MAN I PrimeServ

Copenhagen

Pre-inspection list for MAN ME-C Dry-dock solution

The purpose of this pre-inspection is to identify the specifics for your engine in order to make sure you
will be supplied with the correct parts for your ME Dry-dock solution.

The information is VERY important as the unique parts needed are based on this pre-inspection.

Correct delivery of ME Dry-dock solution parts for your specific system depends on the quality of this
pre-inspection report.

The below points ALL needs to be fully completed with accurate data/pictures for all points in order to be
able to supply the correct parts and service for your specific system:

1. Engine specification
2. Docking information
3. ME component specification
- FIVA valve, HPS pump
- Angle encoder, Accumulators
4. Maintenance history
5. Plate code book (Volume III) and Technical file
6. Stock condition of ME component

If in doubt, contact PrimeServ-CPH@man-es.com who will assist you.

MAN I PrimeServ Copenhagen

Contents
1. Engine specification ...................................................................................................................................... 1

2. Docking information ...................................................................................................................................... 1

3. Multiway Valve Component Specification ...................................................................................................... 2

4. HCU Switch................................................................................................................................................... 4

5. HCU Accumulator ......................................................................................................................................... 6

6. Lubricator ...................................................................................................................................................... 7

7. HPS Pump and Control Valve ....................................................................................................................... 9

8. HPS accumulator ........................................................................................................................................ 11

9. HPS Hoses ................................................................................................................................................. 12

10. Angle encoder ........................................................................................................................................ 15

11. Important documents .............................................................................................................................. 16

MAN I PrimeServ Copenhagen

1. Engine specification
Fill out engine specification in the table below.

Name of ship

IMO No.

Main engine

Engine builder

Place of visit

Date

Inspected by

Please fill out required engine specification as shown in the example below.

No. Engine Type Engine Builder Turbocharger Remark

1. 7S80ME-C8 X 1 Hyundai TCA77 X 2 Engine running hours / TC serial nos.

2. 6L21/31 X 3 STX TCR16

No. Engine Type Engine Builder Turbocharger Remark

2. Docking information
Fill out docking schedule, place and period.

1
MAN I PrimeServ Copenhagen

3. Multiway Valve component specification

• Multiway Valve: Note type of ELFI, control valve and Inductive sensor stamped on name plate, or
spare part number in the Technical File (NOx component list).

Component name Type Item ID Plate edition Item number

ex.MBD ELFI-B2-30 ex. 5065304-8 ex. 4572-0500-0068 ex. 419

ex.

FIVA

Control valve

Where to find marks and stamps on components has been show in the table below.

Component Example
name

Control valve

FIVA
complete

FIVA

2
MAN I PrimeServ Copenhagen

Insert pictures of the name plates of ELFI valve, Control valve and Inductive sensor.

Component Example Insert pictures

name

ELFI valve

Control valve

3
MAN I PrimeServ Copenhagen

4. HCU Switch
Fill out all the necessary for the HCU switch.

Maker Type Plate edition Item

ex. CLS50-074-001V1 ex. 4572-0500-0068 ex. 013

ex. BEDIA

Component name Example

HCU level switch

4
MAN I PrimeServ Copenhagen

Types of HCU level switch:

• Long type
• Short type

Level Switch Type Example

CLS50-074-001V1 // Long Type

Long Type

OPG05 // Short Type

Short Type

In the table below insert a picture of Level switch onboard.

Component name Example Insert picture

Level switch

5
MAN I PrimeServ Copenhagen

5. HCU Accumulator
Note maker and volume information for Accumulators on HCU.

Maker Type Plate edition Item

ex. TSP (Deashin),

ex. 10ltr or 4ltr, 5361870-2 ex. 4572-1000-0005 ex. 199
Leduc...

Insert pictures of HCU accumulator onboard.

Component name Example Insert picture

HCU accumulator

6
MAN I PrimeServ Copenhagen

6. Lubricator
Is Lubricator on-board Hans-Jensen Lubricator?

☐ YES

☐ NO

Example of Hans Jensen Lubricator is shown in the picture below.

Hans Jensen Lubricator

7
MAN I PrimeServ Copenhagen

If Lubricator on-board is not Hans Jensen type, note information requested in the tables below.

Number of plungers Plunger diameter Stroke

ex.6 ex.3.5 ex.14

Component
Example Insert picture
name

Lubricator

8
MAN I PrimeServ Copenhagen

7. HPS pump and control valve

Note type of HPS pump, control valve stamped on name plate. See the sample pictures below and
information on each position of components.

Maker Type Plate edition Item

Component name number

AL A4VSO 71 HS4E/10R- ex. 80

ex. Parker ex. 4572-1000-0005
ex. PZB25N00

HPS pump

Control valve

Where to find marks and stamps on components has been show in the table below.

Component name Example

HPS pump

9
MAN I PrimeServ Copenhagen

Insert pictures of HPS pump and control valve name plate.

Component name Example Insert picture

HPS pump

Control valve

Inductive
Sensor

10
MAN I PrimeServ Copenhagen

8. HPS accumulator
Note maker and volume information for Accumulators on HPS.

Maker Type Plate edition Item

ex. TSP (Deashin),

ex. 10ltr or 4ltr, 5361870-2 ex. 4572-1000-0005 ex. 199
Leduc...

Insert pictures of HPS accumulator onboard.

Component name Example Insert picture

HPS accumulator

Note maker of cartridge valves on the accumulator block

Maker Plate edition Item

ex. Parker or Bosch Rexroth

ex. 4572-0700-0048 ex. 500

11
MAN I PrimeServ Copenhagen
9. HPS Hoses

Category Location Specification Plate No.

ex. Delivery pipe #1 Hyd. Pump(geared) Stamped on each flexible hose Ex. P90639-0045-312

ex) SH459 A13-362125-4 1400

Hyd pump(geared)

1 Hyd pump(geared)

Hyd pump(geared)
Delivery Pipe
Hyd pump(Electrical)
2
Hyd pump(Electrical)

3 Pump to Accumulator block

Hyd pump(geared)

4 Hyd pump(geared)

Control Oil Pipe Hyd pump(geared)

5 Distribution 1

6 Distribution 2

Others Block pipe to each HCU

Please see next page for references.

12
MAN I PrimeServ Copenhagen

13
MAN I PrimeServ Copenhagen

HPS - Gearbox

Pipes to
Accumulator
Block

Main Hydraulic
Pipe to HCU

14
MAN I PrimeServ Copenhagen

10. Angle encoder

Check the length of compensator for angle encoder.

☐120mm

☐150mm

Length

Note the maker and type for Angle encoder and insert the photo of Encoder on-board.

Maker Plate edition Item number

Component name

ex. Leine&Linde ex. 7072-1100-0013 ex. 054

ex.

Angle encoder

Component name Example Insert picture

Angle encoder

15
MAN I PrimeServ Copenhagen

10. Important documents

Forward Code book and Technical file along with Pre-inspection list.

☐ Plate code book (Volume III)

☐ NOx technical file (send Engine information as shown on the example below)

16