G3516 Generator Set CSZ00001-UP(SEBP3374 - 29) - Document Structure Page 1 of 2

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Product: GENERATOR SET

Model: G3516 GENERATOR SET CSZ
Configuration: G3516 Generator Set CSZ00001-UP

Troubleshooting
G3500 Engines
Media Number -SENR6413-08 Publication Date -01/06/2008 Date Updated -05/06/2008

i01994391

Engine Oil Pressure (Low)

SMCS - 1348-035-PX

Probable Causes
z Low engine oil level

z Incorrect viscosity

z Contaminated engine oil

z Faulty oil pressure sensor

z Improper circulation of the engine oil

z Worn components

Recommended Repairs
Low Engine Oil Level

Check the oil level. Add oil, as needed.

Contaminated Engine Oil

Engine oil that is contaminated with another liquid will cause low engine oil pressure. High engine oil
level can be an indication of contamination. Obtain an analysis of the engine oil. Determine the reason
for contamination of the engine oil and make the necessary repairs. Change the engine oil and the engine
oil filter. For the correct engine oil to use, refer to the engine's Operation and Maintenance Manual.

Incorrect Viscosity

Make sure that the engine is supplied with the correct engine oil. For the correct engine oil to use, refer

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G3516 Generator Set CSZ00001-UP(SEBP3374 - 29) - Document Structure Page 2 of 2

to the engine's Operation and Maintenance Manual.

Faulty Engine Oil Pressure Sensor

Use the Caterpiller Electronic Technician (ET) to compare the reading of the oil pressure sensor and an
oil pressure gauge that has been installed in the oil system. The values of the oil pressure should be
approximately equal.

If the values are significantly different, replace the engine oil pressure sensor.

Improper Circulation of the Engine Oil

Several factors could cause improper circulation of the engine oil:

z The engine oil filter is clogged. Replace the engine oil filter.

z An engine oil line or a passage for engine oil is disconnected or broken.

z The engine oil cooler is clogged. Thoroughly clean the engine oil cooler.

z There is a problem with a piston cooling jet. Breakage, a restriction, or incorrect installation of a
piston cooling jet will cause seizure of the piston.

z The inlet screen of the suction tube for the engine oil pump can have a restriction. This restriction
will cause cavitation and a loss of engine oil pressure. Check the inlet screen on the suction tube
and remove any material that may be restricting engine oil flow.

z The suction tube is drawing in air. Check the joints of the tube for cracks or a damaged O-ring
seal.

z There is a problem with the engine oil pump. Check the gears of the engine oil pump for excessive
wear. Engine oil pressure is reduced by gears that have too much wear.

z The engine oil pump's pressure regulating valve or a bypass valve is stuck in the open position.
Clean the valve. Replace parts, if necessary.

Worn Components

Excessive clearance at the crankshaft or camshaft bearings will cause low engine oil pressure. Also,
inspect the clearance between the rocker arm shafts and the rocker arms. Check the engine components
for excessive clearance.

Obtain an analysis of the engine oil. Check the analysis for the level of wear metals in the engine oil.

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