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the cavity is created. The radial effective stress profile tends to may fail additional material which provides more grains for
the initial effective radial stress away from the cavity. But, production. Therefore, the progressive cycle of failure-
tangential and vertical stresses recover faster than radial production continues until a stable geometry of cavity is
stresses. This induces high shear stresses around the cavity. formed.
Increase of drawdown augments effective stresses in an Volumetric Failure Induced Sanding This mechanism is
interval around the wellbore. This is attributed to the fact that mainly activated where either lateral displacement is zero or
pore pressure recovers much more slowly compared to total very small. In this case, shear failure may not take place and
stresses. Therefore, shear stresses increase around the cavities the only disaggregating mechanism would be pore collapse in
once higher drawdowns are used. In this respect, drawdown the course of volumetric failure. Higher porosity and lower
acts very similarly to depletion in increasing shear stresses mechanical strength add to the likelihood of the occurrence of
around the cavities. This effect is sometimes neglected in the pore collapse. In the mathematical modeling, once stress path
studies of sand production, and a common belief is that meets the cap, i.e. volumetric failure surface, volumetric
drawdown may induce sanding only because it causes pressure failure takes place.
gradients which may fail the material in tension and worse, In the past, pore collapse phenomenon has been studied to
push the sand grains to the wellbore. understand the driving mechanism of land subsidence of oil
The concomitant effect of drawdown on sand production has fields. Nevertheless, its association with sand production has
appeared in the literature. For instance, Morita and Boyd 5 entirely been ignored. Under large depletion the overall
reported a field case in Alaska with ultra-weak formation disaggregation may take place wherein compressive strains
having inter-layers with Unconfined Compressive Strength breakdown the bonding among the sand grains. This depletion
(UCS) of 550 kPa (80 psi). After installing a submersible induced volumetric failure starts from near the wellbore and/or
pump, the well initially produced 1 to 4 % sand which weaker zones and develops to other parts of the reservoir. The
increased to 20%. It was believed that drawdown induced key point is that total stresses around any opening recover very
shear type failure in the material that was produced by fluid quickly inwards. On the other hand, pore pressure changes are
flow. much more moderate. Therefore, effective stresses near the
Sanfilippo et al. 6 defined the term “total drawdown” as sum of wellbore are usually larger than those of inside the reservoir.
drawdown and depletion. According to their theory, sand Later, as oil production continues, the pressure of the whole
production takes place only if rock is plasticized around the reservoir may get depleted and pore collapse, which initially
perforations by drawdown or a combination of depletion and started from near wellbore, may spread to the whole medium.
drawdown. By increasing drawdown, background sand The overall volumetric failure of the reservoirs consequent to
production rate increases which was attributed to the increase depletion has been reported for a number of reservoir, e.g.
of erosion rate from failed material as drawdown increases. Ekofisk field 7. Hamilton and Shafer 8 studied pore collapse
Tensile Failure Induced Sanding Tensile failure sand characteristics of a high porosity Diatomite and carbonate
production mainly takes place in unconsolidated medium rock. The pore collapse pressure, which corresponds to the cap
when flow gradient is high. Any increase in drawdown is pressure, highly depends on porosity and UCS (or any another
associated with elevation of pressure gradient around the strength representative) of the rock. As an example, Soares
perforations that in severe cases may lead to tensile failure in and Ferreira 9 reported test results of pore collapse
unconsolidated formations. This effect is magnified especially experiments on limestone samples taken from Campos basin
where permeability of the rock has been harshly reduced as a having a porosity in the range of 25 to 35%. Cap pressure of
consequence of perforation damage. these samples ranged from almost 40 Mpa for samples with
Tensile failure induced sand production is often sporadic. It 31% porosity to almost 90 Mpa for those with 20% porosity.
usually produces low magnitudes of sand. Repeated shut in In the other extreme, Hamilton and Shafer 8 experimented fine
and bean up increases drag forces on grains and, therefore, grain diatomite with porosity over 50% and reached to a cap
may increase sand production. pressure of almost 3 Mpa. They also performed the same test
on carbonate samples with over 20% porosity and the cap
Depletion Induced Failure Depletion of the reservoir may pressure was 24 Mpa. For Ekofisk field that pore collapse of
fail the rock under shear or volumetric mechanisms. chalk medium resulted in over four meters of sea floor
Shear Failure Induced Sanding As the reservoir pressure subsidence, a cap pressure of almost 22 Mpa was concluded 7.
depletes, effective stresses increase in the medium. Increase of Similar tests were performed by Ditzhuijzen et al. 10 on samples
effective stresses around the well-bore increases the load on from offshore Sarawak. Mouldic limestone and dolomite
the cavities, perforation cavities or open hole, and augments samples ranged from 26.8 to 40.7% in porosity, and resulted in
shear stresses around the cavities. Additional depletion 15 to 36 Mpa vertical failure stress for limestone while 33 to
induces more increase in shear stresses which adds to the shear 47 Mpa for Dolomitic samples. Smits et al. 11 reported a pore
stress induced by drawdown. Shear failure takes place once collapse vertical effective stress of 20 Mpa to 50 Mpa for
shear stresses exceed limit shear strength of the intact rock. Mouldic limestone with porosity in range of 27 to 39%. They
Shear failure mechanism is mainly active around the cavities also concluded a failure stress of 18 Mpa to 60 Mpa for
where two major criteria are fulfilled. Firstly, shear stresses Danian and Maastrichtian chalk samples that were in range of
are very high and secondly differential deformations are 35 to 50% porosity.
possible. As sanding continues, effective stresses are
redistributed around the cavity as the failed material is
removed by tensile failure 5. This stress redistribution, in turn,
SPE 81032 3
Second Stage: Push of Grains into the Wellbore by boundaries are defined. In the model, therefore, the pattern of
Seepage Forces cavity development is visible at different stages of the loading.
The grains of failed material are produced if the hold forces Another unique feature of the model is the provision of the
between them consisting of friction and capillary cohesion are tools to simulate all failure mechanisms of shear, tensile, and
smaller than drag forces induced by seepage. According to volumetric failure. Volumetric failure mode, while
Sanfilippo et al. 6, it is impossible to erode away the grains substantially important in the process of sand production, has
from a sand compacted in such a way that it has a uniaxial not been accounted for in the previous attempts of modeling of
strength above 1 MPa. Water breakthrough destroys capillary sand production. Showing the possible contribution of
tension while repeated shut in and bean up may release the volumetric failure on sand production is the subject of another
fine intergranular material with fluid flow which in turn paper 13.
loosens the grain particles. It also exerts significant pressure
gradient on the material which may fail the material in tension. Fundamental Mathematical Equations Key formulations,
Moreover, the boosted pressure gradient applies huge drag based on Biot’s 14 consolidation theory, are as follows.
forces on the sand grains which may mobilize them. Equilibrium Equation The balance of momentum is:
Whether sanding will occur depends on availability of *
capillary cohesion 4, strength properties of the disaggregated ∂σ ij du
+ ρg i = ρ
rock mass (such as projected cohesion, friction), pressure ∂x j dt
gradient (drawdown & permeability), and fluid velocity.
where σ ij is the stress tensor and ρ is the density of the
Modeling of Sanding geomaterial.
The numerical modeling was carried out by using FLAC Compatibility Equation Compatibility equation defines the
12
. Sand production in this model is described in terms of the relation between the strain rate and velocity gradient:
coupled mechanisms of fluid flow, stress evolution, and *
*
changing boundary conditions with time. * 1 ∂ ui ∂u j
A non-associated bilinear Mohr-Coulomb strain ε ij = [ + ]
2 ∂x j ∂x i
hardening/softening model was used in the analysis in which
the failure envelop is a combination of two criteria along with
a tension cut-off. Both bilinear shear and tension cut-off can Constitutive Law of Geomaterial The small strain constitutive
harden or soften in compliance with the hardening parameters. law for the geomaterial is defined as:
Hardening parameters are a measure of plastic shear and *
tensile strains. A general shape of the model is schematically d
(σ ij + P ) = H (σ ij , ε ij , κ )
depicted in Figure 1. dt
In this equation, H is the functional form of the
constitutive law, and κ is the hardening parameter.
Continuity Equation Mass balance equation is:
Shear Stress
∂ζ ∂q
= − i + qv
Residual Strength ∂t ∂x i
in which ζ is the variation of fluid content and qv is the
φ2
volumetric fluid source intensity.
Fluid Flow Transport Law Darcy’s law was used to model
the relation of fluid flow velocity-pressure gradient.
Cp ∂
Cr φ1
q i = − k ij (P − ρ w g k xk )
∂x j
Normal Effective Stress In this equation, qi is the specific discharge vector and k ij is
Tension Cut-off
the mobility coefficient.
Figure 1. Material model Fluid Flow Constitutive Law This equation defines the
relation of pressure change of the fluid with the fluid flow rate
The proposed model reflects the general physics of the difference in response to the mechanical deformation and
problem, sanding takes place if the rock is directly failed in variation of fluid content.
tension or the failed rock under shear falls into tension. ∂P ∂ζ ∂ε
Tensile strength and real cohesion of the rock reduces as shear = M( − )
failure develops in the material. This corresponds with the fact ∂t ∂t ∂t
that disintegrated rock under shear failure has no or little In this equation, M is Biot modulus and ε is the volumetric
tensile strength. This concept has the significant advantage Kw
strain. Biot Modulus is defined as where K w is Bulk
that complies with the physics of the problem. As soon as the ϕ
element, i.e. the zone, satisfies the sanding criteria, it is modulus of water and ϕ is the porosity of the geomaterial.
removed from the mesh entirely and consequently, new
4 SPE 81032
Experimental Data Kooijman et al. 15 performed a large scale basis, one cannot get the same response as the base of the
laboratory sand production on a perforated block sample. The analysis was not on the grain size. Therefore, a slightly larger
effect of drawdown as well as depletion was experimented on hole size must be used to make this work.
the sample. It was observed that with the increase of both
drawdown and depletion sand bursts took place. This paper Boundary Conditions The test program contains three main
attempts to numerically model the process of sanding by stages which consisted of perforation job, increase of
simulating its progressive failure and seepage associated sand drawdown and effective stress increase (which modeled
release. Sanding volume and rate as well as fluid production depletion). Boundary conditions were defined to reflect the
rate are all estimated. real testing conditions and are shown in Figure 2. The
A sandstone block of 0.70m*0.70m*0.81m was tested by magnitude of the applied stresses and pressures in different
application of varying horizontal and vertical stresses and stages are also summarized in Table 2. The values showed in
pressures. A hole of 0.105 m diameter was created in the this table are nominal. The real values corrected for the
center and the fluid was flowed from external circumference geometrical and loading efficiency effects are shown in
to internal hole in the course of the experiment. brackets.
A zero pore pressure was defined in the perforation edge that
Material Parameters In order to capture the physics of the modeled the atmospheric pressure in the wellbore. In the outer
failure and consider the possible contribution of all of the boundary, a varying fluid pressure was defined that simulated
aforementioned failure mechanisms, a Mohr-Coulomb mixed the applied changing pressure in that edge as shown in Figure
hardening/softening model was used in the simulations. 3.
According to the model, tensile failure takes place when stress For the mechanical part, displacement was fixed at the casing
tensor meets the tension cut-off. Shear failures occurs when touching points. At the top boundary, the vertical stresses were
the stress tensor touches the shear envelop. Theoretically, defined as listed in Table 2. A variable stress was applied at
shear failure may only take place adjacent to the cavity faces the outer right boundary as shown in Figure 3. Lower edge
where there is a possibility of differential deformation to take boundary is fixed in vertical direction.
place. Pore collapse is defined when stress content meets a It must be notified that the time scale in Figure 3 accounts
volumetric yield surface, i.e. a cap. Table 1 lists a summary of for the effective real time. In other words, the extended shut in
the physical and mechanical parameters of the outcrop times were eliminated in the numerical modeling process.
material experimented. According to the mineralogy tests, the
rock sample composed of 70% quartz and 30% mixed
feldspars and rock fragments. The fluid passed through the
sample throughout the test was an oil mixture with a viscosity variable top pressure
of almost 10 CP 15. normal velocity=0
The Finite Difference Mesh Considered problem consists of Table 2. Test scheme
a section of the sample with inner diameter of 10.2cm, and Description of σv σh Pp Pw
outer radius of 40cm. The finite difference mesh includes 2880 Phases
zones. Axial symmetry was assumed in the analyses, with
Phase (MPa) (MPa) (MPa) (MPa)
velocities and excess pore pressure as degrees of freedoms.
Finite difference mesh was set with finely spaced zones near 0 Perforation 10.33 (9.30) 4.13(3.72) 0 0
the wellbore. These zones were designed coarser away from 1 Perforation 13.77(12.40) 7.58(6.82) 3.44 .83
the wellbore so as to reduce the total number of them, while at
2 Intermediate 10.33 (9.30) 4.13(3.72) 0 0
the same time not compromising the accuracy of the
computations. 11.02-13.09 4.82-6.89
Furthermore, there was a need to make the opening for the 3A-D Increase DD .69-2.76 0
(9.92-11.78) (4.33-6.20)
ring at a level to enable a continuum representation of the
particulate system to work. While small diameter perforations 4 Depletion 19.98(17.98) 9.64(8.68) 2.41 0
are large enough to allow very fine sand particles to get 5 Depletion 26.86(24.18) 12.40(11.16) 2.41 0
through, in the numerical modeling with continuum mechanics
SPE 81032 5
as the ratio of sanding rate to flow rate. Figure 5 shows that 0.08
0.06
large amount of sanding took place in the first drawdown. This
0.04
amount is partly supplied from the perforating induced
0.02
shattered material plus some aluminum charge powder.
0
Numerical modeling also predicts comparatively large amount
0 1000 2000 3000 4000 5000
of sanding induced by shear failure and release of some
material as marked by the fist peak in Fig 5. Cumulative flow (l)
essence of sanding, and therefore, the use of this numerical 4. Vaziri, H., B.Barree, Y.Xiao, I.Palmer and M.Kutas, “What Is the
tool in sanding prediction looks very promising. Magic of Water in Producing Sand?”, SPE 77683, SPE Annual
Technical Conference and Exhibition, San Antonio, Texas, 2002.
Nomenclature
cp= plastic projected cohesion 5. Morita, N., P.A. Boyd, “Typical Sand Production Problems: Case
Studies and Strategies for Sand Control”, SPE 22739, 66th
cr= plastic real cohesion
Annual Conference, Dallas, TX, 1991.
DD= drawdown
g= gravitational force 6. Sanfilippo F., Brignoli M., Giacca D. and Santarelli F.J., “Sand
H= functional form of the constitutive law Production: From Prediction to Management”, SPE 38185, SPE
k ij = mobility coefficient. European Formation Damage Conference, The Netherland,
1997.
K w = Bulk modulus of water
M= Biot modulus 7. Lawrence W.T., R W. Douglas, H.E. Farrell, “Effect of Reservoir
P= pore pressure Depletion and Pore Pressure Drawdown on In Situ Stress and
PI= productivity index Deformation in the Ekofisk Field, North Sea”, Rock Mechanics
Pp =exterior boundary pressure and Multidisiplinary Science, Balkema, Rotterdom, 1991.
Pw= wellbore pressure
qi = specific discharge vector 8. Hamilton, J.M. and J.L. Shafer, “Measurement of Pore
Compressibility Charachteristics in Rock Exhibiting Pore
qv = volumetric fluid source intensity. Collapse and Volumetric Creep”, SCA conference paper
Q= flow rate Number 9124, 1991.
t= time
TWC = thick wall cylinder test strength 9. Soares A.C. and F.H. Ferreira, “An Experimental Study for
* Mechanical Formation Damage”, SPE 73734, SPE international
u i = velocity in i direction symposium and exhibition on formation damage control,
UCS= unconfined compressive strength Lafayette, Louisiana, 2002.
ζ = fluid content
10. Ditzhuijzen P.J.D. and J.A. Waal, “Reservoir Compaction and
ε = volumetric strain
Surface Subsidence in the Central Luconia Gas bearing
ϕ = porosity of the geomaterial Carbonates, Offshore Sarwak, East Malaysia”, SPE 12400, SPE
φ = friction angle 5th offshore south east Asia conference, Singapore, 1984.
κ = the hardening parameter
ρ = density of the geomaterial. 11. Smits R.M.M., A. Waal and J.F.C. Kooten, “Prediction of Abrupt
Reservoir Compaction and Surface Subsidence Due to Pore
σ ij = stress tensor Collapse in Carbonates”, SPE 15642, 61th annual SPE
conference, New Orleans, LA, 1986.
σh= horizontal stress applied on exterior boundary
σv = vertical stress applied on top boundary 12. Itasca Consulting Group: FLAC- Fast Lagrangian Analysis of
Continua- User’s Guide 3.4, Minneapolis, Minnesota, 1998.
Acknowledgements
The authors would like to thank NSERC, Killam trustees 13. Nouri A., H. Vaziri, H. Belhaj, R. Islam, Effect of Volumetric
and ACPI for their financial support. Failure on Sand Production in Oil-Wellbores, SPE 80448, SPE
Asia Pacific Oil and Gas Conference and Exhibition, Jakarta,
References: Indonesia, April 2003.
1. Dusseault, M.B. and S.El-Sayed, “Heavy-Oil Production
Enhancement by Encouraging Sand Production”, SPE 59276, 14. Biot, M.A., “General Theory of Three Dimensional
SPE International Symposium on Formation Damage, Lafayette, Consolidation”, Journal of Applied Physics 12, 155-164, 1941.
Louisiana, 2000.
15. Kooijman A.P., P.M. Halleck and C.A.M. Veeken, “Large-Scale
2. Wang, Y. and C.C. Chen, “Improved Production and Sand (Cold) Laboratory Sand Production Test”, SPE 24798, 67th Annual
Production in Conventional and Heavy Oil Reservoirs- A Field Technical Conference and Exhibition, Washington DC, 1992.
Case and Simulation”, SPE 57290, SPE Asia Pacific improved
oil recovery Conference, Kuala Lumpur, Malaysia, 1999.