Bonded Coatings – Special Lubricants – Connection Technology

Wessely GmbH 1975

Incorporation

• Special lubricants
• Surface coating 1980
Coating
• Development of lubricants
• Tribological consultancy and service
• GLEIT-µ® special lubricants 1990
Plant I
• RAILPROTECTOR ® Solid special lubricants
• boltcoat ® surface coatings & coating factory
• Hytorc® Austria 2012
Plant II

Plant II
Finished: Oct. 2012

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SECTORS Wessely GmbH

Special lubricants Surface coating Distribution

Film lubricants Coating systems EU

Anti-friction coatings Development of coatings Turkey
Deep drawing lubricants Application technology
High performance greases User consultancy Bolting technology
High performance pastes Construction support
HYTORC
Lubricating fluids
devotec
Lubricating sticks
BoltSafe

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Tribological System – Industrial / Rail

Consultation Analysis Discussion Development Solution

Speed

System coating Stress-time factor

Intermediate Materials

Load Temperature

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RAILPROTECTOR is a Brand of Wessely Ges.m.b.H.
The background for this specific brand is to provide latest technology of tribotechnical
engineering to the railway sector.
While the performance of tribotechnical solutions within the past decades has fundamentally
increased in almost every industry, the standards of lubrication, specially the solid- lubrication
in the railway sector remains old fashion.

RAILPROTECTOR was found 2021 to eliminate this circumstance through innovation.

RAILPROTECTOR products are designed by tribology experts and build with passion by
professionals, who regard lubrication technology as an influential function of mechanic
systems. We evaluate tribosystems before claiming to have the right solution!

Its engineering covers the state of art regarding tribodesign.

The specific formulations of RAILPROTECTOR solid sticks are invented to reduce wear
between wheel flange and rail in an unprecedented way, as a series of synergistically
effective solid lubricants are used to cover al tribotechnical influencing factors

The products are produced in Austria nearby Vienna in accordance with ISO 14001: 2015
and ISO 9001: 2015 and its application is according to 16028: 2012.
RP STICK WHITE
 Innovative solid lubricants
 Minor Maintenance
 Dry application lubrication
 Optimized shelf life
 The product meets the requirements of EN
16028: 2012
 Manufactured according to ISO 14001: 2015
and ISO 9001: 2015
 Made in Austria
 Optimizes the contact surfaces of the friction
partners
 Reduction of acting transverse forces
 Reduction in wear of the rail head flank
 Reduction in wheel flange wear

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RP STICK ROT
 Innovative solid lubricants
 Minor Maintenance
 Dry application lubrication
 Optimized shelf life
 The product meets the requirements of EN
16028: 2012
 Manufactured according to ISO 14001: 2015
and ISO 9001: 2015
 Made in Austria
 Optimizes the contact surfaces of the friction
partners
 Reduction of acting transverse forces
 Reduction in wear of the rail head flank
 Reduction in wheel flange wear

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RP STICK BLAU
 Innovative solid lubricants
 Minor Maintenance
 Dry application lubrication
 Optimized shelf life
 The product meets the requirements of EN
16028: 2012
 Manufactured according to ISO 14001: 2015
and ISO 9001: 2015
 Made in Austria
 Optimizes the contact surfaces of the friction
partners
 Reduction of acting transverse forces
 Reduction in wear of the rail head flank
 Reduction in wheel flange wear

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RP STICK GREEN
 Innovative solid lubricants
 Minor Maintenance
 Dry application lubrication
 Optimized shelf life
 The product meets the requirements of EN
16028: 2012
 Manufactured according to ISO 14001: 2015
and ISO 9001: 2015
 Made in Austria
 Optimizes the contact surfaces of the friction
partners
 Reduction of acting transverse forces
 Reduction in wear of the rail head flank
 Reduction in wheel flange wear

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Lubrication & Service Partner RAILPROTECTOR
New design Level

 Compensation of

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RP 4100

MoS2-GREASE

 very stable  good corrosion protection

 high resistance to aging  high pressure resistance
 very good resistance to oxidation  good water resistance
 good adhesion  does not require labeling

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RP 4100

RAIL PROTECTOR® 4100 is a RAIL PROTECTOR® 4100 has good

homogeneous, smooth high- adhesion and oxidation resistance
performance grease based on a and offers good corrosion protection.
selected mineral oil. In addition to
chemically acting EP additives, RAIL
PROTECTOR® 4100 contains
molybdenum disulphide as a solid
lubricant to absorb high pressures. A
mill-stable lithium soap acts as a fat
thickener.

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RP 4500

HIGH TEMPERATURE GREASE

 high lubrication performance thanks  does not require labeling

to GLEIT-µ® WFSS (white solid  high pressure resistance
lubricants)
 long service life in the high temperature
 does not require labeling
range
 high pressure resistance
 for roller and ball bearings under extreme
 long service life in the high operating conditions
temperature range
 for roller and ball bearings under
extreme operating conditions

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RP 4500

RAIL PROTECTOR® 4500 is based on The inert behavior ensures extremely

an extremely high-quality high compatibility with plastics and
perfluorinated polyether base oil and elastomers. Use under vacuum is also
a high-temperature stable, white solid possible. The very low evaporation
lubricant combination. This behavior enables service lives in the
combination guarantees the highest high temperature range of approx. +
temperature stability and at the same 200 ° C, which are far superior to
time the highest resistance to conventional high temperature
chemicals of all kinds. polyurea greases, high temperature
silicone greases and fluorosilicone
greases.

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RP 4900
WHITE HIGH PERFORMANCE GREASE

 Constant, low coefficients of friction
 High resistance to aging
 Reduction of fretting corrosion
 Light colors and therefore very clean
in
 Application and use
 Wide temperature range
 High pressure resistance, even with jerky
 charges
 Long service life
 Also suitable for non-ferrous metals
 Does not require labeling

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RP 4900

RAIL PROTECTOR® 4900 is a high- However, the special properties of the

performance grease based on a white solid lubricants such as high
specially selected mineral oil and a pressure absorption capacity,
combination of coordinated, highly protection against vibration wear and
effective, white solid lubricants. tear minimization are retained.
The proportion and size of the solid
lubricants is selected so that RAIL
PROTECTOR® 4900 can be used like a
normal high-performance grease.

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RP 4901

WHITE HIGH PERFORMANCE GREASE

 Constant, low coefficients of friction
 High resistance to aging
 Reduction of fretting corrosion
 Light colors and therefore very clean
in application and use
 Wide temperature range
 High pressure resistance, even with shock
loads
 Long service life
 Also suitable for non-ferrous metals
 Does not require labeling

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RP 4901

RAIL PROTECTOR® 4901 is a high- However, the special properties of the

performance grease based on a white solid lubricants such as high-
specially selected mineral oil and a pressure absorption capacity,
combination of coordinated, highly protection against vibration wear and
effective, white solid lubricants. tear minimization are retained.
The proportion and size of the solid
lubricants is selected so that RAIL
PROTECTOR® 4901 can be used like a
normal high-performance grease.

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RP 5000
MoS2-PASTE
 MoS2 assembly paste
 Prevention of stick-slip (stick-slip)
 constant, low coefficients of friction
even under extreme conditions
 wide temperature range
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 optimizes running-in processes
 good corrosion protection
 very high-pressure resistance
 gives emergency running properties
 for slow movements and extremely high
loads
RP 5000

RAIL PROTECTOR® 5000 is the classic,
proven all-round molybdenum
disulfide paste. Thanks to the precisely
coordinated, synergetic solid
lubricant combination, the highest
lubricating performance, excellent
pressure resistance, wide temperature
range and dry lubricating properties
are excellently achieved.
The basis for the high performance of
RAIL PROTECTOR® 5000 lies in the
property of the solid lubricants to clad
into the surface under sliding load in
the boundary and mixed friction
area. This creates an extremely
effective separating and lubricating
layer between the friction partners,
which is retained even under extreme
loads.

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RP 5010

MoS2-PASTE

 economical MoS2 assembly paste  optimizes running-in processes

 Prevention of stick-slip (stick-slip)  good corrosion protection
 constant, low coefficients of friction  very high pressure resistance
even under extreme conditions
 wide temperature range

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RP 5010

RAIL PROTECTOR® 5010 is a Thanks to the precisely coordinated,

homogeneous, easily spreadable, synergetic solid lubricant
gray-black molybdenum disulphide combination, the highest lubricating
paste, which is based on a selected performance, excellent pressure
mineral oil and a solid lubricant resistance, wide temperature range
combination with molybdenum and dry lubricating properties are
disulphide. excellently achieved.
RAIL PROTECTOR® 5010 is the
economical all-round molybdenum
disulfide paste.

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RP 5050

SCREW PASTE UP TO +1200°C

 High temperature screw paste  Prevents fasteners such as screws from

 constant, reproducible friction
conditions
 enables the non-destructive loosening
of hot screws
sticking and seizing
 Suitable for metallurgy - does not react
with screw materials even at high
temperatures

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RP 5050

RAIL PROTECTOR® 5050 is a As a result, the then occurring dry

homogeneous, blue-gray hot screw lubrication via the solid lubricants is
paste based on a selected not hindered. At the same time, the
biodegradable synthetic oil and a solid lubricants used were selected
carefully matched, extremely and coordinated to ensure
temperature-stable solid lubricant temperature resistance up to +1200 °
combination. C. The use of the new solid lubricants
The base oil evaporates slowly and also ensures that there are no
with little residue at higher reactions between the screw material
temperatures. and the solid lubricant.

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RP 5060

SCREW PASTE UP to +1000°C

 High temperature screw paste  perfect conversion of torque into

 constant, reproducible friction
conditions
 enables the non-destructive loosening
of screws
clamping force
 Wide temperature range: -20 to +1000 ° C
 very good release effect

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RP 5060

RAIL PROTECTOR® 5060 is a As a result, the then occurring dry

homogeneous, gray-colored high-
temperature paste based on a
selected low-residue synthetic oil and
a carefully matched, extremely
temperature-stable solid lubricant
combination. The base oil evaporates
slowly and with little residue at higher
temperatures.
lubrication via the solid lubricants is
not hindered. At the same time, the
solid lubricants used were selected
and coordinated to ensure a
temperature resistance of up to +1000
° C.

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RP 5120
WHITE ASSEMBLY PASTE
 light-colored and therefore clean in
application and use
 very high-pressure resistance
 constant, low coefficients of friction
 Wide temperature range: -25 to +110
°C
 Separating effect up to +200 ° C
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 good corrosion protection and high-water
resistance
 also suitable for non-ferrous metals
 reduces the risk of fretting corrosion
 for lubrication in the case of jerky,
oscillating movements
RP 5120

RAIL PROTECTOR® 5120 is a In the case of jerky, oscillating

homogeneous, light-colored paste movements, RAIL PROTECTOR® 5120 is
with an extremely high proportion of even clearly superior to black
white, synergetic solid lubricants. A assembly pastes. The pressure
specially coordinated mineral oil was absorption capacity is extraordinary,
selected as the carrier for the solid the risk of fretting corrosion is
lubricants. The selection and the minimized and the lubricating
proportion of solid lubricants are properties are optimized.
chosen so that RAIL PROTECTOR®
5120 can replace black assembly
pastes in many cases.

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RP 7300

CLEANER FOR METAL

 fast  simple application

 high cleaning power  before painting or lubricating for
 dissolves glue residues
absolutely clean surfaces

 no CFC

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RP 7300

RAIL PROTECTOR® 7300 is a cleaner RAIL PROTECTOR® 7300 is suitable for

for use as a universal degreaser. RAIL
PROTECTOR® 7300 is based on an
environmentally friendly special
combination of solvent oil and
therefore has a high grease dissolving
power.
cleaning heavily soiled components
for oil and grease-free surfaces. For
removing adhesive residues and for
surface pretreatment before painting
or smearing.

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