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FILE NO.

810-200836GR

SERVICE MANUAL

HDD & DVD


/ Video Cassette Recorder
RD-XV48DTKB

VCR
REC

The above model is classified as a green product (*1), as indicated by the underlined serial
number. This Service Manual describes replacement parts for the green product. When
repairing this green product, use the part(s) described in this manual and lead-free solder (*2).

For (*1) and (*2), see the next page.

TOSHIBA CORPORATION 2008 Published in Japan, Jun. 2008 GREEN

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(*1) GREEN PRODUCT PROCUREMENT
The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling
and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of
certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any
marketing of new products containing the restricted substances.
Increasing attention is given to issues related to the global environmental. Toshiba Corporation
recognizes environmental protection as a key management tasks, and is doing its utmost to
enhance and improve the quality and scope of its environmental activities. In line with this,
Toshiba proactively promotes Green Procurement, and seeks to purchase and use products,
parts and materials that have low environmental impacts.
Green procurement of parts is not only confined to manufacture. The same green parts used in
manufacture must also be used as replacement parts.

(*2) LEAD-FREE SOLDER


This product is manufactured using lead-free solder as a part of a movement within the consumer
products industry at large to be environmentally responsible. Lead-free solder must be used in the
servicing and repair of this product.

WARNING
This product is manufactured using lead free solder.
DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !

The melting temperature of lead-free solder is higher than that of leaded solder by 86°F to 104°F
(30°C to 40°C). Use of a soldering iron designed for lead-based solders to repair product made
with lead-free solder may result in damage to the component and or BOARD being soldered.
Great care should be made to ensure high-quality soldering when servicing this product —
especially when soldering large components, through-hole pins, and on BOARDs — as the level
of heat required to melt lead-free solder is high.

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MAIN SECTION
HDD & DVD
/ Video Cassette Recorder
RD-XV48DTKB
Main Section
I Specifications
I Preparation for Servicing
Adjustment Procedures
Schematic Diagrams
BOARD’s
Exploded Views
Parts List

TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1
Laser Beam Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1
Important Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1
Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1
Handling Precautions for HDD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1
Preparation for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1
Cabinet Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1
Electrical Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1
How to Self-Check and Initialize the HDD & DVD/VCR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1
Firmware Renewal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1
Remote Control Key Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-3
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1
Function Indicator Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1
Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1
Schematic Diagrams / BOARD’s and Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1
Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1
IC Pin Function Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17-1
Lead Identifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18-1
Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19-1
Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20-1
Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21-1
Manufactured under license from Dolby Laboratories.
Dolby and the double-D symbol are trademarks of Dolby Laboratories.

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SPECIFICATIONS

1-1-1 E3NG1SP
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LASER BEAM SAFETY PRECAUTIONS
This DVD player uses a pickup that emits a laser beam.

Do not look directly at the laser beam coming


from the pickup or allow it to strike against your
skin.

The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep
your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser
beam.
CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in
hazardous radiation exposure.

Drive Mechanism Assembly

Laser Beam Radiation

Laser Pickup

Turntable

Location: Inside Top of DVD mechanism.

1-2-1 TD5PLSP
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IMPORTANT SAFETY PRECAUTIONS
Product Safety Notice K. When connecting or disconnecting the internal
connectors, first, disconnect the AC plug from the
Some electrical and mechanical parts have special AC outlet.
safety-related characteristics which are often not evi-
L. Be sure to confirm the FAN motor has completely
dent from visual inspection, nor can the protection
stopped when disconnecting the AC cord for termi-
they give necessarily be obtained by replacing them
nation processing is activated during inner P-on
with components rated for higher voltage, wattage,
immediately after turning Power off.
etc. Parts that have special safety characteristics are
identified by a ! on schematics and in parts lists. Use
of a substitute replacement that does not have the
same safety characteristics as the recommended
replacement part might create shock, fire, and/or other
hazards. The Product’s Safety is under review continu-
ously and new instructions are issued whenever
appropriate. Prior to shipment from the factory, our
products are carefully inspected to confirm with the
recognized product safety and electrical codes of the
countries in which they are to be sold. However, in
order to maintain such compliance, it is equally impor-
tant to implement the following precautions when a set
is being serviced.

Precautions during Servicing


A. Parts identified by the symbol are critical for
safety. Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations
applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise block-
ing capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1)Wires covered with PVC tubing
2)Double insulated wires
3)High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1)Insulation tape
2)PVC tubing
3)Spacers
4)Insulators for transistors
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before solder-
ing.
F. Observe that the wires do not contact heat produc-
ing parts (heatsinks, oxide metal film resistors, fus-
ible resistors, etc.).
G. Check that replaced wires do not contact sharp
edges or pointed parts.
H. When a power cord has been replaced, check that
5 - 6 kg of force in any direction will not loosen it.
I. Also check areas surrounding repaired locations.
J. Be careful that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.

1-3-1 DVDP_ISPT
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Safety Check after Servicing
Examine the area surrounding the repaired location
for damage or deterioration. Observe that screws, Chassis or Secondary Conductor
parts, and wires have been returned to their original
positions. Afterwards, do the following tests and con- Primary Circuit
firm the specified values to verify compliance with
safety standards. d' d
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d’) between sol-
dered terminals, and between terminals and surround-
ing metallic parts. (See Fig. 1)

Table 1 : Ratings for selected area


AC Line Voltage Clearance Distance (d), (d’)
Fig. 1
≥ 3.2 mm(d)
230 V
≥ 6.0 mm(d’)
Note: This table is unofficial and for reference only.
Be sure to confirm the precise values.
Exposed Accessible Part
2. Leakage Current Test
Confirm the specified (or lower) leakage current
between B (earth ground, power cord plug prongs)
and externally exposed accessible parts (RF termi-
nals, antenna terminals, video and audio input and AC Voltmeter
Z
output terminals, microphone jacks, earphone jacks, (High Impedance)
etc.) is lower than or equal to the specified value in the
table below.
Measuring Method (Power ON) :
Insert load Z between B (earth ground, power cord
One side of
plug prongs) and exposed accessible parts. Use an B
Power Cord Plug Prongs
AC voltmeter to measure across the terminals of load
Z. See Fig. 2 and the following table. Fig. 2

Table 2: Leakage current ratings for selected areas


One side of power cord plug
AC Line Voltage Load Z Leakage Current (i)
prongs (B) to:
2kΩ RES.
i≤0.7mA AC Peak RF or
Connected in
i≤2mA DC Antenna terminals
parallel
230 V
50kΩ RES.
i≤0.7mA AC Peak
Connected in A/V Input, Output
i≤2mA DC
parallel
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.

1-3-2 DVDP_ISPT
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STANDARD NOTES FOR SERVICING
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

Circuit Board Indications Pb (Lead) Free Solder


1. The output pin of the 3 pin Regulator ICs is When soldering, be sure to use the Pb free solder.
indicated as shown.
How to Remove / Install Flat Pack-IC
Top View Bottom View
Input 1. Removal
Out In
With Hot-Air Flat Pack-IC Desoldering Machine:
1. Prepare the hot-air flat pack-IC desoldering
2. For other ICs, pin 1 and every fifth pin are machine, then apply hot air to the Flat Pack-IC
indicated as shown. (about 5 to 6 seconds). (Fig. S-1-1)

Pin 1

10

3. The 1st pin of every male connector is indicated as


shown.

Fig. S-1-1
Pin 1
2. Remove the flat pack-IC with tweezers while
applying the hot air.
Instructions for Connectors 3. Bottom of the flat pack-IC is fixed with glue to the
1. When you connect or disconnect the FFC (Flexible BOARD; when removing entire flat pack-IC, first
Foil Connector) cable, be sure to first disconnect apply soldering iron to center of the flat pack-IC
the AC cord. and heat up. Then remove (glue will be melted).
2. FFC (Flexible Foil Connector) cable should be (Fig. S-1-6)
inserted parallel into the connector, not at an 4. Release the flat pack-IC from the BOARD using
angle. tweezers. (Fig. S-1-6)
CAUTION:
1. The Flat Pack-IC shape may differ by models. Use
an appropriate hot-air flat pack-IC desoldering
machine, whose shape matches that of the Flat
FFC Cable Pack-IC.
2. Do not supply hot air to the chip parts around the
flat pack-IC for over 6 seconds because damage
Connector to the chip parts may occur. Put masking tape
around the flat pack-IC to protect other parts from
BOARD damage. (Fig. S-1-2)

* Be careful to avoid a short circuit.

1-4-1 DVDN_SN
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3. The flat pack-IC on the BOARD is affixed with With Soldering Iron:
glue, so be careful not to break or damage the foil 1. Using desoldering braid, remove the solder from
of each pin or the solder lands under the IC when all pins of the flat pack-IC. When you use solder
removing it. flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)

Hot-air
Flat Pack-IC Flat Pack-IC Desoldering Braid
Desoldering
Machine
BOARD

Soldering Iron
Masking Flat Pack-IC Fig. S-1-3
Tape
Tweezers 2. Lift each lead of the flat pack-IC upward one by
Fig. S-1-2 one, using a sharp pin or wire to which solder will
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air desoldering
machine. (Fig. S-1-4)

Sharp
Pin

Fine Tip
Soldering Iron
Fig. S-1-4

3. Bottom of the flat pack-IC is fixed with glue to the


BOARD; when removing entire flat pack-IC, first
apply soldering iron to center of the flat pack-IC
and heat up. Then remove (glue will be melted).
(Fig. S-1-6)
4. Release the flat pack-IC from the BOARD using
tweezers. (Fig. S-1-6)

1-4-2 DVDN_SN
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With Iron Wire: 2. Installation
1. Using desoldering braid, remove the solder from 1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder the foil of each pin of the flat pack-IC on the
flux which is applied to all pins of the flat pack-IC, BOARD so you can install a replacement flat pack-
you can remove it easily. (Fig. S-1-3) IC more easily.
2. Affix the wire to a workbench or solid mounting 2. The “●” mark on the flat pack-IC indicates pin 1.
point, as shown in Fig. S-1-5. (See Fig. S-1-7.) Be sure this mark matches the 1
3. While heating the pins using a fine tip soldering on the BOARD when positioning for installation.
iron or hot air blower, pull up the wire as the solder Then presolder the four corners of the flat pack-IC.
melts so as to lift the IC leads from the BOARD (See Fig. S-1-8.)
contact pads as shown in Fig. S-1-5. 3. Solder all pins of the flat pack-IC. Be sure that
4. Bottom of the flat pack-IC is fixed with glue to the none of the pins have solder bridges.
BOARD; when removing entire flat pack-IC, first
apply soldering iron to center of the flat pack-IC
and heat up. Then remove (glue will be melted). Example :
(Fig. S-1-6)
5. Release the flat pack-IC from the BOARD using
tweezers. (Fig. S-1-6)
Note: When using a soldering iron, care must be
taken to ensure that the flat pack-IC is not
being held by glue. When the flat pack-IC is
removed from the BOARD, handle it gently
because it may be damaged if force is applied. Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
Fig. S-1-7
Hot Air Blower

Presolder
or

Iron Wire

Soldering Iron

To Solid
Mounting Point
Fig. S-1-5 Flat Pack-IC

BOARD
Fig. S-1-8
Fine Tip
BOARD Soldering Iron

Flat Pack-IC
Tweezers

Fig. S-1-6

1-4-3 DVDN_SN
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Instructions for Handling Semi-
conductors
Electrostatic breakdown of the semi-conductors may
occur due to a potential difference caused by
electrostatic charge during unpacking or repair work.

1. Ground for Human Body


Be sure to wear a grounding band (1 MΩ) that is
properly grounded to remove any static electricity that
may be charged on the body.

2. Ground for Workbench


Be sure to place a conductive sheet or copper plate
with proper grounding (1 MΩ) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on
clothing will not escape through the body grounding
band, be careful to avoid contacting semi-conductors
with your clothing.

<Incorrect>

BOARD

<Correct> Grounding Band

1MΩ

BOARD

1MΩ
Conductive Sheet or
Copper Plate

1-4-4 DVDN_SN
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HANDLING PRECAUTIONS FOR HDD
CAUTION: 4. OTHERS
a. Be careful so as not to do the followings.
1. SHOCK Otherwise, HDD might be damaged.
a. Exposing HDD to shock may be the biggest - DO NOT disassemble HDD.
damaging factor. Please note that HDD is easily
damaged even if dropped from any height. Be sure - When handling HDD, be sure to hold both sides
to place HDD on a shock-absorbent mat. Also, be securely.
careful when transporting HDD. b. HDD should be stored, packed in the protective
b. Be careful not to subject HDD to any shock when bag, in suitable surroundings (i.e., no extreme
tightening screws for HDD replacement. changes in temperature to avoid condensation).
(Tighten screws manually, not with an electric c. When transporting HDD, be sure to use the
driver.) exclusive packing case (the replacement HDD
carton).
2. MOISTURE
a. Moisture may also be a damaging factor. HDD is d. Do not stack HDDs.
semiclosed style. Sudden changes in ambient e. Do not place vertically because HDD is unstable
temperature may cause moisture to form. Monitor and easy to fall.
temperature and do not allow moisture to form on
the media surface. Also, when opening HDD
package, do so only after package is at ambient
temperature.
b. After replacing HDD, leave it to reach room
temperature (about 2 hours) for preventing dew
internal condensation, and then work necessary
task such as operation check.

3. STATIC ELECTRICITY
a. After removing HDD or taking replacement HDD
out of the protective bag (the replacement HDD is
packed in a protective bag), place HDD on a
conductive surface. A grounding band should be
worn when handling.

Grounding Band

Both the conductive surface and grounding band


should be grounded.
b. Make sure that HDD is placed on main unit
completely and then let go of it, when assembling.
c. Do not put HDD on a packing bag. (for preventing
electrostatic damage)

1-5-1 DHD_SN
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PREPARATION FOR SERVICING
How to Enter the Service Mode

About Optical Sensors


Caution:
An optical sensor system is used for the Tape Start
and End Sensors on this equipment. Carefully read
and follow the instructions below. Otherwise the unit
may operate erratically.
What to do for preparation
Insert a tape into the Deck Mechanism Assembly and
press [VCR PLAY] button. The tape will be loaded into
the Deck Mechanism Assembly. Make sure the power
is on, connect J917 (S-INH) to GND. This will stop the
function of Tape Start Sensor, Tape End Sensor and
Reel Sensors. (If these TPs are connected before
plugging in the unit, the function of the sensors will
stay valid.) See Fig. 1.

Q503 Q504

J917 (S-INH)

Fig. 1

Note: Because the Tape End Sensors are inactive, do


not run a tape all the way to the start or the end of the
tape to avoid tape damage.

1-6-1 E3NG0PFS
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CABINET DISASSEMBLY INSTRUCTIONS
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1. Disassembly Flowchart REMOVAL


This flowchart indicates the disassembly steps to gain ID/
LOC. PART REMOVE/*UNHOOK/
access to item(s) to be serviced. When reassembling, Fig.
No. UNLOCK/RELEASE/ Note
follow the steps in reverse order. Bend, route, and No.
UNPLUG/DESOLDER
dress the cables as they were originally.
[10] Fan Holder D5 2(S-14), *CN1002 ---
[2] Front
[1] Cover Top
Assembly Motor DC
[11] D5 2(S-15) ---
Fan
[22] Front [3] Front
Bracket R Bracket [12] Panel Rear D5 (S-16), 3(S-17) ---

[23] Bracket R
[4] HDD [6] HDD (S-18), 3(S-19),
Assembly Bracket BOARD
(S-20), *CN1503, FFC
[13] Power D6 ---
[13] BOARD [5] DVD Mechanism Guide, Chassis Earth
Power & DVD/HDD MAIN
[7] HDD Unit Supply
Plate
Supply BOARD Assembly
BOARD
[14] BOARD [8] HDD [14] D6 (S-21), Desolder ---
Switch
[10] Fan Holder
Support
Switch
BOARD
[15] BOARD [11] Motor DC
[9] BOARD ATA
[15] D6 2(S-22), *CN3011 ---
Front Jack Fan Front Jack

[17] Deck VCR


[12] Panel Rear 5(S-23), 4(S-24),
Assembly [16] Chassis D7 ---
(S-25)
Unit
[18] BOARD [16] VCR [20] BOARD
AV Chassis Unit Power Deck (S-26), (S-27), 3
Switch [17] D8
[19] BOARD
Assembly Desolder 4
[21] Deck
DTV Module Unit Pedestal
[18] BOARD AV D8 ---------- ---
BOARD
2. Disassembly Method DTV
[19] D8 Desolder ---
REMOVAL Module
ID/ Unit
LOC. PART REMOVE/*UNHOOK/
Fig. BOARD
No. UNLOCK/RELEASE/ Note
No. [20] Power D8 Desolder ---
UNPLUG/DESOLDER
Switch
[1] Cover Top D1 7(S-1) ---
Deck
Front [21] D9 7(S-28) ---
[2] D2 (S-2), *5(L-1), *3(L-2) 1 Pedestal
Assembly
Front (S-29), 2(S-30), DV
Front (S-3), 3(S-4), Front [22] D9 ---
[3] D2 --- Bracket R Cable, DV Plate Earth
Bracket Support
[23] Bracket R D9 2(S-31) ---
HDD (S-5), 3(S-6), *CN652,
[4] D3 --- ↓ ↓ ↓ ↓ ↓
Assembly Connector
(1) (2) (3) (4) (5)
DVD (S-7), 2(S-8), 2(S-9),
Mechanism 2(S-10), *CN101, Note:
& DVD/ *CN502-D, *CN701, (1): Identification (location) No. of parts in the figures
[5] D3 2
HDD MAIN *CN901, Dust Cover,
BOARD (2): Name of the part
Hook, Mecha Plate
Assembly Earth (3): Figure Number for reference
(4): Identification of parts to be removed, unhooked,
HDD
[6] D4 4(S-12) --- unlocked, released, unplugged, unclamped, or
Bracket
desoldered.
[7] HDD Unit D4 4(S-13), HDD Rubber 2 P=Spring, L=Locking Tab, S=Screw,
HDD CN=Connector
[8] D4 ---------- --- *=Unhook, Unlock, Release, Unplug, or Desolder
Support
e.g. 6(S-1) = six Screws (S-1),
BOARD 5(L-1) = five Locking Tabs (L-1)
[9] D4 *CN3001, *CN3002 ---
ATA (5): Refer to “Reference Notes.”

1-7-1 E3NG1DC
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Reference Notes
1. Locking Tabs (L-1) and (L-2) are fragile. Be careful
(S-4)
not to break them. [3] Front Bracket
1-1. Remove Screw (S-2).
1-2. Release five Locking Tabs (L-1). (S-4) (S-3)
1-3. Release three Locking Tabs (L-2) and Front
remove the Front Assembly. Support
2. Do not replace the DVD Mechanism or the DVD/
HDD MAIN BOARD Assembly separately, when (S-4)
replacing the DVD Mechanism & DVD/HDD MAIN
BOARD Assembly. Order the new DVD
Mechanism & DVD/HDD MAIN BOARD Assembly. (L-1)

2-1. Whenever you have replaced the HDD unit, (S-2)


initialize the HDD unit. To initialize the HDD
unit, perform the following.To put the HDD &
DVD/VCR into the HDD mode, press the (L-1)
[HDD] button on the remote control unit.
[2] Front
2-2. To put the HDD & DVD/VCR into the self- Assembly
check mode, after pressing [VARIABLE (L-2)
SKIP] button, press the [3], [6], and [9] (L-1)
buttons on the remote control in that order Fig. D2
within three seconds.
2-3. Press [ENTER] button. The HDD & DVD/
VCR is initialized and the power is turned off (S-5) [5] DVD Mechanism &
automatically after two seconds. DVD/HDD MAIN BOARD
Assembly
3. When reassembling, solder wire jumpers as
(S-8)
shown in Fig. D8. [4] HDD Mecha Plate CN502-D
4. Before installing the Deck Assembly, be sure to Assembly Earth
CN652
place the pin of LD-SW on the BOARD AV as CN701
shown in Fig. D8. Then, install the Deck Assembly CN101
while aligning the hole of Cam Gear with the pin of (S-10)
(S-8)
LD-SW, the shaft of Cam Gear with the hole of LD-
SW as shown in Fig. D8.
CN901 (S-9)

[1] Cover Top (S-1) (S-9)


Dust Cover
(S-1)
(S-1)
Hook
(S-6)

(S-7)
(S-1)

(S-1)

Connector
Fig. D3

Fig. D1

1-7-2 E3NG1DC
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[15] BOARD Front Jack
(S-18)
[7] HDD Unit
[14] BOARD FFC Guide
Switch
[9] BOARD ATA Desolder (S-22)
(S-19) Chassis
CN3001 Earth Plate
(S-12) CN3002 (S-20)
CN3011 (S-19)
HDD Rubber
(S-21) [13] BOARD
HDD Rubber
Power
(S-13) Supply

(S-13) [8] HDD Support

[6] HDD Bracket CN1503


Fig. D6

(S-23) (S-24)
Fig. D4 (S-23)
(S-24)
(S-23) (S-24)

[12] Rear Panel [11] Motor DC Fan [16] VCR


Chassis
(S-16)
(S-14) Unit
(S-17)

(S-25)

(S-15)
[10] Fan Holder

Fig. D7
CN1002
Fig. D5

1-7-3 E3NG1DC
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Cylinder
FE Head Assembly
Pin
ACE Head
Assembly Pin

SW507
LD-SW
[17] Deck [19]
Assembly BOARD DTV
Module Unit

[20] BOARD [18] BOARD AV


Power Switch

[17] Deck Assembly

Cam Gear
(S-26) Hole
[18] BOARD AV Shaft

Desolder (S-27) Hole

LD-SW Pin
[18] BOARD AV
Lead with
blue stripe

Desolder

From
FE Head
From
ACE Head
Assembly From
Cylinder
Assembly

Printing side Lead with


gray stripe

Lead with
From blue stripe
Capstan
Motor Desolder Desolder
Assembly
Desolder

BOTTOM VIEW
Lead connections of Deck Assembly and BOARD AV

Fig. D8

1-7-4 E3NG1DC
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(S-28) [21] Deck Pedestal
(S-28)

[22] Front Bracket R


[23] Bracket R

(S-31)

DV PlateEarth

(S-30) DV Cable (S-29) Fig. D9

3. How to Eject Manually


Note: When rotating the gear, be careful not to damage the gear.
1. Remove the Cover Top, Front Assembly, Front Bracket, DVD Mechanism & DVD/HDD MAIN BOARD
Assembly.
2. Remove the Dust Cover.
3. Rotate the gear in the direction of the arrow manually as shown below.

View for A

A
Rotate this gear in
the direction of the arrow
Hook

1-7-5 E3NG1DC
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ELECTRICAL ADJUSTMENT INSTRUCTIONS
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

NOTE:
1.Electrical adjustments are required after replacing
circuit components and certain mechanical parts.
It is important to do these adjustments only after Figure 1
all repairs and replacements have been com-
pleted. Also, do not attempt these adjustments
unless the proper equipment is available.
EXT. Syncronize Trigger Point
2.To perform these alignment / confirmation proce-
dures, make sure that the tracking control is set in
the center position: Press either [PROGRAM 5? ] CH1
or [PROGRAM ] button on the front panel first, 1.0H 0.5H
then the [ O ] (VCR) button on the front panel. 6.5H±1H (416 μs ± 64 μs) V-Sync
CH2
Test Equipment Required Switching Pulse

1.Oscilloscope: Dual-trace with 10:1 probe,


V-Range: 0.001~50V/Div., Reference Notes:
F-Range: DC~AC-20MHz Playback the Alignment tape and adjust VR501 so that
2.Alignment Tape (FL6A) the V-sync front edge of the CH1 video output wave-
form is at the 6.5H±1H (416μs±64μs) delayed position
Head Switching Position Adjustment from the rising edge of the CH2 head switching pulse
waveform.
Purpose:
To determine the Head Switching position during
playback.
Symptom of Misadjustment:
May cause Head Switching noise or vertical jitter
in the picture.

Test point Adj.Point Mode Input

J184(AV1-V-OUT1) VR501
PLAY
TP504(RF-SW) (Switching Point) -----
(SP)
GND (BOARD AV)

Measurement
Tape Spec.
Equipment
6.5H±1H
FL6A Oscilloscope
(416μs±64μs)

Connections of Measurement Equipment

Oscilloscope
J184
BOARD
GND
AV
TP504
CH1 CH2
Trig. (+)

1-8-1 E3NG0EA
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HOW TO SELF-CHECK AND INITIALIZE THE HDD & DVD/VCR
1. Turn on the HDD & DVD/VCR.
2. To put the HDD & DVD/VCR into the HDD mode, press [HDD] on the remote control unit.
3. To put the HDD & DVD/VCR into the self-check mode, after pressing [VARIABLE SKIP] button, press the [0],
[7], and [9] buttons on the remote control in that order within three seconds.
Fig. a appears on the screen and all LEDs light.

SELF CHECK

*1 DVD CONNECT STATUS :


*2 HDD CONNECT STATUS :
*3 HDD POWER ON HOURS :

HDD FORMAT START : ENTER


POWER OFF : POWER

Fig. a: Self-Check Mode Screen


Table 1: Description of Fig. a
INDICATION DESCRIPTION
DVD CONNECT STATUS (*1) Connecting Condition of DVD(F/E)
HDD CONNECT STATUS (*2) Connecting Condition of HDD
Value of HDD power on hours obtained from S.M.A.R.T. command. (If not obtainable,
HDD POWER ON HOURS (*3) value of HDD power on hours is “0”.)
Value in parentheses is the factory setting value. (If no setting, the value is “0”.)

4. Upon the self-check completion, Fig. b appears on the screen.

SELF CHECK

*4 DVD CONNECT STATUS : OK


*5 HDD CONNECT STATUS : OK
HDD POWER ON HOURS : 70

*6 HDD FORMAT START : ENTER


*7 POWER OFF : POWER

Fig. b: Screen of Finishing Self-Check Mode

1-9-1 E3NG0INT
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Table 2: Indication of DVD self-check (*4)
INDICATION DESCRIPTION
OK Connection of DVD is normal.
NOT FOUND DVD drive cannot be found.
FFC cable (connecting to CN652) between the DVD drive and the DVD/HDD MAIN BOARD
CABLE ERROR
is not connected correctly.

Table 3: Indication of HDD self-check (*5)


INDICATION DESCRIPTION
OK Connection of HDD is normal.
NOT FOUND HDD drive cannot be found.
CABLE ERROR FFC cable between the BOARD ATA and the HDD drive is not connected correctly.

Table 4: Available button in self-check mode


BUTTON DESCRIPTION
ENTER (*6) Initialize (only when the self-check mode is complete)
ON / STANDBY (*7) Turn the power off
OTHER Not available

5. When the self-check mode is complete, press [ ] button to turn the power off.
When initializing the HDD & DVD/VCR, press [ENTER] button.After two seconds, the power is turned off
automatically.
NOTE: When initializing, “Current Clock” and “HDD Contents” are initialized.

1-9-2 E3NG0INT
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HOW TO INITIALIZE THE HDD & DVD/VCR
To put the program back at the factory-default, initialize the DVD recorder & VCR as the following procedure.

< HDD/DVD Section >


1. Turn on the HDD & DVD/VCR.
2. To put the HDD & DVD/VCR into the HDD mode, press [HDD] on the remote control unit.
3. To put the HDD & DVD/VCR into the Version display mode, press [VARIABLE SKIP], [1], [2], and [3] buttons
on the remote control unit in that order within three seconds.
Fig. a appears on the screen.
*1: "*******" differs depending on the models.
*2: Firmware Version differs depending on the
models, and this indication is one example.

F/W VERSION DISP

MODEL NAME : *******


DVB-T VERSION : *.**
FE VERSION : ***_***_***
BE VERSION : ************
TT VERSION : *********
DV UNIQUE ID : ******** ********
LD ADJUSTMENT : OK
DISC ADJUSTMENT : OK

DEFAULT SETTING : ENTER


EXIT : RETURN

Fig. a Version Display Mode Screen

4. Press [ENTER] button, then the HDD & DVD/VCR starts initializing. When the initializing is completed, the
HDD & DVD/VCR exits the Version display mode and turns off the power automatically.
* To move into the Normal mode from the Version display mode, press [RETURN] button on the remote
control unit instead of [ENTER] button.
* When [ ] button is pressed before [ENTER] button is pressed, the HDD & DVD/VCR exits the Version
display mode, then the power turns off.
NOTE: When initializing, “Current Clock”, “Setup Changing Item”, “Channel Setup”, “Area Setup” and “Program”
are initialized.

1-9-3 E3NG0INT
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FIRMWARE RENEWAL MODE
1. Turn the power on and remove the disc in the tray. 5. Select the firmware version pressing arrow
2. To switch the HDD & DVD into the HDD mode, buttons, then press [ENTER].
press [HDD] on the remote control unit. Fig. d appears on the screen and Fig. e appears
on the VFD. The DVD recorder starts updating.
3. To put the HDD & DVD into version up mode,
press [VARIABLE SKIP] and [6], [5], [4] buttons on About VFD indication of Fig. e:
the remote control unit in that order within 3 1) When Fig. d is displayed on the screen, “F-UP”
seconds. The tray will open automatically. is displayed on the VFD.
Fig. a appears on the TV screen and Fig. b 2) When “Firmware Updating... XX% Complete.”
appears on the VFD. is displayed on the screen, “10210” is displayed
*FIRMWARE version will differ depending on the on the VFD.
model. Fig. a is an example.
* Firmware Version differs depending on the
models, and this indication is one example.
Firm Update Mode ver.TD5******X2G

Firm Update Mode ver.TD5******X2G

Selected TD5T10210X2G
F/W version
is displayed.
Please insert a disc.

File Loading...
(*1)

Fig. a: Update Mode TV Screen


Fig. d Programming Mode Screen

Fig. b: VFD Display in Update Mode Fig. e VFD in Programming Mode (Example)
4. Load the disc for version up.
Fig. c appears on the screen. The file on the top is The appearance shown in (*1) of Fig. d is
highlighted as the default. described as follows.
When there is only one file to exist, Step 5 will
No. Appearance State
start automatically.
1 File Loading... Sending files into the memory
* Firmware Version differs depending on the
models, and this indication is one example.
Firmware
Firm Update Mode ver.TD5******X2G
2 Updating... Writing new version data
XX% Complete.
Disc name VOL_200703250934
is displayed. Firmware
1 TD5T10210X2G --- Failed in updating
2 TD5T10211X2G
Files included
Update Failure
3 TD5T10212X2G
4 TD5T10213X2G in the disc are
displayed.

6. After updating is finished, the tray opens


automatically.
1/1
At this time, no button is available.
Fig. c: Update Disc TV Screen 7. Pull out the AC code once, then insert it again.

1-10-1 E3NG1FW
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How to Verify the Firmware Version
1. Turn the power on and remove the disc in the tray.
2. To switch the HDD & DVD into HDD mode, press
[HDD] on the remote control unit.
3. To put the HDD & DVD into version display mode,
press [VARIABLE SKIP] and [1], [2], [3] buttons on
the remote control unit in that order within 3
seconds. Fig. i appears on the TV screen.
*1: "*******" differs depending on the models.
*2: Firmware Version differs depending on the
models, and this indication is one example.

F/W VERSION DISP

MODEL NAME : *******


DVB-T VERSION : *.**
FE VERSION : ***_***_***
BE VERSION : ************
TT VERSION : *********
DV UNIQUE ID : ******** ********
LD ADJUSTMENT : OK
DISC ADJUSTMENT : OK

DEFAULT SETTING : ENTER


EXIT : RETURN

Fig. i: Firmware version display

Display Contents
MODEL NAME Model Name
DVB-T
DVB-T Module version
VERSION
FE VERSION Firmware F/E version
BE VERSION Firmware B/E version
TT VERSION Firmware T/T version
DV UNIQUE ID DV Unique ID
LD LD adjustment progress (done: OK/
ADJUSTMENT not done: --)
DISC Factory adjustment progress (done:
ADJUSTMENT OK/not done: --)

4. Press [RETURN] or [ ] button to turn off.


Note: Be sure to verify the firmware version.

1-10-2 E3NG1FW
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REMOTE CONTROL KEY CODE
NEC Format
Key No. Name Code
1 OPEN/CLOSE 45BC-11
2 INPUT SELECT 45BC-0F

2 3 3 HDMI 45BC-B0
OPEN/ INPUT 4 ON/STANDBY 45BC-12
CLOSE SELECT HDMI
5 1 45BC-01
1 4 6 2 45BC-02
.@/: ABC DEF 7 7 3 45BC-03
5 8 8 PROG. UP 45BC-1E
6 GHI JKL MNO PROG.
9 4 45BC-04
9 12
10 PQRS TUV WXYZ
TIMER
PROG.
11 10 5 45BC-05
11 6 45BC-06
13 16
14 SETUP SPACE CLEAR INFO 15 12 PROG. DOWN 45BC-1F

17 13 7 45BC-07
20
18 TEXT
VARIABLE VARIABLE
REPLAY SKIP GUIDE 19 14 8 45BC-08
21 24 15 9 45BC-09
22 TOP MENU DISC MENU
23 16 TIMER PROG. 45BC-40
17 SETUP 45BC-52
25 27
18 0 45BC-00
26
29 19 CLEAR 45BC-53
28 ENTER
/OK 30 20 INFO 45BC-3F
RETURN
DISPLAY /BACK
21 TEXT 45BC-23
31 33 22 VARIABLE REPLAY 45BC-55
32 SEARCH
23 VARIABLE SKIP 45BC-5B
34 37 24 GUIDE 45BC-6D
35 REV PLAY FWD 36 25 TOP MENU 45BC-D0
38 40 26 CURSOR UP 45BC-C0
39 SKIP STOP SKIP
27 DISC MENU 45BC-D1
41 43 28 CURSOR LEFT 45BC-CC
42 PAUSE VCR HDD DVD
29 ENTER/OK 45BC-44
44 47
45 TIME SLIP DUBBING REC MODE REC 46 30 CURSOR RIGHT 45BC-C4
48 51 31 DISPLAY 45BC-5A
49 SUBTITLE 1.3x/0.8xPLAY AUDIO SAT.LINK 50 32 CURSOR DOWN 45BC-C8
52 55 33 RETURN/BACK 45BC-D2
53 54 34 RED 45BC-2A
SE-R0298 35 GREEN 45BC-2B
36 YELLOW 45BC-2C
37 BLUE(SEARCH) 45BC-29
38 REV 45BC-98
39 PLAY 45BC-13
40 FWD 45BC-9A
41 SKIP DOWN 45BC-84
42 STOP 45BC-16
43 SKIP UP 45BC-80
44 PAUSE 45BC-17
45 VCR 45BC-1B
46 HDD 45BC-19
47 DVD 45BC-18
48 TIME SLIP 45BC-1A
49 DUBBING 45BC-56
50 REC MODE 45BC-A7
51 REC 45BC-15
52 SUBTITLE 45BC-D5
53 1.3x/0.8x PLAY 45BC-AA
54 AUDIO 45BC-D3
55 SAT.LINK 45BC-1D

1-10-3 E3NG1FW
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TROUBLESHOOTING
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1 Power Supply Section


FLOW CHART NO.1
The power cannot be turned on.

No
Is the fuse normal? See FLOW CHART No.2 <The fuse blows out.>
Yes
Is normal state restored when once unplugged power No Check for lead or short-circuiting of primary circuit
cord is plugged again after several seconds. component and replace P3(PW/SW ASSEMBLY)
Yes if defective.
No
Is the AL+5V line voltage normal? (Q1001, Q1003, T1001, D1001, D1002, D1003,
Yes D1004, D1011, R1003)
Check each rectifying circuit of secondary circuit and
replace P1(AV ASSEMBLY) or P3(PW/SW ASSEMBLY)
if defective.

FLOW CHART NO.2


The fuse blows out.

Check the presence that the primary component is Check the presence that the rectifying diode or circuit
leaking or shorted and replace P3(PW/SW ASSEMBLY) is shorted in each rectifying circuit of secondary side
if defective. and replace P3(PW/SW ASSEMBLY) if defective.

After servicing, replace the fuse.

FLOW CHART NO.3


When the output voltage fluctuates.

Does the secondary side photo coupler circuit operate No Check the circuit and replace P3(PW/SW ASSEMBLY)
normally? if defective. (IC1001, IC1101, D1102)
Yes
Check the circuit and replace P3(PW/SW ASSEMBLY)
if defective. (IC1001, D1025, D1022, D1023)

FLOW CHART NO.4


When buzz sound can be heard in the vicinity of power circuit.

Check if there is short circuit on the rectifying diode and the circuit in each rectifying circuit of secondary side, and
replace P1(AV ASSEMBLY) if defective. (D013, D014, D016, D018, D019, D1031, D1032, D1033, D1034, D1035,
D1101, D1103, IC1103, IC1104, IC1105, IC1800, Q1100, Q1102, Q1105, Q1106, Q1108, Q1114, Q1502, Q1508,
Q1511, Q1513, Q1516, Q1517, Q1520, Q1521, Q1527, Q1548, Q1550, Q1551)

FLOW CHART NO.5


-FL is not outputted.

No
Is the supply voltage of -24V fed to the anode of D018? Check D018 and their periphery, and replace
P3(PW/SW ASSEMBLY) if defective.
Yes
Check Q1550, Q1552, Q1553 and their periphery, and
replace P1(AV ASSEMBLY) if defective.

1-11-1 E3NG1TR
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FLOW CHART NO.6
AL+15V is not outputted.

No
Is the supply voltage 44V fed to the cathode of D013? Check D013 and their periphery, and replace
Yes P3(PW/SW ASSEMBLY) if defective.
Check for load circuit short-circuiting or leak, and
replace P1(AV ASSEMBLY) if defective.

FLOW CHART NO.7


TU+30V is not outputted.

No
Is 44V voltage supplied to emitter of Q1511? Refer to "FLOW CHART NO.6"<AL+15V is not
Yes outputted>.

Is the "H" pulse (approximately 5V) inputted to No Check the P-ON-H siganal line, and replace
the base of Q1512? P1(AV ASSEMBLY) if defective.
Yes

Check Q1511, Q1512 and their periphery, and


replace P1(AV ASSEMBLY) if defective.

FLOW CHART NO.8


AL+12V is not outputted.

Is the supply voltage 12V fed to the cathode of D014? No Check D014 and their periphery, and replace
P3(PW/SW ASSEMBLY) if defective.
Yes
Check for load circuit short-circuiting or leak, and
replace P1(AV ASSEMBLY) if defective.

FLOW CHART NO.9


P-ON+9V is not outputted.

No Refer to "FLOW CHART NO.8"<AL+12V is not


Is 12V voltage supplied to collector of Q1513?
outputted>.
Yes
Is the "H" pulse (approximately 10V) inputted to No Refer to "FLOW CHART NO.7"<TU+30V is not
the base of Q1513? outputted>.
Yes
Check Q1513 and their periphery, and replace
P1(AV ASSEMBLY) if defective.

1-11-2 E3NG1TR
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FLOW CHART NO.10
P-ON+5V(DECK) is not outputted.

No
Is 12V voltage supplied to collector of Q1516? Refer to "FLOW CHART NO.8"<AL+12V is not
Yes outputted>.

Is the "H" pulse (approximately 6V) inputted to No Refer to "FLOW CHART NO.9"<P-ON+9V is not
the base of Q1516? outputted>.
Yes

Check Q1516 and their periphery, and replace


P1(AV ASSEMBLY) if defective.

FLOW CHART NO.11


AL+5V is not outputted.

No
Is the supply voltage 5V fed to the cathode of D016? Check D016 and their periphery, and replace
Yes P3(PW/SW ASSEMBLY) if defective.
No
Is the "H" pulse (approximately 5V) inputted to Refer to "FLOW CHART NO.8"<AL+12V is not
the base of Q1502? outputted>.
Yes

Check Q1502 and their periphery, and replace


P1(AV ASSEMBLY) if defective.

FLOW CHART NO.12


P-ON+5V is not outputted.

No
Is 5V voltage supplied to collector of Q1517? Refer to "FLOW CHART NO.11"<AL+5V is not
Yes outputted>.

Is the "H" pulse (approximately 5V) inputted to No Refer to "FLOW CHART NO.9"<P-ON+9V is not
the base of Q1517? outputted>.
Yes

Check Q1517 and their periphery, and replace


P1(AV ASSEMBLY) if defective.

FLOW CHART NO.13


ECO+5V is not outputted.

No
Is 5V voltage supplied to collector of Q1520? Refer to "FLOW CHART NO.11"<AL+5V is not
Yes outputted>.

Is the "H" pulse (approximately 6V) inputted to No Refer to "FLOW CHART NO.14"<ECO+9V is not
the base of Q1520? outputted>.
Yes

Check Q1520 and their periphery, and replace


P1(AV ASSEMBLY) if defective.

1-11-3 E3NG1TR
Downloaded from www.Manualslib.com manuals search engine
FLOW CHART NO.14
ECO+9V is not outputted.

No
Is 10V voltage supplied to collector of Q1521? Refer to "FLOW CHART NO.15"<ECO+12V is not
Yes outputted>.

Check Q1521 and their periphery, and replace


P1(AV ASSEMBLY) if defective.

FLOW CHART NO.15


ECO+12V is not outputted.

No
Is 12V voltage supplied to emitter of Q1548? Refer to "FLOW CHART NO.8"<AL+12V(2) is not
Yes outputted>.

Check Q1548, Q1549 and their periphery, and replace


P1(AV ASSEMBLY) if defective.

FLOW CHART NO.16


P-ON+5V(2) is not outputted.

No
Is the supply voltage 5V fed to the cathode of D016? Check D016 and their periphery, and replace
Yes P3(PW/SW ASSEMBLY) if defective.

Is the "H" pulse (approximately 6V) inputted to No Refer to "FLOW CHART NO.17"<P-ON+10V is not
the base of Q1106? outputted>.
Yes

Check Q1106 and their periphery, and replace


P3(PW/SW ASSEMBLY) if defective.

FLOW CHART NO.17


P-ON+10V is not outputted.

No
Is the supply voltage 14V fed to the cathode of D1031? Check D1031 and their periphery, and replace
Yes P3(PW/SW ASSEMBLY) if defective.

Check IC1102,Q1100,Q1101,Q1105 and their


periphery, and replace P3(PW/SW ASSEMBLY)
if defective.

1-11-4 E3NG1TR
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FLOW CHART NO.18
P-ON+3.3V is not outputted.

No
Is the supply voltage 5V fed to the cathode of D1101? Check D1101 and their periphery, and replace
Yes P3(PW/SW ASSEMBLY) if defective.

Is the "H" pulse (approximately 5V) inputted to No


Check the 1V2CONT signal line, and replace
the base of Q1107?
P1(AV ASSEMBLY) if defective.
Yes
No
Check IC1104 and their periphery, and replace
Is 3.3V voltage outputted to pin 2 of IC1104?
P3(PW/SW ASSEMBLY) if defective.
Yes

Check for load circuit short-circuiting or leak, and


replace P1(AV ASSEMBLY) if defective.

FLOW CHART NO.19

SYS+5V is not outputted.

No
Is 5V voltage outputted to pin 26 of CL1001? Check IC1105 and their periohery, and replace
Yes P3(PW/SW ASSEMBLY) if defective.

Check for load circuit short-circuiting or leak, and


replace P1(AV ASSEMBLY) if defective.

FLOW CHART NO.20

P-ON+1.8V is not outputted.

No
Is 2.5V voltage supplied to pin(1) of IC1800? Check D1033 and their periohery, and replace
Yes P3(PW/SW ASSEMBLY) if defective.

Check IC1800 and their periohery, and replace


P1(AV ASSEMBLY) if defective.

FLOW CHART NO.21


The fluorescent display tube does not light up.

No
Is 5V voltage supplied to Pin(13,43) of IC612? Check the ECO+5V line and replace
Yes P1(AV ASSEMBLY) if defective.
No
Is approximately -24V to -28V voltage supplied to Check the -FL line and replace P1(AV ASSEMBLY)
Pin(30) of IC612? or P3(PW/SW ASSEMBLY) if defective.
Yes
No
Is there approximately 500kHz oscillation to Check R618, IC612 and their periphery, and replace
Pin(5) of IC612? P1(AV ASSEMBLY) if defective.
Yes
Are the filament voltage applied between Pin(1) No Check the power circuit, D1103, D1108, R1106, C1110
and Pin(24) of the fluorescent display tube? and their periphery, and replace P3(PW/SW ASSEMBLY)
Also negative voltage applied between these pins if defective.
and GND?
Yes
Replace P1(AV ASSEMBLY).

1-11-5 E3NG1TR
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2 HDD/DVD Section
FLOW CHART NO.1
The key operation is not functioning.

Are the contact point and the installation state of No Re-install the key switches correctly or replace
the key switches normal? P3(PW/SW ASSEMBLY).
Yes
Is the control voltage normally inputted into Pin(8) of No Check the key switches and their periphery, and replace
IC501? P3(PW/SW ASSEMBLY) if defective.
Yes
Replace P1(AV ASSEMBLY) or P2(DVD MECHANISM
& DVD/HDD MAIN BOARD ASSEMBLY).

Terminal voltage of IC501-8 KEY-1


IC501-8
4.30
HDD>DVD
3.60
VCR>DVD
2.90
OPEN
/CLOSE
2.39
VCR
1.98
HDD
1.61
DVD
1.27
HDD/DVD
-STOP
0.92
HDD/DVD
-PLAY
0.51
(V) HDD/DVD
-REC
FLOW CHART NO.2
No HDD/DVD operation is possible from the remote control. (Operation is possible from the unit.)

No Check AL+5V line, and replace P1(AV ASSEMBLY) if


Is 5V voltage supplied to Pin(3) terminal of the RS1501
(remote control receiver)? defective.
Yes
Is the "L" pulse sent out from Pin(1) terminal of the No
RS1501 (remote control receiver) when the remote Replace P1(AV ASSEMBLY) or remote control(X1).
control is activated?
Yes
No Check the line between the RS1501 (remote
Is the "L" pulse signal supplied to Pin(14) of IC501? control receiver) and Pin(14) of IC501, and replace
Yes P1(AV ASSEMBLY) if defective.
Replace P1(AV ASSEMBLY) or P2(DVD MECHANISM
& DVD/HDD MAIN BOARD ASSEMBLY).

FLOW CHART NO.3


The [No Disc] indication.
Both picture and sound do not operate normally.

Replace the P2(DVD MECHANISM & DVD/HDD MAIN


BOARD ASSEMBLY).

1-11-6 E3NG1TR
Downloaded from www.Manualslib.com manuals search engine
FLOW CHART NO.4
VIDEO E-E does not appear normally.

No
Are the video signals inputted to each pin of IC1509? Check the line between video input terminal and
each pin of IC1509, and replace P1(AV ASSEMBLY),
IC1509 18PIN VIDEO-IN 1 (AV1) P6(BOARD DTV MODULE UNIT) or TU1800.
IC1509 14PIN VIDEO-IN (FRONT)
IC1509 3PIN DTV-Y IC1509 18PIN → JK1504 VIDEO-IN 1 (AV1)
IC1509 5PIN DTV-C IC1509 14PIN → JK3001 VIDEO-IN (FRONT)
IC1509 12PIN VIDEO-IN 2 (AV2) IC1509 3PIN → CN1800 26PIN DTV-Y
IC1509 20PIN TUNER-VIDEO IC1509 5PIN → CN1800 28PIN DTV-C
IC1509 12PIN → JK2001 VIDEO-IN 2 (AV2)
Yes
IC1509 20PIN → TU1800 17PIN TUNER-VIDEO

Are the video signals outputted to each pin of IC1509? No Is 5V voltage supplied to Pin(27,29,47,63) of IC1509?
IC1509 61PIN VIDEO-Y/CVBS-IN Is 9V voltage supplied to Pin(75) of IC1509?
IC1509 59PIN VIDEO-C-IN Yes No
Yes Replace P1(AV Check the ECO+5V, ECO+9V
ASSEMBLY). line and replace P1(AV
ASSEMBLY) or P3(PW/SW
Are the video signals outputted to each pin of CN1502?
ASSEMBLY) if defective.
CN1502 20PIN VIDEO-Y/CVBS-IN No
Check the line between each pin of IC1509 and
CN1502 22PIN VIDEO-C-IN
each pin of CN1502 and replace P1(AV ASSEMBLY)
Yes if defective.
Continued to A on the next page.
IC1509 61PIN → CN1502 20PIN VIDEO-Y/CVBS-IN
IC1509 59PIN → CN1502 22PIN VIDEO-C-IN

1-11-7 E3NG1TR
Downloaded from www.Manualslib.com manuals search engine
A

No
Are the video signals outputted to each pin of CN1502? Replace the P2(DVD MECHANISM & DVD/HDD
MAIN BOARD ASSEMBLY).
CN1502 7PIN VIDEO-Y(I/P)-OUT
CN1502 1PIN VIDEO-Y(I)-OUT
CN1502 5PIN VIDEO-Pr/Cr-OUT
CN1502 3PIN VIDEO-Pb/Cb-OUT
CN1502 9PIN VIDEO-C-OUT
Yes

Are the video signals shown above inputted into each Check the line between each pin of CN1502 and
pin of IC1509? No each pin of IC1509, and replace P1(AV ASSEMBLY)
if defective.
IC1509 51PIN VIDEO-Y(I/P)-OUT
IC1509 55PIN VIDEO-Y(I)-OUT CN1502 7PIN → IC1509 51PIN VIDEO-Y(I/P)-OUT
IC1509 52PIN VIDEO-Pr/Cr-OUT CN1502 1PIN → IC1509 55PIN VIDEO-Y(I)-OUT
IC1509 53PIN VIDEO-Pb/Cb-OUT CN1502 5PIN → IC1509 52PIN VIDEO-Pr/Cr-OUT
IC1509 57PIN VIDEO-C-OUT CN1502 3PIN → IC1509 53PIN VIDEO-Pb/Cb-OUT
Yes CN1502 9PIN → IC1509 57PIN VIDEO-C-OUT
Are the video signals outputted to each pin of IC1509?

IC1509 30PIN VIDEO-OUT 1 (AV1) No Is 5V voltage supplied to Pin(27,29,47,63) of IC1509?


IC1509 22PIN VIDEO-OUT 2 (AV2) Is 9V voltage supplied to Pin(75) of IC1509?
IC1509 40PIN VIDEO-Y
Yes No
IC1509 39PIN VIDEO-Pr/Cr
IC1509 38PIN VIDEO-Pb/Cb Replace P1(AV Check the ECO+5V, ECO+9V
ASSEMBLY). line and replace P1(AV
Yes ASSEMBLY) or P3(PW/SW
ASSEMBLY) if defective.

Are the video signals outputted to the specific


output terminal?
Are the composite video signals outputted to No Check the periphery of JK1504 from Pin (30) of IC1509
the VIDEO OUT (AV1) terminal (JK1504)? and replace P1(AV ASSEMBLY) if defective.
Are the composite video signals outputted to No Check the periphery of JK2001 from Pin (22) of IC1509
the VIDEO OUT (AV2) terminal (JK2001)? and replace P1(AV ASSEMBLY) if defective.
Are the component video signals outputted to No Check the periphery of JK1505 from Pin (38, 39, 40) of
the VIDEO OUT terminal (JK1505)? IC1509 and replace P1(AV ASSEMBLY) if defective.

1-11-8 E3NG1TR
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FLOW CHART NO.5
Picture does not appear normally.

Set the disc on the disc tray, and playback it.


(DVD MODE)
Or, playback by selecting the picture in HDD top menu.
(HDD MODE)

No
Are the video signals outputted to each pin of CN1502? Replace the P2(DVD MECHANISM & DVD/HDD MAIN
BOARD ASSEMBLY).
CN1502 7PIN VIDEO-Y(I/P)-OUT
CN1502 1PIN VIDEO-Y(I)-OUT
CN1502 5PIN VIDEO-Pr/Cr-OUT
CN1502 3PIN VIDEO-Pb/Cb-OUT
CN1502 9PIN VIDEO-C-OUT
Yes
Are the video signals shown above inputted into each Check the line between each pin of CN1502 and each
pin of IC1509? No pin of IC1509, and replace P1(AV ASSEMBLY) if
defective.
IC1509 51PIN VIDEO-Y(I/P)-OUT
IC1509 55PIN VIDEO-Y(I)-OUT CN1502 7PIN → IC1509 51PIN VIDEO-Y(I/P)-OUT
IC1509 52PIN VIDEO-Pr/Cr-OUT CN1502 1PIN → IC1509 55PIN VIDEO-Y(I)-OUT
IC1509 53PIN VIDEO-Pb/Cb-OUT CN1502 5PIN → IC1509 52PIN VIDEO-Pr/Cr-OUT
IC1509 57PIN VIDEO-C-OUT CN1502 3PIN → IC1509 53PIN VIDEO-Pb/Cb-OUT
Yes CN1502 9PIN → IC1509 57PIN VIDEO-C-OUT
Are the video signals outputted to each pin of IC1509?
No Is 5V voltage supplied to Pin(27,29,47,63) of IC1509?
IC1509 30PIN VIDEO-OUT 1 (AV1) Is 9V voltage supplied to Pin(75) of IC1509?
IC1509 22PIN VIDEO-OUT 2 (AV2)
IC1509 40PIN VIDEO-Y Yes No
IC1509 39PIN VIDEO-Pr/Cr Replace P1(AV Check the ECO+5V, ECO+9V
IC1509 38PIN VIDEO-Pb/Cb ASSEMBLY). line and replace P1(AV
Yes ASSEMBLY) or P3(PW/SW
ASSEMBLY) if defective.
Are the video signals outputted to the specific
output terminal?
Are the composite video signals outputted to No Check the periphery of JK1504 from Pin (30) of IC1509
the VIDEO OUT (AV1) terminal (JK1504)? and replace P1(AV ASSEMBLY) if defective.
Are the composite video signals outputted to No Check the periphery of JK2001 from Pin (22) of IC1509
the VIDEO OUT (AV2) terminal (JK2001)? and replace P1(AV ASSEMBLY) if defective.
Are the component video signals outputted to No Check the periphery of JK1505 from Pin (38, 39, 40) of
the VIDEO OUT terminal (JK1505)? IC1509 and replace P1(AV ASSEMBLY) if defective.

1-11-9 E3NG1TR
Downloaded from www.Manualslib.com manuals search engine
FLOW CHART NO.6
Audio E-E does not appear normally. Check the line between audio input terminal and
each pin of IC1509, and replace P1(AV ASSEMBLY),
P6(BOARD DTV MODULE UNIT) or TU1800 if defective.

Are the audio signals inputted to each pin of IC1509? IC1509 86,87PIN →JK1504 AUDIO-IN1 (AV1)
No
IC1509 91,92PIN →JK3002, AUDIO-IN (FRONT)
IC1509 86,87PIN AUDIO-IN1 (AV1) JK3003
IC1509 91,92PIN AUDIO-IN (FRONT) IC1509 89,90PIN →JK2001 AUDIO-IN2 (AV2)
IC1509 89,90PIN AUDIO-IN2 (AV2) IC1509 84,85PIN →TU1800 6PIN TUNER-AUDIO
IC1509 84,85PIN TUNER-AUDIO IC1509 93,94PIN →CN1800 29,30PIN DTV-AUDIO
IC1509 93,94PIN DTV-AUDIO
Yes

No
Are the audio signals outputted to Pin(79,80) of IC1509? Is 5V voltage supplied to Pin(27,29,47,63) of IC1509?
Is 9V voltage supplied to Pin(75) of IC1509?
Yes
Yes No
Replace P1(AV Check the ECO+5V, ECO+9V
ASSEMBLY). line and replace P1(AV
ASSEMBLY) or P3(PW/SW
ASSEMBLY) if defective.

No
Are the audio signals outputted to Pin(11,13) of CN1502? Check the line between each pin of IC1509 and
each pin of CN1502, and replace P1(AV ASSEMBLY),
Yes
if defective.
Continued to B on the next page.
IC1509 79PIN →CN1502 13PIN AUDIO(R)-IN
IC1509 80PIN →CN1502 11PIN AUDIO(L)-IN

1-11-10 E3NG1TR
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B

No
Are the analog audio signals outputted to each pin of Replace the P2(DVD MECHANISM & DVD/HDD MAIN
CN1502? BOARD ASSEMBLY).

CN1502 17PIN AUDIO (L)-OUT


CN1502 15PIN AUDIO (R)-OUT
Yes
Check each line between each pin of CN1502 and each
Are the analog audio signals inputted to each pin of pin of IC1509, and replace P1(AV ASSEMBLY) if
IC1509? defective.
No
IC1509 77PIN AUDIO (L)-OUT CN1502 17PIN → IC1509 77PIN AUDIO(L)-OUT
IC1509 76PIN AUDIO (R)-OUT CN1502 15PIN → IC1509 76PIN AUDIO(R)-OUT
Yes
Are the analog audio signals outputted to each pin of
IC1509?
No
Is 5V voltage supplied to Pin(27, 29, 47 ,63) of IC1509?
IC1509 73,74PIN AUDIO-OUT 1 (AV1)
Is 9V voltage supplied to Pin(75) of IC1509?
IC1509 71,72PIN AUDIO-OUT 2 (AV2)
IC1509 67,68PIN AUDIO-OUT (REAR) Yes No
Replace P1(AV Check the ECO+5V, ECO+9V
Yes
ASSEMBLY). line and replace P1(AV
ASSEMBLY) or P3(PW/SW
ASSEMBLY) if defective.

Are the audio signals outputted to the specific output


terminal? Check the periphery between Pin(73,74) of IC1509
Are the audio signals outputted to the audio terminal No and the audio terminal (JK1504), and replace
(JK1504)? P1(AV ASSEMBLY) if defective.
Check the periphery between Pin(71,72) of IC1509
Are the audio signals outputted to the audio terminal No and the audio terminal (JK2001), and replace
(JK2001)? P1(AV ASSEMBLY) if defective.
Are the audio signals outputted to the audio terminal No Check the periphery between Pin(67,68) of IC1509
(JK1502)? and the audio terminal (JK1502), and replace
P1(AV ASSEMBLY) if defective.

1-11-11 E3NG1TR
Downloaded from www.Manualslib.com manuals search engine
FLOW CHART NO.7
Audio is not outputted during playback.

Set the disc on the disc tray, and playback it.


(DVD MODE)
Or, playback by selecting the picture in HDD top menu.
(HDD MODE)

No
Are the analog audio signals outputted to each pin of Replace the P2(DVD MECHANISM & DVD/HDD MAIN
CN1502? BOARD ASSEMBLY).

CN1502 17PIN AUDIO (L)-OUT


CN1502 15PIN AUDIO (R)-OUT
Yes
Check each line between each pin of CN1502 and each
Are the analog audio signals inputted to each pin of pin of IC1509, and replace P1(AV ASSEMBLY) if
IC1509? defective.
No
IC1509 77PIN AUDIO (L)-OUT CN1502 17PIN → IC1509 77PIN AUDIO(L)-OUT
IC1509 76PIN AUDIO (R)-OUT CN1502 15PIN → IC1509 76PIN AUDIO(R)-OUT
Yes
Are the analog audio signals outputted to each pin of
IC1509?
No
Is 5V voltage supplied to Pin(27, 29, 47 ,63) of IC1509?
IC1509 73,74PIN AUDIO-OUT 1 (AV1)
Is 9V voltage supplied to Pin(75) of IC1509?
IC1509 71,72PIN AUDIO-OUT 2 (AV2)
IC1509 67,68PIN AUDIO-OUT (REAR) Yes No
Replace P1(AV Check the ECO+5V, ECO+9V
ASSEMBLY). line and replace P1(AV
ASSEMBLY) or P3(PW/SW
ASSEMBLY) if defective.
Yes
Are the audio signals outputted to the specific output
terminal? Check the periphery between Pin(73,74) of IC1509
Are the audio signals outputted to the audio terminal No and the audio terminal (JK1504), and replace
(JK1504)? P1(AV ASSEMBLY) if defective.
Check the periphery between Pin(71,72) of IC1509
Are the audio signals outputted to the audio terminal No and the audio terminal (JK2001), and replace
(JK2001)? P1(AV ASSEMBLY) if defective.
Are the audio signals outputted to the audio terminal No Check the periphery between Pin(67,68) of IC1509
(JK1502)? and the audio terminal (JK1502), and replace
P1(AV ASSEMBLY) if defective.

1-11-12 E3NG1TR
Downloaded from www.Manualslib.com manuals search engine
3 VCR Section
FLOW CHART NO.1
The key operation is not functioning.

No
Are the contact point and the installation state of the Re-install some key switches correctly or replace
key switches normal? P1(AV ASSEMBLY).
Yes
Is the control voltage normally inputted into Pin(7) of No Check the key switches and their periphery, and replace
IC501? P1(AV ASSEMBLY) if defective.
Yes
Replace P1(AV ASSEMBLY). KEY-1
Terminal voltage of IC501-7 IC501-7
4.30
S-INH
3.60
CH-UP
2.90
CH
-DOWN
2.39
REC
1.98
PLAY
1.61
FF
1.27
REW
0.92
STOP
/EJECT
0.51
(V) POWER

FLOW CHART NO.2


No VCR operation is possible from the remote control. (Operation is possible from the unit.)

No
Is 5V voltage supplied to the Pin(3) terminal of the Check AL+5V line and replace P1(AV ASSEMBLY)
RS1501 (remote control receiver)? if defective.
Yes
No
Is the "L" pulse sent out from Pin(1) terminal of the Replace the RS1501 (remote control receiver).
RS1501 (remote control receiver) when the remote Replace P1(AV ASSEMBLY) or remote control (X1).
control is activated?
Yes
No
Is the "L" pulse signal supplied to Pin(14) of IC501? Check the line between the RS1501 (remote control
Yes receiver) and Pin(14) of IC501, and replace P1(AV
ASSEMBLY) if defective.
Replace P1(AV ASSEMBLY).

1-11-13 E3NG1TR
Downloaded from www.Manualslib.com manuals search engine
FLOW CHART NO.3
Cassette tape can not be loaded.

When loading a cassette tape, on Pin(100) of IC501, No Check the line between the start sensor and Pin(100)
does the "L" pulse switch to the "H" pulse? of IC501, and replace P1(AV ASSEMBLY) if defective.
Yes
No
When loading a cassette tape, is the specified voltage Replace DECK ASSEMBLY (1B1).
(approximately 13V) outputted to the terminal of the
Loading Motor Unit?
Yes
Replace DECK ASSEMBLY (1B1).

FLOW CHART NO.4


Cassette tape is ejected right after the loading.

When loading a cassette tape, on Pin(100) of IC501, No Check the line between the start sensor and Pin(100)
does the "L" pulse switch to the "H" pulse? of IC501, and replace P1(AV ASSEMBLY) if defective.
Yes

When loading a cassette tape, on Pin(4) of IC501, No Check the line between the end sensor and Pin(4)
does the "L" pulse switch to the "H" pulse? of IC501, and replace P1(AV ASSEMBLY) if defective.
Yes
No
When loading a cassette tape, does the LD-SW Check the line between the LD-SW(SW507) and Pin(9)
operate normally? of IC501, and replace P1(AV ASSEMBLY) if defective.
Yes
Replace P1(AV ASSEMBLY).

FLOW CHART NO.5


Cassette tape can not be ejected.

When pressing the eject button, does the Capstan No Refer to "FLOW CHART NO.6 " <The Capstan Motor
Motor start rotating? does not rotate>.
Yes
While the Capstan Motor is rotating, is the Takeup No Check the Reel Disc or Clutch Assembly, and replace
Reel rotating? DECK ASSEMBLY (1B1). it if defective.
Yes
While the Takeup Reel is rotating, is the reel pulse No Check the line between the Takeup Reel sensor and
signal inputted to Pin(80) of IC501? Pin(80) of IC501, and replace P1(AV ASSEMBLY) if
Yes defective.
While the reel pulse signal is inputting, is "L" pulse No
outputted to Pin(81) of IC501? Replace P1(AV ASSEMBLY).

Yes
Is the specified vo ltage (approximately 13V) No
outputted to the terminal of the Lading Motor Unit? Replace DECK ASSEMBLY (1B1).
Yes
Is the Loading Motor rotating? No Replace DECK ASSEMBLY (1B1).
Yes
Check the Cam Gear or Rack Assembly, etc.,
and replace DECK ASSEMBLY (1B1) if defective.

1-11-14 E3NG1TR
Downloaded from www.Manualslib.com manuals search engine
FLOW CHART NO.6
Capstan Motor does not rotate.

No
Is 5V voltage supplied to Pin(2) of CN502? Check the P-ON+5V line and replace P1(AV ASSEMBLY)
Yes if defective.
Is over approximately 2.6V voltage supplied to Pin(5) No Check the line between Pin(5) of CN502 and Pin(76) of
of CN502? IC501, and replace P1(AV ASSEMBLY) if defective.
Yes
No
Is 12V voltage supplied to Pin(1) of CN502? Check AL+16V/+12V line, and replace P1(AV ASSEMBLY)
Yes if defective.
Replace DECK ASSEMBLY (1B1).

FLOW CHART NO.7


Drum Motor does not rotate.

No Check the P-ON+5V line and replace P1(AV ASSEMBLY)


Is 5V voltage supplied to Pin(2) of CN502?
if defective.
Yes
Is over approximately 2.6V voltage supplied to No Check the line between Pin(8) of CN502 and Pin(77) of
Pin(8) of CN502? IC501, and replace P1(AV ASSEMBLY) if defective.
Yes
No
Is 12V voltage supplied at Pin(11) of CN502? Check the AL+12V line, and replace P1(AV ASSEMBLY)
Yes if defective.
Replace DECK ASSEMBLY (1B1).

FLOW CHART NO.8


Drum Motor rotates only for a few seconds.

No
Is the D-PFG signal inputted to Pin(90) of IC501? Replace DECK ASSEMBLY (1B1).

Yes
No
Is the RF-SW signal outputted to Pin(18) of IC501? Replace P1(AV ASSEMBLY).
Yes
No
Is 12V voltage supplied Pin(11) of CN 502? Check the AL+12V line, and replace P1(AV ASSEMBLY)
Yes if defective.
Replace DECK ASSEMBLY (1B1).

D-PG
FLOW CHART NO.9
D-FG D-FG
RF-SW signal is not outputted. 5Vp-p
2.5Vp-p
No
Is the Drum Motor rotating? Refer to "FLOW CHART NO.7" <Drum Motor does
not rotate> and "FLOW CHART NO.8" <Drum Motor
rotates only for a few seconds>.
Yes
No
Is the D-PFG signal inputted to Pin(90) of IC501? Replace DECK ASSEMBLY (1B1).
Yes
Replace P1(AV ASSEMBLY).

1-11-15 E3NG1TR
Downloaded from www.Manualslib.com manuals search engine
FLOW CHART NO.10
Video E-E does not appear normally.

No
Are the video signals inputted to each pin of IC1509? Check the line between video input terminal and each
pin of IC1509, and replace P1(AV ASSEMBLY), P6
IC1509 18PIN VIDEO-IN 1 (AV1) (BOARD DTV MODULE UNIT) or TU1800 if defective.
IC1509 14PIN VIDEO-IN (FRONT)
IC1509 12PIN VIDEO-IN 2 (AV2) IC1509 18PIN → JK1504 VIDEO-IN 1 (AV1)
IC1509 20PIN TUNER-VIDEO IC1509 14PIN → JK3001 VIDEO-IN (FRONT)
IC1509 3PIN DTV-Y IC1509 12PIN → JK2001 VIDEO-IN 2 (AV2)
IC1509 5PIN DTV-C IC1509 20PIN → TU1800 17PIN TUNER-VIDEO
IC1509 3PIN → CN1800 26PIN DTV-Y
Yes
IC1509 5PIN → CN1800 28PIN DTV-C

No Is 5V voltage supplied to Pin(27,29,47,63) of IC1509?


Are the video signals outputted to Pin(24) of IC1509?
Is 9V voltage supplied to Pin(75) of IC1509?
Yes Yes No
Replace P1(AV Check the ECO+5V, ECO+9V
ASSEMBLY). line and replace P1(AV
ASSEMBLY) if defective.
No
Is the video signal inputted to Pin(48) of IC301? Check the line between Pin(24) of IC1509 and Pin(48)
of IC301, and replace P1(AV ASSEMBLY) if defective.
Yes

Is the C-SYNC signal outputted to Pin(67) of IC301?


Yes No
Is the C-SYNC signal inputted to Pin(58) of IC501? Is 5V voltage supplied to Pin(18,24,42,55,72,91) of
Yes IC301?
No
Yes No
Check the line between Pin(67)
of IC301 and Pin(58) of IC501, Check the P-ON+5V line and AL+5V line,
and replace P1(AV ASSEMBLY) and replace P1(AV ASSEMBLY) if
if defective. defective.

Yes
Replace P1(AV Is the serial data and clock signal supplied to Pin(68,69)
ASSEMBLY). of IC301?
No
Check the line between Pin(68,69) of IC301 and Pin
(71, 72) of IC501, and replace P1(AV ASSEMBLY) if
defective.

Is the video signal inputted into Pin(100) of IC1509? No Check the line between Pin(61) of IC301 and Pin(100)
Yes of IC1509, and replace P1(AV ASSEMBLY) if defective.

Are the video signals outputted to each pin of IC1509?


No Is 5V voltage supplied to Pin(27,29,47,63) of IC1509?
IC1509 30PIN VIDEO-OUT 1 (AV1)
IC1509 22PIN VIDEO-OUT 2 (AV2) Is 9V voltage supplied to Pin(75) of IC1509?
Yes No
Yes
Replace P1(AV Check the ECO+5V, ECO+9V
ASSEMBLY). line and replace P1(AV
ASSEMBLY) if defective.
Are the video signals outputted to the specific output
terminal?
Are the composite video signals outputted to the No Check the periphery of JK1504 from Pin(30) of IC1509
VIDEO-OUT terminal (JK1504)? and replace P1(AV ASSEMBLY) if defective.

Are the composite video signals outputted to the No Check the periphery of JK2001 from Pin(22) of IC1509
VIDEO-OUT terminal (JK2001)? and replace P1(AV ASSEMBLY) if defective.

1-11-16 E3NG1TR
Downloaded from www.Manualslib.com manuals search engine
FLOW CHART NO.11
Check the line between audio input terminal and each
Hi-Fi E-E audio does not operate normally. pin of IC1509, and replace P1(AV ASSEMBLY), P6
(BOARD DTV MODUDLE UNIT) or TU1800 if defective.
Are the audio signals inputted to each pin of IC1509? No IC1509 86,87PIN →JK1504 AUDIO-IN1 (AV1)
IC1509 91,92PIN →JK3002, AUDIO-IN (FRONT)
IC1509 86,87PIN AUDIO-IN1 (AV1)
JK3003
IC1509 91,92PIN AUDIO-IN (FRONT)
IC1509 89,90PIN →JK2001 AUDIO-IN2 (AV2)
IC1509 89,90PIN AUDIO-IN2 (AV2)
IC1509 84,85PIN →TU1800 6PIN TUNER-AUDIO
IC1509 84,85PIN TUNER-AUDIO
IC1509 93,99PIN →CN1800 29,30PIN DTV-AUDIO
IC1509 93,94PIN DTV-AUDIO
Yes

Are the audio signals outputted to Pin(69,70) of IC1509? No Is 5V voltage supplied to Pin(27,29,47,63) of IC1509?
Is 9V voltage supplied to Pin(75) of IC1509?
Yes
Yes No

Replace P1(AV Check the ECO+5V, ECO+9V


ASSEMBLY). line and replace P1(AV
ASSEMBLY) if defective.

No
Is the audio signal inputted to Pin(4,50) of IC451? Check the line between Pin(69,70) of IC1509 and
Pin(4,50) of IC451, and replace P1(AV ASSEMBLY)
Yes if defective.

Is the 5V voltage supplied to Pin(16,32,35,36,46,55) of No Check the circuit of AL+5V, P-ON+5V and P-ON+9V,
IC451, and the 9V voltage supplied to Pin(69) of IC451? and replace P1(AV ASSEMBLY) if defective.
Yes
Is the serial data and the clock signal supplied to No Check the line between Pin(37,38) of IC451 and
Pin(37,38) of IC451? Pin(71,72) of IC501, and replace P1(AV ASSEMBLY)
if defective.
Yes
No
Is the audio signal outputted to Pin(74,76) of IC451? Replace P1(AV ASSEMBLY).

Yes

Is the audio signal inputted into Pin(81,82) of IC1509? No Check the line between Pin(74,76) of IC451 and
Pin(81,82) of IC1509, and replace P1(AV ASSEMBLY)
Yes if defective.

Are the audio signals outputted to each pin of IC1509?


No Is 5V voltage supplied to Pin(27,29,47,63) of IC1509?
IC1509 73,74PIN AUDIO-OUT 1 (AV1) Is 9V voltage supplied to Pin(75) of IC1509?
IC1509 71,72PIN AUDIO-OUT 2 (AV2)
Yes No
Yes Replace P1(AV Check the ECO+5V, ECO+9V
ASSEMBLY). line and replace P1(AV
ASSEMBLY) if defective.

Are the audio signals outputted to the specific output


terminal?
Check the line between Pin(73,74) of IC1509 and audio
Are the audio signals outputted to the audio terminal No terminal (JK1504), and replace P1(AV ASSEMBLY) if
(JK1504)? defective.

Are the audio signals outputted to the audio terminal No Check the line between Pin(71,72) of IC1509 and audio
(JK2001)? terminal (JK2001), and replace P1(AV ASSEMBLY) if
defective.

1-11-17 E3NG1TR
Downloaded from www.Manualslib.com manuals search engine
FLOW CHART NO.12
Hi-Fi audio can not be recorded normally. (E-E mode is normal.)

No
Is the Hi-Fi-COM signal outputted to Pin(26) of IC451? Replace P1(AV ASSEMBLY).
Yes
Is the line between Pin(8) of CN251 and Pin(26) of No Check the line between Pin(8) of CN251 and Pin(26)
IC451 normal? of IC451, and replace P1(AV ASSEMBLY) if defective.
Yes
Replace DECK ASSEMBLY (1B1).

FLOW CHART NO.13


Hi-Fi audio can not be playbacked normally. (Hi-Fi E-E mode is normal.)

Is the Playback Envelope signal outputted to Pin(33) of No


IC451? Is the Hi-Fi-H-SW signal inputted into to Pin(39) of IC451?

Yes Yes No

Replace P1(AV ASSEMBLY). Replace P1(AV Check the Hi-Fi-H-SW line between
ASSEMBLY). Pin(39) of IC451 and Pin(19) of
IC501, and replace P1(AV
ASSEMBLY) if defective.

FLOW CHART NO.14


Audio can not be recorded normally in the linear audio mode. (E-E mode is normal.)

No Check the line between Pin(78) of IC451 and Pin(13)


Is the audio signal inputted into Pin(13) of IC301?
of IC301, and replace P1(AV ASSEMBLY) if defective.
Yes

No Check the Bias oscillation circuit (Q401,Q403,Q404,


Does the Bias oscillation circuit operate normally?
Q405,Q406) and replace P1(AV ASSEMBLY) if defective.
Yes

No
Is the audio signal outputted to Pin(11) of IC301? Replace P1(AV ASSEMBLY).
Yes
No
Is the audio signal outputted to Pin(100) of IC301? Replace P1(AV ASSEMBLY).
Yes
Replace DECK ASSEMBLY (1B1).

1-11-18 E3NG1TR
Downloaded from www.Manualslib.com manuals search engine
FLOW CHART NO.15
Audio can not be playbacked normally in the linear audio mode. (E-E mode is normal.)

Yes
Is the audio signal supplied to Pin(5) of IC301? Is the audio signal outputted to Pin(11) of IC301?
No Yes No

Check the line between Pin(11) Replace P1(AV


of IC301 and Pin(80) of IC451, ASSEMBLY).
and replace P1(AV ASSEMBLY).

No
Is there no dirt on the surface of ACE head assembly? Clean the surface of ACE head assembly.
Yes
No
Is the height of ACE head assembly appropriate? Readjust the height of the ACE head assembly.
Yes
Replace DECK ASSEMBLY (1B1).

1-11-19 E3NG1TR
Downloaded from www.Manualslib.com manuals search engine
FUNCTION INDICATOR SYMBOLS
< VCR Section >
When the power comes on again after that by pressing [ ] button, an error message is displayed on the TV
screen as follows.

When reel or capstan mechanism is not functioning P-ON+5V Power safety detection
correctly

A R A P
SP 0:00:00 SP 0:00:00
Fig. 1 Fig. 5

When tape loading mechanism is not functioning


correctly

A T
SP 0:00:00
Fig. 2

When cassette loading mechanism is not functioning


correctly

A C
SP 0:00:00
Fig. 3

When the drum is not working properly

A D
SP 0:00:00
Fig. 4

1-12-1 E3NG1FIS
Downloaded from www.Manualslib.com manuals search engine
< HDD/DVD Section >
Note: If an error occurs, a message with the error number appears on the screen.

Recording Error

You cannot record on this disc as Error message


Power Calibration Area is full.

E35 Error No.

Error
Message Solution Error Description
No.
1 An error occurs during data reading.
There is no reply for 15 seconds in Test
2 Unit Ready.
Cannot write the data after trying three
3 times.
4 An error occurs with OPC.
5 During recovery in a record.
An error occurs even if recovery has been
6 tried three times.
7 An error occurs in a format.
8 It cannot start an encode.
NV_PCK/RDI_PCK is not in encoded
9 data.
Encode Pause condition continued for 10
10 minutes.
Encode Pause condition continued in
Insert a recordable disc, and 11 normal REC condition for 10 minutes.
Can not record on this disc. ensure the disc status satisfies
the recording requirements. Difference in the address and cannot get
12 Stream ID of RDI/VIDEO.
13 It is a reply that “ATAPI is not readable.”
Cannot write the data after recovering
14 SMALL VMGI.
Cannot write the data after DVD-R
15 Reverse Track.
16 An error occurs in Finalize Close.
17 An error occurs in Rec Stop Close.
18 An error occurs in PCA Full (DVD_R).
19 Safety Stop occurs during editing.
20 High Speed Disc.
21 The disc is not formatted.
22 Disc Error has occurred.
23 The -R Disc of VR Mode.
24 The disc except DVD-R/-RW/+R/+RW.

This program is not allowed to You cannot record copy- 25 During the Macrovision picture input.
be recorded. prohibited programs. 26 During the CGMS picture input.
This program is not recordable You cannot record copy- During the CGMS picture input. (Video
in Video mode. prohibited programs. 27 Format Disc)
During the CGMS picture input. (VR
This program is not allowed to You cannot record cop-y 28 Format Disc that is not compatible with
be recorded on this disc. prohibited programs. CPRM.)

1-12-2 E3NG1FIS
Downloaded from www.Manualslib.com manuals search engine
Error
Message Solution Error Description
No.
Release the disc protection
This disc is protected and not setting in the Disc Setting 29 Disc Protected Disc.
recordable. menu.
Disc is full. Insert a recordable disc with
(No area for new recording) enough recording space. 30 No available recording space.

The 99 title limit has been reached.


You cannot record more than 31 (Video Format Disc)
99 titles on one disc. (The Delete unnecessary titles.
maximum is 99.) The 99 title limit has been reached. (VR
32 Format Disc)
You cannot record more than
999 chapters on one disc. Delete unnecessary chapters. 33 999 chapter limit has been reached. (VR
(The maximum is 999.) Format Disc)

You cannot record on this as No available recording space for Control


Control Information is full. Insert a new disc. 34 Information.
You cannot record on this disc
as Power Calibration Area is Insert a new disc. 35 PCA is Full. (in REC start)
full.
Release the finalizing for this
This disc is already finalized. disc. 36 It is finalized. (Video Format Disc)

37 Access to outside of Memory Area.


Can not record on this disc. Repeat the same operation. 38 Sector Address is wrong.
39 BUP writing error of chapter editing.
You cannot record more than
49 titles on the disc. (The Delete unnecessary titles. 43 The 49 title limit has been reached. (+VR
maximum is 49.) Format Disc)

You cannot record more than


254 chapters on the disc. (The Delete unnecessary chapter 44 The 254 chapter limit has been reached.
maximum is 254.) marks. (+VR Format Disc)

This program is not recordable You cannot record copy- During the CGMS picture input (+VR
in +VR mode. prohibited programs. 45 Format Disc).
The disc has no recording Trying to record onto the +VR formatting
compatibility. Set “Make Set “Make Recording disc that had been recorded by the other
Recording Compatible” to Compatible” to “ON” to convert 46 recorder when “Make Recording
“ON” to convert the disc. the disc. Compatible” setting is “OFF”,
You cannot record more than
600 titles on HDD. (The Delete unnecessary titles. 47 The 600 title limit has been reached
maximum is 600.) (HDD).

Can not record on this HDD. Connect HDD. 48 Recording without HDD connected.
The REC key was pushed when HDD
Delete unnecessary titles. 49 was full.
HDD is full.
Delete unnecessary titles. 50 HDD is full during recording.
This Program is not allowed to When you receive signal other than PAL/
be recorded. Receive PAL/SECAM signal. 51 SECAM.

If an error occurs during the timer recording, one of the following error numbers (40 to 42) or the above
error messages (error number: 1 to 39 and 43 to 51) is displayed on the recording menu after timer
recording.
(Once the screen of the program line is exited, the program line for the error will be cleared.)
(No Error Message is displayed for errors No. 40 ~ 42.)

Timer Programming

 THU 


Error number 566.
Date Start End CH 2&%
'    
New Programme



A program with the error number is grayed out on the timer programming list.

1-12-3 E3NG1FIS
Downloaded from www.Manualslib.com manuals search engine
Error
Message Solution Error Description
No.
- Set the timer programming - Some portion has not been recorded
correctly. because of program overlapping.
40
- Set the timer programming - Recording did not start at the start time.
Error message is not before the start time.
displayed. Turn the power on and set the
clock correctly then set timer 41 Power failed
programming again.
Insert the recordable disc. 42 No disc when recording

1-12-4 E3NG1FIS
Downloaded from www.Manualslib.com manuals search engine
BLOCK DIAGRAMS
Servo/System Control Block Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

(DECK ASSEMBLY) IC501


SW507 (SERVO/SYSTEM CONTROL) BOARD AV
LD-SW
IC612 (VFD DRIVER)
ACE HEAD ASSEMBLY FL601
CN504 AL+5V 9 LD-SW 1G 42
CONTROL 5 CTL(+) 95 CTL(+) GRID
HEAD 6 CTL(-) 94 CTL(-) 7G 36
DRV-DATA 68 7 DRV-DIN
100 ST-S DRV-CLK 70 8 DRV-CLK
4 END-S
T-REEL
DRV-STB 69 9 DRV-STB
P1 20
P2 23
VFD
TP502 80
END-S 79 S-REEL P4 25
AL+5V Q506 PS502
Q504 P5 28 SEGMENT
T-REEL S-REEL
ST-S P7 26
P8 21
BOARD SENSOR P9 22
D555
S-LED AL+5V TP503
97 CTL
CTL
VR501
SW-POINT 2 PG-DELAY HDD-LED
HDD-LED 4
Q503 DVD-LED TO SUB SYSTEM
DVD-LED 2
VCR-LED CONTROL
END-S VCR-LED 3 BLOCK DIAGRAM
D520 POWER-LED
POWER-LED 1
BOARD SENSOR VCR-REC Q520
SYS+5V 23 VCR-REC-LED

IIC-BUS SDA
TO DTV MODULE
IIC-BUS SCL BLOCK DIAGRAM

CYLINDER ASSEMBLY CAPSTAN MOTOR IIC-BUS SDA


TO AUDIO SELECTOR
IIC-BUS SCL BLOCK DIAGRAM
CN502
PG
3 C-FG 87 C-FG
SENSOR IIC-BUS SDA
4 C-F/R 78 C-F/R TO VIDEO SELECTOR
IIC-BUS SCL BLOCK DIAGRAM
DRUM MOTOR 5 C-CONT 76 C-CONT
MOTOR M DRIVE 7 LM-FWD/REV 81 LM-FWD/REV
CIRCUIT IIC-BUS SDA
8 D-CONT 77 D-CONT
IIC-BUS SCL TO AUDIO
CAPSTAN 9 D-PFG 90 D-PFG BLOCK DIAGRAM
MOTOR M VCR-AUDIO-MUTE 27
VCR-AUDIO-MUTE

LOADING M IIC-BUS SDA


MOTOR IIC-BUS SCL
AL+5V 31 REC-SAF-SW
Hi-Fi-H-SW TO Hi-Fi AUDIO
SW506 Hi-Fi-H-SW 19 BLOCK DIAGRAM
A-MODE
REC-SAFETY A-MODE 28

IIC-BUS SDA
IIC-BUS SDA 72
Q514 IIC-BUS SCL
IIC-BUS SCL 71
D-REC-H
SYS+5V RESET 34 RESET D-REC-H 33
RF-SW
RF-SW 18
C-ROTA TO VIDEO
RS1501 C-ROTA 15
D-V-SYNC BLOCK DIAGRAM
REMOTE D-V-SYNC 13
14 REMOTE H-A-SW
SENSOR H-A-SW 16
H-A-COMP
H-A-COMP 17
P-DOWN-H V-ENV
32 P-DOWN-H V-ENV 6
TO SUB C-POW-SW C-SYNC
82 C-POW-SW C-SYNC 58
POWER SUPPLY P-ON-H
BLOCK DIAGRAM 75 P-ON-H
ECO-MODE
73 ECO-MODE

1-13-1 E3NG1BLS

Downloaded from www.Manualslib.com manuals search engine


Sub System Control Block Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

IC501
(SUB MICRO CONTROLLER)

DVD/HDD-AUDIO-MUTE
DVD/HDD-AUDIO-MUTE 26
AUDIO-MUTE TO AUDIO SELECTOR
AUDIO-MUTE 29 BLOCK DIAGRAM
SC-AUDIO-MUTE
SC-AUDIO-MUTE 30
1V2CONT
25 1V2CONT
POW-SW
TO SUB 59 POW-SW
LOW-POW
POWER SUPPLY 74 LOW-POW
FAN-CONT1
BLOCK DIAGRAM 11 FAN-CONT1
REG-CONT
60 REG-CONT

BOARD FRONT JACK


ECO+5V
DTV-SYS-RESET
Q3001 D3001 DVD-REC
DTV-TXD
TO DTV MODULE DRIVE
BLOCK DIAGRAM DTV-RXD
DTV-S-SCLK Q3002 D3002 HDD-REC
DRIVE
D3005 VCR
CN1504 CN3011
DVD-REC-LED 21 4 DVD-REC-LED 4
HDD-REC-LED 22 3 HDD-REC-LED 3 D3003 DVD
5 VCR-LED 5
6 DVD-LED 6 D3004 HDD
1 HDD-LED 1

IC101
(MAIN MICRO CONTROLLER)

CN502-D CN1801
DTV-S-SCLK R23 5 DTV-S-SCLK 5
DTV-RXD W25 4 DTV-RXD 4
DTV-TXD R22 3 DTV-TXD 3 HDD-LED
DTV-SYS-RESET A4 2 DTV-SYS-RESET 2 DVD-LED TO SERVO/SYSYTEM
VCR-LED CONTROL
POWER-LED BLOCK DIAGRAM

X501
12MHz 39 X OUT
RESONATOR 38 X IN

X502
32KHz 36 XC OUT D1605
X'TAL 35 XC IN POWER
IC107 CN1505 CN1601
3 POWER-LED 3
1
AL+2.8V 2 RESET 1 2 POWER-SW 2 SW1601
POWER P-ON+5V
CN701 CN1502
SYS-RESET R25 27 SYS-RESET 27 63 SYS-RESET KEY SWITCH
Q517
SUB-RXD V25 30 SUB-RXD 30 66 SUB-RXD BOARD POWER SWITCH
SUB-TXD W26 28 SUB-TXD 28 65 SUB-TXD J917
SUB-SCLK P22 26 SUB-SCLK 26 67 SUB-SCLK S-INH
Q516
RDY B4 29 RDY 29 64 RDY ECO+5V
IC501 X501

CLK 27 IN L1 4 2 27MHz D3012


X'TAL KEY-1 7 KEY SWITCH CN1504 CN3011 CN3012 CN3003
DUBBING
KEY-2 8 9 KEY-2 9 KEY SWITCH 1 KEY-2 1
DUBBING-LED 20 2 DUBBING-LED 2 Q3006 4 DUBBING-LED 4
DRIVE

DVD/HDD MAIN BOARD BOARD AV BOARD FRONT JACK BOARD SWITCH

1-13-2 E3NG1BLSS

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Digital Signal Process Block Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

REC VIDEO SIGNAL PB VIDEO SIGNAL REC AUDIO SIGNAL PB AUDIO SIGNAL

IC101 (MAIN MICRO CONTROLLER/MPEG2 AV CODEC)


CN3001 CN3002 CN652 CN701
HARD D/A F2 VIDEO-Y(I/P)-OUT 7
DISK D/A F1 VIDEO-Pr/Cr-OUT 5
DRIVE TO VIDEO
D/A K5 VIDEO-Pb/Cb-OUT 3 SELECTOR
IC201 VIDEO VIDEO D/A M5 VIDEO-Y(I)-OUT 1 BLOCK
BOARD ATA I/F ENCODER
D/A J3 VIDEO-C-OUT 9 DIAGRAM
RF/ (CN1502)
VIDEO-Y/CVBS-IN 20
ERROR
AMP VIDEO-C-IN 22
A5,B5-B7
,C6,C7, YC(0-7)
D6,D7 TO VIDEO
HDMI-SDA BLOCK
LPC HDMI-SDA N23
DVD MECHANISM HDMI-SCL DIAGRAM
CN201 HDMI-SCL U25
VIDEO-CLOCK
VIDEO-CLOCK C5

IC301 IC701 (VIDEO DECODER)


PICK TILT 8
-UP TRACKING U4,W1,W3, 45-50 DECODER A/D 10
Y2,AA1,AA2
MOTOR BACK-END 13
FOCUS
DRIVER FRONT-END DIGITAL P3,T3,T5,
SIGNAL 39-44 DECODER A/D
DIGITAL U2,U3,V1
SIGNAL PROCESS
PROCESS PCM-DATA0
SPDIF
N2 TO VIDEO
PCM-BCK
P1 BLOCK
PCM-LRCK DIAGRAM
IC202 M1
PCM-SCLK
N3 CN701
OP AMP M2 AUDIO(L)-OUT 17
TO AUDIO
D/A D1 AUDIO(R)-OUT 15 SELECTOR
D/A D3 DVD/HDD-AUDIO-MUTE 18 BLOCK
P-ON+3.3V R4 IC802 (AUDIO A/D CONVERTER) AUDIO(L)-IN 11 DIAGRAM
AUDIO (CN1502)
L-CH AUDIO(R)-IN 13
I/F K2 7 13
TRAY OPEN R-CH
K1 8 14
N4 9
Y26 10 AUDIO A/D
U24 11 CONVERTER
CN1001-R CN301 E12 12
M3 6
IC302

MOTOR
DRIVER JK1502
CN101 CN1001 CL1001 CN1503 Q1535 (REAR)
SLED 3 SPDIF 3 28 SPDIF 28 BUFFER DIGITAL
MOTOR AUDIO OUT
BOARD WF10 (COAXIAL)
M IC104, IC105 POWER
(FLASH MEMORY) SUPPLY BOARD AV

FLASH MEMORY
SPINDLE IC901 (IEEE1394 I/F)
MOTOR CN1002-R AA3 4
CN901
AC2 5
M IC102 (DDR2 SDRAM) Y5 6
30 TPA1P 1
RECEIVE 29 TPA1N 2 TO
AB3 7 DATA DV JACK
BOARD TPB1P 4
DDR SDRAM AC3 8 DECODER (W11)
RELAY LINK LINK 28 TPB1N 5
I/F AA4 9 I/F 27
AE1 10
AA5 11 TRANSMIT
AD1 1 DATA
ENCODER
Y4 48
W5 2
DVD/HDD MAIN BOARD AC1 3

1-13-3 E3NG1BLD

Downloaded from www.Manualslib.com manuals search engine


Video Selector Block Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

REC VIDEO SIGNAL PB VIDEO SUGNAL

BOARD IC1509 (VIDEO SELECTOR)


REAR JACK BOARD AV
Q2001
JK2001 CN2001 CN1506
VIDEO OUT2 19 BUFFER 8 VIDEO-OUT2 8 22 DRIVER FBC SW
VIDEO-G 11 13 VIDEO-G-IN 13 48 62
CN1506 CN2001 JK2001
VIDEO-B 7 12 VIDEO-B-IN 12 50
VIDEO-R 15 14 VIDEO-R-IN 14 49 LPF GCL 12 10 VIDEO-IN2 10 20 VIDEO
18 IN2
SW
64 14
SW BOARD
Q1515 20
REAR JACK
BUFFER 61 MUTE 65
Q1514 JK1504
BUFFER 59 MUTE
20 VIDEO IN1
CN1502 WF8 WF4
20 VIDEO-Y/CVBS-IN SW
TO DIGITAL 22 VIDEO-C-IN
SW JK3001
SIGNAL 7 VIDEO-Y(I/P)-OUT 51 AGC
PROCESS CN1504 CN3011 (FRONT)
5 VIDEO-Pr/Cr-OUT 52
BLOCK SW 15 VIDEO-IN 15 VIDEO
DIAGRAM 3 VIDEO-Pb/Cb-OUT 53
-IN
(CN701) 1 VIDEO-Y(I)-OUT 55
9 VIDEO-C-OUT 57
SW
WF5 WF7 + BOARD FRONT JACK

JK1504 WF6
Q1541
VIDEO OUT1 19 BUFFER 30 DRIVER MUTE FBC SW
VIDEO-G 11
VIDEO-B 7 46 DRIVER SW
VIDEO-R 15
44 DRIVER SW SW 100
3
45 DRIVER SW TU1800
JK1505 (TUNER UNIT)
(REAR)
40 DRIVER SW 17 VIDEO-OUT
VIDEO-Y
-OUT SW 5
VIDEO-Pb/Cb 38 DRIVER
AGC
-OUT LPF

VIDEO-Pr/Cr 39 DRIVER SW
-OUT IC700 (VPS)

16 VPS-V

SW IIC-BUS SDA TO SERVO/SYSTEM


IIC 42 CONTROL
I/F IIC-BUS SCL
43 BLOCK DIAGRAM
+

SW DTV-Y
TO VIDEO VCR-VIDEO-OUT TO DTV MODULE
24 SW DTV-C BLOCK DIAGRAM
BLOCK VCR-VIDEO-IN
DIAGRAM

1-13-4 E3NG1BLVS

Downloaded from www.Manualslib.com manuals search engine


Video Block Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
REC VIDEO SIGNAL PB VIDEO SIGNAL REC AUDIO SIGNAL PB AUDIO SIGNAL

IC501 (OSD) (DECK ASSEMBLY)

OSD 50
52 CHARACTER IIC-BUS SCL TO SERVO/SYSTEM CYLINDER ASSEMBLY
MIX CONTROL
IIC-BUS SDA
BLOCK DIAGRAM CN251
IC301
VIDEO SIGNAL VIDEO(R)-1 1 VIDEO (R)-1
PROCESS VIDEO-COM 2 HEAD
/HEAD AMP 65 68 69 46 43 78 79 VIDEO(L)-1 3 VIDEO (L)-1
VIDEO(L)-2 4 HEAD
Q402 SERIAL VIDEO-COM 5 VIDEO (L)-2
DECODER VIDEO(R)-2 6 HEAD
BUFFER Y. DELAY
VIDEO (R)-2
R P 96 HEAD
SP SP 95
HEAD
EP AMP 94
BYPASS AGC LUMINANCE
SIGNAL 93
TO VIDEO VCR-VIDEO-OUT PROCESS
48
SELECTOR VCR-VIDEO-IN WF2
BLOCK DIAGRAM 90
PB/EE CCD 1H DELAY TP504
56 CHARA. EP 89
INS. HEAD RF-SW
Y 88
MUTE
REC AMP
WF1 + FM 87
1/2 AGC
C D-REC-H
FBC D-REC-H 80
RF-SW
CHROMINANCE C-ROTA
RF-SW/C-ROTA 70
SIGNAL D-V-SYNC TO SERVO/SYSTEM
PROCESS D-V-SYNC 62
61 H-A-SW CONTROL
R PR P H-A-SW 71 BLOCK DIAGRAM
H-A-COMP
R P H-A-COMP 83
Y/C V-ENV
V-ENV 84
MIX VXO C-SYNC
AGC C-SYNC 67

58 59 28 29 21
X301
4.43MHz

DVD/HDD MAIN BOARD QA01,QA02


DRIVE TP301
ICA02 CNA01 C-PB
ICA01 (HDMI INTERFACE) 3.3V<-->5V HDMI-CONNECTOR
CONVERTER WF3
119 19 HOT PLUG
HDMI-SCL DETECT
TO DIGITAL SIGNAL PROCESS BLOCK DIAGRAM

113 IIC AUTHENT DDC


HDMI-SDA REGISTER /CATION 121 2 6 15 SCL
114 I/F KEY I/F
EXCHANGE 120 3 5 16 SDA

P-ON+5V
22 3 T.M.D.S DATA2-
PCM-DATA0
38 24 1 T.M.D.S DATA2+
SPDIF
CONTROLLER
AV

ENCRYPTOR
CIPHER/
HDCP

43
ENCODER
TMDS

TRANSMITTER
TMDS
I/F
AUDIO

PCM-SCLK 18 6 T.M.D.S DATA1-


33
PCM-LRCK 20 4 T.M.D.S DATA1+
41
PCM-BCK
45 14 9 T.M.D.S DATA0-
81 16 7 T.M.D.S DATA0+
~

83 12 10 T.M.D.S CLOCK+
YC(0-7) VIDEO
86 I/F 10 12 T.M.D.S CLOCK-
~

90
111
VIDEO-CLOCK BOARD AV
117

1-13-5 E3NG1BLV

Downloaded from www.Manualslib.com manuals search engine


Audio Selector Block Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

REC AUDIO SIGNAL PB AUDIO SIGNAL

IC1509(AUDIO SELECTOR) BOARD REAR JACK JK2001


BOARD AV CN1506 CN2001
6 AUDIO(L)-IN2 6 6 AUDIO(L)-IN2
TO SERVO/SYSTEM IIC-BUS SDA
42 IIC 5 AUDIO(R)-IN2 5 2 AUDIO(R)-IN2
CONTROL IIC-BUS SCL
BLOCK DIAGRAM 43 I/F 3 AUDIO(L)-OUT2 3 3 AUDIO(L)-OUT2
SW 72 1 AUDIO(R)-OUT2 1 1 AUDIO(R)-OUT2
2 AUDIO-MUTE 2 MUTE-ON MUTE-ON
Q2003 Q2002
IC1508
(OP AMP)

2 OP 1 77
AMP JK1504
SW 71
6 AUDIO(L)-IN1
2 AUDIO(R)-IN1
3 AUDIO(L)-OUT1
OP 1 AUDIO(R)-OUT1
6 7 76 Q1537 Q1538
AMP
74 MUTE-ON MUTE-ON
SW

Q1534 IC1902
DRIVE (IF SIGNAL PROCESS)
TU1800
73 L-CH (TUNER UNIT)
SW 31 IF SIGNAL
R-CH 2 6 SIF-OUT
30 PROCESS
WF9
CN1502 SW
SW 68
TO DIGITAL 17 AUDIO(L)-OUT
SIGNAL 15 AUDIO(R)-OUT
PROCESS 18 DVD/HDD-AUDIO-MUTE 67
BLOCK SW
DIAGRAM 11 AUDIO(L)-IN
SW
(CN701) 13 AUDIO(R)-IN JK1502 (REAR)
AUDIO(L)
90 MUTE-ON Q1539 -OUT
87
IC1506 AUDIO(R)
(OP AMP) 85
80 SW MUTE-ON Q1540 -OUT
92
82
1 OP 2 (VCR DVD/HDD DUBBING) Q1536
AMP 94
DRIVE
CN1504 CN3011 JK3002 (FRONT)
(DVD/HDD VCR DUBBING) 17 AUDIO(L)-IN 17
AUDIO(L)
19 AUDIO(R)-IN 19 -IN
70 SW JK3003 (FRONT)
AUDIO(R)
-IN
89
86
BOARD FRONT JACK
OP 84
7 6 79 SW
AMP 91
81 VCR-AUDIO-IN(L)
TO Hi-Fi AUDIO
93 VCR-AUDIO-IN(R) BLOCK DIAGRAM
TO Hi-Fi VCR-AUDIO-OUT(L)
AUDIO AUDIO-MUTE
TO SUB SYSTEM
BLOCK VCR-AUDIO-OUT(R) SC-AUDIO-MUTE
69 SW CONTROL
DIAGRAM DVD/HDD-AUDIO-MUTE BLOCK DIAGRAM
DTV-AUDIO(L)
TO DTV MODULE
DTV-AUDIO(R) BLOCK DIAGRAM

1-13-6 E3NG1BLAS

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Audio Block Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

REC AUDIO SIGNAL PB AUDIO SIGNAL

BOARD AV

N-A-PB
TO Hi-Fi AUDIO N-A-REC
BLOCK DIGRAM

IC301
(AUDIO SIGNAL PROCESS) 13

ALC
12
DET
INV
PB-ON
R LINE
5 EQ ALC MUTE 11
8 9 ATT AMP
6 AMP
P
(DECK ASSEMBLY)
SP/LP-ON

P-ON+5V 7
ACE HEAD ASSEMBLY
Q404 REC-ON
CN504
AUDIO 4 AUDIO-PB/REC
HEAD Q403
3 A-COM
BIAS
AUDIO 1 AE-H OSC
ERASE 2 FE-H 1 AUTO REC
HEAD 3 100
2 BIAS AMP
Q406

SERIAL
AUDIO HD-SW DECODER

SWITCHING CONTROL
FE HEAD 16 68 69 71
Q405 D-REC-OFF
CN501
FULL 2 FE-H P-ON+5V
ERASE
1 FE-H-GND Q401
HEAD VCR-AUDIO-MUTE
SWITCHING
PB-ON IIC-BUS SDA TO SERVO/SYSTEM
CONTROL
IIC-BUS SCL BLOCK DIAGRAM

1-13-7 E3NG1BLA

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Hi-Fi Audio Block Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

REC AUDIO SIGNAL PB AUDIO SIGNAL

BOARD AV

VCR-AUDIO-IN(L) TO AUDIO
VCR-AUDIO-IN(R) SELECTOR
BLOCK DIAGRAM

IC451 (Hi-Fi AUDIO SIGNAL PROCESS)

SW R-CH IIC-BUS SDA


COMP SERIAL 37
NOISE BPF DATA IIC-BUS SCL
P DECODER 38
R-CH
PNR R

LIM DEV VCO LPF


TO
47 SERVO/ SYSTEM
MUTE-ON CONTROL
77 BLOCK DIAGRAM
TO AUDIO VCR-AUDIO-OUT(R) R-CH
50 48 76
SELECTOR VCR-AUDIO-OUT(L) INSEL
OUTPUT
BLOCK DIAGRAM
SELECT
74
MUTE-ON A-MODE
73
HOLD Hi-Fi-H-SW
39
PULSE 75
L-CH
4 14 NOISE
INSEL MIX COMP 26
DET
15 (DECK ASSEMBLY)
Q451
LIM DEV VCO LPF ENV
21
DET
R DO
L-CH
DET CN251
NOR PNR P Hi-Fi
R 24 Hi-Fi-AUDIO(R) 7
SW SW L-CH AUDIO(R)
COMP LIM 34 33 Hi-Fi-COM 8 HEAD
NOISE BPF
L 27 Hi-Fi-AUDIO(L) 9
N-A-REC
TO AUDIO 78 Hi-Fi
BLOCK DIAGRAM N-A-PB AUDIO(L)
80
HEAD

CYLINDER ASSEMBLY

1-13-8 E3NG1BLH

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Power Supply Block Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
CAUTION ! NOTE: CAUTION !
For continued protection against fire hazard, The voltage for parts in hot circuit is measured using Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit.
replace only with the same type fuse. hot GND as a common terminal. If Main Fuse (F1001) is blown , check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.

HOT CIRCUIT. BE CAREFUL.

T1001
AC1001 F1001 L1003 D1001 - D1004
T2.5A H 250V CL1001
LINE BRIDGE 3 18 1 AL-30V
FILTER RECTIFIER 2 AL+44V
3,4 AL+16.3V
7,8 AL+12V
17
Q1106 12 P-ON+10V
SW+5V 14,15 P-ON+5V
5 16,17 AL+5V(3)
TO SUB
16 26 SYS+5V POWER SUPPLY
25 F1 BLOCK DIAGRAM
Q1108,Q1110,Q1111 IC1105 (CN1503)
24 F2
+8.5V REG. +5V REG.
11 1V2CONT
Q1001 15
34 LOW-POW
29 POW-SW
13 FAN-CONT1
14 27 REG-CONT
Q1100 Q1105 30,31 AL+2.8V
Q1003 SW+12V +10V REG. 32 P-ON+3.3V
Q1101
13
IC1102
SHUNT
REG.
7 12 FAN
Q1114 CN1002
1 FAN+12V
11 2 GND

Q1115
8 10

Q1104

IC1001
ERROR
CN1003
VOLTAGE DET
Q1102 1 HDD+12V HARD
DISK
3 HDD+5V
4 1 DRIVE

CN1001
SW+5V
25-27 P-ON+10.5V
3 2 Q1112 TO
20-22 P-ON+5V
DVD/HDD
10-12 AL+2.8V MAIN BOARD
IC1101 IC1103 6,7 P-ON+1.8V (CN101)
3
+1.8V REG. 15-17 P-ON+3.3V
SHUNT 1
REG. Q1103 IC1104
2
+3.3V REG.

HOT COLD BOARD POWER SUPPLY


Q1109 Q1107

1-13-9 E3NG1BLP

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Sub Power Supply Block Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

CN1503 Q1550
1 AL-30V -FL
2 AL+44V AL+15V
3,4 AL+16.3V Q1511
7,8 AL+12V TU+30V
12 P-ON+10V Q1554
Q1512 Q1552
14,15 P-ON+5V
16,17 AL+5V(3)
TO 26 SYS+5V Q1508
POWER SUPPLY 25 F1 AL+16V/+12V
BLOCK DIAGRAM
(CL1001) 24 F2
11 1V2CONT Q1509 Q1553
34 LOW-POW
29 POW-SW
13 FAN-CONT1 P-ON+9V(2)
27 REG-CONT Q1513
30,31 AL+2.8V
32 P-ON+3.3V
P-ON+5V(DECK)
Q1516
AL+12V(2)
P-ON+10V
P-ON+3.3V
P-ON+5V(2)

AL+5V
Q1502 Q1517
P-ON+5V

Q1527
SYS+5V
IC1800
+1.8V REG. P-ON+1.8V
Q1548
ECO+12V
+9V REG. ECO+9V
Q1520
Q1521
ECO+5V
Q1800

Q1549 Q1551
F1
F2

Q1528 P-DOWN-H
P-ON-H TO SERVO/SYSTEM
C-POW-SW CONTROL
BLOCK DIAGRAM
ECO-MODE
1V2CONT
LOW-POW
POW-SW TO SUB SYSTEM
CONTROL
FAN-CONT1 BLOCK DIAGRAM
REG-CONT

BOARD AV

1-13-10 E3NG1BLSP

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DTV Module Block Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
REC VIDEO SIGNAL REC AUDIO SIGNAL

IC2500
(DVB-T DEMODULATOR) IC2602 (DTV SIGNAL PROCESS)
TU1800
(TUNER UNIT)
CN2701 CN1800
VIDEO DTV-Y TO VIDEO
CN1800 CN2700 50 93 VIDEO 118 11 DTV-Y 26
D/A DTV-C SELECTOR
DIF-OUT1 18 1 DIF-OUT1 1 30 ADC 49 95 ENCODER CONVERTER 122 13 DTV-C 28 BLOCK DIAGRAM
DIF-OUT2 19 2 DIF-OUT2 2 31 /AGC I/F 48 96 14 DTV-AUDIO(L) 29
/DEMOD. DTV
DIF-AGC 20 3 DIF-AGC 3 39 47 97 DIGITAL SIGNAL 15 DTV-AUDIO(R) 30
/DECODER IC2901
64 94 PROCESS (OP AMP)

L-CH
AUDIO 110 2 1
AUDIO D/A
INTERFACE CONVERTER R-CH
109 6 7
DTV-AUDIO(L) TO AUDIO
DTV-AUDIO(R) SELECTOR
BLOCK DIAGRAM
Q2903
AUDIO-MUTE 101 DRIVE MUTE
-ON
RESET 1 100 RESET

IC2603 Q2900
SDA 44 102 SDA (MEMORY)
MUTE
SCL 43 103 SCL SPI-DATA0 15 2 SPI-DATA0 -ON
SPI-DATA1 13 5 SPI-DATA1
SPI-CLK 16 6 SPI-CLK Q2901
SPI-CE 17 1 SPI-CE

CN2700 CN1800
DTV-TXD
DTV-TXD 105 15 DTV-TXD 15
DTV-RXD TO SUB SYSTEM
DTV-RXD 106 14 DTV-RXD 14
DTV-SYS-RESET CONTROL
DTV-SYS-RESET 44 12 DTV-SYS-RESET 12 BLOCK DIAGRAM
DTV-S-SCLK
DATA BUS(0-15)
*1
SDRAM
I/F ADDRESS BUS(0-11)
*2 P-ON+5V

*1 51,53~59,65~72 IC2800 (DDR SDRAM)


*2 64,75~80,86~89,91
*3 22~26,29~35 *3
*4 2,4,5,7,8,10,11,13,42,44,45, DDR SDRAM Q1805
47,48,50,51,53
*4

Q1801
CN2700 CN1800 Q1804,Q1807
LEVEL IIC-BUS SDA TO SERVO/
SDA 15 4 TU-SDA 4 SW
SHIFTER SYSTEM
SCL 14 5 TU-SCL 5 CONTROL
Q1802
Q1803,Q1806 BLOCK
LEVEL IIC-BUS SCL DIAGRAM
SW
BOARD DTV MODULE UNIT SHIFTER

SCL 9
SDA 10

BOARD AV

1-13-11 E3NG1BLDTV

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SCHEMATIC DIAGRAMS / BOARD’S AND TEST POINTS
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

Standard Notes
WARNING
Many electrical and mechanical parts in this chassis
have special characteristics. These characteristics
often pass unnoticed and the protection afforded by
them cannot necessarily be obtained by using
replacement components rated for higher voltage,
wattage, etc. Replacement parts that have these
special safety characteristics are identified in this
manual and its supplements; electrical components
having such features are identified by the mark " ! "
in the schematic diagram and the parts list. Before
replacing any of these components, read the parts list
in this manual carefully. The use of substitute
replacement parts that do not have the same safety
characteristics as specified in the parts list may create
shock, fire, or other hazards.

Notes:
1. Do not use the part number shown on these
drawings for ordering. The correct part number is
shown in the parts list, and may be slightly different
or amended since these drawings were prepared.
2. All resistance values are indicated in ohms
(K=103, M=106).
3. Resistor wattages are 1/4W or 1/6W unless
otherwise specified.
4. All capacitance values are indicated in μF
(P=10-6 μF).
5. All voltages are DC voltages unless otherwise
specified.
6. Electrical parts such as capacitors, connectors,
diodes, IC’s, transistors, resistors, switches, and
fuses are identified by four digits. The first two
digits are not shown for each component. In each
block of the diagram, there is a note such as shown
below to indicate these abbreviated two digits.

1-14-1 T5P_SC
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LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON
THE FOLLOWING PAGES:
1. CAUTION:
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE.

2. CAUTION:
Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F1001) is blown, first check to see that all components in the power supply circuit are not
defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components
in the power supply circuit to fail.

3. Note:
1. Do not use the part number shown on the drawings for ordering. The correct part number is shown in the
parts list, and may be slightly different or amended since the drawings were prepared.
2. To maintain original function and reliability of repaired units, use only original replacement parts which are
listed with their part numbers in the parts list section of the service manual.

4. Voltage indications for PLAY and REC modes on the schematics are as shown below:
< DVD/DVR Section > < VCR Section >
Unit: Volts
1 2 3 PLAY mode 1 2 3 PLAY mode
5.0 STOP mode 5.0 5.0 REC mode
5.0
(2.5) (2.5) DVD mode
The same voltage for The same voltage for < >
both PLAY & STOP modes Indicates that the voltage both PLAY, REC & DVD Indicates that the voltage
is not consistent here. modes is not consistent here.

5. How to read converged lines


1-D3
Distinction Area 3 1-B1
Line Number AREA D3
(1 to 3 digits) AREA B1
2
Examples:
1. "1-D3" means that line number "1" goes to the line number
1 1-D3
"1" of the area "D3".
2. "1-B1" means that line number "1" goes to the line number
"1" of the area "B1". A B C D

6. Test Point Information


: Indicates a test point with a jumper wire across a hole in the BOARD.
: Used to indicate a test point with a component lead on foil side.
: Used to indicate a test point with no test pin.
: Used to indicate a test point with a test pin.

1-14-2 T5P_SC
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AV 1/9 Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1-14-3 E3NG1SCAV1

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AV 2/9 , POWER SWITCH & SENSOR Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

FL601 MATRIX CHART


7G 6G 5G 4G 3G 2G 1G
P1 a a a a a a CD
P2 b b b b b b
P3 f f f f f f VCR
P4 g g g g g g DB
P5 c c c c c c HDD
P6 e e e e e e
P7 d d d d d d DVD
P8 S1 T C
P9 PM DTV BS CS DR

7G 6G 5G 4G 3G 2G 1G

DTV BS CS DR CD
PM T C
a VCR
f b
S1 g
DB HDD
e
d
c
DVD

1-14-4 E3NG1SCAV2

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AV 3/9 Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1-14-5 E3NG1SCAV3

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AV 4/9 Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1-14-6 E3NG1SCAV4

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AV 5/9 Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1-14-7 E3NG1SCAV5

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AV 6/9 Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1-14-8 E3NG1SCAV6

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AV 7/9 Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1-14-9 E3NG1SCAV7

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AV 8/9 Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1-14-10 E3NG1SCAV8

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AV 9/9 Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1-14-11 E3NG1SCAV9

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POWER SUPPLY Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

CAUTION ! CAUTION ! NOTE:


Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. For continued protection against fire hazard, The voltage for parts in hot circuit is measured using
If Main Fuse (F1001) is blown , check to see that all components in the power supply replace only with the same type fuse. hot GND as a common terminal.
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.

1-14-12 E3NG1SCP

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FRONT JACK & SWITCH Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1-14-13 E3NG1SCFJ

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REAR JACK Schematic Diagram < VCR Section > ATA Schematic Diagram < DVD/HDD Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

E3NG1SCRJ E3NG1SCAT

1-14-14

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DVD/HDD MAIN 1/7 Schematic Diagram < DVD/HDD Section >
1 NOTE: NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
The order of pins shown in this diagram is different from that of actual IC101.
IC101 is divided into six and shown as IC101 (1/6) ~ IC101 (6/6) in this DVD/HDD Main Schematic Diagram Section.

1-14-15 E3NG1SCD1

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DVD/HDD MAIN 2/7 Schematic Diagram < DVD/HDD Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
1 NOTE:
The order of pins shown in this diagram is different from that of actual IC101.
IC101 is divided into six and shown as IC101 (1/6) ~ IC101 (6/6) in this DVD/HDD Main Schematic Diagram Section.

1-14-16 E3NG1SCD2

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DVD/HDD MAIN 3/7 Schematic Diagram < DVD/HDD Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
1 NOTE:
The order of pins shown in this diagram is different from that of actual IC101.
IC101 is divided into six and shown as IC101 (1/6) ~ IC101 (6/6) in this DVD/HDD Main Schematic Diagram Section.

1-14-17 E3NG1SCD3

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DVD/HDD MAIN 4/7 Schematic Diagram < DVD/HDD Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
1 NOTE:
The order of pins shown in this diagram is different from that of actual IC101.
IC101 is divided into six and shown as IC101 (1/6) ~ IC101 (6/6) in this DVD/HDD Main Schematic Diagram Section.

1-14-18 E3NG1SCD4

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DVD/HDD MAIN 5/7 Schematic Diagram < DVD/HDD Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1 NOTE:
The order of pins shown in this diagram is different from that of actual IC101.
IC101 is divided into six and shown as IC101 (1/6) ~ IC101 (6/6) in this DVD/HDD Main Schematic Diagram Section.

1-14-19 E3NG1SCD5

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DVD/HDD MAIN 6/7 Schematic Diagram < DVD/HDD Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1-14-20 E3NG1SCD6

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DVD/HDD MAIN 7/7 Schematic Diagram < DVD/HDD Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1 NOTE:
The order of pins shown in this diagram is different from that of actual IC101.
IC101 is divided into six and shown as IC101 (1/6) ~ IC101 (6/6) in this DVD/HDD Main Schematic Diagram Section.

1-14-21 E3NG1SCD7

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DTV MODULE Schematic Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1-14-22 E3NG1SCDTV

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BOARD AV Top View
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
BOARD SENSOR View
TO BOARD SENSOR
(END-SENSOR)
WF2 WF3
VR501 TP503 TP504 TP301
SW-POINT CTL RF-SW C-PB BHF300F01012A

BHF300F01012B

J184
AV1-V-OUT1

J917
S-INH
TO BOARD SENSOR (START-SENSOR)

1-14-23 BE3N00F01011A

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BOARD AV Bottom View
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

WF1
PIN 56 OF
IC301

WF6
PIN 30 OF
IC1509
WF10
PIN 28 OF
CN1503

WF7
PIN 3 OF
CN1502
WF8
PIN 5 OF
CN1502
WF4
PIN 7 OF
CN1502
WF5
PIN 9 OF
CN1502
WF9
PIN 17 OF
CN1502

1-14-24 BE3N00F01011A

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BOARD POWER SUPPLY Top View
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

CAUTION ! CAUTION ! Because a hot chassis ground is present in the power


For continued protection against fire hazard, Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. supply circut, an isolation transformer must be used.
replace only with the same type fuse. If Main Fuse (F1001) is blown , check to see that all components in the power supply Also, in order to have the ability to increase the input
circuit are not defective before you connect the AC plug to the AC power supply. slowly, when troubleshooting this type power supply
Otherwise it may cause some components in the power supply circuit to fail. circuit, a variable isolation transformer is required.
NOTE:
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.

1-14-25 BE3N00F01021A

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BOARD POWER SUPPLY Bottom View
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

CAUTION ! CAUTION ! Because a hot chassis ground is present in the power


For continued protection against fire hazard, Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. supply circut, an isolation transformer must be used.
replace only with the same type fuse. If Main Fuse (F1001) is blown , check to see that all components in the power supply Also, in order to have the ability to increase the input
circuit are not defective before you connect the AC plug to the AC power supply. slowly, when troubleshooting this type power supply
Otherwise it may cause some components in the power supply circuit to fail. circuit, a variable isolation transformer is required.
NOTE:
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.

1-14-26 BE3N00F01021A

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BOARD FRONT JACK Top View
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

BOARD SWITCH BOARD SWITCH


Top View Bottom View

BOARD FRONT JACK Bottom View

BE3N00F01021B BE3N00F01021C

1-14-27

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BOARD REAR JACK Top View BOARD REAR JACK Bottom View
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

BE3N00F01021D

BOARD POWER SWITCH BOARD POWER SWITCH BOARD ATA Top View BOARD ATA Bottom View
Top View Bottom View

BE3N00F01011B BE4340F01032

1-14-28

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WAVEFORMS

NOTE:
Input: COLOR BAR SIGNAL (WITH 1KHz AUDIO SIGNAL)

WF1 Pin 56 of IC301 WF5 Pin 9 of CN1502 WF9 Pin 17 of CN1502

V-OUT E-E 0.2V 20μs VIDEO-C 0.2V 20μs AUDIO(L)-OUT 1V 0.5ms

WF1 UPPER Pin 56 of IC301


WF2 LOWER TP504 WF6 Pin 30 of IC1509 WF10 Pin 28 of CN1503

V-OUT 0.5V
RF-SW 5V 50μs VIDEO-CVBS 0.5V 20μs SPDIF 1V 0.1μs

WF3 UPPER TP301


WF2 LOWER TP504 WF7 Pin 3 of CN1502

C-PB 0.2V
RF-SW 5V 5ms VIDEO-Cb 0.2V 20μs

WF4 Pin 7 of CN1502 WF8 Pin 5 of CN1502

VIDEO-Y 0.2V 20μs VIDEO-Cr 0.2V 20μs

1-15-1 TD5PWF
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WIRING DIAGRAM
Wiring 1/2 Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
REAR
DIGITAL
VIDEO- VIDEO- VIDEO- AUDIO(L) AUDIO(R) AUDIO OUT
Y-OUT Pb/Cb-OUT Pr/Cr-OUT -OUT -OUT COAXIAL
CN1506
(DECK ASSEMBLY)

15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
2 4 6 8 10 12 14 16 18 20
CN1801

ECO+12V
VIDEO-R-IN
VIDEO-G-IN
VIDEO-B-IN
JK2-16P
VIDEO-IN2
GND
VIDEO-OUT2
SC2-IN
AUDIO(L)-IN2
AUDIO(R)-IN2
GND
AUDIO(L)-OUT2
AUDIO-MUTE
AUDIO(R)-OUT2
1 3 5 7 9 11 13 15 17 19 21
ACE HEAD GND 1
ASSEMBLY JK1504 (AV1) TO

W10
CN504 DTV-SYS-RESET 2 DVD/HDD
AUDIO DTV-TXD 3 MAIN
ERASE 1 AE-H
DTV-RXD 4 BOARD
HEAD 2 FE-H
CN502-D
15
14
13
12
11
10
DTV-S-SCLK 5

9
8
7
6
5
4
3
2
1
AUDIO 3 A-COM (W8)
HEAD 4 AUDIO-PB/REC BOARD AV CN2001 STANDBY(NU) 6
CN1800
CONTROL 5 CTL(+) BOARD REAR JACK 1 DIF-OUT1 1
HEAD 6 CTL(-) JK2001 (AV2) 2 DIF-OUT2 2
2 4 6 8 10 12 14 16 18 20 3 DIF-AGC 3
1 3 5 7 9 11 13 15 17 19 21 4 TU-SDA 4
5 TU-SCL 5 CN1503
6 RF-AGC(NU) 6 AL-30V 1
ANT-IN ANT-OUT AL+44V 2
7 GND 7
CN1505 W6 CN1601 AL+16.3V 3
FE HEAD CN2700 8 P-ON+3.3V 8
CN501 1 P-ON+5V(2) 1 AL+16.3V 4
BOARD 9 GND 9
FULL 2 FE-H 2 POWER-SW 2 GND 5
3 POWER-LED 3
POWER 10 P-ON+1.8V 10
ERASE 1 FE-H-GND GND 6
HEAD
SWITCH 11 GND 11
4 GND 4 AL+12V 7
12 DTV-SYS-RESET 12
CAPSTAN AL+12V 8
MOTOR 13 STANDBY 13
14 DTV-RXD 14 GND 9
FRONT
GND 10
LOADING
MOTOR
M VIDEO AUDIO(R) AUDIO(L) BOARD
15 DTV-TXD 15
1V2CONT 11
-IN -IN -IN DTV CN1800
P-ON+10V 12
CN502 MODULE 1 NU 16
M 1 AL+16V/+12V UNIT 2 GND 17
FAN-CONT1 13 TO
2 P-ON+5V(DECK) P-ON+5V 14 BOARD
CN1504 W7 CN3011 3 P-ON+5V(2) 18 POWER
3 C-FG P-ON+5V 15
1 HDD-LED 1 4 GND 19 SUPPLY
4 AL+5V(3) 16
CYLINDER C-F/R 5 P-ON+10V 20 CL1001
MOTOR 2 DUBBING-LED 2 AL+5V(3) 17
5 C-CONT (W1)
ASSEMBLY DRIVE 3 HDD-REC-LED 3 6 GND 21
GND 18
CIRCUIT 6 GND BOARD FRONT JACK 7 NU 22
PG 4 DVD-REC-LED 4 GND 19
7 LM-FWD/REV 8 GND 23
SENSOR 5 VCR-LED 5 GND 20
8 D-CONT 9 NU 24
6 DVD-LED 6 GND 21
9 D-PFG 10 GND 25
DRUM 7 ECO+5V 7 CN2701 GND 22
MOTOR M 10 GND
8 GND 9 11 DTV-Y 26
GND 23
11 AL+12V(2) 12 GND 27
9 KEY-2 8 F2 24
12 AL+15V 13 DTV-C 28
10 NU 10 F1 25
14 DTV-AUDIO(L) 29
CAPSTAN 11 NU 11 SYS+5V 26
MOTOR 12 GND 12 CN3012 W9 CN3003 15 DTV-AUDIO(R)
) 30
VIDEO REG-CONT 27
13 NU 13 1 KEY-2 1 16 NU 31
(R)1 SPDIF 28
HEAD 14 GND 14 2 GND 2 17 NU 32
BOARD POW-SW 29
3 ECO+5V 3 18 NU 33
VIDEO
15 VIDEO-IN 15 SWITCH AL+2.8V 30
16 GND 16 4 DUBBING-LED 4 19 NU 34
(L)1 AL+2.8V 31
HEAD 17 AUDIO(L)-IN 17 20 NU 35 CONTINUE
P-ON+3.3V 32 WIRING 2/2
CN251 18 GND 18 DVD-POW-SAFETY1 33 DIAGRAM
VIDEO 1 VIDEO(R)-1 19 AUDIO(R)-IN 19
(L)2 LOW-POW 34
HEAD 2 VIDEO-COM 20 NU 20
3 VIDEO(L)-1
VIDEO 4 VIDEO(L)-2
(R)2 CN1502
HEAD 5 VIDEO-COM
VIDEO-Y(I/P)-OUT
DVD/HDD-AUDIO-MUTE

VIDEO-C-OUT

VIDEO-Pb/Cb-OUT

VIDEO-Y(I)-OUT
VIDEO-Y/CVBS-IN

AUDIO(R)-OUT

VIDEO-Pr/Cr-OUT
AUDIO(L)-OUT

6 VIDEO(R)-2
AUDIO(R)-IN

AUDIO(L)-IN
SYS-RESET

VIDEO-C-IN

BOARD
SUB-SCLK

AUDIO+5V

Hi-Fi 7 Hi-Fi-AUDIO(R)
SUB-RXD

SUB-TXD

AUDIO SENSOR
8 Hi-Fi-COM
GND

(R) HEAD
GND
GND

GND

GND

GND

GND

GND
GND

GND

GND

GND
RDY

9 Hi-Fi-AUDIO(L)
Hi-Fi
AUDIO
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

(L) HEAD
BOARD TO DVD/HDD MAIN BOARD
SENSOR CN701 (W3)

1-16-1 E3NG1WI1

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Wiring 2/2 Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
DVD MECHANISM & DVD/HDD MAIN BOARD ASSEMBLY
DV JACK
DVD MECHANISM (W11) CN101 CN1001 CL1001
CN502-D W4
GND 30 30 GND AL-30V 1
CN1001-R CN301 GND 1
GND 29 29 GND AL+44V 2
2 SW1 17 DTV-SYS-RESET 2
TO BOARD CONTINUE GND 28 28 GND AL+16.3V 3
3 SL(-) 16 DTV-TXD 3 AV WIRING 1/2 P-ON+10.5V 27 27 P-ON+10.5V AL+16.3V 4
4 SL(+) 15 DTV-RXD 4 CN1801 DIAGRAM P-ON+10.5V 26 26 P-ON+10.5V GND 5
5 GND 14 DTV-S-SCLK 5 (W8)
P-ON+10.5V 25 25 P-ON+10.5V GND 6
6 T-SCN2 13 STANDBY(NU) 6
GND 24 24 GND AL+12V 7
7 NU 12 HDMI-
BOARD CONNECTOR GND 23 23 GND AL+12V 8
8 VH(-) 11
RELAY P-ON+5V 22 22 P-ON+5V GND 9
9 HW(-) 10

6
5
4
3
2
1
P-ON+5V 21 21 P-ON+5V GND 10
CN1002-R 10 HW(+) 9

GND
TPB1N
TPB1P
GND
TPA1N
TPA1P
P-ON+5V 20 20 P-ON+5V 1V2CONT 11
1 11 HV(-) 8
SPINDLE GND 19 19 GND P-ON+10V 12
M 12 HV(+) 7
~

MOTOR 11 GND 18 18 GND FAN-CONT1 13


13 HU(-) 6 DVD / HDD MAIN BOARD P-ON+3.3V 17 17 P-ON+3.3V P-ON+5V 14
14 HU(+) 5
P-ON+3.3V 16 16 P-ON+3.3V P-ON+5V 15
SLED M 15 VCC 4 CN901 TO BOARD
MOTOR P-ON+3.3V 15 15 P-ON+3.3V AL+5V(3) 16 CONTINUE
16 U 3 AV
GND 14 14 GND AL+5V(3) 17 WIRING 1/2
17 V 2 CN1503 DIAGRAM
GND 13 13 GND GND 18 (W1)
18 W 1
AL+2.8V 12 12 AL+2.8V GND 19
AL+2.8V 11 11 AL+2.8V GND 20
CN201 CN652 CN3002 CN3001
W2 AL+2.8V 10 10 AL+2.8V GND 21
PICKUP FOCUS 1 FCS(+) NRESET 40 1 1
ACTUATOR GND 9 9 GND GND 22
2 FCS(-) GND 39 2 2
GND 8 8 GND GND 23
TRACKING 3 TRK(+) HDD7 38 3 3
ACTUATOR P-ON+1.8V 7 7 P-ON+1.8V F2 24
4 TRK(-) HDD8 37 4 4
P-ON+1.8V 6 6 P-ON+1.8V F1 25
TILT 5 TILT(+) HDD6 36 5 5
ACTUATOR GND 5 5 GND SYS+5V 26
6 TILT(-) HDD9 35 6 6
GND 4 4 GND REG-CONT 27
7 LDD-IIN4 HDD5 34 7 7
SPDIF 3 3 SPDIF SPDIF 28
8 LDD-IIN3 HDD10 33 8 8
GND 2 2 GND POW-SW 29
9 LDD-IIN2 HDD4 32 9 9
1V2CONT 1 1 1V2CONT AL+2.8V 30
10 LDD-IINR HDD11 31 10 10
DVD/CD LASER DIODE DRIVE

CN701 AL+2.8V 31
11 TH HDD3 30 11 11
VIDEO-Y(I)-OUT 1 P-ON+3.3V 32
DVD-LD 12 LDD-VDD HDD12 29 12 12
GND 2 DVD-POW-SAFETY1 33
13 LDD-VDD HDD2 28 13 13
VIDEO-Pb/Cb-OUT 3 LOW-POW 34
14 LDD-ENABLE HDD13 27 14 14
GND 4
15 LDD-OSCEN HDD1 26 15 15
VIDEO-Pr/Cr-OUT 5
CD-LD 16 GND HDD14 25 16 16
GND 6
17 LDD-WEN4 HDD0 24 17 17 CN1002
VIDEO-Y(I/P)-OUT 7
18 GND HDD15 23 18 18 FAN+12V 1
GND 8
19 LDD-WEN3 GND 22 19 19 GND 2
VIDEO-C-OUT 9
20 GND NU 21 20 BOARD 20
HDD GND 10 CN1003
21 LDD-WEN2 DMARQ 20 21 ATA 21 W5 FAN
AUDIO(L)-IN 11 HDD+5V 3
22 LDD-SEL1 GND 19 22 22
GND 12 GND 2
23 PD-VC NIOWR 18 23 23
AUDIO(R)-IN 13 HDD+12V 1
24 PD-VSW GND 17 24 24
GND 14
25 F NIORD 16 25 25 TO BOARD BOARD
AUDIO(R)-OUT 15
26 G GND 15 26 26
GND 16
AV POWER SUPPLY
27 H IORDY 14 27 27 CN1502
AUDIO(L)-OUT 17 (W3)
28 E NU 13 28 28
DVD/HDD-AUDIO-MUTE 18
PDIC 29 RF(+) NDMACK 12 29 29
AUDIO+5V 19
30 RF(-) GND 11 30 30 CONTINUE
VIDEO-Y/CVBS-IN 20 WIRING 1/2
31 A INTRQ 10 31 31
GND 21 DIAGRAM
32 B NU 9 32 32
VIDEO-C-IN 22
33 C DA1 8 33 33 AC CORD
GND 23
34 D NU 7 34 34
GND 24
35 PD/FSPD-VCC DA0 6 35 35
GND 25
36 GND DA2 5 36 36
SUB-SCLK 26
37 GND NCS1FX 4 37 37
SYS-RESET 27
38 FSPD-VC NCS3FX 3 38 38
FPDIC SUB-TXD 28
39 FSPD-VSW NU 2 39 39
RDY 29
40 FSPD-VOUT GND 1 40 40
SUB-RXD 30

1-16-2 E3NG1WI2

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IC PIN FUNCTION DESCRIPTIONS
< VCR Section > Pin IN/ Signal
Function
No. OUT Name
IC501 ( SERVO / SYSTEM CONTROL ) VCR-
27 OUT AUDIO- VCR Audio Mute Control
Pin IN/ Signal Signal (Mute=“H”)
Function MUTE
No. OUT Name
28 IN A-MODE Hi-Fi Tape Defection Signal
1 IN SC2-IN Input Signal from Pin 8 of
SCART2 29 OUT AUDIO- Audio Mute Control Signal
MUTE (Mute=“H”)
2 IN PG-DELAY Video Head Switching Pulse SC-
Signal Adjusted Voltage SCART Jack Audio Mute
30 OUT AUDIO-
Control Signal (Mute=“H”)
3 IN DVD-POW- DVD P-ON Power Detection MUTE
SAF Input Signal
Tape End Position Detect 31 IN REC-SAF- Recording Safety SW Detect
4 IN END-S (With Record tab=”L”/ With
Signal SW out Record tab=”H”)
5 IN AFC Tuner Voltage Input Signal P-DOWN- Power Voltage Down Detector
32 IN
H Signal
6 IN V-ENV Video Envelope Comparator
Signal 33 OUT D-REC-H Delayed Record Signal
7 IN KEY-1 Key Data Input 1 34 IN RESET Micro Controller Reset Signal
8 IN KEY-2 Key Data Input 2 35 IN Xcin Sub Clock Input

9 IN LD-SW Deck Mode Position Detector 36 OUT Xcout Sub Clock Output
Signal
37 - Vcc Always +5V with AC Plug
10 - NU Not Used Connected

11 OUT FAN- Fan On Control Signal 38 IN Xin Main Clock Input


CONT1
39 OUT Xout Main Clock Output
12 - NU Not Used
40 - Vss Ground
13 OUT D-V- SYNC Dummy V-sync Output
41 - Control SCART1 8Pin Level
14 IN REMOTE Remote Signal Input 8POUT-1 by using 8POUT-1

15 OUT C-ROTA Color Phase Rotary Control SCART2 8Pin Level


Changeover Signal 42 - 8POUT-2
by using 8POUT-2

16 OUT H-A-SW Video Head Amp Switching 43 IN CLKSEL Clock Select


Pulse
44 IN OSCin Clock Input for letter size
17 IN Head Amp Comparator
H-A-COMP 45 OUT OSCout Clock Output for letter size
Signal
18 OUT RF-SW Video Head Switching Pulse 46 - NU Ground
47 IN LP LP
19 OUT Hi-Fi-H-SW HiFi Audio Head Switching
Pulse
48 IN FSC-IN 4.43MHz Clock Input
[4.43MHz]
20 OUT DUBBING- DUBBING-LED Control
LED Signal
49 - OSDVss Ground
21 OUT DVD-REC- DVD-REC-LED Control 50 IN OSD-V-IN OSD Video Signal Input
LED Signal
51 - NU Not Used
22 OUT HDD-REC- HDD-REC-LED Control
LED Signal
52 OUT OSD-V- OSD Video Signal Output
OUT
23 OUT VCR-REC- VCR-REC-LED Control
LED Signal
53 - OSDVcc +5V Power Supply (OSD)
24 - NU Not Used
54 - LPF Connected Terminal
HLF
25 OUT 1V2CONT 1.2V Regulator Control Signal (Slicer)

DVD/HDD- 55 - NU Not Used


26 OUT AUDIO- DVD/HDD Audio Mute
Control Signal (Mute=“H”) 56 - DAVN-L VPS/PDC Data (Receive=”L”)
MUTE

1-17-1 E3NG1PIN
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Pin IN/ Signal Pin IN/ Signal
Function Function
No. OUT Name No. OUT Name
57 - NU Ground 87 IN Capstan Motor Rotation
C-FG Detection Pulse
58 IN Composite Synchronized
C-SYNC Pulse 88 - AMPVss Ground
59 OUT POW-SW Power Switching Signal DVD-POW DVD P-ON Power Defection
89 IN
SAFETY2 Input Signal2
60 OUT REG- Power Regulator Control
CONT Signal 90 IN D-PFG Drum Motor Phase/
Frequency Generator
61 - NU Ground
91 - AMPVREF
62 - NU Not Used out V-Ref for CTL AMP

63 OUT SYS- System Reset Signal 92 - AMPVREF


V-Ref for CTL AMP
RESET in
Ready/Busy Communication 93 - P80/C P80/C Terminal
64 IN RDY Control with Main Micro
Controller 94 IN/ Playback/Record Control
OUT CTL (-) Signal (-)
65 OUT SUB-TXD Transmission Data to Main
Micro Controller IN/ Playback/Record Control
95 OUT CTL (+)
Signal (+)
66 IN Reception Data from Main
SUB-RXD Micro Controller CTL AMP Connected
96 - AMPC
Terminal
67 OUT SUB-SCLK Communication Clock with
Main Micro Controller 97 - CTL To Monitor for CTL AMP
Output
68 OUT DRV-DATA VFD Driver IC Control Data
98 - Always +5V with AC Plug
VFD Driver IC Chip Select AMPVcc Connected
69 OUT DRV-STB
Signal
99 - Always +5V with AC Plug
70 OUT DRV-CLK VFD Driver IC Control Clock AVcc
Connected

71 OUT IIC-BUS IIC BUS Serial Clock 100 IN ST-S Tape Start Position Defector
SCL Signal
IN/ IIC-BUS
72 IIC BUS Serial Data
OUT SDA

73 OUT ECO- Eco Mode Signal


MODE
74 OUT LOW-POW Consumption Power Control
75 OUT P-ON-H Power On Signal to High
76 OUT C-CONT Capstan Motor Control Signal
77 OUT D-CONT Drum Motor Control Signal
Capstan Motor FWD/REV
78 OUT C-F/R Control Signal (FWD=“L”/
REV=“H”)
79 IN S-REEL Supply Reel Rotation Signal
80 IN T-REEL Take Up Reel Rotation Signal

81 OUT LM-FWD/ Loading Motor Control Signal


REV

82 OUT C-POW- Capstan Power Switching


SW Signal

83 IN DVD-POW- DVD P-ON Power Defection


SAFETY3 Input Signal 3
84 - NU Not Used
85 - NU Not Used

86 IN VCR-POW- VCR P-ON Power Defection


SAFETY Input Signal

1-17-2 E3NG1PIN
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IC612 ( VFD DRIVER ) Pin IN/ Signal
Function
No. OUT Name
Pin IN/ Signal
Function
No. OUT Name 44 - VSS Ground
POWER-
1 OUT POWER-LED Control Signal
LED
2 OUT DVD-LED DVD-LED Control Signal
3 OUT VCR-LED VCR-LED Control Signal
4 OUT HDD-LED HDD-LED Control Signal
5 IN OSC Oscillator Input
6 - NU Not Used
7 IN DRV-DIN Serial Data Input
8 IN DRV-CLK Serial Clock Input
9 IN DRV-STB Serial Interface Input
10 - NU Not Used
11 - NU Not Used
12 - VSS Ground
13 - VDD Power Supply
14 - NU Not Used
15 - NU Not Used
16 - NU Not Used
17 - NU Not Used
18 - NU Not Used
19 - NU Not Used
20 OUT P1
21 OUT P8
22 OUT P9
23 OUT P2
Segment Output
24 OUT P3
Serial Data Input
25 OUT P4
26 OUT P7
27 OUT P6
28 OUT P5
29 - NU Not Used
30 - VEE Pull Down Level
31 - NU Not Used
32 - NU Not Used
33 - NU Not Used
34 - NU Not Used
35 - NU Not Used
36 7G
37 6G
38 5G
39 OUT 4G Grid Output
40 3G
41 2G
42 1G
43 - VDD Power Supply

1-17-3 E3NG1PIN
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LEAD IDENTIFICATIONS

KRC103M-AT/P KTA-1266-GR-AT/P KIA431-AT/P KTC2026-Y/P 2SK3798(Q)


KRA103M-AT/P KTC3198-GR-AT/P
KRA104M-AT/P KTC3203-Y-AT/P
KTC3199-(BL,GR)-AT/P KTC3266-GR-AT/P
KTA1267-GR-AT/P 2SC2120-Y(TE2 F T)

BCE
R A K
G D S
E C B E C B

KTA1281Y-AT/P PQ070XFC1SZF LD1117V KTB1151-Y-U/P PT204-6B-12 LA72648M-MPB-E


60 41

61 40

E C B E C

80 21
1234 1 2 3
1 20
E C B

UTC4580E KTK5132S-RTK/P LC74793JM-TLM-E RN1511(TE85R.F) PS2561A-1(W)

8 5 D 24 13 C1 C2 1 4 1: Anode
2 3 2: Cathode
3: Emitter
4: Collector
G S 1 12
B1 E B2
KIA4558F-EL/P
1 4
8 5

MSP3417G-QG-B8-V3 HA118326APF-E
PT6315(L) LA71750EM-MPB-E
33 23 M3776AMCH-AH1GP 51
80 1 4

34 22 81 50 Note:
KRC102S-RTK/P
A: Anode
KRC103S-RTK/P
K: Cathode
2SC3928A-T112-1R
2SC3928A-T112-1Z E: Emitter
C: Collector
C B: Base
R: Reference
100 31 G: Gate
44 12
D: Drain
1 30 B E S: Source
1 11

1-18-1 E3NG1LE
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EXPLODED VIEWS
Cabinet

1B1
See Electrical Parts List
for parts with this mark.
A-3

D D'
BOARD REAR JACK C'
TU1800 B'
A'
( P6 )
BOARD DTV MODULE UNIT W8
E
F'
( P4 ) B ( P2 ) B-25
BOARD SENSOR DVD MECHANISM &
DVD/HDD MAIN
BOARD ASSEMBLY
BOARD AV B-15
G W2
W3
1B3
( P1 )
AV
ASSEMBLY C
W7 AC1001 I
( P5 )
BOARD ATA

B-22
G' E' W1
H B-22
I'
A F1001

W4
BOARD POWER SWITCH
BOARD FRONT JACK
H'
( P3 )
PW/SW
BOARD SWITCH
ASSEMBLY
BOARD POWER SUPPLY

A-1X

FM1001

W11

1-19-1 E3NG1CEX

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(P1) AV ASSEMBLY
(P4) BOARD SENSOR
(P6) BOARD DTV MODULE UNIT
BOARD REAR JACK

( P6 )
BOARD DTV MODULE UNIT W8 TU1800

( P4 )
BOARD SENSOR

BOARD AV

( P1 )
AV
ASSEMBLY SW1601

W3
SW521
SW522
SW523
SW524
SW525
SW1501
BOARD POWER SWITCH SW1502

(P3) PW/SW ASSEMBLY

W7

SW3007
( P3 ) SW3006
PW/SW SW3005
BOARD SWITCH
ASSEMBLY AC1001
SW3009
SW3004
SW3010 SW3003
W1
SW3002
SW3008

BOARD FRONT JACK


F1001
BOARD POWER SUPPLY

W4

1-19-2 E3NG1CEX
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(P2) DVD MECHANISM & DVD/HDD MAIN BOARD ASSEMBLY

( P2 )
DVD MECHANISM &
DVD/HDD MAIN
BOARD ASSEMBLY

(P5) BOARD ATA


( P5 )
BOARD ATA

1-19-3 E3NG1CEX
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Packing
Lower Side Upper Side

X-2 X-3
X-6

X1

1-19-4 E3NG1PEX
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MECHANICAL PARTS LIST
PRODUCT SAFETY NOTE: Products marked with a
! have special characteristics important to safety.
Before replacing any of these components, read
carefully the product safety notice in this service
manual. Don't degrade the safety of the product
through improper servicing.

Loca-
! tion TSB P/N Reference No. Description
No.
A-1X 79104033 1VM121779 PANEL FRONT E3NG1BD
A-3 79103704 1VM323985 COVER TOP(H-BLACK) E3HE0JD
1B1 79103354 N25E1FL DECK ASSEMBLY CZD014/
VM25E0
1B3 79103626 UHDD160WG003 HARD DISK DRIVE 160GB
WD1600AVBB-63SYA0
B-15 79103705 1VM427939 RUBBER CUSHION(TOP BOARD
ASSEMBLY E3NG0FD)
B-22 79103345 1VM422863 HDD RUBBER E4350JD
B-25 79103702 0VM416664C CUSHION RUBBER E9400UD
FM1001 79103715 MMEZR12XNR04 MOTOR DC FAN 2D65BK100230
W2 79103722 WX1E3N00-002 WIRE ASSEMBLY 40PIN FFC
WX1E3N00-002
W11 79103720 WPZ0331WJ001 IEEE1394 CABLE JE-1710-9
ACCESSORIES
X1 79104040 NB344BD REMOTE CONTROL UNIT
NB344BD
! X-2 79104034 1VMN25262 OWNERS MANUAL E3NG1BD
X-3 79104035 1VMN25263 QUICK GUIDE E3NG1BD
X-6 79103090 WPZ0122LG001 RF CORD PAL 1.2M

20080529 1-20-1 E3NG1CA


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ELECTRICAL PARTS LIST
PRODUCT SAFETY NOTE: Products marked with a BOARD SENSOR
! have special characteristics important to safety.
Location
Before replacing any of these components, read ! TSB P/N Reference No. Description
No.
carefully the product safety notice in this service P4 79103349 1VSA13519 BOARD SENSOR
manual. Don't degrade the safety of the product
through improper servicing. BOARD DTV MODULE UNIT
NOTES: Location
! TSB P/N Reference No. Description
No.
1. Parts that are not assigned part numbers (---------)
P6 79104038 1VSA18504 BOARD DTV MODULE UNIT
are not available.
2. Tolerance of Capacitors and Resistors are noted
with the following symbols.
PW/SW ASSEMBLY
Location
! TSB P/N Reference No. Description
C.....±0.25% D.....±0.5% F.....±1% No.
! P3 79104037 (Not Available) PW/SW ASSEMBLY
G.....±2% J......±5% K.....±10% Consists of the following
---------- ---------- BOARD POWER SUPPLY
M.....±20% N.....±30% Z.....+80/-20% ---------- ---------- BOARD FRONT JACK
---------- ---------- BOARD SWITCH

DVD MECHANISM & DVD/HDD MAIN


BOARD POWER SUPPLY
BOARD ASSEMBLY
Location
! TSB P/N Reference No. Description
Location No.
! TSB P/N Reference No. Description
No. ---------- ---------- BOARD POWER SUPPLY
! P2 79104039 N78EBEBN DVD MECHANISM & DVD/HDD Following parts are included in BOARD POWER SUPPLY.
MAIN BOARD ASSEMBLY
! C1001 79102416 CT2E683DC016 ACROSS THE LINE CAP.
0.068μF/250V
! C1006
AV ASSEMBLY ! IC1001
79103607
79102400
CCN2EMA0E222 SAFTY CAP. 2200PF/250V
QPEWPS2561A1 PHOTOCOUPLER PS2561A-
1(W)
Location
! TSB P/N Reference No. Description ! L1003 79103713 LLEG0Z0Y2027 COIL LINE FILTER ST0710ET24-
No.
013
! P1 79104036 (Not Available) AV ASSEMBLY
Consists of the following ! Q1001 79103611 QFWZ2SK3798Q MOS FET 2SK3798(Q)
---------- ---------- BOARD AV ! R1001 79103612 RXX2565MGL01 GLASS GLAZE RES. 1/2W J
5.6M Ω
---------- ---------- BOARD POWER SWITCH
P4 79103349 1VSA13519 BOARD SENSOR ! AC1001 79103616 WAB0182LW020 POWER CORD W/O A GND
WIRE BS / 1860MM / BLACK
P6 79104038 1VSA18504 BOARD DTV MODULE UNIT
---------- ---------- BOARD REAR JACK ! F1001 79103718 PDGJBB0NG252 FUSE TIME RAG FIH 250V 2.5A
! SA1001 79102397 NVQZ10D471KB SURGE ABSORBER 470V+-
10PER
BOARD AV ! T1001 79103714 LTT3PE0KT042 TRANS POWER 8710
W1 79103721 WX1E3N00-001 WIRE ASSEMBLY 34PIN FFC
Location WX1E3N00-001
! TSB P/N Reference No. Description
No.
W4 79103724 WX1E3N00-004 WIRE ASSEMBLY 30PIN FFC
---------- ---------- BOARD AV WX1E3N00-004
Following parts are included in BOARD AV. W7 79103726 WX1E3N00-007 WIRE ASSEMBLY 20PIN FFC
WX1E3N00-007
SW521 79102423 SST0101AL041 TACT SWITCH SKQSAF001A
SW522 79102423 SST0101AL041 TACT SWITCH SKQSAF001A
SW523 79102423 SST0101AL041 TACT SWITCH SKQSAF001A BOARD FRONT JACK
SW524 79102423 SST0101AL041 TACT SWITCH SKQSAF001A
Location
SW525 79102423 SST0101AL041 TACT SWITCH SKQSAF001A ! TSB P/N Reference No. Description
No.
SW1501 79102423 SST0101AL041 TACT SWITCH SKQSAF001A ---------- ---------- BOARD FRONT JACK
SW1502 79102423 SST0101AL041 TACT SWITCH SKQSAF001A Following parts are included in BOARD FRONT JACK.
! TU1800 79104042 UTUNDVTMS003 TUNER UNIT ENGF7709KF SW3002 79102423 SST0101AL041 TACT SWITCH SKQSAF001A
W3 79103723 WX1E3N00-003 WIRE ASSEMBLY 30PIN FFC SW3003 79102423 SST0101AL041 TACT SWITCH SKQSAF001A
WX1E3N00-003
SW3004 79102423 SST0101AL041 TACT SWITCH SKQSAF001A
W8 79103725 WX1E3N00-006 WIRE ASSEMBLY 6PIN FFC
WX1E3N00-006 SW3005 79102423 SST0101AL041 TACT SWITCH SKQSAF001A
SW3006 79102423 SST0101AL041 TACT SWITCH SKQSAF001A

BOARD POWER SWITCH SW3007 79102423 SST0101AL041 TACT SWITCH SKQSAF001A

Location
! TSB P/N Reference No. Description
No.
---------- ---------- BOARD POWER SWITCH
Following part is included in BOARD POWER SWITCH.
SW1601 79102423 SST0101AL041 TACT SWITCH SKQSAF001A

20080529 1-21-1 E3NG1EL


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BOARD SWITCH
Location
! TSB P/N Reference No. Description
No.
---------- ---------- BOARD SWITCH
Following parts are included in BOARD SWITCH.
SW3008 79102423 SST0101AL041 TACT SWITCH SKQSAF001A
SW3009 79102423 SST0101AL041 TACT SWITCH SKQSAF001A
SW3010 79102423 SST0101AL041 TACT SWITCH SKQSAF001A

BOARD ATA
Location
! TSB P/N Reference No. Description
No.
P5 79103606 1VSA16180 BOARD ATA

20080529 1-21-2 E3NG1EL


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DECK MECHANISM SECTION

HDD & DVD


/ Video Cassette Recorder
RD-XV48DTKB
Deck Mechanism Section
I Standard Maintenance
Mechanism Alignment Procedures
Disassembly / Assembly of Mechanism
Deck Exploded Views

TABLE OF CONTENTS
Standard Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1-1
Service Fixture and Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-1
Mechanical Alignment Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3-1
Disassembly / Assembly Procedures of Deck Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4-1
Alignment Procedures of Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5-1
Deck Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6-1

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STANDARD MAINTENANCE
Service Schedule of Components
This maintenance chart shows you the standard of replacement and cleaning time for each part.
Because those may replace depending on environment and purpose for use, use the chart for reference.

h: Hours : Cleaning : Replace

Deck Periodic Service Schedule

Ref.No. Part Name 1,000 h 2,000 h 3,000 h 4,000 h

B2 Cylinder Assembly

B3 Loading Motor Assembly

B8 Pulley Assembly

B587 Tension Lever Assembly

B31 ACE Head Assembly

B573, B574 Reel S, Reel T

B37 Capstan Motor

B52 Cap Belt

B73 FE Head

B86 F Brake Assembly (HI)

B133 Idler Assembly (HI)

B410 Pinch Arm Assembly

B414 M Brake (SP) Assembly (HI)

B416 M Brake (TU) Assembly (HI)

B525 LDG Belt

Notes:
1.Clean all parts for the tape transport (Upper Drum with Video Head / Pinch Roller / ACE Head / FE Head)
using 90% ethyl alcohol.
2.After cleaning the parts, do all DECK ADJUSTMENTS.
3.For the reference numbers listed above, refer to Deck Exploded Views.

2-1-1 E9NG0SMEN
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Cleaning Cleaning of ACE Head
Clean the head with a cotton swab.
Cleaning of Video Head
Procedure
Clean the head with a head cleaning stick or chamois
cloth. 1.Remove the top cabinet.
2.Dip the cotton swab in 90% ethyl alcohol and clean
Procedure the ACE Head. Be careful not to damage the
1.Remove the top cabinet. upper drum and other tape running parts.
2.Put on a glove (thin type) to avoid touching the
Notes:
upper and lower drum with your bare hand.
1.Avoid cleaning the ACE Head vertically.
3.Put a few drops of 90% ethyl alcohol on the head
2.Wait for the cleaned part to dry thoroughly before
cleaning stick or on the chamois cloth and, by
operating the unit or damage may occur.
slightly pressing it against the head tip, turn the
upper drum to the right and to the left.
Notes:
1.The video head surface is made of very hard
material, but since it is very thin, avoid cleaning it
vertically.
2.Wait for the cleaned part to dry thoroughly before
operating the unit.
3.Do not reuse a stained head cleaning stick or a
stained chamois cloth. ACE Head

Do Not touch
with your bare
hand!

Upper
Cylinder

Do Not !

Video Head

Cleaning Stick

2-1-2 E9NG0SMEN
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SERVICE FIXTURE AND TOOLS

J-1-1, J-1-2 J-2

J-3 J-4

J-5

Ref. No. Name Part No. Adjustment


J-1-1 Alignment Tape FL6A Head Adjustment of ACE Head
J-1-2 Alignment Tape FL6N8 Azimuth and X Value Adjustment of ACE Head /
(2 Head model) Adjustment of Envelope Waveform
FL6NS8
(4 Head model)
J-2 Guide Roller Adj. Screwdriver Available Guide Roller
Locally
J-3 Mirror Available Tape Transportation Check
Locally
J-4 Azimuth Adj. Screwdriver + Available ACE Head Height
Locally
J-5 Flat Screwdriver - Available X Value
Locally

2-2-1 E9NG0PFIX
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MECHANICAL ALIGNMENT PROCEDURES
Explanation of alignment for the tape to correctly run B. Method to place the Cassette Holder in the tape-
starts on the next page. Refer to the information below loaded position without a cassette tape
on this page if a tape gets stuck, for example, in the 1. Disconnect the AC Plug.
mechanism due to some electrical trouble of the unit.
2. Remove the Top Case and Front Assembly.
Service Information 3. Turn the LDG Belt in the appropriate direction
shown in Fig. M1. Release the locking tabs shown
A. Method for Manual Tape Loading/Unloading
in Fig. M1 and continue turning the LDG Belt until
To load a cassette tape manually: the Cassette Holder comes to the tape-loaded
1. Disconnect the AC plug. position. Allow a minute or two to complete this
2. Remove the Top Case and Front Assembly. task.
3. Insert a cassette tape. Though the tape will not be
automatically loaded, make sure that the cassette Top View
tape is all the way in at the inlet of the Cassette Moving guide T preparation
Holder. To confirm this, lightly push the cassette (Eject Position) LOAD
tape further in and see if the tape comes back out, Moving guide S preparation UNLOAD
by a spring motion, just as much as you have (Eject Position) /EJECT
pushed in.
4. Turn the LDG Belt in the appropriate direction Side View
shown in Fig. M1 for a minute or two to complete
this task.
To unload a cassette tape manually:
1. Disconnect the AC plug.
LDG Belt
2. Remove the Top Case and Front Assembly.
3. Make sure that the Moving guide preparations are
in the Eject Position.
4. Turn the LDG Belt in the appropriate direction
shown in Fig. M1 until the Moving guide prepara-
tions come to the Eject Position. Stop turning when Push the tape
to load it.
the preparations begin clicking or can not be
moved further. However, the tape will be left wound Push the locking tab gently to unlock
around the cylinder. when loading without a cassette.
5. Turn the LDG Belt in the appropriate direction con-
tinuously, and the cassette tape will be ejected. Fig. M1
Allow a minute or two to complete this task.

Bottom View

LDG Belt (B)

UNLOAD
/EJECT

Cam Gear

Fig. M2

2-3-1 E9NG0MA
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1. Tape Interchangeability Alignment
Note:
To do these alignment procedures, make sure that the
Tracking Control Circuit is set to the preset position
every time a tape is loaded or unloaded. (Refer to
page 2-3-4, procedure 1-C, step 2.)

Equipment required:
Dual Trace Oscilloscope
VHS Alignment Tape (FL6NS8)
Guide Roller Adj. Screwdriver
Flat Screwdriver (Purchase Locally)
Note: Before starting this Mechanical Alignment, do all
Electrical Adjustment procedures.

Flowchart of Alignment for tape traveling


Loading (Use a blank tape.)
No good

Adjust the height of the Guide Rollers


(Supply side and take-up side).
(Use a blank tape.) (Page 2-3-3) 1-A

Check to see that the tape is not creasing


and that there is no slack on the supply
and take-up side Guide Rollers.
(Use a blank tape.) 1-A

Adjust the X Value for maximum envelope.


(Page 2-3-3) (Use Alignment Tape.) 1-B Do the final tape-traveling test to see that
the tape runs normally in play mode with-
out creasing or slacking. 1-A
Adjust the envelope. (Page 2-3-4) 1-C OK

No good Check to see that the tape is not creasing


Check the envelope.
1-C and that there is no slack on the REV Post.
(Use a blank tape.) 1-E
OK
Adjust the Audio Section.
(Azimuth Alignment) (Page 2-3-5) 1-D
Completion
No good
Check the audio output. 1-D
OK
Check the following: No good
1. X Value (Page 2-3-3) Adjust the X value and envelope. 1-B, 1-C
2. Envelope (Page 2-3-4) 1-B, 1-C
OK

2-3-2 E9NG0MA
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1-A. Preliminary/Final Checking and 4. If creasing or snaking is apparent, adjust the Tilt
Alignment of Tape Path Adj. Screw of the ACE Head. (Fig. M6)
Purpose:
To make sure that the tape path is well stabilized. Azimuth Adj. Screw
Symptom of Misalignment:
If the tape path is unstable, the tape will be damaged.
ACE Head
Note: Do not use an Alignment Tape for this proce-
dure. If the unit is not correctly aligned, the tape may Flat
be damaged. Screwdriver
1. Playback a blank cassette tape and check to see
that the tape runs without creasing at Guide Rollers
[2] and [3], and at points A and B on the lead sur- Tilt Adj. Screw
face. (Refer to Fig. M3 and M4.) Fig. M6
2. If creasing is apparent, align the height of the guide
rollers by turning the top of Guide Rollers [2] and 1-B. X Value Alignment
[3] with a Guide Roller Adj. Screwdriver. (Refer to
Fig. M3 and M5.) Purpose:
To obtain maximum PB FM envelope signal at the pre-
Guide Roller [2] Guide Roller [3] set position of the Tracking Control Circuit, align the
Horizontal Position of the ACE Head.
Symptom of Misalignment:
ACE Head
If the Horizontal Position of the ACE Head is not prop-
erly aligned, maximum PB FM envelope cannot be
obtained at the preset position of the Tracking Control
Circuit.
B 1. Connect the oscilloscope to TP301 (C-PB) and
A
TP503 (CTL) on the BOARD AV. Use TP504 (RF-
Take-up Guide Post [4] SW) as a trigger.
Fig. M3
2. Playback the Gray Scale of the Alignment Tape
(FL6NS8) and confirm that the PB FM signal is
present.
3. Set the Tracking Control Circuit to the preset posi-
tion by pressing [PROGRAM ] button and then
[ O ] (VCR) button on the unit. (Refer to note on
bottom of page 2-3-4.)
4. Use the Flat Screwdriver so that the PB FM signal
at TP301 (C-PB) is maximum. (Fig. M6)
Lead Surface of Cylinder Tape Fig. M4

Correct Incorrect
Guide Roller
Tape

Take-up Guide
Post [4]
Tape

Fig. M5

3. Check to see that the tape runs without creasing at


Take-up Guide Post [4] or without snaking between
Guide Roller [3] and ACE Head. (Fig. M3 and M5)

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5. To shift the CTL waveform, press [PROGRAM ] either at the beginning or end of track as shown in
or [PROGRAM ] button. Then make sure that Fig. M10.
the maximum output position of PB FM envelope
signal becomes within ±2ms from preset position. Dropping envelope level at the beginning of track.

Good
FM envelope signal 2ms Center Position

Fig. M8

CTL signal Dropping envelope level at the end of track.


FM envelope output signal
is adjusted at maximum.

No Good

FM envelope output signal is low.


Fig. M7 Fig. M9

6. Set the Tracking Control Circuit to the preset posi-


tion by pressing [PROGRAM ] button and then Envelope is adjusted properly. (No envelope drop)
[ O ] (VCR) button on the unit.
1-C. Checking/Adjustment of Envelope
Waveform
Purpose:
To achieve a satisfactory picture, adjust the Guide
Rollers so that the PB FM envelope becomes as flat
as possible.
Fig. M10
Symptom of Misalignment:
If the envelope output is poor, noise will appear in the Note: Upon completion of the adjustment of Guide
picture. The tracking will then lose precision and the Rollers [2] and [3] (Refer to Fig. M3), check the X
playback picture will be distorted by any slight varia- Value by pushing the [PROGRAM ] or [PROGRAM
tion of the Tracking Control Circuit. ] buttons on the unit alternately, to check the sym-
1. Connect the oscilloscope to TP301 (C-PB) on the metry of the envelope. Check the number of pushes to
BOARD AV. Use TP504 (RF-SW) as a trigger. ensure preset position. The number of pushes of the
2. Playback the Gray Scale on the Alignment Tape [PROGRAM ] button on the unit to achieve 1/2 level
(FL6NS8). Set the Tracking Control Circuit to the of envelope should match the number of pushes of the
preset position by pressing [PROGRAM ] button [PROGRAM ] button on the unit from center. If
and then [ O ] (VCR) button on the unit. Adjust the required, redo the “X Value Alignment.”
height of Guide Rollers [2] and [3] (Fig. M3, Page
2-3-3) watching the oscilloscope display so that the
envelope becomes as flat as possible. To do this
adjustment, turn the top of the Guide Roller with
the Guide Roller Adj. Screwdriver.
3. If the envelope is as shown in Fig. M8, adjust the
height of Guide Roller [2] (Refer to Fig. M3) so that
the waveform looks like the one shown in Fig. M10.
4. If the envelope is as shown in Fig. M9, adjust the
height of Guide Roller [3] (Refer to Fig. M3) so that
the waveform looks like the one shown in Fig. M10.
5. When Guide Rollers [2] and [3] (Refer to Fig. M3)
are aligned properly, there is no envelope drop

2-3-4 E9NG0MA
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1-D. Azimuth Alignment of Audio/Con- 2. When the tape has been curled up or bent, turn the
trol/ Erase Head alignment screw to adjust the height of REV Post.
(Refer to Fig. M11 and M13.)
Purpose:
To correct the Azimuth alignment so that the Audio/
Control/Erase Head meets tape tracks properly.
Symptom of Misalignment:
If the position of the Audio/Control/Erase Head is not
properly aligned, the Audio S/N Ratio or Frequency REV Post [5]
Response will be poor.
1. Connect the oscilloscope to the audio output jack
on the rear side of the deck.
2. Playback the alignment tape (FL6NS8) and confirm Take-up Guide Post [4]
that the audio signal output level is 8kHz. Fig. M11
3. Adjust Azimuth Adj. Screw so that the output level
on the AC Voltmeter or the waveform on the oscillo-
scope is at maximum. (Fig. M6) Correct Incorrect
Note: Upon completion of the adjustment of Azimuth REV Post
Adj. Screw, check the X Value by pushing the [PRO- Tape
GRAM ] or [PROGRAM ] buttons on the unit
alternately, to check the symmetry of the envelope.
Check the number of pushes to ensure preset posi-
tion. The number of pushes of the [PROGRAM ] Take-up Guide
Post
button on the unit to achieve 1/2 level of envelope Tape
should match the number of pushes of the [PRO-
GRAM ] button on the unit from center. If required,
redo the “X Value Alignment.”
1-E. Checking and Alignment of Tape Fig. M12
Path during reversing
Purpose:
To make sure that the tape path is well stabilized dur-
ing reversing.
Symptom of Misalignment:
Alignment
If the tape path is unstable during reversing, the tape
Screw
will be damaged.
Note: Do not use an Alignment Tape for this proce- Tape Guide
dure. If the unit is not correctly aligned, the tape may Assembly
be damaged.
1. Insert a blank cassette tape into the tray and set
the unit to REV. Then confirm if the tape has been Fig. M13
curled up or bent at the Take-up Guide Post[4] or
REV Post[5]. (Refer to Fig. M11 and M12.)

2-3-5 E9NG0MA
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DISASSEMBLY/ASSEMBLY PROCEDURES
OF DECK MECHANISM
Before following the procedures described below, be sure to remove the deck assembly from the cabinet. (Refer
to CABINET DISASSEMBLY INSTRUCTIONS.)
All the following procedures, including those for adjustment and replacement of parts, should be done in Eject
mode; see the positions of [44] and [45] in Fig. DM1H on page 2-4-3. When reassembling, follow the steps in
reverse order.

REMOVAL INSTALLATION
STEP START-
REMOVE/*UNHOOK/
/LOC. ING PART ADJUSTMENT
No. No. Fig. No. UNLOCK/RELEASE/
CONDITION
UNPLUG/DESOLDER
[1] [1] Guide Holder A T DM3H 2(S-1)
Cassette Holder
[2] [1] T DM4H
Assembly
[3] [2] Slider (SP) T DM5H (S-1A), *(L-1)
[4] [2] Slider (TU) T DM5H *(L-2)
[5] [4] Lock Lever T DM5H *(L-3), *(P-1)
[6] [2] Cassette Plate T DM5H
[7] [7] Cylinder Assembly T DM1H, DM6H Desolder, 3(S-2)
Loading Motor Desolder, LDG Belt,
[8] [8] T DM1H, DM7H
Assembly 2(S-3)
[9] [9] ACE Head Assembly T DM1H, DM7H (S-4)
Tape Guide Arm
[10] [2] T DM1H, DM8H-1 *(P-2)
Assembly
[11] [10] C Door Opener T DM1H, DM8H-1 (S-4A), *(L-4)
DM1H, DM8H-1,
[12] [11] Pinch Arm (B) T *(P-3)
DM8H-2
Pinch Arm (A) DM1H, DM8H-1,
[13] [12] T
Assembly DM8H-2
[14] [14] FE Head T DM1H, DM9H (S-5)
[15] [15] Prism T DM1H, DM9H (S-6)
[16] [2] Slider Shaft T DM10H *(L-5)
[17] [16] C Drive Lever (SP) T DM10H
[18] [16] C Drive Lever (TU) T DM10H (S-7), *(P-4)
[19] [19] Capstan Motor B DM2H, DM11H 3(S-8), Cap Belt
[20] [20] Clutch Assembly (HI) B DM2H, DM12H (C-1)
[21] [20] Center Gear B DM12H
[22] [22] F Brake Assembly (HI) B DM2H, DM12H *(L-6)
[23] [22] Worm Holder B DM2H, DM13H-1 (S-9), *(L-7), *(L-8)
[24] [22] Pulley Assembly (HI) B DM2H, DM13H-1
[25] [25] Mode Gear (LM) B DM2H, DM13H-1 (C-2)
Holder ML SHARP HI-
[25a] [1],[25a] B DM2H, DM13H-1 (S-9a)
SPEED
DM2H, DM13H-1,
[26] [20],[25] Mode Lever (HI) B (C-3)
DM13H-2
[22],[23], DM2H, DM13H-1, (+)Refer to Alignment
[27] Cam Gear (A) (HI) B (C-4)
[26] DM13H-2 Sec.Page 2-5-1
[28] [26] TR Gear C B DM2H, DM13H-1 (C-5)
[29] [28] TR Gear Spring B DM13H-1
[30] [29] TR Gear A/B B DM13H-1
[31] [31] FF Arm (HI) B DM1H, DM14H

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REMOVAL INSTALLATION
STEP START-
REMOVE/*UNHOOK/
/LOC. ING PART ADJUSTMENT
No. No. Fig. No. UNLOCK/RELEASE/
CONDITION
UNPLUG/DESOLDER
[32] [26] Idler Assembly (HI) B DM1H, DM14H *(L-9)
[33] [26] BT Arm B DM2H, DM14H *(P-5)
Loading Arm (SP) (+)Refer to Alignment
[34] [26] B DM2H, DM14H
Assembly Sec.Page 2-5-1
Loading Arm (TU) (+)Refer to Alignment
[35] [34] B DM2H, DM14H
Assembly Sec.Page 2-5-1
M Brake (TU)
[36] [16],[26] T DM1H, DM15H
Assembly (HI)
M Brake (SP)
[37] [2],[26] T DM1H, DM15H *(P-6)
Assembly (HI)
Tension Lever
[38] [37] T DM1H, DM15H
Assembly
[39] [38] T Lever Holder T DM15H *(L-10)
[40] [40] M Gear (HI) T DM1H, DM15H (C-6)
[41] [15],[40] Sensor Gear (HI) T DM1H, DM15H (C-7)
[42] [36],[40] Reel T T DM1H, DM15H
[43] [38] Reel S T DM1H, DM15H
Moving Guide S
[44] [34],[38] T DM1H, DM16H (S-11), Slide Plate
Preparation
Moving Guide T
[45] [35] T DM1H, DM16H
Preparation
[46] [19] TG Post Assembly T DM1H, DM16H *(L-11)
(+)Refer to Alignment
[47] [27] Rack Assembly R DM17H
Sec.Page 2-5-1
[48] [47] F Door Opener R DM17H
[49] [49] Cleaner Assembly T DM1H, DM6H
[50] [49] CL Post T DM6H *(L-12)
↓ ↓ ↓ ↓ ↓ ↓ ↓
(1) (2) (3) (4) (5) (6) (7)

(1): Follow steps in sequence. When reassembling, follow the steps in reverse order.
These numbers are also used as identification (location) No. of parts in the figures.
(2): Indicates the part to start disassembling with in order to disassemble the part in column (1).
(3): Name of the part
(4): Location of the part: T=Top B=Bottom R=Right L=Left
(5): Figure Number
(6): Identification of parts to be removed, unhooked, unlocked, released, unplugged, unclamped, or desoldered.
P=Spring, W=Washer, C=Cut Washer, S=Screw, *=Unhook, Unlock, Release, Unplug, or Desolder
e.g., 2(L-2) = two Locking Tabs (L-2).
(7): Adjustment Information for Installation
(+):Refer to Deck Exploded Views for lubrication.

2-4-2 E9NG0DA
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Top View
[44] [7] [45] [49] [9] [46] [8]

[14]
[13]
[11]

[15]
[38]
[10]
[37] [12]

[36]

[43] [32] [41] [31] [40] [42]

Fig. DM1H

Bottom View
[19]

[35]

[34]

[23] [25]

[24]

[26]

[27]

[25a] [22] [28] [20] [33]


Fig. DM2H

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A
[3]
(S-1)
[4]
[1] (S-1)
(L-1)

(L-3)
[5]
B
(S-1A) (L-2)

[6]
(P-1)

Installation of [3] and [6]


First, insert [6] diagonally in [3] as shown below. Then,
install [6] in [3] while pushing (L-1) in the direction of
the arrow. After installing [6] in [3], confirm that pin A
Fig. DM3H of [3] enters hole A of [6] properly.
[3]

Pin D 1
Hole A
Pin C (L-1) [6]
[2] 2 Pin A
View for A
A

1 Slide Installation of [4] and [6]


2 Pull up
Install [6] in [4] while pulling (L-2) in the direction of
the arrow. After installing [6] in [4], confirm that pin B
of [4] enters hole B of [6] properly.
[4]
Pin A
Pin B

Slot A
Hole B
[6]
Pin B (L-2)
View for B

Fig. DM5H
Slots B

Slot A
First, while pushing the locking tab as
shown in the right, slide and pull up the right
side on [2] to release Pin A and Pin B from
the slots A.
Then, remove Pin C and Pin D on [2] from
the slots B as shown.

Locking tab View for A

Fig. DM4H

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(S-4A) [11]
[7] (L-4)
[49]

(P-3)

[13]
[50]
Removal of [11] [12]
(L-12)
1) Remove screw (S-4A).
2) Unhook spring (P-2). [10]
3) Release (L-4) while
holding [12] with a
(P-2)
finger.
4) Loosen a finger
holding [12] and
remove [11].

(S-2)
Pin of [12]

A Pin of [10]

Groove of [27]

When reassembling [10] and


[12], confirm that pin of [10]
and pin of [12] are in the
[27] groove of [27] as shown.
Desolder Lead with
from bottom Red Stripe View for A Fig. DM8H-1
View for A Fig. DM6H

(S-4)
[9]
[8]

Desolder [8]
from bottom

(S-3)
Lead with White Stripe
LDG
View for A
Belt
Fig. DM7H

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Installation of [13] and [12] (S-5)
[14]
(S-6)
[13] [15]
Hook spring (P-3) up to [12]
and [13], then install them to
(P-3)
the specified position so that
[12] will be floated slightly
while holding [12] and [13].
(Refer to Fig. A.)

[12]
Fig. A

Pin of [12]
Install pin of [12] in groove of [27].
(Refer to Fig. B.) [27]

Fig. DM9H

[17]
Groove of [27]
(L-5)
Fig. B (Top view)

Notch of
chassis [13] [16]
Press both [12] and [13] till the
groove of chassis pin appears,
and adjust [13] to the notch of turn [18]
chassis. Then turn [13] a little
in the direction of the arrow (P-4)
while pressing [12].
(Refer to Fig. C.)

Groove of [12]
pin of chassis
Fig. C

Install [11] and [10] while holding [12].


(Refer to Fig. DM8H-1.)

Fig. DM8H-2

(S-7)

Fig. DM10H

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[22] turn (C-1)
(S-8)
[20]
(L-6)

[21]

[19]

Cap Belt

Pin on [22]
Installation position of Cap Belt
[20] Cap Belt

[27]

Position of pin on [22]


Fig. DM12H

[19]

View for A
Fig. DM11H

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Installation of [26]
(S-9a)
Position of Mode Lever when installed
[25a]
Pin of [33] Pin of [37]
Pin of [36]
[26]
(C-3)

(S-9)

(L-8) Bottom View


[26]

[27]
[23]
(L-7)
[24] (C-5) Align [26] and [27] as shown.
(C-4) (C-2)
[28] First groove on [27]
[29] [25]
[30] First tooth on [47]

[27]
When reassembling [27],
[27]
meet the first groove on
[27] to the first tooth on
[47] as shown.
Top View
Fig. DM13H-2

(P-5)
[33]
[31] Refer to the Alignment
Section, Page 2-5-1.
Fig. DM13H-1

[35]
[32]
(L-9) [34]

Fig. DM14H

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[38]

[36]
[43]

(P-6) turn
[39]
(L-10)
turn [42]
turn
[48] [47]
Slide
[37] Fig. DM17H

(C-7)

[41]
(C-6)
[40]

Fig. DM15H

[45]
[44]
[46]

(L-11)

Slide Plate

(S-11)
Fig. DM16H

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ALIGNMENT PROCEDURES OF MECHANISM
The following procedures describe how to align the Alignment 1
individual gears and levers that make up the tape load-
ing/unloading mechanism. Since information about the Loading Arm (SP) and (TU) Assembly
state of the mechanism is provided to the System Install Loading Arm (SP) and (TU) Assembly so that
Control Circuit only through the Mode Switch, it is their triangle marks point to each other as shown in
essential that the correct relationship between individ- Fig. AL2.
ual gears and levers be maintained.
All alignments are to be performed with the mech- Alignment 2
anism in Eject mode, in the sequence given. Each Mode Gear
procedure assumes that all previous procedures have
been completed. Keeping the two triangles pointing at each other, install
the Loading Arm (SP) Assembly so that the last tooth
of the gear meets the most inside teeth of the Mode
IMPORTANT:
Gear. See Fig. AL2.
If any one of these alignments is not performed prop-
erly, even if off by only one tooth, the unit will unload or
stop and it may result in damage to the mechanical or Triangle Marks
electrical parts. Loading Arm
(SP) Assembly
Alignment points in Eject Position
Last Tooth

Top View
Alignment 2
Loading Arm
(TU) Assembly
Most inside teeth
of Mode Gear
Alignment 3 Alignment 1 Mode Gear
Fig. AL2

Alignment 3
Cam Gear (A) (HI), Rack Assembly
Install the Rack Assembly so that the first tooth on the
Bottom View Alignment 1 gear of the Rack Assembly meets the first groove on
the Cam Gear (A) (HI) as shown in Fig. AL3.

Alignment 2 Top View Cam Gear (A)(HI)


Alignment 3

First tooth

Fig. AL1

First groove
Gear on Rack Assembly
on the Cam Gear (A)(HI)
Fig. AL3

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DECK EXPLODED VIEWS
Deck Mechanism View 1

Mark Description
Floil G-684G or Multemp MH-D (Blue grease)
SLIDUS OIL #150
B2

B35

L1467 B494
L1191 B553
B9 B73 B10
B411
B567

L1053

B410

B74

L1051

Chassis Assembly
Top View (Lubricating Point)
B5
L1322 B501

L1450
L1450
B12
B121 L1466
B11 B126

B571 B492 B8
B37 B86

Some Ref. Numbers are not in sequence. Chassis Assembly


Bottom View (Lubricating Point)

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Deck Mechanism View 2

Mark Description
Floil G-684G or Multemp MH-D
B587 (Blue grease)
B487 B521
B416 SLIDUS OIL #150
B591
SANKOUL FG84M (Yellow grease)

B590 B522
B148 L1406 B3
B508 B499 B573
B574
B592
B585 B518 B558
B564 B557
B31

B414

B572

B565

L1151 B525

B417

B568

B578
B133
B579 B551
B582
B580 A B488
B583 B491

B513 Bottom Side


B579 B581 (Grease point)

B559
B507
View B516
for A

B52 Bottom Side (Grease point)

B596

L1470
Some Ref. Numbers are not in sequence.

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Deck Mechanism View 3

Mark Description
Floil G-684G or Multemp MH-D (Blue grease)
L1321
SLIDUS OIL #150
B347

L1321

B355

B354

B483

L1341
B425
B482

B562

B300
B563
B313
B529

B360

B359

B361

B555

B303

Some Ref. Numbers are not in sequence. B514

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