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Manual
Correvit® S-Motion
Non-contact Optical
Sensors
Type CSMOTA...
CSMOTA_002-713e-08.16
Instruction
Manual
Correvit® S-Motion
Non-contact Optical
Sensors
Type CSMOTA...
CSMOTA_002-713e-08.16
Foreword
Foreword
Thank you for choosing a Kistler quality product charac
terized by technical innovation, precision and long life.
Kistler Group
Eulachstrasse 22
8408 Winterthur
Switzerland
Tel. +41 52 224 11 11
Fax +41 52 224 14 14
info@kistler.com
www.kistler.com
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S-Motion, Non-contact Optical Sensors, Type CSMOTA...
Content
1. Introduction..................................................................................................................................4
2. Important Notes...........................................................................................................................5
2.1 For Your Safety....................................................................................................................5
2.2 Disposal Instructions for Electrical and Electronic Equipment.............................................7
2.3 Software Upgrades and Updates........................................................................................7
3. Product Description.....................................................................................................................8
3.1 General................................................................................................................................8
3.2 Features..............................................................................................................................9
3.3 Application...........................................................................................................................9
3.4 Accessories.........................................................................................................................9
4. Technical Data............................................................................................................................10
4.1 Specifications....................................................................................................................10
4.2 Pin Assignments................................................................................................................12
Page 2 CSMOTA_002-713e-08.16
7. Troubleshooting.........................................................................................................................51
7.1 Cables and power supply..................................................................................................51
7.2 Status Display and LED on Sensor Electronics.................................................................51
7.3 Illumination........................................................................................................................51
7.4 Sensor Lens (Protection Glass).........................................................................................51
7.5 Operating range.................................................................................................................52
7.6 Software............................................................................................................................52
7.7 CAN...................................................................................................................................52
7.8 Environmental conditions..................................................................................................53
7.9 EMC Interference..............................................................................................................53
7.10 Service...............................................................................................................................53
8. Appendix.....................................................................................................................................54
Total pages 72
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S-Motion, Non-contact Optical Sensors, Type CSMOTA...
1. Introduction
Please take the time to thoroughly read this instruction
manual. It will help you with the installation, maintenance,
and use of this product.
Page 4 CSMOTA_002-713e-08.16
Important Notes
2. Important Notes
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Important Notes
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S-Motion, Non-contact Optical Sensors, Type CSMOTA...
3. Product Description
3.1 General
Correvit S-Motion sensors use the proven Correvit tech-
nology for non-contact measurement of speed and slip
angle.
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Product Description
3.2 Features
New technique reduces signal noise of speed and slip
angle
Low signal delay of 6 ms
Determination of pitch and roll angle
Measurement of GPS position data and time
Measurement of acceleration and angular rates
Conversion of measurands to any point of the vehicle
Capable of detecting driving direction – forward or
backward – throughout the entire speed range
Low adjustment effort at the vehicle, shorter setup
time, no running-in procedure
3.3 Application
High-precision, slip-free measurement of distance, speed
(absolute, longitudinal, transverse) and angle for dynamic
vehicle testing, e.g. steady-state circular-course driving
(ISO 4138).
3.4 Accessories
Included Accessories Ordering No.
Connection cable CAN, l = 2 m 18012482
Connection cable USB, l = 2 m 18012483
Distribution cable IN ANA/CNT, l = 1 m 55135149
Distribution cable OUT ANA, l = 1 m 55135147
Distribution cable OUT DIG, l = 1 m 55135148
Ethernet cable RJ45 1:1 blue, l = 2 m 55135351
Power cable B-coded, l = 2 m 18012367
CD ROM software multimedia 55082182
Halogen lamp cold light 18012531
Tool to exchange the halogen lamp 55064735
Cranked wrench key 55065040
Hexagon wrench key, 6 kt 5 mm 55063983
Cranked wrench key 55065078
Minifolding rule 55064207
Screw set L-350/S-350/S-350 Racing 55082183
Transport case complete L-/S-350 55066876
GPS antenna Navilock NL-202AA 55135251
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S-Motion, Non-contact Optical Sensors, Type CSMOTA...
4. Technical Data
4.1 Specifications
Performance Specifications
Speed range 1) km/h ±0,1 ... 250
Distance resolution mm ≤1
Measurement accuracy 2) %FSO
<±0,2
Angle range ° ±30
Angle resolution ° <±0,01
Measurement accuracy angle ° <±0,2
Angle speed °/s ±300
Acceleration g 18
Non-linearity angle speed %FSO ±0,15
Non-linearity acceleration %FSO ±0,15
Measurement frequency Hz 500
Working distance and range mm 350 ±100
Signal Outputs
Digital output 1, 2, 3, 4 pulses/m 1 ... 1 000/TTL
kHz 0 ... 46/TTL
Analog output 1, 2, 3, 4 3) (16 Bit) V –10 ... 10
Signal Inputs
Trigger input TTL
Analog input (16 Bit) V –10 ... 10
Counter input kHz 0 ... 100/TTL
Interfaces
CAN (Motorola/Intel) 2.0B
USB (Full Speed) 2.0
LAN yes
System specifications
Power supply V 10 ... 28
Power consumption max. (at 12 V) W 35
Temperature range
Operation °C –25 ... 50
Storage °C –40 ... 85
Relative humidity (non-condensing) % 5 ... 80
Degree of protection (cable mounted)
Sensor head IP67
Electronics IP30
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Technical Data
Dimensions (LxBxH)
Sensor head mm 125x70x45
Electronics mm 180x125x95
Weight
Sensor head grams 600
Electronics grams 1 100
Shock g 50 half-sine
ms 6
Vibration g 10
Hz 10 ... 150
Illumination halogen
1)
optional: calibrated up to 400 km/h
2)
determined on test surface with distance >200 m
3)
switching-over between the respective measured variables via KiCenter
possible
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Technical Data
4 Ana_In 2+
11 15
5 Ana_In 2–
6 nc
7 nc
8 nc
9 nc
10 nc
11 LB_In
12 Counter_In
13 GND_EXT
14 Pull-up (10 kΩ) to Vin_EXT
15 Vin_EXT
2 nc
3 ANA_Out 2 10 6
4 nc
15 11
5 DGND
6 ANA_Out 3
7 nc
8 ANA_Out 4
9 nc
10 AGND
11 DIG_Out 1
12 DIG_Out 2
13 DIG_Out 3
14 DIG_Out 4
15 nc
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Setup and Connection
Mounting holes
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Setup and Connection
Stabilizer rod 1
Stabilizer rod 2
Locking levers
Magnet
Level indicator
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Setup and Connection
Connect the signal cable to the sensor and route the cable
into the interior of the vehicle to the sensor electronics
device and connect it there too.
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S-Motion, Non-contact Optical Sensors, Type CSMOTA...
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Setup and Connection
Pumping piston
Suction pad
Stabilizer rod 1
Locking lever
Stabilizer rod 2
Locking lever
Suction pad
Level indicator
Mounting plate 1
Rod 2
Rod 1
Locking levers
Level indicator
Mounting plate 2
Place the suction holder unit onto the hood. The preferred
mounting position is in the middle of the hood, but you
may also place it laterally shifted if the design of the hood
does not allow a position in the middle. You can mount
the suction holder device either horizontally or vertically.
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Setup and Connection
The suction holder is ready for use when the red warning
ring is not visible anymore.
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Setup and Connection
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S-Motion, Non-contact Optical Sensors, Type CSMOTA...
Use cable ties to fix the signal cable at the mounting unit.
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Setup and Connection
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Setup and Connection
Make sure that the metal clamp of the safety line cannot
come into contact with the painted surface of the vehicle
body!
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S-Motion Sensor Settings
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S-Motion, Non-contact Optical Sensors, Type CSMOTA...
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S-Motion Sensor Settings
Velocity [km/h]
The display shows the current velocity.
Angle [°]
The display shows the current angle.
Dist [km]
The display shows the milage of the sensor. With the reset
button, you can reset the milage to 0.
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Calibration Setting
Displays the values that are calculated during calibration,
using the "Device Calibration" page. The values can also
be changed manually.
For distance calibration a light barrier is required.
Filter Settings
Filter activate
Activation of a moving average filter which affects all out-
put signals. The filter time results from the set number of
measurement values multiplied by the sensor measure-
ment cycle of 2 ms.
Example: 2 ms * 16 = 32 ms.
The higher the filter time, the more the signals are smoo-
thed and the higher the signal delay is.
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S-Motion Sensor Settings
Signal Delay
Displays the current signal delay consisting of the proces-
sor computing time and the delay caused by the filter.
Sensor Settings
Angle Deactivation
At very low velocities, the angle signal shows significant
fluctuations. This is caused by the limited velocity reso-
lution and the calculation formula "angle = arctan(VelY/
VelX)".
Therefore, the angle output is set to 0 below the determi-
ned velocity threshold.
Network Settings
DHCP
When using a LAN cable.
Default: Activated.
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Calculation to POI
For calculating signals at a virtual measuring point (POI).
The calculation is applied to the following signals: Vel,
VelX, VelY, Angle, Dist, and Radius.
The correct distances between POI and sensor in the
vehicle y-axis (distance y) and x-axis (distance x) must be
entered in mm. The following formulas are applied for the
calculation:
VelXPOI = VelXSensor + AngleVelZ_body * dimension y
VelYPOI = VelYSensor – AngleVelZ_body * dimension x
The other signals are derived from VelX and VelY.
Page 36 CSMOTA_002-713e-08.16
S-Motion Sensor Settings
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S-Motion, Non-contact Optical Sensors, Type CSMOTA...
Basic Settings
Digital channel 1 2 3 4
Signal Vel VelX VelY Angle
Resolution 340 P/m 340 P/m 100 Hz/km/h 100 Hz/°
Mid frequency --- --- 5 000 Hz 5 000 Hz
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S-Motion Sensor Settings
Basic Settings
The following signals are permanently assigned to the
four channels: Vel, VelX, VelY, and Angle.
Analog channel 1 2 3 4
Signal Vel VelX VelY Angle
Resolution 40 mV/ 40 mV/ 100 mV/ 100 mV/°
km/h km/h km/h
Offset 0 mV 0 mV 0 mV 0 mV
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Baud Rate
Rate of transmission of the CAN bus protocol. Must corre-
spond to the data acquistion system setting.
Data Format
Default: Intel
You can choose between Intel or Motorola data format.
Terminating Resistor
Default: activated
Generally, it must be activated when there is a direct con-
nection between sensor and data acquisition. The termi-
nating restistor only needs to be deactivated when the
sensor is connected between the data acquisition and an
additional sensor in the CAN bus.
CAN Sensor ID
If multiple S-Motion sensors are in use, they may be dif-
ferentiated by setting individual sensor IDs. This may be
needed, for example, to identify later which sensor was
used for a measurement.
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S-Motion Sensor Settings
Send Modes
Continuous Send Mode: Data is continuously sent with
the set interval time
CAN frame "Status" has its own send interval which can
be entered in ms under "Send Interval Status".
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S-Motion, Non-contact Optical Sensors, Type CSMOTA...
Create CAN DB
KiCenter provides the option to create CAN database files
(CAN DB).
Please click the "Create CAN DB" button in the tool bar.
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S-Motion Sensor Settings
Analog Inputs
The basic unit is V. The factor must be stated in unit/V and
the offset in the resulting unit.
Digital Input
Mode
Frequency: Basic unit is "Hz".
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Calibration Distance
We recommend using a straight and plain distance of at
least 200 m for performing a calibration.
Channels to Calibrate
You may choose whether you want to calibrate distance
or angle or both parameters simultaneously.
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S-Motion Sensor Settings
Distance
Here you can determine the calibration factor with which
maximum accuracy can be achieved on the specific
surface.
For distance calibration a light barrier is required which
must be connected to the "IN" connector. The calibra-
tion distance must be a measured distance; you need to
know its length accurately (up to only a few centimeters).
A reflector which serves to start and stop the calibration
drive must be installed at the beginning and the end of the
distance. During the calibration drive the vehicle speed
should be as constant as possible.
Angle
After the installation, the sensor will normally show a small
torsion towards the vehicle coordinate system. When the
calibration drive is performed, this angle offset is determi-
ned and saved in the calibration settings. The angle offset
also serves to correct the calculation of the longitudinal
and transverse speed. If only the channel "angle" is selec-
ted for calibration a light barrier is not required. In this
case, the measurement is started by clicking the "Start
Angle Calibration" button and automatically stopped when
the end of the defined calibration distance is reached. The
angle calibration should only be started when a constant
speed is gained. You cannot expect good results when
starting at standstill.
A light barrier is used as a trigger signal for the angle cali-
bration as well if both channels are activated.
Further Settings
Trigger pulses until stop
When the distance calibration is performed, the measu-
rement is always started with the first trigger pulse of
the light barrier. Normally, the second pulse will stop the
measurement. If there are additional reflectors between
start and stop position which generate a light barrier
signal, the number of trigger pulses until stop must be
increased correspondingly.
Number of Acquisitions
Number of repeats intended to be performed for determi-
nation of the calibration result. The result will be generated
from the average value of the individual measurements.
The measurement mode is started via the "Next" button
and passed on to the "Online" sub-page.
Via the "Previous" button you may go back to the "Sensor
Selection" sub-page, which has presently no other func-
tion.
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6.9.2 Online
Distance and time are displayed red before the start trig-
ger trigger is released.
"Trigger Remaining" shows how many trigger pulses are
required until the measurement is stopped.
The start trigger resets the distance and time and the
colors of the values will change.
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S-Motion Sensor Settings
6.9.3 Results
Remaining Acquisitions:
Shows how many measurements must still be perfor-
med until the determined number of measurements are
reached.
Accept
The current results are used. If there are no remaining
measurements the calibration results appear afterwards.
Repeat
The current measurement will be rejected and automati-
cally repeated.
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S-Motion Sensor Settings
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S-Motion, Non-contact Optical Sensors, Type CSMOTA...
Please make sure that both, the data connections and the
power supply, are correct and then confirm this message
by clicking "OK".
Page 50 CSMOTA_002-713e-08.16
Troubleshooting
7. Troubleshooting
7.3 Illumination
Check that the lamp in the sensor is illuminated. Check
and replace lamps as necessary. Also be sure that con-
nections and supply voltage are correct.
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7.6 Software
If one or more output signals appear to be incorrect, the
sensor may have been set-up incorrectly via KiCenter
software. Check all relevant settings in KiCenter:
-- All analog voltage settings must be within range and
should be conform with the data acquisition system
settings to which they are connected
-- All digital pulse and resolution settings must be
set within range and should be conform with the
data acquisition system settings to which they are
connected
-- Check all offset values and recalibrate the sensor as
necessary
If no output signals are available and all connections
are correct, use the KiCenter test function to determine
that all outputs are fully operational
7.7 CAN
Problem: There are no messages or incorrect messages
on the CAN-bus.
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Troubleshooting
7.10 Service
If none of the above recommendations provides a solu-
tion, please contact us by phone +49 6441 9282 0 or
e-mail at info.kar@kistler.com. Before doing so, please be
ready to supply the following:
A ".kdx file saved from KiCenter Software to serve as
an example of the problem or fault condition
A list of all outputs that appear to be problematic, i.e.
analog, digital, CAN, USB
The serial numbers of all relevant components
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8. Appendix
A. Sensor Head
0RQWDJHO|FKHU [
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Appendix
B. Electronics
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S-Motion, Non-contact Optical Sensors, Type CSMOTA...
1. Overview
The following flow charts show the possible ways to solve connection problems between KiCenter
and PC.
Start troubleshooting
Page 56 CSMOTA_002-713e-08.16
Appendix
USB RNDIS
troubleshooting
Firewall
troubleshooting
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Ethernet
troubleshooting
Is DHCP activated in
yes I don't know
the device?
1:1 in a network no
Solution:
Set the correct static IP
address via USB.
no yes yes no
Solution:
Solution: Change the settings
Utilize USB or set a correct
according to the
static network address via
requirements.
USB.
Firewall
troubleshooting
Page 58 CSMOTA_002-713e-08.16
Appendix
Firewall
troubleshooting
Solution:
Please contact Kistler support Assign the required rights in
KiCenter.
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Page 60 CSMOTA_002-713e-08.16
Appendix
If the driver is installed correctly, "MFB2 Device" or "Kistler Device" is displayed below the entry
"Network Adapter".
If no driver is installed, an "!" appears in front of the device names (MFB2 Device or Kistler Device).
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In this case please install the correct driver as described in Section 4 on page 63.
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Appendix
1. Go to "Kistler Device" in the device manager and then to "Update driver software ..."
Bild: at1
Bild: at2
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Bild: at3
Bild: at4
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Appendix
Bild: at5
6. Go to "Microsoft" on the left side and "Remote NDIS Compatible Device" on the right.
Bild: at6
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Bild: at7
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Appendix
Bild: DE_Netzwerkeinstellungen.png
Bild: DE_Netzwerkeinstellungen2
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S-Motion, Non-contact Optical Sensors, Type CSMOTA...
Select Internet Protocol Version 4 (TCP/IPv4) and click on "Properties". The follwing screen appears:
Bild: DE_Netzwerkeinstellungen3
Bild: DE_Netzwerkeinstellungen4
... and make sure that "Automatic private IP address" is also selected here.
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Appendix
6. Firewall Settings
If no connection comes about although a network connection via USB RNDIS or Ethernet is estab-
lished, the firewall maybe blocks the connection.
The description applies to the Windows firewall. Other firewalls differ regarding
look and handling; the functions, however, should be identical. If in doubt, ple-
ase contact your system administrator.
Bild: DE_Firewall_App_zulassen
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Bild: DE_Firewall_allowed_Apps_public
Check if the list of the allowed programms contains the entry "Configuration Software".
3. If "Configuration Software" is not included in the list, it may added manually (see next section).
4. If the list contains "Configuration Software", check if all network locations (domains), private,
public, are activated. If this is not the case, please activate all network locations.
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Appendix
Bild: DE_Firewall_allowed_Apps_add_KiCenter2
If the list does not contain "Configuration Software", click on "Browse..." and search the
"KiCenter.exe" file. The usual path is C:\Program Files (x86)\Kistler\KiCenter.
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Bild: DE_Firewall_allowed_Apps_add_KiCenter
After clicking on "Open”, the entry "Configuration Software" should appear in the list.
Before you click "Add" to finish the process, you should check the "Network Types" settings.
Bild: DE_Firewall_allowed_Apps_add_KiCenter
After clicking on "Open”, the entry "Configuration Software" should appear in the list.
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