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MWU Series Installation User Manual
MWU Series Installation User Manual
1. Overview
1.1. Overview
This manual describes the MWU series light modules used in the L-PICK system. It explains how to connect
the system controller to the control PC, how power is supplied, and signals are provided from the junction box,
as well as restrictions on various ways light modules and cables are connected. It also explains how to install
MWU light modules.
※ The MWU series light modules are installed on shelves and pipes. The duct-related parts were
modified from the previous TW series. Because the upper-level system configuration is the same as
that of the TW, the MWU series light modules have similar functions as those of the TW series.
Except for light modules, other MWU devices remain the same as the TW devices.
※ Power consumption of devices and cable length may reduce the number of maximum connectible
units.
※ The response will slow if a large number of light modules are connected and cause increased polling
time.
2.3. Limitation on the Ethernet Junction Box / Number of Connectible Junction Box when
Installing
● The IP address is set up for each TW2209 Ethernet controller. Because the control PC is able to control
the Ethernet junction box individually, the number of available IP addresses will depend on the network
of the TCP/IP protocol.
Control PC
TCP/IP
Junction Box
Batch Display
Signal Tower Interface, etc.
AI cable
Junction Box
Junction Box
32 units max.
Light Module
5,120 unis / system max.
Light Module
Installation Material
Maintenance Device
line).
If cable needs to be
thread through, peel off
Duct end (L)
MWUE2002 the cable cover. 5 x 14.5 x 43
External
Part No. Description Details Image
Dimensions (mm)
independently
MWU2000/L MWU2000FS/2000LFS
MWU2000/L
MWU2040P on to flat or
pipe frame
Pipe base for independently.
MWU2040-04 160.5 x 30 x 43
MWU2040P
MWU2040P
1350
【mm】
3.2.6. Dimensions of the Pipe Base for MWU 2000-04 and MWU 2000/L
【mm】
3.2.7. Dimensions of the Flat Base (with LS Guard) for MWU2000S-03, MWU2000/L
【mm】
3.2.8. Dimensions of the Pipe Base (with LS Guard) for MWU2000S-04, MWU2000/L
【mm】
3.2.11. Dimensions of the Flat Base (with LS Guard) for MWU2040S-03, MWU2040P
【mm】
3.2.12. Dimensions of the Pipe Base (with LS Guard) for MWU2040S-04, MWU2040P
【mm】
【mm】
【mm】
+12V
GND
F・G
Vin
S-
S+
L5
L4
L3
L2
L1
4 .5
2- φ
OUTPUT INPUT
100 70
28.6
ON
21
64
32
16
8
4
2
1
ADDRESS SW
1
LAMP LED
130
【mm】
4. How to Connect
This section explains the installation method of the MWU series and things to watch for when setting up and
installing.
Control PC
Wiring
between JBs Wiring batch display
CH wiring
(AI-NET)
Branch
Connector Light Module
FG
Use the LAN cable to connect to the control PC or a HUB on the same network with the control PC, etc.
Do not connect the modular connector from the junction box because it may cause damage.
*Devices with POE (Power of Ethernet) standard must be turned OFF or do not use.
※When connecting with cross cable, the network control may be restricted by OS. Unless you are setting up
the controller, it is recommended that you use the above method via Hub.
Also, when building a network, make sure to select LAN boards, HUB, and router that are highly reliable and
designed for business or industrial use.
Ethernet Independent
Ethernet Network
Network Network
Controller Controller
PC PC
Controller Control
PC PC Controller
Control PC PC
4.2. How to Connect the Ethernet Junction Box and Junction Box with the Cable
4.2.1. How to Connect the Ethernet Junction Box and Junction Box
(1) TW2209 Ethernet Junction Box
MJ OUT Port
The 8-core twisted cable is used to connect between the Ethernet junction box and junction box. Up to 32
junction boxes can be connected to 1 controller.
【TW2209】
OUT
【TW2210】
OUT IN
【TW2210】
IN 【TW2210】
IN
32 units max.
Length Type
TPCC5 (twist pair cable CAT5E)
0~200m
Note: Different from the LAN connection*
200~1200m MVVS・0.75SQ (Vinyl cab tire cable with shield)*
*Use the cable with the shield when you are concerned about an impact from the power-supply noise or static
electricity noise, etc.
*If you are using the MVVS・0.75SQ cable, use the modular rosette (MJ-8S made by Kameda Denki Co.)
If you are using the twisted pair cable, note that it is not compatible with the LAN cable.
The connection should be done as follows. (When the clasp is up, the pin number is 1 from the left.)
Before you supply power to the device, always verify the voltage so that
the device’s power supply voltage is compatible with the power voltage
Caution being supplied.
When supplying power to the device, connect the device after taking
protective steps, such as with the switch breaker and earth leakage circuit
breaker.
After mounting the junction box to the base, tighten the side screws of the TW2209/TW2210. Mount it to fit
right into the base. Then tighten the screws.
※ Do not pile the TW2209/2210 on top of each other because this prevents ventilation of heat and may
cause a malfunction.
How to Mount
Horizontal Mounting
(2) It is recommended that you fasten the duct by using flat 4x13 screws in the center and both sides. Other
screw lengths may be used according to your need. Screw in 3 places -- middle and both sides -- but
use more screws if necessary. If you over tighten the screws, the duct may bend, so be careful. Finally,
check to see that there are no duct particles on the duct.
Make a countersunk Attach the duct to the shelf Attach the duct to the shelf Prepare a
Cut the aluminum
screw hole. with the adhesive tape. with the adhesive tape. countersunk
duct to meet the ※Make a hole not to ※ The duct top should be
※The duct top should be screw.
width of the location. protrude from the head of lower than the top of the
the screw. lower than top of the shelf.
shelf.
⑤ ⑥ ⑥
Installation is
Screw the duct Mount the light module
Duct installation is completed. Place the AI cable. completed.
Make the end guides and the channel of the duct The duct end is now attached. Put the cable end into the cable cover.
meet. Then insert the ends into the channel by
tapping with a plastic hummer.
Remove the cable cover with pliers. Check the channel for the cable to go Make the cable go through.
through.
① ② ③ ④ ⑤ ⑥
Push the bottom side of Push it into Push it into Completed when the
Insert a cable from the Push the cable up cable is pushed all the
the cable into the channel the channel. the channel.
bottom up. toward the top side. way in.
Channel status
LED
● Connector
Product Name ML-4500-CP Yellow white: (Sato Parts)
Polarity 2
2
Wiring range Recommended cable: AI cable 1.5mm ×2
2 2
Twisted wire: 1.25mm ~2.0mm (AWG24~ AWG14)
*1
Standard stripping length 10mm
Removal holding force 1.53N
*1: If the wire is narrow, the maximum distance will be shorter.
Step 1: Peel about 10mm of the outer layer of the AI cable with a stripper to expose the inner cable.
Stripped area: 10mm * Connection may fail if the stripped portion is too short.
Step 2: Press the release button using a tool such as a minus screw driver.
Step 3: Insert the cable and bring back the release button.
Branch connector
Ground the shelf
(1) Both ends of the cables from the duct ends are crimped into connectors.
• Recommended branching connector: AI-J01.
※The explanation on wiring is based on the use of this connector.
(2) The branching AI cable is placed to the edge of the stopper section; the main AI cable is placed on the
crimping portion. Use pliers to crimp the connector.
※No special tools are required.
Stopper
AI cable section
Picture showing
completion
(3) The cable should not protrude in front or back of the rack.
(As needed, use an Insulock-tie, a plastic tie with a camp lock mechanism and base.)
(4) Ground the shelf to prevent damage caused by static electricity or external noise. This is especially
important if the shelf mounted with light modules has insulated coating. In that case, drill in a small screw
and use a grounding wire to connect the shelf to maintain conduction with the main shelf.
(2) After making sure that light module addresses match the location, install the light modules.
① ② ③ ④
Match the
convexity to
the concavity.
Prepare to mount the Make the convexity of the module and As indicated by an arrow, push Push in further so that the
the concavity of the duct match. the lower portion of the module. guide potion of the module
light module. Check the
goes into the duct channel.
light module plugs.
⑤ ⑥
Enlarge to
① From the lower back, pass through the ② Thread the Insulok tie to the back through the
Insulok tie. other hole.
③ Shows Insulok from back to front, front to back. ④ Do the same for both ends.
① Place pipe base in the ② Firmly tie the Insulok around ③Firmly tighten the Insulok ties.
mounting position the pipe.
④ Firmly tightening the Insulok tie to make sure the base does not ⑤ All the bases are installed for
rotate. pipe wiring.
① Put the AI cable into the base groove. ② Make sure the wire does not float.
③ Hook the wire to the cable of the base. ④ Fasten the wire firmly to the hooks on both sides.
① Put the AI cable into the base groove. ② Make sure there is no slack in AI cable wiring.
③ Cut the unnecessary wire inside the pipe base. ④ Cut the extra Insulok ties. Pipe bases
are now attached with wiring.
① Place the light module inside the ② Press the upper part of the light module into inside the base. The bottom
base. portion is still unmounted.
③ Insert the bottom of the light ④ Press firmly into the base. ⑤ Press both sides. It is installed
module. when there is a click.
※Make sure the light module is fixed firmly to the hook after it is mounted to the base.
Press in from one side then to the next side to mount.
※If not hooked correctly, the light module will fall off. Make sure it is securely locked.
Before light modules are mounted. Light modules have been mounted.
※If light modules are not properly installed, they may fall off or cause communication failure. Check each
light module to ensure it is installed correctly.
(Example: TW2209)
* Bundling the cables prevents the connector from disconnecting due to pulling and stretching.
* Do not bundle AC cable with other wires.
R Power terminal +12V Connects the power of the batch display or other devices (DC12V)
BK GND terminal Connects the GND of the batch display or other devices
W Signal line S+ terminal Connects the S+ of the batch display or other devices
G Signal line S- terminal Connects the S– of the batch display or other devices
1 Ground the batch display and other devices.
Because the TW2209 and TW2210 do not have ports for signal lights, use the TW2911 signal light interface.
Please refer to a section on how to wire batch displays in the TW2911 Signal Light Interface Hardware
Manual.
5. How to Set Up
(1)
(2)
(3)
(4)
(5) Check the startup screen to make sure the connection was made.
(2) Select ”eP” series and log on with the IP address 192.168.1.254.
When multiple controllers are connected, delete the ARP table before logging on、
(3) Setup Screen: Input the items you want and press “Save Changes”.
(4) The setup confirmation screen will be displayed. It is set up when “Yes” is selected.
Yes No
Mount the light module and connect the AC adapter to the AC Jack on the side, then turn power on.
When power is turned on, the 7-segment display will show “0001” and the ENTER key lights up.
Flash Light up
If the ENTER key does not light up when it is turned on or if the ENTER key is off
when the light module is mounted, a short circuit may have occurred when power was
supplied to the device. Turn it off and check the light module.
When power is supplied to light modules, the CONFIRM button will momentarily flash.
(This may not happen to all modules.)
(1) Make sure the first digit is blinking. Then press the NUMBER key once. After pressing it, “2” will be
displayed as the first digit.
Blinking Blinking
(2) By pressing the DIGIT key, the blinking digit will shift. When it is pressed twice, the third digit will blink.
(3) Make sure the third digit is blinking. Then press the NUMBER key once. When it is pressed, the third
digit will display “1”.
Blink Blink
When you press both the DIGIT key and NUMBER key at the same time, the display of the
7-segment LED returns to”0001”.
Address Setup
Example: To Set Up Address”0102”
(1) Make sure the 7-segment LED shows the address that you are setting up (Example “0102”).
(2) To set up the address, hold down the CONFIRM button (Address Setup Switch) of the light module and
press the ENTER key of the address writer. When it is set up, the light module will flash and will emit a
sound.
Beep
! Blinking
All the segments display the setup address. The address displayed on the segment
The “A” command is sent to the light module. flashes. The “A” command is sent to the light
If the module is the type that displays digits, the module. If the module is the type that displays
address can be confirmed. digits, the address can be confirmed.
Refer to 5.2.2 Light Module Address ※ Check if the light module is mounted
Display Operation correctly. If mounted correctly, set up the
address again.
If it is NG again (fails), the light module may
be damaged.
(3) Remove the light module. When removing the light module from the base, you must hold both ends of
the module horizontally so that the contact pins will not be damaged.
Example: To set up
address “1234” Send the “A” command
th
Displays the 4 digit of the
address
rd
Displays the 3 digit of the
address
nd
Displays the 2 digit of the
address
st
Displays the 1 digit of the
address
※If the displayed address on the light module indicates the correct address but the address writer indicates
“NG”, the light module or the address writer may be damaged.
It is possible to check the address of the light module that has been set up.
Used for the non-digit type of light module when you don’t know the address.
ENTER key
NUMBER key
Flash DIGIT key
Lights Up
※If the MWU2706 cannot read the address, its 7-segment display will flash. Check to see if the light module
is mounted correctly. If the address writer shows NG again, the light module may be broken.
NG Flash
(3) Make adjustments to the setup values and press the Start button.
(4) After pressing the Start button for the amount of time you have set up, the address setup command is
sent for the first address. Until then, keep the first light module’s CONFIRM button pressed.
(5) When the first light module emits a “peep” sound, the CONFIRM button flashes momentarily. This is a cue
that the address has been set up. According to the specified address setup intervals, press the next light
module’s CONFIRM button.
(6) When the last light module address has been set up, a command to light up the light modules is sent and
all the light modules will light up. The address can be checked by pressing the individual light module’s
CONFIRM button.
(4) Right click on the address portion and choose “Select All”. When “Start Operation” is selected, the
registered light modules will light up.
(5) After leaving the lights ON for about 5 minutes, press all the CONFIRM buttons.
The status of these modules then becomes normal.
If an abnormal module is found, check the address of the abnormal module. If there are multiple
abnormal modules, check the wire.
Enter the addresses of the devices that you are adding. Use a hyphen (-) between a sequence of addresses
and comma between multiple addresses. Then select Add.
Be sure to visually check if the signal light is turned on. Turn on each light one by one and check if the
address matches its corresponding light.
To turn off the light, select Turn-OFF.
Because the signal light interface (I/F) is an output device, there is no way to check the
status through the application.
Check the wiring. Also, make sure to send an instruction to each address to Turn-ON
and check if the corresponding light turns on.
Right click the RS-232C I/F tab and select Add New.
Enter the address in the Adding New Devices RS-232C Interface screen. (Use a hyphen (-) between a
sequence of addresses and comma between multiple addresses) Next, select Add(A) to add.
After the light modules have been installed, send the A command to check if the
addresses are correct.
The A command is only for checking the light operation. It cannot check
communication.
After installing the light modules, make sure to check the communication in
addition to checking the lights.
th
Displays the 4 digit of the
address
rd
Displays the 3 digit of the
address
nd
Displays the 2 digit of the
address
st
Displays the 1 digit of the
address
6. Troubleshooting
Does not turn ON Incorrect address. With the “A” command from the control PC,
(turn ON the controller’s dipswitch 1) and
supply power. Then check the address.
If there is no address setup instruction, the
address is the default value “0000”.
Power supply pin is Remove the light module and check if the pin
damaged. is bent.
Shorting in the wiring. Check the CH light of the connected junction
box.
If the light is OFF, check the wire; then
resupply power.
Light turns ON but Duplicate addresses Send a light instruction only to the light
becomes abnormal There is another light showing an error to check if no other lights are
with the same address. turned ON.
Too many lights are Check the wire length and the total connecting
connected. units for the CH. Check them against the
connection formula to find out if they are within
the criteria.
Light module is Check by reading the address in the address
damaged. setting.
If unable to read, replace the light module.
After power is supplied, Status when the This is the status when power is supplied with
the CONFIRM button CONFIRM button has the CONFIRM button pressed, the light turns
turns ON but it cannot been pressed. ON.
be pressed Check if the switch has been pressed or not.
If the light module is malfunctioning, replace it.
of this manual may be copied or reproduced in whole or in part without the written permission of PICK
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