Magazine

Spare Parts
Power Transmission Total Care
2017 – N°1
 Magazine
Spare Parts
Power Transmission Total Care
2017 – N°1
4 | Carraro Spare Parts
Carraro
Spare Parts
Carraro After Sales & Spare Parts is the
Carraro Group’s centre of excellence
for managing and distributing original
spare parts all over the world in
order to guarantee total reliability for
Carraro products.
Carraro Spare Parts
Over 60.000 part numbers,
components of transmissions systems
(axles and transmissions) and special
tractors (light-utility, vineyard and
orchard) up to 100 HP, used by more
than 100 OEM’s, are managed in
dedicated Carraro After Sales & Spare
Parts warehouses.
| 5
Products and Applications

AGRICULTURE
—

Agricultural Tractors
› Utility
› Standard
› Specialty (Vineyard – Orchard)
› Open Field

Telescopic Handlers
› Lifting capacity up to 5 tons

Harvester Machines

6 | Products and Applications

 Electronic Control Units

Agricultural
Transmissions
(from 30 Hp to 230 Hp)

Agricultural
Axles
(from 35 Hp to 450 Hp)

Products and Applications | 7

CONSTRUCTION EQUIPMENT
—

Backhoe Loaders
(up to 120 HP)

Wheel Excavators
(up to 25 tons)

Soil Compactors
(up to 25 tons)

8 | Products and Applications

Telescopic Handlers
(lifting capacity up to 5 tons)

Wheel Loaders
(up to 12 tons)

Products and Applications | 9

 Front axles

10 | Products and Applications

 Rear axles

Transmissions
(up to 130 HP)
› Manual
› Automatic
› Hydrostatic

Products and Applications | 11

MATERIAL HANDLING
—
Drivelines for Electric Counterbalance
Lift Trucks & Tow Tractors

From 2 to 5 tons
(Lifting capacity)

From 1,5 to 3,5 tons

(Lifting capacity)

12 | Products and Applications

 From 5 to 9 tons
(Lifting capacity)

Products and Applications | 13

Drivetrains for Internal Combustion
Lift Trucks

From 1,5 to
3,5 tons
(Lifting capacity)

From 1,5 to
3,5 tons
(Lifting capacity)

From 2 to
9 tons
(Lifting capacity)

14 | Products and Applications

AUTOMOTIVE
—

Axles for
commercial vehicles
(up to 15 tons)

Products and Applications | 15

The OEMs who chose us

Ace Construction Crown Hefei Zhenyu

Agco Cukurova Hidromek
Agrale Daewoo Hydrema
Ahlmann Deutz Fahr Hyster
Amkodor Dexheimer Jcb
Ascan Dieci Jlg
Astec Ditch Witch John Deere
Atlas Copco Doosan Jong Yang
Ausa Eagle Tugs Jungheinrich
Bell Erkunt Kalmar
Bergmann Escorts Kamol
Bobcat Exmash Kipor
Bomag Faresin Komatsu
Bucher Farmer Kramer Allrad
Bull Fendt Krieger
Case Foton Kukje Machinery
Caterpillar Gehl Lamborghini
Cesab General Electric Landini
Chanfa Getman Laverda
Changlin Gvm Liftking
Chenggong Harlo Lindner
Claas Hars Liugong

16 | The OEMs who chose us

 Load Lifter Preet Ursus
LS Mtron Randon Valley Longwall
Mahindra Renault Agriculture Valtra
Manitou Roadtec Venieri
Marine Travelift Sakai Versatile
Massey Ferguson Same Vimek
Maximal Sany Volvo
Maz-Man Scam Wacker Neuson
McCormick Sellick Weidemann
Minecat Sonalika Winget
Monroe Truck Shantui Wirtgen
Mst (Sanko) Skyjack Xcmg
Nacco Still Xtreme
New Holland Sunward Xuzhou Kat
Nissan Forklift Tafe Yale
Omega Lift Takeuchi Yanmar
OM Tatoma Ycm
Overland Tcm Yto
Palazzani Terex Zao Exmach
Pauny Thyssen Krupp Zetor
Pettibone Toine Brock
Piaggio Tumosan

The OEMs who chose us | 17

How to recognize
a Carraro product
1. The metallic plate fixed on the › Carraro brand
axle or transmission is the first way
to recognize a Carraro product. It › Axle/transmission model (type)
includes all necessaries information › Carraro axle/transmission part
to recognize the product and to number
make sure you are ordering the
correct spare parts:

Axle Type Carraro Serial

Number

Carraro Customer
Axle p/n reference
number

First 6 digits Other digits Total

Carraro axle p/n Carraro Serial Transmission
Number Ratio

18 | How to recognize a Carraro product

 Transmission Carraro Serial
Type Number

First 6 digits Other digits

Carraro Carraro Serial
transmission p/n Number

How to recognize a Carraro product | 19

2. If there is no identification plate, you
can read the five/six-digits number
molded in cast iron (wheel hub, beam
central body, differential support,
swivel housing, etc).
This code allows the identification of the
axle or transmission, making possible to
identify the correct number of the
component.

5 digits number wheel hub 5 digits number beam central body

6 digits number half housing 6 digits number axle beam

transmission

20 | How to recognize a Carraro product

3. Also the planetary carrier cover can
help to recognize a Carraro axle.

How to recognize a Carraro product | 21

Carraro Original Spare Parts
High quality and longer life
Carraro Original Parts are designed
and manufactured to maintain
unchanged over time the reliability and
performance that the vehicle is able
to offer when it just came out of the
factory.
They are the result of Carraro know-
how and experience and constant
efforts in research and development
to provide the best solution in terms of
performance and durability.
22 |
Only who have designed every single
components and details is able to
completely take care of them.
When you are choosing between
a Carraro Original Part and the
corresponding non-genuine part, do
not be tempted by prices that seem
lower, but also consider the quality,
performance and machine downtime.
Carraro Original Spare Parts
Carraro Original Spare Parts | 23
Carraro Reman

“Remanufacturing” is one of the

options Carraro now offers its
customers. Through this programme,
customers can now replace a damaged
axle or transmission with a new
product but which is made from
used components returned from the
field, which have undergone a strict
evaluation, repair and test process as if
they were new production components.

24 | Carraro Reman
Recovering components, this
programme provides the market with
a more economical solution compared
to the completely new product
and meets the increasing need for
protection of our environment, thanks
to the recovery of parts which would
otherwise be re-melted, processed
and transported, with negative
consequences for our planet.

Carraro Reman | 25
ADVANTAGES
—
Quality guaranteed, 100% tested
products, components value,
real-time delivery, manufacturer’s
guarantee, recycled materials.

1. Request axle/transmission from

Customer, via Spare Parts Distributor;

4. Painting, Testing
and putting into stock

26 | Carraro Reman
 2. Real-time sale of reman product,
present in stock, and “core” return

3. Assessment of the “core”, if OK,

subsequent start of Remanufacturing
process (with replacement of all parts
subject to wear)

Carraro Reman | 27
Carraro Tools
To meet the needs of the
professional, Carraro has designed
and tested the best solution to
perform all operations in safety and
with the utmost precision, to ensure
a professional repair free from doubts
about the performance of the repaired
product.
28 |
In addition, Carraro wants to
provide utmost flexibility at the
lower cost possible, offering the
market modular tools that can be used,
appropriately combined, for the repair
of both axles and transmissions.
Tools kits are designed to provide the
professional with the tools necessary
for the correct operation of all Carraro
products on a given type of vehicle.
Carraro Tools
Carraro Tools | 29
New opportunity, beyond the Parts!

Thanks to the collaboration with a selection of quality products

suppliers and partners of solid and components for agricultural,
reputation Carraro After Sales & Spare construction equipment and
Parts extends its range by offering, automotive sectors.
through the distributor network,

COMPONENTS
—

Steering parts Bevel gears

Hardened Steel Bushings Clutches & PTO discs

Cabin air filters Engine filters (oil, air and fuel)

30 | Beyond Carraro
 Carrararo
is an official distributor
in Europe

Electrical, Hydraulic, Engine & Clutch

components

ACCESSORIES
—

Carraro Oil Carraro Energy Batteries

Rotocar Rotary Plough Air conditioner units Hy-Gloo

& Pressurization kit

Automatic Hooks Acoustic Devices

Beyond Carraro | 31
CarraroOil, Carraro High
Performance Lubricants
From the collaboration between CarraroOil lubricants, already used
Carraro and Fuchs, a leading Company in the production plants of the Group
in the market for the independent as the first filling of tractors, axles,
production of lubricants with branches transmissions and gearboxes are now
and production facilities in more available as a “spare part” through the
than 40 Countries around the world, Carraro official distributors.
comes CarraroOil, a range of oils
designed to provide the optimal
lubrication and high protection against
wear for a wide range of products
such as transmissions units, brakes,
clutches, gearboxes and engines.

32 | CarraroOil, Carraro High Performance Lubricants

ADVANTAGES
—

Guaranteed High
product quality performance

Long life Extended

for your machine maintenance
intervals

CarraroOil, Carraro High Performance Lubricants | 33

LUBRICANTS RANGE
—

Product Line Oil Type Technical Data

Power Life Lub Universal 80W API GL-4 / ALLISON C-4

SAE J300: 10W-30
SAE J306: 75W-80
80W-90 API GL-4 / API GL-5
SAE J306: 80W-90 /MIL-L-2105 D

85W-140 API GL-4 / GL-5

SAE J306: 85W-140
MIL-L-2105 D

Gear Life Lub C220 Synthetic DIN 51 517-3: CLP

ISO 6743-6
ISO 12929: CKD
AISE 224
David Brown S1 53.101
FAG requirements: FAG-FE8-Test
SKF requirements: pass (100°C test)
C220 Mineral DIN 51517-3 CLP
ISO 6743-6 e ISO 12925-1 CKC / CKD
AGMA 9005/E02 EP

Engine TurboLub 10W-40 ACEA E9 / E7 / E6

API CI-4
CAT ECF-1-A

15W-40 ACEA E9 / E7
API CJ-4 / CI-4 Plus / CI-4
CAT ECF 3

Engine Lub 15W-40 ACEA E2

API CG-4

34 | CarraroOil, Carraro High Performance Lubricants

 Application 5 lt 20 lt 200 lt
1.32 US gal 5.28 US gal 52.84 US gal
Axles & Transmissions with 210120 210121 210122
wet brakes and clutches

Axles & Transmissions without 210123 210124 210125

wet brakes and clutches

Axles & Trasmissions 210238 210239 –

that require high viscosity

Synthetic lubricant – 210235 210236

for drives and gearboxes

Mineral lubricant – 210339 210340

for drives and gearboxes

Synthetic oil for engines with 210252 210253 210254

modern exhaust after treatment and
turbocharger. Recommended for
lower temperatures
Mineral oil for diesel engines with 210304 210305 210306
extended service intervals, exhaust
after treatment and turbocharger

Mineral oil for aspirated and 210437 210420 210438

turbocharged heavy duty diesel
engines. Compatible with catalytic
converters.

CarraroOil, Carraro High Performance Lubricants | 35

Carraro Grease Life
EP lubricant
There are cases where another type
of lubrication is required, compared
to that with oil. For these situations,
where high adhesiveness and corrosion
protection are required, Carraro After
Sales & Spare Parts has formulated,
in collaboration with the well–known
Company from Verona Pakelo Motor
Oil, the new grease Carraro Grease
Life EP.
36 |
This new lubricant,branded CarraroOil,
is a blue coloured synthetic based
grease thickened with a lithium soap.
It possesses high EP characteristics,
high adhesiveness and good water
repellency and is suitable for several
uses in construction equipment,
agricultural and industrial sectors.
Carraro Grease Life EP lubricant
Carraro Energy Batteries
For cars, commercial vehicles, agricultural
and construction equipment

Carraro Energy batteries come from

the collaboration between Carraro
and Fiamm, the world leader in the
provision of quality starter batteries
for some of the world’s prestigious car
manufactures.

The whole Carraro Energy range

guarantees the highest performance,
maximum power, reliability and
security. It also includes innovative
products able to satisfy the most
sophisticated technologies.

WHY CHOOSE CARRARO ENERGY BATTERIES?

—
› 100% Italian product › High starting power

› Maximum power for the most › Excellent charge acceptance

demanding requirements by
modern cars
› Quality products that meet the
European EN reference standards
› Low-maintenance free acid
battery requiring no top-ups, but
the cap will allow it to be topped
up if necessary
› High endurance to charge/
discharge cycles
› Good resistance to intense
discharges
› Excellent vibration resistance
› Ready to use & easy to install

Carraro Energy Batteries | 37

APPLICATIONS
—
Carraro Energy range include batteries The application areas are various: from
from 74 to 185 Ah . automotive to commercial vehicles,
from agricultural machinery to
construction equipment.

Aebi Daf Int. Harvester

Agrifull Toselli David Brown Iseki
Amog Tomisani De Nardi Itma
Antonio Carraro Deutz-Fahr Iveco
Astra Eicher Jcb
Axeco F.lli Dieci Jlg
Bautz Fai John Deere
Bcs Fendt John Deere
Belarus Ferrari Spa Fiat Agri Jong Yang
Belotti Fiat Allis Jungheinrich
Benati Fiat Hitachi Kalmar
Benfra Fiorentini Kamol
Bertolini Busatto Fiori Kipor
Carraro Spa Ford Komat’su
Case Ih Foredil Goldoni Komatsu
Caterpillar Gua Kramer Allrad
Cimas Hurlimann Krieger
Claas Int. Case Kubota

38 | Carraro Energy Batteries

 Kukje Machinery Manitou Poclain
Laltesi Massey Ferguson Renault Agricolture
Lamborghini Mc Cormick Renault Trucks
Lamborghini Mercedes-Benz Same
Landini Merlo Scania
Landini Napolione Steyr
Laverda Neoplan Valpadana
Laverda New Holland Valtra
Liftking Om Venieri
Lindner Orsi Volvo
Lindner Pasquali Volvo
Lombardini Perlini Zetor
Man Pgs

Carraro Energy Batteries | 39

Atlantic Quality Parts
For agriculture and construction equipment
Carraro After Sales & Spare Parts
is partner of Atlantic Quality Parts
for the European market.
Thanks to this agreement, a
comprehensive selection of parts for
agricultural and construction vehicles
is enlarging the offer of solutions on
the already vaste Carraro drivelines
applications range.
MAIN PRODUCT LINES
—
Electrical Components
Starters, alternators, generators and more.
A/C Components
AC compressors and more.
40 |
Atlantic Quality Parts is a producer of
replacement parts for Agriculture and
Construction Equipment. The Company
carries over 11,000 SKU’s for brands
like Ford/New Holland, John Deere,
Kubota, Massey Ferguson and more.
Fuel System Components
Fuel pumps, fuel solenoids, injectors and
more.
Hitch Components
Lifting arms, top links, stabilizers and more.
Atlantic Quality Parts
THE IDENTIFICATION LABEL
—

All parts have a label that allows

you to identify the product and their
applications.

Kubota Starter
AN500T0390

Reference 16285-63010 37560-63010

Numbers: 16611-63010 37560-63011
16611-63011 37560-63012
16611-63012

Carraro is an official distributor

Atlantic Quality Parts | 41

The Professional Work Bench
For the repair of Carraro products

To guarantee high standards and

qualified repair and maintenance,
Carraro also provides all workshops
with the professional work
bench, designed and patented by
Carraro, which can be assembled in
different layouts and accommodates
and sustains all types of Carraro axles
and transmissions.

42 | The Professional Work Bench

ADVANTAGES
—

› Safe and ergonomic maintenance

The bench facilitates maintenance
and allows operating in conditions of
total safety and ergonomics.

› Stability
It can be fixed directly to the floor of
the workshop to give proper stability
during maintenance activities.

› Flexibility
Thanks to the stabilizer bars, which
are part of the optionals available,
the bench can be moved inside the
workshop or outside towards the end
user location.

› Versatility
Adding/replacing different
modules it is possible to extend
the maintenance operations
to all Carraro products (axles,
transmissions and part of them).

The Professional Work Bench | 43

Work bench: Stabilizer bars: Support for
differential groups :
D Part Number 716586 F Part Number 716613
G Part Number 716614 H Part Number 716600

Support for TLB Support for ACP axles Support for trunion axles
transmissions
L Part Number 716679 c Part Number 716677
J Part Number 716616
K Part Number 716622

44 | The Professional Work Bench

The centralized lubrication kit
Easy LubTM
Easy Lub™ comes from the
cooperation between Carraro and SKF
Lincoln. It is the solution to guarantee
the correct greasing of steering and
suspended axles.

This kit, made of a divider and a ad-hoc

system of high pressure pipes, allows
the right quantity of lubricant to fastly
and simultaneously reach all of the
critical joints of the axle.

Agriculture | 45
ADVANTAGES
—
While a standard steering axle has few greasing point, an axle with
independent suspensions can have up to 24. With Easy Lub™ you will
have just two greasing points, in the most complex solution: you avoid
to clean all the greasers and can save more than an hour for the
greasing operation.

Easy Lub™, through the divider and the patented system of valves
and pistons, is able to provide the right quantity of grease in every
joint, thus eliminating any possible waste of lubricant.

Thanks to the correct and continuous lubrication, Easy Lub™ helps

you to maximize the correct axle performance; improving the axle
efficiency and durability, you will lenghten your machine’s life
as well.

46 | The centralized lubrication kit Easy LubTM

 Part number Description Application

64087 Easy Lub greasing kit 20.25 axles

64088 Easy Lub greasing kit 20.29 axles

64089 Easy Lub greasing kit 20.16 axles

64090 Easy Lub greasing kit Hydr. Lift Transmission

506

64253 Easy Lub repair kit All Easy LubTM kits

64252 Tube cutter All Easy LubTM kits

The centralized lubrication kit Easy LubTM | 47

Carraro DiaGnoSysTM
Multi Brand diagnostics for agricultural
and construction equipment

From the collaboration with Texa, world

leader in the design, industrialisation
and construction of multi-brand
diagnostic tools for cars, motorcycles,
trucks, boats and agricultural vehicles,
Carraro DiaGnoSysTM is born.

Developed based on the existing Texa

tool “Agri”, Diagnosys is enriched
with unique capabilities for the
diagnosis of Carraro products and with
numerous agricultural and construction
equipment applications for which
Carraro is a solutions provider. And
that’s not all, Diagnosys also provides
diagnosis of engines and transmissions
of a range of manufacturers of primary
international importance.

Diagnosys is yet another new tool

that Carraro offers its customers, to
strengthen their service capabilities
and distinguish themselves from the
competition.

48 | Carraro DiaGnoSysTM
The Carraro DiaGnoSysTM (part
number 210003) is composed of 2
cases that include:
› Carraro DiaGnoSys basic unit
› DVD with IDC4 software for the
diagnostic tool management,
which includes the database of all
agricultural and construction
equipment vehicles and industrial
engines
› USB activation dongle
(indispensable for the diagnosis)
› Accessories (USB cable, Bluetooth
antenna)
› Free software upgrades
for 1 year
› Technical manual and Set up
Handbook
› Interface cables, they cover
about 60% of vehicles that can be
diagnosed with the tool (see table
below)

Part number Plug reference Description

9 pin cable for Deutsch-John Dee-

210141 3151/T16 re, CNH Group, Landini, McCormick
vehicles

45974 3151/T37 Interface cable DB9

45984 3151/T44 Cable for Carraro Lifter

210240 3900705 EOBD cable

210243 7200054 Supply Voltage Battery Cable

Carraro DiaGnoSysTM | 49
WHICH VEHICLE CAN BE DIAGNOSED?
—
Agricultural Applications

Buhler Versatile Jcb Mccormick

Carraro Jlg Merlo
Case Ih John Deere Nef
Caterpillar Kamaz New Holland
Challenger Krone Renault Agriculture
Claas Kubota Ropa
Deutz - Fahr Lamborghini Same
Dieci Landini Scania
Energreen Laverda Sisu
Faresin Lindner Steyr
Fendt Mac Don Ursus
Franz Kleine Manitou Valtra
Hurlimann Massey Ferguson

Construction Equipment Applications

Astra Jcb New Holland

Bell John Deere Ce O&K
Bobcat Kassbohrer Perlini
Carraro Gelandefahrzeug Pettibone
Case Kobelco Randon
Caterpillar Komatsu Terex
Doosan Kramer Terex Truck
Fiat-Kobelco Kubota Tigercat
Hamm Liebherr Volvo Ce
Hitachi Link-Belt Xtreme
Hyundai Ce Merlo

50 | Carraro DiaGnoSysTM
Other Applications

Cometto Hyster Oto

Cvs Ferrari Hyundai Tadano Faun
Fantuzzi Kalmar Terberg
Grover Liebherr Terex/Demag

Carraro DiaGnoSysTM | 51
The tool dedicated to Carraro
drivelines and tractors
Today, diagnostic tools are part of the
basic equipment of every workshop.
Any repairing operation requires
configurations and activations possible
only by means of a diagnostic tool.
Carraro Dianostic System is the
new tool developed for all Carraro
products that are equipped with an
electronic control unit. Diagnosis,
reprogramming, erasing errors, testing
procedures can now be performed on
the large variety of Carraro products.

The Carraro DS (part number 210646) Part number Description

is composed of a case that includes:
210647 DB9 cable
› Carraro DS basic unit

› Interface cables, all the cables 210648 EOBD cable

needed for the diagnosis of Carraro
products are included. They are also 210649 Deutch J1939 9 PIN
available as spare parts (see table cable
on the right)
210650 Supply voltage
› DVD with the software (up-to-date
cable
release) for the diagnostic tool
management, instructions for use
210651 USB cable
and references in case of assistance.

52 | Carraro Diagnostic System

Carraro Academy training programme,
whose goal is to coach the distributors
network and professionals on repairs
and maintenance operations of all
Carraro products, includes both
Academy e-learning platform
available online on www.carry4you.it
and classroom technical training.

ONLINE TECHNICAL VIDEOS DATABASE

—
The “Academy” section of the Contact the Carraro authorized
carry4you.it website is the reference distributor close to your business
point for the online training of industry to access the wide range of videos,
professionals who need to carry out subdivided by type of product and
repairs correctly and according to market applications.
the manufacturer criteria. In the
“Academy” section, those who repair With Academy e-learning platform,
Carraro products can easily and technical know-how is accessible
immediately access a technical videos everywhere and is just a click away.
database that is simple to consult.
This database helps in learning and
consolidating skills for the assembly
and disassembly procedures of
the various Carraro axle parts and
transmissions.

Carraro Academy | 53
CLASSROOM TECHNICAL TRAINING
—
Training, hold by highly skilled Carraro technical courses are
technicians, are organized in more addressed to all distributors,
sessions during the year in the Carraro dealers, workshops and industry
Group production plants or at the professionals who want to be always
Carraro distributors site. Theoretical updated on Carraro products and
lessons, practical tests of assembly services.
and disassembly of Carraro products,
search for the causes of a problem
about the products (troubleshooting) The main topics are:
by applying logical and systematic › Agricultural and industrial axles
problem-solving techniques, updates and transmissions
on new products and solutions: all
to ensure adequate assistance and › Carraro Tractors (engine, axle and
reliable support. Classroom training transmission)
are also an indispensable opportunity
for exchange of skills and growth › Diagnostic tools
that allow Carraro to establish direct
contact with the distributors network
and also between them.

54 | Carraro Academy
Shop.carraro.com
The official Carraro online store
The website is dedicated to Carraro
products: from the selected range
of Carraro merchandise for every
taste and occasion to Carraro Energy
batteries, Carraro tools, lubricants
and accessories.
shop.carraro.com
ment
Free ship 100€
of
for order
We carry out shipments for
Italy and Europe. For other Countries,
the items are available at Carraro
authorized distributors. Please find the
distributor in your area on carry4you.it
| 55
56 | Carraro merchandising
| 57
Where we are

Italy

USA

Argentina

58 | Where we are
 China

India

LEGEND
Dedicated Spare Parts Plants
Production Plants with Spare Parts Warehouse
Areas covered by Carraro Spare Parts
Distributors

Where we are | 59
MAGAZINE
Spare Parts
Power Transmission
Total Care 2017 – N°1

Carraro Drive Tech Spa

After Sales & Spare Parts
Via Trentino 4/6
35043 Monselice
Padova - Italy
T +39 0429 1709111
F +39 049 9289271
spareparts@carraro.com

Follow us
carry4you.it
shop.carraro.com

60 |
Agriculture | 61
 Carraro Drive Tech Spa
After Sales & Spare Parts
Via Trentino 4/6
35043 Monselice
Padova - Italy
T +39 0429 1709111
F +39 049 9289271
spareparts@carraro.com

Follow us
carry4you.it
shop.carraro.com

62 | Agriculture