Professional Documents
Culture Documents
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Purpose
The purpose of this handbook is to provide finance personnel with a reference document that can
be used as an organized “road map” to learn about Lear, understand finance’s role (especially
the plant controller’s role) and responsibilities and provide best practice examples.
Table of Contents
4. Hyperion 22 - 23
I. Hyperion Financial Products Used by Lear
II. Hyperion Chart of Accounts / Training / Support Materials
7. Cash Management 36 - 38
8. Capital Markets 39 - 44
I. External Debt
II. Government Loans or Grants
III. Corporate Guarantees and Comfort Letters
IV. Leasing
V. Inter-company Lending and Borrowing
VI. Capital Requirements
APPENDICES
Information included in this section presents the Lear Global Finance Team philosophy and provides an
overview of Lear Corporation (the “Company”), the Company's products and the Company’s financial
processes. Corporate Compliance Program and the Code of Business Conduct & Ethics are also included
in this section.
Questions related to this section should be directed to Carla Burney-Jones – Director, Financial Reporting
and Chief Compliance Officer and Bill O’Loughlin – FP&A Finance Director.
We are a cohesive, customer focused team with the highest level of integrity. We believe that
data-driven analysis results in fact-based decision making. We work in partnership with the
operations and corporate personnel to ensure that the Company achieves its financial and
operating commitments. We drive continuous process and systems improvements globally, while
maintaining strong controls.
We fully understand and embrace our fiduciary obligation to act in the best interest of all our
stakeholders. In carrying out all of our responsibilities, we strive to maintain the highest level of
credibility and transparency, while seeking to strike the optimal balance between minimizing risk
and maximizing economic value.
A. Financial Priorities
In evaluating our financial condition and operating performance, we focus primarily on earnings,
operating margins, cash flows and return on invested capital.
Our success in generating cash flow will depend, in part, on our ability to manage working capital
effectively. Working capital can be significantly impacted by the timing of cash flows from sales
and purchases. In addition, our cash flow is impacted by our ability to manage our inventory and
capital spending effectively.
We utilize return on invested capital as a measure of the efficiency with which our assets generate
earnings. Improvements in our return on invested capital will depend on our ability to maintain an
appropriate asset base for our business and to increase productivity and operating efficiency.
A. General
The Company was founded in Detroit in 1917 as American Metal Products, a manufacturer of
seating assemblies and other components for the automotive and aircraft industries. Today, Lear
is a leading global supplier of complete automotive seating systems and components, as well as
electrical distribution systems and electronic components, including high-power and hybrid
electrical systems and components.
The Company serves all of the world’s major automakers, and Lear content can be found on more
than 400 vehicle nameplates. In 2016, Lear’s total sales were a record $18.6 billion, with 77% in
the Seating segment and 23% in the E-Systems segment. Lear ranked #154 in the latest Fortune
magazine survey. Lear's world-class products are designed, engineered and manufactured by a
diverse team of 150,000 employees at 243 locations in 37 countries.
The Company’s Strategy is to invest in profitably growing the business, improve long-term
competitiveness and consistently return cash to shareholders, while maintaining a strong and
flexible financial position.
The Company’s Core Values are quality, innovation, efficiency, customer focus, diversity,
teamwork, integrity and community service.
Our success is driven by our dedication to providing the best possible products and services to
our customers, a philosophy of continuous improvement and outstanding teamwork.
We use our product, design and technological expertise, global reach and competitive
manufacturing footprint to achieve the following financial goals and objectives with the aim to
maximize shareholder value:
• Continue to deliver profitable growth, balancing risks and returns;
• Maintain a strong balance sheet with investment grade credit metrics; and
• Consistently return excess cash to our shareholders.
Seating Segment
Lear is a recognized global leader in complete automotive seat systems and key individual seat
components. The seating segment consists of the design, development, engineering, just-in-time
assembly and delivery of complete seat systems, as well as the design, development, engineering
and manufacture of all major seat components, including seat covers and surface materials such
as leather and fabric, seat structures and mechanisms, seat foam and headrests, as well as
seating-related electrical and electronic components (including software products).
Lear has the most complete set of component offerings of any automotive seating supplier and is
a market leader in every automotive producing market in the world. Further, we have expertise
and are building capabilities in seat comfort technologies, including heating and cooling. Overall,
our global manufacturing and engineering expertise, low-cost footprint, complete component
capabilities, quality leadership and strong customer relationships provide us with a solid platform
for future growth in this segment.
We estimate the global seat systems market at more than $64 billion in 2016. Based on
independent market studies and management estimates, we believe that we hold the #2 position
in seat systems assembly globally on the basis of revenue with strong positions in all major
markets. We believe that we are also among the leading suppliers of various components
produced for complete seat systems.
Our major competitors in this segment are Adient, plc, Faurecia S.A., Magna International Inc.,
Toyota Boshoku Corporation and TS Tech Co., Ltd., which have varying market presence
depending on the region, country or automotive manufacturer.
E-Systems Segment
Lear is a leader in power management and signal distribution within the vehicle for traditional
vehicle architectures, as well as high power and hybrid electric systems. The E-Systems segment
consists of the design, development, engineering, manufacture, assembly and supply of electrical
distribution systems, electronic modules and related components and software for light vehicles
globally.
We also have connectivity hardware and software capabilities, including cybersecurity expertise,
that facilitate secure, wireless communication between the vehicle’s electrical and electronic
architecture and external networks, as well as other vehicles.
We estimate the global target market for our E-Systems business to be over $70 billion. Our major
competitors in electrical distribution systems include Delphi Automotive PLC, Leoni AG,
Sumitomo Corporation, TE Connectivity and Yazaki Corporation. Our major competitors in
electronic modules, including connectivity solutions, include Continental AG, Delphi Automotive
PLC, Denso Corporation and Harman International Industries, Incorporated (acquired by
Samsung Electronics Co. Ltd.).
By clicking on the following link, you can get the latest investor information to learn about the
Company, the Company’s products, and other reported information: Investors
Reviewing the latest 10-K (annual filing with the U.S. Securities & Exchange Commission (“SEC”))
may be the most beneficial way to obtain a comprehensive overview of the Company. Not only
does the 10-K include the latest audited consolidated financial statements and related disclosures
of Lear Corporation it also provides information relating to:
• Principle objectives of the Company and how we plan to meet our objectives
• Explanation of product operating segments
• Products and product technology
• Customers
• Joint ventures and minority interest
• Competitors
• Employees
• Significant Risk Factors
All Employees must respect and obey the laws of the cities, states and countries in which we
operate.
Lear’s Corporate Compliance Program is designed to promote an ethical and compliant culture,
which in turn, minimizes the risk of criminal and financial liability to the Company.
Lear’s Compliance Program consists of various policies, including the Code of Business Conduct
and Ethics, conflicts of interest, anti-corruption, gifts and entertainment, among others. Lear has
a Compliance Committee consisting of senior management who meet regularly to provide
oversight to and assess the effectiveness of the program. In addition, compliance program
activities are reviewed with the Company’s Board of Directors.
The Code is the foundation of the Compliance Program and serves as a key element of the
Company’s governance, risk management and compliance efforts. In general, the Code:
• Prohibits illegal, unethical or inappropriate behavior
• Communicates basic principles designed to help employees make more informed
ethical decisions; (i.e., not intended to be an exhaustive list of rules)
• Encourages and provides various means of reporting any observed or suspected
illegal, unethical or inappropriate behavior
For more information on the Code, please select the following link:
Lear's Code of Business Conduct and Ethics
Conflicts of Interest
• A conflict of interest is described as an activity that conflict with or have the appearance
of conflicting with the best interests of Lear and its stockholders
• A conflict situation can arise when an employee takes actions or has interests that
may make it difficult for the individual to perform work for the Company objectively and
effectively
• Examples of potential conflicts of interest include:
o An employee owns a business, and regularly answers their Lear phone number
with the name of their business
o An employee is involved in a vendor selection process and either a close friend
or a family member owns one of the competing vendors
o An employee involved in a vendor selection process receives a case of wine
from one of the competing vendors
o An employee provides consulting services to small businesses after hours
o An employee also works as an employee of a competitor, customer or supplier
• Unresolved conflicts of interest can also put you and Lear at risk for reputational
damage and/or financial losses
• Because of the risks involved, the consequences for failing to disclose a potential
conflict can result in disciplinary action, up to and including termination
• If you are involved in or become aware of a potential conflict of interest, please disclose
the situation to Human Resources, Corporate Compliance and/or the Legal
Department
• Prompt and full disclosure is always the appropriate first step towards identifying and
resolving any potential conflict.
Reporting Concerns
• This Policy is intended to encourage and enable Lear employees to raise concerns
without fear of retaliation
• This Policy describes and advises employees how to report a violation or concern
• It is Lear’s policy to fully investigate every Complaint of illegal/unethical behavior or
behavior that constitutes a violation of the Code
• Examples of Complaints that should be reported include:
o accounting, internal accounting controls or auditing matters
o compliance with applicable laws and regulations
o confidential information or data privacy concerns
o discrimination and/or sexual harassment concerns
o conflict of interest concerns involving any Lear employee
o fraud, theft or misuse of company assets including intellectual property
concerns
• Employees are encouraged to report what they perceive to be a violation of the Code
by using the Compliance and Ethics Line (“C&E”)
o The C&E line is a toll-free, 24-hour-a-day resource which enables employees
to report concerns anonymously, where prohibited, in their local language via
phone or the web
o The C&E line is staffed and managed by an outside provider
• Lear’s Complaint Reporting Policy describes and advises how to report a violation or
concern by either:
o Calling the Lear Ethics Hotline
o Using the online web-form
o Calling the Chief Compliance Officer or General Counsel
o Mailing or emailing a concern to the Chief Compliance Officer; or
o Notifying the Legal Department
• For more information on reporting concerns, please select the following link:
Complaint Reporting
Anti-Retaliation Policy
• No one who reports a Complaint in good faith shall suffer retaliation, or adverse
employment consequence as a result of submitting a Complaint
• A Lear employee who retaliates against someone who has reported a Complaint or
made a statement in an investigation process, in good faith is subject to discipline up
to and including termination of employment
• Examples of adverse employment consequences that will not be tolerated include:
o Exclusion from work-related decisions and activities
o Verbal abuse by a supervisor or other member of management
o Termination, demotion or threats to terminate or demote
o Denial of promotion, raise, assignment or transfer
o Suspension or reassignment of job responsibilities
o Threats of or actual physical harm to persons or property
o Any other material adverse impact
• For more information, please select the following link: Anti-Retaliation Policy
I. LEAP Manual
Amy Doyle, Chief Accounting Officer, is responsible for the accounting practices and policies documented
within LEAP and questions related to this section should be directed to her regional team members:
• Asia – Eva Zhu
• Europe – Bob Hooper
• Mexico – Carolina Flores
• South America – Marco da Silva
• U.S. & Canada – Amy Doyle
A. Overview
The LEAP manual contains Lear’s documented policies and procedures with respect to the
following areas.
• Financial Reporting
• Accounting
o Assets
o Liabilities and Stockholders’ Equity
o Income Statement
• Internal Control
• Corporate Governance
• Financial Planning
• Capital Expenditures
• Insurance
• Tax
• Treasury
• Travel
To view the LEAP manual, select the following link: Lear Accounting Practices Manual (LEAP)
B. Controller’s Responsibility
It is the responsibility of each plant controller to be familiar with each section of the LEAP manual
and ensure compliance with the requirements of the LEAP manual.
Amy Doyle, Chief Accounting Officer, is responsible for internal control over financial reporting and
questions related to this section should be directed to her regional team members:
• Asia – Chong Kiat Yeo
• Europe – Daniel Spiegel
• Mexico – Mauricio Lorenzo Gamboa Trejo
• South America – Fabio Almeida
• U.S. & Canada – Tim Jordan – Seating, Aarika Gerstler – E-Systems
A. Overview
SOX was enacted in 2002 and introduced new and expanded requirements for all U.S. public
company boards, management and external auditors.
Section 404 of SOX requires management and the external auditor to report on the adequacy of
the company’s internal control over financial reporting. Management is required to include in its
annual report on Form 10-K an internal control report which affirms the responsibility of
management to establish and maintain an adequate internal control structure and procedures for
financial reporting. In addition, the report includes an assessment as of December 31, of the
effectiveness of the internal control structure and procedures for financial reporting. The external
auditor is required to attest to, and report on, management’s assessment of its internal controls.
In response to SOX, Lear strengthened and enhanced its internal control framework based on
five criteria:
• The overall Control Environment, which sets the tone and is the foundation for all other
components
• Risk Assessments, which identify, analyze and manage risks early
• Control Activities, which help to ensure that management’s directives are executed
• Information and Communication, which affect management’s ability to make
appropriate decisions; and
• Monitoring, which assesses the quality of internal control performance over time
To facilitate SOX compliance, management has identified the following six cycles (and related
processes) that are key to accurate financial reporting, adopted a SOX monitoring process and
developed SOX tools:
• Revenue
o Sales and accounts receivable process
o Accounts receivable reserve process
o Cash receipts process
o Customer purchase and change order process
• Production
o Capital expenditures and disposition process
o Accounting for recoverable customer engineering and tooling process
o Inventory costing and management process
o Excess and obsolete inventory reserve (including customer claims) process
o Physical inventory process
• Expenditure
o Accounts payable (including purchasing, receiving and vendor discrepancies)
process
o Cash disbursements process
o Payroll process
• Accounting & Reporting
o Financial statement close process
o Asset impairment assessment process
o Income tax calculation process
o Property, plant and equipment depreciation process
o Commitments and contingencies estimation process
o Intercompany matching process
o Treasury
o Debt issuance, recording and monitoring process
• Information technology (IT)
o Change control and procedures
o System security
o System configuration change
o Problem management
o Data management
o Facilities
o Operations
C. Monitoring Approach
The SOX monitoring process uses a three-pronged approach to ensure the integrity of Lear’s
internal controls over financial reporting and IT general controls:
• Self-assessment and certification by all Lear plants, divisions and corporate functions
on a quarterly basis
• Internal process auditing and/or monitoring by internal audit
• External auditing by EY
D. Location Responsibilities
The SOX monitoring process from a location perspective is outlined below, as are the SOX tools,
which have been developed to assist with each location’s SOX compliance:
• Standard Control Matrix – A standard control matrix has been developed for
each process outlined above. Each standard control matrix lists the significant
risks to accurate financial reporting in the related process, as well as the key
controls, which mitigate each risk. Each key control has a control matrix
reference number, as well as an ICQ reference number (see below). The
standard control matrices can be accessed on the Lear homepage under
Departments – Sarbanes-Oxley (SOX)
• Process Narratives – A generic process narrative has been developed for each
process outlined above to assist the locations in documenting the internal control
environment related to each process. The generic narratives should be modified by
each location to reflect the actual processes at that location
o The modified narratives at each location should include all key controls (cross
referenced to the standard control matrix via the control matrix reference
number) within each process. The modified narratives should be reviewed and
We are not aware of any other deficiencies in the design or operation of internal
controls that could materially affect any location’s ability to record, process,
summarize and report financial information, other than those communicated by
us, internal audit or EY.
Each function (accounting, finance, financial reporting, human resources, shared services, tax
and treasury) must update their respective process narrative for changes in risk, processes and/or
systems.
Identified exceptions and deficiencies, including a description of the issue and remediation plan,
as well as the timing of remediation (among other things), should be documented in the global
SOX application.
All open exceptions and deficiencies should be reviewed quarterly to ensure that remediation is
in accordance with the plan. Once remediated, controls should be retested and issues closed
(assuming that retesting supports that controls are in place and operating effectively).
F. Management Responsibilities
The regional SOX champion prepares a quarterly risk assessment which summarizes the all of
the SOX deficiencies for the region by division and facilitates quarterly SOX certification by the
division finance, IT and operations leaders. In addition, the regional SOX champion provides
cycle-specific training to the locations on a quarterly basis.
The global SOX champion compiles, analyzes and reports to management and the audit
committee on the open deficiencies, as well as the overall internal control environment, on a
quarterly basis.
The CEO and CFO certify on a quarterly basis that (among other things) they are responsible for
establishing and maintaining internal control over financial reporting.
• These certifications are included as exhibits to the annual reports on Form 10-K and
the quarterly reports on Form 10-Q
• In addition, management issues an annual report on internal control over financial
reporting. This report indicates that management conducted an evaluation of the
effectiveness of internal control over financial reporting and that based on this
evaluation, management concluded that the Company’s internal control over financial
reporting was effective as of year-end
o This report is included in the annual report on Form 10-K
LAS performs testing on the behalf of management to evaluate the design and operating
effectiveness of internal control over financial reporting through financial/operational and
monitoring audits. If a location is selected for audit and internal audit identifies a control that is
either not in place or not operating effectively, an exception or deficiency will be documented,
including a description of the issue, in the global SOX application.
• The remaining documentation related to the issue should be completed, including a
description of the remediation plan and the timing of remediation (among other things),
by the location
• The exception or deficiency should be reviewed quarterly to ensure that remediation
is in accordance with the plan. Once remediated, the control should be retested and
the issue closed (assuming that retesting supports that the control is in place and
operating effectively)
H. External Auditors
A. Overview
The quarterly attest process is used to document the accuracy and completeness of, as well as
any significant issues related to, a location’s accounting and financial reporting records. Internal
audit and EY review the quarterly attest process, on a test basis, when performing their audits.
B. Controller’s Responsibilities
On a quarterly basis, each location must complete and submit to division “Minimum Requirements
for Quarterly Attest Submissions” (see LEAP manual section 66.1, appendix C). Locations should
obtain any additional submission requirements from their division.
C. Management’s Responsibilities
Based on the locations’ submissions, each division must complete and submit to the corporate
controller’s office “Quarterly Attest Representation Letter” (see LEAP manual section 66.1,
appendix D), “Entities included in Quarterly Attest” (see LEAP manual section 66.1, appendix A)
and “Reportable Items” (see LEAP manual section 66.1, appendix B).
Based on the divisions’ submissions, the corporate controller’s office must prepare a global
summary of the reportable items, which is provided to EY.
Division finance performs a semi-annual balance sheet review at all locations. These reviews
ensure the following:
• Operating reports used in financial reviews are reconciled to HFM
• Variances from forecasted operating results are identified, investigated and evaluated
on a timely basis. The quality of the forecast need not be evaluated. LAS, EY and/or
others will want to confirm that management is monitoring operations. Year-over-year
actual results may be reviewed in addition to actual vs. forecasted results
• Evidence supports that internal controls over financial reporting are operating on a
continual basis and that the internal control structure (and related documentation) is
updated for changes in risk, processes and/or systems
The results of the balance sheet reviews must be summarized and retained for future review by
internal and external audit, as well as management. The summary must provide highlights of the
review, including action items and follow up plans. Additional review and documentation
requirements are established by each division.
Any exception or deficiency identified during the balance sheet review should be documented,
including a description of the issue, in the global SOX application. The remaining documentation
related to the issue should be completed, including a description of the remediation plan and the
timing of remediation (among other things), by the location. The issue should be reviewed
quarterly to ensure that remediation is in accordance with the plan. Once remediated, the control
should be retested and the issue closed (assuming that retesting supports that the control is in
place and operating effectively).
The compliance department surveys key employees as to their understanding of and compliance
with Lear’s Code of Conduct on an annual basis. Self-reported conflicts are documented,
investigated and resolved. The results of the survey are reviewed with the audit committee.
The disclosure committee meets on a quarterly basis (at a minimum) to discuss risks and the
related financial statement impacts, including disclosure of such risks in the financial statements.
4. Hyperion
Questions related to this section should be directed to key regional support champions, which are identified
on the Hyperion Team Site.
Hyperion is a Global Financial Systems application with the purpose of providing a common
source for the…
• Plants/Entities to enter and post both actual and projected financial information
• Divisions to review information about their plants/entities
• Corporate Financial Planning & Analysis (FP&A) team to globally consolidate, analyze,
and prepare financials for both internal and external use
PPR Application
• Repository of all Lear program profitability data by individual Hyperion location. Data
is segregated by Commercial Sales, IC Sales, Material, Labor and OH/SGA. The data
is used as a key management reporting tool
This section details the plant closing schedule and related reporting requirements. Questions regarding this
information should be directed to your regional Finance Managers and Directors.
It is the controller’s responsibility to ensure that the ledgers are properly closed and reconciled at
the end of every month and that all reporting requirements are completed on time. Lear operates
on a fiscal calendar, so all month-end dates will be on a Saturday (except for December 31). The
specific timetable and requirements are provided by each of the respective operating divisions to
comply with the overall corporate reporting requirements. The specific reporting format will also
be provided by each of the operating divisions. For a general overview, listed below are some of
the key reporting responsibilities.
• Actual Results – Includes variance explanations, generally due the 4th business day
after close
• Monthly Forecast – Includes current month through December forecast with variance
explanations. Generally, due to your division one week prior to the close of the month
• Platform Profitability (PPR) – Full P&L reporting by major product line. Due monthly
for Actuals only
• Quarterly Attest – Controller sign-off and reconciliation of major accounts. Submitted
at the end of every quarter
• Project Status Report – Forecast of capital spending by quarter. Submitted on a
quarterly basis
• Online Improvement Plan – Includes current month through December forecast
• Other Divisional Reports – Headcount (Actuals uploaded by HR. Forecast uploaded
by Accounting Department), Purchase Savings, Six Sigma, Other Manufacturing
Metrics
It is the Controller’s responsibility to oversee the monthly close process. There should be a
systematic process that captures all issues and results in properly stated financial statements.
The process should be well documented and include a checklist of items (including standard
journal entries) and tasks to be complete and the list responsible parties along with the expected
completion dates.
One of the key controls in the month-end process is to complete account reconciliations on all
significant accounts. This process should also be well documented and performed in a timely
fashion.
Below is a sample of some of the key areas of a typical close. As each facility or operating division
may have different requirements it is best to check with division management for more clarification
or a complete list.
o
Formalize IC Service Agreement for fixed allocated charges (via
Headquarters/Legal)
o Reconcile IC Accounts monthly
• Accrued Liabilities (Customer and Supplier)
o All reserve should be based on known issue with Customer and/or Supplier
o Commercial and Purchase team should assist/provide the support to establish
the reserve
o Amounts recorded should be probable and reasonably estimable
o Supported by appropriate commercial documentation, historical trend analysis
or other detailed analysis
Attached below are two examples of the monthly closing activities checklist. If a checklist is not
already created for your location, it is important to create one similar to the one below (best
practice) to identify all activities that need to be completed, who is responsible for their completion
and when the activities are required to be performed/completed.
The information included in this section explains how operational/financial analysis should be performed,
defines certain analytical terms, shows techniques for capturing actual mix built by plant and promotes
variance analysis techniques (e.g., calculating volume, economic variances, exchange, pricing). Questions
regarding this information should be directed to your regional Finance Managers and Directors.
This section outlines the general terms, procedures, and documents relating to financial statement
analysis and forecasting. Further guidance and detail can be found in the LEAP Manual
(Link: Section: 75.1 Current Year Forecasting). Specific requirements, forms, and due dates are
provided by each of the respective divisions.
The general expectations of the plant controller are to prepare an annual one-year budget (by
month), prepare periodic forecasts for the current year and report actual results on a monthly
basis. The reporting and forecasting responsibilities include a full Profit & Loss Statement
(Income Statement), Balance Sheet, and Cash Flow Statement. It is the controller’s responsibility
to ensure that all known variables (assumptions) are taken into account and that the forecast
accurately reflects the expected business performance.
The controller must also provide detailed variance explanations of actual results from prior year,
prior forecast and plan. Each respective division will generally provide reporting formats and
specific requirements.
I. Forecasting
Terminology
• Calendar – Lear reports on a fiscal calendar with each quarter consisting of two 4 week
months, and ending with a 5-week month (4,4,5). All forecasting must take into
account the Lear Fiscal months. A Lear Fiscal calendar can be obtained from the
Corporate Business Planning group or Division office. It is also important to note that
customer planning volumes are reported on a calendar month and must be adjusted
to reflect the Lear Fiscal month.
• Forecast Periods - Lear’s forecast periods reflect the current year time frame. Lear’s
forecast consists of the actuals to date and the remaining forecast months for the
current year. Lear’s 1+11 Forecast is January’s actuals and February to December’s
forecast. The next forecast period is referred to as the 2+10 (2 months actual, 10
months forecast).
Forecasted selling prices should be based upon customer Purchase Orders (“PO”). If
a PO is not received for the current engineering level, the forecasted price may be an
estimate. Estimates for these forecasted prices should be based on direction from the
appropriate Division(s). Price changes to incorporate Long Term Contracts should
also be based on direction from the appropriate Division(s).
• Product Costs
Forecasted manufacturing costs must be supported by the Bills of Material and
Routers used in developing Standard Costs. Locations with multiple end items may
wish to standardize by program, type of component, manufacturing process, and/or
trim level.
Six Sigma, VAVE and Purchasing Savings should be included in forecasts. Any
variances from prior forecasts need to be explained in the variance analysis.
• Capital Expenditures
Forecasted Capital Expenditures should reflect the timing of asset purchases and their
placed in service dates. The amounts must tie to the amount shown on the Project
Status Report (PSR) submitted to the divisions.
• Working Capital
Accounts Receivable projections are to incorporate expected customer payments and
billings given the expected revenue stream. Month-end cutoff dates need to be
reviewed relative to known payment dates.
Inventory estimates should be made in conjunction with the Materials Department and
reflect known business conditions.
Accounts Payable and Cash Overdrafts balances should consider past payment
practices, month-end cutoff dates, expected revenue changes, and any unusual
payments, such as Capital Expenditures and Tooling. Accounts Payable forecast
should be based on normal payment terms. CPS (Centralized Payment System)
vendors must be forecasted to terms. No holds of CPS vendors should be
forecasted.
Other Accrued Assets and Liabilities should reflect timing for payroll-related items,
utilities, taxes, long-term contracts, and other miscellaneous accruals.
C. Intercompany Balances
Intercompany balances should reflect the latest actual month reported (agreed to)
balances. Any changes need to be communicated to the reciprocating plant and
agreement reached on the balance to be used.
D. Other Assumptions
• Exchange Rates
As with actual results, the Current Year Forecast is to be entered into HFM in the
location’s functional currency.
The current exchange rates used for month-end closing should also be used for
forecasting purposes and will be pre-loaded into HFM. The last month’s actual rates
will be loaded throughout the forecast period. If a location has had significant exchange
rate changes from the budget, it may wish to prepare forecasts at both budgeted and
forecasted conversion rates to aid in answering follow-up questions.
• Income Tax Rate
The income tax rates used in the budget should also be used in the Current Year
Forecast unless otherwise directed by the Tax Department or BP&A.
• Other Assumptions
Assumptions for items such as Unknown Pricing, Long Term Contracts, Currency
Transaction and Translation, Benefit Accruals, must be consistent with accounting
policies in the LEAP. Assumptions for items not specifically covered by a LEAP policy
must be documented and agreed upon with Division. Recoveries for commercial
settlements should be consistently projected.
A. General
Variance reporting is a tool used to identify the causal factors related to changes in revenues and
costs between two periods. This technique is important because it translates accounting
information into business issues and events that can be acted upon by operating management.
The periods used for these comparisons are typically actual-to-budget, actual to prior year, actual
to forecast, and current forecast vs. prior forecast. Variances calculated generally fall into the
following categories: 1) volume and mix, 2) currency (f/x), 3) economics, 4) customer long term
agreements (LTA), 5) pricing 6) purchasing savings 7) manufacturing efficiencies (including Six
Sigma and Lean Manufacturing), 8) other.
Outlined below is an overview of generally accepted techniques in calculating the variance walk.
Further detail can be found in the LEAP Manual (section 75.1) or directly from the appropriate
Division.
• Volume / Mix
Volume and Mix variances reflect the revenue and cost impacts directly associated
with changes in shipments. Volume is calculated by multiplying the change in units
shipped from the base period by the base period per unit revenues. The associated
operating income is then calculated by taking the change in revenue multiplied times
the base period’s variable margin percentage.
Depending on the complexity of products (number of finished part numbers), the level
of detail used to calculate the volume / mix may vary. The methodology is the same
at all levels (part or platform). Volume can be defined as the change in units assuming
a standard mix assumption. Mix is then calculated as the change in individual units in
relation to the overall volume change. For example, if overall volume is increased 2%,
but a particular platform has increased 4%, then that platform would have an increase
in volume of 2% and an increase in mix of 2%.
If doing this analysis at a more summary level care must be taken to ensure that the
weighted average selling prices and variable margins are accurate.
Below is an example of a volume / mix calculation for a seat plant producing one
program:
• Currency
Currency variances identify the financial effects of exchange rate changes between
two periods. This variance is calculated by multiplying the net revenue and cost
exposure in each currency by the percentage change in exchange rates. For example:
"B" (B X A)
Exchange Exposure (in $ U.S.) Exchange
$C $ U.S. Total Variance
Revenue 100,000 100,000 -
Material Cost 60,000 15,000 75,000 3,750
Freight 1,000 200 1,200 63
Direct Labor 5,000 5,000 313
Overhead 7,000 7,000 438
Other 500 500 31
Net Op. Income Exposure (73,500) 84,800 11,300 (4,594)
• Economics
Material Economics - Cost changes compared with budget attributable to inflation
related cost increases on purchased parts and raw materials. These changes are
normally captured in standard cost systems as Purchase Price Variance (PPV).
Labor Economics - Variances in direct labor, indirect labor, salaried labor, or fringes
associated with changes in wage and fringe rates or other contractual obligations as
the result of pay and benefit changes.
Other Economics - Variances from budget, after adjusting for volume factors, in cost
categories such as fuel and utilities, taxes and insurance.
Effective Savings
Annual Starting New Date of "A" "B" (A - B)
Volume Cost Cost Cost Change Annualized Calendarized Carryover
Part A 1,200 $ 1.00 $ 0.85 8/1/1997 $ 180 $ 75 $ 105
Performance Reporting
1997: New Calendarized Savings of $ 75.
Generally, systems within the Company are not robust enough to address a
fundamental “gap” in Purchasing performance reporting. This “gap” is the difference
between the savings reported by the Purchasing organization, and the amounts
identified by the plants. There are various reasons why this “gap” exists, including:
use of existing stock, effective date differences on P.O.’s, unit volume differences
between the plant and purchasing group, and discontinued part numbers.
Accordingly, regular communication (e.g., monthly meetings) must occur between the
plants and Purchasing to resolve these reporting discrepancies.
• Other
This line item would include the profit impact of all other events that do not easily fit
into any of the above categories.
Calculated by dividing the last twelve months’ operating income by the average of the
last 4 quarters’ ending net asset balance as defined by the following formula:
Last Twelve Months Operating Income
7. Cash Management
I. Cash Management
Any questions with respect to the information reviewed below should be directed to the following Treasury
contacts on the Lear Intranet:
U.S. - Canada Cash Management
Asian Treasury Contacts
European Treasury Contacts
Mexican Treasury Contacts
South American Treasury Contacts
The global cash management function is responsible for short-term cash forecasting and analysis,
daily cash positioning, short-term borrowing, cash investments, managing bank accounts
relationships and procuring bank services.
A. Bank Accounts
• Selecting banks, contracting for bank services, analyzing service fees and opening
bank accounts are the responsibility of the VP, Treasurer and the regional treasury
teams. Plants are not authorized to open bank accounts directly. Any problems with
bank services should be directed to the regional treasury team. Plants are responsible
for the following:
o Reconcile bank account to the general ledger
o Place stop payments as required
o Store blank and cleared checks safely to avoid fraud
o Pay bank fees if they are not automatically deducted or paid by regional
treasury
• If a new bank account is needed, the following request form must be completed. The
request must be authorized, in writing, by the Plant Controller, the Regional Division
Finance VP, and then submitted to your Regional Treasury team. Lear Audit Services
requires that no more than four individuals, at the respective plant, sign on bank
accounts. This should include the controller and the assistant controller and should
not include the purchasing function or the materials management team. If additional
bank services are required on a current account, contact your Regional Treasury team.
Request to Open Bank Account
• Regional Treasury maintains a database of all bank account signers and
communicates any changes directly to the bank. If a change in signers is required,
plants should submit the add/delete signer form (link below) directly to the Regional
Division Finance VP who will then forward to Regional Treasury for processing. When
an associate resigns or changes responsibility, immediate removal from bank
accounts is required. Add/Delete Account Signers
• Check stock should follow anti-fraud standards and must be procured through
approved Lear vendors familiar with these standards
• In North America, all checking accounts must have fraud protection (payee positive
pay). Regional Treasury will arrange for this service with the respective bank and the
appropriate IT team. Plant finance is responsible for creating issue records (payment
registers) within the payroll or AP system for manual check items to avoid bank
rejection
• Locations requiring internet banking access must complete the request form (link
below) and forward to the respective Regional Treasury team. In North America,
electronic banking access may be used for on-line statements and reconciliations only.
In other regions, plant associates are sometimes authorized to execute or authorize
funds transfers. The request form must be approved, in writing, by the Regional
Division Finance VP and then forwarded to Regional Treasury. In no circumstance
should the same individual enter and approve a wire transfer. Regional Treasury will
serve as the administrator of the bank platforms granting access accordingly.
E-Banking Svc Request Form
• When a bank account is no longer required, Regional Treasury must be contacted to
close the account (link: Request to Close Bank Account) allowing 45 days for checks
to clear. Plants must submit documentation witnessing the destruction of any unused
check stock. Delay in closing accounts causes Lear to incur unnecessary bank fees.
Within the United States, please refer to the LEAP Manual regarding unclaimed
property.
B. Cash Investment
The investment of excess cash is the responsibility of the VP, Treasurer and regional treasury
teams. Lear Corporation’s primary objective is the preservation of capital and funding
operational cash needs of the corporation. In North America, South America, and Europe and
for wholly owned entities in China, the investment of surplus cash is carried out exclusively by
regional treasury. For other regions, that authority may be delegated to individuals approved
by the VP, Treasurer. For all regions, the VP, Treasurer will approve investment vehicles and
tenors. Please find the approval and delegation forms on the Lear intranet (link: Investment
Approval Form) to be submitted to Regional Treasury and approved by the VP, Treasurer. All
investments must be entered, by Regional Treasury, into the Quantum Treasury Workstation
on a daily basis. Regional Treasury will complete the bottom portion of this form to add the
newly approved investment instruments into Quantum.
C. Petty Cash
With the availability of P-cards and T&E cards, in most countries, petty cash bank accounts
are discouraged. If a location requires a petty cash account, the account must be an imprest
account with a maximum balance of $20,000 (U.S. dollar equivalent). Should your location
have a need for an imprest account, fill out the Request to Open Bank account form on the
Lear Intranet (Request to Open Bank Account) and then contact Regional Treasury to discuss
further. Physical cash kept in the plant is generally restricted to be no more than USD$300 in
North America, USD$500 in Europe and USD$5,000 in Asia.
D. Wire Requests
North America
For North America, all electronic disbursements should be submitted through Shared
Services. This will limit the need for wire transfers outside of the Shared Service structure
and generated on an exception basis only. By the end of 2008, check-based disbursements
will be completely eliminated at the plant level. However, in unique circumstances, plants
may request a wire transfer. Wire transfer requests must be signed by the Regional VP
Finance of the appropriate division or by his/her delegate. The Division Finance VP may
delegate the authority to sign manual wire transfer requests. For same day payments,
requests must be received by Regional Treasury no later than 11 am EST in order to comply
with the established bank cut-off times.
Liquidity Express (LEX) is Lear's global cash forecasting system. Currently, LEX is
implemented throughout Europe and North and South America for wholly owned entities and
consolidated joint ventures. The forecast is utilized to determine daily, weekly and monthly
corporate liquidity needs. In addition, forecasted information is utilized by management to
validate quarterly free cash flow. The system receives daily feeds from various AR and AP
systems. In many cases, by applying business rules and clearing patterns appropriately,
locations can have limited manual entry. Please contact your regional Treasury Team with
any questions or problems.
Submit a CARF to obtain access to LEX, the global cash forecasting system. The request
should include all entities that require access to enter both transactions and run actual
reporting. Ensure former associates have been removed from all forecasting modules.
• Obtain reference manuals. Review instructions and determine if additional training is
necessary. For additional training, please contact Treasury-Cash Management.
LeX Global Cash Forecast System Reference Manual
Executive Viewer for EssBase – LeXGroup (Counterparty) Reference Manual
• In North and South America, LEX updates are due by 6pm EST on Monday. CPS or
SAP AP data should require no manual manipulation provided that all AP invoices
have been vouched. WARRIOR or SAP AR data should be adjusted for the impact of
retroactive or incorrect pricing or unbilled shipments.
• In Europe, plants adjust LEX weekly before Friday. Any adjustment posted after this
cut-off should be notified to European Treasury by e-mail as well.
A letter of credit (LC) is a document issued by a bank guaranteeing the payment of a stated
amount for a specified period provided certain conditions are met. Lear’s Credit Agreement
allows for the issuance of a limited amount of letters of credit. The VP, Treasurer approves
all letter of credit applications. LC’s should be requested only if absolutely necessary. The
lead time for a letter of credit issuance is two weeks. Letter of credit requests require type 3
contract approval and must be approved by the VP, Division Finance and should be submitted
via email to Regional Treasury.
8. Capital Markets
Any questions with respect to the information reviewed below should be directed to the following Capital
Markets contacts: Corporate Functional Teams
I. External Debt
Lear Corporation is a party to various debt agreements that have certain restrictions and
requirements that can impact our ability to use these facilities or enter into other forms of debt
globally. The Capital Markets group in Corporate Treasury is responsible for managing
compliance with these requirements as well as obtaining approval, negotiating and putting in
place all debt arrangements. All debt and financing arrangements must be approved by the Vice
President and Treasurer prior to written or verbal commitment on behalf of Lear or its consolidated
subsidiaries. For unconsolidated joint ventures that Lear does not control, debt and financing
arrangements should be reviewed by Treasury and Accounting prior to execution. This is required
to ensure such arrangements do not trigger consolidation of the entity, obligate the Lear
Subsidiary in any way or otherwise violate any of Lear Corporation’s covenants.
Some of the more common financing agreements that Plant Controllers may request that need
Treasury approval are letters of credit, bank guarantees, corporate guarantees, comfort letters,
government grants, discounted receivables or discounted payables. For a complete listing of
various types of debt and financing agreements as well as specific policies regarding negotiation
and approvals, relationships with lenders, payments of principal and interest and compliance with
covenants, please refer to the Lear Accounting Practices Manual on the corporate.
(Link: Section:84.1 Debt and Other Financing Arrangements)
Grants usually require some form of minimum investment or guaranteed employment. Not
meeting any of these requirements can result in penalties and/or unfavorable accounting
treatment.
Grants usually restrict the movement of assets outside the country and/or restrict the ability of the
Lear subsidiary to pay dividends or repatriate capital. Lear cannot agree to any of these
restrictions.
Grant providers sometimes request assurances that we will meet the requirements. Such
assurance can come in the form of corporate support (i.e., guarantee) or asset pledges on the
acquired assets or on other Company assets. Our global credit agreements severely limit our
ability to provide such assurances.
Corporate guarantees and comfort letters are forms of credit support that are provided in certain
cases by Lear Corporation to support the creditworthiness of its subsidiaries and joint ventures.
All guarantees and comfort letters are strictly controlled and provided by Corporate Treasury. All
of them are signed by the VP Treasurer and they are retained in Corporate Treasury.
IV. Leasing
Leasing is a form of debt and as such represents a commitment by Lear to make future cash
payments. Although present accounting rules in the U.S. do not require companies to record the
liability or asset under operating leases, external analysts, such as credit rating agencies and
equity analysts, view all forms of leases as debt.
All leases for assets (other than real estate) with an original aggregate cost greater than or equal
to $50,000 must be negotiated by Corporate Treasury. Real estate leases are handled by Lear’s
real estate administrator, CB Richard Ellis (formally Trammell Crow). For real estate leases and
related questions, please contact the Director, Global Facilities & Real Estate.
Working with Purchasing, plants/divisions can negotiate and execute leases for assets with an
original cost of less than $50,000; however, all leases must meet the accounting requirements to
be classified as an operating lease.
Capital leases are reported as debt on the Company’s balance sheet. Entering into capital leases
is against corporate policy. The Treasurer has sole approval authority for capital leases.
Corporate policy with respect to leasing (including Controllers’ responsibilities and Treasury’s
responsibilities) is outlined in Lear Accounting Practices Manual on the corporate intranet.
(Link: Section: 71.2 Leasing)
An approved PAR (Project Appropriation Request) is the starting point for the leasing process.
Procedures and responsibilities for the PAR lease-buy analysis and the capital vs. operating lease
worksheet are included in the PAR policy outlined in the Lear Accounting Practices Manual on
the corporate intranet. (Link: Section:71.1 Project Appropriation Policy)
Inter-company loans are formal loan agreements between two Lear legal entities. Individual
locations are prohibited from entering into inter-company loan agreements. Any such agreements
must be prepared by Regional Treasury (see contacts above) in conjunction with their Legal and
Tax counterparts. Inter-company loans must be properly documented and monitored to assure
proper tax treatment and avoid unanticipated foreign exchange.
Inter-company loans can be used to efficiently utilize funds across Lear’s global entities as well
as for tax planning. Inter-company loans are approved and documented with credit limits as to
the maximum amount and term of borrowing. To the extent that an inter-company loan is in place,
but it is anticipated that a higher limit will be necessary, Controllers’ must contact Regional
Treasury in advance with financial details to support the request for an increase. Likewise,
extensions of inter-company loans must also be approved by Regional Treasury.
Please note, any inter-company trade payable that is not paid according to term, is an inter-
company loan and, as such, must be approved by Regional Treasury and properly documented.
For procedures on inter-company funding, please refer to the Lear Accounting Practices Manual
on the corporate intranet. (Link: Section:84.1 Debt and Other Financing Arrangements)
Plant controllers are among the first to learn of potential cash shortages or new investment
requirements for new legal entities. Whenever new funds are required to be raised, Regional
Treasury should be contacted as soon as possible so we can help efficiently fund the local
requirements. Local legal, tax and regulatory requirements also must be considered when
funding new capital requirements. This is especially important in legal entities and locations
where cash is not easily pooled between countries (e.g., China, India, South America), countries
where we are starting up new operations (e.g., Eastern Europe, Africa, Asia) and new and existing
joint ventures.
Generally, Lear’s preference is to minimize the equity investment because returning equity capital
is usually more difficult than with debt capital. Each circumstance is different, and is why it is
required to include the Treasury team in the early discussion stages.
Controllers’ responsibility for capital requirements (where new debt or equity funding is
anticipated)
• Contact Treasury (see contacts link above) as soon as possible when a new funding
requirement is anticipated
• Provide a copy of the completed PAR and/or details of the funding requirement
including legal entity, anticipated funding need, timing, reason for funding need and
income statement, balance sheet and cash flow projections, which should show ability
to repay (prefer 5 years)
• In addition to 5-year projections, if possible please provide an indication of peak
borrowing needs and cash flow cycles expected within any given month. This is
important to help Treasury appropriately size the capital requirement to meet the daily
operating needs of the business
• If you are aware of any country or region specific legal, tax or regulatory requirements,
please share that information with your Treasury contact
Any questions with respect to the information reviewed below should be directed to Capital Markets or
Risk Management contacts: (Link: Corporate Functional Teams)
Financial Risk Management is responsible for identifying financial risks throughout the operations
in the form of foreign exchange, interest rate and commodity price risk as well as developing and
implementing strategies to minimize the impact of these risks on Lear’s operating margins and
financial performance, including cash flows.
General information has been posted within our LEAP Manual at the following links:
Section: 81.1 Foreign Exchange Transactions - Supporting Documentation
Section: 82.1 Foreign Currency Management
Spot Transactions
• Immediate exchange of one currency into another
• Will be negotiated and executed by Treasury unless exchange control regulations
prohibit Treasury from entering into the transaction on the local entity’s behalf
• If exchange control regulations exist, Treasury will work with the local entity to execute
the transaction; transactions may NOT be executed without prior consent of Treasury
• To request a spot foreign exchange trade, complete the form posted at
Request for Foreign Currency Transaction
o Must be submitted no later than two days in advance of when funds are needed
o Request is reviewed by Treasury against most recent exposure/currency mix
forecast
o If requested trade differs from submitted forecast (amount, currency, and/or
timing), requestor is contacted and additional information/approval is required
prior to trade execution
o Settlement instructions will be delivered to the requesting entity once the trade
has been completed
Forward FX Contract
• Buy/sell currency for future date at today’s market rate
• Will be negotiated and executed by Treasury
• Settlement instructions will be provided in advance of the maturity date
Inter-company reconciliations and payment terms are located within our LEAP Manual at:
Section: 33.1 Inter-company Policies and Procedures
Multilateral Netting
• Settlement mechanism/process that consolidates inter-company transactions and
calculates ‘net’ settlement requirements per participant instead of using external
payment systems
• System is payables driven. As a result, transactions are entered by the plant paying
the funds (or the plant that received the material) NOT the plant receiving the funds
(or the plant that shipped the material)
• Occurs monthly through the Citinetting system for those countries who are allowed to
participant per central bank requirements. A list of participating entities can be found
at Citinetting - Participants
• Procedures, submissions/payment schedule, and associate access information is
posted at: Citinetting
• A minimum of two associates should have access at each location due to vacations,
illness, or conflicts
At a minimum, each entity should ensure that non-functional cash balances are funded or traded
monthly into their functional currency prior to the close of the accounting period to avoid
revaluation. Reference “Foreign Exchange Transaction – Spot Trades”
The Risk Forecasting System (RFS) is utilized to gather currency mix percentages each forecast
period and during the budget process.
• RFS system support user reference manual, submission schedule, associate access
and entity profile information is posted at
Corporate Functional Teams - Risk Forecasting System
• While updates occur as outlined in the aforementioned submission schedule,
substantial changes to the currency mix that have occurred or are expected to occur,
should be communicated immediately to Financial Risk Management
• A minimum of one associate should have access at each location, preferably two due
to vacations, illness, or conflicts
• Questions can be directed to one of the associates listed above or can be emailed to
RiskManagement@lear.com.
The Insurance Risk Management (IRM) Group of the Financial Planning and Analysis Department
has global responsibility for purchases of insurance by Lear Corporation and its majority-owned
or controlled subsidiaries.
The IRM mission is to lower Lear’s long-term total cost of risk by:
• providing liquidity following certain catastrophic events through transfer of related
losses to insurance companies;
• efficiently and effectively serving Lear’s operations in the management of insurance
and related issues;
• working with internal “risk owners” (e.g., Facilities, H.R., Legal, Environmental, Health
& Safety) to develop and employ risk-control policies; and
• ensuring low-cost compliance with insurance requirements imposed by counterparties
and government authorities.
Generally, IRM fulfills this mission by purchasing global, blanket insurance policies that cover all
Lear majority-owned or controlled subsidiaries. These global insurance “programs” provide the
broadest available coverage at the lowest overall cost by pooling Lear’s worldwide risks to achieve
economies of scale. Separate insurance purchases are generally unnecessary and any
exceptions must be reported to, and coordinated with, IRM.
The scope and scale of Lear’s insurance coverage are determined based on periodic risk
assessment, benchmarking and cost/benefit analyses.
caused by
Property First Notice
suppliers or of Loss
customers
Transit Damage to Worldwide Report to cbaird@lear.com and
tangible property Lear Logistics Dept.
during transit
Crime Direct loss of Worldwide Notify Lear Legal Dept. and
money, securities cbaird@lear.com
or property from
unlawful taking
(e.g., theft, fraud,
embezzlement)
Automobile Liability arising Primary in Report incidents As arranged
Liability from ownership, U.S. & involving rental & by local Lear
operation or Canada, Lear-owned/leased management
maintenance of secondary vehicles to (contact
motor vehicles elsewhere Insurance Risk Insurance
Management and Risk Mgmt.
or Amex for rental and local HR
cars in the event of
an uninsured
liability claim)
General/Public Liability arising Worldwide Notify Lear Legal Notify Lear
Liability Risks
the course of
employment
Employment Liability arising Worldwide Notify Lear Legal Dept. and
Practices from allegations cbaird@lear.com
Liability of wrongful
employment
practices, such as
wrongful
termination,
harassment,
discrimination
Director’s & Liability of Worldwide Notify Lear Legal Dept. and
Officer’s directors & cbaird@lear.com
Liability officers of the
company & its
subsidiaries
arising from one’s
capacity as a
director or officer
Fiduciary Liability arising Worldwide Notify Lear Legal Dept. and
(Pension from alleged cbaird@lear.com
Trustee) negligent
Liability management or
oversight of
employee benefit
plans
Locations should follow shipping, discrepancy management and invoicing guidelines as per the
Leap Manual (Link: Section 12.1 Shipping, Accounts Receivable Policies and Cash Receipts)
Locations on WARRIOR can refer to the Accounts Receivable website for information and
references for Warrior setup, reporting and technical assistance (Link: Accounts Receivable).
I. Hedge Forecasting
This process ensures that gains and losses related to foreign exchange that have been identified
and hedged are properly booked and forecasted. Three accounts have been created on the
Income statement to capture gains and losses associated with these instruments. These new
accounts are as follows:
• SALES.COMMERCIAL.1500
• MATERIAL.DIRECT.1300
• OVERHEAD.MISC.2450
A. HEDGE FORECAST
B. FORECAST ENTRY
1 + 11 HYPERION FORECAST
DEC 09 JAN 09 FEB 09 MAR 09 APR 09 MAY 09 JUN 09 JUL 09 AUG 09 SEP 09 OCT 09 NOV 09 DEC 09
OCI.1000 (9,531) (10,678) (10,678) (10,678) (10,678) (10,678) (10,678) (10,678) (10,678) (10,678) (10,678) (10,678) (10,678)
HOLD CONSTANT
1 + 11 HYPERION FORECAST
DEC 09 JAN 09 FEB 09 MAR 09 APR 09 MAY 09 JUN 09 JUL 09 AUG 09 SEP 09 OCT 09 NOV 09 DEC 09
OTH_CUR_ASSET.HEDGE.1000 531 178 178 178 178 178 178 178 178 178 178 178 178
HOLD CONSTANT
DEC 09 JAN 09 FEB 09 MAR 09 APR 09 MAY 09 JUN 09 JUL 09 AUG 09 SEP 09 OCT 09 NOV 09 DEC 09
OTH_CUR_LIAB.HEDGE.1000 9,000 10,500
1 + 11 HYPERION FORECAST
DEC 09 JAN 09 FEB 09 MAR 09 APR 09 MAY 09 JUN 09 JUL 09 AUG 09 SEP 09 OCT 09 NOV 09 DEC 09
OTH_CUR_LIAB.HEDGE.1000 9,000 10,500 10,500 10,500 10,500 10,500 10,500 10,500 10,500 10,500 10,500 10,500 10,500
HOLD CONSTANT
C. CASH SETTLEMENT
1 + 11 HYPERION FORECAST
DEC 09 JAN 09 FEB 09 MAR 09 APR 09 MAY 09 JUN 09 JUL 09 AUG 09 SEP 09 OCT 09 NOV 09 DEC 09
MATERIAL.DIRECT.1300 0 (488,704) (400,947) (401,090) (399,950) (399,522) (399,142) (398,620) (398,097) (397,670) (397,100) (396,720) (396,387)
ACTUAL FORECAST
. 1 + 11 HYPERION FORECAST
DEC 09 JAN 09 FEB 09 MAR 09 APR 09 MAY 09 JUN 09 JUL 09 AUG 09 SEP 09 OCT 09 NOV 09 DEC 09
OVERHEAD.MISC.2600 0 875,565 681,351 677,472 673,889 671,420 668,142 668,142 661,362 657,058 65,348 649,857 646,681
ACTUAL FORECAST
1 + 11 HYPERION FORECAST
DEC 09 JAN 09 FEB 09 MAR 09 APR 09 MAY 09 JUN 09 JUL 09 AUG 09 SEP 09 OCT 09 NOV 09 DEC 09
SALES.COMMERCIAL.1500 0 (200,071) (182,531) (180,260) (177,980) (175,921) (173,049) (171,319) (169,121) (166,216) (164,115) (162,008) (159,775)
ACTUAL
FORECAST
Plant and entity Finance compliance responsibilities for value added tax (VAT), goods and
services tax (GST) and other indirect taxes vary by region and country. In some regions the
process is fully centralized in the SSCs, in others it is in the process of moving to SSCs, while in
Asia Pacific it remains largely a plant-level responsibility. See below for each region.
Indirect taxes, customs (import), export controls and customs-related security programs (AEO,
OEA, CTPAT) are managed by Lear’s Indirect Taxes & Customs team led by Steve Gardon, VP
Global Indirect Taxes & Customs, located in Southfield. Regional leads are listed below.
A. Asia-Pacific
There is a VAT/GST in all countries in the region where Lear has operations. Effective July 1,
2017, India replaced several federal and state indirect taxes with one federal/state GST system.
The plant Controller is responsible for the administration of VAT/GST for the plant’s activities.
The Controller is responsible to ensure that the plant has claimed credit for VAT/GST paid on
all supplies received and has charged VAT/GST on all supplies of goods or services made while
ensuring that all transactions are accurately captured in the plant’s books according to local
accounting policies and the Lear Chart of Accounts.
VAT/GST return information is extracted from the ERP systems on a monthly basis. The
exceptions to this monthly process are Korea, where both quarterly and monthly returns are filed
and Japan and Australia, which have annual returns.
Plant controllers are required to prepare and complete the VAT/GST returns according internal
procedures maintained by the Lear Asia Indirect Tax & Customs team. Controllers must also
complete a reconciliation every month according to the LEAR VAT Reconciliation Package prior
to submitting the VAT/GST Return and uploading the package to the Indirect Tax shared portal
on the Finance drive.
For India the reconciliation takes place a) within the internal GST Portal and b) a reconciliation
between the ERP GST ledger accounts. The returns are uploaded into the GST Portal. This
process is directed by the India Indirect Tax Manager.
In each country in the region there are many different requirements for VAT/GST. Controllers are
required to refer to all country-specific guidelines issued by the Lear Asia Indirect Tax & Customs
team who have oversight for all VAT/GST compliance in the region as well as to accounting
treatments issued by the Asia Corporate Accounting team.
B. Europe-Africa
There is a VAT in all countries in the region where Lear has operations.
The plant Controller is responsible for the administration of VAT for the plant’s activities. Each
plant accounts for VAT as if it was a separate legal entity. Where there is a consolidated entity
return, the Country Champion is responsible for making any consolidation adjustments, preparing
and filing the return, making the necessary payments and claiming any relevant VAT refunds.
As of Q3 2017, the responsibility for the preparation and the filing of the VAT returns is being
transitioned to the Brno SSC. The target is to complete this transition by the end of 2018. Under
this transition process, each Country Champion validates the process with SSC before the
transition takes place but monitors the process to ensure compliance is maintained. Any changes
to the VAT recordkeeping policies need to be approved by the Europe VAT manager before they
occur.
After the transition to the SSC is completed, the Country Champions will retain responsibility to
monitor the SSC process for their respective VAT returns and will retain final responsibility to
confirm the returns are complete, accurate and timely filed. Support will be provided by the
Europe Indirect Tax & Customs team.
The Europe-Africa Indirect Tax & Customs team has overall responsibility for VAT compliance for
the region. The team is responsible for advising the plant and entity finance teams of all VAT-
related requirements and changes.
C. South America
There are several indirect taxes in Brazil and Argentina. In Brazil, Lear is subjected to
PIS/COFINS (Federal Social Contributions – VAT type of tax), IPI (Excise Federal Tax) and ICMS
(State VAT). Lear is also responsible for withholding tax from suppliers. In Argentina, Lear is
subject to VAT (federal) and Ingressos Brutos tax (provincial).
The Tax team at the Joinville SSC is responsible for the calculation, accounting, preparation and
filing of the returns for all indirect taxes. The plant controller is responsible for providing the
required information timely to the SSC, such as all the data related to sales (invoices, amounts,
quantities), purchases (invoices, amounts, quantities), inventory losses and destruction (amounts
and quantities) and any other relevant information as requested by the SSC team.
Compliance with indirect tax requirements is the responsibility of the South America Indirect Tax
manager.
There is a VAT (IVA) in Mexico. It applies at a rate of 16%. Importantly, VAT is managed on a
cash flow basis not an accrual basis.
All Lear plants in Mexico operate as maquiladoras under the IMMEX program. The IMMEX
program is a special tax/customs regime granted by the Mexican Government. The
manufacturing services performed by the plants are treated as export activities. As a result, most
purchases and sales are not subject to Mexican VAT (IVA) and IVA paid on certain purchases is
recovered by refund. The exception is domestic sales by Lear Corporation Mexico (LCM), which
are subject to the 16% IVA.
The Juarez SSC is responsible to record the accounting entries of the output VAT, although some
minor activities are managed by the plant finance teams. The SSC is also responsible for
accounting for all input VAT paid on purchases. The SSC also has the responsibility to reconcile
input and output VAT to determine the payable or receivable VAT position and the monthly VAT
account reconciliations. The SSC team utilizes software to support the VAT reconciliation
(MTAX/Warrior/MTAP/MTGL) taking into account all different accounting systems used at the
Lear Mexico plants.
Based on the monthly reconciliations performed by the SSC, a VAT analysis is provided to
Mexico’s Tax team to electronically file the monthly tax returns. Additional monthly informative
tax returns are required (DIOT which is an informative tax return of suppliers and imports).
Generally, LCM remits IVA every month. In most months, refunds are due for the three
manufacturing entities (CIMA, LMTO and LESM). The Mexico Tax team is responsible for
obtaining the refunds.
The Mexico Tax team is responsible for IVA compliance. The Mexico Tax team is responsible for
advising the SSC and plant finance teams of all IVA-related requirements and changes.
In both Honduras (HN) and the Dominican Republic (DR) Lear operates in a Free Trade Zone
(FTZ). The plants export all of their production and a 0% VAT (ISV for HN and ITBIS for DR) rate
applies on exports. All imports into the FTZ and are also tax exempt pursuant the FTZ regulations.
Local purchases from suppliers are tax exempt provided that the plant maintains a valid tax
exemption certificate.
In HN and the DR, the tax exemption certificate is valid for one year and must be renewed. If the
certificate is not in force, the plant is required to pay ISV/ITBIS and the tax will become an
unrecoverable expense since the tax is not recoverable after it is paid to the supplier. The plant
Controller is responsible for maintaining a valid exemption certificate and timely obtaining
renewals.
The plant Controller is also responsible to record the accounting entries for the tax, which is
generally zero since all revenues are exports and all purchases are ISV exempt, provided that
the plant maintains a valid tax exemption certificate.
In both HN and countries there is an obligation to file informative tax returns on a monthly basis.
The plant Controller is responsible for preparing and timely filing these monthly returns.
The plant Controller is responsible for compliance with the ISV/ITBIS rules and regulations.
Assistance is provided by the Mexico Tax team and local tax/accounting firms.
There are state sales and use taxes in the US. Lear’s sales and purchases of production materials
(inventory), equipment and supplies are generally tax exempt. Generally, only purchases of non-
production materials not related to the manufacturing process, such as office supplies, are
taxable.
As of Q3 2017, the compliance responsibility for sales and use taxes is being transitioned from
the plants to the Corporate Tax team in Southfield. This transition will be completed by the end
of 2017. Once completed, the plant Controller will only be required to respond to information
requests from the Tax team on an as-needed basis.
In Canada, the plant Controller is responsible for the preparation and filing of HST returns and tax
compliance. The Controller is supported by the Southfield Tax team.
A. Restructuring Costs
Accounting for employee termination benefits depends on whether the benefits are due to
a one-time or an ongoing benefit arrangement.
One-time
• One-time benefit arrangements are established by a plan of termination
• Applies to a specified termination event or a specified future period
On-going
• Ongoing benefit arrangements may be established by statutory regulations, collective
bargaining agreements or past company practice.
• Consider whether additional termination benefits offered in conjunction with a
restructuring activity are an enhancement to an ongoing benefit arrangement or a one-
time benefit arrangement.
Note: Liabilities for salaried and hourly employee termination benefits may be
accounted for differently even if the liabilities were incurred as a result of the
same restructuring action.
Examples –
As part of a current restructuring action, the Company negotiates additional termination
benefits in excess of those required by statutory law or the current collective bargaining
agreement. These benefits apply to:
o The current termination plan only –
▪ Account for additional benefits as a one-time benefit arrangement
o All future involuntary terminations –
▪ Account for additional benefits as an ongoing benefit arrangement
o All future involuntary terminations within the next two years –
▪ Account for additional benefits as a one-time benefit arrangement
o Future involuntary terminations in the event of a plant closing –
▪ Account for additional benefits at plant closing as a one-time benefit
arrangement
If employees are not required to render service until termination, a liability for termination
benefits is recognized at the communication date.
If employees are required to render service until termination, a liability for termination
benefits is recognized ratably from the communication date until the termination date.
(Consider statutory minimum retention period.)
Note – A plan that provides employee termination benefits for virtually all terminations is
a pension plan and has specific accounting-treatment requirements.
Standard Template
• The standard template must be completed for each restructuring action at quarter-end
and forecast periods (templates are currently excel-based and are in process of being
transitioned to a Hyperion webform).
• Templates are consolidated and utilized to complete SEC required disclosures.
o Costs incurred, cash/non-cash utilization, restructuring accrual rollforward.
o MD&A disclosures vs. financial statement disclosures
• Template Reporting must include (if applicable):
o Headcount impacted by action
o Restructuring Charges (Section 1)
▪ Employee Termination – Severance, health insurance/benefits
continuation, supplemental unemployment benefits, job training and
counseling (salary vs. hourly)
▪ Facility Consolidation – Asset impairment charges
▪ Contract termination costs – Termination of lease, supply or other
agreements, repayment of government grants, pension and OPEB
curtailment/settlement charges
o Restructuring Related / Periods Costs (Section 2)
▪ Equipment costs – Relocation of equipment from one location to
another (as part of a restructuring action)
▪ Employee costs – Relocation costs; training (rare)
▪ Asset disposition – gain/loss on disposal of assets
▪ Other
Approvals
• New actions should be submitted as soon as the action is known. Please do not wait
until Quarter End to announce a new action.
• All new actions must be approved by the Division President and VP of Finance.
• All new actions must be reviewed and signed by the Vice President of BP&A and by
the Corporate Chief Financial Officer.
• Commitments & Spending should not occur on any new action until approval has been
obtained.
• To communicate new actions, the “Summary Sheet” must be attached which includes
a complete description of the action and any other pertinent facts supporting the
business case.
*Please refer to the LEAP Manual for a full explanation of guidelines and requirements. *
A. Overview
• The PAR document is the method used to communicate the financials of a business
case to Lear’s senior management. All capital expenditures must be approved via the
PAR as defined in the LEAP manual.
• PARs must be prepared for the acquisition of all fixed asset purchases > USD$10,000
regardless of whether the asset will be purchased or leased. The business case
should be developed as a purchase with the decision to lease evaluated through a
Lease-Buy analysis.
• The amount of the PAR should be stated in USD and reflect the total spend including
Tooling and ED&D (net of recovery) in addition to the amount to be capitalized.
• All assumptions used to create the PAR need to be clearly and accurately reflected in
the financial calculations.
• The time period covered by the PAR is usually five years. If the life of the project is
expected to be greater than or less than 5 years, use the time period necessary. In
preparing a PAR, each year within a five-year time period is defined as a full twelve-
month period rather than a model year or a calendar year (e.g., a program starting
production in May 2017 would define year 1 as May 2017 through April 2018).
• All PAR’s must be submitted for approval and tracking via the ePAR System
o The ePAR system will automatically assign a PAR #
o The ePAR system will automatically create an Approval Workflow
o Additional instructions for using the system can be found at the ePAR website
under the link “Policies and Documents” & “Instructions”.
• Effective management, monitoring, and tracking of the spending process is critical to
Lear’s financial goals and objectives.
• A revised (supplemental) PAR is to be submitted for approval when it becomes evident
that a previously approved project will change significantly in scope or cost. Overruns
of more than 10% or $100,000, whichever is greater, require a supplemental PAR to
be submitted for approval; or if the value of the revised PAR results in a change in the
required authorization level, regardless of the amount of the overrun.
• SSD-17-G9-001
o SSD Seating Systems Division
o 17 Year (e.g., 2017)
o G9 Hyperion Code (e.g., Saltillo)
o 001 Serialization of PARs written during the year (starting at 001)
C. PAR Type
PAR types are categorized as follows and full description can be found in the LEAP manual:
• New Program
• Replacement Program
• Increased Capacity
• Engineering Facilities
• Information Systems
• Maintenance
• Cost Reduction
• Other
D. Executive Summary
PARs for New Programs, Increased Capacity, and Cost Reduction need to be justified
financially. The following financial evaluation criteria help determine if the expenditures make
financial sense.
These amounts have all been calculated based on information included in the Cash Flow tab,
which is created from the Income Statement tab, which is derived from the PAR Assumptions
tab. Based on this fact, it is very important for the controller to ensure the accuracy of the
PAR Assumptions tab.
• Internal Rate of Return (“IRR”) – the interest rate at which the project’s future after-
tax cash flows must be discounted in order to be equal to the requested investment
amount. In other words, it is the interest rate at which the projects Net Present Value
(defined below) is equal to zero. A higher IRR, particularly when the IRR exceeds
Lear’s region-specific weighted average cost of capital, is viewed as a positive
indication.
• Net Present Value (“NPV”) – the cumulative cash flow of the project, discounted
using the region-specific weighted average cost of capital, and taking into account the
project investment spending and future cash flows. This statistic is meaningful
because it indicates the relative magnitude of cash flow benefit to Lear. As a general
rule, an NPV must be positive for the project to be economically justified.
• Payback – this calculation indicates the number of years required for the projects
cumulative cash flow to equal zero. Two variations of this statistic are presented in the
PAR form (Payback Period from initial spend, and Payback Period from year zero),
which are meaningful for programs with substantial spending (such as tooling or
ED&D) prior to Job 1. A shorter Payback period is viewed as a positive indication.
In calculating the investment statistics, it is necessary to add the projects working capital
requirements in the early years of the project, and to liquidate those working capital
requirements at the conclusion of the five-year PAR analysis time frame. At the program
launch, this generally takes the form of a use of funds for the working capital investment in
accounts receivable and inventory, offset by the source of funds resulting from accounts
payable. These amounts are all reversed (zeroed-out) in the final year of the project.
Additional descriptive details and explanations on the follow topics can be found in the LEAP
Manual
• Investment / Depreciation Worksheet
• PAR Assumptions
• Investment Summary
o Income Statement
o Cash Flow
▪ Working Capital Calculations
▪ Accounts Receivable - DSO
▪ Accounts Payable - DMO
▪ Inventory – ATR
o Net earnings after tax
▪ Used to calculate cash flow and IRR
▪ Tax rate to be used should be the national statutory income tax rate of
the entity’s country.
▪ Special tax abatements must be noted in the PAR assumptions
Joint venture capital spending must be reviewed and approved using both the APR and PAR
processes. The same approval process applies for capital, tooling and Engineering &
Development (“ED&D”) spending.
The purpose of preparing the PAR is to obtain approval to make an investment, not approval
of how to finance the investment. The Lease-vs.-Buy Analysis portion of the PAR provides an
indication of how the investment may ultimately be financed. Based on (1) the best overall
purchase quote obtained from Purchasing to complete the PAR and (2) the
indicative/estimated lease information obtained from Treasury/Corporate IT/Purchasing, the
Lease vs. Buy Analysis gives a general indication of whether it is more cost effective to lease
or buy the asset. The final analysis of how to finance the investment will be prepared by
Treasury based on final committed lease quotes for all approved PARs that show leasing as
a possibility. See Section 71.2 in the LEAP manual for further guidance.
Click on the link below for the PAR Approval Process Delegation Matrix:
Section 71.1 Project Appropriation Manual
In addition to correctly completing the PAR, the following is a list of documents that must be
maintained with each PAR:
• A summary of purchase quotations received on major expenditures.
o Corporate policy is to obtain at least three purchase quotations for all capital
expenditures, when practical. In cases where less than three purchase quotes
are obtained, please indicate the reason on the summary of quotations.
• For PARs that involve changes to the factory floor, please include a factory
floor layout before and after the pro`posed changes.
• Include a copy of the applicable Advance Program Review (APR). Also, please
provide a schedule reconciling any material variances between the two documents.
• Provide a timeline as to the timing of significant events related to the project, including
(but not limited to) the initial cash outlay, start of production and tooling recovery
• Include a work plan detailing the courses of action to be undertaken in the event of
any unforeseen events (i.e., significant risks or opportunities, such as project
cancellation).
•
J. Additional (Best Practice) Information
• The PAR checklist is a document the controller can use to ensure that all significant
factors that can have an impact on this PAR have been considered:
At Lear, one of the most difficult general ledger accounts to control is inventory. Ensuring the
accuracy and performing proper analysis of this account is one of the most critical functions of a
controller. The controller needs to work with the other functional areas (materials, quality,
engineering, and IT) to ensure that all financial and operational controls are operating effectively.
I. Inventory Control
A. Inventory – Checklist
Attached is a checklist of key inventory financial and operational internal controls. This list
was created based on the internal audit work program. As a controller, you need to work with
other functional areas to ensure that these controls are operating effectively. By utilizing this
checklist, and working with the applicable functional areas responsible for completing each
applicable internal control, your financial and operational inventory risks will be greatly
reduced.
Inventory Checklist
Although the physical count is the responsibility of the Materials Manager at the plant, the
following checklist can be used by the Controller to ensure the accuracy of the physical count.
The attached link will take you to the best practice physical inventory checklist format:
After performing the physical inventory and calculating the book to physical adjustment
amount, the amount should be analyzed and the cause determined. These causes should
then be quantified and categorized according to the Detailed Gain (Loss) Analysis. The
attached link provides an overview and real world example of how a root cause analysis
should be performed:
Overview
• Perpetual Inventory is valued at standard cost.
• Financial statement Inventory needs to be valued at the lower of the standard cost or
current market (sales price).
• If significant price reductions occur below set standards, actual material cost should
be used for those specific parts.
Analysis Requirements
• Review sales and cost of sales reports to identify negative margin parts.
• Significant raw material increases would require use of current material costs in
calculation and not standard cost.
• Complete LCM analysis for each part with negative margin.
• Analysis result determines LCM reserve requirement.
• Future analysis updated annually at a minimum.
• If a significant impact has been made to sales (reduced pricing) or material costs
(lower material costs) LCM calculation needs to be updated and recorded.
Questions or concerns related to the white paper process, should be directed to the corporate controller’s
office.
I. White Papers
A white paper is required for all judgmental accruals > $500K and should document the
facts, circumstances and accounting conclusions related to the judgmental accrual. In
addition, controllers should consider preparing a white paper for any accounting issue >
$500K, as well as for any issue where the controller has a question or concern related to
the proper accounting under U.S. GAAP.
All white papers should be forwarded on a quarterly basis for review by the division finance
director and manager. White papers > $1M will be forwarded by the division on a quarterly
basis for review by the corporate controller’s office.
This section includes an overview of the ECN process including the role of the plant controller.
Engineering changes can also have an impact on sales and/or cost of sales. It is very important
for the controller to ensure these aspects are completely understood as they represent an
opportunity for the plant to improve or deteriorate their current operating margins and may have
an impact on the plant’s forecast.
Many individuals/groups need to be solicited for input in order to process a product engineering
change. The Sales Department, Product Engineering, Tool Engineering, and the Plant may all
have key inputs, which need to be forwarded to the cost estimating group currently located either
at the division or at the plant level.
Below is an overview of the engineering change process including the role of the controller.
The first is the Engineering BOM which is maintained in the Product Lifecycle Management (PLM)
system. This BOM organizes items relative to their product design or functional hierarchy and
reflects the product design intent, as manifested by CAD representations. The Engineering BOM
must include all parts specified by the product design engineer(s). This may include such items
as lubricants or adhesive, when appropriate.
NOTE: It is the responsibility of the Engineer(s) assigned to a program code to create and
manage the BOM in PLM for all parts associated with that program code.
The second type of BOM is the Manufacturing BOM which is maintained at the plant. The
Manufacturing BOM reflects the assembly process and usually contains some items not found on
the Eng. BOM or CAD models but required in production. Examples include work flow diagrams,
assembly and test fixtures, assembly tools or aids (lubricants). The Manufacturing BOM also
requires data such as color, make or buy codes, and supplier information.
The benefits of using the PLM system include the ability to process ECNs faster with better
documentation while providing tools to improve management of product design and information.
It also is the establishment of a common business practice used throughout Lear resulting in a
single point of access to product data (engineering BOM, CAD Data and documents). Finally,
PLM increases design knowledge sharing and product reuse.
PLM is a “roles-based” system and each user is assigned a certain role based on job function and
responsibilities. Roles are assigned in the system by program code and the basic role categories
are design, engineering and other. Examples of some PLM roles are listed below:
1. Individuals with the Design Authority role can (1) quote number of hours and resources
required to complete Design Request (“DR”), (2) provide an estimated completion date,
(3) distribute assignments to appropriate Design Leaders, (4) manage the overall DR
activity and (5) can request DR changes and cancellation. The typical individual with this
access type are CAD Design Supervisors.
2. Individuals with the Consumer role can view data or information (e.g., Parts, BOM, RFQ,
ECN) and run reports. Typical individuals with this type of access include Account
Managers / Sales, Cost Estimators, Plant Representatives, Purchasing and
Platform/Program Management
3. Individuals with the Color Release Approver role can approve quoting of color parts via
a Color RFQ or Color Release ECN. Typical users (only one per program code) are
Division Platform/Program managers.
4. Individuals with the ECN without RFQ Approver role can authorize ECNs created without
an RFQ, enter quote due dates and verify volumes (previous AS400 Level 2). Typical
users (only one per program code) are Division Account Manager/Sales.
5. Individuals with the Plant Part Number role can add Plant Part Number information that
is used as a cross-reference.
6. Individuals with the Sales role can create and maintain/view (1) end-item data for specific
program codes (pricing, take rates, volumes), (2) sales communication requests (SCR’s)
(engineering investigations), (3) quote screens (component and end-item cost sheets) and
(4) sales order screens (price roll ups for multiple quotes and P.O. recovery).
Each RFQ or ECN without an RFQ created in PLM interfaces with the Engineering Change
Control System (ECCS) in the AS400 system. After the general information has been completed,
the engineer would have created an RFQ at Level -2.
After the RFQ or ECN without an RFQ has been created, the engineer must create or modify the
affected parts and product structure (as necessary) and attach the affected part(s) to the
applicable RFQ/ECN, complete a CAD Markup if the part will physically be changing and attach
any Reference Documents or Files (if applicable). All of this information is maintained in the PLM
system.
Once the RFQ/ECN is created, the Engineer submits it and the system validates the RFQ for
accuracy. The system finds other parts affected by this RFQ and has built in edit checks to ensure
that each RFQ includes all of the required information.
Once submitted, the RFQ/ECN Approver (typically an Engineering Manager) must validate the
RFQ/ECN (if one is assigned to the program). If the RFQ/ECN is rejected it is returned to the
applicable engineer to make any necessary corrections and resubmitted.
Once the RFQ/ECN has been submitted and approved to the lifecycle and the Quote Due Date
and Volumes have been updated/verified (for RFQs), the RFQ/ECN would be at Level -1 in PLM
and the AS400 system.
It should be noted that sometimes there is more than one part or more than one plant affected by
an RFQ/ECN. The PLM system creates additional RFQs/ECNs if more than one plant or more
than one part/program is affected by the RFQ/ECN. In these cases, PLM copies the RFQ/ECN
and parts to the Engineering Change Control System (ECCS) on the AS400 at Level 1 and
validates the data.
If the data is not valid, the Engineer or PLM Administrator corrects any noted issues. If the data
is valid, the AS400 system creates the RFQ/ECN and Item Master in the AS400 system and
forwards the RFQ/ECN to Cost Estimating at Level 3.
The Cost Estimator (release analyst, program manager, sales, plant person or an individual in the
cost estimating group) is responsible to perform the final audit of the RFQ/ECN information. This
individual will be responsible to verify the correct parts and correct part volumes are included
on the quote sheet. In addition, this individual will estimate the internal manufacturing part
cost.
After the information is audited and approved it reaches Level 4. Purchasing then becomes
responsible to obtain supplier quotes for cost and timing. The supplier is awarded at Level 4 and
all information is forwarded to the Cost Estimator.
The Cost Estimator is responsible to review cost and timing by the division and enters any end
item quotes for parts that are not purchased. In addition, all costs obtained from Levels 3 & 4 are
consolidated for a final cost/price determination in Level 5 and forward to the Sales group.
During Level 6, the Sales group (working in conjunction with the customer) makes the
determination whether to proceed or cancel the RFQ. If proceeding with an RFQ, an ECN is
automatically generated in PLM and cannot be canceled. If an RFQ is cancelled during Levels
3-6 it appears in the system as Level 0.
During Level 6, the Sales group authorizes cost and timing for all ECNs. In addition, if purchased
part tooling dollars exist, certain information relating to tooling must also be entered in the system
and a Sales Authorization (“SA”) number must be authorized.
ECNs are then forwarded to Purchasing at Level 7. Purchasing is responsible for creating the
applicable purchase requisitions.
1. Each ECN should be controlled numerically and an ECN change log should be maintained
by the plant.
3. Regular (weekly) meetings to discuss the status of ECNs should be held with operations,
materials, finance, purchasing and other applicable areas.
a. Ensure changes are being processed in a timely manner and find fixes for
roadblocks
b. Ensure BOMs have been updated accurately and on a timely basis
4. Understand if there will be any obsolete inventory as a result of the ECN, quantify loss
and determine who will be responsible.
5. Be cognizant of all changes made and determine the impact of the change on Operating
Income (“OI”), tooling and capital expenditures (changes in forecast).
6. Monitor the ECNs to ensure that the original anticipated sales price and cost assumptions
are equivalent to experienced results.
Scope/Purpose
This procedure defines the requirements to manage the purchase of non-production goods
(indirect) or services. Please refer to Global Procedure 6.12 and the attachments for the full
procedure.
Responsibility
▪ Controller – monitors the purchasing process to ensure Lear Accounting Practices (LEAP
manual) and local policies are adhered to and that fiscal resources are adequately applied
and controlled. In some cases, (e.g., plant level) the Controller is also responsible for
reviewing and approving purchase requisitions for goods or services to be purchased.
▪ Corporate Non-Production Purchasing – ensure that suppliers requested to be added to
the Shared Service database are approved sources. This group also reviews all requests
for new suppliers to determine if the product/service can be provided by an existing
supplier, and manages the Non-Production supplier contracts and e-Procurement system.
▪ Plant Manager – (if purchase is at the plant level) ensures Lear policy and procedure is
enforced and that all parties are faithfully completing their respective responsibilities for
reviewing and approving purchase requisitions for goods or services and ensures that a
PAR is generated (if required) and approved prior to items being purchased.
▪ Requestor - ensures that all required documentation is completed to process a purchase
request and through the proper mechanism (e-Procurement, P-Card or B-Req), including
the request to add a non-production supplier if they are not available within central/local
systems.
Definitions
▪ B-Requisition – Represents the initial stages of generating a Purchase Order – this may
be via an electronic or manual process. Once a B-Requisition (B-Req)
is approved typically a Purchase Order is generated.
▪ CPS – Central Payable System which provides wire payment transfers to
certain suppliers once authorized for payment
▪ Capital – Money spent to build or acquire new plant and equipment, improve
facilities, or to maintain and/or replace plant equipment if the
maintenance extends the life of the original asset
▪ e-Procurement – A web-based, automated procurement system for the purchase of
indirect or MRO goods or services. The e-Procurement system is a
web-based system to manage RFQs, REQs and POs. This system
also houses analytical data on non-production purchases for reporting
purposes.
▪ MRO – Maintenance, Repairs and Operating Supplies (e.g., office supplies,
spare parts for capital equipment, plant safety supplies)
▪ Non-Production – Any indirect good or service that is not found on finished goods shipped
to a Lear customer (e.g., tooling, capital equipment, leases)
▪ P-Card – A plastic credit card that can be used to purchase approved business-
related products and services that are unavailable through the e-
Procedure
The intent of this procedure is to outline the steps/process to be followed when purchasing a non-
production good or service and is intended to be the minimum baseline requirements for
purchasing non-production goods or services. Local (e.g., plant level) procedures must at least
adhere to the minimum requirements identified in the procedure. There are many more steps
required from an accounting/payable perspective that are not addressed in this procedure and
each location will need to develop its own procedure to ensure receipt/reconciliation of the good
or service is completed according to the requirements in the LEAP manual and correct payment
is made to the supplier.
There are many types of non-production goods and services from local lawn cutting to purchasing
equipment for a facility. The type/cost of the item(s) to be purchased/leased will determine the
level of approval required and how the item is to be purchased. Outlined below are the steps
necessary to proceed with the acquisition of a non-production good or service.
3. e-Procurement Purchase
Assuming PAR approval has been obtained (if required) a purchase request must go through the
e-Procurement system, if available, or local PO system until the e-Procurement system is
available. Lear’s best interest is served through leveraged purchases made through this system.
• If an item is not available on the e-Procurement system, but can be supplied by an e-
Procurement supplier, then the requester needs to process a Freeform Request through
the e-Procurement system which is a mechanism allowing the supplier to quote on the
requested item(s). The item(s) will then go out for a 3-quote bid.
• When a purchase requisition is created within the system, the automated approval routing
begins. These purchases are managed through a delegation of authority requiring various
levels of approval depending upon how the individual facility has been structured within
the system. Approval routings are tied to the Commodity, and include Finance, Plant
Manager and divisional approvals as required according to global and local DOAs. This
authority is established in the e-Procurement system and can be modified by the e-
Procurement Admin upon a valid request.
• Once the requisition is approved, the e-Procurement system converts the requisition into
an approved Purchase Order, assigns a Purchase Order Number, places the approved
order with the e-Procurement supplier, and notifies the requestor that the approval process
has been completed and the item has been ordered electronically through the supplier.
• If the e-Procurement system is not available, the requisition must follow a local a process
according to the agreed global and local DOAs.
6. Regional Exceptions
Reference
• Lear Accounting Practices Manual (LEAP) Sections 17.1 and 71.1
• P-Card Process: Purchasing Card Program
• Records Management Policy: Lear Records Management
• GPM 6.3.1 Production Supplier Request Forms Process
• GPM 3.1 Corporate Contracting Policy
Information included in this section presents the Lear Audit Services (LAS) philosophy, services and
processes. Questions related to this section should be directed to Jim Murawski, VP – Audit Services or
his regional Directors:
• Asia – Christopher Kim
• Europe – Fiona Gietzmann
• Mexico / South America – Hector Sandoval
• U.S. & Canada – Serena Shi
To provide for the independence of Audit Services, its staff reports to the Chief Audit Executive,
who reports functionally to the Chairman of the Audit Committee of the Board of Directors and
administratively to the Executive Vice President.
Management supports Audit Services’ role by providing Audit Services with timely access to
records, personnel, and physical properties; responding timely to Audit Services’ observations
and ensuring that appropriate corrective actions are taken to address control deficiencies.
B. Services Performed
Audit Services can be grouped into two broad categories: (1) Assurance Services and (2)
Consulting Services.
Consulting Services are advisory in nature and are generally performed at the specific request of
an engagement client. The nature and scope of the consulting engagement are subject to
agreement with the engagement client.
Note that most of the activities below are components of management’s testing for purposes of
its assessment of the effectiveness of internal controls over financial reporting.
The audit team should hold periodic meetings throughout an engagement to review in detail all of
the issues with the auditee. The goal is to eliminate any surprises or creation of open items at
the closing meeting, which should be as close as possible to the last day of field work with the
audit team, the auditee, the Audit Director, the CAE and other management participants as
appropriate. If not provided at the closing meeting, a draft report should be issued to the auditee
within five business days of the closing meeting.
Individual audit observations are rated based on internal guidance and generally consider:
• Intent
• Importance to the control environment
• Impact on operating income or captions on the balance sheet
• Responsibilities of, and number of, individuals involved
• Number and nature of instances of non-compliance
• Importance to the prevention or detection of fraud
• Reputational impact
• Importance to achieving SOX compliance requirements, COBIT control objectives,
and/or operating efficiency and effectiveness
• Degree to which the issue is addressed in Lear policies
Each audit comment includes an observation, risk or issue and recommendation to correct the
problem from occurring in the future. Each documented audit comment will be discussed and
agreed with the location management prior to inclusion in the report to ensure the factual accuracy
of the comment.
In addition to the observation, risk and recommendation, each audit observation will receive a
rating of Minor, Moderate and Significant based on the potential impact to the locations. Each
report comment is rated based on two criteria. The first criteria in the rating relates to the
significance of the finding. The significance of the audit findings is defined as follows:
Minor – There is a remote likelihood that the identified control issue and associated risks
will have more than an inconsequential impact on the effectiveness and efficiency of
operations, reliability of financial reporting, or compliance with applicable laws and
regulations. An inconsequential impact is one that could result in a loss or accounting
adjustment of less than or equal to $100,000. Compensating controls may be present
which are effective in mitigating the identified control risks.
Moderate - There is more than a remote likelihood that the identified control issue and
associated risks will have more than an inconsequential exposure to loss of assets and/or
negative impact on the effectiveness and efficiency of operations, reliability of financial
reporting, or compliance with applicable laws and regulations. A more than
inconsequential impact is one that could result in a loss or accounting adjustment in
excess of $100,000, but less than $500,000. Compensating controls may be present but
are only partially effective in mitigating the identified control risks.
Significant – There is a high likelihood that the identified control issue and associated
risks will result in a significant exposure to loss of assets and/or have a material negative
impact on the effectiveness and efficiency of operations, reliability of financial reporting,
or compliance with applicable laws and regulations. A significant exposure is one that
could result in a loss or accounting adjustment in excess of $500,000. Compensating
controls are either not present or are ineffective in mitigating the identified control risks.
The second criteria in the rating relates to the anticipated difficulty in implementing the
Management Action Plan. The difficulty in implementing the management action plan is defined
as follows:
Management’s action plans are to be returned within 10 business days of receiving the draft
report. Management’s action plans should not include explanations on why the circumstances
exist. The Audit Director will review management’s responses, incorporate them as appropriate
in the report and submit the final draft report to the CAE for issuance.
It is required that the location create an action plan for each audit observation included in the
report and include the name of the individual(s) responsible for the implementation of the action
plan and the date the action plan will be implemented.
Audit Services considers exceptions reported in the SOX Portal, including both open and closed
items and whether open self-identified exceptions would have an impact on the report ratings.
Self-identified items will generally be attached as an exhibit, and the report will clearly state if the
self-identified exceptions were included in our evaluation of the location.
The issue ratings are a very important part of the audit process because based on the number
and significance of issues noted for each audit area reviewed an area rating is established.
Based on the area ratings, an overall audit rating is determined based on the number, significance
and pervasiveness of control issues noted during the review.
It should also be noted that while they may or may not be part of the area or overall audit rating,
an audit report may include observations and related management responses on issues related
to operating processes, exceptions not controlled by the location (i.e., Division Office) and
compliance with laws and regulations.
All reports should receive an overall rating, unless unrated for the reasons discussed below.
All audit reports are made available to external auditors. Unsatisfactory audit reports are
forwarded to all Audit Committee members.
Satisfactory (Green): Effective internal control systems and compliance with company
policies and procedures to reasonably ensure effectiveness and efficiency of operations,
reliability of financial reporting, and compliance with applicable laws and regulations.
Internal audit testing did not note any control issues resulting in a more than an
inconsequential loss or accounting adjustment.
Unsatisfactory (Red): Internal control systems and compliance with company policies
and procedures are not functioning as intended to reasonably ensure effectiveness and
efficiency of operations, reliability of financial reporting, and compliance with applicable
laws and regulations. Significant control issues were noted that resulted in or could result
in a material loss or accounting adjustment. More than usual management involvement
and monitoring required until controls are improved.
H. Unrated Reports
Individual audit observations may or may not be rated when an unrated report is issued.
I. Closed Loop
Audit Services maintains a “closed loop” monitoring system for audit issues reported, other than
SOX related comments, which are tracked in the SOX portal.
Internal auditing is a service performed to help make our organization more successful, improve
our operations and identify problems before they become significant. We are working together to
put Lear first and identify areas for improvement together. The quality of our audits and their
results depends on many factors. Several of the factors that will lead to a successful audit are
discussed below:
• Audits take a great deal of planning, coordination and dialogue between the auditors
and auditees
• Hold a planning meeting (or more) with the auditors, set expectations, timing and
communication protocols (i.e., schedule meetings ahead of time)
• Consider setting brief status meetings or times to obtain an open items list at logical
intervals during the engagement to track progress
• Ensure the auditors have a room big enough to comfortably accommodate the size of
the team that is situated near to the main Finance and Operational people (not hidden
away in the back of the factory).
• Review the list of work papers and schedules requested by the auditors
• If an item requested by the auditor is unclear, ask for clarification prior to the start of
fieldwork to avoid potential delays
• Develop a timeline and assign each item from the list to a responsible person and
include a due date
• Schedules, work papers or other items requested by the auditor should be available
on or before the first day of audit fieldwork
• Create a repository of audit schedules that can be easily accessed by or provided to
the auditors. A well-organized close binder and SOX permanent file gives a positive
impression
• Devote additional time prior to the audit to communicate with those involved in the
audit process, supervisors as well as employees
• Review requested schedules and work papers to ensure amounts agree or reconcile
to the trial balance or supporting schedules
• Take a step back and assess the financial results of the entity. Be prepared to explain
variances year-over-year, from budget-to-actual or unusual accounting matters or
events (e.g., complex accruals)
• Were any activities discontinued, or were there any impairments?
• Were there significant changes in internal control, IT systems or processes?
• Review prior audit results, internal control recommendations, or struggles encountered
during prior audits
• Review any open SOX deficiencies and deficiencies close within the last 12 months.
Be prepared to demonstrate that robust action plans are in place to mitigate and close
out control weaknesses.
• Avoid key personnel scheduling time off during the audit, and consider rescheduling
or postponing non-critical meetings for finance and accounting staff heavily involved
with the audit
• Although most of the schedules and work papers will have been requested by the
auditors prior to the start of audit fieldwork, understand that the auditors will be asking
for additional information, including supporting documents and explanations,
throughout fieldwork
• Be available during audit fieldwork and meet informally with the auditors at least daily
• Be open and transparent. Always doing the right thing!
• Note: any request to reschedule an audit should be escalated to the division finance
V.P., who will discuss with the Corporate Controller
• Maintain communication with the auditors during the time between fieldwork and the
issuance of the audit report
• If there are any open items at the end of fieldwork, establish agreed upon dates for the
information to be provided to the auditors whenever possible
• Ensure that all facts are provided to the audit team and consult with division finance
on complex issues
• Be proactive in sending back your management responses, action plans and timing
for inclusion in the final report before the 10 business days required.
• Ensure your responses address all the issues and recommendations raised in the
audit report and that your actions are robust and the appropriate people responsible
for their implementation have been identified
• Focus on identifying a clear action plan to improve the control environment, not on
overall rating of report before the final version is released
• Consider holding a post-audit closing meeting with employees involved in the audit to
communicate results and solicit feedback
Mike Groce, Director of Global Shared Services, is responsible for the accounting practices and processes
and questions related to this section should be directed to him or his regional team members.
I. Unclaimed Property
Unclaimed property consists of any funds or tangible or intangible personal property that a person
holds for, or owes, to another in the ordinary course of business that has remained unclaimed by
the owner for a certain number of years (the “statutory dormancy period”).
All fifty states, the District of Columbia, Puerto Rico, Guam, and the Virgin Islands have laws
requiring holders to report and remit unclaimed property to the jurisdiction.
Unclaimed property held by Lear Corporation may include un-cashed payroll or accounts payable
checks, accounts receivable credit balances, un-matched remittances, unclaimed worker’s
compensation or insurance benefits, customer overpayments, and un-cashed customer rebate or
rapid refund checks, to name a few. This section focuses on un-cashed checks.
Lear’s primary obligation is to locate the owner to absolve the debt. If unable to do so, the items
of unclaimed property that are in the possession of Lear for the statutory dormancy period must
be reported and remitted to the state of the owner’s last known address. If no address is available,
or if the owner is unknown, or the law of state of last known address does not cover the property,
the unclaimed property must be remitted to Lear’s state of incorporation (Delaware).
Lear follows a process to ensure that abandoned property is identified and reported to states as
unclaimed property in compliance with all states regulations. The secondary goal of this process
is to maintain current and clean bank reconciliations and reunite owners with lost checks. There
are three sub processes that impact unclaimed property reporting
• Identification – Review of outstanding check lists for older, potentially abandoned
items. (Quarterly)
• Mitigation (and documentation) – Internal research to identify bookkeeping errors,
followed by communication campaign to the owner if necessary. (Quarterly)
• Reporting – Providing Corporate with information to complete state reporting and
accounting updates required based on reporting status. (Semi Annually)
The LEAP manual contains detailed explanations and examples related to Lear’s policies and
procedures with respect to the identification, mitigation and reporting of unclaimed property.
The following is a list of key acronyms and abbreviations commonly used at Lear Corporation.
The attached link will take you to a more complete listing of Lear acronyms/abbreviations:
(Link: Lear Acronyms List)
Number-Prefix Description
5S Sort-Set In Order-Shine-Standardize-Sustain
A
AAR Appearance Approval Report
ADN Advanced Delivery Note
AIAG Automotive Industry Action Group
AOEM Asian OEM
APD Advanced Product Development
APD Asia Pacific Division
APO Asian Pacific Operations
APQP Advanced Product Quality Planning
APR Advance Program Review
AQP Advanced Quality Planning
ASN Advanced Shipment Notice
ATR Average Inventory Turnover Rate
B
BB Six Sigma Black Belt
BOM Bill of Material
BOP Business Opportunity Proposal
BSR Buzz, Squeak, Rattle
BTS Built To Schedule
C
C&E Cause and Effect
CAD Computer Aided Design
CAE Computer Aided Engineering
CAPX Capital Expenditures
CARF Computer Access Request Form
CASP College Advantage Saving Plan
CC Change Cut-off
CC Continuing Conformance
CC Critical Characteristic
CEG Cost Estimating Group
CFD Customer Focus Division
CFT Cross Functional Team
CN Change Notice
COPQ Cost of Poor Quality
CP Confirmation Prototype
CPV Capacity Planning Volume
CPV Content Per Vehicle
D
DCM Discriminative Change Management
DCX DaimlerChrysler
DF Design Freeze
DFA Design for Assembly
DFM Design for Manufacturability
DFMEA Design Failure Mode & Effects Analysis
DFSS Design for Six Sigma
DMAIC Define, Measure, Analyze, Improve, Control
DMO Accounts Payable Days Material Outstanding
DOE Design of Experiments
DPMO Defects Per Million Opportunities
DPU Defect Per Unit
DR Design Request
DR Design Review
DSO Accounts Receivable-Days Sales Outstanding
DT Downtime
DTD Dock To Dock Time
DTR Data Transfer & Release
DV Design Verification
DVP&R Design Verification Plan & Report
E
ECC Engineering Change Control
ECI Engineering Change Instruction
ECN Engineering Change Notice
ED Engineering Development
EEO Equal Employment Opportunity
EMS Environmental Management System
EOP End of Production
EPI Engineering Process Improvement
ER&D Engineering Research & Development
ERA Emergency Response Actions
ESD Electrical Systems Division
ESTA Early Sourcing Target Agreement
EVOP Evolutionary Operations
EWO Engineering Work Order
F
FAP Ford Asian Pacific
FAQ Frequently Asked Questions
FCF Free Cash Flow
FEA Finite Element Analysis
G
GEMS Global Employee Management System
GLL Global Lessons Learned
GM General Motors
GMAO General Motors Automotive Operations
GPM Global Procedure Manual
GQRS Global Quality Research System
GQSP Global Quality System Procedure
GR&R Gage Repeatability and Reproducibility
H
H0 Null Hypothesis
HA Alternate Hypothesis
I
ICA Interim Containment Action
ICD Interface Control Document
IMDS International Material Data System
ISD Interior Systems Division
J
J1 Job #1 Achieved
JV Joint Venture
K
KO Kick-Off
KPIV Key Process Input Variable = X
KPOV Key Process Output Variable = Y
L
LASER Lear Accounts & Enterprise Resource
LBO Leveraged Buy Out
LCL Lower Control Limit
LEAP Lear Accounting Practices Manual
LEED Lear Electrical & Electronics Division
LEEM Low End Emerging Market
LEPP Lear Engineering Policy & Procedure
M
MCR Maximum Capacity Requirement
MetaVPDM Application to View and Markup CAD data
MFE Manufacturing Expenses (Overhead expenses)
MFD Metal Fabrication Division
MGR Management Gateway Review
MIS Months in Service
MOR Management Operating Report
MOS Management Operating Systems
MOST* Maynard Operation Sequence Technique
MRD Material Requirement Date
MRO Maintenance, Repair & Office
MRP Materials Requirement Planning
MSA Measurement Systems Analysis
MSE Measurement System Evaluation
MSI Market Segment Information
MTO Mexican Trim Operations
N
N.A. North America
NOCF Net Operating Cash Flow
NOD Notice Of Decision
NORA Notification of Required Action
NPV Net Present Value
NRE Non-Recurring Engineering
NY Normalized Yield = Yn
O
OEM Original Equipment Manufacturer
OFAT One Factor At A Time
OI Operating Income
P
PA Program Approval
PAP Product Approval Process
PAR Project Appropriation Request
PASDS Power and Signal Distribution System
PCA Permanent Containment Action
PCB Printed Circuit Board
Q
QA Quality Assurance
QC Quality Control
QFD Quality Function Deployment
QOS Quality Operating System
QRT Quality Responsible Team
R
RA Risk Assessment
RDD Requirement Driven Development
RFP Request for Proposal
RFQ Request for Quote
RGV Return Goods to Vendor
RONA Return on Net Assets
RPN Risk Priority Number
RPPM Returned Parts per Million
S
SAO South American Operations
SC Special Characteristic
SC Strategic Confirmation
SCR System Change Request
SDRC Structural Dynamics Research Corporation
SDS System/Subsystem Design Specification
SG&A Selling, General & Administration
SI Strategic Intent
SIPOC Suppliers, Inputs, Process, Outputs, Customers
S/N Signal To Noise Ratio
SOP Standard Operating Process / Procedure
SOP Start of Production
SOR Statement of Requirements
SOW Statement of Work
SP Structural Prototype
SPC Statistical Process Control
SPF Summary Plan Description
SPS Seat Position Sensor
SPSS Supplier Projects In Six Sigma
SQAM Supplier Quality Assurance Manual
SQI Supplier Quality Improvement
SR Supplier Review
SREA Supplier Request For Engineering Approval
SRP Seat Reference Point
SSD Seating Systems Division
SSE Six Sigma Express
SSSSS (5S) Sort-Set In Order-Shine-Standardize-Sustain
ST Surface Transfer
SWOT Strengths, Weaknesses, Opportunities & Threats
T
TBF Time Between Failures
TC Team Confirmation
TCE Thermal Coefficient of Expansion
TDM Team Data Management
T.E.A.M. Employee Assistance Program
TGR Things Gone Right
TGW Things Gone Wrong
TIFF Tagged Image File Format
TIR Test Incident Reports
TM Trademark
TOPS Team Oriented Problem Solving
TPM Technical Performance Measure (Method)
TPM Total Preventative Maintenance
TPMS Tire Pressure Monitoring System
TPS Toyota Production System
U
UCS Unified Cutting System
UG Unigraphics
UOM Unit Of Measure
URL Universal Resource Locator / Location
V
VACS Visual Access Control System
VAG Volkswagen Audi Gesellschaft
VAR Value-Added Ratio
VAVE Value Analysis Value Engineering
VCC Volvo Cars Corporation
VDT Video Display Terminal
VIN Vehicle Identification Number
VIS Vehicle Information Service
VOC Voice of the Customer
VPP Vehicle Program [Timing] Plan
VQR Vehicle Quality Review
VSM Value Stream Mapping
W
WACC Weighted Average Cost of Capital
WBS Work Breakdown Structure
WC Written Concerns
WCT World Class Timing
WERS Worldwide Engineering Release System
WIP Work in Process
WISE Worldwide Integrated Standards for Engineering
WRA Warranty Response Activity
WRAP Warranty Reduction Action Plan
WWP Worldwide Purchasing
WYS/WYG What You See is What You Get
X
XCV transceiver/transmitter-receiver
XML eXtensible Markup Language
Y
YIS Years In Service
YTD Year To Date
Z
ZEV Zero Emissions Vehicle
ZPR Zero Power Resistance
ZRE Zero Rate Error
This section includes links to key websites, a listing of phone numbers/email addresses in order
to provide technical support related to each system as well as the applicable general I/T help desk
numbers.
The Global Service Desk and Global Support Center (GSC) work closely together to assist Lear
users globally with any IT related issues. The Teams are broken down as follows:
• Global Service Desk – The 1st level of support for any IT issues that Lear users or
vendors may experience. If the Global Service Desk is not able to resolve your issue
utilizing their online knowledge base, they will be able to contact the appropriate 2nd
or 3rd level support team to assist with the resolution. Contact us:
SCustomer@Lear.com or +1 248 447 1008
• Global Support Center (GSC) – The GSC acts as 2nd level support for IT
administrators for all Lear facilities globally. The GSC is able to assist IT
administrators with any IT related issues that they may be having problems with or
have questions on.
The Global Service Desk and Global Support Center have different functions, but share a
common goal; to provide the best service possible to Lear users and IT administrators
globally. The two teams work closely together and are able to keep each other informed of any
issues that may be affecting Lear users to ensure a quick resolution.
This site will link you to the Heat Self Service portal, allowing you to submit a Heat ticket for any
IT related issue, as well as other links that may assist with your IT needs.
If you have any questions regarding Global Service Desk or Global Support Center and would
like additional information on either of the teams, please contact the Business Support Manager.
(Link: Global Service Desk)
This section includes links to templates for key accounting areas that will provide consistent
application and presentation (best practice examples).
Attached you will find various checklists being used to help ensure SOX compliance by the various
Divisions. The use of any checklist is not required for SOX compliance. Division SOX Champions
may establish their own requirements. The documents are not meant to be all-inclusive. More
specific, overall requirements are included in the SOX monitoring plan, which has been noted
above.
Monthly account reconciliations that have been completed, supported and reviewed by the
appropriate personnel on a timely basis are a corner stone to an effective internal control
environment.
B. Timing
• Account reconciliation's from the prior month end need to be reviewed before the
current month end to assure all actions have been made.
• Do not wait for month end to make correcting entries, write the journal entry at the time
of the reconciliation.
• Strive to have all reconciliations completed during the month end closing
process.
C. Content
• Supportable items that represent what the account balance on the general ledger
should total.
• Compare supportable items to the general ledger balance.
• Variances need to be itemized and an explanation/action item needs to be written for
each variance.
• Each reconciliation must have the printed name of the preparer and their signature
included.
• Each reconciliation must have the printed name of the controller and their signature
included.
The attached link will take you to best practice account reconciliations formats:
66.1 Appendix A Sample Reconciliations