Hydro Static Testing of Control Valves

STANDARD
ISA–75.
–75.19.01–2001
19.01–2001
(Formerly
(Formerly ANSI/ISA –75.
–75.19–1995)
19–1995)
Hydrostatic Testing
of Control Valves
Approved 04 April 2001

TM
ISA–The Instrumentation,
Systems, and
Automation Society --`,``,,```,,``,````,`,`-`-`,,`,,`,`,,`---
Copyright The Instrumentation, Systems, and Automation Society

Provided by IHS under license with ISA Licensee=Technip
Licensee=Technip Abu Dabhi/5931917101
Dabhi/5931917101
No reproduction or networking permitted without license from IHS Not for Resale, 02/21/2006 21:14:10 MST
ISA–75.19.01–2001
Hydrostatic Testing
Testing of Control Valves
ISBN: 1-55617-753-4
Copyright  2001 by ISA-The Instrumentation,

Instrumentation, Systems
Systems and Automation Society.
Society. All rights reserved. Not
for resale. Printed in the United States of America. No part of this publication may be reproduced, stored
in a retrieval system, or transmitted, in any form or by
b y any means (electronic, mechanical, photocopying,
recording, or otherwise), without the prior written permission of the Publi sher.
ISA
67 Alexander Drive
P. O. Box 12277
Research Triangle
Triangle Park, North
North Carolina 27709
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Provided by IHS under license with ISA Licensee=Technip Abu Dabhi/5931917101
Dabhi/5931917101
ISA–75.19.01–2001
Hydrostatic Testing
Testing of Control Valves
ISBN: 1-55617-753-4
Copyright  2001 by ISA-The Instrumentation,

Instrumentation, Systems
Systems and Automation Society.
Society. All rights reserved. Not
for resale. Printed in the United States of America. No part of this publication may be reproduced, stored
in a retrieval system, or transmitted, in any form or by
b y any means (electronic, mechanical, photocopying,
recording, or otherwise), without the prior written permission of the Publi sher.
ISA
67 Alexander Drive
P. O. Box 12277
Research Triangle
Triangle Park, North
North Carolina 27709
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Dabhi/5931917101
—3— ISA–75.19.01–2001
Preface
This preface as well as all footnotes and annexes are included for informational purposes and are not part
of ISA–75.19.01–2001.
The standards referenced within this document may contain provisions which, through reference in this
text, constitute requirements
requirements of this document. At the time of publication, the editions indicated were valid.
All standards are subject to revision, and
a nd parties to agreements based on this document are encouraged to
investigate the possibility of applying the most recent editions of the standards indicated within
w ithin this
document. Members of IEC IEC and ISO maintain
maintain registers of currently valid International
International Standards. ANSI
maintain registers of currently valid U.S. National Standards.
This document has been prepared as part of o f the service of ISA–The Instrumentation, Systems, and
Automation Society,
Society, toward a goal of uniformity in the field of instrumentation. To be of real value, this
document should not be static but should be subject to periodic review. Toward this end, the Society
welcomes all comments and criticisms and asks that they be addressed to the Secretary, Standards and
Practices Board; ISA; 67 Alexander Drive; P.P. O. Box 12277; Research Triangle Park, NC 27709;
Telephone (919) 549-8411;
549-8411; Fax (919) 549-8288; E-mail: standards@isa.org.
The ISA Standards and Practices Department is aware of the growing need for attention to the metric
system of units in general, and the International System of Units (SI) in particular, in the preparation of
instrumentation standards. The Department is further awareaware of the benefits to USA users of ISA standards
standards
of incorporating suitable references to the SI (and the metric system) in their business and professional
dealings with other countries. Toward this end, this Department will endeavor to introduce SI-acceptable
metric units in all new and revised standards, recommended practices, and technical reports to the
greatest extent possible. Standard for Use of the International System of Units (SI): The Modern Metric
System, published by the American Society
S ociety for Testing
Testing & Materials as IEEE/ASTM SI 10-97, anda nd future
revisions, will be the reference guide for definitions, symbols, abbreviations, and conversion factors.
It is the policy of ISA to encourage and welcome the participation of all concerned individuals and interests
in the development of ISA ISA standards, recommended practices,
practices, and technical reports. Participation in the
ISA standards-making process by an individual in no way constitutes endorsement by the employer of that
individual, of ISA, or of any of the standards, recommended practices, and technical reports that ISA
develops.
CAUTION — ISA ADHERES TO THE POLICY OF THE AMERICAN NATIONAL STANDARDS

INSTITUTE WITH REGARD TO PATENTS. IF ISA IS INFORMED OF AN EXISTING PATENT THAT IS
REQUIRED FOR USE OF THE STANDARD,
STANDAR D, IT WILL REQUIRE THE OWNER OF THE PATENT TO
EITHER GRANT A ROYALTY-FREE LICENSE FOR USE OF O F THE PATENT BY USERS COMPLYING
WITH THE STANDARD OR A LICENSE ON REASONABLE TERMS AND CONDITIONS THAT ARE
FREE FROM UNFAIR DISCRIMINATION.
EVEN IF ISA IS UNAWARE OF ANY PATENT COVERING THIS STANDARD , THE USER IS
CAUTIONED THAT IMPLEMENTATION OF THE STANDARD MAY REQUIRE USE OF TECHNIQUES,
PROCESSES, OR MATERIALS COVERED BY PATENT RIGHTS. ISA TAKES NO POSITION ON THE
EXISTENCE OR VALIDITY OF ANY PATENT RIGHTS THAT MAY BE INVOLVED IN IMPLEMENTING
THE STANDARD. ISA IS NOT RESPONSIBLE FOR IDENTIFYING ALL PA TENTS THAT MAY
REQUIRE A LICENSE BEFORE IMPLEMENTATION OF THE STANDARD OR FOR INVESTIGATING
THE VALIDITY OR SCOPE OF ANY PATENTS BROUGHT
BR OUGHT TO ITS ATTENTION. THE USER SHOULD
CAREFULLY INVESTIGATE RELEVANT PATENTS BEFORE USING THE STANDARD FOR THE
USER’S INTENDED APPLICATION.
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Dabhi/5931917101
ISA–75.19.01–2001 —4—
HOWEVER, ISA ASKS THAT ANYONE REVIEWING THIS STANDARD WHO IS AWARE OF ANY
PATENTS THAT MAY IMPACT IMPLEMENTATION OF THE STANDARD NOTIFY THE ISA
STANDARDS AND PRACTICES DEPARTMENT OF THE PATENT AND ITS OWNER.
ADDITIONALLY, THE USE OF THIS STANDARD MAY INVOLVE HAZARDOUS MATERIALS,

OPERATIONS OR EQUIPMENT. THE STANDARD CANNOT ANTICIPATE ALL POSSIBLE
APPLICATIONS OR ADDRESS ALL POSSIBLE SAFETY ISSUES ASSOCIATED WITH USE IN
HAZARDOUS CONDITIONS. THE USER OF THIS STANDARD MUST EXERCISE SOUND
PROFESSIONAL JUDGMENT CONCERNING ITS USE AND APPLICABILITY UNDER THE USER’S
PARTICULAR CIRCUMSTANCES. THE USER MUST ALSO CONSIDER THE AP PLICABILITY OF ANY
GOVERNMENTAL REGULATORY LIMITATIONS AND ESTABLISHED SAFETY AND HEALTH
PRACTICES BEFORE IMPLEMENTING THIS STANDARD.
The following people served as members of ISA Subcommittee SP75.19:
NAME COMPANY
J. Reed, Chairman Norriseal

W. Weidman, Managing Director Parsons Energy & Chemicals Group
G. Barb Consultant
G. Borden Consultant
R. Brodin Fisher Controls International, Inc.
F. Cain Flowserve Corporation
J. McCaskill Power Chokes
K. Schoonover Con-Tek Valves, Inc.
The following people served as members of ISA Committee SP75:
NAME COMPANY
W. Weidman, Managing Director Parsons Energy & Chemicals Group

D. Buchanan, Chairman Union Carbide Corp.
A. Abromaitis Red Valve Co., Inc.
H. Backinger Consultant
G. Barb Consultant
H. Baumann H B Services Partners LLC
J. Beall Eastman Chemical Co.
W. Black Cashco, Inc.
W. Blackwell Industrial Valve
H. Boger Masoneilan Dresser
G. Borden Consultant
S. Boyle Metso Automation USA, Inc.
R. Brodin Fisher Controls International, Inc.
F. Cain Flowserve Corp.
A. Engels Praxair, Inc.
H. Fuller Valvcon Corp.
J. George Richards Industries
L. Griffith Consultant
D. Grunenberg Richards Industries
J. Jamison Bantrel, Inc.
R. Jeanes TXU Electric -
J. Kersh M W Kellogg Co.

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C. Langford Cullen G. Langford, Inc.

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W. Lestan Dresser Valve Division -

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—5— ISA–75.19.01–2001
A. Libke DeZurik Valve Co.

R. Louviere Services Unlimited
J. McCaskill Power Chokes
A. McCauley Chagrin Valley Controls, Inc.
R. McEver Emerson Valve Automation
H. Miller Control Components, Inc.
T. Molloy CMES, Inc.
L. Ormanoski Frick Co.
J. Ozol Northern States Power
W. Rahmeyer Utah State University
J. Reed Norriseal
K. Schoonover Con-Tek Valves, Inc.
A. Shea DeZurik/Copes-Vulcan
E. Skovgaard Leslie Controls, Inc.
H. Sonderegger Anvil International, Inc.
This standard was approved for publication by the ISA Standards and Practices Board on 04 April 2001.
NAME COMPANY
M. Zielinski Fisher-Rosemount Systems, Inc.

D. Bishop Consultant
M. Cohen Consultant
M. Coppler Ametek, Inc.
B. Dumortier Schneider Electric
W. Holland Southern Company -
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E. Icayan Advanced Control & Engineering Solutions

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A. Iverson Ivy Optiks

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R. Jones Dow Chemical Co. `

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V. Maggioli Feltronics Corp.

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T. McAvinew Merrick & Co.

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A. McCauley, Jr. Chagrin Valley Controls, Inc. ,

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G. McFarland Westinghouse Process Control Inc.

D. Rapley Rapley Consulting Inc.
R. Reimer Rockwell Automation
J. Rennie Factory Mutual Research Corp.
H. Sasajima Yamatake Corp.
I. Verhappen Syncrude Canada Ltd.
R. Webb Power Engineers
W. Weidman Parsons Energy & Chemicals Group
J. Weiss EPRI
M. Widmeyer EG&G Defense Materials
R. Wiegle CANUS Corp.
C. Williams Eastman Kodak Co.
G. Wood Graeme Wood Consulting

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—7— ISA–75.19.01–2001
Contents
1 Scope ............................................................................................................................................... 9
2 Definitions......................................................................................................................................... 9
3 Test fixture and instrumentation ....................................................................................................... 9
4 Test requirements............................................................................................................................. 9
5 Test procedures.............................................................................................................................. 11
6 Acceptance standards.................................................................................................................... 11
7 Test pressures................................................................................................................................ 12
Annex A — Test Pressures (Bar) ........................................................................................................ 23
Annex B — References ....................................................................................................................... 27
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—9— ISA–75.19.01–2001
1 Scope
1.1 This standard applies to control valves having bodies, bonnets, cover plates, and bottom flanges
made of carbon steel, low alloy and high alloy (stainless) steel, nickel-base alloy, cast iron, and ductile iron.
1.2 This standard establishes requirements and definitions for standard hydrostatic shell testing of control
valves by the valve manufacturer to prove the structural integrity and leak tightness of the valves’ pressure
retaining parts, including any closure parts such as the valve body to bonnet joint, but excluding packings,
bellows or other moving seals and packing leakoff connections. Bellows or similar moving stem seals may
be pressure tested after assembly at a pressure to be agreed upon by the valve manufacturer and the
purchaser. The requirements of this standard do not cover pneumatic and hydraulic actuators and regulators.
1.3 This standard describes and specifies the specific circumstances of hydrostatic shell testing of control
valves and is in accordance with the hydrostatic testing requirements of ASME B16.1, ASME B1 6.34 and
ASME B16.42 with the exception that the test requirements of paragraph 4.8 are not allowed by ASME
B16.34.
1.4 WARNING – Serious bodily harm can be caused by high velocity leaks through the shell or seals,
resulting from the energy stored in the pressurized fluid and containment equipment. Care should be
exercised to ensure the safety of test and inspection personnel. Specific safety requirements for
conducting hydrostatic testing and inspection are not within the scope of this standard.
2 Definitions
2.1 control valve:
refer to ANSI/ISA-75.05.01-2000, "Control Valve Terminology."
2.2 test fixture:

a test fixture is a device to close off the end connections and/or stem seal areas of the control valve to
allow pressurization for hydrostatic shell testing.
3 Test fixture and instrumentation

3.1 Test fixtures include, but are not limited to the following: plugs with tie-bars and tie-rods, hydraulic
presses, plugs or flanges attached to the pipe connections, bosses or lugs on the valve, and expandable
rubber plugs. For butt welding end valves when end plugs are used, the seal point shall be as close to the
weld end as practical without overstressing the weld preparation.
3.2 The analog or digital pressure measuring instruments used in testing shall be of the indicating or
recording type.
3.3 The valve manufacturer shall be responsible for maintaining the accuracy of the p ressure measuring
instruments.
3.4 Pressure measuring instruments shall be accurate within 3% at test pressure, and analog-type shall
be used between 20% and 80% of their scale range.
4 Test requirements
4.1 The control valve, with or without its actuator, must be complete before hydrostatic shell testing, except
as permitted in 4.2, 4.3, 4.4, and 4.8.
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ISA–75.19.01–2001 — 10 —
4.2 It is permissible to disassemble the valve after hydrostatic shell testing, provided
a) new gaskets or seals used to reassemble the valve are of the same kind and size;
b) equivalent studs and nuts are used;
c) the same torquing procedure is used, or steps are taken to ensure the same pre-test bolt loads result;
and
d) an air or water leak test at lower than the hydrostatic shell test pressure is performed to ensure proper
gasket installation.
4.3 All cavities pressurized in service shall simultaneously be subjected to the hydrostatic shell test
pressure. Moving stem seals such as bellows, diaphragms, stem, and packing, that may be damaged by
the hydrostatic shell test pressure, or trim parts that do not affect the pressure boundary, need not be installed
during testing.
4.4 Valves with welded-on nipples, flanges, reducers and/or increasers shall be hydrostatically shell tested
in accordance with paragraph 4.4 (a) or (d), at the manufacturer’s option, unless paragraph 4.4 (b) or (c) is
agreed to by both the valve manufacturer and the purchaser.
a) Hydrostatically shell test the valve alone at the appropriate pressure for its class and do not retest after
welding on any of the nipples, flanges, reducers or increasers.
b) Hydrostatically shell test the valve alone at the appropriate pressure for its class and retest the valve
assembly after welding on any of the nipples, flanges, reducers or increasers with the pressure in
accordance with the specification applicable to the nipples, flanges, reducers or increasers. The
purchaser shall provide the design pressure and temperature and the applicable specifications to the
valve manufacturer.
c) Hydrostatically shell test the valve including all weld-on nipples, flanges, reducers and increasers with
the pressure in accordance with the specification applicable to the nipples, flanges, reducers and
increasers. The valve nameplate and required valve body marking must then indicate the pressure
and temperature limit as determined by the nipples, flanges, reducers and increasers.
d) Hydrostatically shell test the valve including all welded-on nipples, flanges,reducers, and increasers
with the pressure in accordance with this standard, provided that the nipples, flanges, reducers and
increasers are adequate for that pressure.
4.5 The valve shall not be painted or otherwise coated with materials capable of sealing against leakage
before the shell tests are completed, except internal lin ings or coatings included in the design (e.g.,
nonmetallic butterfly valve body linings) are permitted. Chemical corrosion protection treatments are
permitted. If valve parts are to be painted for storage, they shall be hydrostatically shell tested before painting,
provided the fully assembled valve is again tested in accordance with paragraph 4.2 (d). If the presence of
purchaser’s representative is specified for hydrostatic shell tests, painted valves may be retested without
removal of the paint, unless otherwise agreed to by the valve manufacturer and purchaser. Assembled
valves having bodies and bonnets or cover plates that have been separately tested in accordance with
sections 5 through 7 prior to having been painted or coated, may be painted o r coated prior to final testing
in accordance with sections 5 through 7.
Wrought welded-on nipples, flanges, increasers and reducers need not have their protective coating
removed for hydrostatic shell testing.
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— 11 — ISA–75.19.01–2001
4.6 The valve shall not be seated on the main seat nor on the back seat during the hydrostatic shell test.
4.7 If a valve is dual pressure rated (inlet rating higher than outlet rating from causes such as different
wall thicknesses, flange rating, or materials), it may be necessary to separate the high pressure portion of
the valve from the low pressure portion with a temporary barrier and test each portion at its respective test
pressure.
4.8 Pressure retaining parts may be hydrostatically shell tested separately if all of the following conditions
are satisfied:
a) all the pressure retaining parts in the valve assembly are hydrostatically tested at the pressures in
accordance with section 7, "Test Pressures;"
b) the hydrostatic test is performed in a manner that simulates all loadings, fasteners, and restraints
present when the part is tested in a completed valve;
c) individual part testing is agreed to by both the manufacturer and the purchaser; and
d) the fully assembled valve is pressure tested in accordance with paragraph 4.2 (d).
5 Test procedures
5.1 After filling the valve with water, which may contain a corrosion inhibitor, or with other suitable liquid
(provided such liquid has a viscosity not greater than water), and venting all air, each valve shall be
pressurized to no less than the pressures given in table 2 or table A.1, except as covered in clause 7.4.
CAUTION: IF AIR IS PRESENT IN THE TEST FLUID, THERE ARE HAZARDS INVOLVED AND
APPROPRIATE PRECAUTIONS SHOULD BE TAKEN.
5.2 The minimum duration of test pressure before start of inspection shal l be as follows:
Table 1 — Minimum test duration (minutes)
Class 150 & Class 250 thru Class 900 thru Class 2500 &
Nominal Valve Size
Lower 600 1500 Higher
2" & Smaller 1 1 2 3
2-1/2 " thru 4" 2 2 4 5
5 " thru 8" 2 3 5 8
10" & Larger 3 5 8 10
For classes not shown, use next higher class.
5.3 The temperature of the test liquid shall not exceed 52 °C (125°F).
6 Acceptance standards
6.1 Any visually detected weeping or leaking through the pressure boundary walls that are part of the
valve body assembly shall be cause for rejection. Leakage through the static seals and gasketed joints is
also cause for rejection unless specifically allowed by the design specifications.
6.2 Distortion due to hydrostatic shell testing that impairs satisfactory functional operation of the valve
shall be cause for rejection.
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ISA–75.19.01–2001 — 12 —
7 Test pressures
7.1 Hydrostatic shell test pressures for steel and nickel-base alloy, and other alloy valves are calculated
by multiplying the 38°C (100°F) working pressures by 1,5 and rounding off to the next higher 25 psig (pounds
per square inch gage) increment in accordance with ASME B16.34. For other materials within the scope of
this standard but not listed in table 1, and for Intermediate and Limited Classes, the above method shall be
used to determine the test pressure.
7.2 Hydrostatic shell test pressures for cast iron valves shall be in accordance with ASME B16.1.
7.3 Hydrostatic shell test pressures for nodular (ductile) iron valves shall be in accordance with ASME
B16.42.
7.4 For other materials within the scope of this standard but not incl uded in tables 1, 2, or A.1 and whose
pressure ratings are given in a published standard or are determined by the manufacturer, the hydrostatic
shell test pressures shall be calculated as in paragraph 7.1 or paragraph 7.5, as applicable.
7.5 The metric equivalents of all test pressures in table 2 are given in table A.1 (annex A) and are calculated
by converting 1,5 times the 38 °C (100°F) working pressure in psig to bar and then rounding off to the next
higher bar increment except for values below 10 bar which are rounded off to the next higher 0,1 bar
increment1.
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1 bar = 100 kPa = 100 000 Pa = 0,1 MPa = 14,5038 psi.

— 13 — ISA–75.19.01–2001
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— 15 — ISA–75.19.01–2001
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ISA–75.19.01–2001 — 16 —
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— 17 — ISA–75.19.01–2001
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ISA–75.19.01–2001 — 24 —
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— 27 — ISA–75.19.01–2001
Annex B — References
This annex is an integral part of this standard. It is placed after the main text for convenience.
List of standards and specifications referenced in standards showing the year of approval.
AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)
ASME B16.1-1998 Cast Iron Flanges and Flanged Fittings, Class 25, 125, and 250
ASME B16.34-1996 Valves - Flanged, Threaded and Welding End
ASME B16.42-1998 Ductile Iron Pipe Flanges and Flanged Fittings, Classes 150 and 300
Available from: ASME

345 East 47th Street
New York, NY 10036
Tel: (212) 705-7722
AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)
A105/A105M-98 Standard Specification for Carbon Steel Forgings for Piping Applications
A106-99e1 Standard Specification for Seamless Carbon Steel Pipe for

High-Temperature Service
A126-95e1 Standard Specification for Gray Iron Castings for Valves, Flanges, and
Pipe Fittings
A182/A182M-99 Standard Specification for Forged or Rolled Alloy-Steel Pipe Flanges,

Forged Fittings, and Valves and Parts for High-Temperature Service
A203/A203M-97 Standard Specification for Pressure Vessel Plates, Alloy Steel, Nickel
A204/A204M-93(1999) Standard Specification for Pressure Vessel Plates, Alloy Steel,

Molybdenum
A216/A216M-93(1998) Standard Specification for Steel Castings, Carbon, Suitable for Fusion
Welding, for High-Temperature Service
A217/A217M-99 Standard Specification for Steel Castings, Martensitic Stainless and

Alloy, for Pressure-Containing Parts, Suitable for High-Temperature
Service
A240/A240M-00 Standard Specification for Heat-Resisting Chromium and Chromium-

Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels
A302/A302M-97e1 Standard Specification for Pressure Vessel Plates, Alloy Steel,

Manganese-Molybdenum and Manganese-Molybdenum-Nickel
--`,``,,```,,``,````,`,`-`-`,,`,,`,`,,`---

ISA–75.19.01–2001 — 28 —
A312/A312M-00 Standard Specification for Seamless and Welded Austenitic Stainless

Steel Pipes
A335/A335M-99 Standard Specification for Seamless Ferritic Alloy-Steel Pipe for

A350/A350M-99 Standard Specification for Carbon and Low-Alloy Steel Forgings,

Requiring Notch Toughness Testing for Piping Components
A351/A351M-94a(1999) Standard Specification for Castings, Austenitic, Austenitic-Ferritic

(Duplex), for Pressure-Containing Parts
A352/A352M-93(1998) Standard Specification for Steel Castings, Ferritic and Martensitic, for
Pressure-Containing Parts, Suitable for Low-Temperature Service
A355-89(1994)e1 Standard Specification for Steel Bars, Alloys, for Nitriding
A358/A358M-98 Standard Specification for Electric-Fusion-Welded Austenitic Chromium-

Nickel Alloy Steel Pipe for High-Temperature Service
A369/A369M-92 Standard Specification for Carbon and Ferritic Alloy Steel Forged and
Bored Pipe for High-Temperature Service
A376/A376M-98 Standard Specification for Seamless Austenitic Steel Pipe for

High-Temperature Central-Station Service
A387/A387M-99 Standard Specification for Pressure Vessel Plates, Alloy Steel,

Chromium-Molybdenum
A395/A395M-99 Standard Specification for Ferritic Ductile Iron Pressure-Retaining

-
-
Castings for Use at Elevated Temperatures
`
,
`
`
,
,
`
A430/A430M-91 Standard Specification for Austenitic Steel Forged and Bored Pipe for
`
`
,
,
`
`
,
`
`
`
`
,
`
,
`
-
`
-
`
,
A479/A479M-00 Standard Specification for Stainless Steel Bars and Shapes for Use in
,
`
,
,
`
,
`
Boilers and Other Pressure Vessels

,
,
`
-
-
-
A515/A515M-92(1997) Standard Specification for Pressure Vessel Plates, Carbon Steel, for
Intermediate- and Higher-Temperature Service
A516/A516M-90(1996)e1 Standard Specification for Pressure Vessel Plates, Carbon Steel, for
Moderate- and Lower-Temperature Service
A537/A537M-95e2 Standard Specification for Pressure Vessel Plates, Heat-Treated,

Carbon-Manganese-Silicon Steel
A672-96 Standard Specification for Electric-Fusion-Welded Steel Pipe for

High-Pressure Service at Moderate Temperatures
A675/A675M-90a(1995)e1 Standard Specification for Steel Bars, Carbon, Hot-Wrought, Special

Quality, Mechanical Properties

— 29 — ISA–75.19.01–2001
A691-98 Standard Specification for Carbon and Alloy Steel Pipe, Electric-Fusion-
Welded for High-Pressure Service at High Temperatures
A696-90a(1995)e1 Standard Specification for Steel Bars, Carbon, Hot-Wrought or Cold-

Finished, Special Quality, for Pressure PipingComponents
A739-90a(1995)e1 Standard Specification for Steel Bars, Alloy, Hot-Wrought, for Elevated
Temperature or Pressure-Containing Parts, or Both
A789/A789M-00 Standard Specification for Seamless and Welded Ferritic/Austenitic

Stainless Steel Tubing for General Service
A790/A790M-00 Standard Specification for Seamless and Welded Ferritic/Austenitic

Stainless Steel Pipe
B127-98 Standard Specification for Nickel-Copper Alloy (UNS N04400) Plate,

Sheet, and Strip
B160-99 Standard Specification for Nickel Rod and Bar
B161-93 Standard Specification for Nickel Seamless Pipe and Tube
B162-99 Standard Specification for Nickel Plate, Sheet, and Strip
B163-98a Standard Specification for Seamless Nickel and Nickel Alloy Condenser
and Heat-Exchanger Tubes
B164-98 Standard Specification for Nickel-Copper Alloy Rod, Bar, and Wire
B165-93 Standard Specification for Nickel-Copper Alloy (UNS N04400)* Seamless

Pipe and Tube
B166-99 Standard Specification for Nickel-Chromium-Iron Alloys (UNSN06600,

N06601, N06603, N06690, N06025, and N06045 and Nickel-Chromium-
Cobalt-Molybdenum Alloy (UNS N06617) Rod, Bar, and Wire
B167-98 Standard Specification for Nickel-Chromium-Iron Alloys (UNS N06600,

N06601, N06603, N06690, N06025, and N06045)* Seamless Pipe and
Tube
B168-98 Standard Specification for Nickel-Chromium-Iron Alloys (UNS N06600,

N06601, N06603, N06690, N06025, and N06045) and Nickel-Chromium-
Cobalt-Molybdenum Alloy (UNS N06617) Plate, Sheet, and Strip
-
-
B333-98 Standard Specification for Nickel-Molybdenum Alloy Plate, Sheet, and -

`
,
,
`
,
`
Strip ,
,
`
,
,
`
-
`
-
`
,
`
,
B335-98 Standard Specification for Nickel-Molybdenum Alloy Rod

`
`
`
`
,
`
`
,
,
`
`
`
,
B407-96 Standard Specification for Nickel-Iron-Chromium Alloy Seamless Pipe

,
`
`
,
`
-
-
and Tube
B408-96 Standard Specification for Nickel-Iron-Chromium Alloy Rod and Bar

ISA–75.19.01–2001 — 30 —
B409-96a Standard Specification for Nickel-Iron-Chromium Alloy Plate, Sheet, and

Strip
B424-98a Standard Specification for Ni-Fe-Cr-Mo-Cu Alloy (UNS N08825 and UNS
N08221)* Plate, Sheet, and Strip
B425-99 Standard Specification for Ni-Fe-Cr-Mo-Cu Alloy (UNS N08825 and UNS
N08221) Rod and Bar
B434-00 Standard Specification for Nickel-Molybdenum-Chromium-Iron Alloys

(UNS N10003, UNS N10242)* Plate, Sheet, and Strip
B435-98a Standard Specification for UNS N06002, UNS N06230, UNS N12160,
and UNS R30556 Plate, Sheet, and Strip
B443-99 Standard Specification for Nickel-Chromium-Molybdenum-Columbium

Alloy (UNS N06625)* Plate, Sheet, and Strip

Alloys (UNS N06625)* Pipe and Tube

Alloy (UNS N06625)* Rod and Bar
B462-97 Standard Specification for Forged or Rolled UNS N08020, UNS N08024,
UNS N08026, UNS N08367, and UNS R20033 Alloy Pipe Flanges,
Forged Fittings, and Valves and Parts for Corrosive High-Temperature
Service
B463-99 Standard Specification for UNS N08020, UNS N08026, and UNS N08024
Alloy Plate, Sheet, and Strip
B464-99 Standard Specification for Welded UNS N08020, N08024, and N08026
Alloy Pipe
B468-99 Standard Specification for Welded UNS N08020, N08024, and N08026
Alloy Tubes
Nickel Alloy Bar and Wire
B511-98a Standard Specification for Nickel-Iron-Chromium-Silicon Alloy Bars and

Shapes
B535-99 Standard Specification for Nickel-Iron-Chromium-Silicon Alloys (UNS

N08330 and N08332) Seamless Pipe and Tube
B536-95 Standard Specification for Nickel-Iron-Chromium-Silicon Alloys (UNS

N08330 and N08332) Plate, Sheet, and Strip
B564-99a Standard Specification for Nickel Alloy Forgings
B572-98a Standard Specification for UNS N06002, UNS N06230, UNS N12160,
and UNS R30556 Rod
--`,``,,```,,``,````,`,`-`-`,,`,,`,`,,`---

— 31 — ISA–75.19.01–2001
B573-00 Standard Specification for Nickel-Molybdenum-Chromium-Iron Alloy

(UNS N10003, N10242)* Rod
B574-99a Specification for Low-Carbon Nickel-Molybdenum-Chromium, Low-

Carbon Nickel-Chromium-Molybdenum, Low-Carbon Nickel-
Molybdenum-Chromium-Tantalum, Low-Carbon Nickel-Chromium-
Molybdenum-Copper, Low-Carbon Nickel-Chromium-Molybdenum-
Tungsten Alloy Rod
B575-99a Spec for Low-Carbon Nickel-Molydbdenum-Chromium, Low-Carbon,

Nickel-Chromium-Molybdenum, Low-Carbon Nickel-Chromium-
Molybdenum-Copper, Low-Carbon Nickel-Chromium-Molybdenum-
Tantalum, Low-Carbon Nickel-Chromium-Molybdenum-Tungsten Alloy
Plate, Sheet and Strip
B581-97 Standard Specification for Nickel-Chromium-Iron-Molybdenum-Copper

Alloy Rod
B582-97 Standard Specification for Nickel-Chromium-Iron-Molybdenum-Copper

Alloy Plate, Sheet, and Strip
B599-92(1997) Standard Specification for Nickel-Iron-Chromium-Molybdenum-

-
-
`
,
`
Columbium Stabilized Alloy (UNS N08700) Plate, Sheet, and Strip
`
,
,
`
`
`
,
B620-98a Standard Specification for Nickel-Iron-Chromium-Molybdenum Alloy

,
`
`
,
`
`
(UNS N08320) Plate, Sheet, and Strip

`
`
,
`
,
`
-
`
-
`
,
,
`
,
B621-95a Standard Specification for Nickel-Iron-Chromium-Molybdenum Alloy

,
`
,
`
,
,
(UNS N08320) Rod

`
-
-
-
B622-99a Standard Specification for Seamless Nickel and Nickel-Cobalt Alloy Pipe
and Tube
B625-99 Standard Specification for UNS N08904, UNS N08925, UNS N08031,
UNS N08932, UNS N08926, and UNS R20033 Plate, Sheet, and Strip
B649-95 Standard Specification for Ni-Fe-Cr-Mo-Cu Low-Carbon Alloy (UNS

N08904), Ni-Fe-Cr-Mo-Cu-N Low-Carbon Alloys (UNS N08925, UNS
N08031, and UNS N08926), and Cr-Ni-Fe-N Low-Carbon Alloy (UNS
R20033) Bar and Wire
B672-95 Standard Specification for Nickel-Iron-Chromium-Molybdenum-

Columbium Stabilized Alloy (UNS N08700) Bar and Wire
Seamless Pipe and Tube
Available from: ASTM

100 Barr Harbor Drive
West Conshohocken, PA 19428-2959
Tel: (610) 832-9585
Fax: (610) 832-9555

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Hydro Static Testing of Control Valves

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Hydro Static Testing of Control Valves

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STANDARD

Approved 04 April 2001

Copyright The Instrumentation, Systems, and Automation Society

Copyright  2001 by ISA-The Instrumentation,

Copyright The Instrumentation, Systems, and Automation Society

Copyright  2001 by ISA-The Instrumentation,

Copyright The Instrumentation, Systems, and Automation Society

CAUTION — ISA ADHERES TO THE POLICY OF THE AMERICAN NATIONAL STANDARDS

Copyright The Instrumentation, Systems, and Automation Society

ADDITIONALLY, THE USE OF THIS STANDARD MAY INVOLVE HAZARDOUS MATERIALS,

The following people served as members of ISA Subcommittee SP75.19:

J. Reed, Chairman Norriseal

The following people served as members of ISA Committee SP75:

W. Weidman, Managing Director Parsons Energy & Chemicals Group

J. Kersh M W Kellogg Co.

C. Langford Cullen G. Langford, Inc.

W. Lestan Dresser Valve Division -

Copyright The Instrumentation, Systems, and Automation Society

A. Libke DeZurik Valve Co.

M. Zielinski Fisher-Rosemount Systems, Inc.

E. Icayan Advanced Control & Engineering Solutions

A. Iverson Ivy Optiks

R. Jones Dow Chemical Co. `

V. Maggioli Feltronics Corp.

T. McAvinew Merrick & Co.

A. McCauley, Jr. Chagrin Valley Controls, Inc. ,

G. McFarland Westinghouse Process Control Inc.

Copyright The Instrumentation, Systems, and Automation Society

Copyright The Instrumentation, Systems, and Automation Society

Copyright The Instrumentation, Systems, and Automation Society

Copyright The Instrumentation, Systems, and Automation Society

2.2 test fixture:

3 Test fixture and instrumentation

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b) equivalent studs and nuts are used;

Copyright The Instrumentation, Systems, and Automation Society

Table 1 — Minimum test duration (minutes)

2" & Smaller 1 1 2 3

2-1/2 " thru 4" 2 2 4 5

5 " thru 8" 2 3 5 8

10" & Larger 3 5 8 10

For classes not shown, use next higher class.

Copyright The Instrumentation, Systems, and Automation Society

Copyright The Instrumentation, Systems, and Automation Society

Copyright The Instrumentation, Systems, and Automation Society

Copyright The Instrumentation, Systems, and Automation Society

Copyright The Instrumentation, Systems, and Automation Society

Copyright The Instrumentation, Systems, and Automation Society

Copyright The Instrumentation, Systems, and Automation Society

Copyright The Instrumentation, Systems, and Automation Society

Copyright The Instrumentation, Systems, and Automation Society

AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)

ASME B16.34-1996 Valves - Flanged, Threaded and Welding End

Available from: ASME

AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)

A106-99e1 Standard Specification for Seamless Carbon Steel Pipe for

A182/A182M-99 Standard Specification for Forged or Rolled Alloy-Steel Pipe Flanges,

A204/A204M-93(1999) Standard Specification for Pressure Vessel Plates, Alloy Steel,

A217/A217M-99 Standard Specification for Steel Castings, Martensitic Stainless and

A240/A240M-00 Standard Specification for Heat-Resisting Chromium and Chromium-

A302/A302M-97e1 Standard Specification for Pressure Vessel Plates, Alloy Steel,

Copyright The Instrumentation, Systems, and Automation Society

A312/A312M-00 Standard Specification for Seamless and Welded Austenitic Stainless

A335/A335M-99 Standard Specification for Seamless Ferritic Alloy-Steel Pipe for