Hydranlie Power Tong OPERATION MANUAL Produce the permit No.: XK14-202-00003 YANCHENG TEDA DRILLING AND PRODUCTION EQUIPMENT CO., LTDa DPERATION MANUAL DF XYQ12A HYARAULIG. POWER TONG 4 YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD COPYRIGHT Copyright by YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD. All rights reserved. No part of this manual may be transmitted or copied in any form whatever without the prior written permission. DECLARATION Though we have collated carefully,there might be some bugs in this manual. You are welcome to give us any comments and sugestions. We will improve this manual in time. GD, is our company’s registered trade mark.prepareuse ren PHBE TIMMS DEAR RRAReNOBAVHETEMS TRO Nar “°° SIACAENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD ~~ ‘Gap a5 3ts° If the manual is changed or revised later, we have no obligation to notify any person. If the pictures vary from the practicality. please accept the practicalitySafety Instruction Gp YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO,LTD a3 ids Safety Instruction 1. Operators must read and know this manual well 2, Operators must wear work uniform, safety shoes, safety helmet, safety gloves, etc. 3. Tie the back guy according to the instruction. Don't tie it in the wrong direction. 4, Operate at the side of the tong body opening, 5. The safety door must be closed as making-up or breaking-out, 6. Don't touch the running parts with hands when the tong is running 7. Keep sundries out of the working area, 8. The pump should be shut off or the hydraulic tong power shut down as maintaining or replacing the jaw plates, die seats or tong dies. 9. Over-pressure and over-torque are forbidden, 10. Never randomly add or dismount any parts to the tong 11. Original parts made by should be used. Legend ¢ Serious Warnig LA Warning Recommendation or Suggestion ¢ SAFETY FIRST, STANDARD OPERATION PROBLEMS MAY OCCUR IF BUGS ARE NOT RID OFTABLE OF CONTENTS Gp YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.LTD © TABLE OF CONTENTS 1, Summary: 2. Structure Characteristics And Working Principle~ 2.1 Transmission System: 2.2 Tong Head Assembly 2.2.1 Clamping Mechanism. 2.2.2 Braking Mechanism: 2.2.3 Resetting Mechanism: 2.2.4 Centralizing Mechanism -~ 2.3 Hydraulic System: 2.3.1 Hydraulic Source. 2.3.2 Bucket Valve~ 2.3.3 Hydraulic Bucket-— 2.3.4 Spring Bucket-~ 2.3.5 Hand Control Valve 2.3.6 Hydraulic Motor- 2.3.7 Backup Tong Cylinder 2.3.8 Hydraulic Oi 3. Main Technical Parameters- 4, Installing, Testing and Relative Requirement-— 4.1 Inspection Before Installation- 4.2 Liftin 4.3 Installing Hydraulic Hose: 4.4 Installing Torque Control System: 4.5 Leveling. 4.6 The Back Guy- 4,7 Running-in Operation: 4.8 Making-up and Breaking-out 4.9 After-use Treatment 5. Detailed Operation Method: 5.1 Jaw Plate, Die Seats, Tong Dies Selection, Mounting And Dismounting ~~TABLE OF CONTENTS Gp YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.LTD © 5.1.1 Jaw Plate Selection- 5.1.1.1 Size And Purchase Numbers of Jaw Plate~ 5.1.1.2 Jaw Plate Assembly, Mounting And Dismounting ~ 5.1.2 Die Seats And Tong Dies Selection, Mounting And Dismounting~ 5.1.2.1 Specification And Parts Numbers For Die Seats And Tong Dies~ 5.1.2.2 Recommendation Table For Selecting Die Seats And Tong Dics- 5.1.2.3 Die Seats Assembly, Mounting And Dismountin, 5.1.2.4 Tong Dies Mounting And Dismounting- 5.2 Methods of Adjusting the Height of Tong Suspension with Hydraulic Bucke 5.3 Methods of Hose Connecting 5.4 Installing srque Control System. 5.5 Adjusting the Braking Torque~ 5.6 Adjusting The Space Between Master Tong And Backup Tong-~ 5.7 Making-Up Operation: 5.8 Breaking-Out Operation-— 5.9 Filling Oil Into Sensor Cylinder- 5.10 Installing Rack Plunger ~ 5.11 Maintenance of Gear Disengagement. 5.12 Shifting Operation: 5.13 Testing Torque 9. Attachment And Consumable Parts~ 9.1 Optional Part 9.2 Consumable Parts 10 Figures And Parts ListSummary Gp ‘YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD a is 1, Summary Model XQ140/12VA hydraulic power tong is a mouth opening power tong which can quickly make-up or break-out pipe strings in well service. It is used in making-up or breaking-out tubing, small drilling pipe and small casing with diameters from 27/," - 5!/," (73mm to 140mm). Compared with the same type of tongs by other tong makers, it features simple structure, convenient operation, reliable performance, long life, broad application range and large torque. It is widely used in onshore or offshore oilfields. It can reduce workload, improve work efficiency and the well service quality. 2, Structure Characteristics And Working Principle Hydraulic power tong consists of two main parts---master tong and backup tong. The backup tong clips coupling or joints, (It can also clip the pipe body by lengthening the front and back guide poles as required.) and the master tong clips pipe string, tums clockwise or counter-clockwise, in this way, it completes making-up or breaking-out operations. 2.1 Transmission System Hydraulic power tong has four shifts to reduce speed, as shown in figure 1 Low Gear Engagement: 22, Z1, 23, 25, 26, 27, Z11, Z12, Z13 Second Low Gear Engagement: Z2, Z1, 23, Z5, Z10, Z11, Z12, Z13, Second High Gear Engagement: 22, 24, Z6, 27, ZI1, Z12, Z13 High Gear Engagement: Z2, Z4, Z8, Z9, Z10, Z11, Z12, Z13 hydraulic motor hand control valve Fig 1 Transmission Diagram —_ SS _§__f]Structure Characteristics And Working Principle "YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 2.2 Tong Head Assembly (Fig.2, Fig.3, Fig.4) aff ws fc Fig 2 Main View of Tong Head Assembly stopper pin 2. reset knob axle 3.cylindrical pin 4.reset knob S.spline connection plate 6.braking disc 7.slotted countersunk head screw 8.countersunk screw 9.friction disc 10.spring LL.braking plate 12. lock mut 13. hexagon socket head screw 14,steel ball 15.spring 16.oller support frame 17.centralizing roller 18.centralizing roller axle 19.open gear 20,jaw plate frame 21.open gear cover 22.spline plate 2.2.1 Clamping Mechanism (Fig.2, Fig.3) The clamping mechanism adopts inner curved bilateral clamping mechanism. It consists of ramp plate, roller, roller axle, jaw plate, die seats, tong dies and jaw plate frame assembly, The jaw plate frame assembly is fixed in the inner side of the open gear. The spline on the board ‘matches the spline on the connection plate of braking mechanism, When the transmission system starts to drive the open gear to tum, the jaw plate frame assembly doesn't turn first at all under the bbraking force from the braking mechanism, the curved ramp plate turns together with the open ‘gear, the roller on the jaw plate climbs along the curved surface of the ramp, moving jaw plate assembly towards the center, thus the preliminary clamping is achieved. As the torque increases and exceeds the braking moment, the open gear drives the spline connection plate, braking disc, jaw plate frame assembly and the jaw plate in the braking mechanism to turn together with the pipe string. The backup tong clamping mechanism is the same as that of the master tong, The hydraulic oil drives rack plunger to make reciprocating ‘movement and also drives the duplex gear and the jaw plate frame to tum inside the main body of the backup tong, which drives the roller to climb, finally clips or looses the pipe string. 2.2.2 Braking Mechanism (Fig.2) Jaw plate frame assembly must be braked to drive roller and ramp to move in opposite directions (ic. climbing and resetting). The braking mechanism consists of braking plate, braking steel dise, spline connection board, upper and lower friction disc, adjusting screw, spring and lock nut. It can change braking moment by adjusting the compress force from the spring. zat—___—_———_-Structure Characteristics And Working Principle "YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD a ms 2.2.3 Reset Mechanism (Fig.2) ‘The initial working position of hydraulic power tong refers to the jaw plate frame and the open gear face the opening of the shell body of the master tong, the jaw plate frame of the back-up tong faces the opening of backup tong main body. The openings of master and backup tongs should be in alignment. After one making-up and breaking-out operation ends, operate the hand control valve in the opposite direction to return the hydraulic power tong to its initial working position, allowing the pipe string in or out through the tong opening smoothly. During making-up and breaking-out, reset knobs on the master and backup tongs should be in the same direction. 2.2.4 Central The centralizing mechanism centralizes from up and down, inside and outside. It consists of Zp roller support frame, centralizing roller, 7: centralizing roller axle and roller, which are La NE respectively installed on the shell body and the cover of the tong head. They match the open gear and the groove on the cover of the open gear to guarantee the open gear tums along the original axle central line to avoid deflection and axial running-out, thus the tong head is centralized. ing Mechanism (Fig.2 and Fig.4) Fig.3 A-A Cutaway View of Tong Head Assembly 1. jaw plate frame 2.die seat 3.dies 4.ramp plate S,jaw plate 6.roller axle Toller 8.cone point fastening screw 9.cylindrical pin _10.serew stopper IL hexagon socket head cap screw _12.positioning screw Lpin axle 2roller 3.cotter Pin 8Structure Characteristics And Working Principle Gp YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO..LTD '® 2.3 Hydraulic System (Fig.5) Hydraulic system consists of hydraulic source, bucket valve, hydraulic bucket, hand control valve, hydraulic motor, hydraulic oil cylinder, pressure gauge, quick coupler, pipe line, ete. (Shown asin Fig.5.) Fig 5 Hydraulic System L hydraulic station (1.1 oil pump; 1.2 filter; 1.3 shock-resistant pressure gauge; 1.4 overflow valve) 2. shock-resistant pressure gauge; 3.bucket valve; 4.hydraulic bucket; 5.hand control valve; 6.hydraulic motor; 7.backup tong oil cylinder; 8. quick coupler Corresponding Relationship Between Input Pressure And Output Torque From Tong Head(Fig.6) A: Low Gear B: Second Low Gear C: Second High Gear D: Higher Gear vim D Cc B A nat 10 12 3 4 5 6 7 8 9 BD Hn RB Fig.6 Corresponding Table Between Pressure and Torque a4]Structure Characteristics And Working Principle Gp ‘YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD a3 ids 2.3.1 Hydraulic Source It mainly provides high-pressure oil for power tong, which should be prepared by the users themselves. 2.3.2 Bucket Valve (Purchase No. 12AZ-271 see Fig.7) It consists of main body, throttle valve core, valve cap, handle, cutoff valve core, retaining ring, handle, oil passage bolt, etc. Its main function is controlling the up or down of the piston rod of the hydraulic bucket. 16 Ig 3 weg real Valve2 Valve 1 To the hydraulic bucket Fig. 7 Bucket Valve 1. axle-purpose retaining ring 2.mut_ 3. flat washer 4, main body of valve S.handle 6.0-ring 7. flat washer 8. spring washer 9. nut 10, valve core 11. O-ring 12, O-ring 13. valve cap 14. spring washer 15.nut 16.flat washer 17-handle. a _8Structure Characteristics And Working Principle Gp "YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD a is 2.3.3 Hydraulic Bucket (Fig.8 either hydraulic bucket or spring bucket may be equipped according to customers’ requirements) It consists of bucket body, cylinder, spring, piston rod, piston, throttle valve, joints, ect. (see Fig 8) Its main function is to guarantee the free movement of the hydraulic power tong and adjust its suspension height in making-up and breaking-out operation.(see the adjusting methods in 5.2) The stroke of the piston rod is 20 inches (508mm.), S ue q Ht VL m @/) Fig.8 Hydraulic Bucket Assembly 1. hydraulic bucket (1.1 bolt 1.2 nut 1.3 suspension head 1.4 cotter pin 1.5 connector 1.6 O-ring, 1.7 throttle valve core 1.8 spring 1.9 cylinder end connector 1.10 spring 1.13 piston rod 1.14 O-ring, 1.15 eylinder end connector 1.16 O-ring 1.17 piston 1.18 hole-purpose retaining ring 1.19 bucket end connector) 2.copper shim 3. high pressure hose 4. bucket valve 5. quick coupler 6.copper shim da)tStructure Characteristics And Working Principle Gp ‘YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD a3 ids 2.3.4 Spring Bucket (Purchase No.12AZ-272 see Fig.9) It consists of suspension head, suspension rod, spring, working bucket, etc, as shown in Fig 9. Its main function is to guarantee the free movement of the hydraulic power tong in making- up and breaking-out operation, Fig. 9 Spring Bucket 1, hexagon bolt M20 #0; 2. suspension head; 3. suspension bar; 4. cotter pind* 40; S.end cover; 6. spring; 7. working bucket; 8. connector; 9. spring; 10. nut M20 if]Structure Characteristics And Working Principle Gp ‘YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD a is 2.3.5 Hand Control Valve Hand Control Valve falls into two types, one without pressure adjusting valve (purchase No.: 12AZ-269. See Fig 10-1), the other with pressure adjusting valve (purchase No.: 12AZ-270. See Fig 10-2), either is available according to the customer's needs. ‘Suggestion: [1.The pressure adjusting valve has been adjusted before delivery, never adjust randomly. - " * The max torque of the low gear output may fail to reach 12KN.m in ease the valve is turned down, Warning: (1 The hydraulic tong may be damaged if the valve is over ‘turned up! 1. The pressure adjusting valve should never be adjusted without the system pressure gauge. Hand control valves without pressure adjusting valve consist mainly of valve body, valve core, spring, handle, etc, see Fig 10-1. It mainly controls the turning direction of the hydraulic ‘motor and the reciprocating movement of the rack plunger. Hand control valves with the pressure adjusting valve consist mainly of valve body, combination valve core, spring, handle and pressure adjusting valve, etc. see Fig 10-2, loose nut 2 first when adjusting, drive the hexagon socket bolt | in(clockwise) to turn up the limiting pressure, turn down the limiting pressure the other way round, Read the needed pressure value from the pressure gauge (Fig 5). Tighten nut 2 after adjusting, valve body hexagon socket head screw 1 2 —' 3. combination valve core 4. O-ring YY} ~* 5. valve tail seat 6 spring seat(1) 7. spring spring seat(2) 9. locking plate p— 10, support seat aT T1.hexagon socket head screw | 12. pinaxle \ 13. shifting fork PTA ia 16. hexagon nut wfifsfu/ ufy 17. handle lever Fig. 10-1 Hand Control Valve 18, ball handle EGRZAStructure Characteristics And Working Principle Gp ‘YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD a3 ids hexagon socket bolt; ut; . valve tail seat; . combination valve core; . valve body ich Fig. 10-2 Hand Control Valve 2.3.6 Hydraulic Motor Itis a low speed , big torque cycloid hydraulic motor. The model is 6K-625. 2.3.7 Oil Cylinder Of Backup Tong (Fig.11) It consists of cylinder liner, rack plunger, cover plate, Yx-sealing ring, cylinder cover etc. See Fig 11. High pressure oil enters the cylinder liner through the cylinder cover , pushes the rack plunger to drive the duplex gear and the backup tong jaw plate frame to move. Ie 7 | tail part of main body of backup tong 2.duplex gear 3. rotating axle 4,hexagon socket head screw 5. O-ring 6. cylinder liner 7.Yx hole-purpose sealing ring 8, cylinder cover 9. cover plate 10, hexagon socket head screw 11. rack plunger 12, hose joint 13. oil passage bolt 14, connector 15, O-ring 16.quick coupler I.connector 1345 Fig. 11 Oil Cylinder of Backup Tong = _]Main Technical Parameters Gp YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO,LTD ® 33 ats 2.3.8 Hydraulic Oil The hydraulic oil used for power tong must be effectively filtrated to prevent sand, iron scraps entering to guarantee the efficient oil usage. Oil filtration accuracy mustn't be lower than 0.025mm (Imil). Recommended hydraulic oil is as follows (1) YC-N46 low temperature solidification hydraulic oil, the appropriate environmental temperature is-20°C~+40T;, (2) YB-N46 abrasion resistant hydraulic oil, the appropriate environmental temperature is -10°C~+40C 5 (3) YA-N46 hydraulic oil, the appropriate environmental temperature is OC~+40°C . 3.Main Technical Parameters Main Technical Parameter of XQ140/12VA Hydraulic Power Tong 1 Pipe string dianeler suitable fotimain tong} Orsay in 2718" 5 1/2" KNem 2 2 | The biggest torque at low gear ee Ficlbs 8843 KNem 78 3 | The biggest torque a the second low je biggest torque atthe second low gear KN x KNem 42 4 | The biggest torque at the second hi je biggest torque atthe second hh gear. -E- < KNem 2.6 S| The biggest torque at hi iggeationrae thigh gest Ft-lbs 1916 © __| The highest speed at low gear pm 4 7___| The highest speed at the second ow gear | ppm 24 8 | The highest speed at the second high gear | rpm a2 9 | The highest speed at high gear rpm. 2 MPa 12 10 | The max pressure of ol supply psi 1140 bar 12 11 | The max quanity of oi supply Lp 120 em 32 ke 480 12 | Weight Gneluding backup to ‘ight (including backup tong) i 1087 1p | Overall size Gelding backup tong) Cength [mm 1024x682 X59 width Xheight) in 40.3%22, 921.2 awVaxInstalling,Testing and Relative Requirement Gp ‘YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD ® a3 ids & | Avoid breaking the hose due to twisting in use. The piston rod extends and faces downward when installing a the bucket. (When the backup tong directly faces the pipe string coupling ge _ | or the drilling pipe joint, the piston rod of the bucket should be located at half of the stroke ad (The suspension height of the hydraulic tong can be adjusted easily with the hydraulic bucket. 4.3 Installing Hydraulic Pipeline See 53.1, $32, 533 534. 44 Installing The Torque Control System (Optional pars , see 5.4) 45 Leveling (Fig.13) @ Push hydraulic power tong to the clamping position - @ Check whether tong head v a level or not. Ifit is not level, keep master tong Fig.13 level by adjusting four serews on the suspension bar. Check whether the backup tong parallel to the master tong or not, if not, adjust them following the procedure of 5.6 hexagon socket _wrench padjuting bolt e CO Power tong leveling is very important, if not level, the tong head clamping will fail to work. & | CO Four screws should be adjusted in coordination. 21]Installing, Testing and Relative Requirement Gp ‘YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD a3 ids 4.6 Tie Back Guy (See Fig.14) (1 Back guy should be tied well after leveling the tong. One end of the back guy should be tied to the pin axle at the tail of the tong; the other end should be tied to the mast. (1 The height of the end of back guy tied to the mast should be same as that of the tong. The back guy should be vertical with the central line of tong body and also be pulled tightly. 1 Pay attention to the direction of the guy, the back guy should be tied to the right hand side of the tong in the making-up operation, but it should be on the left in the breaking-out operation when observed from the front of the tong head. Don't tie it in the wrong direction breaking-out direction 90° making-up direction ig 14 Mlustration of Back Guy @& |S Back guy, whien is usually soft wire rope, must be able to bear load of over 3 tons. 4.7 Runnin-in Operation © Supply hydraulic power tong with oil. © Control the lifting bucket; adjust the height of power tong. © Keep free-load running at low gear for 1 to 2 minutes. © Keep free-load running at high gear for 1 to 2 minutes. © Test tong head running in clockwise and counter-clockwise directions, watch whether master tong and backup tong being synchronous or not. Adjust the direction of reset knob if they are not synchronous. The adjusting procedure is shown at 5. © Open the safety door, deliver tong to the well head, watch whether the space between master tong and backup tong suitable or not. Adjust the space between them if not suitable. See 5.5 for the adjusting method. © Try to clamp the pipe string at high gear, adjust system oil supply pressure by adjusting the overflow valve in the hydraulic system according to the table of the making-up torque value, shifts, torque and pressure parameter (See Fig. 6) recommended by API. — —_ 8Installing Testing and Relative Requirement Gp "YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD ® 33 is Note: Being synchronous means both the master tong dies and the backup tong dies stretch out when operating the hand control valve in one direction. When operating hand control valve in the opposite direction, the jaw plate frame of the master tong and the opening gear face the opening of master tong, the jaw plate frame of the backup tong and the main body of the backup tong face the opening of main body of backup tong , too. The reasons for being non- synchronous are:1, the wrong direction of the reset knob; 2, wrong connection of the hoses of master tong and backup tong. If the hoses are connected in the wrong direction, put it right, or the backup tong is sure to slip, see 5.3.2 for the right connection method. | 5 Dow’ cisassembte hydraulic pipe at high pressure, otherwise, accidents may occur and the equipment may be damaged. ry © Don’t approach the running part of hydraulic power tong by your body or clothes. & CO Only operators are allowed to approach hydraulic tong to avoid any trouble caused by turning the operating lever. oe Ci The hand control valve may be slightly operated to realize gear shifting at low gear to avoid damaging the gear. 4.8 Making-up Or Breaking-out Operation See 5.7; 5.8 for recommended steps. (1__The temperature of the hydraulic oil should not be over GX] 65°C. over heating can make hydraulic system seal fall to work and slow down the running speed of tong. 4.9 Treatment After Use Operate as the following procedures after the work is finished, Shut off power source. Remove the high-pressure hose. Protect oil inlet and outlet to prevent sand or iron scraps getting in. Check fastening parts, fasten the loose parts ut down power tong, place it in an even place, otherwise the tong will be damaged ifthe place isnot even, Clean and maintain power tong as (6). wr | (Proper treatment prolongs the life of power tong after use. d_]|_—_—Detailed Operation Methods Gp YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD a is 5. Detailed Operation Methods 5.1 Selecting And Dismounting Jaw Plate, Die Seat And Dies (state any special specification in your order) 5.1.1 Jaw Plate Selection 5.1.1.1 Jaw Plate Specification (see Fig 15, three kinds in all, one kind of master tong jaw plate, two kinds for backup tong jaw plates) and part numbers are shown in table 1. jaw plate roller, Fig.15 roller axle Table 1 Jaw Plate Specification Table Serial | Purchase Part NO. Part Name Notes No. _| No. used for master tong, suitable for all adaptive pipe diameters ‘used for backup tong, suitable for all 2 | 12Az-28.1 | XYQI2.B-11 | Jaw Plate1 | adaptive casings except the casing of 140m 5%") used for backup tong, suitable only 3) | 12Az.28.2 | XYQI2.B-11 | Jaw Plate 2 for the casing coupling of © 1400 G4") 1 | 12Az-111 | XYQI2.Z-01.9 | Jaw Plate 5.1.1.2 Jaw Plate Assembly And Its Mounting / Dismounting © Jaw plate assembly consists of jaw plate, roller, roller axle and stopper pin etc. © When dismounting jaw plate, take out two die seats first, then tum the tong head, expose the positioning screw on the jaw plate frame from the opening of the tong head, loose the positioning screw, then the jaw plate can be taken out from the center of the tong head, © Mounting operation procedure is just on the contrary «(See Fig.16) 8Detailed Operation Methods ep ‘YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD '® 33 ds Fig.ts 5.1.2 Die Seats, Dies Selection And Their Mounting / Dismounting 5.1.2.1 Specification And Parts Numbers of Die seats (11 kinds in total, one kind is especially for backup tong) And Dies (three kinds in all, suitable for both master tong and backup tong) This power tong clamps pipe strings of different outside diameters by changing die seats and dies of different specifications. The die seats and dies are equally useful for master and backup tongs when clamping pipe strings of the same outside diameter. When selecting die seat and dies, refer to the stamp marks and part numbers on their back Die seats specification and part numbers are shown in table 2. Dies specification and part numbers are shown in table 3. 5.1.2.2Recommendati serew stopper ‘Table Of Die Seats And Dies (See Table 4) 5.1.2.3 Die Seats Assembly « ‘And Mounting / Dismounting. ~ Die seats assembly consists / of die seats and screw stopper. ‘saremtiee , (See Fig.17) dics Fig.17Detailed Operation Methods Gp YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD '® a is | F_ Using die seats with dies of aitferent specifications will damage the tong. Fig.18 Dismounting Die Seat Assembly: Pull one die seat assembly to the center of tong head, lift it upward out of tong head directly, take out the other one in the same way. Mounting operation is the other way round. (See Fig.18) 5.1.2.4 Dies Mounting /Dismounting ‘Take out die seat and loose the screw pin on one end, then take out dies. Mounting operation is the other way round, tighten the screw pin after mounting. (See Fig.17.) “ OO The hydraulic power source must be cut off when changing jaw plates, die seats and dies. a | [Die seats and dies must be changed in pairs. cH || G Refer to the steel mark on the die seats and dies for the specification die seats for master tong(jaw plate remains the same )and 156-151 0 5 1/2” casing can be mounted or dismounted with 143-148 - die seats and jaw plate(2) for backup tong — _If]Detailed Operation Methods YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.LTD a is Table 2 Die Seat Specification Serial Mark No. | Part Name No No | Purchase No, | Part Name pein) te 1 | 12A2-107.1_ | Die Seat 1 143-138, 2 | 1242-1072 _| Die Seat 2 1325-128 3 [1242-1073 _| Die Seat 3 127-122 4 [1247-1074 | Die Seat 4 121-116 3 [122-1075 _| Die Seat 5 114-109 6 [1247-1076 _| Die Seat 6 107-102 7 [127-1077 | Die Seat 7 93-86 8 [1247-1078 _| Die Seat 8 73-10 9 [1247-1079 | Die Seat 9 8 10 _| 12A2-107.10 | Die Seat 10 6 1 | 12AB-29 Die Seat 156-151 Bt Becky tong Only Table 3 Dies Specification Serial Mark Purchase No. | Part Ni Note No. ‘chase No “me (Steel Mark) " 1 |i2az-t10.1_| Die B18 2 [12az-1102 | Die2 89-114 3 [12az-1103 | Die3 121-156 © pipe outer x x diameter min) assembly [assembly |] ain, |] ot jaw plat] fot die sat|| “i || Pe sine / v= Jaw plate Jaw plate roller X roller axle Fig.19 Clamping Illustration _2z]—_—Detailed Operation Methods Gp YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD ® a ms Table 4 Recommendation Table Of Die Seats and Dies (see Fig 19 for illustration) oD Die seat (stamp mark) Dies (stamp mark on the backside) Pipestring ‘¥Pe | amcin) | Master tong | Backup Tong | Master tong | Backup tong Tubing THQ) 70-73 86.93 70-73 89-114 Tubing 8903 1") 86.93 102-107 89-114 89-114 Tubing 102 (4°) 102-107 | 116-121 89-114 89-114 ‘Tubing aay) [109-14 | 128-1325 | 89-114 121-156 Tubing (EU) | 73Q7/") 10-73 86.93 70-73 89-114 Tubing EU) | 89672") 86.93 109-114 89-114 89-114 Tubing EU) __| 1024") 102-107__| 122-127 89-114 121-156 ‘Tubing (EU), 1444) 109-114 128-132.5, 89-114 121-156 Casing Taal) [109-114 | 128-1325 | 89-114 121-156 Casing 1276") 122-127 | 138-143 121-156 121-156 Casing 1406") | 138-143 | 151-156 121-156 121-156 Drilling pipe | 105(lat butt Pitot} a) 107-102 | 107-102 89-114 89-114 Drilling pipe2/') 108(full-hole | yo7192 | 107-102 89-114 89-114 (mate) tool joint) Drilling pipe | 108(regu lar 31%" Clemate) | tooljomt) | 107-102 | 107-102 89-114 89-114 Drilling pipe3'/2"| 118 fall-hole (female) tool joint 121-116 | 121-116 121-156 121-156 Drilling pipe3"/,"| 121(fat Gan) button [26 | 121-116 121-156 121-156 Note: © Diameter refers to the outside diameter of tubing and casing, master tong clamps the pipe body, and backup tong clamps the coupling in making-up and breaking-out operations. © Both master tong and backup tong clamp the drilling pipe joint. The outside diameter of the drilling pipe refers to the outside diameter of the joint. © Use prolonged guide pole, select die seats and dies according to the actual diameter of pipe body to be clamped when backup tong clamps the body of the pipe. © tis not suitable for the pipe string with surface hardness degree >340HB. © Special die seat and dies can be custom-made, Se Before operation, select the needed jaw late, die seats and dies according to Table 4, BfDetailed Operation Methods Gp YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO,LTD ® 33 ats 5.2 Adjusting The Suspension Height Of The Power Tong With The Hydraulic Bucket 5.2.1 Lifting The Power Tong Turn off the throttle valve of the bucket valve, then turn on the cutoff valve of the bucket valve, the power tong is lifted slowly.(see Fig 20, which shows the position of the bucket valve handle while lowering the power tong) 5.2.2 Lowering The Power Tong Turn on the throttle valve of the bucket valve, then turn on the cutoff valve, the power tong lowers slowly.(see Fig 20) 5.2.3 Lock The Height When the power tong is lifted or lowered to the intended height, turn off the cutoff valve, the height is locked. Then turn on the throttle valve, the power tong enters normal making-up or breaking-out state. (see Fig 20) uick coupler »* yp se oil inlet ~ Y Te . high pressure hose ro. a y w ey O Note: Withdraw the extended part of the piston rod into the bucket when it’s not working to avoid bump. 5.3 Connecting method of hoses 5.3.1 Connecting the high pressure hose for oil inlet and outlet(see Fig 21)Detailed Operation Methods Gp YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO,LTD ® 33 ats oil outlet oil inlet tail connector oil outlet Fig.23 Hose | for master and backup tongs backup tong hose 2 pressure sensor See Fig 22 for oil inlet and outlet and the screw specifications when equipped with the bucket valve .The oil inlet and outlet are mounted with end connector(see Fig 22 and Fig 23, which is plastic covered), the specification of outside screw of end connector is M36x2 (purchase no.:12AZ-217.2) or — R3/4 (purchase no.: 12AZ-217.1) or designated by customers. See Fig 23 for oil inlet and outlet and the screw specifications without the bucket valve. ‘The specification of outside screw of end connector is M36x2 or R3/4 or designated by customers. hose of the torque external cylinder cover control gauge of the rack plunger Fig.24Detailed Operation Methods Gp ‘YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD '® 5.3.2 Connecting Hoses For Master Tong And Backup Tong (see Fig 24) Shown in Fig 24, Hose I for master tong and backup tong is connected to the outside of the connecting board, linking the outside cylinder cover of rack plunger of backup tong; Hose 2 for master tong and backup tong is connected to the cylinder cover on the other side of rack plunger of backup tong. ‘This connecting method is suitable for Model XQ140/12YA hydraulic power tongs with the delivery number 02420 and tongs which are numbered in sequence.(02 refers to the year 2002, 420 refers to the sequence number) The mark "JEHYCO" is inscribed on the square seat of Motor 625 which matches these Model XQ140/12YA hydraulic power tongs. But for the tongs with the delivery number 02419 and Model XQ140/12YA tongs with the sequence numbers before 02419, the connecting method is just the opposite, and the mark "JEHYCO" is not inscribed on the square seat of Motor 625 which matches these Model XQ140/12YA hydraulic power tongs. a| (O Never bend the hydraulic hoses too much, 5.3.3 Connecting The Hoses For The Hydraulic Bucket.(see Fig 25) 5.3.4 Connecting The Hoses For The Torque Gauge (optional part)(see Fig 24) to the hydraulic bucket Fig26 5.4 Installing The Torque Control System (Fig 26) C. The torque control system consists of three parts: main body (see Fig 26), box (see 27) and the connecting hoses (see 27) 1 Install the main body in a dry place with suitable temperature and free of strong vibration.Detailed Operation Methods Gp YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO,LTD 33 ats TF Electromagnetic fluid valve should be joined up in series in the system oil circuit, the P interface connects the oil inlet hose, the D interface connects the oil outlet hose (see Fig 27). ‘The specification of connecting thread for quick coupler is M36 x 2, while the other end of the thread connecting quick coupler is M27 x 2.Other specifications may be custom-made. 1 Dismount the stopper at the lower part of the torque gauge, mount the pressure sensor(see Fig 24), make sure that the sensor oil cylinder is full of oil and the oil pressure is zero when it is, not working., see detailed operation at 5.9. Ci Connect the wires according to the indicating words on the back board of the main body of the torque control system (see Fig 28), see the operation manual for the torque control system. for more information, electromagnetic fluid valve * oil outlet D high r oil inlet P W@ Bi quick coupler a Y Fig?7 electromagnetic fluid valve power interface 5.5Adjusting Braking Torque CO. Lower the braking torque: add lubricating cream to the friction dise or loose the braking spring to lower the braking torque to prolong the life of the friction dise; CO Increase the braking torque: adjusting screw loose lock nut (12AZ-67), s wrench each serew evenly braking spring (12AZ-67), Properly press & braking spring (12AZ-32), finally eck tighten the lock nut.(see Fig 29, this method applies only to install adjustable braking mechanism).Detailed Operation Methods Gp ‘YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD '® eS 1 Master tong may slip if the braking spring fails to work, too loose or insufficient number of springs. CO Tighten the braking screws with the lock nut or link the screws with Se iron wires to prevent the braking spring from getting loose or falling off. 5.6 Adjusting The Space Between Master Tong And Backup Tong Adopt ordinary pole (standard disposition) when master tong clamps pipe string body, backup tong clamps the coupling or when both master tong and backup tong clamp joints of drilling pipe. The method of adjusting the space between master tong and backup tong is to adjust the screws on the front and back guide poles. (Sce Fig. 30) Adopt the guide pole with holes to adjust space (Requirement is to be included in the order.) when master tong and backup tong clamp pipe body. The method of adjusting the space between master tong and backup tong is to insert the pin axle into the proper hole on the guide pole, and use the cotter pin to lock them.(See Fig.31) Fig30 Fig31 1 The free suspension space between master tong and backup tong r should be bigger than the max length of the engagement of the clamped screw.Detailed Operation Methods Gp YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO,LTD ® 33 ats 5.7 Recommended Making-up Operation Steps (This manual is suitable for making-up or breaking-out direction with right hand thread, but the left hand thread is on the contrary.) © Hydraulic power tong does racing, make it back to preliminary working state, Select proper gear according to actual requirement (usually high gear). © Turn the reset knobs of the master tong and backup tong to the making-up direction, make sure the knobs point in the same direction. (Fig.32) © Open the safety door, push hydraulic power tong towards the pipe string, and make sure the clamping position by master tong and backup tong is right. © Close the safety door. © Push the tong tail to make the tong turn around the rotating center, tighten the guy. © Push hand control valve lever gently to begin the making-up operation. © Continue the making-up operation until power tong stops and releases the lever. @ Make up at low gear according to the requirement until the making-up torque meets the demand © Pull the lever of the hand control valve to make tong back to the initial working position. © Open the safety door, push tong back to the preliminary position. One making-up operation is over. 1 ‘making-up direction breaking- out the indication direction Fs direction of : the knob reset knob breaking- out direction making-up directionDetailed Operation Methods Gp YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD a3 ids 1D Making up under over torque circumstances can damage tubing as well as the hydraulic power tong! CO Please make-up according to recommended API torque value. 5.8 Recommended Breaking-out Operation Steps (based on right hand thread, left hand thread is on the contrary.) Hydraulic power tong does racing, make it back to preliminary working state. Select proper © gear according to actual requirement£(usually low gear) © Tum the reset knobs of the master tong and backup tong to breaking-out direction, make sure the knobs point in the same direction. (Fig.32) © Open the safety door, push hydraulic power tong towards the pipe string, and make sure the clamping position of master tong and backup tong is proper. © Close the safety door. © Pull the tong tail to make tong turn around the rotating center, tighten the back guy. © Pull the hand control valve operating lever gently to start breaking-out operation. Continue breaking-out operation till all screws thread out, then release operating lever. ‘© Push hand control valve operating lever to make tong back to the preliminary working state. Open the safety door, push tong back to the preliminary position. One breaking-out operation is finished. 1 Over torque can damage casing as well as the hydraulic power tong! Don’t make-up or break-out before the safety door is closed well ! 1 During the breaking-out operation, the max length of the backup tong moving downward should be longer than the length of the screw extended ‘out, otherwise the front and back guide pole should be repaired. CO Keep the operating area of the power tong clean to prevent sundries in. Tidy the hydraulic hose, electric wire, and signal line to avoid twisting or getting cut off. zat]—$—SaAa___________—Detailed Operation Methods Gp ‘YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD a5 ids 5.9 Filling Oil Into Sensor Cylinder 5.9.1 In purchasing the sensor cylinder, note that two gauges are mounted on the hydraulic power tong, one is the pressure gauge which indicates system pressure, the other is the torque gauge which indicates the output torque from tong head. 5.9.2 Steps Of Filling Oil Into The Cylinder [5 Oil must be filled when the eylinder is short of oil. (Take off the hexagon head screw, fil oil into the hole while taking off the piston, the hydraulic oil is filled into the eylinder(see Fig 33) After the make-up oil cylinder full of oil, screw in the piston and the tightening screw of make-up oil cylinder to ensure the ar is eliminated and the torque gauge points at zero (see Fig 34) (1 The filling oi! must be the same as the oil used by the power tong = = Figs3 Figs4 a 1 Don’ t damage the seal washer under the torque meter when loosing the torque gauge to exhaust al. rack plunger 5.10 Installing Rack Plunger Remove the upper cover of the backup tong (12AB-1), duplex gear (12AB-9) and cylinder cover (12AB-39), push out the rack plunger, install Yx seals at two ends of the eylinder liner, then push rack plunger to the center of eylinder liner, finally install duplex gear and other parts when the jaw plate frame faces the opening of the backup tong, (Fig. 35)Detailed Operation Methods Gp ‘YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 5.11 Repairing Gear Disengagement The gear mechanism must be repaired when the gear is disengaged. The method is: dismount locating seat (12AZ-39) or tail seat (12AZ-29), take out the positioning block (ZQ-38) and spring from the positioning seat or tail seat, temporarily install a proper shim at the joint between the positioning seat and the spring, then remount. Note: The shim should not be too thick, otherwise it will be hard or unable to shift gears.(Fig.36) tail seat positioning block Fig36 5.12 Gear shifting operation ‘There are two shifting handles, upper-handle and lower handle. Four shifts are available by changing handle positions. Each handle position at different shifts is shown below as in Fig. 37 gears low gear | second low gear | second high gear | high gear highest rotating a oo » » speed handle positions a — at st Fig37 5.13 Testing Torque © The torque gauge is used for indicating torque. © Torque Control System (Optional part) is used for indicating, recording and controlling the max torque figure of each making-up or breaking-out operation. It is equipped with outside memory and related software, store the operation data of making-up or breaking-out in the memory and bring it back to office, input the data into the computer by COMI interface for analyse and process. Refer to the Operation Manual for the Torque Control System for the actual function and operation method. ?t—__AAhH__——Maintenance Gp ‘YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 6 Maintenance 6.1 Daily Maintenance C1 Fill 25ml of lubricating grease to each grease nipple of the master axle, idle gear-axle, and duplex gear axle. (Grease nipple positions are shown in Fig.38 and Fig .39.) (1 Fill 25m1 of engine oil to each of the following points: transmission pin, fr centralizing roller and jew plate roller. CO Clean sundries from dies by wire brush. CO Clean up water and oil stain inside the tong. Ci Check all parts (including jaw plate, die seat, dies and ramp plate), change or repair if they are over-worn, damaged, rusted or leaking. ion disc, grease nippple Fig38 Fig39 6.2 Monthly Maintenance CO Clean the hydraulic bucket and the tong head of master tong and backup tong by kerosene or diesel oil after one month or one well operation is finished. (Including ramp plate, roller, jaw plate, jaw plate frame, open gear), then cover one layer of grease. C1 Dismount power tong, clean up oil stain, sand and clay, change over-worn or damaged parts, fill lubricating grease or lubricating oil to each sliding and rotating surface, finally mount, it carefully. Ba Ci Don’t clean bearing or oll nipple by steam, otherwise, parts like bearing may get rusted and damaged. a | 11 Don’t clean presure sensor by steam, otherwise it may he damaged,Common Troubles And Troubles Shooting Guide "YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 7. Common Troubles And Troubles Shooting Guide aD, a is ‘common roubles ‘weaiment master tong slips or dies don’t stretch out wrong selection of die seat replace die seats in pairs 2. hard objects full ofthe dies groove dies ‘over-worn or wrong selection of dies clean them or replace dies 3. uneven power tong body ‘adjust the master tong even ‘adjust_master and backup tongs parallel . jaw plate, jaw plate roller, roller axle or jaw plate frame, ote, damaged or get stuck clean, grind, lubricate or replace ‘5. ramp plate wom or damaged Teplace ramp plate 6.pipe string hardness 2340 HB ‘purchase special dies 77.The spring chucks in the front and back ‘guide pipes fix or replace spring 8. braking torque from tong head too small, replace worn fiction disc or parts tighten, replace or make up the umber of braking springs backup tong slips or dies don’t stretch out wrong connection of hose between master and backup tongs reconnect 2.oll passage of master and backup tongs blocked clean oil channel and filter core 3. the above mentioned & reasons for slippage of master and backup tong. slippage shoot as the above-mentioned methods “rack plunger gots stuck ‘find or replace S.the connection point between cylinder body of tong tail and the tail seat of the backup tong damaged replace the cylinder body of the tong tail, use die seats of the same specification master tong or backup tong grips but never releases Troller moves out of the intended distance never make up of break out at over torque; choose proper die seats 2.damage of jaw plate, roller axle, ramp or jaw plate frame, ete repair, grind or replace proper parts, don’t work at over torque 3. braking torque from tong head too small see the above-mentioned method 4, the jaw plate roller gets stuck. clean, grind or replace roller and roller axle. Sie seats or specifications are used on the two sides of the master tong ‘or the backup tong dies of different choose the right dies or die seats. Gonly part of the dies from master tong ‘or backup tong clamp the pipe string ‘operate in the right way the openings of master and backup tongs are not in alignment [L.jaw plate frame deformed or damaged Teplace or repair 2.reset bumper pin broken replace the reset bumper pin, dont ‘work al overtorque 3.wrong direction of the reset knob Turn the reset knob 180" and reset again 3]_—_€_§[§|_—_—éo™@-@_ —_-Common Troubles And Troubles Shooting Guide "YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD aD, low rotating speed, but oil outlet is normal ILlow discharge of hydraulic pump adjust ol supply to 1201 min 2.viseidity of hydraulic oil too high or too low replace oil or heat up (esp. in winter) 3. wom of pump or motor replace pump or motor Azhand control valve can’t slide to the intended place adjust again low rotating speed, high pressure of oil outlet ‘check valve of the quick coupler ean’t be ‘completely turned on or pipe blocked replace quick coupler or clean the pipe rotation of tong bead rot enough oil sucked by the hydraulic clean the filter core or make up the rotate sometimes slow, sometimes fast ‘pump, air gets into the oil passage amount of the hydraulic ol the motor rotates, while the tong head doesn’t | the transmission axle or gear damaged | replace damaged parts ‘gears on both sides of the opening gear are casily stripped off upper and lower centralizers are severely worn replace centralizers in time backup tong clamps only in one direction rack plunger not in the central position ‘when jaw plate frame and the opening of ‘backup tong main body are in alignment dismount reassemble backup tong and making up or breaking out to0 sensitive the valve tail nut of hand control valve gets loose tighten the nut ‘gear engagement not 1 not pushed to the right position ‘correct operation fast, disengage-ment |, pressure on the positioning seat fom | a ing occurs easily spring not enough Tow system pressure (such as overflow ie cu ts valve not properly adjusted or damaged) _| “40st S¥stem Pressure pressure of pressure adjusting valve of | adjust at 12MPa by special the hand control valve is adjusted to0 low | technicians oil leakage from the | 1. the sealing parts damaged replace the sealing parts system fails to work tong broken sealing parts of the [2 check valve of the quick coupler | - hydraulic system gets stuck lismount and fix the torque meter fails to | 1. lack ofoil in the sensor cylinder | add oil to the sensor cylinder work 2._ torque meter damaged replace the torque meter the torque controt | 1H sign wie connecting the hydraulic | reeonnest or replace the signal wire ‘ee the operation manual of the torque control system for further information In case troubles still can’t be solved, please contact our service staf, = _]Portage,Storage And After Sales Service Gp —YVANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD a3 ids 8, Portage, Storage And After Sales Service 8.1 Portage When moving the hydraulic power tong, you should handle it smoothly and keep it from moisture, don't put it upside down, keep it from damage. Lift it with steel wire rope with the diameter of 12mm or bigger, keep balance of the tong. Don't incline or swing it too much to avoid getting damaged by hitting other things. 8.2 Storage XQI40/12YA hydraulic power tong should be stored in a cool, dry place with good ventilation and the environment temperature should be below 45°C. Don't store it in a muddy place or outdoors. Protect oil inlet and outlet well to keep sundries out. The storage period is generally one year after delivery for new hydraulic power tong. It can be used after one-year storage but the sealing parts and hoses must be changed according the the actual condition. 8.3 Unpacking Check the appearance of hydraulic power tong , check and accept according to the packing list. 8.4 After Sales Service Our company has special professional after sales service team and customer service network. SERVICE PROMISE: free round the clock service, field maintenance and repair on work site, ‘TELEPHONE: 086-0515-86582548; 086-0515-86583024 FAX: 086-0515-86582386 E-mail: td@chinateda.com 23]Structure Characteristics And Working Principle Gp YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO..LTD '® a is Attachment And Quick-wearing Accessory 9.1 Optional Accessory 9.1. IHigh Pressure Hose (Sec Fig 21) 9.1.2 Quick Coupler (sce Fig 21) 9.41.3. Sensor Oil Cylinder (Fig.33) 9.1.4 Lengthened Front and Back Guide Pipe 9.1.5 Torque Control System (see Fig 26 for the main body) 6 Model. YD160 Hydraulic Power Station Main technical parameter: Max pressure: 31.5MPa Nominal discharge: 160mL/t Power: 37kW 9.2 Table of Quick-wearing Accessory (recommended storage for one tong, actual figures may vary according to the purchase period and the optional parts.) Table 5 Quick-wearing Accessory List Seria Recommend-ed Fee rchase No. | Accessory name Use Seemed 1_|12az-32 Braking spring 2 2 | 12AZ-54 Friction Disc 4 Resetting knob 3 | 12AZ-58/59/7 assembly 1 set Centralizer roller 4 12AZ-61/63 assembly 20 sets 12AZ-114 Jaw plate roller 4 6 [1208-31 _| Screw bumper pin 20 XYQ.12Z-48 7 | 12AZ-119 na 1S XYQ 122-49 pin 8 | 12AZ-118 aie 18 9_[12Az101-101 | Bumper pin 10 [1247-109 | Screw bumper pin 8 HM |12AZ-110.1 Dies (1) 20 12__ | 12AZ-110.2 Dies (2) 20 13__| 12AZ-110.3 Dies(3) 20 T2AB-3, 12. | Backup tong reset 4 Lia etc knob assembly sect 8Structure Characteristics And Working Principle "YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD 15 | 12AB-4 _| Retainer pin i 16 | 12AB-43 _| Rack plunger 1 - “Applied on the valve needle of the master 17 | 12aB-67 | O-Ring 16%2.4 1 tong bucket valve. Appl he ball joint of the high 18 | 12aB-53 | O-Ring 18x24 | APPlied st the ball joint of the high | pressure hose of the backup tong. Applied at the joint of the hand control 9 |12az7s | oning o22x24 | YIN OF the master tong and tansional |g board; the ball joint of hoses of the master tong and backup tong. 20 | 12AB-47 | O-Ring @24%2.4 | Applied atthe hydraulic bucket join. 1 Applied atthe stopper of the torque gauge 21 | 42az-247) | O-Ring @25x24 | “PPE at ihe slopper of he fords 2 seat and the bucket valve core. 22 | i2az.216 | o-ning o26%24 | APied atthe tail comectr ofthe master | tong and the hollow bolt. Applied at the joint of the bucket valv 23 | 124-234 | O-Ring @28x3.1_ | APPA at the Joint of the e) 3 and the hand control valve. 24 | 12AZ.235_ | O-Ring 303.1 | Applied inside the bucket valveneedie, | 1 Applied at the joint of the hydraulie motor 25. | 12Az-74 | O-Ring 32X35 | of master tong and transitional connection | 4 board ‘Applied at the hand control valve of the 26 | 12Az-201 | O-Ring 36%3.5 2 master tong, ~ | Applied at the oil filling cylinder and 27 | 12AB-69 | O-Ring 443.5 7 sensor cylinder of the backup tong Applied at the piston of the hydraul 28 | 12AV-1.16 | O-Ring 45%3.5 fomies at the piston oF the hydraulic | Applied at the waterproof cover of th 29 | 12AZ-124 | O-Ring —ps0x3.s_ | APPUSE At the Walerprook cover oF the | idle gear ofthe master tong. Applied at the oil eylinder covers at the 30 | 12AB-37 | O-Ring 56%3.5 | two sides of the rack plunger of the | 2 backup tong. 31 | vapgo | Hole purpose Ys | Applied at the rack phinger of backup |, sealing ringD4s tong.ures and parts table Gp YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.LTD '® a is 10. Figs and parts table 1 | Fig 40 Safety door 2 | Fig4l Shell body 3 | Fig42 ‘Tong head of the master tong 4 | Figa3 Centralizing mechanism 5 | Fig44 Braking and resetting mechanism 6 | Figs Idle gear axle 7__| Fig46 suspension bar 8 | Fig47 Duplex gear axle(upper) 9 | Figas Duplex gear axle(lower) 10 _| Fig 49 Hydraulic motor 11_| Figso Hand control valve 12 | Figs Lifting bucket valve 13 _ | Fig 52 ‘Tong body 14 | Figs Master axle 1s | Figs Gear shifting mechanism assembly (upper) 16 | Fig55 Gear shifting mechanism assembly (lower) 17__| Fig 56 ‘Tong head of the backup tong 18 | Fig57 Cylinder body of the tong tail 19 | Fig 58 Tail seat of the backup tong 20__| Figs9 Assembly of the front guide pipe 21_| Fig60 Assembly of the back guide pipe 22 | Fig61 Assembly of the hydraulic bucket Se When purchasing parts, you may choose to purchase assemblies directly {instead of purchasing individual parts for assembling by yourself G For instance: one jaw plate assembly of the master tong consists of one Jaw plate of the master tong, one roller, one roller axle, (wo 96% 18 cylindrical pins, two M8 12 fastening screws at the cone point, 4 — —§_Figures and parts table Gp ‘YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO,LTD ® a3 ds 10. Figs and parts table Fig 40 Safety Door Fig 40 Safety Door Table For Safety Door Parts Serial Purch ene ress | Model No. ‘Name and specification Quantity No. No. 1 |tzazog | SPitg For Bike | Pulling Spring (Diameter @ 17, : Model 18 Length 95) 2 [12aze6 | xvqi2z-ss Door axle 2 3 |t2azes | can Slotted Cone Point Fastening > ‘Screw M8 X15 4 |i2aze3 | xvqizz.7 Safety Door 1 ?—_$£—_?MHa ____——-Figures and parts table Gp ‘YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD '® a is Fig 41 Tong Shell sete Fig 41 Tong Shell Tong Shell Serial | Purchase | sfodet No. ‘Name and Specification Quantity No._| No. 1 [1202-76 | GE70 Hexagon Socket Head Serew MI2X15 | 4 2 12AZ-27 GB93 Ss Washer 12 6 3_| 12Az.59 | XYQI2Z-59 _| Front Support Seat 2 4 12AZ-1 XYQI2.Z-02A _| Tong Shell 1 5 | 12Az-91 | GB70 ‘Hexagon Socket Head Screw M10 X20 4 6 12AZ-92, XYQ3C.Z-37 Rear Handle 2 7 12AZ-85 XYQI2.7-46 Baffle (2) 2 Slotted Cylindrical Head Screw M6X 10 9 | 12Az-267_| XYQI2.Z-61A_| Torque Indicating Plate 10 | 12AZ-268 | XYQI2.2-56A _| Product Mark Plate 1 | 12AZ38 | X¥QI2.2-21 __| Positioning Block 12] 12Az32 | XYQ3C.Z1__| Braking Spring — Ff 8 | 12AZ-82 | GB6RFigures and parts table YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT C 13 [12az30 | xvQi2z-62 | Guy Pin 1 14 [12az31 | Gp Cotter Pins X35 1 15 | 12az-29 | X¥QI2Z-54 _| Tail Seat 1 16 | 12Az-28 | GB70 Hexagon Socket Head Screw MI2X40 4 17_| 1202-34 | XYQI2.2-58 | flat Key 2 18 | 12Az-26 | GBos Slotted Countersunk Screw MS X16 2 19 | 12A2Z-24 | XY¥QI22-20 | Bottom Cover 1 20 | 12az-25 | GB70 Hexagon Socket Head Screw M820 6 21_|izaz20 | xvQi2.z-17__| End plate 1 22 |1eaz23 | 6B70 Hexagon Socket Head Screw M6X 15 4 Fig 42 Master Tong Head ?t—_$_— AoE —Figures and parts table Gp ‘YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD '® a is Master Tong Head Serial No. | Purchase No. | Model No. ‘Name and Specification Quantity 1 12AzZ-105 | GB70 Hexagon Socket Head Screw | 17 M10x4s 2 | 12AZ-103 | XYQI2.Z-01.01A | Open Gear Cover 1 3 | 12AZ-115 | XYQI2.B-10 __| Positioning Serew 2 4 [12az-t04 | X¥QI2Z.1.1 | Jaw Plate Frame 1 S| 12AZ-106 | XYQI2.Z-01.05A | Open Gear 1 6 [12Az-101 | X¥Qi2.2-01.02A | Stopper Pin 1 12AZ-110.1 Dies (1) 4 7 [a2Az-1102 | X¥QI2.Z-01.12A | Dies) 4 1242-1103 Dies(3) 4 12AZ-107.1 Die Seat (1) 2 12AZ-107.2 Die Seat (2) 2 12AZ-107.3 Die Seat @) 2 12AZ-1074 Die Seat (4) a 12AZ-107.5 Die Seat (5) 2 8 [1242-1076 Die Seat (6) 2 12AZ-107.7 | XYQI2.Z-01.10 | Die Seat (7) 2 122-1078 Die Seat 8) 2 12AZ-107.9 Die Seat (9) 2 12AZ-107.10 Die Seat (10) 2 9 [12AZ-109 | XY¥QI2.Z-01.11 _| Screw Bumper pin 8 10 | Az XYQI22-01.08 _| Roller Axle 2 a |oeene |oer Slotted Cone Point fastening 7 Screw _M8X12 12 | 12Az-114 | X¥QI2Z-01.06 _| Roller 2 13 [12AZ-111 | XYQI2.Z-01.09 | Jaw Plate 2 14 | 12Az-108 | GBI9 Cylindrical Pin 18 | 12Az-116 | XYQ12.Z-01.07D | Ramp Plate 4 Hexagon Socket Head 1 12AZ-91 B70 12 6 | Ger ScrewM1020 — —_§_Figures and parts table "YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD a ms Fig 43 Centralizing Mechanism Fig 43 Centralizing Mechanism ing Mechanism Serial No. | Purchase No._| Model No. Name and Specification Quantity 1 12AZ-63 XYQI2.Z-05 _| Centralizing Roller Axle 20 2 | 12Az-61 XYQI2.2-03 _| Centralizing Roller 20 3 [reazn9 | xvQi2z-48 | Roller 18 4 [12a7-120 | xvQi2.2-04 | Roller Support Frame’ 2 3 [12Az-272 | GBee Slotted Countersunk Screw M6 15 20 6 [azine | xvQ12.2-49 | Pin Axle 18 7 [12azi21 | Gpar Cotter Pin 3X20 18 8 | 12Az-65 XYQI2.Z-06 | Washer 10 9 | 12Az-64 GBS781 ‘Hexagon Head Bolt M10X15 10 adV_|t_—Figures and parts table Gp ‘YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD a is Fig 44 Breaking And Resetting Mechanism Fig 44 Breaking And Resetting MechanismFigures and parts table Gp ‘YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD '® a is Braking And Resetting Mechanism Serial No. | Purchase No. | Model No. Name and Specification Quantity 1 [12az.s8 | GBII9 Cylindrical Pins 20 1 2 | 12Az59 | XYQ3C.Z32 | Reset Knob 1 3 [12253 | XYQI2Z35 __| Braking Plate 1 4 | anazsa | xvQi2.z.36 | Friction Dise 2 > | raz2s lepto Hexagon Socket Head Screw 5 8x20 6 | 12Az-57 | XYQI2.Z-38 __| Steel Braking Dise 1 7 | 1202-60 | xvQ12.2-37A | Connection plate 1 ; or oe. Slotted Countersunk Serew , Mx 10 9 | 12az-52 | X¥QI2.Z-33A | Tong Head Cover 1 | ware. | Gav Hexagon Socket Head Screw 4 M10x20 ti [12Az92 | XYQ3BZ-34 | Front Handle 2 12 | 1242-66 GBS781 Hee need Bel 10 MI0x4s 13 | 12AzZ32__ | XYQRBZ-6 Braking Spring 10 14 | 12A2Z-67 | XYQI2Z34 | Locking Nut 10 ie ese Goan Slotted Countersunk Screw 7 M5x6 16 | 12Az-68 =| XVQRCZ-3S | Spring 2 17 | 12Az-69 | GB308 Steel Ball $5 2 18 | 12Az-70 | X¥QI2.Z-39A _| Reset Knob Axle 1 es ae [oo Hexagon Socket Head Screw 7 M10x25 z’1]oFigures and parts table Gp ‘YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD '® a ms Fig 45 Idle Gear Axle 1 { —3 4 5 6 1 Fig 45 Idle Gear Axle Idle Gear Axle Serial No. | Purchase No. | Modelo. | Name and Specification Quantity 1 12AZ-84 XYQI2Z-45 | Positioning Plate 2 2 | 12A2-122 | X¥Q12.2-53 | Idle Gear Axle 2 3 [12Az-123 | X¥QI2Z-42 | Sleeve 2 4 | 12az-125 | x¥QI2Z-41_| Water Proof Cover D S| 12AZ-124 | GBI235-76 _ | O-Ring 050%3.5 2 6 | aziz | opesaat Hole Purpose Hlatic Retaining | Ring 100 7 [12AZ-129 | XYQI2.Z-43 | Idle Gear 2 8 | 12Az-126 | GB283 Cylindrical Roller Bearing42309 4 9 |12az128 | x¥Q12.2-52_| Support Plate z 8Figures and parts table YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD a is Fig 46 Suspension Bar Fig 46 Suspension Bar Suspension bar Serial No. | Purchase No. | Model No. Name and Specification Quantity 1 12AZ-S1 XYQI2.Z-32__| Suspension Bar 1 2 12AZ-89 XYQI2.2-65 | Adjusting Screw 4 3 ‘area Gets Hexagon Socket Head Screw i M10x25 4 12AZ-86 | XYQI2.Z-47__| Suspension Seat 2 5 12AZ99 | GBIIS2 Grease Nipple M6X1 2 6 12AZ-87 | GB9L Cotter Pin3 X30 2 7 12AZ-88___| XYQI2.Z-63__| Suspension Pin Axle 2 2a]Figures and parts table Gp ‘YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD '® a is Fig 47. Duplex Gear (upper ) a 2 3 4 5 4 7 Fig 47, Duplex Gear ( upper ) Duplex Gear (upper ) Serial No. [Purchase No, Model No. ‘Name and Specification Quantity 1 12AZ-8 | GBIIS2 Grease Cup M101 1 2 12AZ-48 | XYQI2Z.27A) Support Ring (2) 2 3 12AZ-5__ | GB308 Steel Ball $6 58 4 TRAZ-I6 Roller 1024.8 28 3 12AZ-47 | XYQI2.2-29 | Spacer Ring 1 6 12AZ-49 | XYQI2.Z-30 | Duplex Gear (Upper) 1 7 12AZ-46 | XYQI2.Z-28 | Stem 1 — —*§#£ §é_ 8Figures and parts table Gp ‘YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO,LTD ® 33 ats Fig 48 Duplex Gear Axle (Lower) Fig 48 Duplex Gear Axle (Lower) Duplex Gear Axle (Lower) Serial No. | Purchase No. | Model No. ‘Name and Specification | Quantity 1 12AZ7 XYQI2Z10 Spindle 1 2 | azs GB308 Steel Ball S6 68 3 | 1Raz6 XYQI2Z-09A_| Support Ring 2 4 [az XYQI2.Z-08 Duplex Gear (Lower) 1 5 | 1eaz4 Roller 91030 34 6 | Razz XYQI2.Z-07 Distance Collar 1 zz]Figures and parts table Gp ‘YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD '® a is Fig 49 Hydraulic Motor Fig 49 Hydraulic Motor Hydraulic Motor Serial No. pashase Model No. ‘Name and Specification Quantity 1 | 12aZ-73 Hydraulie Motor6K-625 1 2s lwo lew Hexagon Socket Head Screw a MI6x58 3 | waz | Gp93 Spring Washerl6 4 4 | 12AZ-80 | X¥QI2.Z-50__| Transitional Connection plate 5 |12az-43 | x¥Q3B.2-26 _| Splined Shaft 6 | 12az-so__ | xvQi2.z-31a_| Tong body —_. SS __f]Figures and parts table YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD Fig 50 Hand Control Valve Fig 50 Hand Control Valve Hand Control Valve Serial No, | Purchase No. | Model No. ‘Name and Specification Quantity 1 12AZ-200 | XYQ3B.Z.5-1_| Valve Body 1 2 12AZ-201 | GB1235-76 O-Ring @36X3.5 2 3 1242-202 | XYQ3B.Z.5.1__ | Combination Valve Core 1 4 12AZ-203 | XYQ3B.Z5-7_| Support Seat 1 _a]—Figures and parts table Gp ‘YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD '® a ms 5 1242-204 | GB70 Hexagon Socket Head Screw M6X 16 4 6 12AZ-205 | XYQ3B.Z.5-8_| Fork 1 7 1242-206 | GB9I Cotter Pin 3.220 2 8 12az-207 | GB882 Pin Axle B10X40 1 9 1242-208 | GB882 Pin Axle BI2X45, 1 to | 12az-27 B93 Spring Washer 12 1 un | 12Az.210 | GB6170 Hexagon Head Nut M12 1 12 | 12Az-211 | X¥Q3B.Z.5-9 | Control Lever 1 13, | 12AZ-212 _| XY¥Q3B.Z.5-10 | Ball Knob 1 14 | 1242-213 | X¥Q3B.Z.5-12 | Stopper 1 1s | 12az-214 Copper Washer 142 1 16 | 12Az-218 | GB70 Hexagon Socket Head Screw MI2X35 | 4 17 | 1242-216 | GBI235 O-ring ©26% 2. 4 2 ig | 1242-2171 | X¥Q3B.Z-24 | Tail Connector (1)R3/4 1242-2172 Tail Connector (2)M 36% 2 2 19 | 12Az-218 | XYQ3B.Z5-2 | Valve Tail Seat 1 20 | 12A2-219 | XYQ3B.Z.5-6 _| Restricting Ring 21 | 12a2-220 | X¥Q3B.z.5-5 _| Spring Seat (2) 1 2 = | 12az-221 | XYQ3Bz.5-4 | Spring 23 | 1242-222 | XYQ3BZ.5-3 _| Spring Seat (1) 1 Hand Control Valve( without pressure —_— adjusting valve) ‘ ™ — Hand Control Valve( with pressure adjusting valve) 8Figures and parts table Gp YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO,LTD ® 33 ats Fig 51 Bucket Valve Fig 51 Bucket Valve Bucket Valve Serial No. fustase ‘Model No. Name and Specification | Quantity 1 | 12a7.230 | GB6172 Nut MI2 1 2 | 12az231 | Gass Spring Washer 12 1 3 | 122.232 | xvQI2.D-02.1 Handle 1 4 | 12a7233. | GB97.1 Washer 18, 1 5 | 12A2.234 | GBI235 O-Ring #28%3.1 3 6 | 12Az235 | GBI235 O-Ring 30% 3.1 1 azFigures and parts table YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT C 7 | 122-236 | XYQI2.YD-02.4 Valve Main Body 1 8 | 1242-237 | XYQI2.YD-02.5 Oil Passage Bolt 1 9 | 12az-238 | GB6I72 Nut M6 1 10 | 12Az.239 | GB93 Spring Washer 6 1 1 | 1242-240. | GB97.1 Washer 6 1 12 | 12az-241 | XYQI2.YD-02.8 Handle 1 13 | 12az-242_ | x¥Qi2.YD.023 Valve Core (2) 1 14 | 1282-243 | XYQI2.YD-02.7 Valve Cap 1 15 | 12Az-244 | GBS781 Bolt M820 1 16 | 12Az-245 | GBI235 O-Ring 162.4 1 17 | 1282-246 | GB93 Washer & 1 18 | 1242-247 | GBI235 O-Ring 252.4 1 19 | 12Az-248 | X¥QI2.YD-02.2 Valve Core (1) 1 (Axle-purpose Elastic 20 12AZ-249 | GB894.1 Retaining Ring25) 1 Circtip for shaft 12AzZ-271 Bucket ValveFigures and parts table Gp YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO,LTD ® 33 ats Fig 52 Tong Body Fig 52 Tong Body Tong Body Serial No. | Purchase No. | Model No. Name and Specification Quantity 1 12AZ-260 Torque Meter 60-16KN.m 1 > pazas GB Hexagon Socket Head Screw > MI2x25 3 12AZ-148 Pressure Meter 60-16Mpa 1 tH i@oq_ ————_Figures and parts table YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CG 4 | i2az-t49— | xvQ12.B30 _| Pressure Meter Connector 5 Jizazso | xvQi2.2-31A | Tong Body 6 |12azes | Gas78i Hexagon Head Bolt M12X30 7 i2az27 | Gass Spring Washer12 8 fizazes | xvqi2z-46 | Hote Covering Plate (2) 9 |i2azs2 | GB6s ‘ne Bead Serew 10 | 1247-262 | x¥QI2.2-57 | Gear Indicating Plate 11 | i2az261 | xvq12,8-30 (1) | Torque Meter Connector 12 | 12az-263 | xvqi2z-61 | Quality Certificate Plate 13. |12az38— | xvQI2z21 _| Positioning Block 4 fizazsz — | xvqacz21 | Braking Spring 15 |i2az3o | xvqi2.z-60 | Positioning Seat i |wazar loro Hexagon Socket Head Serew MBX 15Figures and parts table Gp ‘YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD '® a is Fig 53. Master Axle Fig 53 Master AxleFigures and parts table ‘YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO..LTD a is Serial No, | Purchase No. | Modelo. | Name and Specification Quantity 1 | raza XYQI2Z23A | Washer 1 2 RAZAs GB276 Deep Groove Ball Bearing 111 1 3 | 1AZa3 XYQI2Z-26 | Splined Axle 1 4 | raza XYQI2.Z25 — | Inner Splined Gear (1) 1 3 | I2AZ- GB276 Deep Groove Ball Bearing 208 1 6 | (2az-40 XYQI2Z-24 | Master Axle Gear 1 7 | zazas GB276 Deep Groove Ball Bearing 216 1 8 | 12az36 GB895.2 Sige Vee | 1 Ring 80 3° Iroazto - oe to | 12azt GB309 Needle Roller 04% 25.8 50 un |iaze XYQI2Z11 | Shifting Gear 1 | azis XYQ12Z-16 | Master Axle 1 | zazia XYQI2.Z-14 | Inner Splined Gear (2) 1 4 | zazaa XYQI2.Z-12 | Inner Gear Sleeve 1 | zazs XYQI22Z-13 | Big Clutching Gear 1 16 | 12Az-16 Roller 10% 24.8 16 7 | 12az21 XYQ12.2-18 | Support Pate 1 is | aziz GB276 Deep Groove Ball Bearing 307 1 0 brani ches Slotted Countersunk Head Serow | MgXx10Figures and parts table "YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD a is Fig 54 Gear Shifting Mechanism Assembly (upper) 6 5 3 10 4 Fig 54 Gear Shifting Mechanism Assembly (upper) Gear Shifting Mechanism Assembly (upper) Serial No. | Purchase No. | Model No. ‘Name ‘and | Quantity Specification 1 TRAZ-AB1 | XYQI2Z-22.02 Shifting Fork L 2 12AZ-138 | X¥QI2.2-22.03 Shifting Ring 1 3 12AZ-137 | XYQ3BZ6-7 L 4 12AZ-212 __| XYQ3B.Z.5-10 1 5 12AZ-130__ | X¥QI2.Z-22.01 2 6 12AZ-133 | XYQ3BZ64 1 7 12AZ-134 | GB9L 1 8 12AZ-132__ | XYQ3BZ63 1 9 I2AZ-135__ | XYQ3BZ.6-5 Roller Support Seat 1 10 12AZ-136 | XYQ3B.Z.6-6 Flat Key 1 zt—_—_i—@-@-ARNM]D][___-Figures and parts table Gp YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO,LTD ® Fig 55 Gear Shifting Mechanism Assembly (Lower) Fig 55 Gear Shifting Mechanism Assembly (Lower) iFigures and parts table Gp ‘YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD '® a ms Gear Shifting Mechanism Assembly (Lower) Serial No. | Purchase No. | Model No. ‘Name and Specification | Quantity 1 12AZ-145 | XYQI2.Z-19.04 | Bolt Axle 2 2 1242-143 | GB276 Ball Bearingl00 2 3 12Az-144 | GB848 Washer10-200HV 2 4 12AZ-140 | X¥QI2.2-19.02 _ | Shifting Fork 1 5 1242-146 | GB93 Spring Washer 10 2 6 12Az-147 | GB6170 Nut M10 2 1 12AZ-142 | X¥QI2.2-19.03 _| Shifting Fork Axle 1 8 1242-212 | X¥Q3BZ.5-10 | Ball Knob 1 9 12AZ-139 | XYQI2Z-19.01 | Axle Sleeve 2 10 1242-133 | XYQ3BZ.6-4 | Roller Axle 1 n 12AZ-134 | GB9L Cotter Pin? 10 1 12 12AZ-132 | XYQ3B.Z.6-3 | Roller 1 13 12AZ-135 | X¥Q3B.Z.6-5 _| Roller Support Seat 1 14 12AZ-141 | GB1096 Flat Key 66X40 1 t+] _—Figures and parts table Gp ‘YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD '® Fig 56 Backup Tong Head Fig 56 Backup Tong Head — _8Figures and parts table Gp ‘YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD '® a ms Backup Tong Head Serial No. | Purchase No. | __ Model No. ‘Name and Specification Quantity 1 12AZ91 | GB70 Hexagon Socket Head Serew M10X20 | 16 2 12AB-19 | XYQ3B.2-37 _| Rear Handle 2 3 12AB-1 | XYQI2.B-01A__| Backup Tong Upper Cover 1 4 12AB-3 | XYQI2.B-02A_| Backup Tong Reset Knob Axle 1 3 1AB-T2 | XYQI2B35 _ | Roller 1 6 124B-4 | X¥QI2.B-03A_| Bumper Pin 1 7 124B-24 | XYQI2.B-10 _| Positioning Screw 2 8 12AB-5 | XYQI2.B-04A | Jaw Plate Frame of Backup Tong 1 9 12AB-21 | XYQI2.B-08.1_ | Main Body of Backup Tong 1 10 12AB-1__ | XYQI2.B-07 _| Front Support Seat 2 i 12AB-18 | GB70 Hexagon Socket Head Screw MI2X25 | 4 12 122-27 | GB93 ‘Spring Washer 12 4 13 12AB-12_ | XYQ3CB-2_| Reset Knob of Backup Tong 1 14 12AZ-58_ | GBII9 Cylindrical Pins X18 1 15 I2AB-I_| XYQ3B.B-10_| Spring 2 16 1242-69 | GB308 ‘Steel Ball SS 2 7 12aB-71_| XYQI2.B-34 | Axle 1 18 124B-20 | GB70 Hexagon Socket Head Serew M10X30 | 17 19 1242-90 | GB70 Hex Socket Head Serew M10X25 2 20 | 1242-1103 | X¥Q12.2-01.12A] Dies (3)R65 4 21 124B-29 | XYQI2.B-12A_| Die Seat (156-151) 2 2 12AB-31_| XYQI2Z-01.11 | Screw Bumper Pin 8 23 12AB-27 | XYQI2Z-01.08 | Roller Axle 2 a | paz loan Slotted Cone Point Fastening Screw ‘4 M8x12 25 12AB-25 | XYQI2.Z-01.06 | Roller 2 og | 2288281 | x¥QI2B-I1 | Jaw Plate (1) 2 12AB-28.2 Jaw Plate (2) 2 27 | 1242-108 | GBII9 Cylindrical Pin 6% 18 4 28 12B-23 | XYQI2.B-09A_| Ramp Plate 4 at}?Figures and parts table Gp ‘YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD ® a is Fig 57 Tong Tail Cylinder Fig 57 Tong Tail Cylinder — __Figures and parts table GD. YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD a is Tong Tail Cylinder Serial No. | Purchase No._| Model No. ‘Name and Specification Quantity 1 as the 1 12AZ-260 Torque Meter 60-16KNm | 2 12AZ-261 | X¥QI2.B-30(1) | Torque Meter Adapter 1 3 124B-67 _| GBI235, O-Ring P1624 1 4 12AB-66 | XYQI2.B-31__| Hexagon Head Screw Plug 1 5 12AB-55_|X¥QI2B21 _| Cylinder Liner L 6 124B-69 _| GB1235, O-Ring 44x35 7 7 T2AB-60 | XYQI2B28 | Piston 1 8 12AB-@2 | XYQI2B29 _| End Cover 1 9 12AB-61 | GBO172 Hexagon Head Thin Nut M20 1 10 1242-91 | GB70 Heo need 16 M10x20 ul 12AB-59_| X¥QI2.B-18 _| Cylinder Body of Tong Tail 1 2 12AB-57_| XYQI2.B-26 _| Cylinder Liner 2 B 12AB-S8__| XYQI2B25 _| Piston 2 14 12AB-56_| XYQI2.B-23__| End Cover 2 15 12-53 | GBI235, O-Ring 18:24 6 16 12AB-S1_| XYQI2.B-20 _| Oil Passage Bolt 3 Ww 124-54... | xvQ12.B.33 _ | OH! Passage Connector 1 6X1.5 18 T2AB-54.2_| XYQI2.B27 _| Adapter 1 19 t2ap-ss3 | xvqi2.n.s2 | OH!Passege Connector 1 B6X1.5 20 12AB-54.4 | XYQI2B24 _| Adapler 1 21 12AB-52_| XYQI2.B-22 _| End Cover 1 2 TABS4.5 | XYQI2ZB-19 | Adapler 1 B 12AB-63 | JB/ZQ4427__| Hose Adapter6 II -650 1Figures and parts table Gp ‘YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD ® a3 ids Fig 58 Tail Seat Of Back-up Tong aut sent Fig 58 Tail Seat Of Back-up Tong — _8Figures and parts table Gp ‘YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD '® Tail Seat Of Back-up Tong = ms tem | PN Drawing No. Deseription oy 1 |12aB35 | xvqi2.B-083 Flat Key 2 2 | 12aB-100 | XvQI2.B-13C Cylinder sleeve 2 3 |12an-101 | GBi23s O-Ring40-3.1 2 4 | 12an-102 | Gpi2ss Check ring A40%1.5 2 5 | 12aB103 | xvQ3c.B238 Piston 2 6 | 12AB-104 | xvQ3c.B-2s Support Ring 2 7 | i2ap-i0s | GBs4s2.1 O-Ring 50°3.55 2 8 | 12AB-106 | xvQi2.B-14B Cylinder cover 2 9 | 12aB-264 | xvQ3c.B.21 Oil Passage Bolt 2 10 | 12aB-265 | Gpi23s O-Ring?2»2.4 4 1 | 12AB-46 XYQI2B-I7 Joint os 12 | 12AB.44 JB/ZQ4427 Hose Joint1011-900/1000 an 13 | 12aB-266 | xvQ3c.B-22 Prolonged Joint 1 14 | 12AB-107 | XYQI2.B-l6c Rack Plunger 1 1s |12aB32 | xQ12.B-08.2 Tail Part of Backup Tong Main Body | 1 16 | 1248.27 | GB93 Spring washer 12 2 17 [12aB-108 | GBs780 Locating serew M12*90 2 ws |iaanae | oor Hesagon Sostet Head Sew] 19 | azn | GB9s Spring washer 16 4 20 | 12A2.9 XYQ6B.B-8 Duplex gear 1 a1 | 12AB8 XYQ6B.B-7 Turning Axle 1 22 | 12AB-6 X¥Q6B.2-20 Locating Plate 1 23 |12az23 | GB70 Hexagon Socket Head Serew M615 | 1 24 | 12aB-109 | GB70 sane Socket Head Screw |g 25 | 12AB-110 | GB6170 Hex Nut MI2 1 2].Figures and parts table Gp ‘YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO,LTD ® a ws Fig.59 Fore Guide Rod Assembly Fig 59 Fore Guide Rod Assembly Fore guide rod assembly Serial | purchase No, Mode! No, ‘Name and Specification om No. nity 1_[12AQ-02 XYQI2.QD-02 Fore guide rod assembil 2 2_ | 12aQ-04 XYQI2.QD-04 Spring 2 3_ | 12aQ-10 GBITOL Cotter 2.5%20 2 4 | 2AQ09 XYQI2.QD-05 Pin shaft 2 s_|12A9-03 XYQ12.QD-03 Fore guide rod 2 6 | 12aQ01 XYQI2.QD-01 End cover 2 — —_ 8Figures and parts table Gp ‘YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO,LTD ® a ws Fig 60 Back Guide Rod Assembly Fig.60 Back Guide Rod Assembly Back guide rod assembly Serial | purchase No. Model No. ‘Name and Specification Qua No. atity | 12aH-02 XYQI2HD-02 Back guide rod assembly 1 2__|12AH-04 XYQI2.HD-06A Spring 1 3_| 12aH-10 GBrT91 Cotter 3.22%20 1 4__|i2an-o8 XYQI2.HD-05 Pin shaft 1 5_| 12At-03 XYQI2HD-03 Back guide rod 1 6 | 12at4-01 XYQI2.HD-O1 End cover 1 23Figures and parts table Gp ‘YANGHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD a is Fig 61 Hydraulic Bucket Assembly Fig 61 Hydraulic Bucket AssemblyFigures and parts table YANCHENG TEDA DRILLING & PRODUCTION EQUIPMENT CO.,LTD aD, a is Table For Hydraulic Bucket Assembly Parts Seat Purchase No. | Model No. ‘Name and specification | Quantity 1 12AY-1.2 GB91-86 Cotter Pin 4X 30 2 2 12AY-1.1 GB882-86 Pin Axle B20X 70 2 a I2AY-1.19 | QI2.YD-O1.11 Bucket End Joint 1 4 12AY-1.15 | Q12.YD-01.9 Cylinder End Joint 1 3 QI2YD-015 | Bucket Body 1 6 Qi2YD016 __| Spring T 7 QI2.YD-01.7 Cylinder Body 1 8 QI2YD-01.8 | Piston Rod 1 Hole-purpose Elastic 9 12AY-1.18 | GB893.1-86 not tg 1 10 I2AY-1.16 | GB1235-76 O-Ring 453.5 3 ul TW2AY-1.17 | QI2.YD-01.10 _| Piston 1 2 12AY-1.14 | GB1235-76 O-Ring 323.5 3 13 T2AY-1.9 | QI2YD-01.4 | Cylinder End Joint 1 4 12AY-1.7 | QI2.YD-01.3 __| Throttle Valve Core 1 15 I2AY-1.6 | GBI235-76 O-Ring 242.4 1 16 I2AY-1.5 | QI2¥D-01.2 | Connector 1 7 I2AY-1.4 | GB9I-86 Cotter Pin 1 18 12AY-1.3 | QI2.YD-01.1 _| Suspension Head 1 19 12AY-7 JB/ZQ4434-86 quick coupler M24 x 1.5 1 20 I2AY-3__| JB/ZQ4427-86 | Hose Connector6[I-1100 | _1Yancheng National Milu Dear Nature Preserve Renowened Jiangsu scenic spot ~ Jianhu Jiulongkou lake ADDRESS: HENGJI TOWN. 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