ALB Advanced Stationary Asphalt Plant

ALB Advanced Stationary Asphalt Plant

ALB series advanced asphalt mixing plants are developed by our company in combination with
advanced technology at home and abroad, which can be used to produce asphalt gravel, asphalt
concrete, asphalt sand, modified asphalt mixture, and other materials.

Model: ALB700 ~ ALB5000

Capacity: 60t/h ~ 400t/h

Highlights:
Batch mix, European style, European standard, Cost-effective, Durable components, Energy-
saving
 Parameters

Model ALB70 ALB100 ALB120 ALB150 ALB200 ALB30

0 0 0 0 0

Capacity (t/h) 60 80 100 120 160 240

Mixer(kg/batch) 700 1000 1200 1500 2000 3000

Storage 4×8 4×10 4×10 4×12 5×14 5×18

Bins(m³)

Drying Drum (mm) Ф1570 Ф1750 Ф1750 Ф1950 Ф2250 Ф2500

×6500 ×7000 ×7000 ×8000 ×9000 ×1200
0

Induced Draft Fan 30 55 75 75 110 160

(kw)

Hot Aggregate Storage 13 15 20 25 40 50

Hopper（m³）

Hot Aggregate 800 1250 1500 1750 2250 3250

Weighing Hopper (kg)

Bitumen Weighing 150 200 200 300 300 450

Hopper (kg)

Filler Weighing Hopper 150 200 200 300 300 450

(kg)

Thermal Oil Heating From 100 000 to1 300 000 kcal / h

System

Filler Bin（m³） By Agreement (Option)

Dust Bin（m³） By Agreement (Option)

Bitumen Tank By Agreement (Option)

 Asphalt Batching Plant Components
1. Cold aggregate feeding system; 2. Inclined belt conveyor; 3. Drying system (drying drum + burner);
4. Dust filtration system; 5. Hot aggregate elevator; 6. Vibrating screen; 7. Hot aggregate bin; 8. Mixer
and weighing system; 9. Hot asphalt silo; 10. Filler supply system; 11. Bitumen storage and supply
system; 12. Control system and operator's cabin

1. Aggregate Supplying System

① Modular structure, with catwalk and ladder.

② Cold aggregate feeding rate can be adjusted by inverter.
③ Belt conveyors with protection devices, including emergency stop carrying roller, anti-reverse
carrying roller, sidewall belt.
④ Auto compensation system, aggregate shortage alarming device.
⑤ Each cold aggregate bin is equipped with screen mesh to filter oversized aggregate.
⑥ Vibrators are installed on fine aggregate bins.
2. Drying Drum & Dust Filtration System

Drying Drum:
① Efficient dust filtration system, drying drum connected with baghouse filter, shortening dust filtration
distance, improving dust filtration effect.
② Drying drum is made of wear and temperature resistant material, sturdy and durable.
③ Transmission devices are in close contact with drying drum.
④ Drying drum has thermal insulation layer (50mm thick, made of rock wool) and protection cover
(made by stainless steel).
⑤ Transmission devices include motor with inverter, vibration resistant device, and lubricating system.
⑥ Temperature sensor is installed on the discharge gate of drying drum.

Dust Filtration System:

① Two stage dust filtration system: gravitational and baghouse dust filter.
② Gravitational filter is in front of baghouse dust filter.
③ Baghouse filter uses NOEMX bags, and have thermal insulation layer (50mm, rock wool).
④ Pulse jet dust filtration.
3. Burner

① Automatic burner, powerful fire power, low noise, energy saving, easy operation.
② Fuel: diesel, coal, heavy oil or natural gas.(It's recommended to utilize the fuel that you can get
easily)

4. Mixer

① Mixing arm, paddle and liner are made of wear resistant material.
② Twin-shaft mixer are driven by synchronous motors, 3D mixing and blending inside the mixer, better
mixing performance.
③ Bearing: SKF from Switzerland.
④ Catwalk and ladder on mixing tower made by hot galvanized material.
5. Mixing Tower

Vibrating Screen
① Vibrating screen with optimized structure, high efficiency, low power consumption.
② Each vibration deck consists of two halves, convenient for replacement and maintenance.

Weighing System
① Hot aggregate bins are equipped with level indicator.
② Scarp discharge pipe and overflow pipe are installed on mixing tower.
③ Weighing system includes weighing sensor (load cell), signal is directly transmitted to control
computer; weighing system has auto compensation function.
④ Load cell: FLINTEC from Germany.
6. Bitumen Storage & Supply System

① Thermal oil heater: temperature of bitumen is automatically controlled and adjustable.

② Temperature sensor and liquid level sensor are installed.
③ Bitumen tanks with all necessary pipes, valves and pumps.

7. Control System

① Monitoring the control structure and monitoring the process (temperature, pressure, frequency, etc.)
② Control mode: automatic or manual; Industrial computer.
③ Language: English, Chinese; You can switch languages at any time.
④ Electronics: SIEMENS