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0013-4651/2011/158(6)/A671/7/$28.00 V
C The Electrochemical Society
In this paper, a mathematical model for the all-vanadium battery is presented and analytical solutions are derived. The model is
based on the principles of mass and charge conservation, incorporating the major resistances, the electrochemical reactions and
recirculation of the electrolyte through external reservoirs. Comparisons between the model results and experimental data show
good agreement over practical ranges of the vanadium concentrations and the flow rate. The model is designed to provide accurate,
rapid solutions at the unit-cell scale, which can be used for control and monitoring purposes. Crucially, the model relates the pro-
cess time and process conditions to the state of charge via vanadium concentrations.
C 2011 The Electrochemical Society.
V [DOI: 10.1149/1.3561426] All rights reserved.
Manuscript submitted October 27, 2010; revised manuscript received February 5, 2011. Published April 7, 2011.
Electrochemical energy storage systems are crucial to the regula- able from suitable experimental data. Mathematical models of the
tion and transmission of intermittent power derived from wind, solar VRFB system have been developed by Shah et al.14–17 and by Li
and tidal sources. One promising example of such a storage system and Hikihara.18 These models incorporate the fundamental modes
is the redox flow battery (RFB), which is suitable for both medium of transport, the electrochemical kinetics (including hydrogen and
and large scales storage needs.1 Other important applications of oxygen evolution16,17) and heat losses.15 It is not feasible, however,
RFB technology include power balancing and peak shaving for in- to incorporate this level of detail in control/monitoring tools or in
cumbent power generation methods.1–3 stack models. There is, therefore, a need to develop control-oriented
Examples of RFBs include the all-vanadium, vanadium/bromine, models19,20 that can rapidly, but accurately capture the performance
zinc–cerium and soluble–lead acid cells, of which the all-vanadium of VRFB systems. In this paper, such a control-oriented model is
flow battery (VRFB) is the most developed.4–8 In 1985, Sum, Rych- developed for a unit-cell VRFB system. In the next section, experi-
cik and Skyllas-Kazacos published the results of investigations into mental details are presented, followed by the model equations and
the direct application4,5 of the V2þ/V3þ and VO2þ/ VOþ 2 redox analytical solutions in the Model Equation section. In the Result and
couples to flow batteries. Subsequently, full patents for the all- Discussion section, the model is validated and the results of para-
vanadium battery were filed in Australia and the USA (Ref. 8) with metric studies are presented.
Unisearch Limited, University of New South Wales (UNSW) Aus-
tralia as the applicant. The success of the VRFB is largely attribut-
able to its high energy efficiencies (between 80 and 90% in large Experimental
installations), the soluble state of the active species (no metal depo-
A side view of the assembled cell is provided in Fig. 1. The body
sition), its potentially low cost per kilo watt hour for large storage
of the redox flow battery was constructed using polyvinyl chloride
capacities, the minimal gas evolution during normal operation, and
polymer outer plates (each 180 180 20 mm). Copper end-plates
use of the same element in both half-cells, avoiding problems asso-
(150 150 3 mm) were held in place using PTFE O-rings, and
ciated with cross-contamination during long-term use.9
graphite foil (150 150 2 mm) was used to form a flexible inter-
The main electrode reactions for the VFRB are as follows
connect between the copper plates and graphite plates
charge (150 150 5 mm), placed on top of the graphite foil. PTFE gas-
ve electrode : V3þ þ e ! V2þ kets (150 150 3 mm; active area of 100 100 mm) were posi-
discharge tioned on top of the graphite plates. Carbon felt Sigratherm GFA5
E0 ¼ 0:26 V vs: SHE [1] electrodes (100 100 4 mm) were positioned within the gaskets.
The effective volumetric porosity of the felt electrodes was 68 6 7.
charge The compartments were divided by a Nafion 115 cation exchange
þ ve electrode : VO2þ þ H2 O e ! VOþ
2 þ 2H
þ
membrane (150 150 mm; dry thickness ca. 125 lm). Electrolyte
discharge was circulated through each half-cell compartment through a glass
E0 ¼ 1:00 V vs: SHE [2] reservoir (volume 250 ml, with a nitrogen gas atmosphere) and peri-
staltic pump circuit.
with further side reactions (notably gas evolution) when the cells are The electrolyte contained a total vanadium concentration in the
overcharged. The electrolytes for each cell are circulated through range 1000–1600 mol m3, as a V(III)/V(IV) mixture, in 4000 mol
the electrochemical cell and external reservoirs/tanks. The half cells m3 H2SO4, at a temperature of 297 6 2 K. The volumetric flow
are separated by an ion-selective membrane, typically Nafion, to rate was in the range 1 106 – 3 106 m3 s1 (1–3 ml s1).
transport protons. In theory, the energy storage capacity increases An in-house personal computer and interface was used to monitor
with the volume of the reservoirs and the concentrations of vana- cell voltage. In addition, an open-circuit cell (divided by a Nafion
dium species, while the power output depends on the active elec- 1135 cation exchange membrane) was used to monitor the cell
trode surface area and number of cells (when placed in a stack). potential difference between carbon rod electrodes (8 mm diameter).
Laboratory-based investigations (considering materials, operat- This cell provided a measure of the differential redox potential
ing conditions, additives and cell structure) can be highly costly, as between the half-cell electrolytes leaving the cells, which was used
well as time- and labour-intensive. In order to reduce costs and as an indication of the open-circuit cell voltage (OCV) and, there-
timescales, modelling and simulation can be employed during the fore, the state of charge (SoC). The cell current was also monitored.
design and test cycles, and used to control and monitor systems in In the charge discharge experiments, the cell was charged at a con-
real time,10–13 provided of course that model parameters are avail- stant current (typically in the range 2–10 A, corresponding to a cur-
rent density of 200–1000 A m2 based on the projected area of each
* Electrochemical Society Student Member. electrode) and discharged at the same constant current. The charge
** Electrochemical Society Active Member. and discharge times were determined by the value of the open-
z
E-mail: A.Shah@soton.ac.uk circuit cell voltage as approximated by the potential difference
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A672 Journal of The Electrochemical Society, 158 (6) A671-A677 (2011)
Figure 2. A schematic of the all vanadium redox flow battery and the com-
ponents incorporated in the model.
The electrochemical reactions included in the model are shown respectively, where, rc , rm and re are the conductivities and wc ,
in Eqs. 1 and 2. Under normal operating conditions, oxygen and wm and we are the widths of the current collector, membrane and the
hydrogen evolution kinetics are not favoured in the all-vanadium electrolyte, respectively, as shown in Fig. 2. Note that a Bruggeman
system given the values of the standard potentials for Reactions 1 correction has been used in the case of ðIRÞe to obtain the effective
and 2. Furthermore, self discharge is neglected given the high conductivity e3=2 re . For a Nafion membrane, the following empiri-
charge and discharge currents considered. cal relationship can be employed23
Given an applied current density, japp, the cell voltage (or cell
potential difference), Ecell is calculated from the following formula21 1 1
rm ¼ ð0:5139k 0:326Þ exp 1268 [6]
X X 303 T
Ecell ¼ Erev
cell ðIRÞk jg j
k k in S m1, where k is the membrane water content (moles of H2O to
¼ Erev ðIRÞm ðIRÞe ðIRÞc ga [3] moles of SO 3 ). Since the membrane is in constant contact with the
cell
liquid electrolyte on both sides, it is reasonable to assume that it is
in which Erev fully saturated; that is,24 k ¼ 22.
cell is the reversible OCV (since the outlet concentrations
are used to calculate the OCV in the experimental monitoring cell, The overpotentials associated with the activation barrier to the
the state of charge definition is the same for both the model and electrode reactions can be calculated individually by inverting the
experiments, though small differences exist between the true OCV Butler-Volmer equation (assuming equal charge transfer coefficients
and the OCV measured by the monitoring cell as discussed in the of 0.5) as follows21
Simulation section), ga is the activation overpotential (with contri- !
butions from each electrode), ðIRÞm is the ohmic drop across the 2RT japp
ve electrode ðchargeÞ : g1 ¼ a sinh pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
membrane, (IR)e is the ohmic drop associated with the electrolyte F 2Fk1 cVðIIIÞ cVðIIÞ
and ðIRÞc is the ohmic drop associated with the current collector.
The OCV can be approximated using Nernst’s equation (assuming [7]
unit activity coefficients) as follows21 !
2RT japp
! þ ve electrode ðchargeÞ : g2 ¼ a sinh pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
RT cVðIIÞ cVðVÞ ½Hþ 2 F 2Fk2 cVðIVÞ cVðVÞ
rev 0 0
Ecell ¼ ðE2 E1 Þ þ ln
F cVðIIIÞ cVðIVÞ [8]
RT cVðIIÞ cVðVÞ 4:6RT where k1 and k2 are the reaction rate constants associated with the
¼E þ 0
ln þ log10 ½Hþ [4]
F cVðIIIÞ cVðIVÞ F reactions at the positive and negative electrodes, respectively (they
can be related to the reference exchange current densities and refer-
where: E01 and E02 (both functions of temperature) are the formal ence reactant concentrations). The reaction constants are tempera-
potentials for the reactions at the negative and positive electrodes, ture dependent, and can be expressed as follows15
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Journal of The Electrochemical Society, 158 (6) A671-A677 (2011) A673
Table I. Default values for the electrochemical parameters and conductivities used in the model.
FE0 ðTref Þ 1 1
k1 ¼ k1;ref exp 1 [9] d dS
R Tref T edci þ cres
i ¼ japp [14]
dt F
which can be integrated, assuming a constant charge/discharge cur-
FE02 ðTref Þ 1 1 rent, to give
k2 ¼ k2;ref exp [10]
R Tref T
dS
cres 0
i ¼ ðed þ 1Þci japp t edci i ¼ VðIIIÞ; VðIVÞ [15]
F
for known reference values, k1;ref and k2;ref (given in Table I).
The recirculation of the electrolytes through reservoirs alters the subject to the initial conditions ci ¼ cres 0
i ¼ ci . Equation 12 can now
concentrations of all species entering the electrodes. To model recircu- be recast as follows
lation, the concentration of species i in the appropriate reservoir, cresi
is introduced. The outlet/inlet area of the electrodes is given by dci 0 Sjapp ed
Ain ¼ be we , where be and we are the breadth and width of the electrode, þ ~eci ¼ ~eci 1þ t [16]
dt eF s
respectively (see Fig. 2; default values are given in Table II). Assuming
a constant liquid density, conservation of volume demands that the net in which
change per unit time in the number of moles of species i in the electrode
due to recirculation is approximately equal to eAin uðcres
i ci Þ, where e
he 1
s¼ and ~e ¼ ðed þ 1Þ [17]
is the porosity of the electrode and u is the electrolyte flow velocity (in u s
m/s). Similarly, the net change in the reservoir concentration is approxi-
mately eAin uðcres The ratio s ¼ he =u is a direct measure of the residence time for reac-
i ci Þ. Therefore, the mass balance of species i in
the reservoirs is tion. The solutions to Eq. 16, together with the initial conditions are
dcres eAin u res edu res Sjapp ed þ e~et ed
i
¼ ðci ci Þ ¼ ðc ci Þ [11] ci ¼ c0i þ 1 t i ¼ VðIIIÞ; VðIVÞ [18]
dt Vr he i e~eF 1 þ ed s
where eAin is the actual area of the electrode, he is the height of the A similar procedure for Eqs. 11 and 13 results in the solutions
electrode, Ve ¼ be we he is the volume of the electrode, Vr is the vol-
ume of the reservoir and d ¼ Ve =Vr (see Table II for typical values). dS
cres 0
i ¼ ðed þ 1Þci þ japp t edci i ¼ VðIIÞ; VðVÞ [19]
Note that the relationship Ain ¼ Ve =he was used above. F
The mass balance for species i in the electrode incorporates
recirculation and electrochemical reaction and
dci japp Sjapp ed þ e~et ed
¼ eAin uðcres ci ¼ c0i 1 t i ¼ VðIIÞ; VðVÞ [20]
eVe i ci Þ A s i ¼ VðIIIÞ; VðIVÞ [12] e~eF 1 þ ed s
dt F
dci japp To derive equations for the concentrations of water and protons, cH2 O
eVe ¼ eAin uðcres
i ci Þ þ As i ¼ VðIIÞ; VðVÞ [13]
dt F and cHþ , respectively, electrochemical reaction (according to Eqs. 1
and 2), recirculation and osmotic drag through the membrane are con-
where As is the active surface area for reaction, which can be written sidered. The molar flux of water through the membrane from the posi-
as As ¼ SVe , where S is the specific surface area (per unit volume of tive to negative electrode on charge can be approximated by
the bulk electrode). Eliminating the recirculation terms in Eqs. 11 NHdrag ¼ nd japp F, where nd is the so-called drag coefficient in the
2O
and 12 yields
Table II. Default values for the structural and geometric parameters used in the model.
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A674 Journal of The Electrochemical Society, 158 (6) A671-A677 (2011)
empirical model of Springer et al. for water transport through Nafion.23 Results and Discussion
The water mass balances for each electrode are, therefore, as follows
General observations and formulae.— Before presenting the
dc simulations, it is worthwhile making some general observations
ve electrodeðchargeÞ : eVe H2 O ¼ eAin uðcres H 2 O cH 2 O Þ
dt regarding the solutions derived above, in the context of a typical test
japp cell. Formulae are derived to provide useful guidelines for the oper-
þ Ae nd [21] ation of VRFB cells under practical operating conditions.
F
In the realistic limit d ! 0, i.e., Vr Ve , the term Sjapp ðe~eFÞ
dcH2 O in the solutions Eq. 18 for the V(II)/V(III) concentrations can be
þve electrodeðchargeÞ : eVe ¼ eAin uðcres
H 2 O cH 2 O Þ
dt approximated by he Sjapp ðeuFÞ. The practical range for u=he ¼ 1=s
japp in a test cell is 0.10.01 (higher values can lead to leaking of the
ðAe nd þ As Þ [22]
F electrolyte and lower values to low charge efficiencies). Returning
and the mass balances for the protons are to Eq. 18, it can be seen that for t 1=~e ¼ OðsÞ, the asymptotic
Sj
form of the concentrations is given by ci c0i eFapp t 1 2st
dcHþ ðt sÞ
ve electrode ðchargeÞ : eVe ¼ eAin uðcres
H þ cH Þ
þ
dt
japp Sjapp t
þ Ae [23] ci c0i t 1 ðt sÞ [31]
F eF 2s
dcHþ
þve electrode ðchargeÞ : eVe ¼ eAin uðcres
H þ cH Þ
þ For t s, the exponential term in Eq. 18 can be disregarded and the
dt asymptotic forms are
japp
ðAe 2As Þ [24]
F japp
The reservoir concentrations are given by (for both electrodes) ci c0i S s þ edt 2eds ðedÞ2 t ðt sÞ [32]
eF
dcres
H2 O ed
¼ ðcres cH 2 O Þ [25] Likewise, the proton concentration in the positive electrode
dt s H2 O
(required below) can be approximated as
dcres
Hþ ed
¼ ðcres
þ cH þ Þ [26] japp
dt s H cHþ c0Hþ ð2Swe 1Þ s þ edt 2eds ðedÞ2 t
ewe F
Eliminating the recirculation terms in Eqs. 21/25 and Eqs. 22/25,
followed by integration yields ðt sÞ [33]
cres 0 Thus, there are distinct stages in the charge cycle: an initial stage of
H2 O ¼ ðed þ 1ÞcH2 O edcH2 O
8 OðsÞ (about 1 min using the parameter values in Tables I–III) during
> japp nd which the electrode concentrations of V(II) and V(III) decrease at a
>
< dt S þ þ ve electrode
F we linear rate Sjapp eF in t, followed by an intermediate stage with
þ [27]
>
> n j t ¼ OðsÞ; in a final stage, defined by t s (the majority of the
: d app dt ve electrode charge cycle), the rate of depletion reduces considerably to
we F
dSjapp eF, again linearly in t. During the intermediate stage, the var-
in which c0H2 O ¼ cres
H2 O ð0Þ ¼ cH2 O ð0Þ. Substituting Eq. 27 into Eqs.
iation in the concentrations is quadratic, as is seen by passing to the
21 and 22 and solving the resulting equations leads to limit t ! s in Eq. 31. For low initial concentrations or high currents,
the first two stages will dominate by virtue of the short charge time.
cH2 O ¼ c0H2 O Such scenarios exist only under extreme conditions and are not rep-
8 resentative of the experiments in this paper. The asymptotic behav-
>
> japp nd ed þ e~et ed
>
< e~eF S þ 1 t þ ve electrode ior described above is verified later in this section (see Fig. 5).
we 1 þ ed s To estimate the time taken to fully charge, tfc , it is defined as the
þ
>
> japp nd ed þ e~et ed time taken to reach a zero concentration of the V(III) reactant in the
>
: 1 t ve electrode
e~eF we 1 þ ed s negative electrode (cVðIIIÞ ¼ 0) or of the V(IV) reactant in the posi-
tive electrode (cVðIVÞ ¼ 0). Equation 18 show that these conditions
[28] are equivalent if the initial concentrations of V(IV) and V(III) are
A similar procedure for the proton concentrations yields equal. Making the approximations d ! 0 and e~et ¼ 0 in Eq. 18, for
the reasons outlined above, the condition cVðIIIÞ ¼ 0 leads to
cres 0
Hþ ¼ ðed þ 1ÞcHþ edcHþ
8
> japp d
>
< tð2Swe 1Þ þ ve electrode
F we Table III. Default values for the operating parameters used in
þ [29]
> japp d
> the model.
: t ve electrode
F we
Symbol Description Value
where c0Hþ ¼ cres
Hþ
ð0Þ ¼ cHþ ð0Þ, and
T Temperature 297 K
cHþ ¼ c0Hþ c0VðIIÞ Initial V(II) concentration 60 mol m3
8 Initial V(III) concentration 1140 mol m3
> japp ed þ e~et ed c0VðIIIÞ
>
> ð2Sw 1Þ 1 t þ ve electrode c0VðIVÞ Initial V(IV) concentation 1140 mol m3
< e~ew F e
1 þ ed s
e
c0VðVÞ Initial V(V) concentration 60 mol m3
þ
>
> japp ed þ e~et ed japp Current density 1000 A m2
>
: 1 t ve electrode Initial concentration of protons 4200 mol m3
e~ewe F 1 þ ed s c0Hþ
c0H2 O Initial concentration of water 4:23 104 mol m3
[30] x Linear flow rate of the electrolyte 1 106 m3 s1(1 ml s1)
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Journal of The Electrochemical Society, 158 (6) A671-A677 (2011) A675
!
Vr Fc0VðIIIÞ he =u Equation 37, which is a function only of time, is valid for the major-
tfc [34] ity of a typical charge cycle. It provides a convenient first-order
Ve Sjapp e
approximation to the SoC under practical conditions. Alternatively,
the more complex, but still relatively straightforward expression Eq.
Equation 34 shows the charge time can be controlled by several 35 can be used.
means. It can be increased by increasing the reservoir volume, Vr or
decreasing the electrode volume, Ve , with all other parameters in Simulations.— The charge/discharge curves for the experiments
Eq. 34 fixed in each case. It is interesting to note that while tfc / Vr , described in the Experimental section were simulated using the ana-
it is inversely proportional to Ve . In the first case, the total vanadium lytical solutions derived above. The default parameters are given in
content is increased and in the latter case the residence time for Tables I–III. The initial concentrations of the vanadium species (Ta-
reaction is decreased, both of which lead to longer charge times (to ble III), i.e. at the beginning of charge, were such that a 5% of the
an equivalent SoC). Alternatively, the initial concentration of vana- total vanadium concentration was considered to be in the V(II) state
dium, c0VðIIIÞ can be increased or the volumetric current density, Sjapp in the negative electrode and in the V(V) state in the positive elec-
decreased in order to increase tfc . In the latter scenario, the available trode. Equation 4 was used to control the charge and discharge time;
surface area for reaction or the bulk reaction rates are decreased. as in the experiment, the OCV with respect to the cell reactant con-
The ratio he =u ¼ s, measuring the residence time for reaction, can centrations was cycled between 1.3 V (beginning of charge/end of
also be used to control the charge time; clearly a decrease in he or discharge) and 1.5 V (end of charge). The total initial concentrations
an increase in u, both of which will lead to a decrease in s, will were estimated from the experimental conditions, along with the
increase tfc . assumption that sulphuric acid dissociates completely in water
The state of charge of the cell is a key parameter for ensuring the (based on the value of the dissociation constant). In the discussion
operation remains with a safe range, particularly with regard to gas- below, the electrolyte flow rate, x is specified rather than the veloc-
evolving reactions. There are several methods for estimating the ity. The conversion is given by x ¼ euAin .
SoC of a battery, with one of the most common methods based on As with all models, it was necessary to fit certain parameters in
the open-circuit voltage (OCV). For certain ranges of the SoC, the order to match the experimental results. The fitting parameters (kept
relationship between the OCV and SoC can be approximated as lin- to a minimum) were (i) the specific surface area S, (ii) the electro-
ear: SoC ¼ a1 þ a2 OCV, for constants a1 and a2 that are deter- lyte conductivities re , and the rate constant k1;ref , given in Eq. 9.
mined by the OCV values at full and zero capacity.25 These extreme The first of these parameters is very difficult to determine and the
values of the OCV, which can be measured, are denoted Emax and estimates can vary by orders of magnitude. The electrolyte conducti-
Emin , corresponding respectively to SoC ¼ 1 and SoC ¼ 0. Inserting vites for the particular system were not known, so were used as free
these values into the expression for SoC gives a1 ¼ Emin =ðEmax parameters for fitting purposes. For simplicity, the values were set
Emin Þ and a2 ¼ 1=ðEmax Emin Þ. Subsequently inserting these equal for both half cells. The final fitting parameter is also unknown
expression and Eqs. 18 and 20 into Eq. 4 for the OCV leads to (con- for the present system. The fitted value is, however, consistent with
verting the proton concentration to mol dm3) previous reports.14–17 We point out that the fitting of parameters
was performed only once, using the base-case parameter values in
Emin E0 2RT Tables I–III.
SoCðtÞ ¼ þ þ Figure 3 shows the result of simulations at two different concen-
Emax Emin Emax Emin FðEmax Emin Þ trations of vanadium, with other parameters as in Table I. A compar-
!
c0VðIIIÞ þ nðtÞ 4:6RT ison to experimental data is also provided. The analytical solutions
ln 0 þ capture the charge-discharge behaviour well, particularly with
cVðIIÞ nðtÞ FðEmax Emin Þ
respect to the trends observed. The best fit over all parameter varia-
2Swe 1 tions (see also Fig. 4) could not eliminate all quantitative discrepan-
log10 c0Hþ þ nðtÞ 3 [35]
Swe cies, although theses discrepancies are relatively small. The model
does not consider gas evolving reactions and self discharge, which
lower the charge efficiency in the real case. Furthermore, as seen in
since c0VðIVÞ ¼ c0VðIIIÞ and c0VðIIÞ ¼ c0VðVÞ [that last term includes the
factor of 103 that is introduced when converting cHþ to units of
mol dm3, noting that log10 ð103 Þ ¼ 3]. The function nðtÞ is
Sj edþe~et ed
given by nðtÞ ¼ e~eapp
F 1þed 1 s t
Sjapp ed þ e~et ed
nðtÞ ¼ 1 t [36]
e~eF 1 þ ed s
Emin E0 2RT
SoCðtÞ þ þ
Emax Emin Emax Emin FðEmax Emin Þ
!
c0VðIIIÞ 1ðtÞ 4:6RT
ln 0 þ
cVðIIÞ þ 1ðtÞ FðEmax Emin Þ
2Swe 1
log10 c0Hþ 1ðtÞ 3 [37]
Swe
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A676 Journal of The Electrochemical Society, 158 (6) A671-A677 (2011)
Figure 5. A comparison of the full analytical solution for the V(III) species
concentration (Eq. 18) and the asymptotic solutions given by Eqs. 31 and 32.
The cell temperature was 300 K, the vanadium concentration was 1200 mol
m3, the flow rate was 1 106 m3 s1 (1 ml s1) and the current density
was 1000 A m2.
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Journal of The Electrochemical Society, 158 (6) A671-A677 (2011) A677
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