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Multi outdoor units

SERVICE MANUAL Multi zone

CONDENSING UNITS

Revision E: ODMFI-E-1712

Model Numbers:

M2OF-18HFN1-M M3OF-27HFN1-M M4OF-36HFN1-M


M5OF-48HFN1-M

Table of Contents

1. Indoor Unit Combination


2. Dimension Of Outdoor Unit
3. Refrigerant Cycle Diagram
4. Installation Details
5. Electronic Function
6. Wiring Diagrams
7. Trouble Shooting
8. Disassembly Instructions

WARNING
 Installation MUST conform with local building codes or, in the absence of local
codes, with the National Electrical Code NFPA70/ANSI C1-1993 or current edition
and Canadian Electrical Code Part1 CSA C.22.1.
 The information contained in the manual is intended for use by a qualified service
technician familiar with safety procedures and equipped with the proper tools and
test instruments
 Installation or repairs made by unqualified persons can result in hazards to you
and others.
 Failure to carefully read and follow all instructions in this manual can result in
equipment malfunction, property damage, personal injury and/or death.
1
CONTENTS
1. Indoor Unit Combination .......................................................................................................................................... 4

2. Dimension Of Outdoor Unit...................................................................................................................................... 6

3. Refrigerant Cycle Diagram ........................................................................................................................................ 8

4. Installation Details .................................................................................................................................................. 11

4.1 Wrench torque sheet for installation ............................................................................................................... 11

4.2 Connecting the cables ...................................................................................................................................... 11

4.3 Pipe length and the elevation........................................................................................................................... 11

4.4 First-Time Installation ....................................................................................................................................... 11

4.5 Adding Refrigerant after Long-Term System Operation................................................................................... 13

4.6 Procedure when servicing the indoor unit refrigeration circuit. ...................................................................... 13

4.7 Evacuation after servicing the outdoor unit refrigeration circuit .................................................................... 14

5. Electronic Function ................................................................................................................................................. 16

5.1 Abbreviation ..................................................................................................................................................... 16

5.2 Electric Control Working Environment. ............................................................................................................ 16

5.3 Main Protection ................................................................................................................................................ 16

5.4 Control and Functions ...................................................................................................................................... 18

6. Wiring Diagrams ..................................................................................................................................................... 23

7. Troubleshooting ..................................................................................................................................................... 30

7.1Safety ................................................................................................................................................................. 30

7.2 Indoor Unit Error Display................................................................................................................................... 31

7.3 Outdoor Unit Display ........................................................................................................................................ 34

7.4 Diagnosis and Solution ..................................................................................................................................... 39

7.5 Trouble Criterion of Main Parts. ....................................................................................................................... 89

8. Disassembly Instructions ...................................................................................................................................... 100

 M2OF-18HFN1-M (WCA30 metal plate) ................................................................................................. 100

 M3OF-27HFN1-M (WD30 metal plate) .................................................................................................... 107


2
 M4OF-36HFN1-M (WD30 metal plate) .................................................................................................... 115

 M5OF-48HFN1-M (WE30 metal plate) .................................................................................................... 122

3
1. Indoor Unit Combination Multi DC Nominal Suggested
Limit
Outdoor Unit capacity Combination

Multi DC Nominal Suggested 9+18


Limit
Outdoor Unit capacity Combination
12+12
12
12+18
9+9
1drive 2 5.2kW None 18+18
9+12
9+9+9
12+12
9+9+12

9+9+18
Multi DC Nominal Suggested
Limit 9+12+12
Outdoor Unit capacity Combination
9+12+18
9+9
9+18+18
9+12 1 drive 4 10.5kW None
12+12+12
9+18
12+12+18
12+12
12+18+18
12+18
9+9+9+9
18+18
1drive 3 7.8kW None 9+9+9+12
9+9+9
9+9+9+18
9+9+12
9+9+12+12
9+9+18
9+9+12+18
9+12+12
9+12+12+12
9+12+18
12+12+12+12
12+12+12

Multi DC Nominal Suggested


Limit
Outdoor Unit capacity Combination

18+18

18+24

24+24

9+9+18

9+9+24

9+12+12

9+12+18

9+12+24

9+18+18
1 drive 5 14kW None
9+18+24

9+24+24

12+12+12

12+12+18

12+12+24

12+18+18

12+18+24

12+24+24

18+18+18

4
18+18+24

9+9+9+9

9+9+9+12

9+9+9+18

9+9+9+24

9+9+12+12

9+9+12+18

9+9+12+24

9+9+18+18

9+9+18+24

9+12+12+12

9+12+12+18

9+12+12+24

9+12+18+18

9+18+18+18

12+12+12+12

12+12+12+18

12+12+12+24

12+12+18+18

9+9+9+9+9

9+9+9+9+12

9+9+9+9+18

9+9+9+9+24

9+9+9+12+12

9+9+9+12+18

9+9+9+18+18

9+9+12+12+12

9+9+12+12+18

9+12+12+12+12

9+12+12+12+18

12+12+12+12+12

5
2. Dimension Of Outdoor Unit

B
D

Model Unit: W D H W1 A B

mm 845 363 702 923 540 350


M2OF-18HFN1-M
inch 33.3 14.3 27.6 36.0 21.3 13.8

mm 946 410 810 1034 673 403


M3OF-27HFN1-M
inch 37.2 16.5 31.9 40.6 26.5 15.9

mm 946 410 810 1034 673 403


M4OF-36HFN1-M
inch 37.2 16.5 31.9 40.6 26.5 15.9

6
H

D B

W1

Model Unit: W D H W1 A B

mm 952 415 1333 1060 634 404

M5OF-48HFN1-M inch 37.5 16.3 52.5 41.7 25.0 15.9

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3. Refrigerant Cycle Diagram
3.1 Refrigeration circuit drawing of inverter 1 drive 2 type
IN D O O R OUTDOOR

E X V A C A P IL L A R Y A
L IQ U ID V A L V E A
CHECK VALVE

E X V B C A P IL L A R Y B
L IQ U ID V A L V E B T3
C ondenser
te m p . s e n s o r
C A P IL L A R Y T U B E

HEAT
EXCHANGE HEAT
T1 Room T 4 A m b ie n t
(E V A P O R A T O R ) EXCHANGE
te m p . s e n s o r te m p . s e n s o r
(C O N D E N S E R )

T 2 B -A E v a p o r a to r
T 2 E v a p o ra to r G AS VALVE A t e m p . s e n s o r o u tle t
te m p . s e n s o r
m id d le
4 -W A Y V A L V E
T 2 B -B
G AS VALVE B

A c c u m u la t o r

T 5 D is c h a r g e
te m p . s e n s o r

C o m p re s s o r C O O L IN G

H E A T IN G

3.2 Refrigeration circuit drawing of inverter 1 drive 3 type


IN D O O R OUTDOOR

E X V A C A P IL L A R Y A
L IQ U ID V A L V E A

E X V B C A P IL L A R Y B CHECK VALVE
L IQ U ID V A L V E B

T3
E X V C C A P IL L A R Y C
L IQ U ID V A L V E C C ondenser
te m p . s e n s o r
C A P IL L A R Y T U B E

HEAT
EXCHANGE HEAT
T1 R oom T 4 A m b ie n t
(E V A P O R A T O R ) EXCHANGE
te m p . s e n s o r te m p . s e n s o r
(C O N D E N S E R )

T 2 B -A E v a p o r a to r
G AS VALVE A t e m p . s e n s o r o u t le t
T 2 E v a p o ra to r
te m p . s e n s o r
m id d le T 2 B -B
G AS VALVE B
4 -W A Y V A L V E

T 2 B -C
G AS VALVE C
A c c u m u la t o r T 5 D is c h a r g e
C O O L IN G
te m p . s e n s o r
C o m p re s s o r H E A T IN G

8
3.3 Refrigeration circuit drawing of inverter 1 drive 4 type

IN D O O R O UTDO O R

E X V A C A P IL L A R Y A
L IQ U I D V A L V E A

E X V B C A P IL L A R Y B
L IQ U I D V A L V E B
C HECK VALVE

E X V C C A P IL L A R Y C
L IQ U I D V A L V E C
T3
C ondenser
E X V D C A P IL L A R Y D te m p . s e n s o r
C A P IL L A R Y T U B E
L IQ U I D V A L V E D

HEAT
EXCHANGE
(E V A P O R A T O R )
HEAT
T1 R oom T 4 A m b ie n t
T 2 E v a p o r a to r EXCHANGE
te m p . s e n s o r te m p . s e n s o r
te m p . s e n s o r (C O N D E N S E R )
m id d le

T 2 B -A E v a p o r a to r
G AS VALVE A t e m p . s e n s o r o u tle t

T 2 B -B
G AS VALVE B

4 -W A Y V A L V E
T 2 B -C
G AS VALVE C
H ig h p r e s s u r e
s w it c h C O O L IN G
A c c u m u la t o r
G AS VALVE D T 2 B -D T 5 D is c h a r g e H E A T IN G
L o w p re s s u re te m p . s e n s o r
s w it c h
C o m p re s s o r

3.4 Refrigeration circuit drawing of inverter 1 drive 5 type

IN D O O R OUTDOOR

E X V A C A P IL L A R Y A
L IQ U ID V A L V E A

E X V B C A P IL L A R Y B
L IQ U ID V A L V E B

E X V C C A P IL L A R Y C C H EC K VALVE
L IQ U ID V A L V E C

T3
E X V D C A P IL L A R Y D
L IQ U ID V A L V E D C ondenser
te m p . s e n s o r
C A P IL L A R Y T U B E

E X V E C A P IL L A R Y E
L IQ U ID V A L V E E

HEAT
EXCHANGE HEAT
T1 R oom T 4 A m b ie n t
(E V A P O R A T O R ) EXCHANGE
te m p . s e n s o r te m p . s e n s o r
(C O N D E N S E R )
T 2 B -A E v a p o ra to r
G AS VALVE A t e m p . s e n s o r o u t le t

G AS VALVE B T 2 B -B
T 2 E v a p o ra to r
te m p . s e n s o r

G AS VALVE C T 2 B -C
4 -W A Y V A L V E

C O O L IN G
T 2 B -D A c c u m u la to r H ig h p r e s s u r e
G AS VALVE D
s w itc h H E A T IN G
T 5 D is c h a r g e
G AS VALVE E T 2 B -E L o w p re s s u re te m p . s e n s o r
s w itc h
C o m p re s s o r

9
10
4. Installation Details ● Refrigerant pipe diameter is different
according to indoor unit to be connected.
4.1 Wrench torque sheet for installation When using the extension pipe, refer to the
tables below.
Outside diameter Torque Additional tightening torque ● When refrigerant pipe diameter is different
from that of the outdoor unit connector (18K
mm inch N.cm N.cm
indoor unit) an additional adapter is required.
Ф6.35 1/4 1500(153kgf.cm) 1600(163kgf.cm)

Ф9.52 3/8 2500(255kgf.cm) 2600(265kgf.cm)


Indoor unit
Ф12.7 1/2 3500(357kgf.cm) 3600(367kgf.cm) Extension pipe diameter
Pipe diameter
Model (mm/inch)
(mm/inch)
Liquid 6.35(1/4) Liquid 6.35(1/4)
9K
Gas 9.52(3/8) Gas 9.52(3/8)
4.2 Connecting the cables 12K 18K
Liquid 6.35(1/4) Liquid 6.35(1/4)
Gas 12.7(1/2) Gas 12.7(1/2)
Liquid 9.52 (3/8) Liquid 9.52 (3/8)
The power cord connection should be 24K
Gas 15.9(5/8) Gas 15.9(5/8)
selected according to the following Outdoor unit union diameter (mm/inch)
specifications sheet. Liquid 6.35(1/4) *2
1 drive 2
Gas 9.52(3/8) *2
Liquid 6.35(1/4) *3
Unit AWG 1 drive 3
Gas 9.52(3/8) *3
1 drive 2 type (18K outdoor unit) 14 Liquid 6.35(1/4) *4
1 drive 3 type (27K outdoor unit). 14 1 drive 4 9.52(3/8) *3
Gas
12.7(1/2) *1
1 drive 4 type (36K outdoor unit) 12
Liquid 6.35(1/4) *5
1 drive 5 type (48K outdoor unit) 10 1 drive 5 9.52(3/8) *3
Gas
For indoor unit and outdoor unit connection 12.7(1/2) *2
line, 16AWG is ok for all.

4.3 Pipe length and the elevation 4.4 First-Time Installation

Maximum piping length and height difference Air and moisture in the refrigerant system cause
the following problems:
1 drive 2 1 drive 3 1 drive 4 1 drive 5
Max. length for all 40 60 80 80
rooms (m) (131ft) (197ft) (262ft) (262ft) ● Increases in system pressure
Max. length for
25 (82ft) 30 (98ft)
35 35 ● Increases in operating current
one IU (m) (115ft) (115ft)
Max. height ● Decreases in cooling and heating efficiency
15 15 15 15
difference between
(49.2ft) (49.2ft) (49.2ft) (49.2ft) ● Blocks in capillary tubing caused by moisture
IU and OU (m)
Max. height
in the refrigerant circuit freezing
difference between 10 (33ft) 10 (33ft) 10 (33ft) 10 (33ft) ● Corrosion of parts in the refrigerant system
IUs (m) caused by water
Additional refrigerant charge The indoor units and the pipes between
1 drive 2 1 drive 3 1 drive 4 1 drive 5
indoor and outdoor units must be tested for
Pre-charge pipe 15 22.5 30 37.5 leakages and evacuated to remove gas and
length (m) (49.2ft) (73.8ft) (98.4ft) (123ft)
Additiona g 15 x 15 x 15 x 15 x
moisture from the system.
l (length (length (length (length
refrigeran for all for all for all for all Gas leak check with soap water:
t charge rooms - rooms – rooms - rooms –
15) 22.5) 30) 37.5)
oz 0.161 (0.161 0.161x(le Apply soap water or a liquid neutral
.0.161x(le
x(length x(length ngth for detergent on the connections with a soft brush to
ngth for
for all for all all rooms
all rooms
rooms – rooms – – 98.4)
–123)
check for leakage in the pipe connecting points. If
49.2) 73.8)
bubbles emerge, the pipes are leaking.

1. Air Purging Using the Vacuum Pump


Caution:
11
Procedure:

1) Connect the charge hose to the charging cylinder


and open the 2-way and 3-way valves.
1. Completely tighten the flare nuts on the With the charge hose you disconnected from the
indoor and outdoor units. Confirm that both vacuum pump, connect it to the valve at the
the2-way and 3-way valves are set to the bottom of the cylinder.
closed position.
2. Connect the charge hose with the push pin of If the refrigerant is R410A, place the cylinder
the Handle Lo to the 3-way valve gas service bottom-up to ensure liquid charging is possible.
port.
3. Connect the charge hose of the Handle Hi to 2). Purge the air from the charge hose.
the vacuum pump. Open the valve at the bottom of the cylinder and
4. Fully open the Handle Lo of the manifold press the check valve on the charge set (be
valve. careful of the liquid refrigerant).
5. Turn on the vacuum pump to begin
evacuation. 3) Place the charging cylinder onto the electronic
6. Conduct a 30-minute evacuation. Check scale and record the weight.
whether the compound meter indicates -
0.1Mpa(14.5Psi). If the meter does not 4) Turn on the air conditioner in cooling mode.
indicate -0.1Mpa(14.5Psi) after 30 minutes
has elapsed, continue evacuation for 20 more 5) Open the valves (Low side) on the charge set.
minutes. If the pressure does not reach - Charge the system with liquid refrigerant.
0.1Mpa(14.5Psi) after 50 minutes has 6).When the electronic scale displays the proper
elapsed, check if there are any leaks. weight (refer to the table), disconnect the charge
Fully close the Handle Lo valve of the manifold hose from the 3-way valve’s service port
valve and turn off the vacuum pump. After 5 immediately and turn off the air conditioner before
minutes, confirm that the gauge needle is not disconnecting the hose.
7). Mount the valve stem caps and the service port
moving.
Use a torque wrench to tighten the service port
7. Turn the flare nut on the 3-way valve45° cap to a torque of 18N.m(13.27 ft·lbs).
counterclockwise for 6-7 seconds. Once gas
begins to come out, tighten the flare nut. Be sure to check for gas leaks.
Make sure the pressure display on the
pressure indicator is higher than atmospheric
pressure. Then remove the charge hose from
the 3-way valve.
8. Fully open the 2-wayand 3-way valves and
securely tighten the cap on the 3-way valve.

2. Adding refrigerant if the pipe length


exceeds chargeless pipe length
12
4.5 Adding Refrigerant after Long-Term
System Operation

Procedure
Procedure
1). Confirm that both the 2-way and 3-way valves
1) Connect the charge hose to the 3-way service are set to the opened position
port and open the 2-way and 3-way valve. Remove the valve stem caps and confirm that the
Connect the charge hose to the valve at the valve stems are in the opened position.
Be sure to use a hexagonal wrench to operate the
bottom of the cylinder. If the refrigerant is R410A, valve stems.
place the cylinder bottom-up to ensure liquid 2). Connect the charge hose with the push pin of
charge. handle lo to the 3-way valves gas service port.
3). Air purging of the charge hose.
2). Purge the air from the charge hose. Open the handle Lo valve of the manifold valve
Open the valve at the bottom of the cylinder and slightly to purge air from the charge hose for 5
press the check valve on the charge set to purge seconds and then close it quickly.
4). Set t e 2-way valve to the close position.
the air (be careful of the liquid refrigerant).
5). Operate the air conditioner at the cooling cycle
and stop it when the gauge indicates 0.1MPa.
3) Place the charging cylinder onto the electronic
6). Set the 3-way valve to the closed position
scale and record the weight. immediately
Do this quickly so that the gauge ends up indicating
4) Turn on the air conditioner in cooling mode. 0.3 to 0.5Mpa.
Disconnect the charge set, and tighten the 2-way
5) Open the valves (Low side)on the charge set and and 3-way valve’s stem nuts.
charge the system with liquid refrigerant. Use a torque wrench to tighten the 3-way valves
6).When the electronic scale displays the proper service port cap to a torque of 18N.m.
weight (refer to the gauge and the pressure of the Be sure to check for gas leakage.
low side), disconnect the charge hose from the 3-
way valve’s service port immediately and turn off
the air conditioner before disconnecting the hose. 2. Air purging with vacuum pump
7). Mount the valve stem caps and the service port.
Use torque wrench to tighten the service port cap
to a torque of 18N.m(13.27 ft·lbs).

Be sure to check for gas leaks.

4.6 Procedure when servicing the indoor


unit refrigeration circuit.

1. Collecting the refrigerant into the outdoor


unit

13
valve.

4.7 Evacuation after servicing the outdoor


unit refrigeration circuit

1. Evacuation of the complete refrigeration


circuit, Indoor and outdoor unit.

1) Completely tighten the flare nuts of the indoor


and outdoor units, confirm that both the 2-way
and 3-way valves are set to the closed
position.
2) Connect the charge hose with the push pin of Procedure:
handle lo to the 3-way valves gas service port.
3) Connect the charge hose of handle hi 1). Confirm that both the 2-way and 3-way valves
connection to the vacuum pump. are set to the opened position.
4) Fully open the handle Lo of the manifold
valve. 2). Connect the vacuum pump to 3-way valve’s
service port.
5) Operate the vacuum pump to evacuate. 3). Evacuation for approximately one hour.
6) Make evacuation for 30 minutes and check Confirm that the compound meter indicates -
whether the compound meter indicates - 0.1Mpa (500 Microns / 29.9 in,hg).
0.1Mpa. If the meter does not indicate - 4). Close the valve (Low side) on the charge set,
0.1Mpa after pumping 30 minutes, it should turn off the vacuum pump, and confirm that the
be pumped 20 minutes more. If the pressure gauge needle does not move (approximately 5
can’t achieve -0.1Mpa after pumping 50 minutes after turning off the vacuum pump).
minutes, please check if there are some 5). Disconnect the charge hose from the vacuum
leakage points. pump.
Fully close the handle Lo valve of the manifold
2. Refrigerant charging
valve and stop the operation of the vacuum pump.
Confirm that the gauge needle does not move
(approximately 5 minutes after turning off the
vacuum pump).

7) Turn the flare nut of the 3-way valves about


45° counterclockwise for 6 or 7seconds after
the gas
coming out, then tighten the flare nut again. Make
sure the pressure display in the pressure
indicator is a little higher than the atmosphere
pressure. Then remove the charge hose from the Procedure:
3 way valve.
1). Connect the charge hose to the charging
cylinder, open the 2-way valve and the 3-way
8) Fully open the 2 way valve and 3 way valve
valve.
and securely tighten the cap of the 3 way
Connect the charge hose which you disconnected
14
from the vacuum pump to the valve at the bottom
of the cylinder. If the refrigerant is R410A, make
the cylinder bottom up to ensure liquid charge.
2). Purge the air from the charge hose
Open the valve at the bottom of the cylinder and
press the check valve on the charge set to purge
the air (be careful of the liquid refrigerant).

3) Put the charging cylinder onto the electronic


scale and record the weight.
4). Open the valves (Low side) on the charge set
and charge the system with liquid refrigerant
If the system cannot be charge with the specified
amount of refrigerant, or can be charged with a
little at a time (approximately 150g each time) ,
operating the air conditioner in the cooling cycle;
however, one time is not sufficient, wait
approximately 1 minute and then repeat the
procedure.
5).When the electronic scale displays the proper
weight, disconnect the charge hose from the 3-
way valve’s service port immediately
If the system has been charged with liquid
refrigerant while operating the air conditioner, turn
off the air conditioner before disconnecting the
hose.
6). Mounted the valve stem caps and the service
port. Use torque wrench to tighten the service
port cap to a torque of 18N·m (13.27 ft·lbs).
Always leak check after servicing the refrigerant
system.

For M3OF-27HFN1-M/M4OF-36HFN1-M/M5OF-
48HFN1-M
There are one low-pressure centralized valve and
one high-pressure centralized valve, it will be
more time saving when vacuum and recycle
refrigerant. But refer to the previous instruction
when vacuum and recycle refrigerant.

15
---- If outdoor fan speed is lower than 100RPM or
5. Electronic Function higher than 2400RPM for 60 seconds or more,
the unit stops and LED displays E8 failure code.
5.1 Abbreviation
5.3.4 Inverter Module Protection.
T1: Indoor ambient temperature ---- The inverter protection module ensures that
faults related to current, voltage, or temperature
T2: Middle indoor heat exchanger coil
does not damage the inverter.
temperature
If these protections are triggered, the A/C unit
T2B: Indoor heat exchanger exhaust coil
stops and the LED displays the failure code.
temperature (located on the outdoor unit)
The unit restarts 3 minutes after the protection
T3: Outdoor heat exchanger pipe temperature
mechanism has turned off.
T4: Outdoor ambient temperature

T5: Compressor discharge temperature


5.3.5 Low Voltage Protection
5.2 Electric Control Working Environment.
VO LTAG E

5.2.1 Input voltage: 230V. N o li m it

5.2.2 Input power frequency: 60Hz.

5.2.3 Indoor fan standard working amp.: <1A VO LT_LTM _FR EQ 1_AD D

5.2.4 Outdoor fan standard working amp.: <1.5A.


VO LT_LTM _FR EQ 2_AD D
5.2.5 Four-way valve standard amp.: <1A.

5.3 Main Protection


Note: If low voltage protection triggers and
5.3.1 Compressor Restart Delay voltage is not restored to normal within 3
---- The compressor takes 1 minute to start up the minutes, the protection remains active even
first time. Further restarts take 3 minutes. after a machine restart.

5.3.2 Temperature Protection of Compressor 5.3.6 Compressor Current Limit Protection


Discharge.
The temperature interval for the current limit is
When the discharge temperature of the the same as the range of the T4 frequency limit.
compressor rises, the running frequency is limited
Cooling mode:
according to the following rules:

----If 105 ℃ (221 ℉ ) ≦ T5<110 ℃ (230 ℉ ),


maintain the current frequency.

----If the temperature increase and T5≧ 110℃


(230 ℉), decrease the frequency to a lower level
every 2 minutes till to F1.

---If T5 ≧ 115 ℃ (239 ℉ ) for 10 seconds, the


compressor stops and then restart untill T5<90℃
(194 ℉).

5.3.3 Fan Speed Malfunction


16
HeatReturnI The difference between current limit
℃ CoolT4Zone5I and shutdown current
HeatT4Zone4I Heating T4≥15℃current limit
50 value
HeatT4Zone3I Heating 14>T4≥10℃ current
49
limit value
HeatT4Zone2I Heating 9>T4≥6℃ current limit
45 CoolT4Zone4I
value

44 HeatT4Zone1I Heating 5>T4 current limit value


HeatStopI Heating stop protection current
value
41

40 CoolT4Zone3I 5.3.7 Indoor / Outdoor Units Communication


Protection
33
If the indoor units do not receive the feedback
32 signal from the outdoor units for 2 consecutive
minutes, the unit stops. The unit displays the
CoolT4Zone2I failure code.

5.3.8 High Condenser Coil Temp. Protection

T3
CoolReturnI The difference between current limit
and shutdown current
O ff
CoolT4Zone5I Cooling T4≥50℃ current limit value
CoolT4Zone4I Cooling 49>T4≥45℃ current limit D e c re a s e

value
CoolT4Zone3I Cooling 44>T4≥41℃ current limit H o ld

value R esum e
CoolT4Zone2I Cooling 40﹥T4≥33℃ current limit
value
CoolT4Zone1I Cooling 32>T4℃current limit value
5.3.9 Outdoor Unit Anti-Freezing Protection
CoolStopI Cooling stop protection current value
When T2<4℃ for 250seconds or T2<0℃, the
indoor unit capacity demand is zero and resumes
Heating mode: normal operation when T2>8℃ and the protection
time is no less than 3 minutes.

15
5.3.10 Oil Return
14 HeatT4Zone4I
Rules for Operation
10
9 HeatT4Zone3I 1. If the compressor frequency continues to be
6 lower than the frequency set for setting time, the
5 HeatT4Zone2I unit raises the frequency to the frequency set for
setting time and then resumes with the former
HeatT4Zone1I frequency.
2. The EXV continues at 300p while indoor units
maintain their operation.

17
If the outdoor ambient temperature is higher than The maximum running frequency is adjusted
the set frequency during oil return, the unit stops according to the outdoor ambient temperature
the oil return process. ℃
55
5.3.11 Low Outdoor Ambient Temperature 54 Fmax= T4FREMAXC0
Protection 51.5
50.5 Fmax= T4FREMAXC1
When the compressor is off and T4 is lower than -
45.5
35℃ for 10 seconds, the unit stops and displays 44.5 Fmax= T4FREMAXC2
“LP.” 39
When the compressor is on and T4 remains lower 38 Fmax= T4FREMAXC3
than -40℃ for 10 seconds, the unit stops and 33
displays “LP.” 32 Fmax= T4FREMAXC4
30
When T4 is no lower than -32℃ for 10 seconds, 29 Fmax= T4FREMAXC5
the unit exits protection. 22
20 Fmax= T4FREMAXC6
10
8 Fmax= T4FREMAXC7
5.4 Control and Functions 0
-2 Fmax= T4FREMAXC8
5.4.1 Capacity Request Calculation -10
-12 Fmax= T4FREMAXC9
Cooling Mode:
Fmax= T4FREMAXC10
T1 Ts
a 4
3 b 3

2 c 2

1 d 1 Heating Mode
0 e 0
1 f T1 Ts

4
3 f
3
2 e
2
Capacity area a b c d e f 1 d
1
0 c
0
Norm code (N) 3 2 1.5 1 0.5 0 b
-1
a

Model 9K 12K 18K 24K


Capacity area a b c d e f
HP 1.0 1.2 1.5 2.5
Norm code (N) 3 2 1.5 1 0.5 0
Note: The final result is an integer.

Use the following table and final capacity


request to confirm the operating frequency. Model 9K 12K 18K 24K

COO HP 1.0 1.2 1.5 2.5


COO COO … COOL
Frequency (Hz) 0 L_F2 Note: The final result is an integer.
L_F1 L_F2 … _F24
5
Amendatory
… Then modify it according to a T2 average
capacity 0 1 2 24 25
… (correction):
demand.

18
Note:Average value of T2:Sum T2 value of all
indoor units)/ (indoor units number
℃ T2 average ℃
34
Decrease frequency 33 Standby
47 28
27 Fmax=T4FREHEATMAX1
25
Keep frequency 24 Fmax=T4FREHEATMAX2
22
40 Increase frequency 21 Fmax=T4FREHEATMAX3
19
18 Fmax=T4FREHEATMAX4
17
16 Fmax=T4FREHEATMAX5
15
14 Fmax=T4FREHEATMAX6
Use the following table and final capacity 12
request to confirm the operating frequency. 11 Fmax=T4FREHEATMAX7

6
Frequency (Hz) HEAT HEAT HEAT HEAT
0 … 5 Fmax=T4FREHEATMAX8
_F1 _F2 _F24 _F25
1
Amendatory
0 Fmax=T4FREHEATMAX9
capacity 0 1 2 … 24 25
demand. -3
-4 Fmax=F21
The maximum running frequency is adjusted -7
according to the outdoor ambient temperature -8 Fmax=F22
-11
-12 Fmax=F23
-15
-16 Fmax=F24

Fmax=F25

5.4.2 Defrosting Control

Conditions for Defrosting:

After the compressor starts and enters normal


operation, mark the minimum value of T3 from
the 10th to 15th minute as T30.

If any one of the following conditions is satisfied,


the unit enters defrosting mode:

1) If the compressor’s cumulative running time


reaches 29 minutes and T3< TCDI1 and T3+
T30SUBT3ONE≦T30.

2) If the compressor cumulative running time


reaches 35 minutes and T3< TCDI2 and T3+
T30SUBT3TWO≦T30.

3) If the compressor cumulative running time


reaches 40 minutes and T3< -24C for 3 minutes.

19
4) If the compressor cumulative running time
O u t d o o r ℃t e m p e r a t u r e
reaches 120 minutes and T3<-15℃.
45
43 Supper high fan speed
Defrost Stop Conditions 28
26 High fan speed
If any one of the following conditions is satisfied, 25
defrosting ends and the unit returns to normal 23 Middle fan speed
heating mode: 22
20 Low fan speed
----T3 rises above than TCDE1℃. 19
17 Supper low fan speed
10
----T3 remains at TCDE2℃ or above for 80
9 Breeze fan speed
seconds. 0
-1 F fan speed
----The machine runs for 10 consecutive minutes -5
in defrosting mode. -6 G fan speed
-10
Defrosting Action: -11 H fan speed

4 -w a y v a lv e d e f r o s t in g D e f r o s t in g o v e r
I fan speed

o ff on

co m p re sso r

M a x 1 0 m in u t e s

fre q u e n c y C o o l- F 9 fre q u e n c y When low ambient cooling is in effect::


C o m p re sso r sto p s

10S 30S
T im e A 1 0 S Outdoor fan speed control logic (low ambient
In d o o r fa n
o ff
A n t i- c o ld c o n t r o l
cooling)
O u t d o o r fa n

o ff
When T4 <15 ℃ (59 ℉) and T3 < 30 ℃ (86 ℉),
the unit enters into low ambient cooling mode.
EXV open
480P 4 8 0 P fo r 2 4 0 s
The outdoor fan chooses a speed according to T3.
When T3≥38 ℃ (100.4 ℉) or when T4≥20 ℃
(68 ℉ ), the outdoor fan chooses a speed
Condition of ending defrosting: according to T4 again.

If any one of following items is satisfied,


defrosting will stop and the machine will turn to
normal heating mode. E x it lo w a m b ie n t c o o lin g
m o d e , r u n w it h h ig h fa n

① T3 > TempQuitDefrost_ADD ℃;. 38 f o r 1 m in u te

② The defrosting time achieves 10min. 30


27
Low
③ Turn to other modes or off.
23

o ff

5.4.3 Outdoor Fan Control

5.4.3.1 Cooling Mode

Under normal operating conditions, the system


chooses the running fan speed according to the
ambient temperature:

20
open. It opens to the target angle after the
T3
compressor starts.
Increase fan speed increase 3. The action priority for the EXVs is A-B-C-D-E.
LowCoolT3_ON
4. The compressor and outdoor fan commence
operation only after EXV initializes.
Keep current fan speed
LowCoolT3_Down
5.4.4.1 Cooling Mode
Decrease fan speed
The initial open angle of the EXV depends on the
LowCoolT3_OFF size of the indoor model. The adjustment range is
100-400p.
Fan stop

When the unit has been running for 3 minutes,


the outdoor receives indoor units' capacity
demand and T2B information and then calculates
their average. After comparing each indoor’s T2B
with the average, the outdoor gives the following
modification commands:

5.4.3.2 Heating Mode ---- If the T2B>average, the relevant valve needs
to open 16p more
Under normal operating conditions, the system
chooses a running fan speed according to ---- If the T2B= average, the relevant valve’s open
ambient temperature: range remains as is

---- If the T2B<average, the relevant valve needs


Outdoor temperature℃
to close 16p more

21 This modification is carried out every 2 minutes.


Breeze fan speed
19
18 5.4.4.2 Heating Mode
Supper low fan speed
16
The initial open angle of the EXV depends on the
15 size of the indoor model. The adjustment range is
Low fan speed 150-350p.
13
12 When the unit has been running for 3 minutes,
Middle fan speed the outdoor unit receives the indoor units' indoor
10 units' capacity demand and T2 information and
0 then calculates their average.
High fan speed
-2 After comparing each indoor unit’s T2 with the
average, the outdoor gives the following
Supper high fan speed
modification commands:

----If the T2 > average+2, the relevant valve


needs to close 16p more
5.4.4 Electronic Expansion Valve (EXV)
Control ---- If average+2≥the T2≥ average-2, the relevant
1. EXV remains fully closed while the device is valve’s open range remains as is
powering up. EXV then remains on standby with
350P open. It opens to the target angle after the ----If the T2<average-2, the relevant valve needs
compressor starts. to open 16p more
2. EXV closes with -160P when the compressor
stops. Then it remains on standby with 350P This modification is carried out every 2 minutes.
21
5.4.5 Four-Way Valve Control

In heating mode, a four-way valve is opened.

In defrosting, a four-way valve operates


according to the current defrosting action.

In other modes, a four-way valve is closed.

When the unit is switched from heating to other


modes, the four-way valve turns off after the
compressor has been off for 2 consecutive
minutes.

Failure or protection (excluding discharge


temperature protection and high/low pressure
protection) causes the four-way valve to
immediately shut down.

22
6. Wiring Diagrams
6.1 Wiring diagram of 1 drive 2 outdoor
M2OF-18HFN1-M

23
6.2 Wiring diagram of 1 drive 3 outdoor
M3OF-27HFN1-M

24
6.3 Wiring diagram of 1 drive 4 outdoor
M4OF-36HFN1-M

25
6.4 Wiring diagram of M5OF-48HFN1-M

PCB board of M2OF-18HFN1-M, M3OF-27HFN1-M


+ 12 V DC p ul se w av e be tw ee n (+ 4) -G ND

+ 12 V DC p ul se w av e be tw ee n (+ 2) -G ND
+ 12 V DC p ul se w av e be tw ee n (+ 3) -G ND

+ 12 V DC p ul se w av e be tw ee n (+ 1) -G ND
C on ne ct t o El ec tr ic E xp an si on V al ve

L E D1

s ta tu s li gh t, b y wh ic h yo u ca n ju dg e th e un it N or ma l or E rr or

( st an db y) F la sh in g on ce p er s ec on d( lo w sp ee d fl as hi ng )

( e r r o r ) F l a s h i n g o n c e p e r h a l f second (high speed flashing)

( ru nn in g) a wa ys o n
+ 12 V DC
+ 12 V DC
C N 18

C N 21
+ 1 2V
G ND

+ 5V

L o w V O L supply
6

c o n n e c t t o I PM BOARD CN1
5

( +4 )- (- 3) +5 VD C Pu ls e wa ve
( +5 )- (- 3) +5 VD C Pu ls e wa ve
C N 24 C N 22 C N 19
N O USE N O USE N O USE
C N 27
N O USE

[ 1. 4] 20 15 .0 8. 27
C N 26 1 7 1 2 2 3 0 0001076
t es t po rt
c on ne ct t o de te ct or
or D C B A
F AN -C
AC MOTOR
F A N -C`

c o n n e c t t o DR module N H L
C N 17 CN24 CN22 CN19 CN18 C N 10 C N 36 C N 35 C N 34 C N 13
r oo m te mp s en so r RT C N 10
C N 36
p ip e te mp s en so r RT
C N 35
C N 34
C N 13
C 62 C 64 C 63 F AN -C
I C 17
R Y7
CN11 F A N -C`
N O USE
I C1 I C6 I C3
C N7
C N 17 T 3/ T4 R 38
E xa us t te mp s en so r RT R 31
R 39 R 12
R6 E2 D5
+

R 34 E9
C 25
C 68

C 66
+
+

E 11 C 24
R 97

E8
+

R 1 21
R 87

R 85

R 84

R 82

E 10
C 65

R Y5

D 13 D 15 P A I QI R 1 00 Q3
C 11
R 17

R 20

R 32

~ ~
R 18

R 23

+
R5 R 83
R 26
R 28

C N7 R Y8
C 69

C 59

R Y6
-
R 71
+

R 16
+

E4 R 1 02
C N 21
_1
C 71
E6 E7 I C 15
D 19

E5 D S P1
T O - D RIVE R 88 C 53
C 73 R 77 Q4
C N 15 R UN
Q2
+
N O USE
C 54 C N 26 C N 27
L E D1
C 58
D7 D8 D 11 R 1 20
T e s t Port R 86
R 99
P FC -C ON TR OL F US E1
R 74

C N 28 D 12
R 95

R 73 R 76 R 78 R 80 R 96
R 79 E 14
C N 15 X1 R 89 1 F US E1
N O USE
C 74
C 56
R 81

C 49 R 43
R 62

C 72 1
C 55 I C 14 Q5 I C2
T 5 A 2 50VAC
T 2B R 29
C 18 T 5A 25 0V AC
R 1 06 C 43
R 60 R 24
C 19

R 1 05 D 28 C 67 R 98

S-D
P E Q S W1
C 16
D 27 R 27 C 20
I C4
D 31
R 36 R 25
C N 30
CN16 C N 30
R 33

C N 28 R 52
R 1 04
C 40
S S ig na l wi re
R 1 09

C 77
R 1 10

R 1 07
C 79 R 35 R 37 R 1 11 1 D 14 c on ne ct t o th e te rm in al
C N 14 E 13 1 I C5 D 10
1 R 54 2 4 V D C P u l s e w a v e b e t weene (+CN4)-(-CN30)
+

R 1 08 C9
R 1 17 R 40 C 27
I C9
N O USE
C 39

R 1 18 C 28 R 53
C 29

C 23
R 1 03
C 21 Q 6 R 1 12 C 26
R 57

S-C
I C7
R 22
R 55 C 78
R 56
C 47
C 60
R 30 I C 11
R 42 C 30 D 32
CN20
C 14
C 13

C 15
R 21

C 22

D 17
C 17

C 31

R 41
R 92

R 93

C N 16
C1

R 15
R 91

R 65 C 76
C 12

D6 R 90 1
R2

D9 R 46 R 48 R 1 13
C N 20
R 1 01

R9 1
C 35

C 70

C N 12 I C8
R 14

C 38 R 50
R 49
C N 12 C 61
C 34 C N 23
C N 14 D1 R 94
C N 25
C 36

c o n n e c t t o t h e c o m p e r ssor top temp. sensor


+

D 20 E1 Q7 R 1 14 C 32

CN23
R4

S-B
C T1
E 12 C 37 R 51
I C 10 R 59 R 47 N O USE
D 33
R 10

0 V DC
R 11

+
R 13
R 19

R 1 19
C 57

D 18
C om pT op C 75 1 D 16
L O W / HIGH
N O USE R 61 R 1 15 1
I C 12
R 70
R 69

R 66

R 68

I C 16 R 58
R 64 C 42

Q8
C 45

S-A
R1

C ON de bu g1
C 44
CN25
R3

R 1 16

C 41

15 1 R 72 I C 13
D 34
C 46

16 R 45
2 D2 R 67
R 75
L - O U T c o n n e c t t o IPM BOARD CN4
C 51
R 63
( L - O U T ) - ( N - O U T ) 208-230V AC
C 33
L-OUT R 44

S N L
C 10

CN1 C 50

D3 CN2 C 80 P - 2 ( GND)
N c o n n e c t t o t h e Earth(Optional)
R Y1 4-WAY P -2
F OR E MC
c o n n e c t t o I PM BOARD CN5 G ND
N -O UT
R Y2 CN6
(L-OUT)-(N-OUT) 208-230V AC CN5 P1
N
c on ne ct t o P2
R Y3 C 81
HEAT1
CN9 P1
CN29 D4
CN8 CN3
C N 3 3 c o n n e c t t o D R module RED wire
P2
N
P T C1 R7 HEAT2
C N3 2 co nn ec t to D R mo du le B LU E wi re
(L-OUT)-(N-OUT) 208-230V AC
CN32 Q1 L-IN F US E2
CN33 R8
R Y4 T 3 0 A L / 250VAC
Z R1
F US E2

N-OUT C E- KF R8 0W /B P2 T4 N1 (A C MO TO R) -3 10 .J D. FW .W XW KB .W P1 -1
T 30 A 25 0V AC

C 48
C3 A S1

C2
P -1

G ND N O USE
C N2 01

C N3 (L -I N)

C5 C N4 (N -I N)
C 52 CN4
N-IN

C8 p o w e r supply
C6 C7
C4 Z R3 Z R2

L1 L2 2 08 -2 30 V AC
c on ne ct t o th e te rm in al

P - 1 ( GND)
c o n n e c t t o the earth

C N 1 - C N 2 ( c o n t r o l e d by RY1 relayer) C N 6 - C N 5 ( c o n t r o l e d by RY3 relayer)


c o n n e c t t o the 4-WAY C N 9 - C N 8 ( c o n t r o l e d by RY4 relayer)
w he n 4- wa y is O N, o ut pu t 20 8- 23 0V AC c on ne ct t o th e he at er

w he n he at er i s ON , ou tp ut 2 08 -2 30 V AC

26
IPM board of M2OF-18HFN1-M, M3OF-27HFN1-M
CN4(L)-CN5(N)
power supply
connect to the main board no use fuse1 T/3.15A

17122000018251 CN11
L
J1 J2
F US E1

C N4
T /3 .1 5A
2 5 0 VAC

N J5
Z R1

C N5
CAUTION HIGH VOLTAGE ZR3 ZR2 P T C2
P T C1

R 11 _1 R 10 _1
C3
E6

+
- +
J7 J6


B R2

R 11

R 10
CN_Reactor

+
C N 16

BR1 no use

CN3
E5
R 11 _2
R 10 _2 R5

R 11 _3 R 10 _3
L1

R 45
+
E 25 connect to the Reactor
R 52

CN2
R3

R2

C6
R 15
D1 D Z4
J8

C9
C2
7 8 15 + D Z1 R 22
R9

R 41
R 46
O n l i n e writing D7 J9

I C3
R4
R8
R6
C5

R 31
+
1

G
D Z7
D20 1 2 4
+

R 33
C 86 D6
+ I C1 I C4
K

R 34 C 21
S
Compressor drive EEPROM R 13 R7
R 14

N T C1

D2
online writing

I C 15
E27
C 1 02
C8
IGBT1
6

R 35

R 1 58 C 20 C 16
R 23
R 29
R 32
R 26
R18 R16 R 59
R 27 J 13

R 1 57
Compressor drive Program
1

R 12 C 17 I C2
C1
Debug
I C 11 2 4 L C08 I C 10 2 4L C2 56 D 12 R 19 C 14
E3 C Y1
P ro gr am _D eb ug

R 30

C 18
+

+
R 28
R 37

E2 +

R 25
C 91
D 21
T1 D9

C 1 03

R 1 64
R 1 68

R 66
CN8

R 38

I C 18 D 11 +
4

D 14 D 13 R 1 66 D3
R 40 C 25 R 1 25
R 78 5 1
C1 R16 39
R 24

R 57
R 1 40

R 1 59 R1 E4 C 13
R 67

C 92
R 70 R 42
R 1 56
63

10
R

R 36
1

J
67

R1

R 1 65
R 1 27

R 17
R 58

C 29
C 37

C 19
R 1 46

D 23
Q9
R 1 45 E 11

60
J 12 C 82 R 1 62 R 1 47

R1
+
R 1 41 D 22 +
O S C1

R 87
R 68

E9 +
C 10 R 1 48
R 1 32

R 1 35

R 39
C 83

C 34 R 64 C 38 C 45 R 81
Q8

R 21 R 1 44
C 27 C 39

64 R 65 4 9 C 30 C 46 R 1 23 C 85
R 20
J4
I C 16

R 1 36

+
C 80
C 84
1

I C5

R83
R 94 C 53
R 85 C 54
R 89

J 11

Q6
R 53 C 28 I C 21
C 44

7 8 05
R83_1
IC14
R 54
34
C 59

C 43 R 1 19
R1

R 1 21 E8
+
+
3 2

R 1 20
C 42

4
R 1 33
R 1 43

R 1 38
R 1 37
R 92

C 79
C
52

16 I C 17 BK
C 90

C 47 33 J3
R 1 18

R 98 E 15
BK
C 51
C 58
C6 7

R 82
C6 1

I PM O CP
C 56
2

R9

17
W
C 55

C 67 Ti me
C 75

R 86 C 64 R 1 02 C 11
C o n s t ant +
R 88 C 72 C N7
66
C 78

R 1 06 R 1 11 C 99
C 69
C 68

R 91 R 80

CN_COMP
R 1 24 R 1 05
R 75 RD
R 71

R 93 C 73 C 76 C 77
R 84 C 74 R 99 R 73 C 41
R 95
R 1 14

C 1 01 C 1 00
V RD E1 no use
15

R 96
R 1 00
R 1 01

Q2
R 1 09
R 1 13

R 50
R
D 19

R 74 R 77
C 23 C N9
C 70
IPM1 BL I C8

+
L E D1
L E D2

R 1 22
D Z 10
R 1 08 CN13
R 1 16

R 76
+

R 90
I C 19
U R 47

BL
+
R 69
R 72
R 79

R 1 07 R 1 17 C 63 C 31
E 12 7 8 05 C 98
R 1 12

R 49 R 44
C 22 +
D Z9 C N 10
IC7 J2

3 .3 V→ 1. 8V + R 62
R 43
CN1 5 TXD
C 48

+
C 32
1 Q1
1

C 36
I C9 5 V→ 3. 3V D Z8 C 97 4 RXD
E 14

R 63
C40
+
E 13
C 33
I C 13 3 GND For +12V
+ C 35

C4
C 50 C 71 R 1 10
C 96 C81 C 26 2 +5V DC
C 49 C 95 D Z5
+12V DC

R 48 R 51
C 60 I C 12 1
D Z6

DC Fan Driver IPM module F_DC Fan R 61


C 24

R1 P i n1
R103
+
S I M 6 822M
IPM2

E 26
U
R 1 _3 R 1 _2
R 1 _4
I C6 R 1 _1 connect to the DC FAN motor
7 8 15

V 10-200VAC (running)

F AN _D C
C 57 C 65
E U - K F R 8 0 W / B P 3 ( IR311+PS21997+
0VAC (standby)
C7 C 12 S I M 6 8 2 2 + L O C K ).D.13.WP2-1
CTI 600V

W
17122000018251

DC Fan fuse for DC FAN


connect to the compressor
10-200VAC (running) T / 3 .15A
0VAC (standby)

PCB board of M4OF-36HFN1-M


+12V DC pulse wave between (+4)-GND
+12V DC pulse wave between (+3)-GND

+12V DC pulse wave between (+2)-GND

+12V DC pulse wave between (+1)-GND


+12V DC

+12V DC

Connect to the Indoor evap.pipe


out temp. sensor
T2B-A、 T2B-B、 T2B-C、 T2B-D、 T2B-E
external drive DC fan
6 5 4 3 2 1 motor connector

Electric Expansion Electric Expansion Electric Expansion 485 testPort


Electric Expansion Electric Expansion external drive DC fan
Value C connect to detector external drive DC fan
Value E Value D Value B Value A communication
motor ouput terminal
connect to exhaust motor input terminal
temp. sensor
CN34

E C
P

B A
Q
CN19
D CN18 CN17 CN21 CN20
R60
E

C64
CN16

C72 C65
R134

R54 R53 C23

CN42 C E1
IC7 IC6 IC8
C67
D4
R38 R39 D1
CN12 F A N _ I NC N 1 1
R79

R80

CN43-4/CN37 CONNECT TO
R133

C6 IC21
FAN_OUT D10
C51

R74
AC FAN MOTOR(LOW SPEED) R117
R122

D24
R114 CN30 current loop
R113
S-A communication A
IC10
R116

CN43-3/CN36
AC fan motor low speed
N FAN-L [1.4]2014.06.26
CN3 C25
C50

R1 IC20 C53 D9
C54
R78

connector CN37 RY7


RY6
R107

IC9
C46
R97

IC18
CN43-2/CN35 R2 R132 Q9 R111 CN29 current loop
AV fan motor N phase S-B communication B Signal wire
R112

connect to the terminal


Q8 R108

N L
R110

CN43-5,CN43-1/CN41,CN42 D25
current loop 24VDC Pulse wave
AC fan motor capacitor SSR1 T 2 B - ET 2 B - C T 2 B - D T 2 B - BT 2 B - A
R106

R119
C45
IC19
C48 C47 S communication C
connector
R101
R86

C39

IC16 D8
CN13
R87

Q7
R105 CN28
current loop
S-C
FAN-H
CN36

R100
CN4

C103

D26
communication C
R121

R68
R64

R66
R62

R104
N

RY5

CN22 L CN43 R120


N

E12

FAN
+ + R102
+ + +
CN3 N E19
C42
IC17
D7
CN10

E14 C43 C40


E16 E15
C34
R84
R95

connect to the 4-WAY


IC14
CN27
D19
D21

S-D
4 - W A YC N 4 1 C

D18

current loop
D16

C70
R99
when 4-way is ON, output 208-230VAC
R94
CompTop

communication D
CN33

D17
Q6
R85
CN14

R96
D27
CN44 L
electric
RY2 TP R98
D6

R73
CN10 N C37
IC15
heater1 E13 C38 C35 CN26
C27
R82
R89

current loop
R83

Q3 IC12
S-E
D15

RY3
CN40 L
CN22

R93 communication E
R88

electric R71 D23 R70


E4
CN4 N
R65

C93
heater 2 R63 C8 R90
HEAT2 HEAT1
N
CN35

R61

connect to compressor heater


CN40

D28
R135 R92
C92 C56 C95 R67

when heater is ON, output 208-230V AC RY8 C30


R170

IC13
C33 C32 power supply
R7
CN44

IC4
R124

R125
C22

C24

E20 C52
C55
208-230V AC
R212
R8

R131

C97
C58

R77

R75
R76

R46

R45

E21
R115

Fuse 5A/250V R118 C20


connect to the terminal
R81
LED1

C26
C49
R4
R5

C19
R3

C44
C15

C14

R34
R72
R32

C57
5A/250V FUSE2 R109 IC2 C90
C91

T3 CN8 E9
R103 C41
D13
pipe temp sensor R33 R213
R44
T3

IC1

C36 CN1
(3.3V) IC5
C66
R55
R59 C28
X1 L-IN
(3.3V) connect to D14
R56
C5 R43 R41
N-IN EARTH
R126
R129

R130
R127
R128

E8
R42

room temp sensor R35 C68


C17 P-1
T4

trmp. sensor R40 R47 CN2


R123

C21
C29

C31
C13

C12
C62

C96

T4 R211
R49
R48

IC22
R180

R26 D11 R28


R210
R50

IC30 DSA1
HIGH

E11
high pressure sensor connect to high and low ZR2 connect to earth
R31 D3
R30 D12 CONdebug
CN9

pressure sensor C69


C18 D22
R91
R57
R29

R69
R27
R140

FUSE1
R25

low pressure sensor SW1


ZR3

Fuse
LOW

T30A/250V
T30A/250V

E3
R58
C4
C98 IC3
ZR1
C9

R6

C7
CN7

R17

R18

R16

R15

CONNECT TO INVERTER driver


R24
R37

R36 D5
C94
D20

R9

R51 Q1
E2 L2
DSP1 C2 C3
E5
Q5
R22

R52
R21
test report
R11
CN5 connect to detector
N-OUT
R12
CN23
R13

R14

R10
D2 Q2 C1
R19

R23

L3 R20 Q4
208-230V AC SHOW/SW
connect to the terminal ZR4
L1

digital display button


CN6
L-OUT
RY4 C59
C16

C10

PTC1

D30

CN32 digital display


JP2

CN38
JP1

D29
CN23 reserve

C61
C60

C11

202302141206
EU-KFR105W/BP3T5N1-350S.D.13.WP1-1

27
IPM board of M4OF-36HFN1-M
connect to DC fan motor
TO MAIN
0VAC (standby)
CN19 CN55
10-200VAC (running)
W

EU-KFR105W/BP2T3N1-350(767).D.13.MP2-1
202302141237

TO-MAIN
+
E 31 E 30 R 23

CN55
R 64

+
OUTFAN(DC)

R 75
I C 17 E 18
I C 11 E 23 R 1 14 R 1 07 C 28
E 12 E 27 I C 12

IPM2
C 50 D9
C 46 C 61
J1
6 C 24
R 1 11

C 66

+
I C 16 E 19 R 20
C 12
R 62

CN19
R 66 R 22
C 47

R 46
C 10
C 71 R 92
C 40

+
C7 D 11
R 60 E8
C 39
C 38
CN57 R 58 R 1 74 C 1 03
I C4
R 32
C 29 R 21
R 14 R 30
R 1 44 R 1 47
R 56 R 1 82 C 1 02
C9
R 33
R 52 R 1 79 C 1 01 C 34 C 36

+
E 14

CN57 C 1 06 R 10 R 13
R 59 R 1 84
C 82
R 18

+
R 57 R 1 80 C 1 05 E 24

+
R 34 D8
R 1 04 C2

Debug

R 49
R 50
R 54 R 1 83 C 1 04
E 21

D3

+
R 1 32
R 1 97 R 61 D Z8
R 1 19

C 77
C 31

R 1 46
L E D4
L E D3
O S C1

+
R 31
E 16

+
E 20

+
E 28
C 22
R 63 D 10

C 70
T1

C 21
C 69 D Z6
C 1 17
12

+
R 1 85

C 76
C 72

R 1 81
E 25 C 32 15

C 1 20
R 2 03
R 1 96
R 1 94
C 65
R 42 E 29 14 13 11 10
I C 20

W
C 30
C 1 08 C 67
C 1 19 1

connect to the compressor


D Z9
C 64

+
17 C 59
C 60
D7 D 12
R 2 02 R 48
C 1 24 D Z1 C 25
D 26 C 1 21
R 45 E 15 D Z7
C 1 07 R 51
R 43

0VAC (standby)
R 1 98 C 1 13 E 13 C 17

C 55 C 1 18
R 44
V

E 22
R 2 04 C 1 23 49 R 47
R 96

+
10-200VAC (running)
R 2 05
R 26
33

R 1 87
R 1 92
C 54 C 20
Q2

R 40
I C2

R 39
R 2 08 C 1 00 R 1 41 R5
R 2 07 C 1 22
R 1 86 R 35 R 1 29 1 3 6 7 8 C3
C 19

R 1 73
R 1 63

R 1 60
R 1 27 R 38

C 94
R 2 06

C 78
C 79
C 1 11
R 1 40
R 1 30

C 43
J 12
6
J 13
R 25
R 36
U
W
6
C 37

C 1 16
E 34 D2 R 27
R 1 37 J 11 6
C 41 D Z3
R 1 33

C 1 14
R 1 50

R 1 75
R 1 43
C 42
E 33
R 1 39 C 26 I C 10

R 53
C 97

R 55
R 1 70

C 1 09
C 99
C 18 C 33
C 53 D1 R 1 25
R 1 28 6 6 I C7
D 13

J 10
J9

R 24
C 52
6
J8

J 2 01
R 29
D4

C 14
C 27

R 91
C 51

J R1

R 77

R 80
R 82

R 78
R 76

R 90

R 79
24C08 IC14
E4
6
C 16

+
C 35 J5
R 1 26 6

J6
C 15 J7
6
R 1 35
D 15 C 11
D5
E1
R 15

C8
U
J2
I C 15
6

2 4 C 256

R 1 24

+
C 44
1 C N 56

6
C 13
R 1 31

D 17
D6
C 23 J3 J4
CAPACITOR Voltage
-

1
IPM1 R2

+ 290-330VDC (standby)
C 45
E9
R 17

210-300VDC (Running)
D 16
R 28

+
R 41

E6

R 37
R1

R 19 CN54
C 48

D 14 L-IN2 +

IC1

PFC-L2
Z R1

CN51
E 26 E 11

B R1

R 11
R9
44 E 17

E 10

N-IN2
C4

+
CN53
R 12
C6

E3
C5

R7

I C3

R8

E2

R6 R4

+
C1

22 23
E7 E5
+

R 16 R3
R 65
C 49
C 56 C 57

6
J 15 J 14

C N 58
CN52

PFC-L1 [1.6]2014.10.16 EARTH

CN58
CN53 CN54 EATTH
power supply CN52 CN51
PFC
208-230V AC
connect to the terminal inductance
terminal

PCB board of M5OF-48HFN1-M

28
IPM board of M5OF-48HFN1-M

29
7. Troubleshooting
7.1Safety

Electricity is stored in capacitors, even when the power supply is shut off. Do not forget to discharge
the electricity in the capacitors.

The value of resistance is about 1500 ohm to 2000 ohm

Electrolytic Capacitors

(HIGH VOLTAGE! CAUTION!)

Bulb (25-40W)

The voltage in P3 and P4 in outdoor PCB is high voltage about 310V

The voltage in P5 and P6 in outdoor PCB is high voltage about 310V

30
7.2 Indoor Unit Error Display

For Old Console series

MFAU-12HRFN1-M, MFAU-12HRFN1-M(B);

Operation Timer De-frost


Failure
★ X X Indoor room temperature sensor (T1 ) malfunction

X X ★ Evaporator coil temperature sensor (T2) malfunction

X ★ X Communication malfunction between indoor and outdoor units

 ★ X Low ambient temperature cut off in heating

★ ★ X Indoor unit EEPROM parameter error

X ★  Outdoor fan speed malfunction

★ X ★ Inverter module (IPM) malfunction

★ ★ ★ Outdoor temperature sensor(coil sensor T3 or ambient temperature


sensor T4) malfunction or Outdoor unit EEPROM parameter error
★  X Compressor top high temperature protection (OLP)

X Compressor drive protection


★ ◎
★ X  Indoor units mode conflict

★  ★ Indoor fan speed malfunction

◎ X X In standby mode

● ◎ ◎ In force cooling mode

★ flash at 5Hz,  light, X extinguished, ◎flash at 0.5Hz

For Old Duct/Cassette/Floor Ceiling

MTBU-12HRDN1-M, MTBU-12HRDN1-M(B), MTBU-18HRDN1-M, MTB-24HRFN1-MW;

MCA2U-12HRFN1-M, MCA2U-12HRFN1-M(B), MCA2U-18HRFN1-M, MCD-24HRFN1-MW;

MUBU-12HRFN1-M, MUBU-12HRFN1-M(B), MUBU-18HRFN1-M, MUE-24HRFN1-MW;

De- Alar ODU Error


Operation Timer Failure Display
frost m code

Indoor room temperature sensor (T1 )


★ X X X E0 ——
malfunction
Evaporator coil temperature sensor
X X ★ X E1 ——
(T2) malfunction
Communication malfunction between
X ★ X X E2 E2
indoor and outdoor units
X X X ★ Water-level alarm malfunction E3 ——

31
★ ★ X X Indoor unit EEPROM parameter error E4 ——

★ X X  Inverter module (IPM) malfunction E5 P6

Outdoor temperature sensor(coil


sensor T3 or ambient temperature
★  X X E6 E0,E4
sensor T4) malfunction or Outdoor
unit EEPROM parameter error

★  ★ X Outdoor fan speed malfunction E7 E8

★   X Indoor fan speed malfunction F5 ——

Over-voltage or under-voltage
★  X  P0 E5
protection
★ ★ ★ X Current overload protection P2 P3

★ ◎ X X Compressor drive malfunction P4 ——

★ X   Indoor units mode conflict P5 ——


★ flash at 2.5Hz,  light, X extinguished, , ◎flash at 0.5Hz
For Old Vertu/Luna Series

MS9AI-07HRDN1-M, MS9AI-09HRDN1-M(A),MS9AI-12HRDN1-M,MS9AI-18HRDN1-M;
MSV1I-09HRDN1-M, MSV1I-12HRDN1-M, MSV1I-18HRDN1-M;
De-frost Timer Auto Operation Failure Display
    Indoor unit EEPROM parameter error E0
★ ★ ★ ★ Communication malfunction between indoor and E1
outdoor units error
  ★ ★ Zero-crossing signal detection error E2
  ★ ★ Indoor fan speed malfunction E3
X  X Outdoor temperature sensor(coil sensor T3 or
★ E5
ambient temperature sensor T4) malfunction or
Outdoor unit EEPROM parameter error sensor
   ★ Indoor room temperature sensor(room sensor T1 E6
or coil sensor T2) malfunction
★  ★ ★ Outdoor fan speed malfunction E7
X X  ★ Inverter module (IPM) malfunction P0
X   ★ Over-voltage or under-voltage protection P1
 X X ★ High temperature protection of compressor top P2

 X  ★ (OLP)
Low ambient temperature cut off in heating P3
 X ★ ★ Compressor drive malfunction P4
X  ★ ★ Indoor units mode conflict P5

For All new models(New Wall mounted(Hi-Wall) series, New Duct/Cassette/Console/Floor


Ceiling):

1) Oasis:

32
CS11M-09HRFN1-MX0W(A), CS11M-12HRFN1-MU5W, CS11M-18HRFN1-MT0W, CS11M-23HRFN1-
MT0W; MS11M-09HRFN1-MW0W, MS11M-12HRFN1-MV0W, MS11M-09HRFN1-MX4W, MS11M-
12HRFN1-MW0W, MS11M-18HRFN1-MU0W, MS11M-24HRDN1-MT0W;

2) Aurora:

MSABB-09HRFN1-MT0W, MSABB-12HRFN1-MT0W, MSABE-18HRFN1-MT0W, MSABE-24HRFN1-


MT0W;

3) All Easy:

MSAEB-09HRFN1-MT0W, MSAEB-12HRFN1-MT0W, MSAED-18HRFN1-MT0W, MSAED-23HRFN1-


MT0W;

4) Vertu Plus:

MSVPB-09HRFN1-MW0W, MSVPC-12HRFN1-MU0W, MSVPD-18HRFN1-MT0W, MSVPD-22HRFN1-


MT0W;

5) Mission:

MSMBB-09HRFN1-MW0W, MSMBB-12HRFN1-MU0W, MSMBD-18HRFN1-MT0W, MSMBD-


23HRFN1-MT0W;

6) Fairwind:

MS12F-09HRFN1-MT0W(A), MS12F-12HRFN1-MT0W, MS12F1-17HRFN1-MT0W, MS12F1-


22HRFN1-MS0W;

7) New Duct:

CTBU-09HWFN1-M(C), CTBU-12HWFN1-M(C), CTBU-18HWFN1-M(C), CTBU-24HWFN1-M(C);

MTIU-09HWFN1-M , MTIU-12HWFN1-M , MTIU-18HWFN1-M,MTIU-24HWFN1-M

8) New Cassette:

CCA3U-09HRFN1-M(C), CCA3U-12HRFN1-M(C), CCA3U-18HRFN1-M(C), MCDU-24HRFN1-M(C);

9) New Console/Floor Ceiling:

CFAU-09HRFN1-M(C), CFAU-12HRFN1-M(C), MUEU-18HRFN1-M(C), MUEU-24HRFN1-M(C);

Timer ODU
Operation lamp Display LED STATUS
lamp Error
★ 1 time X E0 Indoor unit EEPROM parameter error ——

★ 2 times X E1 Communication malfunction between indoor and outdoor units E2

★ 4 times X E3 Indoor fan speed malfunction ——

★ 5 times X E4 Indoor room temperature sensor (T1 ) malfunction ——

Evaporator coil temperature sensor (T2) malfunction ——


★ 6 times X E5

★ 8 times X EE Water-level alarm malfunction


33
★ 1 times  F0 Current overload protection ——

★ 2 times  F1 Outdoor ambient temperature sensor (T4 ) malfunction E4

★ 3 times  F2 Condenser coil temperature sensor (T3) malfunction E4

★ 4 times  F3 Compressor discharge temperature sensor (T5) malfunction E4

★ 5 times  F4 Outdoor unit EEPROM parameter error E0

★ 6 times  F5 Outdoor fan speed malfunction E8

Indoor coil outlet pipe sensor(Located on outdoor unit low pressure ——


★ 7 times  F6
valve)
Communication malfunction between Cassette optional lift panel ——
★ 8 times  F7
and the unit.
——
★ 9 times  F8 Cassette optional lift panel malfunction
——
★ 10 times  F9 Cassette optional lift panel not closed

★ 1 times ★ P0 Inverter module (IPM) malfunction P6

★ 2 times ★ P1 Over-voltage or under-voltage protection E5

High temperature protection of compressor top(OLP)/ High ——


★ 3 times ★ P2
temperature protection of IPM board
★4 times ★ P3 Low ambient temperature protection LP

★ 5 times ★ P4 Compressor drive malfunction ——

P5 ——
★ 6 times ★ Indoor units mode conflict
(——)
P6 Low pressure protection P2
★ 7 times ★

★ flash ,  light, X extinguished

7.3 Outdoor Unit Display

7.3.1 Outdoor Unit Point Check Function

A check switch is included on the outdoor PCB.

Push SW1 to check the unit's status while running. The digital display shows the following codes each
time the SW1 is pushed.

34
Display Remark
Number
of
Presses
0 Normal display Displays running frequency, running state, or malfunction code
1 Quantity of indoor units with working connection Actual data
Display Number of indoor unit
1 1

2 2

3 3

4 4

2 Outdoor unit running mode code Off: 0,Fan only: 1, Cooling: 2, Heating: 3, Forced cooling: 4. Forced
defrost:A
3 Indoor unit A capacity
4 Indoor unit B capacity
The capacity unit is horse power. If the indoor unit is not connected, the
5 Indoor unit C capacity digital display shows the following: “――”
6 Indoor unit D capacity (9K:1HP,12K:1.2HP,18K:1.5HP)

7 Indoor unit E capacity


8 Indoor unit A capacity demand code
9 Indoor unit B capacity demand code
10 Indoor unit C capacity demand code Norm code*HP
(9K: 1HP,12K: 1.2HP,18K: 1.5HP)
11 Indoor unit D capacity demand code
12 Indoor unit E capacity demand code
13 Outdoor unit amendatory capacity demand code
14 The frequency corresponding to the total indoor
units' amendatory capacity demand

35
15 The frequency after the frequency limit
16 The frequency sending to compressor control
chip
17 Indoor unit A evaporator outlet temperature (T2BA)
18 Indoor unit B evaporator outlet temperature (T2BB)
If the temperature is lower than -9 ℃, the digital display shows “-9.” If the
19 Indoor unit C evaporator outlet temperature
(T2BC) temperature is higher than 70 ℃, the digital display shows “70.” If the
20 Indoor unit D evaporator outlet temperature indoor unit is not connected, the digital display shows: “――”
(T2BD)
21 Indoor unit E evaporator outlet temperature (T2BE)
22 Indoor unit A room temperature (T1A) If the temperature is lower than 0 ℃, the digital display shows “0.” If the
temperature is higher than 50 ℃, the digital display shows “50.” If the
23 Indoor unit B room temperature (T1B) indoor unit is not connected, the digital display shows: “――”
24 Indoor unit C room temperature (T1C)
25 Indoor unit D room temperature (T1D)
26 Indoor unit E room temperature (T1E)
27 Indoor unit A evaporator temperature (T2A)
28 Indoor unit B evaporator temperature (T2B)
29 Indoor unit C evaporator temperature (T2C)
If the temperature is lower than -9 ℃, the digital display shows “-9.” If the
30 Indoor unit D evaporator temperature (T2D) temperature is higher than 70 ℃, the digital display shows “70.” If the
31 Indoor unit E evaporator temperature (T2E) indoor unit is not connected, the digital display shows: “――”

32 Condenser pipe temperature (T3)


33 Outdoor ambient temperature (T4)
34 Compressor discharge temperature (TP) The display value is between 30–129 ℃. If the temperature is lower than
30 ℃, the digital display shows “30.” If the temperature is higher than
99 ℃, the digital display shows single and double digits. For example, if
the digital display shows “0.5", the compressor discharge temperature is
105 ℃.
35 AD value of current The display value is a hex number.
For example, the digital display tube shows “Cd”, it means AD value is
36 AD value of voltage
205.
37 EXV open angle for A indoor unit
38 EXV open angle for B indoor unit Actual data/4.
If the value is higher than 99, the digital display shows single and double
39 EXV open angle for C indoor unit digits.
40 EXV open angle for D indoor unit For example, if the digital display shows “2.0", the EXV open angle is
120×4=480p.
41 EXV open angle for E indoor unit
Frequency limit caused by IGBT
Bit7 The display value
radiator
is a hexidecimal
Bit6 Frequency limit caused by PFC number. For
Bit5 example, the
Frequency limit caused by T4. digital display
Bit4 Frequency limit caused by T2. show 2A, then
42 Frequency limit symbol Bit5=1, Bit3=1,
Bit3 Frequency limit caused by T3. and Bit1=1.
This means that
Bit2 Frequency limit caused by T5. a frequency limit
Bit1 may be caused
Frequency limit caused by current
by T4, T3, or the
Bit0 Frequency limit caused by voltage current.
43 Average value of T2 (Sum T2 value of all indoor units)/(number of indoor units in good
connection)
44 Outdoor unit fan motor state Off: 0, High speed:1, Med speed: 2, Low speed: 3, Breeze:4, Super
breeze: 5
45 The last error or protection code 00 means no malfunction and protection
46 F indoor unit capacity
47 F indoor unit capacity demand code
48 F indoor unit evaporator outlet temperature (T2BF)

36
49 F indoor unit room temperature (T1F)
50 F indoor unit evaporator temperature (T2F)
51 EXV open angle for F indoor unit

7.3.2 Outdoor Unit Digital Display

A digital display is featured on the outdoor PCB.

The LED displays different codes in the following situations:

 Standby: “- -.”
 Compressor operation: the running frequency.
 Defrosting mode: “dF” or alternative displays between running frequency and
“dF” (ach appears for 0.5s.)
 Compressor pre-heating: “PH” or alternative displays between running frequency
and “PH” (each appears for 0.5s.)
 Oil return process: “RO” or alternative displays between running
frequency and “RO” (each appears for 0.5s.)
 Low ambient cooling mode: “LC” or alternative displays between running
frequency and “LC” (each appears for 0.5s.)
 Forced cooling mode: the LED displays “FC” or alternative displays between running frequency and
“FC” (each appears for 0.5s).
 PFC module protection occurs three times within 15 minutes: “E6” or
alternates between displays of running frequency and “E6” (each appears for 0.5s.)
 In protection or malfunction, the LED displays an error code or protection code.

37
7.3.3 Outdoor unit error display

Display LED STATUS New indoor Error


E0 Outdoor unit EEPROM parameter error F4
E2 Communication malfunction between indoor and outdoor units E1
Communication malfunction between IPM board and outdoor main control ——
E3
board
Outdoor temperature sensor (coil sensor T3,ambient sensor T4, Compressor F2/F1/F3/F6
E4
discharge sensor T5、indoor coil outlet pipe sensor T2B) malfunction
E5 Over-voltage or under-voltage protection P1
E6 PFC module protection ——
E8 Outdoor fan speed malfunction F5
——
F1 No. A Indoor unit coil outlet temp. sensor malfunction
——
F2 No. B Indoor unit coil outlet temp. sensor malfunction
——
F3 No. C Indoor unit coil outlet temp. sensor malfunction
——
F4 No. D Indoor unit coil outlet temp. sensor malfunction
——
F5 No. E Indoor unit coil outlet temp. sensor malfunction

F6 No. F Indoor unit coil outlet temp. sensor malfunction ——

P0 High temperature protection of compressor top P2

P1 High pressure protection P6

P2 Low pressure protection P6

P3 Current overload protection F0

P4 Temperature protection of compressor discharge ——

P5 Condenser high temperature protection ——


P6 Inverter module (IPM) malfunction P0
LP Low ambient temperature protection ——

38
7.4 Diagnosis and Solution

7.4.1 Indoor unit trouble shooting

7.4.1.1 Indoor unit EEPROM parameter error diagnosis and solution.

Malfunction conditions Indoor or outdoor PCB main chip does not receive feedback
from EEPROM chip.
Potential causes ● Installation mistake
● Faulty PCB

Trouble shooting:

Power off, then restart the


unit 3 minutes later. Does
a problem still remain?

Yes

Replace the indoor/outdoor


main PCB.

EEPROM: a type of read-only memory. The contents can be erased and reprogrammed using a pulsed
voltage. To locate the EEPROM chip,.

39
7.4.1.2 Communication malfunction between indoor and outdoor units diagnosis and
solution.

Malfunction conditions If indoor unit does not receive the feedback from outdoor unit
during 120 seconds.

Potential causes ● Wiring mistake

● Faulty indoor or outdoor PCB

Trouble shooting:

40
Indoor / outdoor units communication error

Start: Power off , then Power on the


A/C by the Breaker. (reconnect the
power wire). Is it still displaying the
error code?

Yes

Check wiring on the outdoor and indoor


terminal follow the wiring diagram. Is all No Reconnect the wiring
connecting correctly?
No
No
Reconnect the wiring

Yes

Measure Vs, is it moving


Turn on all indoor unit by remote
alternately between positive value A: Is all the wiring between
No and negative value? (Vs is the No terminal and Indoor PCB
controller. Is all indoor unit display
voltage between S and L2). Refer connect ok?
PIC 1

Yes
Yes
Yes
Yes
Change the Indoor PCB

Turn off the all indoor units. Is IPM


power LED or operating LED lamp No change IPM
On? Refer PIC2

Power on by remote
Yes controller, IIs it still
displaying the error code
after 3 minutes?

Is main board“ ” Is the reactor connecting


No No Reconnect the wiring
lamp on? Refer PIC 3. well?

No

Yes Yes

Change Outdoor Main PCB

Is indoor units number correct? Check


on the outdoor check point . (2 for dual
Trouble is solved
zone, 3 for tri zone, 4 for qua zone).
Refer PIC 4.

No first time No second time A

Change outdoor unit PCB assembly(include


wiring) totally

41
Pic 1: Use a multimeter to test the
DC voltage between 2(old: L2) port
and S port of outdoor unit. The red
pin of multimeter connects with 2
(old: L2) port while the black pin is
for S port.

When AC is normal running, the


voltage will move alternately
between positive value and
negative value.

42
Pic 2: IPM (for 2 zone/ 3-zone)

Operating

Standby

43
els)
Pic 2: IPM (for5 zone)

Operating

Standby

Power

PIC3: Main board LED when power on and


unit standby.

els)

44
PIC 4: Check point button, press 1 time for check
how many indoor units are connected.

7.4.1.3 Zero-crossing signal detection error diagnosis and solution.


Malfunction conditions When PCB does not receive zero crossing signal feedback for
4 minutes or the zero crossing signal time interval is abnormal.

Potential causes ● Connection mistake

● Faulty PCB

Trouble shooting:

Check if the connections and Correct the connections. Turn on the


No
power supply is normal? unit when the power supply is good.

Yes

Indoor main PCB is


defective. Replace indoor
main PCB.

45
7.4.1.4 Indoor fan speed malfunction diagnosis and solution.
Malfunction conditions When indoor fan speed is too low (300RPM) for a certain period of time,
the unit ceases operation and the LED displays a failure code.

Potential causes ● Wiring mistake


● Faulty fan assembly
● Faulty fan motor
● Faulty PCB
Trouble shooting:

Power off, then restart the


unit after 3 minutes. Does No The unit is operating normally
a problem remain?

Yes

Shut off the power supply,


Rotate the fan by hand. No Find the cause of the
Does it turn easily? problem and resolve it

Yes

Check the wiring of fan


motor. Is it improperly No Correct the connections.
wired?

Yes

Measure the voltage for the


fan motor from the main
No Replace the main PCB
PCB. Is it within normal
parameters?

Yes

Replace the fan motor No

46
Index 1:

1: Indoor AC fan motor

Power on and set the unit running in fan mode at high fan speed. After running for 15 seconds,
measure the voltage of pin1 and pin2. If the value of the voltage is less than 100V (208~240V power
supply)or 50V(115V power supply), the PCB must have problems and need to be replaced.

2. Indoor DC fan motor (control chip is inside fan motor)

Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan motor
connector. If the value of the voltage is not in the range showing in below table, the PCB must have
problems and need to be replaced.

For other models:

DC motor voltage input and output

NO. Color Signal Voltage


1 Red Vs/Vm 200V~380V
2 --- --- ---
3 Black GND 0V
4 White Vcc 13.5-16.5V
5 Yellow Vsp 0~6.5V
6 Blue FG 13.5-16.5V

47
7.4.1.5 Temperature sensor malfunction diagnosis and solution.
Malfunction conditions If the sampling voltage is lower than 0.06V or higher than 4.94V,
the LED displays a failure.

Potential causes ● Wiring mistake


● Faulty sensor
● Faulty PCB
Trouble shooting:

Check the connections


between temperature
No Correct the connections.
sensor and PCB. Are
the connections good?

Yes

Check the resistance value


of the sensor via Appendix 1
and Appendix 2

Is it normal? Yes Replace indoor or outdoor PCB.

No

Replace the sensor

48
7.4.1.6 Inverter module (IPM) malfunction diagnosis and solution.
Malfunction conditions When the voltage signal that IPM send to compressor drive
chip is abnormal, the display LED will show “P6” and AC will
turn off.
Potential causes ● Wiring mistake
● IPM malfunction
● Faulty outdoor fan assembly
● Compressor malfunction
● Faulty outdoor PCB
Trouble shooting:

49
IPM module protection

Check whether the voltage range


Check whether the input Regulate it to correct, then
of P-N on IPM module is normal?
No power supply is correct? No check whether the system
DC277-356V for 18-27KBtu/h;
208-230V, 1N, 60Hz can work normally?
DC277-410V for 36K-48KBtu/h

Yes

Yes No

Check whether the connecting


line between main board and Connect it tightly,
No
the IPM module is connected check ok or not? Check whether the
Connect it correctly
tightly power supply line is
No and tightly, check ok
connected correctly and
or not?
tightly

Yes
No
Yes No

Check whether the connecting


Connect it well, check
line of the compressor is No
ok or not?
connected correctly or tightly Check whether the lines
Connect it tightly,
in E-part box are No
check ok or not?
connected tightly

Yes
No

Yes No
Replace the IPM module,
check whether the system can
work normally? Check whether the bridge rectifiers are
normal? Use the multimeter to measure
the resistance between each two
terminals, check whether there is the
No condition that value of resistance is 0
For AC fan models, please refer No
to 9.4 Trouble Criterion Of Main
Parts, check whether the
resistance of the fan motor is Yes Yes
Check if the outdoor fan
normal. If not, replace the fan
runs properly or the outdoor Yes Replace the bridge rectifiers
motor. For DC fan models, refer to
unit ventilation is good.
the solution of fan speed has Check whether the connecting line of
been out of control malfunction every reactor is normal? If the line is
. Find out the cause and have it broken, the resistance of the two ports is
No solved. ∞;Check whether the PFC module
broken .

No

Replace the main board; check


whether the system can work Yes
normally?

Replace the connecting line or


reactor or replace the PFC module

No

Replace the compressor, check


whether the system can work Yes
normally?
Yes

Trouble is solved

50
7.4.1.7 Over-voltage or under-voltage protection diagnosis and solution.

Voltage protection

Check the voltage of


outdoor unit power supply,
whether the voltage No Check the power supply
between L(L1) and N (L2) is
about 187~253VAC

Yes

Check whether the voltage


of IPM board P and N is
normal? DC277-356V for
18-27KBtu/h; DC277-410V
for 36KBtu/h

No

Replace bridge rectifiers,


and then check whether the
system can run
normally(Only for qua- Yes
zone)
Yes

No

Replace IPM board, and


then check whether the Yes
system can run normally

No

Replace outdoor main board Trouble is solved

51
7.4.1.8 Compressor drive malfunction diagnosis and solution
The trouble shooting is same with one of IPM module protection.

7.4.1.9 Water-level alarm malfunction diagnosis and solution

Malfunction conditions If the sampling voltage is not 5V, the LED will display the failure code.

Potential causes ● Wiring mistakes


● Faulty water-level switch
● Faulty water pump
● Faulty indoor PCB
Power
Power off,
off, then
then restart
restart the
the unit
unit 33 minutes
minutes
later.
later. Is it still displaying the error
Is it still displaying the error code?
code?

Yes

IfIf the
the water-level
water-level switch
switch No Insert
Insert the
the water-level
water-level switch
switch well
well
is
is inserted
inserted well?
well?

Yes

IfIf the
the water-level
water-level switch
switch Yes Replace
Replace the
the water-level
water-level switch
switch
is
is broken?
broken?

No

Replace
Replace the
the water
water pump,
pump, IfIf
malfunction
malfunction is still not
is still not
solved
solved

Yes

Replace
Replace the
the indoor
indoor main
main PCB
PCB

52
7.4.1.10 Indoor units mode conflict

Error Code P5(old model) or - -(new model)

Malfunction conditions The indoor units cannot work cooling mode and heating at same time.

Heating mode has a priority.

Potential causes ● Suppose Indoor unit A working in cooling mode or fan mode, and
indoor unit B is set to heating mode, then A will change to off and
B will work in heating mode.
● Suppose Indoor unit A working in heating mode, and indoor unit
B is set to cooling mode or fan mode, then B will change to stand
by and A will be no change.

Cooling mode Heating Mode Fan Off

Cooling mode No Yes No No

Heating Mode Yes No Yes No

Fan No Yes No No

Off No No No No

No: No mode conflict;

Yes: Mode conflict

53
7.4.1.11 High temperature protection of IPM board diagnosis and solution

High
High temperature
temperature protection
protection of
of IPM
IPM
board
board

Check
Check whether
whether the
the radiator
radiator isis
No Fix
Fix the
the radiator
radiator well
well
fixed well ?
fixed well ?

Yes

Check
Check whether
whether electronic
electronic Install
Install the
the electronic
electronic control
control box
box
control
control box
box is
is Installed
Installed No correctly
correctly
good?
good?

Yes

Check
Check whether
whether thermal
thermal
grease
grease is
is no
no coating
coating or
or No Coat
Coat thermal
thermal grease
grease again
again
uneven
uneven coating?
coating?

Replace
Replace IPM
IPM board
board

54
7.4.2 Outdoor unit trouble shooting

7.4.2.1 E0 (Outdoor unit EEPROM parameter error) diagnosis and solution


Error Code E0

Malfunction PCB main chip does not receive feedback from EEPROM chip
conditions
Potential causes ● Installation mistake
● Faulty PCB
Trouble shooting:

Outdoor
Outdoor EEPROM
EEPROM malfunction
malfunction

Power
Power off,
off, then
then restart
restart the
the
unit
unit 33 minutes
minutes later
later

Yes

Replace
Replace the
the outdoor
outdoor main
main
PCB
PCB

EEPROM: a type of read-only memory. The contents can be erased and reprogrammed using a pulsed
voltage.

refer to the following photos.

55
7.4.2.2 E2(Communication malfunction between indoor and outdoor units) diagnosis and solution.
Error Code E2

Malfunction Indoor unit does not receive the feedback from outdoor unit
conditions during 120 seconds or outdoor unit does not receive the
feedback from any one indoor unit during 180 seconds.

Potential causes ● Wiring mistake

● Faulty Indoor or outdoor PCB

Trouble shooting:

56
Communication malfunction between indoor and
outdoor units

Start: Power off , then Power on the


A/C by the Breaker. (reconnect the
power wire). Is it still displaying the
error code?

Yes

Check wiring on the outdoor and indoor


terminal follow the wiring diagram. Is all No Reconnect the wiring
connecting correctly?
No
No
Reconnect the wiring

Yes

Measure Vs, is it moving


Turn on all indoor unit by remote
alternately between positive value A: Is all the wiring between
No and negative value? (Vs is the No terminal and Indoor PCB
controller. Is all indoor unit display
voltage between S and L2). Refer connect ok?
PIC 1

Yes Yes
Yes
Yes
Change the Indoor PCB

Turn off the all indoor units. Is IPM


power LED or operating LED lamp No change IPM
On? Refer PIC2

Power on by remote
controller, IIs it still
Yes displaying the error code
after 3 minutes?

Is main board“ ” Is the reactor connecting


No No Reconnect the wiring
lamp on? Refer PIC 3. well?

No

Yes Yes

Change Outdoor Main PCB

Is indoor units number correct? Check


on the outdoor check point . (2 for dual
Trouble is solved
zone, 3 for tri zone, 4 for qua zone).
Refer PIC 4.

No first time No second time A

Change outdoor unit PCB assembly(include


wiring) totally

57
Pic 1: Use a multimeter to test the
DC voltage between 2(old: L2) port
and 3 port of outdoor unit. The red
pin of multimeter connects with 2
(old: L2) port while the black pin is
for 3 port.

When AC is normal running, the


voltage will move alternately
between positive value and
negative value.

58
Pic 2: IPM board (for 2 zone/ 3-zone)

Operating

Standby

59
els)
Pic 2: IPM (for5 zone)

Operating

Standby

Power

PIC3: Main board LED when power on and


unit standby.

els)

60
PIC 4: Check point button, press 1 time for check
how many indoor units are connected.

61
7.4.2.3 E3 (Communication malfunction between IPM board and outdoor main control board)
diagnosis
Error Code E3

Malfunction PCB main chip does not receive feedback from IPM module
conditions during 60 seconds.
Potential causes ● Wiring mistake
● Faulty PCB
Trouble shooting:

Communication malfunction between


IPM board and outdoor main board

Is there at least one LED in


the IPM board light?

No

Check the signal wire between


the IPM module and the main Yes
board, is it connected good?

No
Yes

Reconnect and retry. Is


error still display?

No

No
Replace IPM board, and
then check whether the Yes
system can run normally

No

Replace outdoor main


board, and then check
Yes
whether the system can run
normally

No

Replace the electric control


Trouble is solved
box

62
Remark:

Use a multimeter to test the DC


voltage between black pin and
white pin of signal wire The normal
value should be around 5V.

Use a multimeter to test the DC


voltage between black pin and red
pin of signal wire. The normal value
should be around 12V.

63
7.4.2.4 E4 (Outdoor temperature sensor (coil sensor T3,ambient sensor T4, Compressor discharge
sensor T5、indoor coil outlet pipe sensor T2B) malfunction) diagnosis and solution
F1/F2/F3/F4/F5 (No.A,B,C,D,E Indoor unit coil outlet temp. sensor malfunction) diagnosis and
solution.
.
Error Code E4/F1/F2/F3/F4/F5

Malfunction If the sampling voltage is lower than 0.06V or higher than


conditions 4.94V, the LED will display the failure.

Potential causes ● Wiring mistake

● Faulty sensor

● Faulty PCB

Trouble shooting:

Check the connections


between temperature
No Correct the connections.
sensor and PCB. Are
the connections good?

Yes

Check the resistance value


of the sensor via Appendix 1
and Appendix 2

Is it normal? Yes Replace indoor or outdoor PCB.

No

Replace the sensor

64
7.4.2.5 E5 (Over-voltage or under-voltage protection) diagnosis and solution.
Error Code E5
Malfunction conditions An abnormal voltage rise or drop is detected by checking the
specified voltage detection circuit.
Potential causes ● Power supply problems.
● System leakage or block
● Faulty PCB
Trouble shooting:

Voltage protection

Check the voltage of


outdoor unit power supply,
whether the voltage No Check the power supply
between L(L1) and N (L2) is
about 187~264VAC

Yes

Check whether the voltage of IPM


board P and N(GND) is normal?
DC277—356V for 2-zone(18K Btu/h)/3
zone(27K Btu/h)
DC277-410V For 4-zone(36K Btu/h)/5-
zone(48K Btu/h)
No

Replace bridge rectifiers,


and then check whether the
system can run normally(for
5-zone)
Yes
Yes
No

Replace IPM board, and


then check whether the Yes
system can run normally

No

Replace outdoor main board Trouble is solved

65
IPM board (for
2-zone /3-zone)

66
Bridge rectifier
(for 2-zone/3-zone)

Remark:

Measure the DC voltage


between + and - port. The
normal value should be
190V~250V.

P(or E1/E2/E3)-N(GND)

(for 2-zone/3-zone)

Bridge rectifier
(for 2-zone/3-zone)

IPM Module
(for 2-zone/3-zone)

67
IPM board
(for 4-zone)

68
Bridge rectifier
(for 5-zone)

Remark:

Measure the DC voltage


between + and - port. The
normal value should be
190V~250V.

IPM board
(for 5-zone)

IPM Module
(for 5-zone)

69
7.4.2.6 E6 (PFC module protection) error diagnosis and solution.
Error Code E6

Malfunction When the voltage signal that PFC sends to main control board
conditions is abnormal, the display LED will show “E6” and AC will turn
off.
Potential causes ● Wiring mistake
● Faulty outdoor PCB
● Faulty inductance of PFC module
● PFC module malfunction
Trouble shooting:

PFC module protection

Check whether the


connecting line between
Connect it tightly, check
main board and the PFC No
normal or not
module(IPM module) is
connected tightly

Yes
No

Check whether the voltage


range of P-N on IPM
module is normal? DC277- Yes Replace the outdoor main board Yes
356V for 18-27KBtu/h;
DC277-410V for 36KBtu/h

No

Check whether the


inductance of PFC module
is good? If the inductance is No Replace the inductance
good, the resistance of the
two ports is 0

Yes

Replace the PFC module(IPM


Trouble is solved
module)

70
Inductance

Two ports of the inductance

71
7.4.2.7 E8 (Outdoor fan speed malfunction) diagnosis and solution
Error Code E8

Malfunction conditions When outdoor fan speed keeps too low (300RPM) or too
high(2400RPM) for certain time, the unit will stop and the LED will
display the failure.

Potential causes ● Wiring mistake


● Faulty Fan assembly
● Faulty Fan motor
● Faulty PCB
Trouble shooting:

Power
Power off,
off, then
then restart
restart the the
unit minutes later.
unit 33 minutes later. IsIs itit still
still No The
The unit
unit operates
operates normally.
normally.
displaying
displaying the
the error
error code?
code?

Yes
Find
Find out
out thethe cause
cause and
and
Shut
Shut offoff the
the power
power supply,
supply, have
have itit solved.
solved. For
For
rotate
rotate the
the fan
fan by
by hand.
hand. Does
Does No example,
example, whether
whether the
the fan
fan
itit rotate isis blocked
blocked oror the
the screws
screws
rotate properly?
properly?
which
which fix
fix the
the fan
fan are
are
tighten.
tighten.
Yes

Check
Check the
the wiring
wiring ofof fan
fan
motor.
motor. Are
Are all
all the
the No Correct
Correct the
the connections.
connections.
connections
connections good?
good?

Yes

Check
Check whether
whether the
the main
main PCB
PCB No Replace
Replace the
the main
main PCB
PCB
isis normal
normal through index 1?
through index 1?

Yes

Replace
Replace the
the fan
fan motor
motor No

72
Index 1:

 1. DC fan motor(control chip is inside fan motor)


Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan motor
connector. If the value of the voltage is not in the range showing in below table, the PCB must have
problems and need to be replaced.

DC motor voltage input and output

NO. Color Signal Voltage


1 Red Vs/Vm 200~380V
2 --- --- ---
3 Black GND 0V
4 White Vcc 13.5~16.5V
5 Yellow Vsp 0~6.5V
6 Blue FG 13.5~16.5V

73
Vs Vcc

Vsp FG

74
7.4.2.8 P1 (High pressure protection) diagnosis and solution.

Error Code P1
Malfunction conditions If the sampling voltage is not 5V, the LED will display the
failure.
Potential causes ● Wiring mistake
● Faulty over load protector
● System block
● Faulty outdoor PCB
Trouble shooting:

75
High
High pressure
pressure protection
protection

Whether
Whether the the wiring
wiring
between
between thethe high
high pressure
pressure
switch
switch and
and main
main control
control No Connect
Connect itit well
well
board
board is
is connected
connected well
well or
or
correctly
correctly

Yes

Whether
Whether the
the high
high
pressure
pressure protector
protector
is
is broken
broken

Method:
Method: Disconnect
Disconnect the
the plug.
plug.
Measure
Measure the
the resistance of the
resistance of the
high
high pressure
pressure protector,
protector, ifif No Replace
Replace high
high pressure
pressure protector
protector
the
the protector
protector is
is normal
normal thethe
value
value is
is o,
o,

Yes

Check
Check whether
whether the
the outdoor
outdoor
ambient
ambient temperature
temperature isis Yes Stop
Stop the
the unit
unit
higher
higher than
than 50℃
50℃

No

Check
Check ifif the
the outdoor
outdoor unit
unit
ventilation
NO Make
Make the
the outdoor
outdoor unit
unit ventilate
ventilate well
well
ventilation isis good
good

Yes
please
please refer
refer to
to the
the solution
solution of
of fan
fan
Check
Check ifif the
the outdoor
outdoor fan
fan runs
runs speed
speed has
has been
been outout of
of control
control
No malfunction
malfunction .. Find
Find out
out the
the cause
cause and
and
properly
properly
have
have itit solved.
solved.

Yes

Check
Check whether
whether the
the heat
heat
exchanger
Yes Clean
Clean the
the heat
heat exchanger
exchanger
exchanger is
is dirty
dirty

No
Replace
Replace outdoor
outdoor main
main
board
board

No

Check
Check whether
whether the
the refrigerant
refrigerant
system
system isis ok
ok

76
77
7.4.2.9 P2 (Low pressure protection) diagnosis and solution.

Error Code P2
Malfunction conditions If the sampling voltage is not 5V, the LED will display the
failure.
Potential causes ● Wiring mistake
● Faulty over load protector
● System block
● Faulty outdoor PCB
Trouble shooting:

78
Low
Low pressure
pressure protection
protection

Whether
Whether the the wiring
wiring
between
between thethe low
low pressure
pressure
protector
protector and
and main
main control
control No Connect
Connect itit well
well
board
board is
is connected
connected well
well or
or
correctly
correctly

Yes

Whether
Whether thethe low
low
pressure
pressure protector
protector
is
is broken
broken

Method:
Method: Disconnect
Disconnect the
the plug.
plug.
Measure
Measure the
the resistance
resistance of
of the
the
low
low pressure
pressure protector.
protector. If
If the
the No Replace
Replace low
low pressure
pressure protector
protector
protector
protector is
is normal
normal the
the value
value isis
oo

Yes

Check
Check whether
whether the
the outdoor
outdoor
ambient
ambient temperature
temperature is
is too
too Yes Stop
Stop the
the unit
unit
low
low

No

Check
Check whether
whether valve
valve core
core
Open
Open fully
fully valve
valve core
core of
of
of
of high
high pressure
pressure valve
valve isis No
high pressure valve
high pressure valve
opened
opened

Yes
please
please refer
refer to
to the
the solution
solution of
of fan
fan
Check
Check ifif the
the indoor
indoor fan
fan runs
runs speed
speed has
has been
been out
out of
of control
control
No malfunction.
malfunction. Find
Find out
out the
the cause
cause and
and
properly
properly in in cooling
cooling mode
mode
have it solved.
have it solved.

Yes

Replace
Replace outdoor
outdoor main
main board
board

No
Refrigerant
Refrigerant isis not
not enough
enough add
add the
the
refrigerant
refrigerant

No

Check
Check whether
whether the
the refrigerant
refrigerant
system
system isis ok
ok

79
80
7.4.2.10 P3 (Current overload protection) diagnosis and solution.

Error Code P3
Malfunction conditions If the outdoor current exceeds the current limit value, the LED
will display the failure.
Potential causes ● Wiring mistake
● Faulty over load protector
● System block
● Faulty outdoor PCB
Trouble shooting:

81
Current
Current protection
protection of
of compressor
compressor

Judge
Judge 1: 1: Check
Check whether
whether the the input
input
current
current of of the
the power
power supply
supply wire wire
isis more
more than than 12.5A(18K)
12.5A(18K) (For (For No Replace
Replace outdoor
outdoor main
main board
board
27K,
27K, itit isis 17.For
17.For 30K,
30K, itit isis 18.5.For
18.5.For
36K,
36K, itit isis 23A)
23A)

Yes

Check
Check whether
whether the the
refrigerant
refrigerant system
system
isis ok
ok

Judge
Judge 2: 2: Check
Check whether
whether the
the
outdoor
outdoor ambient
ambient temperature
temperature Yes Stop
Stop the
the unit
unit
isis higher
higher than
than 50℃
50℃

No

Judge
Judge 3:
3: Check
Check whether
whether the
the Yes Make
Make the
the outdoor
outdoor unit
unit ventilate
ventilate well
well
outdoor
outdoor unit
unit isis bad
bad ventilation
ventilation

No

Judge
Judge 4:
4: Check
Check whether
whether the the Yes Clean
Clean the
the heat
heat exchanger
exchanger
heat
heat exchanger
exchanger isis dirty
dirty

No

Let
Let the
the refrigerant
refrigerant out,
out, then
then use
use the
the high
high pressure
pressure
Judge
Judge 5:
5: The
The refrigerant
refrigerant pipe
pipe isis Yes nitrogen
nitrogen or
or refrigerant
refrigerant to
to blow
blow pipe,
pipe, vacuumize
vacuumize
blocked
blocked and
and charge
charge the
the refrigerant
refrigerant again
again

No

Replace
Replace outdoor
outdoor main
main
board,and
board,and check
check whether
whether the
the Yes
system
system can
can run
run normally
normally

No

Replace
Replace the
the electric
electric control
control box
box Yes Trouble
Trouble isis solved
solved

82
83
7.4.2.11 P4 (Temperature protection of compressor discharge) diagnosis and solution.

Error Code P4
Malfunction conditions When the compressor discharge temperature(T5) is more
than 115℃ for 10 seconds, the compressor will stop and
restart till T5 is less than 90℃.
Potential causes ● Refrigerant leakage
● Wiring mistake
● Faulty discharge temperature sensor
● Faulty outdoor PCB
Trouble shooting:

Temperature
Temperature protection
protection of
of
compressor
compressor discharge
discharge

Check
Check whether
whether the
the
compressor Check
Check whether
whether the the
compressor discharge
discharge temp.
temp. isis Yes Yes Stop
Stop leaking
leaking and
and add
add refrigerant
refrigerant
refrigerant
refrigerant isis leak
leak
more
more than 115°C ??
than 115°C

No
No

Check
Check whether
whether the
the
connection
connection isis right
right between
between
compressor
compressor discharge
discharge temp.
temp. No Correct
Correct the
the wiring
wiring connection
connection
sensor
sensor and
and PCB
PCB according
according
to
to wiring
wiring diagrams?
diagrams?

Yes

Measure
Measure thethe resistance
resistance value
value
of
of compressor
compressor discharge
discharge
temp.
temp. sensor.
sensor. IfIf the
the value
value isis No Replace
Replace the
the compressor
compressor discharge
discharge temp.
temp. sensor
sensor
not normal isis normal
not normal normal refer
refer to
to
the
the Appendix
Appendix 2? 2?

Yes

Replace
Replace outdoor
outdoor main
main PCB
PCB

No

Replace
Replace high
high pressure
pressure valve
valve assy
assy

84
7.4.2.12 P5 (High temperature protection of condenser) diagnosis and solution.

Error Code P5
Malfunction conditions When outdoor pipe temperature is more than 65°C, the unit will
stop, and unit runs again when outdoor pipe temperature is less
than 52°C
Potential causes ● Faulty condenser temperature sensor
● Heat exchanger dirty
● System block
Trouble shooting:

High
High temperature
temperature protection
protection of
of
condenser
condenser Check
Check the
the connection
connection
between
between temperature
temperature No Correct
Correct the
the connection
connection
No sensor
sensor and PCB.
and PCB.

Yes

Check
Check whether
whether the
the
condenser
condenser temperature
temperature is
is Check
Check whether
whether the
the
Higher
Higher than
than 65°
65°C
C resistance
resistance of of condenser
condenser
temp.
temp. sensor
sensor is
is normal
normal
No Replace
Replace the
the temperature
temperature sensor
sensor
refer
refer to
to the
the Appendix
Appendix 11
Yes

Check
Check whether
whether the
the outdoor
outdoor
ambient
ambient temperature
temperature isis Yes Stop
Stop the
the unit
unit
higher
higher than
than 50℃
50℃

No

Check
Check ifif the
the outdoor
outdoor unit
unit
ventilation
No Make
Make the
the outdoor
outdoor unit
unit ventilate
ventilate well
well
ventilation isis good
good

Yes
please
please refer
refer to
to the
the solution
solution of
of fan
fan
Check
Check ifif the
the outdoor
outdoor fan
fan runs
runs speed
speed has
has been
been outout of
of control
control
No malfunction
malfunction .. Find
Find out
out the
the cause
cause and
and
properly
properly
have
have itit solved.
solved.

Yes

Check
Check whether
whether the
the heat
heat
exchanger
Yes Clean
Clean the
the heat
heat exchanger
exchanger Yes
exchanger is
is dirty
dirty

No
Replace
Replace outdoor
outdoor main
main
board
board

No
Refrigerant
Refrigerant isis not
not enough
enough add
add the
the
refrigerant
refrigerant

No

Check
Check whether
whether the
the refrigerant
refrigerant
system
system isis ok
ok

85
7.4.2.13 P6 (Inverter module (IPM) malfunction) diagnosis and solution.

Error Code P6
Malfunction conditions When the voltage signal that IPM send to compressor drive
chip is abnormal, the display LED will show “P6” and AC will
turn off.
Potential causes ● Wiring mistake
● IPM malfunction
● Faulty outdoor fan assembly
● Compressor malfunction
● Faulty outdoor PCB
Trouble shooting:

86
IPM module protection

Check whether the voltage range


Check whether the input Regulate it to correct, then
of P-N on IPM module is normal?
No power supply is correct? No check whether the system
DC277-356V for 18-27KBtu/h;
208-230V, 1N, 60Hz can work normally?
DC277-410V for 36-48KBtu/h

Yes

Yes No

Check whether the connecting


line between main board and Connect it tightly,
No
the IPM module is connected check ok or not? Check whether the
Connect it correctly
tightly power supply line is
No and tightly, check ok
connected correctly and
or not?
tightly

Yes
No
Yes No

Check whether the connecting


Connect it well, check
line of the compressor is No
ok or not?
connected correctly or tightly Check whether the lines
Connect it tightly,
in E-part box are No
check ok or not?
connected tightly

Yes
No

Yes No
Replace the IPM module,
check whether the system can
work normally? Check whether the bridge rectifiers are
normal? Use the multimeter to measure
the resistance between each two
terminals, check whether there is the
No condition that value of resistance is 0
No

Yes Yes
Refer to the solution of fan
Check if the outdoor fan
speed has been out of control
runs properly or the outdoor Yes Replace the bridge rectifiers
malfunction . Find out the cause
unit ventilation is good.
and have it solved.
Check whether the connecting line of
every reactor is normal? If the line is
broken, the resistance of the two ports is
No ∞;Check whether the PFC module
broken (for M4OF-36HFN1-M & M5OF-
48HFN1-M)
No

Replace the main board; check


whether the system can work Yes
normally?
Replace the connecting line or
reactor or replace the PFC
module(for M4OF-36HFN1-
No M&M5OF-48HFN1-M)

Replace the compressor, check


whether the system can work Yes
normally?
Yes

Trouble is solved

87
7.4.2.14. High temperature protection of compressor top(IDU P2/ODU P0)

Malfunction decision If the sampling voltage is not 5V, the LED will display the failure.
conditions
Supposed causes ● Faulty overload protector
● Wiring mistake
● System leakage or block
● Faulty PCB

Check if the air flow system


Clear up the air inlet and outlet or the heat
of indoor and outdoor units Yes
exchanger of indoor and outdoor units.
are obstructed?

No

Turn off the power supply and turn


it on 10 minutes later.

Yes

Check if the temperature Check if all the connection, especially


of compressor Top No the connection of OLP (Over Load No Correct the connection.
Is more than 90℃? Protector) sensor is good.

Yes
Yes
Measure the resistance
Check if the refrigerant between the two ports of No Replace the OLP.
system the OLP. Is it zero?
is normal?
No
Yes Yes Replace the outdoor control PCB.

Repair the refrigerant


Replace the outdoor control PCB.
system .

88
7.4.2.15 The cooling operation or heating operation does not operate.

Potential causes ● Faulty 4-way valve


Check of 4-way, please refer to part 5 in 9.5 Trouble Criterion Of Main Parts.

7.4.2.16 When cooling, heat exchanger of non-operating indoor unit frosts.

When heating, non-operating indoor unit get warm.

Potential causes ● Faulty EXV


● Wire and tubing connected in reverse.
Check of EXV, please refer to part 6 in 9.5 Trouble Criterion Of Main Parts.

7.5 Trouble Criterion of Main Parts.

1.Temperature sensor checking


Disconnect the temperature sensor from PCB, measure the resistance value with a tester.

Temperature Sensors.

Room temp.(T1) sensor,

Indoor coil temp.(T2) sensor,

Outdoor coil temp.(T3) sensor,

Outdoor ambient temp.(T4) sensor,

Compressor discharge temp.(T5) sensor.

Measure the resistance value of each winding by using the multi-meter.

89
Appendix 1 Temperature Sensor Resistance Value Table (℃--K)

℃ K Ohm ℃ K Ohm ℃ K Ohm ℃ K Ohm


-20 115.266 20 12.6431 60 2.35774 100 0.62973
-19 108.146 21 12.0561 61 2.27249 101 0.61148
-18 101.517 22 11.5000 62 2.19073 102 0.59386
-17 96.3423 23 10.9731 63 2.11241 103 0.57683
-16 89.5865 24 10.4736 64 2.03732 104 0.56038
-15 84.2190 25 10.000 65 1.96532 105 0.54448
-14 79.3110 26 9.55074 66 1.89627 106 0.52912
-13 74.5360 27 9.12445 67 1.83003 107 0.51426
-12 70.1698 28 8.71983 68 1.76647 108 0.49989
-11 66.0898 29 8.33566 69 1.70547 109 0.48600
-10 62.2756 30 7.97078 70 1.64691 110 0.47256
-9 58.7079 31 7.62411 71 1.59068 111 0.45957
-8 56.3694 32 7.29464 72 1.53668 112 0.44699
-7 52.2438 33 6.98142 73 1.48481 113 0.43482
-6 49.3161 34 6.68355 74 1.43498 114 0.42304
-5 46.5725 35 6.40021 75 1.38703 115 0.41164
-4 44.0000 36 6.13059 76 1.34105 116 0.40060
-3 41.5878 37 5.87359 77 1.29078 117 0.38991
-2 39.8239 38 5.62961 78 1.25423 118 0.37956
-1 37.1988 39 5.39689 79 1.21330 119 0.36954
0 35.2024 40 5.17519 80 1.17393 120 0.35982
1 33.3269 41 4.96392 81 1.13604 121 0.35042
2 31.5635 42 4.76253 82 1.09958 122 0.3413
3 29.9058 43 4.57050 83 1.06448 123 0.33246
4 28.3459 44 4.38736 84 1.03069 124 0.32390
5 26.8778 45 4.21263 85 0.99815 125 0.31559
6 25.4954 46 4.04589 86 0.96681 126 0.30754
7 24.1932 47 3.88673 87 0.93662 127 0.29974
8 22.5662 48 3.73476 88 0.90753 128 0.29216
9 21.8094 49 3.58962 89 0.87950 129 0.28482
10 20.7184 50 3.45097 90 0.85248 130 0.27770
11 19.6891 51 3.31847 91 0.82643 131 0.27078
12 18.7177 52 3.19183 92 0.80132 132 0.26408
13 17.8005 53 3.07075 93 0.77709 133 0.25757
14 16.9341 54 2.95896 94 0.75373 134 0.25125
15 16.1156 55 2.84421 95 0.73119 135 0.24512
16 15.3418 56 2.73823 96 0.70944 136 0.23916
17 14.6181 57 2.63682 97 0.68844 137 0.23338
18 13.9180 58 2.53973 98 0.66818 138 0.22776
19 13.2631 59 2.44677 99 0.64862 139 0.22231

90
Appendix 2

Unit: ℃---K Discharge temp. sensor table


-20 542.7 20 68.66 60 13.59 100 3.702
-19 511.9 21 65.62 61 13.11 101 3.595
-18 483 22 62.73 62 12.65 102 3.492
-17 455.9 23 59.98 63 12.21 103 3.392
-16 430.5 24 57.37 64 11.79 104 3.296
-15 406.7 25 54.89 65 11.38 105 3.203
-14 384.3 26 52.53 66 10.99 106 3.113
-13 363.3 27 50.28 67 10.61 107 3.025
-12 343.6 28 48.14 68 10.25 108 2.941
-11 325.1 29 46.11 69 9.902 109 2.86
-10 307.7 30 44.17 70 9.569 110 2.781
-9 291.3 31 42.33 71 9.248 111 2.704
-8 275.9 32 40.57 72 8.94 112 2.63
-7 261.4 33 38.89 73 8.643 113 2.559
-6 247.8 34 37.3 74 8.358 114 2.489
-5 234.9 35 35.78 75 8.084 115 2.422
-4 222.8 36 34.32 76 7.82 116 2.357
-3 211.4 37 32.94 77 7.566 117 2.294
-2 200.7 38 31.62 78 7.321 118 2.233
-1 190.5 39 30.36 79 7.086 119 2.174
0 180.9 40 29.15 80 6.859 120 2.117
1 171.9 41 28 81 6.641 121 2.061
2 163.3 42 26.9 82 6.43 122 2.007
3 155.2 43 25.86 83 6.228 123 1.955
4 147.6 44 24.85 84 6.033 124 1.905
5 140.4 45 23.89 85 5.844 125 1.856
6 133.5 46 22.89 86 5.663 126 1.808
7 127.1 47 22.1 87 5.488 127 1.762
8 121 48 21.26 88 5.32 128 1.717
9 115.2 49 20.46 89 5.157 129 1.674
10 109.8 50 19.69 90 5 130 1.632
11 104.6 51 18.96 91 4.849
12 99.69 52 18.26 92 4.703
13 95.05 53 17.58 93 4.562
14 90.66 54 16.94 94 4.426
15 86.49 55 16.32 95 4.294 B(25/50)=3950K
16 82.54 56 15.73 96 4.167
17 78.79 57 15.16 97 4.045 R(90℃)=5KΩ±3%
18 75.24 58 14.62 98 3.927
19 71.86 59 14.09 99 3.812

91
Appendix 3:

℃ 10 11 12 13 14 15 16 17 18 19 20 21 22
℉ 48 50 52 54 56 58 60 62 64 66 68 70 72
℃ 23 24 25 26 27 28 29 30 31 32 33 34 35
℉ 74 76 78 80 82 84 86 88 90 92 94 96 98

2. Compressor check

Measure the resistance value of each winding by using the tester.

Position Resistance Value


ATM150D23UFZ ATF235D22UMT ATF250D22UMT ATF310D43UMT ATQ360D1UMU ATQ420D1UMU

Blue - Red
1.72 Ω 0.75 Ω 0.75 Ω 0.65 Ω 0.37 Ω 0.38Ω

92
3. IPM continuity check

Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount
the IPM. Use a digital tester to measure the resistance between P and UVWN; UVW and N.
Normal
Normal resistance
Digital tester Digital tester resistance
value
value
(+)Red (-)Black (+)Red (-)Black
N U
U
∞ V

P (Several MΩ) N (Several MΩ)
V W
W (+)Red

4. AC Fan Motor.
Measure the resistance value of each winding by using the tester.

Position Resistance Value

RPG20B RPG28H

Black - Red 381Ω±8% (20℃) 342Ω±8% (20℃) 183.6Ω±8% (20℃) 180Ω±8% (20℃)

(Brand: Weiling) (Brand: Dayang) (Brand: Weiling) (Brand: Wolong)

White - Black 267Ω±8% (20℃) 253Ω±8% (20℃) 206Ω±8% (20℃) 190Ω±8% (20℃)

(Brand: Weiling) (Brand: Dayang) (Brand: Weiling) (Brand: Wolong)

Measure the resistance value of each winding by using the tester.

93
Position Resistance Value

YDK53-
YDK70-6FB YDK180-8GB YSK27-4G YSK68-4B YDK45-6B YSK25-6L
6FB(B)

Black - 56Ω±8% 24.5Ω±8% 317Ω±8% 145Ω±8% 345Ω±8% 627Ω±8% 88.5Ω±8%


Red (20℃) (20℃) (20℃) (20℃) (20℃) (20℃) (20℃)

Red - 76Ω±8% 19Ω±8% 252Ω±8% 88Ω±8% 150Ω±8% 374.3Ω±8% 138Ω±8%


Yellow (20℃) (20℃) (20℃) (20℃) (20℃) (20℃) (20℃)

Yellow - 76Ω±8% 19Ω±8% 252Ω±8% 88Ω±8% 150Ω±8% 374.3Ω±8% 138Ω±8%


Blue (20℃) (20℃) (20℃) (20℃) (20℃) (20℃) (20℃)

5.4-way valve

1. Power on, use a digital tester to measure the voltage, when the unit operates in cooling, it is 0V. When
the unit operates in heating, it is about 230VAC.

If the value of the voltage is not in the range, the PCB must have problems and need to be replaced.

2 Turn off the power, use a digital tester to measure the resistance. The value should be 1.8~2.5 KΩ.

94
6.EXV check

Disconnect the connectors.

95
Resistance to EXV coil

Color of lead wire Normal Value

Red- Blue

Red - Yellow
About 50Ω
Brown-Orange

Brown-White

96
Red- Blue

Red - Yellow

97
Brown-Orange

98
Brown-White

99
8. Disassembly Instructions
Note: This part is for reference, the photos may have slight difference with your machine.

 M2OF-18HFN1-M (WCA30 metal plate)


No Part name Procedures Remarks
.

1 Fan How to remove the fan


assembly
assembly.

1) Turn off the air conditioner



and turn off the power
breaker.
2) Remove the screws of air
outlet grille(4 screws)
3) Remove the hex nut fixing
the fan.

4) Remove the fan.


4s
Screws of cr
top
cover e
w
s

5) Remove the screws of top


cover, and remove the top

100
cover. (3 screws)

6) Remove the cover of


electrical control box.


7) Disconnect the fan motor
connector CN14(3p,white)
from the IPM board.

8) Remove the fan motor after


unfastening four fixing
screws.

2 Panel plate How to remove the panel


plate. Screws of front panel

1) Remove the screws of front


panel, and remove the
front panel. (6 screws)

Screws of front panel

101
Screws of front panel
2) Remove the screws of big
handle, and remove the big
handle.(4 screws)

3) Remove two screws of


terminal board and seven Screws
of big
handle
screws of right-rear panel,
and remove the right-rear
panel.

Screws of
terminal board

Screws of right-
rear panel

Screws of right-
rear panel

102
3 Electrical How to remove the electrical
parts
parts.

1) Perform work of item 1,2.

2) Remove the four screws


fixing the IPM board.

IPM board PCB board

3) Unfasten the connector ④

of the reactor.
4) Unfasten the connector
of the compressor.

5) Disconnect following 3
pieces of connection wires and
connectors between IPM and
main control PCB.
CN1(5p,white)

CN14(3p,white)

CN4(red or brown)

CN5(blue)

6) Remove the IPM board.


7) Disconnect the
connectors and wires
connected from PCB and other
parts.
Connectors:
103
CN17:T3/T4 temperature sensor CN17 CN15 CN7 CN18/CN19 CN25/CN23
(2p/2p,white)

CN7: Discharge temperature sensor


(2p,white)

CN15:T2B-A,B temperature sensor


(2p/2p,white)

CN18/CN19: Electronic expansion


valve A,B (6p/6p,red/red)

CN25/CN23: S-A,S-B
(3p/3p,white/white)

Wires:

CN5/CN6 CN3 CN4


CN1/CN2: 4-way valve (blue-blue) CN1/CN2

CN5/CN6: Crankcase heating cable


(red-red)

CN3:L-IN (red) ⑧

CN4:N-IN (black)

8) Disconnect the
grounding wire (yellow-green)
after removing the big handle
and the right-rear panel.
9) Remove the PCB board.

104
4 Compressor How to remove the
compressor.

1) Perform work of item 1,2.


2) Remove the cover of
electrical control box.
3) Extract refrigerant gas.
4) Remove the sound
insulation material and
crankcase heating cable.
5) Remove terminal cover of
compressor, and
disconnect wires of ⑥

crankcase electric heater


and compressor from the
terminal.
6) Remove the discharge pipe
and suction pipe with a
burner.
7) Remove the hex nuts and
washers fixing the
compressor to bottom

plate.
8) Lift the compressor.

105
5 Reactor How to remove the reactor

1) Perform work of item 2


2) Unfasten the connector
between IPM and reactor.

3) Remove three screws of
reactor, and remove the
reactor.

Screws of
cover of
inductance

6 The 4-way How to remove the 4-way


valve
valve

1) Perform work of item 2.


2) Extract refrigerant gas. Coil

3) Remove the electrical parts Welded parts

from item 3.
4) Remove fixing screw of the
coil, and remove the coil.
5) Detach the welded parts of
4-way valve and pipe.

106
7 The How to remove the expansion
expansion
valve
valve
1) Perform work of item 1,2.
2) Remove the electrical parts
Expansion
valves
from item 3..
3) Remove the coils.
4) Detach the welded parts of Coils

expansion valves and


pipes.

 M3OF-27HFN1-M (WD30 metal plate)


No. Part name Procedures Remarks

How to remove the panel


Screws of
big handle Screws of top cover
1 Panel plate plate.

1) Turn off the air


conditioner. Turn off the power
breaker.
2) Remove the screws of big
handle, and remove the big
handle.(4 screws)
3) Remove the screws of top
Screws of top cover
cover, and remove the top
cover. (4 screws)
4) Remove the screws of right
front side panel, and
remove the right front side
panel (1 screws)
5) Remove the screws of front

107
panel, and remove the
front panel. (8 screws)

Screws of front panel Screws of right


front side panel

Screws of front
panel
6) Remove two screws of
terminal board, screws of
water collector and fifteen
screws of right-rear panel,
and remove the right-rear
panel.
Screws of front panel

Screws of front panel

108
Screws of right-rear panel

Screws of
terminal board

109
How to remove the fan

2 Fan assembly.
assembly
1) Remove the top cover,
right front side panel and

front panel from item 1.step
1~4
2) Remove the hex nut fixing
the fan.


3) Remove the fan. 4s
cr
e
w
s

4) Remove the cover of


electrical control box cover.


5) Disconnect the fan motor
connector CN14(5p,white)
from the IPM board.

6) Remove the fan motor


after unfastening four fixing
screws.

110
How to remove the electrical

3 Electrical parts.
parts
1) Perform work of item 1,2.
2) Remove the four screws
fixing the IPM board.

3) Unfasten the connector


of the reactor. IPM board
PCB board

4) Unfasten the connector


of the compressor.
5) Disconnect following 3 ④

pieces of connection wires and


connectors between IPM and
PCB.

CN1(5p,white)

CN14(3p,white)

CN3(red or brown)

CN5(blue)

6) Remove the IPM board.

111
7) Disconnect the
CN17 CN15 CN7 CN18/CN19/CN22
connectors and wires
connected from PCB and other
parts.
Connectors:

CN17:T3/T4 temperature sensor


(2p/2p,white)
CN20
CN7: Discharge temperature sensor CN23
(2p,white) CN25

CN12:Ttop temperature
sensor(2p,white)
CN3

CN15:T2B-A,B,C temperature sensor


(2p/2p/2p,white) CN4

CN18/CN19/CN22: Electronic
expansion valve A,B,C
(6p/6p/6p,red/red/red)
CN1/CN2 CN5/CN6
CN25/CN23/CN20: S-A,S-B,S-C
(3p/3p/3p,white/white/white)

Wires:

CN1/CN2: 4-way valve (blue-blue)

CN5/CN6: Crankcase heating cable


(red-red)

CN3:L1-IN (red)

CN4:L2-IN (black)

8) Disconnect the ⑧

grounding wire (yellow-green)


after removing the big handle
and the right-rear panel.
9) Remove the PCB board.

112
How to remove the

4 Compressor compressor.

1) Perform work of item 1,2,3.


2) Remove the electrical
control box and partition
plate.

3) Extract refrigerant gas.
4) Remove the sound
insulation material and
crankcase heating cable.
5) Remove terminal cover of
compressor, and
disconnect wires of
compressor thermo and
compressor from the
terminal.
6) Remove the discharge pipe

and suction pipe with a
burner.
7) Remove the hex nuts and
washers fixing the
compressor to bottom
plate.
8) Lift the compressor.

113
5 Reactor How to remove the reactor

1) Perform work of item 1,2


2) Unfasten the connector
between IPM and reactor.
3) Remove two screws of
cover of inductance, and
remove the cover of Screws of
cover of
inductance inductance

4) Disconnect two pieces of


wires connected from the
cover of inductance.
5) Remove four screws of Screws of
reactor
reactor, and remove the
reactor.

6 The 4-way How to remove the 4-way


valve
valve
Coil

1) Perform work of item 1,2.


2) Extract refrigerant gas.
Welded parts
3) Remove the electrical parts
from item 3.
4) Remove fixing screw of the
coil, and remove the coil.
5) Detach the welded parts of
4-way valve and pipe.

114
7 The How to remove the expansion
expansion
valve
valve
1) Perform work of item 1,2.
2) Remove the electrical parts Expansion
valves
from item 3.
3) Remove the coils.
4) Detach the welded parts of
expansion valves and
pipes.

 M4OF-36HFN1-M (WD30 metal plate)


No Part name Procedures Remarks
.

How to remove the panel


Screws of
big handle
1 Panel plate plate.

1) Turn off the air


conditioner. Screws of top cover

Turn off the power breaker.

2) Remove the screws of big


handle, and remove the big
handle.(4 screws)
3) Remove the screws of top
Screws of top cover
cover, and remove the top
cover. (4 screws)
4) Remove the screws of right
front side panel, and
remove the right front side
panel (1 screw)
5) Remove the screws of front

115
panel, and remove the
front panel. (8 screws)

Screws of front panel Screws of right


front side panel

Screws of front
panel
6) Remove two screws of
terminal board, screws of
water collector and fifteen
screws of right-rear panel,
and remove the right-rear
panel.
Screws of front panel

Screws of front panel

116
Screws of right-rear panel

Screws of
terminal board

How to remove the fan

2 Fan assembly.
assembly
1) Remove the top cover,

right front side panel and
front panel from item 1.step
1~4
2) Remove the hex nut fixing
the fan.

117
3) Remove the fan.

4) Unfix the hooks and 4s
cr
remove the screws, then e
w
s
open the electronic control
box.

5) Disconnect the fan motor



connector CN19(3p,white)
from the driver board.

6) Remove the fan motor


after unfastening four fixing
screws. ⑥

How to remove the electrical

3 Electrical parts.
parts
1) Perform work of item 1,2.
2) Unfasten the connector
of the reactor.
3) Unfasten the connector
Driver board PCB board
of the compressor. ③

4) Unfasten the connector of


the PFC inductor.

5) Disconnect following 3
118
pieces of connection wires and
connectors between driver ④

board and PCB.


CN55-CN7(7p,white)

CN54-CN6(red)

CN53-CN5(black)

6) Remove the fixing screws,


then move the driver board.

7) Disconnect the
CN53
connectors and wires
CN54
connected from PCB and other
parts.
Connectors:

CN8:T3/T4 temperature sensor


(2p/2p,white)
CN55
CN33: Discharge temperature sensor
(2p,white)
CN18/CN17/CN21/CN20
CN13:T2B-A,B,C,D temperature
sensor (2p/2p/2p/2p,white)

CN18/CN17/CN21/CN20: Electronic
expansion valve A,B,C,D CN30/
(6p/6p/6p,red/red/red)
CN29/
CN30/CN29/CN28/CN27: S-A,S-B,S- CN28/
C,S-D (3p/3p/3p/3p,white)
CN27/
CN9: High and low pressure switch
(2p/2p, white)

Wires:

CN3/CN22: 4-way valve (blue-blue)

CN4/CN40: Crankcase heating cable CN8 CN9


(black-red)

119
CN10/CN44: Crankcase heating
cable (black-red)

CN3 CN13
CN1:L1-IN (red)
CN4 CN33
CN10
CN2:L2-IN (black) CN22
CN40 CN2 CN1
CN44
8) Disconnect the
grounding wire (yellow-green)
after removing the right-rear
panel.
9) Remove the PCB board.

How to remove the

4 Compressor compressor.

1) Perform work of item 1,2,3.


2) Remove the electrical
control box and partition
plate.
3) Extract refrigerant gas.
4) Remove the sound
insulation material and
crankcase heating cable.
5) Remove terminal cover of
compressor, and
disconnect wires of ⑦

compressor thermo and


compressor from the
terminal.
120
6) Remove the discharge pipe
and suction pipe with a
burner.
7) Remove the hex nuts and
washers fixing the
compressor to bottom
plate.
8) Lift the compressor.
5 The 4-way How to remove the 4-way
valve
valve
Coil

1) Perform work of item 1,2.


2) Extract refrigerant gas.
Welded parts
3) Remove the electrical parts
from item 3.
4) Remove fixing screw of the
coil, and remove the coil.
5) Detach the welded parts of
4-way valve and pipe.

6 The How to remove the expansion


expansion
valve
valve
1) Perform work of item 1,2.
2) Remove the electrical parts Expansion
valves
from item 3.
3) Remove the coils.
4) Detach the welded parts of
expansion valves and
pipes.

121
 M5OF-48HFN1-M (WE30 metal plate)
No Part name Procedures Remarks
.

1 Fan How to remove the fan


assembly
assembly.

1) Turn off the air ②

conditioner. Turn off the power


breaker.
2) Remove the screws of air
outlet grille(8 screws)
3) Remove the hex nut fixing
the fan.

4) Remove the fan.

Screws of top
cover

5) Remove the screws of top


cover, and remove the top
cover. (4 screws)

122
6) Remove the screws of
front side panel, and
remove the front side panel
(1 screw)

7) Disconnect the fan motor


connectors FAN1(3p,white)
and FAN2(3p,white) from DC
motor driver board.

8) Remove the fan motor after


unfastening fixing screws.

123
2 Panel plate How to remove the panel
plate.

4) Remove big handle.(2


Screws
screws) and water of big
handle
collector(2 screws)
5) Remove 2 screws of Screws of
Water collector
terminal board and 15
screws of right-rear panel,
and remove the right-rear
Screws of
panel. terminal board

Screws of right-
rear panel

Screws of right-
rear panel

3 Electrical How to remove the electrical


parts
parts.

1) Perform work of item 1


step 5~6 and item 2.

IPM board PCB board


124
DC Fan
Driver board

2) Disconnect the fan motor


Connector(5p,white) from the
IPM board.

3) Disconnect following 8
pieces of connection wires and
connectors between IPM and
other parts.
CN2(yellow)

CN1(red)

CN6(black)

CN3(yellow)

U、V、W(black)

CN9(10p,white)

4) Remove the fixing screws


then remove the IPM board.

5) Disconnect the
connectors and wires
connected from PCB and other
parts.
Connectors:

CN8: Discharge temperature sensor


125
(2p,white)

CN12:Heatsink temperature CN3


CN1
sensor(2p,red)

CN9:T3/T4 temperature sensor


(2p/2p,white)
CN13
CN11:T2B-A,B,C,D,E temperature CN16
CN21
sensor (2p/2p/2p/2p/2p,white) CN29
CN37
CN15/CN23/CN26/CN30/CN33: CN8 CN12
Electronic expansion valve CN9 CN11
(6p/6p/6p/6p/6p,red)

CN37/CN29/CN21/CN16/CN13: S-
A,S-B,S-C,S-D,S-E
(3p/3p/3p/3p/3p,white)

CN10: High and low pressure switch


(2p/2p, white)

Wires:
CN10
CN17/CN18: 4-way valve (blue-blue)
CN30/CN23

CN19/CN20: connected to crankcase CN33/CN26/CN15


heating cable. (black-red)

CN24/CN25: Electric heater of


chassis (orange-orange) CN17/CN18
CN19/CN20
CN24/CN25
CN1:L-IN (red)

CN3:N-IN (black)

6) Disconnect the
grounding wire (yellow-green)
after removing the big handle.
7) Remove the PCB board.

126
4 Compressor How to remove the
compressor.

1) Perform work of item 1


step 5~6 and item 2..

2) Extract refrigerant gas.
3) Remove the sound
insulation material and
crankcase heating cable.
4) Remove terminal cover of
compressor, and
disconnect wires of
crankcase electric heater
and compressor from the
terminal.
5) Remove the discharge pipe
and suction pipe with a
burner. ⑥

6) Remove the hex nuts and


washers fixing the
compressor to bottom
plate.
7) Lift the compressor.

127
5 The 4-way How to remove the 4-way
valve
valve

6) Perform work of item 1


step 5~6 and item 2.. Coil

7) Extract refrigerant gas. Welded parts

8) Remove the electrical parts


from item 3.
9) Remove fixing screw of the
coil, and remove the coil.
10) Detach the welded parts of
4-way valve and pipe.
6 The How to remove the expansion
expansion
valve
valve
5) Perform work of item 1,2.
Expansion
6) Remove the electrical parts valves

from item 3..


7) Remove the coil.
8) Detach the welded parts of
expansion valves and
pipes.

128

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