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TC Wellhead System

Cost-Effective Conventional Surface Wellhead

PRODUCT DESCRIPTION

PROFI TC Wellhead System offers customers with a cost-effective


and reliable conventional surface wellhead system, which provides
standardized products for a wide range of applications and service
conditions.
 Single tubing completion, from 3,000 psi to 20,000 psi WP
 Dual tubing completion
 ESP wellhead, with either mandrel or 3-cable penetrator
 Smart well completion, with up to 8 control lines
 High Pressure High Temperature (HPHT) well
 EOR wellhead (e.g. water injector, gas injector, SAGD)
 Fracking

PROFI TC wellhead standard features:


 Standard forgings for short lead time and cost effective solution.
 Weight-set (automatic) and mechanical-set (Manual) slip
hangers are available.
 Optional mandrel hangers are available, to provide customers
the option to run hanger and casing string through BOP.
 Self-energized FS seals are offered as standard secondary
casing packoff. Other types of seal is available upon request.
 Metal-to-metal secondary casing packoff are available.
 For critical application, tubing hangers are available with metal-
to-metal seals on body and neck.
 Complete set of standard running tools.
 Downhole control line ports and ESP feed through assemblies
are available upon request.
 Corrosion Resistant Alloy (CRA) based equipment for critical
and severe application are available.

EQUIPMENT MODELS

Model Application Pressure (psi) Hanger Seal Bottom Seals

CHH
TC-22 5,000 and below Elastomeric Elastomeric
CHS
CHH Elastomeric
TC-29 10,000 and above Elastomeric
CHS Metal-to-metal
Elastomeric Elastomeric
TCM THS 3,000 and above
Metal-to-metal Metal-to-metal
Elastomeric
TCM-A THS 3,000 and above Elastomeric
Metal-to-metal

CHH – Casing Head Housings


CHS – Casing Head Spools
THS – Tubing Head Spools

© 2017 TURCOMP | PDS-TC REV 032017 1


Casing Head Housings and Spools
TC-22 and TC-29

PRODUCT FEATURES

The TC-22 and TC-29 Casing Head Housings seal off the surface Side Outlets
casing by means of slip-on-weld, threaded, or slip-on-lock Two options are available, line pipe threaded and studded outlets.
connections. The TC-22 and TC-29 Casing Head Spools seal off Studded side outlets are with API Valve Removal threads.

the next surface casing by means of secondary packoff seals.


Lock Screw Design and Configuration
The housings and spools come with a 45° landing shoulder for
Threads profile on lock screw is not exposed to well bore. This prevents
the next casing string and API 6A flange on top to provide
dirt build up on threads, allowing proper retraction.
connection to BOP Stack and subsequent spool.

Lock Screw
Bowl Design Model Remark
Configuration
The TC-22 bowl is a straight bowl design with 45° landing
TC-22
shoulder, providing support for the hanger/casing load, bowl No lock screw Standard offering
TC-29
protector and test plugs. The TC-29 bowl offers a deeper bowl
TC-22-BP Two lock screws Provides a positive lockdown of
profile to cater for heavy casing scenario. TC-29-BP 180° apart bowl protector during drilling

TC-22-L Full set of lock Provides a positive lockdown of


Casing Head Housing Bottom Connection TC-29-L screws bowl protector and mandrel hanger
The TC-22 and TC-29 Housings are available with slip-on-weld,
threaded, and slip-on-lock bottom connections. Please refer to
Test and Injection Ports
page XX for more information.
All test ports are with bleeder plug fittings, which allow pressure venting
from external. Injection ports include buried check valves.
Casing Head Spool Bottom Secondary Seal
The TC-22 and TC-29 Spools are available with a number of
Landing Base
secondary seal options, FS seals, P seals, and metal-to-metal
Landing base is used to transfer casing loads to the conductor. Two
RCR Seals. Please refer to page XX for more information.
types of landing base are available, the split and the non-split types.

Casing Hanger Compatibility


The TC-22 bowl design accommodates the TC-21 and TC-22 slip
casing hangers. The TC-29 bowl design accommodates the TC-
21 and TC-29 slip casing hangers. Mandrel hanger option is also
available. Please refer to page XX for more information.

TC-22 Casing Head Housing TC-29 Casing Head Spools

© 2017 TURCOMP | PDS-TC REV 032017 2


Casing Head Housings and Spools
TC-22 and TC-29

D D
C C A = Nominal height
B = Height from flange top to outlet centreline
C = Minimum through bore
B B D = Seal bore diameter

A A Note:
1. For casing head housing with slip-on-lock bottom, additional 5 inches
(127 mm) on height
2. All dimensions and weights are estimates. Finished products may vary.
3. 2-1/16” Studded Side Outlets (SSO) are the standard offering for spools.
4. Side outlets pressure rating equates top flange pressure rating.
TC Casing Head Housing TC Casing Head Spool

TC-22 and TC-29 Casing Head Housings


Top Flange
Bottom Casing Dimension (in) Dimension (mm)
Nominal WP OD Outlets Size
Size (in) (psi) (in)
A B C D A B C D
11 3,000 8-5/8 2" LP 17.25 9.12 8.00 10.875 438 232 203 276
11 3,000 8-5/8 2-1/16" 5K SSO 20.56 12.44 8.00 10.875 522 316 203 276
11 3,000 9-5/8 2" LP 17.25 9.12 9.00 10.875 438 232 229 276
11 3,000 9-5/8 2-1/16" 5K SSO 20.56 12.44 9.00 10.875 522 316 229 276
11 3,000 10-3/4 2" LP 17.25 9.12 10.00 10.875 438 232 254 276
11 3,000 10-3/4 2-1/16" 5K SSO 20.56 12.44 10.00 10.875 522 316 254 276
11 5,000 8-5/8 2" LP 19.38 12.88 8.00 10.875 492 327 203 276
11 5,000 8-5/8 2-1/16" 5K SSO 19.38 12.88 8.00 10.875 492 327 203 276
11 5,000 9-5/8 2" LP 19.38 12.88 9.00 10.875 492 327 229 276
11 5,000 9-5/8 2-1/16" 5K SSO 19.38 12.88 9.00 10.875 492 327 229 276
11 5,000 10-3/4 2" LP 19.38 12.88 10.00 10.875 492 327 254 276
11 5,000 10-3/4 2-1/16" 5K SSO 19.38 12.88 10.00 10.875 492 327 254 276
13-5/8 3,000 11-3/4 2" LP 18.62 11.00 11.00 13.500 473 279 279 343
13-5/8 3,000 11-3/4 2-1/16" 5K SSO 18.12 11.00 11.00 13.500 460 279 279 343
13-5/8 3,000 13-3/8 2" LP 18.62 11.00 12.50 13.500 473 279 318 343
13-5/8 3,000 13-3/8 2-1/16" 5K SSO 18.12 11.00 12.50 13.500 460 279 318 343
13-5/8 5,000 13-3/8 2" LP 20.25 12.88 12.50 13.500 514 327 318 343
13-5/8 5,000 13-3/8 2-1/16" 5K SSO 20.75 12.88 12.50 13.500 527 327 318 343
16-3/4 3,000 16 2" LP 19.25 12.75 15.38 16.625 489 324 391 422
16-3/4 3,000 16 2-1/16" 5K SSO 20.25 13.00 15.38 16.625 514 330 391 422
21-1/4 2,000 20 2" LP 18.75 11.75 19.00 20.125 476 298 483 511
20-3/4 3,000 20 2" LP 20.25 12.50 19.00 20.125 514 318 483 511
20-3/4 3,000 20 2-1/16" 5K SSO 20.75 12.50 19.00 20.125 527 318 483 511
21-1/4 5,000 20 2-1/16" 5K SSO 24.38 16.00 19.00 20.125 619 406 483 511

TC-22 and TC-29 Casing Head Spools


Top Flange Bottom Flange
Dimension (in) Dimension (mm)
Nominal Size WP Nominal Size WP
(in) (psi) (in) (psi) A B C D A B C D
11 3,000 11 3,000 22.50 12.25 8.00 10.875 572 311 203 276
11 3,000 13-5/8 3,000 21.00 10.00 9.00 10.875 533 254 229 276
11 5,000 11 3,000 25.38 14.00 8.00 10.875 645 356 203 276
11 5,000 13-5/8 3,000 26.12 13.56 9.00 10.875 663 344 229 276
11 5,000 11 5,000 26.38 13.38 8.00 10.875 670 340 203 276
11 5,000 13-5/8 5,000 26.38 13.38 8.00 10.875 670 340 203 276
11 5,000 16-3/4 3,000 26.38 13.38 9.00 10.875 670 340 229 276
11 10,000 11 5,000 27.62 14.50 8.00 10.875 702 368 203 276
11 10,000 13-5/8 5,000 29.38 15.00 9.00 10.875 746 381 229 276
11 10,000 11 10,000 31.25 15.38 8.00 10.875 794 391 203 276
11 10,000 13-5/8 10,000 29.88 14.12 9.00 10.875 759 359 229 276
13-5/8 3,000 20-3/4 3,000 25.38 12.25 12.50 13.500 645 311 318 343
13-5/8 5,000 13-5/8 5,000 26.62 13.25 12.50 13.500 676 337 318 343
13-5/8 5,000 20-3/4 3,000 25.38 13.38 12.50 13.500 645 340 318 343
13-5/8 5,000 21-1/4 5,000 27.50 13.62 12.50 13.500 699 346 318 343
13-5/8 10,000 16-3/4 5,000 29.00 15.50 12.50 13.500 737 394 318 343
13-5/8 10,000 21-1/4 5,000 33.50 16.00 12.50 13.500 851 406 318 343

© 2017 TURCOMP | PDS-TC REV 032017 3


TC Slip Type Casing Hanger
TC-21, TC-22, and TC-29

TC-21 slip type casing hanger with TC-22 automatic slip type casing hanger TC-29 automatic slip type casing hanger
separate seal ring assembly.  Medium casing load  All the features of TC-22 casing hanger
 Light to medium casing load  Slips and the seal ring are energized by assembly.
 Slips are energized by casing weight casing weight  Medium to heavy casing load
 Support 80% of casing joint strength  Support 80% of casing joint strength  Standard slip hanger assembly is rated
 Slips are bolted into place, wrap around  Slips are bolted into place, wrap around up to 10,000 psi WP and -20 to 250 °F.
with no loose parts. with no loose parts.  Available for HPHT application, for
 No lock screw is required to energize  No lock screw is required to energize 15,000 psi WP and 350 °F.
the slips nor the seal. the slips nor the seal.  Suitable for TC-29 casing head
 Seal ring assembly is rated up to 10,000  Slip hanger assembly is rated up to housings and spools.
psi WP and -20 to 250 °F. 5,000 psi WP and -20 to 250 °F.
 Suitable for TC-22 and TC-29 casing  Suitable for TC-22 and TC-29 casing
head housings and spools. head housings and spools.

Slip Casing Hanger Size Availability

Top Flange Bowl Maximum Pressure Available Casing


TC-21 TC-22 TC-29
Nominal Size (in) Rating (psi) (in)
11 5,000 4-1/2, 5, 5-1/2, 7, 7-5/8 ● ● ●
11 10,000 4-1/2, 5, 5-1/2, 7, 7-5/8 ●
13-5/8 5,000 7, 7-5/8, 9-5/8, 9-7/8, 10-3/4 ● ● ●
13-5/8 10,000 7, 7-5/8, 9-5/8, 9-7/8, 10-3/4 ●
16-3/4 3,000 9-5/8, 9-7/8, 10-3/4, 13-3/8, 13-5/8 ● ● ●
16-3/4 5,000 9-5/8, 9-7/8, 10-3/4, 13-3/8, 13-5/8 ●
20-3/4 and 21-1/4 3,000 13-3/8, 13-5/8, 16 ● ● ●
20-3/4 and 21-1/4 5,000 13-3/8, 13-5/8, 16 ●

Note:
1. Standard offering for slip type casing hangers is Temperature Class U (0 to 250 °F), PSL-3.
2. Material Class: AA or DD-NL (NACE). To be specified upon order.
3. Heavy duty casing, with extreme hanging load requirement is available upon request.

© 2017 TURCOMP | PDS-TC REV 032017 4


Tubing Head Spools
TCM and TCM-A

PRODUCT FEATURES

Turcomp offers a complete range of tubing head spools and hangers Side Outlets
for various types of completions: single, dual, high pressure high Standard side outlets for tubing spools are studded connection with
temperature (HPHT), small well, EOR, fracking, and severe service. API Valve Removal threads. Line pipe threaded outlets are available
upon request.

Bowl Design
Lock Screw Design and Configuration
The TCM and TCM-A tubing spool bowls share the same standard
Full set of lock screws are provided on all tubing spools and it can
profile, with a 45° landing shoulder. This allows widest range of
withstand full blind pressure load from the hanger bottom. Threads
tubing hanger choices while minimizing tubing spool requirements.
profile on lock screw is not exposed to well bore. This prevents dirt
The TCM-A tubing spool comes with additional aligning pin to
build up on threads, allowing proper retraction.
accommodate dual tubing hanger, ESP/EOR, and smart well
completions.
Aligning Pins
In TCM-A tubing spools, aligning pins are located below the load
Tubing Head Spool Bottom Secondary Seal
shoulder to provide hanger alignment without reducing bearing
The TCM and TCM-A tubing spools are available with a number of
capacity.
secondary seal options, FS seals, P seals, and metal-to-metal RCR
Seals. Please refer to page XX for more information.
Test and Injection Ports
All test ports are with bleeder plug fittings, which allow pressure
Tubing Hanger Compatibility
venting from external. Injection ports include buried check valves.
The TCM bowl design accommodates various single tubing
completion and can be run with the standard elastomer seal TCM Tubing spools with 15,000 psi WP and above comes with high
tubing hangers or the metal seal TCM-U tubing hangers. For dual pressure fittings with bleed-off capability.
completion, the TCM-A tubing spool is offered to accommodate the
TCM-D dual tubing hangers. Pressure Tubing Spools
Tubing Hangers Completion Rating
(psi) TCM TCM-A
Metal-to-Metal Sealing
Single, Smart Well, 10,000
The TCM Tubing Spool and TCM-U Tubing Hanger provide complete TCM ●
Frack, IOR/EOR
metal-to-metal sealing. The annulus “U” body seal is energized by TCM-D Dual 10,000 ●
applying torque on the lock screws and it is replaceable without the ESP, IOR/EOR, 10,000
TCM-E ●
need of breaking tubing thread connection on hanger bottom. Eccentric
TCM-U (Metal Seal) Single, Frack, HPHT 20,000 ●

TCM Tubing Head Spool TCM-A Tubing Head Spool

© 2017 TURCOMP | PDS-TC REV 032017 5


Tubing Head Spools
TCM and TCM-A

D D
C C
A = Nominal height
B = Height from flange top to outlet centreline
E C = Minimum through bore
B
D = Seal bore diameter
E = Height from flange top to aligning pin

A A Note:
1. All dimensions and weights are estimates. Finished products
may vary.
2. 2-1/16” Studded Side Outlets (SSO) are the standard offering
for spools.
3. Side outlets pressure rating equates top flange pressure
TCM Tubing Head Spools rating
TCM-A Tubing Head Spools

TCM Tubing Head Spools


Top Flange Bottom Flange
Dimension (in) Dimension (mm)
Nominal Size WP Nominal Size WP
(in) (psi) (in) (psi) A B C D A B C D
7-1/16 3,000 11 3,000 20.88 10.25 6.38 7.000 530 260 162 178
7-1/16 5,000 11 3,000 22.00 11.50 6.38 7.000 559 292 162 178
7-1/16 5,000 11 5,000 25.00 11.75 6.38 7.000 635 298 162 178
7-1/16 10,000 11 5,000 25.00 11.75 6.38 7.000 635 298 162 178
7-1/16 10,000 11 10,000 25.50 11.75 6.38 7.000 648 298 162 178
7-1/16 15,000 11 10,000 25.50 12.12 6.31 7.000 648 308 160 178
7-1/16 15,000 11 15,000 32.00 15.00 6.31 7.000 813 381 160 178
7-1/16 20,000 11 15,000 32.25 15.88 6.25 7.000 819 403 159 178
9 15,000 11 10,000 30.50 15.50 7.25 8.750 775 394 184 222
9 15,000 13-5/8 10,000 32.00 15.50 7.25 8.750 813 394 184 222
9 15,000 11 15,000 32.00 15.50 7.25 8.750 813 394 184 222
11 3,000 13-5/8 3,000 20.75 10.00 10.00 10.875 527 254 254 276
11 5,000 11 3,000 26.25 12.88 8.00 10.875 667 327 203 276
11 5,000 13-5/8 3,000 26.00 13.44 10.00 10.875 660 341 254 276
11 5,000 16-3/4 3,000 26.25 13.25 10.00 10.875 667 337 254 276
11 5,000 11 5,000 26.25 12.88 8.00 10.875 667 327 203 276
11 5,000 13-5/8 5,000 26.38 13.62 10.00 10.875 670 346 254 276
11 10,000 11 5,000 28.62 14.88 8.00 10.875 727 378 203 276
11 10,000 13-5/8 5,000 29.25 14.88 10.00 10.875 743 378 254 276
11 10,000 13-5/8 10,000 29.88 14.12 10.00 10.875 759 359 254 276

TCM-A Tubing Head Spools


Top Flange Bottom Flange
Dimension (in) Dimension (mm)
Nominal WP Nominal WP
Size (in) (psi) Size (in) (psi) A B C D E A B C D E
11 3,000 13-5/8 3,000 20.75 10.00 10.00 10.875 7.88 527 254 254 276 200
11 5,000 11 3,000 26.25 12.88 8.00 10.875 7.88 667 327 203 276 200
11 5,000 13-5/8 3,000 26.00 13.44 10.00 10.875 7.88 660 341 254 276 200
11 5,000 11 5,000 26.25 12.88 8.00 10.875 7.88 667 327 203 276 200
11 5,000 13-5/8 5,000 26.38 13.62 10.00 10.875 7.88 670 346 254 276 200
11 10,000 11 5,000 28.62 14.88 8.00 10.875 10.38 727 378 203 276 264
11 10,000 13-5/8 5,000 29.25 14.88 10.00 10.875 10.38 743 378 254 276 264

© 2017 TURCOMP | PDS-TC REV 032017 6


Tubing Hangers and Completions
TCM, TCM-U, TCM-D, and TCM-E

TCM Tubing Spool with TCM Single Tubing Hanger TCM Tubing Spool with TCM-U Single Tubing Hanger
Radial Energized Elastomeric Sealing on Hanger Body Lock Screw Metal-to-Metal Sealing on Body
Elastomeric Sealing and RSR Metal Seal on Neck Elastomeric Sealing and RSR Metal Seal on Neck
Non-Continuous Control Line Exit Port Continuous Control Line Exit Port

TCM-A Tubing Spool with TCM-D Dual Tubing Hanger TCM-A Tubing Spool with TCM-E ESP Tubing Hanger
Lock Screw Energized Elastomeric Sealing on Body Lock Screw Metal-to-Metal Sealing on Body
Elastomeric Sealing and RSR Metal Seal on Neck Elastomeric Sealing and RSR Metal Seal on Neck
Non-Continuous Control Line Exit Port Continuous Control Line Exit Port

© 2017 TURCOMP | PDS-TC REV 032017 7


Auxiliary Equipment

Casing Head Housing Bottom Connection

Slip-on -Weld Casing Box Threaded


 Available on all casing sizes.  Available on all casing sizes
 Test port is provided to test weld connection  API or premium casing threads

Slip-on-Lock
 Simple slip mechanism
 P or FS seals, testable in between
 Reusable for exploration wells

Secondary Packoff Seals

Single and Double P Seals Single and Double FS Seals RCR™ Metal Seal
 Plastic packing energized seals  Radial energized seals  Compression energized seal
 Elastomeric seal with anti-extrusion ring.  Elastomeric seal with anti-extrusion coil.  Full metal-to-metal rough casing seal
 10,000 psi WP  10,000 psi WP  20,000 psi WP
 One-size seal to cater for casing tolerance  One-size seal to cater for casing tolerance  Field machining is not required, minimal
 Moderately severe working condition  Moderately severe working condition. clean up only.
 Severe working condition

Test Ports, Injections Ports, and Lock Screws

Standard Test Port High Pressure Test Port Plastic Injection Port Lock Screw
 Up to 10,000 psi WP  Up to 20,000 psi WP  Up to 10,000 psi WP  Threads are not exposed to well bore
 1/2” Line Pipe Thread  API Type II metal seal design  1” NPT thread with ball check  Field replaceable
 Bleed-off capability for safety  Bleed-off capability for safety  NACE compliance screw is available

© 2017 TURCOMP | PDS-TC REV 032017 8


Quality, Testing, and Services
Turcomp’s End-to-End Support

PRODUCT QUALITY ASSURANCE TESTING AND QUALIFICATIONS

PROFI TC wellhead system are designed to meet and exceed the Turcomp’s extensive testing, research and development program
latest edition of API Spec. 6A requirements. Turcomp has the is geared to exceed the API specifications requirements and to
license to apply the API monogram to its wellhead equipment. meet specific customer requirements. The TC wellhead system
has been designed and tested to various standards:
In addition to API Spec. 6A, Turcomp manufactures all wellhead
equipment in accordance to with API Spec. Q1 and ISO 9000:2008  API Spec. 6A PR2
Quality System. A 3 cycle endurance test, at rated working pressure.

On top of the pressure testing requirement required by API 6A,  API Spec. 6A Appendix F PR2
Turcomp has the capability of conducting various additional test to A 3 cycle endurance test with 3 pressure / temperature
meet customer requirements. cyclical test and other additional tests.

 Factory Acceptance Test (FAT)  Immersion Test and NORSOK M710

 System Integration Test (SIT) This test is to qualify elastomer seal performance under

 Supplementary hydrostatic or gas test severe working condition and Rapid Gas Decompression

 High and low temperature equipment test (RGD) resistance.

 Hanger suspension/load test (Slip hanger)


 Equipment fire test

FIELD SUPPORT AND SERVICES REPAIR AND RECONDITIONING OF EQUIPMENT

Turcomp’s Service and Technical Team are on call 24-hours a day From valves to risers, tubing spool to drilling adapters, a growing
and 7 days a week to answer your on-site service needs. This team number of customers trust Turcomp’s Service and Technical
is highly skilled in providing field equipment installations, making Team for performing equipment repairs, remanufacturing, and
field repairs, performing routine and schedule maintenances of recertification.
your equipment.
Repair
Installation Turcomp owns a numbers of repair facilities that would be able
Turcomp service personnel are trained in equipment installation to offer a full range of equipment repair services, and not just for
and in providing training to our customers. They are also available Turcomp products. Typical Turcomp repair services include
for a variety of special jobs, including workover, de-commissioning, disassembly, inspection, engineering review / disposition, parts
equipment trim changes, and installation of new safety equipment. replacement or repair, reassembly and testing. Your repaired
equipment will be brought back to the specified service level, and
Maintenance they comes with factory warranty and installation support.
Preventive maintenance and servicing help to minimize down time
and extend the life of equipment. Turcomp provides routine Remanufacture
inspections and scheduled maintenance services which would Remanufacture of equipment is able to bring equipment back to
reduce the operation burden of our customers. the service level required by customers. On top of the activity
stated for repair, remanufacture includes re-machining, welding,
Field Repair or other manufacturing operations necessary to bring the
As and when required, Turcomp service personnel is well equipment to useable condition.
equipped to perform troubleshooting and on-site repair, without the
need to ship the equipment to the onshore base. Recertification
All repair and remanufacture of API Spec 6A equipment will be
Technical Support and Expertise conducted as per API Spec 6A Annex J. Certificate of
Full expert’s supports in quality, engineering, and field installation conformance and traceability/test records can be provided.
are available to ensure customer successful operation.

© 2017 TURCOMP | PDS-TC REV 032017 9


API 6A and 6D Products
6A-1763
6D-1589

© 2017 TURCOMP | PDS-TC REV 032017 10

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