2022

RGQ-1122-144

Revgreen Pakistan
 250 CM Biogas Plant

Revgreen Pakistan
1stFloor Galaxy Shopping Centre,
Ferozepur Road, Lahore
Cell: +92-335-040-9646
URL: www.revgreenpk.com
Email: arif.ali@revgreenpk.com

PROJECT QUOTATION
250 CUBIC METER BIOGAS PLANT

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 250 CM Biogas Plant
1. Company Brief
Revgreen Pakistan specializes in design and manufacturing of Biogas power systems. We provide
solutions to industrial, urban and rural areas in agriculture, poultry, textile, food processing sectors etc.

Our Mission is to provide economically attractive and alternative energy production solutions that can
reduce the dependence on conventional energy systems.

Revgreen Pakistan designs, manufactures, installs, and commissions Biogas Plants that are ROBUST
and SIMPLE to operate
Revgreen Pakistan Services: -

• Consultancy
• Design & Installation of Biogas Plants
• Materials & Equipment Supplies
• Feedstock Supply Chain
• Operations & Maintenance

2. Executive Summary
Maaz Ahmed approached Revgreen Pakistan to furnish a proposal for installation of biogas plant. The
requirement of the project is to replace 50 cylinders of 15 kg and 25 cylinders of 45 kg Monthly. For this,
250 cubic meter of biogas plant is required. This will provide 105 - 120 Cubic Meters of Bio-Methane
daily. Low cost activated carbon filters will remove CO2, H2S & other impurities to purify the gas.

The Proposal is based upon Animal Manure any other feedstock will change the biogas yield

Bio-Methane Yield/Day 105 - 120 Cubic Meter

Animals Required 10 KG/Animal 350 – 400

Animal Waste Required 3.5 - 4 tons daily.

The above-mentioned calculation based upon the quantities of manure, any reduction in the quantities
will reduce the amount of biogas produced.

In below document the scope and details of the project will be explained.

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3. Biogas a Renewable Source of Energy
Biogas is the most suitable, cost effective and sustainable source of fuel that can resolve the ongoing
problem of fuel shortage and price hike. Biogas can be produced from any kind of Agriculture,
Animal, Municipal, Food Industry organic biodegradable waste. As Pakistan’s economy is mostly
agriculture based and also being the fifth largest milk producer of the world the raw material to
produce biogas is abundantly available in the country and can be procured easily. Installation of
biogas plant will help to reduce the energy costs through use of biodegradable waste.

Biogas is a mixture of CH4 methane (50%-70%) and carbon dioxide (30%-40%) with traces of
hydrogen sulphide and water vapour. The gas can be obtained by fermenting any kind of
Agriculture, Animal, Municipal, Food Industry organic biodegradable waste. It is a sustainable
source of renewable fuel and can also be produced by harvesting Energy crops like Maize, Grass,
Beet and Sunflower etc.

Below are some advantages of a biogas plant

• Improvement of manure properties: odor reduction, elimination of acid components,

mineralization of organic nitrogen, reduction of pathogenic germs and weed seeds
• Additional incomings from heat and power production
• waste water treatment without costly sewer connection
• Reduction of methane and ammonia emissions from manure
• Reduction of nitrate wash-out into groundwater
• Recycling of fertilizer compounds from organic wastes
• Reduction of carbon dioxide emissions by substitution of fossil resources

4. Objectives
By installing the plant, the following objectives will be achieved:

• Install 250 Cubic Meter Biogas digester

• Maximum Methane output = 105-120 M3/day
• The plant will utilize 3.5-4.0 Tons of dung on daily basis.

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5. Typical Biogas production Process

6. Proposed Solution
The core of the biogas plant will be a 250 CUM lagoon digester excavated in earth. The digester will
be built with concrete super structure and will be covered with Geo-Membrane for the storage of
gas. The animal manure will be procured into the Feeding Tank. The manure will be mixed with
water to achieve optimum feeding conditions.

The slurry coming out of the digester will collected in a brick superstructure digestate tank the
storage of liquid Organic Manure.

As described above biogas is mixture of Methane, Carbon dioxide and other gases and water vapour.
Methane (CH4) is the only gas that is combustible and it constitutes 50-55% of all the biogas
produced in the anaerobic process. Revgreen Pakistan will use low-cost filters for the purification
of biogas. The gas will be passed through the filtering system and then will be stored in Gas Storage
Tank for further supply and use.

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Main Components of the Plant

Gas
Mixing & Main Purification & Gas Storage
Compressor
Feeding Tank Digester System Tank

7. Project Mile stones

Site Survey Construction Site Layout Excavation work

Drawings

Construction of Biomas Feeding Gas Production Handing over

Plant

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8. Costing Details Supplies, Machinery & Equipment
Below is a tentative high-level work and cost detail of the project it will change if the scope
of the project change.

# Work Detail QTY Estimated Costs

1 Manure Feeding Tank 01 NOS Rs, 115,000/--
2 250 CM Lagoon Digester 01 NOS Rs, 2,100,000/-
3 1.0 MM Gas Holder Membrane Installation 2,013 SFT Rs, 190,000/-
4 Effluent Tank 01 NOS Rs, 165,000/-
Sub-Total Civil Work Rs, 2,570,000/-

No Equipment Name QTY Amount

1 Biogas Filtration with filter media 01 NOS Rs, 15,000/-
2 Agitator Motor 3 HP 01 NOS Rs, 115,000/-
5 Biogas Compressor 5 HP 01 NOS Rs, 120,000/-
6 Biogas Storage Tank 2,500 Litres 01 NOS Rs, 250,000/-
7 1.0” G.I Biogas Line inclusive fittings 25 feet Rs, 60,000/-
8 4” Pressure Gauge (Glycerin Filled) 150 PSI 01 NOS Rs, 6,000/-
9 4” Pressure Gauge 10 PSI 01 NOS Rs, 3,000/-
10 Safety Valve for Tank 01 NOS Rs, 3,000/-
11 Pressure Regulator 1” (10-100 PSI) 01 NOS Rs, 15,000/-
12 Electrical Panel & Wiring Rs, 40,000/-
Rs, 627,000/-

9. Project Consultancy & Management Oversight

Below services will be rendered under the consultancy head:
Details
Complete project consultancy with respect to construction of the project
Project Management Civil Work Supervision
Kick starts the project and Gas Production
Plant Operational Supervision for 10 days 1 Resource
PKR, 200,000/-
10.Cost Summary
Details Amount
Civil Work PKR, 2,570,000/-
Machinery & Equipment PKR, 627,000/-
Project Consultancy PKR, 200,000/-
Total Project Cost PKR, 3,397,000/-

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11.Biogas Production Cost*
Biogas Yield
Daily Methane Production M3 105
Monthly Methane Production M3 3,150

Daily Feedstock in Tons 4.00

Feedstock Rate/Ton PKR, 700.00
Monthly Feedstock Cost PKR, 84,000

Plant Maintenance PKR, 5,000

HR Cost with 1 Resources PKR, 30,000
Total Cost/Month PKR, 119,000
Cost/M3 of Biomethane PKR, 37.77

LPG Cost/Month (15 KG X 50 Cylinders X PKR, 230) PKR, 172,500

LPG Cost/Month (45 KG X 25 Cylinders X PKR, 230) PKR, 258,750
Biomethane Cost/Month (3,150 M3 X PKR, 37.77) PKR, 118,976
Saving/Month (LPG) PKR, 312,274
Biogas Plant Cost PKR, 3,397,000
Plant ROI in Months 10.87

This is a very high-level cost of bio-methane production and ROI. Any additional revenue from
compost/Biomass fuel is not included in the savings. This cost may vary with variation in feedstock
cost etc.

12.Plant Operations
As a producer of biogas plants, REVGREEN PAKISTAN can influence some of the most significant cost
factors that are relevant for the operation of a biogas plant, including:

• Power consumption
• Availability
• Construction time
• Commissioning phase
Operationally stable technology and high efficiency for a first-class price/performance ratio depends on
many factors. Revgreen will provide one full time resource for a period of 15 days for training &
production of biogas.
A fulltime resource will be provided by the client for the project training & knowledge transfer.

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13.Support
• After the mandatory support period Revgreen will provide support via phone, email, Personal
visits or any other mode permissible to the parties during normal working hours.
• Maintenance contract charges are dependent upon the services required by the customer.

14.Mobilization Period
A mobilization period of 15 Days will be required after the project is approved and this period
will not be included in the Project schedule.

15.Change in Scope
Any change or enhancement in the scope as per signed requirement specifications would be
considered as a change request. Revgreen Pakistan would charge accordingly for any scope
change Request (s).

The Quotation is valid for 20 days and does not include any taxes

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