. 1 1
25 1651113 Sound Liner ................................................................................................ 1 1
26 1651114 Sound Liner (Seat Support RH) ................................................................. 1 1
27 2098417 Plug (RH) ................................................................................................... 1 ..
28 1670592 Seal ............................................................................................................ 2 ..
29 1307737 Fastener ..................................................................................................... 2 ..
30 1670593 Seal ............................................................................................................ 2 ..
31 2098416 Plug (LH) .................................................................................................... 1 ..
32 1651105 Sound Liner (LH) (Frame) .......................................................................... 1 1
33 1692263 Sound Liner (LH) ........................................................................................ .. 1
34 1692261 Sound Liner (RH) ....................................................................................... .. 1
35 4041297 Sound Liner ................................................................................................ .. 1
35 a 4041294 Sound Liner ................................................................................................ 1 ..
36 4041296 Sound Liner ................................................................................................ .. 1
37 1695810 Sound Liner (LH) ........................................................................................ .. 1
38 4041295 Sound Liner ................................................................................................ .. 1

FOOTNOTES:
a Gasoline and LPG options only c With Electronic Hydraulics
b Inside Top of Module Plate d With Manual Hydraulics

©2012 HYSTER COMPANY See Service Manual 1-61

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

SEAT PAN AND COVERS (FIGURE 1-28)

1-62 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

SEAT PAN AND COVERS

KEY:
A: With Cab
B: With Overhead Guard
QTY
ITEM PART NO. DESCRIPTION A B
1 1660750 Insert .......................................................................................................... 4 ..
2 1649639 Cover (Seat Surround) ............................................................................... 1 ..
2 1649640 Cover (Seat Surround) ............................................................................... .. 1
2 2098220 Plug ........................................................................................................ 1 1
3 2021395 Cap ............................................................................................................. 1 1
4 1586627 Capscrew ................................................................................................... 2 2
5 1536813 Handle (Grab) ............................................................................................ 1 1
6 1646509 Spacer ........................................................................................................ 2 2
7 1530243 Insert .......................................................................................................... 2 2
8 1605990 Capscrew ................................................................................................... 4 4
9 1586431 Nut .............................................................................................................. 4 4
10 1615757 Seal (LH) .................................................................................................... 1 1
11 1531557 Insert .......................................................................................................... 7 7
12 1597959 Seal ............................................................................................................ 2 2
13 1608654 Capscrew ................................................................................................... 3 5
14 1646593 Cover .......................................................................................................... 1 ..
14 4047715 Cover (With Air Conditioning) ..................................................................... 1 ..
14 1647413 Cover .......................................................................................................... .. 1
15 1608413 Striker Bolt .................................................................................................. 1 1
16 199563 Capscrew ................................................................................................... 2 2
17 1608414 Latch .......................................................................................................... 1 1
18 191534 Nut .............................................................................................................. 1 1
19 15127 Washer ....................................................................................................... 2 2
20 1615758 Seal (RH) ................................................................................................... 1 1
21 4031944 Grommet (Alternate Part) ........................................................................... 2 2
22 a 1585592 Plug ............................................................................................................ 2 2
22 b 1585592 Plug ............................................................................................................ 1 1
23 1583611 Capscrew ................................................................................................... 18 18
24 1581558 Washer ....................................................................................................... 4 4
25 1650191 Seat Pan .................................................................................................... 1 1

FOOTNOTES:
a With Swivel Seat b Without Swivel Seat

©2012 HYSTER COMPANY See Service Manual 1-63

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

LABELS (FIGURE 1-29)

EXTERIOR

1-64 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

LABELS
EXTERIOR

ITEM PART NO. DESCRIPTION QTY

1 a. . . . . Label (Impact Rating) ......................................................................................... 1
2 b 2034459 Label (Ether Warning) ......................................................................................... 1
3 316448 Label (Lifting Eye) ............................................................................................... 3
4 1677428 Label (Hyster Logo) ............................................................................................ 1
5 1689504 Label (Turbo Diesel) ........................................................................................... 1
6 1639478 Label (Model 135) ............................................................................................... 2
6 1639479 Label (Model 155) ............................................................................................... 2
7 1586439 Label (Fortis) ....................................................................................................... 2
8 1636393 Label (Hyster) ..................................................................................................... 2
9 2074255 Label (Unleaded Fuel Only) ................................................................................ 1
9 2074256 Label (Fuel Fill) ................................................................................................... 1
10 1330917 Label (Operator Restraint) .................................................................................. 2
11 b 154067 Label (Type DS) .................................................................................................. 2
12 1330920 Label (No Riders) ................................................................................................ 2
13 1335129 Label (Pinch Point) ............................................................................................. 2
14 2075656 Label (Mast Warning) ......................................................................................... 2
15 1562353 Label (Hyster) ..................................................................................................... 2
16 1330919 Label (Mast Warning) ......................................................................................... 1
17 2073197 Label (Operator Warning) ................................................................................... 1
18 1345939 Label (Fan Warning) ........................................................................................... 2
19 1375676 Label (Boron-Free Antifreeze) ............................................................................ 1
20 1354165 Label (Antifreeze) ............................................................................................... 1
21 2089112 Label (Coolant Fill) .............................................................................................. 1
22 1325271 Label (Fan Warning) ........................................................................................... 1
23 4035750 Label (Stability System) ...................................................................................... 2
24 4616658 Label (Diesel Particulate Filter) ........................................................................... 1
c 4603386 Label (Hydraulic Quick Disconnect) .................................................................... 1

FOOTNOTES:
a Contact Your Local Hyster Dealer c Not Illustrated
b Diesel

©2012 HYSTER COMPANY See Service Manual 1-65

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

LABELS (FIGURE 1-30)

INTERIOR

1-66 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

LABELS
INTERIOR

ITEM PART NO. DESCRIPTION QTY

1 a. . . . . Nameplate .......................................................................................................... 1
1 170658 Rivet .................................................................................................................... 4
2 389688 Nameplate Cover ................................................................................................ 1
3 1385102 Label (Drive Train Protection) ............................................................................. 1
4 2073197 Label (Operator Warning) ................................................................................... 1
5 1589377 Label (Basic Powershift Transmission) ............................................................... 1
6 b 1589397 Label (DuraMatch Transmission) ........................................................................ 1
7 b 1589417 Label (DuraMatch Plus Transmission) ................................................................ 1
8 1335137 Nameplate (Complete Truck) .............................................................................. 1
9 1534660 Label (Patents and Trademarks) ........................................................................ 1
10 2074209 Label (Parking Brake Warning) ........................................................................... 1
11 d 1324480 Label (Battery Switch) ......................................................................................... 1
12 a. . . . . UL Inspection Plate ............................................................................................. 1
13 4612320 Label Radial Tire Warning .................................................................................. 1
c 2106332 Label (ECM Code) (Standard Transmission Only) ............................................. 1

FOOTNOTES:
a Contact Your Local Hyster Dealer c Not Illustrated
b Electronic Transmission d UL Type DS

©2012 HYSTER COMPANY See Service Manual 1-67

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

LABELS (FIGURE 1-31)

HYDRAULIC CONTROL LABELS — CONTROL LEVER

1-68 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

LABELS
HYDRAULIC CONTROL LABELS – CONTROL LEVER

ITEM PART NO. DESCRIPTION QTY

1 2070296
4034931 Lens with label (Hoist) ........................................................................................ 1
2 2070297
4034932 Lens with label (Tilt) ............................................................................................ 1
3 4034933 Lens with label (Reach) ...................................................................................... 1
4 4034934 Lens with label (Swing) ....................................................................................... 1
5 4034935 Lens with label (Load Stabilizer) ......................................................................... 1
6 4034936 Lens with label (Scoop) ...................................................................................... 1
7 4034937 Lens with label (Upender) ................................................................................... 1
8 4034938 Lens with Label (Push and Pull) ......................................................................... 1
9 4034939 Lens with label (Clamp) ...................................................................................... 1
10 4034940 Lens with label (Rotate) ...................................................................................... 1
11 2070306
4034941 Lens with label (Side-Shift) ................................................................................. 1
12 4034942 Lens with Label (Fork Spread) ............................................................................ 1
13 4034943 Lens with label (Park Brake Release) ................................................................. 1

©2012 HYSTER COMPANY See Service Manual 1-69

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

LABELS (FIGURE 1-32)

MINI LEVER MODULES — SINGLE FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 2102640 Label ................................................................................................................... 1

1-70 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

2 ENGINE ASSEMBLY - DIESEL

 UNIT CODE K006
08/2012 NORTH AMERICA

SECTION 2
ENGINE ASSEMBLY - DIESEL

DESCRIPTION PAGE

AIR CLEANER FLANGE AND THROTTLE VALVE ........................................................................................ 2-70

AIR CLEANER INLET PIPE ............................................................................................................................ 2-71
ALTERNATOR AND PULLEY
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-42
KUBOTA DIESEL - SEALED ALTERNATOR ............................................................................................. 2-44
BREATHER AND SEPARATOR PIPES
KUBOTA DIESEL ........................................................................................................................................ 2-69
CAMSHAFT AND IDLE GEAR SHAFT
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-28
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-29
COOLING SYSTEM
KUBOTA DIESEL ........................................................................................................................................ 2-72
COVER BEARING CASE
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-10
CYLINDER BLOCK
KUBOTA DIESEL ........................................................................................................................................ 2-6
CYLINDER HEAD
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-11
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-12
CYLINDER HEAD COVER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-22
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-24
DIESEL PARTICULATE FILTER
ASSEMBLY - KUBOTA 3.8L DIESEL ......................................................................................................... 2-80
MUFFLER ASSEMBLY - KUBOTA 3.8L DIESEL ....................................................................................... 2-82
DIPSTICK
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-8
EGR COOLER
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-64
EGR VALVE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-63
ENGINE MOUNTING AND TORQUE CONVERTER
KUBOTA DIESEL ........................................................................................................................................ 2-4
EXHAUST MANIFOLD
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-55
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-56
EXHAUST SYSTEM
KUBOTA 3.6L DIESEL ................................................................................................................................ 2-76
KUBOTA 3.8L DIESEL ................................................................................................................................ 2-78
FAN PULLY
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-52
FLYWHEEL AND HOUSING
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-30
FUEL FILTER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-32
FUEL PUMP
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-31
FUEL RAIL
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-41
©2012 HYSTER COMPANY See Service Manual 2-1
for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

SECTION 2
ENGINE ASSEMBLY - DIESEL

DESCRIPTION PAGE

GEAR CASE
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-26
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-27
GOVERNOR
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-36
GOVERNOR ACTUATOR AND PLUG
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-38
INJECTION PIPE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-40
INJECTION PUMP
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-34
INJECTION PUMP HOUSING
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-33
INJECTOR HARNESS
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-65
INLET AND EXHAUST VALVES
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-16
INLET MANIFOLD
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-53
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-54
NOZZLE HOLDER AND GLOW PLUG
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-47
OIL COOLER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-61
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-62
OIL PAN
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-9
OIL SEPARATOR
KUBOTA DIESEL ........................................................................................................................................ 2-68
PISTON AND CRANKSHAFT
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-18
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-20
RADIATOR ASSEMBLY
KUBOTA DIESEL ........................................................................................................................................ 2-74
ROCKER ARM ASSEMBLY
WITH INLET AND EXHAUST VALVES - KUBOTA DIESEL 3.6L ............................................................... 2-14
ROCKER ARM SHAFT
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-17
SENSORS
KUBOTA DIESEL ........................................................................................................................................ 2-67
STARTER
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 2-46
SUPPLY PUMP
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-39
TURBOCHARGER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-57
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-58
TURBOCHARGER OIL PLUMBING
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-59
2-2 See Service Manual ©2012 HYSTER COMPANY
for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

SECTION 2
ENGINE ASSEMBLY - DIESEL

DESCRIPTION PAGE

KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-60

WATER PUMP
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-50
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-51
WATER PUMP FLANGE AND THERMOSTAT
KUBOTA DIESEL - 3.6L .............................................................................................................................. 2-48
KUBOTA DIESEL - 3.8L .............................................................................................................................. 2-49
WIRE HARNESS BRACKET
KUBOTA DIESEL ........................................................................................................................................ 2-66

©2012 HYSTER COMPANY See Service Manual 2-3

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

ENGINE MOUNTING AND TORQUE CONVERTER (FIGURE 2-1)

KUBOTA DIESEL

2-4 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

ENGINE MOUNTING AND TORQUE CONVERTER

KUBOTA DIESEL

ITEM PART NO. DESCRIPTION QTY

1 293699 Capscrew ............................................................................................................ 2
2 1504075 Washer ............................................................................................................... 2
3 4018531 Motor Mount (RH) ............................................................................................... 1
3 a 4018532 Motor Mount (LH) ................................................................................................ 1
4 1557737 Washer ............................................................................................................... 4
5 2069951 Isolator ................................................................................................................ 4
6 1565453 Nut (Flange) ........................................................................................................ 2
7 2088763 Capscrew ............................................................................................................ 8
8 296423 Washer ............................................................................................................... 8
9 1566654 Pressure Transducer Sensor (Oil Pressure) ....................................................... 1
10 367224 Adapter ............................................................................................................... 1
11 1529366 Capscrew ............................................................................................................ 1
12 320158 Washer ............................................................................................................... 1
13 4048157 Bracket (Harness) ............................................................................................... 1
14 4048158 Bracket (Harness) ............................................................................................... 1
15 4048263 Bracket (Engine Harness) ................................................................................... 1
16 1527880 Capscrew ............................................................................................................ 2
17 1527879 Capscrew ............................................................................................................ 3
18 4047641 Bracket ................................................................................................................ 1
19 1582462 Bolt ...................................................................................................................... 2
20 4022349 Adapter ............................................................................................................... 1
21 1605990 Capscrew ............................................................................................................ 12
22 296420 Washer ............................................................................................................... 14
23 309740 Capscrew ............................................................................................................ 6
24 205222 Snap Ring ........................................................................................................... 1
25 1603286 Plug ..................................................................................................................... 1
26 1311840 O-Ring ................................................................................................................ 1
27 1194254 Snap Ring ........................................................................................................... 1
28 1541921 Capscrew ............................................................................................................ 8
29 4020963 Flex Plate ............................................................................................................ 3
30 37065 Snap Ring ........................................................................................................... 2
31 4020962 Torque Converter ................................................................................................ 1
32 4055414 Bracket ................................................................................................................ 1
33 1394008 Hose Clamp ........................................................................................................ 2
34 4048156 Bracket (Harness) ............................................................................................... 1
35 4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
36 ..... Oil Separator (FFigure 2-53)............................................................................. 1
a 1569458 Sealant ................................................................................................................ AR
a 360387 Loctite ................................................................................................................. AR
a 251979 Lubricant ............................................................................................................. AR

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 2-5

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CYLINDER BLOCK (FIGURE 2-2)

KUBOTA DIESEL

2-6 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CYLINDER BLOCK
KUBOTA DIESEL

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4041913 Short Block (3.6L) ........................................................................................... 1
1 4054580 Short Block (3.8L) ........................................................................................... 1
2 4041906 Plug ............................................................................................................ 3
3 4041915 Plug ............................................................................................................ 2
4 4041907 Plug ............................................................................................................ 1
5 4041908 Plug ............................................................................................................ 1
6 4041909 Cap (Sealing) ............................................................................................. 4
7 4041910 Cap (Sealing) ............................................................................................. 9
8 4041911 Cap (Sealing) ............................................................................................. 1
9 4041917 Plug ............................................................................................................ 1
10 4041918 Pin .............................................................................................................. 1
11 4041919 Pin .............................................................................................................. 4
12 4041920 Pin .............................................................................................................. 2
13 4041921 Pin .............................................................................................................. 1
14 4041914 Bolt (Bearing Case) .................................................................................... 10
15 4041923 Pipe (Oil) ........................................................................................................ 1
16 4041925 Pipe Joint ........................................................................................................ 1
17 4041928 Joint (Water) ................................................................................................... 1
18 4041929 Plug ................................................................................................................ 1
19 4041930 Gasket ............................................................................................................ 1
20 4041953 Block (Lower) (3.6L) ................................................................................... 1
20 4054582 Block (Lower) (3.8L) ....................................................................................... 1
21 4041932 Bolt ................................................................................................................. 16
22 4041933 Pin .................................................................................................................. 1
23 4042220 Flange Assembly (3.8L) ................................................................................. 1
24 4042222 Pipe (3.8L) .................................................................................................. 1
25 4042223 Gasket (3.8L) .................................................................................................. 1
26 4042010 Stud (3.8L) ...................................................................................................... 2
27 4041946 Nut (3.8L) ....................................................................................................... 2

©2012 HYSTER COMPANY See Service Manual 2-7

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

DIPSTICK (FIGURE 2-3)

KUBOTA DIESEL — 3.6L, 3.8L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4042232 Guide .............................................................................................................. 1
2 4051132 Dipstick ........................................................................................................... 1
3 4042234 Plug ................................................................................................................ 1

2-8 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

OIL PAN (FIGURE 2-4)

KUBOTA DIESEL — 3.6L, 3.8L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4041936 Oil Pan ............................................................................................................ 1
2 4041938 Drain Plug ....................................................................................................... 2
3 4041939 Packing (O-Ring) ............................................................................................ 2
4 4041940 Bolt ................................................................................................................. 20
5 4041941 Bolt ................................................................................................................. 4
6 4042213 Oil Filter .......................................................................................................... 1
7 4042214 O-Ring ............................................................................................................ 1
8 4042035 Bolt ................................................................................................................. 2

©2012 HYSTER COMPANY See Service Manual 2-9

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

COVER BEARING CASE (FIGURE 2-5)

KUBOTA DIESEL — 3.6L, 3.8L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4042009 Cover (Bearing Case) ..................................................................................... 1
2 4042011 Oil Seal ....................................................................................................... 1
3 4041997 Bolt ................................................................................................................. 8

2-10 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CYLINDER HEAD (FIGURE 2-6)

KUBOTA DIESEL — 3.6L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
1 4042022 Cylinder Head Assembly (FFigure 2-8)......................................................... 1
2 4041950 Cap ............................................................................................................. 5
3 4041951 Cap ............................................................................................................. 1
4 4042026 Ball ............................................................................................................. 4
5 4041906 Plug ............................................................................................................ 1
6 4041915 Plug ................................................................................................................ 1
7 4041965 Bolt ................................................................................................................. 18
8 4042045 Cylinder Head Gasket (Standard Two Notch) ................................................ 1
8 4042079 Cylinder Head Gasket (One Notch Option) .................................................... 1
8 4042093 Cylinder Head Gasket (Not Notched Option) ................................................. 1
9 4041968 Lifting Eye ....................................................................................................... 1
10 4042004 Lifting Eye ....................................................................................................... 1
11 4041992 Bolt ................................................................................................................. 3
12 4042010 Stud ................................................................................................................ 1
13 4041946 Nut .................................................................................................................. 1
14 4042012 Clamp ............................................................................................................. 1

©2012 HYSTER COMPANY See Service Manual 2-11

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CYLINDER HEAD (FIGURE 2-7)

KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY

4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4041968 Lifting Eye ....................................................................................................... 1
2 4054583 Lifting Eye ....................................................................................................... 1
3 4042324 Bolt ................................................................................................................. 3
4 4042010 Stud ................................................................................................................ 1
5 4041946 Nut .................................................................................................................. 1
6 4041947 Cylinder Head (FFigure 2-9)......................................................................... 1
7 4041950 Cap ............................................................................................................. 5
8 4041951 Cap ............................................................................................................. 1
9 4041906 Plug ............................................................................................................ 1
10 4041963 Stud ............................................................................................................ 4
11 4054584 Connector (Water Pipe) .................................................................................. 1
12 4041965 Bolt ................................................................................................................. 18
13 4041966 Cylinder Head Gasket (with two notches) ...................................................... 1
13 4048324 Cylinder Head Gasket (with one notch) .......................................................... 1
13 4048325 Cylinder Head Gasket (with no notches) ........................................................ 1

2-12 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 2-13

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

ROCKER ARM ASSEMBLY (FIGURE 2-8)

WITH INLET AND EXHAUST VALVES — KUBOTA DIESEL 3.6L

2-14 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

ROCKER ARM ASSEMBLY

WITH INLET AND EXHAUST VALVES – KUBOTA DIESEL 3.6L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
4042022 Cylinder Head Assembly ................................................................................ 1
1 4041952 Guide (Exhaust Valve) ............................................................................... 8
2 4042101 Guide (Exhaust Valve) ............................................................................... 4
3 4042105 Valve (Intake) ............................................................................................. 8
4 4042111 Valve (Exhaust) .......................................................................................... 4
5 4041957 Spring (Intake) ............................................................................................ 8
6 4042119 Spring (Exhaust) ........................................................................................ 4
7 4041958 Retainer (Valve Spring Intake) ................................................................... 8
8 4042122 Retainer (Valve Spring Exhaust) ................................................................ 4
9 4041959 Collar (Valve Spring Intake) ....................................................................... 8
10 4042129 Collar (Valve Spring Exhaust) .................................................................... 4
11 4041960 Seal (Valve Stem) (Intake) ......................................................................... 8
12 4042147 Seal (Valve Stem) (Exhaust) ...................................................................... 4
13 4041962 Shaft (Valve) .............................................................................................. 4
14 4042151 Shaft Assembly (Rocker Arm) ........................................................................ 1
15 4042094 Screw ......................................................................................................... 2
16 4042153 Bracket (Rocker Arm) ..................................................................................... 4
17 4042096 Pin (Spring) .................................................................................................... 1
18 4042097 Washer ........................................................................................................... 2
19 4042098 Retaining Ring ................................................................................................ 2
20 4042099 Spring ............................................................................................................. 3
21 4042154 Rocker Arm (Intake) ....................................................................................... 4
22 4042155 Screw ......................................................................................................... 4
23 4042103 Nut .............................................................................................................. 4
24 4042157 Rocker Arm (Exhaust) .................................................................................... 4
25 4042155 Screw ......................................................................................................... 4
26 4042103 Nut .............................................................................................................. 4
27 4042161 Bolt ................................................................................................................. 4
28 4042109 Arm ................................................................................................................. 4
29 4042110 Pad ................................................................................................................. 4
30 4042168 Cap ................................................................................................................. 4
4051069 Kit-Gasket Upper ................................................................................................ 1

©2012 HYSTER COMPANY See Service Manual 2-15

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

INLET AND EXHAUST VALVES (FIGURE 2-9)

KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY

4041947 Cylinder Head ..................................................................................................... 1
1 4041952 Guide (Exhaust Valve) ................................................................................... 16
2 4041955 Inlet Valve ....................................................................................................... 8
3 4041956 Exhaust Valve ................................................................................................ 8
4 4041957 Spring ............................................................................................................. 16
5 4041958 Retainer .......................................................................................................... 16
6 4041959 Collar .............................................................................................................. 16
7 4041960 Seal (Valve Stem) .......................................................................................... 16
8 4041962 Shaft ............................................................................................................... 8
9 4042109 Arm ..................................................................................................................... 8
10 4042110 Pad ..................................................................................................................... 8

2-16 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

ROCKER ARM SHAFT (FIGURE 2-10)

KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY

4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4042092 Shaft Assy (Rocker Arm) ................................................................................ 1
2 4042094 Screw ......................................................................................................... 2
3 4042095 Bracket ........................................................................................................... 4
4 4042096 Pin (Spring) .................................................................................................... 1
5 4042097 Washer ........................................................................................................... 2
6 4042098 Retaining Ring ................................................................................................ 2
7 4042099 Spring ............................................................................................................. 3
8 4042100 Rocker Arm Assy (Intake) .............................................................................. 4
9 4042155 Screw ......................................................................................................... 1
10 4042103 Nut .............................................................................................................. 1
11 4042104 Rocker Arm Assy (Exhaust) ........................................................................... 4
12 4042155 Screw ......................................................................................................... 1
13 4042103 Nut .............................................................................................................. 1
14 4042108 Nut .................................................................................................................. 8

©2012 HYSTER COMPANY See Service Manual 2-17

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

PISTON AND CRANKSHAFT (FIGURE 2-11)

KUBOTA DIESEL — 3.6L

2-18 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

PISTON AND CRANKSHAFT

KUBOTA DIESEL – 3.6L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
1 4042252 Piston (Standard) ........................................................................................... 4
1 4042263 Piston (+0.50mm) ........................................................................................... 4
2 4042269 Piston Ring (Standard) ................................................................................... 4
2 4042282 Piston Ring (+0.50mm) ................................................................................... 4
3 4042173 Pin .................................................................................................................. 4
4 4042174 Retaining Ring ................................................................................................ 8
5 4042175 Rod Assy ........................................................................................................ 4
6 4042229 Bushing ...................................................................................................... 2
7 4042180 Bolt ............................................................................................................. 2
8 4042181 Piston Rod Bearing (Standard/Blue) .......................................................... 1
8 4042182 Piston Rod Bearing (Standard) .................................................................. 1
8 4042163 Piston Rod Bearing (-0.20mm Green) ........................................................ 1
8 4042165 Piston Rod Bearing (-0.40mm Red) ........................................................... 1
9 4042283 Crankshaft ...................................................................................................... 1
10 4042185 Sleeve ........................................................................................................ 1
11 4042287 Gear (Crankshaft) ...................................................................................... 1
12 4042189 Key ............................................................................................................. 1
13 4042193 Drive Gear ...................................................................................................... 1
14 4042186 Crankshaft Bearing (Standard) ....................................................................... 5
14 4042177 Crankshaft Bearing (-0.20mm) ....................................................................... 5
14 4042178 Crankshaft Bearing (-0.40mm) ....................................................................... 5
15 4042187 Thrust Washer (Standard) .............................................................................. 2
15 4042204 Thrust Washer (+0.20 mm) ............................................................................ 2
15 4042215 Thrust Washer (+0.40mm) ............................................................................. 2
16 4042188 Thrust Washer (Standard) .............................................................................. 2
16 4042219 Thrust Washer (+0.20 mm) ............................................................................ 2
16 4042224 Thrust Washer (+0.40mm) ............................................................................. 2
4042304 Kit-Piston (Standard) .......................................................................................... 1
4042305 Kit-Piston (+0.50mm) .......................................................................................... 1
4042291 Kit-Crankshaft Bearing (Standard) ...................................................................... 1
4042297 Kit-Crankshaft Bearing (+0.20 mm) .................................................................... 1
4042303 Kit-Crankshaft Bearing (+0.40mm) ..................................................................... 1

©2012 HYSTER COMPANY See Service Manual 2-19

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

PISTON AND CRANKSHAFT (FIGURE 2-12)

KUBOTA DIESEL — 3.8L

2-20 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

PISTON AND CRANKSHAFT

KUBOTA DIESEL – 3.8L

ITEM PART NO. DESCRIPTION QTY

4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4042166 Piston (Standard) ........................................................................................... 4
1 4042144 Piston (+0.50mm) ........................................................................................... 4
2 4042167 Piston Ring (Standard) ................................................................................... 4
2 4042146 Piston Ring (+0.50mm) ................................................................................... 4
3 4042173 Pin .................................................................................................................. 4
4 4042174 Retaining Ring ................................................................................................ 8
5 4042175 Rod Assy ........................................................................................................ 4
6 4042229 Bushing ...................................................................................................... 2
7 4042180 Bolt ............................................................................................................. 2
8 4042181 Piston Rod Bearing (Standard/Blue) .......................................................... 1
8 4042182 Piston Rod Bearing (Standard) .................................................................. 1
8 4042163 Piston Rod Bearing (-0.20mm Green) ........................................................ 1
8 4042165 Piston Rod Bearing (-0.40mm Red) ........................................................... 1
9 4042183 Crankshaft ...................................................................................................... 1
10 4042185 Sleeve ............................................................................................................ 1
11 4042190 Gear (Crankshaft) ........................................................................................... 1
12 4042189 Key ................................................................................................................. 1
13 4042193 Drive Gear ...................................................................................................... 1
14 4042186 Crankshaft Bearing (Standard) ....................................................................... 5
14 4042177 Crankshaft Bearing (-0.20mm) ....................................................................... 5
14 4042178 Crankshaft Bearing (-0.40mm) ....................................................................... 5
15 4042187 Thrust Washer (Standard) .............................................................................. 2
15 4042204 Thrust Washer (+0.20 mm) ............................................................................ 2
15 4042215 Thrust Washer (+0.40mm) ............................................................................. 2
16 4042188 Thrust Washer (Standard) .............................................................................. 2
16 4042219 Thrust Washer (+0.20 mm) ............................................................................ 2
16 4042224 Thrust Washer (+0.40mm) ............................................................................. 2
4042239 Kit-Piston (Each Kit Services Only One Piston Assembly) ................................. 4
4042245 Kit-Piston (+0.50mm)(Each Kit Services Only One Piston Assembly) ............... 4
4042291 Kit-Crankshaft Bearing (Standard) ...................................................................... 1
4042297 Kit-Crankshaft Bearing (+0.20 mm) .................................................................... 1
4042303 Kit-Crankshaft Bearing (+0.40mm) ..................................................................... 1

©2012 HYSTER COMPANY See Service Manual 2-21

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CYLINDER HEAD COVER (FIGURE 2-13)

KUBOTA DIESEL — 3.6L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
1 4042170 Cover (Cylinder Head) .................................................................................... 1
2 4042171 Shield ......................................................................................................... 3
3 4042172 Screw ......................................................................................................... 6
4 4042008 Joint (Breather Pipe) .................................................................................. 1
5 4042176 Gasket (Cylinder Cover) ............................................................................. 1
6 4042191 Valve (Breather) ......................................................................................... 1
7 4042192 Cover (Breather) ........................................................................................ 1
8 4042126 Screw ......................................................................................................... 6
9 4042200 Cap ............................................................................................................. 2
10 4042130 Plug ............................................................................................................ 1
11 4042131 O-Ring ........................................................................................................ 1
12 4042116 Bolt ............................................................................................................. 10
13 4042201 Pipe (Breather) ............................................................................................... 1
14 4042203 Band (Clamp) ................................................................................................. 1
15 4042206 Clamp ............................................................................................................. 1
16 4042034 Bolt ................................................................................................................. 1
17 4042221 Washer ........................................................................................................... 1
4051069 Kit-Gasket Upper ................................................................................................ 1

2-22 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 2-23

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CYLINDER HEAD COVER (FIGURE 2-14)

KUBOTA DIESEL — 3.8L

2-24 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CYLINDER HEAD COVER

KUBOTA DIESEL – 3.8L

ITEM PART NO. DESCRIPTION QTY

4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4054588 Cover Assembly (Cylinder Head) ................................................................... 1
2 4042114 Gasket ........................................................................................................ 1
3 4042116 Bolt ............................................................................................................. 10
4 4042115 Seal (Injection Pipe) ................................................................................... 4
5 4054589 Cover Assembly (Cylinder Head) ................................................................... 1
6 4042127 Connector ................................................................................................... 1
7 4042128 Bolt ............................................................................................................. 1
8 4042131 O-Ring ........................................................................................................ 1
9 4042130 Plug ............................................................................................................ 1
10 4042124 Valve (Breather) ......................................................................................... 1
11 4042125 Cover (Breather) ........................................................................................ 1
12 4042126 Screw ......................................................................................................... 4
13 4042008 Joint (Breather Pipe) .................................................................................. 1
14 4054590 Gasket ............................................................................................................ 1
15 4042128 Bolt ................................................................................................................. 13

©2012 HYSTER COMPANY See Service Manual 2-25

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

GEAR CASE (FIGURE 2-15)

KUBOTA DIESEL — 3.6L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
1 4042246 Case (Gear Assembly) ................................................................................... 1
2 4041971 Spring ......................................................................................................... 1
3 4041972 Relief Valve ................................................................................................ 1
4 4041939 Packing (O-Ring) ........................................................................................ 2
5 4041974 Plug ............................................................................................................ 1
6 4041975 Rotor Assembly (Oil Pump) ........................................................................ 1
7 4041978 Cover (Oil Pump) ....................................................................................... 1
8 4041979 Screw ......................................................................................................... 8
9 4041980 Plug ............................................................................................................ 2
10 4041981 Drain Plug .................................................................................................. 1
11 4041982 Oil Seal ........................................................................................................... 1
12 4041983 O-Ring ............................................................................................................ 1
13 4041984 O-Ring ............................................................................................................ 1
14 4042247 Plate (Gear Case) .......................................................................................... 1
15 ..... Bolt ................................................................................................................. 3
16 4041994 Bolt ................................................................................................................. 15
17 4041996 Bolt ................................................................................................................. 2
4041946 Nut .................................................................................................................. 2
4051070 Kit-Gasket Lower (Not Illustrated) ....................................................................... 1

2-26 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

GEAR CASE (FIGURE 2-16)

KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY

4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4054593 Case (Gear) .................................................................................................... 1
2 4054594 Plug ............................................................................................................ 1
3 4054595 Pipe ............................................................................................................ 1
4 4042008 Joint (Breather Pipe) .................................................................................. 1
5 4041975 Rotor Assembly (Oil Pump) ........................................................................ 1
6 4041979 Screw ......................................................................................................... 8
7 4041978 Cover (Oil Pump) ....................................................................................... 1
8 4041939 Packing (O-Ring) ........................................................................................ 2
9 4041981 Drain Plug .................................................................................................. 1
10 4041974 Plug ............................................................................................................ 1
11 4041971 Spring ......................................................................................................... 1
12 4041972 Relief Valve ................................................................................................ 1
13 4041980 Plug ............................................................................................................ 2
14 4041984 O-Ring ............................................................................................................ 1
15 4041996 Bolt ................................................................................................................. 1
16 4041982 Oil Seal ........................................................................................................... 1
17 4054596 Bolt ................................................................................................................. 2
18 4041992 Bolt ................................................................................................................. 11
19 4041983 O-Ring ............................................................................................................ 1
20 4042322 Gasket ............................................................................................................ 1

©2012 HYSTER COMPANY See Service Manual 2-27

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CAMSHAFT AND IDLE GEAR SHAFT (FIGURE 2-17)

KUBOTA DIESEL — 3.6L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
1 4042134 Tappet ............................................................................................................ 8
2 4042135 Push Rod ........................................................................................................ 8
3 4042307 Camshaft Assembly ....................................................................................... 1
4 4042138 Ball ............................................................................................................. 1
5 4042310 Gear ........................................................................................................... 1
6 4042140 Key ............................................................................................................. 1
7 4042141 Stop ............................................................................................................ 1
8 4041992 Bolt ................................................................................................................. 2
9 4042194 Shaft (Idle Gear) ............................................................................................. 2
10 4042195 Pin .................................................................................................................. 2
11 4042196 Collar (Idle Gear) ............................................................................................ 2
12 4042197 Collar .............................................................................................................. 2
13 4042198 Bolt ................................................................................................................. 6
14 4042314 Idler Gear ....................................................................................................... 1
15 4042225 Bushing ...................................................................................................... 1
16 4042315 Idler Gear ....................................................................................................... 1
17 4042225 Bushing ...................................................................................................... 1

2-28 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CAMSHAFT AND IDLE GEAR SHAFT (FIGURE 2-18)

KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY

4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4042135 Push Rod ........................................................................................................ 8
2 4042134 Tappet ............................................................................................................ 8
3 4041992 Bolt ................................................................................................................. 2
4 4042136 Camshaft Assembly ....................................................................................... 1
5 4042141 Stop ............................................................................................................ 1
6 4042140 Key ............................................................................................................. 1
7 4042138 Ball ............................................................................................................. 1
8 4042139 Gear ........................................................................................................... 1
9 4042145 Gear Pulser .................................................................................................... 1
10 4042040 Screw ............................................................................................................. 4
11 4042198 Bolt ................................................................................................................. 6
12 4042197 Collar .............................................................................................................. 2
13 4042194 Shaft (Idle Gear) ............................................................................................. 2
14 4042195 Pin .................................................................................................................. 2
15 4042199 Idler Gear ....................................................................................................... 1
16 4042225 Bushing ...................................................................................................... 1
17 4042196 Collar (Idle Gear) ............................................................................................ 2

©2012 HYSTER COMPANY See Service Manual 2-29

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FLYWHEEL AND HOUSING (FIGURE 2-19)

KUBOTA DIESEL — 3.6L, 3.8L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4042332 Bolt (3.6L) ....................................................................................................... 7
2 4042330 Flywheel (Assembly) ...................................................................................... 1
3 4042331 Gear ........................................................................................................... 1
4 4042210 Bolt ................................................................................................................. 8
5 4042333 Housing (Flywheel) ......................................................................................... 1
6 4042334 Cover .............................................................................................................. 2
7 4042335 Cover (Flywheel Housing) .............................................................................. 1
8 4042021 Bolt ................................................................................................................. 2
9 4042212 Cover (Balancer) ............................................................................................ 2

2-30 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

FUEL PUMP (FIGURE 2-20)

KUBOTA DIESEL — 3.6L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
1 4050849 Fuel Pump ...................................................................................................... 1
2 4050850 Gasket ............................................................................................................ 1
3 4050851 Nut (Flange) ................................................................................................... 2
4051070 Kit-Gasket Lower ................................................................................................ 1

©2012 HYSTER COMPANY See Service Manual 2-31

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FUEL FILTER (FIGURE 2-21)

KUBOTA DIESEL — 3.6L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
1 4050927 Tube ............................................................................................................... 1
1 4050928 Tube ........................................................................................................... 1
2 4050929 Clamp ......................................................................................................... 2
3 4041932 Bolt ................................................................................................................. 2
4 4050930 Fuel Filter ....................................................................................................... 1
5 4050931 Element ...................................................................................................... 1
6 4050932 Gasket ................................................................................................... 1
7 4050936 Drain Valve ................................................................................................. 1
8 4050935 Plug ............................................................................................................ 1
9 4050934 O-Ring ........................................................................................................ 1
10 4050933 Plug ............................................................................................................ 1
11 4050937 Tube ............................................................................................................... 1
11 4050938 Tube ........................................................................................................... 1
12 4050929 Clamp ......................................................................................................... 2

2-32 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

INJECTION PUMP HOUSING (FIGURE 2-22)

KUBOTA DIESEL — 3.6L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
1 4042337 Base (Injection Pump) .................................................................................... 1
2 4041988 Stud ................................................................................................................ 3
3 4050844 Injection Pump ................................................................................................ 1
4 4042350 Woodruff Key .................................................................................................. 1
5 4042340 Housing .......................................................................................................... 1
6 4042343 Pin .............................................................................................................. 2
7 4042342 Stud ............................................................................................................ 3
8 4041946 Nut .................................................................................................................. 3
9 4050838 Gasket ............................................................................................................ 1
10 4042352 Cover .............................................................................................................. 1
11 4050839 Bolt ................................................................................................................. 4
12 4042351 Stop ................................................................................................................ 1
13 4050840 Gasket ............................................................................................................ 1
14 4041979 Screw ............................................................................................................. 4
15 4041995 Bolt ................................................................................................................. 6
16 4041944 Bolt ................................................................................................................. 1
17 4042338 Cover (Injector Pump) .................................................................................... 1
18 4041999 Gasket (Pump Cover) ..................................................................................... 1
19 4042256 Nut .................................................................................................................. 1
20 4050841 Gear (Injection Pump) .................................................................................... 1
21 4041991 Bolt ................................................................................................................. 3
22 4041989 Gasket ............................................................................................................ 1
4051070 Kit-Gasket Lower ................................................................................................ 1

©2012 HYSTER COMPANY See Service Manual 2-33

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

INJECTION PUMP (FIGURE 2-23)

KUBOTA DIESEL — 3.6L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
1 4050844 Injection Pump ................................................................................................ 1
2 4042249 Screw ............................................................................................................. 1
3 4050848 Gasket ............................................................................................................ 2
4 4050846 Joint Eye ......................................................................................................... 1
5 4050847 Nozzle ............................................................................................................ 1
6 4041946 Nut .................................................................................................................. 3
7 4042067 Bolt ................................................................................................................. 3
8 4050845 Shim ............................................................................................................... 1

2-34 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 2-35

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

GOVERNOR (FIGURE 2-24)

KUBOTA DIESEL — 3.6L

2-36 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

GOVERNOR
KUBOTA DIESEL – 3.6L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
1 4050852 Cover (Governor Rod) .................................................................................... 1
2 4050854 Housing (Governor) ........................................................................................ 1
3 4050860 Spring ............................................................................................................. 1
4 4050861 Lever .............................................................................................................. 1
5 4050862 Pin .................................................................................................................. 2
6 4050864 Return Spring ................................................................................................. 1
7 4050865 Lever (Engine Stop) ....................................................................................... 1
8 4050866 Pin .................................................................................................................. 1
9 4050869 Joint ................................................................................................................ 1
10 4050870 Pipe ................................................................................................................ 1
11 4050871 Bolt (Eye) ........................................................................................................ 1
12 4042076 Gasket ............................................................................................................ 1
13 4050872 Bracket ........................................................................................................... 1
14 4050873 Bolt ................................................................................................................. 2
15 4041946 Nut .................................................................................................................. 5
16 4050922 Solenoid ......................................................................................................... 1
17 4050923 Bolt ................................................................................................................. 2
18 4050868 Pin .................................................................................................................. 1
19 4050867 Shaft ............................................................................................................... 1
20 4050863 Lever .............................................................................................................. 1
21 4050856 O-Ring ............................................................................................................ 3
22 4050857 Lever .............................................................................................................. 1
23 4050858 Retaining Ring ................................................................................................ 1
24 4050855 Lever .............................................................................................................. 1
25 4050859 Washer ........................................................................................................... 1
26 ..... Sleeve ............................................................................................................ 1
27 4041964 Nut .................................................................................................................. 1
28 ..... FlyWheel ........................................................................................................ 1
4051069 Kit-Gasket Upper ................................................................................................ 1

©2012 HYSTER COMPANY See Service Manual 2-37

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

GOVERNOR ACTUATOR AND PLUG (FIGURE 2-25)

KUBOTA DIESEL — 3.6L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
1 4050914 Actuator (Boost) ............................................................................................. 1
2 4050915 O-Ring ............................................................................................................ 1
3 4050919 Pipe ................................................................................................................ 1
3 4050920 Tube ........................................................................................................... 1
4 4050921 Clamp ......................................................................................................... 2
5 4042054 Clamp ............................................................................................................. 1
4051069 Kit-Gasket Upper ................................................................................................ 1

2-38 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

SUPPLY PUMP (FIGURE 2-26)

KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY

4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4041944 Bolt ................................................................................................................. 2
2 4054602 Cover .............................................................................................................. 1
3 4041995 Bolt ................................................................................................................. 5
4 4054603 Gasket ............................................................................................................ 1
5 4042256 Nut .................................................................................................................. 1
6 4054607 Gear ............................................................................................................... 1
7 4041946 Nut .................................................................................................................. 5
8 4054600 Stud ................................................................................................................ 3
9 4054601 Gasket ............................................................................................................ 1
10 4054599 Base ............................................................................................................... 1
11 4042254 Gasket ............................................................................................................ 1
12 4041988 Stud ................................................................................................................ 1
13 ..... Pipe ................................................................................................................ 1
14 4054604 Pump .............................................................................................................. 1
15 ..... Woodruff Key ............................................................................................. 1
16 4054606 Gasket ........................................................................................................ 2
17 4042251 Screw ......................................................................................................... 1
18 4042249 Screw ......................................................................................................... 1
19 4054605 Gasket ........................................................................................................ 2

©2012 HYSTER COMPANY See Service Manual 2-39

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

INJECTION PIPE (FIGURE 2-27)

KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY

4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4042241 Pipe Assy (Over Flow) .................................................................................... 1
2 4042242 Bolt ................................................................................................................. 5
3 4054618 Gasket ............................................................................................................ 5
4 4054619 Injector ............................................................................................................ 4
5 4042265 O-Ring ............................................................................................................ 4
6 4042266 O-Ring ............................................................................................................ 4
7 4042267 Packing (Gasket) ............................................................................................ 4
8 4042268 Clamp ............................................................................................................. 4
9 4042138 Ball ................................................................................................................. 4
10 4041946 Nut .................................................................................................................. 4
11 4054620 Pipe (Injection) ............................................................................................... 1
12 4054621 Pipe (Injection) ............................................................................................... 1
13 4054622 Pipe (Injection) ............................................................................................... 1
14 4054623 Pipe (Injection) ............................................................................................... 1
15 4042274 Clamp ............................................................................................................. 3
16 4042275 Clamp ............................................................................................................. 3
17 4042276 Screw ............................................................................................................. 3
18 4054624 Pipe ................................................................................................................ 1
19 4042226 Bolt ................................................................................................................. 1
20 4042227 Gasket ............................................................................................................ 1

2-40 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

FUEL RAIL (FIGURE 2-28)

KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY

4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4054646 Bolt (Flange) ................................................................................................... 2
2 ..... Eye Joint ......................................................................................................... 1
3 4042258 Rail ................................................................................................................. 1
4 ..... Gasket ........................................................................................................ 2
5 ..... Bolt ............................................................................................................. 1
6 4042274 Clamp ............................................................................................................. 1
7 4054648 Pipe (Injection) ............................................................................................... 1
8 4042275 Clamp ............................................................................................................. 1
9 4042276 Screw ............................................................................................................. 1
10 4054647 Pipe (Injection) ............................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 2-41

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

ALTERNATOR AND PULLEY (FIGURE 2-29)

KUBOTA DIESEL — 3.6L, 3.8L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4042286 Alternator ........................................................................................................ 1
2 4042288 Bracket ........................................................................................................... 1
3 4042289 Washer ........................................................................................................... 1
4 4041997 Bolt (3.6L) ....................................................................................................... 1
4 4042070 Bolt (3.8L) ....................................................................................................... 1
5 4042290 Bracket ........................................................................................................... 1
6 4042295 Bolt (3.6L) ....................................................................................................... 1
6 4042295 Bolt (3.8L) ....................................................................................................... 2
7 4042292 Nut (Clip) ........................................................................................................ 2
8 4042293 Bracket ........................................................................................................... 1
9 4042294 Bolt ................................................................................................................. 1
10 4042123 Pulley (Fan Drive) ........................................................................................... 1
11 4042133 Bolt ................................................................................................................. 1
12 4042142 V-Belt .............................................................................................................. 1
13 4051043 Bolt (3.6L) ....................................................................................................... 1

2-42 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 2-43

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

ALTERNATOR AND PULLEY (FIGURE 2-30)

KUBOTA DIESEL — SEALED ALTERNATOR

2-44 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

ALTERNATOR AND PULLEY

KUBOTA DIESEL – SEALED ALTERNATOR

ITEM PART NO. DESCRIPTION QTY

1 1394001 Alternator (Sealed) .............................................................................................. 1
2 4610544 Pulley .................................................................................................................. 1
3 4615071 Belt ...................................................................................................................... 1
4 4045250 Bracket Wldmt .................................................................................................... 1
5 1527882 Capscrew ............................................................................................................ 1
6 18497 Capscrew ............................................................................................................ 1
7 15155 Lockwasher ......................................................................................................... 1
8 15175 Lockwasher ......................................................................................................... 1
9 192077 Nut ...................................................................................................................... 1
10 1345014 Sleeve ................................................................................................................. 1
11 4035678 Bracket Wldmt .................................................................................................... 1
12 221767 Washer ............................................................................................................... 1
13 18542 Capscrew ............................................................................................................ 1
a 383789 Thread Sealant ................................................................................................... AR

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 2-45

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

STARTER (FIGURE 2-31)

KUBOTA DIESEL — 3.6L, 3.8L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4042285 Bolt (Stud) ...................................................................................................... 1
2 4042280 Starter ............................................................................................................. 1
3 4042284 Bolt ................................................................................................................. 1
4 4042108 Nut .................................................................................................................. 1

2-46 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOZZLE HOLDER AND GLOW PLUG (FIGURE 2-32)

KUBOTA DIESEL — 3.6L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
1 4050939 Pipe ................................................................................................................ 1
2 4050940 Pipe ................................................................................................................ 2
3 4050921 Clamp ......................................................................................................... 4
4 4050941 Tube ........................................................................................................... 1
5 4050942 Joint ................................................................................................................ 1
6 4050988 Injector Body .................................................................................................. 4
7 4050989 Nut .................................................................................................................. 4
8 4051041 Gasket ............................................................................................................ 4
9 4051042 Seal ................................................................................................................ 4
10 4050944 Pipe (Injection) ............................................................................................... 1
11 4050945 Pipe (Injection) ............................................................................................... 1
12 4050946 Pipe (Injection) ............................................................................................... 1
13 4050947 Pipe (Injection) ............................................................................................... 1
14 4042274 Clamp ............................................................................................................. 3
15 4042275 Clamp ............................................................................................................. 3
16 4042276 Screw ............................................................................................................. 3
17 4050985 Glow Plug ....................................................................................................... 4
18 4050986 Strip (Glow Plug) ............................................................................................ 1
19 4050987 Nut .................................................................................................................. 4
4050943 Kit-Fuel Injector Nozzle ....................................................................................... 4
4051069 Kit-Gasket Upper ................................................................................................ 1

©2012 HYSTER COMPANY See Service Manual 2-47

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WATER PUMP FLANGE AND THERMOSTAT (FIGURE 2-33)

KUBOTA DIESEL — 3.6L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
1 4042309 Hose (Water Return) ...................................................................................... 1
2 4042015 Hose Clamp .................................................................................................... 2
3 4041973 Cover (Thermostat) ........................................................................................ 1
4 4041993 Gasket ............................................................................................................ 1
5 4042002 Bolt ................................................................................................................. 3
6 4042003 Flange ............................................................................................................ 1
7 4042008 Joint (Breather Pipe) .................................................................................. 1
8 4042030 Gasket (Water Flange) ................................................................................... 1
9 4042042 Thermostat ..................................................................................................... 1
10 4042049 Plug ................................................................................................................ 3
11 4042066 Bolt ................................................................................................................. 1
12 4042067 Bolt ................................................................................................................. 3
13 4051044 Drain Plug ....................................................................................................... 1
14 4051045 Gasket ............................................................................................................ 1
4051069 Kit-Gasket Upper ................................................................................................ 1

2-48 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

WATER PUMP FLANGE AND THERMOSTAT (FIGURE 2-34)

KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
1 4054677 Hose ............................................................................................................... 1
2 4042015 Hose Clamp .................................................................................................... 2
3 4041973 Cover (Thermostat) ........................................................................................ 1
4 4041993 Gasket ............................................................................................................ 1
5 4042002 Bolt ................................................................................................................. 3
6 4042003 Flange ............................................................................................................ 1
7 4042008 Joint (Breather Pipe) ...................................................................................... 1
8 4042030 Gasket (Water Flange) ................................................................................... 1
9 4042042 Thermostat ..................................................................................................... 1
10 4042049 Plug ................................................................................................................ 3
11 4042066 Bolt ................................................................................................................. 1
12 4042067 Bolt ................................................................................................................. 3

©2012 HYSTER COMPANY See Service Manual 2-49

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WATER PUMP (FIGURE 2-35)

KUBOTA DIESEL — 3.6L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
1 4042313 Water Pump ................................................................................................... 1
2 4042318 Gasket ............................................................................................................ 1
3 4042319 Support ........................................................................................................... 1
4 4041928 Joint (Water) ............................................................................................... 1
5 4042008 Joint (Breather Pipe) .................................................................................. 1
6 4042321 Plug ............................................................................................................ 1
7 4042322 Gasket ............................................................................................................ 1
8 4042323 Bolt ................................................................................................................. 1
9 4042324 Bolt ................................................................................................................. 3
10 4041997 Bolt ................................................................................................................. 2
4051070 Kit-Gasket Lower (3.6L) ...................................................................................... 1

2-50 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

WATER PUMP (FIGURE 2-36)

KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY

4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4042323 Bolt ................................................................................................................. 4
2 4041997 Bolt ................................................................................................................. 2
3 4042313 Water Pump ................................................................................................... 1
4 4042318 Gasket ............................................................................................................ 1
5 4042015 Hose Clamp .................................................................................................... 4
6 4054680 Hose (EGR) .................................................................................................... 1
7 4054679 Pipe (Water) ................................................................................................... 1
8 4054678 Tube ............................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 2-51

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FAN PULLY (FIGURE 2-37)

KUBOTA DIESEL — 3.6L, 3.8L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
4042325 Pulley Assembly (Idle) .................................................................................... 1
1 4042326 Plate ........................................................................................................... 1
2 4042327 Shaft ........................................................................................................... 1
3 4042328 Pulley ......................................................................................................... 1
4 4041916 Cover (Tensioner) ...................................................................................... 1
5 4041922 Bolt ............................................................................................................. 1
6 4041964 Nut .............................................................................................................. 1
7 4042071 Fan Pulley ...................................................................................................... 2
8 4041992 Bolt ................................................................................................................. 4
9 4042043 Bolt ................................................................................................................. 4
10 4042106 Washer ........................................................................................................... 1
11 4042107 Collar .............................................................................................................. 1

2-52 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

INLET MANIFOLD (FIGURE 2-38)

KUBOTA DIESEL — 3.6L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
1 4051046 Intake Manifold ............................................................................................... 1
2 4051047 Screw ............................................................................................................. 1
3 4051048 Gasket ............................................................................................................ 1
4 4050907 Gasket ............................................................................................................ 1
5 4041944 Bolt ................................................................................................................. 5
6 4042043 Bolt ................................................................................................................. 3
7 4042012 Clamp ............................................................................................................. 1
4051069 Kit-Gasket Upper ................................................................................................ 1

©2012 HYSTER COMPANY See Service Manual 2-53

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

INLET MANIFOLD (FIGURE 2-39)

KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY

4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4042041 Gasket ............................................................................................................ 1
2 4042043 Bolt ................................................................................................................. 4
3 4041944 Bolt ................................................................................................................. 5
4 4054696 Intake Manifold ............................................................................................... 1
5 4054699 Bolt ............................................................................................................. 2
6 4042059 Bolt ............................................................................................................. 4
7 4054697 Cover .......................................................................................................... 1
8 4054698 Gasket ........................................................................................................ 1

2-54 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

EXHAUST MANIFOLD (FIGURE 2-40)

KUBOTA DIESEL — 3.6L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
1 4051049 Exhaust Manifold ............................................................................................ 1
2 4042087 Gasket ............................................................................................................ 1
3 4042088 Bolt ................................................................................................................. 2
4 4042010 Stud ................................................................................................................ 6
5 4051050 Nut .................................................................................................................. 6
4051069 Kit-Gasket Upper ................................................................................................ 1

©2012 HYSTER COMPANY See Service Manual 2-55

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

EXHAUST MANIFOLD (FIGURE 2-41)

KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY

4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4054741 Stud ................................................................................................................ 4
2 4042010 Stud ................................................................................................................ 2
3 4042087 Gasket ............................................................................................................ 1
4 4054738 Exhaust Manifold ............................................................................................ 1
5 4054742 Collar .............................................................................................................. 4
6 4051050 Nut .................................................................................................................. 6
7 4042088 Bolt ................................................................................................................. 2
8 4054739 Cover .............................................................................................................. 1
9 4054740 Bolt ................................................................................................................. 2

2-56 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

TURBOCHARGER (FIGURE 2-42)

KUBOTA DIESEL — 3.6L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
1 4051051 Turbocharger Assembly ................................................................................. 1
2 4042064 Gasket ............................................................................................................ 1
3 4051052 Stud ................................................................................................................ 2
4 4051053 Nut .................................................................................................................. 8
5 4051054 Stud ................................................................................................................ 2
6 4051055 Flange ............................................................................................................ 1
7 4051061 Gasket ............................................................................................................ 1
8 4051062 Stud ................................................................................................................ 2
9 4051063 Stud ................................................................................................................ 2
10 4051064 Bolt ................................................................................................................. 2
11 4042072 Bolt (Stud) ...................................................................................................... 4
12 4051065 Hose (Inlet) ..................................................................................................... 1
13 4042024 Band ............................................................................................................... 1
14 4051066 Band ............................................................................................................... 1
4051069 Kit-Gasket Upper ................................................................................................ 1

©2012 HYSTER COMPANY See Service Manual 2-57

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

TURBOCHARGER (FIGURE 2-43)

KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY

4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4042063 Turbocharger .................................................................................................. 1
2 4051050 Nut .................................................................................................................. 8
3 4051054 Stud ................................................................................................................ 2
4 4042069 Gasket ............................................................................................................ 1
5 4051063 Stud ................................................................................................................ 4
6 4042068 Flange (Muffler) .............................................................................................. 1
7 4042067 Bolt ................................................................................................................. 2
8 4054763 Bolt ................................................................................................................. 4
9 4051062 Stud ................................................................................................................ 1
10 4042064 Gasket ............................................................................................................ 1
11 4051052 Stud ................................................................................................................ 2

2-58 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

TURBOCHARGER OIL PLUMBING (FIGURE 2-44)

KUBOTA DIESEL — 3.6L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
1 4051067 Pipe ................................................................................................................ 1
2 4042075 Bolt ................................................................................................................. 1
3 4042076 Gasket ............................................................................................................ 1
4 4042226 Bolt ................................................................................................................. 1
5 4042227 Gasket ............................................................................................................ 1
6 4051068 Pipe ................................................................................................................ 1
7 4042078 Gasket ............................................................................................................ 1
8 4042059 Bolt ................................................................................................................. 2
9 4042228 Pipe (Oil) ........................................................................................................ 1
10 4042020 Hose Clamp .................................................................................................... 2
11 4042080 Pin .................................................................................................................. 1
12 4042081 Clamp ............................................................................................................. 1
4051069 Kit-Gasket Upper ................................................................................................ 1

©2012 HYSTER COMPANY See Service Manual 2-59

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

TURBOCHARGER OIL PLUMBING (FIGURE 2-45)

KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY

4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4042074 Pipe (Oil) ........................................................................................................ 1
2 4042075 Bolt ................................................................................................................. 1
3 4042076 Gasket ............................................................................................................ 1
4 4042077 Pipe (Oil) ........................................................................................................ 1
5 4042078 Gasket ............................................................................................................ 1
6 4042059 Bolt ................................................................................................................. 2
7 4042080 Pin .................................................................................................................. 1
8 4042081 Clamp ............................................................................................................. 1
9 4042226 Bolt ................................................................................................................. 1
10 4042227 Gasket ............................................................................................................ 1
11 4042228 Pipe (Oil) ........................................................................................................ 1
12 4042020 Hose Clamp .................................................................................................... 2

2-60 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

OIL COOLER (FIGURE 2-46)

KUBOTA DIESEL — 3.6L

ITEM PART NO. DESCRIPTION QTY

4615471 Engine Assy-Diesel (3.6L) .................................................................................. 1
1 4042217 Plug ................................................................................................................ 1
1 4042218 Plug ............................................................................................................ 1
2 4042131 O-Ring ........................................................................................................ 1
3 4042236 Oil Cooler ....................................................................................................... 1
4 4041927 Gasket ........................................................................................................ 1
5 4042240 Joint (Oil Cooler) ............................................................................................ 1
6 4042237 Hose ............................................................................................................... 1
7 4042311 Pipe ................................................................................................................ 1
8 4042312 Pipe ................................................................................................................ 1
9 4042015 Hose Clamp .................................................................................................... 6
10 4042238 Hose ............................................................................................................... 1
11 4042035 Bolt ................................................................................................................. 1
12 4042216 Cartridge (Oil Filter) ........................................................................................ 1

©2012 HYSTER COMPANY See Service Manual 2-61

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

OIL COOLER (FIGURE 2-47)

KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY

4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4054786 O-Ring ............................................................................................................ 1
2 4054785 Pipe (Oil Cooler) ............................................................................................. 1
3 4042035 Bolt ................................................................................................................. 1
4 4042015 Hose Clamp .................................................................................................... 4
5 4054783 Hose ............................................................................................................... 1
6 4054781 Oil Cooler ....................................................................................................... 1
7 4041927 Gasket ........................................................................................................ 1
8 4054784 Joint ................................................................................................................ 1
9 4054782 Hose ............................................................................................................... 1
10 4042216 Cartridge (Oil Filter) ........................................................................................ 1

2-62 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

EGR VALVE (FIGURE 2-48)

KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY

4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4054744 Valve (EGR) ................................................................................................... 1
2 4050851 Nut (Flange) ................................................................................................... 2
3 4054747 Bolt ................................................................................................................. 2
4 4042150 Gasket ............................................................................................................ 3
5 4041944 Bolt ................................................................................................................. 4
6 4054748 Pipe (EGR) ..................................................................................................... 1
7 4054751 Pipe ................................................................................................................ 1
8 4054749 Gasket (EGR Pipe) ......................................................................................... 1
9 4054745 Tube ............................................................................................................... 1
10 4042032 Hose Clamp .................................................................................................... 6
11 4054750 Tube ............................................................................................................... 1
12 4054753 Bolt (Flange) ................................................................................................... 1
13 4054746 Gasket (EGR Valve) ....................................................................................... 1
14 4042059 Bolt ................................................................................................................. 2
15 4042058 Valve .............................................................................................................. 1
16 4054752 Tube ............................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 2-63

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

EGR COOLER (FIGURE 2-49)

KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY

4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4054755 Flange (Assembly) ......................................................................................... 1
2 4054756 Flange ........................................................................................................ 1
3 4054757 Stud ............................................................................................................ 1
4 4042082 Gasket ............................................................................................................ 1
5 4051050 Nut .................................................................................................................. 2
6 4054761 Bracket (EGR Cooler) .................................................................................... 1
7 4042035 Bolt ................................................................................................................. 2
8 4054759 Bolt ................................................................................................................. 4
9 4054760 Flange ............................................................................................................ 1
10 4042150 Gasket ............................................................................................................ 2
11 4054758 Cooler (EGR) .................................................................................................. 1
12 4042015 Hose Clamp .................................................................................................... 2
13 4054762 Tube ............................................................................................................... 1

2-64 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

INJECTOR HARNESS (FIGURE 2-50)

KUBOTA DIESEL — 3.8L

ITEM PART NO. DESCRIPTION QTY

4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4054654 Wire Harness .................................................................................................. 1
2 4042120 Band ............................................................................................................... 9

©2012 HYSTER COMPANY See Service Manual 2-65

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS BRACKET (FIGURE 2-51)

KUBOTA DIESEL

ITEM PART NO. DESCRIPTION QTY

4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4054675 Bracket ........................................................................................................... 1
2 4041992 Bolt ................................................................................................................. 2
3 4042035 Bolt ................................................................................................................. 3
4 4054673 Bracket ........................................................................................................... 1
5 4054671 Bracket ........................................................................................................... 1
6 4054672 Bracket ........................................................................................................... 1
7 4054674 Bracket ........................................................................................................... 1
8 4041991 Bolt ................................................................................................................. 1
9 4054670 Bracket ........................................................................................................... 1

2-66 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

SENSORS (FIGURE 2-52)

KUBOTA DIESEL

ITEM PART NO. DESCRIPTION QTY

4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4042061 Washer ........................................................................................................... 1
2 4042056 Sensor (Water Temperature) ......................................................................... 1
3 4041944 Bolt ................................................................................................................. 2
4 ..... ECU ................................................................................................................ 1
5 4042143 Plug ................................................................................................................ 1
6 4054653 Sensor (Boost) ............................................................................................... 1
7 4041991 Bolt ................................................................................................................. 4
8 4042050 Packing (O-Ring) ............................................................................................ 1
9 4042048 Sensor (Air Temperature) ............................................................................... 1
10 4042000 Sensor ............................................................................................................ 1
11 4042001 O-Ring ........................................................................................................ 1
12 4042005 Shim (0.25) ..................................................................................................... 1
12 4042006 Shim (.050) ..................................................................................................... 1
12 4042007 Shim (.100) ..................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 2-67

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

OIL SEPARATOR (FIGURE 2-53)

KUBOTA DIESEL

ITEM PART NO. DESCRIPTION QTY

4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4042028 Separator ........................................................................................................ 1
1 4047237 Kit-Filter Element ........................................................................................ 1
2 4042032 Hose Clamp .................................................................................................... 1
3 4042031 Tube (Oil Return) ............................................................................................ 1
4 4042033 Hose Clamp .................................................................................................... 1
5 4041944 Bolt ................................................................................................................. 4
6 4054771 Bracket ........................................................................................................... 1
7 4041992 Bolt ................................................................................................................. 1
8 4054772 Bracket ........................................................................................................... 1
9 4042034 Bolt ................................................................................................................. 1

2-68 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

BREATHER AND SEPARATOR PIPES (FIGURE 2-54)

KUBOTA DIESEL

ITEM PART NO. DESCRIPTION QTY

4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4042014 Tube (Separator) ............................................................................................ 1
2 4042015 Hose Clamp .................................................................................................... 5
3 4042024 Band ............................................................................................................... 2
4 4042023 Tube (Intake Turbo) ........................................................................................ 1
5 4054769 Pipe ................................................................................................................ 1
6 4042020 Hose Clamp .................................................................................................... 1
7 4054768 Tube ............................................................................................................... 1
8 4042017 Tube (Separator) ............................................................................................ 2
9 4042018 Hose Clamp .................................................................................................... 2
10 4054767 Pipe ................................................................................................................ 1
11 4041992 Bolt ................................................................................................................. 1

©2012 HYSTER COMPANY See Service Manual 2-69

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

AIR CLEANER FLANGE AND THROTTLE VALVE (FIGURE 2-55)

ITEM PART NO. DESCRIPTION QTY

4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4054722 Flange ............................................................................................................ 1
2 4042046 Pipe ............................................................................................................ 1
3 4054725 Bolt ................................................................................................................. 2
4 4054723 Gasket ............................................................................................................ 3
5 4054728 Heater ............................................................................................................. 1
6 4054724 Stud ................................................................................................................ 2
7 4054727 Throttle Body .................................................................................................. 1
8 4041946 Nut .................................................................................................................. 2
9 4042053 Hose Clamp .................................................................................................... 2
10 4054726 Tube ............................................................................................................... 1

2-70 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

AIR CLEANER INLET PIPE (FIGURE 2-56)

ITEM PART NO. DESCRIPTION QTY

4611459 Engine Assy-Diesel (3.8L) .................................................................................. 1
1 4054735 Hose ............................................................................................................... 1
2 4054736 Hose Clamp .................................................................................................... 1
3 4042086 Hose Clamp .................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 2-71

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

COOLING SYSTEM (FIGURE 2-57)

KUBOTA DIESEL

2-72 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

COOLING SYSTEM
KUBOTA DIESEL

ITEM PART NO. DESCRIPTION QTY

1 4603551 Radiator (Assembly) (FFigure 2-58, FFigure 3-20).......................................... 1
2 178899 Radiator Cap ....................................................................................................... 1
3 1668856 Support ............................................................................................................... 1
4 1639733 Bracket ........................................................................................................... 1
5 1529787 Isolator ................................................................................................................ 4
6 1510113 Capscrew ............................................................................................................ 4
7 1502543 Nut (Flange) ........................................................................................................ 4
8 b 1531404 Sensor (Low Coolant Level) ............................................................................... 1
8 c 14385 Fitting .................................................................................................................. 1
9 119236 Clamp ................................................................................................................. 4
10 4618153 Radiator Hose (Lower) ........................................................................................ 1
11 4612998 Fan ...................................................................................................................... 1
12 293622 Capscrew ............................................................................................................ 4
13 296418 Washer ............................................................................................................... 4
14 4613957 Shroud ................................................................................................................ 1
15 1693705 Clip ...................................................................................................................... 2
16 302024 Screw .................................................................................................................. 4
17 320154 Washer ............................................................................................................... 4
18 1695670 Plate .................................................................................................................... 1
19 1535257 Nut ...................................................................................................................... 4
20 1643342 Reservoir ............................................................................................................ 1
21 345455 Outlet Assembly .................................................................................................. 1
21 345453 Outlet (Reservoir) ........................................................................................... 1
22 345454 Cap ................................................................................................................. 1
23 336550 Bushing .......................................................................................................... 1
24 1663877 Hose (Coolant Overflow) ................................................................................ 1
25 1302955 Hose ................................................................................................................... 1
26 369815 Clamp ................................................................................................................. 2
27 4610212 Radiator Hose (Upper) ........................................................................................ 1
a 246108 Sealant (Coolant Level Sensor) .......................................................................... AR

FOOTNOTES:
a Not Illustrated c Without Electronic Monitoring Option
b With Electronic Monitoring Option

©2012 HYSTER COMPANY See Service Manual 2-73

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

RADIATOR ASSEMBLY (FIGURE 2-58)

KUBOTA DIESEL

2-74 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

RADIATOR ASSEMBLY
KUBOTA DIESEL

ITEM PART NO. DESCRIPTION QTY

4603551 Radiator (Assembly) ........................................................................................... 1
1 4038256 Radiator .......................................................................................................... 1
2 4038262 Oil Cooler ....................................................................................................... 1
3 4038264 Drain Valve ..................................................................................................... 1
4 4038265 Nut .................................................................................................................. 2
5 4038266 Bolt ................................................................................................................. 8
6 4038267 Bolt ................................................................................................................. 4

©2012 HYSTER COMPANY See Service Manual 2-75

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

EXHAUST SYSTEM (FIGURE 2-59)

KUBOTA 3.6L DIESEL

2-76 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

EXHAUST SYSTEM
KUBOTA 3.6L DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1666569 Overhead Exhaust .............................................................................................. 1
2 1510117 Capscrew ............................................................................................................ 3
3 1668428 Cover .................................................................................................................. 1
4 30372 Clamp ................................................................................................................. 4
5 1666570 Exhaust Pipe ....................................................................................................... 1
6 2107736 Muffler ................................................................................................................. 1
7 1510113 Capscrew ............................................................................................................ 2
8 320158 Washer ............................................................................................................... 2
9 1582222 Locknut ............................................................................................................... 2
10 30375 Clamp ................................................................................................................. 1
11 4043474 Exhaust Pipe ....................................................................................................... 1
12 4010345 Clamp ................................................................................................................. 1
13 4043121 Exhaust Pipe ....................................................................................................... 1
14 1527879 Capscrew ............................................................................................................ 2
15 4026822 Heat Shield ......................................................................................................... 1
16 1480237 Nut ...................................................................................................................... 2
17 4027330 Locknut ............................................................................................................... 4
18 4032888 Gasket ................................................................................................................ 1

©2012 HYSTER COMPANY See Service Manual 2-77

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

EXHAUST SYSTEM (FIGURE 2-60)

KUBOTA 3.8L DIESEL

2-78 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

EXHAUST SYSTEM
KUBOTA 3.8L DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1666569 Overhead Exhaust .............................................................................................. 1
2 1510117 Capscrew ............................................................................................................ 3
3 1668428 Cover .................................................................................................................. 1
4 4032007 Exhaust Pipe ....................................................................................................... 1
5 30372 Clamp ................................................................................................................. 4
6 4032009 Exhaust Pipe ....................................................................................................... 1
7 1510113 Capscrew ............................................................................................................ 2
8 4026787 Bracket ................................................................................................................ 1
9 1502543 Nut (Flange) ........................................................................................................ 2
10 18515 Washer ............................................................................................................... 2
11 4027330 Locknut ............................................................................................................... 12
12 4032888 Gasket ................................................................................................................ 3
13 4032014 Exhaust Pipe ....................................................................................................... 1
14 1527881 Capscrew ............................................................................................................ 4
15 4054202 Plate Wldmt ........................................................................................................ 2
16 1527880 Capscrew ............................................................................................................ 2
17 4616558 Diesel Particulate Filter (FFigure 2-61).............................................................. 1
18 4031940 Exhaust Pipe ....................................................................................................... 1
19 4026822 Heat Shield ......................................................................................................... 1
20 1480237 Nut ...................................................................................................................... 2
21 1527879 Capscrew ............................................................................................................ 2

©2012 HYSTER COMPANY See Service Manual 2-79

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

DIESEL PARTICULATE FILTER (FIGURE 2-61)

ASSEMBLY — KUBOTA 3.8L DIESEL

2-80 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

DIESEL PARTICULATE FILTER

ASSEMBLY – KUBOTA 3.8L DIESEL

ITEM PART NO. DESCRIPTION QTY

4616558 Diesel Particulate Filter ....................................................................................... 1
1 4054794 Bracket ........................................................................................................... 1
2 4054795 Bracket ........................................................................................................... 1
3 4041932 Bolt ................................................................................................................. 4
4 4042108 Nut .................................................................................................................. 4
5 4041944 Bolt ................................................................................................................. 4
6 4054796 Bracket ........................................................................................................... 1
7 4054812 Sensor (Differential Pressure) ........................................................................ 1
8 4054747 Bolt ................................................................................................................. 2
9 4054817 Hose Clamp .................................................................................................... 3
10 4054816 Tube ............................................................................................................... 1
11 4042033 Hose Clamp .................................................................................................... 1
12 4054815 Tube ............................................................................................................... 1
13 4054813 Pipe ................................................................................................................ 1
14 4054814 Pipe ................................................................................................................ 1
15 4054809 Sensor (Thermo, 0) ........................................................................................ 1
16 4054810 Sensor (Thermo, 1) ........................................................................................ 1
17 4054811 Sensor (Thermo, 2) ........................................................................................ 1
18 4054763 Bolt ................................................................................................................. 8
19 4054797 Muffler (FFigure 2-62)................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 2-81

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

DIESEL PARTICULATE FILTER (FIGURE 2-62)

MUFFLER ASSEMBLY — KUBOTA 3.8L DIESEL

2-82 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

DIESEL PARTICULATE FILTER

MUFFLER ASSEMBLY – KUBOTA 3.8L DIESEL

ITEM PART NO. DESCRIPTION QTY

4054797 Muffler ................................................................................................................. 1
1 4054802 Catalytic Converter ......................................................................................... 1
2 4054803 Filter Element ................................................................................................. 1
3 4054804 Body ............................................................................................................... 1
4 4054805 Collar .............................................................................................................. 1
5 4054806 Gasket ............................................................................................................ 3
6 4041932 Bolt ................................................................................................................. 8
7 4054807 Bolt ................................................................................................................. 8
8 4054808 Nut .................................................................................................................. 16

©2012 HYSTER COMPANY See Service Manual 2-83

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NOTES

2-84 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

3 ENGINE ASSEMBLY - GM
 UNIT CODE K006
08/2012 NORTH AMERICA

SECTION 3
ENGINE ASSEMBLY - GM

DESCRIPTION PAGE

ALTERNATOR
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-12
CAMSHAFT AND OIL PAN
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-26
COIL ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-33
COOLING SYSTEM
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-34
CYLINDER BLOCK
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-24
CYLINDER HEAD
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-22
DISTRIBUTER AND COIL
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-17
ENGINE MOUNTING
GM 4.3L, GASOLINE AND LPG ................................................................................................................. 3-2
EXHAUST MANIFOLDS
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-14
EXHAUST SYSTEM
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-38
FAN DRIVE AND ALTERNATOR MOUNTING
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-8
FAN MOUNT ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-10
FLYWHEEL AND HOUSING
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-6
INTAKE AIR FUEL MODULE
GM 4.3L GASOLINE ................................................................................................................................... 3-18
LIFTING EYE BRACKETS
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-4
OIL PUMP
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-30
RADIATOR ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-36
THERMOSTAT AND WATER OUTLET HOUSING
GM 4.3L LPG .............................................................................................................................................. 3-15
GM 4.3L GASOLINE ................................................................................................................................... 3-16
VALVE COVER AND INTAKE MANIFOLD
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-20
WATER BYPASS
GM 4.3L GASOLINE ................................................................................................................................... 3-32

©2012 HYSTER COMPANY See Service Manual 3-1

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

ENGINE MOUNTING (FIGURE 3-1)

GM 4.3L, GASOLINE AND LPG

3-2 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

ENGINE MOUNTING
GM 4.3L, GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 1590397 Mount (LH) .......................................................................................................... 1
1 1590399 Mount (RH) ......................................................................................................... 1
2 1673982 Bracket ................................................................................................................ 1
3 293699 Capscrew ............................................................................................................ 2
4 1504075 Washer ............................................................................................................... 2
5 1557737 Washer ............................................................................................................... 4
6 2069951 Isolator ................................................................................................................ 4
7 1565453 Nut (Flange) ........................................................................................................ 2
8 303150 Dowel .................................................................................................................. 2
9 1591666 Capscrew ............................................................................................................ 4
10 1565195 Capscrew ............................................................................................................ 6
11 1566853 Capscrew ............................................................................................................ 4
a 360387 Loctite ................................................................................................................. AR

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 3-3

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

LIFTING EYE BRACKETS (FIGURE 3-2)

GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 4040290 Bolt ...................................................................................................................... 2
2 4019016 Bracket ................................................................................................................ 2
3 4040289 Spacer ................................................................................................................ 1
4 a 4050570 Bracket ................................................................................................................ 1
4 b 4040248 Bracket ................................................................................................................ 1
5 159708 Capscrew ............................................................................................................ 1

FOOTNOTES:
a Gasoline Option b LPG Option

3-4 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 3-5

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FLYWHEEL AND HOUSING (FIGURE 3-3)

GM 4.3L GASOLINE AND LPG

3-6 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

FLYWHEEL AND HOUSING

GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 1527876 Capscrew ....................................................................................................... 4
2 1602835 Cover .............................................................................................................. 1
3 1594029 Housing .......................................................................................................... 1
4 1636867 Flywheel ......................................................................................................... 1
5 264749 Ring Gear ................................................................................................... 1
6 221539 Capscrew ....................................................................................................... 6
7 221769 Washer ........................................................................................................... 6
8 1602836 Cover Plate ..................................................................................................... 1
9 1586629 Capscrew ....................................................................................................... 12
10 292515 Capscrew ....................................................................................................... 9
11 292682 Lockwasher .................................................................................................... 9

©2012 HYSTER COMPANY See Service Manual 3-7

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FAN DRIVE AND ALTERNATOR MOUNTING (FIGURE 3-4)

GM 4.3L GASOLINE AND LPG

3-8 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

FAN DRIVE AND ALTERNATOR MOUNTING

GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 1460477 Nut ...................................................................................................................... 5
2 4019125 Tensioner ............................................................................................................ 1
3 1578619 Stud .................................................................................................................... 1
4 1578617 Stud .................................................................................................................... 2
5 1578620 Stud .................................................................................................................... 2
6 34811 Screw .................................................................................................................. 3
7 1377750 Pulley (Crankshaft) ............................................................................................. 1
8 221545 Capscrew ............................................................................................................ 1
9 15917 Lockwasher ......................................................................................................... 1
10 1305165 Washer ............................................................................................................... 1
11 2090051 V-Belt (Serpentine 6 Rib Micro) .......................................................................... 1
12 1527879 Capscrew ............................................................................................................ 4
13 2063017 Pulley (Water Pump) ........................................................................................... 1
14 4019124 Fan Pulley ........................................................................................................... 1
15 4019122 Bolt ...................................................................................................................... 2
16 ..... Alternator (FFigure 3-6)..................................................................................... 1
17 ..... Fan Mount Assembly (FFigure 3-5)................................................................... 1
18 4019016 Bracket (Lifting Eye) ........................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 3-9

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FAN MOUNT ASSEMBLY (FIGURE 3-5)

GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 2083634 Shaft ................................................................................................................... 1
2 4019033 Bracket ................................................................................................................ 1
3 4019035 Ball Bearing ........................................................................................................ 1
4 4019036 Spacer ................................................................................................................ 1
5 4019034 Ball Bearing ........................................................................................................ 1
6 4019038 Snap Ring ........................................................................................................... 1
7 15906 Lockwasher ......................................................................................................... 1
8 292559 Capscrew ............................................................................................................ 1

3-10 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 3-11

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

ALTERNATOR (FIGURE 3-6)

GM 4.3L GASOLINE AND LPG

3-12 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

ALTERNATOR
GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 1327647 Capscrew ............................................................................................................ 1
2 320157 Washer ............................................................................................................... 1
3 1636803 Bracket (Alternator) ............................................................................................. 1
4 1527885 Capscrew ............................................................................................................ 1
5 a 1534017 Alternator (12V) .................................................................................................. 1
5 b 4019177 Alternator (12V) .................................................................................................. 1
6 1554814 Spacer ................................................................................................................ 1
7 302326 Nut ...................................................................................................................... 1
8 1528482 Capscrew ............................................................................................................ 1
9 1527876 Capscrew ............................................................................................................ 2

FOOTNOTES:
a Gasoline Option b LPG Option

©2012 HYSTER COMPANY See Service Manual 3-13

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

EXHAUST MANIFOLDS (FIGURE 3-7)

GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 1316488 Shield .................................................................................................................. 2
2 1316487 Shield .................................................................................................................. 1
3 4040272 Gasket ................................................................................................................ 2
4 4040273 Gasket ................................................................................................................ 2
5 4040274 Exhaust Manifold (Standard) .............................................................................. 2
5 4040281 Exhaust Manifold (Heavy Duty) .......................................................................... 2
6 1383257 Bolt ...................................................................................................................... 12
7 4033440 Stud .................................................................................................................... 6
a 1529010 Heat Shield ......................................................................................................... 1

FOOTNOTES:
a Not Illustrated

3-14 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

THERMOSTAT AND WATER OUTLET HOUSING (FIGURE 3-8)

GM 4.3L LPG

ITEM PART NO. DESCRIPTION QTY

1 159708 Capscrew ............................................................................................................ 2
2 4040271 Thermostat Housing ........................................................................................... 1
3 4019021 Gasket ................................................................................................................ 1
4 4019022 Thermostat .......................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 3-15

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

THERMOSTAT AND WATER OUTLET HOUSING (FIGURE 3-9)

GM 4.3L GASOLINE

ITEM PART NO. DESCRIPTION QTY

1 4050559 Thermostat .......................................................................................................... 1
2 4050560 Water Outlet ........................................................................................................ 1
3 4050561 Bolt ...................................................................................................................... 2

3-16 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

DISTRIBUTER AND COIL (FIGURE 3-10)

GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 4040252 Bracket ................................................................................................................ 1
2 162572 Capscrew ............................................................................................................ 2
3 1527879 Capscrew ............................................................................................................ 2
4 4019058 Ignition Coil ......................................................................................................... 1
5 1559695 Distributor Assembly (FFigure 6-12).................................................................. 1
6 1569750 Yoke (Distributor) ................................................................................................ 1
7 ..... Spark Plug Wire Harness (FFigure 6-26).......................................................... 1

©2012 HYSTER COMPANY See Service Manual 3-17

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

INTAKE AIR FUEL MODULE (FIGURE 3-11)

GM 4.3L GASOLINE

3-18 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

INTAKE AIR FUEL MODULE

GM 4.3L GASOLINE

ITEM PART NO. DESCRIPTION QTY

1 1389093 Bolt ...................................................................................................................... 8
2 4050552 Hose (Fuel) (3 in.) ............................................................................................... 1
3 4019090 Clamp ................................................................................................................. 2
4 4050553 Fitting .................................................................................................................. 1
5 4050554 Cap (Vacuum) ..................................................................................................... 1
6 4050555 Cap (Rubber) ...................................................................................................... 1
7 4050556 Hose Clamp ........................................................................................................ 1
8 4050557 Gasket (Intake) ................................................................................................... 2
9 4040268 Fitting .................................................................................................................. 2
10 4050558 Intake Manifold ................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 3-19

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

VALVE COVER AND INTAKE MANIFOLD (FIGURE 3-12)

GM 4.3L GASOLINE AND LPG

3-20 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

VALVE COVER AND INTAKE MANIFOLD

GM 4.3L GASOLINE AND LPG
KEY:
A: Gasoline Option
B: LPG Option
QTY
ITEM PART NO. DESCRIPTION A B
1 1597705 Cover (LH) .................................................................................................. 1 1
2 1389102 Cover (RH) ................................................................................................. 1 1
3 1552141 Filler Neck .................................................................................................. 1 1
3 1683749 Cap ............................................................................................................. 1 1
4 379407 Fitting ......................................................................................................... .. 1
5 1374288 Grommet .................................................................................................... .. 1
6 4040268 Fitting ......................................................................................................... .. 1
7 1331341 Plug ............................................................................................................ .. 4
8 4040255 Fitting ......................................................................................................... 1 1
9 1389093 Bolt ............................................................................................................. 8 8
10 1374289 Bolt ............................................................................................................. 6 ..
11 1383904 Grommet .................................................................................................... 6 ..
12 1627349 Intake Manifold ........................................................................................... .. 1
12 ..... Intake Air Fuel Module (Gasoline) (FFigure 3-11).................................... 1 ..
13 1386187 Kit-Gasket (The kit includes two intake manifold gaskets) ......................... .. 1
14 4019128 Clamp ......................................................................................................... .. 2
15 1460332 Hose Assy .................................................................................................. .. 1
16 1377793 Bolt (Medium) ............................................................................................. 4 4
17 1377794 Bolt (Short) ................................................................................................. 10 10
18 1377792 Bolt (Long) .................................................................................................. 10 10
19 1374293 Gasket ........................................................................................................ 2 ..
20 ..... Cylinder Head ............................................................................................ 1 1
21 1386189 Push Rod ................................................................................................... 12 12
22 1386190 Cylinder Head Gasket ................................................................................ 2 2
23 1339963 Bolt ............................................................................................................. 2 2
24 1389050 Guide .......................................................................................................... 2 2
25 1386188 Valve Lifter ................................................................................................. 12 12
26 1671271 Dipstick Tube ............................................................................................. 1 1
27 1676923 Dipstick ....................................................................................................... 1 1
28 ..... Clamp ......................................................................................................... 1 1
29 1702276 PCV Valve .................................................................................................. 1 1
30 1374288 Grommet .................................................................................................... 1 1
31 379407 Fitting (RH Valve Cover) ............................................................................ 1 1
32 4040268 Fitting (LH Valve Cover) ............................................................................. 1 1
a 15303 Plug ............................................................................................................ .. 1

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 3-21

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CYLINDER HEAD (FIGURE 3-13)

GM 4.3L GASOLINE AND LPG

3-22 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CYLINDER HEAD
GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 1653888 Cylinder Head (2007-2012 Series) ..................................................................... 2
2 1653887 Rocker Arm (2007-2012 Series) ......................................................................... 12
3 1377110 Valve Stop .......................................................................................................... 24
4 1482701 Exhaust Valve ..................................................................................................... 6
5 1386195 Inlet Valve ........................................................................................................... 6
6 1393127 Cap ..................................................................................................................... 12
7 1386197 Seal (Black) (Intake) ........................................................................................... 6
8 1386198 Spring ................................................................................................................. 12
9 1460384 Seal (Orange) (Exhaust) ..................................................................................... 6
10 1489643 Support (Rocker Arm) ......................................................................................... 2
b 1386190 Cylinder Head Gasket (FFigure 3-12)............................................................... 1
a 4017128 Kit-Service (Head-LPG) ...................................................................................... 1

FOOTNOTES:
a For use with Heavy Duty LPG engine b Not Illustrated

©2012 HYSTER COMPANY See Service Manual 3-23

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CYLINDER BLOCK (FIGURE 3-14)

GM 4.3L GASOLINE AND LPG

3-24 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CYLINDER BLOCK
GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 ..... Cylinder Block ..................................................................................................... 1
2 1390759 Kit-Piston (Standard) .......................................................................................... 6
2 1390760 Kit-Piston (0.020 O/S) ......................................................................................... 6
2 1627183 Kit-Piston (0.005 in O/S) ..................................................................................... 6
3 1390761 Kit-Piston Ring (Standard) .................................................................................. 6
3 1390765 Kit-Piston Ring (0.020 O/S) ................................................................................ 6
4 4038242 Rod Assy (Piston) ............................................................................................... 6
5 4038241 Bolt ................................................................................................................. 2
6 1330450 Nut .................................................................................................................. 2
7 1390770 Piston Rod Bearing (Connecting Rod) ................................................................ 6
8 1460386 Crankshaft .......................................................................................................... 1
9 388302 Plug (RH) ................................................................................................... 3
10 263842 Bolt ...................................................................................................................... 10
11 1558807 Bearing Set (Standard) ....................................................................................... 3
12 1390773 Bearing Set (0.001 in.) ........................................................................................ 1
13 1514968 Valve ................................................................................................................... 1
14 159977 Pin ....................................................................................................................... 4
15 1374313 Plug ..................................................................................................................... 1
16 1335499 Pin ....................................................................................................................... 2
17 1451319 Key ...................................................................................................................... 1
18 1500884 Gasket ................................................................................................................ 1
19 1514267 Plug ..................................................................................................................... 2
20 375601 Pin (CR/SHF RR Seal Retainer) ......................................................................... 1
21 1460330 Retainer .............................................................................................................. 1
22 1450555 Stud ................................................................................................................ 2
23 1460331 Seal ................................................................................................................ 1
24 4040279 Bolt ...................................................................................................................... 1
25 4040279 Bolt ...................................................................................................................... 1
26 1331341 Plug ..................................................................................................................... 4
27 388313 Nut ...................................................................................................................... 1
a 159971 Plug ..................................................................................................................... 8

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 3-25

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CAMSHAFT AND OIL PAN (FIGURE 3-15)

GM 4.3L GASOLINE AND LPG

3-26 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CAMSHAFT AND OIL PAN

GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 1627196 Camshaft ............................................................................................................ 1
2 1374297 Pin .................................................................................................................. 1
3 1683675 Kit-Repair Cable Chain ....................................................................................... 1
3 ..... Timing Chain .................................................................................................. 1
4 ..... Sprocket ......................................................................................................... 1
5 ..... Sprocket ......................................................................................................... 1
6 1374301 Bolt ...................................................................................................................... 3
7 1374299 Bolt ...................................................................................................................... 2
8 1374298 Retainer .............................................................................................................. 1
9 1454955 Bearing ............................................................................................................... 2
10 1454957 Bearing ............................................................................................................... 2
11 1383257 Bolt ...................................................................................................................... 4
12 4040276 Water Pump ........................................................................................................ 1
13 263828 Gasket ................................................................................................................ 1
14 1460322 Gasket ................................................................................................................ 1
15 1677876 Bolt ...................................................................................................................... 10
16 1654481 Shoe (Tensioner) ................................................................................................ 1
17 1654480 Bracket ................................................................................................................ 1
18 1374317 Bolt ...................................................................................................................... 6
19 1374315 Kit-Gear (LPG Option) ........................................................................................ 1
20 1339963 Bolt ...................................................................................................................... 3
21 1374326 Retainer .............................................................................................................. 1
22 1451321 Bearing ............................................................................................................... 1
23 1377107 Shaft ................................................................................................................... 1
24 1374314 Bearing ............................................................................................................... 1
25 1374313 Plug ..................................................................................................................... 2
26 375587 Fitting .................................................................................................................. 1
27 1320000 Oil Filter .............................................................................................................. 1
28 1386176 Engine Oil Pump (FFigure 3-16)........................................................................ 1
29 1683746 Oil Pan ................................................................................................................ 1
30 1460757 Screw ............................................................................................................. 1
30 1460758 Gasket ............................................................................................................ 1
31 1683744 Gasket ................................................................................................................ 1
32 1386183 Bolt ...................................................................................................................... 10
33 1360178 Nut ...................................................................................................................... 1
34 1514965 Bolt ...................................................................................................................... 1
35 1683747 Sensor (Crankshaft Position) .............................................................................. 1
36 1514964 O-Ring ................................................................................................................ 1
37 1683720 Engine Cover (Front Cover) ................................................................................ 1
37 1683722 Gasket (Engine Front Cover) .............................................................................. 1
38 ..... Bolt ...................................................................................................................... 4
39 1377103 Bolt ...................................................................................................................... 2
40 1389092 Grommet ............................................................................................................. 6
41 1690267 Oil Seal ............................................................................................................... 1
42 1627199 Damper ............................................................................................................... 1
43 1514962 Ring (Crankshaft Position Sensor) ..................................................................... 1
44 388364 Stud (Oil Pan) ..................................................................................................... 1
a 1683721 Pin ....................................................................................................................... 2
a 1683722 Gasket (Engine Front Cover) .............................................................................. 1

©2012 HYSTER COMPANY See Service Manual 3-27

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FOOTNOTES:
a Not Illustrated

3-28 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 3-29

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

OIL PUMP (FIGURE 3-16)

GM 4.3L GASOLINE AND LPG

3-30 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

OIL PUMP
GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1386176 Engine Oil Pump ............................................................................................ 1
1 1374319 Cover .......................................................................................................... 1
2 1338223 Stop ....................................................................................................... 1
3 268573 Regulator Valve ..................................................................................... 1
4 1374320 Spring .................................................................................................... 1
5 1330453 Pin .......................................................................................................... 1
6 293602 Capscrew ................................................................................................... 2
7 a 388306 Bolt ................................................................................................................. 1
7 b 293602 Capscrew ....................................................................................................... 1
8 1386177 Screen ............................................................................................................ 1
9 1450941 Pin .................................................................................................................. 2
10 263795 Retainer .......................................................................................................... 1
11 263794 Shaft ............................................................................................................... 1

FOOTNOTES:
a Gasoline Option b LPG Option

©2012 HYSTER COMPANY See Service Manual 3-31

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WATER BYPASS (FIGURE 3-17)

GM 4.3L GASOLINE

ITEM PART NO. DESCRIPTION QTY

1 4019092 Clamp ................................................................................................................. 5
2 4019175 Plug ..................................................................................................................... 1
3 4050571 Hose (Water Pump) ............................................................................................ 1
4 4050572 Cap (Rubber) ...................................................................................................... 2

3-32 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

COIL ASSEMBLY (FIGURE 3-18)

GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1564670 Ignition Coil Assembly ........................................................................................ 1
1578517 Bracket ........................................................................................................... 1
1371237 Bolt ................................................................................................................. 4
1578518 Module ............................................................................................................ 1
1578519 Heatsink ......................................................................................................... 1
1578520 Screw ............................................................................................................. 2
1578521 Ignition Coil ..................................................................................................... 1
1374323 Nut .................................................................................................................. 1
1578522 Bracket ........................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 3-33

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

COOLING SYSTEM (FIGURE 3-19)

GM 4.3L GASOLINE AND LPG

3-34 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

COOLING SYSTEM
GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 1668856 Support ............................................................................................................... 1
2 1639733 Bracket ........................................................................................................... 1
3 1502543 Nut (Flange) ........................................................................................................ 4
4 1510113 Capscrew ............................................................................................................ 4
5 a 1531404 Sensor (Low Coolant Level) ............................................................................... 1
5 b 14385 Fitting .................................................................................................................. 1
6 178899 Radiator Cap ....................................................................................................... 1
7 1551663 Clip ...................................................................................................................... 2
8 4603551 Radiator (Assembly) (FFigure 3-20).................................................................. 1
9 119236 Clamp ................................................................................................................. 3
10 2096559 Radiator Hose (Lower) ........................................................................................ 1
11 385107 Clamp (Insulated) ............................................................................................... 1
12 2100090 Cover .................................................................................................................. 1
13 1566505 Capscrew ............................................................................................................ 4
14 296418 Washer ............................................................................................................... 4
15 2085641 Fan ...................................................................................................................... 1
16 1453247 Spacer ................................................................................................................ 1
17 2078103 Radiator Hose (Upper) ........................................................................................ 1
18 369804 Clamp ................................................................................................................. 1
19 1600414 Shroud ................................................................................................................ 1
20 302023 Screw .................................................................................................................. 2
21 320154 Washer ............................................................................................................... 2
22 1535257 Nut ...................................................................................................................... 2
23 1643342 Reservoir ............................................................................................................ 1
24 345455 Outlet Assembly .................................................................................................. 1
24 345453 Outlet (Reservoir) ........................................................................................... 1
25 345454 Cap ................................................................................................................. 1
26 336550 Bushing .......................................................................................................... 1
27 339735 Hose ............................................................................................................... 1
28 1302955 Hose ................................................................................................................... 1
29 369815 Clamp ................................................................................................................. 2
30 1529787 Isolator ................................................................................................................ 4

FOOTNOTES:
a With Electronic Monitoring Option b Without Electronic Monitoring Option

©2012 HYSTER COMPANY See Service Manual 3-35

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

RADIATOR ASSEMBLY (FIGURE 3-20)

GM 4.3L GASOLINE AND LPG

3-36 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

RADIATOR ASSEMBLY
GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

4603551 Radiator (Assembly) ........................................................................................... 1
1 4038256 Radiator .......................................................................................................... 1
2 4038262 Oil Cooler ....................................................................................................... 1
3 4038264 Drain Valve ..................................................................................................... 1
4 4038265 Nut .................................................................................................................. 2
5 4038266 Bolt ................................................................................................................. 8
6 4038267 Bolt ................................................................................................................. 4

©2012 HYSTER COMPANY See Service Manual 3-37

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

EXHAUST SYSTEM (FIGURE 3-21)

GM 4.3L GASOLINE AND LPG

3-38 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

EXHAUST SYSTEM
GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 1611882 Tail Pipe .............................................................................................................. 1
2 1351178 Cover .................................................................................................................. 1
3 1510117 Capscrew ............................................................................................................ 3
4 30370 Clamp ................................................................................................................. 2
5 1611885 Exhaust Pipe ....................................................................................................... 1
6 1510115 Capscrew ............................................................................................................ 2
7 1709996 Isolator ................................................................................................................ 4
8 1708371 Spacer ................................................................................................................ 2
9 320158 Washer ............................................................................................................... 2
10 1582222 Locknut ............................................................................................................... 2
11 1616249 Bracket ................................................................................................................ 1
12 1657458 Exhaust Pipe ....................................................................................................... 1
13 1580027 Gasket ................................................................................................................ 1
14 1402189 Gasket ................................................................................................................ 2
15 4039968 Exhaust Pipe ....................................................................................................... 1
16 320159 Washer ............................................................................................................... 6
17 1580136 Locknut ............................................................................................................... 6
18 4006802 Sensor (Oxygen) ................................................................................................. 2
19 4006052 Gasket (Multi Layer) ........................................................................................... 2
20 4615342 Catalytic Converter ............................................................................................. 1
21 1580028 Gasket ................................................................................................................ 1
22 292683 Lockwasher ......................................................................................................... 2
23 1469405 Nut ...................................................................................................................... 2
24 4006802 Sensor (Oxygen) ................................................................................................. 1
25 1460477 Nut ...................................................................................................................... 6
26 4020857 Exhaust Pipe ....................................................................................................... 1
27 a 2072202 Muffler (Welded) ................................................................................................. 1
27 2078353 Muffler (Crimped) ................................................................................................ 1

FOOTNOTES:
a Optional

©2012 HYSTER COMPANY See Service Manual 3-39

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NOTES

3-40 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

4 FUEL SYSTEM - DIESEL

 UNIT CODE K006
08/2012 NORTH AMERICA

SECTION 4
FUEL SYSTEM - DIESEL

DESCRIPTION PAGE

AIR INTAKE
KUBOTA DIESEL ........................................................................................................................................ 4-6
FUEL CAP
DIESEL ........................................................................................................................................................ 4-14
FUEL SYSTEM
KUBOTA 3.6L DIESEL ................................................................................................................................ 4-2
KUBOTA 3.8L DIESEL ................................................................................................................................ 4-4
THROTTLE CABLE ASSEMBLY
KUBOTA DIESEL ........................................................................................................................................ 4-12
THROTTLE PEDAL ASSEMBLY
MONOTROL PEDAL ................................................................................................................................... 4-8
STANDARD PEDAL .................................................................................................................................... 4-10

©2012 HYSTER COMPANY See Service Manual 4-1

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FUEL SYSTEM (FIGURE 4-1)

KUBOTA 3.6L DIESEL

4-2 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

FUEL SYSTEM
KUBOTA 3.6L DIESEL

ITEM PART NO. DESCRIPTION QTY

4024909 Fuel Sender ........................................................................................................ 1
1 1590977 Tube-Wldmt .................................................................................................... 1
2 1640901 Tube ............................................................................................................... 1
3 1551828 Fuel Sender .................................................................................................... 1
4 16134 Fitting .............................................................................................................. 2
5 1584171 Cover .............................................................................................................. 1
6 12855 Fitting .............................................................................................................. 2
7 16190 Drain Valve (Shutoff) ...................................................................................... 1
8 17314 Fitting .............................................................................................................. 1
9 192306 Fitting .............................................................................................................. 2
10 353000 O-Ring ................................................................................................................ 2
11 1527881 Capscrew ............................................................................................................ 2
12 1528893 Quad Ring ........................................................................................................... 1
13 168718 Clamp ................................................................................................................. 14
13 166857 Clamp (Optional) ................................................................................................. 14
14 309656 Hose ................................................................................................................... 1
15 1551632 Hose ................................................................................................................... 1
16 1304950 Fuel Filter ............................................................................................................ 1
17 231502 Hose ................................................................................................................... 1
18 1527876 Capscrew ............................................................................................................ 1
19 209266 Clamp ................................................................................................................. 1
20 1350215 Nut ...................................................................................................................... 1
21 4028302 Bracket (Fuel Lift Pump) ..................................................................................... 1
22 1527884 Capscrew ............................................................................................................ 2
23 1460477 Nut ...................................................................................................................... 2

©2012 HYSTER COMPANY See Service Manual 4-3

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FUEL SYSTEM (FIGURE 4-2)

KUBOTA 3.8L DIESEL

4-4 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

FUEL SYSTEM
KUBOTA 3.8L DIESEL

ITEM PART NO. DESCRIPTION QTY

4024909 Fuel Sender ........................................................................................................ 1
1 1590977 Tube-Wldmt .................................................................................................... 1
2 1640901 Tube ............................................................................................................... 1
3 1551828 Fuel Sender .................................................................................................... 1
4 16134 Fitting .............................................................................................................. 2
5 1584171 Cover .............................................................................................................. 1
6 12855 Fitting .............................................................................................................. 2
7 16190 Drain Valve (Shutoff) ...................................................................................... 1
8 17314 Fitting .............................................................................................................. 1
9 192306 Fitting .............................................................................................................. 2
10 353000 O-Ring ................................................................................................................ 2
11 1527881 Capscrew ............................................................................................................ 2
12 1528893 Quad Ring ........................................................................................................... 1
13 168718 Clamp ................................................................................................................. 14
13 166857 Clamp (Optional) ................................................................................................. 14
14 1301601 Hose ................................................................................................................... 1
15 225465 Hose ................................................................................................................... 1
16 1543698 Clamp (Swivel) .................................................................................................... 3
17 1502054 Clamp ................................................................................................................. 1
18 1543842 Clamp ................................................................................................................. 1
19 4032490 T-Fitting ............................................................................................................... 1
20 4613580 Hose ................................................................................................................... 1
21 1551632 Hose ................................................................................................................... 1
22 4617767 Fuel Filter (Inline Strainer) .................................................................................. 1
23 1610852 Hose ................................................................................................................... 1
24 1460477 Nut ...................................................................................................................... 4
25 1527884 Capscrew ............................................................................................................ 2
26 4028302 Bracket ................................................................................................................ 1
27 124359 Clamp ................................................................................................................. 1
28 1350215 Nut ...................................................................................................................... 2
29 1527876 Capscrew ............................................................................................................ 2
30 4032744 Lift Pump ............................................................................................................. 1
31 2063255 Hose ................................................................................................................... 1
32 1606544 Clamp ................................................................................................................. 1
33 4026040 Fitting .................................................................................................................. 2
34 4026085 Fitting .................................................................................................................. 1
35 4024527 Water Separator ................................................................................................. 1
35 4047982 Water Separator Mounting Head .................................................................... 1
35 4047983 Sensor Drain .................................................................................................. 1
35 4612789 Water Separator Fuel Filter ............................................................................ 1
36 222443 Fitting .................................................................................................................. 2
37 1527885 Capscrew ............................................................................................................ 2
a 4619093 Hose ................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 4-5

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

AIR INTAKE (FIGURE 4-3)

KUBOTA DIESEL

4-6 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

AIR INTAKE
KUBOTA DIESEL
KEY:
A: Kubota 3.6L diesel
B: Kubota 3.8L diesel
QTY
ITEM PART NO. DESCRIPTION A B
1 154821 Cap (Without Pre-Cleaner) ......................................................................... 1 1
1 2097624 Pre-Cleaner (With Pre-Cleaner) ................................................................. 1 1
1 1689464 Clamp .................................................................................................... 1 1
2 4615896 Hose ........................................................................................................... 1 ..
2 4613029 Hose ........................................................................................................... .. 1
3 1394008 Hose Clamp ............................................................................................... 2 2
4 4615963 Spacer ........................................................................................................ 1 ..
4 4032905 Sensor Assembly ....................................................................................... .. 1
4 4055658 Sensor (Air Flow) ................................................................................... .. 1
4 4055659 Housing .................................................................................................. .. 1
4 4055660 Screw ..................................................................................................... .. 2
5 1510113 Capscrew ................................................................................................... 5 5
6 1384698 Clamp ......................................................................................................... 1 1
7 1393879 Nut .............................................................................................................. 1 1
8 4613028 Hose ........................................................................................................... 1 1
9 4613140 Air Filter ...................................................................................................... 1 1
10 4029153 Bracket Wldmt (Attaches to frame) ............................................................ 1 1
11 292656 Nut .............................................................................................................. 2 2
12 293645 Capscrew ................................................................................................... 2 2
13 227220 Clamp ......................................................................................................... 2 2
14 4613030 Hose ........................................................................................................... 1 1
15 115696 Hose Clamp ............................................................................................... 1 1
16 112989 Hose Clamp ............................................................................................... 1 ..
16 1394008 Hose Clamp ............................................................................................... .. 1
a 165991 Indicator (Restriction) (Without Electronic Monitoring) ............................... 1 1

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 4-7

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

THROTTLE PEDAL ASSEMBLY (FIGURE 4-4)

MONOTROL PEDAL

4-8 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

THROTTLE PEDAL ASSEMBLY

MONOTROL PEDAL

ITEM PART NO. DESCRIPTION QTY

1 4051938 Pedal Assy (Monotrol) ........................................................................................ 1
1 2074702 Pedal .............................................................................................................. 1
2 1340470 Pad ................................................................................................................. 1
3 2072782 Wire Harness .................................................................................................. 1
4 ..... Connector Assembly (To Cowl Harness) ................................................... 1
4 1489655 Connector (4 Way) ................................................................................. 1
4 1330416 Connector (Secondary Lock) (Secondary Lock) .................................... 1
4 1531312 Terminal ................................................................................................. 4
5 ..... Switch (Reverse) ........................................................................................ 1
6 ..... Switch (Forward) ........................................................................................ 1
7 220428 Screw ............................................................................................................. 4
8 53162 Lockwasher .................................................................................................... 4
9 16865 Nut .................................................................................................................. 4
10 325699 Spring ............................................................................................................. 2
11 4040523 Washer (Bonded) ........................................................................................... 2
12 15931 Lockwasher .................................................................................................... 2
13 16708 Screw ............................................................................................................. 2
14 1500912 Clip ................................................................................................................. 1
15 1582464 Fastener ......................................................................................................... 1
16 360387 Loctite ............................................................................................................. AR
17 302437 Roll Pin ............................................................................................................... 1
18 4031769 Isolator (Throttle Pedal) ...................................................................................... 1
19 2063842 Sensor (Hall Throttle Position) (To Cowl Harness) ............................................. 1
20 296378 Washer ............................................................................................................... 2
21 1564752 Capscrew ............................................................................................................ 2
22 4051924 Base Assembly (Throttle) ................................................................................... 1
22 4615964 Molding ........................................................................................................... 1
23 1524267 Bushing .......................................................................................................... 1
24 1654754 Shaft ................................................................................................................... 1
25 1530971 E-Ring ................................................................................................................. 1
26 1654156 Shim .................................................................................................................... AR
27 1527879 Capscrew ............................................................................................................ 3
28 1530311 Screw (Stop) ....................................................................................................... 1
29 329069 Nut ...................................................................................................................... 1
30 251099 Loctite ................................................................................................................. AR
31 b 1582303 Spring (Inner) ...................................................................................................... 1
31 ac 1582301 Spring (Inner) ...................................................................................................... 1
32 b 1582302 Spring (Outer) ..................................................................................................... 1
32 ac 1582300 Spring (Outer) ..................................................................................................... 1

FOOTNOTES:
a With GM 4.3L gasoline and LPG engine c With Kubota 3.8L diesel engine
b With Kubota 3.6L diesel engine

©2012 HYSTER COMPANY See Service Manual 4-9

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

THROTTLE PEDAL ASSEMBLY (FIGURE 4-5)

STANDARD PEDAL

4-10 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

THROTTLE PEDAL ASSEMBLY

STANDARD PEDAL

ITEM PART NO. DESCRIPTION QTY

1 2071181 Pedal (Standard) ................................................................................................. 1
2 302443 Roll Pin ............................................................................................................... 1
3 4051924 Base Assembly (Throttle) ................................................................................... 1
3 4615964 Molding ........................................................................................................... 1
4 1524267 Bushing .......................................................................................................... 1
5 1654754 Shaft ................................................................................................................... 1
6 1530971 E-Ring ................................................................................................................. 1
7 1654156 Shim .................................................................................................................... AR
8 1527879 Capscrew ............................................................................................................ 3
9 1530311 Screw (Stop) ....................................................................................................... 1
10 329069 Nut ...................................................................................................................... 1
11 251099 Loctite ................................................................................................................. AR
12 2063842 Sensor (Hall Throttle Position) ............................................................................ 1
13 296378 Washer ............................................................................................................... 2
14 1564752 Capscrew ............................................................................................................ 2
15 1582303 Spring (Inner) ...................................................................................................... 1
16 1582302 Spring (Outer) ..................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 4-11

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

THROTTLE CABLE ASSEMBLY (FIGURE 4-6)

KUBOTA DIESEL

4-12 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

THROTTLE CABLE ASSEMBLY

KUBOTA DIESEL

ITEM PART NO. DESCRIPTION QTY

1 4617036 Throttle Cable ..................................................................................................... 1
2 4044181 Bracket Wldmt .................................................................................................... 1
3 4047914 Bellcrank ............................................................................................................. 1
4 1624014 Push Rod ............................................................................................................ 1
4 2027949 Ball Joint ......................................................................................................... 2
4 2308541 Nut .................................................................................................................. 2
5 1527879 Capscrew ............................................................................................................ 3
6 1480237 Nut ...................................................................................................................... 3
7 1399802 Bolt ...................................................................................................................... 1
8 4048086 Bearing ............................................................................................................... 2
9 126 Pin ....................................................................................................................... 1
10 1517361 Locking Ring Cotter Pin ...................................................................................... 2
11 320156 Washer ............................................................................................................... 2
12 1514429 Nut ...................................................................................................................... 2
13 302400 Nut ...................................................................................................................... 1
14 4038429 Bracket ................................................................................................................ 1
15 4047925 Bracket ................................................................................................................ 1
16 4038427 Spacer ................................................................................................................ 1
17 4047924 Plate .................................................................................................................... 1
18 1527876 Capscrew ............................................................................................................ 1
19 302399 Nut ...................................................................................................................... 1
20 128263 Pin ....................................................................................................................... 1
21 302422 Roll Pin ............................................................................................................... 1
22 1502066 Clamp ................................................................................................................. 1
23 1562088 Clip ...................................................................................................................... 1
24 1618988 Clamp ................................................................................................................. 1
25 1502061 Clamp ................................................................................................................. 1
26 1542440 Clamp (Swivel) .................................................................................................... 3
27 1618986 Bracket ................................................................................................................ 1

©2012 HYSTER COMPANY See Service Manual 4-13

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FUEL CAP (FIGURE 4-7)

DIESEL

ITEM PART NO. DESCRIPTION QTY

1 2081840 Fuel Cap (Standard) ........................................................................................... 1
1 1579677 Fuel Cap (Safety Option) .................................................................................... 1
2 2021683 Gasket ................................................................................................................ 1
2 2021685 Gasket (Safety Option) ....................................................................................... 1
3 325549 Shim (0.020 in.) (Safety Option) ......................................................................... AR

4-14 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

5 FUEL SYSTEM - GAS/LPG

 UNIT CODE K006
08/2012 NORTH AMERICA

SECTION 5
FUEL SYSTEM - GAS/LPG

DESCRIPTION PAGE

AIR FILTER ..................................................................................................................................................... 5-8

AIR INTAKE
GM 4.3L GASOLINE AND LPG .................................................................................................................. 5-6
COOLANT HOSES
GM 4.3L LPG WITH CAB ............................................................................................................................ 5-26
FUEL SENDING UNIT
GM 4.3L GASOLINE ................................................................................................................................... 5-10
FUEL SYSTEM
GM 4.3L GASOLINE ................................................................................................................................... 5-2
GM 4.3L LPG .............................................................................................................................................. 5-4
LPG CONVERTER
GM 4.3L LPG .............................................................................................................................................. 5-18
LPG REGULATOR AND MIXER
GM 4.3L ....................................................................................................................................................... 5-16
SINGLE AND DUAL LPG TANK BRACKETS ................................................................................................. 5-24
THROTTLE BODY
GM 4.3L GASOLINE ................................................................................................................................... 5-12
GM 4.3L LPG .............................................................................................................................................. 5-14
THROTTLE PEDAL ASSEMBLY
MONOTROL PEDAL ................................................................................................................................... 5-20
STANDARD PEDAL .................................................................................................................................... 5-22

©2012 HYSTER COMPANY See Service Manual 5-1

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FUEL SYSTEM (FIGURE 5-1)

GM 4.3L GASOLINE

5-2 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

FUEL SYSTEM
GM 4.3L GASOLINE

ITEM PART NO. DESCRIPTION QTY

1 4046978 Fuel Pump (FFigure 5-5)................................................................................... 1
2 353000 O-Ring ................................................................................................................ 2
3 1527881 Capscrew ............................................................................................................ 2
4 1528893 Quad Ring ........................................................................................................... 1
5 4618139 Hose ................................................................................................................... 1
6 4618133 Hose ................................................................................................................... 1
7 4618140 Hose ................................................................................................................... 1
8 168718 Clamp ................................................................................................................. 12
9 4047018 Bracket ................................................................................................................ 1
10 136687 Nut ...................................................................................................................... 2
11 4047012 Manifold Assy ..................................................................................................... 1
12 1547845 Clamp ................................................................................................................. 1
13 287851 Capscrew ............................................................................................................ 1
14 239503 Nut ...................................................................................................................... 1
15 1553541 Fuel Filter ............................................................................................................ 1
16 4047032 Tube Assy ........................................................................................................... 1
17 4617947 Hose ................................................................................................................... 2
18 2062587 Hose ................................................................................................................... 1
19 292505 Capscrew ............................................................................................................ 2
20 1480237 Nut ...................................................................................................................... 5
21 1320114 Clamp ................................................................................................................. 2
22 1527880 Capscrew ............................................................................................................ 5
23 166285 Clamp ................................................................................................................. 1
24 4049069 Fitting .................................................................................................................. 2
25 4049068 Fitting .................................................................................................................. 1
26 4047031 Tube Assy (Return) ............................................................................................. 1
27 1561871 Clamp (Swivel) .................................................................................................... 1
28 1543698 Clamp (Swivel) .................................................................................................... 1
a 2058000 Adhesive ............................................................................................................. AR

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 5-3

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FUEL SYSTEM (FIGURE 5-2)

GM 4.3L LPG

5-4 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

FUEL SYSTEM
GM 4.3L LPG
KEY:
A: With Premium Low-Fuel System
B: Without Premium Low-Fuel System
QTY
ITEM PART NO. DESCRIPTION A B
1 1527881 Capscrew ................................................................................................... 3 3
2 1650217 Bracket ....................................................................................................... 1 1
3 1480237 Nut .............................................................................................................. 6 6
4 1339452 Clamp ......................................................................................................... 1 1
5 2079983 Hose Assy .................................................................................................. 1 1
6 14349 Fitting (Pipe Plug) ....................................................................................... 1 ..
6 16151 Fitting ......................................................................................................... .. 1
7 2105803 Fuel Filter (LPG) ......................................................................................... 1 1
8 14358 Fitting ......................................................................................................... 2 1
9 1527880 Capscrew ................................................................................................... 2 2
10 1639119 Bracket ....................................................................................................... 1 1
11 296152 Capscrew ................................................................................................... 2 2
12 12855 Fitting ......................................................................................................... 1 1
13 1662253 Sensor ........................................................................................................ 1 ..
13 14330 Fitting ......................................................................................................... .. 1
14 4615506 Hose Assy .................................................................................................. 1 1
15 1527879 Capscrew ................................................................................................... 2 2
16 173247 Clamp ......................................................................................................... 2 2
17 1398062 Nut (Fold Over) .......................................................................................... 1 1
18 1502061 Clamp ......................................................................................................... 1 1
19 1502059 Clamp ......................................................................................................... 1 1
a 246108 Sealant ....................................................................................................... AR AR

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 5-5

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

AIR INTAKE (FIGURE 5-3)

GM 4.3L GASOLINE AND LPG

5-6 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

AIR INTAKE
GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 154821 Cap ..................................................................................................................... 1
2 1501888 Pre-Cleaner ........................................................................................................ 1
3 115696 Hose Clamp ........................................................................................................ 6
4 2081788 Hose (Dirty Air) ................................................................................................... 1
5 4613024 Air Filter Assembly (FFigure 5-4)....................................................................... 1
6 4615426 Hose (Clean Air) ................................................................................................. 1
7 b 4615352 Hose (Clean Air) ................................................................................................. 1
7 a 4617372 Hose (Clean Air) ................................................................................................. 1
8 1661665 Coupler (PCV) .................................................................................................... 1
9 1502009 Hose Clamp ........................................................................................................ 2
10 4616201 Hose (PCV Vent) ................................................................................................ 1
11 1543842 Clamp ................................................................................................................. 1
12 1502061 Clamp ................................................................................................................. 1
13 1640863 Bracket ................................................................................................................ 1
14 1530243 Insert ................................................................................................................... 2
15 1510113 Capscrew ............................................................................................................ 2
16 1527879 Capscrew ............................................................................................................ 2
17 165991 Indicator (Restriction) .......................................................................................... 1
18 1561847 Plug ..................................................................................................................... 2

FOOTNOTES:
a Gas option b LPG option

©2012 HYSTER COMPANY See Service Manual 5-7

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

AIR FILTER (FIGURE 5-4)

ITEM PART NO. DESCRIPTION QTY

4613024 Air Filter Assembly .............................................................................................. 1
1 374923 Valve .............................................................................................................. 1
2 1620145 Inner Liner Assy (Cage) ................................................................................. 1
3 1620142 Filter Element ................................................................................................. 1
4 1688547 Cover .............................................................................................................. 1
5 141331 Cap ................................................................................................................. 1
6 4030497 Connector (Pipe Nipple) ................................................................................. 1

5-8 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 5-9

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FUEL SENDING UNIT (FIGURE 5-5)

GM 4.3L GASOLINE

5-10 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

FUEL SENDING UNIT

GM 4.3L GASOLINE

ITEM PART NO. DESCRIPTION QTY

4046978 Fuel Pump (Fuel Sender) ................................................................................... 1
1 1371149 Connector ....................................................................................................... 1
2 17353 Fitting .............................................................................................................. 1
3 1551665 Cover .............................................................................................................. 1
4 114312 Strap Clamp ................................................................................................... 1
5 1551828 Fuel Sender .................................................................................................... 1
6 1330325 O-Ring ............................................................................................................ 1
7 1330326 Nut .................................................................................................................. 1
8 12856 Fitting .............................................................................................................. 1
9 ..... Pipe Fitting ..................................................................................................... 1
10 1511729 Wire Harness (Fuel Pump) ............................................................................. 1
11 192306 Fitting .............................................................................................................. 1
12 38807 Fitting .............................................................................................................. 1

©2012 HYSTER COMPANY See Service Manual 5-11

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

THROTTLE BODY (FIGURE 5-6)

GM 4.3L GASOLINE

ITEM PART NO. DESCRIPTION QTY

1 4019103 Throttle Body ...................................................................................................... 1
2 4050565 Washer ............................................................................................................... 4
3 4019120 Plug ..................................................................................................................... 1
4 4019106 O-Ring ................................................................................................................ 2
5 4050566 Adapter ............................................................................................................... 1
6 4050567 Bolt ...................................................................................................................... 4
7 4050568 Bolt ...................................................................................................................... 4

5-12 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 5-13

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

THROTTLE BODY (FIGURE 5-7)

GM 4.3L LPG

5-14 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

THROTTLE BODY
GM 4.3L LPG

ITEM PART NO. DESCRIPTION QTY

1 4019105 Adapter ............................................................................................................... 1
2 293774 Capscrew ............................................................................................................ 4
3 4019106 O-Ring ................................................................................................................ 2
4 4019107 Spacer ................................................................................................................ 1
5 4019103 Throttle Body ...................................................................................................... 1
6 4040266 Adapter ............................................................................................................... 1
7 4019120 Plug ..................................................................................................................... 1
8 191534 Nut ...................................................................................................................... 4
9 4019104 Stud .................................................................................................................... 4
10 4040265 Gasket ................................................................................................................ 2
11 4040267 Bracket ................................................................................................................ 1
12 4040263 Fitting .................................................................................................................. 1
13 4040264 Hose (8 in.) ......................................................................................................... 1
14 4019090 Clamp ................................................................................................................. 2
15 4040268 Fitting .................................................................................................................. 1
16 4040250 Hose ................................................................................................................... 1
17 4019099 Clamp ................................................................................................................. 2
a 296003 Screw (Connects Throttle Body to Adaptor) ....................................................... 4

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 5-15

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

LPG REGULATOR AND MIXER (FIGURE 5-8)

GM 4.3L

ITEM PART NO. DESCRIPTION QTY

1 4019120 Plug ..................................................................................................................... 2
2 4019117 Carburetor (Mixer) .............................................................................................. 1
3 1565407 Nut ...................................................................................................................... 8
4 4019121 Stud .................................................................................................................... 4
5 4040270 Adapter ............................................................................................................... 1
6 293744 Screw .................................................................................................................. 4
7 4019119 Regulator ............................................................................................................ 1
a 4019118 Fitting .................................................................................................................. 1
a 292672 Capscrew ............................................................................................................ 4

FOOTNOTES:
a Not Illustrated

5-16 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 5-17

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

LPG CONVERTER (FIGURE 5-9)

GM 4.3L LPG

5-18 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

LPG CONVERTER
GM 4.3L LPG

ITEM PART NO. DESCRIPTION QTY

1 4040255 Fitting .................................................................................................................. 1
2 4040258 Hose ................................................................................................................... 1
3 4019092 Clamp ................................................................................................................. 4
4 4019086 Hose ................................................................................................................... 1
5 4040261 Fitting .................................................................................................................. 1
6 4040260 Regulator ............................................................................................................ 1
7 4040259 Fitting .................................................................................................................. 1
8 4040262 Isolator ................................................................................................................ 3
9 4040256 Bracket ................................................................................................................ 1
10 ..... Plate .................................................................................................................... 1
11 1502543 Nut (Flange) ........................................................................................................ 3
12 4040257 Spacer ................................................................................................................ 1
13 4019018 Fitting .................................................................................................................. 1
14 4019020 Valve ................................................................................................................... 1
15 4019019 Fitting .................................................................................................................. 1
16 12855 Fitting .................................................................................................................. 1
17 279033 Clamp ................................................................................................................. 1
a 4040254 Conduit ............................................................................................................... AR

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 5-19

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

THROTTLE PEDAL ASSEMBLY (FIGURE 5-10)

MONOTROL PEDAL

5-20 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

THROTTLE PEDAL ASSEMBLY

MONOTROL PEDAL

ITEM PART NO. DESCRIPTION QTY

1 4051938 Pedal Assy (Monotrol) ........................................................................................ 1
1 2074702 Pedal .............................................................................................................. 1
2 1340470 Pad ................................................................................................................. 1
3 2072782 Wire Harness .................................................................................................. 1
4 ..... Connector Assembly (To Cowl Harness) ................................................... 1
4 1489655 Connector (4 Way) ................................................................................. 1
4 1330416 Connector (Secondary Lock) (Secondary Lock) .................................... 1
4 1531312 Terminal ................................................................................................. 4
5 ..... Switch (Reverse) ........................................................................................ 1
6 ..... Switch (Forward) ........................................................................................ 1
7 220428 Screw ............................................................................................................. 4
8 53162 Lockwasher .................................................................................................... 4
9 16865 Nut .................................................................................................................. 4
10 325699 Spring ............................................................................................................. 2
11 4040523 Washer (Bonded) ........................................................................................... 2
12 15931 Lockwasher .................................................................................................... 2
13 16708 Screw ............................................................................................................. 2
14 1500912 Clip ................................................................................................................. 1
15 1582464 Fastener ......................................................................................................... 1
16 360387 Loctite ............................................................................................................. AR
17 302437 Roll Pin ............................................................................................................... 1
18 4031769 Isolator (Throttle Pedal) ...................................................................................... 1
19 2063842 Sensor (Hall Throttle Position) (To Cowl Harness) ............................................. 1
20 296378 Washer ............................................................................................................... 2
21 1564752 Capscrew ............................................................................................................ 2
22 4051924 Base Assembly (Throttle) ................................................................................... 1
22 4615964 Molding ........................................................................................................... 1
23 1524267 Bushing .......................................................................................................... 1
24 1654754 Shaft ................................................................................................................... 1
25 1530971 E-Ring ................................................................................................................. 1
26 1654156 Shim .................................................................................................................... AR
27 1527879 Capscrew ............................................................................................................ 3
28 1530311 Screw (Stop) ....................................................................................................... 1
29 329069 Nut ...................................................................................................................... 1
30 251099 Loctite ................................................................................................................. AR
31 1582301 Spring (Inner) ...................................................................................................... 1
32 1582300 Spring (Outer) ..................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 5-21

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

THROTTLE PEDAL ASSEMBLY (FIGURE 5-11)

STANDARD PEDAL

5-22 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

THROTTLE PEDAL ASSEMBLY

STANDARD PEDAL

ITEM PART NO. DESCRIPTION QTY

1 2071181 Pedal (Standard) ................................................................................................. 1
2 302443 Roll Pin ............................................................................................................... 1
3 4051924 Base Assembly (Throttle) ................................................................................... 1
3 4615964 Molding ........................................................................................................... 1
4 1524267 Bushing .......................................................................................................... 1
5 1654754 Shaft ................................................................................................................... 1
6 1530971 E-Ring ................................................................................................................. 1
7 1654156 Shim .................................................................................................................... AR
8 1527879 Capscrew ............................................................................................................ 3
9 1530311 Screw (Stop) ....................................................................................................... 1
10 329069 Nut ...................................................................................................................... 1
11 251099 Loctite ................................................................................................................. AR
12 2063842 Sensor (Hall Throttle Position) ............................................................................ 1
13 296378 Washer ............................................................................................................... 2
14 1564752 Capscrew ............................................................................................................ 2
15 1582301 Spring (Inner) ...................................................................................................... 1
16 1582300 Spring (Outer) ..................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 5-23

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

SINGLE AND DUAL LPG TANK BRACKETS (FIGURE 5-12)

5-24 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

SINGLE AND DUAL LPG TANK BRACKETS

KEY:
A: Single
B: Dual
QTY
ITEM PART NO. DESCRIPTION A B
1 1649891 Cover (43.5 lb Front) .................................................................................. 1 ..
1 1649890 Cover (33.5 lb Front) .................................................................................. .. 1
2 1651063 Cover (43.5 lb Rear) ................................................................................... .. 1
2 1649889 Cover (33.5 lb Rear) ................................................................................... .. 1
3 98334 Pin .............................................................................................................. 2 4
4 15006 Nut .............................................................................................................. 4 8
5 15156 Lockwasher ................................................................................................ 4 8
6 1657439
1669552 Bracket (33.5, 43.5 lb Rear) ....................................................................... .. 1
7 1657438
1669551 Bracket (33.5, 43.5 lb Front) ...................................................................... 1 1
8 1528888 Nut (Shoulder) ............................................................................................ 5 10
9 300939 Washer ....................................................................................................... 4 8
10 1527888 Capscrew ................................................................................................... 4 8
11 2094438 Hose Assy (43.5 lb) .................................................................................... 1 2
12 2083136 Hose Assy (33.5 lb) .................................................................................... 1 2
13 1650496 Latch .......................................................................................................... 2 4
14 19923 Roll Pin ....................................................................................................... 2 4
15 1510113 Capscrew ................................................................................................... 2 2
16 1530243 Insert .......................................................................................................... 2 2
17 1614156 Bracket Wldmt ............................................................................................ 1 1
18 101809 Relief Valve ................................................................................................ 1 1
19 14385 Fitting ......................................................................................................... 1 ..
20 2071517 Sleeve ........................................................................................................ 1 2
21 97999 Fitting ......................................................................................................... 1 2
22 1528889 Capscrew ................................................................................................... 1 2
23 1354171 Label (Flammable LPG) ............................................................................. 1 1
24 1661150 Barrier ........................................................................................................ 1 1
25 1527880 Capscrew ................................................................................................... 2 2
26 1531557 Insert .......................................................................................................... 2 2
a 1501259 Nameplate (LP Tank) ................................................................................. 1 2
a 1501258 Nameplate (LP Tank) ................................................................................. .. 2
a 170658 Rivet ........................................................................................................... 4 6
a 2098848 Label (LPG Tank Quantity) ........................................................................ .. 1

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 5-25

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

COOLANT HOSES (FIGURE 5-13)

GM 4.3L LPG WITH CAB

ITEM PART NO. DESCRIPTION QTY

1 4615669 Hose (Coolant) .................................................................................................... 1
2 130845 Clamp ................................................................................................................. 4
3 4615673 Tube .................................................................................................................... 1
4 4615670 Hose (Coolant) .................................................................................................... 1
5 4615671 Hose (Coolant) .................................................................................................... 1
6 366000 Fitting .................................................................................................................. 1
7 4615672 Hose (Coolant) .................................................................................................... 1

5-26 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

6 ELECTRICAL SYSTEM
 UNIT CODE K006
08/2012 NORTH AMERICA

SECTION 6
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ALTERNATOR ELECTRICAL
KUBOTA DIESEL - STANDARD ALTERNATOR ........................................................................................ 6-4
KUBOTA DIESEL - SEALED ALTERNATOR ............................................................................................. 6-6
BATTERY AND CONTROL CABLE DISCONNECT SWITCH
KUBOTA DIESEL ........................................................................................................................................ 6-24
BATTERY CABLES
GM 4.3L GASOLINE AND LPG .................................................................................................................. 6-20
KUBOTA DIESEL ........................................................................................................................................ 6-22
COWL ELECTRICAL
ELECTRO-HYDRAULIC ............................................................................................................................. 6-10
MANUAL HYDRAULIC ................................................................................................................................ 6-8
DISPLAY
DIESEL PARTICULATE FILTER ................................................................................................................ 6-26
DISTRIBUTOR ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 6-25
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS ............................................................................................................................. 6-18
ENGINE CONTROL MODULE AND SENSORS
GM 4.3L GASOLINE ................................................................................................................................... 6-28
GM 4.3L LPG .............................................................................................................................................. 6-30
ENGINE ELECTRICAL SYSTEM
GM 4.3L GASOLINE AND LPG .................................................................................................................. 6-12
KUBOTA 3.6L DIESEL ................................................................................................................................ 6-14
KUBOTA 3.8L DIESEL ................................................................................................................................ 6-16
FUSE BOX
GM 4.3L LPG .............................................................................................................................................. 6-32
INSTRUMENT CLUSTER ............................................................................................................................... 6-33
LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH CAB .................................... 6-34
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH OVERHEAD GUARD ......... 6-36
LOAD WEIGH ELECTRICAL .......................................................................................................................... 6-38
MAST ELECTRICAL ....................................................................................................................................... 6-40
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION ...................................................................................................... 6-42
WITH ARMREST - FOUR FUNCTION ........................................................................................................ 6-44
POWER DISTRIBUTION MODULE ................................................................................................................ 6-46
REMOTE KEY SWITCH .................................................................................................................................. 6-48
SPARK PLUGS AND WIRES
GM 4.3L GASOLINE AND LPG .................................................................................................................. 6-49
STARTER
GM 4.3L GASOLINE AND LPG .................................................................................................................. 6-50
TRANSMISSION ELECTRICAL SYSTEM
THREE SPEED TRANSMISSION ............................................................................................................... 6-52
TWO SPEED TRANSMISSION .................................................................................................................. 6-54
WIRE HARNESS
COWL - MANUAL HYDRAULICS WITH MONOTROL PEDAL .................................................................. 6-56
COWL - MANUAL HYDRAULICS WITH FORWARD/REVERSE ............................................................... 6-60
COWL - ELECTRO-HYDRAULICS WITH MONOTROL PEDAL ................................................................ 6-64
COWL - ELECTRO-HYDRAULICS WITH FORWARD/REVERSE ............................................................. 6-68
©2012 HYSTER COMPANY See Service Manual 6-1
for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

SECTION 6
ELECTRICAL SYSTEM

DESCRIPTION PAGE

DPF DISPLAY ............................................................................................................................................. 6-71

ELECTRONIC CONTROL VALVE - THREE FUNCTION ........................................................................... 6-72
ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. 6-74
ENGINE - KUBOTA DIESEL 3.6L ............................................................................................................... 6-76
ENGINE - KUBOTA DIESEL 3.8L ............................................................................................................... 6-78
LEFT HAND CHASSIS - GM 4.3L GASOLINE ........................................................................................... 6-86
LIGHTS WITH OVERHEAD GUARD .......................................................................................................... 6-88
REAR .......................................................................................................................................................... 6-90
RIGHT HAND CHASSIS - GM 4.3L GASOLINE/LPG AND KUBOTA 3.8L DIESEL .................................. 6-92
RIGHT HAND CHASSIS - KUBOTA 3.6L DIESEL ..................................................................................... 6-98
SEALED ALTERNATOR - KUBOTA DIESEL ............................................................................................. 6-110
TRANSMISSION - TWO SPEED ................................................................................................................ 6-104
TRANSMISSION - THREE SPEED ............................................................................................................ 6-106

6-2 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 6-3

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

ALTERNATOR ELECTRICAL (FIGURE 6-1)

KUBOTA DIESEL — STANDARD ALTERNATOR

6-4 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

ALTERNATOR ELECTRICAL
KUBOTA DIESEL – STANDARD ALTERNATOR

ITEM PART NO. DESCRIPTION QTY

1 4042286 Alternator (FFigure 2-29)................................................................................... 1
2 1514429 Nut ...................................................................................................................... 1
3 4616862 Battery Cable (Fused 100A UL) .......................................................................... 1
4 1543698 Clamp (Swivel) .................................................................................................... 1
5 1606544 Clamp ................................................................................................................. 2
6 1502543 Nut (Flange) ........................................................................................................ 1
7 296380 Washer ............................................................................................................... 1
8 1543698 Clamp (Swivel) .................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 6-5

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

ALTERNATOR ELECTRICAL (FIGURE 6-2)

KUBOTA DIESEL — SEALED ALTERNATOR

6-6 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

ITEM PART NO. DESCRIPTION QTY

1 1394001 Alternator (Sealed) (FFigure 2-30).................................................................... 1
2 1514429 Nut ...................................................................................................................... 1
3 4048507 Bracket ................................................................................................................ 1
4 1509888 Clip ...................................................................................................................... 2
5 1562088 Clip ...................................................................................................................... 1
6 4614312 Wire Harness (Sealed Alternator) (FFigure 6-46).............................................. 1
7 296380 Washer ............................................................................................................... 1
8 1502543 Nut (Flange) ........................................................................................................ 1
a 1502054 Clamp ................................................................................................................. 2
a 1543698 Clamp (Swivel) .................................................................................................... 2

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 6-7

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

COWL ELECTRICAL (FIGURE 6-3)

MANUAL HYDRAULIC

6-8 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

COWL ELECTRICAL
MANUAL HYDRAULIC
KEY:
A: With Monotrol Pedal
B: With Forward/Reverse Lever
QTY
ITEM PART NO. DESCRIPTION A B
1 2111004 Bracket (Left Hand) .................................................................................... 1 1
1 2111005 Bracket (Right Hand) .................................................................................. 1 1
2 4614877 Wire Harness (Cowl) (FFigure 6-30)......................................................... 1 ..
2 4614878 Wire Harness (Cowl) (FFigure 6-31)......................................................... .. 1
3 1582464 Fastener ..................................................................................................... 5 4
4 1500912 Clip ............................................................................................................. 5 4
5 b 2068342 Vehicle System Manager (VSM) ................................................................ 1 1
5 a 2068344 Vehicle System Manager (VSM) ................................................................ 1 1
6 4035794 Bracket ....................................................................................................... 1 1
7 1510115 Capscrew ................................................................................................... 3 3
8 1528482 Capscrew ................................................................................................... 1 1
9 1398062 Nut (Fold Over) .......................................................................................... 1 1
10 1686719 Bracket ....................................................................................................... 1 1
11 1562088 Clip ............................................................................................................. 2 2
12 4011940 Capscrew ................................................................................................... 2 2
13 1554902 Screw ......................................................................................................... 2 2

FOOTNOTES:
a With Cab b With Overhead Guard

©2012 HYSTER COMPANY See Service Manual 6-9

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

COWL ELECTRICAL (FIGURE 6-4)

ELECTRO-HYDRAULIC

6-10 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

COWL ELECTRICAL
ELECTRO-HYDRAULIC
KEY:
A: With Monotrol Pedal
B: With Forward/Reverse Lever
QTY
ITEM PART NO. DESCRIPTION A B
1 4614879 Wire Harness (Cowl) (With Return to Set Tilt) (FFigure 6-32).................. 1 ..
1 4614880 Wire Harness (Cowl) (Without Return to Set Tilt) (FFigure 6-33)............. .. 1
2 1554902 Screw ......................................................................................................... 2 2
3 2111004 Bracket (Left Hand) .................................................................................... 1 1
3 2111005 Bracket (Right Hand) .................................................................................. 1 1
4 4011940 Capscrew ................................................................................................... 4 4
5 1531975 Bracket ....................................................................................................... 1 1
6 2060198 Wire Harness (Control Valve) (3 Function) (FFigure 6-35)....................... 1 1
6 2058909 Wire Harness (Control Valve) (4 Function) (FFigure 6-36)....................... 1 1
7 c 2068343 Vehicle System Manager (VSM) ................................................................ 1 1
7 b 2068344 Vehicle System Manager (VSM) ................................................................ 1 1
8 1500912 Clip ............................................................................................................. 4 2
9 1582464 Fastener ..................................................................................................... 4 2
10 4035794 Bracket ....................................................................................................... 1 1
11 1510115 Capscrew ................................................................................................... 3 3
12 2079326 Wire Harness (Load Weigh) (FFigure 6-20).............................................. 1 1
13 1573549 Clamp ......................................................................................................... 3 3
14 1606544 Clamp ......................................................................................................... 3 3
a 1563841 Dust Cap .................................................................................................... 1 1

FOOTNOTES:
a Not Illustrated c With Overhead Guard
b With Cab

©2012 HYSTER COMPANY See Service Manual 6-11

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

ENGINE ELECTRICAL SYSTEM (FIGURE 6-5)

GM 4.3L GASOLINE AND LPG

6-12 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

ENGINE ELECTRICAL SYSTEM

GM 4.3L GASOLINE AND LPG
KEY:
A: With gasoline engine
B: With LPG engine
QTY
ITEM PART NO. DESCRIPTION A B
1 ..... Battery Cables (FFigure 6-9).................................................................... 1 1
2 ..... RH Chassis (FFigure 6-8)......................................................................... 1 1
3 1582464 Fastener ..................................................................................................... 2 3
4 1500912 Clip ............................................................................................................. 1 1
5 2092437 Wire Harness (Rear) (FFigure 6-41)......................................................... 1 1
6 4006802 Sensor (Oxygen) ........................................................................................ 1 1
7 4050564 Wire Harness (Engine) ............................................................................... 1 ..
7 4040249 Wire Harness (Engine) ............................................................................... .. 1
8 4604430 Wire Harness (LH Chassis) (FFigure 6-39).............................................. 1 ..
9 1509888 Clip ............................................................................................................. 4 4
10 1509890 Clip ............................................................................................................. 1 1
11 1527877 Capscrew ................................................................................................... 1 ..
12 4046966 Bracket ....................................................................................................... 2 ..
13 1350215 Nut .............................................................................................................. 1 ..
14 1502061 Clamp ......................................................................................................... 2 2
15 1561871 Clamp (Swivel) ........................................................................................... 1 1
16 1543691 Clamp (Swivel) ........................................................................................... 1 ..
16 1606544 Clamp ......................................................................................................... .. 1
17 1542440 Clamp (Swivel) ........................................................................................... 1 ..
18 1644398 Clamp ......................................................................................................... 3 2
19 1543842 Clamp ......................................................................................................... 3 2
20 4028302 Bracket ....................................................................................................... 1 1
21 1460477 Nut .............................................................................................................. 2 2
22 1527884 Capscrew ................................................................................................... 2 2
a 1501970 Pressure Switch (Low Fuel) ....................................................................... .. 1
a 4602843 Wire Harness ............................................................................................. .. 1

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 6-13

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

ENGINE ELECTRICAL SYSTEM (FIGURE 6-6)

KUBOTA 3.6L DIESEL

6-14 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

ENGINE ELECTRICAL SYSTEM

KUBOTA 3.6L DIESEL

ITEM PART NO. DESCRIPTION QTY

1 ..... Battery Cables (FFigure 6-10)........................................................................... 1
2 ..... RH Chassis (FFigure 6-8).................................................................................. 1
3 1350215 Nut ...................................................................................................................... 2
4 1527877 Capscrew ............................................................................................................ 2
5 1454967 Relay ................................................................................................................... 1
6 296379 Washer ............................................................................................................... 2
7 1560678 Nut ...................................................................................................................... 2
8 4612882 Battery Cable (Fused 100A UL) .......................................................................... 1
9 173247 Clamp ................................................................................................................. 1
10 2092437 Wire Harness (Rear) (FFigure 6-41).................................................................. 1
11 1502054 Clamp ................................................................................................................. 1
12 1502061 Clamp ................................................................................................................. 2
13 1542439 Clamp (Swivel) .................................................................................................... 2
14 1556623 Bolt ...................................................................................................................... 3
15 4040097 Bracket (Engine Harness) ................................................................................... 1
16 1502066 Clamp ................................................................................................................. 2
17 1543842 Clamp ................................................................................................................. 2
18 4621031 Hose (Conduit) .................................................................................................... 1
19 1529366 Capscrew ............................................................................................................ 1
20 4040096 Bracket ................................................................................................................ 1
21 1527879 Capscrew ............................................................................................................ 4
22 1480237 Nut ...................................................................................................................... 3
23 1527881 Capscrew ............................................................................................................ 2
24 2781075 Spacer ................................................................................................................ 2
25 4616682 Wire Harness (Engine) (FFigure 6-37).............................................................. 1
26 287854 Capscrew ............................................................................................................ 1
27 156848 Clamp ................................................................................................................. 1
28 1460477 Nut ...................................................................................................................... 1
29 1502055 Clamp (Swivel) .................................................................................................... 1
a 1529257 Sensor (Air Flow Restriction) .............................................................................. 1

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 6-15

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

ENGINE ELECTRICAL SYSTEM (FIGURE 6-7)

KUBOTA 3.8L DIESEL

6-16 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

ENGINE ELECTRICAL SYSTEM

KUBOTA 3.8L DIESEL

ITEM PART NO. DESCRIPTION QTY

1 ..... Battery Cables (Kubota Diesel) (FFigure 6-10)................................................. 1
2 ..... RH Chassis (FFigure 6-8).................................................................................. 1
3 1350215 Nut (Foldover) ..................................................................................................... 2
4 1527877 Capscrew ............................................................................................................ 2
5 1454967 Relay ................................................................................................................... 1
6 296379 Washer ............................................................................................................... 2
7 1560678 Nut ...................................................................................................................... 2
8 4612882 Battery Cable (Fused 100A UL) .......................................................................... 1
9 1529257 Sensor (Air Flow Restriction) .............................................................................. 1
10 1502061 Clamp (Swivel-Tie) ............................................................................................. 2
11 1542439 Clamp (Swivel) .................................................................................................... 2
12 296380 Washer ............................................................................................................... 1
13 1529366 Capscrew ............................................................................................................ 1
14 1693371 Capscrew ............................................................................................................ 1
15 1514429 Nut ...................................................................................................................... 1
16 1502066 Clamp ................................................................................................................. 2
17 1561871 Clamp (Swivel) .................................................................................................... 2
18 4050687 Bracket (Engine Wire Harness Guide) ................................................................ 1
19 1569465 Clamp ................................................................................................................. 1
20 1543698 Clamp (Swivel) .................................................................................................... 1
21 1301288 Fastener .............................................................................................................. 2
22 258590 Clamp ................................................................................................................. 1
23 1379945 Fastener .............................................................................................................. 1
24 4054334 Bracket Wldmt .................................................................................................... 1
25 1480237 Nut (Foldover) ..................................................................................................... 6
26 1510113 Capscrew ............................................................................................................ 4
27 4612918 Control Module (Diesel Interface) ....................................................................... 1
28 1527880 Capscrew ............................................................................................................ 2
29 1527878 Capscrew ............................................................................................................ 3
30 1566420 Nut (Foldover) ..................................................................................................... 3
31 4610652 Wire Harness (Engine) (FFigure 6-38).............................................................. 1
32 2092437 Wire Harness (Rear) (FFigure 6-41).................................................................. 1
33 1500912 Clip ...................................................................................................................... 1
34 1582464 Fastener .............................................................................................................. 2

©2012 HYSTER COMPANY See Service Manual 6-17

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

ELECTRICAL SYSTEM (FIGURE 6-8)

RIGHT HAND CHASSIS

6-18 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

ELECTRICAL SYSTEM
RIGHT HAND CHASSIS
KEY:
A: GM 5.7L engine
B: Kubota 3.6L engine
C: Kubota 3.8L engine
QTY
ITEM PART NO. DESCRIPTION A B C
1 1527877 Capscrew .......................................................................................... 4 4 4
2 1502543 Nut (Flange) ...................................................................................... 2 2 2
3 2090613 Module (FFigure 6-24)..................................................................... 1 1 1
4 1350215 Nut ..................................................................................................... 4 4 4
5 4613951 Wire Harness (RH Chassis) (FFigure 6-42)..................................... 1 .. 1
5 4616732 Wire Harness (RH Chassis) (FFigure 6-43)..................................... .. 1 ..
6 1582464 Fastener ............................................................................................ 9 7 9
7 1500912 Clip .................................................................................................... 7 5 7
8 1531480 Clip .................................................................................................... 1 1 1
9 4032001 Bracket .............................................................................................. 1 1 ..
9 4048264 Bracket .............................................................................................. .. .. 1
10 1527879 Capscrew .......................................................................................... 1 1 1
11 1480237 Nut ..................................................................................................... 1 1 1
12 4043562 Horn (Electronic) ............................................................................... 1 1 1
13 1402883 Fuse Puller ........................................................................................ 1 1 1

©2012 HYSTER COMPANY See Service Manual 6-19

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

BATTERY CABLES (FIGURE 6-9)

GM 4.3L GASOLINE AND LPG

6-20 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

BATTERY CABLES
GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 2098768 Battery Cable (Positive) ...................................................................................... 1
1 1357268 Battery Cable (Red) ........................................................................................ AR
1 148792 Terminal ......................................................................................................... 1
1 806426 E-Ring ............................................................................................................ 1
1 1590173 Boot ................................................................................................................ 1
1 1536304 Boot (Battery Terminal) .................................................................................. 1
1 1566146 Boot (Protector) .............................................................................................. 1
2 2098769 Battery Cable (Negative) .................................................................................... 1
2 16078 Battery Cable .................................................................................................. AR
2 148789 Terminal ......................................................................................................... 1
2 16079 Terminal ......................................................................................................... 1
2 806426 E-Ring ............................................................................................................ 1
3 2093220 Battery Cable (Negative) .................................................................................... 1
3 806426 E-Ring ............................................................................................................ 2
3 1564044 E-Ring ............................................................................................................ 1
4 1529366 Capscrew ............................................................................................................ 2
5 296380 Washer ............................................................................................................... 2
6 1527879 Capscrew ............................................................................................................ 5
7 1480237 Nut ...................................................................................................................... 4
8 1544157 Clip ...................................................................................................................... 4
9 1326653 Clamp ................................................................................................................. 1
10 1502543 Nut (Flange) ........................................................................................................ 2
11 1460477 Nut ...................................................................................................................... 3
12 1663948 Battery Tray ........................................................................................................ 1
13 1527884 Capscrew ............................................................................................................ 3
14 1643937 Start Battery Wet ................................................................................................ 1
14 1399332 Start Battery Wet (Optional) ................................................................................ 1
15 2065745 Link (Battery Hold Down) .................................................................................... 1
16 1638706 Link (Battery Hold Down) .................................................................................... 1
17 1540805 Cap ..................................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 6-21

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

BATTERY CABLES (FIGURE 6-10)

KUBOTA DIESEL

6-22 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

BATTERY CABLES
KUBOTA DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1529366 Capscrew ............................................................................................................ 2
2 296380 Washer ............................................................................................................... 2
3 2093220 Battery Cable (Negative) .................................................................................... 1
3 806426 E-Ring ............................................................................................................ 2
3 1564044 E-Ring ............................................................................................................ 1
4 4614233 Battery Cable (Negative) .................................................................................... 1
4 148789 Terminal ......................................................................................................... 1
4 148796 Terminal ......................................................................................................... 1
4 148783 Terminal ......................................................................................................... 1
4 806426 E-Ring ............................................................................................................ 1
5 176455 Clamp ................................................................................................................. 2
6 292683 Lockwasher ......................................................................................................... 3
7 4034828 Capscrew ............................................................................................................ 3
8 1502543 Nut (Flange) ........................................................................................................ 2
9 1540805 Cap ..................................................................................................................... 2
10 1663747 Bracket ................................................................................................................ 1
11 1643937 Start Battery Wet ................................................................................................ 2
11 1399332 Start Battery Wet (Optional) ................................................................................ 2
12 1480237 Nut ...................................................................................................................... 1
13 1544157 Clip ...................................................................................................................... 1
14 4015631 Battery (Tray) ...................................................................................................... 1
15 1460477 Nut ...................................................................................................................... 3
16 1527884 Capscrew ............................................................................................................ 3
17 2065745 Link (Battery Hold Down) .................................................................................... 2
18 1527879 Capscrew ............................................................................................................ 3
19 4614232 Battery Cable (Positive) ...................................................................................... 1
19 148786 Terminal ......................................................................................................... 1
19 148792 Terminal ......................................................................................................... 1
19 148798 Terminal ......................................................................................................... 1
19 4045322 Ring Terminal ................................................................................................. 1
19 1474893 Clamp ............................................................................................................. 1
19 1536304 Boot ................................................................................................................ 1
19 321158 Boot ................................................................................................................ 1
19 1566146 Boot ................................................................................................................ 1
19 1595774 Boot ................................................................................................................ 1
19 4044099 Boot ................................................................................................................ 1

©2012 HYSTER COMPANY See Service Manual 6-23

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

BATTERY AND CONTROL CABLE DISCONNECT SWITCH (FIGURE 6-11)

KUBOTA DIESEL

ITEM PART NO. DESCRIPTION QTY

1 2093121 Cable Assy (Disconnect Switch) ......................................................................... 1
2 1703868 Bracket (Battery Disconnect) .............................................................................. 1
3 2098994 Battery Cable (Positive) ...................................................................................... 1
3 1357268 Battery Cable (Red) ........................................................................................ AR
3 148792 Terminal ......................................................................................................... 1
3 16079 Terminal ......................................................................................................... 1
3 148786 Terminal ......................................................................................................... 1
3 204223 Boot (Protector) .............................................................................................. 1
3 1536304 Boot (Battery Terminal) .................................................................................. 1
3 1595774 Boot (Battery Terminal) .................................................................................. 1
4 1540805 Cap ..................................................................................................................... 1
5 2065745 Link (Battery Hold Down) .................................................................................... 1
6 1502543 Nut (Flange) ........................................................................................................ 1
7 1660295 Formed Bracket .................................................................................................. 1
8 1517361 Locking Ring Cotter Pin ...................................................................................... 1
9 126 Pin ....................................................................................................................... 1
10 1578660 Switch (Disconnect Sealed) ................................................................................ 1
11 1543698 Clamp (Swivel) .................................................................................................... 1
12 1542440 Clamp (Swivel) .................................................................................................... 1

6-24 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

DISTRIBUTOR ASSEMBLY (FIGURE 6-12)

GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1559695 Distributor Assembly ........................................................................................... 1
1 1566458 Distributor Cap ............................................................................................... 1
2 1566459 Rotor ............................................................................................................... 1
3 1559922 Kit-Gear .......................................................................................................... 1
4 1334423 Gasket ............................................................................................................ 1
5 1559923 Sensor (Cam) ................................................................................................. 1
6 1559924 Screw ............................................................................................................. 4
7 1559925 Screw ............................................................................................................. 2
8 1335497 Clamp ............................................................................................................. 1

©2012 HYSTER COMPANY See Service Manual 6-25

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

DISPLAY (FIGURE 6-13)

DIESEL PARTICULATE FILTER

KEY:
A: With Overhead Guard
B: With Cab
QTY
ITEM PART NO. DESCRIPTION A B
1 4614617 Wire Harness (DPF Display) (FFigure 6-34)............................................. 1 1
2 4033055 Display (Diesel Particulate Filter) ............................................................... 1 1
2 4047441 Display ............................................................................................... 1 1
2 4047442 Lockring ............................................................................................. 1 1
2 4047443 Nameplate ......................................................................................... 1 1
3 4033057 Base ........................................................................................................... 1 1
4 4033056 Cover (DPF Display) .................................................................................. 1 1
5 4601386 Grommet (With slits) .................................................................................. 1 1
6 4033058 Bracket ....................................................................................................... 1 ..
6 4036197 Bracket ....................................................................................................... .. 1
7 1531558 Insert .......................................................................................................... 2 ..
7 a 1531557 Insert .......................................................................................................... .. 2
8 1527877 Capscrew ................................................................................................... 2 ..
8 a 4016803 Capscrew ................................................................................................... .. 2
9 1539584 Grommet (Oval) ......................................................................................... 1 1

FOOTNOTES:
a Without mirrors

6-26 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 6-27

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

ENGINE CONTROL MODULE AND SENSORS (FIGURE 6-14)

GM 4.3L GASOLINE

6-28 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

ENGINE CONTROL MODULE AND SENSORS

GM 4.3L GASOLINE

ITEM PART NO. DESCRIPTION QTY

1 4019082 Bolt ...................................................................................................................... 4
2 4050562 Electronic Control Module (Gasoline) ................................................................. 1
3 4050569 Bracket (ECU Mounting) ..................................................................................... 1
4 1527876 Capscrew ............................................................................................................ 3
5 4019052 Fitting .................................................................................................................. 1
6 4019047 Pressure Sender ................................................................................................. 1
7 4050563 Sensor (Inlet Air) ................................................................................................. 1
8 4019046 Sensor (Coolant) ................................................................................................. 1
9 4050564 Wire Harness (Engine) ....................................................................................... 1
a 1646456 Sensor (Oxygen) ................................................................................................. 2
a 4019050 Washer ............................................................................................................... 1
a 221493 Capscrew ............................................................................................................ 1

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 6-29

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

ENGINE CONTROL MODULE AND SENSORS (FIGURE 6-15)

GM 4.3L LPG

6-30 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

ENGINE CONTROL MODULE AND SENSORS

GM 4.3L LPG

ITEM PART NO. DESCRIPTION QTY

1 4019082 Bolt ...................................................................................................................... 4
2 4040286 Electronic Control Module ................................................................................... 1
3 4040269 Bracket ................................................................................................................ 1
4 1527879 Capscrew ............................................................................................................ 3
5 4019052 Fitting .................................................................................................................. 1
6 4019047 Pressure Sender ................................................................................................. 1
7 1559567 Sensor (Temperature manifold absolute pressure) ............................................ 1
8 1527876 Capscrew ............................................................................................................ 1
9 4019046 Sensor ................................................................................................................ 1
10 128408 Clamp ................................................................................................................. 1
11 148818 Capscrew ............................................................................................................ 1
12 4040249 Wire Harness ...................................................................................................... 1
a 1646456 Sensor (Oxygen) ................................................................................................. 1
a 4019050 Washer ............................................................................................................... 1
a 221493 Capscrew ............................................................................................................ 2

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 6-31

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FUSE BOX (FIGURE 6-16)

GM 4.3L LPG

ITEM PART NO. DESCRIPTION QTY

1 1567317 Relay (Power and Fuel Pump) ............................................................................ 1
2 1567316 Relay (Starter) .................................................................................................... 1
3 1498046 Fuse (10 Amp) .................................................................................................... 1
4 1498044 Fuse (5 Amp) ...................................................................................................... 1
5 1498047 Fuse (15 Amp) .................................................................................................... 2
6 1378418 Fuse (50 Amp) .................................................................................................... 1
7 1567835 Cover (Bottom-Fuse Box) ................................................................................... 1

6-32 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

INSTRUMENT CLUSTER (FIGURE 6-17)

ITEM PART NO. DESCRIPTION QTY

1 4604594 Lever (Detent Forward and Reverse) ................................................................. 1
2 2076696 Display (With Cab) .............................................................................................. 1
2 2076695 Display (With Overhead Guard) .......................................................................... 1
3 2066485 Bezel (Display Cluster) ................................................................................... 2
4 2069431 Label (Blank) (LH Display with Overhead Guard) .......................................... 1
4 2066483 Label (LH Display with Cab) ........................................................................... 1
5 2066484 Label (RH Display, All Options) .......................................................................... 1
6 2060032 Cover (Without Turn Signals) ............................................................................. 1
7 1337197 Key Set ............................................................................................................... 1
8 2057948 Ignition Switch (Without Keys) ............................................................................ 1
9 1527879 Capscrew ............................................................................................................ 4
10 1554902 Screw .................................................................................................................. 5
11 2060033 Cover (Keyswitch) ............................................................................................... 1
12 a 2066482 Label (RH Display) .............................................................................................. 1

FOOTNOTES:
a Remove Panels From Overlay as Required For
Truck Configuration.

©2012 HYSTER COMPANY See Service Manual 6-33

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

LIGHTS (FIGURE 6-18)

BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE — WITH CAB

6-34 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE – WITH CAB

ITEM PART NO. DESCRIPTION QTY

1 2098084 Work Light (RH Front) (Halogen) ........................................................................ 1
1 2098085 Work Light (LH Front) (Halogen) ........................................................................ 1
1 2098082 Bulb (Halogen) ............................................................................................... 1
1 2107383 Head/Work Light (RH Front) (LED) ..................................................................... 1
1 2107384 Head/Work Light (LH Front) (LED) ..................................................................... 1
2 1664656 Bracket (With Cab) ............................................................................................. 2
3 1586627 Capscrew ............................................................................................................ 4
4 1586430 Nut ...................................................................................................................... 4
5 1647440 Wire Harness (Cab) ............................................................................................ 1
6 1537551 Nut ...................................................................................................................... 4
7 1565125 Screw .................................................................................................................. 4
8 1586495 Capscrew ............................................................................................................ 2
9 1565076 Bracket Wldmt .................................................................................................... 1
10 1586759 Capscrew ............................................................................................................ 2
11 1586428 Nut ...................................................................................................................... 2
12 1532759 Clip (Bracket) ...................................................................................................... 1
13 1532775 Clip ...................................................................................................................... 1
14 2107382 Head/Work Light (Rear) (LED) ........................................................................... 1
14 2098083 Work Light (Rear) (Halogen) ............................................................................... 1
15 2098082 Bulb (Halogen) ............................................................................................... 1
16 2056824 Brake/Backup Light (Stop,Turn,Tail, And Back-Up) ........................................... 2
17 2056826 Reflector (Tail) .................................................................................................... 2
18 1654013 Strobe Light Assembly (FFigure 14-1)............................................................... 1
19 1302024 Guard (Strobe Light) ........................................................................................... 1
20 1586495 Capscrew ............................................................................................................ 2
21 1698541 Bracket ................................................................................................................ 1
a 1351682 Connector (End Cap) .......................................................................................... 2

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 6-35

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

LIGHTS (FIGURE 6-19)

BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE — WITH OVERHEAD GUARD

6-36 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE – WITH OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY

1 2056824 Brake/Backup Light (Stop,Turn,Tail, And Back-Up) ........................................... 2
2 2056826 Reflector (Tail) .................................................................................................... 2
3 1565125 Screw .................................................................................................................. 4
4 1560448 Grommet (Left Hand Tail Light) .......................................................................... 1
5 1351682 Connector (End Cap) .......................................................................................... 2
6 2098084 Work Light (RH Front) (Halogen) ........................................................................ 1
6 2107383 Head/Work Light (RH Front) (LED) ..................................................................... 1
6 2098085 Work Light (LH Front) (Halogen) ........................................................................ 1
6 2107384 Head/Work Light (LH Front) (LED) ..................................................................... 1
7 1695249 Bracket ................................................................................................................ 2
8 1586430 Nut ...................................................................................................................... 4
9 1586627 Capscrew ............................................................................................................ 4
10 1539584 Grommet (Vehicle System Manager) ................................................................. 1
11 2101861 Wire Harness (Lights) (FFigure 6-40)................................................................ 1
12 1560447 Grommet (Right Hand Tail Light) ........................................................................ 1
13 1537551 Nut ...................................................................................................................... 4
14 1302024 Guard (Strobe Light) ........................................................................................... 1
15 1586759 Capscrew ............................................................................................................ 2
16 1586428 Nut ...................................................................................................................... 2
17 1531001 Insert ................................................................................................................... 2
18 1586495 Capscrew ............................................................................................................ 2
19 1565076 Bracket Wldmt .................................................................................................... 1
20 2098083 Work Light (Rear) (Halogen) ............................................................................... 1
20 2107382 Head/Work Light (Rear) (LED) ........................................................................... 1
21 2098082 Bulb (Halogen) ............................................................................................... 1
22 1654013 Strobe Light Assembly (FFigure 14-1)............................................................... 1
a 1563841 Dust Cap ............................................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 6-37

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

LOAD WEIGH ELECTRICAL (FIGURE 6-20)

6-38 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

LOAD WEIGH ELECTRICAL

ITEM PART NO. DESCRIPTION QTY
1 2079326 Wire Harness (Load Weigh) ............................................................................... 1
2 1525565 Connector ....................................................................................................... 1
2 1500913 Connector (Secondary Lock) .......................................................................... 1
2 1330438 Terminal (Socket) ........................................................................................... 3
2 1484377 Plug ................................................................................................................ 9
3 1603021 Connector ....................................................................................................... 1
3 1603236 Connector (Secondary Lock) .......................................................................... 1
3 1548517 Terminal (Socket) ........................................................................................... 3
3 1548519 Seal ................................................................................................................ 3
4 1606544 Clamp ................................................................................................................. 3
5 1573549 Clamp ................................................................................................................. 3
6 1606735 Sensor (Load Sensing) ....................................................................................... 1
7 1605770 Fitting .................................................................................................................. 1

©2012 HYSTER COMPANY See Service Manual 6-39

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

MAST ELECTRICAL (FIGURE 6-21)

6-40 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

MAST ELECTRICAL
ITEM PART NO. DESCRIPTION QTY
1 1659573 Bracket ................................................................................................................ 1
2 1586629 Capscrew ............................................................................................................ 1
3 1649408 Bracket ................................................................................................................ 1
4 1530244 Insert ................................................................................................................... 1
5 1649407 Sensor (Mast Position) ....................................................................................... 1
5 1493466 Connector ....................................................................................................... 1
5 1330415 Connector (Secondary Lock) .......................................................................... 1
5 1330437 Terminal (Pin) ................................................................................................. 3
5 175944 Heat Shrink ..................................................................................................... AR
5 26284 Grommet ........................................................................................................ 2
6 1553897 Capscrew ............................................................................................................ 2
7 302398 Locknut ............................................................................................................... 2
8 1597451 Capscrew ............................................................................................................ 1
9 1586430 Nut ...................................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 6-41

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

MINI-LEVER CONTROLS (FIGURE 6-22)

WITH ARMREST — THREE FUNCTION

6-42 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

MINI-LEVER CONTROLS
WITH ARMREST – THREE FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 4601093 Mini-Lever Assembly .................................................................................. 1 ..
1 c 4601265 Mini-Lever Assembly .................................................................................. 1 ..
1 a 4601097 Mini-Lever Assembly .................................................................................. 1 ..
1 b 4601099 Mini-Lever Assembly .................................................................................. 1 ..
1 4601101 Mini-Lever Assembly .................................................................................. .. 1
1 c 4601103 Mini-Lever Assembly .................................................................................. .. 1
1 a 4601105 Mini-Lever Assembly .................................................................................. .. 1
1 b 4601107 Mini-Lever Assembly .................................................................................. .. 1
2 ..... Lever Position 1 ..................................................................................... 1 1
2 2110791 Lever (Single Function) ..................................................................... 1 1
3 ..... Lever Position 2 ..................................................................................... 1 1
3 2110791 Lever (Single Function) ..................................................................... 1 1
3 a 2110793 Lever (With Override) ........................................................................ 1 1
4 ..... Lever Position 3 ..................................................................................... 1 1
4 2110791 Lever (Single Function) ..................................................................... 1 1
4 c 2110792 Lever (Clamping) ............................................................................... 1 1
5 2108249 Plug ........................................................................................................ 1 1
6 2111799 Armrest (Without Push Buttons) ............................................................ 1 1
6 ac 4603439 Armrest (With Push Buttons) ................................................................. 1 1
7 2111769 Cushion (Armrest) .................................................................................. 1 1
8 1709587 Nut ......................................................................................................... 5 5
9 1703513 Screw ..................................................................................................... 9 9
10 4605336 Wire Harness ......................................................................................... 1 1
11 c 1704528 Push Button (Position 3) ........................................................................ 1 1
11 b 1704528 Push Button (Position 2 and 3) .............................................................. 2 2
11 a 1704528 Push Button (Position 2) ........................................................................ 1 1
12 c 1705359 Cover (Push Button) .............................................................................. 1 1
12 b 1705359 Cover (Push Button) .............................................................................. 1 1
13 1704529 Wire Harness (Push Buttons) ................................................................ 1 1
14 4605337 Printed Circuit Board .............................................................................. 1 1
15 2111800 Cover (Bottom Armrest) ......................................................................... 1 1
16 4601120 Plug ........................................................................................................ 1 1
17 2111770 Horn Button ............................................................................................ 1 1
18 2110943 Switch (Directional Control) ................................................................... .. 1
19 2110942 Plug (Directional Control Switch) ........................................................... 1 ..
20 1698449 Capscrew ............................................................................................... 8 8

FOOTNOTES:
a Return to Set Tilt c With Clamping
b Three Function Clamp with Return to Set Tilt

©2012 HYSTER COMPANY See Service Manual 6-43

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

MINI-LEVER CONTROLS (FIGURE 6-23)

WITH ARMREST — FOUR FUNCTION

6-44 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

MINI-LEVER CONTROLS
WITH ARMREST – FOUR FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 4601094 Mini-Lever Assembly .................................................................................. 1 ..
1 a 4601096 Mini-Lever Assembly .................................................................................. 1 ..
1 c 4601098 Mini-Lever Assembly .................................................................................. 1 ..
1 b 4601100 Mini-Lever Assembly .................................................................................. 1 ..
1 4601102 Mini-Lever Assembly .................................................................................. .. 1
1 a 4601104 Mini-Lever Assembly .................................................................................. .. 1
1 c 4601106 Mini-Lever Assembly .................................................................................. .. 1
1 b 4601108 Mini-Lever Assembly .................................................................................. .. 1
2 ..... Lever Position 1 ..................................................................................... 1 1
2 2110791 Lever (Single Function) ..................................................................... 1 1
3 ..... Lever Position 2 ..................................................................................... 1 1
3 2110791 Lever (Single Function) ..................................................................... 1 1
3 b 2110793 Lever (With Override) ........................................................................ 1 1
4 ..... Lever Position 3 ..................................................................................... 1 1
4 2110791 Lever (Single Function) ..................................................................... 1 1
5 ..... Lever Position 4 ..................................................................................... 1 1
5 2110791 Lever (Single Function) ..................................................................... 1 1
5 ab 2110792 Lever (Clamping) ............................................................................... 1 1
6 2111799 Armrest (Without Push Buttons) ............................................................ 1 1
6 abc 4603439 Armrest (With Push Buttons) ................................................................. 1 1
7 2111769 Cushion (Armrest) .................................................................................. 1 1
8 1709587 Nut ......................................................................................................... 5 5
9 1703513 Screw ..................................................................................................... 9 9
10 4605336 Wire Harness ......................................................................................... 1 1
11 a 1704528 Push Button ........................................................................................... 1 1
11 b 1704528 Push Button ........................................................................................... 2 2
12 a 1705359 Cover (Push Button) .............................................................................. 2 2
12 b 1705359 Cover (Push Button) .............................................................................. 1 1
13 1704529 Wire Harness (Push Buttons) ................................................................ 1 1
14 4605337 Printed Circuit Board .............................................................................. 1 1
15 2111800 Cover (Bottom Armrest) ......................................................................... 1 1
16 4601120 Plug ........................................................................................................ 1 1
17 2111770 Horn Button ............................................................................................ 1 1
18 2110943 Switch (Directional Control) ................................................................... .. 1
19 2110942 Plug (Directional Control Switch) ........................................................... 1 ..
20 1698449 Capscrew ............................................................................................... 8 8

FOOTNOTES:
a With Clamping c With Return to Set Tilt
b With Clamping and Return to Set Tilt

©2012 HYSTER COMPANY See Service Manual 6-45

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

POWER DISTRIBUTION MODULE (FIGURE 6-24)

6-46 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

POWER DISTRIBUTION MODULE

ITEM PART NO. DESCRIPTION QTY
2090613 Module ................................................................................................................ 1
1 2044712 Relay (30 Amp) .............................................................................................. 2
2 1528315 Relay (20 Amp) .............................................................................................. 5
3 1528132 Fuse (20 Amp) ................................................................................................ 6
4 1528133 Fuse (30 Amp) ................................................................................................ 2
5 1528630 Semiconductor ............................................................................................... 1
6 1528631 Resistor (68 Ohm, 5 Watt) .............................................................................. 1
7 1544255 Fuse (25 Amp) ................................................................................................ 2
a 4046933 Fuse Box Cover .............................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 6-47

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

REMOTE KEY SWITCH (FIGURE 6-25)

ITEM PART NO. DESCRIPTION QTY

1 2058111 Ignition Switch ..................................................................................................... 1
1 262798 Key Set ........................................................................................................... 1
2 190380 Boot .................................................................................................................... 1
3 2058110 Wire Harness (Remote Keyswitch) ..................................................................... 1
3 1493465 Connector (2 Pin) ........................................................................................... 1
3 1330414 Connector (Secondary Lock) .......................................................................... 1
3 1330437 Terminal (Pin) ................................................................................................. 2
3 1521309 Connector Body .............................................................................................. 2
4 1500912 Clip ...................................................................................................................... 1
5 1582464 Fastener .............................................................................................................. 1

6-48 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

SPARK PLUGS AND WIRES (FIGURE 6-26)

GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 221416 Capscrew ............................................................................................................ 4
2 1564035 Bracket ................................................................................................................ 2
3 1452376 Spark Plug .......................................................................................................... 6
4 4019061 Separator ............................................................................................................ 2
5 ..... Spark Plug Harness (RH) ................................................................................... 1
6 ..... Coil Wire ............................................................................................................. 1
7 ..... Spark Plug Harness (LH) .................................................................................... 1
a 2088997 Kit-Ignition Cable (Spark Plug Wires and Coil Wire) ........................................... 1
a 4040251 Conduit ............................................................................................................... AR
a 1564036 Retainer (Three Wire Clip) .................................................................................. 3
a 1564037 Retainer (Dual Wire Clip) .................................................................................... 2
a 1564042 Retainer (Single Wire Clip) ................................................................................. 2

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 6-49

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

STARTER (FIGURE 6-27)

GM 4.3L GASOLINE AND LPG

6-50 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

STARTER
GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 2109666 Dust Shield ......................................................................................................... 1
2 1463910 Capscrew ............................................................................................................ 2
3 1640531 Starter ................................................................................................................. 1
4 1640818 Bracket (Heat Shield) .......................................................................................... 1
5 264148 Nut ...................................................................................................................... 2
6 1677876 Bolt ...................................................................................................................... 2
7 292668 Nut ...................................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 6-51

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

TRANSMISSION ELECTRICAL SYSTEM (FIGURE 6-28)

THREE SPEED TRANSMISSION

6-52 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

TRANSMISSION ELECTRICAL SYSTEM

THREE SPEED TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

1 a 4604095 Controller ............................................................................................................ 1
1 b 4616842 Controller ............................................................................................................ 1
2 1527879 Capscrew ............................................................................................................ 1
3 2106248 Wire Harness (Transmission, Three Speed) (FFigure 6-45)............................. 1
4 1500912 Clip ...................................................................................................................... 3
5 1582464 Fastener .............................................................................................................. 3
6 1534417 Capscrew ............................................................................................................ 4
7 1603367 Cover .................................................................................................................. 1
8 1616013 Bracket ................................................................................................................ 1
9 1480237 Nut ...................................................................................................................... 1

FOOTNOTES:
a For use with GM 4.3L gasoline and LPG engines b For use with Kubota diesel engine

©2012 HYSTER COMPANY See Service Manual 6-53

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

TRANSMISSION ELECTRICAL SYSTEM (FIGURE 6-29)

TWO SPEED TRANSMISSION

6-54 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

TRANSMISSION ELECTRICAL SYSTEM

TWO SPEED TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

1 ac 2106249 Wire Harness (Transmission) (FFigure 6-44).................................................... 1
1 b 2093046 Wire Harness (Transmission) ............................................................................. 1
2 1582464 Fastener .............................................................................................................. 2
3 1500912 Clip ...................................................................................................................... 2
4 1515654 Temperature Sensor ........................................................................................... 1
5 1527876 Capscrew ............................................................................................................ 1
6 1541231 Sensor (Input Speed, TISS) ................................................................................ 1
7 1541232 Sensor (Output Speed, TOSS) ........................................................................... 1

FOOTNOTES:
a With GM 4.3L gasoline and LPG engine c With Kubota 3.8L diesel engine
b With Kubota 3.6L diesel engine

©2012 HYSTER COMPANY See Service Manual 6-55

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS (FIGURE 6-30)

COWL — MANUAL HYDRAULICS WITH MONOTROL PEDAL

6-56 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH MONOTROL PEDAL

ITEM PART NO. DESCRIPTION QTY

4614877 Wire Harness (Cowl) ........................................................................................... 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 1525568 Connector ................................................................................................... 1
1 1529046 Connector (Secondary Lock) ..................................................................... 1
1 1463139 Terminal ..................................................................................................... 12
2 1540388 Conduit ........................................................................................................... AR
3 1534282 Clip ................................................................................................................. 1
4 ..... Connector Assembly (Hydraulic Lockout Solenoid 2) .................................... 1
4 1484557 Connector (2 Socket) ................................................................................. 1
4 1484558 Connector (Seconday Lock) ....................................................................... 1
4 1463139 Terminal ..................................................................................................... 2
5 275493 Conduit ........................................................................................................... AR
6 ..... Connector Assembly (Hydraulic Lockout Solenoid 1) .................................... 1
6 1484557 Connector (2 Socket) ................................................................................. 1
6 1484558 Connector (Seconday Lock) ....................................................................... 1
6 1463139 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (Accelerator Pedal Sensor) .......................................... 1
7 1525584 Connector ................................................................................................... 1
7 1532571 Terminal ..................................................................................................... 6
8 1509888 Clip ................................................................................................................. 4
9 ..... Connector Assembly (To FDC Harness) ........................................................ 1
9 1489656 Connector (4-Way) ..................................................................................... 1
9 1489657 Connector (Secondary Lock) ..................................................................... 1
9 1330438 Terminal (Socket) ....................................................................................... 4
10 275496 Conduit ........................................................................................................... AR
11 1534828 Clip ................................................................................................................. 1
12 ..... Connector Assembly (Endcap) ....................................................................... 1
12 1525573 Connector ................................................................................................... 1
13 ..... Connector Assembly (Brake Fluid) ................................................................. 1
13 1324310 Terminal ..................................................................................................... 2
13 1324309 Sleeve ........................................................................................................ 1
14 ..... Connector Assembly (Brake Fluid) ................................................................. 1
14 1324310 Terminal ..................................................................................................... 2
14 1324309 Sleeve ........................................................................................................ 1
15 ..... Connector Assembly (Park Brake) ................................................................. 1
15 1700460 Connector ................................................................................................... 1
15 1700461 Terminal ..................................................................................................... 3
16 1402816 Clip ................................................................................................................. 1
17 275493 Conduit ........................................................................................................... AR
18 ..... Connector Assembly (Brake Pressure) .......................................................... 1
18 1603021 Connector ................................................................................................... 1
18 1603236 Connector (Secondary Lock) ..................................................................... 1
18 1548517 Terminal (Socket) ....................................................................................... 3
18 1548519 Seal ............................................................................................................ 3
19 ..... Connector Assembly (Brake Pressure) .......................................................... 1
19 1700460 Connector ................................................................................................... 1
19 1700461 Terminal ..................................................................................................... 3
20 1500899 Clip ................................................................................................................. 2
21 275497 Conduit ........................................................................................................... AR
22 ..... Connector Assembly (Endcap with Resister) ................................................. 1

©2012 HYSTER COMPANY See Service Manual 6-57

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH MONOTROL PEDAL

ITEM PART NO. DESCRIPTION QTY

22 1525577 Connector (With Resistor) .......................................................................... 1
23 ..... Connector Assembly (Bus Terminal 1) ........................................................... 1
23 1489656 Connector (4-Way) ..................................................................................... 1
23 1489657 Connector ................................................................................................... 1
23 1330438 Terminal (Socket) ....................................................................................... 4
24 ..... Connector Assembly (Display) ....................................................................... 1
24 1525567 Connector ................................................................................................... 1
24 1529046 Connector (Secondary Lock) ..................................................................... 1
24 1463139 Terminal ..................................................................................................... 5
24 1484377 Plug ............................................................................................................ 7
25 ..... Connector Assembly (J1939 Diagnostic) ....................................................... 1
25 1566116 Connector ................................................................................................... 1
25 1532664 Connector (Secondary Lock) ..................................................................... 1
25 1330438 Terminal (Socket) ....................................................................................... 3
26 1566117 Dust Cap ........................................................................................................ 1
27 ..... Connector Assembly (Horn Button) ................................................................ 1
27 1490242 Connector (2 Way) ..................................................................................... 1
27 1490243 Connector (Secondary Lock) ..................................................................... 1
27 1330438 Terminal (Socket) ....................................................................................... 2
28 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
28 1525570 Connector ................................................................................................... 1
28 1529046 Connector (Secondary Lock) ..................................................................... 1
28 1463139 Terminal ..................................................................................................... 7
28 1484377 Plug ............................................................................................................ 5
29 ..... Connector Assembly (To RH Chassis Harness) ............................................ 1
29 1500925 Connector ................................................................................................... 1
29 1352603 Connector (Secondary Lock) ..................................................................... 1
29 1330437 Terminal (Pin) ............................................................................................. 8
29 1484377 Plug ............................................................................................................ 4
30 ..... Connector Assembly (To RH Chassis Harness) ............................................ 1
30 1489656 Connector (4-Way) ..................................................................................... 1
30 1489657 Connector (Secondary Lock) ..................................................................... 1
30 1330438 Terminal (Socket) ....................................................................................... 4
31 ..... Connector Assembly (DPF Display) ............................................................... 1
31 1463189 Connector ................................................................................................... 1
31 1463196 Connector ................................................................................................... 1
31 1463139 Terminal ..................................................................................................... 4
32 ..... Endcap (DPF Display) .................................................................................... 1
32 1463184 Connector ................................................................................................... 1
32 1484377 Plug ............................................................................................................ 4

6-58 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 6-59

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS (FIGURE 6-31)

COWL — MANUAL HYDRAULICS WITH FORWARD/REVERSE

6-60 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH FORWARD/REVERSE

ITEM PART NO. DESCRIPTION QTY

4614878 Wire Harness (Cowl) ........................................................................................... 1
1 ..... Connector Assembly (VSM) ........................................................................... 1
1 1525568 Connector ................................................................................................... 1
1 1529046 Connector (Secondary Lock) ..................................................................... 1
1 1463139 Terminal ..................................................................................................... 8
1 1484377 Plug ............................................................................................................ 4
2 1540388 Conduit ........................................................................................................... 1
3 1534282 Clip ................................................................................................................. 1
4 ..... Connector Assembly (Hydraulic Lockout Solenoid 2) .................................... 2
4 1484557 Connector (2 Socket) ................................................................................. 1
4 1484558 Connector (Seconday Lock) ....................................................................... 1
4 1463139 Terminal ..................................................................................................... 2
5 ..... Connector Assembly (Hydraulic Lockout Solenoid 1) .................................... 1
5 1484557 Connector (2 Socket) ................................................................................. 1
5 1484558 Connector (Seconday Lock) ....................................................................... 1
5 1463139 Terminal ..................................................................................................... 2
6 275493 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (Accelerator Pedal Sensor) .......................................... 1
7 1525584 Connector ................................................................................................... 1
7 1532571 Terminal ..................................................................................................... 6
8 1509888 Clip ................................................................................................................. 2
9 ..... Connector Assembly (Brake Pressure) .......................................................... 1
9 1603021 Connector ................................................................................................... 1
9 1603236 Connector (Secondary Lock) ..................................................................... 1
9 1548517 Terminal (Socket) ....................................................................................... 3
9 1548519 Seal ............................................................................................................ 3
10 ..... Connector Assembly (Brake Fluid) ................................................................. 2
10 1324310 Terminal ..................................................................................................... 1
10 1324309 Sleeve ........................................................................................................ 1
11 275496 Conduit ........................................................................................................... AR
12 1534828 Clip ................................................................................................................. 1
13 ..... Connector Assembly (Park Brake) ................................................................. 1
13 1700460 Connector ................................................................................................... 1
13 1700461 Terminal ..................................................................................................... 1
14 ..... Connector Assembly (Brake Pedal) ............................................................... 1
14 1700460 Connector ................................................................................................... 1
14 1700461 Terminal ..................................................................................................... 1
15 1402816 Clip ................................................................................................................. 1
16 1500899 Clip ................................................................................................................. 1
17 275497 Conduit ........................................................................................................... AR
18 1525577 Connector (With Resistor) .............................................................................. 1
19 ..... Connector Assembly (Bus Terminal) .............................................................. 1
19 1489656 Connector (4-Way) ..................................................................................... 1
19 1489657 Connector (Secondary Lock) ..................................................................... 1
19 1330438 Terminal (Socket) ....................................................................................... 4
20 ..... Connector Assembly (Display) ....................................................................... 1
20 1525567 Connector ................................................................................................... 1
20 1529046 Connector (Secondary Lock) ..................................................................... 1
20 1463139 Terminal ..................................................................................................... 5
20 1484377 Plug ............................................................................................................ 7

©2012 HYSTER COMPANY See Service Manual 6-61

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH FORWARD/REVERSE

ITEM PART NO. DESCRIPTION QTY

21 ..... Connector Assembly (Diagnostic) .................................................................. 1
21 1566116 Connector ................................................................................................... 1
21 1532664 Connector (Secondary Lock) ..................................................................... 1
21 1330438 Terminal (Socket) ....................................................................................... 3
22 1566117 Dust Cap ........................................................................................................ 1
23 ..... Connector Assembly (Horn Button) ................................................................ 1
23 1490242 Connector (2 Way) ..................................................................................... 1
23 1490243 Connector (Secondary Lock) ..................................................................... 1
23 1330438 Terminal (Socket) ....................................................................................... 2
24 ..... Connector Assembly (VSM) ........................................................................... 1
24 1525570 Connector ................................................................................................... 1
24 1529046 Connector (Secondary Lock) ..................................................................... 1
24 1463139 Terminal ..................................................................................................... 7
24 1484377 Plug ............................................................................................................ 5
25 ..... Connector Assembly (To Right Hand Chassis) .............................................. 1
25 1500925 Connector ................................................................................................... 1
25 1352603 Connector (Secondary Lock) ..................................................................... 1
25 1330437 Terminal (Pin) ............................................................................................. 7
25 1484377 Plug ............................................................................................................ 5
26 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
26 1489656 Connector (4-Way) ..................................................................................... 1
26 1489657 Connector (Secondary Lock) ..................................................................... 1
26 1330438 Terminal (Socket) ....................................................................................... 4
27 ..... Connector Assembly (DPF Display) ............................................................... 1
27 1463189 Connector ................................................................................................... 1
27 1463196 Connector ................................................................................................... 1
27 1463139 Terminal ..................................................................................................... 4
28 ..... Endcap Assembly (DPF Display) ................................................................... 1
28 1463184 Connector ................................................................................................... 1
28 1484377 Plug ............................................................................................................ 4

6-62 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 6-63

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS (FIGURE 6-32)

COWL — ELECTRO-HYDRAULICS WITH MONOTROL PEDAL

6-64 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH MONOTROL PEDAL

ITEM PART NO. DESCRIPTION QTY

4614879 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (RH Chassis Harness) ................................................. 1
1 1489656 Connector (4-Way) ..................................................................................... 1
1 1489657 Connector (Secondary Lock) ..................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 4
2 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
2 1525568 Connector ................................................................................................... 1
2 1529046 Connector (Secondary Lock) ..................................................................... 1
2 1463139 Terminal ..................................................................................................... 11
2 1484377 Plug ............................................................................................................ 1
3 1540388 Conduit ........................................................................................................... AR
4 1525573 Connector ....................................................................................................... 1
5 ..... Connector Assembly (Monotrol Harness) ...................................................... 1
5 1489656 Connector (4-Way) ..................................................................................... 1
5 1489657 Connector (Secondary Lock) ..................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 4
6 ..... Connector Assembly (Accelerator Pedal Sensor) .......................................... 1
6 1525584 Connector ................................................................................................... 1
6 1532571 Terminal ..................................................................................................... 6
7 1509890 Clip ................................................................................................................. 2
8 275495 Conduit ........................................................................................................... AR
9 ..... Connector Assembly (Mast Harness) ............................................................. 1
9 1484397 Connector (3-Way) ..................................................................................... 1
9 1463194 Connector (Secondary Lock) ..................................................................... 1
9 1330438 Terminal (Socket) ....................................................................................... 3
10 1351682 Connector (End Cap) ..................................................................................... 1
11 ..... Connector Assembly (Brake Pressure) .......................................................... 1
11 1603021 Connector ................................................................................................... 1
11 1603236 Connector (Secondary Lock) ..................................................................... 1
11 1548517 Terminal (Socket) ....................................................................................... 3
11 1548519 Seal ............................................................................................................ 3
12 275493 Conduit ........................................................................................................... AR
13 ..... Connector Assembly (Brake Pedal) ............................................................... 1
13 1700460 Connector ................................................................................................... 1
13 1700461 Terminal ..................................................................................................... 3
14 1402816 Clip ................................................................................................................. 1
15 ..... Connector Assembly (Park Brake) ................................................................. 1
15 1700460 Connector ................................................................................................... 1
15 1700461 Terminal ..................................................................................................... 3
16 ..... Connector Assembly (Brake Fluid) ................................................................. 2
16 1324310 Terminal ..................................................................................................... 2
16 1324309 Sleeve ........................................................................................................ 1
17 1534828 Clip ................................................................................................................. 1
18 275496 Conduit ........................................................................................................... AR
19 1500899 Clip ................................................................................................................. 2
20 275497 Conduit ........................................................................................................... AR
21 1525577 Connector (With Resistor) .............................................................................. 1
22 ..... Connector Assembly ...................................................................................... 1
22 1489656 Connector (4-Way) ..................................................................................... 1
22 1489657 Connector (Secondary Lock) ..................................................................... 1

©2012 HYSTER COMPANY See Service Manual 6-65

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH MONOTROL PEDAL

ITEM PART NO. DESCRIPTION QTY

22 1330438 Terminal (Socket) ....................................................................................... 4
23 ..... Connector Assembly (Display) ....................................................................... 1
23 1525567 Connector ................................................................................................... 1
23 1529046 Connector (Secondary Lock) ..................................................................... 1
23 1463139 Terminal ..................................................................................................... 5
23 1484377 Plug ............................................................................................................ 7
24 ..... Connector Assembly (Diagnostic) .................................................................. 1
24 1566116 Connector ................................................................................................... 1
24 1532664 Connector (Secondary Lock) ..................................................................... 1
24 1330438 Terminal (Socket) ....................................................................................... 3
25 1566117 Dust Cap ........................................................................................................ 1
26 ..... Connector Assembly (Horn Button) ................................................................ 1
26 1490242 Connector (2 Way) ..................................................................................... 1
26 1490243 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
26 1330438 Terminal (Socket) ....................................................................................... 2
27 1534282 Clip ................................................................................................................. 1
28 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
28 1525570 Connector ................................................................................................... 1
28 1529046 Connector ................................................................................................... 1
28 1463139 Terminal ..................................................................................................... 7
28 1484377 Plug ............................................................................................................ 5
29 ..... Connector Assembly (RH Chassis Harness) ................................................. 1
29 1500925 Connector ................................................................................................... 1
29 1352603 Connector (Secondary Lock) ..................................................................... 1
29 1330437 Terminal (Pin) ............................................................................................. 11
29 1484377 Plug ............................................................................................................ 1
30 ..... Connector Assembly (DPF Display) ............................................................... 1
30 1463189 Connector ................................................................................................... 1
30 1463196 Connector ................................................................................................... 1
30 1463139 Terminal ..................................................................................................... 4
31 ..... Endcap ........................................................................................................... 1
31 1463184 Connector ................................................................................................... 1
31 1484377 Plug ............................................................................................................ 4

6-66 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 6-67

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS (FIGURE 6-33)

COWL — ELECTRO-HYDRAULICS WITH FORWARD/REVERSE

6-68 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH FORWARD/REVERSE

ITEM PART NO. DESCRIPTION QTY

4614880 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (RH Chassis Harness) ................................................. 1
1 1489656 Connector (4-Way) ..................................................................................... 1
1 1489657 Connector (Secondary Lock) ..................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 4
2 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
2 1525568 Connector ................................................................................................... 1
2 1529046 Connector (Secondary Lock) ..................................................................... 1
2 1463139 Terminal ..................................................................................................... 7
2 1484377 Plug ............................................................................................................ 5
3 1540388 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Accelerator Pedal Sensor) .......................................... 1
4 1525584 Connector ................................................................................................... 1
4 1532571 Terminal ..................................................................................................... 6
5 275495 Conduit ........................................................................................................... AR
6 1509888 Clip ................................................................................................................. 2
7 ..... Connector Assembly (Brake Pressure) .......................................................... 1
7 1603021 Connector ................................................................................................... 1
7 1603236 Connector (Secondary Lock) ..................................................................... 1
7 1548517 Terminal (Socket) ....................................................................................... 3
7 1548519 Seal ............................................................................................................ 3
8 275493 Conduit ........................................................................................................... AR
9 ..... Connector Assembly (Brake Pedal) ............................................................... 1
9 1700460 Connector ................................................................................................... 1
9 1700461 Terminal ..................................................................................................... 3
10 1402816 Clip ................................................................................................................. 1
11 ..... Connector Assembly (Park Brake) ................................................................. 1
11 1700460 Connector ................................................................................................... 1
11 1700461 Terminal ..................................................................................................... 3
12 ..... Connector Assembly (Brake Fluid) ................................................................. 1
12 1324310 Terminal ..................................................................................................... 2
12 1324309 Sleeve ........................................................................................................ 2
13 1534828 Clip ................................................................................................................. 1
14 275496 Conduit ........................................................................................................... AR
15 1500899 Clip ................................................................................................................. 2
16 275497 Conduit ........................................................................................................... AR
17 1525577 Connector (With Resistor) .............................................................................. 1
18 ..... Connector Assembly (Bus Term 1) ................................................................ 1
18 1489656 Connector (4-Way) ..................................................................................... 1
18 1489657 Connector (Secondary Lock) ..................................................................... 1
18 1330438 Terminal (Socket) ....................................................................................... 4
19 ..... Connector Assembly (Display) ....................................................................... 1
19 1525567 Connector ................................................................................................... 1
19 1529046 Connector (Secondary Lock) ..................................................................... 1
19 1463139 Terminal ..................................................................................................... 5
19 1484377 Plug ............................................................................................................ 7
20 ..... Connector Assembly (Diagnostic) .................................................................. 1
20 1566116 Connector ................................................................................................... 1
20 1532664 Connector (Secondary Lock) ..................................................................... 1
20 1330438 Terminal (Socket) ....................................................................................... 3

©2012 HYSTER COMPANY See Service Manual 6-69

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH FORWARD/REVERSE

ITEM PART NO. DESCRIPTION QTY

21 1566117 Dust Cap ........................................................................................................ 1
22 ..... Connector Assembly (Horn Button) ................................................................ 1
22 1490242 Connector (2 Way) ..................................................................................... 1
22 1490243 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
22 1330438 Terminal (Socket) ....................................................................................... 2
23 1534282 Clip ................................................................................................................. 1
24 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
24 1525570 Connector ................................................................................................... 1
24 1529046 Connector (Secondary Lock) ..................................................................... 1
24 1484377 Plug ............................................................................................................ 5
24 1463139 Terminal ..................................................................................................... 7
25 ..... Connector Assembly (RH Chassis Harness) ................................................. 1
25 1500925 Connector ................................................................................................... 1
25 1352603 Connector (Secondary Lock) ..................................................................... 1
25 1484377 Plug ............................................................................................................ 4
25 1330437 Terminal (Pin) ............................................................................................. 8
26 ..... Connector Assembly (DPF Display) ............................................................... 1
26 1463189 Connector ................................................................................................... 1
26 1463196 Connector (Secondary Lock) ..................................................................... 1
26 1463139 Terminal ..................................................................................................... 4
27 ..... Endcap ........................................................................................................... 1
27 1463184 Connector ................................................................................................... 1
27 1484377 Plug ............................................................................................................ 4

6-70 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

WIRE HARNESS (FIGURE 6-34)

DPF DISPLAY

ITEM PART NO. DESCRIPTION QTY

4614617 Wire Harness (DPF Display) ............................................................................... 1
1 ..... Connector Assembly ...................................................................................... 1
1 1463184 Connector ................................................................................................... 1
1 1463138 Terminal Pin ............................................................................................... 4
1 1463193 Connector (Secondary Lock) ..................................................................... 1
2 381919 Braiding .......................................................................................................... AR
3 175944 Heat Shrink ..................................................................................................... AR
4 ..... Connector Assembly ...................................................................................... 1
4 1493430 Connector (6 Way Housing) ....................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 4
4 1484377 Plug ............................................................................................................ 2
4 1529052 Connector (Secondary Lock) ..................................................................... 1

©2012 HYSTER COMPANY See Service Manual 6-71

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS (FIGURE 6-35)

ELECTRONIC CONTROL VALVE — THREE FUNCTION

6-72 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

WIRE HARNESS
ELECTRONIC CONTROL VALVE – THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY

2060198 Wire Harness (Control Valve) ............................................................................. 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 1525564 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 9
1 1330439 Plug ............................................................................................................ 3
1 1525564 Connector ................................................................................................... 1
1 1500913 Connector ................................................................................................... 1
2 1402815 Clip ................................................................................................................. 4
3 ..... Connector Assembly (2A Tilt) ......................................................................... 1
3 1531162 Connector ................................................................................................... 1
3 1562649 Seal ............................................................................................................ 2
3 1402814 Terminal ..................................................................................................... 2
4 190383 Boot ................................................................................................................ 4
5 ..... Connector Assembly (2B Tilt) ......................................................................... 1
5 1531162 Connector ................................................................................................... 1
5 1562649 Seal ............................................................................................................ 2
5 1402814 Terminal ..................................................................................................... 2
6 ..... Connector Assembly (3B Auxiliary 1) ............................................................. 1
6 1493435 Connector (2-Way) ..................................................................................... 1
6 1562649 Seal ............................................................................................................ 2
6 1402814 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (3A Auxiliary 1) ............................................................. 1
7 1493435 Connector (2-Way) ..................................................................................... 1
7 1562649 Seal ............................................................................................................ 2
7 1402814 Terminal ..................................................................................................... 2
8 ..... Connector Assembly (Lift) .............................................................................. 1
8 1490242 Connector (2 Way) ..................................................................................... 1
8 1330438 Terminal (Socket) ....................................................................................... 2
8 1490243 Connector (Secondary Lock) ..................................................................... 1
9 ..... Connector Assembly (Lower) ......................................................................... 1
9 1490242 Connector (2 Way) ..................................................................................... 1
9 1330438 Terminal (Socket) ....................................................................................... 2
9 1490243 Connector (Secondary Lock) ..................................................................... 1

©2012 HYSTER COMPANY See Service Manual 6-73

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS (FIGURE 6-36)

ELECTRONIC CONTROL VALVE — FOUR FUNCTION

6-74 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

WIRE HARNESS
ELECTRONIC CONTROL VALVE – FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

2058909 Wire Harness (Control Valve) ............................................................................. 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 1525564 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 12
1 1500913 Connector ................................................................................................... 1
2 1402815 Clip ................................................................................................................. 4
3 ..... Connector Assembly (2A Tilt) ......................................................................... 1
3 1531162 Connector ................................................................................................... 1
3 1562649 Seal ............................................................................................................ 2
3 1402814 Terminal ..................................................................................................... 2
4 190383 Boot ................................................................................................................ 6
5 1493447 Connector (4A Auxiliary 2) ............................................................................. 1
5 1562649 Seal ............................................................................................................ 2
5 1402814 Terminal ..................................................................................................... 2
6 1493447 Connector (4B Auxiliary 2) ............................................................................. 1
6 1562649 Seal ............................................................................................................ 2
6 1402814 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (2B Tilt) ......................................................................... 1
7 1531162 Connector ................................................................................................... 1
7 1562649 Seal ............................................................................................................ 2
7 1402814 Terminal ..................................................................................................... 2
8 ..... Connector Assembly (3B Auxiliary 1) ............................................................. 1
8 1493435 Connector (2-Way) ..................................................................................... 1
8 1562649 Seal ............................................................................................................ 2
8 1402814 Terminal ..................................................................................................... 2
9 ..... Connector Assembly (3A Auxiliary 1) ............................................................. 1
9 1493435 Connector (2-Way) ..................................................................................... 1
9 1562649 Seal ............................................................................................................ 2
9 1402814 Terminal ..................................................................................................... 2
10 ..... Connector Assembly (Lift) .............................................................................. 1
10 1490242 Connector (2 Way) ..................................................................................... 1
10 1330438 Terminal (Socket) ....................................................................................... 2
10 1490243 Connector (Secondary Lock) ..................................................................... 1
11 ..... Connector Assembly (Lower) ......................................................................... 1
11 1490242 Connector (2 Way) ..................................................................................... 1
11 1330438 Terminal (Socket) ....................................................................................... 2
11 1490243 Connector (Secondary Lock) ..................................................................... 1

©2012 HYSTER COMPANY See Service Manual 6-75

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS (FIGURE 6-37)

ENGINE — KUBOTA DIESEL 3.6L

6-76 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

WIRE HARNESS
ENGINE – KUBOTA DIESEL 3.6L

ITEM PART NO. DESCRIPTION QTY

4616682 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Engine RPM Sensor) .................................................. 1
1 1546673 Connector ................................................................................................... 1
1 1323576 Terminal ..................................................................................................... 3
2 1532776 Clip ................................................................................................................. 4
3 1532759 Clip ................................................................................................................. 2
4 1402624 Clip ................................................................................................................. 2
5 ..... Connector Asssembly (Fuel Lever) ................................................................ 1
5 1476077 Connector ................................................................................................... 1
5 1323576 Terminal ..................................................................................................... 2
6 ..... Connector Assembly (Coolant Temp Sensor) ................................................ 1
6 1323586 Connector ................................................................................................... 1
6 1323576 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (Low Engine Oil Pressure) ........................................... 1
7 1327957 Connector ................................................................................................... 1
7 1532571 Terminal ..................................................................................................... 3
8 ..... Connector Assembly (Alternator) ................................................................... 1
8 1302907 Connector ................................................................................................... 1
8 1302908 Connector Lock .......................................................................................... 1
8 1302912 Terminal ..................................................................................................... 2
8 1302910 Wire Seal .................................................................................................... 1
8 1302909 Wire Seal .................................................................................................... 1
9 1402823 Connector (Relay Ground) ............................................................................. 1
10 ..... Connector Assembly (Relay Power to Glow Plugs) ....................................... 1
10 148614 E-Ring ........................................................................................................ 1
10 1520864 Boot ............................................................................................................ 1
11 1402823 Connector (Relay Signal) ............................................................................... 1
12 ..... Connector Assembly (Glow Plug) .................................................................. 1
12 196196 E-Ring ........................................................................................................ 1
12 1520864 Boot ............................................................................................................ 1
13 ..... Connector Assembly (Fuel Shut Off Solenoid) ............................................... 1
13 4612988 Connector ................................................................................................... 1
13 4612978 Terminal ..................................................................................................... 2
13 2314800 Wire Seal .................................................................................................... 2
14 1532758 Clip ................................................................................................................. 1
15 ..... Connector Assembly (Engine to Chassis) ...................................................... 1
15 4047669 Connector ................................................................................................... 1
15 1514598 Connector ................................................................................................... 1
15 1330439 Plug ............................................................................................................ 1
15 1484709 Terminal (Pin) ............................................................................................. 3
16 ..... Connector Assembly (Engine to Chassis) ...................................................... 1
16 4047908 Connector ................................................................................................... 1
16 1352603 Connector ................................................................................................... 1
16 1330437 Terminal (Pin) ............................................................................................. 10
16 1330439 Plug ............................................................................................................ 2
17 ..... Connector Assembly (Starter Solenoid) ......................................................... 1
17 4029099 Connector ................................................................................................... 1
17 4028288 Terminal ..................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 6-77

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS (FIGURE 6-38)

ENGINE — KUBOTA DIESEL 3.8L

6-78 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

WIRE HARNESS
ENGINE – KUBOTA DIESEL 3.8L

ITEM PART NO. DESCRIPTION QTY

4610652 Wire Harness (Engine) ....................................................................................... 1
1 ..... Connector Assembly (RH Chassis Harness) ................................................. 1
1 1514597 Connector ................................................................................................... 1
1 1495088 Wire-Bulk (M) ............................................................................................. 1
1 1495089 Wire-Bulk (M) ............................................................................................. 1
1 1495090 Wire-Bulk (M) ............................................................................................. 2
1 866401 Terminal ..................................................................................................... 4
1 1514598 Connector (Secondary Lock) ..................................................................... 1
2 275495 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (RH Chassis Harness) ................................................. 1
3 1623050 Housing ...................................................................................................... 1
3 1495079 Cable-Bulk (FT) .......................................................................................... 4
3 1495081 Cable-Bulk (FT) .......................................................................................... 1
3 1495085 Cable-Bulk (FT) .......................................................................................... 1
3 1495088 Wire-Bulk (M) ............................................................................................. 1
3 1495089 Wire-Bulk (M) ............................................................................................. 1
3 1330437 Terminal (Pin) ............................................................................................. 6
3 1363885 Terminal (Pin) ............................................................................................. 2
3 1330418 Connector (Secondary Lock) ..................................................................... 1
4 ..... Connector Assembly (RH Chassis Harness) ................................................. 1
4 1541988 Connector (8 Pin) ....................................................................................... 1
4 1495079 Cable-Bulk (FT) .......................................................................................... 2
4 1495080 Cable-Bulk (FT) .......................................................................................... 2
4 1495081 Cable-Bulk (FT) .......................................................................................... 2
4 1531738 Wire ............................................................................................................ 2
4 1463138 Terminal Pin ............................................................................................... 8
4 1541989 Connector (Secondary Lock) ..................................................................... 1
5 275493 Conduit ........................................................................................................... AR
6 4044397 Tape-Bulk (FT) ............................................................................................... AR
7 1521324 Connector ....................................................................................................... 1
8 1532761 Clip ................................................................................................................. 4
9 1532779 Clip ................................................................................................................. 1
10 1540388 Conduit ........................................................................................................... AR
11 1532781 Clip ................................................................................................................. 3
12 ..... Connector Assembly (EGR Valve) ................................................................. 1
12 4612971 Connector ................................................................................................... 1
12 1531738 Wire ............................................................................................................ 2
12 1495083 Cable-Bulk (FT) .......................................................................................... 1
12 1495085 Cable-Bulk (FT) .......................................................................................... 1
12 4612978 Terminal ..................................................................................................... 4
12 4614516 Wire Seal .................................................................................................... 2
12 2314800 Wire Seal .................................................................................................... 2
13 275494 Conduit ........................................................................................................... AR
14 ..... Connector Assembly ...................................................................................... 1
14 2314772 Connector ................................................................................................... 1
14 1531738 Wire ............................................................................................................ 2
14 1495078 Wire-Bulk (M) ............................................................................................. 1
14 ..... 1485080 ..................................................................................................... 1
14 2314741 Terminal ..................................................................................................... 4
14 2061333 Wire Seal .................................................................................................... 4

©2012 HYSTER COMPANY See Service Manual 6-79

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS
ENGINE – KUBOTA DIESEL 3.8L

ITEM PART NO. DESCRIPTION QTY

14 2314773 Connector Lock .......................................................................................... 1
14 4031365 Resistor (Endcap) ........................................................................................... 1
15 ..... Connector Assembly (Mass Air Flow) ............................................................ 1
15 4029113 Connector ................................................................................................... 1
15 1655883 Wire-Bulk (FT) ............................................................................................ 2
15 1655881 Cable-Bulk (FT) .......................................................................................... 1
15 1655882 Wire-Bulk (FT) ............................................................................................ 1
15 1655884 Wire-Bulk (FT) ............................................................................................ 1
15 4043876 Terminal ..................................................................................................... 5
15 4029117 Wire Seal .................................................................................................... 5
16 ..... Connector Assembly (Injector) ....................................................................... 1
16 4023719 Connector ................................................................................................... 1
16 1495078 Wire-Bulk (M) ............................................................................................. 4
16 1495079 Cable-Bulk (FT) .......................................................................................... 4
16 4613011 Plug ............................................................................................................ 2
16 1476599 Seal ............................................................................................................ 8
17 275498 Conduit ........................................................................................................... AR
18 ..... Connector Assembly (Buss Bar) .................................................................... 1
18 1525564 Connector ................................................................................................... 1
18 1495079 Cable-Bulk (FT) .......................................................................................... 4
18 4028296 Cable-Bulk (M) ........................................................................................... 8
18 1330438 Terminal (Socket) ....................................................................................... 12
18 1500913 Connector (Secondary Lock) ..................................................................... 1
18 4031497 Connector ................................................................................................... 1
19 4031497 Connector ....................................................................................................... 1
20 ..... Connector Assembly (Boost Pressure) .......................................................... 1
20 4029387 Connector ................................................................................................... 1
20 1495079 Cable-Bulk (FT) .......................................................................................... 1
20 1495080 Cable-Bulk (FT) .......................................................................................... 1
20 1495081 Cable-Bulk (FT) .......................................................................................... 1
20 4614848 Wire Seal .................................................................................................... 3
20 4616915 Terminal ..................................................................................................... 3
21 ..... Connector Assembly (Air Temp) .................................................................... 1
21 4029337 Connector ................................................................................................... 1
21 1495079 Cable-Bulk (FT) .......................................................................................... 1
21 1495081 Cable-Bulk (FT) .......................................................................................... 1
21 1476599 Seal ............................................................................................................ 2
21 4616920 Terminal ..................................................................................................... 2
22 4027764 Clamp ............................................................................................................. 2
23 ..... Connector Assembly (Alternator) ................................................................... 1
23 1302907 Connector ................................................................................................... 1
23 1302908 Connector Lock .......................................................................................... 1
23 1302909 Wire Seal .................................................................................................... 2
23 1302912 Terminal ..................................................................................................... 2
23 1495089 Wire-Bulk (M) ............................................................................................. 1
23 1495090 Wire-Bulk (M) ............................................................................................. 1
24 137852 Strap Clamp ................................................................................................... 1
25 4031366 Resistor .......................................................................................................... 1
26 ..... Connector Assembly (Resistor) ...................................................................... 1
26 1490242 Connector (2 Way) ..................................................................................... 1

6-80 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

WIRE HARNESS
ENGINE – KUBOTA DIESEL 3.8L

ITEM PART NO. DESCRIPTION QTY

26 1495079 Cable-Bulk (FT) .......................................................................................... 1
26 1495080 Cable-Bulk (FT) .......................................................................................... 1
26 1330438 Terminal (Socket) ....................................................................................... 2
26 1490243 Connector (Secondary Lock) ..................................................................... 1
27 1509890 Clip ................................................................................................................. 5
28 ..... Connector Assembly (Diff Pressure) .............................................................. 1
28 4028634 Connector ................................................................................................... 1
28 1495079 Cable-Bulk (FT) .......................................................................................... 1
28 1495080 Cable-Bulk (FT) .......................................................................................... 1
28 1495081 Cable-Bulk (FT) .......................................................................................... 1
28 4043877 Terminal ..................................................................................................... 3
28 1607745 Seal ............................................................................................................ 1
29 ..... Connector Assembly (Exhaust Temp 0) ......................................................... 1
29 4043881 Connector ................................................................................................... 1
29 1495079 Cable-Bulk (FT) .......................................................................................... 1
29 1495081 Cable-Bulk (FT) .......................................................................................... 1
29 1476598 Terminal ..................................................................................................... 2
29 1476599 Seal ............................................................................................................ 2
30 ..... Connector Assembly (Exhaust Temp 1) ......................................................... 1
30 4043882 Connector ................................................................................................... 1
30 1495079 Cable-Bulk (FT) .......................................................................................... 1
30 1495081 Cable-Bulk (FT) .......................................................................................... 1
30 1476598 Terminal ..................................................................................................... 2
30 1476599 Seal ............................................................................................................ 2
31 ..... Connector Assembly (Exhaust Temp 2) ......................................................... 1
31 4043880 Connector ................................................................................................... 1
31 1495079 Cable-Bulk (FT) .......................................................................................... 1
31 1495081 Cable-Bulk (FT) .......................................................................................... 1
31 1476598 Terminal ..................................................................................................... 2
31 1476599 Seal ............................................................................................................ 2
32 ..... Connector Assembly (Oil Pressure) ............................................................... 1
32 1603021 Connector ................................................................................................... 1
32 1495079 Cable-Bulk (FT) .......................................................................................... 1
32 1495080 Cable-Bulk (FT) .......................................................................................... 1
32 1495081 Cable-Bulk (FT) .......................................................................................... 1
32 1548517 Terminal (Socket) ....................................................................................... 3
32 1548519 Seal ............................................................................................................ 3
32 1603236 Connector (Secondary Lock) ..................................................................... 1
33 ..... Connector Assembly (Crank Sensor) ............................................................. 1
33 4029384 Connector ................................................................................................... 1
33 1655882 Wire-Bulk (FT) ............................................................................................ 1
33 1655883 Wire-Bulk (FT) ............................................................................................ 1
33 1655884 Wire-Bulk (FT) ............................................................................................ 1
33 4029116 Terminal ..................................................................................................... 3
33 4029117 Wire Seal .................................................................................................... 3
34 275496 Conduit ........................................................................................................... AR
35 ..... Connector Assembly (Cam Sensor) ............................................................... 1
35 4029383 Connector ................................................................................................... 1
35 1655882 Wire-Bulk (FT) ............................................................................................ 1
35 1655883 Wire-Bulk (FT) ............................................................................................ 1

©2012 HYSTER COMPANY See Service Manual 6-81

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS
ENGINE – KUBOTA DIESEL 3.8L

ITEM PART NO. DESCRIPTION QTY

35 1655884 Wire-Bulk (FT) ............................................................................................ 1
35 4029116 Terminal ..................................................................................................... 3
35 4029117 Wire Seal .................................................................................................... 3
36 ..... Connector Assembly (Coolant Temperature) ................................................. 1
36 4028633 Connector ................................................................................................... 1
36 1495079 Cable-Bulk (FT) .......................................................................................... 1
36 1495081 Cable-Bulk (FT) .......................................................................................... 1
36 4612829 Terminal ..................................................................................................... 2
36 2061333 Wire Seal .................................................................................................... 2
37 4027765 Clamp ............................................................................................................. 1
38 ..... Connector Assembly (Intake Throttle) ............................................................ 1
38 1531231 Connector Body ......................................................................................... 1
38 1476598 Terminal ..................................................................................................... 2
38 4613011 Plug ............................................................................................................ 1
38 4616920 Terminal ..................................................................................................... 3
38 4028293 Cable-Bulk (M) ........................................................................................... 3
38 1495079 Cable-Bulk (FT) .......................................................................................... 1
38 1495081 Cable-Bulk (FT) .......................................................................................... 1
38 1476599 Seal ............................................................................................................ 5
39 ..... Connector Assembly (Rail Pressure) ............................................................. 1
39 4612835 Connector ................................................................................................... 1
39 4028293 Cable-Bulk (M) ........................................................................................... 3
39 2314741 Terminal ..................................................................................................... 3
39 2061333 Wire Seal .................................................................................................... 3
39 2314770 Connector Lock .......................................................................................... 1
40 ..... Connector Assembly (Engine Ground) ........................................................... 1
40 1495083 Cable-Bulk (FT) .......................................................................................... 1
40 1402620 Ring Terminal ............................................................................................. 1
41 ..... Connector Assembly (SCV) ........................................................................... 1
41 4613118 Connector ................................................................................................... 1
41 1495079 Cable-Bulk (FT) .......................................................................................... 1
41 1495081 Cable-Bulk (FT) .......................................................................................... 1
41 4613092 Terminal ..................................................................................................... 2
41 4613127 Wire Seal .................................................................................................... 2
42 ..... Connector Assembly (Fuel Temp) .................................................................. 1
42 4028633 Connector ................................................................................................... 1
42 1495079 Cable-Bulk (FT) .......................................................................................... 1
42 1495081 Cable-Bulk (FT) .......................................................................................... 1
42 4612829 Terminal ..................................................................................................... 2
42 2061333 Wire Seal .................................................................................................... 2
43 ..... Connector Assembly (F/W Separator) ........................................................... 1
43 4028289 Connector ................................................................................................... 1
43 1495078 Wire-Bulk (M) ............................................................................................. 1
43 1495079 Cable-Bulk (FT) .......................................................................................... 1
43 4036069 Terminal ..................................................................................................... 2
43 4036070 Wire Seal .................................................................................................... 2
43 4036068 Connector Lock (Secondary Lock) ............................................................. 1
44 1509888 Clip ................................................................................................................. 1
45 ..... Connector Assembly (Feed Pump) ................................................................ 1
45 1308259 Connector Body ......................................................................................... 1

6-82 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

WIRE HARNESS
ENGINE – KUBOTA DIESEL 3.8L

ITEM PART NO. DESCRIPTION QTY

45 1495083 Cable-Bulk (FT) .......................................................................................... 1
45 1495085 Cable-Bulk (FT) .......................................................................................... 1
45 314775 Terminal ..................................................................................................... 2
46 275497 Conduit ........................................................................................................... AR
47 ..... Connector Assembly (Latch Relay) ................................................................ 1
47 4030503 Connector ................................................................................................... 1
47 1495089 Wire-Bulk (M) ............................................................................................. 1
47 1495090 Wire-Bulk (M) ............................................................................................. 3
47 1323581 Plug ............................................................................................................ 1
47 1330283 Terminal ..................................................................................................... 4
48 4039364 Relay .............................................................................................................. 1
49 ..... Connector Assembly (Grid Heater) ................................................................ 1
49 806425 E-Ring ........................................................................................................ 1
49 1357535 Wire (Bulk) ................................................................................................. 1
50 ..... Connector Assembly (Air Filter) ..................................................................... 1
50 1465469 Connector ................................................................................................... 1
50 1495079 Cable-Bulk (FT) .......................................................................................... 1
50 1495081 Cable-Bulk (FT) .......................................................................................... 1
50 1323578 Terminal ..................................................................................................... 2
50 1402888 Seal ............................................................................................................ 2
50 1465468 Connector ................................................................................................... 1
50 1327164 Seal ............................................................................................................ 2
51 1540389 Conduit ........................................................................................................... AR
52 ..... Connector Assembly (Engine Control Module) .............................................. 1
52 4023784 Connector ................................................................................................... 1
52 4028287 Plug ............................................................................................................ 36
52 4028286 Terminal ..................................................................................................... 44
52 4028293 Cable-Bulk (M) ........................................................................................... 5
52 1495078 Wire-Bulk (M) ............................................................................................. 1
52 1495079 Cable-Bulk (FT) .......................................................................................... 14
52 1495080 Cable-Bulk (FT) .......................................................................................... 3
52 1495081 Cable-Bulk (FT) .......................................................................................... 10
53 ..... Connector Assembly (Engine Control Module) .............................................. 1
53 4024084 Connector ................................................................................................... 1
53 4028287 Plug ............................................................................................................ 46
53 4028286 Terminal ..................................................................................................... 34
53 1495078 Wire-Bulk (M) ............................................................................................. 8
53 1495079 Cable-Bulk (FT) .......................................................................................... 5
53 1495080 Cable-Bulk (FT) .......................................................................................... 13
53 1495081 Cable-Bulk (FT) .......................................................................................... 3
53 1531738 Wire ............................................................................................................ 3
54 1509889 Clip ................................................................................................................. 3
55 ..... Connector Assembly (Interface Module) ........................................................ 1
55 4023785 Connector ................................................................................................... 1
55 4028287 Plug ............................................................................................................ 43
55 4028286 Terminal ..................................................................................................... 13
55 1495078 Wire-Bulk (M) ............................................................................................. 2
55 1495079 Cable-Bulk (FT) .......................................................................................... 2
55 1495080 Cable-Bulk (FT) .......................................................................................... 4
55 1495081 Cable-Bulk (FT) .......................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 6-83

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS
ENGINE – KUBOTA DIESEL 3.8L

ITEM PART NO. DESCRIPTION QTY

55 1531738 Wire ............................................................................................................ 4
56 ..... Connector Assembly (Contactor +) ................................................................ 1
56 1402823 Connector ................................................................................................... 1
56 1495080 Cable-Bulk (FT) .......................................................................................... 1
57 ..... Connector Assembly (Contactor Out) ............................................................ 1
57 806425 E-Ring ........................................................................................................ 1
57 1357535 Wire (Bulk) ................................................................................................. 1
58 ..... Connector Assembly (Contactor -) ................................................................. 1
58 1402823 Connector ................................................................................................... 1
58 1495078 Wire-Bulk (M) ............................................................................................. 1
59 ..... Connector Assembly (Fuel Level) .................................................................. 1
59 1476077 Connector ................................................................................................... 1
59 1495079 Cable-Bulk (FT) .......................................................................................... 1
59 1495081 Cable-Bulk (FT) .......................................................................................... 1
59 1323576 Terminal ..................................................................................................... 2
60 ..... Connector Assembly (Start 5A) ...................................................................... 1
60 1602431 Fuse Holder ................................................................................................ 1
61 ..... Connector Assembly (IGN 10A) ..................................................................... 1
61 1602431 Fuse Holder ................................................................................................ 1
62 1402815 Clip ................................................................................................................. 1

6-84 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 6-85

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS (FIGURE 6-39)

LEFT HAND CHASSIS — GM 4.3L GASOLINE

6-86 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

WIRE HARNESS
LEFT HAND CHASSIS – GM 4.3L GASOLINE

ITEM PART NO. DESCRIPTION QTY

4604430 Wire Harness (LH Chassis) ................................................................................ 1
1 ..... Connector Assembly (To Engine Harness) .................................................... 1
1 4006330 Connector ................................................................................................... 1
1 1527305 Connector Lock .......................................................................................... 1
1 1402926 Terminal ..................................................................................................... 3
1 1402927 Terminal ..................................................................................................... 9
1 1402929 Wire Seal .................................................................................................... 3
1 1507571 Seal ............................................................................................................ 9
2 1539859 Clip ................................................................................................................. 3
3 ..... Connector Assembly (Latch Relay) ................................................................ 1
3 1461744 Connector Body ......................................................................................... 1
3 1503088 Lock ............................................................................................................ 1
3 1327164 Seal ............................................................................................................ 1
3 1402912 Terminal ..................................................................................................... 4
3 1323579 Seal ............................................................................................................ 4
4 1509888 Clip ................................................................................................................. 3
5 ..... Connector Assembly (Rear Oxygen Sensor) ................................................. 1
5 1498424 Housing ...................................................................................................... 1
5 1650797 Lock ............................................................................................................ 1
5 1482666 Connector Body (Male) .............................................................................. 4
5 1476108 Wire Seal .................................................................................................... 4
6 ..... Connector Assembly (Air Restriction Sensor) ................................................ 1
6 1465469 Connector ................................................................................................... 1
6 1323578 Terminal ..................................................................................................... 2
6 1402888 Seal ............................................................................................................ 2
7 ..... Connector Assembly (Air Restriction Sensor Cap) ........................................ 1
7 1465468 Connector ................................................................................................... 1
7 1327164 Seal ............................................................................................................ 2
8 ..... Connector Assembly (Fuel Level) .................................................................. 1
8 1476077 Connector ................................................................................................... 1
8 1323576 Terminal ..................................................................................................... 2
9 ..... Connector Assembly (Fuel Pump) ................................................................. 1
9 1519611 Connector ................................................................................................... 1
9 1323576 Terminal ..................................................................................................... 2

©2012 HYSTER COMPANY See Service Manual 6-87

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS (FIGURE 6-40)

LIGHTS WITH OVERHEAD GUARD

6-88 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

WIRE HARNESS
LIGHTS WITH OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY

2101861 Wire Harness (Lights) ......................................................................................... 1
1 ..... Connector Assembly (Harness Attachment) .................................................. 1
1 1525566 Connector ................................................................................................... 1
1 1500913 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 3
1 1484377 Plug ............................................................................................................ 9
2 ..... Connector Assembly (RH Chassis) ................................................................ 1
2 1514597 Connector ................................................................................................... 1
2 1514598 Connector ................................................................................................... 1
2 1484709 Terminal (Pin) ............................................................................................. 4
3 ..... Connector Assembly (RH Front Work Light) .................................................. 1
3 1490242 Connector (2 Way) ..................................................................................... 1
3 1490243 Connector (Secondary Lock) ..................................................................... 1
3 1363886 Terminal (Socket) ....................................................................................... 2
4 ..... Connector Assembly (RH Rear Signal) .......................................................... 1
4 1531486 Connector ................................................................................................... 1
4 930591 Connector (Secondary Lock) ..................................................................... 1
4 1330355 Terminal ..................................................................................................... 4
4 1330356 Seal ............................................................................................................ 1
4 1482668 Plug (Cavity Plug ) ..................................................................................... 2
4 1476108 Wire Seal .................................................................................................... 3
5 ..... Connector Assembly (Strobe) ........................................................................ 1
5 1484557 Connector (2 Socket) ................................................................................. 1
5 1484558 Connector (Seconday Lock) ....................................................................... 1
5 1463139 Terminal ..................................................................................................... 2
6 ..... Connector Assembly (Rear Work Light) ......................................................... 1
6 1490242 Connector (2 Way) ..................................................................................... 1
6 1490243 Connector (Secondary Lock) ..................................................................... 1
6 1363886 Terminal (Socket) ....................................................................................... 2
7 ..... Connector Assembly (RH Rear Signal) .......................................................... 1
7 1531486 Connector ................................................................................................... 1
7 930591 Connector (Secondary Lock) ..................................................................... 1
7 1330355 Terminal ..................................................................................................... 4
7 1330356 Seal ............................................................................................................ 1
7 1482668 Plug (Cavity Plug ) ..................................................................................... 2
7 1476108 Wire Seal .................................................................................................... 3
8 ..... Connector Assembly (LH Front Work Light) ................................................... 1
8 1490242 Connector (2 Way) ..................................................................................... 1
8 1490243 Connector (Secondary Lock) ..................................................................... 1
8 1363886 Terminal (Socket) ....................................................................................... 2

©2012 HYSTER COMPANY See Service Manual 6-89

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS (FIGURE 6-41)

REAR

6-90 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

WIRE HARNESS
REAR

ITEM PART NO. DESCRIPTION QTY

2092437 Wire Harness (Rear) ........................................................................................... 1
1 ..... Connector Assembly (To RH Chassis Harness) ............................................ 1
1 1402923 Connector ................................................................................................... 1
1 1330417 Connector (Seconday Lock) ....................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 6
2 275496 Conduit ........................................................................................................... AR
3 1509890 Clip ................................................................................................................. 3
4 ..... Connector Assembly (To Keyswitch Harness) ............................................... 1
4 1490242 Connector (2 Way) ..................................................................................... 1
4 1490243 Connector (Secondary Lock) ..................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 2
5 ..... Connector Assembly (Endcap) ....................................................................... 1
5 1626727 Connector ................................................................................................... 1
6 275493 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (Backup Alarm) ............................................................ 1
7 1490242 Connector (2 Way) ..................................................................................... 1
7 1490243 Connector (Secondary Lock) ..................................................................... 1
7 1330438 Terminal (Socket) ....................................................................................... 2
8 ..... Connector Assembly (Endcap) ....................................................................... 1
8 1626727 Connector ................................................................................................... 1
9 1509888 Clip ................................................................................................................. 3
10 ..... Connector Assembly (Coolant Level) ............................................................. 1
10 1329152 Plug ............................................................................................................ 1
10 1329151 Terminal ..................................................................................................... 1
10 1330281 Terminal ..................................................................................................... 2
10 1402888 Seal ............................................................................................................ 2
11 ..... Connector Assembly (Endcap) ....................................................................... 1
11 1329150 Connector ................................................................................................... 1
11 1329151 Terminal ..................................................................................................... 1
11 1327164 Seal ............................................................................................................ 2

©2012 HYSTER COMPANY See Service Manual 6-91

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS (FIGURE 6-42)

RIGHT HAND CHASSIS — GM 4.3L GASOLINE/LPG AND KUBOTA 3.8L DIESEL

6-92 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

WIRE HARNESS
RIGHT HAND CHASSIS – GM 4.3L GASOLINE/LPG AND KUBOTA 3.8L DIESEL

ITEM PART NO. DESCRIPTION QTY

4613951 Wire Harness (Right Hand Chassis Harness) .................................................... 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 1525563 Connector ................................................................................................... 1
1 1500913 Connector (Secondary Lock) ..................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 8
1 1363886 Terminal (Socket) ....................................................................................... 4
2 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
2 1489655 Connector (4 Way) ..................................................................................... 1
2 1330416 Connector (Secondary Lock) ..................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 4
3 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
3 1493428 Connector (12-Way) ................................................................................... 1
3 1500913 Connector (Secondary Lock) ..................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 11
3 1484377 Plug ............................................................................................................ 1
4 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
4 1525567 Connector ................................................................................................... 1
4 1529046 Connector (Secondary Lock) ..................................................................... 1
4 1463139 Terminal ..................................................................................................... 3
4 1484377 Plug ............................................................................................................ 9
5 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
5 1525569 Connector ................................................................................................... 1
5 1529046 Connector (Secondary Lock) ..................................................................... 1
5 1463139 Terminal ..................................................................................................... 3
5 1484377 Plug ............................................................................................................ 9
6 275496 Conduit ........................................................................................................... AR
7 275497 Conduit ........................................................................................................... AR
8 1540388 Conduit ........................................................................................................... AR
9 1534282 Clip ................................................................................................................. 4
10 275495 Conduit ........................................................................................................... AR
11 ..... Connector Assembly (Hydraulic Solenoid) ..................................................... 1
11 1490242 Connector (2 Way) ..................................................................................... 1
11 1490243 Connector (Secondary Lock) ..................................................................... 1
11 1330438 Terminal (Socket) ....................................................................................... 2
12 275493 Conduit ........................................................................................................... AR
13 ..... Connector Assembly (Endcap) ....................................................................... 1
13 1514597 Connector ................................................................................................... 1
13 1330439 Plug ............................................................................................................ 4
14 ..... Connector Assembly (Accessory Two) .......................................................... 1
14 1514602 Connector ................................................................................................... 1
14 1514603 Connector (Secondary Lock) ..................................................................... 1
14 1330439 Plug ............................................................................................................ 1
14 1554359 Terminal ..................................................................................................... 3
15 1620149 Clip ................................................................................................................. 2
16 275498 Conduit ........................................................................................................... AR
17 ..... Connector Assembly (To Engine Harness) .................................................... 1
17 1541991 Connector ................................................................................................... 1
17 1541992 Connector (Secondary Lock) ..................................................................... 1
17 1463139 Terminal ..................................................................................................... 8
18 ..... Connector Assembly (To Engine Harness) .................................................... 1

©2012 HYSTER COMPANY See Service Manual 6-93

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS
RIGHT HAND CHASSIS – GM 4.3L GASOLINE/LPG AND KUBOTA 3.8L DIESEL

ITEM PART NO. DESCRIPTION QTY

18 1502625 Connector ................................................................................................... 1
18 1502626 Connector (Secondary Lock) ..................................................................... 1
18 1330438 Terminal (Socket) ....................................................................................... 7
18 1363886 Terminal (Socket) ........................................................................................... 1
19 ..... Connector Assembly (To Engine Harness) .................................................... 1
19 1514602 Connector ................................................................................................... 1
19 1514603 Connector (Secondary Lock) ..................................................................... 1
19 1554359 Terminal ..................................................................................................... 4
20 ..... Connector Assembly (Endcap) ....................................................................... 1
20 1329150 Connector ................................................................................................... 1
20 1329151 Terminal (Secondary Lock) ........................................................................ 1
20 1327164 Seal ............................................................................................................ 2
21 ..... Connector Assembly (Hydraulic Filter) ........................................................... 1
21 1329152 Plug ............................................................................................................ 1
21 1329151 Terminal (Secondary Lock) ........................................................................ 1
21 1330281 Terminal ..................................................................................................... 2
21 1402888 Seal ............................................................................................................ 2
22 ..... Connector Assembly (Bus Terminal Two) ...................................................... 1
22 1489656 Connector (4-Way) ..................................................................................... 1
22 1489657 Connector ................................................................................................... 1
22 1330438 Terminal (Socket) ....................................................................................... 4
23 ..... Connector Assembly (Endcap) ....................................................................... 1
23 1525577 Connector (With Resistor) .......................................................................... 1
24 1534329 Clip ................................................................................................................. 2
25 ..... Connector Assembly (Endcap) ....................................................................... 1
25 1626727 Connector ................................................................................................... 1
26 ..... Connector Assembly (Alternate Horn Button) ................................................ 1
26 1490242 Connector (2 Way) ..................................................................................... 1
26 1490243 Connector (Secondary Lock) ..................................................................... 1
26 1330438 Terminal (Socket) ....................................................................................... 2
27 1402815 Clip ................................................................................................................. 1
28 ..... Connector Assembly (To Transmission Harness) .......................................... 1
28 1531973 Connector ................................................................................................... 1
28 1531974 Connector (Secondary Lock) ..................................................................... 1
28 1463139 Terminal ..................................................................................................... 5
28 1484377 Plug ............................................................................................................ 1
29 ..... Connector Assembly (Endcap) ....................................................................... 1
29 1530960 Connector ................................................................................................... 1
29 1484377 Plug ............................................................................................................ 6
30 ..... Connector Assembly (To Rear Harness) ....................................................... 1
30 1493430 Connector (6 Way Housing) ....................................................................... 1
30 1529052 Connector (Secondary Lock) ..................................................................... 1
30 1330438 Terminal (Socket) ....................................................................................... 6
31 1699754 Conduit ........................................................................................................... 1
32 1509890 Clip ................................................................................................................. 2
33 ..... Connector Assembly (To Seat Harness) ........................................................ 1
33 1531973 Connector ................................................................................................... 1
33 1531974 Connector (Secondary Lock) ..................................................................... 1
33 1463139 Terminal ..................................................................................................... 4
33 1484377 Plug ............................................................................................................ 2

6-94 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

WIRE HARNESS
RIGHT HAND CHASSIS – GM 4.3L GASOLINE/LPG AND KUBOTA 3.8L DIESEL

ITEM PART NO. DESCRIPTION QTY

34 ..... Connector Assembly (To MLM Harness) ....................................................... 1
34 1541991 Connector ................................................................................................... 1
34 1541992 Connector (Secondary Lock) ..................................................................... 1
34 1463139 Terminal ..................................................................................................... 5
34 1484377 Plug ............................................................................................................ 3
35 ..... Connector Assembly (Endcap) ....................................................................... 1
35 1541988 Connector (8 Pin) ....................................................................................... 1
35 1484377 Plug ............................................................................................................ 2
36 ..... Connector Assembly (To Transmission Harness) .......................................... 1
36 1525567 Connector ................................................................................................... 1
36 1529046 Connector (Secondary Lock) ..................................................................... 1
36 1463139 Terminal ..................................................................................................... 12
37 ..... Connector Assembly (Ignition Fuse) .............................................................. 1
37 1602431 Fuse Holder ................................................................................................ 1
37 1498045 Fuse (7.5 Amp) .......................................................................................... 1
38 ..... Connector Assembly (Battery Fuse) .............................................................. 1
38 1602431 Fuse Holder ................................................................................................ 1
38 1498045 Fuse (7.5 Amp) .......................................................................................... 1
39 ..... Connector Assembly (Endcap) ....................................................................... 1
39 1525573 Connector ................................................................................................... 1
40 ..... Connector Assembly (Impact Sensor) ............................................................ 1
40 1489656 Connector (4-Way) ..................................................................................... 1
40 1489657 Connector (Secondary Lock) ..................................................................... 1
40 1330438 Terminal (Socket) ....................................................................................... 4
41 ..... Connector Assembly (Power Distribution Module) ......................................... 1
41 1521183 Connector ................................................................................................... 1
41 1521188 Lock ............................................................................................................ 1
41 1323579 Seal ............................................................................................................ 7
41 1327164 Seal ............................................................................................................ 1
41 1330281 Terminal ..................................................................................................... 4
41 1521989 Terminal ..................................................................................................... 3
42 ..... Connector Assembly (Power Distribution Module) ......................................... 1
42 1521184 Connector ................................................................................................... 1
42 1521188 Lock ............................................................................................................ 1
42 1323579 Seal ............................................................................................................ 6
42 1327164 Seal ............................................................................................................ 1
42 1330281 Terminal ..................................................................................................... 5
42 1521989 Terminal ..................................................................................................... 2
42 1402888 Seal ............................................................................................................ 1
43 ..... Connector Assembly (Horn) ........................................................................... 1
43 1476064 Connector ................................................................................................... 1
43 1476109 Connector Lock .......................................................................................... 1
43 1330356 Seal ............................................................................................................ 2
43 1330355 Terminal ..................................................................................................... 3
43 1476108 Wire Seal .................................................................................................... 1
44 ..... Connector Assembly (Power Distribution Module) ......................................... 1
44 1521186 Connector ................................................................................................... 1
44 1521188 Lock ............................................................................................................ 1
44 1327164 Seal ............................................................................................................ 1
44 1323579 Seal ............................................................................................................ 7

©2012 HYSTER COMPANY See Service Manual 6-95

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS
RIGHT HAND CHASSIS – GM 4.3L GASOLINE/LPG AND KUBOTA 3.8L DIESEL

ITEM PART NO. DESCRIPTION QTY

44 1521989 Terminal ..................................................................................................... 7
45 ..... Connector Assembly (Power Distribution Module) ......................................... 1
45 1521185 Connector ................................................................................................... 1
45 1521188 Lock ............................................................................................................ 1
45 1323579 Seal ............................................................................................................ 8
45 1330281 Terminal ..................................................................................................... 5
45 1521989 Terminal ..................................................................................................... 3
46 ..... Connector Assembly (To Lights/Cab Harness) .............................................. 1
46 1514602 Connector ................................................................................................... 1
46 1514603 Connector (Secondary Lock) ..................................................................... 1
46 1554359 Terminal ..................................................................................................... 4
47 ..... Connector Assembly (Endcap) ....................................................................... 1
47 1514597 Connector ................................................................................................... 1
47 1330439 Plug ............................................................................................................ 4
48 ..... Connector Assembly (Accessory One) .......................................................... 1
48 1546697 Connector ................................................................................................... 1
48 1545202 Connector ................................................................................................... 1
48 1554359 Terminal ..................................................................................................... 2
49 ..... Connector Assembly (Endcap) ....................................................................... 1
49 1480187 Connector ................................................................................................... 1
49 1330439 Plug ............................................................................................................ 2
50 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
50 1525567 Connector ................................................................................................... 1
50 1530037 Connector (Secondary Lock) ..................................................................... 1
50 1463139 Terminal ..................................................................................................... 9
50 1484377 Plug ............................................................................................................ 3
51 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
51 1525568 Connector ................................................................................................... 1
51 1530037 Connector (Secondary Lock) ..................................................................... 1
51 1463139 Terminal ..................................................................................................... 6
51 1484377 Plug ............................................................................................................ 6
52 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
52 1525569 Connector ................................................................................................... 1
52 1530037 Connector ................................................................................................... 1
52 1484377 Plug ............................................................................................................ 11
52 1463139 Terminal ..................................................................................................... 1
53 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
53 1525570 Connector ................................................................................................... 1
53 1530037 Connector (Secondary Lock) ..................................................................... 1
53 1463139 Terminal ..................................................................................................... 4
53 1484377 Plug ............................................................................................................ 8
54 ..... Connector Assembly (Aux. Ignition 3 Fuse) ................................................... 1
54 1602431 Fuse Holder ................................................................................................ 1

6-96 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 6-97

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS (FIGURE 6-43)

RIGHT HAND CHASSIS — KUBOTA 3.6L DIESEL

6-98 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

WIRE HARNESS
RIGHT HAND CHASSIS – KUBOTA 3.6L DIESEL

ITEM PART NO. DESCRIPTION QTY

4616732 Wire Harness (Right Hand Chassis Harness) .................................................... 1
1 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
1 1525563 Connector ................................................................................................... 1
1 1500913 Connector (Secondary Lock) ..................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 8
1 1363886 Terminal (Socket) ....................................................................................... 4
2 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
2 1489655 Connector (4 Way) ..................................................................................... 1
2 1330416 Connector (Secondary Lock) ..................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 4
3 ..... Connector Assembly (To Cowl Harness) ....................................................... 1
3 1493428 Connector (12-Way) ................................................................................... 1
3 1500913 Connector (Secondary Lock) ..................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 10
3 1484377 Plug ............................................................................................................ 2
4 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
4 1525567 Connector ................................................................................................... 1
4 1529046 Connector (Secondary Lock) ..................................................................... 1
4 1463139 Terminal ..................................................................................................... 2
4 1484377 Plug ............................................................................................................ 10
5 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
5 1525569 Connector ................................................................................................... 1
5 1529046 Connector (Secondary Lock) ..................................................................... 1
5 1463139 Terminal ..................................................................................................... 9
5 1484377 Plug ............................................................................................................ 3
6 275496 Conduit ........................................................................................................... AR
7 275497 Conduit ........................................................................................................... AR
8 1540388 Conduit ........................................................................................................... AR
9 1534282 Clip ................................................................................................................. 4
10 275495 Conduit ........................................................................................................... AR
11 ..... Connector Assembly (Hydraulic Solenoid) ..................................................... 1
11 1490242 Connector (2 Way) ..................................................................................... 1
11 1490243 Connector (Secondary Lock) ..................................................................... 1
11 1330438 Terminal (Socket) ....................................................................................... 2
12 275493 Conduit ........................................................................................................... AR
13 ..... Connector Assembly (Endcap) ....................................................................... 1
13 4047669 Connector ................................................................................................... 1
13 1330439 Plug ............................................................................................................ 4
14 ..... Connector Assembly (Accessory Two) .......................................................... 1
14 1632865 Connector ................................................................................................... 1
14 1514603 Connector (Secondary Lock) ..................................................................... 1
14 1330439 Plug ............................................................................................................ 1
14 1554359 Terminal ..................................................................................................... 3
15 1620149 Clip ................................................................................................................. 2
16 275498 Conduit ........................................................................................................... 2
17 1540388 Conduit ........................................................................................................... AR
18 ..... Connector Assembly (To Engine Harness) .................................................... 1
18 1525563 Connector ................................................................................................... 1
18 1500913 Connector (Secondary Lock) ..................................................................... 1
18 1330438 Terminal (Socket) ....................................................................................... 9

©2012 HYSTER COMPANY See Service Manual 6-99

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS
RIGHT HAND CHASSIS – KUBOTA 3.6L DIESEL

ITEM PART NO. DESCRIPTION QTY

18 1330439 Plug ............................................................................................................ 3
19 ..... Connector Assembly (To Engine Harness) .................................................... 1
19 1632865 Connector ................................................................................................... 1
19 1514603 Connector (Secondary Lock) ..................................................................... 1
19 1554359 Terminal ..................................................................................................... 3
19 1330439 Plug ............................................................................................................ 1
20 ..... Connector Assembly (Bus Terminal Two) ...................................................... 1
20 1489656 Connector (4-Way) (Secondary Lock) ........................................................ 1
20 1489657 Connector ................................................................................................... 1
20 1330438 Terminal (Socket) ....................................................................................... 4
21 ..... Connector Assembly (Endcap) ....................................................................... 1
21 1525577 Connector (With Resistor) .......................................................................... 1
22 ..... Connector Assembly (Endcap) ....................................................................... 1
22 1626727 Connector ................................................................................................... 1
23 ..... Connector Assembly (Alternate Horn Button) ................................................ 1
23 1490242 Connector (2 Way) ..................................................................................... 1
23 1490243 Connector (Secondary Lock) ..................................................................... 1
23 1330438 Terminal (Socket) ....................................................................................... 2
24 1534329 Clip ................................................................................................................. 2
25 275497 Conduit ........................................................................................................... AR
26 275495 Conduit ........................................................................................................... AR
27 1402815 Clip ................................................................................................................. 1
28 ..... Connector Assembly (To Transmission Harness) .......................................... 1
28 1531973 Connector ................................................................................................... 1
28 1531974 Connector (Secondary Lock) ..................................................................... 1
28 1463139 Terminal ..................................................................................................... 6
29 ..... Connector Assembly (Battery Fuse) .............................................................. 1
29 1602431 Fuse Holder ................................................................................................ 1
29 1498045 Fuse (7.5 Amp) .......................................................................................... 1
30 ..... Connector Assembly (To Rear Harness) ....................................................... 1
30 1493430 Connector (6 Way Housing) ....................................................................... 1
30 1529052 Connector ................................................................................................... 1
30 1330438 Terminal (Socket) ....................................................................................... 6
31 1699754 Conduit ........................................................................................................... 1
32 1509890 Clip ................................................................................................................. 2
33 ..... Connector Assembly (To Seat Harness) ........................................................ 1
33 1531973 Connector ................................................................................................... 1
33 1531974 Connector (Secondary Lock) ..................................................................... 1
33 1463139 Terminal ..................................................................................................... 4
33 1484377 Plug ............................................................................................................ 2
34 ..... Connector Assembly (To MLM Harness) ....................................................... 1
34 1541991 Connector ................................................................................................... 1
34 1541992 Connector (Secondary Lock) ..................................................................... 1
34 1463139 Terminal ..................................................................................................... 5
34 1484377 Plug ............................................................................................................ 3
35 ..... Connector Assembly (Endcap) ....................................................................... 1
35 1541988 Connector (8 Pin) ....................................................................................... 1
35 1484377 Plug ............................................................................................................ 2
36 ..... Connector Assembly (To Transmission Harness) .......................................... 1
36 1525567 Connector ................................................................................................... 1

6-100 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

WIRE HARNESS
RIGHT HAND CHASSIS – KUBOTA 3.6L DIESEL

ITEM PART NO. DESCRIPTION QTY

36 1529046 Connector (Secondary Lock) ..................................................................... 1
36 1463139 Terminal ..................................................................................................... 12
37 ..... Connector Assembly (Ignition Fuse) .............................................................. 1
37 1602431 Fuse Holder ................................................................................................ 1
37 1498045 Fuse (7.5 Amp) .......................................................................................... 1
38 ..... Connector Assembly (Power Distribution Module) ......................................... 1
38 1521183 Connector ................................................................................................... 1
38 1521188 Lock ............................................................................................................ 1
38 1323579 Seal ............................................................................................................ 7
38 1327164 Seal ............................................................................................................ 1
38 1330281 Terminal ..................................................................................................... 4
38 1521989 Terminal ..................................................................................................... 3
39 ..... Connector Assembly (Power Distribution Module) ......................................... 1
39 1521184 Connector ................................................................................................... 1
39 1521188 Lock ............................................................................................................ 1
39 1323579 Seal ............................................................................................................ 5
39 1327164 Seal ............................................................................................................ 2
39 1330281 Terminal ..................................................................................................... 5
39 1521989 Terminal ..................................................................................................... 1
39 1402888 Seal ............................................................................................................ 2
40 ..... Connector Assembly (Horn) ........................................................................... 1
40 1476064 Connector ................................................................................................... 1
40 1476109 Connector Lock .......................................................................................... 1
40 1330356 Seal ............................................................................................................ 2
40 1330355 Terminal ..................................................................................................... 3
40 1476108 Wire Seal .................................................................................................... 1
40 4047671 Terminal ..................................................................................................... 1
41 ..... Connector Assembly (Power Distribution Module) ......................................... 1
41 1521186 Connector ................................................................................................... 1
41 1521188 Lock ............................................................................................................ 1
41 1327164 Seal ............................................................................................................ 1
41 1323579 Seal ............................................................................................................ 7
41 1521989 Terminal ..................................................................................................... 7
42 ..... Connector Assembly (Power Distribution Module) ......................................... 1
42 1521185 Connector ................................................................................................... 1
42 1521188 Lock ............................................................................................................ 1
42 1323579 Seal ............................................................................................................ 8
42 1330281 Terminal ..................................................................................................... 5
42 1521989 Terminal ..................................................................................................... 3
43 ..... Connector Assembly (Endcap) ....................................................................... 1
43 4047669 Connector ................................................................................................... 1
43 1330439 Plug ............................................................................................................ 4
44 ..... Connector Assembly (To Lights/Cab Harness) .............................................. 1
44 1632865 Connector ................................................................................................... 1
44 1514603 Connector (Secondary Lock) ..................................................................... 1
44 1554359 Terminal ..................................................................................................... 4
45 ..... Connector Assembly (Accessory One) .......................................................... 1
45 4047664 Connector (Secondary Lock) ..................................................................... 1
45 1546697 Connector ................................................................................................... 1
45 1554359 Terminal ..................................................................................................... 2

©2012 HYSTER COMPANY See Service Manual 6-101

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS
RIGHT HAND CHASSIS – KUBOTA 3.6L DIESEL

ITEM PART NO. DESCRIPTION QTY

46 ..... Connector Assembly (Endcap) ....................................................................... 1
46 1480187 Connector ................................................................................................... 1
46 1330439 Plug ............................................................................................................ 2
47 ..... Connector Assembly Vehicle System Manager) ............................................ 1
47 1525567 Connector ................................................................................................... 1
47 1530037 Connector (Secondary Lock) ..................................................................... 1
47 1463139 Terminal ..................................................................................................... 8
47 1484377 Plug ............................................................................................................ 4
48 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
48 1525568 Connector ................................................................................................... 1
48 1530037 Connector (Secondary Lock) ..................................................................... 1
48 1463139 Terminal ..................................................................................................... 7
48 1484377 Plug ............................................................................................................ 5
49 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
49 1525569 Connector ................................................................................................... 1
49 1530037 Connector (Secondary Lock) ..................................................................... 1
49 1463139 Terminal ..................................................................................................... 4
49 1484377 Plug ............................................................................................................ 8
50 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
50 1525570 Connector ................................................................................................... 1
50 1530037 Connector (Secondary Lock) ..................................................................... 1
50 1463139 Terminal ..................................................................................................... 4
50 1484377 Plug ............................................................................................................ 8

6-102 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 6-103

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS (FIGURE 6-44)

TRANSMISSION — TWO SPEED

6-104 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

WIRE HARNESS
TRANSMISSION – TWO SPEED

ITEM PART NO. DESCRIPTION QTY

2106249 Wire Harness (Transmission) ............................................................................. 1
1 ..... Connector Assembly (Output Speed) ............................................................. 1
1 1558156 Connector ................................................................................................... 1
1 1323576 Terminal ..................................................................................................... 1
2 1509888 Clip ................................................................................................................. 1
3 275493 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Reverse 1 Solenoid) ................................................... 1
4 1490242 Connector (2 Way) ..................................................................................... 1
4 1490243 Connector (Secondary Lock) ..................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 2
5 ..... Connector Assembly (Range 1 Solenoid) ...................................................... 1
5 1490242 Connector (2 Way) ..................................................................................... 1
5 1490243 Connector (Secondary Lock) ..................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 2
6 ..... Connector Assembly (Forward 1 Solenoid) .................................................... 1
6 1490242 Connector (2 Way) ..................................................................................... 1
6 1490243 Connector (Secondary Lock) ..................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 2
7 275495 Conduit ........................................................................................................... AR
8 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
8 1623280 Connector ................................................................................................... 1
8 1623281 Connector ................................................................................................... 1
8 1463138 Terminal Pin ............................................................................................... 6
8 1484377 Plug ............................................................................................................ 6
9 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
9 1530960 Connector ................................................................................................... 1
9 1530961 Connector (Secondary Lock) ..................................................................... 1
9 1463138 Terminal Pin ............................................................................................... 5
9 1484377 Plug ............................................................................................................ 1

©2012 HYSTER COMPANY See Service Manual 6-105

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS (FIGURE 6-45)

TRANSMISSION — THREE SPEED

6-106 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

WIRE HARNESS
TRANSMISSION – THREE SPEED

ITEM PART NO. DESCRIPTION QTY

2106248 Wire Harness (Transmission, Three Speed) ...................................................... 1
1 ..... Connector Assembly (Sump Temperature) .................................................... 1
1 1493435 Connector (2-Way) ..................................................................................... 1
1 1402814 Terminal ..................................................................................................... 2
1 1562649 Seal ............................................................................................................ 2
2 275493 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Intermediate Speed) ................................................... 1
3 1484397 Connector (3-Way) ..................................................................................... 1
3 1463194 Connector (Secondary Lock) ..................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 3
4 275496 Conduit ........................................................................................................... AR
5 ..... Connector Assembly (To Right Hand Chassis Harness) ............................... 1
5 1623280 Connector ................................................................................................... 1
5 1623281 Connector ................................................................................................... 1
5 1484377 Plug ............................................................................................................ 6
5 1463138 Terminal Pin ............................................................................................... 6
6 ..... Connector Assembly (Turbine Shaft RPM) .................................................... 1
6 1493430 Connector (6 Way Housing) ....................................................................... 1
6 1529052 Connector ................................................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 5
6 1484377 Plug ............................................................................................................ 1
7 275495 Conduit ........................................................................................................... AR
8 275497 Conduit ........................................................................................................... AR
9 ..... Connector Assembly (Bus Bar) ...................................................................... 1
9 1525564 Connector ................................................................................................... 1
9 1500913 Connector ................................................................................................... 1
9 1330438 Terminal (Socket) ....................................................................................... 12
10 ..... Connector Assembly (Bus Bar) ...................................................................... 1
10 1602430 Connector ................................................................................................... 1
11 ..... Connector Assembly (APC214-CRP129) ....................................................... 1
11 1602432 Connector ................................................................................................... 1
11 1323581 Plug ............................................................................................................ 10
11 1532571 Terminal ..................................................................................................... 20
12 ..... Connector Assembly (APC-CRP129) ............................................................. 1
12 1602433 Connector ................................................................................................... 1
12 1323581 Plug ............................................................................................................ 4
12 1532571 Terminal ..................................................................................................... 14
13 1540388 Conduit ........................................................................................................... AR
14 1500899 Clip ................................................................................................................. 1
15 275493 Conduit ........................................................................................................... AR
16 ..... Connector Assembly (Forward One Solenoid) ............................................... 1
16 1490242 Connector (2 Way) ..................................................................................... 1
16 1490243 Connector (Secondary Lock) ..................................................................... 1
16 1330438 Terminal (Socket) ....................................................................................... 2
17 ..... Connector Assembly (Range Two Solenoid) ................................................. 1
17 1490242 Connector (2 Way) ..................................................................................... 1
17 1490243 Connector (Secondary Lock) ..................................................................... 1
17 1330438 Terminal (Socket) ....................................................................................... 2
18 ..... Connector Assembly (Forward Two Solenoid) ............................................... 1
18 1490242 Connector (2 Way) ..................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 6-107

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS
TRANSMISSION – THREE SPEED

ITEM PART NO. DESCRIPTION QTY

18 1490243 Connector (Secondary Lock) ..................................................................... 1
18 1330438 Terminal (Socket) ....................................................................................... 2
19 ..... Connector Assembly (Range One Solenoid) ................................................. 1
19 1490242 Connector (2 Way) ..................................................................................... 1
19 1490243 Connector (Secondary Lock) ..................................................................... 1
19 1330438 Terminal (Socket) ....................................................................................... 1
20 ..... Connector Assembly (Reverse One Solenoid) ............................................... 1
20 1490242 Connector (2 Way) ..................................................................................... 1
20 1490243 Connector (Secondary Lock) ..................................................................... 1
20 1330438 Terminal (Socket) ....................................................................................... 1
21 ..... Connector Assembly (Reverse One Pressure) .............................................. 1
21 1603021 Connector ................................................................................................... 1
21 1603236 Connector (Secondary Lock) ..................................................................... 1
21 1548517 Terminal (Socket) ....................................................................................... 3
21 1548519 Seal ............................................................................................................ 3
22 ..... Connector Assembly (Range One Pressure) ................................................. 1
22 1603021 Connector ................................................................................................... 1
22 1603236 Connector (Secondary Lock) ..................................................................... 1
22 1548517 Terminal (Socket) ....................................................................................... 3
22 1548519 Seal ............................................................................................................ 3
23 ..... Connector Assembly (Forward Two Pressure) .............................................. 1
23 1603021 Connector ................................................................................................... 1
23 1603236 Connector (Secondary Lock) ..................................................................... 1
23 1548517 Terminal (Socket) ....................................................................................... 3
23 1548519 Seal ............................................................................................................ 3
24 ..... Connector Assembly (Range Two Pressure) ................................................. 1
24 1603021 Connector ................................................................................................... 1
24 1603236 Connector (Secondary Lock) ..................................................................... 1
24 1548517 Terminal (Socket) ....................................................................................... 3
24 1548519 Seal ............................................................................................................ 3
25 ..... Connector Assembly (Forward One Pressure) .............................................. 1
25 1603021 Connector ................................................................................................... 1
25 1603236 Connector (Secondary Lock) ..................................................................... 1
25 1548517 Terminal (Socket) ....................................................................................... 3
25 1548519 Seal ............................................................................................................ 3
26 ..... Connector Assembly (Tail Shaft RPM) ........................................................... 1
26 1493430 Connector (6 Way Housing) ....................................................................... 1
26 1529052 Connector ................................................................................................... 1
26 1330438 Terminal (Socket) ....................................................................................... 5
26 1484377 Plug ............................................................................................................ 1
27 275494 Conduit ........................................................................................................... AR

6-108 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 6-109

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WIRE HARNESS (FIGURE 6-46)

SEALED ALTERNATOR — KUBOTA DIESEL

6-110 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

WIRE HARNESS
SEALED ALTERNATOR – KUBOTA DIESEL

ITEM PART NO. DESCRIPTION QTY

4614312 Wire Harness (Alternator) ................................................................................... 1
1 806424 E-Ring (Alternator Ground) ............................................................................ 1
2 1673486 Sleeve ............................................................................................................ AR
3 1539153 Conduit ........................................................................................................... AR
4 275494 Conduit ........................................................................................................... AR
5 222523 Heat Shrink ..................................................................................................... AR
6 148615 E-Ring (Starter B+) ......................................................................................... 1
7 275496 Conduit ........................................................................................................... AR
8 ..... Connector Assembly (Disconnect Switch Link) .............................................. 1
8 181045 Connector Body ......................................................................................... 1
8 134810 Terminal ..................................................................................................... 1
9 ..... Connector Assembly (Disconnect Switch Link) .............................................. 1
9 181046 Connector Body ......................................................................................... 1
9 1542937 Terminal ..................................................................................................... 1
10 806428 E-Ring (Engine Ground) ................................................................................. 1
11 1310109 Rectifier .......................................................................................................... 2
12 1608857 Clip ................................................................................................................. 1
13 4616487 Battery Cable .................................................................................................. 1
14 ..... Connector Assembly (Alternator B+) .............................................................. 1
14 148614 E-Ring ........................................................................................................ 1
14 1520864 Boot ............................................................................................................ 1
15 ..... Connector Assembly (Alternator Excite) ........................................................ 1
15 181046 Connector Body ......................................................................................... 1
15 1542937 Terminal ..................................................................................................... 1
16 ..... Connector Assembly (Alternator Field) .......................................................... 1
16 181045 Connector Body ......................................................................................... 1
16 134810 Terminal ..................................................................................................... 1
17 275493 Conduit ........................................................................................................... AR
18 ..... Connector Assembly (Alternator D+) .............................................................. 1
18 4051383 Terminal ..................................................................................................... 1
18 190383 Boot ............................................................................................................ 1
19 ..... Connector Assembly (Engine Harness) ......................................................... 1
19 4613828 Connector ................................................................................................... 1
19 ..... Terminal ..................................................................................................... 2
19 1302909 Wire Seal .................................................................................................... 2
19 1302908 Connector Lock .............................................................................................. 1
20 1500901 Clip ................................................................................................................. 1

©2012 HYSTER COMPANY See Service Manual 6-111

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NOTES

6-112 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

7 TRANSMISSION
 UNIT CODE K006
08/2012 NORTH AMERICA

SECTION 7
TRANSMISSION

DESCRIPTION PAGE

CHARGE PUMP .............................................................................................................................................. 7-34

CONTROL VALVE
THREE SPEED TRANSMISSION ............................................................................................................... 7-30
TWO SPEED TRANSMISSION .................................................................................................................. 7-32
FORWARD CLUTCH HIGH AND OUTPUT SHAFT
THREE SPEED TRANSMISSION - FWD2 ................................................................................................. 7-16
FORWARD CLUTCH LOW
TWO SPEED TRANSMISSION .................................................................................................................. 7-24
FORWARD CLUTCH LOW AND SECOND SHAFT
THREE SPEED TRANSMISSION - FWD1, RANGE2 ................................................................................ 7-14
OUTPUT SHAFT
TWO SPEED TRANSMISSION .................................................................................................................. 7-26
PUMP DRIVE .................................................................................................................................................. 7-36
REVERSE CLUTCH
TWO SPEED TRANSMISSION .................................................................................................................. 7-28
REVERSE CLUTCH AND FIRST SHAFT
THREE SPEED TRANSMISSION - REV1, RANGE 1 ................................................................................ 7-18
TORQUE CONVERTER
GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-6
KUBOTA DIESEL ........................................................................................................................................ 7-8
TRANSMISSION ASSEMBLY
THREE SPEED - SHEET 1 OF 2 ................................................................................................................ 7-10
THREE SPEED - SHEET 2 OF 2 ................................................................................................................ 7-12
TWO SPEED - SHEET 1 OF 2 .................................................................................................................... 7-20
TWO SPEED - SHEET 2 OF 2 .................................................................................................................... 7-22
TRANSMISSION COOLING ............................................................................................................................ 7-2
TRANSMISSION MOUNT ............................................................................................................................... 7-4

©2012 HYSTER COMPANY See Service Manual 7-1

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

TRANSMISSION COOLING (FIGURE 7-1)

ITEM PART NO. DESCRIPTION QTY

1 17223 Fitting .................................................................................................................. 2
1 16485 O-Ring ............................................................................................................ 1
2 130845 Clamp ................................................................................................................. 4
3 2108925 Hose ................................................................................................................... 1
3 1694789 Hose-Bulk (FT) ............................................................................................... AR
4 2108926 Hose ................................................................................................................... 1
4 1694789 Hose-Bulk (FT) ............................................................................................... AR
5 222512 Fitting .................................................................................................................. 1
5 16485 O-Ring ............................................................................................................ 1
6 222457 Fitting .................................................................................................................. 1
6 16486 O-Ring ............................................................................................................ 1
7 1698434 Fitting .................................................................................................................. 1
8 1480237 Nut ...................................................................................................................... 3
9 1562648 Clip ...................................................................................................................... 3
10 1527879 Capscrew ............................................................................................................ 3

7-2 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 7-3

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

TRANSMISSION MOUNT (FIGURE 7-2)

7-4 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

TRANSMISSION MOUNT
ITEM PART NO. DESCRIPTION QTY
1 287854 Capscrew ............................................................................................................ 1
2 292682 Lockwasher ......................................................................................................... 1
3 1591721 Washer ............................................................................................................... 1
4 1591719 Crossmember ..................................................................................................... 1
5 1591717 Housing (Bushing) .............................................................................................. 1
6 296426 Washer ............................................................................................................... 6
7 293688 Capscrew ............................................................................................................ 2
8 293686 Capscrew ............................................................................................................ 8
9 1617487 Bracket (Isolator) ................................................................................................ 1
10 1591720 Pin ....................................................................................................................... 1
11 4031310 Transmission Assy (Two Speed) (FFigure 7-10, FFigure 7-11)....................... 1
11 4010141 Transmission Assy (Three Speed) (FFigure 7-5, FFigure 7-6)........................ 1
12 1591716 Bushing ............................................................................................................... 1
13 296427 Washer ............................................................................................................... 4
14 1565453 Nut (Flange) ........................................................................................................ 2

©2012 HYSTER COMPANY See Service Manual 7-5

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

TORQUE CONVERTER (FIGURE 7-3)

GM 4.3L GASOLINE AND LPG

7-6 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

TORQUE CONVERTER
GM 4.3L GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 1655812 Piston Ring ......................................................................................................... 1
2 1655813 Bearing ............................................................................................................... 1
3 1655814 Snap Ring ........................................................................................................... 1
4 1684271 Baffle And Oil Seal .............................................................................................. 1
5 1684272 Oil Seal ........................................................................................................... 1
6 1312375 Seal ..................................................................................................................... 1
7 1312376 Retaining Ring .................................................................................................... 1
8 1657918 Torque Converter (2.61 Stall Ratio) .................................................................... 1
8 1657917 Torque Converter (3.17 Stall Ratio) .................................................................... 1
9 1636958 Mounting Plate .................................................................................................... 3
10 296420 Washer ............................................................................................................... 8
11 1541921 Capscrew ............................................................................................................ 8
12 37065 Snap Ring ........................................................................................................... 2
13 1194254 Snap Ring ........................................................................................................... 1
14 1603286 Plug ..................................................................................................................... 1
15 205222 Snap Ring ........................................................................................................... 1
16 1311840 O-Ring ................................................................................................................ 1
17 360387 Loctite ................................................................................................................. AR
251979 Lubricant ............................................................................................................. AR

©2012 HYSTER COMPANY See Service Manual 7-7

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

TORQUE CONVERTER (FIGURE 7-4)

KUBOTA DIESEL

7-8 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

TORQUE CONVERTER
KUBOTA DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1655812 Piston Ring ......................................................................................................... 1
2 1655813 Bearing ............................................................................................................... 1
3 1655814 Snap Ring ........................................................................................................... 1
4 1684271 Baffle And Oil Seal .............................................................................................. 1
5 1684272 Oil Seal ........................................................................................................... 1
6 1312375 Seal ..................................................................................................................... 1
7 1312376 Retaining Ring .................................................................................................... 1
8 37065 Snap Ring ........................................................................................................... 2
9 4020962 Torque Converter (3.17 Stall Ratio) .................................................................... 1
10 1194254 Snap Ring ........................................................................................................... 1
11 1311840 O-Ring ................................................................................................................ 1
12 1603286 Plug ..................................................................................................................... 1
13 205222 Snap Ring ........................................................................................................... 1
14 1541921 Capscrew ............................................................................................................ 8
15 296420 Washer ............................................................................................................... 8
16 4020963 Flex Plate ............................................................................................................ 3
360387 Loctite ................................................................................................................. AR
251979 Lubricant ............................................................................................................. AR

©2012 HYSTER COMPANY See Service Manual 7-9

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

TRANSMISSION ASSEMBLY (FIGURE 7-5)

THREE SPEED — SHEET 1 OF 2

7-10 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

TRANSMISSION ASSEMBLY
THREE SPEED – SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

4010141 Transmission Assy (Three Speed) ..................................................................... 1
1 1707735 Converter Housing ......................................................................................... 1
2 1655515 Plug ............................................................................................................ 3
3 1707736 O-Ring ............................................................................................................ 1
4 1707737 Spacer ............................................................................................................ 1
5 1655452 Ball ................................................................................................................. 1
6 1655453 Spring ............................................................................................................. 1
7 1655454 Retainer .......................................................................................................... 1
8 1655455 Snap Ring ....................................................................................................... 1
9 1612863 Adapter ........................................................................................................... 1
10 1556992 Transmission Filter ......................................................................................... 1
11 1655460 Plug ................................................................................................................ 2
12 15860 O-Ring ........................................................................................................ 2
13 1707738 Dipstick And Breather ..................................................................................... 1
14 330514 Screen ............................................................................................................ 1
15 330513 Gasket ............................................................................................................ 1
16 330502 Pin .................................................................................................................. 2
17 1311544 Drain Plug ....................................................................................................... 1
18 1624368 Plug ................................................................................................................ 2
19 1612905 O-Ring ........................................................................................................ 1
20 1655466 Spool .............................................................................................................. 1
21 1655467 Spring ............................................................................................................. 1
22 1556918 Plug ................................................................................................................ 1
23 16486 O-Ring ........................................................................................................ 1
24 1655468 Plug ................................................................................................................ 1
25 1530732 O-Ring ............................................................................................................ 1
26 1556910 Capscrew ....................................................................................................... 2
27 1655456 Sensor (Temperature) .................................................................................... 1
28 1655469 Sensor (TISS) ................................................................................................. 1
29 1311552 Plug ................................................................................................................ 1
30 1655457 Support ........................................................................................................... 1
31 1590532 Lockwasher .................................................................................................... 6
32 1655458 Screw ............................................................................................................. 6
33 1655459 Plug ................................................................................................................ 2
34 60653 O-Ring ........................................................................................................ 2

©2012 HYSTER COMPANY See Service Manual 7-11

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

TRANSMISSION ASSEMBLY (FIGURE 7-6)

THREE SPEED — SHEET 2 OF 2

7-12 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

TRANSMISSION ASSEMBLY
THREE SPEED – SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

4010141 Transmission Assy (Three Speed) ..................................................................... 1
1 1707741 Transmission Housing .................................................................................... 1
2 1655515 Plug ............................................................................................................ 6
3 1655459 Plug ................................................................................................................ 7
4 60653 O-Ring ........................................................................................................ 1
5 1655517 Spool .............................................................................................................. 1
6 1655518 Spring ............................................................................................................. 1
7 87281 O-Ring ............................................................................................................ 4
8 1624368 Plug ................................................................................................................ 1
9 1612905 O-Ring ........................................................................................................ 1
10 1557007 Plug ................................................................................................................ 5
11 1557008 O-Ring ........................................................................................................ 1
12 1655458 Screw ............................................................................................................. 23
13 1556998 Lockwasher .................................................................................................... 23
14 1655519 Sensor (Intermediate Speed Sensor) ............................................................. 1
15 1530732 O-Ring ........................................................................................................ 1
16 1655520 Sensor (Output Speed, TOSS) ....................................................................... 1
17 1530732 O-Ring ........................................................................................................ 1
18 1556910 Capscrew ....................................................................................................... 3
19 1655522 Clip ................................................................................................................. 1

©2012 HYSTER COMPANY See Service Manual 7-13

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FORWARD CLUTCH LOW AND SECOND SHAFT (FIGURE 7-7)

THREE SPEED TRANSMISSION — FWD1, RANGE2

7-14 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

FORWARD CLUTCH LOW AND SECOND SHAFT

THREE SPEED TRANSMISSION – FWD1, RANGE2

ITEM PART NO. DESCRIPTION QTY

1 1707745 Shaft ................................................................................................................... 1
2 1655546 Clutch Piston ....................................................................................................... 2
3 1655547 Seal ................................................................................................................ 1
4 1311811 Piston Seal ..................................................................................................... 1
5 1655548 Friction Disk (Inner, High Density) ...................................................................... 17
6 1556965 Separator Plate (Outer) ...................................................................................... 6
7 1655552 Plate .................................................................................................................... 2
8 1311810 Snap Ring ........................................................................................................... 2
9 1655558 Spacer ................................................................................................................ 1
10 1655557 Disk Spring ......................................................................................................... 1
11 1655561 Snap Ring ........................................................................................................... 3
12 1655562 Bearing ............................................................................................................... 1
13 1655596 Shaft (Forward) ................................................................................................... 1
14 1655597 Bearing ........................................................................................................... 1
15 1556985 Piston Ring ..................................................................................................... 1
16 1655598 Shim .................................................................................................................... AR
16 1655599 Shim .................................................................................................................... AR
16 1655600 Shim .................................................................................................................... AR
16 1707749 Shim .................................................................................................................... AR
17 1655549 Separator Plate (Outer) ...................................................................................... 11
18 1707746 Sealing Ring ....................................................................................................... 1
19 1655555 Retainer .............................................................................................................. 1
20 1655554 Spring ................................................................................................................. 1
21 1655606 Retainer .............................................................................................................. 1
22 1707750 Retaining Ring (Forward Clutch Bearing) ........................................................... 1
23 330590 Bearing ............................................................................................................... 1
24 1707748 Spacer ................................................................................................................ 1
25 1707747 Clutch Gear ......................................................................................................... 1
26 1389220 Bearing ............................................................................................................... 1
27 1655550 Bearing ............................................................................................................... 1
28 1556985 Piston Ring ......................................................................................................... 3

©2012 HYSTER COMPANY See Service Manual 7-15

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FORWARD CLUTCH HIGH AND OUTPUT SHAFT (FIGURE 7-8)

THREE SPEED TRANSMISSION — FWD2

7-16 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

FORWARD CLUTCH HIGH AND OUTPUT SHAFT

THREE SPEED TRANSMISSION – FWD2

ITEM PART NO. DESCRIPTION QTY

1 1556985 Piston Ring ......................................................................................................... 2
2 1707768 Bearing ............................................................................................................... 1
3 b 1655615 Spacer ................................................................................................................ 1
4 1655561 Snap Ring ........................................................................................................... 2
5 1707767 Gear .................................................................................................................... 1
5 a 1707750 Retaining Ring (Forward Clutch Bearing) ....................................................... 1
6 1312359 Bearing ........................................................................................................... 1
7 330590 Bearing ........................................................................................................... 1
8 1655557 Disk Spring ......................................................................................................... 1
9 1655558 Spacer ................................................................................................................ 1
10 1311810 Snap Ring ........................................................................................................... 1
11 1655552 Plate .................................................................................................................... 1
12 1556965 Separator Plate (Outer) ...................................................................................... 5
13 1655548 Friction Disk (Inner, High Density) ...................................................................... 5
14 1655546 Clutch Piston ....................................................................................................... 1
15 1655547 Seal ................................................................................................................ 1
16 1311811 Piston Seal ..................................................................................................... 1
17 1707766 Shaft ................................................................................................................... 1
18 1707769 Flange ................................................................................................................. 1
19 1655624 Plug ................................................................................................................ 1
20 1655623 Cover .............................................................................................................. 1
21 1655621 Oil Seal ............................................................................................................... 1
22 1655618 Bearing ............................................................................................................... 1
23 1694403 Transmission Gear (Output with Tone Ring) ...................................................... 1
24 ..... Ring ................................................................................................................ 1

FOOTNOTES:
a Not Illustrated b Not used with this application

©2012 HYSTER COMPANY See Service Manual 7-17

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

REVERSE CLUTCH AND FIRST SHAFT (FIGURE 7-9)

THREE SPEED TRANSMISSION — REV1, RANGE 1

7-18 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

REVERSE CLUTCH AND FIRST SHAFT

THREE SPEED TRANSMISSION – REV1, RANGE 1

ITEM PART NO. DESCRIPTION QTY

1 1707762 Shaft ................................................................................................................... 1
2 1655546 Clutch Piston ....................................................................................................... 2
3 1655547 Seal ................................................................................................................ 2
4 1311811 Piston Seal ..................................................................................................... 2
5 1655605 Retainer .............................................................................................................. 1
6 1655610 Spring ................................................................................................................. 1
7 1707750 Retaining Ring (Forward Clutch Bearing) ........................................................... 1
8 1556965 Separator Plate (Outer) ...................................................................................... 10
9 1655548 Friction Disk (Inner, High Density) ...................................................................... 21
10 1655552 Plate .................................................................................................................... 2
11 1311810 Snap Ring ........................................................................................................... 2
12 1655561 Snap Ring ........................................................................................................... 5
13 1707764 Gear (1st Clutch) ................................................................................................ 1
13 1707750 Retaining Ring (Forward Clutch Bearing) ....................................................... 1
14 330590 Bearing ........................................................................................................... 1
15 1312359 Bearing ........................................................................................................... 1
16 1655607 Bearing ............................................................................................................... 2
17 1655555 Retainer .............................................................................................................. 1
18 1655554 Spring ................................................................................................................. 1
19 1655606 Retainer .............................................................................................................. 2
20 ..... Ring .................................................................................................................... 1
21 1655549 Separator Plate (Outer) ...................................................................................... 11
22 1707746 Sealing Ring ....................................................................................................... 1
23 1707763 Gear .................................................................................................................... 1
23 1707750 Retaining Ring (Forward Clutch Bearing) ....................................................... 2
24 330590 Bearing ........................................................................................................... 1
25 1312359 Bearing ........................................................................................................... 1
26 1556985 Piston Ring ......................................................................................................... 3

©2012 HYSTER COMPANY See Service Manual 7-19

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

TRANSMISSION ASSEMBLY (FIGURE 7-10)

TWO SPEED — SHEET 1 OF 2

7-20 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

TRANSMISSION ASSEMBLY
TWO SPEED – SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

4031310 Transmission Assy (Two Speed) ........................................................................ 1
1 1707796 Converter Housing ......................................................................................... 1
2 1655515 Plug ............................................................................................................ 2
3 1707736 O-Ring ............................................................................................................ 1
4 1707737 Spacer ............................................................................................................ 1
5 1655452 Ball ................................................................................................................. 1
6 1655453 Spring ............................................................................................................. 1
7 1655454 Retainer .......................................................................................................... 1
8 1655455 Snap Ring ....................................................................................................... 1
9 1612863 Adapter ........................................................................................................... 1
10 1655472 Transmission Filter ......................................................................................... 1
11 1655460 Plug ................................................................................................................ 2
12 15860 O-Ring ........................................................................................................ 2
13 1707738 Dipstick And Breather ..................................................................................... 1
14 330514 Screen ............................................................................................................ 1
15 330513 Gasket ............................................................................................................ 1
16 330502 Pin .................................................................................................................. 2
17 1311544 Drain Plug ....................................................................................................... 1
18 1624368 Plug ................................................................................................................ 2
19 1612905 O-Ring ........................................................................................................ 1
20 1655466 Spool .............................................................................................................. 1
21 1655467 Spring ............................................................................................................. 1
22 1556918 Plug ................................................................................................................ 1
23 16486 O-Ring ........................................................................................................ 1
24 1655468 Plug ................................................................................................................ 1
25 1530732 O-Ring ............................................................................................................ 1
26 1556910 Capscrew ....................................................................................................... 1
27 1612305 Plug ................................................................................................................ 1
28 1684329 Washer ........................................................................................................... 1
29 1311552 Plug ................................................................................................................ 1
30 1655457 Support ........................................................................................................... 1
31 1590532 Lockwasher .................................................................................................... 6
32 1655458 Screw ............................................................................................................. 6
33 1655459 Plug ................................................................................................................ 2
34 60653 O-Ring ........................................................................................................ 1
1709809 Kit-Gasket ....................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 7-21

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

TRANSMISSION ASSEMBLY (FIGURE 7-11)

TWO SPEED — SHEET 2 OF 2

7-22 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

TRANSMISSION ASSEMBLY
TWO SPEED – SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

4031310 Transmission Assy (Two Speed) ........................................................................ 1
1 1707798 Transmission Housing .................................................................................... 1
2 1655515 Plug ............................................................................................................ 5
3 1655521 Plug ................................................................................................................ 1
4 60653 O-Ring ........................................................................................................ 1
5 87281 O-Ring ............................................................................................................ 3
6 1655459 Plug ................................................................................................................ 4
7 60653 O-Ring ........................................................................................................ 1
8 1655517 Spool .............................................................................................................. 1
9 1655518 Spring ............................................................................................................. 1
10 1624368 Plug ................................................................................................................ 1
11 1612905 O-Ring ........................................................................................................ 1
12 1557007 Plug ................................................................................................................ 4
13 1557008 O-Ring ........................................................................................................ 1
14 14594 Plug ................................................................................................................ 2
15 ..... O-Ring ............................................................................................................ 1
16 1655458 Screw ............................................................................................................. 23
17 1556998 Lockwasher .................................................................................................... 23
18 1655522 Clip ................................................................................................................. 1
19 1556910 Capscrew ....................................................................................................... 2
20 1655468 Plug ................................................................................................................ 1
21 1530732 O-Ring ............................................................................................................ 1

©2012 HYSTER COMPANY See Service Manual 7-23

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FORWARD CLUTCH LOW (FIGURE 7-12)

TWO SPEED TRANSMISSION

7-24 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

FORWARD CLUTCH LOW

TWO SPEED TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

1 1707745 Shaft ................................................................................................................... 1
2 1655546 Clutch Piston ....................................................................................................... 1
3 1655547 Seal ................................................................................................................ 1
4 1311811 Piston Seal ..................................................................................................... 1
5 1655548 Friction Disk (Inner, High Density) ...................................................................... 17
6 1556965 Separator Plate (Outer) ...................................................................................... 6
7 1655552 Plate .................................................................................................................... 2
8 1311810 Snap Ring ........................................................................................................... 2
9 1655558 Spacer ................................................................................................................ 1
10 1655557 Disk Spring ......................................................................................................... 1
11 1655561 Snap Ring ........................................................................................................... 3
12 1655562 Bearing ............................................................................................................... 1
13 1655596 Shaft (Forward) ................................................................................................... 1
14 1655597 Bearing ........................................................................................................... 1
15 1556985 Piston Ring ..................................................................................................... 1
16 1655598 Shim .................................................................................................................... AR
16 1655599 Shim .................................................................................................................... AR
16 1655600 Shim .................................................................................................................... AR
16 1707749 Shim .................................................................................................................... AR
17 1655549 Separator Plate (Outer) ...................................................................................... 11
18 1707746 Sealing Ring ....................................................................................................... 1
19 1655555 Retainer .............................................................................................................. 1
20 1655554 Spring ................................................................................................................. 1
21 1655606 Retainer .............................................................................................................. 1
22 1707750 Retaining Ring (Forward Clutch Bearing) ........................................................... AR
23 330590 Bearing ............................................................................................................... 1
24 1707748 Spacer ................................................................................................................ 1
25 1707836 Clutch Gear ......................................................................................................... 1
26 1389220 Bearing ............................................................................................................... 1
27 1655550 Bearing ............................................................................................................... 1
28 1556985 Piston Ring ......................................................................................................... 3
29 1707750 Retaining Ring (Forward Clutch Bearing) ........................................................... 1
30 1655551 Clutch Pack ......................................................................................................... 1
31 1655547 Seal ................................................................................................................ 1
32 1311811 Piston Seal ..................................................................................................... 1
33 ..... Screen ............................................................................................................ 1

©2012 HYSTER COMPANY See Service Manual 7-25

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

OUTPUT SHAFT (FIGURE 7-13)

TWO SPEED TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

1 1707769 Flange ................................................................................................................. 1
2 1655624 Plug ................................................................................................................ 1
3 1655623 Cover .............................................................................................................. 1
4 1655621 Oil Seal ............................................................................................................... 1
5 1655627 Bearing ............................................................................................................... 1
6 ..... Gear .................................................................................................................... 1
7 1694476 Shaft ................................................................................................................... 1
8 1655607 Bearing ............................................................................................................... 1

7-26 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 7-27

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

REVERSE CLUTCH (FIGURE 7-14)

TWO SPEED TRANSMISSION

7-28 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

REVERSE CLUTCH
TWO SPEED TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

1 1707762 Shaft ................................................................................................................... 1
2 1655546 Clutch Piston ....................................................................................................... 1
3 1655547 Seal ................................................................................................................ 1
4 1311811 Piston Seal ..................................................................................................... 1
5 1655605 Retainer .............................................................................................................. 1
6 1655610 Spring ................................................................................................................. 1
7 1655556 Retainer .............................................................................................................. 1
8 1556965 Separator Plate (Outer) ...................................................................................... 10
9 1655548 Friction Disk (Inner, High Density) ...................................................................... 21
10 1655552 Plate .................................................................................................................... 2
11 1311810 Snap Ring ........................................................................................................... 2
12 1655561 Snap Ring ....................................................................................................... 4
13 1707764 Gear (1st Clutch) ................................................................................................ 1
14 330590 Bearing ........................................................................................................... 1
15 1312359 Bearing ........................................................................................................... 1
16 1707750 Retaining Ring (Forward Clutch Bearing) ....................................................... 1
17 1556985 Piston Ring ......................................................................................................... 3
18 1655607 Bearing ............................................................................................................... 2
19 1707838 Gear .................................................................................................................... 1
20 1312359 Bearing ........................................................................................................... 1
21 330590 Bearing ........................................................................................................... 1
22 1707750 Retaining Ring (Forward Clutch Bearing) ....................................................... 1
23 1707746 Sealing Ring ....................................................................................................... 1
24 1655549 Separator Plate (Outer) ...................................................................................... 11
25 1655561 Snap Ring ........................................................................................................... 1
26 1655606 Retainer .............................................................................................................. 1
27 1655554 Spring ................................................................................................................. 1
28 1655555 Retainer .............................................................................................................. 1
29 1655551 Clutch Pack ......................................................................................................... 1
30 1311811 Piston Seal ..................................................................................................... 1
31 1655547 Seal ................................................................................................................ 1
32 ..... Screen ............................................................................................................ 1

©2012 HYSTER COMPANY See Service Manual 7-29

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CONTROL VALVE (FIGURE 7-15)

THREE SPEED TRANSMISSION

7-30 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CONTROL VALVE
THREE SPEED TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

4015130 Valve Assembly .................................................................................................. 1
1 1557009 Capscrew ....................................................................................................... 10
2 1655633 Sensor (Valve Pressure) ................................................................................ 5
3 1655639 Plug ................................................................................................................ 5
4 87281 O-Ring ........................................................................................................ 1
5 4024031 Spring ............................................................................................................. 5
6 4015133 Spool .............................................................................................................. 5
6 4015134 Pin .................................................................................................................. 5
7 1655636 Gasket ............................................................................................................ 1
8 1655638 Capscrew ....................................................................................................... 10
9 4015132 Solenoid ......................................................................................................... 5
9 1324792 O-Ring ........................................................................................................ 1
9 1324790 Retainer ...................................................................................................... 2
10 4015131 Valve .............................................................................................................. 1
11 ..... Plug ................................................................................................................ 1
12 14595 Plug Assembly ................................................................................................ 1
12 199524 Plug ............................................................................................................ 1
13 16484 O-Ring ........................................................................................................ 1
14 1655634 Gasket ................................................................................................................ 1
15 1655635 Cover (Control Valve) ......................................................................................... 1
16 1590532 Lockwasher ......................................................................................................... 10

©2012 HYSTER COMPANY See Service Manual 7-31

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CONTROL VALVE (FIGURE 7-16)

TWO SPEED TRANSMISSION

7-32 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CONTROL VALVE
TWO SPEED TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

1 4031641 Valve ................................................................................................................... 1
2 1655642 Solenoid ......................................................................................................... 2
3 1655645 Solenoid ......................................................................................................... 1
4 1655638 Capscrew ....................................................................................................... 6
5 1659220 Piston (Inching) .............................................................................................. 1
6 1684332 Spool .............................................................................................................. 1
7 1684333 Inching Valve .................................................................................................. 1
8 1684334 Spool .............................................................................................................. 1
9 1684335 Spacer ............................................................................................................ 2
10 1684336 Spring ............................................................................................................. 2
11 1684337 Plug ................................................................................................................ 5
12 1684338 Pin .................................................................................................................. 1
13 1684339 Spring ............................................................................................................. 1
14 1659210 Spring ............................................................................................................. 1
15 1684340 Spring ............................................................................................................. 1
16 1684341 Spool .............................................................................................................. 1
17 1684342 Plug ................................................................................................................ 1
18 1557009 Capscrew ....................................................................................................... 10
19 1684343 Plug ................................................................................................................ 1
20 1684344 Spring ............................................................................................................. 1
21 1684345 Spool .............................................................................................................. 1
22 235691 Fitting .............................................................................................................. 1
23 16484 O-Ring ........................................................................................................ 1
24 1684346 Gasket (Body To Transmission Case) ................................................................ 1
25 1684347 Gasket (Cover to Body) ...................................................................................... 1
26 1684348 Plate (Solenoid Protection) ................................................................................. 1
27 1684349 Cover (Control Valve) ......................................................................................... 1
28 1590532 Lockwasher ......................................................................................................... 10

©2012 HYSTER COMPANY See Service Manual 7-33

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CHARGE PUMP (FIGURE 7-17)

ITEM PART NO. DESCRIPTION QTY

1 1655527 Charge Pump ...................................................................................................... 1
2 1655528 Gasket ................................................................................................................ 1
3 1612314 Lockwasher ......................................................................................................... 1
4 1655530 Capscrew ............................................................................................................ 1
5 1590532 Lockwasher ......................................................................................................... 5
6 1655529 Capscrew ............................................................................................................ 5
7 1612870 Lockwasher ......................................................................................................... 2
8 1655531 Capscrew ............................................................................................................ 2
a 4053738 O-Ring ................................................................................................................ 1

FOOTNOTES:
a Not Illustrated

7-34 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 7-35

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

PUMP DRIVE (FIGURE 7-18)

7-36 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

PUMP DRIVE
ITEM PART NO. DESCRIPTION QTY
1 1684268 Drive Gear .......................................................................................................... 1
2 1655542 Capscrew ............................................................................................................ 1
3 1624602 Lockwasher ......................................................................................................... 1
4 1655541 Support ............................................................................................................... 1
5 1655543 Pin ....................................................................................................................... 1
6 1707743 Ball Bearing ........................................................................................................ 1
7 1311803 Retaining Ring .................................................................................................... 1
8 1655536 Screw .................................................................................................................. 1
9 1655537 Lockwasher ......................................................................................................... 1
10 1655535 Support ............................................................................................................... 1
11 1655534 Pin ....................................................................................................................... 1
12 1612711 Snap Ring ........................................................................................................... 1
13 1612710 Bearing ............................................................................................................... 1
14 1684266 Idler Gear (Pump Drive) ...................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 7-37

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NOTES

7-38 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

8 DRIVE AXLE
 UNIT CODE K006
08/2012 NORTH AMERICA

SECTION 8
DRIVE AXLE

DESCRIPTION PAGE

DIFFERENTIAL ............................................................................................................................................... 8-6

DRIVE AXLE AND ATTACHING PARTS
WET BRAKE ............................................................................................................................................... 8-2
DRIVE AXLE HOUSING AND HUB ................................................................................................................ 8-4
DRIVE TIRE AND WHEEL .............................................................................................................................. 8-10
WET BRAKE ASSEMBLY ............................................................................................................................... 8-8

©2012 HYSTER COMPANY See Service Manual 8-1

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

DRIVE AXLE AND ATTACHING PARTS (FIGURE 8-1)

WET BRAKE

8-2 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

DRIVE AXLE AND ATTACHING PARTS

WET BRAKE
KEY:
A: H135FT
B: H155FT
QTY
ITEM PART NO. DESCRIPTION A B
1 d 2078968 Drive Axle (14.8 Ratio) (FFigure 8-2, FFigure 8-3, FFigure 8-4)............ 1 ..
1 c 2078969 Drive Axle (15.4 Ratio) (FFigure 8-2, FFigure 8-3, FFigure 8-4)............ .. 1
2 226430 Capscrew ................................................................................................... 4 4
3 296434 Washer ....................................................................................................... 4 4
4 1598063 Drive Shaft ................................................................................................. 1 1
4 1672700 Yoke ....................................................................................................... 1 1
5 1672699 Capscrew ............................................................................................... 8 8
6 1672695 Universal Joint ....................................................................................... 2 2
7 1566514 Capscrew ................................................................................................... 8 8
8 a 49189 Extension (Valve Stem) .............................................................................. 2 2
8 b 2028341 Extension (Valve Stem) .............................................................................. 2 2
9 376026 Wheel Nut .................................................................................................. 20 20

FOOTNOTES:
a Used with Bias Ply Tires c Used with Two and Three Speed Transmissions
b Used with Radial Tires d Used with Two Speed Transmissions

©2012 HYSTER COMPANY See Service Manual 8-3

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

DRIVE AXLE HOUSING AND HUB (FIGURE 8-2)

8-4 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

DRIVE AXLE HOUSING AND HUB

ITEM PART NO. DESCRIPTION QTY
2078968 Drive Axle (14.8 Ratio) ........................................................................................ 1
2078969 Drive Axle (15.4 Ratio) ........................................................................................ 1
1 1657746 Drive Axle Housing (RH) ................................................................................ 1
2 1623544 Plug ................................................................................................................ 3
3 1623545 Drain Plug ....................................................................................................... 3
4 1657765 Shaft (Short) ................................................................................................... 1
5 1657766 Shaft (Long) .................................................................................................... 1
6 1644260 O-Ring ............................................................................................................ 1
7 1641352 Plug ................................................................................................................ 2
8 1623671 O-Ring ............................................................................................................ 2
9 1657767 Drive Axle Housing (LH) ................................................................................. 1
10 1657747 Bolt ................................................................................................................. 16
11 1657748 O-Ring ............................................................................................................ 4
12 1657749 Ring Gear ....................................................................................................... 2
13 1657756 Flange ............................................................................................................ 2
14 1657750 Bolt ................................................................................................................. 32
15 1657758 Washer ........................................................................................................... 2
16 1657759 Bolt ................................................................................................................. 20
17 1657751 Ring ................................................................................................................ 2
18 1657754 Stud ................................................................................................................ 20
19 1657757 Bearing ........................................................................................................... 2
20 1657753 Wheel Hub ...................................................................................................... 2
21 1657752 Bearing ........................................................................................................... 2
22 1657760 Shaft (Half) ..................................................................................................... 2
23 1623643 Bolt ................................................................................................................. 24
24 1657755 O-Ring ............................................................................................................ 2
25 1657768 Carrier ............................................................................................................ 2
25 ..... Planetary Gear Carrier ............................................................................... 2
26 1644275 Snap Ring .................................................................................................. 3
27 1644276 Gear ........................................................................................................... 3
28 1644277 Bearing ....................................................................................................... 3
29 1657763 Spacer ............................................................................................................ 2
30 1657762 Bolt ................................................................................................................. 2
31 1657761 Pinion ............................................................................................................. 2
32 1644229 Plug ................................................................................................................ 1
33 1612530 Snap Ring ....................................................................................................... 1
34 1623576 Plug (Ventilation) ............................................................................................ 1

©2012 HYSTER COMPANY See Service Manual 8-5

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

DIFFERENTIAL (FIGURE 8-3)

8-6 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

DIFFERENTIAL
ITEM PART NO. DESCRIPTION QTY
2078968 Drive Axle (14.8 Ratio) ........................................................................................ 1
2078969 Drive Axle (15.4 Ratio) ........................................................................................ 1
1 1644256 Differential ...................................................................................................... 1
1 1644250 Differential Carrier ...................................................................................... 1
2 1644251 Washer ....................................................................................................... 2
3 1644252 Gear ........................................................................................................... 2
4 1644254 Washer ....................................................................................................... 4
5 1644255 Pinion ......................................................................................................... 4
6 1644253 Pin .............................................................................................................. 2
7 1644257 Bolt ............................................................................................................. 15
8 1623593 Bolt ................................................................................................................. 2
9 1644246 Nut .................................................................................................................. 2
10 1644247 Seal ................................................................................................................ 2
11 1612530 Snap Ring ....................................................................................................... 2
12 1644245 O-Ring ............................................................................................................ 2
13 1644248 Bearing ........................................................................................................... 2
14 1644249 Bolt ................................................................................................................. 16
15 1644244 Gear and Pinion (14.8 Overall Ratio) ............................................................. 1
15 1644673 Gear and Pinion (15.4 Overall Ratio) ............................................................. 1
16 1644243 Bearing ........................................................................................................... 1
17 1657852 Kit-Shim .......................................................................................................... 1
18 1644238 Shim (0.1 mm) ................................................................................................ 1
18 1644239 Shim (0.2 mm) ................................................................................................ 1
18 1644240 Shim (0.5 mm) ................................................................................................ 1
18 1644241 Shim (0.15 mm) .............................................................................................. 1
19 1644237 Spacer ............................................................................................................ 1
20 1623573 Bearing ........................................................................................................... 1
21 1644236 Seal ................................................................................................................ 1
22 1644235 Cover Plate ..................................................................................................... 1
23 1644233 Flange ............................................................................................................ 1
24 1644234 O-Ring ............................................................................................................ 1
25 1644232 Nut .................................................................................................................. 1

©2012 HYSTER COMPANY See Service Manual 8-7

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

WET BRAKE ASSEMBLY (FIGURE 8-4)

8-8 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

WET BRAKE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
2078968 Drive Axle (14.8 Ratio) ........................................................................................ 1
2078969 Drive Axle (15.4 Ratio) ........................................................................................ 1
1 1623669 Bolt ................................................................................................................. 2
2 1623694 Spacer ............................................................................................................ 2
3 1657770 Lever .............................................................................................................. 2
4 1623696 Nut .................................................................................................................. 2
5 1657771 Bolt ................................................................................................................. 2
6 1623671 O-Ring ............................................................................................................ 2
7 1657772 Bushing .......................................................................................................... 2
8 1623672 Bolt ................................................................................................................. 8
9 1623673 O-Ring ............................................................................................................ 2
10 1623674 Bearing ........................................................................................................... 4
11 1623675 Lever .............................................................................................................. 2
12 1644305 Bolt (Bleeder Fitting) ....................................................................................... 6
13 1627823 Disk ................................................................................................................ 2
14 1657774 Spacer ............................................................................................................ 2
15 1657777 Seal ................................................................................................................ 2
16 1657776 O-Ring ............................................................................................................ 2
17 1657778 Piston ............................................................................................................. 2
18 1644294 Dowel ............................................................................................................. 4
19 1623690 Spring ............................................................................................................. 6
20 1657779 Bolt ................................................................................................................. 6
21 1703583 Spring ............................................................................................................. 6
22 1657782 Bolt ................................................................................................................. 6
23 1657781 Disk (Intermediate) ......................................................................................... 8
24 1657780 Disk (Friction) ................................................................................................. 6
25 1657775 Disk ................................................................................................................ 2

©2012 HYSTER COMPANY See Service Manual 8-9

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

DRIVE TIRE AND WHEEL (FIGURE 8-5)

8-10 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

DRIVE TIRE AND WHEEL

KEY:
A: 8.25 x 15-14 PR
B: 8.25 x 15 Solid Pneumatic
C: 8.25 R15 Radial
QTY
ITEM PART NO. DESCRIPTION A B C
1606267 Wheel And Tire (Trell) ....................................................................... 4 .. ..
1606268 Wheel And Tire (Monarch) ................................................................ .. 4 ..
1606270 Wheel And Tire (Radial) .................................................................... .. .. 4
1 1547351 Tire (Trell) ...................................................................................... 1 .. ..
1 1547352 Tire (Monarch) ............................................................................... .. 1 ..
1 1471838 Pneumatic Tire (Radial) ................................................................ .. .. 1
2 2094200 Wheel Assy ................................................................................... 1 1 1
3 4048418 Wheel ........................................................................................ 1 1 1
4 980542 Wheel Lock Ring ....................................................................... 1 1 1
5 980541 Wheel Side Ring ....................................................................... 1 1 1
6 1584695 Wedge Band ............................................................................. 1 1 1
a 1471598 Tubeless Bead Seal ...................................................................... .. .. 1
a 1471922 Tubeless Bead Seal Valve ............................................................ .. .. 1

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 8-11

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NOTES

8-12 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

9 STEERING SYSTEM
 UNIT CODE K006
08/2012 NORTH AMERICA

SECTION 9
STEERING SYSTEM

DESCRIPTION PAGE

STEER AXLE .................................................................................................................................................. 9-8

STEER CYLINDER ......................................................................................................................................... 9-11
STEER TIRE AND WHEEL ............................................................................................................................. 9-14
STEERING COLUMN ASSEMBLY
DIESEL ........................................................................................................................................................ 9-4
GASOLINE AND LPG ................................................................................................................................. 9-6
STEERING CONTROL UNIT .......................................................................................................................... 9-12
STEERING WHEEL AND COLUMN
DIESEL ........................................................................................................................................................ 9-2
GASOLINE AND LPG ................................................................................................................................. 9-3

©2012 HYSTER COMPANY See Service Manual 9-1

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

STEERING WHEEL AND COLUMN (FIGURE 9-1)

DIESEL

ITEM PART NO. DESCRIPTION QTY

1 1512403 Capscrew ............................................................................................................ 4
2 1608622 Horn Button ......................................................................................................... 1
3 1551839 Steering Wheel (Without Spinner Knob) ............................................................. 1
3 1531563 Steering Wheel (With Spinner) ........................................................................... 1
4 1586109 Knob Assembly .............................................................................................. 1
5 4611791 Steering Column (FFigure 9-3).......................................................................... 1
6 2079369 Isolator ................................................................................................................ 8
7 1606750 Spacer ................................................................................................................ 4

9-2 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

STEERING WHEEL AND COLUMN (FIGURE 9-2)

GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

1 1512403 Capscrew ............................................................................................................ 4
2 1608622 Horn Button ......................................................................................................... 1
3 1551839 Steering Wheel (Without Spinner Knob) ............................................................. 1
3 1531563 Steering Wheel (With Spinner) ........................................................................... 1
4 1586109 Knob Assembly .............................................................................................. 1
5 4023450 Steering Column (FFigure 9-4).......................................................................... 1

©2012 HYSTER COMPANY See Service Manual 9-3

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

STEERING COLUMN ASSEMBLY (FIGURE 9-3)

DIESEL

9-4 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

STEERING COLUMN ASSEMBLY

DIESEL

ITEM PART NO. DESCRIPTION QTY

4611791 Steering Column ................................................................................................. 1
1 4038672 Kit-Support ..................................................................................................... 1
2 ..... Support ....................................................................................................... 1
3 ..... Spacer ........................................................................................................ 4
4 ..... Joint ............................................................................................................ 1
5 ..... Nut .............................................................................................................. 2
6 ..... Washer ....................................................................................................... 2
7 ..... Screw ......................................................................................................... 2
8 4038673 Kit-Shaft (Upper) ............................................................................................ 1
9 ..... Shaft Assembly (Upper) ............................................................................. 1
10 ..... Housing Assembly ..................................................................................... 1
11 4038674 Kit-Nut ............................................................................................................ 1
12 ..... Nut .............................................................................................................. 2
13 4038675 Kit-Shaft (Lower) ............................................................................................ 1
14 ..... Shaft Assembly (Lower) ............................................................................. 1
15 ..... Pin .............................................................................................................. 1
16 4038676 Kit-Contact ...................................................................................................... 1
17 ..... Contact Assembly (Horn) ........................................................................... 1
18 ..... Screw ......................................................................................................... 4
19 ..... Fastener ..................................................................................................... 1
20 ..... Connector ................................................................................................... 1
21 4038677 Kit Pivot (Lower) ............................................................................................. 1
22 ..... Bolt (Pivot) .................................................................................................. 2
23 ..... Bushing ...................................................................................................... 2
24 ..... Nut .............................................................................................................. 2
25 4038678 Kit-Gas Spring ................................................................................................ 1
26 ..... Gas Spring ................................................................................................. 1
27 ..... Pin .............................................................................................................. 1
28 ..... Pin .............................................................................................................. 1

©2012 HYSTER COMPANY See Service Manual 9-5

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

STEERING COLUMN ASSEMBLY (FIGURE 9-4)

GASOLINE AND LPG

9-6 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

STEERING COLUMN ASSEMBLY

GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

4023450 Steering Column (Gasoline and LPG) ................................................................ 1
1 4028642 Kit (Shaft Upper) ............................................................................................. 1
2 ..... Shaft Assembly (Upper) ............................................................................. 1
3 ..... Housing ...................................................................................................... 1
4 1562492 Kit-Nut ............................................................................................................ 1
4 ..... Nut .............................................................................................................. 2
5 1562493 Kit-Shaft (Lower) ............................................................................................ 1
6 ..... Shaft Assembly (Lower) ............................................................................. 1
7 ..... Pin .............................................................................................................. 1
8 1562496 Kit-Contact ...................................................................................................... 1
9 ..... Contact Assembly (Horn) ........................................................................... 1
10 ..... Screw ......................................................................................................... 4
11 ..... Fastener ..................................................................................................... 1
12 ..... Connector ................................................................................................... 1
13 1562501 Kit-Pivot (Lower) ............................................................................................. 1
14 ..... Bolt (Pivot) .................................................................................................. 2
15 ..... Bushing ...................................................................................................... 2
16 ..... Nut .............................................................................................................. 2
17 1562505 Kit-Gas Spring ................................................................................................ 1
18 ..... Gas Spring ................................................................................................. 1
19 ..... Pin .............................................................................................................. 1
20 ..... Pin .............................................................................................................. 1
21 1562509 Kit-Support (Gasoline and LPG) ..................................................................... 1
21 ..... Joint ............................................................................................................ 1
22 ..... Support ....................................................................................................... 1
23 ..... Spacer (Gasoline and LPG Only) ............................................................... 4
24 ..... Nut .............................................................................................................. 2
25 ..... Washer ....................................................................................................... 2
26 ..... Screw ......................................................................................................... 2

©2012 HYSTER COMPANY See Service Manual 9-7

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

STEER AXLE (FIGURE 9-5)

9-8 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

STEER AXLE
ITEM PART NO. DESCRIPTION QTY
1677244 Steering Axle ...................................................................................................... 1
1 230421 Bearing Cup ................................................................................................... 2
2 153715 Bearing Cone ................................................................................................. 2
3 153717 Wear Sleeve ................................................................................................... 2
4 153716 Seal ................................................................................................................ 2
5 4028881 Spindle (RH) ................................................................................................... 1
6 1696278 Steering Axle (Frame) .................................................................................... 1
7 266733 Seal ................................................................................................................ 2
8 266728 Seal ................................................................................................................ 2
9 39678 O-Ring ............................................................................................................ 2
10 1527883 Capscrew ....................................................................................................... 2
11 185856 Shim (0.005 in.) .............................................................................................. 3
12 185857 Shim (0.007 in.) .............................................................................................. 3
13 185858 Shim (0.020 in.) .............................................................................................. 3
14 1563858 Shim (0.002 in.) .............................................................................................. 3
15 4009736 Bearing Cap ................................................................................................... 1
15 4006723 Bearing Set (Alternate Part) ....................................................................... 1
15 266735 Bearing Cap ............................................................................................... 1
15 266749 Bearing Cup ........................................................................................... 1
15 1374823 Bearing Set ................................................................................................ 1
16 135657 Bearing Cone ......................................................................................... 2
17 135658 Bearing Cup ........................................................................................... 1
18 13957 Grease Fitting ................................................................................................. 2
19 293628 Capscrew ....................................................................................................... 6
20 12929 Snap Ring ....................................................................................................... 8
21 1673481 Pin .................................................................................................................. 2
22 1673482 Pin .................................................................................................................. 2
23 1692130 Seal ................................................................................................................ 8
24 1673444 Tie Rod (Assembly) ........................................................................................ 1
25 1671760 Bushing ...................................................................................................... 1
26 13957 Grease Fitting ............................................................................................. 2
27 293688 Capscrew ....................................................................................................... 8
28 292685 Lockwasher .................................................................................................... 8
29 2108963 Steering Cylinder (FFigure 9-6)..................................................................... 1
30 15225 Cotter Pin ....................................................................................................... 2
30 15226 Cotter Pin (Optional) ....................................................................................... 2
31 69029 Cap ................................................................................................................. 2
32 53641 Wheel Nut (Spindle) ....................................................................................... 2
33 1383775 Washer ........................................................................................................... 2
34 153835 Bearing Cone ................................................................................................. 2
35 1603898 Wheel Hub ...................................................................................................... 2
36 1393348 Wheel Stud ..................................................................................................... 12
37 153834 Bearing Cup ................................................................................................... 2
38 230324 Bearing Cup ................................................................................................... 2
39 129499 Wear Sleeve ................................................................................................... 2
40 230325 Bearing Cone ................................................................................................. 2
41 129498 Seal ................................................................................................................ 2
42 4028880 Spindle (LH) ................................................................................................... 1
43 320159 Washer ........................................................................................................... 2
44 1388829 Dust Cap ........................................................................................................ 2
45 13963 Grease Fitting ................................................................................................. 2

©2012 HYSTER COMPANY See Service Manual 9-9

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

STEER AXLE
ITEM PART NO. DESCRIPTION QTY
46 1335873 Bushing ............................................................................................................... 2
47 131191 Shim (0.040 in.) .................................................................................................. AR
48 131190 Shim (0.110 in.) .................................................................................................. AR
49 1335870 Flange ................................................................................................................. 2
50 131193 Sealing Ring ....................................................................................................... 2
2064554 Loctite ................................................................................................................. AR

9-10 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

STEER CYLINDER (FIGURE 9-6)

ITEM PART NO. DESCRIPTION QTY

2108963 Steering Cylinder ................................................................................................ 1
1 344391 Tube Wldmt-Cylinder ...................................................................................... 1
2 154358 Back-Up Ring ................................................................................................. 2
3 39679 O-Ring ............................................................................................................ 2
4 1380092 Rod Seal ......................................................................................................... 2
5 15880 O-Ring ............................................................................................................ 2
6 1594137 End Cap ......................................................................................................... 2
7 2071094 Rod Wiper ...................................................................................................... 2
8 1611065 Wear Ring ...................................................................................................... 2
9 2046765 Seal ................................................................................................................ 2
10 1683373 Cylinder Rod ................................................................................................... 1
1708573 Kit-Seal ............................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 9-11

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

STEERING CONTROL UNIT (FIGURE 9-7)

9-12 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

STEERING CONTROL UNIT

ITEM PART NO. DESCRIPTION QTY
2102566 Steering Control Unit (200cc) ............................................................................. 1
1 ..... Dust Seal ........................................................................................................ 1
2 ..... Housing .......................................................................................................... 1
3 ..... Relief Valve .................................................................................................... 1
4 ..... Bushing .......................................................................................................... 1
5 ..... Check Ball ...................................................................................................... 1
6 ..... Check Ball ...................................................................................................... 1
7 ..... Seat ................................................................................................................ 1
8 ..... O-Ring ............................................................................................................ 1
9 ..... Bearing Set ..................................................................................................... 1
10 ..... Ring ................................................................................................................ 1
11 ..... Spool .............................................................................................................. 1
12 ..... Pin .................................................................................................................. 1
13 ..... Sleeve ............................................................................................................ 1
14 ..... Spring Set ....................................................................................................... 1
15 ..... Shaft ............................................................................................................... 1
16 ..... O-Ring ............................................................................................................ 3
17 ..... Plate ............................................................................................................... 1
18 ..... Gear Set ......................................................................................................... 1
19 ..... Gear Ring ....................................................................................................... 1
20 ..... Cover .............................................................................................................. 1
21 ..... Washer ........................................................................................................... 7
22 ..... Special Screw ................................................................................................. 2
23 ..... Capscrew ....................................................................................................... 5
24 ..... Priority Valve Plug .......................................................................................... 1
25 ..... Diagnostic Plug (Supply Pressure) ................................................................. 1
26 ..... Cap ................................................................................................................. 1
27 ..... System Relief Valve ....................................................................................... 1
28 ..... Mounting Bolts .................................................................................................... 1
1579908 Kit-Seal (Steering Control Unit) .......................................................................... 1

©2012 HYSTER COMPANY See Service Manual 9-13

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

STEER TIRE AND WHEEL (FIGURE 9-8)

KEY:
A: 8.25 x 15-14 PR
B: 8.25 x 15 Solid Pneumatic
C: 8.25 R15 Radial
QTY
ITEM PART NO. DESCRIPTION A B C
1606271 Wheel And Tire (Trell) ....................................................................... 2 .. ..
1606272 Wheel And Tire (Monarch) ................................................................ .. 2 ..
1606274 Wheel And Tire (Radial) .................................................................... .. .. 2
1 1547351 Tire (Trell) ...................................................................................... 1 .. ..
1 1547352 Tire (Monarch) ............................................................................... .. 1 ..
1 1471838 Pneumatic Tire (Radial) ................................................................ .. .. 1
2 1471598 Tubeless Bead Seal .................................................................. .. .. 1
2 1471922 Tubeless Bead Seal Valve ........................................................ .. .. 1
3 2094201 Wheel Assy ................................................................................... 1 1 1
4 376026 Wheel Nut ..................................................................................... 12 12 12

9-14 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

10 BRAKE SYSTEM
 UNIT CODE K006
08/2012 NORTH AMERICA

SECTION 10
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE COOLING SYSTEM

SINGLE AND DUAL PEDAL ....................................................................................................................... 10-8
BRAKE LINKAGE
DUAL PEDAL - WET BRAKE ...................................................................................................................... 10-4
SINGLE PEDAL - WET BRAKE .................................................................................................................. 10-2
BRAKE MASTER CYLINDER ASSEMBLY ..................................................................................................... 10-11
PARK BRAKE ASSEMBLY ............................................................................................................................. 10-12

©2012 HYSTER COMPANY See Service Manual 10-1

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

BRAKE LINKAGE (FIGURE 10-1)

SINGLE PEDAL — WET BRAKE

10-2 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

BRAKE LINKAGE
SINGLE PEDAL – WET BRAKE

ITEM PART NO. DESCRIPTION QTY

1 1646439 Reservoir ............................................................................................................ 1
1 2077604 Tank ............................................................................................................... 1
1 1645381 Diaphragm ...................................................................................................... 1
1 1646397 Cap ................................................................................................................. 1
1 2314223 Reservoir ........................................................................................................ 1
2 1510126 Screw (Button Head) .......................................................................................... 1
3 2021353 Holder ................................................................................................................. 1
4 1699992 Mount .................................................................................................................. 1
5 1514429 Nut ...................................................................................................................... 1
6 4011940 Capscrew ............................................................................................................ 1
7 2092888 Hose ................................................................................................................... 1
8 1375391 Pin (Rod End) ..................................................................................................... 1
9 1351689 Locking Cotter Pin .............................................................................................. 1
10 1556475 Bumper ............................................................................................................... 1
11 239503 Nut ...................................................................................................................... 1
12 1534871 Bolt ...................................................................................................................... 1
13 1704902 Capscrew ............................................................................................................ 1
14 292668 Nut ...................................................................................................................... 2
15 ..... Mount .................................................................................................................. 1
16 1527879 Capscrew ............................................................................................................ 4
17 1585575 Bushing ............................................................................................................... 2
18 1568075 Spring (RH) ......................................................................................................... 1
19 1707012 Brake Pedal ........................................................................................................ 1
20 1570298 Rubber Pad ......................................................................................................... 1
21 1688503 Mount .................................................................................................................. 1
22 302398 Locknut ............................................................................................................... 2
23 1701768 Screw .................................................................................................................. 2
24 1683486 Sensor (Brake Position) ...................................................................................... 1
25 2092613 Cylinder Block ..................................................................................................... 1
26 233683 Fitting .................................................................................................................. 1
26 16487 O-Ring ............................................................................................................ 1
27 222491 Fitting .................................................................................................................. 1
27 16481 O-Ring ............................................................................................................ 1
28 1527876 Capscrew ............................................................................................................ 1
29 166857 Clamp ................................................................................................................. 2
30 222509 Fitting .................................................................................................................. 1
30 16481 O-Ring ............................................................................................................ 1
31 117989 Hose ................................................................................................................... 1
32 168718 Clamp ................................................................................................................. 2
33 1605266 Master Cylinder (FFigure 10-4)......................................................................... 1
34 1527880 Capscrew ............................................................................................................ 4
35 1581851 Washer ............................................................................................................... 2
36 1590033 Transducer (Brake Pressure) ............................................................................. 1
a 2064554 Loctite ................................................................................................................. AR

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 10-3

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

BRAKE LINKAGE (FIGURE 10-2)

DUAL PEDAL — WET BRAKE

10-4 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

BRAKE LINKAGE
DUAL PEDAL – WET BRAKE

ITEM PART NO. DESCRIPTION QTY

1 1646439 Reservoir ............................................................................................................ 1
1 2077604 Tank ............................................................................................................... 1
1 2314223 Reservoir ........................................................................................................ 1
1 1645381 Diaphragm ...................................................................................................... 1
1 1646397 Cap ................................................................................................................. 1
2 1510126 Screw (Button Head) .......................................................................................... 1
3 2021353 Holder ................................................................................................................. 1
4 1699992 Mount .................................................................................................................. 1
5 1514429 Nut ...................................................................................................................... 1
6 4011940 Capscrew ............................................................................................................ 1
7 2092888 Hose ................................................................................................................... 1
8 222491 Fitting .................................................................................................................. 1
8 16481 O-Ring ............................................................................................................ 1
9 1375391 Pin (Rod End) ..................................................................................................... 1
10 1351689 Locking Cotter Pin .............................................................................................. 1
11 1556475 Bumper ............................................................................................................... 1
12 1534871 Bolt ...................................................................................................................... 1
13 239503 Nut ...................................................................................................................... 1
14 244540 Bushing ............................................................................................................... 2
15 1585575 Bushing ............................................................................................................... 2
16 1527879 Capscrew ............................................................................................................ 4
17 ..... Mount .................................................................................................................. 1
18 1568256 Brake Pedal (RH) ................................................................................................ 1
19 12929 Snap Ring ........................................................................................................... 1
20 206 Woodruff Key ...................................................................................................... 1
21 1568076 Spring (RH) ......................................................................................................... 1
22 1568077 Spring (LH) ......................................................................................................... 1
23 1570300 Pad ..................................................................................................................... 2
24 1701771 Inching Pedal (Left Hand) ................................................................................... 1
25 1606547 Crank .................................................................................................................. 1
26 1688503 Mount .................................................................................................................. 1
27 302398 Locknut ............................................................................................................... 2
28 1683486 Sensor (Brake Position) ...................................................................................... 1
29 1701768 Screw .................................................................................................................. 2
30 292668 Nut ...................................................................................................................... 1
31 1704901 Capscrew ............................................................................................................ 1
32 1527876 Capscrew ............................................................................................................ 1
33 2092613 Cylinder Block ..................................................................................................... 1
34 233683 Fitting .................................................................................................................. 1
34 16487 O-Ring ............................................................................................................ 1
35 222509 Fitting .................................................................................................................. 1
35 16481 O-Ring ............................................................................................................ 1
36 166857 Clamp ................................................................................................................. 2
37 117989 Hose ................................................................................................................... 1
38 1590033 Transducer (Brake Pressure) ............................................................................. 1
39 1605266 Master Cylinder (FFigure 10-4)......................................................................... 1
40 1527880 Capscrew ............................................................................................................ 4
41 1581851 Washer ............................................................................................................... 2
42 168718 Clamp ................................................................................................................. 2

©2012 HYSTER COMPANY See Service Manual 10-5

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

BRAKE LINKAGE
DUAL PEDAL – WET BRAKE

ITEM PART NO. DESCRIPTION QTY

a 2064554 Loctite ................................................................................................................. AR

FOOTNOTES:
a Not Illustrated

10-6 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 10-7

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

BRAKE COOLING SYSTEM (FIGURE 10-3)

SINGLE AND DUAL PEDAL

10-8 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

BRAKE COOLING SYSTEM

SINGLE AND DUAL PEDAL

ITEM PART NO. DESCRIPTION QTY

1 1487058 Fitting .................................................................................................................. 1
2 2093938 Hose Assy ........................................................................................................... 1
3 1654373 Fitting (Tee) ........................................................................................................ 1
4 2093989 Tube .................................................................................................................... 1
5 1486738 Fitting .................................................................................................................. 2
6 2091513 Block ................................................................................................................... 1
7 2093987 Tube .................................................................................................................... 1
8 a 1486737 Fitting .................................................................................................................. 2
9 a 2095922 Hose Assy ........................................................................................................... 1
10 296022 Capscrew ............................................................................................................ 2
11 1649689 Bracket ................................................................................................................ 1
12 2091441 Manifold .............................................................................................................. 1
12 1616054 Check Valve ................................................................................................... 2
12 1517906 Kit-Seal ....................................................................................................... 1
13 17758 Fitting .................................................................................................................. 4
13 16486 O-Ring ............................................................................................................ 1
14 1502009 Hose Clamp ........................................................................................................ 6
15 2093942 Hose ................................................................................................................... 1
16 222505 Fitting .................................................................................................................. 1
16 16486 O-Ring ............................................................................................................ 1
17 2091442 Hose ................................................................................................................... 1
18 1516202 Fitting .................................................................................................................. 1
19 a 1606544 Clamp ................................................................................................................. 1
20 a 1502066 Clamp ................................................................................................................. 1
21 2093939 Hose Assy ........................................................................................................... 1
22 1486772 Fitting .................................................................................................................. 1
23 1473887 Fitting .................................................................................................................. 1
23 265731 O-Ring ............................................................................................................ 1
24 1654374 Fitting .................................................................................................................. 1
25 1542439 Clamp (Swivel) .................................................................................................... 3
26 1561759 Clamp (Swivel) .................................................................................................... 3
27 2093940 Hose (High Temperature) ................................................................................... 1
28 100792 Fitting .................................................................................................................. 1
29 17737 Fitting (Pipe) ....................................................................................................... 1
30 17217 Fitting .................................................................................................................. 1
31 1625338 Hose Clamp ........................................................................................................ 2
32 2098603 Hose ................................................................................................................... 1
33 17343 Fitting .................................................................................................................. 1
34 1661488 Adapter ............................................................................................................... 1
35 2093936 Tube .................................................................................................................... 1
36 1486740 Fitting .................................................................................................................. 4
36 265787 O-Ring ............................................................................................................ 1
37 2093937 Tube .................................................................................................................... 1
38 2097900 Tube Assy ........................................................................................................... 1
39 1592852 Fitting .................................................................................................................. 1
40 1487064 Fitting .................................................................................................................. 2
41 1510113 Capscrew ............................................................................................................ 2
42 1614250 Clamp ................................................................................................................. 1
43 313828 Nut ...................................................................................................................... 2
44 1611999 Accumulator ........................................................................................................ 1

©2012 HYSTER COMPANY See Service Manual 10-9

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

BRAKE COOLING SYSTEM

SINGLE AND DUAL PEDAL

ITEM PART NO. DESCRIPTION QTY

45 17221 Fitting .................................................................................................................. 1
45 16483 O-Ring ............................................................................................................ 1
46 1569616 Hose Clamp ........................................................................................................ 2
47 222492 Fitting .................................................................................................................. 1
47 16483 O-Ring ............................................................................................................ 1
48 2093941 Hose ................................................................................................................... 1
49 2073192 Hose Assy ........................................................................................................... 1
50 1529014 Fitting .................................................................................................................. 1

FOOTNOTES:
a With Two-Speed Transmission

10-10 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

BRAKE MASTER CYLINDER ASSEMBLY (FIGURE 10-4)

ITEM PART NO. DESCRIPTION QTY

1605266 Master Cylinder ................................................................................................... ..
1 1672003 Brake Booster ................................................................................................. 1
2 1672004 Master Cylinder .............................................................................................. 1
2 ..... Housing ...................................................................................................... 1
3 ..... Spring ......................................................................................................... 1
4 ..... Retainer ...................................................................................................... 1
5 ..... Seal (Pressure) .......................................................................................... 1
6 ..... Washer ....................................................................................................... 1
7 ..... Piston ......................................................................................................... 1
8 ..... Seal (Retaining) ......................................................................................... 1
9 ..... Snap Ring .................................................................................................. 1
1672005 Kit-Repair Master Cylinder (Major) ................................................................. 1
1672006 Kit-Repair Master Cylinder (Minor) ............................................................. 1

©2012 HYSTER COMPANY See Service Manual 10-11

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

PARK BRAKE ASSEMBLY (FIGURE 10-5)

10-12 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

PARK BRAKE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
1 4039377 Parking Brake Assembly (Without Cab) ............................................................. 1
1 4039378 Parking Brake Assembly (With Cab) .................................................................. 1
1 4039370 Parking Brake Lever (Without Cab) ................................................................ 1
1 4039371 Parking Brake Lever (With Cab) ..................................................................... 1
2 1701768 Screw ............................................................................................................. 2
3 296378 Washer ........................................................................................................... 2
4 1683486 Sensor (Brake Position) ................................................................................. 1
5 4011940 Capscrew ............................................................................................................ 4
6 287844 Capscrew ............................................................................................................ 2
7 2098527 Clamp ................................................................................................................. 2
8 302399 Nut ...................................................................................................................... 2
9 4611038 Parking Brake Cable (RH) .................................................................................. 1
10 4611039 Parking Brake Cable (LH) ................................................................................... 1
11 1375391 Pin (Rod End) ..................................................................................................... 2
12 1351689 Locking Cotter Pin .............................................................................................. 2
13 1527880 Capscrew ............................................................................................................ 4
14 4029451 Bracket ................................................................................................................ 2

©2012 HYSTER COMPANY See Service Manual 10-13

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NOTES

10-14 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

11 HYDRAULIC SYSTEM
 UNIT CODE K006
08/2012 NORTH AMERICA

SECTION 11
HYDRAULIC SYSTEM

DESCRIPTION PAGE

AUXILIARY ONE AND TWO SECTIONS

MANUAL HYDRAULIC CONTROL VALVE - THREE AND FOUR FUNCTION .......................................... 11-34
AUXILIARY ONE SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 11-48
AUXILIARY TWO SECTION
ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. 11-50
CONTROL VALVE LOCKOUT GROUP
MANUAL CONTROL VALVE ...................................................................................................................... 11-24
DIPSTICK AND BREATHER ........................................................................................................................... 11-14
ELECTRO HYDRAULIC POPPET VALVE
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 11-46
GEAR PUMP ................................................................................................................................................... 11-12
GEAR PUMP ASSEMBLY ............................................................................................................................... 11-10
HAND LEVERS
FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................... 11-20
FOUR FUNCTION - WITHOUT DETENTED LEVERS ............................................................................... 11-22
THREE FUNCTION - WITH DETENTED LEVERS ..................................................................................... 11-16
THREE FUNCTION - WITHOUT DETENTED LEVERS ............................................................................. 11-18
HOIST HOSE AND ATTACHING PARTS ....................................................................................................... 11-54
HYDRAULIC CONTROL VALVE AND STEERING UNIT ASSEMBLY
ELECTRO-HYDRAULIC - THREE FUNCTION .......................................................................................... 11-38
ELECTRO-HYDRAULIC - FOUR FUNCTION ............................................................................................ 11-40
MANUAL CONTROL VALVE - THREE FUNCTION ................................................................................... 11-26
MANUAL CONTROL VALVE - FOUR FUNCTION ..................................................................................... 11-28
HYDRAULIC FILTER ...................................................................................................................................... 11-8
HYDRAULIC SUPPLY AND RETURN
ELECTRO-HYDRAULICS ........................................................................................................................... 11-6
MANUAL HYDRAULICS ............................................................................................................................. 11-2
LIFT AND LOWER SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 11-42
MID-INLET SECTION
MANUAL HYDRAULIC CONTROL VALVE - THREE AND F0UR FUNCTION .......................................... 11-30
OUTLET SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION WITH ANTI-STALL SOLENOID .... 11-52
MANUAL HYDRAULIC CONTROL VALVE - THREE AND FOUR FUNCTION .......................................... 11-36
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 11-56
TILT CYLINDERS ............................................................................................................................................ 11-58
TILT HYDRAULICS ......................................................................................................................................... 11-60
TILT SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 11-44
MANUAL HYDRAULIC CONTROL VALVE - THREE AND FOUR FUNCTION .......................................... 11-32
VENT LINES .................................................................................................................................................... 11-62

©2012 HYSTER COMPANY See Service Manual 11-1

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

HYDRAULIC SUPPLY AND RETURN (FIGURE 11-1)

MANUAL HYDRAULICS

11-2 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

HYDRAULIC SUPPLY AND RETURN

MANUAL HYDRAULICS

ITEM PART NO. DESCRIPTION QTY

1 1669664 Fitting .................................................................................................................. 1
2 1473888 Fitting .................................................................................................................. 1
2 280154 O-Ring ............................................................................................................ 1
3 119236 Clamp ................................................................................................................. 2
4 2105050 Hose ................................................................................................................... 1
5 1582161 Breather .............................................................................................................. 1
5 16486 O-Ring ............................................................................................................ 1
6 1582160 Adapter (Breather) .............................................................................................. 1
7 1510115 Capscrew ............................................................................................................ 2
8 1480237 Nut ...................................................................................................................... 2
9 2098246 Hose ................................................................................................................... 1
10 1502008 Hose Clamp ........................................................................................................ 1
11 222510 Fitting .................................................................................................................. 1
11 16484 O-Ring ............................................................................................................ 1
12 1565195 Capscrew ............................................................................................................ 2
13 1460477 Nut ...................................................................................................................... 2
14 4040075 Bracket ................................................................................................................ 1
15 4615499 Dipstick Tube ...................................................................................................... 1
15 222358 Sleeve ............................................................................................................ 1
15 14489 Sleeve ............................................................................................................ 1
16 4606309 Dipstick ............................................................................................................... 1
17 279737 Grommet ............................................................................................................. 1
18 16745 Fitting .................................................................................................................. 1
18 16484 O-Ring ............................................................................................................ 1
19 369804 Clamp ................................................................................................................. 4
20 2082241 Hose ................................................................................................................... 1
21 2082194 Hose ................................................................................................................... 1
22 1566890 Adapter ............................................................................................................... 1
22 16983 O-Ring ............................................................................................................ 1
23 1568199 Adapter (Suction) ................................................................................................ 1
23 16487 O-Ring ............................................................................................................ 1
24 ..... Gear Pump (FFigure 11-4)................................................................................ 1
25 15135 Washer ............................................................................................................... 2
26 15158 Washer ............................................................................................................... 2
27 1636808 Capscrew ............................................................................................................ 2
28 1487058 Fitting .................................................................................................................. 1
29 2097983 Tube .................................................................................................................... 1
30 1486737 Fitting .................................................................................................................. 1
31 169787 O-Ring ................................................................................................................ 1
32 2097933 Solenoid Valve .................................................................................................... 1
33 1670904 Capscrew ............................................................................................................ 4
34 1516208 Fitting .................................................................................................................. 1
35 2098221 Hose Assy ........................................................................................................... 1
36 1487067 Fitting .................................................................................................................. 1
37 2082240 Hose Assy ........................................................................................................... 1
38 222493 Fitting .................................................................................................................. 2
38 16484 O-Ring ............................................................................................................ 1
39 130845 Clamp ................................................................................................................. 2
40 2105640 Hose (Three Function) ........................................................................................ 1

©2012 HYSTER COMPANY See Service Manual 11-3

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

HYDRAULIC SUPPLY AND RETURN

MANUAL HYDRAULICS

ITEM PART NO. DESCRIPTION QTY

40 2105284 Hose (Four Function) .......................................................................................... 1

11-4 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 11-5

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

HYDRAULIC SUPPLY AND RETURN (FIGURE 11-2)

ELECTRO-HYDRAULICS

11-6 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

HYDRAULIC SUPPLY AND RETURN

ELECTRO-HYDRAULICS

ITEM PART NO. DESCRIPTION QTY

1 1669664 Fitting .................................................................................................................. 1
2 1473888 Fitting .................................................................................................................. 1
2 280154 O-Ring ............................................................................................................ 1
3 119236 Clamp ................................................................................................................. 2
4 2105050 Hose ................................................................................................................... 1
5 1582161 Breather .............................................................................................................. 1
5 16486 O-Ring ............................................................................................................ 1
6 1582160 Adapter (Breather) .............................................................................................. 1
7 1510115 Capscrew ............................................................................................................ 2
8 1480237 Nut ...................................................................................................................... 2
9 2098246 Hose ................................................................................................................... 1
10 1502008 Hose Clamp ........................................................................................................ 1
11 222510 Fitting .................................................................................................................. 1
11 16484 O-Ring ............................................................................................................ 1
12 1565195 Capscrew ............................................................................................................ 2
13 1460477 Nut ...................................................................................................................... 2
14 4040075 Bracket ................................................................................................................ 1
15 4615499 Dipstick Tube ...................................................................................................... 1
15 222358 Sleeve ............................................................................................................ 1
15 14489 Sleeve ............................................................................................................ 1
16 4606309 Dipstick ............................................................................................................... 1
17 279737 Grommet ............................................................................................................. 1
18 16745 Fitting .................................................................................................................. 1
18 16484 O-Ring ............................................................................................................ 1
19 369804 Clamp ................................................................................................................. 4
20 2082241 Hose ................................................................................................................... 1
21 2082194 Hose ................................................................................................................... 1
22 1566890 Adapter ............................................................................................................... 1
22 16983 O-Ring ............................................................................................................ 1
23 1568199 Adapter (Suction) ................................................................................................ 1
23 16487 O-Ring ............................................................................................................ 1
24 ..... Gear Pump (FFigure 11-4)................................................................................ 1
25 15135 Washer ............................................................................................................... 2
26 15158 Washer ............................................................................................................... 2
27 1636808 Capscrew ............................................................................................................ 2
28 169787 O-Ring ................................................................................................................ 1
29 190757 Clamp (Split Half) ................................................................................................ 2
30 296026 Capscrew ............................................................................................................ 4
31 293781 Lockwasher ......................................................................................................... 4
32 1678165 Solenoid Valve .................................................................................................... 1
33 1695755 Disk ..................................................................................................................... 1
34 2098095 Hose Assy ........................................................................................................... 1
35 1487067 Fitting .................................................................................................................. 1
36 2082240 Hose Assy ........................................................................................................... 1
37 222493 Fitting .................................................................................................................. 2
37 16484 O-Ring ............................................................................................................ 1
38 130845 Clamp ................................................................................................................. 2
39 2105640 Hose (Three Function) ........................................................................................ 1
39 2105284 Hose (Four Function) .......................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 11-7

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

HYDRAULIC FILTER (FIGURE 11-3)

11-8 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

HYDRAULIC FILTER
ITEM PART NO. DESCRIPTION QTY
1 1708697 Cap ..................................................................................................................... 1
1 1705549 O-Ring ............................................................................................................ 1
1 ..... Spring ............................................................................................................. 1
2 ..... Bowl Assembly ................................................................................................... 1
3 1615172 Hydraulic Filter .................................................................................................... 1
4 a 2068337 Pressure Switch .................................................................................................. 1
1705728 Kit-Seal ............................................................................................................... 1
5 1708691 Kit-O-Ring ........................................................................................................... 1

FOOTNOTES:
a With Electronic Monitoring Package

©2012 HYSTER COMPANY See Service Manual 11-9

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

GEAR PUMP ASSEMBLY (FIGURE 11-4)

11-10 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

GEAR PUMP ASSEMBLY

KEY:
A: Manual Hydraulics
B: Electronic Hydraulics
QTY
ITEM PART NO. DESCRIPTION A B
2098592 Gear Pump ................................................................................................. 1 ..
2103458 Gear Pump ................................................................................................. .. 1
1 1662565 Housing .................................................................................................. 1 ..
1 ..... Housing .................................................................................................. .. 1
2 ..... Drive Gear ............................................................................................. 1 1
3 ..... Driven Gear ........................................................................................... 1 1
4 1657460 Flange .................................................................................................... 1 1
5 1662566 Cover Plate ............................................................................................ 1 1
6 1624861 Pressure Plate ....................................................................................... 2 2
7 1624862 Plate (Seal) ............................................................................................ 2 2
8 1624863 Back-Up Ring ......................................................................................... 2 2
9 1624866 Oil Seal .................................................................................................. 2 2
10 1624867 Snap Ring .............................................................................................. 1 1
11 1657462 Plate (Adapter) ....................................................................................... 1 1
12 1669541 Coupling ................................................................................................. 1 1
13 1657464 Dowel ..................................................................................................... 1 1
14 1657466 Bolt ......................................................................................................... 4 4
15 1624865 Washer .................................................................................................. 4 4
16 1657465 O-Ring ................................................................................................... 2 2
17 1657467 Bolt ......................................................................................................... 2 2
18 1657468 Washer .................................................................................................. 2 2
19 1669542 Gear Pump (Steering) (FFigure 11-5).................................................. 1 1
1669543 Gear Set ..................................................................................................... 1 1
1657471 Kit-Seal ....................................................................................................... 1 1

©2012 HYSTER COMPANY See Service Manual 11-11

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

GEAR PUMP (FIGURE 11-5)

11-12 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

GEAR PUMP
ITEM PART NO. DESCRIPTION QTY
1669542 Gear Pump (Steering) ......................................................................................... 1
1 ..... Gear Housing ................................................................................................. 1
2 ..... Drive Gear ...................................................................................................... 1
3 ..... Driven Gear .................................................................................................... 1
4 1657479 Flange ............................................................................................................ 1
5 1657480 Cover .............................................................................................................. 1
6 1578673 Side Plate ....................................................................................................... 2
7 ..... Seal Plate ....................................................................................................... 2
8 ..... Back-Up Ring ................................................................................................. 2
9 1578671 Screw ............................................................................................................. 4
10 1578672 Dowel ............................................................................................................. 4
1669547 Gear Set ............................................................................................................. 1
1657482 Kit-Repair ............................................................................................................ 1

©2012 HYSTER COMPANY See Service Manual 11-13

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

DIPSTICK AND BREATHER (FIGURE 11-6)

11-14 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

DIPSTICK AND BREATHER

ITEM PART NO. DESCRIPTION QTY
1 4606309 Dipstick ............................................................................................................... 1
2 4615499 Dipstick Tube ...................................................................................................... 1
3 279737 Grommet ............................................................................................................. 1
4 4040075 Bracket ................................................................................................................ 1
5 1460477 Nut ...................................................................................................................... 2
6 1565195 Capscrew ............................................................................................................ 2
7 16745 Fitting .................................................................................................................. 1
7 16484 O-Ring ............................................................................................................ 1
8 222510 Fitting .................................................................................................................. 1
8 16484 O-Ring ............................................................................................................ 1
9 1502008 Hose Clamp ........................................................................................................ 1
10 2098246 Hose ................................................................................................................... 1
11 1510115 Capscrew ............................................................................................................ 2
12 1582160 Adapter (Breather) .............................................................................................. 1
13 1480237 Nut ...................................................................................................................... 2
14 1582161 Breather .............................................................................................................. 1
14 16486 O-Ring ............................................................................................................ 1
a 1528481 Plug (With O-Ring for Tank Drain) ...................................................................... 1

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 11-15

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

HAND LEVERS (FIGURE 11-7)

THREE FUNCTION — WITH DETENTED LEVERS

11-16 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

HAND LEVERS
THREE FUNCTION – WITH DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY

1 1670194 Bracket ................................................................................................................ 1
2 1527879 Capscrew ............................................................................................................ 3
3 316834 Nut ...................................................................................................................... 1
4 320156 Washer ............................................................................................................... 1
5 1670677 Plate .................................................................................................................... 1
6 1527878 Capscrew ............................................................................................................ 1
7 1583611 Capscrew ............................................................................................................ 2
8 175861 Spring ................................................................................................................. 1
9 302428 Roll Pin ............................................................................................................... 1
10 1542546 Lever ................................................................................................................... 1
11 1564747 Bushing ............................................................................................................... 8
12 306113 Pin (Selector) ...................................................................................................... 1
13 320161 Washer ............................................................................................................... 3
14 1670195 Shaft (Pivot) ........................................................................................................ 1
15 1517361 Locking Ring Cotter Pin ...................................................................................... 6
16 309109 Pin ....................................................................................................................... 6
17 1702855 Link ..................................................................................................................... 2
18 2099398 Lever (Auxiliary One and Two) ........................................................................... 1
19 2099394 Lever (Tilt) ........................................................................................................... 1
20 2099393 Lever (Lift) ........................................................................................................... 1
21 1517395
4038182 Knob ................................................................................................................... 3
22 1586627 Capscrew ............................................................................................................ 3
23 1346752 Washer ............................................................................................................... 3
24 2063991 Isolator ................................................................................................................ 3
25 1702856 Link ..................................................................................................................... 1
26 ..... Hydraulic Control Valve (FFigure 11-12)........................................................... 1

©2012 HYSTER COMPANY See Service Manual 11-17

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

HAND LEVERS (FIGURE 11-8)

THREE FUNCTION — WITHOUT DETENTED LEVERS

11-18 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

HAND LEVERS
THREE FUNCTION – WITHOUT DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY

1 1665746 Bracket ................................................................................................................ 1
2 1527879 Capscrew ............................................................................................................ 3
3 1583611 Capscrew ............................................................................................................ 2
4 1670292 Shaft ................................................................................................................... 1
5 1564747 Bushing ............................................................................................................... 6
6 2099393 Lever (Lift) ........................................................................................................... 1
7 2099394 Lever (Tilt) ........................................................................................................... 1
8 2099395 Lever (Auxiliary One) .......................................................................................... 1
9 1517395
4038182 Knob ................................................................................................................... 3
10 1702855 Link ..................................................................................................................... 2
11 309109 Pin ....................................................................................................................... 6
12 1517361 Locking Ring Cotter Pin ...................................................................................... 6
13 1586627 Capscrew ............................................................................................................ 3
14 1346752 Washer ............................................................................................................... 3
15 2063991 Isolator ................................................................................................................ 3
16 1702856 Link ..................................................................................................................... 1
17 ..... Hydraulic Control Valve (FFigure 11-12)........................................................... 1

©2012 HYSTER COMPANY See Service Manual 11-19

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

HAND LEVERS (FIGURE 11-9)

FOUR FUNCTION — WITH DETENTED LEVERS

11-20 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

HAND LEVERS
FOUR FUNCTION – WITH DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY

1 1665748 Bracket ................................................................................................................ 1
2 1527879 Capscrew ............................................................................................................ 4
3 316834 Nut ...................................................................................................................... 1
4 320156 Washer ............................................................................................................... 1
5 1670677 Plate .................................................................................................................... 1
6 1527878 Capscrew ............................................................................................................ 1
7 1583611 Capscrew ............................................................................................................ 2
8 175861 Spring ................................................................................................................. 1
9 302428 Roll Pin ............................................................................................................... 1
10 1542546 Lever ................................................................................................................... 1
11 1564747 Bushing ............................................................................................................... 10
12 306113 Pin (Selector) ...................................................................................................... 1
13 1670196 Shaft ................................................................................................................... 1
14 320161 Washer ............................................................................................................... 3
15 1702855 Link ..................................................................................................................... 2
16 1517361 Locking Ring Cotter Pin ...................................................................................... 8
17 309109 Pin ....................................................................................................................... 8
18 2100073 Hydraulic Control Valve (FFigure 11-10)........................................................... 1
19 2099397 Lever (Auxiliary Two and Three) ......................................................................... 1
20 2099395 Lever (Auxiliary One) .......................................................................................... 1
21 2099394 Lever (Tilt) ........................................................................................................... 1
22 2099393 Lever (Lift) ........................................................................................................... 1
23 1517395
4038182 Knob ................................................................................................................... 4
23 2070655 Lens (Blank) ........................................................................................................ 1
24 1586627 Capscrew ............................................................................................................ 3
25 1346752 Washer ............................................................................................................... 3
26 2063991 Isolator ................................................................................................................ 3
27 1702856 Link ..................................................................................................................... 2

©2012 HYSTER COMPANY See Service Manual 11-21

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

HAND LEVERS (FIGURE 11-10)

FOUR FUNCTION — WITHOUT DETENTED LEVERS

11-22 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

HAND LEVERS
FOUR FUNCTION – WITHOUT DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY

1 1665747 Bracket ................................................................................................................ 1
2 1527879 Capscrew ............................................................................................................ 3
3 1583611 Capscrew ............................................................................................................ 2
4 1670293 Shaft ................................................................................................................... 1
5 1564747 Bushing ............................................................................................................... 8
6 2099396 Lever (Auxiliary Two) .......................................................................................... 1
7 2099395 Lever (Auxiliary One) .......................................................................................... 1
8 2099394 Lever (Tilt) ........................................................................................................... 1
9 2099393 Lever (Lift) ........................................................................................................... 1
10 1517395
4038182 Knob ................................................................................................................... 4
10 2070655 Lens (Blank) ........................................................................................................ 1
11 1702855 Link ..................................................................................................................... 2
12 1702856 Link ..................................................................................................................... 2
13 309109 Pin ....................................................................................................................... 8
14 1517361 Locking Ring Cotter Pin ...................................................................................... 8
15 1586627 Capscrew ............................................................................................................ 3
16 1346752 Washer ............................................................................................................... 3
17 2063991 Isolator ................................................................................................................ 3
18 ..... Hydraulic Control Valve (FFigure 11-13)........................................................... 1

©2012 HYSTER COMPANY See Service Manual 11-23

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CONTROL VALVE LOCKOUT GROUP (FIGURE 11-11)

MANUAL CONTROL VALVE

11-24 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CONTROL VALVE LOCKOUT GROUP

MANUAL CONTROL VALVE
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1683529 Solenoid Assembly (Double Function) ....................................................... 1 2
2 1683621 Solenoid Assembly (Single Function) ........................................................ 1 ..
3 18748 Capscrew ................................................................................................... 4 4
4 1670413 Needle Roller ............................................................................................. 3 4
5 ..... Manual Control Valve (FFigure 11-12, FFigure 11-13)............................ 1 1

©2012 HYSTER COMPANY See Service Manual 11-25

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

HYDRAULIC CONTROL VALVE AND STEERING UNIT ASSEMBLY (FIGURE 11-12)

MANUAL CONTROL VALVE — THREE FUNCTION

11-26 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

HYDRAULIC CONTROL VALVE AND STEERING UNIT ASSEMBLY

MANUAL CONTROL VALVE – THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY

2100070 Hydraulic Control Valve (With Steering Unit) ...................................................... 1
1 2102566 Steering Control Unit ...................................................................................... 1
1 1579908 Kit-Seal (Steering Control Unit) .................................................................. 1
2 2100074 Hydraulic Control Valve (Assembly) ............................................................... 1
3 1657632 Valve Section (Inlet) (FFigure 11-14)........................................................ 1
4 1578707 Relief Valve (Secondary) (2250 PSI) (FFigure 11-17).............................. 1
5 1657638 Valve Section (Outlet) (FFigure 11-17)..................................................... 1
6 1670531 Valve Section (Aux. 1) (FFigure 11-16).................................................... 1
7 1670532 Valve Section (Lift And Tilt) (FFigure 11-15)............................................. 1
8 1578747 Relief Valve (3100 PSI) (Main Relief) (FFigure 11-15)............................. 1
9 1657631 Kit-Capscrew .............................................................................................. 1
9 1629155 Washer .................................................................................................. 5
9 1657743 Capscrew ............................................................................................... 3
a 1580155 Kit-Tie Rod (Three Function) ...................................................................... 1
a 1670434 Kit-Seal (Three Function) ........................................................................... 1

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 11-27

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

HYDRAULIC CONTROL VALVE AND STEERING UNIT ASSEMBLY (FIGURE 11-13)

MANUAL CONTROL VALVE — FOUR FUNCTION

11-28 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

HYDRAULIC CONTROL VALVE AND STEERING UNIT ASSEMBLY

MANUAL CONTROL VALVE – FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

2100073 Hydraulic Control Valve (With Steering Unit) ...................................................... 1
1 2102566 Steering Control Unit ...................................................................................... 1
1 1579908 Kit-Seal (Steering Control Unit) .................................................................. 1
2 2100075 Hydraulic Control Valve .................................................................................. 1
3 1657632 Valve Section (Inlet) (FFigure 11-14)........................................................ 1
4 1578707 Relief Valve (Secondary) (2250 PSI) (FFigure 11-17).............................. 1
5 1657638 Valve Section (Outlet) (FFigure 11-17)..................................................... 1
6 1670530 Valve Section (FFigure 11-16).................................................................. 1
7 1670532 Valve Section (Lift And Tilt) (FFigure 11-15)............................................. 1
8 1670531 Valve Section (Aux. 1) (FFigure 11-16).................................................... 1
9 1578747 Relief Valve (3100 PSI) (Main Relief) (FFigure 11-15)............................. 1
10 1657631 Kit-Capscrew .............................................................................................. 1
10 1629155 Washer .................................................................................................. 5
10 1657743 Capscrew ............................................................................................... 3
a 1670054 Kit-Seal (Four Function) ............................................................................. 1
a 1580156 Kit-Tie Rod (Four Function) ........................................................................ 1

FOOTNOTES:
a Not Illustrated

©2012 HYSTER COMPANY See Service Manual 11-29

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

MID-INLET SECTION (FIGURE 11-14)

MANUAL HYDRAULIC CONTROL VALVE — THREE AND F0UR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 1657632 Valve Section (Inlet) ............................................................................................ 1
1 1578895 O-Ring ............................................................................................................ 1
2 1670445 Kit-Seal (Lift and Tilt) .......................................................................................... 1
3 1670434 Kit-Seal (Three Function) .................................................................................... 1
4 1578911 Kit-Seal (Steering Control Unit Interface) ........................................................... 1

11-30 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 11-31

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

TILT SECTION (FIGURE 11-15)

MANUAL HYDRAULIC CONTROL VALVE — THREE AND FOUR FUNCTION

11-32 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

TILT SECTION
MANUAL HYDRAULIC CONTROL VALVE – THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 1670532 Valve Section (Lift And Tilt) ................................................................................ 1
2 1578747 Relief Valve (3100 PSI) (Main Relief) ............................................................. 1
3 1580097 Kit-Seal ....................................................................................................... 1
4 1578943 Poppet ............................................................................................................ 1
5 1670445 Kit-Seal (Lift and Tilt) ...................................................................................... 1
6 ..... Seal Plate ....................................................................................................... 2
7 320289 Spring Seat ..................................................................................................... 4
8 188517 Spring ............................................................................................................. 2
9 1581859 Spool End ....................................................................................................... 1
10 1560681 Cap ................................................................................................................. 2
11 1578705 Capscrew ....................................................................................................... 4
12 386015 Spool End ....................................................................................................... 1
12 16480 O-Ring ........................................................................................................ 1
12 320291 Spool End ................................................................................................... 1
13 1670522 Kit-Valve (Manual Lower Assembly) .............................................................. 1
14 1578940 Plug ................................................................................................................ 1
15 1578713 Plug Assembly ................................................................................................ 1
15 77441 Plug ............................................................................................................ 1
16 77442 Spring ............................................................................................................. 3
17 77443 Poppet ............................................................................................................ 2
18 188515 Plate ............................................................................................................... 2
19 16706 Screw ............................................................................................................. 4
1670434 Kit-Seal (Three Function) ............................................................................... ..
1670054 Kit-Seal (Four Function) ................................................................................. 1

©2012 HYSTER COMPANY See Service Manual 11-33

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

AUXILIARY ONE AND TWO SECTIONS (FIGURE 11-16)

MANUAL HYDRAULIC CONTROL VALVE — THREE AND FOUR FUNCTION

11-34 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

AUXILIARY ONE AND TWO SECTIONS

MANUAL HYDRAULIC CONTROL VALVE – THREE AND FOUR FUNCTION
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1670531 Valve Section (Aux. 1) ................................................................................ 1 1
1 1670530 Valve Section ............................................................................................. .. 1
2 16706 Screw ..................................................................................................... 2 2
3 1578714 Plug Assembly ....................................................................................... 1 1
4 1580147 Kit-Seal (Auxiliary Functions) ................................................................. 1 1
5 1578705 Capscrew ............................................................................................... 2 2
6 1560681 Cap ........................................................................................................ 1 1
7 1581859 Spool End .............................................................................................. 1 1
8 320289 Spring Seat ............................................................................................ 2 2
9 188517 Spring .................................................................................................... 1 1
10 1560682 Plate ....................................................................................................... 1 1
11 77443 Poppet ................................................................................................... 1 2
12 77442 Spring .................................................................................................... 1 2
13 1578713 Plug Assembly ....................................................................................... 1 1
14 188515 Plate ....................................................................................................... 1 1
1670054 Kit-Seal (Four Function) ............................................................................. .. 1
1670434 Kit-Seal (Three Function) ........................................................................... 1 ..

©2012 HYSTER COMPANY See Service Manual 11-35

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

OUTLET SECTION (FIGURE 11-17)

MANUAL HYDRAULIC CONTROL VALVE — THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 1657638 Valve Section (Outlet) ......................................................................................... 1
2 1580155 Kit-Tie Rod (Three Function) .............................................................................. 1
2 1580156 Kit-Tie Rod (Four Function) ................................................................................ 1
3 15055 Nut .................................................................................................................. 4
4 1578707 Relief Valve (Secondary) (2250 PSI) .................................................................. 1
5 1580131 Kit-Seal ........................................................................................................... 1

11-36 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 11-37

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

HYDRAULIC CONTROL VALVE AND STEERING UNIT ASSEMBLY (FIGURE 11-18)

ELECTRO-HYDRAULIC — THREE FUNCTION

11-38 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

HYDRAULIC CONTROL VALVE AND STEERING UNIT ASSEMBLY

ELECTRO-HYDRAULIC – THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY

2103052 Hydraulic Control Valve (Assembly with Steering Control Unit) ......................... 1
1 2103058 Hydraulic Control Valve Assembly ................................................................. 1
2 1657632 Valve Section (Inlet) (FFigure 11-14)........................................................ 1
3 ..... Poppet Valve (FFigure 11-22)................................................................... 2
4 1657634 Body (EHPV Section Assembly) (FFigure 11-20)..................................... 1
5 1708296 Valve Section (Tilt) (FFigure 11-21).......................................................... 1
6 1708298 Valve Section (Aux. 1) (FFigure 11-23).................................................... 1
7 1708297 Valve Section (Outlet) (FFigure 11-25)..................................................... 1
8 1657631 Kit-Capscrew .............................................................................................. 1
8 1629155 Washer .................................................................................................. 5
8 1657743 Capscrew ............................................................................................... 3
9 1708054 Relief Valve (Secondary) ........................................................................... 1
9 1580131 Kit-Seal .................................................................................................. 1
10 2102566 Steering Control Unit (FFigure 9-7)............................................................... 1
10 1579908 Kit-Seal (Steering Control Unit) .................................................................. 1
1578715 Kit-Tie Rod ..................................................................................................... 1
1578909 Kit-Seal ........................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 11-39

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

HYDRAULIC CONTROL VALVE AND STEERING UNIT ASSEMBLY (FIGURE 11-19)

ELECTRO-HYDRAULIC — FOUR FUNCTION

11-40 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

HYDRAULIC CONTROL VALVE AND STEERING UNIT ASSEMBLY

ELECTRO-HYDRAULIC – FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

2103053 Hydraulic Control Valve (Assembly with Steering Control Unit) ......................... 1
1 2103059 Hydraulic Control Valve Assembly ................................................................. 1
2 1657632 Valve Section (Inlet) (FFigure 11-14)........................................................ 1
3 1657634 Body (EHPV Section Assembly) (FFigure 11-20)..................................... 1
4 1708296 Valve Section (Tilt) (FFigure 11-21).......................................................... 1
5 1708298 Valve Section (Aux. 1) (FFigure 11-23).................................................... 1
6 1708299 Valve Section (Auxiliary Two) (FFigure 11-24)......................................... 1
7 1708297 Valve Section (Outlet) (FFigure 11-25)..................................................... 1
8 1657631 Kit-Capscrew .............................................................................................. 1
8 1629155 Washer .................................................................................................. 5
8 1657743 Capscrew ............................................................................................... 3
9 1708054 Relief Valve (Secondary) ........................................................................... 1
9 1580131 Kit-Seal .................................................................................................. 1
10 2102567 Steering Control Unit (FFigure 9-7)............................................................... 1
10 1579908 Kit-Seal (Steering Control Unit) .................................................................. 1
1580151 Kit-Tie Rod ..................................................................................................... 1
1578908 Kit-Seal ........................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 11-41

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

LIFT AND LOWER SECTION (FIGURE 11-20)

ELECTRONIC CONTROL VALVE — THREE AND FOUR FUNCTION

11-42 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

LIFT AND LOWER SECTION

ELECTRONIC CONTROL VALVE – THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 1657634 Body .................................................................................................................... 1
2 1578712 Plug Assembly ................................................................................................ 1
2 204128 Plug ............................................................................................................ 1
3 1581862 Kit-Valve (Manual Lowering) .......................................................................... 1
4 1569602 Plug ................................................................................................................ 1
5 1578904 Kit-Seal (Inlet) ................................................................................................. 1
6 1578911 Kit-Seal (Steering Control Unit Interface) ....................................................... 1
7 1578875 Shuttle Valve .................................................................................................. 1
8 1578888 Setscrew ......................................................................................................... 1
9 1586279 Kit-Seal (Electro Hydraulic Poppet Valve) ...................................................... AR
10 1586280 Poppet ............................................................................................................ 1
11 1578876 Spring ............................................................................................................. 1
12 1578714 Plug Assembly ................................................................................................ 1
13 1578706 Relief Valve (Main) ......................................................................................... 1
13 1580132 Kit-Relief Valve ........................................................................................... 1
14 1658065 Spring ............................................................................................................. 1
b 1578909 Kit-Seal ............................................................................................................... 1
a 1578908 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Four Function Only b Three Function Only

©2012 HYSTER COMPANY See Service Manual 11-43

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

TILT SECTION (FIGURE 11-21)

ELECTRONIC CONTROL VALVE — THREE AND FOUR FUNCTION

11-44 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

TILT SECTION
ELECTRONIC CONTROL VALVE – THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 1708296 Valve Section (Tilt) .............................................................................................. 1
2 1578713 Plug Assembly ................................................................................................ 2
3 77442 Spring ............................................................................................................. 2
4 77443 Poppet ............................................................................................................ 2
5 1578905 Kit-Seal (Tilt) ................................................................................................... 1
6 1578889 Plug ................................................................................................................ 2
7 1578882 Spring ............................................................................................................. 2
8 1578883 Washer ........................................................................................................... 2
9 1664395 Capscrew ....................................................................................................... 4
10 1578711 Valve (Pressure Reducing) ............................................................................ 2
10 1687534 Kit-Seal (Solenoid Pressure Reducing) ..................................................... 1
11 1578887 Setscrew ......................................................................................................... 1
b 1578909 Kit-Seal ............................................................................................................... 1
a 1578908 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Four Function Only b Three Function Only

©2012 HYSTER COMPANY See Service Manual 11-45

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

ELECTRO HYDRAULIC POPPET VALVE (FIGURE 11-22)

ELECTRONIC CONTROL VALVE — THREE AND FOUR FUNCTION

11-46 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

ELECTRO HYDRAULIC POPPET VALVE

ELECTRONIC CONTROL VALVE – THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1699590 Poppet Valve (Lower) ......................................................................................... 1
1 1629163 Nut .................................................................................................................. 1
2 1629162 Coil ................................................................................................................. 1
3 1629160 Tube (Solenoid) .............................................................................................. 1
4 1629165 Spring ............................................................................................................. 1
5 1629159 Poppet Valve .................................................................................................. 1
5 1699591 Poppet Valve .................................................................................................. 1
6 1586020 Sleeve ............................................................................................................ 1
1629200 Kit-Valve (Lift) ..................................................................................................... 1
7 1629163 Nut .................................................................................................................. 1
8 1629162 Coil ................................................................................................................. 1
9 1629161 Tube Assy (Solenoid) ..................................................................................... 1
10 1657846 Spring ............................................................................................................. 1
11 1629158 Poppet Valve .................................................................................................. 1
12 1586279 Kit-Seal (Electro Hydraulic Poppet Valve) .......................................................... 1

©2012 HYSTER COMPANY See Service Manual 11-47

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

AUXILIARY ONE SECTION (FIGURE 11-23)

ELECTRONIC CONTROL VALVE — THREE AND FOUR FUNCTION

11-48 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

AUXILIARY ONE SECTION

ELECTRONIC CONTROL VALVE – THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 1708298 Valve Section (Aux. 1) ........................................................................................ 1
2 1578714 Plug Assembly ................................................................................................ 1
3 1578713 Plug Assembly ................................................................................................ 1
3 77441 Plug ............................................................................................................ 1
4 77442 Spring ............................................................................................................. 1
5 77443 Poppet ............................................................................................................ 1
6 1578889 Plug ................................................................................................................ 2
7 1578906 Kit-Seal (Auxiliary Section) ............................................................................. 1
8 1578882 Spring ............................................................................................................. 2
9 1578883 Washer ........................................................................................................... 2
10 1664395 Capscrew ....................................................................................................... 4
11 1578711 Valve (Pressure Reducing) ............................................................................ 2
12 1687534 Kit-Seal (Solenoid Pressure Reducing) .......................................................... 2

©2012 HYSTER COMPANY See Service Manual 11-49

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

AUXILIARY TWO SECTION (FIGURE 11-24)

ELECTRONIC CONTROL VALVE — FOUR FUNCTION

11-50 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

AUXILIARY TWO SECTION

ELECTRONIC CONTROL VALVE – FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 1708299 Valve Section (Auxiliary Two) ............................................................................. 1
2 1578714 Plug Assembly ................................................................................................ 1
3 1578713 Plug Assembly ................................................................................................ 1
3 77441 Plug ............................................................................................................ 1
4 77442 Spring ............................................................................................................. 1
5 77443 Poppet ............................................................................................................ 1
6 1578889 Plug ................................................................................................................ 2
7 1578907 Kit-Seal (Auxiliary Section) ............................................................................. 1
8 1578882 Spring ............................................................................................................. 2
9 1578883 Washer ........................................................................................................... 2
10 1664395 Capscrew ....................................................................................................... 4
11 1578711 Valve (Pressure Reducing) ............................................................................ 2
12 1578911 Kit-Seal (Steering Control Unit Interface) ................................................... 2

©2012 HYSTER COMPANY See Service Manual 11-51

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

OUTLET SECTION (FIGURE 11-25)

ELECTRONIC CONTROL VALVE — THREE AND FOUR FUNCTION WITH ANTI-STALL SOLENOID

11-52 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

OUTLET SECTION
ELECTRONIC CONTROL VALVE – THREE AND FOUR FUNCTION WITH ANTI-STALL SOLENOID

ITEM PART NO. DESCRIPTION QTY

1 1708297 Valve Section (Outlet) ......................................................................................... 1
2 1578707 Relief Valve (Secondary) (2250 PSI) ............................................................. 1
3 1580131 Kit-Seal ....................................................................................................... 1
4 1578715 Kit-Tie Rod (Three Function) .............................................................................. 1
4 1580151 Kit-Tie Rod (Four Function) ................................................................................ 1
4 15055 Nut .................................................................................................................. 4
5 1678165 Solenoid Valve .................................................................................................... 1
5 1684487 Kit-Seal ........................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 11-53

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

HOIST HOSE AND ATTACHING PARTS (FIGURE 11-26)

ITEM PART NO. DESCRIPTION QTY

1 2102655 Hose Assy ........................................................................................................... 1
2 1473936 Fitting .................................................................................................................. 1
3 2061646 Fitting (Diagnostic) .............................................................................................. 1
4 1605770 Fitting .................................................................................................................. 1
5 1594869 Fitting .................................................................................................................. 1
5 244167 O-Ring ............................................................................................................ 1
5 16982 O-Ring ............................................................................................................ 1

11-54 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 11-55

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

TILT CYLINDER AND MAST INSTALLATION (FIGURE 11-27)

11-56 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

TILT CYLINDER AND MAST INSTALLATION

ITEM PART NO. DESCRIPTION QTY
1 1597381 Capscrew ............................................................................................................ 2
2 1566792 Rod End (Three Stage) ....................................................................................... 2
3 1581848 Nut ...................................................................................................................... 2
4 b 2082826 Tilt Cylinder (RH) (FFigure 11-28)..................................................................... 1
4 a 2082827 Tilt Cylinder (RH) (FFigure 11-28)..................................................................... 1
5 b 2090626 Tilt Cylinder (LH) (FFigure 11-28)...................................................................... 1
5 a 2090627 Tilt Cylinder (LH) (FFigure 11-28)...................................................................... 1
6 1611572 Pin ....................................................................................................................... 2
7 16001 Grease Fitting ..................................................................................................... 4
8 1615240 Capscrew ............................................................................................................ 4
9 241079 Anchor ................................................................................................................ 2
10 1611728 Bushing ............................................................................................................... 2
11 1570303 Pin ....................................................................................................................... 2
12 1581564 Lockwasher ......................................................................................................... 2
13 1611571 Pin ....................................................................................................................... 2
14 293730 Capscrew ............................................................................................................ 4
15 1581852 Washer ............................................................................................................... 2

FOOTNOTES:
a 5° Forward/10° Back b 5° Forward/6° Back

©2012 HYSTER COMPANY See Service Manual 11-57

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

TILT CYLINDERS (FIGURE 11-28)

11-58 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

TILT CYLINDERS
KEY:
A: 5 Degrees Forward/6 Degrees Back
B: 5 Degrees Forward/10 Degrees Back
QTY
ITEM PART NO. DESCRIPTION A B
2090626 Tilt Cylinder (LH) ........................................................................................ 1 ..
2090627 Tilt Cylinder (LH) ........................................................................................ .. 1
2082826 Tilt Cylinder (RH) ........................................................................................ 1 ..
2082827 Tilt Cylinder (RH) ........................................................................................ .. 1
1 193554 Rod Wiper .............................................................................................. 1 1
2 289969 End Plug ................................................................................................ 1 1
2 1706804 Gland (Alternate Part) ............................................................................ 1 1
3 1381085 Rod Seal ................................................................................................ 1 1
4 1329756 Back-Up Ring ......................................................................................... 1 1
5 92482 O-Ring ................................................................................................... 1 1
5 92482 O-Ring (Alternate Part) .......................................................................... 2 2
6 2098244 Cylinder Rod .......................................................................................... 1 ..
6 2098245 Cylinder Rod .......................................................................................... .. 1
7 199082 O-Ring ................................................................................................... 1 1
8 2095852 Spacer ................................................................................................... 1 ..
9 2044821 Piston Seal ............................................................................................. 1 1
10 239182 Wear Ring .............................................................................................. 1 1
11 289968 Piston ..................................................................................................... 1 1
12 2036547 Locknut .................................................................................................. 1 1
13 1612451 Tube Wldmt-Cylinder (RH) .................................................................... 1 ..
13 1612453 Tube Wldmt-Cylinder (LH) ..................................................................... 1 ..
13 1612452 Tube Wldmt-Cylinder (RH) .................................................................... .. 1
13 1612454 Tube Wldmt-Cylinder (LH) ..................................................................... .. 1
1494726 Kit-Seal ....................................................................................................... 1 1

©2012 HYSTER COMPANY See Service Manual 11-59

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

TILT HYDRAULICS (FIGURE 11-29)

11-60 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

TILT HYDRAULICS
ITEM PART NO. DESCRIPTION QTY
1 1487063 Fitting .................................................................................................................. 4
1 265787 O-Ring ............................................................................................................ 1
1 16483 O-Ring ............................................................................................................ 1
2 2091584 Hose Assy ........................................................................................................... 1
3 1480237 Nut ...................................................................................................................... 2
4 1605479 Hose Clamp (Dual Hose) .................................................................................... 2
5 1586627 Capscrew ............................................................................................................ 2
6 1473887 Fitting .................................................................................................................. 6
6 265731 O-Ring ............................................................................................................ 1
6 16484 O-Ring ............................................................................................................ 1
7 222500 Fitting .................................................................................................................. 1
8 353198 Clamp ................................................................................................................. 2
9 2095409 Hose ................................................................................................................... 1
10 1650229 Fitting .................................................................................................................. 1
10 16484 O-Ring ............................................................................................................ 1
11 1486742 Fitting .................................................................................................................. 1
11 265787 O-Ring ............................................................................................................ 1
11 16484 O-Ring ............................................................................................................ 1
12 2091573 Hose Assy ........................................................................................................... 1
13 1473897 Fitting .................................................................................................................. 1
13 265731 O-Ring ............................................................................................................ 1
13 16484 O-Ring ............................................................................................................ 1
14 1527879 Capscrew ............................................................................................................ 2
15 1648772 Valve Block ......................................................................................................... 1
15 2093476 Valve Block ..................................................................................................... 1
15 1648771 Valve-Counterbalance .................................................................................... 1
16 2091583 Hose Assy ........................................................................................................... 1
17 2091582 Hose Assy ........................................................................................................... 1
18 2091581 Hose Assy ........................................................................................................... 1
19 2091585 Hose Assy ........................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 11-61

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

VENT LINES (FIGURE 11-30)

ITEM PART NO. DESCRIPTION QTY

1 222502 Fitting .................................................................................................................. 1
1 a 235691 Fitting .................................................................................................................. 1
1 16484 O-Ring ............................................................................................................ 1
2 379405 Clamp ................................................................................................................. 2
3 1502066 Clamp ................................................................................................................. 1
4 1502053 Clamp (Swivel) .................................................................................................... 1
5 1399083 Hose Assy ........................................................................................................... 1

FOOTNOTES:
a Used for mast removal

11-62 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

12 MAST-TWO STAGE LIMITED FREE-LIFT

 UNIT CODE K006
08/2012 NORTH AMERICA

SECTION 12
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

AUXILIARY FUNCTION HOSES ..................................................................................................................... 12-28

AUXILIARY TUBE EXTENSIONS
TWO STAGE LIMITED FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - E-
HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............................................................................ 12-26
TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS .................................. 12-20
TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
.................................................................................................................................................................... 12-22
TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS .............. 12-24
CARRIAGE
TWO STAGE LIMITED FREE-LIFT - HOOK TYPE .................................................................................... 12-16
TWO STAGE LIMITED FREE-LIFT - PIN TYPE ......................................................................................... 12-18
HEADER HOSES AND AUXILIARY TUBE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-12
INNER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-4
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-6
MAIN LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-10
OUTER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-2

©2012 HYSTER COMPANY See Service Manual 12-1

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

OUTER MAST (FIGURE 12-1)

TWO STAGE LIMITED FREE-LIFT

12-2 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

OUTER MAST
TWO STAGE LIMITED FREE-LIFT
A613

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2940 mm 3340 mm 4340 mm 5340 mm 5940 mm
ITEM 1 2 3 4 (115.7 in.) (131.5 in.) (170.9 in.) (210.2 in.) (233.9 in.)
Mast A613 A613 A613 A613 A613
Group Number 2940 3340 4340 5340 5940
Mast Assy 2092345 2092347 2092352 2092357 2092360
1 Outer Mast 1608931 1608933 1608938 1608943 1608946

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 341144 Stubshaft .................................................................................................... 2
3 1333649 Load Roller ("A") (126.75/126.49) .................................................................. 2
3 1343002 Load Roller ("B") (127.51/127.25) .................................................................. 2
3 1343003 Load Roller ("C") (128.27/128.01) .................................................................. 2
4 126765 Shim ............................................................................................................... AR
5 187489 Snap Ring ....................................................................................................... 2
6 104506 O-Ring ............................................................................................................ 4
7 161273 Shim (0.020 in.) .............................................................................................. 4
8 161272 Shim (0.007 in.) .............................................................................................. AR
9 104264 Wear Strip ...................................................................................................... 2
10 1611580 Snap Ring ....................................................................................................... 4
11 1611579 Bushing .......................................................................................................... 4
12 192429 Bushing .......................................................................................................... 2

FOOTNOTES:
a Refer to Table

©2012 HYSTER COMPANY See Service Manual 12-3

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

INNER MAST (FIGURE 12-2)

TWO STAGE LIMITED FREE-LIFT

12-4 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

INNER MAST
TWO STAGE LIMITED FREE-LIFT
A613

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2940 mm 3340 mm 4340 mm 5340 mm 5940 mm
ITEM 1 2 3 4 (115.7 in.) (131.5 in.) (170.9 in.) (210.2 in.) (233.9 in.)
Mast A613 A613 A613 A613 A613
Group Number 2940 3340 4340 5340 5940
Mast Assy 2092345 2092347 2092352 2092357 2092360
1 Inner Mast 1641126 341117 341118 346961 356582

ITEM PART NO. DESCRIPTION QTY

b. . . . . Mast Assy ...........................................................................................................
1 b. . . . .
2 369431
3 369432
4 341144
5 a 1333649
5 1343002
5 1343003
6 126765
7 187489
8 58939
9 346906
1
Inner Mast ...................................................................................................... 1
Stubshaft .................................................................................................... 1
Stubshaft .................................................................................................... 1
Stubshaft .................................................................................................... 2
Load Roller ("A") (126.75/126.49) .................................................................. 2
Load Roller ("B") (127.51/127.25) .................................................................. 2
Load Roller ("C") (128.27/128.01) .................................................................. 2
Shim ............................................................................................................... AR
Snap Ring ....................................................................................................... 2
Snap Ring ....................................................................................................... 2
Chain Sheave ................................................................................................. 2

FOOTNOTES:
a Letter on Inside Face b Refer to Table

©2012 HYSTER COMPANY See Service Manual 12-5

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

MAIN LIFT (FIGURE 12-3)

TWO STAGE LIMITED FREE-LIFT

12-6 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

MAIN LIFT
TWO STAGE LIMITED FREE-LIFT
A613

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2940 mm 3340 mm 4340 mm 5340 mm 5940 mm
ITEM 1 2 3 4 (115.7 in.) (131.5 in.) (170.9 in.) (210.2 in.) (233.9 in.)
Mast A613 A613 A613 A613 A613
Group Number 2940 3340 4340 5340 5940
10 Hose Assy 1399109 1399117 1399137 1399157 1399174
11 Hose Assy 1399089 1399097 1399117 1399137 1399154
26 Chain 1619425 341123 341124 341053 356593

ITEM PART NO. DESCRIPTION QTY

1 304523 Snap Ring ....................................................................................................... 2
2 1626463 Washer ........................................................................................................... 2
3 ..... Main Cylinder (FFigure 12-4)........................................................................ 2
4 1626460 Capscrew ....................................................................................................... 2
5 1626462 Lockwasher .................................................................................................... 2
6 134675 Shim ............................................................................................................... AR
7 1325119 Shim ............................................................................................................... AR
8 110178 Fitting .............................................................................................................. 2
9 379405 Clamp ............................................................................................................. 4
10 a. . . . . Hose Assy ...................................................................................................... 1
11 a. . . . . Hose Assy ...................................................................................................... 1
12 1465585 Hose Clamp .................................................................................................... 4
13 1360529 Clamp ............................................................................................................. 4
14 2046871 Fitting .............................................................................................................. 1
15 2079065 Hose Assy ...................................................................................................... 2
16 1581588 Capscrew ....................................................................................................... 2
17 1581558 Washer ........................................................................................................... 4
18 1581567 Nut .................................................................................................................. 2
19 1603961 Housing .......................................................................................................... 1
20 2043538 Lowering Control Valve .................................................................................. 1
20 16983 O-Ring ........................................................................................................ 1
20 244167 O-Ring ........................................................................................................ 1
21 14604 Plug ................................................................................................................ 1
21 16487 O-Ring ........................................................................................................ 1
22 1532650 Fitting .............................................................................................................. 1
23 1605087 Fitting .............................................................................................................. 2
24 356598 Washer ........................................................................................................... 2
25 388186 Spring ............................................................................................................. 2
26 a. . . . . Chain .............................................................................................................. 2
27 1626521 Nut .................................................................................................................. 4
28 343946 Kit-Washer ...................................................................................................... 2
29 1331992 Chain Anchor .................................................................................................. 2
30 1307395 Pin .................................................................................................................. 2
31 15222 Cotter Pin ....................................................................................................... 2
32 2102655 Hose Assy (Hoist) (FFigure 11-26)............................................................... 1
33 1473936 Fitting .............................................................................................................. 1

©2012 HYSTER COMPANY See Service Manual 12-7

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FOOTNOTES:
a Refer to Table

12-8 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 12-9

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

MAIN LIFT CYLINDER (FIGURE 12-4)

TWO STAGE LIMITED FREE-LIFT

12-10 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

MAIN LIFT CYLINDER

TWO STAGE LIMITED FREE-LIFT
A613

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2940 mm 3340 mm 4340 mm 5340 mm 5940 mm
1 2 3 4 (115.7 in.) (131.5 in.) (170.9 in.) (210.2 in.) (233.9 in.)
ITEM Mast A613 A613 A613 A613 A613
Group Number 2940 3340 4340 5340 5940
Cylinder
8609104 8609106 8609111 8609116 8609119
Group Number
Cylinder Assy 2086035 2086037 2086042 2086047 2086050
4 Tube Wldmt- 2086006 2086008 2086031 2086017 2086020
Cylinder
5 Cylinder Rod 2085967 2085969 2085974 2085979 2085982

ITEM PART NO. DESCRIPTION QTY

b. . . . . Cylinder Assy ...................................................................................................... 2
1 637565 Back-Up Ring ................................................................................................. 2
2 309062 Rod Seal ......................................................................................................... 1
3 215345 Wear Ring ...................................................................................................... 1
4 b. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
5 b. . . . . Cylinder Rod ................................................................................................... 1
6 316513 Wear Ring ...................................................................................................... 1
7 15880 O-Ring ............................................................................................................ 1
8 2032492 Seal ................................................................................................................ 1
9 1383071 Rod Wiper ...................................................................................................... 1
10 1618463 Gland .............................................................................................................. 1
ac 332569 Spacer ............................................................................................................ 1
2096469 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated c Used with 5940 mm Lift Height
b Refer to Table

©2012 HYSTER COMPANY See Service Manual 12-11

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

HEADER HOSES AND AUXILIARY TUBE (FIGURE 12-5)

TWO STAGE LIMITED FREE-LIFT

12-12 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

HEADER HOSES AND AUXILIARY TUBE

TWO STAGE LIMITED FREE-LIFT
A613

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2940 mm 3340 mm 4340 mm 5340 mm 5940 mm
ITEM 1 2 3 4 (115.7 in.) (131.5 in.) (170.9 in.) (210.2 in.) (233.9 in.)
Mast A613 A613 A613 A613 A613
Group Number 2940 3340 4340 5340 5940
Mast Assy 2092345 2092347 2092352 2092357 2092360
21 Hose Assy 2088538 2088540 2088545 2088550 2088551

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 357529 Stubshaft ................................................................................................ 1 2
2 1495279 Hose Sheave ......................................................................................... 1 2
3 332057 Bushing ............................................................................................. 1 2
4 1581565 Nut ......................................................................................................... 2 4
5 2035791 Hose Clamp ........................................................................................... 1 2
6 1581578 Capscrew ............................................................................................... 2 4
7 1360508 Clamp .................................................................................................... 2 4
8 1465489 Hose Clamp ........................................................................................... 2 4
9 1529016 Fitting ..................................................................................................... 2 4
10 b 1473887 Fitting ..................................................................................................... 2 2
10 16484 O-Ring ............................................................................................... 1 1
10 265731 O-Ring ............................................................................................... 1 1
11 b 2087565 Drain Valve ............................................................................................ 1 1
12 b 16541 Fitting ..................................................................................................... 1 1
12 16484 O-Ring ............................................................................................... 1 1
13 b 1377954 Fitting ..................................................................................................... 2 2
14 b 16484 O-Ring ................................................................................................... 1 1
15 b 1377953 Quick Disconnect Fitting ........................................................................ 2 2
16 1622610 Fitting ..................................................................................................... 2 2
16 265731 O-Ring ............................................................................................... 1 1
17 816591 Fitting ..................................................................................................... 4 8
17 265731 O-Ring ............................................................................................... 1 1
18 1646850 Bracket ................................................................................................... 1 2
19 2095000 Tube Assy .............................................................................................. .. 1
20 2095001 Tube Assy .............................................................................................. .. 1
21 a. . . . . Hose Assy .............................................................................................. 2 4
22 1626461 Capscrew ............................................................................................... 2 4
23 1605444 Bracket (RH) .......................................................................................... 1 1
23 1605443 Bracket (LH) ........................................................................................... .. 1
24 1581567 Nut ......................................................................................................... 2 4
25 1581593 Capscrew ............................................................................................... 1 2
26 1581853 Washer .................................................................................................. 1 2
27 2094999 Tube Assy .............................................................................................. 1 ..

©2012 HYSTER COMPANY See Service Manual 12-13

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

HEADER HOSES AND AUXILIARY TUBE

TWO STAGE LIMITED FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
28 2094998 Tube Assy .............................................................................................. 1 ..

FOOTNOTES:
a Refer to Table b With Quick Disconnect Fittings

12-14 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 12-15

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CARRIAGE (FIGURE 12-6)

TWO STAGE LIMITED FREE-LIFT — HOOK TYPE

12-16 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CARRIAGE
TWO STAGE LIMITED FREE-LIFT – HOOK TYPE

ITEM PART NO. DESCRIPTION QTY

2093493 Carriage .............................................................................................................. 1
1 1639785 Carriage (Hook Type) ..................................................................................... 1
2 341144 Stubshaft .................................................................................................... 6
3 a 1333648 Load Roller ("A") (103.68/103.42) .................................................................. 6
4 366116 Spacer ............................................................................................................ 2
5 187489 Snap Ring ....................................................................................................... 6
6 15222 Cotter Pin ....................................................................................................... 2
7 1307395 Pin .................................................................................................................. 2
8 1331992 Chain Anchor .................................................................................................. 2
9 343946 Kit-Washer ...................................................................................................... 2
10 1650840 Nut .................................................................................................................. 4
11 126765 Shim ............................................................................................................... AR
12 1581833 Capscrew ............................................................................................................ 4
13 1581854 Washer ............................................................................................................... 4
14 66468 Plate .................................................................................................................... 2
15 b 292528 Capscrew ............................................................................................................ 4
16 b 292683 Lockwasher ......................................................................................................... 4
17 b 244008 Bracket ................................................................................................................ 2
18 b 192424 Shim (0.030 in.) .................................................................................................. AR
19 b 192425 Shim (0.062 in.) .................................................................................................. AR
20 b 16001 Grease Fitting ..................................................................................................... 2
21 b 244005 Side Roller .......................................................................................................... 2
22 b 244009 Pin ....................................................................................................................... 2
23 b 66333 Roll Pin ............................................................................................................... 2
1641740 Kit-Side Roller ..................................................................................................... 1

FOOTNOTES:
a Letter on Inside Face b With Attachments

©2012 HYSTER COMPANY See Service Manual 12-17

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CARRIAGE (FIGURE 12-7)

TWO STAGE LIMITED FREE-LIFT — PIN TYPE

12-18 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CARRIAGE
TWO STAGE LIMITED FREE-LIFT – PIN TYPE

ITEM PART NO. DESCRIPTION QTY

1318162 Carriage (78 in.) (1980 mm) ............................................................................... 1
1 1318167 Carriage Wldmt .............................................................................................. 1
2 341144 Stubshaft .................................................................................................... 6
3 1331269 Pin .............................................................................................................. 2
4 126765 Shim ............................................................................................................... AR
5 187489 Snap Ring ....................................................................................................... 6
6 1307395 Pin .................................................................................................................. 2
7 15222 Cotter Pin ....................................................................................................... 2
8 1650840 Nut .................................................................................................................. 4
9 343946 Kit-Washer ...................................................................................................... 2
10 1331992 Chain Anchor .................................................................................................. 2
11 1330064 Pin .................................................................................................................. 2
12 a 1333648 Load Roller ("A") (103.68/103.42) (0.060 in.) ................................................. AR
13 b 66333 Roll Pin ............................................................................................................... 2
14 b 292528 Capscrew ............................................................................................................ 4
14 b 292683 Lockwasher ......................................................................................................... 4
15 b 244005 Side Roller .......................................................................................................... 2
16 b 244008 Bracket ................................................................................................................ 2
17 b 192424 Shim (0.030 in.) .................................................................................................. AR
17 b 192425 Shim (0.062 in.) .................................................................................................. AR
18 66468 Plate .................................................................................................................... 2
19 292685 Lockwasher ......................................................................................................... 4
20 226458 Capscrew ............................................................................................................ 4
21 b 244009 Pin ....................................................................................................................... 2
22 b 16001 Grease Fitting ..................................................................................................... 2
23 1658934 Capscrew ............................................................................................................ 2
24 1626478 Washer ............................................................................................................... 2
25 366116 Spacer ................................................................................................................ 2
1641740 Kit-Side Roller ..................................................................................................... 1

FOOTNOTES:
a Letter on Inside Face b Optional

©2012 HYSTER COMPANY See Service Manual 12-19

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

AUXILIARY TUBE EXTENSIONS (FIGURE 12-8)

TWO STAGE LIMITED FREE-LIFT — WITHOUT QUICK DISCONNECT FITTINGS

12-20 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS

TWO STAGE LIMITED FREE-LIFT – WITHOUT QUICK DISCONNECT FITTINGS
KEY:
A: A613 Three Function
B: A613 Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 816591 Fitting ......................................................................................................... 2 4
2 1646850 Bracket ....................................................................................................... 1 2
3 2095001 Tube Assy .................................................................................................. .. 1
4 2095000 Tube Assy .................................................................................................. .. 1
5 2094998 Tube Assy .................................................................................................. 1 1
6 2094999 Tube Assy .................................................................................................. 1 1
a 1510117 Capscrew ................................................................................................... 2 4

FOOTNOTES:
a Not Illustrated, for mounting Brackets

©2012 HYSTER COMPANY See Service Manual 12-21

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

AUXILIARY TUBE EXTENSIONS (FIGURE 12-9)

TWO STAGE LIMITED FREE-LIFT — MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS

12-22 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS

TWO STAGE LIMITED FREE-LIFT – MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
KEY:
A: A613 Three Function
B: A613 Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1473887 Fitting ......................................................................................................... 2 4
1 265731 O-Ring ................................................................................................... 1 1
2 1377953 Quick Disconnect Fitting ............................................................................ 2 4
3 1377954 Fitting (Quick Disconnect) .......................................................................... 2 4
4 1708365 Bulkhead (Fitting) ....................................................................................... 2 4
4 265731 O-Ring ................................................................................................... 1 1
4 16484 O-Ring ................................................................................................... 1 1
5 1708368 Dust Cover ................................................................................................. 2 4
6 1646850 Bracket ....................................................................................................... 1 2
7 2094999 Tube Assy .................................................................................................. 1 1
8 2094998 Tube Assy .................................................................................................. 1 1
9 2095000 Tube Assy .................................................................................................. .. 1
10 2095001 Tube Assy .................................................................................................. .. 1
11 816593 Locknut ....................................................................................................... 2 4
a 1510117 Capscrew ................................................................................................... 2 4

FOOTNOTES:
a Not Illustrated, for Bracket mounting

©2012 HYSTER COMPANY See Service Manual 12-23

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

AUXILIARY TUBE EXTENSIONS (FIGURE 12-10)

TWO STAGE LIMITED FREE-LIFT — E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS

12-24 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS

TWO STAGE LIMITED FREE-LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
KEY:
A: A613 Three Function
B: A613 Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1487095 Fitting ......................................................................................................... 2 4
2 4604680 Hose Assy .................................................................................................. 1 1
3 4604683 Hose Assy .................................................................................................. 1 2
4 4604682 Hose Assy .................................................................................................. .. 1
5 1486737 Fitting ......................................................................................................... 2 4
6 2111754 Valve (Single Aux) ...................................................................................... 1 ..
6 4010971 Check Valve ........................................................................................... 2 ..
6 4010972 Valve ...................................................................................................... 1 ..
6 2111755 Valve (Dual Aux) ........................................................................................ .. 1
6 4010971 Check Valve ........................................................................................... .. 4
6 4010972 Valve ...................................................................................................... .. 1
7 816593 Locknut ....................................................................................................... 2 4
8 1646850 Bracket ....................................................................................................... 1 2
9 1527979 Hose Clamp ............................................................................................... 4 4
10 2046871 Fitting ......................................................................................................... 1 1
11 1614069 Hose ........................................................................................................... 1 1
12 292505 Capscrew ................................................................................................... 2 2
13 110178 Fitting ......................................................................................................... 1 1
13 16483 O-Ring ................................................................................................... 1 1
14 1673754 Washer ....................................................................................................... 2 2
15 302399 Nut .............................................................................................................. 2 2
16 4013102 Bracket ....................................................................................................... 1 1
17 1581588 Capscrew ................................................................................................... 2 2
18 4013097 Hook ........................................................................................................... 2 2
19 2095000 Tube Assy .................................................................................................. .. 1
20 1473887 Fitting ......................................................................................................... 2 4
20 265731 O-Ring ................................................................................................... 1 1
21 1377954 Fitting (Quick Disconnect) .......................................................................... 2 4
22 1377953 Quick Disconnect Fitting ............................................................................ 2 4
23 1708368 Dust Cover ................................................................................................. 2 4
24 1708365 Bulkhead (Fitting) ....................................................................................... 2 4
25 2094999 Tube Assy .................................................................................................. 1 1
26 2095001 Tube Assy .................................................................................................. .. 1
27 2094998 Tube Assy .................................................................................................. 1 1

©2012 HYSTER COMPANY See Service Manual 12-25

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

AUXILIARY TUBE EXTENSIONS (FIGURE 12-11)

TWO STAGE LIMITED FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE — E-HYDRAULICS WITH
QUICK DISCONNECT FITTINGS

12-26 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS

TWO STAGE LIMITED FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE – E-HYDRAULICS WITH
QUICK DISCONNECT FITTINGS

ITEM PART NO. DESCRIPTION QTY

1 1487095 Fitting .................................................................................................................. 2
2 4604682 Hose Assy ........................................................................................................... 1
3 4604683 Hose Assy ........................................................................................................... 1
4 4013097 Hook ................................................................................................................... 2
5 302399 Nut ...................................................................................................................... 2
6 1486737 Fitting .................................................................................................................. 2
7 2111754 Valve ................................................................................................................... 1
7 4010971 Check Valve ................................................................................................... 2
7 4010972 Valve .............................................................................................................. 1
8 110178 Fitting .................................................................................................................. 1
8 16483 O-Ring ............................................................................................................ 1
9 1527979 Hose Clamp ........................................................................................................ 4
10 1614069 Hose ................................................................................................................... 1
11 2046871 Fitting .................................................................................................................. 1
12 292505 Capscrew ............................................................................................................ 2
13 302399 Nut ...................................................................................................................... 2
14 4013102 Bracket ................................................................................................................ 1
15 1581588 Capscrew ............................................................................................................ 2
16 1473887 Fitting .................................................................................................................. 2
16 265731 O-Ring ............................................................................................................ 1
17 1377953 Quick Disconnect Fitting ..................................................................................... 2
18 1377954 Fitting (Quick Disconnect) ................................................................................... 2
19 1708368 Dust Cover .......................................................................................................... 2
20 1708365 Bulkhead ............................................................................................................. 2
21 1646850 Bracket ................................................................................................................ 1
22 2095000 Tube Assy ........................................................................................................... 1
23 2095001 Tube Assy ........................................................................................................... 1
24 816593 Locknut ............................................................................................................... 2

©2012 HYSTER COMPANY See Service Manual 12-27

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

AUXILIARY FUNCTION HOSES (FIGURE 12-12)

12-28 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

AUXILIARY FUNCTION HOSES

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1502809 Hose Clamp ............................................................................................... 1 2
2 1360508 Clamp ......................................................................................................... 1 2
3 2092396 Hydraulic Hose Asm ................................................................................... .. 1
4 2092397 Hydraulic Hose Asm ................................................................................... .. 1
5 2076301 Hydraulic Hose Asm (3rd Function) ........................................................... 1 ..
6 2076302 Hydraulic Hose Asm (3rd Function) ........................................................... 1 ..
7 1473887 Fitting ......................................................................................................... 1 1
8 1473897 Fitting ......................................................................................................... 1 1
9 1527879 Capscrew ................................................................................................... .. 1
10 1544157 Clip ............................................................................................................. .. 1
11 1480237 Nut .............................................................................................................. .. 1

©2012 HYSTER COMPANY See Service Manual 12-29

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NOTES

12-30 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

13 MAST-THREE STAGE FULL FREE-LIFT

 UNIT CODE K006
08/2012 NORTH AMERICA

SECTION 13
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

AUXILIARY TUBE EXTENSIONS

THREE STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS ................................... 13-28
THREE STAGE FULL FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
.................................................................................................................................................................... 13-30
THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............... 13-32
THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - MANUAL
HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............................................................................ 13-34
THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - E-HYDRAULICS
WITH QUICK DISCONNECT FITTINGS ..................................................................................................... 13-36
CARRIAGE
THREE STAGE FULL FREE-LIFT - HOOK TYPE ...................................................................................... 13-20
THREE STAGE FULL FREE-LIFT - PIN TYPE .......................................................................................... 13-22
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-16
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-18
HEADER HOSES AND AUXILIARY TUBE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-24
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-4
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-8
MAIN LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-12
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-2

©2012 HYSTER COMPANY See Service Manual 13-1

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

OUTER MAST (FIGURE 13-1)

THREE STAGE FULL FREE-LIFT

13-2 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

OUTER MAST
THREE STAGE FULL FREE-LIFT
A614

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4640 mm 5540 mm 6140 mm
ITEM 1 2 3 4 (182.7 in.) (218.1 in.) (241.7 in.)
Mast A614 A614 A614
Group Number 4640 5540 6140
Mast Assy 2092372 2092375 2092377
1 Outer Mast 1608961 1608964 1608966

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 341144 Stubshaft .................................................................................................... 2
3 1333649 Load Roller ("A") (126.75/126.49) .................................................................. 2
3 1343002 Load Roller ("B") (127.51/127.25) .................................................................. 2
3 1343003 Load Roller ("C") (128.27/128.01) .................................................................. 2
4 126765 Shim ............................................................................................................... AR
5 187489 Snap Ring ....................................................................................................... 2
6 104264 Wear Strip ...................................................................................................... 2
7 161273 Shim (0.020 in.) .............................................................................................. AR
8 104506 O-Ring ............................................................................................................ 2
9 1344753 Shim ............................................................................................................... AR
10 1611580 Snap Ring ....................................................................................................... 4
11 1611579 Bushing .......................................................................................................... 4
12 192429 Bushing .......................................................................................................... 2

FOOTNOTES:
a Refer to Table

©2012 HYSTER COMPANY See Service Manual 13-3

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

INTERMEDIATE MAST (FIGURE 13-2)

THREE STAGE FULL FREE-LIFT

13-4 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
A614

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4640 mm 5540 mm 6140 mm
ITEM 1 2 3 4 (182.7 in.) (218.1 in.) (241.7 in.)
Mast A614 A614 A614
Group Number 4640 5540 6140
Mast Assy 2092372 2092375 2092377
1 Intermediate Mast 1619178 364204 1619182

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Intermediate Mast ........................................................................................... 1
2 341144 Stubshaft .................................................................................................... 4
3 1333648 Load Roller ("A") (103.68/103.42) .................................................................. 2
3 1343010 Load Roller ("B") (104.44/104.18) .................................................................. 2
3 1343011 Load Roller ("C") (105.20/104.94) .................................................................. 2
4 126765 Shim ............................................................................................................... AR
5 187489 Snap Ring ....................................................................................................... 4
6 1333649 Load Roller ("A") (126.75/126.49) .................................................................. 2
6 1343002 Load Roller ("B") (127.51/127.25) .................................................................. 2
6 1343003 Load Roller ("C") (128.27/128.01) .................................................................. 2
7 302105 Setscrew ......................................................................................................... 2
8 366496 Pin .................................................................................................................. 2
9 362953 Snap Ring ....................................................................................................... 4
10 362950 Plate ............................................................................................................... 4
11 362356 Spacer ............................................................................................................ 4
12 362352 Chain Sheave ................................................................................................. 2
13 104506 O-Ring ............................................................................................................ 4
14 131716 Shim (0.020 in.) .............................................................................................. AR
15 215211 Wear Strip ...................................................................................................... 2

FOOTNOTES:
a Refer to Table

©2012 HYSTER COMPANY See Service Manual 13-5

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

INNER MAST (FIGURE 13-3)

THREE STAGE FULL FREE-LIFT

13-6 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

INNER MAST
THREE STAGE FULL FREE-LIFT
A614

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4640 mm 5540 mm 6140 mm
ITEM 1 2 3 4 (182.7 in.) (218.1 in.) (241.7 in.)
Mast A614 A614 A614
Group Number 4640 5540 6140
Mast Assy 2092372 2092375 2092377
1 Inner Mast 1619230 1313811 1619234

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 381389 Stubshaft .................................................................................................... 2
3 358305 Chain Anchor .................................................................................................. 2
4 349320 Pin .................................................................................................................. 2
5 122400 Snap Ring ....................................................................................................... 4
6 15222 Cotter Pin ....................................................................................................... 2
7 1307395 Pin .................................................................................................................. 2
8 1333648 Load Roller ("A") (103.68/103.42) .................................................................. 2
8 1343010 Load Roller ("B") (104.44/104.18) .................................................................. 2
8 1343011 Load Roller ("C") (105.20/104.94) .................................................................. 2
9 126765 Shim ............................................................................................................... AR
10 187489 Snap Ring ....................................................................................................... 2

FOOTNOTES:
a Refer to Table

©2012 HYSTER COMPANY See Service Manual 13-7

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

MAIN LIFT (FIGURE 13-4)

THREE STAGE FULL FREE-LIFT

13-8 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

MAIN LIFT
THREE STAGE FULL FREE-LIFT
A614

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4640 mm 5540 mm 6140 mm
ITEM 1 2 3 4 (182.7 in.) (218.1 in.) (241.7 in.)
Mast A614 A614 A614
Group Number 4640 5540 6140
6 Hose Assy 1399077 1399089 1399099
7 Hose Assy 1399096 1399108 1399118
17 Tube Weldment 2085503 2085506 2085508
36 Chain 1619430 366523 1619436
37 Hose Assy 2086090 2079000 2086094

ITEM PART NO. DESCRIPTION QTY

1 ..... Lift Cylinder (RH) (FFigure 13-5)................................................................... 1
2 216590 Fitting .............................................................................................................. 4
2 16485 O-Ring ........................................................................................................ 1
3 1360529 Clamp ............................................................................................................. 4
4 110178 Fitting .............................................................................................................. 2
4 16483 O-Ring ........................................................................................................ 1
5 379405 Clamp ............................................................................................................. 4
6 a. . . . . Hose Assy ...................................................................................................... 1
7 a. . . . . Hose Assy ...................................................................................................... 1
8 2061806 Hose Assy ...................................................................................................... 2
9 189595 Fitting .............................................................................................................. 3
9 16485 O-Ring ........................................................................................................ 1
10 1581587 Capscrew ....................................................................................................... 2
11 1603961 Housing .......................................................................................................... 1
12 16578 Fitting .............................................................................................................. 1
12 16485 O-Ring ........................................................................................................ 1
13 1581567 Nut .................................................................................................................. 2
14 1581558 Washer ........................................................................................................... 2
15 2043538 Lowering Control Valve .................................................................................. 1
16 1473889 Fitting .............................................................................................................. 2
16 244167 O-Ring ........................................................................................................ 1
16 16487 O-Ring ........................................................................................................ 1
17 a. . . . . Tube Weldment .............................................................................................. 1
18 2046871 Fitting .............................................................................................................. 1
19 184799 Fitting .............................................................................................................. 1
19 ..... O-Ring ........................................................................................................ 1
20 16882 Fitting .............................................................................................................. 1
21 2079066 Hose Assy ...................................................................................................... 2
22 ..... Lift Cylinder (LH) (FFigure 13-5)................................................................... 1
23 1626491 Nut .................................................................................................................. 2
24 372389 Spacer ............................................................................................................ 2
25 1626490 Washer ........................................................................................................... 4
26 1465585 Hose Clamp .................................................................................................... 4
27 1486751 Fitting .............................................................................................................. 2

©2012 HYSTER COMPANY See Service Manual 13-9

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

MAIN LIFT
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

27 16486 O-Ring ........................................................................................................ 1
27 252729 O-Ring ........................................................................................................ 1
28 1626521 Nut .................................................................................................................. 4
29 1626459 Capscrew ....................................................................................................... 4
30 343946 Kit-Washer ...................................................................................................... 2
31 1331992 Chain Anchor .................................................................................................. 2
32 1626463 Washer ........................................................................................................... 2
33 304523 Snap Ring ....................................................................................................... 2
34 15222 Cotter Pin ....................................................................................................... 2
35 1307395 Pin .................................................................................................................. 2
36 a. . . . . Chain .............................................................................................................. 2
37 a. . . . . Hose Assy ...................................................................................................... 1
38 1528589 Fitting .............................................................................................................. 2
38 252729 O-Ring ........................................................................................................ 2
39 2092558 Hose Assy ...................................................................................................... 1
39 2102655 Hose Assy ...................................................................................................... 1
40 320334 Washer ........................................................................................................... 2
41 388186 Spring ............................................................................................................. 2

FOOTNOTES:
a Refer to Table

13-10 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 13-11

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

MAIN LIFT CYLINDERS (FIGURE 13-5)

THREE STAGE FULL FREE-LIFT

13-12 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

MAIN LIFT CYLINDERS

THREE STAGE FULL FREE-LIFT
LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4640 mm 5540 mm 6140 mm
1 2 3 4 (182.7 in.) (218.1 in.) (241.7 in.)
ITEM Mast A614 A614 A614
Group Number 4640 5540 6140
Cylinder
8609204 8609207 8609209
Group Number
Cylinder Assy 2087972 2087975 2087977
7 Cylinder Rod 2087904 2087921 2087908
11 Tube Wldmt- 2087932 2087935 2087937
Cylinder

RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4640 mm 5540 mm 6140 mm
1 2 3 4 (182.7 in.) (218.1 in.) (241.7 in.)
ITEM Mast A614 A614 A614
Group Number 4640 5540 6140
Cylinder
8609254 8609257 8609259
Group Number
Cylinder Assy 2087993 2087996 2087998
7 Cylinder Rod 2087904 2087921 2087908
11 Tube Wldmt- 2087951 2087954 2087955
Cylinder

ITEM PART NO. DESCRIPTION QTY

c. . . . . Cylinder Assy ...................................................................................................... 1
1 1618463 Gland .............................................................................................................. 2
2 1383071 Rod Wiper ...................................................................................................... 2
3 637565 Back-Up Ring ................................................................................................. 2
4 1381089 Rod Seal ......................................................................................................... 2
5 316513 Wear Ring ...................................................................................................... 2
6 15880 O-Ring ............................................................................................................ 2
7 c. . . . . Cylinder Rod ................................................................................................... 2
8 309062 Rod Seal ......................................................................................................... 2
9 636941 Wear Ring ...................................................................................................... 2
10 364233 Piston Ring ..................................................................................................... 2
11 c. . . . . Tube Wldmt-Cylinder ...................................................................................... 2
ab 383824 Spacer ............................................................................................................ 2
2093817 Kit-Seal ............................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 13-13

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FOOTNOTES:
a For use only on 241.7 in. lift height
b Not Illustrated
c Refer to Table

13-14 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 13-15

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FREE-LIFT (FIGURE 13-6)

THREE STAGE FULL FREE-LIFT

13-16 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

FREE-LIFT
THREE STAGE FULL FREE-LIFT
A614

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4640 mm 5540 mm 6140 mm
ITEM 1 2 3 4 (182.7 in.) (218.1 in.) (241.7 in.)
Mast A614 A614 A614
Group Number 4640 5540 6140
22 Chain 368140 1313789 1313791

ITEM PART NO. DESCRIPTION QTY

1 366529 Chain Guard ................................................................................................... 1
2 1626478 Washer ........................................................................................................... 4
3 1598659 Capscrew ....................................................................................................... 4
4 1597457 Capscrew ....................................................................................................... 2
5 1581854 Washer ........................................................................................................... 2
6 302105 Setscrew ......................................................................................................... 1
7 366526 Pin .................................................................................................................. 1
8 366528 Crosshead ...................................................................................................... 1
9 ..... Lift Cylinder (FFigure 13-7)........................................................................... 1
10 372389 Spacer ............................................................................................................ 2
11 1626490 Washer ........................................................................................................... 4
12 1626459 Capscrew ....................................................................................................... 2
13 320334 Washer ........................................................................................................... 2
14 388186 Spring ............................................................................................................. 2
15 1626522 Washer ........................................................................................................... 2
16 1626491 Nut .................................................................................................................. 2
17 1626521 Nut .................................................................................................................. 4
18 1331992 Chain Anchor .................................................................................................. 2
19 343946 Kit-Washer ...................................................................................................... 2
20 1307395 Pin .................................................................................................................. 2
21 15222 Cotter Pin ....................................................................................................... 2
22 a. . . . . Chain .............................................................................................................. 2
23 297573 Spacer ............................................................................................................ 2
24 366524 Chain Sheave ................................................................................................. 1
24 366525 Chain Sheave ............................................................................................. 1
25 59625 Snap Ring .................................................................................................. 2
26 334932 Ball Bearing ................................................................................................ 2

FOOTNOTES:
a Refer to Table

©2012 HYSTER COMPANY See Service Manual 13-17

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FREE-LIFT CYLINDER (FIGURE 13-7)

THREE STAGE FULL FREE-LIFT

13-18 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
A614

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4640 mm 5540 mm 6140 mm
1 2 3 4 (182.7 in.) (218.1 in.) (241.7 in.)
ITEM Mast A614 A614 A614
Group Number 4640 5540 6140
Cylinder
8609304 8609307 8609309
Group Number
Cylinder Assy 2085912 2085915 2087298
7 Cylinder Rod 2087324 2087107 2087339
15 Tube Wldmt- 2096472 2096473 2096474
Cylinder

ITEM PART NO. DESCRIPTION QTY

a. . . . . Cylinder Assy ...................................................................................................... 1
1 1623459 Gland .............................................................................................................. 1
2 1383070 Rod Wiper ...................................................................................................... 1
3 2033395 Seal ................................................................................................................ 1
4 638251 Back-Up Ring ................................................................................................. 1
5 215345 Wear Ring ...................................................................................................... 1
6 15889 O-Ring ............................................................................................................ 1
7 a. . . . . Cylinder Rod ................................................................................................... 1
8 638223 Back-Up Ring ................................................................................................. 1
9 637166 Rod Seal ......................................................................................................... 1
10 257913 Check Valve ................................................................................................... 1
11 190580 O-Ring ............................................................................................................ 1
12 297531 Washer ........................................................................................................... 1
13 187388 Snap Ring ....................................................................................................... 1
14 636954 Wear Ring ...................................................................................................... 1
15 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2096470 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

©2012 HYSTER COMPANY See Service Manual 13-19

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CARRIAGE (FIGURE 13-8)

THREE STAGE FULL FREE-LIFT — HOOK TYPE

13-20 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CARRIAGE
THREE STAGE FULL FREE-LIFT – HOOK TYPE

ITEM PART NO. DESCRIPTION QTY

2094242 Carriage .............................................................................................................. 1
1 1649309 Carriage Wldmt .............................................................................................. 1
2 341144 Stubshaft .................................................................................................... 6
3 187489 Snap Ring ....................................................................................................... 6
4 366116 Spacer ............................................................................................................ 2
5 a 1333648 Load Roller ("A") (103.68/103.42) .................................................................. AR
6 126765 Shim ............................................................................................................... AR
7 1307395 Pin .................................................................................................................. 2
8 15222 Cotter Pin ....................................................................................................... 2
9 122400 Snap Ring ....................................................................................................... 4
10 358305 Chain Anchor .................................................................................................. 2
11 1330780 Pin .................................................................................................................. 2
12 1581833 Capscrew ............................................................................................................ 4
13 1581854 Washer ............................................................................................................... 4
14 66468 Plate .................................................................................................................... 2
15 319322 Bracket Wldmt (RH) ............................................................................................ 1
15 319323 Bracket Wldmt (LH) ............................................................................................ 1
16 b 292528 Capscrew ............................................................................................................ 4
17 b 292683 Lockwasher ......................................................................................................... 4
18 b 244008 Bracket ................................................................................................................ 2
19 b 244009 Pin ....................................................................................................................... 2
20 b 244005 Side Roller .......................................................................................................... 2
21 b 16001 Grease Fitting ..................................................................................................... 2
22 317292 Spacer ................................................................................................................ 4
23 1650842 Washer ............................................................................................................... 4
24 1650841 Fitting .................................................................................................................. 4
25 b 66333 Roll Pin ............................................................................................................... 2
26 b 192424 Shim (0.030 in.) .................................................................................................. AR
27 b 192425 Shim (0.062 in.) .................................................................................................. AR

FOOTNOTES:
a Letter on Inside Face b With Attachments

©2012 HYSTER COMPANY See Service Manual 13-21

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

CARRIAGE (FIGURE 13-9)

THREE STAGE FULL FREE-LIFT — PIN TYPE

13-22 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

CARRIAGE
THREE STAGE FULL FREE-LIFT – PIN TYPE

ITEM PART NO. DESCRIPTION QTY

1318161 Carriage (78 in.) .................................................................................................. 1
1 1331270 Carriage Wldmt .............................................................................................. 1
2 341144 Stubshaft .................................................................................................... 6
3 1331269 Pin .............................................................................................................. 2
4 126765 Shim (Bottom Four Rollers) ............................................................................ AR
4 366116 Spacer (Top Two Rollers) .............................................................................. 2
5 187489 Snap Ring ....................................................................................................... 6
6 319322 Bracket Wldmt (RH) ....................................................................................... 1
6 319323 Bracket Wldmt (LH) ........................................................................................ 1
7 317292 Spacer ............................................................................................................ 4
8 1650842 Washer ........................................................................................................... 4
9 1650841 Fitting (Capscrew) .......................................................................................... 4
10 1330064 Pin .................................................................................................................. 2
11 122400 Snap Ring ....................................................................................................... 4
12 358305 Chain Anchor .................................................................................................. 2
13 15222 Cotter Pin ....................................................................................................... 2
14 1307395 Pin .................................................................................................................. 2
15 1330780 Pin .................................................................................................................. 2
16 a 1333648 Load Roller ("A") (103.68/103.42) (0.060 in.) ..................................................... AR
17 b 292683 Lockwasher ......................................................................................................... 4
18 b 244009 Pin ....................................................................................................................... 2
19 b 16001 Grease Fitting ..................................................................................................... 2
20 b 66333 Roll Pin ............................................................................................................... 2
21 b 192424 Shim (0.030 in.) .................................................................................................. AR
22 b 192425 Shim (0.062 in.) .................................................................................................. AR
23 b 244008 Bracket ................................................................................................................ 2
24 b 244005 Side Roller .......................................................................................................... 2
25 b 292528 Capscrew ............................................................................................................ 4
26 1581833 Capscrew ............................................................................................................ 4
27 1581854 Washer ............................................................................................................... 4
28 66468 Plate .................................................................................................................... 2
29 1658934 Capscrew ............................................................................................................ 2
30 1626478 Washer ............................................................................................................... 2
1641740 Kit-Side Roller ..................................................................................................... 1

FOOTNOTES:
a Letter on Inside Face b Optional

©2012 HYSTER COMPANY See Service Manual 13-23

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

HEADER HOSES AND AUXILIARY TUBE (FIGURE 13-10)

THREE STAGE FULL FREE-LIFT

13-24 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

HEADER HOSES AND AUXILIARY TUBE

THREE STAGE FULL FREE-LIFT
A614

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4640 mm 5540 mm 6140 mm
ITEM 1 2 3 4 (182.7 in.) (218.1 in.) (241.7 in.)
Mast A614 A614 A614
Group Number 4640 5540 6140
8 Hose Assy 2088564 2088567 2078660
9 Hose Assy 2077914 2077916 2077916
29 Hose Assy 2088603 2088606 2088608
46 Hose Assy 2088624 2088627 2088629
47 Hose Assy 2088584 2088587 2088589

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1581849 Nut .............................................................................................................. .. 2
2 386648 Mounting Plate ........................................................................................... .. 1
3 1597661 Capscrew ................................................................................................... .. 2
4 378044 Hose Reel (Left Hand) ............................................................................... 1 ..
4 358289 Hose Reel (Right Hand) ............................................................................. .. 1
4 672563 Kit-Seal .................................................................................................. 1 1
5 16541 Fitting ......................................................................................................... .. 2
5 16484 O-Ring ................................................................................................... .. 1
6 1360508 Clamp ......................................................................................................... AR AR
7 1502809 Hose Clamp ............................................................................................... .. 2
8 b. . . . . Hose Assy .................................................................................................. .. 2
9 b. . . . . Hose Assy .................................................................................................. .. 2
10 1473887 Fitting ......................................................................................................... .. 2
10 16484 O-Ring ................................................................................................... .. 1
10 265731 O-Ring ................................................................................................... .. 1
11 1649764 Bracket (Optional) ...................................................................................... .. 1
13 358286 Strain Relief ................................................................................................ .. 1
14 816591 Fitting ......................................................................................................... .. 2
14 265731 O-Ring ................................................................................................... .. 1
15 358287 Bracket ....................................................................................................... .. 1
16 1703560 Capscrew ................................................................................................... .. 2
17 1486746 Fitting ......................................................................................................... 4 4
17 16485 O-Ring ................................................................................................... 1 1
17 265731 O-Ring ................................................................................................... 1 1
18 2096959 Tube Assy .................................................................................................. 1 1
19 2096962 Tube Assy .................................................................................................. 1 1
20 1529016 Fitting ......................................................................................................... 2 4
21 c 1473887 Fitting ......................................................................................................... .. 2
21 16484 O-Ring ................................................................................................... 1 1
21 265731 O-Ring ................................................................................................... 1 1
©2012 HYSTER COMPANY See Service Manual 13-25
for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

HEADER HOSES AND AUXILIARY TUBE

THREE STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
22 c 2087565 Drain Valve ................................................................................................. 1 1
23 c 16541 Fitting ......................................................................................................... .. 1
23 16484 O-Ring ................................................................................................... 1 1
24 c 1377954 Fitting ......................................................................................................... 2 2
25 c 16484 O-Ring ........................................................................................................ 1 1
26 c 1377953 Quick Disconnect Fitting ............................................................................ 2 2
27 c 1622610 Fitting ......................................................................................................... 2 2
27 265731 O-Ring ................................................................................................... 1 1
27 16484 O-Ring ................................................................................................... 1 1
28 1646850 Bracket ....................................................................................................... 1 1
29 b. . . . . Hose Assy .................................................................................................. 2 2
30 2093830 Tube Assy .................................................................................................. .. 1
31 1465489 Hose Clamp ............................................................................................... AR AR
32 1598659 Capscrew ................................................................................................... 3 3
33 380585 Bracket ....................................................................................................... 2 2
34 1528580 Fitting ......................................................................................................... 3 3
34 265731 O-Ring ................................................................................................... 1 1
35 380591 Bracket ....................................................................................................... 1 1
36 816591 Fitting ......................................................................................................... 3 3
36 252729 O-Ring ................................................................................................... 1 1
37 1625092 Shim ........................................................................................................... 2 2
38 2096962 Tube Assy .................................................................................................. 1 1
39 2096959 Tube Assy .................................................................................................. 1 1
40 380590 Bracket ....................................................................................................... 1 1
41 297647 Sheave ....................................................................................................... 2 2
42 136045 Bushing .................................................................................................. 1 1
43 248212 Snap Ring .................................................................................................. 2 2
44 1632103 Shaft ........................................................................................................... 1 1
45 2093829 Tube Assy .................................................................................................. .. 1
46 b. . . . . Hose Assy .................................................................................................. 2 2
47 b. . . . . Hose Assy .................................................................................................. 2 2
48 255578 Clamp ......................................................................................................... .. 1
49 1581585 Capscrew ................................................................................................... 2 3
a 181298 Dust Cap .................................................................................................... 1 1
a 181266 Dust Cap .................................................................................................... 1 1

FOOTNOTES:
a Not Illustrated c With Quick Disconnect Fittings
b Refer to Table

13-26 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 13-27

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

AUXILIARY TUBE EXTENSIONS (FIGURE 13-11)

THREE STAGE FULL FREE-LIFT — WITHOUT QUICK DISCONNECT FITTINGS

13-28 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS

THREE STAGE FULL FREE-LIFT – WITHOUT QUICK DISCONNECT FITTINGS
KEY:
A: A614 Three Function
B: A614 Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 816591 Fitting ......................................................................................................... 2 4
2 1649764 Bracket (LH Aux) ........................................................................................ .. 1
3 2093830 Tube Assy (LH) .......................................................................................... .. 1
4 2093829 Tube Assy (RH) .......................................................................................... .. 1
5 1646850 Bracket ....................................................................................................... 1 1
6 2095002 Tube Assy .................................................................................................. 1 1
7 2095003 Tube Assy .................................................................................................. 1 1

©2012 HYSTER COMPANY See Service Manual 13-29

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

AUXILIARY TUBE EXTENSIONS (FIGURE 13-12)

THREE STAGE FULL FREE-LIFT — MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS

13-30 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS

THREE STAGE FULL FREE-LIFT – MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
KEY:
A: A614 Three Function
B: A614 Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 2095003 Tube Assy .................................................................................................. 1 1
2 1473887 Fitting ......................................................................................................... 2 4
3 1377953 Quick Disconnect Fitting ............................................................................ 2 4
4 1377954 Fitting (Quick Disconnect) .......................................................................... 2 4
5 1708365 Bulkhead (Fitting) ....................................................................................... 2 4
6 1708368 Dust Cover ................................................................................................. 2 4
7 1646850 Bracket ....................................................................................................... 1 1
8 2095002 Tube Assy .................................................................................................. 1 1
9 816593 Locknut ....................................................................................................... 2 4
10 2093829 Tube Assy (RH) .......................................................................................... .. 1
11 2093830 Tube Assy (LH) .......................................................................................... .. 1
12 1649764 Bracket (LH Aux.) ....................................................................................... .. 1

©2012 HYSTER COMPANY See Service Manual 13-31

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

AUXILIARY TUBE EXTENSIONS (FIGURE 13-13)

THREE STAGE FULL FREE-LIFT — E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS

13-32 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS

THREE STAGE FULL FREE-LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
KEY:
A: A614 Three Function
B: A614 Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1487095 Fitting ......................................................................................................... 2 4
2 4604569 Hose Assy .................................................................................................. 1 1
3 4604570 Hose Assy .................................................................................................. 1 1
4 302399 Nut .............................................................................................................. 2 2
5 1486737 Fitting ......................................................................................................... 2 4
6 2111754 Valve (Single Aux) ...................................................................................... 1 ..
6 4010971 Check Valve ........................................................................................... 2 ..
6 4010972 Valve ...................................................................................................... 1 ..
6 2111755 Valve (Dual Aux) ........................................................................................ .. 1
6 4010971 Check Valve ........................................................................................... .. 4
6 4010972 Valve ...................................................................................................... .. 1
7 4604888 Hose Assy .................................................................................................. .. 1
8 4604683 Hose Assy .................................................................................................. .. 1
9 1527979 Hose Clamp ............................................................................................... 4 4
10 2046871 Fitting ......................................................................................................... 1 1
11 1614069 Hose ........................................................................................................... 1 1
12 292505 Capscrew ................................................................................................... 2 2
13 110178 Fitting ......................................................................................................... 1 1
13 16483 O-Ring ................................................................................................... 1 1
14 1673754 Washer ....................................................................................................... 2 2
15 302399 Nut .............................................................................................................. 2 2
16 4013102 Bracket ....................................................................................................... 1 1
17 1581588 Capscrew ................................................................................................... 2 2
18 4013104 Hook ........................................................................................................... 2 2
19 2095003 Tube Assy .................................................................................................. 1 1
20 1473887 Fitting ......................................................................................................... 2 4
20 265731 O-Ring ................................................................................................... 1 1
21 1377954 Fitting (Quick Disconnect) .......................................................................... 2 4
22 1377953 Quick Disconnect Fitting ............................................................................ 2 4
23 1708368 Dust Cover ................................................................................................. 2 4
24 1708365 Bulkhead (Fitting) ....................................................................................... 2 4
25 1646850 Bracket ....................................................................................................... 1 1
26 2095002 Tube Assy .................................................................................................. 1 1
27 2093829 Tube Assy (RH) .......................................................................................... .. 1
28 2093830 Tube Assy (LH) .......................................................................................... .. 1
29 816593 Locknut ....................................................................................................... 2 4
30 1649764 Bracket (LH Aux.) ....................................................................................... .. 1

©2012 HYSTER COMPANY See Service Manual 13-33

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

AUXILIARY TUBE EXTENSIONS (FIGURE 13-14)

THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE — MANUAL
HYDRAULICS WITH QUICK DISCONNECT FITTINGS

13-34 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS

THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE – MANUAL HYDRAULICS
WITH QUICK DISCONNECT FITTINGS

ITEM PART NO. DESCRIPTION QTY

1 1473887 Fitting .................................................................................................................. 2
2 1377954 Fitting (Quick Disconnect) ................................................................................... 2
3 1377953 Quick Disconnect Fitting ..................................................................................... 2
4 1708365 Bulkhead ............................................................................................................. 2
5 1708368 Dust Cover .......................................................................................................... 2
6 1649764 Bracket ................................................................................................................ 1
7 2093830 Tube Assy ........................................................................................................... 1
8 2093829 Tube Assy ........................................................................................................... 1
9 816593 Locknut ............................................................................................................... 2

©2012 HYSTER COMPANY See Service Manual 13-35

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

AUXILIARY TUBE EXTENSIONS (FIGURE 13-15)

THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE — E-HYDRAULICS WITH
QUICK DISCONNECT FITTINGS

13-36 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

AUXILIARY TUBE EXTENSIONS

THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE – E-HYDRAULICS WITH
QUICK DISCONNECT FITTINGS

ITEM PART NO. DESCRIPTION QTY

1 1487095 Fitting .................................................................................................................. 2
2 4604682 Hose Assy ........................................................................................................... 1
3 4604683 Hose Assy ........................................................................................................... 1
4 4013097 Hook ................................................................................................................... 2
5 302399 Nut ...................................................................................................................... 2
6 1486737 Fitting .................................................................................................................. 2
7 2111754 Valve ................................................................................................................... 1
7 4010971 Check Valve ................................................................................................... 2
7 4010972 Valve .............................................................................................................. 1
8 110178 Fitting .................................................................................................................. 1
9 1527979 Hose Clamp ........................................................................................................ 4
10 1614069 Hose ................................................................................................................... 1
11 2046871 Fitting .................................................................................................................. 1
12 292505 Capscrew ............................................................................................................ 2
13 302399 Nut ...................................................................................................................... 2
14 4013102 Bracket ................................................................................................................ 1
15 1581588 Capscrew ............................................................................................................ 2
16 1473887 Fitting .................................................................................................................. 2
17 1377953 Quick Disconnect Fitting ..................................................................................... 2
18 1377954 Fitting (Quick Disconnect) ................................................................................... 2
19 1708368 Dust Cover .......................................................................................................... 2
20 1708365 Bulkhead ............................................................................................................. 2
21 1649764 Bracket ................................................................................................................ 1
22 2093830 Tube Assy ........................................................................................................... 1
23 2093829 Tube Assy ........................................................................................................... 1
24 816593 Locknut ............................................................................................................... 2

©2012 HYSTER COMPANY See Service Manual 13-37

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NOTES

13-38 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

14 OPTIONS
 UNIT CODE K006
08/2012 NORTH AMERICA

SECTION 14
OPTIONS

DESCRIPTION PAGE

ACCUMULATOR ............................................................................................................................................. 14-12

BACK-UP ALARM ........................................................................................................................................... 14-8
DUAL MIRRORS
WITH CAB ................................................................................................................................................... 14-10
WITH OVERHEAD GUARD ........................................................................................................................ 14-11
FIRE EXTINGUISHER
WITH CAB ................................................................................................................................................... 14-4
WITH OVERHEAD GUARD ........................................................................................................................ 14-6
GM LPG REGULATOR DRAIN KIT ................................................................................................................ 14-14
HANG-ON SIDE-SHIFT CARRIAGE AND HOSES
WITH BACKREST AND FORK POSITIONER ............................................................................................ 14-21
WITHOUT BACKREST AND FORK POSITIONER .................................................................................... 14-19
LIFTING EYE ................................................................................................................................................... 14-16
RAIN TOP ........................................................................................................................................................ 14-18
SIDE-SHIFT ASSEMBLY
WITHOUT FORK POSITIONER ................................................................................................................. 14-24
SIDE-SHIFT CYLINDER
WITHOUT FORK POSITIONER ................................................................................................................. 14-26
STROBE LIGHT
LED ............................................................................................................................................................. 14-2

©2012 HYSTER COMPANY See Service Manual 14-1

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

STROBE LIGHT (FIGURE 14-1)

LED

ITEM PART NO. DESCRIPTION QTY

1654013 Strobe Light Assembly ........................................................................................ 1
1 1652290 Strobe Light (Amber LED) .............................................................................. 1
2 1463138 Terminal Pin ................................................................................................... 1
2 1561559 Connector (2 Pin) ........................................................................................... 1
2 1561755 Connector (Secondary Lock) .......................................................................... 1

14-2 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 14-3

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FIRE EXTINGUISHER (FIGURE 14-2)

WITH CAB

14-4 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

FIRE EXTINGUISHER
WITH CAB

ITEM PART NO. DESCRIPTION QTY

1 1623155 Bracket ................................................................................................................ 1
2 1531558 Insert ................................................................................................................... 2
3 1586495 Capscrew ............................................................................................................ 2
4 320155 Washer ............................................................................................................... 2
5 292679 Washer ............................................................................................................... 2
6 296507 Screw .................................................................................................................. 2
7 146540 Fire Extinguisher ................................................................................................. 1
8 1561749 Bracket ........................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 14-5

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

FIRE EXTINGUISHER (FIGURE 14-3)

WITH OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY

1 146540 Fire Extinguisher ................................................................................................. 1
1 1561749 Bracket ........................................................................................................... 1
2 1641394 Bracket ................................................................................................................ 1
3 296507 Screw .................................................................................................................. 2
4 292679 Washer ............................................................................................................... 2
5 320155 Washer ............................................................................................................... 2
6 1583611 Capscrew ............................................................................................................ 1
7 1502543 Nut (Flange) ........................................................................................................ 1

14-6 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 14-7

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

BACK-UP ALARM (FIGURE 14-4)

14-8 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

BACK-UP ALARM
ITEM PART NO. DESCRIPTION QTY
1 2064929 Back-Up Alarm (82-102 dbA) .............................................................................. 1
2 1582464 Fastener .............................................................................................................. 1
3 1500912 Clip ...................................................................................................................... 1
4 1531001 Insert ................................................................................................................... 2
5 1527877 Capscrew ............................................................................................................ 2

©2012 HYSTER COMPANY See Service Manual 14-9

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

DUAL MIRRORS (FIGURE 14-5)

WITH CAB

ITEM PART NO. DESCRIPTION QTY

1 4009488 Mirror .................................................................................................................. 2
2 1579412 Bracket ................................................................................................................ 2
3 1583611 Capscrew ............................................................................................................ 4
4 1531557 Insert ................................................................................................................... 4

14-10 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

DUAL MIRRORS (FIGURE 14-6)

WITH OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY

1 4009488 Mirror .................................................................................................................. 2
2 1656215 Bracket (RH) ....................................................................................................... 1
2 1656216 Bracket (LH) ........................................................................................................ 1
3 1586627 Capscrew ............................................................................................................ 4
4 1586430 Nut ...................................................................................................................... 4

©2012 HYSTER COMPANY See Service Manual 14-11

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

ACCUMULATOR (FIGURE 14-7)

14-12 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

ACCUMULATOR
ITEM PART NO. DESCRIPTION QTY
1 1651275 Accumulator ........................................................................................................ 1
2 1611564 Clamp ................................................................................................................. 1
3 1708890 Bracket Wldmt .................................................................................................... 1
4 16642 Capscrew ............................................................................................................ 2
5 1487075 Fitting .................................................................................................................. 1
5 16487 O-Ring ............................................................................................................ 1
5 244167 O-Ring ............................................................................................................ 1
6 2096180 Hose ................................................................................................................... 1
7 1487099 Fitting .................................................................................................................. 1
7 244167 O-Ring ............................................................................................................ 2
8 1661416 Clamp ................................................................................................................. 2

©2012 HYSTER COMPANY See Service Manual 14-13

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

GM LPG REGULATOR DRAIN KIT (FIGURE 14-8)

14-14 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

GM LPG REGULATOR DRAIN KIT

ITEM PART NO. DESCRIPTION QTY
1664940 Kit-Service (GM LPG regulator Drain GM2.4L and 4.32) ................................... 1
1 1652140 Fitting .................................................................................................................. 1
2 16481 O-Ring ................................................................................................................ 1
3 69392 Fitting .................................................................................................................. 1
4 28584 Fitting .................................................................................................................. 1
5 1488404 Fitting .................................................................................................................. 1
6 1529014 Fitting .................................................................................................................. 1

©2012 HYSTER COMPANY See Service Manual 14-15

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

LIFTING EYE (FIGURE 14-9)

14-16 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

LIFTING EYE
ITEM PART NO. DESCRIPTION QTY
1 1651797 Eyebolt ................................................................................................................ 1
2 1474318 Anchor ................................................................................................................ 1
3 292661 Nut ...................................................................................................................... 1
4 15246 Cotter Pin ............................................................................................................ 1
5 1593341 Nut ...................................................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 14-17

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

RAIN TOP (FIGURE 14-10)

ITEM PART NO. DESCRIPTION QTY

1 1581834 Capscrew ............................................................................................................ 10
2 15127 Washer ............................................................................................................... 14
3 4019140 Roof Panel .......................................................................................................... 1
4 261395 Bushing ............................................................................................................... 9
5 4019141 Bracket ................................................................................................................ 3
6 302399 Nut ...................................................................................................................... 4
7 1531558 Insert ................................................................................................................... 6

14-18 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

HANG-ON SIDE-SHIFT CARRIAGE AND HOSES (FIGURE 14-11)

WITHOUT BACKREST AND FORK POSITIONER

©2012 HYSTER COMPANY See Service Manual 14-19

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

KEY:
A: Two Stage Limited Free-lift
B: Three Stage Full Free-lift
QTY
ITEM PART NO. DESCRIPTION A B
1 4612189 Hang-ON Side Shift (FFigure 14-12)........................................................ 1 1
2 1486745 Fitting ......................................................................................................... 2 2
3 4612144 Hose Assy .................................................................................................. 1 ..
3 4612147 Hose Assy .................................................................................................. .. 1
4 4612145 Hose Assy .................................................................................................. 1 ..
4 4612147 Hose Assy .................................................................................................. .. 1

14-20 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

HANG-ON SIDE-SHIFT CARRIAGE AND HOSES (FIGURE 14-12)

WITH BACKREST AND FORK POSITIONER

©2012 HYSTER COMPANY See Service Manual 14-21

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

KEY:
A: Two Stage Limited Free-lift
B: Three Stage Full Free-lift
QTY
ITEM PART NO. DESCRIPTION A B
1 4036594 Attachment ................................................................................................. 1 1
2 4617471 Hose Assy .................................................................................................. 1 ..
2 4617475 Hose Assy .................................................................................................. .. 1
3 4617471 Hose Assy .................................................................................................. 1 ..
3 4617476 Hose Assy .................................................................................................. .. 1
4 4617471 Hose Assy .................................................................................................. 1 ..
4 4617474 Hose Assy .................................................................................................. .. 1
5 4617471 Hose Assy .................................................................................................. 1 ..
5 4617473 Hose Assy .................................................................................................. .. 1
6 16883 Fitting ......................................................................................................... 2 2

14-22 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NOTES

©2012 HYSTER COMPANY See Service Manual 14-23

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

SIDE-SHIFT ASSEMBLY (FIGURE 14-13)

WITHOUT FORK POSITIONER

14-24 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

SIDE-SHIFT ASSEMBLY
WITHOUT FORK POSITIONER

ITEM PART NO. DESCRIPTION QTY

4612189 Hang-ON Side Shift ............................................................................................ 1
1 4031747 Bearing ........................................................................................................... 4
2 4031741 Cylinder Assy (FFigure 14-14)...................................................................... 1
3 4009601 Bearing ........................................................................................................... 3
4 4031749 Nut .................................................................................................................. 4
5 4031750 Hook ............................................................................................................... 2
6 1694170 Washer ........................................................................................................... 4
7 4031751 Capscrew ....................................................................................................... 4
8 4031752 Frame ............................................................................................................. 1
9 4031754 Roll Pin ........................................................................................................... 2
10 4031755 Plug ................................................................................................................ 2
11 1694124 Washer ........................................................................................................... 1
11 4017725 Restrictor .................................................................................................... 2
4031748 Kit-Lower Hook ............................................................................................... 1

©2012 HYSTER COMPANY See Service Manual 14-25

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

SIDE-SHIFT CYLINDER (FIGURE 14-14)

WITHOUT FORK POSITIONER

ITEM PART NO. DESCRIPTION QTY

1 4031741 Cylinder Assy ...................................................................................................... 1
2 4031742 Rod Seal ......................................................................................................... 2
3 4031743 O-Ring ............................................................................................................ 2
4 4031744 Rod Wiper ...................................................................................................... 2
5 4031745 Retainer .......................................................................................................... 2
6 ..... Rod ................................................................................................................. 1
7 ..... Cylinder Shelf ................................................................................................. 1
8 4031746 Kit-Seal ........................................................................................................... 1

14-26 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

15 FIELD CONVERSION KITS

 UNIT CODE K006
08/2012 NORTH AMERICA

SECTION 15
FIELD CONVERSION KITS

DESCRIPTION PAGE

ADD-ON OPTION KITS ................................................................................................................................... 15-3

ATTACHMENT MOUNTING KITS .................................................................................................................. 15-2
AUXILIARY TUBE EXTENSION KITS ............................................................................................................ 15-5
BRAKE AND INCHING PEDAL CONVERSION .............................................................................................. 15-2
E-HYDRAULIC CONTROL CONVERSION KITS ........................................................................................... 15-4
HEADER HOSE CONVERSION KITS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 15-7
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 15-6
HYDRAULIC CONTROL CONVERSIONS
MANUAL HYDRAULICS ............................................................................................................................. 15-5
LIGHT CONVERSION KITS ............................................................................................................................ 15-7
MISCELLANEOUS CONVERSION KITS ........................................................................................................ 15-4
REPLACEMENT KITS ..................................................................................................................................... 15-8
SEAT CONVERSION KITS ............................................................................................................................. 15-3

©2012 HYSTER COMPANY See Service Manual 15-1

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

ATTACHMENT MOUNTING KITS

DESCRIPTION PART NUMBER

Kit-Attaching Parts (Single Block Handler, Std Carriage, 2 STG LFL Class IV) c1664917
Kit-Attaching Parts (Single Block Handler, 3 Stg FFL, Class IV Std Carriage) 1664918
Kit-Attaching Parts (Dual Block Handler, Std Carriage, 2 Stg LFL Class IV) g1664919
Kit-Attaching Parts (Dual Block Handler, 3 Stg FFL, Class IV Std Carriage) n1664920
Kit-Attaching Parts (Dual Block Handler, Std Carriage 2 Stg LFL, Class IV) f1664921
Kit-Attaching Parts (Dual Block Handler, 3 Std FFL, Class IV Std Carriage) p1664922
Kit-Attaching Parts (SS Pulp Bale Clamp, Std Carriage, 2 Stg LFL, Class IV) a1664925
Kit-Attaching Parts (SS Pulp Bale Clamp, Std Carriage. 3 Stg FFL, Class IV) m1664926
Kit-Attaching Parts (Pivot Arm Roll Clamp, Std Carriage, 2 LFL Class IV) i1664937
Kit-Attaching Parts (Pivot Roll Arm Clamp, Std Carriage, 3 Stg FFL Class IV) q1664938
Kit-Attaching Parts (Pivot Arm Roll Clamp, Std Carriage, 2 Stg LFL Class IV) d1664941
Kit-Attaching Parts (Pivot Roll Arm Clamp, Std Carriage, 3 Stg FFL Class IV) k1664942
Kit-Attaching Parts (Pivot Arm Roll Clamp, Std Carriage, 2 Stg LFL Class IV) e1664943
Kit-Attaching Parts (Pivot Roll Arm Clamp, Std Carriage, 3 Stg FFL Class IV) l1664944
Kit-Attaching Parts (Rotator, Std Carriage. 2 Stg LFL Class IV) b1664949
Kit-Attaching Parts (Rotator, Std Carriage, 3 Stg FFL, Class IV) j1664950
Kit-Attaching Parts (Rotator, Std Carriage. 2 Stg LFL Class IV) h1664951
Kit-Attaching Parts (Rotator, Std Carriage, 3 Stg FFL, Class IV) o1664952

FOOTNOTES:
a Used On Mast A613, Attachment 100D-PBS
b Used On Mast A613, Attachment 100D-RRB, 120D-RRB
c Used On Mast A613, Attachment 100E-BDS
d Used On Mast A613, Attachment 120F-RCP
e Used On Mast A613, Attachment 130F-RCP
f Used On Mast A613, Attachment 150D-BDS
g Used On Mast A613, Attachment 150D-BSS
h Used On Mast A613, Attachment 150D-RRB
i Used On Mast A613, Attachment 90F-RCF, 90F-RCP, 100F-RCF, 100F-RCP
j Used On Mast A614, Attachment 100D-RRB, 120D-RRB
k Used On Mast A614, Attachment 120F-RCP
l Used On Mast A614, Attachment 130F-RCP
m Used On Mast A614, Attachment 140D-PBS
n Used On Mast A614, Attachment 150D-BSS
o Used On Mast A614, Attachment 150D-RRB
p Used On Mast A614, Attachment 159D-BDS
q Used On Mast A614, Attachment 90F-RCF, 90F-RCP, 100F-RCF, 100F-RCP

BRAKE AND INCHING PEDAL CONVERSION

DESCRIPTION PART NUMBER

Kit-Single to Dual Drive Wheel 1655416
Kit-Brake (Single to Dual Pedal Inch Brake) 1655415

15-2 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

BRAKE AND INCHING PEDAL CONVERSION (CONTINUED)

DESCRIPTION PART NUMBER

Kit-Dual Brake Pedal (Bolt Actuation) 4017125

SEAT CONVERSION KITS

DESCRIPTION PART NUMBER

Kit-Swivel Seat Full Susp (Vinyl w/o E-Hyd Controls) 1655405
Kit-Swivel Seat Full Susp (Cloth w/o E-Hyd Controls) 1655406
Kit-Swivel Seat Full Susp (Vinyl with E-Hyd Controls) 1655407
Kit-Swivel Seat Full Susp (Cloth with E-Hyd Controls) 1655408
Kit-Seat-Full Susp Non-Swivel (Vinyl w/o E-Hyd Controls) (FLM) 4016015
Kit-Seat-Full Susp Non-Swivel (Cloth w/o E-Hyd Controls) (FLM) 4016016
Kit-Seat-Full Susp Non-Swivel (Vinyl with E-Hyd Controls) (FLM) 4016019
Kit-Seat-Full Susp Non-Swivel (Cloth with E-Hyd Controls) (FLM) 4016020
Kit-Seat-Full Susp Swivel (Vinyl w/o E-Hyd Controls) (FLM) 4016017
Kit-Seat-Full Susp Swivel (Cloth w/o E-Hyd Controls) (FLM) 4016018
Kit-Seat-Full Susp Swivel (Vinyl with E-Hyd Controls) (FLM) 4016021
Kit-Seat-Full Susp Swivel (Cloth with E-Hyd Controls) (FLM) 4016022

ADD-ON OPTION KITS

DESCRIPTION PART NUMBER

Kit-Fire Extinguisher (W/o Cab) (With Overhead Guard) 1650586
Kit-Fire Extinguisher (With Cab) 1635618
Kit-Load Weight on Display (With E-Hydraulics Only) a1641495
Kit-Mirror (With Overhead Guard) 1581968
Kit-Mirror (Dual Mirrors For Cab) 1602398
Kit-Impact Monitoring (With Immediate Shutdown) a1641523
Kit-Impact Monitoring (With 30 Second Shutdown) a1641524
Kit-Powertrain Protection (English - US Language) a1585854
Kit-Back-Up Alarm (87 dbA) 1657000
Kit-Back-Up Alarm (97 dbA) 1657001
Kit-Back-Up Alarm (102 dbA) 1657002
Kit-Back-Up Alarm (107 dbA) 1657003
Kit-Back-Up Alarm (82-102 dbA) 1657004
Kit-Accumulator 1658249
Kit-Electronic Monitoring a1629208
Traction Speed Limit Kit 1581970
Operator Check List Kit 1624015

©2012 HYSTER COMPANY See Service Manual 15-3

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

ADD-ON OPTION KITS (CONTINUED)

DESCRIPTION PART NUMBER

Kit-Service (GM LPG regulator Drain GM2.4L and 4.32) (LPG Regulator Drain) 1664940
Add Operator I.D. Kit 1623186
Remove Operator I.D. Kit 1624007
Kit-Sensor (Low LPG Fuel) (Pre-2010 GM Engines) 4007994
Kit-Sensor (Low LPG Fuel) (2010 GM Engines) 4007980

FOOTNOTES:
a This kit requires software that must be dealer installed. Dealer needs to obtain a new Configuration Data File
(CDF) from Aftermarket Services. The CDF should be ordered from the Software Resources page of HYPASS
Online. See Service Gram LD00018.

MISCELLANEOUS CONVERSION KITS

DESCRIPTION PART NUMBER

Kit-Keyswitch to Pushbutton (Pushbutton Start with Remote Key Switch) a1624521
Kit-Return to Set Tilt 3 Way (Mini Lever without Clamp) a1658860
Kit-Return to Set Tilt 4 Way (Mini Lever without Clamp) a1658861
Kit-Return to Set Tilt 3 Way (Mini Lever with Clamp) a1658863
Kit-Return to Set Tilt 4 Way (Mini Lever with Clamp) a1658864
Kit-Fwd/Rev Lever to Monotrol a1625467
Kit-Monotrol to Fwd/Rev Lever a1583198
Kit-Red Seat Belt 1636120
Kit -Liner Assy w/secondary Filter for 6" Air Cleaner, Diesel 1670586
Kit-Mini Lever Conv 4 Way (Altered GM 4.3L w/Intake Valve Seat Insert) 1703633
Kit-Gas Spring 4016889

FOOTNOTES:
a This kit requires software that must be dealer installed. Dealer needs to obtain a new Configuration Data File
(CDF) from Aftermarket Services. The CDF should be ordered from the Software Resources page of HYPASS
Online. See Service Gram LD00018.

E-HYDRAULIC CONTROL CONVERSION KITS

DESCRIPTION PART NUMBER

Kit-Mini Lever Conv 3 Way (without Lockout to with Lockout) 1701683
Kit-Mini Lever Conv 3 Way (with Lockout to without Lockout) 1701682
Kit-Mini Lever Conv 4 Way (with Lockout to with Lockout) 1701684
Kit-Mini Lever Conv 3 Way (without Clamp to 4 Way without Clamp) 4014687
Kit-Mini Lever Conv 3 Way (without Clamp to 4 Way with Clamp) 4014688
Kit-Mini Lever Conv 4 Way (without Lockout to with Lockout) 1701685

15-4 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

HYDRAULIC CONTROL CONVERSIONS

MANUAL HYDRAULICS

DESCRIPTION PART NUMBER

Kit-Manual Lever Conv 3 Way (without Clamp to 3 Way with Clamp) 1677913
Kit-Manual Lever Conv 3 Way (without Clamp to 4 Way with Clamp) 1678508
Kit-Manual Lever Conv 3 Way (without Clamp to 4 Way without Clamp) 1678509

AUXILIARY TUBE EXTENSION KITS

DESCRIPTION PART NUMBER

Kit-Quick Disconnect Fitting 1650605
Kit-Aux Tube Extension (Three Function Class IV Std Carriage, 2 LFL) (Three Function 1658112
Class IV Std Carriage, 2 Stg LFL)
Kit-Aux Tube Extension (Four Function Class IV Std Carriage, 2 Stg LFL) (Four 1658113
Function Class IV Std Carriage, 2 STG LFL)
Kit-Aux Tube Extension (Three Function Class IV, Std Carriage, 3 Stg FFL) (Three 1658114
Function Class IV Std Carriage, 3 Stg FFL)
Kit (Quick Disconnect, 2 Stg LFL, 3rd Function) 4016365
Kit (Quick Disconnect, 2 Stg LFL, 3rd and 4th Function) 4016366
Kit (Quick Disconnect, 3 Stg FFL, 3rd Function) 4016367
Kit (Quick Disconnect, 3 Stg FFL, 3rd and 4th Function) 4016368
Kit (Quick Disconnect Fittings Single Auxiliary E-Hydraulics) (2 Stg LFL, 4th Function) 4024046
Kit (Quick Disconnect Fittings Single Auxiliary E-Hydraulics) (3 Stg FFL, 4th Function) 4024047

©2012 HYSTER COMPANY See Service Manual 15-5

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

HEADER HOSE CONVERSION KITS

TWO STAGE LIMITED FREE-LIFT

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS

2940 mm 3340 mm 4340 mm 5340 mm 5940 mm
DESCRIPTION (115.7 in.) (131.5 in.) (170.9 in.) (210.2 in.) (233.9 in.)
Mast A613 A613 A613 A613 A613
Group Number 2940 3340 4340 5340 5940
Kit-Hose Group 3 to 4 1658989 1648692 1648696 1658992 1658995
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS

2940 mm 3340 mm 4340 mm 5340 mm 5940 mm
DESCRIPTION (115.7 in.) (131.5 in.) (170.9 in.) (210.2 in.) (233.9 in.)
Mast A613 A613 A613 A613 A613
Group Number 2940 3340 4340 5340 5940
Kit-Hose Group 2 to 4 1658990 1648693 1648697 1658993 1658996
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS

2940 mm 3340 mm 4340 mm 5340 mm 5940 mm
DESCRIPTION (115.7 in.) (131.5 in.) (170.9 in.) (210.2 in.) (233.9 in.)
Mast A613 A613 A613 A613 A613
Group Number 2940 3340 4340 5340 5940
Kit-Hose Group 2 to 3 1658988 1648691 1648695 1658991 1658994
Way

15-6 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

HEADER HOSE CONVERSION KITS

THREE STAGE FULL FREE-LIFT

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS

4640 mm 6140 mm
DESCRIPTION (182.7 in.) (241.7 in.)
Mast A614 A614
Group Number 4640 6140
Kit-Hose Group 3 to 4 1648928 1648936
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS

4640 mm 5540 mm 6140 mm
DESCRIPTION (182.7 in.) (218.1 in.) (241.7 in.)
Mast A614 A614 A614
Group Number 4640 5540 6140
Kit-Hose Group 2 to 4 1648929 1648933 1648937
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS

4640 mm 5540 mm 6140 mm
DESCRIPTION (182.7 in.) (218.1 in.) (241.7 in.)
Mast A614 A614 A614
Group Number 4640 5540 6140
Kit-Hose Group 2 to 3 1648927 1648931 1648935
Way

LIGHT CONVERSION KITS

DESCRIPTION PART NUMBER

Kit-Light (Front Drive/Rear Work Light, with Harness and Overhead Guard) 1626526
Kit-Light (Strobe, Flash Tube w/o other lights, with Overhead Guard and with Harness) 1626527
Kit-Light (Strobe, Flash Tube with Other Lights and Overhead Guard, w/o Harness) 1583710
Kit-Strobe Light (Amber Strobe with Cab) 1625728
Kit-Strobe Light (Amber Strobe LED Light with Cab) 1655298
Kit-Light (LED Strobe with other lights for Overhead Guard, w/o Harness) 1655205
Kit-Light (LED Strobe w/o Other Lights for Overhead Guard with Harness) 1655206
Kit-Work Light Extension (Without Cab, with 2 Stg LFL Mast) 1670068
Kit-Work Light Extension (With Cab and 2 Stg LFL Mast) 1670070
Kit-Light (Front Drive/Rear Work lights, w/o Harness, with Overhead Guard) 1583708

©2012 HYSTER COMPANY See Service Manual 15-7

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

LIGHT CONVERSION KITS (CONTINUED)

DESCRIPTION PART NUMBER

Kit-Light (Front Drive/Rear Work Light, with Harness and Overhead Guard) 1673180
Kit-Light (Front Drive/Rear Work lights, w/o Harness, with Overhead Guard) 1676111
Kit-Light (Brake/Tail/Back-up Lights with Harness, with Overhead Guard) 1626528
Kit-Light (Brake/Tail/Back-up Lights w/o Harness with Overhead Guard) 1583712
Kit-Light (Front Drive/Rear Work Light, with Harness and Overhead Guard) 1626526
Kit-Front Drive/Rear Worklight (LED w/o Other Lights for Overhead Guard with 1700248
Harness)
Kit-Front Drive/Rear Worklight (LED with other lights for Overhead Guard, w/o 1700245
Harness)
Kit-Front Drive/Rear Worklight (LED w/o Other Lights for Overhead Guard with 1700261
Harness)
Kit-Front Drive/Rear Worklight (LED w/o Other Lights for Overhead Guard with 1700263
Harness)

REPLACEMENT KITS

DESCRIPTION PART NUMBER

Kit-Bracket (Exhaust) 4014278

15-8 See Service Manual ©2012 HYSTER COMPANY

for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

16 NUMERICAL INDEX
 UNIT CODE K006
08/2012 NORTH AMERICA

SECTION 16
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

126 4-13 9 15246 14-17 4 11-61 6 16865 4-9 9

6-24 9 15303 3-21 11-61 10 5-21 9
206 10-5 20 15860 7-11 12 11-61 11 16882 13-9 20
12855 4-3 6 7-21 12 11-61 13 16883 14-22 6
4-5 6 15880 9-11 5 11-62 1 16982 11-54 5
5-5 12 12-11 7 12-13 10 16983 11-3 22
5-19 16 13-13 6 12-13 12 11-7 22
12856 5-11 8 15889 13-19 6 12-13 14 12-7 20
12929 9-9 20 15906 3-10 7 12-23 4 17217 10-9 30
10-5 19 15917 3-9 9 13-25 5 17221 10-10 45
13957 9-9 18 15931 4-9 12 13-25 10 17223 7-2 1
9-9 26 5-21 12 13-25 21 17314 4-3 8
13963 9-9 45 16001 11-57 7 13-26 23 4-5 8
14330 5-5 13 12-17 20 13-26 25 17343 10-9 33
14349 5-5 6 12-19 22 13-26 27 17353 5-11 2
14358 5-5 8 13-21 21 16485 7-2 1 17737 10-9 29
14385 2-73 8 13-23 19 7-2 5 17758 10-9 13
3-35 5 16078 6-21 2 13-9 2 18460 1-35 21
5-25 19 16079 6-21 2 13-9 9 18462 1-54 30
14489 11-3 15 6-24 3 13-9 12 1-59 19
11-7 15 16134 4-3 4 13-25 17 18471 1-54 21
14594 7-23 14 4-5 4 16486 7-2 6 1-59 16
14595 7-31 12 16143 1-35 13 7-11 23 18497 2-45 6
14604 12-7 21 16151 5-5 6 7-21 23 18515 2-79 10
15006 5-25 4 16190 4-3 7 10-9 13 18542 2-45 13
15049 1-41 27 4-5 7 10-9 16 18735 1-53 9
15055 11-36 3 16480 11-33 12 11-3 5 18738 1-59 14
11-53 4 16481 10-3 27 11-7 5 18748 11-25 3
15127 1-51 11 10-3 30 11-15 14 19901 1-51 24
1-63 19 10-5 8 13-10 27 1-53 15
14-18 2 10-5 35 16487 10-3 26 19923 5-25 14
15135 11-3 25 14-15 2 10-5 34 26284 6-41 5
11-7 25 16483 10-10 45 11-3 23 28584 14-15 4
15154 1-35 22 10-10 47 11-7 23 30370 3-39 4
15155 2-45 7 11-61 1 12-7 21 30372 2-77 4
15156 5-25 5 12-25 13 13-9 16 2-79 5
15158 11-3 26 12-27 8 14-13 5 30375 2-77 10
11-7 26 13-9 4 16541 12-13 12 34811 3-9 6
15175 2-45 8 13-33 13 13-25 5 37065 2-5 30
15222 12-7 31 16484 7-31 13 13-26 23 7-7 12
12-17 6 7-33 23 16578 13-9 12 7-9 8
12-19 7 11-3 11 16642 14-13 4 38807 5-11 12
13-7 6 11-3 18 16706 11-33 19 39678 9-9 9
13-10 34 11-3 38 11-35 2 39679 9-11 3
13-17 21 11-7 11 16708 4-9 13 49189 8-3 8
13-21 8 11-7 18 5-21 13 53162 4-9 8
13-23 13 11-7 37 16745 11-3 18 5-21 8
15225 9-9 30 11-15 7 11-7 18 53641 9-9 32
15226 9-9 30 11-15 8 11-15 7 58939 12-5 8

©2012 HYSTER COMPANY See Service Manual 16-1

for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

59625 13-17 25 110322 1-45 7 137852 6-80 24 11-7 28

60653 7-11 34 112989 4-7 16 138710 1-35 11 169874 1-54 19
7-13 4 114312 1-54 141331 5-8 5 1-59 21
7-21 34 5-11 4 142526 1-47 12 170658 1-67 1
7-23 4 115696 1-47 27 146540 14-5 7 5-25
7-23 7 4-7 15 14-6 1 173247 5-5 16
66333 12-17 23 5-7 3 148614 6-77 10 6-15 9
12-19 13 117989 10-3 31 6-111 14 175861 11-17 8
13-21 25 10-5 37 148615 6-111 6 11-21 8
13-23 20 119236 2-73 9 148783 6-23 4 175944 6-41 5
66468 12-17 14 3-35 9 148786 6-23 19 6-71 3
12-19 18 11-3 3 6-24 3 176455 1-35 19
13-21 14 11-7 3 148789 6-21 2 6-23 5
13-23 28 122400 13-7 5 6-23 4 178899 2-73 2
69029 9-9 31 13-21 9 148792 6-21 1 3-35 6
69392 14-15 3 13-23 11 6-23 19 181045 6-111 8
77441 11-33 15 124359 4-5 27 6-24 3 6-111 16
11-49 3 126765 12-3 4 148796 6-23 4 181046 6-111 9
11-51 3 12-5 6 148798 6-23 19 6-111 15
77442 11-33 16 12-17 11 148818 6-31 11 181266 13-26
11-35 12 12-19 4 153715 9-9 2 181298 13-26
11-45 3 13-3 4 153716 9-9 4 184799 13-9 19
11-49 4 13-5 4 153717 9-9 3 185856 9-9 11
11-51 4 13-7 9 153834 9-9 37 185857 9-9 12
77443 11-33 17 13-21 6 153835 9-9 34 185858 9-9 13
11-35 11 13-23 4 154067 1-65 11 187388 13-19 13
11-45 4 128263 4-13 20 154358 9-11 2 187489 12-3 5
11-49 5 128408 1-45 12 154821 4-7 1 12-5 7
11-51 5 6-31 10 5-7 1 12-17 5
78286 1-31 30 129498 9-9 41 156848 6-15 27 12-19 5
1-35 36 129499 9-9 39 158269 1-31 12 13-3 5
1-45 15 129563 1-19 159708 3-4 5 13-5 5
87281 7-13 7 130845 1-31 11 3-15 1 13-7 10
7-23 5 1-31 11 159971 3-25 13-21 3
7-31 4 1-35 12 159977 3-25 14 13-23 5
92482 11-59 5 5-26 2 161272 12-3 8 187727 1-37 33
11-59 5 7-2 2 161273 12-3 7 1-41 26
97999 5-25 21 11-3 39 13-3 7 188515 11-33 18
98334 5-25 3 11-7 38 162572 3-17 2 11-35 14
100792 10-9 28 131190 9-10 48 165991 4-7 188517 11-33 8
101809 5-25 18 131191 9-10 47 5-7 17 11-35 9
104264 12-3 9 131193 9-10 50 166285 5-3 23 189595 13-9 9
13-3 6 131716 13-5 14 166857 4-3 13 190380 6-48 2
104506 12-3 6 134675 12-7 6 4-5 13 190383 6-73 4
13-3 8 134810 6-111 8 10-3 29 6-75 4
13-5 13 6-111 16 10-5 36 6-111 18
110178 12-7 8 135657 9-9 16 168718 4-3 13 190580 13-19 11
12-25 13 135658 9-9 17 4-5 13 190757 11-7 29
12-27 8 136045 13-26 42 5-3 8 191534 1-63 18
13-9 4 136687 1-31 10-3 32 5-15 8
13-33 13 5-3 10 10-5 42 192077 2-45 9
13-37 8 136749 1-51 6 169787 11-3 31 192306 4-3 9
16-2 See Service Manual ©2012 HYSTER COMPANY
for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-5 9 222492 10-10 47 244540 10-5 14 272133 1-51 10

5-11 11 222493 11-3 38 246108 1-35 275493 6-57 5
192424 12-17 18 11-7 37 2-73 6-57 17
12-19 17 222500 11-61 7 5-5 6-61 6
13-21 26 222502 11-62 1 248212 13-26 43 6-65 12
13-23 21 222505 10-9 16 251099 4-9 30 6-69 8
192425 12-17 19 222509 10-3 30 4-11 11 6-79 5
12-19 17 10-5 35 5-21 30 6-91 6
13-21 27 222510 11-3 11 5-23 11 6-93 12
13-23 22 11-7 11 251979 2-5 6-99 12
192429 12-3 12 11-15 8 7-7 6-105 3
13-3 12 222512 7-2 5 7-9 6-107 2
193554 11-59 1 222523 6-111 5 252729 13-10 27 6-107 15
196196 6-77 12 225465 4-5 15 13-10 38 6-111 17
199082 11-59 7 226430 8-3 2 13-26 36 275494 6-79 13
199524 7-31 12 226458 1-13 14 255578 13-26 48 6-108 27
199563 1-63 16 1-19 22 257913 13-19 10 6-111 4
204128 11-43 2 12-19 20 258590 6-17 22 275495 6-65 8
204223 6-24 3 227096 1-41 29 261395 14-18 4 6-69 5
205222 2-5 24 227157 1-59 3 262798 6-48 1 6-79 2
7-7 15 1-59 11 263794 3-31 11 6-93 10
7-9 13 227220 4-7 13 263795 3-31 10 6-99 10
209266 4-3 19 230324 9-9 38 263828 3-27 13 6-100 26
215211 13-5 15 230325 9-9 40 263842 3-25 10 6-105 7
215345 12-11 3 230421 9-9 1 264134 1-3 6-107 7
13-19 5 231502 4-3 17 264148 6-51 5 275496 6-57 10
216590 13-9 2 233683 10-3 26 264749 3-7 5 6-61 11
216877 1-35 20 10-5 34 265731 10-9 23 6-65 18
220289 1-41 22 235691 7-33 22 11-61 6 6-69 14
220428 4-9 7 11-62 1 11-61 13 6-81 34
5-21 7 239182 11-59 10 12-13 10 6-91 2
221353 1-51 23 239503 5-3 14 12-13 16 6-93 6
1-53 11 10-3 11 12-13 17 6-99 6
221416 6-49 1 10-5 13 12-23 1 6-107 4
221420 1-41 25 241079 11-57 9 12-23 4 6-111 7
221493 6-29 244005 12-17 21 12-25 20 275497 6-57 21
6-31 12-19 15 12-27 16 6-61 17
221530 1-51 25 13-21 20 13-25 10 6-65 20
1-54 29 13-23 24 13-25 14 6-69 16
221536 1-51 22 244008 12-17 17 13-25 17 6-83 46
1-53 13 12-19 16 13-25 21 6-93 7
221539 3-7 6 13-21 18 13-26 27 6-99 7
221542 1-54 28 13-23 23 13-26 34 6-100 25
221545 3-9 8 244009 12-17 22 13-33 20 6-107 8
221767 2-45 12 12-19 21 265787 10-9 36 275498 6-80 17
221769 3-7 7 13-21 19 11-61 1 6-93 16
222358 11-3 15 13-23 18 11-61 11 6-99 16
11-7 15 244167 11-54 5 266728 9-9 8 279033 5-19 17
222443 4-5 36 12-7 20 266733 9-9 7 279737 11-3 17
222457 7-2 6 13-9 16 266735 9-9 15 11-7 17
222491 10-3 27 14-13 5 266749 9-9 15 11-15 3
10-5 8 14-13 7 268573 3-31 3 280154 11-3 2
©2012 HYSTER COMPANY See Service Manual 16-3
for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

11-7 2 9-9 27 297647 13-26 41 314775 6-83 45

287816 1-7 4 293699 2-5 1 300937 1-3 2 316448 1-65 3
287844 10-13 6 3-3 3 300939 1-3 4 316513 12-11 6
287851 5-3 13 293730 11-57 14 5-25 9 13-13 5
287854 6-15 26 293744 5-16 6 302023 3-35 20 316826 1-59 25
7-5 1 293774 5-15 2 302024 2-73 16 316834 11-17 3
289968 11-59 11 293781 11-7 31 302105 13-5 7 11-21 3
289969 11-59 2 296003 5-15 13-17 6 317292 13-21 22
292500 1-51 12 296010 1-23 4 302326 3-13 7 13-23 7
292505 5-3 19 296022 10-9 10 302398 6-41 7 317594 1-7 26
12-25 12 296026 11-7 30 10-3 22 319322 13-21 15
12-27 12 296152 5-5 11 10-5 27 13-23 6
13-33 12 296165 1-59 7 302399 4-13 19 319323 13-21 15
13-37 12 296229 1-25 16 10-13 8 13-23 6
292515 3-7 10 1-27 12 12-25 15 320154 2-73 17
292527 1-35 18 296357 1-51 18 12-27 5 3-35 21
292528 12-17 15 1-54 23 12-27 13 320155 14-5 4
12-19 14 296360 1-59 5 13-33 4 14-6 5
13-21 16 1-59 13 13-33 15 320156 1-31
13-23 25 296378 4-9 20 13-37 5 4-13 11
292559 3-10 8 4-11 13 13-37 13 11-17 4
292586 1-9 4 5-21 20 14-18 6 11-21 4
292629 1-9 6 5-23 13 302400 1-47 5 320157 1-7 38
292656 4-7 11 10-13 3 4-13 13 3-13 2
292661 14-17 3 296379 1-54 20 302401 1-47 4 320158 2-5 12
292667 1-31 22 6-15 6 302422 4-13 21 2-77 8
1-35 30 6-17 6 302428 11-17 9 3-39 9
292668 6-51 7 296380 6-5 7 11-21 9 320159 1-47 3
10-3 14 6-7 7 302437 4-9 17 3-39 16
10-5 30 6-17 12 5-21 17 9-9 43
292672 5-16 6-21 5 302443 4-11 2 320160 1-59 26
292678 1-19 8 6-23 2 5-23 2 320161 11-17 13
292679 14-5 5 296418 2-73 13 302492 1-9 8 11-21 14
14-6 4 3-35 14 303150 3-3 8 320166 1-13 15
292682 3-7 11 296419 1-21 10 304523 12-7 1 1-19 24
7-5 2 1-23 5 13-10 33 320289 11-33 7
292683 3-39 22 296420 2-5 22 306113 11-17 12 11-35 8
6-23 6 7-7 10 11-21 12 320291 11-33 12
12-17 16 7-9 15 309062 12-11 2 320334 13-10 40
12-19 14 296423 1-3 3 13-13 8 13-17 13
13-21 17 2-5 8 309109 11-17 16 321158 6-23 19
13-23 17 296426 7-5 6 11-19 11 325182 1-11 11
292685 9-9 28 296427 7-5 13 11-21 17 1-11 17
12-19 19 296434 8-3 3 11-23 13 1-31 32
293602 3-31 6 296452 1-31 23 309656 4-3 14 1-35 38
3-31 7 1-35 28 309740 2-5 23 325549 4-14 3
293622 2-73 12 296463 1-51 313828 1-7 14 325699 4-9 10
293628 9-9 19 296507 14-5 6 1-51 15 5-21 10
293645 4-7 12 14-6 3 1-54 25 329069 4-9 29
293657 1-3 7 296509 1-47 22 1-59 6 4-11 10
293686 7-5 8 297531 13-19 12 1-59 12 5-21 29
293688 7-5 7 297573 13-17 23 10-9 43 5-23 10
16-4 See Service Manual ©2012 HYSTER COMPANY
for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

330502 7-11 16 353198 11-61 8 378044 13-25 4 13-33 29

7-21 16 356582 12-5 1 379405 11-62 2 13-35 9
330513 7-11 15 356593 12-7 26 12-7 9 13-37 24
7-21 15 356598 12-7 24 13-9 5 866401 6-79 1
330514 7-11 14 357529 12-13 1 379407 3-21 4 895963 1-47 16
7-21 14 358286 13-25 13 3-21 31 930591 6-89 4
330590 7-15 23 358287 13-25 15 380585 13-26 33 6-89 7
7-17 7 358289 13-25 4 380590 13-26 40 980541 8-11 5
7-19 14 358305 13-7 3 380591 13-26 35 980542 8-11 4
7-19 24 13-21 10 381389 13-7 2 1194254 2-5 27
7-25 23 13-23 12 381919 6-71 2 7-7 13
7-29 14 360387 2-5 383789 2-45 7-9 10
7-29 21 3-3 383824 13-13 1300165 1-47 19
332057 12-13 3 4-9 16 385107 3-35 11 1301086 1-9 3
332569 12-11 5-21 16 386015 11-33 12 1301288 6-17 21
334932 13-17 26 7-7 17 386648 13-25 2 1301601 4-5 14
336550 2-73 23 7-9 388186 12-7 25 1302024 6-35 19
3-35 26 362030 1-7 3 13-10 41 6-37 14
339735 3-35 27 362352 13-5 12 13-17 14 1302907 6-77 8
341053 12-7 26 362356 13-5 11 388302 3-25 9 6-80 23
341117 12-5 1 362950 13-5 10 388306 3-31 7 1302908 6-77 8
341118 12-5 1 362953 13-5 9 388313 3-25 27 6-80 23
341123 12-7 26 364204 13-5 1 388364 3-27 44 6-111 19
341124 12-7 26 364233 13-13 10 389688 1-67 2 1302909 6-77 8
341144 12-3 2 366000 5-26 6 397676 1-31 8 6-80 23
12-5 4 366116 12-17 4 1-35 8 6-111 19
12-17 2 12-19 25 636941 13-13 9 1302910 6-77 8
12-19 2 13-21 4 636954 13-19 14 1302912 6-77 8
13-3 2 13-23 4 637166 13-19 9 6-80 23
13-5 2 366496 13-5 8 637565 12-11 1 1302955 2-73 25
13-21 2 366523 13-10 36 13-13 3 3-35 28
13-23 2 366524 13-17 24 638223 13-19 8 1304950 4-3 16
343946 12-7 28 366525 13-17 24 638251 13-19 4 1305165 3-9 10
12-17 9 366526 13-17 7 672563 13-25 4 1307395 12-7 30
12-19 9 366528 13-17 8 806424 6-111 1 12-17 7
13-10 30 366529 13-17 1 806425 6-83 49 12-19 6
13-17 19 367224 2-5 10 6-84 57 13-7 7
344391 9-11 1 368140 13-17 22 806426 6-21 1 13-10 35
345453 2-73 21 369431 12-5 2 6-21 2 13-17 20
3-35 24 369432 12-5 3 6-21 3 13-21 7
345454 2-73 22 369804 3-35 18 6-23 3 13-23 14
3-35 25 11-3 19 6-23 4 1307737 1-17 3
345455 2-73 21 11-7 19 806428 6-111 10 1-61 29
3-35 24 369815 2-73 26 816591 12-13 17 1307994 1-47 8
346906 12-5 9 3-35 29 12-21 1 1308259 6-82 45
346961 12-5 1 372389 13-9 24 13-25 14 1310109 6-111 11
349320 13-7 4 13-17 10 13-26 36 1311544 7-11 17
353000 4-3 10 374923 5-8 1 13-29 1 7-21 17
4-5 10 375587 3-27 26 816593 12-23 11 1311552 7-11 29
5-3 2 375601 3-25 20 12-25 7 7-21 29
353144 1-31 1 376026 8-3 9 12-27 24 1311803 7-37 7
1-35 1 9-14 4 13-31 9 1311810 7-15 8
©2012 HYSTER COMPANY See Service Manual 16-5
for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

7-17 10 6-107 11 1330283 6-83 47 6-71 4

7-19 11 6-107 12 1330325 5-11 6 6-73 1
7-25 8 1323586 6-77 6 1330326 5-11 7 6-73 8
7-29 11 1324309 6-57 13 1330355 6-89 4 6-73 9
1311811 7-15 4 6-57 14 6-89 7 6-75 1
7-17 16 6-61 10 6-95 43 6-75 10
7-19 4 6-65 16 6-101 40 6-75 11
7-25 4 6-69 12 1330356 6-89 4 6-80 18
7-25 32 1324310 6-57 13 6-89 7 6-81 26
7-29 4 6-57 14 6-95 43 6-89 1
7-29 30 6-61 10 6-101 40 6-91 4
1311840 2-5 26 6-65 16 1330414 1-13 10 6-91 7
7-7 16 6-69 12 6-48 3 6-93 1
7-9 11 1324480 1-67 11 1330415 6-41 5 6-93 3
1312359 7-17 6 1324790 7-31 9 1330416 4-9 4 6-93 11
7-19 15 1324792 7-31 9 5-21 4 6-94 18
7-19 25 1325119 12-7 7 6-93 2 6-94 22
7-29 15 1325271 1-65 22 6-99 2 6-94 26
7-29 20 1326653 1-45 4 1330417 6-91 1 6-94 30
1312375 7-7 6 6-21 9 1330418 6-79 3 6-95 40
7-9 6 1327164 6-83 50 1330437 1-13 11 6-99 1
1312376 7-7 7 6-87 3 6-41 5 6-99 3
7-9 7 6-87 7 6-48 3 6-99 11
1313789 13-17 22 6-91 11 6-58 29 6-99 18
1313791 13-17 22 6-94 20 6-62 25 6-100 20
1313811 13-7 1 6-95 41 6-66 29 6-100 23
1316487 3-14 2 6-95 42 6-70 25 6-100 30
1316488 3-14 1 6-95 44 6-77 16 6-105 4
1318161 13-23 6-101 38 6-79 3 6-105 5
1318162 12-19 6-101 39 6-91 1 6-105 6
1318167 12-19 1 6-101 41 6-93 2 6-107 3
1320000 3-27 27 1327647 3-13 1 6-99 2 6-107 6
1320114 5-3 21 1327957 6-77 7 1330438 6-39 2 6-107 9
1323576 6-77 1 1329150 6-91 11 6-57 9 6-107 16
6-77 5 6-94 20 6-58 23 6-107 17
6-77 6 1329151 6-91 10 6-58 25 6-108 18
6-84 59 6-91 11 6-58 27 6-108 19
6-87 8 6-94 20 6-58 30 6-108 20
6-87 9 6-94 21 6-61 19 6-108 26
6-105 1 1329152 6-91 10 6-62 21 1330439 6-73 1
1323578 6-83 50 6-94 21 6-62 23 6-77 15
6-87 6 1329756 11-59 4 6-62 26 6-77 16
1323579 6-87 3 1330064 12-19 11 6-65 1 6-93 13
6-95 41 13-23 10 6-65 5 6-93 14
6-95 42 1330281 6-91 10 6-65 9 6-96 47
6-95 44 6-94 21 6-66 22 6-96 49
6-96 45 6-95 41 6-66 24 6-99 13
6-101 38 6-95 42 6-66 26 6-99 14
6-101 39 6-96 45 6-69 1 6-100 18
6-101 41 6-101 38 6-69 18 6-100 19
6-101 42 6-101 39 6-69 20 6-101 43
1323581 6-83 47 6-101 42 6-70 22 6-102 46
16-6 See Service Manual ©2012 HYSTER COMPANY
for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1330450 3-25 6 13-7 8 1371237 3-33 1381085 11-59 3

1330453 3-31 5 1344753 13-3 9 1374288 3-21 5 1381089 13-13 4
1330780 13-21 11 1345014 2-45 10 3-21 30 1383070 13-19 2
13-23 15 1345939 1-65 18 1374289 3-21 10 1383071 12-11 9
1330917 1-65 10 1346752 11-17 23 1374293 3-21 19 13-13 2
1330919 1-65 16 11-19 14 1374297 3-27 2 1383257 3-14 6
1330920 1-65 12 11-21 25 1374298 3-27 8 3-27 11
1331269 12-19 3 11-23 16 1374299 3-27 7 1383775 9-9 33
13-23 3 1350215 4-3 20 1374301 3-27 6 1383904 3-21 11
1331270 13-23 1 4-5 28 1374313 3-25 15 1384698 1-47
1331341 3-21 7 6-13 13 3-27 25 4-7 6
3-25 26 6-15 3 1374314 3-27 24 1385102 1-67 3
1331992 12-7 29 6-17 3 1374315 3-27 19 1386176 3-27 28
12-17 8 6-19 4 1374317 3-27 18 3-31
12-19 10 1351178 3-39 2 1374319 3-31 1 1386177 3-31 8
13-10 31 1351682 6-35 1374320 3-31 4 1386183 3-27 32
13-17 18 6-37 5 1374323 3-33 1386187 3-21 13
1333648 12-17 3 6-65 10 1374326 3-27 21 1386188 3-21 25
12-19 12 1351689 1-7 18 1374823 9-9 15 1386189 3-21 21
13-5 3 10-3 9 1375391 1-7 17 1386190 3-21 22
13-7 8 10-5 10 10-3 8 3-23
13-21 5 10-13 12 10-5 9 1386195 3-23 5
13-23 16 1352603 6-58 29 10-13 11 1386197 3-23 7
1333649 12-3 3 6-62 25 1375676 1-65 19 1386198 3-23 8
12-5 5 6-66 29 1377103 3-27 39 1388829 9-9 44
13-3 3 6-70 25 1377107 3-27 23 1389050 3-21 24
13-5 6 6-77 16 1377110 3-23 3 1389092 3-27 40
1334423 6-25 4 1354165 1-65 20 1377750 3-9 7 1389093 3-19 1
1335129 1-65 13 1354171 5-25 23 1377792 3-21 18 3-21 9
1335137 1-67 8 1356113 1-7 25 1377793 3-21 16 1389102 3-21 2
1335497 6-25 8 1356947 1-31 1377794 3-21 17 1389220 7-15 26
1335499 3-25 16 1357268 6-21 1 1377953 12-13 15 7-25 26
1335870 9-10 49 6-24 3 12-23 2 1390281 1-47 2
1335873 9-10 46 1357535 6-83 49 12-25 22 1390759 3-25 2
1337197 6-33 7 6-84 57 12-27 17 1390760 3-25 2
1338223 3-31 2 1359562 1-19 3 13-26 26 1390761 3-25 3
1339452 5-5 4 1360178 3-27 33 13-31 3 1390765 3-25 3
1339963 3-21 23 1360508 12-13 7 13-33 22 1390770 3-25 7
3-27 20 12-29 2 13-35 3 1390773 3-25 12
1340470 4-9 2 13-25 6 13-37 17 1391432 1-45 13
5-21 2 1360529 12-7 13 1377954 12-13 13 1393127 3-23 6
1343002 12-3 3 13-9 3 12-23 3 1393348 9-9 36
12-5 5 1363885 6-79 3 12-25 21 1393479 1-27 10
13-3 3 1363886 6-89 3 12-27 18 1393482 1-25 18
13-5 6 6-89 6 13-26 24 1393505 1-29 2
1343003 12-3 3 6-89 8 13-31 4 1393511 1-29 4
12-5 5 6-93 1 13-33 21 1393527 1-23 14
13-3 3 6-94 18 13-35 2 1393528 1-23 12
13-5 6 6-99 1 13-37 18 1393879 1-11 30
1343010 13-5 3 1367150 1-57 7 1378418 6-32 6 4-7 7
13-7 8 1-57 10 1379945 6-17 23 1394001 2-45 1
1343011 13-5 3 1371149 5-11 1 1380092 9-11 4 6-7 1
©2012 HYSTER COMPANY See Service Manual 16-7
for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1394008 2-5 33 6-84 56 1463139 6-57 1 1463194 6-65 9

4-7 3 6-84 58 6-57 4 6-107 3
4-7 16 1402883 6-19 13 6-57 6 1463196 6-58 31
1396346 1-31 1402888 6-83 50 6-58 24 6-62 27
1398062 5-5 17 6-87 6 6-58 28 6-66 30
6-9 9 6-91 10 6-58 31 6-70 26
1399077 13-9 6 6-94 21 6-61 1 1463910 6-51 2
1399083 11-62 5 6-95 42 6-61 4 1463912 1-19 7
1399089 12-7 11 6-101 39 6-61 5 1465468 6-83 50
13-9 6 1402912 6-87 3 6-61 20 6-87 7
1399096 13-9 7 1402923 6-91 1 6-62 24 1465469 6-83 50
1399097 12-7 11 1402926 6-87 1 6-62 27 6-87 6
1399099 13-9 6 1402927 6-87 1 6-65 2 1465489 12-13 8
1399108 13-9 7 1402929 6-87 1 6-66 23 13-26 31
1399109 12-7 10 1450555 3-25 22 6-66 28 1465585 12-7 12
1399117 12-7 10 1450941 3-31 9 6-66 30 13-9 26
12-7 11 1451319 3-25 17 6-69 2 1468312 1-23 6
1399118 13-9 7 1451321 3-27 22 6-69 19 1468321 1-23 24
1399137 12-7 10 1452376 6-49 3 6-70 24 1469405 3-39 23
12-7 11 1453247 3-35 16 6-70 26 1470155 1-54
1399154 12-7 11 1454955 3-27 9 6-89 5 1471598 8-11
1399157 12-7 10 1454957 3-27 10 6-93 4 9-14 2
1399174 12-7 10 1454967 6-15 5 6-93 5 1471838 8-11 1
1399332 6-21 14 6-17 5 6-93 17 9-14 1
6-23 11 1460322 3-27 14 6-94 28 1471922 8-11
1399802 4-13 7 1460330 3-25 21 6-94 33 9-14 2
1400125 1-45 5 1460331 3-25 23 6-95 34 1473887 10-9 23
1402189 3-39 14 1460332 3-21 15 6-95 36 11-61 6
1402620 6-82 40 1460384 3-23 9 6-96 50 12-13 10
1402624 6-77 4 1460386 3-25 8 6-96 51 12-23 1
1402814 6-73 3 1460477 1-7 27 6-96 52 12-25 20
6-73 5 1-47 19 6-96 53 12-27 16
6-73 6 3-9 1 6-99 4 12-29 7
6-73 7 3-39 25 6-99 5 13-25 10
6-75 3 4-3 23 6-100 28 13-25 21
6-75 5 4-5 24 6-100 33 13-31 2
6-75 6 6-13 21 6-100 34 13-33 20
6-75 7 6-15 28 6-101 36 13-35 1
6-75 8 6-21 11 6-102 47 13-37 16
6-75 9 6-23 15 6-102 48 1473888 11-3 2
6-107 1 11-3 13 6-102 49 11-7 2
1402815 6-73 2 11-7 13 6-102 50 1473889 13-9 16
6-75 2 11-15 5 1463184 6-58 32 1473897 11-61 13
6-84 62 1460757 3-27 30 6-62 28 12-29 8
6-94 27 1460758 3-27 30 6-66 31 1473936 11-54 2
6-100 27 1461744 6-87 3 6-70 27 12-7 33
1402816 6-57 16 1463138 6-71 1 6-71 1 1474318 14-17 2
6-61 15 6-79 4 1463189 6-58 31 1474704 1-29 12
6-65 14 6-105 8 6-62 27 1474709 1-20
6-69 10 6-105 9 6-66 30 1-21
1402823 6-77 9 6-107 5 6-70 26 1-25 14
6-77 11 14-2 2 1463193 6-71 1 1-27 3
16-8 See Service Manual ©2012 HYSTER COMPANY
for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1474710 1-21 11 12-29 11 6-105 9 6-93 2

1-23 1482666 6-87 5 6-107 5 6-99 2
1-25 12 1482668 6-89 4 6-107 6 1489656 6-57 9
1-27 6-89 7 6-108 26 6-58 23
1474893 6-23 19 1482701 3-23 4 1484397 6-65 9 6-58 30
1474952 1-23 22 1482905 1-57 4 6-107 3 6-61 19
1474953 1-23 3 1482906 1-57 6 1484557 6-57 4 6-62 26
1476064 6-95 43 1484377 6-39 2 6-57 6 6-65 1
6-101 40 6-58 24 6-61 4 6-65 5
1476077 6-77 5 6-58 28 6-61 5 6-65 22
6-84 59 6-58 29 6-89 5 6-69 1
6-87 8 6-58 32 1484558 6-57 4 6-69 18
1476108 6-87 5 6-61 1 6-57 6 6-94 22
6-89 4 6-61 20 6-61 4 6-95 40
6-89 7 6-62 24 6-61 5 6-100 20
6-95 43 6-62 25 6-89 5 1489657 6-57 9
6-101 40 6-62 28 1484709 6-77 15 6-58 23
1476109 6-95 43 6-65 2 6-89 2 6-58 30
6-101 40 6-66 23 1486737 10-9 8 6-61 19
1476421 1-7 5 6-66 28 11-3 30 6-62 26
1476598 6-81 29 6-66 29 12-25 5 6-65 1
6-81 30 6-66 31 12-27 6 6-65 5
6-81 31 6-69 2 13-33 5 6-65 22
6-82 38 6-69 19 13-37 6 6-69 1
1476599 6-80 16 6-70 24 1486738 10-9 5 6-69 18
6-80 21 6-70 25 1486740 10-9 36 6-94 22
6-81 29 6-70 27 1486742 11-61 11 6-95 40
6-81 30 6-71 4 1486745 14-20 2 6-100 20
6-81 31 6-89 1 1486746 13-25 17 1490242 6-58 27
6-82 38 6-93 3 1486751 13-9 27 6-62 23
1479453 1-51 6-93 4 1486772 10-9 22 6-66 26
1480187 6-96 49 6-93 5 1487058 10-9 1 6-70 22
6-102 46 6-94 28 11-3 28 6-73 8
1480237 1-7 16 6-94 29 1487063 11-61 1 6-73 9
1-11 20 6-94 33 1487064 10-9 40 6-75 10
1-47 25 6-95 34 1487067 11-3 36 6-75 11
2-77 16 6-95 35 11-7 35 6-80 26
2-79 20 6-96 50 1487075 14-13 5 6-89 3
4-13 6 6-96 51 1487095 12-25 1 6-89 6
5-3 20 6-96 52 12-27 1 6-89 8
5-5 3 6-96 53 13-33 1 6-91 4
6-15 22 6-99 3 13-37 1 6-91 7
6-17 25 6-99 4 1487099 14-13 7 6-93 11
6-19 11 6-99 5 1487122 1-37 46 6-94 26
6-21 7 6-100 33 1487945 1-37 45 6-99 11
6-23 12 6-100 34 1487956 1-42 8 6-100 23
6-53 9 6-100 35 1487957 1-42 6 6-105 4
7-2 8 6-102 47 1487959 1-42 3 6-105 5
11-3 8 6-102 48 1488404 14-15 5 6-105 6
11-7 8 6-102 49 1489643 3-23 10 6-107 16
11-15 13 6-102 50 1489655 4-9 4 6-107 17
11-61 3 6-105 8 5-21 4 6-107 18
©2012 HYSTER COMPANY See Service Manual 16-9
for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6-108 19 1-19 20 6-83 50 6-89 1

6-108 20 1495078 6-79 14 6-83 52 6-93 1
1490243 6-58 27 6-80 16 6-83 53 6-93 3
6-62 23 6-82 43 6-83 55 6-99 1
6-66 26 6-83 52 6-84 59 6-99 3
6-70 22 6-83 53 1495083 6-79 12 6-99 18
6-73 8 6-83 55 6-82 40 6-107 9
6-73 9 6-84 58 6-83 45 1500925 6-58 29
6-75 10 1495079 6-79 3 1495085 6-79 3 6-62 25
6-75 11 6-79 4 6-79 12 6-66 29
6-81 26 6-80 16 6-83 45 6-70 25
6-89 3 6-80 18 1495088 6-79 1 1501258 5-25
6-89 6 6-80 20 6-79 3 1501259 5-25
6-89 8 6-80 21 1495089 6-79 1 1501888 5-7 2
6-91 4 6-81 26 6-79 3 1501970 6-13
6-91 7 6-81 28 6-80 23 1502008 11-3 10
6-93 11 6-81 29 6-83 47 11-7 10
6-94 26 6-81 30 1495090 6-79 1 11-15 9
6-99 11 6-81 31 6-80 23 1502009 5-7 9
6-100 23 6-81 32 6-83 47 10-9 14
6-105 4 6-82 36 1495279 12-13 2 1502053 1-47 32
6-105 5 6-82 38 1498044 6-32 4 11-62 4
6-105 6 6-82 41 1498045 6-95 37 1502054 4-5 17
6-107 16 6-82 42 6-95 38 6-7
6-107 17 6-82 43 6-100 29 6-15 11
6-108 18 6-83 50 6-101 37 1502055 6-15 29
6-108 19 6-83 52 1498046 6-32 3 1502059 1-47 29
6-108 20 6-83 53 1498047 6-32 5 5-5 19
1490966 1-25 13 6-83 55 1498424 6-87 5 1502061 1-35 15
1-27 6-84 59 1500884 3-25 18 1-47 28
1491220 1-23 13 1495080 6-79 4 1500899 6-57 20 4-13 25
1491466 1-23 17 6-80 20 6-61 16 5-5 18
1493428 6-93 3 6-81 26 6-65 19 5-7 12
6-99 3 6-81 28 6-69 15 6-13 14
1493430 6-71 4 6-81 32 6-107 14 6-15 12
6-94 30 6-83 52 1500901 6-111 20 6-17 10
6-100 30 6-83 53 1500912 1-13 12 1502066 1-47 31
6-107 6 6-83 55 4-9 14 4-13 22
6-108 26 6-84 56 5-21 14 6-15 16
1493435 6-73 6 1495081 6-79 3 6-9 4 6-17 16
6-73 7 6-79 4 6-11 8 10-9 20
6-75 8 6-80 20 6-13 4 11-62 3
6-75 9 6-80 21 6-17 33 1502543 1-19 16
6-107 1 6-81 28 6-19 7 2-73 7
1493447 6-75 5 6-81 29 6-48 4 2-79 9
6-75 6 6-81 30 6-53 4 3-35 3
1493465 1-13 9 6-81 31 6-55 3 5-19 11
6-48 3 6-81 32 14-9 3 6-5 6
1493466 6-41 5 6-82 36 1500913 6-39 2 6-7 8
1494726 11-59 6-82 38 6-73 1 6-19 2
1494888 1-13 2 6-82 41 6-75 1 6-21 10
1-13 19 6-82 42 6-80 18 6-23 8
16-10 See Service Manual ©2012 HYSTER COMPANY
for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6-24 6 10-5 2 6-101 42 6-96 52

14-6 7 1511729 5-11 10 1521186 6-95 44 6-99 5
1502625 6-94 18 1512403 1-47 17 6-101 41 6-102 49
1502626 6-94 18 9-2 1 1521188 6-95 41 1525570 6-58 28
1502809 12-29 1 9-3 1 6-95 42 6-62 24
13-25 7 1512536 1-53 10 6-95 44 6-66 28
1503088 6-87 3 1514267 3-25 19 6-96 45 6-70 24
1504075 2-5 2 1514429 4-13 12 6-101 38 6-96 53
3-3 4 6-5 2 6-101 39 6-102 50
1504083 1-20 6-7 2 6-101 41 1525573 6-57 12
1-21 6-17 15 6-101 42 6-65 4
1507571 6-87 1 10-3 5 1521309 6-48 3 6-95 39
1509888 6-7 4 10-5 5 1521324 6-79 7 1525577 6-58 22
6-13 9 1514597 6-79 1 1521989 6-95 41 6-61 18
6-57 8 6-89 2 6-95 42 6-65 21
6-61 8 6-93 13 6-96 44 6-69 17
6-69 6 6-96 47 6-96 45 6-94 23
6-82 44 1514598 6-77 15 6-101 38 6-100 21
6-87 4 6-79 1 6-101 39 1525584 6-57 7
6-91 9 6-89 2 6-101 41 6-61 7
6-105 2 1514602 6-93 14 6-101 42 6-65 6
1509889 6-83 54 6-94 19 1524267 4-9 23 6-69 4
1509890 6-13 10 6-96 46 4-11 4 1527305 6-87 1
6-65 7 1514603 6-93 14 5-21 23 1527876 1-45 1
6-81 27 6-94 19 5-23 4 3-7 1
6-91 3 6-96 46 1525563 6-93 1 3-13 9
6-94 32 6-99 14 6-99 1 4-3 18
6-100 32 6-100 19 6-99 18 4-5 29
1510113 1-47 13 6-101 44 1525564 6-73 1 4-13 18
2-73 6 1514962 3-27 43 6-73 1 6-29 4
2-77 7 1514964 3-27 36 6-75 1 6-31 8
2-79 7 1514965 3-27 34 6-80 18 6-55 5
3-35 4 1514968 3-25 13 6-107 9 10-3 28
4-7 5 1515654 6-55 4 1525565 6-39 2 10-5 32
5-7 15 1516202 10-9 18 1525566 6-89 1 1527877 1-19 18
5-25 15 1516208 11-3 34 1525567 6-58 24 6-13 11
6-17 26 1517361 4-13 10 6-61 20 6-15 4
10-9 41 6-24 8 6-66 23 6-17 4
1510114 1-45 3 11-17 15 6-69 19 6-19 1
1510115 3-39 6 11-19 12 6-93 4 6-26 8
6-9 7 11-21 16 6-95 36 14-9 5
6-11 11 11-23 14 6-96 50 1527878 1-31 33
11-3 7 1517906 10-9 12 6-99 4 1-35 39
11-7 7 1519611 6-87 9 6-100 36 6-17 29
11-15 11 1520864 6-77 10 6-102 47 11-17 6
1510116 1-31 19 6-77 12 1525568 6-57 1 11-21 6
1510117 2-77 2 6-111 14 6-61 1 1527879 2-5 17
2-79 2 1521183 6-95 41 6-65 2 2-77 14
3-39 3 6-101 38 6-69 2 2-79 21
12-21 1521184 6-95 42 6-96 51 3-9 12
12-23 6-101 39 6-102 48 3-17 3
1510126 10-3 2 1521185 6-96 45 1525569 6-93 5 4-9 27
©2012 HYSTER COMPANY See Service Manual 16-11
for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-11 8 1527886 1-7 24 1529366 2-5 11 1531486 6-89 4

4-13 5 1-47 18 6-15 19 6-89 7
5-5 15 1527888 5-25 10 6-17 13 1531557 1-7 19
5-7 16 1527979 12-25 9 6-21 4 1-13 17
5-21 27 12-27 9 6-23 1 1-19 6
5-23 8 13-33 9 1529787 2-73 5 1-31 25
6-15 21 13-37 9 3-35 30 1-35 32
6-19 10 1528132 6-47 3 1530037 6-96 50 1-45 6
6-21 6 1528133 6-47 4 6-96 51 1-63 11
6-23 18 1528315 6-47 2 6-96 52 5-25 26
6-31 4 1528481 11-15 6-96 53 6-26 7
6-33 9 1528482 3-13 8 6-102 47 14-10 4
6-53 2 6-9 8 6-102 48 1531558 1-11 8
7-2 10 1528580 13-26 34 6-102 49 1-11 11
10-3 16 1528589 13-10 38 6-102 50 1-13 2
10-5 16 1528630 6-47 5 1530135 1-11 27 1-19 17
11-17 2 1528631 6-47 6 1530243 1-7 29 1-59 8
11-19 2 1528888 5-25 8 1-63 7 6-26 7
11-21 2 1528889 5-25 22 5-7 14 14-5 2
11-23 2 1528893 4-3 12 5-25 16 14-18 7
11-61 14 4-5 12 1530244 6-41 4 1531563 9-2 3
12-29 9 5-3 4 1530311 4-9 28 9-3 3
1527880 1-7 21 1529010 3-14 4-11 9 1531738 6-79 4
1-19 11 1529014 10-10 50 5-21 28 6-79 12
1-47 24 14-15 6 5-23 9 6-79 14
2-5 16 1529016 12-13 9 1530732 7-11 25 6-83 53
2-79 16 13-25 20 7-13 15 6-84 55
5-3 22 1529046 6-57 1 7-13 17 1531973 6-94 28
5-5 9 6-58 24 7-21 25 6-94 33
5-25 25 6-58 28 7-23 21 6-100 28
6-17 28 6-61 1 1530960 6-94 29 6-100 33
10-3 34 6-61 20 6-105 9 1531974 6-94 28
10-5 40 6-62 24 1530961 6-105 9 6-94 33
10-13 13 6-65 2 1530971 4-9 25 6-100 28
1527881 2-79 14 6-66 23 4-11 6 6-100 33
4-3 11 6-66 28 5-21 25 1531975 6-11 5
4-5 11 6-69 2 5-23 6 1532571 6-57 7
5-3 3 6-69 19 1531001 1-11 9 6-61 7
5-5 1 6-70 24 1-15 5 6-65 6
6-15 23 6-93 4 1-17 5 6-69 4
1527882 2-45 5 6-93 5 6-37 17 6-77 7
1527883 1-47 13 6-95 36 14-9 4 6-107 11
9-9 10 6-99 4 1531162 6-73 3 6-107 12
1527884 1-47 18 6-99 5 6-73 5 1532650 12-7 22
4-3 22 6-101 36 6-75 3 1532664 6-58 25
4-5 25 1529052 6-71 4 6-75 7 6-62 21
6-13 22 6-94 30 1531231 6-82 38 6-66 24
6-21 13 6-100 30 1531312 4-9 4 6-69 20
6-23 16 6-107 6 5-21 4 1532758 6-77 14
1527885 1-47 17 6-108 26 1531404 2-73 8 1532759 6-35 12
3-13 4 1529257 6-15 3-35 5 6-77 3
4-5 37 6-17 9 1531480 6-19 8 1532761 6-79 8
16-12 See Service Manual ©2012 HYSTER COMPANY
for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1532775 6-35 13 7-9 14 6-69 7 1556918 7-11 22

1532776 6-77 2 1541988 6-79 4 6-81 32 7-21 22
1532779 6-79 9 6-95 35 6-108 21 1556965 7-15 6
1532781 6-79 11 6-100 35 6-108 22 7-17 12
1534017 3-13 5 1541989 6-79 4 6-108 23 7-19 8
1534282 6-57 3 1541991 6-93 17 6-108 24 7-25 6
6-61 3 6-95 34 6-108 25 7-29 8
6-66 27 6-100 34 1548519 6-39 3 1556985 7-15 15
6-70 23 1541992 6-93 17 6-57 18 7-15 28
6-93 9 6-95 34 6-61 9 7-17 1
6-99 9 6-100 34 6-65 11 7-19 26
1534329 1-19 21 1542439 6-15 13 6-69 7 7-25 15
6-94 24 6-17 11 6-81 32 7-25 28
6-100 24 10-9 25 6-108 21 7-29 17
1534417 6-53 6 1542440 4-13 26 6-108 22 1556992 7-11 10
1534660 1-67 9 6-13 17 6-108 23 1556998 7-13 13
1534828 6-57 11 6-24 12 6-108 24 7-23 17
6-61 12 1542546 11-17 10 6-108 25 1557007 7-13 10
6-65 17 11-21 10 1550767 1-47 9 7-23 12
6-69 13 1542937 6-111 9 1551632 4-3 15 1557008 7-13 11
1534871 10-3 12 6-111 15 4-5 21 7-23 13
10-5 12 1543691 6-13 16 1551663 3-35 7 1557009 7-31 1
1535257 2-73 19 1543698 4-5 16 1551665 5-11 3 7-33 18
3-35 22 5-3 28 1551828 4-3 3 1557737 2-5 4
1536304 6-21 1 6-5 4 4-5 3 3-3 5
6-23 19 6-5 8 5-11 5 1558156 6-105 1
6-24 3 6-7 1551839 9-2 3 1558219 1-13 18
1536813 1-63 5 6-17 20 9-3 3 1558807 3-25 11
1537551 6-35 6 6-24 11 1552141 3-21 3 1559567 6-31 7
6-37 13 1543842 1-31 36 1553541 5-3 15 1559695 3-17 5
1539153 6-111 3 1-35 25 1553897 6-41 6 6-25
1539584 6-26 9 4-5 18 1554359 6-93 14 1559922 6-25 3
6-37 10 5-7 11 6-94 19 1559923 6-25 5
1539859 6-87 2 6-13 19 6-96 46 1559924 6-25 6
1540388 6-57 2 6-15 17 6-96 48 1559925 6-25 7
6-61 2 1544157 6-21 8 6-99 14 1560447 6-37 12
6-65 3 6-23 13 6-100 19 1560448 6-37 4
6-69 3 12-29 10 6-101 44 1560671 1-13 4
6-79 10 1544255 6-47 7 6-101 45 1560678 6-15 7
6-93 8 1545202 6-96 48 1554814 3-13 6 6-17 7
6-99 8 1546673 6-77 1 1554815 1-47 6 1560681 11-33 10
6-99 17 1546697 6-96 48 1-47 6 11-35 6
6-107 13 6-101 45 1554902 6-9 13 1560682 11-35 10
1540389 6-83 51 1547351 8-11 1 6-11 2 1561559 14-2 2
1540643 1-11 6 9-14 1 6-33 10 1561749 14-5 8
1540805 6-21 17 1547352 8-11 1 1556475 10-3 10 14-6 1
6-23 9 9-14 1 10-5 11 1561755 14-2 2
6-24 4 1547845 5-3 12 1556623 6-15 14 1561759 1-31 14
1541231 6-55 6 1548517 6-39 3 1556910 7-11 26 10-9 26
1541232 6-55 7 6-57 18 7-13 18 1561847 5-7 18
1541921 2-5 28 6-61 9 7-21 26 1561871 5-3 27
7-7 11 6-65 11 7-23 19 6-13 15
©2012 HYSTER COMPANY See Service Manual 16-13
for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6-17 17 11-3 12 1-17 10 1578889 11-45 6

1562088 1-31 4 11-7 12 1573598 1-15 10 11-49 6
1-35 4 11-15 6 1-17 10 11-51 6
4-13 23 1565407 5-16 3 1574301 1-19 10 1578895 11-30 1
6-7 5 1565453 2-5 6 1578517 3-33 1578904 11-43 5
6-9 11 3-3 7 1578518 3-33 1578905 11-45 5
1562353 1-65 15 7-5 14 1578519 3-33 1578906 11-49 7
1562492 9-7 4 1566116 6-58 25 1578520 3-33 1578907 11-51 7
1562493 9-7 5 6-62 21 1578521 3-33 1578908 11-41
1562496 9-7 8 6-66 24 1578522 3-33 11-43
1562501 9-7 13 6-69 20 1578617 3-9 4 11-45
1562505 9-7 17 1566117 6-58 26 1578619 3-9 3 1578909 11-39
1562509 9-7 21 6-62 22 1578620 3-9 5 11-43
1562648 7-2 9 6-66 25 1578660 6-24 10 11-45
1562649 6-73 3 6-70 21 1578671 11-13 9 1578911 11-30 4
6-73 5 1566146 6-21 1 1578672 11-13 10 11-43 6
6-73 6 6-23 19 1578673 11-13 6 11-51 12
6-73 7 1566420 6-17 30 1578705 11-33 11 1578940 11-33 14
6-75 3 1566458 6-25 1 11-35 5 1578943 11-33 4
6-75 5 1566459 6-25 2 1578706 11-43 13 1579412 14-10 2
6-75 6 1566505 3-35 13 1578707 11-27 4 1579677 4-14 1
6-75 7 1566514 8-3 7 11-29 4 1579908 9-13
6-75 8 1566654 2-5 9 11-36 4 11-27 1
6-75 9 1566726 1-13 8 11-53 2 11-29 1
6-107 1 1566792 11-57 2 1578711 11-45 10 11-39 10
1563208 1-54 1566853 3-3 11 11-49 11 11-41 10
1563369 1-7 12 1566890 11-3 22 11-51 11 1580027 3-39 13
1563841 6-11 11-7 22 1578712 11-43 2 1580028 3-39 21
6-37 1567316 6-32 2 1578713 11-33 15 1580097 11-33 3
1563858 9-9 14 1567317 6-32 1 11-35 13 1580131 11-36 5
1564035 6-49 2 1567835 6-32 7 11-45 2 11-39 9
1564036 6-49 1568075 10-3 18 11-49 3 11-41 9
1564037 6-49 1568076 10-5 21 11-51 3 11-53 3
1564042 6-49 1568077 10-5 22 1578714 11-35 3 1580132 11-43 13
1564044 6-21 3 1568199 11-3 23 11-43 12 1580136 3-39 17
6-23 3 11-7 23 11-49 2 1580147 11-35 4
1564670 3-33 1568256 10-5 18 11-51 2 1580151 11-41
1564747 11-17 11 1569458 2-5 1578715 11-39 11-53 4
11-19 5 1569465 1-31 18 11-53 4 1580155 11-27
11-21 11 1-35 14 1578747 11-27 8 11-36 2
11-23 5 6-17 19 11-29 9 1580156 11-29
1564752 4-9 21 1569602 11-43 4 11-33 2 11-36 2
4-11 14 1569616 10-10 46 1578875 11-43 7 1581558 1-63 24
5-21 21 1569750 3-17 6 1578876 11-43 11 12-7 17
5-23 14 1570298 10-3 20 1578882 11-45 7 13-9 14
1564804 1-31 10 1570300 10-5 23 11-49 8 1581564 11-57 12
1565076 6-35 9 1570303 11-57 11 11-51 8 1581565 1-7 6
6-37 19 1570597 1-31 13 1578883 11-45 8 12-13 4
1565125 1-19 9 1571610 1-9 5 11-49 9 1581567 12-7 18
6-35 7 1573549 6-11 13 11-51 9 12-13 24
6-37 3 6-39 5 1578887 11-45 11 13-9 13
1565195 3-3 10 1573597 1-15 10 1578888 11-43 8 1581578 12-13 6
16-14 See Service Manual ©2012 HYSTER COMPANY
for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1581585 13-26 49 6-13 3 6-35 3 1598220 1-13 3

1581587 13-9 10 6-17 34 6-37 9 1598504 1-51 20
1581588 12-7 16 6-19 6 11-17 22 1-53 16
12-25 17 6-48 5 11-19 13 1598659 13-17 3
12-27 15 6-53 5 11-21 24 13-26 32
13-33 17 6-55 2 11-23 15 1599415 1-13 3
13-37 15 14-9 2 11-61 5 1-19 27
1581593 12-13 25 1583611 1-4 2 14-11 3 1600414 3-35 19
1581739 1-19 15 1-19 4 1586629 1-4 3 1602430 6-107 10
1581833 12-17 12 1-31 27 3-7 9 1602431 6-84 60
13-21 12 1-35 34 6-41 2 6-84 61
13-23 26 1-63 23 1586759 6-35 10 6-95 37
1581834 14-18 1 11-17 7 6-37 15 6-95 38
1581848 11-57 3 11-19 3 1589377 1-67 5 6-96 54
1581849 13-25 1 11-21 7 1589397 1-67 6 6-100 29
1581851 10-3 35 11-23 3 1589417 1-67 7 6-101 37
10-5 41 14-6 6 1589787 1-19 26 1602432 6-107 11
1581852 1-51 21 14-10 3 1590033 10-3 36 1602433 6-107 12
1-53 12 1584171 4-3 5 10-5 38 1602835 3-7 2
11-57 15 4-5 5 1590173 6-21 1 1602836 3-7 8
1581853 12-13 26 1584632 1-57 9 1590397 3-3 1 1603021 6-39 3
1581854 12-17 13 1584638 1-57 11 1590399 3-3 1 6-57 18
13-17 5 1584695 8-11 6 1590532 7-11 31 6-61 9
13-21 13 1585575 10-3 17 7-21 31 6-65 11
13-23 27 10-5 15 7-31 16 6-69 7
1581859 11-33 9 1585581 1-7 37 7-33 28 6-81 32
11-35 7 1585592 1-63 22 7-34 5 6-108 21
1581862 11-43 3 1-63 22 1590977 4-3 1 6-108 22
1582160 11-3 6 1586020 11-47 6 4-5 1 6-108 23
11-7 6 1586109 9-2 4 1591666 3-3 9 6-108 24
11-15 12 9-3 4 1591716 7-5 12 6-108 25
1582161 11-3 5 1586279 11-43 9 1591717 7-5 5 1603236 6-39 3
11-7 5 11-47 12 1591719 7-5 4 6-57 18
11-15 14 1586280 11-43 10 1591720 7-5 10 6-61 9
1582222 2-77 9 1586428 1-47 21 1591721 7-5 3 6-65 11
3-39 10 6-35 11 1592852 10-9 39 6-69 7
1582300 4-9 32 6-37 16 1593334 1-51 13 6-81 32
5-21 32 1586430 6-35 4 1593335 1-7 39 6-108 21
5-23 16 6-37 8 1593341 14-17 5 6-108 22
1582301 4-9 31 6-41 9 1594029 3-7 3 6-108 23
5-21 31 14-11 4 1594137 9-11 6 6-108 24
5-23 15 1586431 1-63 9 1594869 11-54 5 6-108 25
1582302 4-9 32 1586436 1-13 16 1595774 6-23 19 1603286 2-5 25
4-11 16 1-19 23 6-24 3 7-7 14
1582303 4-9 31 1586439 1-65 7 1597381 11-57 1 7-9 12
4-11 15 1586495 1-11 4 1597451 6-41 8 1603367 6-53 7
1582462 2-5 19 1-13 5 1597457 13-17 4 1603898 9-9 35
1582464 1-13 13 6-35 8 1597661 13-25 3 1603961 12-7 19
4-9 15 6-35 20 1597705 3-21 1 13-9 11
5-21 15 6-37 18 1597959 1-63 12 1605087 12-7 23
6-9 3 14-5 3 1597960 1-11 25 1605266 10-3 33
6-11 9 1586627 1-63 4 1598063 8-3 4 10-5 39
©2012 HYSTER COMPANY See Service Manual 16-15
for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

10-11 1610906 1-7 31 1618463 12-11 10 1624867 11-11 10

1605443 12-13 23 1611065 9-11 8 13-13 1 1625092 13-26 37
1605444 12-13 23 1611564 14-13 2 1618986 4-13 27 1625338 10-9 31
1605479 11-61 4 1611571 11-57 13 1618988 4-13 24 1626459 13-10 29
1605770 6-39 7 1611572 11-57 6 1619178 13-5 1 13-17 12
11-54 4 1611579 12-3 11 1619182 13-5 1 1626460 12-7 4
1605990 1-63 8 13-3 11 1619230 13-7 1 1626461 12-13 22
2-5 21 1611580 12-3 10 1619234 13-7 1 1626462 12-7 5
1606267 8-11 13-3 10 1619425 12-7 26 1626463 12-7 2
1606268 8-11 1611728 11-57 10 1619430 13-10 36 13-10 32
1606270 8-11 1611882 3-39 1 1619436 13-10 36 1626478 12-19 24
1606271 9-14 1611885 3-39 5 1620142 5-8 3 13-17 2
1606272 9-14 1611999 10-9 44 1620145 5-8 2 13-23 30
1606274 9-14 1612305 7-21 27 1620149 6-93 15 1626490 13-9 25
1606544 4-5 32 1612314 7-34 3 6-99 15 13-17 11
6-5 5 1612451 11-59 13 1622610 12-13 16 1626491 13-9 23
6-11 14 1612452 11-59 13 13-26 27 13-17 16
6-13 16 1612453 11-59 13 1623050 6-79 3 1626521 12-7 27
6-39 4 1612454 11-59 13 1623155 14-5 1 13-10 28
10-9 19 1612530 8-5 33 1623280 6-105 8 13-17 17
1606547 10-5 25 8-7 11 6-107 5 1626522 13-17 15
1606735 6-39 6 1612617 1-31 15 1623281 6-105 8 1626727 6-91 5
1606750 9-2 7 1612710 7-37 13 6-107 5 6-91 8
1607634 1-11 26 1612711 7-37 12 1623369 1-29 11 6-94 25
1607745 6-81 28 1612863 7-11 9 1623459 13-19 1 6-100 22
1608204 1-11 29 7-21 9 1623544 8-5 2 1627183 3-25 2
1608413 1-63 15 1612870 7-34 7 1623545 8-5 3 1627196 3-27 1
1608414 1-63 17 1612905 7-11 19 1623573 8-7 20 1627199 3-27 42
1608622 9-2 2 7-13 9 1623576 8-5 34 1627349 3-21 12
9-3 2 7-21 19 1623593 8-7 8 1627823 8-9 13
1608654 1-11 18 7-23 11 1623643 8-5 23 1629155 11-27 9
1-31 35 1613734 1-19 5 1623669 8-9 1 11-29 10
1-35 26 1614069 12-25 11 1623671 8-5 8 11-39 8
1-63 13 12-27 10 8-9 6 11-41 8
1608667 1-11 21 13-33 11 1623672 8-9 8 1629158 11-47 11
1608669 1-11 23 13-37 10 1623673 8-9 9 1629159 11-47 5
1608671 1-11 19 1614156 5-25 17 1623674 8-9 10 1629160 11-47 3
1608673 1-11 22 1614250 10-9 42 1623675 8-9 11 1629161 11-47 9
1608857 6-111 12 1615172 11-9 3 1623690 8-9 19 1629162 11-47 2
1608931 12-3 1 1615240 11-57 8 1623694 8-9 2 11-47 8
1608933 12-3 1 1615395 1-7 10 1623696 8-9 4 1629163 11-47 1
1608938 12-3 1 1615638 1-7 36 1624014 4-13 4 11-47 7
1608943 12-3 1 1615757 1-63 10 1624368 7-11 18 1629165 11-47 4
1608946 12-3 1 1615758 1-63 20 7-13 8 1629200 11-47
1608961 13-3 1 1616013 6-53 8 7-21 18 1629280 1-31 21
1608964 13-3 1 1616054 10-9 12 7-23 10 1-35 27
1608966 13-3 1 1616249 3-39 11 1624602 7-37 3 1-41
1609046 1-9 1 1616483 1-61 10 1624861 11-11 6 1632103 13-26 44
1609047 1-9 1 1616484 1-61 7 1624862 11-11 7 1632865 6-99 14
1609048 1-9 9 1617081 1-61 11 1624863 11-11 8 6-100 19
1609049 1-9 2 1617082 1-61 9 1624865 11-11 15 6-101 44
1610852 4-5 23 1617487 7-5 9 1624866 11-11 9 1635026 1-19 19
16-16 See Service Manual ©2012 HYSTER COMPANY
for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1636120 1-51 20 1641394 14-6 2 1644840 1-31 34 1648931

1-54 16 1641590 1-7 30 1-35 40 1648933
1636241 1-31 6 1641591 1-7 30 1645381 10-3 1 1648935
1-35 6 1641656 1-15 7 10-5 1 1648936
1636242 1-31 7 1-17 7 1646397 10-3 1 1648937
1-35 7 1641657 1-15 7 10-5 1 1649309 13-21 1
1636243 1-31 20 1-17 7 1646439 10-3 1 1649407 6-41 5
1-35 10 1641658 1-15 8 10-5 1 1649408 6-41 3
1636244 1-31 24 1-17 8 1646456 6-29 1649639 1-63 2
1-35 31 1641740 12-17 6-31 1649640 1-63 2
1636393 1-65 8 12-19 1646509 1-63 6 1649689 10-9 11
1636510 1-31 29 13-23 1646593 1-63 14 1649764 13-25 11
1-35 29 1643342 2-73 20 1646609 1-15 9 13-29 2
1636803 3-13 3 3-35 23 1-17 9 13-31 12
1636808 11-3 27 1643937 6-21 14 1646850 12-13 18 13-33 30
11-7 27 6-23 11 12-21 2 13-35 6
1636867 3-7 4 1644229 8-5 32 12-23 6 13-37 21
1636958 7-7 9 1644232 8-7 25 12-25 8 1649889 5-25 2
1637881 1-9 7 1644233 8-7 23 12-27 21 1649890 5-25 1
1638510 1-7 28 1644234 8-7 24 13-26 28 1649891 5-25 1
1638706 6-21 16 1644235 8-7 22 13-29 5 1650145 1-19 14
1639119 5-5 10 1644236 8-7 21 13-31 7 1650191 1-63 25
1639478 1-65 6 1644237 8-7 19 13-33 25 1650217 5-5 2
1639479 1-65 6 1644238 8-7 18 1646922 1-19 19 1650229 11-61 10
1639723 1-7 15 1644239 8-7 18 1647413 1-63 14 1650473 1-7 35
1639733 2-73 4 1644240 8-7 18 1647423 1-23 1 1650477 1-7 7
3-35 2 1644241 8-7 18 1647424 1-29 13 1650479 1-7 9
1639785 12-17 1 1644243 8-7 16 1647439 1-23 11 1650480 1-7 32
1640513 1-31 3 1644244 8-7 15 1647440 1-23 26 1650496 5-25 13
1-35 3 1644245 8-7 12 6-35 5 1650640 1-59 27
1640531 6-51 3 1644246 8-7 9 1647444 1-23 1650797 6-87 5
1640770 1-31 26 1644247 8-7 10 1647446 1-29 1650840 12-17 10
1-35 33 1644248 8-7 13 1647451 1-25 21 12-19 8
1640776 1-4 4 1644249 8-7 14 1-27 15 1650841 13-21 24
1640778 1-31 5 1644250 8-7 1 1647452 1-25 22 13-23 9
1-35 5 1644251 8-7 2 1-27 16 1650842 13-21 23
1640818 6-51 4 1644252 8-7 3 1647453 1-25 17 13-23 8
1640863 5-7 13 1644253 8-7 6 1-27 11 1651063 5-25 2
1640865 1-11 15 1644254 8-7 4 1647456 1-23 18 1651105 1-61 32
1640867 1-11 12 1644255 8-7 5 1647522 1-20 3 1651107 1-61 20
1640868 1-11 12 1644256 8-7 1 1-21 3 1651108 1-61 16
1640870 1-11 16 1644257 8-7 7 1648691 1651109 1-61 21
1640872 1-11 24 1644260 8-5 6 1648692 1651110 1-61 15
1640874 1-11 15 1644275 8-5 26 1648693 1651111 1-61 19
1640876 1-11 12 1644276 8-5 27 1648695 1651112 1-61 18
1640877 1-11 12 1644277 8-5 28 1648696 1651113 1-61 25
1640901 4-3 2 1644294 8-9 18 1648697 1651114 1-61 26
4-5 2 1644305 8-9 12 1648771 11-61 15 1651115 1-61 24
1641103 1-31 28 1644398 1-31 37 1648772 11-61 15 1651116 1-61 14
1-35 35 1-35 24 1648927 1651275 14-13 1
1641126 12-5 1 6-13 18 1648928 1651404 1-61 1
1641352 8-5 7 1644673 8-7 15 1648929 1651405 1-61 8
©2012 HYSTER COMPANY See Service Manual 16-17
for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1651797 14-17 1 7-21 2 7-29 10 7-26 2

1652140 14-15 1 7-23 2 1655554 7-15 20 1655627 7-26 5
1652290 14-2 1 1655517 7-13 5 7-19 18 1655633 7-31 2
1653887 3-23 2 7-23 8 7-25 20 1655634 7-31 14
1653888 3-23 1 1655518 7-13 6 7-29 27 1655635 7-31 15
1654013 6-35 18 7-23 9 1655555 7-15 19 1655636 7-31 7
6-37 22 1655519 7-13 14 7-19 17 1655638 7-31 8
14-2 1655520 7-13 16 7-25 19 7-33 4
1654156 4-9 26 1655521 7-23 3 7-29 28 1655639 7-31 3
4-11 7 1655522 7-13 19 1655556 7-29 7 1655642 7-33 2
5-21 26 7-23 18 1655557 7-15 10 1655645 7-33 3
5-23 7 1655527 7-34 1 7-17 8 1655812 7-7 1
1654373 10-9 3 1655528 7-34 2 7-25 10 7-9 1
1654374 10-9 24 1655529 7-34 6 1655558 7-15 9 1655813 7-7 2
1654480 3-27 17 1655530 7-34 4 7-17 9 7-9 2
1654481 3-27 16 1655531 7-34 8 7-25 9 1655814 7-7 3
1654754 4-9 24 1655534 7-37 11 1655561 7-15 11 7-9 3
4-11 5 1655535 7-37 10 7-17 4 1655865 1-59 2
5-21 24 1655536 7-37 8 7-19 12 1-59 10
5-23 5 1655537 7-37 9 7-25 11 1655881 6-80 15
1655452 7-11 5 1655541 7-37 4 7-29 12 1655882 6-80 15
7-21 5 1655542 7-37 2 7-29 25 6-81 33
1655453 7-11 6 1655543 7-37 5 1655562 7-15 12 6-81 35
7-21 6 1655546 7-15 2 7-25 12 1655883 6-80 15
1655454 7-11 7 7-17 14 1655596 7-15 13 6-81 33
7-21 7 7-19 2 7-25 13 6-81 35
1655455 7-11 8 7-25 2 1655597 7-15 14 1655884 6-80 15
7-21 8 7-29 2 7-25 14 6-81 33
1655456 7-11 27 1655547 7-15 3 1655598 7-15 16 6-82 35
1655457 7-11 30 7-17 15 7-25 16 1656007 1-20 7
7-21 30 7-19 3 1655599 7-15 16 1656008 1-29 1
1655458 7-11 32 7-25 3 7-25 16 1656010 1-23 7
7-13 12 7-25 31 1655600 7-15 16 1656011 1-29 6
7-21 32 7-29 3 7-25 16 1656014 1-29 9
7-23 16 7-29 31 1655605 7-19 5 1656016 1-29 5
1655459 7-11 33 1655548 7-15 5 7-29 5 1656017 1-29 3
7-13 3 7-17 13 1655606 7-15 21 1656067 1-20 4
7-21 33 7-19 9 7-19 19 1-21 4
7-23 6 7-25 5 7-25 21 1-27
1655460 7-11 11 7-29 9 7-29 26 1656068 1-25 19
7-21 11 1655549 7-15 17 1655607 7-19 16 1-27 14
1655466 7-11 20 7-19 21 7-26 8 1656069 1-25 20
7-21 20 7-25 17 7-29 18 1-27 13
1655467 7-11 21 7-29 24 1655610 7-19 6 1656070 1-27 9
7-21 21 1655550 7-15 27 7-29 6 1656071 1-25 8
1655468 7-11 24 7-25 27 1655615 7-17 3 1-27 6
7-21 24 1655551 7-25 30 1655618 7-17 22 1656072 1-27 7
7-23 20 7-29 29 1655621 7-17 21 1656073 1-23 16
1655469 7-11 28 1655552 7-15 7 7-26 4 1-25 10
1655472 7-21 10 7-17 11 1655623 7-17 20 1-27 8
1655515 7-11 2 7-19 10 7-26 3 1656084 1-25 11
7-13 2 7-25 7 1655624 7-17 19 1656089 1-27 2
16-18 See Service Manual ©2012 HYSTER COMPANY
for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1656090 1-25 7 1657760 8-5 22 1661972 1-37 4 1664656 6-35 2

1-27 5 1657761 8-5 31 1-41 2 1664940 14-15
1656091 1-25 6 1657762 8-5 30 1661973 1-37 17 1665746 11-19 1
1656093 1-20 5 1657763 8-5 29 1-41 3 1665747 11-23 1
1-21 5 1657765 8-5 4 1661974 1-37 16 1665748 11-21 1
1656215 14-11 2 1657766 8-5 5 1-41 4 1666569 2-77 1
1656216 14-11 2 1657767 8-5 9 1661975 1-37 10 2-79 1
1657458 3-39 12 1657768 8-5 25 1-41 5 1666570 2-77 5
1657460 11-11 4 1657770 8-9 3 1661976 1-41 6 1668428 2-77 3
1657462 11-11 11 1657771 8-9 5 1661978 1-37 14 2-79 3
1657464 11-11 13 1657772 8-9 7 1-41 8 1668633 1-19 12
1657465 11-11 16 1657774 8-9 14 1661979 1-37 32 1668856 2-73 3
1657466 11-11 14 1657775 8-9 25 1-41 9 3-35 1
1657467 11-11 17 1657776 8-9 16 1661980 1-41 10 1669114 1-19 13
1657468 11-11 18 1657777 8-9 15 1661981 1-41 11 1669446 1-7 20
1657471 11-11 1657778 8-9 17 1661982 1-41 12 1669541 11-11 12
1657479 11-13 4 1657779 8-9 20 1661983 1-41 13 1669542 11-11 19
1657480 11-13 5 1657780 8-9 24 1661984 1-37 18 11-13
1657482 11-13 1657781 8-9 23 1-41 14 1669543 11-11
1657631 11-27 9 1657782 8-9 22 1661985 1-41 15 1669547 11-13
11-29 10 1657846 11-47 10 1661986 1-41 16 1669551 5-25 7
11-39 8 1657852 8-7 17 1661987 1-37 37 1669552 5-25 6
11-41 8 1657917 7-7 8 1-41 17 1669664 11-3 1
1657632 11-27 3 1657918 7-7 8 1661988 1-37 34 11-7 1
11-29 3 1658065 11-43 14 1-41 18 1670032 1-31
11-30 1 1658934 12-19 23 1661989 1-37 38 1670054 11-29
11-39 2 13-23 29 1-41 20 11-33
11-41 2 1658988 1661990 1-37 15 11-35
1657634 11-39 4 1658989 1-41 21 1670194 11-17 1
11-41 3 1658990 1661991 1-37 23 1670195 11-17 14
11-43 1 1658991 1-41 28 1670196 11-21 13
1657638 11-27 5 1658992 1662007 1-37 30 1670292 11-19 4
11-29 5 1658993 1-41 23 1670293 11-23 4
11-36 1 1658994 1662008 1-37 6 1670413 11-25 4
1657743 11-27 9 1658995 1-41 24 1670434 11-27
11-29 10 1658996 1662253 5-5 13 11-30 3
11-39 8 1659210 7-33 14 1662565 11-11 1 11-33
11-41 8 1659220 7-33 5 1662566 11-11 5 11-35
1657746 8-5 1 1659573 6-41 1 1663611 1-7 33 1670445 11-30 2
1657747 8-5 10 1659938 1-11 10 1663612 1-7 11 11-33 5
1657748 8-5 11 1660295 6-24 7 1663630 1-7 34 1670522 11-33 13
1657749 8-5 12 1660337 1-3 5 1663631 1-7 8 1670530 11-29 6
1657750 8-5 14 1660750 1-63 1 1663747 6-23 10 11-35 1
1657751 8-5 17 1661150 5-25 24 1663877 2-73 24 1670531 11-27 6
1657752 8-5 21 1661321 1-13 20 1663948 6-21 12 11-29 8
1657753 8-5 20 1661416 14-13 8 1664272 1-7 40 11-35 1
1657754 8-5 18 1661488 10-9 34 1664273 1-7 40 1670532 11-27 7
1657755 8-5 24 1661511 1-59 1 1664289 1-7 2 11-29 7
1657756 8-5 13 1-59 9 1664290 1-7 2 11-33 1
1657757 8-5 19 1661665 5-7 8 1664395 11-45 9 1670592 1-61 28
1657758 8-5 15 1661971 1-37 8 11-49 10 1670593 1-61 30
1657759 8-5 16 1-41 1 11-51 10 1670677 11-17 5
©2012 HYSTER COMPANY See Service Manual 16-19
for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

11-21 5 1683749 3-21 3 1693371 6-17 14 1702855 11-17 17

1670904 11-3 33 1684266 7-37 14 1693705 2-73 15 11-19 10
1671271 3-21 26 1684268 7-37 1 1694124 14-25 11 11-21 15
1671760 9-9 25 1684271 7-7 4 1694170 14-25 6 11-23 11
1672003 10-11 1 7-9 4 1694403 7-17 23 1702856 11-17 25
1672004 10-11 2 1684272 7-7 5 1694476 7-26 7 11-19 16
1672005 10-11 7-9 5 1694700 1-54 27 11-21 27
1672006 10-11 1684329 7-21 28 1694789 7-2 3 11-23 12
1672695 8-3 6 1684332 7-33 6 7-2 4 1703513 6-43 9
1672699 8-3 5 1684333 7-33 7 1694830 1-51 19 6-45 9
1672700 8-3 4 1684334 7-33 8 1-54 22 1703560 13-25 16
1673444 9-9 24 1684335 7-33 9 1695249 6-37 7 1703583 8-9 21
1673481 9-9 21 1684336 7-33 10 1695670 2-73 18 1703868 6-24 2
1673482 9-9 22 1684337 7-33 11 1695755 11-7 33 1703890 1-57 8
1673486 6-111 2 1684338 7-33 12 1695810 1-61 37 1703891 1-57 1
1673754 12-25 14 1684339 7-33 13 1696278 9-9 6 1703892 1-53 4
13-33 14 1684340 7-33 15 1697679 1-25 6 1703893 1-53 5
1673982 3-3 2 1684341 7-33 16 1-27 2 1703894 1-53 5
1675474 1-7 1 1684342 7-33 17 1698434 7-2 7 1703895 1-54
1676074 1-31 9 1684343 7-33 19 1698449 6-43 20 1703896 1-54
1-35 9 1684344 7-33 20 6-45 20 1703897 1-54
1676205 1-20 1684345 7-33 21 1698474 1-61 17 1703898 1-53 2
1-21 1684346 7-33 24 1698541 6-35 21 1703899 1-53 3
1676923 3-21 27 1684347 7-33 25 1698685 1-20 2 1703900 1-53 1
1677244 9-9 1684348 7-33 26 1-21 2 1703901 1-53 2
1677286 1-51 14 1684349 7-33 27 1699590 11-47 1703902 1-53 3
1-54 26 1684487 11-53 5 1699591 11-47 5 1703903 1-53 1
1677428 1-65 4 1686719 6-9 10 1699754 6-94 31 1703904 1-53 6
1677808 1-31 2 1687534 11-45 10 6-100 31 1704528 6-43 11
1-35 2 11-49 12 1699992 10-3 4 6-43 11
1-42 1688503 10-3 21 10-5 4 6-43 11
1677876 3-27 15 10-5 26 1700460 6-57 15 6-45 11
6-51 6 1688547 5-8 4 6-57 19 6-45 11
1678165 11-7 32 1688654 1-27 18 6-61 13 1704529 6-43 13
11-53 5 1688655 1-27 4 6-61 14 6-45 13
1678273 1-7 23 1689464 4-7 1 6-65 13 1704901 10-5 31
1678274 1-7 22 1689504 1-65 5 6-65 15 1704902 10-3 13
1678405 1-23 8 1689908 1-25 6-69 9 1705156 1-19 19
1683373 9-11 10 1-27 6-69 11 1705359 6-43 12
1683486 10-3 24 1690066 1-42 7 1700461 6-57 15 6-43 12
10-5 28 1690067 1-42 1 6-57 19 6-45 12
10-13 4 1690068 1-42 2 6-61 13 6-45 12
1683529 11-25 1 1690069 1-42 5 6-61 14 1705549 11-9 1
1683621 11-25 2 1690070 1-42 4 6-65 13 1705728 11-9
1683675 3-27 3 1690267 3-27 41 6-65 15 1706804 11-59 2
1683720 3-27 37 1692130 9-9 23 6-69 9 1707012 10-3 19
1683721 3-27 1692261 1-61 34 6-69 11 1707735 7-11 1
1683722 3-27 37 1692263 1-61 33 1701768 10-3 23 1707736 7-11 3
3-27 1692265 1-61 13 10-5 29 7-21 3
1683744 3-27 31 1692277 1-61 22 10-13 2 1707737 7-11 4
1683746 3-27 29 1692278 1-61 23 1701771 10-5 24 7-21 4
1683747 3-27 35 1692279 1-61 12 1702276 3-21 29 1707738 7-11 13
16-20 See Service Manual ©2012 HYSTER COMPANY
for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

7-21 13 12-27 20 12-27 11 2066484 6-33 5

1707741 7-13 1 13-31 5 13-9 18 2066485 6-33 3
1707743 7-37 6 13-33 24 13-33 10 2067475 1-11 5
1707745 7-15 1 13-35 4 13-37 11 2068337 11-9 4
7-25 1 13-37 20 2056824 6-35 16 2068342 6-9 5
1707746 7-15 18 1708368 12-23 5 6-37 1 2068343 6-11 7
7-19 22 12-25 23 2056826 6-35 17 2068344 6-9 5
7-25 18 12-27 19 6-37 2 6-11 7
7-29 23 13-31 6 2057948 6-33 8 2069431 6-33 4
1707747 7-15 25 13-33 23 2058000 5-3 2069454 1-13 7
1707748 7-15 24 13-35 5 2058110 6-48 3 2069951 2-5 5
7-25 24 13-37 19 2058111 6-48 1 3-3 6
1707749 7-15 16 1708371 3-39 8 2058909 6-11 6 2070223 1-13 6
7-25 16 1708573 9-11 6-75 2070655 11-21 23
1707750 7-15 22 1708691 11-9 5 2060032 6-33 6 11-23 10
7-17 5 1708697 11-9 1 2060033 6-33 11 2070726 1-15 6
7-19 7 1708890 14-13 3 2060198 6-11 6 1-17 6
7-19 13 1709587 6-43 8 6-73 2070783 1-31 16
7-19 23 6-45 8 2061333 6-79 14 2070975 1-15 11
7-25 22 1709618 1-23 15 6-82 36 1-17 11
7-25 29 1709619 1-29 8 6-82 39 2071094 9-11 7
7-29 16 1709620 1-29 7 6-82 42 2071181 4-11 1
7-29 22 1709621 1-29 10 2061646 11-54 3 5-23 1
1707762 7-19 1 1709623 1-23 2061806 13-9 8 2071517 5-25 20
7-29 1 1709809 7-21 2062587 5-3 18 2072202 3-39 27
1707763 7-19 23 1709980 1-11 14 2062875 1-59 23 2072782 4-9 3
1707764 7-19 13 1709996 3-39 7 2063017 3-9 13 5-21 3
7-29 13 1710006 1-11 13 2063255 4-5 31 2073192 10-10 49
1707766 7-17 17 1710007 1-15 3 2063842 4-9 19 2073197 1-65 17
1707767 7-17 5 1-17 3 4-11 12 1-67 4
1707768 7-17 2 2021353 10-3 3 5-21 19 2074209 1-67 10
1707769 7-17 18 10-5 3 5-23 12 2074255 1-65 9
7-26 1 2021395 1-63 3 2063991 11-17 24 2074256 1-65 9
1707796 7-21 1 2021683 4-14 2 11-19 15 2074702 4-9 1
1707798 7-23 1 2021685 4-14 2 11-21 26 5-21 1
1707836 7-25 25 2027655 1-15 12 11-23 17 2075656 1-65 14
1707838 7-29 19 1-17 12 2064554 9-10 2076134 1-61 2
1708054 11-39 9 2027949 4-13 4 10-3 2076204 1-15 6
11-41 9 2028341 8-3 8 10-6 1-17 6
1708296 11-39 5 2032492 12-11 8 2064929 14-9 1 2076301 12-29 5
11-41 4 2033395 13-19 3 2065666 1-15 2 2076302 12-29 6
11-45 1 2034459 1-65 2 1-17 2 2076695 6-33 2
1708297 11-39 7 2035791 12-13 5 2065667 1-15 4 2076696 6-33 2
11-41 7 2036547 11-59 12 1-17 4 2077604 10-3 1
11-53 1 2037998 1-3 6 2065745 6-21 15 10-5 1
1708298 11-39 6 2043538 12-7 20 6-23 17 2077914 13-25 9
11-41 5 13-9 15 6-24 5 2077916 13-25 9
11-49 1 2044712 6-47 1 2065797 1-61 3 13-25 9
1708299 11-41 6 2044821 11-59 9 2065826 1-61 5 2078103 3-35 17
11-51 1 2046765 9-11 9 2065827 1-61 4 2078353 3-39 27
1708365 12-23 4 2046871 12-7 14 2066482 6-33 12 2078660 13-25 8
12-25 24 12-25 10 2066483 6-33 4 2078968 8-3 1
©2012 HYSTER COMPANY See Service Manual 16-21
for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

8-5 2087298 13-19 2091573 11-61 12 2093829 13-26 45

8-7 2087324 13-19 7 2091581 11-61 18 13-29 4
8-9 2087339 13-19 7 2091582 11-61 17 13-31 10
2078969 8-3 1 2087565 12-13 11 2091583 11-61 16 13-33 27
8-5 13-26 22 2091584 11-61 2 13-35 8
8-7 2087904 13-13 7 2091585 11-61 19 13-37 23
8-9 13-13 7 2092323 1-11 31 2093830 13-26 30
2079000 13-10 37 2087908 13-13 7 2092324 1-11 28 13-29 3
2079065 12-7 15 13-13 7 2092345 12-3 13-31 11
2079066 13-9 21 2087921 13-13 7 12-5 13-33 28
2079326 6-11 12 13-13 7 12-13 13-35 7
6-39 1 2087932 13-13 11 2092347 12-3 13-37 22
2079369 9-2 6 2087935 13-13 11 12-5 2093936 10-9 35
2079983 5-5 5 2087937 13-13 11 12-13 2093937 10-9 37
2081788 5-7 4 2087951 13-13 11 2092352 12-3 2093938 10-9 2
2081840 4-14 1 2087954 13-13 11 12-5 2093939 10-9 21
2082194 11-3 21 2087955 13-13 11 12-13 2093940 10-9 27
11-7 21 2087972 13-13 2092357 12-3 2093941 10-10 48
2082240 11-3 37 2087975 13-13 12-5 2093942 10-9 15
11-7 36 2087977 13-13 12-13 2093987 10-9 7
2082241 11-3 20 2087993 13-13 2092360 12-3 2093989 10-9 4
11-7 20 2087996 13-13 12-5 2094200 8-11 2
2082826 11-57 4 2087998 13-13 12-13 2094201 9-14 3
11-59 2088538 12-13 21 2092372 13-3 2094242 13-21
2082827 11-57 4 2088540 12-13 21 13-5 2094438 5-25 11
11-59 2088545 12-13 21 13-7 2094680 1-61 6
2083136 5-25 12 2088550 12-13 21 2092375 13-3 2094998 12-14 28
2083634 3-10 1 2088551 12-13 21 13-5 12-21 5
2085503 13-9 17 2088564 13-25 8 13-7 12-23 8
2085506 13-9 17 2088567 13-25 8 2092377 13-3 12-25 27
2085508 13-9 17 2088584 13-26 47 13-5 2094999 12-13 27
2085641 3-35 15 2088587 13-26 47 13-7 12-21 6
2085912 13-19 2088589 13-26 47 2092396 12-29 3 12-23 7
2085915 13-19 2088603 13-26 29 2092397 12-29 4 12-25 25
2085967 12-11 5 2088606 13-26 29 2092437 6-13 5 2095000 12-13 19
2085969 12-11 5 2088608 13-26 29 6-15 10 12-21 4
2085974 12-11 5 2088624 13-26 46 6-17 32 12-23 9
2085979 12-11 5 2088627 13-26 46 6-91 12-25 19
2085982 12-11 5 2088629 13-26 46 2092558 13-10 39 12-27 22
2086006 12-11 4 2088763 2-5 7 2092613 10-3 25 2095001 12-13 20
2086008 12-11 4 2088997 6-49 10-5 33 12-21 3
2086017 12-11 4 2089112 1-65 21 2092888 10-3 7 12-23 10
2086020 12-11 4 2090051 3-9 11 10-5 7 12-25 26
2086031 12-11 4 2090613 6-19 3 2093046 6-55 1 12-27 23
2086035 12-11 6-47 2093121 6-24 1 2095002 13-29 6
2086037 12-11 2090626 11-57 5 2093220 6-21 3 13-31 8
2086042 12-11 11-59 6-23 3 13-33 26
2086047 12-11 2090627 11-57 5 2093342 1-11 2 2095003 13-29 7
2086050 12-11 11-59 2093343 1-11 1 13-31 1
2086090 13-10 37 2091441 10-9 12 2093476 11-61 15 13-33 19
2086094 13-10 37 2091442 10-9 17 2093493 12-17 2095409 11-61 9
2087107 13-19 7 2091513 10-9 6 2093817 13-13 2095852 11-59 8
16-22 See Service Manual ©2012 HYSTER COMPANY
for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2095922 10-9 9 11-21 21 1-54 24 1-27 2

2096180 14-13 6 11-23 8 2108249 6-43 5 4003094 1-38
2096469 12-11 2099395 11-19 8 2108925 7-2 3 4003095 1-38
2096470 13-19 11-21 20 2108926 7-2 4 4004775 1-59 18
2096472 13-19 15 11-23 7 2108963 9-9 29 4004776 1-53 14
2096473 13-19 15 2099396 11-23 6 9-11 1-59 20
2096474 13-19 15 2099397 11-21 19 2109666 6-51 1 4005010 1-59
2096559 3-35 10 2099398 11-17 18 2110791 6-43 2 4006052 3-39 19
2096959 13-25 18 2100070 11-27 6-43 3 4006330 6-87 1
13-26 39 2100073 11-21 18 6-43 4 4006723 9-9 15
2096962 13-25 19 11-29 6-45 2 4006802 3-39 18
13-26 38 2100074 11-27 2 6-45 3 3-39 24
2097624 4-7 1 2100075 11-29 2 6-45 4 6-13 6
2097900 10-9 38 2100090 3-35 12 6-45 5 4007013 1-37 7
2097933 11-3 32 2101861 6-37 11 2110792 6-43 4 4007014 1-37 9
2097983 11-3 29 6-89 6-45 5 4007015 1-37 11
2098082 6-35 1 2102566 9-13 2110793 6-43 3 4007018 1-37 13
6-35 15 11-27 1 6-45 3 4007052 1-59 4
6-37 21 11-29 1 2110942 6-43 19 4007318 1-54 18
2098083 6-35 14 11-39 10 6-45 19 1-59 17
6-37 20 2102567 11-41 10 2110943 6-43 18 4007319 1-59 15
2098084 6-35 1 2102640 1-70 1 6-45 18 4007891 1-51 17
6-37 6 2102655 11-54 1 2111004 6-9 1 4009488 14-10 1
2098085 6-35 1 12-7 32 6-11 3 14-11 1
6-37 6 13-10 39 2111005 6-9 1 4009601 14-25 3
2098095 11-7 34 2103052 11-39 6-11 3 4009736 9-9 15
2098119 1-31 17 2103053 11-41 2111754 12-25 6 4009920 1-4 1
2098220 1-63 2 2103058 11-39 1 12-27 7 4010141 7-5 11
2098221 11-3 35 2103059 11-41 1 13-33 6 7-11
2098244 11-59 6 2103458 11-11 13-37 7 7-13
2098245 11-59 6 2105050 11-3 4 2111755 12-25 6 4010345 2-77 12
2098246 11-3 9 11-7 4 13-33 6 4010971 12-25 6
11-7 9 2105284 11-4 40 2111769 6-43 7 12-25 6
11-15 10 11-7 39 6-45 7 12-27 7
2098330 1-15 1 2105640 11-3 40 2111770 6-43 17 13-33 6
1-17 1 11-7 39 6-45 17 13-33 6
2098416 1-61 31 2105803 5-5 7 2111799 6-43 6 13-37 7
2098417 1-61 27 2106248 6-53 3 6-45 6 4010972 12-25 6
2098527 10-13 7 6-107 2111800 6-43 15 12-25 6
2098592 11-11 2106249 6-55 1 6-45 15 12-27 7
2098603 10-9 32 6-105 2308541 4-13 4 13-33 6
2098768 6-21 1 2106332 1-67 2314223 10-3 1 13-33 6
2098769 6-21 2 2107382 6-35 14 10-5 1 13-37 7
2098848 5-25 6-37 20 2314741 6-79 14 4011940 6-9 12
2098994 6-24 3 2107383 6-35 1 6-82 39 6-11 4
2098997 1-47 12 6-37 6 2314770 6-82 39 10-3 6
2099393 11-17 20 2107384 6-35 1 2314772 6-79 14 10-5 6
11-19 6 6-37 6 2314773 6-80 14 10-13 5
11-21 22 2107736 2-77 6 2314800 6-77 13 4013095 1-53 7
11-23 9 2107957 1-11 3 6-79 12 4013097 12-25 18
2099394 11-17 19 2107958 1-11 7 2781075 6-15 24 12-27 4
11-19 7 2107969 1-51 16 4001172 1-25 6 13-37 4
©2012 HYSTER COMPANY See Service Manual 16-23
for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4013102 12-25 16 4019104 5-15 9 4028288 6-77 17 4031750 14-25 5

12-27 14 4019105 5-15 1 4028289 6-82 43 4031751 14-25 7
13-33 16 4019106 5-12 4 4028293 6-82 38 4031752 14-25 8
13-37 14 5-15 3 6-82 39 4031754 14-25 9
4013104 13-33 18 4019107 5-15 4 6-83 52 4031755 14-25 10
4014557 1-7 13 4019117 5-16 2 4028296 6-80 18 4031769 4-9 18
4015130 7-31 4019118 5-16 4028302 4-3 21 5-21 18
4015131 7-31 10 4019119 5-16 7 4-5 26 4031940 2-79 18
4015132 7-31 9 4019120 5-12 3 6-13 20 4031944 1-63 21
4015133 7-31 6 5-15 7 4028336 1-3 1 4032001 6-19 9
4015134 7-31 6 5-16 1 4028633 6-82 36 4032007 2-79 4
4015631 6-23 14 4019121 5-16 4 6-82 42 4032009 2-79 6
4016803 6-26 8 4019122 3-9 15 4028634 6-81 28 4032014 2-79 13
4017128 3-23 4019124 3-9 14 4028642 9-7 1 4032490 4-5 19
4017129 1-25 6 4019125 3-9 2 4028880 9-9 42 4032744 4-5 30
1-27 2 4019128 3-21 14 4028881 9-9 5 4032888 2-77 18
4017725 14-25 11 4019140 14-18 3 4029099 6-77 17 2-79 12
4018531 2-5 3 4019141 14-18 5 4029113 6-80 15 4032905 4-7 4
4018532 2-5 3 4019175 3-32 2 4029116 6-81 33 4033055 6-26 2
4018916 1-23 10 4019177 3-13 5 6-82 35 4033056 6-26 4
4019016 3-4 2 4020857 3-39 26 4029117 6-80 15 4033057 6-26 3
3-9 18 4020962 2-5 31 6-81 33 4033058 6-26 6
4019018 5-19 13 7-9 9 6-82 35 4033440 3-14 7
4019019 5-19 15 4020963 2-5 29 4029153 4-7 10 4034828 1-47 11
4019020 5-19 14 7-9 16 4029337 6-80 21 6-23 7
4019021 3-15 3 4022349 2-5 20 4029383 6-81 35 4034931 1-69 1
4019022 3-15 4 4023450 9-3 5 4029384 6-81 33 4034932 1-69 2
4019033 3-10 2 9-7 4029387 6-80 20 4034933 1-69 3
4019034 3-10 5 4023719 6-80 16 4029451 10-13 14 4034934 1-69 4
4019035 3-10 3 4023784 6-83 52 4030278 1-51 8 4034935 1-69 5
4019036 3-10 4 4023785 6-83 55 4030279 1-51 9 4034936 1-69 6
4019038 3-10 6 4024031 7-31 5 4030497 5-8 6 4034937 1-69 7
4019046 6-29 8 4024084 6-83 53 4030503 6-83 47 4034938 1-69 8
6-31 9 4024527 4-5 35 4031207 1-35 23 4034939 1-69 9
4019047 6-29 6 4024909 4-3 4031310 7-5 11 4034940 1-69 10
6-31 6 4-5 7-21 4034941 1-69 11
4019050 6-29 4026040 4-5 33 7-23 4034942 1-69 12
6-31 4026085 4-5 34 4031365 6-80 14 4034943 1-69 13
4019052 6-29 5 4026787 2-79 8 4031366 6-80 25 4035678 2-45 11
6-31 5 4026822 2-77 15 4031497 6-80 18 4035750 1-65 23
4019058 3-17 4 2-79 19 6-80 19 4035794 6-9 6
4019061 6-49 4 4027330 2-77 17 4031641 7-33 1 6-11 10
4019082 6-29 1 2-79 11 4031741 14-25 2 4036068 6-82 43
6-31 1 4027341 1-54 14-26 1 4036069 6-82 43
4019086 5-19 4 4027764 6-80 22 4031742 14-26 2 4036070 6-82 43
4019090 3-19 3 4027765 6-82 37 4031743 14-26 3 4036197 6-26 6
5-15 14 4028286 6-83 52 4031744 14-26 4 4036237 1-13 1
4019092 3-32 1 6-83 53 4031745 14-26 5 4036586 1-54
5-19 3 6-83 55 4031746 14-26 8 4036587 1-54
4019099 5-15 17 4028287 6-83 52 4031747 14-25 1 4036594 14-22 1
4019103 5-12 1 6-83 53 4031748 14-25 4037111 1-23 19
5-15 5 6-83 55 4031749 14-25 4 4037112 1-23 25
16-24 See Service Manual ©2012 HYSTER COMPANY
for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4037113 1-23 20 4040249 6-13 7 4041913 2-7 1 2-12 7

4037352 1-25 4 6-31 12 4041914 2-7 14 4041951 2-11 3
1-27 19 4040250 5-15 16 4041915 2-7 3 2-12 8
4038182 11-17 21 4040251 6-49 2-11 6 4041952 2-15 1
11-19 9 4040252 3-17 1 4041916 2-52 4 2-16 1
11-21 23 4040254 5-19 4041917 2-7 9 4041953 2-7 20
11-23 10 4040255 3-21 8 4041918 2-7 10 4041955 2-16 2
4038241 3-25 5 5-19 1 4041919 2-7 11 4041956 2-16 3
4038242 3-25 4 4040256 5-19 9 4041920 2-7 12 4041957 2-15 5
4038256 2-75 1 4040257 5-19 12 4041921 2-7 13 2-16 4
3-37 1 4040258 5-19 2 4041922 2-52 5 4041958 2-15 7
4038262 2-75 2 4040259 5-19 7 4041923 2-7 15 2-16 5
3-37 2 4040260 5-19 6 4041925 2-7 16 4041959 2-15 9
4038264 2-75 3 4040261 5-19 5 4041927 2-61 4 2-16 6
3-37 3 4040262 5-19 8 2-62 7 4041960 2-15 11
4038265 2-75 4 4040263 5-15 12 4041928 2-7 17 2-16 7
3-37 4 4040264 5-15 13 2-50 4 4041962 2-15 13
4038266 2-75 5 4040265 5-15 10 4041929 2-7 18 2-16 8
3-37 5 4040266 5-15 6 4041930 2-7 19 4041963 2-12 10
4038267 2-75 6 4040267 5-15 11 4041932 2-7 21 4041964 2-37 27
3-37 6 4040268 3-19 9 2-32 3 2-52 6
4038427 4-13 16 3-21 6 2-81 3 4041965 2-11 7
4038429 4-13 14 3-21 32 2-83 6 2-12 12
4038672 9-5 1 5-15 15 4041933 2-7 22 4041966 2-12 13
4038673 9-5 8 4040269 6-31 3 4041936 2-9 1 4041968 2-11 9
4038674 9-5 11 4040270 5-16 5 4041938 2-9 2 2-12 1
4038675 9-5 13 4040271 3-15 2 4041939 2-9 3 4041971 2-26 2
4038676 9-5 16 4040272 3-14 3 2-26 4 2-27 11
4038677 9-5 21 4040273 3-14 4 2-27 8 4041972 2-26 3
4038678 9-5 25 4040274 3-14 5 4041940 2-9 4 2-27 12
4039364 6-83 48 4040276 3-27 12 4041941 2-9 5 4041973 2-48 3
4039370 10-13 1 4040279 3-25 24 4041944 2-33 16 2-49 3
4039371 10-13 1 3-25 25 2-39 1 4041974 2-26 5
4039377 10-13 1 4040281 3-14 5 2-53 5 2-27 10
4039378 10-13 1 4040286 6-31 2 2-54 3 4041975 2-26 6
4039821 1-25 6 4040289 3-4 3 2-63 5 2-27 5
4039822 1-27 2 4040290 3-4 1 2-67 3 4041978 2-26 7
4039968 3-39 15 4040523 4-9 11 2-68 5 2-27 7
4040075 11-3 14 5-21 11 2-81 5 4041979 2-26 8
11-7 14 4041294 1-61 35 4041946 2-7 27 2-27 6
11-15 4 4041295 1-61 38 2-11 13 2-33 14
4040096 6-15 20 4041296 1-61 36 2-12 5 4041980 2-26 9
4040097 6-15 15 4041297 1-61 35 2-26 2-27 13
4040162 1-19 1 4041403 1-19 25 2-33 8 4041981 2-26 10
1-20 4041906 2-7 2 2-34 6 2-27 9
1-23 2-11 5 2-37 15 4041982 2-26 11
1-29 2-12 9 2-39 7 2-27 16
4040163 1-19 1 4041907 2-7 4 2-40 10 4041983 2-26 12
1-21 4041908 2-7 5 2-70 8 2-27 19
1-23 4041909 2-7 6 4041947 2-12 6 4041984 2-26 13
1-29 4041910 2-7 7 2-16 2-27 14
4040248 3-4 4 4041911 2-7 8 4041950 2-11 2 4041988 2-33 2
©2012 HYSTER COMPANY See Service Manual 16-25
for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-39 12 2-49 2 2-60 6 4042103 2-15 23

4041989 2-33 22 2-51 5 2-63 14 2-15 26
4041991 2-33 21 2-61 9 4042061 2-67 1 2-17 10
2-66 8 2-62 4 4042063 2-58 1 2-17 13
2-67 7 2-64 12 4042064 2-57 2 4042104 2-17 11
4041992 2-11 11 2-69 2 2-58 10 4042105 2-15 3
2-27 18 4042017 2-69 8 4042066 2-48 11 4042106 2-52 10
2-28 8 4042018 2-69 9 2-49 11 4042107 2-52 11
2-29 3 4042020 2-59 10 4042067 2-34 7 4042108 2-17 14
2-52 8 2-60 12 2-48 12 2-46 4
2-66 2 2-69 6 2-49 12 2-81 4
2-68 7 4042021 2-30 8 2-58 7 4042109 2-15 28
2-69 11 4042022 2-11 1 4042068 2-58 6 2-16 9
4041993 2-48 4 2-15 4042069 2-58 4 4042110 2-15 29
2-49 4 4042023 2-69 4 4042070 2-42 4 2-16 10
4041994 2-26 16 4042024 2-57 13 4042071 2-52 7 4042111 2-15 4
4041995 2-33 15 2-69 3 4042072 2-57 11 4042114 2-25 2
2-39 3 4042026 2-11 4 4042074 2-60 1 4042115 2-25 4
4041996 2-26 17 4042028 2-68 1 4042075 2-59 2 4042116 2-22 12
2-27 15 4042030 2-48 8 2-60 2 2-25 3
4041997 2-10 3 2-49 8 4042076 2-37 12 4042119 2-15 6
2-42 4 4042031 2-68 3 2-59 3 4042120 2-65 2
2-50 10 4042032 2-63 10 2-60 3 4042122 2-15 8
2-51 2 2-68 2 4042077 2-60 4 4042123 2-42 10
4041999 2-33 18 4042033 2-68 4 4042078 2-59 7 4042124 2-25 10
4042000 2-67 10 2-81 11 2-60 5 4042125 2-25 11
4042001 2-67 11 4042034 2-22 16 4042079 2-11 8 4042126 2-22 8
4042002 2-48 5 2-68 9 4042080 2-59 11 2-25 12
2-49 5 4042035 2-9 8 2-60 7 4042127 2-25 6
4042003 2-48 6 2-61 11 4042081 2-59 12 4042128 2-25 7
2-49 6 2-62 3 2-60 8 2-25 15
4042004 2-11 10 2-64 7 4042082 2-64 4 4042129 2-15 10
4042005 2-67 12 2-66 3 4042086 2-71 3 4042130 2-22 10
4042006 2-67 12 4042040 2-29 10 4042087 2-55 2 2-25 9
4042007 2-67 12 4042041 2-54 1 2-56 3 4042131 2-22 11
4042008 2-22 4 4042042 2-48 9 4042088 2-55 3 2-25 8
2-25 13 2-49 9 2-56 7 2-61 2
2-27 4 4042043 2-52 9 4042092 2-17 1 4042133 2-42 11
2-48 7 2-53 6 4042093 2-11 8 4042134 2-28 1
2-49 7 2-54 2 4042094 2-15 15 2-29 2
2-50 5 4042045 2-11 8 2-17 2 4042135 2-28 2
4042009 2-10 1 4042046 2-70 2 4042095 2-17 3 2-29 1
4042010 2-7 26 4042048 2-67 9 4042096 2-15 17 4042136 2-29 4
2-11 12 4042049 2-48 10 2-17 4 4042138 2-28 4
2-12 4 2-49 10 4042097 2-15 18 2-29 7
2-55 4 4042050 2-67 8 2-17 5 2-40 9
2-56 2 4042053 2-70 9 4042098 2-15 19 4042139 2-29 8
4042011 2-10 2 4042054 2-38 5 2-17 6 4042140 2-28 6
4042012 2-11 14 4042056 2-67 2 4042099 2-15 20 2-29 6
2-53 7 4042058 2-63 15 2-17 7 4042141 2-28 7
4042014 2-69 1 4042059 2-54 6 4042100 2-17 8 2-29 5
4042015 2-48 2 2-59 8 4042101 2-15 2 4042142 2-42 12
16-26 See Service Manual ©2012 HYSTER COMPANY
for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4042143 2-67 5 4042189 2-19 12 2-60 11 4042293 2-42 8

4042144 2-21 1 2-21 12 4042229 2-19 6 4042294 2-42 9
4042145 2-29 9 4042190 2-21 11 2-21 6 4042295 2-42 6
4042146 2-21 2 4042191 2-22 6 4042232 2-8 1 2-42 6
4042147 2-15 12 4042192 2-22 7 4042234 2-8 3 4042297 2-19
4042150 2-63 4 4042193 2-19 13 4042236 2-61 3 2-21
2-64 10 2-21 13 4042237 2-61 6 4042303 2-19
4042151 2-15 14 4042194 2-28 9 4042238 2-61 10 2-21
4042153 2-15 16 2-29 13 4042239 2-21 4042304 2-19
4042154 2-15 21 4042195 2-28 10 4042240 2-61 5 4042305 2-19
4042155 2-15 22 2-29 14 4042241 2-40 1 4042307 2-28 3
2-15 25 4042196 2-28 11 4042242 2-40 2 4042309 2-48 1
2-17 9 2-29 17 4042245 2-21 4042310 2-28 5
2-17 12 4042197 2-28 12 4042246 2-26 1 4042311 2-61 7
4042157 2-15 24 2-29 12 4042247 2-26 14 4042312 2-61 8
4042161 2-15 27 4042198 2-28 13 4042249 2-34 2 4042313 2-50 1
4042163 2-19 8 2-29 11 2-39 18 2-51 3
2-21 8 4042199 2-29 15 4042251 2-39 17 4042314 2-28 14
4042165 2-19 8 4042200 2-22 9 4042252 2-19 1 4042315 2-28 16
2-21 8 4042201 2-22 13 4042254 2-39 11 4042318 2-50 2
4042166 2-21 1 4042203 2-22 14 4042256 2-33 19 2-51 4
4042167 2-21 2 4042204 2-19 15 2-39 5 4042319 2-50 3
4042168 2-15 30 2-21 15 4042258 2-41 3 4042321 2-50 6
4042170 2-22 1 4042206 2-22 15 4042263 2-19 1 4042322 2-27 20
4042171 2-22 2 4042210 2-30 4 4042265 2-40 5 2-50 7
4042172 2-22 3 4042212 2-30 9 4042266 2-40 6 4042323 2-50 8
4042173 2-19 3 4042213 2-9 6 4042267 2-40 7 2-51 1
2-21 3 4042214 2-9 7 4042268 2-40 8 4042324 2-12 3
4042174 2-19 4 4042215 2-19 15 4042269 2-19 2 2-50 9
2-21 4 2-21 15 4042274 2-40 15 4042325 2-52
4042175 2-19 5 4042216 2-61 12 2-41 6 4042326 2-52 1
2-21 5 2-62 10 2-47 14 4042327 2-52 2
4042176 2-22 5 4042217 2-61 1 4042275 2-40 16 4042328 2-52 3
4042177 2-19 14 4042218 2-61 1 2-41 8 4042330 2-30 2
2-21 14 4042219 2-19 16 2-47 15 4042331 2-30 3
4042178 2-19 14 2-21 16 4042276 2-40 17 4042332 2-30 1
2-21 14 4042220 2-7 23 2-41 9 4042333 2-30 5
4042180 2-19 7 4042221 2-22 17 2-47 16 4042334 2-30 6
2-21 7 4042222 2-7 24 4042280 2-46 2 4042335 2-30 7
4042181 2-19 8 4042223 2-7 25 4042282 2-19 2 4042337 2-33 1
2-21 8 4042224 2-19 16 4042283 2-19 9 4042338 2-33 17
4042182 2-19 8 2-21 16 4042284 2-46 3 4042340 2-33 5
2-21 8 4042225 2-28 15 4042285 2-46 1 4042342 2-33 7
4042183 2-21 9 2-28 17 4042286 2-42 1 4042343 2-33 6
4042185 2-19 10 2-29 16 6-5 1 4042350 2-33 4
2-21 10 4042226 2-40 19 4042287 2-19 11 4042351 2-33 12
4042186 2-19 14 2-59 4 4042288 2-42 2 4042352 2-33 10
2-21 14 2-60 9 4042289 2-42 3 4043082 1-53 6
4042187 2-19 15 4042227 2-40 20 4042290 2-42 5 4043121 2-77 13
2-21 15 2-59 5 4042291 2-19 4043474 2-77 11
4042188 2-19 16 2-60 10 2-21 4043562 6-19 12
2-21 16 4042228 2-59 9 4042292 2-42 7 4043876 6-80 15
©2012 HYSTER COMPANY See Service Manual 16-27
for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4043877 6-81 28 4047924 4-13 17 4050841 2-33 20 4050937 2-32 11

4043880 6-81 31 4047925 4-13 15 4050844 2-33 3 4050938 2-32 11
4043881 6-81 29 4047982 4-5 35 2-34 1 4050939 2-47 1
4043882 6-81 30 4047983 4-5 35 4050845 2-34 8 4050940 2-47 2
4044099 6-23 19 4048086 4-13 8 4050846 2-34 4 4050941 2-47 4
4044153 1-38 4048156 2-5 34 4050847 2-34 5 4050942 2-47 5
4044154 1-37 4048157 2-5 13 4050848 2-34 3 4050943 2-47
4044155 1-21 7 4048158 2-5 14 4050849 2-31 1 4050944 2-47 10
4044181 4-13 2 4048263 2-5 15 4050850 2-31 2 4050945 2-47 11
4044397 6-79 6 4048264 6-19 9 4050851 2-31 3 4050946 2-47 12
4045250 2-45 4 4048324 2-12 13 2-63 2 4050947 2-47 13
4045322 6-23 19 4048325 2-12 13 4050852 2-37 1 4050985 2-47 17
4046492 1-54 4048418 8-11 3 4050854 2-37 2 4050986 2-47 18
4046933 6-47 4048507 6-7 3 4050855 2-37 24 4050987 2-47 19
4046966 6-13 12 4048755 1-20 9 4050856 2-37 21 4050988 2-47 6
4046978 5-3 1 1-21 9 4050857 2-37 22 4050989 2-47 7
5-11 4048756 1-20 8 4050858 2-37 23 4051041 2-47 8
4047012 5-3 11 1-21 8 4050859 2-37 25 4051042 2-47 9
4047018 5-3 9 4049068 5-3 25 4050860 2-37 3 4051043 2-42 13
4047031 5-3 26 4049069 5-3 24 4050861 2-37 4 4051044 2-48 13
4047032 5-3 16 4050552 3-19 2 4050862 2-37 5 4051045 2-48 14
4047237 2-68 1 4050553 3-19 4 4050863 2-37 20 4051046 2-53 1
4047441 6-26 2 4050554 3-19 5 4050864 2-37 6 4051047 2-53 2
4047442 6-26 2 4050555 3-19 6 4050865 2-37 7 4051048 2-53 3
4047443 6-26 2 4050556 3-19 7 4050866 2-37 8 4051049 2-55 1
4047641 2-5 18 4050557 3-19 8 4050867 2-37 19 4051050 2-55 5
4047664 6-101 45 4050558 3-19 10 4050868 2-37 18 2-56 6
4047669 6-77 15 4050559 3-16 1 4050869 2-37 9 2-58 2
6-99 13 4050560 3-16 2 4050870 2-37 10 2-64 5
6-101 43 4050561 3-16 3 4050871 2-37 11 4051051 2-57 1
4047671 6-101 40 4050562 6-29 2 4050872 2-37 13 4051052 2-57 3
4047708 1-47 26 4050563 6-29 7 4050873 2-37 14 2-58 11
4047709 1-31 21 4050564 6-13 7 4050907 2-53 4 4051053 2-57 4
1-35 27 6-29 9 4050914 2-38 1 4051054 2-57 5
1-37 4050565 5-12 2 4050915 2-38 2 2-58 3
4047710 1-31 2 4050566 5-12 5 4050919 2-38 3 4051055 2-57 6
1-35 2 4050567 5-12 6 4050920 2-38 3 4051061 2-57 7
4047711 1-7 28 4050568 5-12 7 4050921 2-38 4 4051062 2-57 8
4047715 1-63 14 4050569 6-29 3 2-47 3 2-58 9
4047716 1-45 14 4050570 3-4 4 4050922 2-37 16 4051063 2-57 9
4047718 1-47 7 4050571 3-32 3 4050923 2-37 17 2-58 5
4047719 1-47 1 4050572 3-32 4 4050927 2-32 1 4051064 2-57 10
4047720 1-47 10 4050687 6-17 18 4050928 2-32 1 4051065 2-57 12
4047721 1-47 15 4050756 1-37 44 4050929 2-32 2 4051066 2-57 14
1-47 15 4050774 1-37 41 2-32 12 4051067 2-59 1
4047722 1-47 14 4050775 1-37 40 4050930 2-32 4 4051068 2-59 6
1-47 14 4050777 1-37 42 4050931 2-32 5 4051069 2-15
4047723 1-47 4050781 1-37 24 4050932 2-32 6 2-22
4047726 1-47 20 4050783 1-37 36 4050933 2-32 10 2-37
4047738 1-45 2 4050838 2-33 9 4050934 2-32 9 2-38
4047908 6-77 16 4050839 2-33 11 4050935 2-32 8 2-47
4047914 4-13 3 4050840 2-33 13 4050936 2-32 7 2-48
16-28 See Service Manual ©2012 HYSTER COMPANY
for service procedures.
 UNIT CODE K006
08/2012 NORTH AMERICA

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-53 4054670 2-66 9 4054771 2-68 6 4601093 6-43 1

2-55 4054671 2-66 5 4054772 2-68 8 4601094 6-45 1
2-57 4054672 2-66 6 4054781 2-62 6 4601096 6-45 1
2-59 4054673 2-66 4 4054782 2-62 9 4601097 6-43 1
4051070 2-26 4054674 2-66 7 4054783 2-62 5 4601098 6-45 1
2-31 4054675 2-66 1 4054784 2-62 8 4601099 6-43 1
2-33 4054677 2-49 1 4054785 2-62 2 4601100 6-45 1
2-50 4054678 2-51 8 4054786 2-62 1 4601101 6-43 1
4051132 2-8 2 4054679 2-51 7 4054794 2-81 1 4601102 6-45 1
4051383 6-111 18 4054680 2-51 6 4054795 2-81 2 4601103 6-43 1
4051924 4-9 22 4054696 2-54 4 4054796 2-81 6 4601104 6-45 1
4-11 3 4054697 2-54 7 4054797 2-81 19 4601105 6-43 1
5-21 22 4054698 2-54 8 2-83 4601106 6-45 1
5-23 3 4054699 2-54 5 4054802 2-83 1 4601107 6-43 1
4051938 4-9 1 4054722 2-70 1 4054803 2-83 2 4601108 6-45 1
5-21 1 4054723 2-70 4 4054804 2-83 3 4601120 6-43 16
4053738 7-34 4054724 2-70 6 4054805 2-83 4 6-45 16
4054202 2-79 15 4054725 2-70 3 4054806 2-83 5 4601265 6-43 1
4054334 6-17 24 4054726 2-70 10 4054807 2-83 7 4601386 1-19 2
4054580 2-7 1 4054727 2-70 7 4054808 2-83 8 6-26 5
4054582 2-7 20 4054728 2-70 5 4054809 2-81 15 4602843 6-13
4054583 2-12 2 4054735 2-71 1 4054810 2-81 16 4603382 1-53
4054584 2-12 11 4054736 2-71 2 4054811 2-81 17 4603383 1-53
4054588 2-25 1 4054738 2-56 4 4054812 2-81 7 4603384 1-53
4054589 2-25 5 4054739 2-56 8 4054813 2-81 13 4603385 1-53
4054590 2-25 14 4054740 2-56 9 4054814 2-81 14 4603386 1-65
4054593 2-27 1 4054741 2-56 1 4054815 2-81 12 4603439 6-43 6
4054594 2-27 2 4054742 2-56 5 4054816 2-81 10 6-45 6
4054595 2-27 3 4054744 2-63 1 4054817 2-81 9 4603492 1-59 22
4054596 2-27 17 4054745 2-63 9 4055249 1-25 9 4603493 1-59 24
4054599 2-39 10 4054746 2-63 13 4055250 1-20 1 4603551 2-73 1
4054600 2-39 8 4054747 2-63 3 1-21 1 2-75
4054601 2-39 9 2-81 8 1-25 3-35 8
4054602 2-39 2 4054748 2-63 6 4055261 1-25 3 3-37
4054603 2-39 4 4054749 2-63 8 4055262 1-25 15 4604095 6-53 1
4054604 2-39 14 4054750 2-63 11 4055414 2-5 32 4604430 6-13 8
4054605 2-39 19 4054751 2-63 7 4055642 1-37 19 6-87
4054606 2-39 16 4054752 2-63 16 4055643 1-37 12 4604569 13-33 2
4054607 2-39 6 4054753 2-63 12 4055644 1-37 20 4604570 13-33 3
4054618 2-40 3 4054755 2-64 1 4055645 1-37 22 4604594 6-33 1
4054619 2-40 4 4054756 2-64 2 4055646 1-37 21 4604680 12-25 2
4054620 2-40 11 4054757 2-64 3 4055648 1-37 4604682 12-25 4
4054621 2-40 12 4054758 2-64 11 4055650 1-37 28 12-27 2
4054622 2-40 13 4054759 2-64 8 4055654 1-37 2 13-37 2
4054623 2-40 14 4054760 2-64 9 4055655 1-37 43 4604683 12-25 3
4054624 2-40 18 4054761 2-64 6 4055656 1-37 31 12-27 3
4054646 2-41 1 4054762 2-64 13 4055658 4-7 4 13-33 8
4054647 2-41 10 4054763 2-58 8 4055659 4-7 4 13-37 3
4054648 2-41 7 2-81 18 4055660 4-7 4 4604888 13-33 7
4054653 2-67 6 4054767 2-69 10 4055661 1-37 3 4605336 6-43 10
4054654 2-65 1 4054768 2-69 7 4057160 1-37 39 6-45 10
4054662 1-47 7 4054769 2-69 5 1-41 19 4605337 6-43 14
©2012 HYSTER COMPANY See Service Manual 16-29
for service procedures.
 UNIT CODE K006
NORTH AMERICA 08/2012

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6-45 14 4612189 14-20 1 6-69 4-11 3

4606309 11-3 16 14-25 4615071 2-45 3 5-21 22
11-7 16 4612320 1-67 13 4615342 3-39 20 5-23 3
11-15 1 4612789 4-5 35 4615352 5-7 7 4615969 1-51 3
4610212 2-73 27 4612829 6-82 36 4615426 5-7 6 4616201 5-7 10
4610544 2-45 2 6-82 42 4615471 2-7 4616487 6-111 13
4610652 6-17 31 4612835 6-82 39 2-8 4616500 1-31 31
6-79 4612882 6-15 8 2-9 1-35 37
4611038 10-13 9 6-17 8 2-10 4616558 2-79 17
4611039 10-13 10 4612904 1-35 16 2-11 2-81
4611459 2-5 35 4612905 1-35 17 2-15 4616658 1-65 24
2-7 4612911 1-53 8 2-19 4616682 6-15 25
2-8 4612918 6-17 27 2-22 6-77
2-9 4612971 6-79 12 2-26 4616732 6-19 5
2-10 4612978 6-77 13 2-28 6-99
2-12 6-79 12 2-30 4616842 6-53 1
2-17 4612988 6-77 13 2-31 4616862 6-5 3
2-21 4612998 2-73 11 2-32 4616915 6-80 20
2-25 4613011 6-80 16 2-33 4616920 6-80 21
2-27 6-82 38 2-34 6-82 38
2-29 4613024 5-7 5 2-37 4617036 4-13 1
2-30 5-8 2-38 4617372 5-7 7
2-39 4613028 4-7 8 2-42 4617471 14-22 2
2-40 4613029 4-7 2 2-46 14-22 3
2-41 4613030 4-7 14 2-47 14-22 4
2-42 4613092 6-82 41 2-48 14-22 5
2-46 4613118 6-82 41 2-49 4617473 14-22 5
2-51 4613127 6-82 41 2-50 4617474 14-22 4
2-52 4613140 4-7 9 2-52 4617475 14-22 2
2-54 4613580 4-5 20 2-53 4617476 14-22 3
2-56 4613828 6-111 19 2-55 4617767 4-5 22
2-58 4613951 6-19 5 2-57 4617947 5-3 17
2-60 6-93 2-59 4618133 5-3 6
2-62 4613957 2-73 14 2-61 4618139 5-3 5
2-63 4614232 6-23 19 4615499 11-3 15 4618140 5-3 7
2-64 4614233 6-23 4 11-7 15 4618153 2-73 10
2-65 4614312 6-7 6 11-15 2 4618438 1-51 7
2-66 6-111 4615506 5-5 14 4619093 4-5
2-67 4614516 6-79 12 4615669 5-26 1 4620471 1-45 9
2-68 4614617 6-26 1 4615670 5-26 4 4620472 1-45 8
2-69 6-71 4615671 5-26 5 4620473 1-45 10
2-70 4614848 6-80 20 4615672 5-26 7 4620474 1-45 16
2-71 4614877 6-9 2 4615673 5-26 3 1-47 33
4611791 9-2 5 6-57 4615811 1-51 2 4620475 1-45 17
9-5 4614878 6-9 2 4615812 1-51 1-47 30
4612144 14-20 3 6-61 4615813 1-51 1 4620476 1-45 11
4612145 14-20 4 4614879 6-11 1 4615896 4-7 2 4620482 1-47 23
4612147 14-20 3 6-65 4615963 4-7 4 4621031 6-15 18
14-20 4 4614880 6-11 1 4615964 4-9 22

16-30 See Service Manual ©2012 HYSTER COMPANY

for service procedures.