Instruction Manual and Safety Information

Carbo 5100

(Original Instruction)
Disclaimer
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more information in this document, please contact us at our address below. Anton Paar assumes no liability
for any errors or omissions in this document.

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Further information
Published and printed by Anton Paar GmbH, Austria
Copyright © 2022 Anton Paar GmbH, Graz, Austria
Address of the instrument producer: Anton Paar GmbH
Anton-Paar-Str. 20
A-8054 Graz / Austria – Europe
Tel: +43 (0) 316 257-0
Fax: +43 (0) 316 257-257
E-Mail: info@anton-paar.com
Web: www.anton-paar.com

Date: October 2022

Document number: C79IB005EN-B

Instruction Manual and Safety Information

Carbo 5100

(Original Instruction)
 Contents

Contents
1 Safety Instructions.................................................................................................................................. 5
1.1 General Safety Instructions............................................................................................................... 5
1.2 Conventions for Safety Messages .................................................................................................... 5
1.3 Warning Sign on the Instrument ....................................................................................................... 6
2 Carbo 5100 - An Overview...................................................................................................................... 7
2.1 Measuring Principle .......................................................................................................................... 7
2.2 Calculation of the CO2 Content......................................................................................................... 8
2.3 Configurations of Carbo 5100 ........................................................................................................... 8
2.4 Components of the Carbo 5100........................................................................................................ 8
3 Checking the Supplied Parts ................................................................................................................. 9
3.1 Carbo 5100 ....................................................................................................................................... 9
3.2 Options According to Individual Order ............................................................................................ 10
3.3 Consumables .................................................................................................................................. 12
4 Installing the Carbo 5100 ..................................................................................................................... 13
4.1 Installation Requirements ............................................................................................................... 13
4.2 Mounting ......................................................................................................................................... 13
4.2.1 Installation in a Horizontal Pipe .............................................................................................. 14
4.2.2 Installation in a Vertical Pipe................................................................................................... 14
4.2.3 Installation Sequence and Position......................................................................................... 14
4.3 Optional Cut-Off Valve Adapter ...................................................................................................... 15
4.3.1 Installation in a Horizontal Pipe .............................................................................................. 15
4.3.2 Installation in a Vertical Pipe................................................................................................... 16
4.3.3 Operating the Cut-off Valve Adapter for Connecting / Disconnecting the Carbo 5100........... 16
4.4 Compressed Air Supply .................................................................................................................. 17
5 Electrical Wiring.................................................................................................................................... 18
5.1 Interface Overview .......................................................................................................................... 18
5.2 Wiring the Sensor and mPDS 5 or Pico 3000................................................................................. 18
5.2.1 Wiring with mPDS 5................................................................................................................ 19
5.2.2 Wiring with Pico 3000 RC ....................................................................................................... 21
5.3 Power Supply.................................................................................................................................. 21
5.4 Cable Glands and Connectors........................................................................................................ 22
5.4.1 Shielding ................................................................................................................................. 22
5.4.2 Connector Set......................................................................................................................... 22
5.5 Anton Paar CANopen ..................................................................................................................... 22
6 Start-up and Use of Carbo 5100 .......................................................................................................... 23
7 Upkeep and Cleaning ........................................................................................................................... 23
7.1 Cleaning in Place (CIP) / Sterilization in Place (SIP) ...................................................................... 23
7.2 Wetted Parts ................................................................................................................................... 24
7.3 Storing and Transporting the Carbo 5100....................................................................................... 24
7.4 Packing the Carbo 5100 for Returns............................................................................................... 24
8 Maintenance Work and Repair............................................................................................................. 25
8.1 Maintenance Performed by an Authorized Anton Paar Service Engineer ...................................... 25
8.2 Repair Performed by an Authorized Anton Paar Representative ................................................... 25
Appendix A: Technical Specifications.................................................................................................. 26
Appendix A.1: Dimensions.................................................................................................................... 29
Appendix B: CO2 Concentration ............................................................................................................ 30
Appendix C: Connector Set CAN ........................................................................................................... 31
Appendix D: Connector Set 4-Pole ........................................................................................................ 32
Appendix E: Declaration of Conformity ................................................................................................. 33
Appendix F: UK Declaration of Conformity ........................................................................................... 34
Appendix G: Confirmation of Compliance ............................................................................................ 35
Appendix H: Document Numbers........................................................................................................... 36

4 C79IB005EN-B

1 Safety Instructions
• Read the documentation before using
Carbo 5100.
• Follow all hints and instructions contained in the
documentation to ensure the correct use and
safe functioning of Carbo 5100.
• The documentation is a part of the product.
Keep this document for the complete working
life of the product and make sure it is easily
accessible to all people involved with the prod-
uct. If you receive any additions or revisions to
the documentation from Anton Paar GmbH,
these must be treated as part of the documenta-
tion.
1.1 General Safety Instructions
Liability
• This document does not claim to address all
safety issues associated with the use of the
instrument and samples. It is your responsibility
to establish health and safety practices and
determine the applicability of regulatory limita-
tions.
• Anton Paar GmbH only warrants the proper
functioning of Carbo 5100 if no adjustments
have been made to the mechanics, electronics,
and firmware.
• Only use Carbo 5100 for the purpose described
in the documentation. Anton Paar GmbH is not
liable for damages caused by incorrect use of
Carbo 5100.
Installation and use
• Carbo 5100 is not an explosion-proof instru-
ment and therefore must not be operated in
areas with risk of explosion.
• The installation procedure should only be car-
ried out by authorized personnel who are famil-
iar with the installation instructions.
• Do not use any accessories or spare parts other
than those supplied or approved by Anton Paar
GmbH (see Fig. 3).
• Make sure all operators are trained to use the
instrument safely and correctly before starting
any applicable operations.
• In case of damage or malfunction, do not con-
tinue operating Carbo 5100. Do not operate the
C79IB005EN-B
1 Safety Instructions
instrument under conditions which could result
in damage to goods and/or injuries and loss of
life.
• Check Carbo 5100 for chemical resistance to
the samples and cleaning agents.
Maintenance and service
• The results delivered by Carbo 5100 not only
depend on the correct functioning of the instru-
ment, but also on various other factors. We
therefore recommend you have the results
checked (e.g. plausibility tested) by skilled per-
sonnel before consequential actions are taken
based on the results.
• Service and repair procedures may only be car-
ried out by authorized personnel or by Anton
Paar GmbH.
Disposal
• Concerning the disposal of Carbo 5100,
observe the legal requirements in your country.
Returns
• For repairs send the cleaned Carbo 5100
(instrument) to your Anton Paar representative.
Only return the instrument together with the
filled out RMA (Return Material Authorization)
and the form "Safety Declaration for Instrument
Repairs". Please download the Safety Declara-
tion form from our website www.anton-
paar.com.
• Do not return instruments which are contami-
nated by radioactive materials, infectious agents
or other harmful substances that cause health
hazards.
1.2 Conventions for Safety Messages
The following conventions for safety messages are
used in this document:
DANGER
Description of risk.
Danger indicates a hazardous situation which, if
not avoided, will result in death or serious injury.
5
1 Safety Instructions

1.3 Warning Sign on the Instrument

WARNING
2
Description of risk.
Warning indicates a hazardous situation which, if
not avoided, could result in death or serious
injury.

CAUTION
Description of risk.
Caution indicates a hazardous situation which, if
not avoided, could result in minor or moderate
injury.

NOTICE
Description of risk.
Notice indicates a situation which, if not avoided,
could result in damage to property.
1
TIP: Tip gives extra information about the situation
1 The warning sign refers to the hot surface on the
at hand. Carbo 5100 during CIP/SIP
2 The warning sign refers to the pressurized air source
connected to the Carbo 5100 (see chapter 4.4 Com-
pressed air supply)
Fig. 1: Warning sign on the Carbo 5100

CAUTION
Risk of burns
Do not touch the Carbo 5100 during Cleaning in
Place (CIP) / Steaming in Place.

6 C79IB005EN-B
 2 Carbo 5100 - An Overview

2 Carbo 5100 - An Overview

The Carbo 5100 represents the fourth generation of • Certified raw materials for all wetted parts
Anton Paar CO2 analyzers which combines the
• Optional cut-off valve adapter (service and
benefits of the inline measurement with the well-
maintenance possible at any time without emp-
proven pressure-temperature-impeller method. The
tying the main line)
maintenance-free impeller allows very short mea-
suring cycles and has largely improved dry run • Service-friendly and low maintenance (low run-
abilities (automatic stop in error case). The robust ning costs)
stainless steel construction meets all requirements
of the process environment and is fully CIP capable.
All seals and O-rings are FDA compliant. 2.1 Measuring Principle
Due to the integrated impeller with pump function
The determination of the CO2 content is based on
(0,8 l/min) Carbo 5100 is the first instrument which
Henry's Law, which defines the relationship
is able to measure an accurate CO2 level in tanks
between the concentration of the dissolved gas and
and under stop-and-go conditions.
its saturation pressure at a given temperature.
The Carbo 5100 has integrated self-diagnosis and
is connected via CAN-Bus to the mPDS 5 or 1. The product is flow-
Pico 3000 RC for data transfer. ing through the mea-
suring chamber. The
impeller generates
the product
exchange.

2. The valves are

closed. A sample of
the product is sepa-
rate in the measuring
chamber.

3. The sample is
decompressed (9%)
by a decompression
Fig. 2: Carbo 5100
valve. The special
Features and benefits Anton Paar impeller
brings the chamber
• High-precision CO2 measurement with short
pressure to the cor-
measuring cycles
responding satura-
• Robust housing made of stainless steel tion pressure within a
few seconds. The
• Degree of protection IP 65 and IP 67
saturation pressure
• Safe to run dry and temperature of
the sample are mea-
• Impeller with integrated pump function
sured.
• Fulfills the NAMUR recommendation NE 107
(self-diagnosis) The measurement is repeated every 15 seconds
(default setting).

C79IB005EN-B 7
2 Carbo 5100 - An Overview

2.2 Calculation of the CO2 Content 2.4 Components of the Carbo 5100
The sensor calculates the content of CO2 from the
saturation pressure and the temperature of the sam- 7 6
1
ple. The relationship between the CO2 content and
its saturation pressure at a given temperature de-
pends on the product composition, e. g. alcohol con-
tent, sugar content, …
The Carbo 5100 has 7 product specific formulas for
beer, beverages, beverages light, wine, mineral
water, strong beer, MID. Additionally one user- 4
defined formula can be created.

In laboratories different tables are used, which usu-

ally include the influence of the head space of 4
bottles. In addition, the CO2 content may vary from
3
the online measurement to the bottle due to loss of
CO2 after filling but before closing the bottle or due
to additional carbonization in the buffer tank of the 2
filler.
1 Electronics housing
2 Compressed air inlet
2.3 Configurations of Carbo 5100 3 Pressure regulator
4 Hinged clamp
5 Inlet valve
6 Outlet valve
7 Drive for impeller
Carbo 5100
+ Pico 3000 Fig. 3: Components of Carbo 5100

Carbo 5100
+ Pico 3000
+ HMI

Carbo 5100
+ Pico 3000 RC

Carbo 5100
+ mPDS 5

8 C79IB005EN-B
 3 Checking the Supplied Parts

3 Checking the Supplied Parts

The Carbo 5100 was tested and packed carefully 3. If a part is missing, contact your Anton Paar rep-
before shipment. However, damage could occur resentative.
during transport.
4. If a part is damaged, contact the transport com-
1. Keep the packaging material (box, foam piece, pany and your Anton Paar representative.
transport protection) for possible returns and
TIP: The following tables list all supplied parts con-
further questions from the transport- and insur-
tained in your order. Every instrument is delivered
ance company.
as a system and the delivery includes everything
2. Check the delivery for completeness by compar- that corresponds to your order.
ing the supplied parts to those noted in the table
below.

3.1 Carbo 5100

Symbol Pcs. Article Description Mat. No.

1 Carbo 5100 236848

1 Instruction manual

TIP: For details on mPDS 5 and Pico 3000 please refer to the respective instruction manuals.

C79IB005EN-B 9
3 Checking the Supplied Parts

3.2 Options According to Individual Order

Symbol Pcs. Article Description Mat. No.

1 Connector set 4-pole for power supply delivered 94633

with:
- plug 4-pole
- socket 4-pole

1 Carbo 510/5100 Cut-off valve adapter including 90281

spare parts:

- 2 O-rings 10x2 EPDM 70

- 2 Diaphragms EPDM inlet / outlet

1 Hose 4x6 nylon 72595

1 Power supply 100 - 240VAC 24VDC 2.5A 96693

1 Cable 2 x 2 x 0.34, D8.5 per m for CAN-bus 184415

1 Connector set CAN 96554

delivered with
- 1 plug 5-pole
- 1 socket 5-pole

1 Cable connector 4 contacts, shieldable 96594

for the interface boards: PROFINET IO, EtherNet/
IP, Modbus TCP

10 C79IB005EN-B
 3 Checking the Supplied Parts

1 DSUB CANopen 9BU connector 35° 184983

1 Cable 2x0.5 mm2, D5.5 mm shielded per m 50654

for power supply

1 VARINLINE® access unit set 1.5" OD max. 16 bar 18479

1 VARINLINE® access unit set 2.5" OD max. 16 bar 130305

1 VARINLINE access unit set 2" OD max. 16 bar 89898

1 VARINLINE® access unit set 2" IPS max. 16 bar 156966

1 VARINLINE® access unit set 3" OD max. 10 bar 17287

1 VARINLINE® access unit set 3" IPS max. 10 bar 97652

1 VARINLINE® access unit set 4" OD max. 10 bar 18480

1 VARINLINE® access unit set 4" IPS max. 10 bar 97653

1 VARINLINE® access unit set 6" IPS max. 10 bar 155212

1 VARINLINE® access unit set DN 40 101119

1 VARINLINE® access unit set DN 50 max. 16 bar 101116

1 VARINLINE® access unit set DN 65 max. 16 bar 14872

1 VARINLINE® access unit set DN 80 max. 10 bar 14874

1 VARINLINE® access unit set DN 100 max. 10 bar 14875

1 VARINLINE® access unit set DN 125 max. 10 bar 18317

1 VARINLINE® access unit set DN 150 max. 10 bar 101045

1 CAN terminating resistor for smart sensor 89084

C79IB005EN-B 11
3 Checking the Supplied Parts

3.3 Consumables

Symbol Pcs. Article Description Mat. No.

1 O-ring 60x3 EPDM 70 FDA compliant 74911

1 Hinged clamp VARIVENT® N 1.4401 7403

for VARIVENT® Access Unit

1 Nut for hinged clamp M6/15 A2 for VARIVENT® 7451

Access Unit

1 Cable Gland M16x1.5 IP68 90711

1 Dummy Plug M16X1.5 92575

12 C79IB005EN-B
 4 Installing the Carbo 5100

4 Installing the Carbo 5100

4.1 Installation Requirements
WARNING
Line pressure max. 10 bar rel. (145 psi)
• Installation, putting into operation, mainte-
nance and service work should only be car- Sample – 5 °C to + 40 °C
ried out by trained and authorized personnel. temperature
• Observe the permissible operating and ambi- Max. temp. 121 °C (max. 30 min)
ent conditions for the Carbo 5100 (see (CIP/SIP)
Appendix A).
Power supply DC 24 V SELV
• Do not exceed the defined maximum pres-
sure, maximum sample temperature and Compressed 4 - 10 bar (58 - 145 psi) with
maximum CIP/SIP temperature for the air pressure pressure regulator
Carbo 5100 (see Fig. 4.1Installation require-
ments).
• The Carbo 5100 must always be installed in a
horizontal position.
• Before you start to install the Carbo 5100
ensure that the main line is empty, unpressur-
ized and has reached ambient temperature.

NOTICE
Fig. 4: Type plate
• Read this manual carefully before installing
the Carbo 5100. Incorrect operation can
result in damage to the sensor. 4.2 Mounting
• Mechanical knocks and vibrations may dam-
age the Carbo 5100. Work on the instrument The Carbo 5100 can be installed in a horizontal or
with care. vertical pipe (see Fig. 5 and Fig. 6).

• We recommend to switch off the Carbo 5100 The impeller of the Carbo 5100 is safe to run dry.
when the line is stopped for a longer period of Regarding a long service performance the
time. Carbo 5100 should be switched off when the plant is
stopped for a longer time.

NOTICE
With the option cut-off valve adapter
(see Chapter 3.2 Options According to Individual
Order) the flow direction as marked on the
adapter must be taken into consideration (see
Fig. 4.3 Optional cut-off valve adapter).

C79IB005EN-B 13
4 Installing the Carbo 5100

4.2.1 Installation in a Horizontal Pipe 4.2.2 Installation in a Vertical Pipe

Impeller drive

1 Front view
2 Lateral view
Fig. 5: Carbo 5100 in a horizontal pipe
2 A

1 Front view
2 Lateral view: A Pressure-/temperature sensor
Fig. 6: Carbo 5100 in a vertical pipe

NOTICE
In order to guarantee the perfect sample ex-
change, the pressure-/temperature sensor
should point downwards.

4.2.3 Installation Sequence and Position

If an L-Sonic Sound Velocity / an L-Com Density
and Sound Velocity / a Density Sensor of the
L-Dens 7000 series is also installed in the produc-
tion line, the Carbo 5100 must be mounted after the
density / sound velocity sensors. It is important that
the sample flows through the L-Sonic / L-Com / L-
Dens 7000 first and then through the Carbo 5100.

14 C79IB005EN-B

The Carbo 5100 can be installed anywhere in the
main line, however, it must NOT be installed after a
bend with a downwards flow direction (risk of build-
ing bubbles that influence the measurement, Fig. 7).
flow direction
Fig. 7: Installation position in the production line
4.3 Optional Cut-Off Valve Adapter
It is recommended to install the Carbo 5100 with the
cut-off valve adapter. The cut-off valve adapter sep-
arates the main line from the Carbo 5100 with two
impermeable diaphragms.
The flow direction as marked on cut-off valve adapt-
er must be followed (see Fig. 9 and Fig. 10).
Fig. 8: Cut-off valve adapter
The cut-off valve adapter offers major advantages
for servicing. The Carbo 5100 can be disconnected
from and reconnected to the main line during pro-
duction without production stop (see chapter 4.3.1).
C79IB005EN-B
4 Installing the Carbo 5100
4.3.1 Installation in a Horizontal Pipe
3 4 2
5
6
1 Cut-off valve adapter
2 Flow direction indicator
3 Hex-nut
4 Hinged clamp
5 Electronics housing
6 Pressure regulator (pointing downwards)
Fig. 9: Carbo 5100 with cut-off valve adapter in a hori-
zontal line
NOTICE
The pressure regulator should point downwards
to guarantee its functionality (see Fig. 9)
For the installation of Carbo 5100 in a horizontal
pipe with cut-off valve adapter change the orienta-
tion of the pressure regulator:
1. Loosen the hex-nut (3)
2. Remove the hinged clamp (4)
3. Turn the electronics housing (5) for 90° (the
pressure regulator (6) must point downwards
after turning the electronics housing)
4. Reattach the hinged clamp (4)
5. Fasten the hex-nut (3)
15
4 Installing the Carbo 5100

4.3.2 Installation in a Vertical Pipe 4.3.3 Operating the Cut-off Valve Adapter for
Connecting / Disconnecting the Carbo 5100
3 2

WARNING
• The cut-off valve adapter must be closed
before disconnecting the Carbo 5100.
• Do not exceed the defined maximum pres-
1 sure for the cut-off valve adapter.

Disconnecting
1. (See Fig. 11) Turn the locking screws (3) of the
cut-off valve adapter (4) on both sides clockwise
until they stop.
1 Cut-off valve adapter
2 Flow direction indicator 2. Loosen the hex-nut (6).
3 Carbo 5100 3. Hold the Carbo 5100 (1) with one hand and
Fig. 10: Carbo 5100 with cut-off valve adapter in a verti- unscrew the hex-nut completely.
cal line
4. Remove the hinged clamp (7).
5. Pull the Carbo 5100 out of the cut-off valve
adapter (4).

NOTICE
O-rings 10x2 might fall out.

Connecting
Carry out points 1 to 5 in reverse order.

16 C79IB005EN-B
 4 Installing the Carbo 5100

4
7

3
5

1 Carbo 5100 5 O-rings 10x2 EPDM

2 Pressure regulator 6 Hex-nut
3 Locking screws 7 Hinged clamp
4 Cut-off valve adapter
Fig. 11: Carbo 5100 with cut-off valve adapter

4.4 Compressed Air Supply The following air quality is required:

Class 5 acc. to DIN ISO 8573-1
• Max particle size 40 µm
WARNING • Max. particle density 10 mg/m3

Lock out the pressurized air source and bleed off
the pressure before connecting/disconnecting
the air hose.
Connect the compressed air hose to the pressure
regulator. The pressure regulator requires an air
pressure of 4 - 10 bar (58 - 145 psi). The com-
pressed air hose must have an outer diameter of 6
mm and an internal diameter of 4 mm. The com-
pressed air supply must be dry and clean.
• Max. pressure dew point +7 °C
• Max. oil content 25 mg/m3
The following compressed air pressure is re-
quired:
• Air pressure of 4 - 10 bar (58 - 145 psi) with the
pressure regulator
• Air pressure of 4 - 7 bar (58 - 102 psi) without
the pressure regulator

C79IB005EN-B 17
5 Electrical Wiring

5 Electrical Wiring

WARNING
The instructions given in this chapter must be
followed precisely! 3 1 2
Installation and service work must be carried out
by trained and authorized personnel!

Recommendations:
• Only use shielded cables with double insulation.
Ground the shield of the CAN cable on both
sides (mPDS 5/Pico 3000 RC) and sensor side)
and make sure that there is no potential differ-
ence between the sensor and the evaluation
unit.
• Check the polarity when lengthening the cable.
• Use a screwdriver (0.4 x 2.5 mm) to install the
1 CAN address selector (default = 0)
cables in the plugs.
2 Terminal block for power supply and CAN connection
3 Terminal block for the impeller drive and pressure/
5.1 Interface Overview temperature sensor
Fig. 12: Carbo 5100 interfaces wiring

DC 24 V Power supply
5.2 Wiring the Sensor and mPDS 5 or
CAN H/L/GND Anton Paar CANopen for com-
munication between sensor Pico 3000
and mPDS 5 or Pico 3000 RC
All sensors communicate with the mPDS 5 or Pico
3000 RC via a CANopen bus network. The mPDS 5
NOTICE or Pico 3000 RC is the CAN-master, all sensors are
The CAN address must be set if several sensors slaves.
are connected to one mPDS 5.

Fig. 13: Details view of the terminals of the sensor

All sensors have 2 CAN-interfaces. One is used for
the connection to the Pico RC or to the mPDS 5 and
the other one is used for the terminating resistor or
an additional sensor in the CAN-network. It does not
matter which one is used as CAN IN and CAN OUT.

18 C79IB005EN-B
 5 Electrical Wiring

A CAN-network wiring of more than one sensor can CAN-cable assignment for CAN-cable with power
be done simply without cable stubs. supply:
The CAN-bus needs a 120 Ω terminating resistor at
one CAN-interface. To build up a network with more Wire color
sensors, the terminating resistor at CAN OUT must CAN H Yellow (#1)
be removed so that the next sensor can be connect-
ed at CAN OUT. If several sensors of the same type CAN L Green (#2)
are connected to one mPDS 5, unique addresses
must be selected. CAN GND Brown (#3)

CAN-cable assignment for CAN-cable +24 V White (#4)

(Mat.No. 94268) if a separate power cable is used:

Wire color Tip: Wiring the sensor with an integrated Pico 3000
is described in the Pico 3000 reference guide.
CAN H Yellow (#1)

CAN L Green (#2)

CAN GND Brown (#3)

Not used White (#4)

5.2.1 Wiring with mPDS 5

Termination „ON“
mPDS 5

CAN

CAN Connector,
brown GND
yellow 1C+

Mat.No. 184983

120 Ohm
Sensor 1
GND
H

GND L H
L

CAN IN CAN OUT

CAN address: 0
Sensorboard

Power Power
IN OUT
GND
+24V
Fuse

*
... Shield connected
... Circuit board - internal wiring
... Terminal
Power supply ... Fuse the power supply cable according to the used cables and
DC 24 V * national standards. For the dimension of the fuse consider the
minimal wire cross-section in the power loop.
There is NO fuse for the power line on the circuit board!

Fig. 14: Wiring mPDS 5 and a sensor with separate CANopen and power supply cables

C79IB005EN-B 19
5 Electrical Wiring

Termination „ON“

CAN Connector, mPDS 5

Mat.No. 184983
+24V: 2V+
GND: GND
Fuse

* brown: GND
yellow: 1C+
green: -1C-

Power supply
white: 1V+

DC 24 V

*
120 Ohm ... Shield connected
GND
+24V

H
L

GND ... Circuit board - internal wiring

GND L H
Power Power CAN IN CAN OUT
... Terminal
IN OUT
... Fuse the power supply cable according to the used cables and
* national standards. For the dimension of the fuse consider the
minimal wire cross-section in the power loop.
CAN address: 0 There is NO fuse for the power line on the circuit board!
Sensorboard

Fig. 15: Wiring mPDS 5 and a sensor with a combined CANopen and power supply cable

Termination „ON“

mPDS 5

CAN

CAN Connector,
yellow 1C+

brown GND

Mat.No. 184983

120 Ohm
Sensor 1 Sensor 2
GND

GND

GND

GND
H

H
L

H
L

CAN IN CAN OUT CAN IN CAN OUT

CAN address: 0 CAN address: 1 for the same sensor type

Sensorboard Sensorboard

Power Power Power Power

IN OUT IN OUT
GND
+24V
GND
GND

+24V
+24V

*
Fuse

*
... Shield connected
... Circuit board - internal wiring
... Terminal
Power supply ... Fuse the power supply cable according to the used cables and
DC 24 V * national standards. For the dimension of the fuse consider the
minimal wire cross-section in the power loop.
There is NO fuse for the power line on the circuit board!

Fig. 16: Wiring mPDS 5 with two sensors with separate CANopen and power supply cables

20 C79IB005EN-B
 5 Electrical Wiring

5.2.2 Wiring with Pico 3000 RC

Pico 3000 RC

Power Power
IN OUT CAN IN CAN OUT

H
GND

GND

GND

GND
L
+24V

+24V
*
Fuse +24V
Power supply GND
DC 24 V
*

brown
yellow
green
white
120 Ohm

GND
+24V

H
L
GND
GND L H
Power Power CAN IN CAN OUT
... Shield connected IN OUT

... Circuit board - internal wiring

... Terminal
... Fuse the power supply cable according to the used cables and
* national standards. For the dimension of the fuse consider the
CAN address: 0

minimal wire cross-section in the power loop.

There is NO fuse for the power line on the circuit board!
Sensor 1

Fig. 17: Wiring with Pico 3000 RC

5.3 Power Supply Recommended cable for the power supply:

Carbo 5100 must be supplied with SELV DC 24 V.

The wires must be connected according to the label Power Suggested cable type:
on the cover plate (Fig. 13). supply LiYCY, shielded 2-pole cable
Shield to be grounded at the power
adapter side and sensor end.

WARNING Conductor cross section:

max. 1.5 mm²
The connection cables must comply with local
regulations and must be adapted to the local
Wire cross section:
ambient conditions. It is necessary to take spe-
min. 0.34 mm²,
cial account of the mechanical load.
max. 1.5 mm² without wire end fer-
rule; max. 0.75mm² with wire end fer-
rule

Diameter of cables:
4.5 to 10 mm to ensure optimal seal-
ing against the cable gland

C79IB005EN-B 21
5 Electrical Wiring

CANopen NOTICE
Only use shielded cables with double insulation.
Cable type CANopen/DeviceNet cable
The shield must be grounded on sensor side and
120 Ω shielded twisted pair
on evaluation side. There must not be a potential
Wire cross min. 0.25 mm², max. 1.5 mm² difference between sensor and evaluation unit.
section without wire end ferrule; max.
0.75 mm² with wire end ferrule
5.4.2 Connector Set
Diameter of 4.5 to 10 mm to ensure optimal
cables sealing against the cable gland Optionally, it is possible to order the connector set
4-pole (Mat.-No. 94633). Anton Paar specifies the
Max. length 250 m following cable preparation, installation and pin as-
signment for this connector set.

5.4 Cable Glands and Connectors See Appendix D Connector Set 4-pole for the tech-
nical data in detail.

5.5 Anton Paar CANopen

The Carbo 5100 sensor can either be connected to
the mPDS 5 evaluation unit or to the Pico 3000 RC.
The mPDS 5 communicates with one or more sen-
sors. The Pico 3000 can communicate with one sen-
sor only. Optionally, it is possible to order the
connector set CAN (Mat. No. 96554) for a sensor.
See Appendix C Connector Set CAN for the tech-
Fig. 18: Cable inlet nical data in detail.

NOTICE
Make sure the cable is mounted with a loop to
avoid water ingress.
Make sure to position the cable glands or con-
nectors at the bottom and tighten them correctly.
NOTICE
Carbo 5100 with Pico 3000 RC or mPDS 5
for all details about the installation of a sensor,
see pico 3000 Reference Guide and mPDS 5
Reference Guide part 2 respectively.

5.4.1 Shielding NOTICE

For a professional shielding at the cable glands con-
nect the cable shield at the Carbo 5100 as shown
below:
The sensor is set at CAN address "0" by default.
If you have a 2-line configuration using an mPDS
5, the CAN address of the Carbo 5100 in the first
line must be set to "0", the CAN address of
Carbo 5100 in the second line must be set to
consecutive CANaddress "1". Set the CAN
address with the CAN address selector (Fig. 12).

Fig. 19: Connection and position of the cable shield

22 C79IB005EN-B
 6 Start-up and Use of Carbo 5100

6 Start-up and Use of Carbo 5100

For the details about putting the Carbo 5100 into op- causing mechanical stress. Due to this, they get
eration with an mPDS 5 evaluation unit refer to the worn out and should be replaced regularly - on av-
mPDS 5 Reference Guide. For details about put- erage every 6 - 18 months - depending on the oper-
ting the Carbo 5100 into operation with Pico 3000/ ating conditions. Always replace all three
Pico 3000 RC, refer to the Pico 3000 Reference diaphragms at the same time (inlet, outlet and ex-
Guide. pansion diaphragm).
The Carbo 5100 determines the CO2 every 15 sec-
onds (see chapter 2.2). This means that the dia-
phragms move up and down every 15 seconds

7 Upkeep and Cleaning

As the Carbo 5100 is subject to changing process
conditions like shock pressure, sudden temperature
7.1 Cleaning in Place (CIP) / Steriliza-
changes, aggressive samples, vibrations, etc., it is tion in Place (SIP)
essential to periodically check the Carbo 5100 for
reliable and trouble free operation. The Carbo 5100 is suitable for CIP / SIP with max.
121 °C for 30 minutes (see Appendix A Technical
Every day:
Specifications and Fig. 20).
• Check status messages on the display of the
Pico 3000/Pico 3000 RC or on the mPDS 5.
• Check the displayed product temperature
• Check the displayed line pressure
• Check the displayed CO2 concentration
   WHPSHUDWXUH>ƒ&@


CIP / SIP temperature [°C]











  
    

CIP/SIP
 load
 time
 [hh:mm]
ORDGWLPH>KKPP@

Fig. 20: Steam in place: temperature vs. load time

C79IB005EN-B 23
7 Upkeep and Cleaning

The Carbo 5100 remains in operation normally
during the CIP/SIP procedure for cleaning tempera-
ture of up to 90 °C (see operation procedure in
Fig. 2.2). If the cleaning temperature exceeds
90 °C, the measuring chamber remains open. If the
cleaning temperature exceeds 100 °C, the impeller
stops operating. These measures are set in order to
protect the electronic components from overheat-
ing. As soon as the cleaning temperature is reduced
below 90°C, the Carbo 5100 starts to operate nor-
mally again.
CAUTION
A CIP temperature > 80 °C can shorten the life-
time of the diaphragms (for inlet, outlet and ex-
pansion diaphragms). Therefore we recommend
periodical visual checks of the diaphragms.
7.2 Wetted Parts
Sensor
Material Part
7.3 Storing and Transporting the
Carbo 5100
• Only use the original packaging for the storage
and transportation of the instrument.
• Do not store outdoors and avoid direct sunlight.
Store the instrument in a dry, clean place.
Remove transportation protection not until
installation. Consider national regulations
regarding the weight and lifting the instrument.
• The storage temperature is between
-20 and 60 °C.
7.4 Packing the Carbo 5100 for
Returns
• Clean all parts of the instrument before packag-
ing.
• Make sure no spills remain on the instrument.
• Return the instrument in the original packaging
material (box, foam piece, transport protection).

WC, SSiC Part of impeller (bearings)

Stainless steel Sensor module (sensor

1.4404 head)

EPDM O-rings, diaphragms

Cut-off Valve Adapter

Material Part

Stainless steel Cut-off valve adapter

1.4404

EPDM O-rings, diaphragms

24 C79IB005EN-B
 8 Maintenance Work and Repair

8 Maintenance Work and Repair

8.2 Repair Performed by an Authorized
WARNING Anton Paar Representative
Maintenance and repair In case your instrument needs repair, contact your
Maintenance and repair shall only be carried out local Anton Paar representative, who will take care
by trained and authorized Anton Paar service of the necessary steps. If your instrument needs to
engineers. be returned, request an RMA (Return Material Au-
thorization Number). It must not be sent without the
RMA and the filled “Safety Declaration for Instru-
8.1 Maintenance Performed by an ment Repairs”. Please make sure it is cleaned be-
fore return.
Authorized Anton Paar Service Engi- TIP: Find the contact data of your local Anton Paar
neer representative on the Anton Paar website (http://
www.anton-paar.com) under “Contact”.
The Carbo 5100 requires a periodical maintenance
which shall be preformed by an authorized Anton
Paar Service Engineer.1
A missing maintenance may mean that under cer-
tain conditions your warranty is no longer valid.2
The service and maintenance intervals of the
Carbo 5100 depend on the operating conditions.
Maintenance interval:
• Once a year or after 2,000,000 measurement
cycles whichever is sooner
Parts to be exchanged at every maintenance in-
terval (wear and tear parts):
• Parts of the Carbo 5100 maintenance kit
(diaphragms, O-rings)
• O-rings for the cut-off valve adapter
Following parts are generally excluded from the
warranty (wear and tear parts):
• Diaphragms
• O-rings (between measuring chamber and elec-
tronics housing, for VARIVENT® N flange, for
impeller drive, between cut-off valve adapter
and Carbo 5100)
• Piston seal

1 Please contact your Anton Paar representative to get an offer.

2 For detailed information please see the general terms of delivery (GTD) on the Anton Paar website
http://www.anton-paar.com

C79IB005EN-B 25
Appendix A: Technical Specifications

Appendix A: Technical Specifications

Table A-1: Operating Conditions

CO2

Measuring Range 0 to 20 g/L (0 to 10 vol)

Accuracy 0.05 g/L (0.025 vol)

Repeatability 0.025 g/L (0.010 vol)

Resolution 0.01 g/L (0.005 vol)

Line Pressure max. 10 bar rel. (145 psi)

Temperature

Sample temperature - 5 to + 40 °C, non-freezing

Repeatability 0.03 °C

CIP/SIP + 121 °C (max. 30 min)

Measuring interval min. 15 sec

Flow rate
Internal Pump 0.8 L/min (without cut-off valve adapter)

Table A-2: Ambient Conditions

Ambient Temperature Range 0 to + 50 °C

Degree of Protection IP 65 and IP 67

Humidity 0 to 90% rH (non-condensing)

Table A-3: Other

Self-diagnosis Compliant with NAMUR NE 107 (self-monitoring

and diagnosis)

Wetted materials WC, SSiC,

Stainless steel 1.4404
O-Rings, diaphragms: EPDM

Weight approx. 8 kg

Process Connection Tuchenhagen VARIVENT® N

26 C79IB005EN-B
 Appendix A: Technical Specifications

Table A-4: Compressed air supply

Compressed air pressure 4 - 10 bar (58 - 145 psi) with pressure regulator
4 - 7 bar (58 - 102 psi) without pressure regulator

Required air quality Class 5 acc. to DIN ISO 8573-1

- Max particle size 40 µm
- Max. particle density 10 mg/m3
- Max. pressure dew point +7 °C
- Max. oil content 25 mg/m3

Compressed air hose dimensions Outer diameter: 6 mm

Inner diameter: 4 mm

Table A-5: Option: Cut-off Valve Adapter

Benefit The Carbo 5100 can be removed for maintenance with-

out emptying the main product line.

Pressure max. 10 bar rel. (145 psi)

Wetted materials Stainless steel 1.4404, EPDM

Process connection Nominal diameter > DN65, 3" OD, 3" IPS

Table A-6: Electrical Connections

Power Supply SELV DC 24 V 20%

Power Consumption max. 40 W

Cable Gland max. 6 pcs. M16x1.5 EMC, earthing cones acc. to DIN
89345, brass nickel-plated for cable
OD 4.5 to 10 mm

Connection Terminals Push-in spring connection,

0.2 to 1.5 mm² / AWG 24 to 16

C79IB005EN-B 27
Appendix A: Technical Specifications

Table A-7: Cables

Cables must comply with the intended area of use, the cable gland type and the relevant national regu-
lations and requirements.

Power Supply Suggested cable type:

LiYCY, shielded 2 pole cable
Conductor cross section:
max. 1.5 mm2
Wire cross section:
min. 0.34 mm2, max. 1.5 mm2 without wire en
ferrule; max. 0.75 mm2 with wire end ferrule
Diameter of cables:
4.5 to 10 mm to ensure optimal sealing against
the cable gland

CANopen Cable type:

CANopen/DeviceNet cable
120  shielded twisted pair
Wire cross section:
Min. 0.20 mm2, max. 1.5 mm2 without wire end
ferrule; max. 0.75 mm2 with wire end ferrule
Diameter of cables:
4.5 to 10 mm to ensure optimal sealing against
the cable gland
Max. length: 250 m

Table A-8: Communication

Several fieldbuses and analog interfaces are available depending on the used version/mPDS 5 board
(please see mPDS 5 and Pico 3000 instruction manuals).

All inputs and outputs (including relay outputs) connected to mPDS 5 or Pico 3000 RC have to be in accor-
dance with PELV (Protective Extra Low Voltage) or with SELV (Safety Extra Low Voltage).

28 C79IB005EN-B
 Appendix A: Technical Specifications

Appendix A.1: Dimensions

C79IB005EN-B 29
Appendix B: CO2 Concentration

Appendix B: CO2 Concentration

Solubility of CO2 (g/l) in water at various temperatures and CO2 partial pressures

Pressure [bar]

30 C79IB005EN-B
 Appendix C: Connector Set CAN

Appendix C: Connector Set CAN

96554 CONNECTOR SET CAN, DeviceNet

Cable wiring, assembly and pin assignment

1. Strip measures male cable connector

2. Contact arrangements

1 brown
2 white
3 blue
4 black
5 grey

5 pole male cable connector 5 pole female socket with wires

(rear view) (front view)

3. Pin assignment (standardized)

CANopen DeviceNet
Pin 1 Shield Pin 1 Shield
Pin 2 V + (not used) Pin 2 V + (24 V)
Pin 3 V – (CAN_GND) Pin 3 V – (GND)
Pin 4 CAN_H Pin 4 CAN_H
Pin 5 CAN_L Pin 5 CAN_L

4. Specifications

Cable connector Socket with wires

Termination Screw connection Wires
Wire gauge max. 0.75 mm² (AWG 20) Wires 0.25 mm² (AWG 24)
Degree of protection IP 67 IP 68
Rated voltage 125 V 60 V
Temperature range - 25 °C to + 85 °C
Rated impuls voltage 1500 V
Rated current (40 °C) 4A
Cable outlet 6 – 8 mm -

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C79IB005EN-B 31
Appendix D: Connector Set 4-Pole

Appendix D: Connector Set 4-Pole

94633 CONNECTOR SET 4-POLE

Recommended cable wiring, assembly and
pin assignment

1. Strip measures male cable connector

2. Contact arrangements

1 brown
2 white
3 blue
4 black

4 pole male cable connector 4 pole female socket with wires

(rear view) (front view)

3. Pin assignment

Power supply AO DI/DO

Pin 1 DC 24 V + AO1 + DI
Pin 2 not used AO1 – DO
Pin 3 DC 24 V - AO2 + DIO +
Pin 4 not used AO2 – DIO GND

4. Specifications

Cable connector Socket with wires

Termination Screw connection Wires
Wire gauge max. 0.75 mm² (AWG 20) Wires 0.25 mm² (AWG 24)
Degree of protection IP 67 IP 68
Temperature range - 25 °C to + 85 °C
Rated voltage 250 V
Rated current (40 °C) 4A
Rated impuls voltage 2950 V 2500 V
Cable outlet 6 – 8 mm -

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32 C79IB005EN-B
 Appendix E: Declaration of Conformity

Appendix E: Declaration of Conformity




      

EU Declaration of Conformity
(original)

The Manufacturer Anton Paar GmbH, Anton-Paar-Str. 20, A-8054 Graz, Austria – Europe hereby declares that the
product listed below

Product designation: Carbo 5100

Model: Carbo 5100

Material number: 236848

is in conformity with the relevant European Union harmonisation legislation. This declaration of conformity is issued
under the sole responsibility of the manufacturer.

Electromagnetic Compatibility (2014/30/EU, OJ L 96/79 of 29.3.2014)

Applied standards:
ƒ EN 61326-1:2013 Electrical equipment for measurement, control and laboratory use - EMC
requirements - Part 1: General requirements

ƒ EN 61326-2-3:2013
Electrical equipment for measurement, control and laboratory use - EMC
requirements -
Part 2-3: Particular requirements – Test configuration, operational
conditions and performance criteria for transducers with integrated or
remote signal conditioning

The product is classified as a class A equipment and is intended for the use in industrial area.

Low Voltage Directive (2014/35/EU, OJ L 96/357 of 29.3.2014)

Applied standards:
ƒ EN 61010-1:2010 + A1:2019 Safety requirements for electrical equipment for measurement, control and
+A1:2019/AC:2019 laboratory use - Part 1: General requirements

RoHS Directive (2011/65/EU, OJ L 174/88 of 1.7.2011)

Place and date of issue: Graz, 2022-06-21

DI Dr. Christopher Fradler, MBA Mag.(FH) Rainer Pirchegger, BSc.

Executive Director Head of Process Instrumentation
Business Unit Solutions Business Unit Solutions

www.anton-paar.com | 2022-06-21 | C79 Carbo 5100 Declaration of Conformity B.docx page 1 von 1

C79IB005EN-B 33
Appendix F: UK Declaration of Conformity

Appendix F: UK Declaration of Conformity




      

UK Declaration of Conformity

The Manufacturer Anton Paar GmbH, Anton-Paar-Str. 20, A-8054 Graz, Austria – Europe hereby declares that the
product listed below

Product designation: Carbo 5100

Model: Carbo 5100

Material number: 236848

is in conformity with all the relevant UK legislation

Electrical Equipment (Safety) Regulations 2016, 2016 No. 1101

Electromagnetic Compatibility Regulations 2016, 2016 No. 1091

Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment
Regulations 2012, 2012 No. 3032

complies with the designated standards:

ƒ EN 61010-1:2010 + A1:2019 +A1:2019/AC:2019
ƒ EN 61326-1:2013
ƒ EN 61326-2-3:2013

This declaration of conformity is issued under the sole responsibility of the manufacturer.

Importer: Anton Paar Ltd, Unit F, The Courtyard, Hatfield Rd, St Albans AL4 OLA, United Kingdom;

Place and date of issue: Graz, 2022-06-21

DI Dr. Christopher Fradler, MBA Mag.(FH) Rainer Pirchegger, BSc.

Executive Director Head of Process Instrumentation
Business Unit Solutions Business Unit Solutions

34 C79IB005EN-B
 Appendix G: Confirmation of Compliance

Appendix G: Confirmation of Compliance

C79IB005EN-B 35
Appendix H: Document Numbers

Appendix H: Document Numbers

Document Numbers Date Comment

C79IB005EN-A October 2020 First release

C79IB005EN-B October 2022 EU Declaration of Conformity new

UK Declaration of Conformity new

36 C79IB005EN-B