Fuel Conditioning System

Fuel Conditioning System
FCM One Parameters List
System Manual
Lit. Code 200001440-1-EN-GB
Manual No. 9013907 02 V. 3
Published by
Alfa Laval SpA
Product Development FCS & Modules
Via Pusiano 2
20900 Monza (MB), Italy
The original instructions are in English
© Alfa Laval Corporate AB 2020-02
This document and its contents are subject to copyrights and other intellectual property rights owned by Alfa Laval Corporate AB. No part of this document may be copied, re-produced or
transmitted in any form or by any means, or for any purpose, without Alfa Laval Corporate AB’s prior express written permission. Information and services provided in this document are
made as a benefit and service to the user, and no representations or warranties are made about the accuracy or suitability of this information and these services for any purpose. All rights
are reserved.
Contents
1 Parameters Setting................................................................................................. 5
1.1 Setting List.................................................................................................................5
1.2 Parameters List......................................................................................................... 8
1.2.1 System Parameters..................................................................................... 8
1.2.2 Main Parameters........................................................................................11
1.2.3 Changeover Parameters............................................................................12
1.2.4 Blending Parameters................................................................................. 15
1.2.5 Supply Pumps Parameters........................................................................ 17
1.2.6 Circulation Pumps Parameters.................................................................. 18
1.2.7 Automatic Filter Parameters...................................................................... 19
1.2.8 Flow Measurement Parameters.................................................................19
1.2.9 Mixing Tube Parameters............................................................................ 20
1.2.10 Temperature Control Parameters...............................................................21
1.2.11 Viscosity Sensor Parameters.....................................................................23
2 Additional Parameter Information................................................................25
3 Programmable I/O List........................................................................................29
4 Dynamic I/O Configuration...............................................................................33

EN
1 Parameters Setting
The parameters are set through the HMI panel, for various systems and for
different conditions within the systems.
1.1 Setting List

In order to access the setting list at any time during the operation process, tap
parameter tabs on HMI.
It is possible to change parameters with three different actions:
1. Using the drop-down menu
2. Enabling the toggle button
3. Writing the requested value in the right side window
200001440-1-EN-GB 5
EN 1 Parameters Setting
In this case, by tapping on the parameter name, two display methods can be
activated.
The button allows showing the set parameter value.
The button shows the minimum and maximum parameter values.
The parameters are initially set during installation.

However, some parameters can also be easily set, as required, during
operation.
NOTE
The parameters are split into five protection levels as follows:
1. — Level 0: No password required
2. — Level 1: Operator
3. — Level 2: Advanced Operator
4. — Level 3: AL Service Engineer (ALSE)
5. — Level 4: AL Engineer (ALE)
Parameters are enabled or disabled on the display according to the protection

level login.
6 200001440-1-EN-GB
Parameters Setting 1 EN
In order to enable parameters, carry out the login with the specific password
protection level.
See Operating Instructions booklet for Operator and Advanced Operator

passwords.
NOTE
Alfa Laval protected parameters can only be changed by Alfa Laval
factory or by an Alfa Laval Field Service Engineer.
200001440-1-EN-GB 7
1.2 Parameters List

1.2.1 System Parameters
Table 1: FCM One — System parameters
Parameter Description Default Value Selection Access

Name Level
P0 Remote control type Disable • Disable 41
• Digital I/O
• Remote HMI
• Modbus
P2 Modbus Type Not used • Not used 41

• Modbus TCP/IP
• Modbus RTU
• Modbus Dual RTU
P3 GPS connected No • No 41
• Yes
P4 Programmable Normally closed • Normally closed 3

Alarms Output Type
• Normally open
P13 B3:X20DI9371 Not used See Programmable I/O List on page 29 for 2
available signals.
Digital Input 01
available signals.
Digital Input 02
available signals.
Digital Input 03
available signals.
Digital Input 04
available signals.
Digital Input 05
available signals.
Digital Input 06
available signals.
Digital Input 07
available signals.
Digital Input 08
available signals.
Digital Input 09
available signals.
Digital Input 10
1 To be changed from Alfa Laval Service Engineer using Dynamic I/O Configuration Wizard.
8 200001440-1-EN-GB

Name Level
available signals.
Digital Input 11
available signals.
Digital Input 12
P25 B4:X20DO6529 Not used See Programmable I/O List on page 29 for 2
available signals.
Digital Output 01
available signals.
Digital Output 02
available signals.
Digital Output 03
available signals.
Digital Output 04
available signals.
Digital Output 05
available signals.
Digital Output 06
available signals.
Digital Output 01
available signals.
Digital Output 02
available signals.
Digital Output 03
available signals.
Digital Output 04
available signals.
Digital Output 05
available signals.
Digital Output 06
P41 B7:X20AO4622 Not used See Programmable I/O List on page 29 for 2
available signals.
Analog Output 01
available signals.
Analog Output 02
available signals.
Analog Output 03
available signals.
Analog Output 04
available signals.
Analog Output 01
200001440-1-EN-GB 9

Name Level
available signals.
Analog Output 02
available signals.
Analog Output 03
available signals.
Analog Output 04
available signals.
Analog Output 01
available signals.
Analog Output 02
available signals.
Analog Output 03
available signals.
Analog Output 04
available signals.
Analog Output 01
available signals.
Analog Output 02
available signals.
Analog Output 03
available signals.
Analog Output 04
P66 Modbus Baud Rate 9600 • 9600 2
• 19200
• 38400
• 57600
• 115200
P67 Modbus Parity None • None 2
• Odd
• Even
P68 Modbus Data Bits 8 • 7 2
• 8
P69 Modbus Stop bit 1 • 1 2
• 2
10 200001440-1-EN-GB
1.2.2 Main Parameters

Table 2: FCM One — Main parameters
Parameter Description Default Min Max Unit Access

Name Value Level
P100 Delay to switch ON circulation pump 5 0 120 s 0
after mixing tube level is ok
P101 Delay to switch ON heaters after cir- 5 0 120 s 0
culation pump feedback is ok
P102 Power failure action Alarm, • Alarm, No start 1
Start
• Alarm, Start
P103 Delay to switch ON the system after 1 1 240 s 0

power failure
P104 Machine Type FCM • FCM 41
• FSU
• FCU
200001440-1-EN-GB 11
1.2.3 Changeover Parameters

Table 3: FCM One — Changeover parameters
Parameter Name Description Default Value Min Max Unit Access

Level
P200 Number of Fuels 2 1 4 - 41
P201 Changeover Valves Type Manual • No 41
• Manual
• Electric
P203 Changeover Type Standard • Standard 3

• By viscosity
(Reserved/Not in use)
P205 CV1 Time to Fuel 1 600 28 7200 s 0

P206 CV1 Time to Other Fuel 600 28 7200 s 0
P207 CV1 Run Time 120 28 240 s 3
P209 CV2 Time to Fuel 2 600 28 7200 s 0
P211 CV2 Run Time 120 28 240 s 3
P213 CV3 Time to Fuel 3 600 28 7200 s 0
P215 CV3 Run Time 120 28 240 s 3
P220 Fuel 1 ID Name HFO 0
P221 Fuel 1 Base Viscosity @ 50 °C • 40 °C 0
• 50 °C
P222 Fuel 1 Base Viscosity 380 0 1200 cSt 0

P226 Fuel 1 Density @ 15 °C 1010 700 1100 kg/m3 0
P227 Fuel 1 Control Type Viscosity • Viscosity 0
• Temperature
• Temperature adjusted by
viscosity
P228 Fuel 1 Viscosity Set point 12 0 50 cSt 0

P229 Fuel 1 Viscosity High Limit 5 0 20 cSt 1
P230 Fuel 1 Viscosity Low Limit -5 -20 0 cSt 1
P231 Fuel 1 Temperature Set point 140 0 200 °C 0
P232 Fuel 1 Temperature High Limit 5 0 20 °C 1
P233 Fuel 1 Temperature Low Limit -5 -20 0 °C 1
P235 Fuel 2 ID Name MDO 0
• 50 °C
P237 Fuel 2 Base Viscosity 6,5 0 1200 cSt 0

12 200001440-1-EN-GB

Level
P242 Fuel 2 Control Type Temperature • Viscosity 0
• Temperature
viscosity
P243 Fuel 2 Viscosity Set point 4,9 0 50 cSt 0

P250 Fuel 3 ID Name MGO 0
P251 Fuel 3 Base Viscosity @ 40°C • 40 °C 0
• 50 °C
P252 Fuel 3 Base Viscosity 2,5 0 1200 cSt 0

• Temperature
viscosity
P258 Fuel 3 Viscosity Setpoint 2,5 0 50 cSt 0

P260 Fuel 3 Viscosity Low Limit -0,5 -20 0 cSt 1
P261 Fuel 3 Temperature Setpoint 40 0 200 °C 0
P265 Fuel 4 ID Name LHFO 0
• 50 °C
P267 Fuel 4 Base Viscosity 380 0 1200 cSt 0

• Temperature
viscosity
P273 Fuel 4 Viscosity Set point 12 0 50 cSt 0

200001440-1-EN-GB 13

Level
P280 Fuel 1 and Fuel 2 Compatibility 1 0 1 1
14 200001440-1-EN-GB
1.2.4 Blending Parameters

Table 4: FCM One — Blending parameters
Parameter Description Default Val- Min Max Unit Access

Name ue Level
P300 Blending Not installed • Not installed 41
• Fuel %
• Calculated Sulphur Content
• Actual Sulphur Content (Sen-
sor)
• Exhaust Gas (Modbus)
P302 Maximum Sulphur Content from 100 0 100 % 1

Sensor
P304 Fuel 1 Sulphur Content 0 0 100 % 1
P308 Sulphur Content Required for the 0 0 100 % 1
Final Blend
P311 First Fuel for Blending None • None 1
• Fuel 1
• Fuel 2
• Fuel 3
• Fuel 4
P312 Second Fuel for Blending None • None 1
• Fuel 1
• Fuel 2
• Fuel 3
• Fuel 4
P313 First Fuel % for Blending 0 0 100 % 1

P315 Blending PID Controller P Con- 200 0 500 % 3
stant
P316 Blending PID Controller I Con- 0.2 0.1 100 min 3
stant
P317 Blending PID Controller Dead 0.01 0 5 % 3
band
Blending PID Controller Break- 0.2 0 99 % 3
P318 point Value
Blending PID Controller Gain Fac- 60 1 % 3
P319 100
tor
P320 Blended Fuel ID Name BLEND 0
P321 Blended Fuel Base Viscosity @ 40°C • 40°C 0
• 50°C
P322 Blended Fuel Base Viscosity 6.5 0 1200 cSt 0

P326 Blended Fuel Density @ 15°C 845 700 1100 kg/m3 0
200001440-1-EN-GB 15

Name ue Level
P237 Blended Fuel Control Type Temperature • Viscosity 0
• Temperature
• Temperature adjusted by vis-
cosity
P328 Blended Fuel Viscosity Set point 4.9 0 50 cSt 0

P329 Blended Fuel Viscosity High Limit 2 0 20 cSt 1
P330 Blended Fuel Viscosity Low Limit -2 -20 0 cSt 1
P331 Blended Fuel Temperature Set 50 -1 200 °C 0
point
P332 Blended Fuel Temperature High 5 0 20 °C 1
Limit
P333 Blended Fuel Temperature Low -5 -20 0 °C 1
Limit
16 200001440-1-EN-GB
1.2.5 Supply Pumps Parameters

Table 5: FCM One — Supply pumps parameters
Parameter Description Default Value Min Max Unit Access

Name Level
P400 No. of supply pumps 2 0 2 - 41
P401 Supply pump in operation No 1 running • No 1 running, No 2 in standby 0
mode, No 2 in
stand-by • No 2 running, No 1 in standby
• No1 running, No 2 disabled
• No 2 running, No 1 disabled
P402 Type of action for auto- Alarm + Switch • No 0

matic switch pumps
• Warning
• Alarm + Switch
• Switch
P403 Speed Control SP1 Not used • Not used 41

• ACS800
• ACS880
P404 Speed Control SP2 Not used • Not used 41

• ACS800
• ACS880
P405 Nominal voltage for sup- 400 110 690 V 41

ply pumps
P406 Nominal current for sup- 5 0.1 35 A 41
ply pumps
P407 Nominal frequency for 50 50 60 Hz 41
supply pumps
P408 Nominal speed for supply 2900 900 4000 rpm 41
pumps
P409 Nominal power for supply 2 0.3 27 kW 41
pumps
P411 Minimum speed for sup- 800 400 3500 rpm 3
ply pumps
P412 Maximum range for PT1 25 0 100 bar 3
P413 PT1 Limit High 6 0 100 bar 1
P414 PT1 Limit Low 3 0 100 bar 1
P421 P Constant 1.1 0.1 100 % 3
P422 I Constant 1.1 0.02 320 s 3
P423 D Constant 0.5 0 10 s 3
P450 PT1 Setpoint 4 0 20 bar 1
P451 Automatic switch of 2000 750 5000 h 0
pumps after x hours
P452 Time in advance to re- 1440 1 10000 min 0
ceive the Alarm before
automatic switch
200001440-1-EN-GB 17

Name Level
P453 Delay to switch pump if 8 1 60 s 0
PT1 alarm
P456 Alarm delay for PT1 dur- 240 0 600 s 2
ing startup
1.2.6 Circulation Pumps Parameters

Table 6: FCM One — Circulation pumps parameters

Name ue Level
P500 No. of Circulation pumps 2 0 2 - 41
P501 Circulation pump in opera- No 1 run- • No 1 running, No 2 in stand-by 0
tion ning, No 2 in
stand-by • No 2 running, No 1 in stand-by
P502 Type of action for automatic Alarm + • No 0

switch pumps Switch
• Warning
• Alarm + Switch
• Switch
P512 Maximum range for PT2 25 0 100 bar 3

P513 PT2 Limit High 12 0 100 bar 1
P514 PT2 Limit Low 8 0 100 bar 1
P551 Automatic switch of pumps 2000 750 5000 h 0
after x hours
P552 Time in advance to receive 1440 1 10000 min 0
the Alarm before automatic
switch
P553 Delay to switch pump PT2 8 3 60 s 0
alarm
P556 Alarm Delay for PT2 during 240 0 600 s 2
start up
18 200001440-1-EN-GB
1.2.7 Automatic Filter Parameters

Table 7: FCM One Automatic filter parameters

Name Level
P600 Filter Position On cold side • No Filter 41
• On Cold side
• On Hot side
P601 Filter Type Auto — Manual • Auto — Manual 41

• Auto — Auto
• Other
P603 Filter drain valve interval time 8 0 60 h 0

P604 Filter drain valve opening time 10 0 30 s 0
P610 Sludge Removal Pump used No • No 41
• Yes
P611 Sludge Removal Pump delay after 10 0 240 s 0

filter drain
P612 Sludge Removal Pump running 120 0 240 s 0
time
P613 DPT Limit for Automatic Discharge 0.8 0 10 bar 3
1.2.8 Flow Measurement Parameters

Table 8: FCM One — Flow measurement parameters

Name Level
P700 Mixing Tube Flow Transmit- Volumetric • Not used 41
ter
• Volumetric
• Mass
P701 Pulses/Litre (Pulses/kg) 12 0 250 Pulses/l 2

(Pulses/kg)
P702 Mass flow meter low cut off 50 0 1000 kg/h 3
P703 Value of Flow at 20 mA (for 3000 0 25000 l/h 2
customer)
200001440-1-EN-GB 19
1.2.9 Mixing Tube Parameters

Table 9: FCM One — Mixing tube parameters

Name Value Level
P800 Deareation Valve mode Manual • Manual 41
• Automatic
P801 Time to open ADV with no con- 02 02 7200 min 1

sumption and heavy fuel
P802 How long time ADV will stay open 1 1 3000 min 1
with no consumption
2 Disabled
20 200001440-1-EN-GB
1.2.10 Temperature Control Parameters

Table 10: FCM One — Temperature control parameters

Name ue Level
P900 Heater 1 Steam • No 41
• Steam
• Thermal Oil
• Hot water
• Electric
P901 Heater 2 Steam • No 41

• Steam
• Thermal Oil
• Hot water
• Electric
P903 Heater in use Heater 1 • Heater 1 0
• Heater 2
P904 Electric heater size 72 kW • 7 kW 41

• 8 kW
• 14 kW
• 16 kW
• 22 kW
• 24 kW
• 36 kW
• 40 kW
• 50 kW
• 56 kW
• 65 kW
• 72 kW
• 100 kW
• 130 kW
P905 Cooler Not used • Not used 41

• Used
P906 SPV Cooler Not used • Not used 41

• Used
P907 Installed Temperature Sensors Only TT2 • Only TT2 41

• TT1 and TT2
P909 Heat Tracing Used • Not used 41

• Used
200001440-1-EN-GB 21

Name ue Level
P910 Chiller Installed No • No 41
• Yes
P911 Electric Heater On O/P Type Continuos • Pulse 41

• Continuos
P912 Minimum difference to move CV4 1.5 0.1 10 °C 0

valve (C-H)
P913 Time for which difference greater 120 1 300 s 0
than P912 (C-H)
P914 Minimum Difference to Move 1.5 0.1 10 °C 0
CV4 Valve (H-C)
P915 Time For Wich Diff. Greater Than 120 1 300 s 0
P914 (H-C)
P920 CV4 Run Time 120 1 999 s 3
P921 CV4 Changeover Time H-C 300 1 3600 s 0
P922 CV4 Changeover Time C-H 300 1 3600 s 0
P930 SRV Run Time 120 1 999 s 3
P931 SRV PID Controller P Constant 60 10 500 % 3
P932 SRV PID Controller I Constant 5 0.1 99 min 3
P933 SRV PID Controller Dead band 0.5 0 5 °C 3
temperature
P934 SRV PID Controller Breakpoint 40 0 99 °C 3
temperature
P935 SRV PID Controller Gain Factor 40 1 100 % 3
P940 CRV Run Time 120 1 999 s 3
P941 CRV PID Controller P Constant 50 10 500 % 3
P942 CRV PID Controller I Constant 2 0.1 99 min 3
P943 CRV PID Controller Dead band 0.5 0 5 °C 3
temperature
P944 CRV PID Controller Breakpoint 40 0 99 °C 3
temperature
P945 CRV PID Controller Gain Factor 40 1 100 % 3
P950 CV5 Run Time 120 1 999 s 3
P960 Viscosity band above which tem- 0.1 0 2 cSt 0
perature set point is adjusted
P961 Step by which Temperature set 0.5 0.1 2 °C 0
point is adjusted
P962 Temperature increase Ramp 2 0.1 5 °C/min 0
P963 Temperature decrease Ramp 2 0.1 5 °C/min 0
P964 Minimum Viscosity to move CV4 0 0 50 cSt 0
from C-H (0 = Disable)
P965 Minimum Viscosity to move CV4 0 0 50 cSt 0
from H-C (0 = Disable)
P970 EL HT PID Controller P Constant 40 0.1 500 % 3
P971 EL HT PID Controller I Constant 2 0.1 99 min 3
22 200001440-1-EN-GB
1.2.11 Viscosity Sensor Parameters

Table 11: FCM One — Viscosity sensor parameters

Name Value Level
P1000 Viscosity Sensor EVT30 • No 41
• EVT30
• EVT30D
• Viscomaster Dynamic / HFVM-R
• Viscomaster / HFVM-B
• Other
P1003 Output of Third Party Dynamic • Dynamic Viscosity 3

Viscosity Sensor Viscosity
• Kinematic Viscosity
P1004 Viscosity @ 4 mA 0 0 500 cP/cSt 3

P1005 Viscosity @ 20 mA 50 0 500 cP/cSt 3
P1006 Average with CV4 in the 0 0 1 3
middle position during
changeover
200001440-1-EN-GB 23
24 200001440-1-EN-GB
EN
2 Additional Parameter Information

P0 Customer control and monitoring type.
Remote control type For further information see chapter 3 (paragraph 3.6) in Installation Sys-
tem Reference book.
P4 Set the configuration for programmable alarms feedback to customer.
Programmable Alarms Output Normally closed (NC): contact opens at alarm.
Type
Normally open (NO): contact closes at alarm.
NOTE
The parameter does not affect Common Alarm that is always set as
Normally Closed (Opens at alarm).
P13-56 Each parameter can be set according to the customer requirements.

Programmable I/O The same variable can be set to more than one parameter.
See paragraph 3 for the complete list.
NOTE
Parameters are always available; before to set up an input/output
variable, check the availability of relative PLC Module.
P66-P67-P68-P69 Modbus RTU Configuration for communication with customer.

Modbus configuration These parameters are only enabled if P2 is set to Modbus
RTU or Modbus Dual RTU.
P103 Set action required when power supply returns after a power
failure.
Power failure action
If automatic restart is selected (“Alarm, Start”), the EPC will
start the supply pump, circulation pump, and heater with P103
second intervals after the power has been restored.
P203 If “Standard” is selected, the changeover valve run time is set
by parameters.
Changeover type
See Operating Instructions booklet for changeover procedure.
If “Viscosity Control” is selected, PLC controls changeover
valves movement in order to respect the viscosity ramp during
the changeover process (Reserved/Not in use).
200001440-1-EN-GB 25
EN 2 Additional Parameter Information
P205-206-209-210-213-214 These parameters set the valves changeover time when elec-
tric changeover valve have been installed and standard
Changeover valve time to another fuel changeover type has been selected.
Set the changeover time as required to have a smooth
changeover; the right time is function of temperature ramp, fuel
consumption and total fuel volume and may vary for each in-
stallation and running conditions.
As general rule, valves time can be changed as below.
Changeover from HFO to MGO:
• If viscosity increases too much, reduce valve time.
• If viscosity decreases too much, increase valve time.
Changeover from MGO to HFO:
• If viscosity increases too much, increase valve time.
• If viscosity decreases too much, decrease valve time.
See Operating Instructions booklet for further details about the
changeover procedure.
P207-211-215-920-930-940-950 These factory set installation parameters set the minimum time
required by the valve to completely move.
Run time
Run time is used to calculate the right waiting time between
one pulse and the other to respect the changeover time.
P220-P235-P250-P265-P320 These string parameters are used to name each fuel. Maxi-
Fuel ID Name mum 7 alphanumeric characters can be used.
P221-236-251-266-321 These parameters are used by the system to detect if the fuel
is a light or a heavy fuel:
Reference temperature for base viscosity
• 40 °C: light fuel
• 50 °C: heavy fuel
A wrong setup of this parameter can affect temperature com-
pensation for density and, as consequence, viscosity measure-
ment.
P226-P241-P256-P271 Set the value of these parameters according to fuel oil analysis
to compensate the density’s influence on the viscosity meas-
Fuel density urements.
NOTE
Wrong setting of density parameter may cause inaccurate viscosity
measurement.
Kinematic viscosity (cSt) is directly measured only using EVT30D,
Viscomaster or HFVM-B sensors.
If EVT 30, Viscomaster Dynamic or HFVM-R sensors have been
installed, kinematic viscosity (cSt) is a ratio between dynamic
viscosity (cP) and density (kg/m3).
26 200001440-1-EN-GB
Additional Parameter Information 2 EN
P231-P246-P261-P276 When the system is set in temperature control mode, these parameters
are used as target temperature.
Temperature set point value
• Set parameters value to the required injection temperature.
When the system is set in viscosity control mode, the temperature set
point value is used as final temperature for the temperature ramp.
• Set these parameters according to the fuel oil chart value for set vis-
cosity to make sure that the temperature ramp is correctly handled.
NOTE
Wrong temperature set point may generate alarms when viscosity
control is used.
P229-230-244-245-259-260-274-275-329-330 Viscosity limits for each fuel are meaned as viscosity difference
with set point.
Fuel Viscosity limits
The absolute viscosity for the limits is to be intended as Vis-
cosity set point ± viscosity limits.
For example:
• P228 Fuel 1 Viscosity set point is 12cSt.
• P229 Fuel 1 Viscosity high limit is +5°C that means 17cSt
as absolute value.
• P230 Fuel 1 Viscosity Low limit is -5°C that means 7cSt as
absolute value.
P232-233-247-248-262-263-277-278-332-333 Temperature limits for each fuel are expressed as temperature

difference with set point.
Fuel Temperature limits
The absolute temperature for the limits is to be intended as
Temperature set point ± temperature limits.
For example:
• P231 Fuel 1 temperature set point is 140°C.
• P232 Fuel 1 Temperature high limit is +5°C that means
145°C as absolute value.
• P233 Fuel 1 Temperature Low limit is -5°C that means
135°C as absolute value.
P310-319 See Operating Instructions booklet for blending feature explan-

Blending parameters ation.
P401-P501 Select which pump should be in operation mode and which

pumps in operation pump should be in stand-by mode.
NOTE
When the stand-by pump has been started due to a fault condition,
the operating pump will be locked and the parameter automatically
will change in order to disable the pump. The faulty pump will be red
highlighted on HMI screen; when the pump will be ok, put the
parameter back to enable the pump as stand-by pump (thus No 1
running, No 2 stand-by).
200001440-1-EN-GB 27
EN 2 Additional Parameter Information
Enable Variable Frequency Drives for supply pumps.

P403-404 If VFDs have been installed, supply pumps speed will be controlled
Speed Control to maintain pressure set point according to P450.
See Operating Instructions booklet for further details.
P453-P553 Set time delay for switching to stand-by pump after low oil pres-
Delay to switch pump if pressure is low sure detected.
P600 If ‘On Cold side’ is selected, the filter is installed between supply
pumps and mixing tube; PLC starts automatic filter with supply
Filter position pumps.
If “On Hot side” has been selected, the filter will be installed at
module output; PLC starts automatic filter with circulation pumps.
P601 If ‘Other’ is selected, PLC only expects filter alarm on differential
pressure high input.
Filter type
Filter start, stop, run feedback and automatic drain signals are dis-
abled.
P701
Set the pulses/litre according to the flow meter manufacturer’s
Pulses/l (Pulses/kg) for Standard Flow specification.
Transmitter
P703
• 20 mA value for Current flow rate programmable analog output.
Volume of Flow at 20 mA (for custom-
er) • 4 mA value is fixed at 0 l/h.
P911 Select ‘Pulse’ if Enics power units are installed, ‘Continuous’ if

Electric heater ON O/P Type power units for Flex range are installed.
P912 PLC automatically moves CV4 valve towards heaters if heating

power is required.
Minimum temperature difference for
moving CV4 valve (C-H) If temperature controller output is at full load and the difference be-
tween actual temperature and set point temperature is bigger than
the value set in P912 and longer than the value set in P913, PLC
starts to move the valve towards the proper heat exchanger.
PLC automatically moves CV4 valve towards cooler if cooling pow-
er is required.
P914
If temperature controller output is at full load and the difference be-
Minimum temperature difference for tween actual temperature and set point temperature is bigger than
moving CV4 valve (H-C) the value set in P914 and longer than the value set in P915, PLC
starts to move the valve towards the proper heat exchanger.
P960 If fuel control type is “Temperature adjusted by viscosity”, if actual
viscosity is not included within viscosity set point ± P960, PCL
Viscosity band above witch tempera- slowly increases or decreases fuel temperature set point of P961
ture set point is adjusted in order to match the viscosity set point.
P1000 • EVT30 has two outputs: Viscosity (VT) and Temperature (TT4);
Viscosity sensor • EVT30D has three outputs: Viscosity (VT), Density (DT) and
Temperature (TT4);
• Viscomaster Dynamic / HFVM-R has two outputs: Viscosity
(VT) and Temperature (TT4);
• Viscomaster / HFVM-B handles two outputs: Viscosity (VT) and
Density (DT);
Use ‘Other’ for alternative suppliers; it can handle only viscosity
output configured by parameters P1003, P1004 and P1005.
28 200001440-1-EN-GB
EN
3 Programmable I/O List

P11-P24 Programmable Digital Input List
• Not used
• System Start
• System Stop
• Select Fuel 3
• Select Fuel 4
• Select Fuel 5
• Set CV1 to Manual Control
• Set SRV to Manual Control
• Set CRV to Manual Control
• Set EH1 to Manual Control
• Set EH2 to Manual Control
• CV1 to F1 Command
• CV1 to Other Fuel Command
• CV4 to Heater Command
• CV4 to Cooler Command
• CV5 to Bypass Command
• CV5 to SPV Cooler Command
• Increase SRV Command
• Decrease SRV Command
• Increase CRV Command
• Decrease CRV Command
• EH1 Heater On Command
• EH1 Step1 On Command
200001440-1-EN-GB 29
EN 3 Programmable I/O List

• EH1 Variable Load On Command
• EH2 Heater On Command
• EH2 Variable Load On Command
• Heat Tracing ON
• EDO Pump running
P25-P36 Programmable Digital Output List
• Not used
• Common Alarm
• Changeover in Progress
• Current Fuel Fuel 1
• CV1 Feedback to Fuel 1
• CV1 Feedback to Other Fuel
• SP1 Run Feedback
• SP1 Ready Feedback
• SP2 Run Feedback
• SP2 Ready Feedback
• Stand-by Supply Pump Not available
• CP1 Run Feedback
• CP1 Ready Feedback
• CP2 Run Feedback
30 200001440-1-EN-GB
Programmable I/O List 3 EN
• CP2 Ready Feedback

• Stand-by Circulation Pump Not available
• AF1 Run Feedback
• AF2 Run Feedback
• DPS Activated
• CV4 Feedback to Heater
• CV4 Feedback to Cooler
• CV5 Feedback to bypass
• CV5 Feedback to SPV Cooler
• EH1 Fault
• EH2 Fault
• Heat Tracing feedback
• SRV Moving feedback
• CRV Moving feedback
• Remote Mode enabled
• High Temperature Alarm
• Low Temperature Alarm
• High Viscosity Alarm
• Low Viscosity Alarm
• Supply Pumps Switch Over done
• Circulation Pumps Switch Over done
• PT1 High Pressure Alarm
• PT1 Low Pressure Alarm
• PT2 High Pressure Alarm
• PT2 Low Pressure Alarm
• Selector S0 in Auto Mode
• EDO Pump Running
• SP1 Failure
• SP2 Failure
• CP1 Failure
• CP2 Failure
• TT Fault
• VT Fault
• Power Failuer Alarm
• Stop Pumps Manually feedback
200001440-1-EN-GB 31
EN 3 Programmable I/O List
• Ready for Engine feedback

• System Ready to Start
• System Started
• HMI Communication lost
• Local HMI communication lost
• Remote HMI communication lost
• PLC Healthy feedback
P41-P56 Programmable Analog Output List
• Not used
• PT1 Value
• PT2 Value
• TT1 Value
• TT2 Value
• VT Value
• DT Value
• Target Temperature
• Target Viscosity
• Current Flow rate
• FM1 Mass Flow rate
32 200001440-1-EN-GB
EN
4 Dynamic I/O Configuration

During first start-up after software installation, the system performs a Dynamic
I/O configuration to recognize and setup installed PLC modules.
Dynamic I/O Configuration is a mixed auto detection and parameter based
process: the system is able to recognize the installed modules but, in order to
properly assign the correct function to each module, several parameters are
used.
The following parameters are relevant for Dynamic I/O Configuration:
Table 12: FCM One — Dynamic I/O configuration
Equipment Parameter Description PLC Comments Access

Name Module Level
System P2 Modbus A14 / If Modbus RTU, A14 is required. 3
Type A15
If Modbus Dual RTU, A14 and A15 are re-
quired.
System P3 GPS con- A13 If Yes, A13 is required. 3
nected
Changeover P200 Number of B11 / B12 If >2 B11 is required If >2 and P201= Elec- 3
Fuels tric, B11 and B12 are required.
Changeover P201 Changeover B12 If Electric and P200>2, B12 is required. 3
Valves Type
Blending P300 Blending A11 If Yes, A12 is required. 3
Flow Measure- P700 Mixing Tube A8 / A12 If Volumetric, A8 is required If Mass, A12 is 3
ment Flow Trans- required.
mitter
Temperature P900 Heater 1 A9 / A10 If Steam or Thermal Oil or Hot Water, A9 is 3
Control required If Electric, A10 is required.
Temperature P901 Heater 2 A9 / A11 If Steam or Thermal Oil or Hot Water, A9 is 3
Control required If Electric, A11 is required.
Temperature P905 Cooler B11 / B13 If Used, B11 and B13 are required. 3
Control
Temperature P906 SPV Cooler B11 / B13 If Used, B11 and B13 are required. 3
Control
Temperature P910 Chiller In- B11 / B12 If Yes, B11 and B12 are required. 3
Control stalled
Temperature P911 Electric A10 / A11 If Pulse, A10 and A11 must be X20DO6529 3
Control Heater On If Continuos, A10 and A11 must be
O/p Type X20DO6322.
Viscosity Sen- P1000 Sensor B6 If EVT30D, B6 is required. 3
sor
NOTE
If any B module is required, B1 and B2 are required.
200001440-1-EN-GB 33
EN 4 Dynamic I/O Configuration
When Dynamic I/O Configuration is performed, a wiz-

ard allows the operator to configure all the relevant
parameters.
NOTE
Dynamic I/O Configuration Wizard only configures the parameters
that are relevant for machine hardware configuration; other
parameters must be set for complete system configuration and
setup.
NOTE
Parameters included in Dynamic I/O configuration wizard can only be
changed using the wizard.
NOTE
All parameters with access level 41 are included in Dynamic I/O
configuration wizard.
Dynamic I/O configuration wizard can be manually started from HMI by Alfa
Laval Service Engineer.
34 200001440-1-EN-GB
Dynamic I/O Configuration 4 EN
WARNING
During Dynamic I/O configuration process, PLC is not able to control
the system: if required, use manual operation.
NOTE
Dynamic I/O configuration may take several minutes.
At least a PLC reboot will be performed during the process.
200001440-1-EN-GB 35

Fuel Conditioning System

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Fuel Conditioning System

FCM One Parameters List

The original instructions are in English

© Alfa Laval Corporate AB 2020-02

2 Additional Parameter Information................................................................25

3 Programmable I/O List........................................................................................29

4 Dynamic I/O Configuration...............................................................................33

1.1 Setting List

It is possible to change parameters with three different actions:

1. Using the drop-down menu

2. Enabling the toggle button

3. Writing the requested value in the right side window

The button allows showing the set parameter value.

The button shows the minimum and maximum parameter values.

The parameters are initially set during installation.

Parameters are enabled or disabled on the display according to the protection

See Operating Instructions booklet for Operator and Advanced Operator

1.2 Parameters List

Parameter Description Default Value Selection Access

P2 Modbus Type Not used • Not used 41

P4 Programmable Normally closed • Normally closed 3

Parameter Description Default Value Selection Access

Parameter Description Default Value Selection Access

P67 Modbus Parity None • None 2

P68 Modbus Data Bits 8 • 7 2

P69 Modbus Stop bit 1 • 1 2

1.2.2 Main Parameters

Parameter Description Default Min Max Unit Access

P103 Delay to switch ON the system after 1 1 240 s 0

1.2.3 Changeover Parameters

Parameter Name Description Default Value Min Max Unit Access

P203 Changeover Type Standard • Standard 3

P205 CV1 Time to Fuel 1 600 28 7200 s 0

P222 Fuel 1 Base Viscosity 380 0 1200 cSt 0

P228 Fuel 1 Viscosity Set point 12 0 50 cSt 0

P237 Fuel 2 Base Viscosity 6,5 0 1200 cSt 0

Parameter Name Description Default Value Min Max Unit Access

P243 Fuel 2 Viscosity Set point 4,9 0 50 cSt 0

P252 Fuel 3 Base Viscosity 2,5 0 1200 cSt 0

P258 Fuel 3 Viscosity Setpoint 2,5 0 50 cSt 0

P267 Fuel 4 Base Viscosity 380 0 1200 cSt 0

P273 Fuel 4 Viscosity Set point 12 0 50 cSt 0

Parameter Name Description Default Value Min Max Unit Access

1.2.4 Blending Parameters

Parameter Description Default Val- Min Max Unit Access

P302 Maximum Sulphur Content from 100 0 100 % 1

P312 Second Fuel for Blending None • None 1

P313 First Fuel % for Blending 0 0 100 % 1

P322 Blended Fuel Base Viscosity 6.5 0 1200 cSt 0

Parameter Description Default Val- Min Max Unit Access

P328 Blended Fuel Viscosity Set point 4.9 0 50 cSt 0

1.2.5 Supply Pumps Parameters

Parameter Description Default Value Min Max Unit Access

P402 Type of action for auto- Alarm + Switch • No 0

P403 Speed Control SP1 Not used • Not used 41

P404 Speed Control SP2 Not used • Not used 41

P405 Nominal voltage for sup- 400 110 690 V 41

Parameter Description Default Value Min Max Unit Access

1.2.6 Circulation Pumps Parameters

Parameter Description Default Val- Min Max Unit Access

P502 Type of action for automatic Alarm + • No 0

P512 Maximum range for PT2 25 0 100 bar 3