Professional Documents
Culture Documents
by
Wanqiang Xiong
A THESIS
CALGARY, ALBERTA
DECEMBER, 2019
Well modeling of multiphase flow and temperature flow along a wellbore has wide applications
in the petroleum industry especially in unconventional oil and gas recovery processes. Also,
wellbore modeling can be applied in a geothermal well for optimizing production parameters.
The main research works completed in this study include building mathematical equations for
mathematical equations are built for wellbore modeling of fluid flow in tubing or annulus, heat
loss to a surrounding formation and heat transfer in the formation. Then methods and workflows
are determined for key steps in wellbore simulator development including discretization, a grid
system, a solution method and a liner equation solver. A standalone compositional wellbore
simulator is developed. Validation works against CMG SAM, CMG Flexwell and Eclipse Multi-
Segment Well are conducted afterwards. Different scenarios have been modeled by the wellbore
simulator that include hot water injection, steam injection, SAGD circulation, SAGD injection,
multiphase well production, steam-solvent co-injection, liquid CO2 injection for a shale gas
reservoir and geothermal well production. Different well trajectories and structures are handled
such as vertical, deviated and horizontal wells, and the wells consisted of one or dual tubing
strings. New correlations for more accurate heat loss calculations are regressed in this study
based on CFD Fluent simulation and they can better estimate the convection heat transfer in
annuli space with single tubing or dual-tubing strings. Also, a semi-numerical method and a fully
numerical method for heat loss calculations are proposed. The semi-numerical method consists
of heat loss through wellbore components calculated by correlations and heat loss in a
surrounding formation numerically simulated, and the fully numerical method performs
simulation for heat transfer both in wellbore components and the surrounding formation.
ii
Acknowledgements
First, I would like to express my sincerest gratitude to my supervisor Dr. Zhangxing (John) Chen
for his time, guidance and support throughout my PhD studies at the University of Calgary. As
the leader of the Reservoir Simulation Group, he has not only directed our research works by his
outstanding knowledge and incredible talent but also has behaved as a role model for us by his
charming personality.
I would also like to express sincerest thanks to all the professors in the department and
colleagues in the Reservoir Simulation Group who offered me generous help in both my
I would like to extend my sincerest thanks and appreciations to Dr. Mehdi Bahonar and
Dr. Chao Dong in ConocoPhillips Canada for their invaluable support and advice on my research
works. They always have the right direction guidelines and meticulous suggestions to every aspect of
my research.
I would also like to extend my sincere thanks to my family for giving me the opportunity to
pursue my dreams and realize them. Without their encouragement and support, I would not have put
I also want to thank my friends, in particular, Hui Liu, He Zhong, Kun Wang, Jia Luo and
Xueying Lu for their friendship and kind help. The friendships with them provide me a nice studying
and living environment and are one of such precious things for me.
iii
Table of Contents
Abstract ............................................................................................................................... ii
iv
3.4 Implementation for Heat Loss Calculation ..............................................................69
References ........................................................................................................................160
v
List of Tables
Table 2-1a Parameters a, b and c for Flow Regimes (Beggs and Brill, 1973)............................ 15
Table 2-1b Parameters e, f, h and k for Flow Regimes (Beggs and Brill, 1973) ........................ 15
Table 2-2 C0 and Vd Values for Flow Regimes (Hasan and Kabir, 2007) ............................... 42
Table 2-3 Coefficients of equation (2-88) (IAPWS Industrial Formulation, 1997) ..................... 47
Table 2-4 Coefficients and exponents of nio and Jio (IAPWS Industrial Formulation, 1997) ... 48
Table 2-5 Coefficients and exponents of Ii, Ji and ni (IAPWS Industrial Formulation, 1997) .... 48
Table 3-1: Wellbore parameters for comparison of heat loss calculation .................................... 70
Table 3-2: Temperatures used in FLUENT simulation for each size combination ...................... 74
Table 4-3: Wellbore parameters for validation against CMG Flexwell ....................................... 89
Table 4-4: Wellbore parameters for validation against Eclipse multi-segment well .................... 93
Table 4-8: Wellbore parameters for a steam-solvent co-injection well ...................................... 113
Table 4-9: Wellbore parameters for a well injecting liquid CO2 ................................................ 120
Table A-1: FLUENT and correlation results at rto=3 ½” and rci=7” .......................................... 137
Table A-2: Nusselt numbers by FLUENT and correlations at rto=3 ½” and rci=7” ................... 137
Table A-3: FLUENT and correlation results at rto=3 ½” and rci=11 ¾” .................................... 138
Table A-4: Nusselt numbers by FLUENT and correlations at rto=3 ½” and rci=11 ¾” ............. 138
Table A-5: FLUENT and correlation results at rto=4 ½” and rci=9 ⅝” ...................................... 139
Table A-6: Nusselt numbers by FLUENT and correlations at rto=4 ½” and rci=9 ⅝” ............... 139
vi
Table A-7: FLUENT and correlation results at rto=4 ½” and rci=11 ¾” .................................... 140
Table A-8: Nusselt numbers by FLUENT and correlations at rto=4 ½” and rci=11 ¾” ............. 140
Table A-9: FLUENT and correlation results at rto=5 ½” and rci=9 ⅝” ...................................... 141
Table A-10: Nusselt numbers by FLUENT and correlations at rto=5 ½” and rci=9 ⅝” ............. 141
Table A-11: Data used for regressing a new correlation ............................................................ 142
Table A-12: FLUENT simulation results for double-tubing annulus ......................................... 143
Table A-13: Nusselt numbers by FLUENT for double-tubing annulus ..................................... 144
vii
List of Figures and Illustrations
Fig. 2-1: Flow regimes of multiphase flow in a vertical pipe (Weisman, 1983) .......................... 12
Fig. 2-10: 2D grid system for heat flow in the formation ............................................................ 37
Fig. 2-11: Slip between Gas and Liquid in Drift-Flux Model ..................................................... 39
Fig. 2-15: Procedure for isenthalpic flash calculation inner loop using EOS .............................. 52
Fig. 2-16: Schematic description of phase transition with temperature (Stone et al., 2009) ....... 56
Fig. 3-1: 1D grid system for tubing or annulus flow in a wellbore simulator .............................. 61
Fig. 3-2: 2D point grid system for heat transfer in annuli space................................................... 62
Fig. 3-3: 2D radial grid system for heat transfer simulation in formation .................................... 63
Fig. 3-7: Description for a FLUENT model (Xiong, W., 2014) ................................................... 73
Fig. 3-8: Comparison between correlations and FLUENT simulation (Xiong, W., 2014)........... 75
viii
Fig. 3-9: Validation for the correlation (3-11) (Xiong, W., 2014)................................................ 76
Fig. 3-10: A Fluent simulation for annuli space with double-tubing strings ................................ 76
Fig. 3-11: Comparison between α from simulation and the predicted one (Xiong, W., 2014) .... 78
Fig. 4-4a: Pressure and temperature of hot water along the wellbore at different times .............. 83
Fig. 4-4b: Cement/Formation temperature and heat loss of hot water injection along the
wellbore at different times .................................................................................................... 84
Fig. 4-5a: Pressure and temperature of hot water along the wellbore at different times .............. 85
Fig. 4-5b: Cement/Formation temperature and heat loss of hot water injection along the
wellbore at different times .................................................................................................... 85
Fig. 4-6a: Pressure and temperature of steam injection along the wellbore at different times ..... 87
Fig. 4-6b Cement/Formation temperature and heat loss of steam injection along the wellbore
at different times ................................................................................................................... 87
Fig. 4-6c Enthalpy and steam quality of steam injection along the wellbore at different times ... 88
Fig. 4-7: A CMG FlexWell model for validating steam injection ............................................... 89
Fig. 4-8a: Comparison between this study and CMG Flexwell at 1 day ...................................... 90
Fig. 4-8b: Comparison between this study and CMG Flexwell at 1 month ................................. 91
Fig. 4-8c: Comparison between this study and CMG Flexwell at 1 year ..................................... 91
Fig. 4-8d: Comparison between this study and CMG Flexwell at 10 year ................................... 91
Fig. 4-9: An Eclipse multi-segment well model for validating steam injection .......................... 92
Fig. 4-10a: Pressure comparison between this study and Eclipse multi-segment well ................ 94
Fig. 4-10b: Temperature comparison between this study and Eclipse multi-segment well ......... 94
Fig. 4-10c: Steam quality comparison between this study and Eclipse multi-segment well ........ 95
ix
Fig. 4-11: Schematic description of SAGD circulation ................................................................ 96
Fig. 4-12a: Enthalpy along the steam flow path inside wellbore at different times ..................... 98
Fig. 4-12b: Steam quality along the steam flow path inside wellbore at different times ............. 98
Fig. 4-12c: Pressure along the steam flow path inside wellbore at different times ...................... 99
Fig. 4-12d: Temperature along the steam flow path inside wellbore at different times ............... 99
Fig. 4-13: Temperature at the cement/formation boundary changes with time .......................... 101
Fig. 4-14: Steam injection in a SGAD well with concentric dual-tubing string ......................... 102
Fig. 4-15a: Enthalpy along the wellbore at different times ........................................................ 104
Fig. 4-15b: Steam quality along the wellbore at different times................................................. 104
Fig. 4-15c: Pressure along the wellbore at different times ......................................................... 105
Fig. 4-15d: Temperature along the wellbore at different times .................................................. 105
Fig. 4-16a: Pressure and temperature along the wellbore at different times .............................. 108
Fig. 4-16b: Temperature at cement/formation boundary Tcf and heat loss along the wellbore
at different times ................................................................................................................. 109
Fig. 4-16c: Casing temperature and in-situ oil fraction along the wellbore at different times ... 109
Fig. 4-16d: In-situ gas fraction along the wellbore at different times ........................................ 110
Fig. 4-16e: Flow regime along the wellbore at different times................................................... 110
Fig. 4-18a: Pressure and temperature along the wellbore at different times .............................. 115
Fig. 4-18b: Temperature at cement/formation boundary Tcf and heat loss along the wellbore
at different times ................................................................................................................. 116
Fig. 4-18c: Casing temperature and enthalpy along the wellbore at different times .................. 116
Fig. 4-18d: In-situ oil fraction and in-situ gas fraction along the wellbore at different times .... 117
Fig. 4-19: Shale gas extraction using CO2 in a well ................................................................... 119
Fig. 4-20a: Pressure and temperature along the wellbore at different times .............................. 122
x
Fig. 4-20b: Temperature at cement/formation boundary Tcf and heat loss along the wellbore
at different times ................................................................................................................. 123
Fig. 4-20c: Casing temperature and enthalpy along the wellbore at different times .................. 123
Fig. 4-20d: In-situ liquid fraction and gas fraction along the wellbore at different times .......... 124
Fig. 4-22a: Pressure and temperature along the wellbore at different times .............................. 129
Fig. 4-22b: Temperature at cement/formation boundary Tcf and heat loss along the wellbore
at different times ................................................................................................................. 129
Fig. 4-22c: Casing temperature and enthalpy along the wellbore at different times .................. 130
Fig. 4-22d: In-situ water fraction and gas fraction along the wellbore at different times .......... 130
xi
List of Symbols, Abbreviations and Nomenclature
Symbols
𝑑 pipe diameter, ft
𝐹1−2 the shape factor between the two-alumni surface area, dimensionless
xii
ℎ𝑐 convective heat transfer coefficient of fluid inside annulus, Btu/(hr ft2 °F)
ℎ𝑟 radial heat transfer coefficient of fluid inside annulus, Btu/(hr ft2 °F)
i segment index
𝑘ℎ𝑐 equivalent thermal conductivity of the fluid in the annulus calculated by natural
xiii
𝑚𝑤𝑝 mass source/sink term for water component in phase p, lbm/day
n time level
𝑁𝑢 Nusselt number
𝑝∞ pressure at 𝑁 = ∞, psi
xiv
𝑟𝑡𝑜 outside radius of tubing, ft
𝑟𝑤 wellbore radius, ft
t time, days
𝑇𝑒 formation temperature, °F
xv
𝑉𝑔𝑏 superficial gas velocity for transition from bubbly to slug flow, ft/s
𝑉𝑔𝑐 superficial gas velocity for transition from churn to annular flow, ft/s
𝑉𝑠𝑔𝑓 flooding velocity at which the flow regime transits into annular flow, ft/s
𝑍 wellbore depth, ft
xvi
∆𝑟 grid length along the radial direction, ft
∆z segment length, ft
Greek Symbols
xvii
𝜌𝑠 steam density, lbm/ft3
Subscripts
a acceleration
f frictional
h hydrostatic
s superficial
xviii
Chapter 1: Overview of Wellbore Modeling
1.1 Background
Modeling of fluid flow along a wellbore has numerous applications in the petroleum
industry and the geothermal energy industry. With continuous evolvement of sophisticated wells
(horizontal wells, multilateral wells, and wells with multiple-tubing strings), wellbore modeling
has increasingly received pressing priority. Especially in the heavy oil industry which employs
some wellbore sensitive technologies such as SAGD (steam assisted gravity drainage) and CSS
(cyclic steam stimulation), wellbore modeling is crucial for their development. In cases of steam
injection in SAGD, CSS and other thermal injection technologies, accurately modeling the flow
parameters (e.g., steam quality) is critical for well design, well completion, reservoir monitoring,
reservoir management, and reservoir simulation. Also, wellbore modeling in a geothermal well is
trajectory. As a flow rate changes with time and fluids exchange heat with the surrounding
formation around a wellbore, the flow behavior along a wellbore is a transient process. This
means that fluid properties like pressure and temperature significantly change with time. Due to
the complexity in flow behaviors along a wellbore with different completions, modeling and
simulation need to consider a lot of factors. These include fluid flow in tubing or annulus, heat
exchange between wellbore strings, heat loss to a surrounding formation, heat transfer in the
formation, and mass transfer along well completions. The related parameters involve pressure,
temperature, phase velocities, fluid densities, phase fractions, phase compositions, heat transfer
coefficients and other fluid and wellbore properties. For the heat exchange between the fluids in
a wellbore and its surrounding formations, complicated mechanisms such as radiation and
1
natural convective heat transfer through the annulus space filled with air or other fluids and heat
dispersion in the surrounding formations that consist of different rocks, shale and minerals are of
research interest. Despite notable advancements made in wellbore modeling, accurate heat loss
The existing commercial wellbore simulators include CMG Flexwell and Eclipse Multi-
accuracy and application ranges than empirical correlations and analytical models. However,
they have certain limits, especially in handling complex well configurations and the heat
exchange mechanism between a wellbore and its surrounding formation. The current wellbore
simulators such as ECLIPSE and CMG’s still need further improvements. Challenges in
effectively solving highly nonlinear and coupled equations and improving computational
efficiency still beset the wellbore simulation. More research works on the development of an
accurate and robust wellbore simulator are necessary. The research work on annulus heat transfer
mechanisms can also have a great contribution to wellbore heat loss calculations. Better
prediction models for computing heat transfer in the annulus between tubing and casing can
There are three major tasks in this study: (1) Build mathematical equations of fluid flow
in tubing or annulus, heat loss to a surrounding formation and heat transfer in the formation; (2)
Develop a wellbore simulator based on wellbore modeling equations; (3) Develop an interface
for the wellbore simulator. This wellbore simulator is designed to handle different wellbore
types: vertical wells, deviated wells and horizontal wells. The wellbore completions can have no
tubing, single tubing, and double-tubing strings inside annulus and multistage casings. The
complex wellbore configurations can be simplified by using a multi-part scheme which divides a
2
complex wellbore into several relatively simple wellbore simulation units. A fully implicit
method is used to solve the highly nonlinear coupled governing mass, momentum and energy
equations in the tubing and annulus. An annuli heat transfer simulator is embedded to simulate
the convective and radiation heat transfer from a tubing wall to a casing wall through the annuli
space. Also, new correlations are regressed from FLUENT simulation and they can be used to
replace the expensive annuli simulation to speed up a simulation run. The heat transfer from a
casing wall to its surrounding formation is simulated instead of using correlations as most other
wellbore simulators do. Therefore, more accurate heat loss calculation results than the traditional
method can be obtained. A series of validations, such as single-phase hot water injection, two-
phase steam injection, and multiple phase production against CMG SAM and CMG FlexWell are
conducted. The main objective of this research is to develop a standalone wellbore simulator for
all kinds of thermal injection and production such as SAGD, CSS and geothermal wells. Also, it
Early wellbore modeling research is mainly about multiphase flow correlations. From the
early 1930s, people began to perform some theoretical analyses on two-phase gas-liquid flow in
a vertical pipe. Particularly, petroleum engineering pioneers like Schlumberger and Doll (1937)
started to model temperature distributions in oil wells. Gilbert (1954) first developed some
empirical correlations for solving problems in vertical pipe flow, summarized the behavior of
vertical two-phase flow and provided a series of interpretation charts for calculating pressure in
different tubing sizes and a range of oil gravities. Duns and Ros (1963) presented a correlation
and procedures for computing pressure profiles in vertical wells with multiphase flow. This
correlation considered different flow regimes and was able to handle a range of field conditions.
3
At that time, dividing a multiphase flow into several different flow regimes had been widely used
and the wellbore modeling works were able to consider more complex slip phenomenon between
gas and liquid instead of a homogenous model. Hagedorn and Brown (1965) constructed
pressure-depth traverses for three tubing sizes tested in their 1,500-ft long experimental well at
the University of Texas and then developed correlations which extended the application ranges
such as pipe sizes and flow conditions. Orkiszewski (1967) proposed another correlation for
calculating pressure profiles in vertical wells and an accuracy increase was observed by this
correlation. In his method, the liquid holdup was calculated from experimental observation data.
Beggs and Brill (1973) developed their correlations for predicting a flow pattern and computing
pressure gradients in inclined wells. In fact, their correlations have been used in a wide range of
Taitel and Dukler (1976, 1980) built a theoretical model for analytically determining the
transition criteria of flow regimes based on real physical mechanisms. Their work was the first
so-called mechanistic modeling and represented a new stage of wellbore modeling research.
Xiao et al. (1990) developed a mechanistic model which can be used to determine the flow
patterns and calculate pressure gradients and liquid holdup. Their model was used by CMG
Flexwell to find flow regimes and calculate pressure profiles in a wellbore. From the 1980s,
Hasan and Kabir (1988, 2002) did a lot of work on wellbore modeling research and
systematically summarized wellbore modeling results in their published book. They improved
the mechanistic model and further developed a drift-flux model that was first proposed by Zuber
et al. (1965). Compared with mechanistic models, the drift-flux model is more suitable for
implementation in a wellbore simulator because of its continuity and differentiability. Shi et al.
(2005) developed another drift-flux model that has been adopted by Eclipse Multi-segment Well.
4
Shi et al.’s drift-flux model does not distinguish flow patterns along a wellbore and is easy to
use. This drift-flux model is differentiable among continuous space, and, therefore, reduces the
Thermal wellbore modeling works started from Schlumberger and Doll’s measurements
on oil well temperatures in the 1930s. Ramey (1962) presented a mathematical model and gave
its analytical solution for calculating liquid and gas temperature profiles varying with time along
a vertical wellbore depth. In his model the flow in a wellbore is assumed as single-phase,
incompressible and steady-state and frictional loss and kinetic energy was neglected. Although
Ramey made several assumptions for simplifying his model, his work is considered the basis of
thermal wellbore modeling and simulation. In next few years, several researchers published their
established an iterative procedure to compute an overall heat transfer coefficient and heat loss to
surrounding formations. His method has been widely used in thermal wellbore modeling. Farouq
Ali (1981) developed a mathematical model for simulating steam-water flow in steam injection
wells and geothermal wells. Ali’s model is the first one that considered a complete wellbore
simulation system: the steam flow in tubing or annulus, the heat loss to a surrounding formation
through tubing, annulus, casing and cement and heat dispersion in the formation. Ali also
provided an analytical solution for flow in a wellbore and a numerical finite difference procedure
for solving a heat transfer equation in a formation which pioneered the work for developing a
thermal wellbore simulator. Fontanilla and Aziz (1982) proposed an analytical model for
calculating pressure and steam quality in a steam injection well. They incorporated two-phase
pressure gradient calculation correlations such as Beggs and Brill’s (1973) into their model.
Through comparisons with some experimental data, they found that the Beggs and Brill
5
correlation was the best one for their analytical model. Hasan and Kabir (2002) introduced a set
strings. The derived analytical solutions by them can consider the transient fluid flow in a
wellbore. Also, they introduced more influencing factors such as Joule-Thompson effects and
Stone et al. (1989) developed the first wellbore simulator considering thermal three-phase
flow. Also, this wellbore simulator was fully coupled with a reservoir simulator, which means
that it simultaneously solved wellbore variables and reservoir variables together. Cao (2002)
developed an isothermal compositional wellbore simulator which was fully coupled with their
reservoir simulator GPRS (General Purpose Reservoir Simulator). Livescu et al. (2008, 2010)
further improved Stone’s model and developed a series of thermal multiphase (black oil and
compositional) wellbore simulators fully coupling with GPRS. Livescu’s wellbore models
symmetrically described the thermal wellbore fluid flows and considered a very complete list of
simulator for steam injection wells. Most recently, Dong (2012) developed another fully-coupled
thermal wellbore and reservoir simulator. But these wellbore simulators cannot be applied in
wellbore with complex configurations and the thermal modeling in them is too simple. Also,
there are commercial reservoir simulators such as ECLIPSE Multi-Segment Well, CMG
Flexwell and surface facilities simulation software such as PIPESIM and IPM. However, these
commercial simulators are far from being perfect and there are still a lot of improvements needed
6
Another area that may connect to thermal wellbore modeling is the research work on
annulus heat transfer. Accurate modeling on heat transfer in annuli space can have a great
contribution to wellbore heat loss calculations. From the 1950s, researchers began to investigate
natural convection heat transfer around vertical plates. Dropkin and Sommerscales (1965)
conducted experiments of measuring liquid natural convection heat transfer coefficients between
two parallel plates at various angles. They presented a set of empirical correlations regressed
from their experimental data. Those correlations were adopted by Willhite (1967). His method
has been widely used for computing wellbore heat loss since then. Nowadays, research works on
heat transfer in annuli space have made significant progress as well. However, those new
achievements on heat transfer in annuli space have yet to be applied in thermal wellbore
modeling and today we still use the Dropkin and Sommerscales correlation to calculate the heat
loss through a annuli space. Raithby and Hollands (1974) published a correlation for laminar and
turbulent flow of natural convection heat transfer in horizontal annuli and that correlation was
extensively used later. Kuehn and Goldstein (1975, 1980) carried out a series of experimental
and theoretical studies on natural convection heat transfer in horizontal space. Water and air,
which flowed in several of Rayleigh numbers (from 104 to 106) in the horizontal annulus, are
used respectively as a fluid medium in their experiments. Their experiments were conducted in
concentric and eccentric annuli space and empirical correlations for calculating natural
convection heat transfer coefficients are regressed from experimental data. Keyhani et al. (1983)
measured heat transfer in a vertical annuli space using air and helium as the working fluids. The
overall heat transfer data within a range of Rayleigh numbers from 103 to 2.3×106 were collected
in their experiments. Joshi (1987) built a model describing laminar natural convection in vertical
annuli space and then derived an analytical solution for his model. Since then, the research
7
method on heat transfer in annuli space had gradually evolved into numerical modeling. Elshamy
et al. (1990) developed a computer program to simulate laminar natural convection in a confocal
elliptical annulus. Based on their simulation results, empirical correlations were regressed
considering a wide range of Rayleigh numbers and different aspect ratios (the ratio of an inner
diameter to an outer diameter). Holzbecher et al. (1995) conducted an experiment on the laminar
and turbulent natural convection flow in a vertical annuli space and then compared experiment
results with numerical simulation. Weng and Chu (1996) developed a mathematical model
describing both natural convection and radiation heat transfer in a vertical annuli space. Hamad
et al. (1998) conducted natural convection heat transfer experiments which investigated different
angles of annuli with two values of the diameter ratio. They compared the experiment results
with FLUENT simulation results and empirical correlations were regressed based on the
relationship between the Rayleigh number and average Nusselt number. Since then, the CFD
(Computational Fluid Dynamics) software FLUENT had emerged as a prevailing tool for
researching heat transfer in annuli space. The FLUENT simulation results were also verified to
be accurate for predicting heat transfer in annuli space by many experiment results. Inaba et al.
(2005) set up an experiment to investigate the heat transfer in a vertical annuli space filled with
high temperature gas (nitrogen or helium). Then they performed FLUENT simulation for
comparison with observed data in their experiment. They also presented some empirical
correlations regressed through the observed experimental data with respect to different ratios of
radiation to convection heat transfer. Reddy et al. (2008) performed a numerical simulation for
natural convective heat transfer in vertical annuli space by using a pressure-correction algorithm
to solve heat transfer PDE equations. Alipour et al. (2013) investigated the effects of different
annuli aspect ratios on natural heat transfer by conducting an experiment and some
8
corresponding correlations were also developed in their study. Recent research on heat transfer in
annuli space mainly relies on numerical methods and FLUENT has been proved a very effective
9
Chapter 2: Thermal Wellbore Modeling
completions and multiple forms and interactions of fluid mixtures along a wellbore trajectory.
Generally, flow can be categorized into four groups: (1) Single phase flow including single phase
gas, oil or water injection or production. Sometimes steam injection in thermal recoveries can
also be treated as single phase flow when the steam quality is high enough or steam is
superheated; (2) Two-phase flow including two phase gas-water, gas-oil or oil-water flow. (3)
Three-phase flow including oil, gas and water mixtures in a wellbore; (4) In a relatively rare case
where there are solid particles flowing together with oil, gas and water, a four-phase flow occurs
in a wellbore. For single-phase flow, it is considered as homogenous along a wellbore and only
the gravitational force and frictional force are the major factors affecting fluid properties.
Multiphase flow usually involves two or three phases of gas, oil and water mixtures and it is
complicated by the gas slip phenomenon. This gas slip phenomenon is due to the tendency of gas
flowing faster than liquid and gas buoyancy in a pipe space. If the multiphase flow is considered
as homogeneous, the gas slip is neglected but it may lead to large errors in wellbore modeling.
Thus, it is critical to take into account gas slip in multiphase flow research.
In the multiphase flow wellbore modeling, there are some important basic concepts
including a superficial velocity, liquid holdup, flow regimes and in-situ volume fractions. The
where qg is the in-situ gas flow rate and A is the cross-sectional area of a tubing or annulus.
10
𝑞𝑙
𝑉𝑠𝑙 = (2-2)
𝐴
where ql is the in-situ liquid flow rate. The superficial velocity can be interpreted as a phase
velocity when it occupies the whole cross-sectional area of a pipe. The fluid mixture velocity is
defined as:
where Ag is the actual cross-sectional area in which the gas flows through in a pipe (Ag≤A).
where Al is the actual cross-sectional area in which the liquid flows through in a pipe (Al≤A).
𝐻𝐿 = 1 − 𝑓𝑔 (2-7)
𝜌𝑚 = 𝜌𝑔 𝑓𝑔 + 𝜌𝐿 (1 − 𝑓𝑔 ) (2-8)
where 𝜌𝑔 is the gas phase density and 𝜌𝐿 is the liquid phase density. Once an in-situ gas volume
fraction or liquid holdup is known, the fluid mixture density can be computed from equation (2-
8). To determine liquid holdup or an in-situ gas volume fraction, an important concept need to be
considered. That is a flow regime or flow pattern. It refers to the multiphase flow geometrical
configurations in a pipe space. A flow regime is affected by a phase density, a phase velocity,
11
pipe geometry, and pressure. The usual flow regimes include bubbly flow, slug flow, churn
Fig. 2-1: Flow regimes of multiphase flow in a vertical pipe (Weisman, 1983)
For isothermal wellbore flow research, calculating pressure profiles along a wellbore
trajectory is the major task. The basic equation for computing pressure along the wellbore is the
𝑑P 𝑑P 𝑑P 𝑑P
=( ) +( ) +( ) (2-9)
𝑑𝑧 𝑑𝑧 𝐺 𝑑𝑧 𝐹 𝑑𝑧 𝐴
𝑑P
( 𝑑𝑧 ) = 𝜌𝑚 𝑔𝑐𝑜𝑠𝜃
𝐺
2
𝑓𝑡𝑝 𝜌𝑚 𝑉𝑚
𝑑P
( 𝑑𝑧 ) = ±
𝐹 2𝑑𝑖𝑛
𝑑P 𝑑 𝑑
( 𝑑𝑧 ) = ± [𝑑𝑡 (𝜌𝑚 𝑉𝑚 ) + 𝑑𝑧 (𝜌𝑚 𝑉𝑚2 )]
𝐴
The details on the momentum equation are discussed later. The three terms in this
𝑑P 𝑑P 𝑑P
equation refers to: ( 𝑑𝑧 ) the gravitational force, (𝑑𝑧 ) frictional gradient and ( 𝑑𝑧 ) kinetic
𝐺 𝐹 𝐴
energy. The definitions of these terms show that a pressure drop along a wellbore is mainly
decided by the fluid mixture density and mixture velocity. Thus, the main content of a pressure
calculation along a wellbore is how to accurately estimate the fluid mixture properties. The
12
simplest method for pressure calculations is a homogeneous model which considers the
multiphase flow as a single-phase flow. This approach assumes that all fluid properties along the
wellbore are the same and thus the fluid properties can be calculated only based on the wellhead
or well bottom input conditions. However, the situations at different sections of a wellbore are
quite different as a wellbore trajectory is usually vertical or deviated. Figure 2-2 shows what
It is apparent that a homogenous model can generate large errors when it is applied in
multiphase flow. Only single-phase flow is appropriate for application of a homogeneous model.
Therefore, several researchers proposed different empirical models to more accurately solve the
problem. These empirical models include the Duns and Ros correlation (1963), Orkiszewski
correlation (1967) and Beggs and Brill correlation (1973). Among them, the Beggs and Brill
𝑓𝑡𝑝 𝜌𝑛 𝑉2
𝑚
𝑑𝑃 𝜌𝑚 𝑔𝑠𝑖𝑛𝜃+
2𝑑
= (2-10)
𝑑𝐿 1−𝐸𝑘
13
𝜌𝑚 𝑉𝑠𝑔 𝑉𝑚
𝐸𝑘 =
𝑃
dP
where is the pressure gradient, ftp is the two-phase friction factor, ρm is the fluid mixture
dL
density, ρn is the no-slip density of the fluid mixture and d is a pipe diameter. The Beggs and
Brill equation can be used for two-phase flow in vertical, horizontal and inclined pipelines. The
first step in this method is to determine flow regimes based on an input liquid volume fraction
𝑉
𝐿 = 𝑉𝑠𝑙 (2-11)
𝑚
𝑚 𝑉2
𝑁𝐹𝑟 = 𝑔𝑑 (2-12)
Segregated Limits:
L 0.01 and N Fr L1
or L 0.01 and N Fr L
Transition Limits:
L 0.01 and L2 N Fr L3
Intermittent Limits:
Distributed Limits:
L 0.4 and N Fr L1
or L 0.4 and N Fr L4
The parameters for flow regime boundaries are defined by the following variables:
14
The second step in the Beggs and Brill correlation is calculating the liquid holdup:
𝐻𝐿 = 𝐻𝐿0 𝜔 (2-13)
𝑎𝜆𝑏
𝐻𝐿0 = 𝑁𝑐𝐿 (𝐻𝐿0 > 𝜆𝐿 )
𝐹𝑟
where 𝐻𝐿0 means the equivalent liquid holdup existing at the same conditions in a horizontal
pipe. The parameters a, b and c can be obtained for each flow regime in the following table:
Table 2-1a Parameters a, b and c for Flow Regimes (Beggs and Brill, 1973)
Flow Regime a b c
𝐿 −𝑁𝐹𝑟 𝑁 −𝐿
𝐻𝐿(𝑡𝑟𝑎𝑛𝑠𝑖𝑡𝑖𝑜𝑛) = ( 𝐿3 ) 𝐻𝐿(𝑠𝑒𝑔𝑟𝑒𝑔𝑎𝑡𝑒𝑑) + ( 𝐿𝐹𝑟−𝐿 2) 𝐻𝐿(𝑖𝑛𝑡𝑒𝑟𝑚𝑖𝑡𝑡𝑒𝑛𝑡) (2-14)
3 −𝐿2 3 2
The 𝜔 in equation (2-13) is used to correct the liquid holdup due to an effect of pipe inclination:
where 𝜃 is the actual angle of a pipe from the horizontal. The coefficient 𝛼 is determined by:
𝑓 ℎ 𝑘
𝛼 = (1 − 𝜆𝐿 ) ln(𝑒 ∙ 𝜆𝐿 ∙ 𝑁𝑣𝑙 ∙ 𝑁𝐹𝑟 ) (2-16)
𝜌 0.25
𝑁𝑣𝑙 = 1.983𝑉𝑠𝑙 (𝑔𝜎𝐿 )
where 𝜎 is the interfacial tension between the gas and liquid phases. The parameters e, f, h and k
Table 2-1b Parameters e, f, h and k for Flow Regimes (Beggs and Brill, 1973)
Flow Pattern e f h k
15
Intermittent uphill 2.96 0.305 -0.4473 0.0978
After the liquid holdup 𝐻𝐿 is obtained, the fluid mixture density can be computed by
equation (2-8) and the no-slip density in equation (2-10) can be calculated by 𝜌𝑛 = 𝜌𝐿 𝜆𝐿 +
𝜌𝑔 (1 − 𝜆𝐿 ) . The two-phase friction factor ftp is a function of the Moody friction factor:
𝑓𝑡𝑝 = 𝑓𝑚 𝑒 𝑆 (2-17)
where 𝑓𝑚 is Moody friction factor and it can be calculated by Chen’s (1979) correlation:
1
𝑓𝑚 = 𝜀 ⁄𝑑 5.0452 2 (2-18)
[4 log( − log Ʌ)]
3.7065 𝑅𝑒
𝜌𝑛 𝑣𝑚 𝑑
𝑅𝑒 = 𝜇𝑛
where Re is the Reynolds number, 𝜀 is pipe roughness and 𝜇𝑛 is the fluid no-slip viscosity (𝜇𝑛 =
𝜇𝐿 𝜆𝐿 + 𝜇𝑔 (1 − 𝜆𝐿 )).
ln 𝑥
𝑆 = −0.0523+3.182 ln 𝑥−0.8725(ln 𝑥)2 +0.01853(ln 𝑥)4 (𝑥 ≤ 1 𝑜𝑟 𝑥 ≥ 1.2)
𝜆
𝑥 = 𝐻𝐿2
𝐿
wellbore flow research to predict multiphase flow behavior along a wellbore. Compared with
16
theory analysis. Typically, in a mechanistic model, the first step is to determine flow regimes and
then an individual model for each flow regime is used to calculate friction loss and pressure
gradient. Famous mechanistic models include Hasan and Kabir’s mechanistic model (1988) and
Ansari’s mechanistic model (1994). These models have been proved to be more relatively
Hasan and Kabir’s mechanistic model (1988) predicts a pressure profile based on the
main four flow patterns (shown in Fig. 2-1). This widely-used mechanistic model is summarized
as follows: If phase velocities are low, the gas phase almost moves at the same speed as the
liquid phase and the gas phase is dispersed in the liquid phase as small bubbles. When the gas
velocity is increased to a critical point, the flow pattern will transit to slug flow. This bubble/slug
sin 𝜃
𝑉𝑠𝑔 = 4−𝐷 (𝐷𝑜 𝑉𝑠𝑙 + 𝑉𝑠 ) (2-19)
𝑜
1.2 𝑑 < 4 𝑖𝑛
𝐷𝑜 = { }
2.0 𝑑 > 4 𝑖𝑛
0.25
𝑔𝜎𝐿 (𝜌𝐿 −𝜌𝑔 )
𝑉𝑠 = 1.53 [ ]
𝜌𝐿2
When the superficial gas velocity exceeds the velocity given by (2-19), the flow transits
Another criterion for transition to slug flow can be used by checking the Taylor bubble
rise velocity:
𝜎𝐿 𝑔(𝜌𝐿 −𝜌𝑔 )
𝑉𝑇𝐵 = 0.35√ 𝜌𝐿2
√sin 𝜃 (1 + cos 𝜃)1.2 (2-20)
The superficial gas velocity for slug/churn flow transition is given as:
2) 1.7
0.0067(𝜌𝐿 𝑉𝑠𝑙
𝑉𝑠𝑔 = √ if 𝜌𝐿 𝑉𝑠𝑙2 < 50 (2-21a)
𝜌𝑔
17
2 )−23.2
17.1log10 (𝜌𝐿 𝑉𝑠𝑙
𝑉𝑠𝑔 = √ if 𝜌𝐿 𝑉𝑠𝑙2 ≥ 50 (2-21b)
𝜌𝑔
The superficial gas velocity for flow transition to annular flow is written as:
0.25
𝜎𝐿 𝑔(𝜌𝐿 −𝜌𝑔 )
𝑉𝑠𝑔 = 3.1 [ 2 ] (2-22)
𝜌𝑔
2𝑓𝑚 𝜌𝑚 𝑉2𝑚 ∆𝑉
∆𝑃 = 𝜌𝑚 𝑔𝑠𝑖𝑛𝜃 + 𝑑
+ 𝜌𝑚 𝑉𝑚 ∆𝐿𝑚 (2-24)
For slug and churn flow, equation (2-23) is still used to calculate liquid holdup and the
𝑔𝑑(𝜌𝐿 −𝜌𝑔 )
𝑉𝑠 = 0.35√ 𝜌𝐿
√sin 𝜃 (1 + cos 𝜃)1.2 (2-25)
𝐷𝑜 = 1.2 for slug flow and 𝐷𝑜 = 1.15 for churn flow. Equation (2-24) is still used for a pressure
In annular flow, the liquid holdup calculation is different from it in bubbly, slug and
churn flow:
𝑉𝑠𝑙 𝐸
𝐻𝐿 = 𝑉 (2-26)
𝑠𝑙 𝐸+𝑉𝑠𝑔
2.86
𝐸 = 0.0055 [104 ∙ (𝑉𝑠𝑔 ) ] 𝑖𝑓 (𝑉𝑠𝑔 ) < 4 × 10−4
𝑐𝑟𝑖𝑡 𝑐𝑟𝑖𝑡
𝑉𝑠𝑔 𝜇𝑔 𝜌𝑔 0.5
(𝑉𝑠𝑔 ) = 𝜎𝐿
(𝜌 )
𝑐𝑟𝑖𝑡 𝐿
18
The friction loss for annular flow is given as:
2
2𝑓𝑐 𝜌𝑐 𝑉𝑠𝑔
∆𝑃𝑓 = (𝑓 ) (2-27)
𝑑 𝑔𝑐
0.079(1+75𝐻𝐿 )
𝑓𝑐 = 0.25
𝑁𝑅𝑒𝑔
0.9 0.1
1−𝑚𝑔 𝜇 𝜌𝐿
𝑋=( ) (𝜇 𝐿 ) √𝜌𝑔
𝑚𝑔 𝑔
where mg is a gas mass fraction and NReg is the Reynold number of gas flow.
relatively wider than the empirical correlations. Over the time many researchers developed
different mechanistic models for specified range applications. But no single model has been
proved to perform well to all wellbore flow applications. Every empirical correlation or
mechanistic model should be used with caution with attention to its valid range or assumption.
another major task in addition to pressure profile calculations. When a fluid flows through a
wellbore path, it will exchange heat with its surrounding formation as there is a temperature
difference between the fluid and surrounding formation. This heat exchange causes that
temperature varies along the wellbore. As temperature affects fluid properties, accurately
Ramey (1962) proposed an analytical temperature profile solution for fluid flow in an
19
1 1
𝑇𝑓 = 𝑎𝑍 + 𝑏 − 𝐴 (𝑎 + 778𝑐) + [𝑇0 − 𝑏 + 𝐴 (𝑎 + 778𝑐)] 𝑒 −𝑍⁄𝐴 for gas (2-28b)
specific heat of the fluid, Z is the wellbore depth, 𝑊𝑓 is a fluid flow rate in a wellbore, 𝑘𝑓 is the
thermal conductivity of the fluid, 𝑟𝑡𝑜 is the outside tubing radius, 𝑈𝑡𝑜 is the overall heat transfer
coefficient and f is a time function. This method assumes that the flow is a single-phase and
steady flow in the tubing. It also assumes that the fluid is incompressible and has no phase
changes, and an enthalpy change due to a pressure change is canceled by a potential energy
change.
One important step in application of equation (2-28) is to evaluate the time function f(t)
which relates to the heat loss calculation. The most-widely used method for calculating heat loss
where 𝑇𝑓 is the fluid temperature and 𝑇𝑐𝑓 is the temperature at a cement/formation interface. The
overall heat transfer coefficient considers all the heat resistances including the flowing fluid,
tubing wall, annulus, a casing wall and cement as one factor. It can be written as:
1 𝑟𝑡𝑜 𝑟𝑡𝑜 𝑙𝑛(𝑟𝑡𝑜 /𝑟𝑡𝑖 ) 𝑟𝑡𝑜 𝑙𝑛(𝑟𝑖𝑛𝑠 /𝑟𝑡𝑜 ) 𝑟𝑡𝑜 𝑟𝑡𝑜 𝑙𝑛(𝑟𝑐𝑜 /𝑟𝑐𝑖 ) 𝑟𝑡𝑜 𝑙𝑛(𝑟𝑤𝑏 /𝑟𝑐𝑜 )
=𝑟 + + +𝑟 + + (2-30)
𝑈𝑡𝑜 𝑡𝑖 ℎ𝑓 𝑘𝑡 𝑘𝑖𝑛𝑠 𝑖𝑛𝑠 (ℎ𝑐 +ℎ𝑟 ) 𝑘𝑐𝑎𝑠 𝑘𝑐𝑒𝑚
where 𝑟𝑡𝑖 , 𝑟𝑡𝑜 , 𝑟𝑖𝑛𝑠 , 𝑟𝑐𝑖 , 𝑟𝑐𝑜 , and 𝑟𝑤𝑏 are the radii of the inside tubing, outside tubing, tubing
insulation, inside casing, outside casing and cement/formation interface, respectively. 𝑘𝑡 , 𝑘𝑖𝑛𝑠 ,
𝑘𝑐𝑎𝑠 , and 𝑘𝑐𝑒𝑚 are the thermal conductivities of the tubing wall, tubing insulation, casing wall
and cement, respectively. ℎ𝑓 is the convective heat transfer coefficient between the fluid film and
20
its contact wall, and ℎ𝑐 and ℎ𝑟 are the convective and radial heat transfer coefficients of the
which, in turn, is a function of the overall heat transfer coefficient 𝑈𝑡𝑜 , 𝑈𝑡𝑜 can not be directly
computed from equation (2-30). An iterative procedure was proposed by Willhite as follows:
(1) Estimate an initial value for the overall heat transfer coefficient 𝑈𝑡𝑜 . The initial values
can be obtained from the paper by Willhite (1967) based on the average tubing temperature.
(2) Compute the Ramey time function f(t), which was proposed by Ramey (1962). The
where 𝑘𝑒 is the formation thermal conductivity, 𝑇𝑐𝑜 is the temperature of outside of the casing
wall, 𝑇𝑒 is the formation temperature, and 𝑓(𝑡) is the so-called transient time function.
When time t is greater than one week, function (𝑡) is calculated by:
2√𝛼𝑡
𝑓(𝑡) = 𝑙𝑛 − 0.29 (2-32)
𝑟𝑐𝑓
where 𝛼 is the formation thermal diffusivity and 𝑟𝑐𝑓 is the cement/formation interface radius.
When the time t is less than one week, f(t) can be obtained from Willhite’s paper.
(3) Compute the initial formation temperature Te and the temperature at the
where 𝑇𝑠𝑢𝑟𝑓 is the ground surface geothermal temperature, 𝑔𝑇 is a geothermal gradient, 𝑍 is the
wellbore depth and 𝜃 is the local angle between a well and the vertical direction.
21
(4) Compute the tubing external temperature Tto and the casing internal temperature Tci:
𝑟
𝑇𝑡𝑜 = 𝑇𝑓 − [𝑙𝑛 ( 𝑟𝑡𝑜 ) /𝑘𝑡 ] 𝑟𝑡𝑜 𝑈𝑡𝑜 (𝑇𝑓 − 𝑇𝑐𝑓 ) (2-35)
𝑡𝑖
𝑟 𝑟
𝑇𝑐𝑖 = 𝑇𝑐𝑓 + [𝑙𝑛 ( 𝑟𝑐𝑓 ) /𝑘𝑐𝑒𝑚 + 𝑙𝑛 ( 𝑟𝑐𝑜 ) /𝑘𝑐𝑎𝑠 ] 𝑟𝑡𝑜 𝑈𝑡𝑜 (𝑇𝑓 − 𝑇𝑐𝑓 ) (2-36)
𝑐𝑜 𝑐𝑖
(5) Compute the radial heat transfer coefficient hr and the convective heat transfer
coefficient hc in the annuli space. The equation for computing the radial heat transfer coefficient
2
ℎ𝑟 = 𝜎𝐹𝑡𝑐𝑖 (𝑇𝑡𝑜 + 𝑇𝑐𝑖2 )(𝑇𝑡𝑜 + 𝑇𝑐𝑖 ) (2-37)
1 1 𝑟 1
= 𝜀 + 𝑟𝑡𝑖 (𝜀 − 1)
𝐹𝑡𝑐𝑖 𝑡𝑜 𝑐𝑖 𝑐𝑖
where 𝜀𝑡𝑜 is the emissivity of the outside tubing surface, 𝜀𝑐𝑖 is the emissivity of the inside casing
surface and 𝜎 is the Stefan-Boltzmann constant [1.713 × 10−9 Btu/(ft 2 hr °R4 )]. The correlations
proposed by Dropkin and Sommerscales (1956) are used to compute the convective heat transfer
coefficient hc:
𝑟
ℎ𝑐 = 𝑘ℎ𝑐 / [𝑟𝑡𝑜 𝑙𝑛 (𝑟𝑐𝑖 )] (2-38)
𝑡𝑜
where 𝑘ℎ𝑐 and 𝑘ℎ𝑎 are equivalent and real thermal conductivity of the medium in the space
between two parallel plates ( 𝑘ℎ𝑐 is computed by natural convection effects), 𝑃𝑟 is the
dimensionless Prandtl number, 𝐶𝑎𝑛 is the heat capacity, 𝜇𝑎𝑛 is the viscosity, 𝐺𝑟 is the
dimensionless Grashof number, 𝛽 is the thermal volumetric expansion coefficient, and 𝜌𝑎𝑛 is the
22
density of the medium. The appropriate application range for formulas (2-38) is 5 × 104 ≤
𝐺𝑟 𝑃𝑟 ≤ 7.2 × 108 .
(6) Compute Uto from equation (2-30) using the parameters obtained through the above
steps (1) to (5) and then compare this Uto with its old value. The new Uto value will be used as
the initial value to repeat steps (2) through (6) if the difference is greater than a user-input
tolerance value. Until the difference between this Uto and its old value is less than the tolerance,
After the iteration of Uto calculations is converged, the temperatures at different parts of a
wellbore are also obtained and can be directly used to heat loss calculations. The whole
procedure of iteratively computing the overall heat transfer coefficient Uto is shown in Fig. 2-6.
After Uto is obtained, the heat loss can be easily computed from equation (2-29).
and Kabir presented another analytical model considering more conditions for predicting fluid
23
𝑔 sin 𝜃
𝑇𝑓 = 𝑇𝑒𝑖 + 𝐴[1 − 𝑒 (𝑍𝑏ℎ −𝑍)/𝐴 ] (− + 𝜙 + 𝑔𝑇 sin 𝜃) + 𝑒 (𝑍𝑏ℎ −𝑍)/𝐴 (𝑇𝑓𝑏ℎ − 𝑇𝑒𝑏ℎ ) (2-39)
𝑐𝑝𝑚
where Tei is the initial formation temperature, Tei = Teibh − g T Z , Teibh is the formation
temperature at well bottom, Zbh is the well bottom depth, Tfbh is fluid temperature at well bottom
and g T is the geothermal gradient. The parameter ϕ depends on a mass flow rate, a gas/liquid
𝜙 = −0.002978 + 1.006 × 106 𝑃𝑤ℎ + 1.906 × 10−4 𝑊𝑓 − 1.047 × 10−6 𝑓𝑔𝐿 + 3.229 ×
where Pwh is the wellhead pressure, fgL is a gas/liquid ratio and γg is the gas specific gravity.
Equation (2-40) is only suitable for a mass flow rate of less than 5 lbm/sec. For a mass flow rate
Equation (2-39) can be used in different conditions of multiple phase flow in a producer.
It can handle different flow regimes and consider well deviation and geometry. Few other
analytical models like Alves et al. (1992) are available for predicting fluid temperature profiles
along a wellbore. But the application range of these models is limited. General wellbore
A thermal wellbore modeling consists of three major parts within a wellbore (as shown in
Fig. 2-4): fluid flow in tubing (sometimes flow in the annulus), heat exchange between the hot
fluid flowing in wellbore and surrounding formation and heat transfer in the formation. The heat
24
exchange between hot fluid and formation usually refers to heat loss from hot fluid to formation
but the fluid in wellbore can be heated by surrounding formation at some situations.
For fluid flow in tubing or annulus, there are a lot of physical parameters to be
considered: gravity force, friction loss, kinetic energy, fluid temperature and enthalpy and their
interactions with surrounding formation, and fluid velocity, flow regimes and fluid mixture
density etc. Similar to thermal reservoir modeling, thermal wellbore modeling also considers
mass, momentum and energy changes and therefore consists of energy, mass and momentum
governing equations. All these equations are derived from the conservation law. Some
researchers have presented complete set of governing equations in their published papers (Ali,
1981; Livescu et al., 2010; Bahonar, 2011). But for heat exchange and heat transfer in formation,
current wellbore modeling modules just make many simplifications or easily ignore them in
applications.
25
2.2.1 Energy Flow Equation
1
Specific kinetic energy = 𝑉2
2 𝑝
1
Energy inflow = 𝐴∆𝑡 ∑𝑝 𝜌𝑝 𝑉𝑠𝑝 (ℎ𝑝 + 𝑉𝑝2 ) │𝑧
2
1
Energy outflow = 𝐴∆𝑡 ∑𝑝 𝜌𝑝 𝑉𝑠𝑝 (ℎ𝑝 + 2 𝑉𝑝2 ) │𝑧+∆𝑧
1
Energy accumulation during ∆𝑡 = 𝐴∆𝑧 ∑𝑝 𝜌𝑝 𝛼𝑝 (𝑢𝑝 + 2 𝑉𝑝2 ) │ − 𝐴∆𝑧 ∑𝑝 𝜌𝑝 𝛼𝑝 (𝑢𝑝 +
𝑡+∆𝑡
1 2
𝑉 )│
2 𝑝 𝑡
According to conservation law, these items in the volume element have a relationship
Energy inflow – Energy outflow + Gravitational potential energy change – Energy lost to
26
Thus we can obtain the following equation based on the relationship shown above:
1 1
−(∑𝑝 𝜌𝑝 𝑉𝑠𝑝 (ℎ𝑝 + 𝑉𝑝2 )│𝑧+∆𝑧 − ∑𝑝 𝜌𝑝 𝑉𝑠𝑝 (ℎ𝑝 + 𝑉𝑝2 )│𝑧 ) 𝑄𝑙𝑜𝑠𝑠_𝑡 𝑚ℎ
2 2 𝑡
∆𝑧
+ ∑𝑝 𝜌𝑝 𝑉𝑠𝑝 𝑔𝑐𝑜𝑠𝜃 − 𝐴∆𝑧∆𝑡 + 𝐴∆𝑧∆𝑡 =
1 1
∑𝑝 𝜌𝑝 𝛼𝑝 (𝑢𝑝 + 𝑉𝑝2 )│ −∑𝑝 𝜌𝑝 𝛼𝑝 (𝑢𝑝 + 𝑉𝑝2 )│
2 𝑡+∆𝑡 2 𝑡
∆𝑡
(2-41)
𝜕 1 𝜕 1 𝑄𝑙𝑜𝑠𝑠
∑ 𝜌 𝛼 (𝑢𝑝
𝜕𝑡 𝑝 𝑝 𝑝
+ 2 𝑉𝑝2 ) = − 𝜕𝑧 ∑𝑝 𝜌𝑝 𝑉𝑠𝑝 (ℎ𝑝 + 2 𝑉𝑝2 ) + ∑𝑝 𝜌𝑝 𝑉𝑠𝑝 𝑔𝑐𝑜𝑠𝜃 − 𝐴
+ 𝑚ℎ (2-42)
where 𝑝 is the phase index and represents the oil, water and gas phases, 𝑢𝑝 is the internal energy
of phase oil, water or gas, and ℎ𝑝 is phase enthalpies. The enthalpy ℎ𝑝 can be calculated by ℎ𝑝 =
𝑝𝑤
𝑢𝑝 + 𝜌 . The Joule-Thompson effect is reflected in this equation by the phase density 𝜌𝑝 . 𝑉𝑝 is
𝑝
the real phase velocity and 𝑉𝑠𝑝 is the superficial phase velocity, which is computed by 𝑉𝑠𝑝 =
𝛼𝑝 𝑉𝑝 . The left-hand side of equation (2-42) represents the energy accumulation term changing
with time in the control volume. The right-hand side is the sum of energy influx, energy outflux,
kinetic energy change and heat loss. The first term on the right-hand side describes the
convection heat flux and kinetic energy change in the control volume. The second term on the
𝑄𝑙𝑜𝑠𝑠
right-hand side represents the gravitational energy change. is the heat loss to the
𝐴
surrounding formation per unit tubing or annulus length. The last term on the right-hand side is
the heat flux sink/source term similar with a sink/source term in mass conservation equation.
This energy continuity equation was proposed by several authors in their publications (Ali, 1981;
Stone et al., 1989; Hasan & kabir, 2002; Livescu et al., 2008; Bahonar et al., 2009).
27
2.2.2 Mass Flow Equation
The mass flow equation consists of the fluid mass flow and accumulation change along
the wellbore path. Based on the similar derivation procedure presented by Aziz and Settari
(1979), the equation is derived as follows considering that there are Nc hydrocarbon components
and one water component in a control volume along the tubing in the wellbore (Fig. 2-6).
Where 𝜌 is the density, 𝛼 is the in-situ phase volume fraction, 𝑥𝑐 is the molar fraction of
a hydrocarbon component in a phase and 𝑜, 𝑤, and 𝑔 represents the oil, water, and gas phases,
respectively.
28
𝑚|𝑧 𝐴∆𝑡 − 𝑚|𝑧+∆𝑧 𝐴∆𝑡 + 𝑚𝑐_𝑡 = (𝜌𝑔 𝛼𝑔 𝑥𝑐𝑔 + 𝜌𝑜 𝛼𝑜 𝑥𝑐𝑜 + 𝜌𝑤 𝛼𝑤 𝑥𝑐𝑤 )| 𝐴∆𝑧 −
𝑡+∆𝑡
Where 𝑚 is mass flow rate of one component, 𝐴 is the wellbore cross-sectional area at
depth z, 𝑚𝑐_𝑡 is the phase sink/source term for oil, gas and water. The mass flow rate 𝑚 can be
written as:
Where 𝑉𝑠 is the phase superficial velocity in the tubing or annulus. By dividing 𝐴∆𝑧∆𝑡
Where 𝑚𝑐 is the sink/source term in unit volume and unit time and it can be expressed as
𝑚𝑐 = 𝑚𝑐𝑔 + 𝑚𝑐𝑜 + 𝑚𝑐𝑤 . Finally we can obtain the mass continuity equation for a hydrocarbon
𝜕 𝜕
(𝜌𝑔 𝛼𝑔 𝑥𝑐𝑔 + 𝜌𝑜 𝛼𝑜 𝑥𝑐𝑜 + 𝜌𝑤 𝛼𝑤 𝑥𝑐𝑤 ) + 𝜕𝑧 (𝜌𝑔 𝑉𝑠𝑔 𝑥𝑐𝑔 + 𝜌𝑜 𝑉𝑠𝑜 𝑥𝑐𝑜 + 𝜌𝑤 𝑉𝑠𝑤 𝑥𝑐𝑤 ) = 𝑚𝑐𝑔 +
𝜕𝑡
Similarly, the mass continuity equation for the water component (Livescu et al., 2008) is:
𝜕 𝜕
(𝜌𝑔 𝛼𝑔 𝑥𝑤𝑔 + 𝜌𝑜 𝛼𝑜 𝑥𝑤𝑜 + 𝜌𝑤 𝛼𝑤 𝑥𝑤𝑤 ) + 𝜕𝑧 (𝜌𝑔 𝑉𝑠𝑔 𝑥𝑤𝑔 + 𝜌𝑜 𝑉𝑠𝑜 𝑥𝑤𝑜 + 𝜌𝑤 𝑉𝑠𝑤 𝑥𝑤𝑤 ) =
𝜕𝑡
The momentum balance equation mainly describes the pressure loss of fluid flow inside
tubing or other type of pipe caused by friction, gravity, and kinetic energy change etc. As
presented by Hasan and Kabir (2002), considering forces pressure (p), friction (F), and gravity,
29
the momentum changes of the fluid in the control volume (as shown in Fig. 2-7) equals to the
where w is the fluid mass flow rate, v is fluid velocity, A is the cross-sectional area for
fluid flow, dp is pressure change, dv is velocity change and dw is mass change respectively. The
positive symbol stands for a producer and negative symbol is for an injector. 𝑤𝑣 − (𝑤 +
𝑑𝑤)(𝑣 + 𝑑𝑣) is fluid momentum change along the z direction and 𝑝𝐴 − (𝑝 + 𝑑𝑝)𝐴 + 𝑑𝐹 +
By dividing both sides of equation (2-47) with Adz and omitting dw*dv (the infinitesimal
of higher order against dz), we obtain the momentum balance equation as presented by several
researchers (Ali, 1981; Stone et al., 1989; Hasan & kabir, 2002; Livescu et al., 2008; Bahonar et
al., 2009).
𝜕P 2
𝑓𝑚 𝜌𝑚 𝑉𝑚 𝜕 𝜕
= 𝜌𝑚 𝑔𝑐𝑜𝑠𝜃 ± ± [𝜕𝑡 (𝜌𝑚 𝑉𝑚 ) + 𝜕𝑧 (𝜌𝑚 𝑉𝑚2 )] (2-48)
𝜕𝑧 2𝑑𝑖𝑛
30
∆Pℎ = 𝜌𝑚 𝑔𝑐𝑜𝑠𝜃
2
𝑓𝑚 𝜌𝑚 𝑉𝑚
∆P𝑓 = 2𝑑𝑖𝑛
𝜕 𝜕
∆P𝑎 = 𝜕𝑡 (𝜌𝑚 𝑉𝑚 ) + 𝜕𝑧 (𝜌𝑚 𝑉𝑚2 )
where 𝑃 is the fluid pressure in tubing or a pipe, 𝜌𝑚 is the fluid mixture density defined as
drift-flux model described later, 𝑓𝑚 is the Moody friction factor which can be calculated by
empirical correlations such as Colebrook (1939) equation considering Reynolds number, pipe
roughness and pipe diameter. Equation (2-48) indicates that the pressure change along the
wellbore consists of three parts: hydrostatic pressure changes due to gravity (∆Pℎ ), the frictional
pressure loss (∆P𝑓 ) and pressure change caused by kinetic energy change (∆P𝑎 ). In equation (2-
49), ∆P𝑓 and ∆P𝑎 are positive for production wells and negative for injection wells.
equations are needed. Because there is no pore space inside a wellbore, capillary pressure is not
considered. Therefore the equation equivalent to saturation equation in reservoir is the sum of in-
𝛼𝑔 + 𝛼𝑤 + 𝛼𝑜 = 1 (2-50)
∑𝑁𝑐
𝑖=1 𝑥𝑐𝑔 + 𝑥𝑤𝑔 = 1 (2-51)
∑𝑁𝑐
𝑖=1 𝑥𝑐𝑤 + 𝑥𝑤𝑤 = 1 (2-52)
∑𝑁𝑐
𝑖=1 𝑥𝑐𝑜 + 𝑥𝑤𝑜 = 1 (2-53)
31
𝑥𝑐𝑔𝑖
= 𝐾𝑔𝑜𝑖 (i=1, …, Nc) (2-54)
𝑥𝑐𝑜𝑖
𝑥𝑐𝑜𝑖
= 𝐾𝑜𝑤𝑖 (i=1, …, Nc) (2-55)
𝑥𝑐𝑤𝑖
pressure.
between the fluid inside a wellbore and the surrounding formation. A typical wellbore (as shown
in Fig. 2-5) consists of tubing (more than one tubing in complex wellbore), annulus between the
tubing and casing, casing and cement. When fluid flows in the wellbore (mainly through the
tubing), it has heat exchange continuously with surrounding formation. Typically for a steam
injection, the steam in wellbore loses part of its heat into surrounding formation through different
wellbore parts before it reaches the well-bottom. This heat loss process involves different heat
transfer mechanisms. In the steel tubing & casing wall and cement layer, heat conduction is the
main transmission mechanism. In annulus filled with air or steam, natural convection and
radiation are principle heat transmission mechanisms. Other heat transmission mechanism like
the convective heat transfer between fluid film and the inside tubing wall can be ignored due to
its high value. Therefore, the temperature profile from the wellbore center to the formation
32
Fig. 2-8: Temperature gradient in a typical wellbore
The main method for computing wellbore heat loss is through empirical correlations. It
can also be obtained by numerical simulation as discussed below. The correlation-based heat loss
calculation method does not consider transient phenomenon in different wellbore parts and it
assume the whole heat transfer process is in a quasi-steady state. However the heat loss process
is transient especially for convective heat transfer in the annulus. When the heat goes through
annulus part from tubing to the formation, it involves convective heat transfer and radiation heat
transfer in the annuli space. Obviously the convection in the annuli space is a transient process
and it can change with time significantly as the properties of medium (usually air or steam) in the
annulus change with time and there is a convection flow too. In the equation (2-30) for
calculating Uto, convection is represented by the convective heat transfer coefficient hc. The
equation (2-38) for calculating hc is based on data observed by Dropkin and Sommerscales
(1956) from their experiment for testing convection heat transfer between two enclosed vertical
33
plates. But the space between two enclosed vertical plates is different from the annuli space.
Thus using this old correlation may not acquire the best accuracy of heat loss calculation.
Since Willhite (1967) proposed this method, a lot of researches have been conducted on
heat transfer in vertical, inclined and horizontal annuli space. Some convection heat transfer
correlations for annuli space like Raithby and Hollands (1974) and Churchill (1983) are widely
𝑃𝑟 1⁄4
⁄
1 4
𝑘ℎ𝑐 ⁄𝑘ℎ𝑎 = 0.386 ( ) 𝑅𝑎𝑙 (2-56)
0.861+𝑃𝑟
where 𝛼 is the formation thermal diffusivity, 𝜗 is the kinematic viscosity, and 𝑅𝑎𝑙 is the Rayleigh
number.
𝑟 1⁄2
𝑁𝑢 = 0.364[𝑅𝑎𝑙 𝑓(𝑃𝑟 )]1⁄4 (𝑟𝑐𝑖 )
𝑡𝑜
−16⁄9
0.5 9⁄16
𝑓(𝑃𝑟 ) = [1 + ( 𝑃 ) ]
𝑟
where 𝐷𝑜 is the outside diameter of the annulus and 𝑁𝑢 is the dimensionless Nusselt number.
Although these new correlations may be more accurate than Dropkin and Sommerscales
equation for estimating convection in annuli space, they have yet to be applied in petroleum
industry.
34
Fig. 2-9: Axis system for annulus heat transfer
The heat loss computation can be obtained by a numerical simulation which can provide
higher accuracy. Some commercial tools like CFD module FLUENT can perform numerical
simulation for heat transfer in annuli space. A lot of research works on heat transfer in annuli
space were conducted by numerical simulation. Weng et al. (1996) proposed a set of
mathematical equations for describing heat transfer in an enclosed vertical space similar with an
annuli space. This set of equations include both convective and radial heat transfer mechanisms
in a coordinate system as shown in Fig. 2-9 and it consists of five major equations:
Mass Continuity:
𝜕 𝜕
(𝑟𝐷 𝑢𝐷 ) + (𝑟𝐷 𝑣𝐷 ) = 0 (2-58)
𝜕𝑧𝐷 𝜕𝑟𝐷
Axial Momentum:
1 𝜕 𝜕 𝜕𝑝𝐷 𝑃𝑟 𝜕 𝜕𝑢 𝜕 𝜕𝑢
[ (𝑟𝐷 𝑢𝐷2 ) + (𝑟𝐷 𝑢𝐷 𝑣𝐷 )] = − + 𝑟 [𝜕𝑧 (𝑟𝐷 𝜕𝑧 𝐷) + 𝜕𝑟 (𝑟𝐷 𝜕𝑟 𝐷)] + 𝑅𝑎𝑃𝑟𝑇𝐷
𝑟𝐷 𝜕𝑧𝐷 𝜕𝑟𝐷 𝜕𝑧𝐷 𝐷 𝐷 𝐷 𝐷 𝐷
(2-59)
Radial Momentum:
1 𝜕 𝜕 𝜕𝑝 𝑃𝑟 𝜕 𝜕𝑣 𝜕 𝜕𝑣 𝑣2
[𝜕𝑧 (𝑟𝐷 𝑢𝐷 𝑣𝐷 ) + 𝜕𝑟 (𝑟𝐷 𝑣𝐷2 )] = − 𝜕𝑟 𝐷 + 𝑟 [𝜕𝑧 (𝑟𝐷 𝜕𝑧𝐷) + 𝜕𝑟 (𝑟𝐷 𝜕𝑟𝐷)] − 𝑃𝑟 𝑟𝐷2
𝑟𝐷 𝐷 𝐷 𝐷 𝐷 𝐷 𝐷 𝐷 𝐷 𝑑
(2-60)
35
Energy Conservation:
1 𝜕 𝜕 1 𝜕 𝜕𝑇 𝜕 𝜕𝑇 𝑇𝑓 𝜏02 𝑇
[𝜕𝑧 (𝑟𝐷 𝑢𝐷 𝑇𝐷 ) + 𝜕𝑟 (𝑟𝐷 𝑣𝐷 𝑇𝐷 )] = 𝑟 [𝜕𝑧 (𝑟𝐷 𝜕𝑧 𝐷) + 𝜕𝑟 (𝑟𝐷 𝜕𝑟 𝐷)] + [( 𝑇𝐷 +
𝑟𝐷 𝐷 𝐷 𝐷 𝐷 𝐷 𝐷 𝐷 𝑁 𝑓
4
1) − 𝐼0 ] (2-61)
Radiative Transfer:
4
1 𝜕 𝜕𝐼 𝜕 𝜕𝐼 𝑇
[𝜕𝑧 (𝑟𝐷 𝜕𝑧0 ) + 𝜕𝑟 (𝑟𝐷 𝜕𝑟0 )] = 3𝜏02 [𝐼0 − ( 𝑇𝐷 + 1) ] (2-62)
𝑟𝐷 𝐷 𝐷 𝐷 𝐷 𝑓
𝑇𝐶 𝑘𝜎 𝑖 𝐻𝑎 𝑟
𝑇𝑓 = 𝑇 , 𝑁 = 4𝜎𝑇𝑎3 , 𝐼0 = 4𝜎𝑇
0
4 , 𝜏0 = 𝜎𝑎 𝐺, 𝑍0 = , 𝜂 = 𝑟𝑖
ℎ −𝑇𝐶 𝑐 𝑐 𝐺 𝑜
𝜗 𝑔𝛽(𝑇ℎ −𝑇𝐶 )𝐺 3
𝑃𝑟 = 𝛼, 𝑅𝑎 = 𝜗𝛼
where 𝑟 is the annulus radius, 𝑟𝑜 is the radius of the outside wall, 𝑟𝑖 is the radius of the inner
wall, 𝐺 is the annulus gap width (𝐺 = 𝑟𝑜 − 𝑟𝑖 ), 𝑧 is the annulus height, 𝑝 is the pressure in the
annulus, 𝑣 is the radial velocity along the 𝑟 direction, 𝑢 is the axial velocity along the z direction,
is the fluid density, 𝑇ℎ is the inner wall temperature, 𝐻𝑎 is the total annulus height, 𝑇𝐶 is outsider
2 𝜕
𝑢𝐷 = 𝑣𝐷 = 0, 𝑇𝐷 = 0, (1 + 3𝜏 ) 𝐼0 = 1
0 𝜕𝑅
𝑟𝑜
at the outside wall where 𝑟𝐷 = :
𝐺
36
4
2 𝜕 1
𝑢𝐷 = 𝑣𝐷 = 0, 𝑇𝐷 = 1, (1 − 3𝜏 ) 𝐼 = (1 + 𝑇 )
0 𝜕𝑅 0 𝑓
The equations (2-58) to (2-62) can be solved by the finite difference method and thus the
The heat transfer in a wellbore’s surrounding formation seems not to have much effect on
flow fluid in wellbore. But from equation (2-29), we can see that heat loss calculation depends
correlation-based heat loss calculation method, this parameter is obtained through a function f(t)
proposed by Ramey (1962). However a more accurate solution is through a numerical heat
transfer simulation in the surround formation. The main heat transfer mechanism in formation is
heat conduction. A typical 2D radial model presented by Ali (1981) and Bahonar et al. (2009)
37
The surrounding formation around a wellbore can be coordinated as a 2D radial system as
shown in Fig. 2-10. The heat transfer PDE equation is given as:
where 𝑇𝑒 is the formation temperature, 𝑧 is the vertical depth, 𝑟 is the formation radius
relative to the wellbore axial direction, 𝑘𝑧 is the thermal conductivity of formation rock in the z
direction, 𝑘𝑟 is the thermal conductivity of formation rock along the radial direction, 𝐶𝑝𝑒 is the
formation rock heat capacity and 𝜌𝑒 is the formation rock density. The equation (2-63) can be
further simplified if variation of the formation thermal conductivities 𝑘𝑟 and 𝑘𝑧 with temperature
is neglected.
𝜕𝑇𝑒
at outer edge of formation 0 ≤ 𝑧 ≤ 𝑍𝑟𝑒𝑠 , 𝑟 = ∞ : =0
𝜕𝑟
𝜕𝑇𝑒
0 ≤ 𝑧 ≤ 𝑍𝑟𝑒𝑠 , 𝑟 = 𝑟𝑐𝑓 : 𝑄𝑙𝑜𝑠𝑠 = −2𝜋𝑟k r 𝜕𝑟
where 𝑍𝑟𝑒𝑠 is the vertical depth of the wellbore bottom, 𝑟𝑐𝑓 is the wellbore radius at the contact
interface between wellbore and formation (typically at the cement/formation interface), 𝑇𝑠𝑢𝑟𝑓 is
the ground surface temperature at the wellhead, 𝑇𝑟𝑒𝑠 is the formation temperature at reservoir
Equation (2-63) can be solved by finite differences and thus a more accurate
cement/formation interface 𝑇𝑐𝑓 can be obtained. The initial formation temperature 𝑇𝑒𝑖 can be
initialized by:
38
𝑇𝑒𝑖 = 𝑇𝑠𝑢𝑟𝑓 + 𝑔𝑇 𝑧 (2-64)
When a fluid mixture of gas and liquid flows in a vertical pipe, the real velocities of gas
and liquid are not the same. The gas velocity tends to be faster than the liquid velocity. This is
the so-called gas slip phenomenon. Two mechanisms are involved in this phenomenon: gas has
higher concentration in the center of the pipe because of its smaller surface tension with pipe
wall compared with liquid and gas rises vertically because of its buoyancy.
𝑉𝑔 = 𝐶0 𝑉𝑚 + 𝑉𝑑 (2-65)
where 𝑉𝑔 is the real gas velocity in the pipe, 𝑉𝑚 is the fluid mixture velocity, 𝐶0 is the
profile parameter (or distribution coefficient) which represents the first mechanism
abovementioned and 𝑉𝑑 is the gas drift velocity which accounts for the gas buoyancy. Equation
39
From the definitions of superficial velocity and real velocity, 𝑉𝑠𝑔 = 𝑓𝑔 𝑉𝑔 and 𝑉𝑠𝐿 =
(1 − 𝑓𝑔 )𝑉𝐿 .
With 𝑉𝑠𝑔 and 𝑉𝑠𝐿 known, the in-situ gas volume fraction can be obtained from the
equation:
𝑉𝑠𝑔
𝑓𝑔 = 𝐶 (2-66)
0 𝑉𝑚 +𝑉𝑑
Thus the density of fluid mixture fluid 𝜌𝑚 can be calculated by equation (2-8). Because
superficial velocities 𝑉𝑠𝑔 and 𝑉𝑠𝐿 are known parameters, the key part in drift-flux model is how to
obtain the profile parameter 𝐶0 and the gas drift velocity 𝑉𝑑 . Once 𝐶0 and 𝑉𝑑 are determined,
phase velocities and the density of fluid mixture fluid 𝜌𝑚 can be easily computed. The procedure
Shi et al. (2005) published a robust model to compute the profile parameter 𝐶0 and the
gas drift velocity 𝑉𝑑 . In this model, the profile parameter is calculated by:
𝐴
𝐶𝑜 = 1+(𝐴−1)𝛾2 (2-67)
40
where A is a parameter which represents profile in slug or bubble flow regime, 𝛾 is a
control parameter to adjust 𝐶𝑜 . In ECLIPSE Multi-Segment Well (2016), the default value for A
is 1.2. When the in-situ gas volume fraction 𝑓𝑔 or mixture velocity 𝑉𝑚 is high, 𝛾 is used to adjust
𝐶𝑜 approaching to 1.0. Actually it is determined by fluid mixture velocity 𝑉𝑚 and the in-situ gas
volume fraction 𝑓𝑔 .
where 𝑉𝑐 is called characteristic velocity and 𝐾(𝑓𝑔 ) is a function of in-situ gas volume
1⁄4
𝜎𝑔𝑙 𝑔(𝜌𝑙 −𝜌𝑔 )
𝑉𝑐 = ( ) (2-69)
𝜌𝑙2
𝐾(𝑓𝑔 ) = 𝐾𝑢 , when 𝑓𝑔 ≥ 𝑎2
The drift-flux model by Shi et al. (2005) consists of simple mathematical equations and
can be easily applied in the wellbore simulation to determine phase velocities. In addition, these
equations are continuous and differentiable. Thus it can improve the numerical stability in the
wellbore simulation.
Hasan and Kabir (2007) also introduced a model to calculate the profile parameter 𝐶0 and
the drift velocity 𝑉𝑑 . They divided the flow regime in a pipe into four types: Bubbly flow, Slug
flow, Churn flow and Annular flow. For each flow regime, a fixed 𝐶0 value is given for three
41
different flows (upward cocurrent, countercurrent and downward). There are different equations
for calculating the drift velocity 𝑉𝑑 in different flow regimes. For Annular flow, the drift velocity
𝑉𝑑 is set to zero thus no gas drift in annular flow. The gas slip phenomenon disappears in an
annular flow.
Table 2-2 𝑪𝟎 and 𝑽𝒅 Values for Flow Regimes (Hasan and Kabir, 2007)
Profile Parameter 𝐶0
Drift Velocity
Flow Regime Upward
Downward Countercurrent 𝑉𝑑
Cocurrent
For churn flow or slug flow, the drift velocity is given by:
where 𝑉𝑑𝑏 is the drift velocity in bubbly flow, 𝑉𝑑𝑇 is called Taylor bubble-rising velocity
and 𝑉𝑔𝑏 is the critical gas velocity at which the flow regime transits from bubbly flow to slug
flow.
42
𝐶0 𝑉𝑠𝐿 ±𝑉𝑑
𝑉𝑔𝑏 = cos 𝜃 (2-73)
4−𝐶0
For Hasan and Kabir (2007) model, the first step is to determine the flow regime based
on superficial velocities and fluid densities. An orderly sequence of annular, churn, slug, and
bubbly from well head to well bottom should be considered. Then the profile parameter 𝐶0 and
the gas drift velocity 𝑉𝑑 are obtained based on the flow regime as shown in Table 2-2.
The major fluid properties that need to consider in a wellbore simulation include phase
density, phase viscosity and phase enthalpy. The gas phase density can be calculated by (Ahmed
, 2006):
𝑃𝑀𝑎
𝜌𝑔 = (2-74)
𝑍𝑅𝑇
where Z is the gas deviation factor which can be calculated from correlations like the
The oil density can be computed through EOS equations or by a correlation. A useful
equation for calculating oil phase density is given by (CMG STARS manual, 2017) :
1
)−𝑏(𝑇−𝑇0 )− 𝑐(𝑇 2 −𝑇02 )]
𝜌 = 𝜌0 𝑒 [𝑎(𝑃−𝑃0 2 (2-75)
where ρ0 is oil phase density at the reference conditions ( pressure P0 and temperature
is thermal expansion coefficient of the oil phase, T is oil temperature and P is oil phase pressure.
As water density varies little with pressure changes, water density calculation can only
take account of temperature. The correlation proposed by Ali (2010) can be used to estimate
water density:
43
𝜌𝑤 = 3786.31 − 37.2487𝑇 + 0.196246𝑇 2 − 5.04708 × 10−4 𝑇 3 + 6.29368 × 10−7 𝑇 4 − 3.08480 ×
10−10 𝑇 5 (2-76)
where T is the water temperature and its allowed range is 273.15 𝐾 ≤ 𝑇 ≤ 640 𝐾.
With phase densities known, the fluid mixture density in a wellbore is computed by drift-
flux model.
Enthalpy represents the total heat content in the fluid. It includes internal energy and
product of pressure and volume in the fluid system. The enthalpy is defined as (Guggenheim,
1959):
ℎ = 𝑢 + 𝑃𝑉 (2-77)
where u is the fluid internal energy, P is fluid pressure and V fluid volume.
For oil or water phase, a correlation by Ali (2010) can be used to calculate the enthalpy:
𝑇
ℎ = ∫𝑇 𝐶𝑝 (𝑇)𝑑𝑇 (2-78)
𝑟𝑒𝑓
where 𝐶𝑝 (𝑇) is specific heat capacity, T is fluid temperature and Tref is reference
For the gas phase enthalpy, first component enthalpies are computed and then they are
summarized based on component fractions in the gas phase. The gas component enthalpy is
𝐶𝑝 (𝑇) = 𝑐1 + 𝑐2 ∙ 𝑇 + 𝑐3 ∙ 𝑇 2 + 𝑐4 ∙ 𝑇 3 + 𝑐5 ∙ 𝑇 4
where c1, c2, c3, c4 and c5 are fixed coefficients for each component and can be looked
up from a table.
44
Viscosity is an important parameter for thermal modeling. It is usually calculated by
empirical correlations. Also it can be looked up from a table based on temperature. The viscosity
𝜌𝑔 𝑌
𝜇𝑔 = 10−4 𝐾𝑒𝑥𝑝 [𝑋 (62.4) ] (2-79)
(9.4+0.02𝑀𝑎 )𝑇 1.5
𝐾= 209+19𝑀𝑎 +𝑇
986
𝑋 = 3.5 + + 0.01𝑀𝑎
𝑇
𝑌 = 2.4 − 0.2𝑋
The water viscosity can be computed by the equation given by (Ahmed , 2006) :
1776−𝑇
𝜇𝑤 = 25.6𝑇−89 (2-80)
While the oil viscosity can be calculated by the Standing (1981) equation:
1.8×107 360 𝑎
𝜇𝑜 = (0.32 + ) (𝑇−260) (2-81)
𝐴𝑃𝐼 4.53
8.33
𝑎 = 10(0.43+𝐴𝑃𝐼 )
The fluid mixture viscosity is estimated by the linear mixture rule based on the gas, water
For thermal wellbore modeling, it is crucial to accurately estimate steam properties. One
important concept among steam properties is steam quality which is defined as the mass
proportion of vapor in saturated water condense/vapor mixture. The steam quality can be
45
where ℎ is the specific enthalpy of dry steam, ℎ𝑤 is enthalpy of condense water and 𝐿𝑣 is
enthalpy of vaporization. The density of dry steam is only function of temperature and a
10−12 𝑇 5 (2-83)
For saturated steam, its density calculation can be derived from steam quality definition:
1
𝜌 = 𝑓𝑠𝑡 1−𝑓𝑠𝑡 (2-84)
+
𝜌𝑠 𝜌𝑤
where 𝜌𝑠 is dry steam density, 𝜌𝑤 is water condensate density and 𝑓𝑠𝑡 is steam quality.
A correlation by Ali (2010) can be used to calculate the saturated steam enthalpy:
ℎ = ℎ𝑤 + 𝑓𝑠𝑡 𝐿𝑣 (2-85)
1
𝐿𝑣 = (7184500 + 11048.6𝑇 − 88.405𝑇 2 + 0.162561𝑇 3 − 1.21377 × 10−4 𝑇 4 )2
Thus the saturated steam mixture viscosity is computed by the linear mixture rule:
For saturated steam, its saturation temperature can be computed from the pressure and a
correlation provided by IAPWS Industrial Formulation (1997) will give an accurate result:
0.5
𝑇𝑠 𝑛10 +𝐷−[(𝑛10 +𝐷)2 −4(𝑛9 +𝑛10 𝐷)]
= (2-88)
𝑇∗ 2
46
2𝐺
where 𝐷 = −𝐹−(𝐹2 −4𝐸𝐺)0.5
with 𝐸 = 𝛽 2 + 𝑛3 𝛽 + 𝑛6
𝐹 = 𝑛1 𝛽 2 + 𝑛4 𝛽 + 𝑛7
𝐺 = 𝑛2 𝛽 2 + 𝑛5 𝛽 + 𝑛8
𝛽 = (𝑃𝑠 ⁄𝑃 ∗ )0.25
with 𝑇 ∗ = 1 K and 𝑃 ∗ = 1 MPa. The coefficients 𝑛1 − 𝑛10 of above equation are listed in
Table 2-3:
1 0.116 705 214 527 67 × 104 6 0.149 151 086 135 30 × 102
2 − 0.724 213 167 032 06 × 106 7 − 0.482 326 573 615 91 × 104
3 − 0.170 738 469 400 92 × 102 8 0.405 113 405 420 57 × 106
5 − 0.323 255 503 223 33 × 107 10 0.650 175 348 447 98 × 103
47
where ℎ𝑠 is the specific enthalpy of superheated steam, T is the superheated steam temperature,
The coefficients for 𝑛𝑖𝑜 and 𝐽𝑖𝑜 are listed in the following table:
Table 2-4 Coefficients and exponents of 𝒏𝒐𝒊 and 𝑱𝒐𝒊 (IAPWS Industrial Formulation, 1997)
𝑖 𝐽𝑖𝑜 𝑛𝑖𝑜 𝑖 𝐽𝑖𝑜 𝑛𝑖𝑜
1 0 −0.96927686500217×101 6 –2 0.14240819171444×101
2 1 0.10086655968018×102 7 –1 −0.43839511319450×101
3 –5 −0.56087911283020×10-2 8 2 −0.28408632460772
4 –4 0.71452738081455×10-1 9 3 0.21268463753307×10-1
5 –3 −0.40710498223928
Table 2-5 Coefficients and exponents of 𝑰𝒊 , 𝑱𝒊 and 𝒏𝒊 (IAPWS Industrial Formulation, 1997)
𝑖 𝐼𝑖 𝐽𝑖 𝑛𝑖 𝑖 𝐼𝑖 𝐽𝑖 𝑛𝑖
1 1 0 −0.17731742473213×10- 23 7 0 −0.59059564324270×10-17
2 1 1 −0.17834862292358×10-
2 24 7 11 −0.12621808899101×10-5
3 1 2 −0.45996013696365×10-
1 25 7 25 −0.38946842435739×10-1
4 1 3 −0.57581259083432×10-
1 26 8 8 0.11256211360459×10-10
5 1 6 −0.50325278727930×10-
1 27 8 36 −0.82311340897998×101
6 2 1 −0.33032641670203×10-
1 28 9 13 0.19809712802088×10-7
7 2 2 −0.18948987516315×10-
4 29 10 4 0.10406965210174×10-18
8 2 4 −0.39392777243355×10-
3 30 10 10 −0.10234747095929×10-12
9 2 7 −0.43797295650573×10-
2 31 10 14 −0.10018179379511×10-8
10 2 36 −0.26674547914087×10-
1 32 16 29 −0.80882908646985×10-10
11 3 0 0.20481737692309×10-7
4 33 16 50 0.106930319
12 3 1 0.43870667284435×10-6 34 18 57 −0.33662250574171
13 3 3 −0.32277677238570×10- 35 20 20 0.89185845355421×10-24
14 3 6 −0.15033924542148×10-
4 36 20 35 0.30629316876232×10-12
15 3 35 2
−0.40668253562649×10 - 37 20 48 −0.42002467698208×10-5
16 4 1 −0.78847309559367×10-
1 38 21 21 −0.59056029685639×10-25
17 4 2 0.12790717852285×10-7
9 39 22 53 0.37826947613457×10-5
18 4 3 0.48225372718507×10-6 40 23 39 −0.12768608934681×10-14
19 5 7 0.22922076337661×10-5 41 24 26 0.73087610595061×10-28
20 6 3 −0.16714766451061×10- 42 24 40 0.55414715350778×10-16
21 6 16 −0.21171472321355×10-
10 43 24 58 −0.94369707241210×10-6
22 6 35 −0.23895741934104×102
2
48
2.6 Isenthalpic Flash Calculation
isenthalpic flash calculation for hydrocarbon-water fluid mixture is required. An isenthalpic flash
calculation is an algorithm that calculates multiphase equilibrium at given enthalpy, pressure and
global molar fractions. Unlike regular isothermal flash calculation, the temperature in isenthalpic
flash calculation is unknown and is a major variable to be solved. Thus the isenthalpic flash
calculation has one more iteration loop to solve temperature than regular isothermal three-phase
flash calculation. Generally, it can decide system temperature, phase molar fractions and phase
compositions based on enthalpy input and global composition in each grid segment along the
wellbore.
Following the method of Agarwal et al. (1991), Heidari, et al. (2014) proposed a new
isenthalpic flash calculation scheme that can be used in thermal wellbore simulation. The energy
𝐸𝑗 = 𝐻𝑠𝑝𝑒𝑐 − 𝐻 = 0 (2-90)
Where 𝐻𝑠𝑝𝑒𝑐 is the enthalpy input for the system and 𝐻 is the enthalpy calculated from a
three-phase flash calculation. The total system energy can be calculated from phase molar
(2-91)
where np is the total phase number, ni is phase molar fraction, nc is total component
number, xij is the molar fraction of component j in phase i and hij is enthalpy of component j in
phase i.
49
The scheme comprises of two cycles of iteration procedures: the outer loop uses Newton-
Raphson method to solve the system temperature at which the total energy 𝐻 is sufficiently close
(1) Input system enthalpy Hspec, pressure P, global component molar fractions zi and
(2) Perform isothermal flash calculation to compute phase compositions xi, yi, phase split
gas fraction 𝑛𝑣 , oil fraction 𝑛𝑜 , and water fraction 𝑛𝑤 . This step is also known as the inner-loop;
(3) Compute system enthalpy H1 based on results in step (20) using equation (2-91);
(4) Compare H1 with the specified enthalpy Hspec, if |𝐻𝑠𝑝𝑒𝑐 − 𝐻1 | is great than a
50
(5) Set 𝑓(𝑇) = 𝐻𝑠𝑝𝑒𝑐 − 𝐻1 , calculate f(T) derivative f’(T), then get system new
𝑓(𝑇)
temperature 𝑇1 = 𝑇 − 𝑓′(𝑇) and go to step (2);
(6) Accept the current temperature and result in step (2) as the final result.
The inner loop of isenthalpic flash calculation uses Newton-Raphson iteration method to
perform isothermal three-phase flash calculation based on given pressure, temperature and global
feeding compositions. The equilibrium constants (K-value) can be calculated from EOS
For the inner loop of isenthalpic flash calculation, it also includes two cycles of loop:
calculating phase equilibrium constants in outer loop and solving the Rachford-Rice equation to
get phase fractions and phase compositions in the inner loop. Thus an isenthalpic flash
calculation actually consists of three cycles of iterative loop as shown in Fig. 2-14 and a flow
chart for the inner loop of isenthalpic flash calculation using EOS is shown in Fig. 2-15.
51
Fig. 2-15: Procedure for isenthalpic flash calculation inner loop using EOS
The steps for the inner loop of isenthalpic flash calculation are:
(2) Solve the Rachford-Rice equation using existing global molar fractions Zi and K-
(3) Calculate phase properties using cubic equation of state such as Peng-Robinson
Equation;
(4) Calculate vapor fugacity coefficient ϕiv and liquid coefficient ϕiL. if the difference of
ϕ
ϕiv and ϕiL is greater than a tolerance, then set 𝐾𝑖(𝑛𝑒𝑤) = 𝐾𝑖 ϕ𝑖𝑣 and go to step (2). Otherwise
𝑖𝐿
52
where 𝜔 is the acentric factor, Tc is critical temperature and Pc is critical pressure.
For known K-values Ki and global molar fractions zi, Rachford-Rice equation is used to
(2-93)
where nv is vapor molar fraction and n is the total component number. Equation (2-93)
A lot of cubic equations of state are available for phase behavior computation. Among
them the Peng-Robinson equation is recognized as the most accurate one. It is given as:
𝑅𝑇 𝑐 𝛼 𝑎
𝑃 = (𝑉−𝑏) − 𝑉(𝑉+𝑏)+𝑏(𝑉−𝑏) (2-94)
𝑅 2 𝑇𝑐2
𝛼𝑐 = 457235 ( )
𝑃𝑐
1 𝑅𝑇
𝑏 = 8 ( 𝑃 𝑐)
𝑐
𝑏𝑃
𝐵 = 𝑅𝑇
𝐴 𝑍+(1−√2)𝐵
ln ϕ = (𝑍 − 1) − ln(𝑍 − 𝐵) + 2√2𝐵 ln [𝑍+(1+√2)𝐵] (2-96)
53
For multicomponent system, the fugacity coefficient is given as:
(2-97)
𝑛 𝑛
𝑎 = ∑ ∑ 𝑧𝑖 𝑧𝑗 𝑎𝑖𝑗
𝑖=1 𝑗=1
𝑏 = ∑ 𝑧𝑖 𝑏𝑖
𝑖=1
where kij is a binary interaction coefficient and z stands for component global molar
fraction.
As the calculation is intensive in the EOS equation, updating K-value by EOS can be
expensive. Thus a correlation can be used to calculate K-value directly for increasing the running
speed. The most commonly used K-value correlation is given by Crookston (1977):
𝑎 𝑑
𝐾(𝑃, 𝑇) = (𝑃 + 𝑏 ∙ 𝑃 + 𝑐) ∙ exp (𝑇−𝑒) (2-98)
With isenthalpic calculation, it becomes more complex than the common three-phase
flash calculation and the stability test is not applicable under certain situations. Performing such
flash calculations is expensive because even one Newton iteration of simulation needs thousands
of times of such flash calculations and each flash calculation needs three levels of iteration to
converge: iteration for solving the Rachford-Rice equation, iteration for three-phase flash
calculation using EOS equation to update equilibrium constants and the iteration for computing
system temperature at given system enthalpy. Recently Lapene et al. (2010) proposed a new
Modified Racford-Rice equation to simplify the three-phase flash calculation for thermal
54
compositional simulation. With this new method, the two loops in the three-phase flash
(2-99)
1−𝑦
𝐾𝑤∗ = 1−𝑥𝑤
𝑤
1−𝑧
𝐾𝑤𝑧 = 1−𝑥𝑤
𝑤
Where xw is the water molar fraction in liquid phase, yw is the water molar fraction in gas
The derivative of the MRR equation (2-99) with respect to vapor fraction nv is:
(2-100)
This objective function is always negative and it means that the presented MRR equation
A detailed iteration procedure is proposed by Lapene et al. (2010) for solving this MRR equation.
Stone et al. (2009) presented a robust method for isenthalpic calculation. The main idea
for this method is that when the total system enthalpy increases the system will gradually evolve
from a two-phase water-oil to three-phase gas-water-oil and finally becomes a single gas phase if
the enthalpy reaches higher enough. The system status is decided by comparing input enthalpy
with three critical enthalpies: the enthalpy at which the first gas bubble appears in the system, the
enthalpy at which first liquid phase (oil or water) completely disappear in the system and the
enthalpy at which the system totally becomes a single-phase gas. After the system status is
determined, the temperature, molar fractions in phases and phase split are computed accordingly.
55
Fig. 2-16: Schematic description of phase transition with temperature (Stone et al., 2009)
The first step for Stone isenthalpic calculation is to calculate the three temperatures at the
three critical phase transition boundaries and their corresponding enthalpies as shown in Fig. 2-
16. At temperature T1, the system become a single-phase gas phase and this temperature can be
decided by the water temperature Tw and oil temperature To calculated by equation (2-101) and
(2-102) respectively.
𝑃𝑠𝑤(𝑇)
𝑧𝑤 = 𝐾𝑤 (𝑇) = for solution Tw (2-101)
𝑃
molar fraction, 𝐾𝑤 (𝑇) is water component K-value at temperature T, 𝑃𝑠𝑤(𝑇) is water saturation
56
If temperature 𝑇1 = 𝑇𝑤 from equation (2-101), it shows that oil is first to disappear and
then water disappear into a single-phase gas. The temperature for first liquid phase (oil)
(2-103)
where 𝐾𝑤 (𝑇2 ) is water component K-value at temperature T2, Kio(T2) is the K-value of
If temperature 𝑇1 = 𝑇𝑜 from equation (2-102), it shows that water is first to disappear and
then oil disappear into a single-phase gas. The temperature for first liquid phase (water)
(2-104)
where znvhc is the global molar fraction for total non-volatile hydrocarbon component and
znchc is the global molar fraction for total non-condensable hydrocarbon component.
The temperature T3 for first gas bubble appearing in the system is obtained by solving:
(2-105)
If temperature 𝑇1 = 𝑇𝑤 from equation (2-101), the transition enthalpy 𝐻𝑡_𝑤𝑎𝑡 for water
The transition enthalpy 𝐻𝑡_𝑜𝑖𝑙 for oil or liquid phase to leave the system is calculated by:
57
where hwat is the gas phase enthalpy, 𝑛𝑣 is gas phase molar fraction and 𝑛𝑤 is water phase
molar fraction.
If temperature 𝑇1 = 𝑇𝑜 from equation (2-102), the transition enthalpy 𝐻𝑡_𝑜𝑖𝑙 for oil or
If there are non-volatile hydrocarbons in the system, then the 𝐻𝑡_𝑜𝑖𝑙 is set to be ∞.
The transition enthalpy 𝐻𝑡_𝑤𝑎𝑡 for water phase to leave the system is calculated by:
After the three critical temperatures and their corresponding transition enthalpies are
In this state, total water component only presents in gas phase, the system temperature is
determined by solving:
(2-110)
𝐻𝑡 −ℎ𝑜𝑖𝑙 (𝑇,𝑥𝑖 )
𝑛𝑣 = ℎ (2-111)
𝑔𝑎𝑠 (𝑇,𝑦𝑖 )−ℎ𝑜𝑖𝑙 (𝑇,𝑥𝑖 )
In this state, total oil components only present in gas phase, the system temperature is
determined by solving:
58
The gas phase molar fraction is determined by:
1−𝑧𝑤
𝑛𝑣 = 1−𝐾 (2-113)
𝑤 (𝑇)
This is three phase status and it need to solve two equations simultaneously to obtain the
(2-114)
and again
In case there is no volatile hydrocarbon component in the system, the gas fraction is
Stone isenthalpic method has been demonstrated stable for narrow boiling system and can
59
Chapter 3: Important Issues in Wellbore Simulator Development
developed. This wellbore simulator should be able to handle different wellbore configurations
and different fluid flow problems. Also a friendly windows-based interface is useful for easily
using the wellbore simulator. The development of a wellbore simulator is similar to development
solution method, liner solver from reservoir simulator development can be used as reference.
As a thermal wellbore simulation can be divided into three major tasks: fluid flow along
the wellbore, heat loss through wellbore components such as the annulus and heat transfer in
surrounding formation, the grid system consists of three different parts accordingly. From the
wellbore structure, all grids in the wellbore simulation can be automatically generated from well
trajectory data and related wellbore parameters. The geology modeling process in reservoir
Although other numerical techniques like finite element method could provide more
accurate solution results, finite volume method is still the best method considering the balance
between simulation running speed and results accuracy. As the mathematical equations are
highly nonlinear and coupled, fully implicit scheme is used to solve the discretized equations.
The wellbore simulator program is developed by C++ and the interface for building a
model and viewing results is developed based on Microsoft Foundation Class Library. The
(1) Modeling single phase, two phase and multiphase flow along the tubing or annulus;
60
(3) Modeling heat loss through tubing wall, annulus, casing wall and cement;
(5) Modeling compositional flow including steam solvent co-injection, CO2 injection for
(7) Handling vertical well, deviated well and horizontal well with multiple-tubing strings;
(8) Performing wellbore simulation from wellhead to bottom or from bottom to wellhead;
(10) Providing interface for viewing results in text and graphical plots.
For simulating fluid flow in the tubing or annulus, a 1D grid system is applied along the
wellbore depth. Based on the well trajectory data, the tubing or annulus space along the well path
is divided into N segments (grid blocks) and geometry parameters of each segment is calculated
Fig. 3-1: 1D grid system for tubing or annulus flow in a wellbore simulator
61
The strategy for assigning the primary variable into the segments is: the phase in-situ
fractions are assigned to the center of a segment and other variables (pressure, enthalpy, velocity
etc.) are aligned with the segment boundary. By this strategy, the boundary conditions can be
easily set on the upper boundary of the first segment or the lower boundary of the last segment.
Also the discretized equations are simplified by only considering two neighboring segment.
For a thermal simulation, the heat loss through the tubing components is crucial. Due to
the complexity of convection and radiative heat transfer in the annulus, sometimes numerical
simulation is essential for providing more accurate results. Thus a 2D point grid system
(Xueying Lu, 2016) in the annulus is generated for such simulation. In this grid, the annuli space
between tubing wall and casing wall is simplified to 2D rectangular space because the heat
transfer patterns along the circular wall are similar. Then a heat transfer simulation can be
performed based on this 2D point grid system. But if the empirical correlations are used for
Fig. 3-2: 2D point grid system for heat transfer in annuli space
For heat loss calculation, another important process is to determine the temperature at the
boundary between wellbore and formation (the position at which cement contact with
62
formation). This temperature depends on how heat dissipates in surrounding formation. Its
accuracy greatly affects the accuracy of heat loss estimation. Thus accurate estimation of heat
transfer in surrounding formation by simulation can improve the heat loss calculation accuracy.
A 2D radial grid system is generated for such heat transfer simulation in surrounding formation.
Fig. 3-3: 2D radial grid system for heat transfer simulation in formation
In this 2D radial grid system, the length of each block along the radial direction is
𝑟1 = 𝑟𝑤
2
where 𝑟𝑖 is the radius of grid i at center in radial direction, 𝑟𝑤 is the wellbore radius, 𝑟𝑒 is
the external formation radius and 𝑁𝑟 is the total grid number along the radial direction. In the Z
direction, the formation is divided by the segments number N in tubing or annulus. Thus the grid
63
3.3 Numerical Solution for Equations
As this study is mainly to develop a wellbore simulator, how to numerically solve the
partial differential equations for fluid flow and energy exchange is one of major tasks. From
consideration of running speed and accuracy, the finite volume method is used to discretize the
equations based on the grid system mentioned above. For the flow and energy in wellbore tubing
∆z n+1 n n+1
F𝑐,𝑖 = Ai [(∑p ρp αp 𝑥𝑐𝑝 ) − (∑p ρp αp 𝑥𝑐𝑝 ) ] ± Ai [(∑p ρp Vsp 𝑥𝑐𝑝 ) −
∆t i i i+1
n+1 n+1
(∑p ρp Vsp 𝑥𝑐𝑝 ) ] − [∑𝑝 𝑚𝑐𝑝 ]i =0 (3-2)
i
n+1
F𝑝,𝑖 = (pn+1
i − pn+1 n+1 n+1
i−1 ) − ∆ph,i ± ∆pf,i ± ∆pa,i = 0 (3-3)
n+1 n
∆z 1 1
F𝑒,𝑖 = A [(∑p ρp αp (𝑢𝑝
∆t i
+ 2 𝑉𝑝2 )) − (∑p ρp αp (𝑢𝑝 + 2 𝑉𝑝2 )) ] ± Ai [(∑p ρp Vsp (ℎ𝑝 +
i i
n+1 n+1
1 2 1 n+1
2
𝑉𝑝 )) − (∑p ρp Vsp (ℎ𝑝 + 2 𝑉𝑝2 )) ] − (Vi ∑p ρp 𝑉𝑠𝑝 𝑔) + ∆z(Q loss )n+1
i − (mh )n+1
i =0 (3-4)
i+1 i i
Where the subscript c represents the component index 𝑐 = 1,2, ⋯ , 𝑁𝑐 and water
component, the subscript p represents phase oil, gas and water, i is the grid number along the
wellbore, n is the time level (n represent previous time step and n+1 represent current time step),
∆t is the current timestep and ∆z is the length of block i along the wellbore depth.
For the heat transfer simulation in annuli space, a detailed discretization and solution
For heat transfer in surrounding formation, the discretized equation (Bahonar M, 2011)
is:
𝑛+1 𝑛+1 𝑛+1 𝑛+1 𝑛+1 𝑛
𝛾𝑘−1,𝑖 𝑇𝑘−1,𝑖 + 𝛾𝑘,𝑖−1 𝑇𝑘,𝑖−1 + 𝛾𝑘,𝑖 𝑇𝑘,𝑖 + 𝛾𝑘,𝑖+1 𝑇𝑘,𝑖+1 + 𝛾𝑘+1,𝑖 𝑇𝑘+1,𝑖 = −𝑇𝑘,𝑖 (3-5)
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Where 𝛾 is heat transmissibility coefficients, n is the time level (n represent previous time
step and n+1 represent current time step), 𝑇 is the temperature, 𝑖 is the grid indices in the radial
As the discretized equations for wellbore flow and heat transfer in annulus are highly
non-linear and fully coupled, Newton iteration with fully implicit scheme is used to solve the
equations. The Newton iteration method has the following form for a set of non-linear
equations:
where X stands for the vector of primary variables (𝑥1 , 𝑥2 , ⋯ , 𝑥𝑚 ), v is the Newton
iteration number, J is the Jacobian matrix which is constructed from partial derivatives of 𝐹(𝑋 𝑣 )
with respect to 𝑋 𝑣 and F is the set of nonlinear equations. In practice, equation (3-6) is
transformed into matrix solving format (Ax=b) and 𝛿 𝑣 is solved based on 𝐽(𝑋 𝑣 ) and 𝐹(𝑋 𝑣 ).
𝑋 𝑣+1 = 𝑋 𝑣 + 𝛿 𝑣
𝐹1 = F𝑐,1
𝐹2 = F𝑝,1
𝐹3 = F𝑒,1
𝑣) ⋮
𝐹(𝑋 = (3-8)
𝐹𝑚−2 = F𝑐,𝑁
𝐹𝑚−1 = F𝑝,𝑁
[ 𝐹𝑚 = F𝑒,𝑁 ]
𝜕𝐹1 𝜕𝐹1
⋯
𝜕𝑥1 𝜕𝑥𝑚
𝐽(𝑋 𝑣 ) = ⋯ ⋱ ⋯ (3-9)
𝜕𝐹𝑚 𝜕𝐹𝑚
[ 𝜕𝑥1 ⋯ 𝜕𝑥𝑚 ]
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At first iteration of each timestep, 𝑋 𝑣 take the values from previous timestep. All
parameters in 𝐹(𝑋 𝑣 ) are updated at each Newton iteration therefore a fully implicit scheme is
applied. Three methods are available for calculating derivatives in constructing the Jacobian
matrix 𝐽(𝑋 𝑣 ): analytical, numerical and automatic differentiation. In this study, the numerical
differentiation method is used to construct the Jacobian matrix. The numerical differentiation has
three common approaches: forward difference, backward difference and central difference.
Forward Difference:
𝜕𝐹𝑖 𝐹𝑖 (⋯ , 𝑥𝑘 + ∆𝑥, ⋯ ) − 𝐹𝑖 (⋯ , 𝑥𝑘 , ⋯ )
= + 𝑂(∆𝑥)
𝜕𝑥𝑘 ∆𝑥
Backward Difference:
𝜕𝐹𝑖 𝐹𝑖 (⋯ , 𝑥𝑘 , ⋯ ) − 𝐹𝑖 (⋯ , 𝑥𝑘 − ∆𝑥, ⋯ )
= + 𝑂(∆𝑥)
𝜕𝑥𝑘 ∆𝑥
Central Difference:
As the error is proportional to ∆𝑥 2 in central difference, it will have smaller error when
∆𝑥 is small. But central difference needs to calculate the function 𝐹𝑖 twice then computation time
is increased twice. Although central difference can provide more accurate derivative estimation,
a forward difference is used in this study as running speed is a major concern for compositional
wellbore simulation. The central difference will increase the time twice for building the Jacobian
matrix and significantly slow the wellbore simulation. In case that the nonlinear equations are
difficult to converge, an under-relaxation scheme is applied to dampen the solution and avoid
oscillations.
The primary variables aligned to the equations include pressure (P), global molar
fractions (Zi), mixture velocity (Vm) and fluid mixture enthalpy (h). Generally the pressure (P)
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will be aligned with the water component conservation equation, global molar fractions (Zi) are
aligned with the rest component conservation equations, mixture velocity (Vm) is aligned with the
momentum equation and fluid mixture enthalpy (h) is aligned with the energy equation. When
phase appear or disappear during the Newton iterations, none of these variables will become
zero. Thus this scheme of primary variables selection and alignment can effectively avoid
variables switch during phase appearance and disappearance. The procedure for solving the
equations includes:
(1) Use initial conditions in reservoir or values from previous timestep to set primary
(2) Perform isenthalpic flash calculation to calculate fluid temperature, phase densities,
(3) Apply drift-flux model to calculate in-situ gas volume fraction, mixture densities and
(7) If the residuals or 𝛿 𝑣 great than convergence tolerance, then update primary variables
P, Zi, Vm and h using 𝛿 𝑣 and go to step (2); otherwise move to next timestep and repeat this
For wellbore flow and heat transfer in annulus, only two neighboring blocks are
connected for a regular block as the grid is a 1D system. The Jacobian matrix has a similar
format as following:
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Fig. 3-4: Schematic representation of Jacobian matrix
For each × in the Jacobian matrix shown in above Fig. 3-4, it represents a 𝑛𝑒𝑞 × 𝑛𝑒𝑞
submatrix (𝑛𝑒𝑞 is the primary variable number in each block). This is a sparse matrix with
banded width.
When the Jacobian matrix is ready during a Newtonian cycle, the next major task is
𝐴∙x =b (3-10)
Where A is the sparse Jacobian matrix, x is 𝛿 𝑣 and b is −𝐹(𝑋 𝑣 ). When the segment
number is small in a wellbore, equation (3-10) can be solved by Gaussian elimination method.
But for a large number of grid blocks along with the wellbore, Gaussian elimination will become
very slow and an iterative method should be used. In a typical iterative procedure, a
preconditioner is placed first by incomplete LU factorization and then the linear equations are
solved by iteration. There are a lot of commercial or open source linear solver libraries available
for solving equation (3-10). For reservoir simulation, GMRES (Generalized Minimal Residual)
method is mostly used as the linear solver. This method is fast and stable for the type of matrix in
reservoir simulation. But in parallel run, the GMRES method has disadvantages because of the
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frequent communication between blocks. There are other methods like BiCGSTAB (Biconjugate
Gradient Stabilized), BiCG (Biconjugate Gradient) and AIM (Accelerated Iterative) available in
In this study, open source code libraries IML++ and SparseLib++ are used as the linear
solver. The code in this study is developed by C++ and Visual C++ language.
is crucial for estimating downhole fluid conditions. Existing wellbore simulators like CMG
Flexwell are using the Ramey (1962) and Willhite (1967) method which include correlation
equations (2-29), (2-30) and the associated iterative procedure to calculate the heat loss to
surrounding formation. As discussed in section 2.3, this method has limited accuracy because it
is based on some outdated experiment results in 1950s. In this study, two more heat loss
method and numerical method. A well model is built for comparison between the numerical
method and the Ramey (1962) and Willhite (1967) method. The parameters in this model are
those in a typical on-site wellbore as shown in table (3-1). Hot water with rate 300 m3/d is
injected. The injection pressure is 4,100 kPa and temperature is 250.3 °C at the wellhead. The
simulation is run for 10 years of injection with the numerical method and the Ramey (1962) and
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Table 3-1: Wellbore parameters for comparison of heat loss calculation
Item Name Value Unit Item Name Value Unit
emissivity of outside tubing
rti inside tubing radius 0.038 m 𝜀𝑡𝑜 0.8
surface
emissivity of inside casing
rto outside tubing radius 0.04445 m 𝜀𝑐𝑖 0.8
surface
rci inside casing radius 0.081 m 𝑔𝑇 geothermal gradient 0.03513 °C/m
surface geothermal
rco outside casing radius 0.089 m 𝑇𝑠𝑢𝑟𝑓 12 °C
temperature
cement/formation water density at standard
rwb 0.124 m 𝜌0 998.2 kg/m3
radius condition
tubing thermal
kt 43.2639 W/(m °C) 𝜀 ⁄𝑑 relative roughness of tubing 0.0001
conductivity
casing thermal
kcas 43.2693 W/(m °C) 𝜌𝑎𝑛 density of annulus fluid 1.1216 kg/m3
conductivity
cement thermal
Kcem 0.35 W/(m °C) 𝜇𝑎𝑛 viscosity of annulus fluid 0.02052 cp
conductivity
radial thermal
heat capacity of annulus
ke conductivity of 1.73 W/(m °C) 𝐶𝑎𝑛 1.9258 kJ/(kg °C)
fluid
formation
vertical thermal
thermal conductivity of
kez conductivity of 1.73 W/(m °C) kha 0.05615 W/(m °C)
annulus fluid
formation
formation thermal 0.73806
α m2/s
diffusivity 3E-6
The comparison was made for cement/formation temperature calculation (Tcf) which has
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Fig. 3-5: Comparison for cement/formation temperature calculation (Tcf)
Figure 3-5 shows that errors of the Ramey & Willhite method can be significant. Because
in the wellbore components (tubing wall, annulus, casing wall and cement) through which the
heat transfers to the surrounding formation, the only heat transfer mechanism in tubing wall,
casing wall and cement is heat conduction which can be accurately estimated by one-dimension
Fourier’s law. But in annulus it involves complex mechanisms including heat radiation and heat
convection in the annuli space. Thus, we can conclude that the main error source in Ramey
method comes from the calculation of heat transfer in annulus and from the cement/formation
methods.
For the semi-numerical method, a set of new correlations regressed from CFD Fluent
simulation are used to replace the outdated Dropkin and Sommerscales (1956) correlations in
Ramey (1962) and Willhite (1967) method. From the casing wall to the surrounding formation,
the heat loss is estimated by a numerical simulation method. Thus the procedure of heat loss
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from tubing wall to casing wall estimated by correlation and heat loss from casing wall to the
turbulence and model flow in numerous industry applications. The accuracy of Fluent
simulating heat transfer in annuli space has been verified by experiments conducted by some
researchers like Inaba et al. (2005). Since it has been proved among literatures that the Fluent
simulation results can generate close results to experiments, then we can use Fluent simulation
results as source data to regress more accurate correlations for heat transfer. The correlation
based on Fluent simulation results should have similar accuracy as correlation from an
experiment. In this study, a series of simulations are performed based on ANSYS FLUENT 14.0
for regressing better correlations than those used in Ramey (1962) and Willhite (1967) to predict
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Fig. 3-7: Description for a FLUENT model (Xiong, W., 2014)
The main input for the Fluent models includes property of tubing and casing material,
fluid media in the annuli space, sizes of tubing and casing and temperature at tubing and casing
walls. The tubing and casing material is considered as the general steel used in tubing series.
Fluid media in the annuli space is air for all models. A series of combinations of different tubing
and casing sizes are created in different models to represent different annuli space from narrow
to spacious. Typical tubing sizes used in the model include 3 ½”, 4”, 4 ½”, 5”, 5 ½” etc. and
casing sizes include 7”, 8”, 9”, 9 ⅝”, 11 ¾” etc. For each combination of tubing and casing size,
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Table 3-2: Temperatures used in FLUENT simulation for each size combination
Temperature Difference
Tubing temperature (K) Casing temperature (K)
(K)
310 290 20
360 290 70
410 290 120
460 290 170
510 290 220
560 290 270
610 290 320
410 340 70
510 340 170
610 340 270
460 390 70
560 390 170
510 440 70
560 440 120
610 440 170
510 490 20
560 490 70
610 490 120
610 550 60
A correlation based on the results from simulation result of these Fluent models is
𝑁𝑢 = 𝐶𝛿 𝑎 𝑅𝑎 𝑏 (3-11)
a=1.098661
b=0.246907
C=0.951182
Where 𝑁𝑢 is the Nusselt number, 𝑅𝑎 is the Raleigh number and 𝛿 is the annulus aspect
ratio (𝛿 = 𝑟𝑡𝑜 ⁄𝑟𝑐𝑖 ). With the Nusselt number, the heat loss rate 𝑞 can be calculated by:
74
Where 𝑘𝑎 is the thermal conductivity of fluid media (considered as air usually) in the
annulus.
The correlation together with some other correlations including Raithby and Hollands
(1974), Churchill (1983) and the one used by Willhite (1967) are compared with the Fluent
Fig. 3-8: Comparison between correlations and FLUENT simulation (Xiong, W., 2014)
Figure 3-8 shows that existing correlations results are significantly deviated from the
Fluent simulation (No one match well with Fluent simulation results in different models).
Consequently, a new correlation matching well with Fluent simulation is essential for more
To validate the correlation (3-11), Fluent models with different tubing and casing sizes
which are not used in regression are created. The two combinations of tubing and casing size are
randomly selected. The results predicted by the correlation (3-11) are compared with the Fluent
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Fig. 3-9: Validation for the correlation (3-11) (Xiong, W., 2014)
From figure 3-9, it shows that the correlation regressed by this study can match well with
Fluent simulation results. Thus we can use this correlation for better convection heat transfer
Fig. 3-10: A Fluent simulation for annuli space with double-tubing strings
Fluent simulations also are conducted in annuli space with dual-tubing strings. Through
comparison with single-tubing wellbore which has the same casing and tubing sizes, this study
find that each tubing in annuli space with dual-tubing strings has less heat transfer rate than the
same tubing in a single-tubing annuli space. It could be explained by the fact that heat transfer
behavior from each tubing is inhibited by the heat transfer from another tubing in the annuli
space. Then a new correlation for predicting heat transfer in annuli space with dual-tubing strings
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𝛼 = 𝐶𝛽 𝑎 𝑅𝑎 𝑏
2 2 2 2 2 2
𝜋𝑟𝑐𝑖 −𝜋𝑟𝑡𝑜1 −𝜋𝑟𝑡𝑜2 𝑟𝑐𝑖 −𝑟𝑡𝑜1 −𝑟𝑡𝑜2
𝛽= 2 −𝜋𝑟 2 = 2 −𝑟 2
𝜋𝑟𝑐𝑖 𝑡𝑜1 𝑟𝑐𝑖 𝑡𝑜1
𝐶 = 0.527105
𝑎 = 0.560901
𝑏 = 0.021058
Where 𝑁𝑢𝑑 is the modified Nusselt number for tubing in annuli space with dual-tubing
strings, 𝛼 is the coefficient for reducing the Nusselt number from single tubing to tubing in
annuli space with dual-tubing strings and 𝛽 is the ratio of reduced annuli space to single-tubing
annuli space.
For each tubing in annuli space with dual-tubing strings, equation (3-11) is first used to
calculate the Nusselt number 𝑁𝑢 and then equation (3-13) is used to calculate the modified
Nusselt number 𝑁𝑢𝑑 . Finally, 𝑁𝑢𝑑 is used to calculate the natural heat convection for each tubing.
space with dual-tubing strings and the single-tubing space with same tubing and casing size.
Values of 𝑁𝑢𝑑 and 𝑁𝑢 are read from the simulation results and series of 𝛼 are calculated by
𝑁𝑢𝑑 /𝑁𝑢 . At the same time a series of 𝛼 are also calculated from equation (3-13) using the same
parameters in the simulation model. The comparison between the 𝛼 values calculated by
equation (3-13) and the 𝛼 values calculated by 𝑁𝑢𝑑 /𝑁𝑢 from simulation results are shown in
following figure:
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Fig. 3-11: Comparison between 𝜶 from simulation and the predicted one (Xiong, W., 2014)
This comparison shows that the 𝛼 values calculated by equation (3-13) have a relatively
good match with the 𝛼 values calculated by 𝑁𝑢𝑑 /𝑁𝑢 from simulation results.
Another improvement for heat loss calculation is the implementation of fully numerical
method. It means that except in the tubing wall the heat transfer in other wellbore components
including annulus, casing wall, cement and surrounding formation is numerically simulated (as
it uses a 2D rectangular space to approximately represent the annular space. As shown in figure
3-12, the fully numerical method for heat loss calculation involves three types of simulation.
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First at beginning of a timestep, heat transfer simulation in annulus is performed through the
simulator developed by Xueying Lu (2016). This simulation gives the heat flux through the
annulus which is used the input for the heat transfer simulation from casing wall to the
surrounding formation. After the heat transfer simulation from casing wall to the surrounding
formation is converged, the heat loss for each grid block in the tubing is calculated. Finally a
simulation for fluid and energy flow in the tubing is performed based on the heat loss results.
The results of simulation for fluid and energy flow are then used as input parameters for heat
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Chapter 4: Simulator Validation and Applications
A C++ program was developed in this study for performing different wellbore modeling
and simulation tasks. This program can be directly run in a command-line environment (Figure
4-1).
windows-based interface was also developed. Under this interface, it can create, save and open
projects just like any other standard Windows software. As wellbore modeling involves different
components, well dynamic production data, fluid properties, numerical control parameter etc.,
inputting data for wellbore simulator can be a difficult task. Thus, a tool for building wellbore
80
Fig. 4-2: A screenshot of interface for wellbore simulator
This interface simplifies the task for preparing the formatted input data that the wellbore
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4.2 Validation for the Wellbore Simulator
Validation against CMG SAM, CMG Flexwell and Eclipse Multi-Segment Well were
conducted in this study. At first, a hot water injection was run and the results are compared with
CMG SAM. In this case, the hot water is injected into a vertical well with depth 1,000m. The hot
water injection rate is 300 m3/d (Cold Water Equivalent). In the vertical well, it has one tubing
and one casing. The hot water has pressure 3,100 kPa and temperature 230 °C at the wellhead.
The hot water is injected for two years in the model. The detailed wellbore parameters are listed
in Table 4-1. The values in Table 4-1 represent a typical parameter set in real industry wells.
rco outside casing radius 0.089 m 𝜌0 water density at standard condition 998.2 kg/m3
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The numerical parameters used here and in other following cases are:
First time step size after well change: 0.001 day
Max time step: 5 day
Material balance error tolerance: 1.0E-5
Max Newton iterations: 25
Linear solver precision: 1.0E-8
Linear solver iterations: 100
This case is run and compared with a CMG SAM model with the same parameters in the
injection well. The compared items include pressure, fluid temperature, heat loss from the fluid
and temperature at the boundary of cement and formation along the total well trajectory. The
values of these items at one day, one month, one year and two year from the simulation
Fig. 4-4a: Pressure and temperature of hot water along the wellbore at different times
83
Fig. 4-4b: Cement/Formation temperature and heat loss of hot water injection along the
wellbore at different times
Figure 4-4 shows that the results by the wellbore simulator (indicated by WM) in this
study can produce a very close result to CMG SAM model. It needs to mention that both the
wellbore simulator in this study and CMG SAM model have used the correlation-based Ramey
(1962) and Willhite (1967) method. If the semi-numerical method for heat loss calculation is
applied in wellbore simulator by this study, its results will be significantly different from CMG
SAM as shown in figure 4-5. It shows that the semi-numerical method differs much from Ramey
(1962) and Willhite (1967) method which has relatively large error.
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Fig. 4-5a: Pressure and temperature of hot water along the wellbore at different times
Fig. 4-5b: Cement/Formation temperature and heat loss of hot water injection along the
wellbore at different times
The second case for validation is a steam injection in a vertical well with depth of 500m.
Also, the well has one tubing and one casing. The steam injection rate is 220 m3/d (Cold Water
85
Equivalent). The steam injection pressure is set to be 3760 kPa and the corresponding saturated
steam temperature is 246.715 °C at wellhead. The steam is injected for two years in the model.
rci inside casing radius 0.122 m 𝜌0 water density at standard condition 998.2 kg/m3
A CMG SAM model was built for validation and the same parameters for injection well
was implemented in the model. Again, both the wellbore simulator in this study and CMG SAM
model have used the correlation-based Ramey (1962) and Willhite (1967) method.
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Fig. 4-6a: Pressure and temperature of steam injection along the wellbore at different times
Fig. 4-6b Cement/Formation temperature and heat loss of steam injection along the
wellbore at different times
87
Fig. 4-6c Enthalpy and steam quality of steam injection along the wellbore at different
times
Figure 4-6 shows that the results by the wellbore simulator (indicated by WM) in this
study match well with CMG SAM results. Especially the Cement/Formation temperature, the
heat loss and the steam quality have a good match with CMG SAM. As friction loss is
proportional to the square of velocity and the steam velocity is high, a little difference in steam
velocity can cause large frictional loss difference and then cause slight pressure difference in this
case. Because the steam is saturated, steam temperature is decided by steam pressure and then
The third case is run for validation against CMG Flexwell. As the wellbore simulator in
this study does not connect to a reservoir, the comparison was only performed along the wellbore
section above the reservoir. The total length in this section is 800m.
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Fig. 4-7: A CMG FlexWell model for validating steam injection
The wellbore parameters are listed in Table 4-3.
Kcem cement thermal conductivity 0.35 W/(m.°C) dZ length per grid block 50 m
emissivity of outside tubing
𝜀𝑡𝑜 0.8 𝜌𝑎𝑛 density of annulus fluid 1.1216 kg/m3
surface
emissivity of inside casing
𝜀𝑐𝑖 0.8 𝜇𝑎𝑛 viscosity of annulus fluid 0.02052 cp
surface
radial thermal conductivity
ke 1.73 W/(m.°C) 𝐶𝑎𝑛 heat capacity of annulus fluid 1.9258 kJ/(kg.°C)
of formation
vertical thermal thermal conductivity of
kez 1.73 W/(m.°C) kha 0.05615 W/(m.°C)
conductivity of formation annulus fluid
𝜌𝑟 formation density 2998.9 kg/m3
89
At beginning: steam pressure 3850 kPa, steam temperature 247.69 °C and steam quality
0.972
At 6 year: steam pressure 4079.8 kPa, steam temperature 251.1 °C and steam quality
0.972
The steam injection rate is 350 m3/d (Cold Water Equivalent). Steam pressure,
temperature and quality along the 800m wellbore are compared between this study and CMG
Fig. 4-8a: Comparison between this study and CMG Flexwell at 1 day
90
Fig. 4-8b: Comparison between this study and CMG Flexwell at 1 month
Fig. 4-8c: Comparison between this study and CMG Flexwell at 1 year
Fig. 4-8d: Comparison between this study and CMG Flexwell at 10 year
From the results comparison in figure 4-8, the wellbore simulation results by this study
have close results with CMG Flexwell along the well trajectory at 1 day, 1 month, 1 year and 10
year during the 10-years of simulation run. It indicates that wellbore simulation results of steam
injection by this study are reliable. Both the wellbore simulator in this study and CMG Flexwell
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model have used the correlation-based Ramey (1962) and Willhite (1967) method to calculate
heat loss. Ramey (1962) and Willhite (1967) method are the only heat loss calculation method
The fourth case is run for validation against Eclipse Multi-Segment Well. Also, the
comparison was only performed along the wellbore section above the reservoir in the Eclipse
model. The total length in this section is 668m. The Eclipse model and well trajectory was
created by Petrel.
Fig. 4-9: An Eclipse multi-segment well model for validating steam injection
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Table 4-4: Wellbore parameters for validation against Eclipse multi-segment well
Item Name Value Unit Item Name Value Unit
rti inside tubing radius 0.038 m 𝐶𝑝𝑟 formation heat capacity 782 kJ/(kg.°C)
rto outside tubing radius 0.04445 m α formation thermal diffusivity 0.738E-6 m2/s
rci inside casing radius 0.081 m 𝑔𝑇 geothermal gradient 0.03513 °C/m
rco outside casing radius 0.089 m 𝑇𝑠𝑢𝑟𝑓 surface geothermal temperature 12 °C
water density at standard
rwb cement/formation radius 0.112 m 𝜌0 998.2 kg/m3
condition
tubing thermal
kt 43.2639 W/(m.°C) 𝜀 ⁄𝑑 relative roughness of tubing 0.0001
conductivity
casing thermal
kcas 43.2693 W/(m.°C) Z wellbore depth 668 m
conductivity
cement thermal
Kcem 0.35 W/(m.°C) dZ length per grid block 35.5 m
conductivity
emissivity of outside
𝜀𝑡𝑜 0.8 𝜌𝑎𝑛 density of annulus fluid 1.1216 kg/m3
tubing surface
emissivity of inside casing
𝜀𝑐𝑖 0.8 𝜇𝑎𝑛 viscosity of annulus fluid 0.02052 cp
surface
radial thermal
ke 1.73 W/(m.°C) 𝐶𝑎𝑛 heat capacity of annulus fluid 1.9258 kJ/(kg.°C)
conductivity of formation
vertical thermal thermal conductivity of annulus
kez 1.73 W/(m.°C) kha 0.05615 W/(m.°C)
conductivity of formation fluid
𝜌𝑟 formation density 2998.9 kg/m3
At beginning: steam pressure 4260 kPa, steam temperature 254.3 °C and steam quality
0.95
1 month: steam pressure 3948 kPa, steam temperature 249.8 °C and steam quality 0.953
1 year: steam pressure 3916 kPa, steam temperature 249.3 °C and steam quality 0.9539
10 year: steam pressure 3715 kPa, steam temperature 246.2 °C and steam quality 0.956
The steam injection rate is 266.62 m3/d (Cold Water Equivalent). Steam pressure,
temperature and quality along the 668m wellbore are compared between this study and Eclipse
93
Fig. 4-10a: Pressure comparison between this study and Eclipse multi-segment well
Fig. 4-10b: Temperature comparison between this study and Eclipse multi-segment well
94
Fig. 4-10c: Steam quality comparison between this study and Eclipse multi-segment well
The comparison in Figure 4-10 shows that the wellbore simulation results by this study
(labeled “WM”) have a close agreement with Eclipse Multi-Segment Well (labeled “Ecl MSW”)
at 1 day, 1 month, 1 year and 10 year through the 10-years of simulation period. The close
correspondence between this study and Eclipse Multi-Segment Well reassures the reliability of
For steam injection in SAGD, estimating the steam conditions in wellbore is crucial for
simulation in SAGD well is a major concern in this study. In this case, 90 days of SAGD
circulation is simulated first. The wellbore has two concentric tubings and the steam is injected
in the inner tubing and then flows back through the outer tubing.
95
Fig. 4-11: Schematic description of SAGD circulation
There is leakage when steam contacts with reservoir in the horizontal annulus. Here this
case assumes the leakage is 10% along the total horizontal section of the well. The detailed
96
Table 4-5: Wellbore parameters for SAGD circulation
Item Name Value Unit Item Name Value Unit
inside radius of inner
riti 0.038 m 𝑔𝑇 geothermal gradient 0.03513 °C/m
tubing
outside radius of inner
rito 0.04445 m 𝑇𝑠𝑢𝑟𝑓 surface geothermal temperature 12 °C
tubing
inside radius of inner
roti 0.063 m 𝜌0 water density at standard condition 998.2 kg/m3
tubing
outside radius of inner
roto 0.06985 m 𝜀 ⁄𝑑 relative roughness of tubing 0.0001
tubing
rci inside casing radius 0.11 m Lti Length of inner tubing 1,343 m
rco outside casing radius 0.122 m Lto Length of outer tubing 203 m
It assumes that the steam leakage is evenly distributed along the horizontal section (300m
to 1343m). The wellbore simulator in this study provides a feature in which a leakage or
injection profile along the perforation layers can be defined. The fluid flow and properties are
simulated both in tubing and annulus. The fluid properties along the steam flow path inside
97
Fig. 4-12a: Enthalpy along the steam flow path inside wellbore at different times
Fig. 4-12b: Steam quality along the steam flow path inside wellbore at different times
98
Fig. 4-12c: Pressure along the steam flow path inside wellbore at different times
Fig. 4-12d: Temperature along the steam flow path inside wellbore at different times
99
In this case the fluid system along the steam flow path in the wellbore for SAGD
circulation is at a transient state. The heat loss is calculated by the semi-numerical method
proposed by this study. In the first month (< 30 days), the state is dramatically changed. In figure
4-12a, the enthalpy profile along the tubing, the horizontal liner annulus contacting with
reservoir and outer tubing to wellhead is displayed at 1 day, 30 days, 60 days and 90 days. In
figure 4-12b, the steam quality profile along the tubing, the horizontal liner annulus contacting
with reservoir and outer tubing to wellhead is displayed at 1 day, 30 days, 60 days and 90 days.
The steam quality is calculated from enthalpy. At time 1 day, it shows that the enthalpy and
steam quality decline sharply in the tubing and then they also decline sharply in the annulus liner
and outer tubing. The steam becomes liquid water (zero steam quality) near the wellhead in the
outer tubing. At beginning, the temperature in surrounding formation is low. Then the steam heat
loss to formation is large so that at the end of the steam flow path, the steam becomes liquid
because of much lower enthalpy. In the first month (< 30 days), the temperature at the
cement/formation boundary has a quick increase which leads steam heat loss decrease quickly
when the time is less than 30 days. Then after 30 days, the temperature at the cement/formation
boundary will steadily and slowly increase which leads to steady and slow steam heat loss
decrease in the wellbore. The temperature at the cement/formation boundary with time is shown
in figure 4-13.
100
Fig. 4-13: Temperature at the cement/formation boundary changes with time
Thus, the tendency of temperature at the cement/formation boundary changing with time
explains the enthalpy and steam quality change in inner tubing, annulus and outer tubing with
time. Figure 4-12a also presents that enthalpy and steam quality change with wellbore depth are
significantly different in inner tubing, liner annulus and outer tubing. The reason is that the heat
loss from steam in these three sections go through different wellbore components. This leads to
different heat loss rate to surrounding formation. In figure 4-12c, the pressure profile along the
tubing, the horizontal liner annulus contacting with reservoir and outer tubing to wellhead is
displayed at 1 day, 30 days, 60 days and 90 days. At beginning of the SAGD circulation, the
pressure decreases sharply in outer tubing because the steam become liquid water at that section
and has a much higher density and gravitational gradient. After 30 days, the pressure becomes
stable in the wellbore because there are no liquid water existing any more in the wellbore. The
steam density and gravitational gradient in different parts of the wellbore becomes close. In
figure 4-12d, the temperature profile along the tubing, the horizontal liner annulus contacting
101
with reservoir and outer tubing to wellhead is displayed at 1 day, 30 days, 60 days and 90 days.
As the saturated steam temperature is decided by steam pressure, the steam temperature has
similar change pattern with pressure. The big temperature drop in outer tubing at 1 day is caused
by steam becoming liquid water. As liquid water has much less specific enthalpy than the steam,
same amount of heat loss will cause much larger temperature drop in liquid water than the steam.
Fig. 4-14: Steam injection in a SGAD well with concentric dual-tubing string
Another case for normal SAGD injection (as shown in Figure 4-14) is tested by the
wellbore simulator in this study. The wellbore parameters are listed in Table 4-6.
102
Table 4-6: Wellbore parameters for SAGD injection
Item Name Value Unit Item Name Value Unit
riti inside radius of inner tubing 0.038 m 𝐶𝑝𝑟 formation heat capacity 782 kJ/(kg.°C)
rito outside radius of inner tubing 0.04445 m α formation thermal diffusivity 0.738E-6 m2/s
roti inside radius of inner tubing 0.089 m 𝑔𝑇 geothermal gradient 0.03513 °C/m
surface geothermal
roto outside radius of inner tubing 0.091 m 𝑇𝑠𝑢𝑟𝑓 12 °C
temperature
water density at standard
rci inside casing radius 0.151 m 𝜌0 998.2 kg/m3
condition
rco outside casing radius 0.161 m 𝜀 ⁄𝑑 relative roughness of tubing 0.0001
kt tubing thermal conductivity 43.2639 W/(m.°C) Lto Length of outer tubing 600 m
Kcem cement thermal conductivity 0.35 W/(m.°C) dZ length per grid block 30 m
emissivity of outside tubing
𝜀𝑡𝑜 0.80 𝜌𝑎𝑛 density of annulus fluid 800 kg/m3
surface
emissivity of inside casing
𝜀𝑐𝑖 0.80 𝜇𝑎𝑛 viscosity of annulus fluid 0.1055 cp
surface
radial thermal conductivity of
ke 1.73 W/(m.°C) 𝐶𝑎𝑛 heat capacity of annulus fluid 4.87 kJ/(kg.°C)
formation
vertical thermal conductivity thermal conductivity of
kez 1.73 W/(m.°C) kha 0.58 W/(m.°C)
of formation annulus fluid
𝜌𝑟 formation density 2998.9 kg/m3
The steam injection conditions at wellhead in inner tubing and outer tubing are:
Inner tubing: steam pressure 4000 kPa, steam temperature 250.3 °C, steam quality 0.95
Outer tubing: steam pressure 3346.65 kPa, steam temperature 240 °C, steam quality 0.80
The steam quality and temperature in outer tubing are lower so it can absorb the heat loss
from steam in inner tubing. Four-years of simulation was run in this case. Also, the heat loss is
calculated by the semi-numerical method proposed by this study. The fluid properties along the
103
Fig. 4-15a: Enthalpy along the wellbore at different times
104
Fig. 4-15c: Pressure along the wellbore at different times
105
In figure 4-15a, the enthalpy profile along the inner tubing and outer tubing is displayed
at time 1 day, 1 month, 1 year and 4 year. As temperature in inner tubing is higher than the
temperature in outer tubing, the heat loss direction is from inner tubing to outer tubing. Then in
inner tubing, the enthalpy decreases along the tubing from top to bottom. In outer tubing, the
enthalpy increases as it absorbs the heat from inner tubing. Although the steam in outer tubing
lost heat to surrounding formation, it absorbs more heat from inner tubing than it lost to
formation. In result the steam enthalpy increases in outer tubing. At beginning, the changes along
two tubings are lager because the system is at a transient state. After 1 year, the system become
more stable. In figure 4-15b, the steam quality profile along the inner tubing and outer tubing is
displayed at time 1 day, 1 month, 1 year and 4 year. Because the steam quality is calculated from
enthalpy, it has the same changing pattern with the enthalpy. In figure 4-15c, the steam pressure
profile along the inner tubing and outer tubing is displayed at time 1 day, 1 month, 1 year and 4
year. The pressure decreases in inner tubing but slightly increase in outer tubing. Because the
velocity in inner tubing is much higher than the velocity in outer tubing, it has higher frictional
loss and pressure decreases in inner tubing. In outer tubing, the frictional loss is even lower than
the gravitational gradient. Thus, pressure slightly increases in outer tubing. In figure 4-15d, the
steam temperature profile along the inner tubing and outer tubing is displayed at time 1 day, 1
month, 1 year and 4 year. As the steam is saturated in the wellbore and the saturated steam
temperature is decided by steam pressure, the steam temperature has similar change pattern with
pressure. Figure 4-15c and 4-15c also show that the steam pressure and temperature do not
106
4.4 Application in Multiphase Production Well
In this case a multiphase flow production well with 1000m depth is simulated. The well is
producing oil, water and gas at the same time. The wellbore parameters are listed in Table 4-7.
Kcem cement thermal conductivity 0.35 W/(m.°C) dZ length per grid block 20 m
emissivity of outside tubing
𝜀𝑡𝑜 0.80 𝜌𝑎𝑛 density of annulus fluid 1.1216 kg/m3
surface
emissivity of inside casing
𝜀𝑐𝑖 0.80 𝜇𝑎𝑛 viscosity of annulus fluid 0.02052 cp
surface
radial thermal conductivity of heat capacity of annulus
ke 1.73 W/(m.°C) 𝐶𝑎𝑛 1.9258 kJ/(kg.°C)
formation fluid
vertical thermal conductivity thermal conductivity of
kez 1.73 W/(m.°C) kha 0.05615 W/(m.°C)
of formation annulus fluid
𝜌𝑟 formation density 2998.9 kg/m3
The fluid conditions at well bottom are used as input: pressure 5000 kPa, temperature 80
At beginning: oil rate 200 m3/d, water rate 100 m3/d, gas rate 30000 m3/d.
At 1 year: oil rate 220 m3/d, water rate 130 m3/d, gas rate 50000 m3/d.
107
Gas specific gravity is assumed as 0.66 and gas specific heat is set to be 2.0 kJ/(kg.°C).
Five-years of simulation was run in this case. The heat loss is calculated by the semi-
numerical method proposed by this study. The fluid properties along the wellbore are displayed
in following figures.
Fig. 4-16a: Pressure and temperature along the wellbore at different times
108
Fig. 4-16b: Temperature at cement/formation boundary Tcf and heat loss along the
wellbore at different times
Fig. 4-16c: Casing temperature and in-situ oil fraction along the wellbore at different times
109
Fig. 4-16d: In-situ gas fraction along the wellbore at different times
110
In figure 4-16a, the pressure and temperature profiles along wellbore depth is displayed at
times 1 day, 1 month, 1 year and 5 year. It shows that the fluid pressure profile along the
wellbore is stable if the flow rates and fluid condition at wellbore bottom are stable. The pressure
profile change in the figure is caused by the flow rates change at 1 year as shown in the input
parameters. However, the fluid temperature profile along the wellbore will gradually increase
until it is close to the fluid temperature at the wellbore bottom. This is because the temperature
at cement/formation Tcf will gradually increase and approach the fluid temperature at the
wellbore bottom over time. Then the heat loss from fluid will gradually decrease to be very small
value. In figure 4-16b, the temperature at cement/formation boundary Tcf and heat loss profile
along wellbore depth is displayed at time 1 day, 1 month, 1 year and 5 year. It presents that the
temperature at cement/formation Tcf will gradually increase and approach to the fluid
temperature at the wellbore bottom over time and as a result the heat loss from fluid will become
smaller and smaller. In figure 4-16c, the casing temperature and in-situ oil fraction profile along
wellbore depth is displayed at time 1 day, 1 month, 1 year and 5 year. The casing temperature is
an important parameter for wellbore condition monitor and well completion design. In the figure,
it shows that casing temperature will increase gradually over time and finally it will be close to
the fluid temperature at the wellbore bottom. This gives hints that we should choose the casing
which can bear the highest temperature of fluid at wellbore bottom when we perform a wellbore
completion design at beginning. Similar with pressure, in-situ oil profile along the wellbore is
stable if the flow rates and fluid condition at wellbore bottom are stable. The in-situ oil fraction
profile change in the figure is caused by the flow rates change at 1 year as shown in the input
parameters. In figure 4-16d, the in-situ gas fraction profile along wellbore depth is displayed at
time 1 day, 1 month, 1 year and 5 year. The in-situ gas fraction is an important parameter to
111
decide the flow regime, fluid mixture density etc. Similar with pressure, in-situ gas profile along
the wellbore is stable if the flow rates and fluid condition at wellbore bottom are stable. The in-
situ gas fraction profile change in the figure is caused by the flow rates change at 1 year as
shown in the input parameters. The in-situ gas fraction will become higher and higher when
fluids flow from deep to shallow. And the in-situ oil fraction will decrease accordingly. In figure
4-16e, the flow regime profile along wellbore depth is displayed at time 1 day, 1 month, 1 year
and 5 year. It displays that flow regime is affected by in-situ gas fraction. It also is stable unless
the flow rates and fluid conditions at wellbore bottom are changed.
In this case a 1003m long horizontal well with steam-solvent co-injection is tested. The
horizontal well trajectory is created by Petrel and it has one tubing (as shown in Figure 4-17).
The wellbore parameters are similar with those in other cases in this study and they are
112
Table 4-8: Wellbore parameters for a steam-solvent co-injection well
Item Name Value Unit Item Name Value Unit
rti inside radius of inner tubing 0.051 m 𝐶𝑝𝑟 formation heat capacity 782 kJ/(kg.°C)
formation thermal
rto outside radius of inner tubing 0.058 m α 0.738E-6 m2/s
diffusivity
rci inside casing radius 0.122 m 𝑔𝑇 geothermal gradient 0.03513 °C/m
surface geothermal
rco outside casing radius 0.130 m 𝑇𝑠𝑢𝑟𝑓 12 °C
temperature
water density at standard
rwb cement/formation radius 0.169 m 𝜌0 998.2 kg/m3
condition
kt tubing thermal conductivity 43.2639 W/(m.°C) 𝜀 ⁄𝑑 relative roughness of tubing 0.0001
Kcem cement thermal conductivity 0.35 W/(m.°C) dZ length per grid block 20 m
emissivity of outside tubing
𝜀𝑡𝑜 0.80 𝜌𝑎𝑛 density of annulus fluid 1.1216 kg/m3
surface
emissivity of inside casing
𝜀𝑐𝑖 0.80 𝜇𝑎𝑛 viscosity of annulus fluid 0.02052 cp
surface
radial thermal conductivity of heat capacity of annulus
ke 1.73 W/(m.°C) 𝐶𝑎𝑛 1.9258 kJ/(kg.°C)
formation fluid
vertical thermal conductivity thermal conductivity of
kez 1.73 W/(m.°C) kha 0.05615 W/(m.°C)
of formation annulus fluid
𝜌𝑟 formation density 2998.9 kg/m3
Because of solvent existing in the injection fluid, a compositional thermal simulation was
performed. Three components are defined in this case: Gas, Solvent and Water. The k-value of
𝑎 𝑑
𝐾(𝑃, 𝑇) = (𝑃 + 𝑏 ∙ 𝑃 + 𝑐) ∙ exp (𝑇−𝑒)
The parameters in this equation for Gas and Solvent components are:
a b c d e
Gas 3.19E+04 0 0 -3.31E+01 -2.77E+01
Solvent 1.98E+06 0 0 -3456.8 -194.48
113
Partial Thermal
Critical Molecular Liquid
Critical Molar Expansion
Temperature Mass Compressibility
Pressure (kPa) Density Coefficient
(C) (kg/gmol) (1/kPa)
(gmol/m3) (1/C)
Gas -82.55 4.60E+03 0.01604 3.75E+04 5.50E-07 8.00E-04
Solvent 344.45 2108 0.104 6.90E+03 5.50E-07 8.00E-04
𝐶𝑝 (𝑇) = 𝑐1 + 𝑐2 ∙ 𝑇 + 𝑐3 ∙ 𝑇 2 + 𝑐4 ∙ 𝑇 3 + 𝑐5 ∙ 𝑇 4
c1 c2 c3 c4 c5
Gas 38.40043 -0.07117 2.76E-04 -2.39E-07 6.86E-11
Solvent -26.8844 1.95336 -1.15E-03 3.02E-07 -2.09E-11
After component enthalpy in gas phase is calculated, the component enthalpy in oil phase
is calculated by:
Where ho(T) is the component enthalpy in oil phase, hg(T) is the component enthalpy in
gas phase and hvap(T) is component vaporization enthalpy. hvap(T) is calculated by Watson's
correlation:
In this case, the coefficient HVR for Gas and Solvent components are given by:
HVR (J/(gmol∙K0.38))
Gas 1556
Solvent 14955
114
Component Gas Solvent Water
Mole Fraction 0.002 0.06 0.938
At wellhead, the total fluid flow rate is 10000 m3/d, pressure is 3800 kPa and the fluid
mixture enthalpy is 1.5×106 J/kg. Five-years of simulation was run and fluid properties along the
Fig. 4-18a: Pressure and temperature along the wellbore at different times
115
Fig. 4-18b: Temperature at cement/formation boundary Tcf and heat loss along the
wellbore at different times
Fig. 4-18c: Casing temperature and enthalpy along the wellbore at different times
116
Fig. 4-18d: In-situ oil fraction and in-situ gas fraction along the wellbore at different times
In figure 4-18a, the pressure and temperature profiles along wellbore depth are drawn at
time 1 day, 1 month, 1 year and 5 year. It shows that the fluid pressure and temperature profile
along the wellbore is stable as the flow rates and fluid condition at wellhead are not changed
during the whole simulation process. Because the steam and solvent mixture is in a saturated
status, its temperature is decided by the pressure. Thus, the stable pressure status leads to stable
temperature status. If the fluid mixture is undersaturated as in the previous multiphase production
well case, the temperature will not depend on pressure and is determined by enthalpy. In figure
4-18b, the temperature at cement/formation boundary Tcf and heat loss profile along wellbore
depth is displayed at time 1 day, 1 month, 1 year and 5 year. It shows that the temperature at
cement/formation Tcf will gradually increase but the speed of the increase becomes lower and
lower especially after one year. Accordingly, the heat loss from fluid gradually decrease with
time and reaches to a pseudo-stable status. In figure 4-18c, the casing temperature and fluid
117
enthalpy profile along wellbore depth is displayed at time 1 day, 1 month, 1 year and 5 year. As
casing temperature is key indicator for wellbore condition and well completion design,
understanding its variation with time is crucial for wellbore design and monitor. The results in
this figure presents that casing temperature will increase gradually over time and finally it will
close to the fluid temperature at the wellbore head. This result is similar with it in the previous
multiphase production well case. Thus, we can conclude that the casing which can bear the
highest temperature of fluid along a wellbore should be chosen in wellbore completion. Similar
with heat loss variation, fluid enthalpy profile along the wellbore changes with time and becomes
pseudo-stable finally. At beginning of injection, the enthalpy declines sharply along the
wellbore. After 1 day, the enthalpy change along the wellbore becomes smaller. In figure 4-18d,
the in-situ oil fraction and in-situ gas fraction profile along wellbore depth is shown at time 1
day, 1 month, 1 year and 5 year. The in-situ oil and gas fractions are determined by performing
an isenthalpic flash calculation. Their values are determined by fluid pressure and enthalpy.
Because the enthalpy declines sharply at the beginning, a small amount of solvent oil condensed
near the well bottom. This is a situation that we should avoid in the steam-solvent co-injection
process. A fluid with higher enthalpy at the wellhead is suggested. Then the program in this
study can be used to optimize the fluid injection conditions at well head e.g. determining the best
injection pressure and enthalpy. Similarly, the in-situ gas fraction changes with the enthalpy
variation along the wellbore. Because the pressure is stable with time, the in-situ gas fraction
In this case, a pure liquid carbon dioxide (CO2) is injected to a well for shale gas
formation. The well has a 4000m vertical section and this case only simulates the vertical part to
118
find the CO2 status at the well bottom. Carbon dioxide is an ideal material for shale gas fracking
and extraction. When the carbon dioxide is in supercritical status (pressure larger than 7353 kPa
and temperature higher than 30 °C), it has low viscosity, high flow ability like a gas and high
density like a liquid. The adsorption ability of carbon dioxide to shale formation is 4 to 20 times
than the gas to shale formation. Therefore, using carbon dioxide not only greatly increase the
shale gas production but also sequester the carbon dioxide into the shale formation.
This case shows how to choose appropriate carbon dioxide conditions at wellhead to
ensure it is in supercritical status at well bottom and has enough pressure to inject into the
formation as well. The wellbore parameters for the vertical part are similar with those in other
119
Table 4-9: Wellbore parameters for a well injecting liquid CO2
Item Name Value Unit Item Name Value Unit
rti inside radius of inner tubing 0.051 m 𝐶𝑝𝑟 formation heat capacity 782 kJ/(kg.°C)
formation thermal
rto outside radius of inner tubing 0.058 m α 0.738E-6 m2/s
diffusivity
rci inside casing radius 0.096 m 𝑔𝑇 geothermal gradient 0.03513 °C/m
surface geothermal
rco outside casing radius 0.106 m 𝑇𝑠𝑢𝑟𝑓 12 °C
temperature
water density at standard
rwb cement/formation radius 0.138 m 𝜌0 998.2 kg/m3
condition
kt tubing thermal conductivity 43.2639 W/(m.°C) 𝜀 ⁄𝑑 relative roughness of tubing 0.0001
Kcem cement thermal conductivity 0.35 W/(m.°C) dZ length per grid block 20 m
emissivity of outside tubing
𝜀𝑡𝑜 0.80 𝜌𝑎𝑛 density of annulus fluid 1.1216 kg/m3
surface
emissivity of inside casing
𝜀𝑐𝑖 0.80 𝜇𝑎𝑛 viscosity of annulus fluid 0.02052 cp
surface
radial thermal conductivity of heat capacity of annulus
ke 1.73 W/(m.°C) 𝐶𝑎𝑛 1.9258 kJ/(kg.°C)
formation fluid
vertical thermal conductivity thermal conductivity of
kez 1.73 W/(m.°C) kha 0.05615 W/(m.°C)
of formation annulus fluid
𝜌𝑟 formation density 2998.9 kg/m3
Only one component is defined in this case: CO2. The k-value of CO2 is calculated by
equation (2-98):
𝑎 𝑑
𝐾(𝑃, 𝑇) = (𝑃 + 𝑏 ∙ 𝑃 + 𝑐) ∙ exp (𝑇−𝑒)
a b c d e
CO2 119950 0 4.55 -236.8 -79.1
Partial Thermal
Critical Molecular Liquid
Critical Molar Expansion
Temperature Mass Compressibility
Pressure (kPa) Density Coefficient
(C) (kg/gmol) (1/kPa)
(gmol/m3) (1/C)
CO2 30 7353 0.044 18103.6 1.0E-6 8.48E-04
120
The enthalpy is calculated by equation (2-78):
𝑇
ℎ = ∫𝑇 𝐶𝑝 (𝑇)𝑑𝑇
𝑟𝑒𝑓
𝐶𝑝 (𝑇) = 𝑐1 + 𝑐2 ∙ 𝑇 + 𝑐3 ∙ 𝑇 2 + 𝑐4 ∙ 𝑇 3 + 𝑐5 ∙ 𝑇 4
c1 c2 c3 c4 c5
CO2 21.0855 0.06709 -4.75E-05 1.49E-08 -1.27E-12
After component enthalpy in gas phase is calculated, the component enthalpy in oil phase
is calculated by:
Where ho(T) is the component enthalpy in oil phase, hg(T) is the component enthalpy in
gas phase and hvap(T) is component vaporization enthalpy. hvap(T) is calculated by Watson's
correlation:
In this case, the coefficient HVR for Gas and Solvent components are given by:
HVR (J/(gmol∙K0.38))
CO2 2882
The purpose in this case is to find an injection combination of carbon dioxide pressure,
enthalpy and flow rate at wellhead which can ensure the fluid at well bottom is always in
supercritical state during a five-years period. After several trials, a set of such combination is
found: pressure 8200 kPa, enthalpy -250000 J/kg (the reference temperature is 0 °C) and flow
rate is 210 m3/d. At such status, the carbon dioxide is in liquid status and its temperature is -3.07
121
°C. It needs to mention that such optimized injection condition is chosen based the wellbore
Five-years of simulation was run and CO2 properties along the wellbore are displayed in
following figures.
Fig. 4-20a: Pressure and temperature along the wellbore at different times
122
Fig. 4-20b: Temperature at cement/formation boundary Tcf and heat loss along the
wellbore at different times
Fig. 4-20c: Casing temperature and enthalpy along the wellbore at different times
123
Fig. 4-20d: In-situ liquid fraction and gas fraction along the wellbore at different times
In figure 4-20a, the pressure and temperature profiles of carbon dioxide along wellbore
depth are shown at time 1 day, 1 month, 1 year and 5 year. At most parts of the wellbore, the
pressure is stable at different times. But at the well bottom, the pressure becomes larger with
time. This can be explained by the temperature variation. At beginning like 1 day, the CO2
temperature increases sharply nearby the well bottom because it is in supercritical status and the
supercritical fluid temperature increase much more than common fluid when absorbing the same
amount of heat. Also, the heat transfer from formation to CO2 fluid is large due to large
temperature difference between CO2 and formation at beginning. Because CO2 temperature is
high, its density becomes lower at supercritical. Then it has a lower gravity gradient and causes
lower pressure at well bottom. The temperature figure also shows the CO2 can always keep
supercritical status during the five-years period. Thus, it shows that how an appropriate wellhead
injection condition is chosen to ensure that CO2 fluid at well bottom is always in supercritical
124
status. Is also presents that the heat from formation surrounding the wellbore can be utilized to
heat CO2 to supercritical status. In figure 4-20b, the temperature at cement/formation boundary
Tcf and heat loss profile along wellbore depth is displayed at time 1 day, 1 month, 1 year and 5
year. As the fluid CO2 absorbs heat from the surrounding formation, the temperature at
cement/formation boundary Tcf gradually decrease with time and finally reaches to a pseudo-
stable state. At 5 year, the decrease speed of Tcf becomes very slower and close to CO2 fluid
temperature. Accordingly, the heat loss from formation to CO2 fluid becomes lower with time.
The heat loss sudden change to be lower at 1 day, 1 month and 1 year is due to CO2 supercritical
status which has higher temperature and less heat capacity. In figure 4-20c, the casing
temperature and fluid enthalpy profile along wellbore depth is displayed at time 1 day, 1 month,
1 year and 5 year. In this case, the casing temperature does not change much with time except at
the well bottom. The casing is only required to endure the highest formation temperature.
However, the enthalpy gradually decreases with time especially at the well bottom. In figure 4-
20d, the in-situ liquid fraction and in-situ gas fraction profile along wellbore depth is shown at
time 1 day, 1 month, 1 year and 5 year. These two figures show that above the wellbore bottom
the CO2 is always in liquid status and at well bottom the CO2 is always in supercritical status as
desired.
Development of geothermal energy through hot water and steam injection production is
growing rapidly around the world. A wellbore simulation for water and steam flow in a
geothermal well can optimize the production parameters and help to estimate the geothermal
reservoir conditions. Currently the geothermal reservoir and well parameters are only calculated
by some empirical models based on simplified assumptions (Shulyupin et al. 2013). Therefore,
125
application of wellbore simulation by this study to acquire geothermal well parameters is a great
improvement.
Typically, a well for geothermal production doesn’t have a tubing in wellbore as shown
in Figure 21.
This case shows how to simulate the hot water and steam flow in a geothermal
production well. It assumes that there is no tubing in the wellbore. Hot water/steam mixture mass
flow rate, fluid enthalpy, fluid composition and pressure are input at the well bottom. A carbon
production. The wellbore parameters for the vertical part are similar with those in other cases in
126
Table 4-10: Wellbore parameters for a geothermal well
Item Name Value Unit Item Name Value Unit
rti inside radius of inner tubing 0 m 𝜌𝑟 formation density 2998.9 kg/m3
rto outside radius of inner tubing 0 m 𝐶𝑝𝑟 formation heat capacity 782 kJ/(kg.°C)
formation thermal
rci inside casing radius 0.158 m α 0.738E-6 m2/s
diffusivity
rco outside casing radius 0.168 m 𝑔𝑇 geothermal gradient 0.03513 °C/m
surface geothermal
rwb cement/formation radius 0.206 m 𝑇𝑠𝑢𝑟𝑓 12 °C
temperature
water density at standard
kcas casing thermal conductivity 43.2693 W/(m.°C) 𝜌0 998.2 kg/m3
condition
Kcem cement thermal conductivity 0.35 W/(m.°C) Z wellbore depth 2000 m
radial thermal conductivity of
ke 1.73 W/(m.°C) dZ length per grid block 10 m
formation
vertical thermal conductivity
kez 1.73 W/(m.°C)
of formation
Because there is no tubing in wellbore, the heat loss calculation will only consider the
heat conduction through casing wall and cement. The overall heat transfer coefficient can be
written as:
Two components are defined in this case: Water and CO2. The k-value of CO2 is
P(kPa)
69 2826.8 5584.6 8342.4 11100.2 13858
T(°C)
10 85.11036 2.57102 1.61998 1.34375 1.23938 1.20425
65.5 122.5926 3.70329 2.33341 1.93554 1.78519 1.7346
121 168.9026 5.10223 3.21487 2.6667 2.45956 2.38986
176.5 224.2975 6.77561 4.26925 3.54129 3.26622 3.17366
232 288.8241 8.72483 5.49744 4.56006 4.20585 4.08666
287.5 362.3516 10.94596 6.89696 5.72094 5.27656 5.12703
343 444.6077 13.43076 8.46261 7.01963 6.47437 6.29089
Other parameters for CO2 are:
127
Partial Thermal
Critical Molecular Liquid
Critical Molar Expansion
Name Temperature Mass Compressibility
Pressure (kPa) Density Coefficient
(C) (kg/gmol) (1/kPa)
(gmol/m3) (1/C)
CO2 30 7353 0.044 18103.6 1.0E-6 8.48E-04
𝐶𝑝 (𝑇) = 𝑐1 + 𝑐2 ∙ 𝑇 + 𝑐3 ∙ 𝑇 2 + 𝑐4 ∙ 𝑇 3 + 𝑐5 ∙ 𝑇 4
c1 c2 c3 c4 c5
CO2 21.0855 0.06709 -4.75E-05 1.49E-08 -1.27E-12
Water and steam properties are calculated by the IAPWS Industrial Formulation (1997)
as discussed in Chapter 2.
The purpose in this case is to simulate the pressure and temperature profiles along the
geothermal wellbore and their changes with time. The wellbore parameters are chosen to
represent a common on-site geothermal wellbore. The global component mole fractions at the
At well bottom, the total mass fluid flow rate is 39.2 kg/s, pressure is 18000 kPa and the
fluid mixture enthalpy is 1.221×106 J/kg. Five-years of simulation was run and fluid properties
128
Fig. 4-22a: Pressure and temperature along the wellbore at different times
Fig. 4-22b: Temperature at cement/formation boundary Tcf and heat loss along the
wellbore at different times
129
Fig. 4-22c: Casing temperature and enthalpy along the wellbore at different times
Fig. 4-22d: In-situ water fraction and gas fraction along the wellbore at different times
130
In figure 4-22a, the pressure and temperature profiles along wellbore depth are drawn at
time 1 day, 1 month, 1 year and 5 year. The fluid pressure profile along the geothermal wellbore
is stable because only hot water/steam enthalpy changes with time and it will not cause large
change in the gas and liquid water fraction changes. The little liquid and gas fraction change will
lead a stable pressure profile. However, the water/steam and CO2 mixture temperature change
with time. The temperature profile reaches to stable status after one year. In figure 4-22b, the
temperature at cement/formation boundary Tcf and heat loss profile along wellbore depth are
drawn at time 1 day, 1 month, 1 year and 5 year. The temperature at cement/formation Tcf will
gradually increase but the speed of the increase becomes lower and lower especially after one
year. Meanwhile, the heat loss from fluid gradually decrease with time and reaches to a pseudo-
stable status because cement/formation temperature gradually approach to the fluid temperature
in casing. In figure 4-22c, the casing temperature and fluid enthalpy profile along wellbore depth
are shown at time 1 day, 1 month, 1 year and 5 year. As fluid flow in the casing and there is no
tubing, the casing temperature is equal to fluid temperature. The fluid enthalpy profile along the
wellbore changes with time and becomes pseudo-stable after one year. This shows that the
geothermal production will reach to be stable after about one year from the well opening. In
figure 4-22d, the in-situ water fraction and in-situ gas fraction profile along wellbore depth is
shown at time 1 day, 1 month, 1 year and 5 year. The in-situ water and gas fractions are
determined by performing an isenthalpic flash calculation. Their values are determined by fluid
pressure and enthalpy. Because the enthalpy declines larger at the beginning, the liquid water
131
Chapter 5: Conclusions and Recommendations
The main contributions in this research include wellbore modeling of fluid flow and heat
transfer along a wellbore and a wellbore simulator development based on the wellbore modeling
equations. Also new methods for calculating heat loss to surrounding formation are proposed in
5.1 Conclusions
A series of mathematical equations are built for modeling fluid and energy flow along the
wellbore, heat loss through wellbore components and heat transfer in surrounding formation. As
the modeling equation are highly non-linear and fully coupled, a fully implicit method is adapted
Traditional heat loss calculation correlation by Ramey et al. is proved to have relatively
large error in this study. Therefore, some new methods are proposed to improve the heat loss
calculation which is particularly important for a thermal wellbore modeling. Based on FLUENT
simulation results, correlations are regressed to better estimate the convection heat transfer in
annuli space with single tubing or dual-tubing. Then a semi-numerical and fully numerical
methods for calculating heat loss are adapted in this research. The semi-numerical method uses
the new correlations regressed from CFD Fluent simulation to calculate heat transfer in annulus
and estimates heat loss from the casing wall to the surrounding formation by a numerical
simulation. The fully numerical method can simulate the heat transfer in wellbore components
including annulus, casing wall, cement and surrounding formation. These two methods have
been proved to have higher accuracy for calculating heat loss in this study.
The phase velocities in wellbore flow are modeled by drift-flux model proposed by Shi et
al. (2005) which is continuous and differentiable and can be easily applied to wellbore
132
simulation. A three-phase isenthalpic flash calculation for hydrocarbon-water fluid mixture
proposed by Stone et al. (2009) is used for thermal compositional simulation. This flash
The mathematical equations are discretized by finite-volume method and the Newton
iteration method is used to solve the equations. The open source code libraries IML++ and
SparseLib++ are used as the linear solver and the wellbore simulator program is developed in
C++ language.
multiphase flow and temperature distribution along wellbore. This wellbore simulator can run
standalone without a reservoir simulator. It can simulate a regular single or multiple phase well
injection/production, thermal recovery process which includes steam injection, NCG injection,
A 1D staggered grid system is used for fluid and energy flow along the wellbore, 2D
point grid system is used for simulating annulus heat transfer and 2D radial grid system is
performed (or direct calculation by correlations) and then heat transfer in surrounding formation
After the heat loss calculation is converged, a simulation for fluid and energy flow along the
Four heat loss calculation methods are implemented in this wellbore simulator: traditional
correlation-based Ramey and Willhite method, new correlations regressed in this study based on
133
CFD Fluent simulation which can handle dual-tubing wellbore, semi-numerical method
consisting of heat loss through wellbore components calculated by correlations and heat loss in
surrounding formation numerically simulated and fully numerical method which perform
simulation for heat transfer both in wellbore components and surrounding formation.
For single and multiple phase well injection/production, steam injection and SAGD
injection/production, the fluid properties are calculated by black oil approximation and steam
properties are calculated by IAPWS Industrial Formulation (1997). However, for steam solvent
co-injection, NCG injection, CO2 injection and geothermal well production, the fluid properties
The wellbore simulator can handle different wellbore types including vertical well,
deviated well and horizontal wells and complex configurations such as dual-tubing string which
Using this application, it can create, save and open projects just like any other standard Windows
software.
Through a series of validation works against CMG SAM, CMG Flexwell and Eclipse
Multi-Segment Well, the results in this study can show a good agreement with results from those
commercial simulators. Also test works are run in cases of SAGD circulation/injection,
multiphase production, steam-solvent co-injection, liquid CO2 injection and geothermal well
production.
The originality of this research work includes: (1) The wellbore simulator is designed to
be run standalone and it means that it can run the wellbore simulation without a reservoir model
which is not necessary for some well design and evaluation. Generally existing wellbore
134
simulators are coupled with reservoir simulator; (2) First time to combine fluid flow simulation
insider tubing, heat transfer simulation in annulus and heat transfer simulation in surrounding
formation together; (3) Research heat transfer in annulus with dual-tubing strings; (4) Use fully
implicit method to simulate the heat transfer from casing wall to the surrounding formation and
With more and more features added into the wellbore simulator, it is inevitable that some
errors existing in the program. Therefore, more testing works especially for filed-scale data are
needed to improve the program stability. Also, it is worth to improve existing functions to
handle more complex wellbore configurations and add more features for field-scale applications.
Currently the wellbore simulator runs standalone without a reservoir simulator. The
interaction between reservoir and wellbore is assumed evenly distributed or can be inputted as a
static profile along the perforation section. But for wellbores like a horizontal well, the
interaction between reservoir and wellbore is not evenly distributed and may largely change
along the horizontal section and with time. Without a reservoir simulator, the simulation results
in the perforation section may not have the accuracy as expected. Then a thermal reservoir
simulator can be developed to couple with the wellbore simulator to better simulate the
commercial reservoir simulator as long as it can approximately reflects the transient changes in
reservoir formation nearby the wellbore. With a reservoir simulator coupling with the wellbore
simulator, it can extend to simulate more complex problems including Flow Control Device
(FCD), hot dry rock exploitation etc. in addition to improving simulation accuracy along the
135
With more sophisticated wells like horizontal wells, multilateral wells, wells with
multiple tubings or strings etc. applied in petroleum industry, wellbore simulation should
consider these complex factors accordingly. It should include more wellbore components such as
Flow Control Device (FCD), pump, packer etc. for future wellbore simulator development.
Wellbores with multiple-tubing strings are common in current thermal injection wells. Although
the wellbore simulator can handle dual-tubing strings, the functions are still ideal based on many
assumptions compared with the real situation. The interaction between the multiple tubings and
the heat transfer in such annuli space are complex. Future work on wellbore simulator can
The correlation regressed in this study are based on 2D Fluent simulations which only
consider variation along the radial direction. But the wellbore length may have a non-negligible
effect on the heat transfer in annulus. A full 3D Fluent model can account for this effect and thus
The annuls heat transfer simulator used in this study for a full numerical heat loss
calculation is based on a 2D point grid system. It only considers parameters effect along the
radial direction. But the wellbore length is usually long and the fluid movement along it may
have significant effect on heat transfer in annuli space. Thus a full 3D annuls heat transfer
136
APPENDIX A: FLUENT SIMULATION AND CORRELATION RESULTS
Table A-2: Nusselt numbers by FLUENT and correlations at rto=3 ½” and rci=7”
Ra FLUENT Willhite Raithby & Hollands Churchill This Study
7.0704E+04 7.445 3.281 7.539 6.112 7.750
1.0747E+05 8.433 3.773 8.260 6.783 8.594
1.9019E+05 9.891 4.565 9.388 7.827 9.895
2.5589E+05 10.697 5.039 10.044 8.428 10.647
2.9498E+05 11.096 5.288 10.386 8.743 11.027
3.8090E+05 11.836 5.756 11.004 9.314 11.746
4.1985E+05 12.129 5.944 11.239 9.541 12.031
4.8154E+05 12.555 6.228 11.625 9.887 12.446
6.4086E+05 13.476 6.847 12.395 10.612 13.356
7.0455E+05 13.781 7.090 12.732 10.912 13.672
8.3962E+05 14.412 7.504 13.248 11.381 14.277
9.1373E+05 14.711 7.706 13.466 11.595 14.578
1.0298E+06 15.153 8.023 13.848 11.955 15.015
1.2868E+06 16.015 8.639 14.574 12.633 15.864
1.4538E+06 16.511 9.000 15.012 13.031 16.349
1.6030E+06 16.916 9.321 15.429 13.406 16.749
1.6323E+06 16.988 9.355 15.420 13.416 16.824
1.7775E+06 17.363 9.633 15.751 13.721 17.181
1.8062E+06 17.440 9.689 15.821 13.786 17.250
137
Table A-3: FLUENT and correlation results at rto=3 ½” and rci=11 ¾”
Heat Flux Rate (W/m)
Ti(K) To(K) Ra
Raithby & Hollands Willhite Churchill FLUENT
310 290 1.67518E+07 44.97 16.76 54.69 25.3
360 290 3.82288E+07 207.25 83.39 253.83 119.16
410 290 4.40171E+07 394.50 160.88 483.77 226.52
460 290 4.30896E+07 593.90 241.86 728.31 340.7
510 290 3.95945E+07 801.14 323.90 981.99 465.12
560 290 3.54023E+07 1014.59 406.16 1242.70 589.24
610 290 3.13025E+07 1233.70 488.46 1509.73 717.96
410 340 2.04045E+07 199.02 75.69 242.61 115.7
510 340 2.51237E+07 574.97 223.06 702.30 336.12
610 340 2.23060E+07 990.81 380.35 1209.18 580.4
460 390 1.17031E+07 192.52 69.59 233.52 112.78
560 390 1.56121E+07 560.82 208.31 682.25 328.94
510 440 7.16796E+06 187.64 64.80 226.46 109.72
560 440 9.33283E+06 361.31 127.93 437.34 211.28
610 440 1.02271E+07 550.33 196.55 666.77 321.62
510 490 1.72615E+06 39.54 11.90 46.84 22.76
560 490 4.64236E+06 184.08 61.01 221.05 106.38
610 490 6.21302E+06 355.25 121.06 428.10 205.94
610 550 2.60879E+06 149.67 46.93 178.38 86.46
Table A-4: Nusselt numbers by FLUENT and correlations at rto=3 ½” and rci=11 ¾”
Ra FLUENT Willhite Raithby & Hollands Churchill This Study
1.72615E+06 8.982 4.698 15.605 18.486 8.668
2.60879E+06 9.932 5.391 17.194 20.493 9.598
4.64236E+06 11.391 6.533 19.710 23.669 11.066
6.21302E+06 12.246 7.199 21.125 25.457 11.892
7.16796E+06 12.787 7.552 21.868 26.393 12.319
9.33283E+06 13.617 8.245 23.287 28.186 13.148
1.02271E+07 13.909 8.500 23.800 28.835 13.449
1.17031E+07 14.419 8.897 24.613 29.855 13.904
1.56121E+07 15.457 9.789 26.354 32.060 14.930
1.67518E+07 15.179 10.058 26.982 32.813 15.192
2.04045E+07 16.381 10.717 28.178 34.349 15.950
2.23060E+07 16.823 11.024 28.719 35.048 16.304
2.51237E+07 17.292 11.475 29.580 36.131 16.790
3.13025E+07 18.143 12.344 31.176 38.152 17.727
3.54023E+07 18.662 12.864 32.134 39.358 18.274
3.82288E+07 18.902 13.228 32.876 40.264 18.624
3.95945E+07 19.181 13.357 33.038 40.496 18.786
4.30896E+07 19.363 13.746 33.753 41.393 19.183
4.40171E+07 19.505 13.853 33.968 41.655 19.284
138
Table A-5: FLUENT and correlation results at rto=4 ½” and rci=9 ⅝”
Heat Flux Rate (W/m)
Ti(K) To(K) Ra
Raithby and Hollands Willhite Churchill FLUENT
310 290 3.91226E+06 31.76 16.50 30.28 29.06
360 290 8.92804E+06 145.95 82.08 140.53 132.88
410 290 1.02799E+07 277.70 158.35 267.83 253.42
460 290 1.00632E+07 418.10 238.06 403.22 385.34
510 290 9.24699E+06 564.14 318.80 543.66 517.82
560 290 8.26792E+06 714.70 399.77 688.00 654.62
610 290 7.31045E+06 869.39 480.78 835.84 796.06
410 340 4.76532E+06 140.45 74.50 134.32 127
510 340 5.86745E+06 405.47 219.55 388.82 368.54
610 340 5.20939E+06 699.01 374.37 669.45 637.7
460 390 2.73318E+06 136.14 68.49 129.29 123.18
560 390 3.64609E+06 396.16 205.03 377.72 360.06
510 440 1.67402E+06 132.96 63.78 125.38 119.78
560 440 2.17961E+06 255.75 125.92 242.13 230.9
610 440 2.38847E+06 389.39 193.46 369.15 352.16
510 490 4.03130E+05 28.22 11.72 25.93 25.02
560 490 1.08419E+06 130.70 60.05 122.38 117.04
610 490 1.45100E+06 251.90 119.16 237.01 226.16
610 550 6.09262E+05 106.58 46.19 98.76 94.74
Table A-6: Nusselt numbers by FLUENT and correlations at rto=4 ½” and rci=9 ⅝”
Ra FLUENT Willhite Raithby & Hollands Churchill This Study
4.03130E+05 9.874 4.624 11.138 10.234 9.982
6.09262E+05 10.884 5.306 12.244 11.345 11.053
1.08419E+06 12.532 6.430 13.995 13.104 12.743
1.45100E+06 13.449 7.086 14.979 14.094 13.694
1.67402E+06 13.960 7.433 15.496 14.612 14.186
2.17961E+06 14.882 8.116 16.483 15.605 15.141
2.38847E+06 15.230 8.366 16.840 15.964 15.487
2.73318E+06 15.748 8.757 17.405 16.529 16.011
3.64609E+06 16.920 9.635 18.616 17.749 17.192
3.91226E+06 17.435 9.900 19.053 18.166 17.494
4.76532E+06 17.981 10.548 19.885 19.017 18.367
5.20939E+06 18.484 10.851 20.261 19.404 18.776
5.86745E+06 18.960 11.295 20.860 20.003 19.335
7.31045E+06 20.117 12.150 21.970 21.122 20.414
8.26792E+06 20.733 12.661 22.636 21.790 21.044
8.92804E+06 21.078 13.020 23.152 22.292 21.447
9.24699E+06 21.355 13.147 23.265 22.420 21.634
1.00632E+07 21.900 13.530 23.762 22.917 22.090
1.02799E+07 21.821 13.635 23.911 23.062 22.207
139
Table A-7: FLUENT and correlation results at rto=4 ½” and rci=11 ¾”
Heat Flux Rate (W/m)
Ti(K) To(K) Ra
Raithby and Hollands Willhite Churchill FLUENT
310 290 1.14587E+07 41.05 18.57 43.92 29.56
360 290 2.61496E+07 189.04 92.36 203.85 138.58
410 290 3.01090E+07 359.80 178.19 388.51 265.38
460 290 2.94745E+07 541.67 267.88 584.90 400.5
510 290 2.70838E+07 730.73 358.73 788.63 541.1
560 290 2.42161E+07 925.50 449.85 998.01 685.82
610 290 2.14118E+07 1125.47 541.00 1212.46 832.7
410 340 1.39573E+07 181.62 83.83 194.84 132.82
510 340 1.71853E+07 524.62 247.05 564.02 386.46
610 340 1.52579E+07 904.12 421.26 971.09 669.72
460 390 8.00528E+06 175.77 77.07 187.54 128.82
560 390 1.06791E+07 511.90 230.71 547.91 377.84
510 440 4.90309E+06 171.40 71.77 181.87 125.3
560 440 6.38392E+06 329.95 141.69 351.22 242.12
610 440 6.99565E+06 502.52 217.69 535.48 369.64
510 490 1.18074E+06 36.18 13.18 37.62 26.34
560 490 3.17550E+06 168.22 67.57 177.53 122.68
610 490 4.24988E+06 324.55 134.08 343.80 237.66
610 550 1.78449E+06 136.87 51.97 143.26 99.62
Table A-8: Nusselt numbers by FLUENT and correlations at rto=4 ½” and rci=11 ¾”
Ra FLUENT Willhite Raithby & Hollands Churchill This Study
1.18074E+06 10.395 5.203 14.278 14.846 10.372
1.78449E+06 11.444 5.971 15.724 16.458 11.485
3.17550E+06 13.136 7.235 18.012 19.009 13.241
4.24988E+06 14.133 7.973 19.299 20.444 14.229
4.90309E+06 14.603 8.364 19.975 21.196 14.740
6.38392E+06 15.605 9.132 21.266 22.636 15.733
6.99565E+06 15.986 9.414 21.732 23.158 16.093
8.00528E+06 16.470 9.854 22.472 23.977 16.637
1.06791E+07 17.755 10.841 24.055 25.747 17.864
1.14587E+07 17.735 11.140 24.626 26.352 18.178
1.39573E+07 18.805 11.869 25.715 27.586 19.085
1.52579E+07 19.412 12.210 26.206 28.147 19.509
1.71853E+07 19.882 12.710 26.989 29.016 20.091
2.14118E+07 21.043 13.671 28.441 30.639 21.212
2.42161E+07 21.721 14.247 29.312 31.608 21.866
2.61496E+07 21.982 14.651 29.987 32.336 22.285
2.70838E+07 22.315 14.794 30.135 32.522 22.479
2.94745E+07 22.762 15.224 30.785 33.242 22.953
3.01090E+07 22.851 15.343 30.980 33.453 23.074
140
Table A-9: FLUENT and correlation results at rto=5 ½” and rci=9 ⅝”
Heat Flux Rate (W/m)
Ti(K) To(K) Ra
Raithby and Hollands Willhite Churchill FLUENT
310 290 2.00308E+06 27.11 18.08 23.11 31.84
360 290 4.57116E+06 124.40 89.95 107.27 148.46
410 290 5.26329E+06 236.64 173.53 204.44 283.52
460 290 5.15238E+06 356.30 260.88 307.79 426.54
510 290 4.73446E+06 480.83 349.36 414.99 575.9
560 290 4.23317E+06 609.28 438.10 525.17 728.92
610 290 3.74295E+06 741.32 526.87 638.01 885.52
410 340 2.43984E+06 119.85 81.64 102.53 141.92
510 340 3.00413E+06 345.88 240.60 296.79 411.52
610 340 2.66721E+06 596.42 410.25 511.00 708.78
460 390 1.39939E+06 116.32 75.06 98.69 136.76
560 390 1.86680E+06 338.27 224.69 288.32 399.84
510 440 8.57099E+05 113.74 69.90 95.70 132.76
560 440 1.11596E+06 218.62 137.99 184.82 256.4
610 440 1.22289E+06 332.80 212.00 281.78 390.92
510 490 2.06402E+05 24.24 12.84 19.80 27.24
560 490 5.55103E+05 111.93 65.81 93.42 129.64
610 490 7.42913E+05 215.55 130.58 180.91 251.06
610 550 3.11942E+05 91.42 50.61 75.39 104.38
Table A-10: Nusselt numbers by FLUENT and correlations at rto=5 ½” and rci=9 ⅝”
Ra FLUENT Willhite Raithby & Hollands Churchill This Study
2.06402E+05 10.750 5.067 9.566 7.812 10.603
3.11942E+05 11.991 5.815 10.502 8.660 11.742
5.55103E+05 13.881 7.046 11.984 10.003 13.537
7.42913E+05 14.929 7.765 12.818 10.758 14.547
8.57099E+05 15.472 8.146 13.255 11.154 15.070
1.11596E+06 16.525 8.894 14.090 11.912 16.084
1.22289E+06 16.906 9.168 14.393 12.186 16.452
1.39939E+06 17.485 9.596 14.871 12.617 17.009
1.86680E+06 18.789 10.558 15.896 13.548 18.263
2.00308E+06 19.102 10.849 16.265 13.867 18.584
2.43984E+06 20.094 11.559 16.969 14.516 19.511
2.66721E+06 20.544 11.891 17.287 14.811 19.945
3.00413E+06 21.171 12.378 17.794 15.269 20.540
3.74295E+06 22.378 13.314 18.733 16.123 21.686
4.23317E+06 23.086 13.875 19.297 16.633 22.355
4.57116E+06 23.549 14.268 19.733 17.016 22.783
4.73446E+06 23.750 14.407 19.829 17.114 22.981
5.15238E+06 24.242 14.827 20.250 17.493 23.466
5.26329E+06 24.413 14.942 20.376 17.603 23.590
141
Table A-11: Data used for regressing a new correlation
Ra δ (rto/rci) Nusselt Number Ra δ (rto/rci) Nusselt Number
7.07040E+04 0.55 7.445 4.76532E+06 0.47 17.981
1.07469E+05 0.55 8.433 5.20939E+06 0.47 18.484
1.90191E+05 0.55 9.891 5.86745E+06 0.47 18.960
2.55894E+05 0.55 10.697 7.31045E+06 0.47 20.117
2.94981E+05 0.55 11.096 8.26792E+06 0.47 20.733
3.80903E+05 0.55 11.836 8.92804E+06 0.47 21.078
4.19850E+05 0.55 12.129 9.24699E+06 0.47 21.355
4.81536E+05 0.55 12.555 1.00632E+07 0.47 21.900
6.40861E+05 0.55 13.476 1.02799E+07 0.47 21.821
7.04550E+05 0.55 13.781 1.18074E+06 0.38 10.395
8.39620E+05 0.55 14.412 1.78449E+06 0.38 11.444
9.13730E+05 0.55 14.711 3.17550E+06 0.38 13.136
1.02980E+06 0.55 15.153 4.24988E+06 0.38 14.133
1.28680E+06 0.55 16.015 4.90309E+06 0.38 14.603
1.45380E+06 0.55 16.511 6.38392E+06 0.38 15.605
1.60300E+06 0.55 16.916 6.99565E+06 0.38 15.986
1.63230E+06 0.55 16.988 8.00528E+06 0.38 16.470
1.77750E+06 0.55 17.363 1.06791E+07 0.38 17.755
1.80620E+06 0.55 17.440 1.14587E+07 0.38 17.735
1.72615E+06 0.30 8.982 1.39573E+07 0.38 18.805
2.60879E+06 0.30 9.932 1.52579E+07 0.38 19.412
4.64236E+06 0.30 11.391 1.71853E+07 0.38 19.882
6.21302E+06 0.30 12.246 2.14118E+07 0.38 21.043
7.16796E+06 0.30 12.787 2.42161E+07 0.38 21.721
9.33283E+06 0.30 13.617 2.61496E+07 0.38 21.982
1.02271E+07 0.30 13.909 2.70838E+07 0.38 22.315
1.17031E+07 0.30 14.419 2.94745E+07 0.38 22.762
1.56121E+07 0.30 15.457 3.01090E+07 0.38 22.851
1.67518E+07 0.30 15.179 2.06402E+05 0.58 10.750
2.04045E+07 0.30 16.381 3.11942E+05 0.58 11.991
2.23060E+07 0.30 16.823 5.55103E+05 0.58 13.881
2.51237E+07 0.30 17.292 7.42913E+05 0.58 14.929
3.13025E+07 0.30 18.143 8.57099E+05 0.58 15.472
3.54023E+07 0.30 18.662 1.11596E+06 0.58 16.525
3.82288E+07 0.30 18.902 1.22289E+06 0.58 16.906
3.95945E+07 0.30 19.181 1.39939E+06 0.58 17.485
4.30896E+07 0.30 19.363 1.86680E+06 0.58 18.789
4.40171E+07 0.30 19.505 2.00308E+06 0.58 19.102
4.03130E+05 0.47 9.874 2.43984E+06 0.58 20.094
6.09262E+05 0.47 10.884 2.66721E+06 0.58 20.544
1.08419E+06 0.47 12.532 3.00413E+06 0.58 21.171
1.45100E+06 0.47 13.449 3.74295E+06 0.58 22.378
1.67402E+06 0.47 13.960 4.23317E+06 0.58 23.086
2.17961E+06 0.47 14.882 4.57116E+06 0.58 23.549
2.38847E+06 0.47 15.230 4.73446E+06 0.58 23.750
2.73318E+06 0.47 15.748 5.15238E+06 0.58 24.242
3.64609E+06 0.47 16.920 5.26329E+06 0.58 24.413
3.91226E+06 0.47 17.435
142
Table A-12: FLUENT simulation results for double-tubing annulus
Heat Flux Rate (W/m)
Ti(K) To(K) Ra in tubing 1 Ra in tubing 2
tubing 1 tubing 2
310 290 1.67518E+07 1.14587E+07 16.98 20.36
360 290 3.82288E+07 2.61496E+07 94.2 105.94
410 290 4.40171E+07 3.01090E+07 157 190.2
460 290 4.30896E+07 2.94745E+07 234.78 282.72
510 290 3.95945E+07 2.70838E+07 340.6 358.2
560 290 3.54023E+07 2.42161E+07 442.8 450.4
610 290 3.13025E+07 2.14118E+07 506.2 576.2
410 340 2.04045E+07 1.39573E+07 77.4 91.4
510 340 2.51237E+07 1.71853E+07 236.74 271.8
610 340 2.23060E+07 1.52579E+07 392.2 464.8
460 390 1.17031E+07 8.00528E+06 75.16 89
560 390 1.56121E+07 1.06791E+07 222.4 247.2
510 440 7.16796E+06 4.90309E+06 71.76 84.2
560 440 9.33283E+06 6.38392E+06 142.2 157.74
610 440 1.02271E+07 6.99565E+06 218.2 238.92
510 490 1.72615E+06 1.18074E+06 13.7 20.66
560 490 4.64236E+06 3.17550E+06 62.18 94.86
610 490 6.21302E+06 4.24988E+06 144.54 149.34
610 550 2.60879E+06 1.78449E+06 50.34 78.16
143
Table A-13: Nusselt numbers by FLUENT for double-tubing annulus
3 1/2" Tubing 3 1/2" Tubing 4 1/2" Tubing 4 1/2" Tubing
Ra in tubing 1 in Single- in Double- Ra in tubing 2 in Single- in Double-
Tubing Model Tubing Model Tubing Model Tubing Model
1.72615E+06 8.9821 5.407 1.18074E+06 10.3949 8.153
2.60879E+06 9.9324 5.783 1.78449E+06 11.4442 8.979
4.64236E+06 11.3907 6.658 3.17550E+06 13.1360 10.157
6.21302E+06 12.2463 8.595 4.24988E+06 14.1325 8.881
7.16796E+06 12.7872 8.363 4.90309E+06 14.6029 9.813
9.33283E+06 13.6171 9.165 6.38392E+06 15.6047 10.166
1.02271E+07 13.9090 9.436 6.99565E+06 15.9857 10.332
1.17031E+07 14.4188 9.609 8.00528E+06 16.4695 11.379
1.56121E+07 15.4573 10.451 1.06791E+07 17.7552 11.616
1.67518E+07 15.1788 10.187 1.14587E+07 17.7346 12.215
2.04045E+07 16.3812 10.959 1.39573E+07 18.8051 12.941
2.23060E+07 16.8228 11.368 1.52579E+07 19.4117 13.472
2.51237E+07 17.2920 12.179 1.71853E+07 19.8818 13.983
3.13025E+07 18.1432 12.792 2.14118E+07 21.0427 14.561
3.54023E+07 18.6620 14.024 2.42161E+07 21.7208 14.265
3.82288E+07 18.9016 14.942 2.61496E+07 21.9821 16.805
3.95945E+07 19.1812 14.046 2.70838E+07 22.3146 14.772
4.30896E+07 19.3633 13.343 2.94745E+07 22.7619 16.068
4.40171E+07 19.5046 13.519 3.01090E+07 22.8506 16.377
144
APPENDIX B: KEYWORDS FOR WELLBORE SIMULATION INPUT DATA
WELL_TYPE
well_type
WELL_DEPTH
depth
When there is no keyword WELLPATH which implies a non-vertical well, this keyword is
required.
WELLPATH
INCLUDE well_path_file
The well path data file is a text file and has the following format:
… … … …
145
/
END_WELLPATH
The first row begin with MAINWELL which followed by well name on the second column with
quotations. The third and fourth columns are X and Y coordinate of the well.
The second and rest of the rows are MD, TVD, DX and DY until the row with only “/”.
The last row is a keyword END_WELLPATH. All data units in this keyword are meter.
RELATIVE_ROUGH
fr
fric_method
fric_method defines calculation method for friction factor. It can be one of three keywords:
SEGMENT_N
grid_num
146
START_POINT
n_point
Define the wellbore simulation start point at which the well conditions such flow rate, pressure
are defined.
n_point is the start point 0 or 1. 0 means the simulation starts from well head and 1 means the
simulation starts from well bottom.
WELL_CAL_UNITS num_units
ntub rti rto insul rins tlen (rti1 rto1 insul1 rins1 tlen1 ) iscon rci rco rwb md ilateral
example:
WELL_CAL_UNITS 1
1 0.038 0.04445 0 0 500 0 0.081 0.089 0.12 500 0
Define wellbore simulation units that include tubing, casing and wellbore parameters.
insul is if the first tubing is insulated (0 or 1). 0 means the tubing is not insulated and 1 means the
tubing is insulated.
rins is the first tubing insulation radius (rins>rto), m. When insul is 1, this radius must be
defined.
147
insul1 is if the second tubing is insulated (0 or 1). 0 means the tubing is not insulated and 1
means the tubing is insulated.
rins1 is the second tubing insulation radius (rins1>rto1), m. When insul1 is 1, this radius must be
defined.
iscon is if the two tubings are concentric (0 or 1). 0 means the two tubings are not concentric and
1 means the two tubings are concentric.
ilateral is the current branch number in a multi-lateral wellbore. 0 means the main branch.
THERMAL_CONDUCT
example:
THERMAL_CONDUCT
43.2639 43.2639 0.35 1.73 1.73
Define thermal conductivities of tubing, casing, cementing, radial formation and vertical
formation.
148
INSULATION_K
th_insulation
example:
INSULATION_K
0.09
EMISSIVITY
e_tub e_cas
example:
EMISSIVITY
0.8 0.8
Define emissivity of the external tubing surface and internal casing surface.
ANNULUS_PROPERTY
example:
ANNULUS_PROPERTY
0.6216 0.02852 1.0258 0.044115
Define properties of annulus gas or liquid: density, viscosity, heat capacity, thermal conductivity.
149
thc is thermal conductivity of annulus gas or liquid, W/(m C).
SURFACE_T
t_surf
example:
SURFACE_T
12
Define the surface geothermal temperature, °C.
GEOT_GRADIENT
t_gradient
example:
GEOT_GRADIENT
0.03513
Define the geothermal gradient in surrounding formation, C/m.
FORMATION_PROPERTY
example:
FORMATION_PROPERTY
2998.9 782 1.73 1.73
Define formation density, formation heat capacity, formation thermal conductivity in radial and
vertical direction.
150
th_r is the formation thermal conductivity in radial direction, W/(m C).
DTWELL
dt_well
example:
DTWELL
0.01
Define first time step after well conditions change, day.
dt_well is the first time step after well conditions change, day.
DTMAX
dt_max
example:
DTMAX
5.0
Define maximum time step allowed during the whole simulation, day.
dt_max is the maximum time step allowed during the whole simulation, day.
NT_TOLERANCE
nt_tolerance
example:
NT_TOLERANCE
1e-004
Define convergence tolerance for Newton iteration.
151
SUMMARY
example:
SUMMARY
DEPTH PRES FLUIDT ENTHALPY FORMATIONT HEATLOSS VELOCITY
FPATTERN MB_MASS MB_PRES MB_ENTHALPY
/
Define report items in the simulation result file. Available keywords include:
152
MB_ENTHALPY balance error for enthalpy.
example:
Define a date time card for input injection/production history and conditions.
FLOW_RATE
rate
Define injection or production fluid mixture rate at wellbore head or bottom (determined by
keyword START_POINT).
rate is the injection or production fluid mixture rate, m3/day. For steam injection, it’s the cold
water equivalent (CWE) production rate.
START_COND
example:
START_COND
4000 250.3 0.80
Define injection/production conditions including fluid pressure, fluid temperature and steam
quality at well bottom or well head.
CIRCLE_START
153
CIRCLE_END
STOP
154
APPENDIX C: INPUT AND OUTPUT FORMAT
The input file format is designed as similar to CMG input file and following is typical input
**well depth, m
WELL_DEPTH
2000
**relative roughness
RELATIVE_ROUGH
0.0001
**segment number
SEGMENT_N
25
155
COMPOSITION_INPUT
NUMCOMP 2
COMPNAME CO2 WATER
KA 119950.0 0
KB 0.0 0
KC 4.55 0
KD -236.8 0
KE -79.1 0
TC 30 0
PC 7353 0
MW 0.044 0
DENMOL 18103.6 0
DENP 1.E-06 0
DENT 848.E-06 0
DENT2 0 0
**HVR values in Watson's correlation for calculating component vaporization enthalpy (J/gmol-
K^0.38)
**Do not input water as it will be calculated internally
HVR
2882 0
COMP_INPUT_END
VISCTABLE
**temperature(C) CO2 WATER
10 0.081 1.0
100 0.052 0.2838
300 0.021 0.12
/
156
**convergence tolerance for Newton iteration
NT_TOLERANCE 1.0e-5
**thermal conductivity: tubing, casing, cementing, radial formation and vertical formation,
W/(m C)
THERMAL_CONDUCT
43.2639 43.2639 0.35 1.73 1.73
**emissivity of the external tubing surface and internal tubing surface, dimensionless
EMISSIVITY
0.8 0.8
SUMMARY
157
DEPTH PRES FLUIDT ENTHALPY FORMATIONT HEATLOSS VELOCITY
FPATTERN
CASING_T FRAC_GAS FRAC_WAT
/
**start date
DATE 2008 1 1
**feed composition z
FEED_COMP
0.01 0.99
**The pressure and temperature at the top or bottom of a well, kPa and C
START_COND
**3800 0
18000 1.221E6
DATE 2008 1 2
STOP
158
Following is output file sample:
159
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