HA20-260 PX - GB - E03.11

TECHNICAL TRAINING
DIAGNOSTIC LEVEL II
HA20PX-HA260 PX
HA61JRT – HA80JRT
How to use this document?
MAINTENANCE AND REPÄIR OPERATIONS ON YOUR HAULOTTE MACHINE
MUST BE DONE ONLY BY TRAINED ,EXPERIENCED AND AUTHORIZED TECHNICIANS
You have between the hands the summary given during the technical training HAULOTTE . It
will enable you to find information necessary for the maintenance and the repair of your
machine HAULOTTE .
Thanks to the guide below you will reach the required chapter quickly.
Chapter 1: Main features and functions

It is about a recall of the information contained in the manual user delivered with the machine:
components, overall dimensions, working zones, commands, etc…
Chapter 2: Study of the wiring diagram

You will find there the elements following:
- A summary of the standardized symbols used by HAULOTTE Group
- The complete wiring diagram of the studied model
- The non exhaustive list of the electric looms and electronic boards
- Localization of the main safety units (tilt , limit switches, sensors,transducers…)
- Logical equations of operation: by function, to diagnose the main dysfunctions
Chapter 3: Study of the hydraulic diagram

You will find there the elements following:
- a summary of the standardized symbols used by HAULOTTE Group
- the complete hydraulic diagram of the studied model
- the non exhaustive list of the hoses track
- a localization of the main hydraulics manifold (proportional block , on/off movements
block,…)
- Logical equations of operation: by function, to diagnose the main dysfunctions
Chapter 4: Adjustments
This is the adjustments and calibrations, hydraulics and electric, necessary to the good maintenance
of the material. You will find as well the methods of adjustment with table values.
Chapter 5: Guide of breakdown

Quick summary of the step to be followed for possible sources of breakdown.
In case of any defect or any dysfunction you will be able to identify the elements in question,
whatever they are electric or hydraulic.
Chapter 6: Summary of the versions

This manual treats of the latest version , however this summary table enables you to find the former
versions of the material (electric and hydraulics).
Chapter 7: Special functions

This chapter gathers all the functions and adjustment specific to carry out on the machine. There
does not exist for all the materials and depends on the studied model.
It must be the subject of a special attention of your share because an intervention badly carried out
can deteriorate the good performance of the machine and thus consequently the safety of the users.
Only a technician HAULOTTE or approved by HAULOTTE Services is able to carry out this kind of
intervention.
On this chapter , some special adjustment ( sensors) are also explained prior to calibration (
depends on the model)
TRAINING MANUAL DIAGNOSTIC Level 2 2/128 HA20PX-HA260 PX

2420339050 E03-11
SUMMARY
1. MAIN FEATURES AND FUNCTIONS.................................................................................................................. 5
1.1. CHARACTERISTICS ............................................................................................................................................... 5
1.1.1. main components........................................................................................................................................ 5
1.1.2. Overall dimensions..................................................................................................................................... 6
1.1.3. working zones............................................................................................................................................. 7
1.1.4. Features ..................................................................................................................................................... 8
1.1.4. Features ........................................................................................................... Erreur ! Signet non défini.
1.2. COMMANDS (UP AND DOWN) .......................................................................................................................... 10
............................................................................................................................................................................................ 13
2. STUDY OF THE WIRING SCHEMATICS ......................................................................................................... 14
2.1. SYMBOLS USED .................................................................................................................................................. 14
2.2. METHODOLOGY OF CONTROL ............................................................................................................................ 19
2.2.1. electric continuity control ........................................................................................................................ 19
2.2.2. Control of an on/off valve ........................................................................................................................ 20
2.2.3. Control of components ............................................................................................................................. 21
2.3. THE WIRING DIAGRAM ....................................................................................................................................... 23
2.3.1. low control panel (S020057) .................................................................................................................... 23
2.3.2. upper control panel (S020058) ................................................................................................................ 24
2.4. THE MAIN PRINTED CIRCUIT (LOWER CONTROL BOX)......................................................................................... 25
2.4.1. The weighing board (bpe) ........................................................................................................................ 25
2.4.2. slip ring (157P248040) ............................................................................................................................ 26
2.5. LOCALIZATION OF THE MAIN SAFETY UNITS ...................................................................................................... 27
2.6. LIST OF COMPONENTS ....................................................................................................................................... 28
2.6.1. engine....................................................................................................................................................... 29
2.6.2. Fuses ........................................................................................................................................................ 29
2.6.3. inputs........................................................................................................................................................ 30
2.6.4. Outputs..................................................................................................................................................... 33
2.7. LOGICAL EQUATIONS OF OPERATION ................................................................................................................. 36
2.7.1. engine....................................................................................................................................................... 36
2.7.2. drive ......................................................................................................................................................... 37
2.7.3. Steering .................................................................................................................................................... 39
2.7.4. boom lift ................................................................................................................................................... 40
2.7.5. Telescoping .............................................................................................................................................. 41
2.7.6. Lifting arm................................................................................................................................................ 42
2.7.7. Turret slewing .......................................................................................................................................... 43
2.7.8. Jib............................................................................................................................................................. 43
2.7.9. Compensation........................................................................................................................................... 44
2.7.10. basket rotation.......................................................................................................................................... 45
3. STUDY OF THE HYDRAULIC SCHEMATICS................................................................................................. 46
3.1. SYMBOLS USED .................................................................................................................................................. 46
3.2. THE HYDRAULIC DIAGRAM (157P243400)......................................................................................................... 50
3.3. MAIN HYDRAULIC MANIFOLDS ........................................................................................................................... 50
3.3.1. chassis ...................................................................................................................................................... 50
3.3.2. turret ........................................................................................................................................................ 51
3.3.3. Detail drive block..................................................................................................................................... 52
3.3.4. Detail steering block ................................................................................................................................ 54
3.3.5. Detail block on/off.................................................................................................................................... 55
3.3.6. Detail proportional block pvg .................................................................................................................. 56
3.4. THE BUNDLES .................................................................................................................................................... 57
3.4.1. Turret (157P245580) ............................................................................................................................... 57
3.4.2. chassis (157P245570) .............................................................................................................................. 58
3.5. LOGICAL EQUATIONS (HA260 PX).................................................................................................................... 59

2420339050 E03-11
4. ADJUSTMENTS ..................................................................................................................................................... 64
4.1. ADJUSTMENTS WITH OPTIMIZER CONSOLE ........................................................................................................ 64
4.1.1. Parameter settings (HA260PX)................................................................................................................ 69
4.1.2. parameters menu optimizer...................................................................................................................... 70
4.2. SYSTEM OF LOAD CONTROL ............................................................................................................................... 79
4.2.1. principle ................................................................................................................................................... 79
4.2.2. Angle sensors ........................................................................................................................................... 80
4.2.3. overload board bpe .................................................................................................................................. 81
4.2.4. Management of nominal load overlap..................................................................................................... 82
4.2.5. Procedure of standard calibration (machine < ad122967) ................................................................... 82
4.2.6. alarms code of the weighing board .......................................................................................................... 83
4.2.7. sensors valuess ......................................................................................................................................... 83
4.2.8. Limitation of the angle of inclination ....................................................................................................... 84
4.2.9. how to check the sensors on bpe board.................................................................................................... 84
4.3. ADJUSTMENT OF THE PRESSURES ....................................................................................................................... 85
4.3.1. Table of pressures .................................................................................................................................... 85
4.3.2. Plug port for pressures check................................................................................................................... 85
4.3.3. Adjustment................................................................................................................................................ 86
5. BREAKDOWN SERVICE GUIDE ....................................................................................................................... 89
5.1. NO START ....................................................................................................................................................... 89
5.2. NO MOVEMENT............................................................................................................................................. 89
5.3. NO ARM LIFT ................................................................................................................................................. 89
5.4. NO TURRET ROTATION ............................................................................................................................... 90
5.5. NO JIB .............................................................................................................................................................. 90
5.6. NO ROTATION BASKET ............................................................................................................................... 90
5.7. NO COMPENSATION..................................................................................................................................... 90
5.8. NO DRIVE........................................................................................................................................................ 90
5.9. LOW SPEED ONLY........................................................................................................................................ 90
5.10. NO STEERING ................................................................................................................................................ 91
6. SUMMARY OF VERSIONS HA20 PX-HA260PX .............................................................................................. 92
7. SPECIAL FUNCTIONS ......................................................................................................................................... 93
7.1. SYSTEM OF REACH LIMITATION (HA 260PX ONLY) ............................................................................................ 93
7.1.1. Principle of operation .............................................................................................................................. 93
7.1.2. Procedure of calibration machine < ad122967 ....................................................................................... 93
7.1.3. sensors values .......................................................................................................................................... 95
7.1.4. Procedure of outreach calibration ( > software V1.09)........................................................................... 96
8. MODELS EQUIPPED WITH MODULE NODE B ............................................................................................. 99
8.1. DIFFERENCES ..................................................................................................................................................... 99
8.1.1. the upper control box ............................................................................................................................... 99
8.1.2. the can bus ............................................................................................................................................. 100
8.1.3. the module node b1 ................................................................................................................................ 101
8.1.4. components upper control box ............................................................................................................... 102
8.1.5. list of alarms........................................................................................................................................... 104
8.1.6. angle sensors value ................................................................................................................................ 105
8.1.7. overload calibration............................................................................................................................... 106
8.1.8. reach limit calibration............................................................................................................................ 108
8.2. PROCEDURE FOR SENSORS ADJUSTEMENT......................................................................................... 110
8.2.1. angle sensor A1...................................................................................................................................... 110
8.2.2. absolute angle a2 (inclinometer)............................................................................................................ 110
8.2.3. pressure sensors g1-g2........................................................................................................................... 111
8.2.4. angle sensor sl1-sl2................................................................................................................................ 111
8.2.5. length sensor sl3-sl4............................................................................................................................... 113
8.2.6. telescopic boom ils detection sq7 ........................................................................................................... 114

2420339050 E03-11
1. MAIN FEATURES AND FUNCTIONS
1 .1 . CHARACTERISTICS
1.1.1. MAIN COMPONENTS

2420339050 E03-11
1.1.2. OVERALL DIMENSIONS

2420339050 E03-11
1.1.3. WORKING ZONES
HA20PX

2420339050 E03-11
HA 260 PX
1.1.4.FEATURES

2420339050 E03-11
2420339050 E03-11
1.2. COMMANDS (UP AND DOWN)

2420339050 E03-11
2420339050 E03-11
2420339050 E03-11
2420339050 E03-11
2. STUDY OF THE WIRING SCHEMATICS
2.1. SYMBOLS USED
Battery with one element
Alternator
Fuse (Here 10 amps)
Coil winding roll
Electric motor
light
Diode

2420339050 E03-11
Hourmeter
Standard push-button of safety “mushchamber-headed

button”
Rotary knob
Push-button
Limit switch
Pressure switch
Key selector with 3 positions (T turret, O neutral, N

platform)
Toggle switch with 2 positions
Electrovalve

2420339050 E03-11
relay
horn
Proportional electrovalve
Controller/joysticks
Pedals “dead man” or “foot dead man” switch
buzzer
“light”
Electrovalve “ON/OFF » ( bang-bang)

2420339050 E03-11
Tilt sensor ( ramp detection)
Angle sensor (reach limitation)
Contact « mercury » (angle detection)
Resistor (here value 100 ohms, 3 Watts, tolerance of

5%)
Sensor length (reach limitation)
Pressure sensor (weighing)
Angle sensor (weighing)

2420339050 E03-11
Standard light “Led”
Strain gauge
Flexible Lame switch (ILS) detection of the magnets on

the telescopic boom/arm extension
Level detector (diesel tank)
Proximity detector with impulses (detection teeth slew

ring)

2420339050 E03-11
2.2. METHODOLOGY OF CONTROL
Note: During an intervention on a component or a loom, it is important to switch OFF the

power supply of the machine in order to avoid any risk.
2.2.1. ELECTRIC CONTINUITY CONTROL

The continuity check of a loom or an electric component determines the resistor of this
device, in order to detect a possible interruption of continuity (open circuit, short-circuit…).
This control is carried out with a multimeter commutated in position Ohmmeter (Ω).
First of all, it is necessary to determine the terminals of the component or the cable to
control and insulate them.
Then, connect the multimeter in order to record the value.
It must indicate a value of resistor close to 0 Ω if continuity is good.
In the contrary case (resistor which tends towards the infinite one : ∞), continuity presents a
defect.
Control of insulation
At the contrary of continuity, insulation represents a non electric connection between the
ground and the component
The test of insulation consists in obtaining the opposite result of that described for continuity,
i.e. a value of the Ohmmeter which must tend towards the infinite one : ∞

2420339050 E03-11
2.2.2. CONTROL OF AN ON/OFF VALVE
Note: These tests are to be carried out when power is ON .
Also control the state of the terminals or any another connectors (oxidation…)
Control supply of the coil

Disconnect the plug socket of supply of the valve in order to connect in derivation the
multimeter on the terminals of the connector (see below).
Select the position to voltmeter (V), then activate the command to the valve which must be
tested.
The voltage indicated by the voltmeter must be close to the tension of battery
Control intensity of the coil

Disconnect the plug socket of supply of the valve in order to connect in series the multimeter
on the terminals of the connector (example below).
Select the position Ammeter (A), then activate the command to the valve which must be
tested.
The intensity indicated by the voltmeter must be of approximately 2A (to be checked
according to the data manufacturer)

2420339050 E03-11
Control resistance of the coil
Disconnect the plug socket of supply of the valve in order to connect the multimeter on the
terminals of the connector industry.
Select the position Ohmmeter (Ω), then compare the value measured with that of the data
manufacturer.
In the event of nonconformity of the coil, to carry out its replacement
2.2.3. CONTROL OF COMPONENTS
• Control of an electric relay

Disconnect the relay,then locate its various terminals.
Control the resistor of the solenoid terminals 85 and 86 (see manufacturer datas)
using a multimeter in Ohmmètre position.
If the resistor is null, change the relay.
If this test is OK, check continuity between terminals 30 and 87a and insulation between
terminals 30 and 87
In the event of dysfunction, replace the relay.
• supply control of the relay

Locate the relay without disconnecting it and locating it its various terminals.
control the continuity of terminal 86 with the ground
. (In the event of defect of continuity, check the concerned loom)
Connect the multimeter in position Voltmeter (V) between terminal 30 and the ground and
thus control the power supply of the component (It must be close to the battery voltage
Vbat)
Select the function of this relay and check the output voltage between terminal 87 and
ground.
In the event of dysfunction, replace the relay.

2420339050 E03-11
• Control of a fuse
Color code
Fuse check
Multimeter in Ω position, it must indicate a value near 0
NOK
OK
• Control of a diode
locate the diode and disconnect it from the loom.
Control must be done with a multimeter in “diode” position.
connect the multimeter on each terminal of the diode, in one direction then on the
other.
In a direction, the diode should have no continuity,
in the other it must be beep
If the diode is beeping in both ways, replace it.

2420339050 E03-11
2.3. THE WIRING DIAGRAM
See at the end of this manual
2.3.1. LOW CONTROL PANEL (S020057)

2420339050 E03-11
2.3.2. UPPER CONTROL PANEL (S020058)

2420339050 E03-11
2.4. THE MAIN PRINTED CIRCUIT (LOWER CONTROL BOX)
See at the end of this manual
2.4.1. THE WEIGHING BOARD (BPE)

2420339050 E03-11
2.4.2. SLIP RING (157P248040)
cables
terminal
block Electrovalve Cables color
1 0 (mass) - orange
2 YV22A red
3 YV22B 306 - purple
4 YV21A 307 - white
5 YV21B 308 - brown
6 YV9 807A - pink
7 YV13 807 B - yellow
8 YV8 813 green
9 YV10-YV23 814A dark blue
10 YV12-YV17 814 B beige
11 YV11 814C black
12-17 + EV (positive) 201 blue

2420339050 E03-11
2.5. LOCALIZATION OF THE MAIN SAFETY UNITS
SENSORS LOCATION
SQ 1 slope detector
SQ 2 jib
SQ 3 Lifting arm
SL1-SL2 SQ 4 Detection arm /boom stowed
position
SQ 7 ILS Detection telescope
(HA 260)
SQ 9 Telescopic retraction
SL3-SL4 SL1- Sensor angle boom (HA260)
SL2
SL3- Sensor length telescope (HA260)
SL4
A1 Sensor angle (weighing)
A2 Inclinometer (weighing)
G1 Sensor pressure small chamber
G2 Sensor pressure large chamber
SQ1
SQ9
SQ7
SQ2
SQ4
SQ3 A2
A1
G2 G1

2420339050 E03-11
2.6. LIST OF COMPONENTS
KT2 FU5 FU9 FU10 FU8 FU6
FU4
KMG
KA46
FU3
FU7
KA2
KP1
FU1

2420339050 E03-11
In the following tables:
the column n°2 gives the coordinates of the compone nts on different the sheets from the wiring
diagram adaptation and makes it possible to find their position easily. The first figure corresponds
the number of page and to the second to the column (generally from 1 to 20) of the corresponding
page
the column n°3 indicates the position on the connec tor of the board or the module if it is necessary
The state noted “0” corresponds to 0V, opened contact or not activated.
The state noted “1” corresponds to the tension of the circuit, closed or activated contact.
2.6.1. ENGINE
ENGINE ELEMENTS
M3 01 - 7 Starter
G2 01.-12 Alternator
YA2 01 - 16 Accelerator
YA1 01 - 19 Coil fuel
U1 Head electronic Head module
2.6.2. FUSES
FUSES
FU 1 01 - 19 Stop engine 10A (115)
FU 3 01 - 16 Accelerator 80A (119)
FU 4 02 - 3 + main 30A (120)
FU 5 02 - 7 + turret 30 A(212)
FU 6 02 -9 + platform 3A (211)
02 - 12 + valve 20A (201)
FU 7
if a valve is supplied permanently: FU7 is destroyed
FU 8 02 - 13 + permanent 5A (242)
FU 9 02 - 14 + accessories 20A (905)
FU 10 04 - 3 + YV1 LS (302)
FU 13 01 -2 + emergency pump 250A (100)

2420339050 E03-11
2.6.3. INPUTS
INPUTS
SA 1 02 - 8 Selection of commands (upper/lower control box)
SA 2 03 - 4 28.7 Accelerator (605)
SA 3 05 - 11 29.3 Differential lock (611A)
SA 4 05 - 12 Rotation basket
30.3 Left SA 4a (310)
30.4 SA 4b right (311)
SA 5 05 - 14 Compensation basket (upper control box)

30.6 SA 5a descent (402)
30.5 SA 5b lift (401)
SA 6 03 - 5 Jib (lower control box)

4.6 lift SA6b (406)
4.9 SA6a descent (405)
SA 7 05 - 16 Jib (upper control box)

30.8 SA 7a descent (409)
30.9 SA 7b lift (410)
SA 8 03 - 6 Telescope (lower control box)

4.15 SA 8a retraction (411)
4.14 SA 8b extension (412)
SA9 05 - 17 Telescope (upper control box)

30.10 retraction SA9a (418)
30.11 SA9b extension (419)
SA 11 05 - 2 Selection speed
30.14 Low speed: SA11a=1 (918) and SA11b=0 (611c)
29.14 Medium speed: SA11a=0 (918) and SA11b=0 (611c)
High speed: SA11a=0 (918) and SA11b=1 (611c)
SA12 05 - 18 Steering rear axle

29.6 Right SA12a (705)
29.5 Left SA12b (703)
SA 13 03 - 10 Boom lift (lower control box)

28.1 SA 13a lift (504)
28.2 SA 13b descent (505)

2420339050 E03-11
SA14 03 - 8 Lifting arm (lower control box)
28.3 Lift SA14a (510)
28.6 SA14b Descent (511)
SA 15 03 - 7 Turret rotation (lower control box)

28.9 Right SA15a (517)
28.4 Left SA15b (516)
SA17 03 - 11 Compensation basket (lower control box)

50.4 lift SA17a (256)
50.3 SA17b descent (255)
SA 19 02 - 7 Command emergency pump lower control box (620)

SA 20 02 - 8 Command emergency pump upper control box (620)
SB 1 02 - 7 Emergency stop turret (120)
SB 2 02 - 9 Emergency stop basket (102)
SB 3 03 - 14 4.12 Start-up lower control box (117a)
SB 4 05 - 1 3.2 Start-up upper control box (117b)
SB 5 05 - 20 43.2 Buzzer (115a)
SB 6 05 - 9 29.13 Dead man's pedals (917)
SM 4 05 - 8 Controller of drive
29.7 SM4d right steering (707)
29.8 Left SM4g steering (708)
29.2 Off neutral SM4ab (606)
29.4 Y signal drive (612)
FWD from 2.5 to 4.5 V
Reverse from 2.5 to 0.5 V
SM 31 05 - 4 Controller turret rotation and boom lift

30.12 SM off neutral 31ab (420a)
29.1 X signal turret rotation (512)
Signal from 0.5 to 2.5 and 2.5 with 4,5V
30.7 Y signal boom lift (403)
Rise from 2.5 to 4,5V
Descent from 2.5 to 0,5V
SM 2 05 - 6 Controller of lifting arm

30.13 SM off neutral 2ab (420b)
30.15 Y signal (506)
lift from 2.5 to 4,5V
descent from 2.5 to 0,5V
2420339050 E03-11
MODULES
U1 Computer Head node A
U2 04 - 15 Weighing board BPE
SAFETY FEATURES
SQ1 04 - 3 39.3 Slope sensor (205 = 0 if in slopel)
SQ2 04 - 7 3.3 Jib (206 = 0 if jib > 3meters)
SQ3 04 - 6 41.2 Arm (207 = 0 if arm out)
SQ4 04 - 7 42.2 Arm and boom (232=0 if arm out)
SQ7 04 - 5 38.2 ILS detection of telescopic length (222)

SQ9 04 - 8 45.2 Telescope detection of retraction (204 = 0 if OUT)
A1 04 - 20 J15.3 Sensor angle weighing (384)
A2 04 - 20 J7.G Sensor angle weighing (inclinometer) (383)
G1 04 - 19 J7.B Pressure sensor small chamber(380)
G2 04 - 20 J11.3 Pressure sensor large chamber(382)
SL1 04 - 9 29.15 detection boom angle (611b)
SL2 04 - 12 29.10 detection boom angle (805)
SL3 04 - 13 29.9 detection boom length (804)
SL4 04 - 14 29.11 detection boom length (807)
B1 04 - 19 27.2 Air filter clogging (110 = 0 if filter clogged)

B2 04 - 18 27.3 Temperature oil engine (111=0 if T > 85°C)
B3 04 - 17 27.4 Pressure oil engine (112 = 0 if P > 0.5 bars)
B4 04 - 17 40.2 Temperature hydraulic oil (904=1 if T >80°C)
D+ 04 - 19 27.1 Alternator (109 = 12V if alternator gives power)
W 04 - 20 27.7 Frequency (108)

2420339050 E03-11
2.6.4. OUTPUTS
RELAYS
KP1 04 - 12 Engine stop (150)
KT2 04 - 13 Accelerator (605a)
KA2 04 - 14 Starter (146)
KA43 01 - 13 alternator (109)
KMG 02 - 10 General relay (241)
KM4 02 - 7 Emergency pump (622)

2420339050 E03-11
VALVES
YV 1 04 - 3 20 Load Sensing (303)
05 - 18 51.4 Telescope
YV2 YV2a extension (259)
retraction YV2b (259)
05 - 16 22.3 Boom lift (403a)

YV3 Rise: from 50 to 75% of the tension of battery
Descent: from 50 to 25% of the tension of battery
05 - 14 23.3 Lifting arm (506a)

YV4 lift: from 50 to 75% of the tension of battery
descent: from 50 to 25% of the tension of battery
05 - 12 24.3 Turret slewing (512a)

YV5
from 50 to 75% of the tension of battery
05 - 10 26.3 Drive (612a)

YV6 FWD from 50 to 75% of the tension of battery
REV from 50 to 25% of the tension of battery
YV8 03 - 19 8.11 High speed (813)
YV9 03 - 20 15.4 Differential lock front axle (807a)

YV10 03 - 14 8.12/8.10 Medium speed and high speed (814a)
YV11 03 - 18 8.6 Brake release (814c)
YV12 03 - 15 8.9/8.3 Medium speed and high speed (814b)
YV13 03 - 19 15.9 High speed (807b)
03 - 1 Turret slewing
YV14 31 Right YV14a (414a)
21 Left YV14b (417a)
YV15a 03 - 7 18 Descent compensation basket (401a)

YV15b 03 - 7 19 Rise compensation basket (402a)
YV17 03 - 17 8.3/8.9 medioum and high speed (814b)
YV18a 03 - 5 17 Jib descent (407a)
YV18b 03 - 6 10 Jib rise (408a)
YV19a 03 - 8 35 Rotation basket right (310a)
YV19b 03 - 9 34 Left rotation basket (311a)
YV21a 03 - 10 15.8 Steering rear axle right (307)
YV21b 03 - 11 15.7 Left rear steering (308)

2420339050 E03-11
YV22a 03 - 12 15.3 Steering front axle right (304)
YV22b 03 - 13 15.6 Left steering front axle (306)
YV23 03 - 15 8.10/8.12 Medium speed and high speed (814A)
YV26 03 - 4 33 safety boom lift (304a) (HA260PX)
BUZZER AND LIGHTS

HA1 04 - 7 52.2/52.3 Buzzer (260 and 261)
HA2 05 - 3 9.2 overload buzzer upper control box (921a)
HA4 04 - 8 14 Buzzer lower control box (210)
HL1 01 - 13 Light operation alternator (109)
HL2 04 - 11 4.3 air filter clogging light(110a)
HL3 04 - 10 4.2 Temperature oil engine light (111a)
HL4 04 - 9 4.1 Oil pressure engine light (112a)
HL5 02 - 14 Beacon (906) Option
HL6 02 - 16 Work headlight (905) Option
HL7 02 - 18 Powering upper control box light (211)
HL8 05 - 9 52.3 Flashing light (262) Option
HL9 05 - 2 49.2 overload upper control box (253)

HL13 05 - 5 28.15 alarm upper control box (914)
HL14 05 - 7 56.2 reach limitation upper control box (398)
HL15 05 - 8 16.3 reach limitation lower control box (698)
HL16 05 - 6 16.2 overload lower control box (699)

2420339050 E03-11
2.7. LOGICAL EQUATIONS OF OPERATION
For all these conditions, the fuses will have to be checked as a preliminary
The condition of the equations of operation described below refers to the standard EN280,
machines known as Standard,
For the other versions (USA,CDN,AUS) thank you to refer to you to HAULOTTE SERVICES of your
sector which will indicate the characteristics of your machine
All fuses have been checked
2.7.1. ENGINE
CONDITIONS
Function Action Modifying
Prohibiting the
Necessary the
function
function
Motor already started
SA1 (side N or T) + SB3=1
Start-up KA2=1 Movement in
or SB4=1 and D+= 1
progress
CONDITIONS
Prohibiting the
Necessary the
function
function
Defect engine> + 6
seconds:
D+=0 and B3=0
KP1=1 KA2=1 then 0 Clogged filter:
Supply motor
+ YA1=1 W=1 B1=0
T° oil egine
B2=0
CONDITIONS
Prohibiting the
Necessary the
function
function
KT2=1 SA1 (side N or T) + SB6=1
Accelerator
+ YA2=1 or SA2=1
The accelerator remains 0.5 second ON when command is released.

2420339050 E03-11
2.7.2. DRIVE
CONDITIONS
Prohibiting the
Necessary the
function
function
SQ7, SL1, SL2, SL3
and SL4
SA1 (side N) + SQ2= 0 + (reach limitation)
SQ3=0 + SQ4= 0 + SQ9=0 G1, G2, A1 and A2
YV1=1
Microspeed (unfolded machine) (Overload)
+ YV6=1
+ Phase of calibration
SM4ab=1 and SB6 = 1 of weighing
YV11= 0 (brake
release label)
CONDITIONS
Prohibiting the
Necessary the
function
function
SQ7, SL1, SL2, SL3
and SL4
(reach limitation)
SA1 (side N) + SA11a = 1
G1, G2, A1 and A2
Low speed YV1=1 and SA11b = 0 and
(Overload)
forward + YV6=1 SM4ab=1 and SB6 = 1 and
SM4 between 2,5V and 4,5V Phase of calibration
of weighing
YV11= 0 (brake
release)
SQ7, SL1, SL2, SL3
and SL4
(reach limitation)
G1, G2, A1 and A2
Low speed YV1=1 and SA11b = 0 and
(Overload)
reverse + YV6=1 SM4ab=1 and SB6 = 1 and
SM4 between 2,5V and 0,5V Phase of calibration
of weighing
YV11= 0 (brake
release)

2420339050 E03-11
CONDITIONS
Function Action Prohibiting the Modifying
Necessary
function the function
SQ2=0 or
YV1=1
SQ3=0 or
+ YV6=1
SA1 (side N) + SA11a = 0 SQ4=0 or
+ YV10=1
Medium speed and SA11b = 0 and SQ9=0
+ YV11=1
forward SM4ab=1 and SB6 = 1 and (unfolded
+ YV12=1
SM4 between 2,5V and 4,5V machine)
+ YV17=1
+ YV23=1 YV11= 0 (brake
release)
SQ2=0 or
YV1=1
SQ3=0 or
+ YV6=1
SA1 (side N) + SA11a = 0 SQ4=0 or
+ YV10=1
Medium speed and SA11b = 0 and SQ9=0
+ YV11=1
reverse SM4ab=1 and SB6 = 1 and (unfolded
+ YV12=1
SM4 between 2,5V and 0,5V machine)
+ YV17=1
+ YV23=1 YV11= 0 (brake
release)
CONDITIONS
Prohibiting the
Necessary the
function
function
YV1=1 SQ2=0 or SQ3=0
+ YV6=1 or SQ4=0 or
+ YV8=1 SQ9=0
+ (unfolded
YV10=1 machine)
+
YV11=1
High speed and SA11b = 1 and SM4ab=1
+
forward and SB6 = 1 and SM4
YV12=1
between 2,5V and 4,5V
+ YV11= 0
YV13=1 (brake release)
+
YV17=1
+
YV23=1
YV1=1 SQ2=0 or SQ3=0
+ YV6=1 or SQ4=0 or
+ YV8=1 SQ9=0
+ (unfolded
YV10=1 machine)
+ SA1 (side N) + SA11a = 0
High speed YV11=1 and SA11b = 1 and SM4ab=1
reverse + and SB6 = 1 and SM4
YV12=1 between 2,5V and 0,5V
YV11= 0
+
(brake release)
YV13=1
YV17=1
+
YV23=1

2420339050 E03-11
CONDITIONS
Prohibiting the
Necessary the
function
function
Selection high
speed
SA1 (side N) + SA3=1 and
Differential lock YV9=1 Unfolded machine
SA11a = 1
YV11= 0
(brake release)
2.7.3. STEERING
CONDITIONS
Prohibiting the
Necessary the
function
function
G1, G2, A1 and A2
YV22a=1 SA1 (side N) + SB6=1 + (Overload)
Steering
or SM4c=1 or SM4d=1
front axle Phase of calibration
YV22b=1 + YV1=1 + YV5a=1
of weighing
CONDITIONS
Prohibiting the
Necessary the
function
function
G1, G2, A1 and
A2
YV21a=1 SA1 (side N) + SB6=1 + (Overload)
Steering
or SA12a=1 or SA12b=1
rear axle Phase of
YV21b=1 + YV1=1 + YV5a=1
calibration of
weighing

2420339050 E03-11
2.7.4. BOOM LIFT
CONDITIONS
Prohibiting the
Necessary the
function
function
SQ1=0
YV1=1
Angle arm > 60° Reduced
+ YV3=1
Rise SA1 (side N) + SB6=1 + (calibration mode) speed if
upper control SM1ab=1 and SM31y U2 or A1 or A2 or G1 angle
+
box between 2,5V and 4,5V or G2 boom
YV26=1
(dynamic overload) >73°
(HA260)
Phase of calibration
of weighing
SQ1=0 Reduced
YV1=1 speed
+ YV3=1 Angle arm < 65° according
Descent SA1 (side NR) + SB6=1 + (calibration mode) to
upper control SM1ab=1 and SM31y SQ7, SL1, SL2, SL3
+ position
box between 2,5V and 0,5V and SL4
YV26=1 in the
(HA260) (reach limitation) working
Phase of calibration zone
of weighing
CONDITIONS
Prohibiting the
Necessary the
function
function
Reduced
speed if
SQ1=0 + SQ9=0 angle
YV1=1 boom
+ YV3=1 73°
Rise Reduced
SA1 (side T) + SA13a=1 Angle arm > 60°
lower control box + speed if
YV26=1 (calibration mode)
U2 or A1 or
(HA260) A2 or G1
Phase of calibration or G2
of weighing (dynamic
overload)
SQ1=0 + SQ9=0 Reduced

YV1=1
speed if
+ YV3=1
U2 or A1 or
Descent Angle arm < 65°
SA1 (side T) + SA13b=1 A2 or G1
lower control box + (calibration mode)
or G2
YV26=1
SQ7, SL1, SL2, (dynamic
(HA260)
SL3 and SL4 overload)
(reach limitation)

2420339050 E03-11
2.7.5. TELESCOPING
CONDITIONS
Prohibiting the
Necessary the
function
function
SQ1=0
Angle arm < 65°
(calibration
mode) Reduced
U2 or A1 or A2 or speed if
extension YV1=1 SA1 (side N) + SB6=1 and
G1 or G2 stroke
upper control box + YV2=1 SA9b=1
(dynamic telescope
overload) 6715 mm
Phase of
calibration of
weighing
U2 or A1 or A2 or
G1 or G2 Reduced
(dynamic speed if
Retraction YV1=1 SA1 (side N) + SB6=1 and
overload) stroke
upper control box + YV2=1 SA9a=1
Phase of telescope
calibration of < 200 mm
weighing
SQ1=0
Angle arm < 65° Reduced
speed if
extension YV1=1 (calibration
SA1 (side T) + SA8b=1 stroke
lower control box + YV2=1 mode)
telescope
Phase of
6715 mm
calibration of
weighing
Reduced
Phase of speed if
Retraction YV1=1
SA1 (side T) + SA8a=1 calibration of stroke
lower control box + YV2=1
weighing telescope
< 200 mm
SQ7, SL1, SL2, SL3 and

Automatic YV=1
SL4 SQ9=1
retraction + YV2=1
(reach limitation)

2420339050 E03-11
2.7.6. LIFTING ARM
CONDITIONS
Prohibiting the
Necessary the
function
function
SQ1=0
SA1 (side N) + SB6=1 + U2 or A1 or A2 or G1
Rise YV1=1 or G2
SM2ab=1 and SM2y
upper control box + YV4=1 (dynamic overload)
of weighing
Angle boom > 60°
(calibration mode)
SQ7, SL1, SL2, SL3
SA1 (side N) + SB6=1 + and SL4
Descent YV1=1 (reach limitation)
SM2ab=1 and SM2y
upper control box + YV4=1 U2 or A1 or A2 or G1
or G2
(dynamic overload)
of weighing
CONDITIONS
Prohibiting the
Necessary the
function
function
SQ1=0 Reduced
speed if
SQ7, SL1, SL2, U2 or A1 or
Rise YV1=1 SL3 and SL4
SA1 (side T) + SA14a=1 A2 or G1
lower control box + YV4=1 (reach limitation) or G2
(dynamic
Phase of calibration overload)
of weighing
Reduced
SQ7, SL1, SL2,
speed if
SL3 and SL4
U2 or A1 or
Descent YV1=1 (reach limitation)
SA1 (side T) + SA14b=1 A2 or G1
lower control box + YV4=1
or G2
Phase of calibration (dynamic
of weighing overload)

2420339050 E03-11
2.7.7. TURRET SLEWING
CONDITIONS
Prohibiting the
Necessary the
function
function
U2 or A1 or A2 or
G1 or G2
Turret
YV1=1 SA1 (side N) + SB6=1 + (dynamic
rotation
+ YV5=1 SM1ab=1 and SM31x overload)
upper control
+ YV14ab=1 between 2,5V and 4,5V Phase of
box
calibration of
weighing
SQ7, SL1, SL2, Reduced
SL3 and SL4 speed if
Turret
YV1=1 (reach limitation) U2 or A1 or
rotation SA1 (side T) + SA15a=1
+ YV5=1 A2 or G1
lower control or SA15b=1 Phase of
+ YV14ab=1 or G2
box calibration of
(dynamic
weighing
overload)
2.7.8. JIB
CONDITIONS
Function Action Prohibiting the Modifying the
Necessary
function function
SQ1=0
U2 or A1 or
A2 or G1 or
G2
(dynamic
YV1=1 overload)
Rise
+ YV5=1 SA1 (side N) + SB6=1 and
upper control G1
+ SA7b=1
box (high stop)
YV18b=1
A1
(high electric
stop)
Phase of
calibration of
weighing
U2 or A1 or
YV1=1
Descent A2 or G1 or
+ YV5=1 SA1 (side N) + SB6=1 and
upper control G2
+ SA7a=1
box (dynamic
YV18a=1
overload)

2420339050 E03-11
G2
(low stop )
A1
(Low electric
Stop)
Phase of
calibration of
weighing
SQ1=0
U2 or A1 or A2
or G1 or G2
(dynamic Reduced speed
YV1=1 overload) if
Rise G1
+ YV5=1 U2 or A1 or A2
lower control SA1 (side T) + SA6b=1 (high stop )
+ or G1 or G2
box A1
YV18b=1 (dynamic
(High electric overload)
Stop)
Phase of
calibration of
weighing
U2 or A1 or
A2 or G1 or
G2
(dynamic
overload)
YV1=1
Descent G2
+ YV5a=1
lower control SA1 (side T) + SA6a=1 (low stop)
+
box A1
YV18b=1
(Low electric
Stop)
Phase of
calibration of
weighing
2.7.9. COMPENSATION
CONDITIONS
Prohibiting the
Necessary the
function
function
U2 or A1 or A2 or
G1 or G2
(static overload)
SA1 (side NR) + SB6=1 +
YV1=1 Any other
Rise SA5b=1
+ YV5=1 movement in
upper control box + board U2 (J6.1=1 -
+ YV15b=1 progress
basket < +15°)
Phase of
calibration of
weighing
YV1=1 SA1 (side NR) + SB6=1 + U2 or A1 or A2 or
Descent
+ YV5=1 SA5b=1 G1 or G2
upper control box
+ YV15a=1 + board U2 (J6.2=1 - (static overload)

2420339050 E03-11
basket < with -15°) Any other
movement in
progress
Phase of
calibration of
weighing
Any other Reduced
movement in speed if
YV1=1 progress U2 or A1 or
Rise
+ YV5=1 SA1 (side T) + SA17b=1 A2 or G1
lower control box Phase of
+ YV15b=1 or G2
calibration of
(dynamic
weighing
overload)
Any other
movement in Reduced
progress speed if
YV1=1 U2 or A1 or
Descent
+ YV5=1 SA1 (side T) + SA17a=1 A2 or G1
lower control box Phase of
+ YV15a=1 or G2
calibration of
(dynamic
weighing
overload)
2.7.10. BASKET ROTATION
CONDITIONS
Prohibiting the
Necessary the
function
function
U2 or A1 or A2 or
G1 or G2
YV1=1 (static overload)
Right rotation SA1 (side N) + SB6=1 and
+ YV5=1
upper control box SA4b=1 Phase of
+ YV19a=1
calibration of
weighing
U2 or A1 or A2 or
G1 or G2
YV1=1 (static overload)
Left rotation SA1 (side N) + SB6=1 and
+ YV5=1
upper control box SA4a=1 Phase of
+ YV19b=1
calibration of
weighing

2420339050 E03-11
3. STUDY OF THE HYDRAULIC SCHEMATICS
3.1. SYMBOLS USED
Pump with variable flow (here maximum 38 cm ³

/rpm)
Pump fixed (here 23 cm ³/rpm)
Pump with variable flow (used for the hydrostatic

transmission in closed circuits on HAULOTTE
suprior booms like HA32PX, HA41PX, H28TPX,
H43TPX)
Hydraulic motor with 2 directions of drive

(ex FWD/REV)
15cm ³ for HS and 45 cm ³ for LS)
Filter (normally 10 microns)

2420339050 E03-11
check valve
check calibrated valve
Priority valve /shuttle valve
piloted check valve
Circuit selector switch/shuttle valve
Position hydraulic valve(used for the HA32/41PX)
Adjustable pressure relief valve (here set at 145

bars/2104 psi)

2420339050 E03-11
Fixed flow restrictor or spray nozzle
(here diameter of 0.75 mm)
Adjustable flow restrictor
Pressure sensor (used for weighing)
Adjustable pressure switch (here damaged with

170 bars)
Flow divider
Position valve 4 ways, 3 positions in closed center
Distribuitor/ safety valve
Counter balance valve with piloting line of the

opposite line (here set at 210bars)

2420339050 E03-11
Position valve proportional 5/3 with piloting manual
by lever
Rotary cylinder /jack (here range at 180°)
Piloted valve
Manual valve with automatic return (used to

readjust the part of compensation on HA32/41PX)
proportional valve 4 ways/3 positions
Pressure balance/flow control valve
Flow regulator

2420339050 E03-11
3.2. THE HYDRAULIC DIAGRAM (157P243400)
See at the of this manual
3.3. MAIN HYDRAULIC MANIFOLDS
3.3.1. CHASSIS
Bloc direction
Bloc steering
Bloc drive

2420339050 E03-11
3.3.2. TURRET
Bloc ON/OFF
Bloc Proportionnal PVG
YV26 safety valve

for boom lifting

2420339050 E03-11
3.3.3. DETAIL DRIVE BLOCK
YV 9: diff lock YV 8: High Speed
YV 23: Medium
YV 17: medium and High speed
and high speed
YV 10 medium
YV 11: brake and High Speed
release
YV 13: High speed
YV 12: medium
and High Speed
1 BLOCK
2 VALVE
3 CIRCUIT SELECTOR SWITCH
4 Pressure relief valve(100 bars)
5 COIL
6 COIL
7 SOLENOID VALVE
7-1 COIL
8 SOLENOID VALVE
9 FLOW DIVIDER
10 SOLENOID VALVE
11 SOLENOID VALVE
12 PLUG
13 FLOW DIVIDER

2420339050 E03-11
2420339050 E03-11
3.3.4. DETAIL STEERING BLOCK
YV 21 A: rear left
YV 22 A: front left
YV 22 B: front right YV 21 B: rear right
1 BLOCK
2 PLUG
3 CIRCUIT SELECTOR SWITCH
4 SOLENOID VALVE
4-1 COIL
5 SOLENOID VALVE
5-1 COIL

2420339050 E03-11
3.3.5. DETAIL BLOCK ON/OFF
Rear side YV19B YV18B YV15B YV14B
Front side YV19A YV18A YV15A YV14A
Turret rotation compensation jib Rotation basket

2420339050 E03-11
3.3.6. DETAIL PROPORTIONAL BLOCK PVG
YV5 YV3 YV4 YV2 YV6 YV1
YV1 Electrovalve (LS)

YV2 Telescope
YV3 boom
YV4 arm
YV5 Functions ON/OFF (turret rotation, jib, rotation basket, compensation,
steering)
YV6 drive

2420339050 E03-11
3.4. THE LOOMS
3.4.1. TURRET (157P245580)

2420339050 E03-11
3.4.2. CHASSIS (157P245570)

2420339050 E03-11
3.5. LOGICAL EQUATIONS (HA260 PX)
The equations below bring a supplement of assistance for the technician of breakdown service after
having electrically tested the function, they will enable him to continue the diagnosis with more
facility.
Information which appears between brackets in the heading “prohibiting the function” refers either to
the blocks of the hydraulic diagram, or with the internal parts of these blocks.
All functions described , implies both ways ( ex arm lift/descent)
CONDITIONS
Function
Necessary Prohibiting the function
Pressure insufficient pump:
- Level oil insufficient
- Too weak mode main motor
- Clogged filter
Pump 38 Cm3 with 240 Pressure relief valve input plate of the
bars main block
+ position valve YV1 Leak on flexible/fitting of the circuit
+ position valve YV6
+ position valve YV8 Leak on piloted valves
+ position valve YV10 Pressure relief valves of the pump, the
drive
+ position valve YV11 block drive defective or not adjusted
+ position valve YV12 on main block
defective main block
+ position valve YV23 Defective flow dividers
+ motors (rolled 100 Cm3)
Defective drive reducer
Circuit of brake release
Leak interns motors
CONDITIONS
Function
- Clogged filter
Pump 38 Cm3 with 240 Pressure relief valve input plate of the
bars main block
arm + position valve YV1
Leak on flexible/fitting of the circuit
+ cylinder (stroke 812 mm) Leak on piloted valves
One-way valve/pressure relief valve
defective or not adjusted
Leak interns cylinder

2420339050 E03-11
CONDITIONS
Function
Pump 38 Cm3 with 240 - Clogged filter
bars Pressure relief valve input plate of the
+ position valve YV1 main block
boom
+ cylinder (stroke 812mm) Leak on piloted valves
CONDITIONS
Function
- Clogged filter
Pressure relief valve input plate of the
Pump 38 Cm3 with 100 bars main block
Telescoping
Leak on valve
+ cylinder (stroke 6915 mm)
Pressure relief valve defective or not
adjusted

2420339050 E03-11
CONDITIONS
Function
- Clogged filter
Turret rotation + position valve YV5
+ position valve YV14 Leak on position valve
+ motor (rolled 100 Cm3) Pressure relief valve defective or not
adjusted on main block
Defective or not adjusted
counterbalance valves of the motor
Leak interns motor
CONDITIONS
Function
- Clogged filter
Leak on flexible/fitting of the circuit
Compensation + position valve YV5
+ position valve YV15 Leak on position valve
+ cylinder (stroke 388 mm) Counterbalance valves output block
ON/OFF defective or not adjusted
One-way double valve of the defective
cylinder

2420339050 E03-11
CONDITIONS
Function
- Clogged filter
Pump 38 Cm3 with 240
bars
main block
jib Leak on flexible/fitting of the circuit
+ position valve YV18 Leak on position valves
+ cylinder (stroke 551mm)
CONDITIONS
Function
Pump 38 Cm3 with 240 - Clogged filter
bars Pressure relief valve input plate of the
+ position valve YV1 main block
Rotation basket + position valve YV5 Leak on flexible/fitting of the circuit
+distributer YV19
+ rotary cylinder /jack Leak on position valves
(stroke 180°) Counterbalance valve of the cylinder

2420339050 E03-11
CONDITIONS
Function
- Clogged filter
Front steering + position valve YV5
+ position valve YV22 Leak on position valves
+ cylinder (stroke 122 mm) Circuit of blocked brake release :
- valve YV 11
- circuit selector switch block
steering
- drive reducer
- Clogged filter
Rear steering + position valve YV5
Leak on position valves
+ cylinder (stroke 122 mm) Circuit of blocked brake release:
- valve YV 11
- circuit selector switch block
steering
- drive reducer

2420339050 E03-11
4. ADJUSTMENTS
4.1. ADJUSTMENTS WITH OPTIMIZER CONSOLE
The adjustments, parameter settings and lists of alarms of the machine are accessible only
with this console.
Use console OPTIMIZER with module HEAD

Connection bottom panel (turret)
connect the plug socket on the connector number 6:
Connector n°6 on main printed circuit

2420339050 E03-11
Description of the console
PARAMETER + or CHANGE
PARAMETER - or CHANGE
PREVIOUS MENU
NEXT MENU
RECORD/ENTER/VALIDATION
BACK TO MAIN MENU
NOTE : on any blue key pads , pressing on left , right or in the center have the same result

2420339050 E03-11
List of menus
Access to the main menu
Parameters setting access
Input/output state access
Trouble shooting guide per

function
Machines status
Failures list

2420339050 E03-11
Access to the code level 2
Validation by the key: , to enter then the code
Navigation by this key to enter the code
Level 2 is registered
press following key:
Back to main menu
The console is in level 2 (access to the calibration menu)

2420339050 E03-11
Access to calibration menu
Search the menu by scrolling key

pad UP/DOWN

2420339050 E03-11
4.1.1. PARAMETER SETTINGS (HA260PX)
Display on
Movement Time (seconds)
console
p jib up jib rise 38+/- 4s
pjib down jib descent 35+/- 4s
p plat rotate rotation basket 15 + 2 S
p plat level compensation 6+2S
p ARM up lifting arm 30 + 4s

p ARM down descent arm 30+/- 4s
(maximum accelerator)
p boom up Lifting Boom 61+/- 4s

p boom
Upper control box
Boom Descent 50+/- 4s

down
the 65 + 5s 1/2
p turret left Left turret rotation
telescope turn
must be 65 + 5s f 1/2
p turret right Right turret rotation retracted turn
p boom ext.
retraction telescope 46+/- 4s
in
p boom ext.
extension telescope 44+/- 4s
out
Drive FWD driveHS FWD 40 + 2s on 50 m

drive REV drive HS REV 40 + 2s on 50 m
Micro speed
Micro speed AV 35 + 2s on 5 m
FWD
Micro speed
Micro speed AR 35 + 2s on 5 m
REV
T jib up jib rise 38+/- 4s

T jib down jib descent 35+/- 4s
(maximum accelerator)
T plat level compensation 20 + 4 S

Lower control box
T ARM up lifting arm 30 + 4s

T ARM down descent arm 30+/- 4s
T boom up Lifting Boom 55+/- 4s

T boom
Boom Descent 45+/- 4s
down
T turret right Right turret rotation 65 + 5s out of 1/2 turn

T turret left Left turret rotation 65 + 5s out of 1/2 turn

2420339050 E03-11
T boom ext.
retraction telescope 46+/- 4s
in
T boom out
extension telescope 44+/- 4s
ext.
Checking of the movements
Drive ramp
DEC Trans
deceleration ramp HS FWD
FWD Stop into 1,20m
DEC Trans maxi
deceleration ramp HS REV
REV
4.1.2. PARAMETERS MENU OPTIMIZER
Menu 2. PARAMETERS
P. Jip Up Vitesse pendulaire montée pupitre panier
Vitesse pendulaire descente pupitre
P. Jib Down
panier
P. Plat Rotate Vitesse rotation panier pupitre panier
P. Plat Level Vitesse compensation pupitre panier
P. Arm Up Vitesse levage bras montée pupitre panier
Vitesse levage bras descente pupitre
P. Arm Down
panier
Vitesse relevage flèche montée pupitre
P. Boom Up
panier
Vitesse relevage flèche descente pupitre
P. Boom Down
panier
P. Turret Left Vitesse orientation gauche pupitre panier
P. Turret Right Vitesse orientation droite pupitre panier
P. Boom Ext. In Vitesse télescopage rentrée pupitre panier
P. Boom Ext. Out Vitesse télescopage sortie pupitre panier
P. Trans Fwd Vitesse translation avant +/- FOR
P. Trans Rev Vitesse translation arrière MODIFY
2.1 SPEEDS P. Trans Fwd MicroS Vitesse translation avant micro vitesse AND
P. Trans Rev MicroS Vitesse translation arrière micro vitesse FROM 0
T. Jip Up Vitesse pendulaire montée pupitre tourelle TO 100 %
Vitesse pendulaire descente pupitre
T. Jib Down
tourelle
T. Plat Level Vitesse compensation pupitre tourelle
Vitesse levage bras montée pupitre
T. Arm Up
tourelle
Vitesse levage bras descente pupitre
T. Arm Down
tourelle
Vitesse relevage flèche montée pupitre
T. Boom Up
tourelle
Vitesse relevage flèche descente pupitre
T. Boom Down
tourelle
T. Turret Left Vitesse orientation gauche pupitre tourelle
T. Turret Right Vitesse orientation droite pupitre tourelle
Vitesse télescopage rentrée pupitre
T. Boom Ext. In
tourelle
T. Boom Ext. Out Vitesse télescopage sortie pupitre tourelle
2.2 RAMPS ACC Jib Up Accélération montée pendulaire +/- FOR
DEC Jib Up Décélèration montée pendulaire MODIFY
ACC Jib Down Accélération descente pendulaire AND
2420339050 E03-11
DEC Jib Down Décélèration descente pendulaire VALUE
ACC Plat. Rot. Accélération rotation panier FROM 1
DEC Plat. Rot. Décélèration rotation panier TO 50)
ACC Plat. Level Accélération compensation
DEC Plat. Level Décélèration compensation
ACC Arm Up Accélération levage bras montée
DEC Arm Up Décélèration levage bras montée
ACC Arm Down Accélération levage bras descente
DEC Arm Down Décélèration levage bras descente
ACC Boom Up Accélération relevage flèche montée
DEC Boom Up Décélèration relevage flèche montée
ACC Boom Down Accélération relevage flèche descente
DEC Boom Down Décélèration relevage flèche descente
ACC Turret Right Accélération orientation droite
DEC Turret Right Décélèration orientation droite
ACC Turret Left Accélération orientation gauche
DEC Turret Left Décélèration orientation gauche
ACC Boom Ext. In Accélération télescopage sortie
DEC Boom Ext. In Décélèration télescopage sortie
ACC Boom Ext. Out Accélération télescopage rentrée
DEC Boom Ext. Out Décélèration télescopage rentrée
ACC Trans FWD Accélération translation avant
DEC Trans FWD Décélèration translation avant
ACC Trans REV Accélération translation arrière
DEC Trans REV Décélèration translation arrière
+/- FOR
Enter access code Acess for code level 2 and 3
MODIFY
2.3 OPTIONS BUZZ-TRANS Drive buzzer +/- FOR
MODIFY
BUZZ-MVTS Movements buzzer (Active or
Inactive)
Cancel the overload ( as far as the
Cancel overlaod
machine is switched ON)
2.4 +/- pour
MAINTENANCE active
Factory tolerances Reduction of tolerances from 30%
2.5 FACTORY
SETTINGS Factory parameters for (ramps, speeds , * for
Factory Settings ?
Access by level optons) validation
2 and/or 3
Reach Limit: Pos. 1 Calibration position 1
2.6
Reach Limit: Pos. 2 Calibration position 2
CALIBRATION +/- for
Access by level calibration
2 and/or 3 Reach Limit: Cancel Cancel the reach limit calibration
Jib learning Overload calibration
2.7 SERIAL
NUMBER Serial number of the machine ( comes +/- FOR
ADxxxxxx
Access only by back to 000000 if new software is installed MODIFY
level 3

2420339050 E03-11
Menu 3.INPUTS - OUTPUTS
3.1 SQ2 jib limit switch position "ON" if jib folded
DIGITALS Neutral check for
SM1ab "ON" if joystick pushed
INPUTS rotation/boom lift joystick
turret toggle switch for boom
SA13a "ON" if pushed
lift
turret toggle switch for boom
SA13b "ON" if pushed
descent
neutral position check for arm
SM2ab lift joystick "ON" if joystick pushed
SA14a turret togle switch for arm lift "ON" if pushed
turret toggle swict for arm
"ON" if pushed
SA14b descent
toggle switch for drive speed
SA11a selection "ON" if low speed selected
toggle switch for left turret
"ON" if pushed
SA15a rotation
toggle switch for right turret
"ON" if pushed
SA15b rotation
BPE_J4_5 Overload BPE "ON"
DPLUS Alternator "ON" if alternator is powered
SURV_AU KMG check "ON" if KMG energised
toggle switch for turret levelling
"ON" if pushed
SA17a down (descent)
toggle switch for turret levelling
"ON" if pushed
SA17b up( lift)
-
SB3 start from cage control box "ON" if pushed
SB4 start from turret control box "ON" if pushed
SA2 Accelerator "ON" if pushed
SB5 Klaxon "ON" if pushed
"ON" if telescopic boom is
SQ9 telescopic limit switch position retracted
Proximity sensor for telescopic
SQ7 boom position "ON" if magnet is present
SQ1 slope sensor switch "OFF" if in slope
B4 oil temperature sensor "OFF" if oil overheating
SQ3 upper arm limit switch "ON" if arm is up
limit switch for arm and boom
SQ4 down "ON" if arm and boom folded
toggle switch for cage levelling
"ON" if pushed
SA5b down ( descent)
cage toggle switch for left cage
"ON" if pushed
SA4b rotation
BPE_J4_3 Overload BPE ON
SA12a rear steering "ON" if pushed
SA3 differential lock "ON" if pushed
neutral position for drivng
SM4ab joystick "ON" if joystick pushed
SA12b rear steering "ON" if pushed
SM4d Front steering "ON" if pushed
SM4c Front steering "ON" if pushed
Fu7_12V FU8 fuse state "OFF" if fuse blown
Fu8_12V FU7 fuse state "OFF" if fuse blown
2420339050 E03-11
V12Nacelle key position "ON" if cage position
V12Tourelle key position "ON" if turret position
-
SB6 foot dead man switch "ON" if pushed
cage toggle switch for right
"ON" if pushed
SA4a cage rotation
cage toggle switch for cage
SA5a "ON" if pushed
levelling up
toggle switch for drive speed
SA11b "ON" if High speed selected
selection
turret toggle switch for jib
SA6a "ON" if pushed
descent
SA6b turret toggle switch for jib lift "ON" if pushed
SA7a cage toggle switch for jib lift "ON" if pushed
cage toggle switch for jib
SA7b "ON" if pushed
descent
turret toggle switch for
SA8a "ON" if pushed
telescopic boom out
turret toggle switch for
SA8b "ON" if pushed
telescopic boom in
SB33 Generator "ON" if pushed
B1 clogged filter sensor "ON" if clogged
B2 engine oil temperature sensor "ON" if overheating
B3 oil pressure switch "ON" if lack of oil pressure
cage toggle switch telescopic
SA9a "ON" if pushed
boom out
cage toggle switch telescopic
SA9b "ON" if pushed
boom in
3.2 YV1 Load Sensing Valve
DIGITALS YV26 safety valve for boom lift
OUTPUTS -
YV22b rear right steering valve
YV22a rear left steering valve
YV13 Diffrential lock valve
YV21a front left steering valve
YV21b front right steering valve
YV19b left cage rotation valve
YV19a right cage rotation valve
YV15a lift levelling valve
YV15b descent levelling valve
YV18a jib lift valve
YV18b jib descent valve
-
YV9 differential lock valve
overload indicator or slope
HL9
sensor
turret outreach limitation
HL15
indicator
HL16 overload turret indicator
HL13 slope sensor indicator
HA4 Beeper
KP1 Engine stop relay
KT2 Accelerator relay
KA2 Starter relay
HL4 oil pressure indicator
2420339050 E03-11
HL3 oil temperature indicator
HL2 Air filter indicator
cgae outreach limitation
HL14
indicator
YV25 Generator
HA1A Klaxon
HA1B Klaxon
YV14a right turret rotation valve
YV14b left turret rotation valve
YV17 medium and high speed valve
YV8 high speed valve
YV11 brakes release valve for drive
HA2 cage Buzzer
SM4 drive joystick setpoint values 0,5 - 2,5 - 4,5 Volts
turret rotation joystick setpoint
SM3 0,5 - 2,5 - 4,5 Volts
values
SM2 arm lift joystick setpoint values 0,5 - 2,5 - 4,5 Volts
boom lift joystick setpoint
SM1 0,5 - 2,5 - 4,5 Volts
values
3.3 first telescopic boom lenght
SL3 0 à Vbatt (12V)
ANALOG section sensor setpoint values
INPUTS second telescopic boom lenght
SL4 0 à Vbatt (12V)
section sensor setpoint values
first angle transducer setpoint
SL1 4 - 20mA
values
second angle transducer
SL2 4 - 20mA
setpoint values
VBAT battery voltage 12 à 14V
-
YV5 PVG 6 setpoint values 25% - 50% - 75% de Vbatt
3.4
ANALOG
OUTPUTS
Menu 4. DIAGNOSTIC
SQ1 sensor state
SQ2 sensor state
Tilt SQ9 sensor state Fonction relative : "slope"
SQ4 sensor state
HA4 2 sound beeper state function
Stat.
static overload variable state "ON" if in overload
Overload
Dyn. dynamic overload variable
"ON" if in overload
Overload state
BPE learning calibration variable state "ON if calibration is in process
Overload calibration output on BPE
BPE_J10_2 "0" level sent to BPE board
board (wire 607)
input state on overload BPE
BPE_J4_5
board ( wire 213) the both inputs are at "OFF" if
input state on overload BPE overload
BPE_J4_3
board ( wire 214)

2420339050 E03-11
ModeHA20 ModeHA20 variable state Machine in HA20 mode
ModeHA26 ModeHA26 variable state Machine in HA260 mode
ModeHA26C ModeHA26 calibration state Machine in HA260 and
alibration mode Calibration mode
Machine inHA260 mode and
ModeHA26F ModeHA26 restrictive mode
restrictive mode (failures , see
ailure variable state
FAILURES menu)
Teles stroke coarse variable state telescopic rod coarse in mm
telescopic boom angle in
Boom angle angle variable state
degrees (x100)
boom outreach compared to the
Boom radius outreach variable state
link part( without jib)
telescopic boom coarse in mm
Stroke variable state (error, 0 if error<
before outreach limitation cut
before lim. 0)
out
variable state (- errour, 0 if
Stroke error Coarse error after cut out
error > 0)
Reach Lim.
value acquisition angle boom
SL1 sensor state
transducer
value acquisition angle boom
SL2 sensor state
transducer
value acquisition lenght boom
SL3 sensor state
sensor
value acquisition lenght boom
SL4 sensor state
sensor
SQ9 sensor state Aquisition SQ9
telescopic boom area between
ZoneTeles variable state 0 and 11 (0 telescopic boom
fully retracted)
no matching acquisition value
ErrIncohAngl
variable state between SL1 and SL2 angle
e
transducers(in degrees x100)
SB3 toggle switch
Front step on one of them
SB4 toggle switch
Dplus Alternator 0V
Start
YV1 LS valve No action
KA2 starting relay no action from more than 3 sec
KP1 accelerator relay -
SM2ab neutral position of the joystick > 6V
SB6 foot dead man switch state 12V
SM2 joystick setpoint > 2,5V or < 2,5
toggle switch on turret control
SA14a 12V
Arm box
SA14b 12V
box
YV4 PVG element arm lift above or lower than Vbatt/2
YV1 Load sensing valve Active
Boom SM1ab neutral position of the joystick > 6V
SA13a 12V
box
SA13b toggle switch on turret control 12V
2420339050 E03-11
box
YV3 PVG element boom lift above or lower than Vbatt/2
SA15a 12V
Slewing box
SA15b 12V
box
YV5 PVG turret rotation above or lower than Vbatt/2
SA11a "ON" if low speed is selected
Selection of drive speed
SA11b "ON" if high speed is selected
Micro Speed Variable "ON" if micro speed
YV6 PVG translation above or lower than Vbatt/2
Active in medium and high
YV17 valve
speed
Translation Active in medium and high
YV12 valve
speed
YV23 valve
speed
YV10 valve
speed
YV8 valve Active in high speed
YV13 valve Active in high speed
YV11 brakes release valve Active
SA12a toggle switch on panel 12V
YV22a valve Active
Steering
SA12b toggle switch on panel 12V
front
YV22b valve Active
YV5 PVG steering Iower than Vbatt/2
SM4c toggle switch on panel 12V
YV21a valve Active
Steering
SM4d Interrupteur pupitre 12V
back
YV21b valve Active
YV5 PVG steering Iower than Vbatt/2
SA3 toggle switch on panel 12V
Dif lock Micro Speed Variable "ON" if micro vitesse
YV9 valve Active
YV1 Load sensing valve
Rotation SB6 foot dead man switch state 12V
YV19a valve Active
2420339050 E03-11
YV19b valve Active
YV5 PVG cage rotation Iower than Vbatt/2
YV18a valve Active
Jib SA6b toggle switch on panel 12V
YV18b valve Active
YV5 PVG jib Iower than Vbatt/2
Telescope SA9a toggle switch on panel 12V
YV2 PVG telescopic boom Iower than Vbatt/2
YV15a valve Active
Cage level SA5b Interrupteur pupitre 12V
YV15b valve Active
YV5 PVG cage level Iower than Vbatt/2
Menu 5. INFORMATIONS
DATE AND HOUR Date et heure * pour modifier
VERSIONS Versions softwares
JOURNAL 1 not available
Menu 6. FAILURES
(420A at 12V and (2,35V < 403 <
2,65V) and (2,35V < 512 < 2,65V)) or
(((2,8V < 403 < 4,5V) or (0,5V < 403
< 2,2V) and 420A at 0V) or
JY01 check joystick SM31
(((2,8V < 512 < 4,5V) or (0,5V < 512
< 2,2V) et 420A at 0V) or
(403 > 4,8V or 403 < 0,2V or 512 >
4,8V or 512 < 0,2V)
Alarmes
(420B at 12V and (2,35V < 506 <
joysticks/joystick
2,65V)) or
alarms
JY02 (((2,8V < 506 < 4,5V) or (0,5V < 506 check joystick SM2
< 2,2V) and 420B at 0V) or
(506 > 4,8V or 506 < 0,2V)
(606 at 12V and (2,35V < 612 <
2,65V)) or
JY03 (((2,8V < 612 < 4,5V) or (0,5V < 612 check joystick SM4
< 2,2V) et 606 à 0V) or
(612 > 4,8V or 612 < 0,2V)
Alarmes calibration
limitation de portée/
CB01
lenght transducer calibration value check SL3, SL4, and
outreach limitation
out of range or wrong wires harness
TRAINING MANUAL DIAGNOSTICTelescopic
Level 2 boom in : 6,7% of Vbat
77/128 HA20PX-HA260 PX
2420339050 E03-11
(allowance is 4% of Vbat)
Telescopic boom out : 65% of Vbat
(allowance is 4% of Vbat)
angle transducer value is out of
range or wrong
calibration alarms boom at 0° : SL1 at 17,73mA (4,22V)
and SL2 at 6,56mA (1,563V) check SL1, SL2 and
CB02
boom at 75° : SL1 at 6,48mA (1,54V) wires harness
and SL2 at 17,58mA (4,188V)
allowance on the mini and maxi
values is +/- 0,4 mA (+/- 0,1V)
(804 or 807) out of calibration range Check SL3, SL4 and
CA01
(+/-1% from the range : +/-120mm) wires harness
(611B or 805) out of calibration
check SL1, SL2 and
CA02 range (+/-3% from the range : +/-
wires harness
3,6°)
Difference between 804 and 807
check SL3, SL4 and
CA03 above 3% from the range (3% of
Alarmes capteurs de wires harness
Vbatt)
position/ sensor
Difference between 611B and 805 check SL1, SL2 and
position alarm CA04
above 3% of the range wires harness
CA05 SQ7 closed and SQ9 closed check SQ7 and SQ9
check SQ3, SQ8 and
CA06 SQ3 closed and SQ4 closed
SQ4
SQ7 area incompatible with the check SL3,SL4, SQ9,
CA07
coarse SQ7
CA08 angle > 5° and SQ4 closed check SL1, SL2, SQ4
check outreach
limitation system :
Alarme limitation de
outreach limitation
portée/outreach LP01 engine outreach limitation
transducers (SL1,SL2,
limitation alarm
SL3, SL4), valve YV3
and YV2
short circuit with the earth on 607,
Alarme surcharge open circuit on 607, 213 at 12V or check BPE board and
OL01
BPE/ overload alarm 214 at 12V within 400ms and 1sec wires harness
after power is ON
AL01 FU7 at 0 check fuse FU7
Alarmes AL02 FU8 at 0 check fuse FU8
fusibles/fuses alarms check fuses FU6 and
AL03 FU6 at 0 and FU5 at 0
FU5
Alarme circuit d'arrêt
check emergencystop
d'urgence/emergency AU01 254 at 0V
circuit , KMG
circuit alarm
Alarme batterie
year given by the internal clock equal
calculateur/ module BT01 change Head module
to 2000 at the first time
battery alarm
Alarme EEPROM
calculateur/EEPROM EP01 Fault on EEPROM module change Head module
module alarm

2420339050 E03-11
4.2. SYSTEM OF LOAD CONTROL
The system of load control has as a function to detect a going beyond nominal load, to inform the
user and to prohibit certain movements.
For that, the jib one of the machine which is equipped with a cylinder for double purpose, must be
instrumented by means of 2 angular sensors and of 2 pressure sensors (1 in each chamber of the
jib cylinder)
In the description below, there are 2 versions of load control system (the version equipped weighing
BPE board for the models made before mid-2010 whith serial number lower than AD122967)
4.2.1. PRINCIPLE
The system uses four sensors:
• A pressure sensor who measures the pressure in the large chamber of the jib
cylinder (G2)
• A pressure sensor who measures the pressure in the small chamber of the jib
cylinder (G1)
• A relative angle sensor who measures the angle between the link piece and an arm
of jib (A1)
• An absolute angle sensor (or inclinometer) who measures the angle of the link piece
compared to gravity (A2)
• An electronic overload board specific to the model (HA20PX - HA260PX if <
AD122967)
• A module node B1 machine > AD 122967
The electronic board (or the module) compares the current resulting pressure with the
maximum pressure authorized in the position given by the relative angle sensor. In the event
of overlap it informs the main computer of the machine either via two relays for BPE board,
or via CAN BUS if it is a module B1 node
. The computer machine manages the valves and forbidden the movements.
The authorized maximum pressure is determined by a calibration carried out in factory, or
within the framework ofla maintenance. On a jib cycle with slightly raised nominal load
carries out. Several stops are automatically carried out, during which the module records
the angle and the static pressure.
The software limits the clearance of jib to its two limits so that the cylinder is never out at
mechanical stop

2420339050 E03-11
4.2.2. ANGLE SENSORS
Relative angle sensor (A1)

This potentiometric sensor measures the relative angle of a moving part compared to the
structure on which it is fixed,
The pin of output of the potentiometer makes it possible to follow the movement of jib and
thus delivers signals according to the position of this one.
Absolute angle sensor (A2)

Another geometrical parameter has an impact raised on the pressure: the absolute angle
(compensation) of jib, therefore the slope of the basket
The sensor delivers angular information of position between the part holder and an
“absolute” reference
This sensor consists of a system constitued by an oil liquid whose position is imposed by
gravity, oil has as a function to stop the jib movements .
For this reason, one chose to use a preset correction of the pressure according to the
absolute angle.
A mathematical formula corrects the pressure according to the measured angles, to bring
back it to a value corresponding to the horizontal basket.
The correction of the absolute angle is limited to an angular jib range from - 15° to +15°.
• Electric stop
As the pressure is representative of embarked load, the jib cylinder should not be at full
stroke (up and down). For that, the stroke of the cylinder is limited by 2 electric stops
This information is sent to the Head module of the machine via two relays (or through CAN
bus).
• Relays status ( only with machines equipped wth BPE board)

The state of the two relays of output of the weighing board is interpreted by the main module
node Head:
J4.3 J4.5 DESCRIPTION
Opened Opened Overload or defect, rise and descent prohibited
Opened Closed Bottom detection , descent prohibited
Closed Opened Full stroke high, lift prohibited
Closed Closed Authorized normal functioning, rise and descent OK

2420339050 E03-11
4.2.3. OVERLOAD BOARD BPE
Wire 607 drops to 0 only when
calibration is requested
+ 16VDC*
+ 16VDC *
+ 5 VDC
+ VBAT
** Voltage between 15 and 22VDC

2420339050 E03-11
4.2.4. MANAGEMENT OF NOMINAL LOAD OVERLAP
A going beyond nominal load involves:
The activation of the sound buzzer,
The activation of lights of overload (HL 16) and alarm (HL 13 or LTB06)
The forbidden label of all the movements from the post office platform.
The deceleration of all the movements from the post office turret.
4.2.5. PROCEDURE OF STANDARD CALIBRATION (MACHINE < AD122967)

This procedure is compulsory if the system of weighing or a part of it has been removed : pressure
sensor on the cylinder of jib, sensor inclinometer (absolute sensor) or angle sensor (relative sensor)
assembled on the axle point.
Complementary materials
It is necessary for this calibration to have at disposal of the weights according to nominal load of the
machine.
1. Initial Start for the machine for calibration process : Put 275kg in cage if the nominal
load is 250kg (option) or 250kg for 230kg nominal load
2. ,Select the key selector SA1 towards turret position and start the engine : the engine will
run during the whole calibration process
3. Stabilise the pressures in the jib cylinder by asking 3 times the lift and descent functions
and cage levelling at 0°, leave the jib at the low est position
4. Access to the calibration menu : with the OPTIMIZER calibrator, go in menu
PARAMETERS / OPTION ( push ENTER) then enter the code 2031 (level 2 : for field
technician) validate with * then return to main menu with the key ?
5. Activate the process calibration : in menu parameters/calibration , activate the function
« jib learning » with green pad and validate with * ( the lower box lights will flash)
6. Put the boom in calibration position : put the jib in the lowest position ( mechanical
stop) during 5 seconds
7. Perform the calibration : lift the jib continuously by holding the toggle switch, the jib will
lift by step of 5° up to the maximum position
8. Wait for value record : in the maximum position (mechanical stop) , hold the toggle
switch 5 seconds more .
9. End of calibration : put down the jib at the lowest position
10. Put back the boom in normal use : Stop the engine, start again , remove the extra weight
( 25kg for 275 kg or 20 kg for 250kg) then lift slightly the jib and when all lights are OFF
(the system will give a beep), put down again the jib (it should stop approximately 5 mm
from the bottom cylinder rod) , machine is ready , the total weight can be removed .
11. Note : if one previous step has not been done correctly , start again the whole procedure
( switch off the machine first )

2420339050 E03-11
4.2.6. ALARMS CODE OF THE WEIGHING BOARD
• Green LED D19: Error on analogical inputs
Nb of
DESCRIPTION
flashes
0 No error
Error line pressure sensors. Short-circuit or open circuit on one of connections
1 of a pressure sensor.
Error line angle sensors. Short-circuit or open circuit on one of connections of
2 an angle sensor.
Value of too low pressure. The resulting pressure is negative: the effort applied
3 to the cylinder tends to raising the basket.
Too low value of angle. The jib angle is lower than the stop recorded low
mechanical. Bad attachment device mechanical of the sensor or defect of the
4 component.
5 Inactive
6 Value of too high pressure to angle 0
7 Inactive
• Orange LED D21: Board errors
Nb of
DESCRIPTION
flashes
0 No error
1 Loss of communication between microprocessors
2 Error on test of control of the inputs
3 Error on the polarity of connections to the relays
4 Inactive
5 Loss of communication micro/memory
• LED D20 red: State of the calibration
State DESCRIPTION
Extinct Validated calibration.
Calibration not carried out or procedure not respected
Flickering
Continuous Calibration in progress
4.2.7. SENSORS VALUESS

• Pressure sensors:
Jib stop Large chamber(G2) Small chamber(G1)
Low 0.8 V = 0 bar 3.5 V = 210 bar
High 3.5 V = 210 bar 0.8 V = 0 bar
o Angle sensor:
The angle sensors are supplied with 5V.
For the relative angle sensor (A1), the signal of ratiometric output east 0,5-4,5 V for
300°. The signal must increase gradually when the j ib goes up.
For the absolute angle sensor, the signal of ratiometric output east 0,5-4,5 V for 320°.
When the indication “0°” is directed towards the gr ound, the signal is 2,5V. The signal
must increase when the angle of compensation increases.

2420339050 E03-11
4.2.8. LIMITATION OF THE ANGLE OF INCLINATION
This function is completely independent of the load control. The state of the digital outputs
J6.1 and J6.2 varies according to the angle measured by the absolute angle sensor.
The output J6.1: limitation positive slope (positive output if OK, negative if the angle is too
high)
The output J6.2: limitation negative slope (positive output if OK, negative if the angle is too
weak)
4.2.9. HOW TO CHECK THE SENSORS ON BPE BOARD

• Pressure sensors G1-G2
G2 Large chamber : Voltage between J11.3 and a ground

G1 Small chamber : Voltage between J7.B and a ground
• Value of the sensors
G1 G2 A1 A2
Jib at lowest position 3.5 VDC 0.8 VDC 1.6 VDC
Jib at 0° 2.6 VDC
Jib at position max 0.8 VDC 3.5 VDC 3.9 VDC
Cage at 0° 2.5 VDC

2420339050 E03-11
4.3. ADJUSTMENT OF THE PRESSURES
4.3.1. TABLE OF PRESSURES
DESIGNATION in Bars
General 240 +-5
Load Sensing 30 +-5
Standby unit 130 +-2
Lifting arm full stroke 240 +-5
arm bottom position 140+/-5
Boom lift full stroke 240 +-5
Boom in stowed position 150 +-5
Telescoping extension 100 +-5
Telescoping extraction 240 +-5
Turret slewing 100 +-5
Movements ON/OFF 240 +-5
4.3.2. PLUG PORT FOR PRESSURES CHECK

2420339050 E03-11
4.3.3. ADJUSTMENT
• Load sensing
• Flow
• Cubic capacity pump
Pump model1
• The pump is preset with a pressure LS of 30b (+-2b)
• The pump is preset with a general pressure of 240b (+-5b)
• The cubic capacity of the pump is preset to relocate out of high speed at 20
seconds for 25 mètres
HS adjustment for CC maxi

LS adjustment P maxi adjustment

2420339050 E03-11
Stop screw to be unlocked for
LS adj (turn CW in order to increase the adjustment
pressure
Pmaxi adj (turn CW in order to Stop screw to be unlocked for

increase the pressure adjustment

2420339050 E03-11
Pump model 2
• The pump is preset with a pressure LS of 30b (+-2b)
• The pump is preset with a general pressure of 240b (+-5b)
• The cubic capacity of the pump is preset to relocate out of high speed at 20
seconds for 25 mètres
o To unscrew the cap (wrench)

o To operate screw 6 hollow sides until obtaining the desired value
LS adjustment
CC adjustment ( for High speed)
Pmaxi adjustment

2420339050 E03-11
5. BREAKDOWN SERVICE GUIDE
This guide does not replace the logical equations described previously in this manual,
it makes it possible to the technician to have a logical step of breakdown service, detailing the
successive stages, while going from the general to the private individual.
The checking of the electric part is carried out in priority because less sensitive to the external
parameters than the hydraulics part (temperature, pollution, viscosity…).
The denomination of the movements describes below implies the 2 phases (ex not lifting arm:
neither rise, nor descent and this from both control box (up and down)
It takes account of the 2 versions of machines (version before mid--2010 with upper control box in
metal and after mid--2010 with new control box + joystick and module node B1)
5.1. NO START
• Battery (14 V)
• Emergency stops HS (SB1 and SB2)
• Buttons of engine start (SB3 - SB4 or SWB16)
• Key SA1 selector
• Temperature oil engine (B2)
• Pressure oil engine (B3)
• Clogged air filter (B1)
• Bulb light alternator (HL1)
• Relay KA2, KMG
• Load alternator (D+ Off)
• Controller drive SM4 or JYB01 (off neutral HS)
• Relay KP1 (start-up then stop)
• Head modules (and/or B1 node)
5.2. NO MOVEMENT
• Overload platform (weighing board, A1 sensors, A2, G1, G2 or problem of weighing
calibration)
• Platform in slope (SQ1)
• Fuse FU7 (or FU70 for HA260PXNB)
• Fuse FU10 (or FU16 supply module node B1 for HA260PXNB in upper control box)
• Electrovalve LS YV1
• Switch dead man posts SA19 low (if model NB)
• Pedals SB6 (upper box only) blocked or defective
• Head module (or B1 Node)
• No pressure LS (25/30bars) or no output pump (240bars)
5.3. NO ARM LIFT

• Switch SA14 (lower control box)
• Controller SM2 (or JYB02) off neutral and/or consigns
• Electrovalve YV4
• No pressure
• NO BOOM LIFT
2420339050 E03-11
• No pressure
• (if boom stops lifting at 60°: telescopic boom is not out)
• NO TELESCOPING
• Switch SA9 or SWB10 (upper control box)
• No pressure
5.4. NO TURRET ROTATION

• Electrovalves YV5 or YV14
• No pressure
5.5. NO JIB
• Interrupteur SA7 (or SWB11) upper control box
• Electrovalves YV5 ouYV18
• No pressure
5.6. NO ROTATION BASKET

• Switch SA4 (or SWB13)
• No pressure
5.7. NO COMPENSATION
• No pressure
5.8. NO DRIVE
• Controller SM4 (or JYB01) off neutral and/or signal
• Electrovalve YV11 (brake release)
• No pressure on output pump
• Circuit brake release circuit
5.9. LOW SPEED ONLY

• Limit switchs SQ3/SQ4/SQ9 (+ SQ2 for models not NB)
• Electrovalves YV8-YV12-YV13-YV17-YV23

2420339050 E03-11
5.10. NO STEERING
• Rocker of controller SM4 (or JYB01)
• Interrupteur SA12 (or SWB06) if problem on rear wheels only
• Circuit of brake release circuit
• Electrovalves YV5 - YV21 or YV22 if problem on rear wheels only

2420339050 E03-11
6. SUMMARY OF VERSIONS HA20 PX-HA260PX
HA20PX - HA26PX until March 2004 Hydraulic

(machines without progressivity) Wiring diagram diagram
Without dead man's pedals Standard EC E448D B15390
With dead man's pedals Standard EC E448F B15390
Without dead man's pedals Australia E448D B15390
With dead man's pedals Australia E448F B15390
Without dead man's pedals USA E448D B15390
With dead man's pedals USA E448F B15390
HA20PX - HA26PX until October Hydraulic

2005 diagram
(machines with progressivity and
EN 280) Wiring diagram
Standard EC E596 B17074
Australia E596 B17074
USA E596 B17074
HA20PX - HA260 PX Hydraulic

starting from November 2005 Wiring diagram diagram
Standard EC E615D 157P243400

Australia E615D 157P243400
USA E615D 157P243400
HA20PX - HA260PX starting from Hydraulic
May 2008 Wiring diagram diagram
With option of the engine choice All countries E615E 157P243400
HA260PXNB version 2010 Hydraulic
>AD122967 Wiring diagram diagram
With new joysticks + module node B1 157P243400
+ new control box All countries 157P309330
Pre version 280 = Detection overload (threshold of alarm then cut-off movements)
Version IN 280 = detection overload with cut-off movements

2420339050 E03-11
7. SPECIAL FUNCTIONS
7.1. SYSTEM OF REACH LIMITATION (HA 260PX ONLY)

7.1.1. PRINCIPLE OF OPERATION
A sensor (SL3-SL4) equipped with a cable measures a linear drive of the telescope and thus
determines its length
Two sensors (SL1-SL2) measure the angle of the boom permanently
A sensor ILS (Flexible Blade Switch here SQ7) fixed on the telescope allows thanks to the 5
magnets laid out along the telescopic boom extension and is in redundancy for the measurement
taken by the sensors length boom SL3 and SL4.
All this information is transmitted to the Head module.
7.1.2. PROCEDURE OF CALIBRATION MACHINE < AD122967

This procedure is reserved to the people HAULOTTE Services or to the people having
followed and having obtained the formation qualification “big Heights”( superior booms)
1. Initial start for the machine for calibration process : the machine should be completely
folded , all movements are in the lowest position (mechanical stop)
2. Select the key selector SA1 towards turret position and start the engine : the engine will
run during the whole calibration process. The lights will flash and the buzzer will sound
3. Access to the calibration menu : with OPTIMIZER in the menu PARAMETER / OPTION
enter the daily code (level 3 : for field Haulotte technicians) validate with then
return to the main menu with ?
4. With OPTIMIZER in FAILURES mode, check that there are no failures before calibration
can be done.
5. Note: If lights are not blinking, go to PARAMETER / CALIBRATION / REACH LIMIT:
CANCEL, change to Enable.
6. Put the boom in calibration position 1 ( see next page) , the Arm ( primary boom) is in
upper position , put down the main boom and telescopic boom fully retracted .
7. Activate function 1 for outreach limitation calibration : in menu parameters /calibration
activate the function « reach limit pos 1 » with the green pad and validate with
8. Perform the calibration ( position 2 see next page) : Lift the main boom continuously up
to the maximum height first and then extend the telescopic boom ( hold the switch during
the whole process)
9. Activate the function 2 for outreach limitation calibration : in the menu parameters/
calibration activate the function « reach limit pos 2 » with green pad and validate with
10. calibration checking : Be sure all lights and buzzer will be OFF, lower upper boom to
ensure auto retract is functioning. When the main boom will be in the lowest position and
the telescopic boom fully retracted, check DIAGNOSTIC / REACH LIM / STROKE
ERROR to ensure the Optimizer reading is lower than 300mm
2420339050 E03-11
11. Machine is ready for use.
12. Check that there is no alarms (see with Optimizer calibrator that the parameters CB01 and CB02
: outreach limitation calibration parameters are not out of range)
Note : If one of the previous step has not be done correctly , start again the whole procedure by
switching off the machine first , then go in menu parameter /option, enter the code 2031 , then go in
parameters/calibration menu , and go to the parameter Reach Limit cancel and validate it in order
to cancel the previous values which has been recorded
• Position of the machine for calibration
POSITION 2 POSITION 1

2420339050 E03-11
7.1.3. SENSORS VALUES
+ Vbat
• Angle transducers value ( +/- 0.1V)
SL1 ( wire 611B) SL2 ( wire 805)

Main boom at 0° 4.22 V (18.1 mA) 1.56 V ( 6.31 mA)
Main boom at 75° 1.54V (6.85mA ) 4.19 V (17.45mA)
Value for calibration (in 856 359
points) at 0° (+/- 3 %)
Value for calibration (in 355 848
points) at 75° (+/- 3 %)
• Length transducers value ( +/- 5% of Vbat)
SL3 ( wire 804) SL4 (wire 807)

Telescopic boom IN 6.7% of Vbat Same as for SL3
Telescopic boom OUT 65% of Vbat Same as for SL3
Note : All values measured with a voltmeter must be taken between a 0VDC and the signal
wire

2420339050 E03-11
7.1.4. PROCEDURE OF OUTREACH CALIBRATION ( > SOFTWARE V1.09)
This procedure is reserved to HAULOTTE Services or to the persons who have followed and
passed the qualification “big Heights”( superior booms)
contact your HAULOTTE subsidiary company on which you depend for further information
if your machine has a different software version , contact your HAULOTTE services
This procedure must be done if one of the transducers or sensors have been changed or
dismantled : ( length transducers, relative angle transducer ).
Initial start for the machine for calibration process : the machine should be completely folded
, all movements are in the lowest position (mechanical stop)
Select the key selector SA1 towards turret position and start the engine : the engine will run
during the whole calibration process. The lights will flash and the buzzer will sound
Access to the calibration menu : with OPTIMIZER in the menu 1. CODE enter the daily code
according to the serial number written on the main display as shown above (level 3 : for
Haulotte field technicians only) validate with * then return to the main menu with ?
Be ware :if the lights indicators are not blinking , put in calibration menu the parameter
Reach limit to cancel ( change to Enable) ,then switch off the machine, then switch on
again ( don’t forget to re-enter the calibration code in order to continue the calibration
process
Put the boom in calibration position 1 ( see next page) , the Arm ( primary boom) is in upper
position , put down the main boom and telescopic boom fully retracted .
Activate function 1 for outreach limitation calibration : in menu parameters /calibration

activate the function « reach limit pos 1 » with the green pad and validate with

2420339050 E03-11
Note: If the transducers are well mounted and give the right values according to the current boom
angle , the display shows O for OK , if not it will appear N for Not OK
In this case, solve the problem and proceed again to the full calibration from the beginning.
Perform the calibration ( position 2 see next page) : Lift the main boom continuously up to
the maximum height and extract the telescopic boom ( hold the switch during the whole
process)
Activate the function 2 for outreach limitation calibration : in the menu parameters/
calibration activate the function « reach limit pos 2 » with green pad and validate with *
• Note: If the transducers are well mounted and give the right values according to the current
boom angle, the display shows O for OK , if not it will appear N for Not OK
• In this case, solve the problem and proceed again to the full calibration from the beginning.
• calibration checking :
• all lights and buzzer will be OFF,
• go in menu Diagnostic/ Reach Lim and when the main boom will be in the lowest position
and the telescopic boom fully retracted automatically, check that the parameter stroke Error
read in Optimizer is lower than 300mm
• Machine is ready for use.
Check that there is no alarms (see with Optimizer calibrator that the parameters CB01 and CB02 :
outreach limitation calibration parameters are not out of range)
• If one of the previous step has not be done correctly , start again the whole procedure from
the beginning ,
Note : if the serial number doesn’t appear on main display go in menu 2.7 ( access level 3) then
enter the right serial number.

2420339050 E03-11
• Boom position outreach calibration (HA260PX)
Position 2 Position 1

2420339050 E03-11
8. MODELS EQUIPPED WITH MODULE NODE B
This chapter is only for HA260PXNB with serial numbers > AD122967
8.1. DIFFERENCES
The module node B is a computer installed in the upper control box and which controls alll
movements linked to upper box,
This module behaves in “slave”, all informations collected are transmitted to the main computer
Head module in lower control box through a standard canbus line .
8.1.1. THE UPPER CONTROL BOX

2420339050 E03-11
8.1.2. THE CAN BUS
CAN = Controller Area Network

BUS = network ( 2 wires CAN H ( High) and CAN L (Low) for datas transmission between ECU)
ECU = Electronic Computer Unit (called module in HAULOTTE Group)
• PRINCIPLE
The CAN is a serial communication system, this clever system permits a safe and quick
transmission between different units (or peripherals) connected on the bus (like sensors, valves,
joysticks and so on.)
The CAN bus is a network on which the electronic units (called nodes) are connected and is able
to communicate each other on the network thanks to the defined protocol.
The Bus is a network on which are connected electronic units (called node) able to communicate
between them by the network thanks to a preset protocol.
All the connected peripherals have the possibility simultaneously of sending messages on the
bus.
Each message receives a set of priorities, which makes it possible the other peripherals to
recognize the message which interests it and to be unaware of the others.
(ex the values standard signal movements will be treated in priority because they must be
transmitted very frequently due to their value which
• CAN BUS LINE CHECK
Lower control box in parallel on the line (shunt between 501.2 and 501.4) = reading 60ohms
Upper control box in parallel on the line (shunt between 102.1et 102.3) = reading 60ohms
Note
A removed shunt = 120ohms.
Two removed shunts = 240ohms
TRAINING MANUAL DIAGNOSTIC Level 2 100/128 HA20PX-HA260

PX
2420339050 E03-11
8.1.3. THE MODULE NODE B1

PX
2420339050 E03-11
8.1.4. COMPONENTS UPPER CONTROL BOX
(cf diagram ref. 157P309330)
The elements connected to the lower control box remain unchanged compared to the
previous version (except for fuse FU7 of 20A which has been removed and is now
replaced by the FU70 of 20A)
Elements connected to the module B1 node

SWB01 06 - 3 Emergency stop (215)
FU16 03 - 4 Fuse protection module node B1 (246)
SWB16 5 CN105.3 Switch start-up/stop motor (B128)
SWB17 6 CN105.4 Switch emergency pump (B129)
SWB08 06 - 7 CN104.1 Switch horn (B106)
06 - 8 CN104.5/104.6 Selection speed (statement B110 = 1 - HS B111
SWB05 =1–
MS B110/B111=0) =
SWB07 06 - 9 CN104.2 Switch differential lock (B107)

SWB02 06 - 10 CN104.11 Option generator
SWB10 06 - 11 CN104.13/104.14 Telescoping boom (B118 extension/B119
SWB13 06 - 12 CN104.18/104.17 Rotation basket (left B124 B123 right-hand side)
SWB03 06 - 14 CN104.9/104.10 Compensation basket (B114 lift /B115 descent)
SWB11 06 - 15 CN104.15/104.16 jib (B120 lift /B121 descent
SWB06 06 - 17 CN105.11/105.10 Rear steering (left B105 /B104 right-hand side)
SB6 06 - 20 Dead man's pedals (B141)
LTB01 06 - 12 CN104.21 Light presence of dead man's pedals (B500 = 1
LTB02 06 - 12 CN104.22 Light presence of power
LTB03 06 - 13 CN104.23 Light reserves fuel (B502=1 IF on reserve)
LTB04 06 - 14 CN104.24 Light danger (B503)
LTB05 06 - 15 CN104.25 Light slope detection (B504 =1 so in slope)
LTB06 06 - 16 CN104.26 Light overload (B505 = 1 out of overload)
LTB07 06 - 17 CN104.27 Light reach limitation (B506 =1 into fixed if limit
LTB08 06 - 17 CN104.28 Free light
LTB09 06 - 18 CN104.30 Free light
BZB01 06 - 19 CN104.29 Buzzer (B508)

PX
2420339050 E03-11
VALVES
Joystick /boom lift / turret rotation
07 - 3 CN106.13 signal X - B303 (turret rotation of 4.5 V with 0.5V)
JYB03
CN106.12 signal Y - B 302 (lift of 4.5v with 0.5V)
105.9 off neutral B103
Joystick Lifting arm

JYB02 07 - 5 CN106.11 signal Y - B301 (lifting of 4.5 with 0.5V)
CN105.8 off neutral B102
Joystick Drive
07 - 9 CN106.10 signal Y - B300 (FWD 2.5 - with 0.5V/REV 2.5 with
4.5VDC)
CN105.6
JYB01 Off neutral before (B100)
CN105.7
Off neutral back (B101)
CN104.4
Steering Front left (B109)
CN104.3
Steering front right (B108)
Absolute angle sensor for weighing (inclinometer)

A2 07 - 12 CN106.16 B305 (signal of 0 with 12V)
Angle sensor for weighing

A1 07 - 14 CN106.15 B304 (signal of 0 with 12V)
Pressure sensor small chamber jib cylinder

G1 07 - 15 CN106.24
B306 (signal from 0 to 5 V)
Pressure sensor large chamber jib cylinder

G2 07 - 19 CN106.25 B307 (signal from 0 to 5 V)
Joysticks JYB03/ JYB02/ JYB01 Axis X or Y

Values read on voltmeter 4.5 – 2.5 – 0.5 VDC *
Values read on OPTIMIZER ~ 4500 – 2500 - 500
Note * : the signal value are inverted

joystick pushed 0.5VDC / pulled 4.5VDC
PX
2420339050 E03-11
8.1.5. LIST OF ALARMS
check mini maximum signal

Joystick of drive out of signal or
JY01 0.2 V - 4.8 VDC and central
inconsistency with off neutral
position with 2.5 + 0.15 VDC
check mini maximum signal 0.2
Alarms Central Joystick out of signal or
JY02 V - 4.8 VDC and central
joysticks inconsistency with off neutral
check mini maximum signal 0.2
Left Joystick out of signal or
JY03 V - 4.8 VDC and central
inconsistency with off neutral
SL3 or SL4 out of range (+-1% of check SL3, SL4, electric
CA01
the beach: +-120mm) bundles
SL1 or SL2 out of range (+-3% of
CA02 check SL1, electric bundles
the beach: + 3,6°)
Difference between SL3 and SL4
check SL3, SL4, electric
Alarms CA03 higher than 3% of the range (3% of
bundles
position Vbat)
sensors Difference between SL1 and SL2 check SL1, SL2, electric
CA04
higher than 3% of the range bundles
CA05 Closed SQ7 and closed SQ9 check SQ7 and SQ9
CA06 Closed SQ3 and closed SQ4 check SQ3, SQ8 and SQ4
CA07 Zone SQ7 incompatible with stroke check SL3, SL4, SQ9, SQ7
CA08 angle > 5° and closed SQ4 check SL1, SL2, SQ4
Alarm
sensors reach limitation (SL1,
reach LP01 Reach limitation motor
SL2, SL3, SL4), actuators YV3
limitation
and YV2
OL01 Weighing absent check the module B1 node
OL02 Calibration not carried out make the calibration
OL03 Relative sensor A1 out of range check the sensor
Alarm OL04 Absolute sensor A2 out of range check the sensor
overload Sensor G1 pressure small
OL05 check the sensor
chamber out of range
Sensor G2 pressure large chamber
OL06 check the sensor
out of range
AL01 FU70 with 0 check fuse FU70
Alarms
AL02 FU8 with 0 check fuse FU8
fuses
AL03 FU6 with 0 and FU5 with 0 check fuse FU6 and FU5
Alarm
circuit of check circuit of emergency
AU01 254 with 0V
emergency stop, KMG
stop
Alarm
Year provided by the clock equal to
battery BT01 replace Head module
2000 to the powering
computer
Alarm
EEPROM EP01 Defect EEPROM computer replace Head module
computer
check the bundle CAN bus,
MX01 Defect CAN bus
CAN bus Node A, B1 Node

PX
2420339050 E03-11
8.1.6. ANGLE SENSORS VALUE
• Angle sensors value (Tolerance +/- 0.1V)
SL1 (wire 611B) SL2 (wire 805)

Boom at 0° 4.22 V (18.1 mA) 1.56 V ( 6.31 mA)
Boom at 75° 1.54V (6.85mA ) 4.19 V (17.45mA)
Value required for calibration (in 841 296
points) à 0° (+/- 3 %)
Value required for calibration (in 302 842
points) à 75° (+/- 3 %)
• Length sensors value (Tolerance +/- 4% of Vbat)
SL3 ( wire 804) SL4 (wire 807)

Telescopic boom retracted 6.7% of Vbat Same for SL3
Telescopic boom extended 65% of Vbat Same for SL4
Note : All values measured with a voltmeter must be taken between a 0VDC and the signal wire

PX
2420339050 E03-11
8.1.7. OVERLOAD CALIBRATION
NOTE:
During the procedure:
- the machine is never switched OFF
- the engine is always running
- the machine should not be in slope.
- the machine must be in stowed position, turret aligned , jib down
- no failures like OL03, OL04, OL05 and OL06
- all movements must be done from low control box
- For the calibration , the OPTIMIZER calibrator is in level 2.
Read first and wait for the messages before any validation
Don’t release any command until the message on display will authorise it
Perform the movements in the right order, any mistake will cancel the calibration and the procedure
must be done again since the beginning
Preparation of the calibration:
put the basket at 0° using an electronic level (by activating the compensation if necessary).
go up slightly the jib at 20° approximately so that it is not out of low stop.
Calibration:
Go in the menu 2.Parameters > 2.6.2 Cal Overload
put 250 kg/507lbs in the basket and press on the validation key
250 kg
launch the procedure while pressing on the key
If the conditions described at the beginning of the procedure are not correct the message will be
this one:
If not the procedure continues and the following message appears:
Lower the jib and maintain the switch until obtaining the following message:
[During the procedure, if a defect starts, an error message will appear and the procedure will have
to be cancelled.]

PX
2420339050 E03-11
If not keep going and press key
Lift the jib until maxi height (don’t release the toggle switch during the full movement)
During this process, the message will be like that:
continue and maintain the toggle switch until obtaining the following message:
press on the key to continue.
Lower the jib one and maintain the switch until obtaining the following message:
press on the key to continue.
switch OFF and ON the machine and lift the jib at 20°.
go down again until the low electric cut-off.
remove the weights,
END of the procedure
If the recording of the calibration did not proceed correctly, the following message will be carried
out.
To erase the possible defects in memory of OL01 with OL09.
The procedure is finished.
Codes Error:
Code 1 Error in the detection of the high stop: stop not found .
Code 2 Error in the detection of the low stop: stop not found .
Code 3 Error of control of the low stop.
Code 4 Error at the time of the writing of the calibration check sum parameters in EEPROM.
disfonctionnement of the EEPROM of the node B.
Code 16 stopped Movement.

PX
2420339050 E03-11
8.1.8. REACH LIMIT CALIBRATION
During the procedure:
- The ignition key must remain switched ON.
- The engine is running.
- The machine is on a flat floor.
- The calibration process must be done from the turret control box.
- During all movements, the dead man switch must be activated.
Caution, it is necessary to use the optimizer with the code level 3 (Haulotte qualified engineer).
The respect of the positioning of all elements of the machine is very important.
If these rules are not respected, the sensors would make some wrong measurements and create
some risks for the stability of the machine.
The module is in calibration mode: The engine and reach limit lights are flashing, the buzzer is
beeping.
If the machine is not in calibration mode, cancel the old calibration in the menu
2.PARAMETERS/2.6.1 CAL REACH LIM/Reach Limit: Cancel, push the green button on
OPTIMIZER.
• POSITION 1: Arm lifted, boom down, telescope retracted.
- Raise the arm up to the maximum.
- Lower the boom down to the minimum.
- Retract completely the telescope.
- Validate the position 1 in the menu

2.Parameters/Calibration/Reach Limit: Pos. 1 by
pushing the green button.
- If OK appears, go to the next step.
- In case of error, retract completely the machine, repair the faulty sensor and restart the calibration
from the beginning.
Note: In this position, the signals of the sensors must be at the following values:
SL1 4,22V +/0.1V

SL2 1,56V +/0,1V
SL3 6,7 % de Vbat +/- 4 %
SL4 6,7 % de Vbat +/- 4 %

PX
2420339050 E03-11
• POSITION 2: Boom lifted, telescope extended.
- Lift the boom at full stroke
- Extend the telescope at full stroke.
- Validate the position 2 in the menu Parameters/Calibration/Reach Limit:

Pos. 2 by pushing the green button on OPTIMIZER.
- If OK appears, check that the calibration is finished: the lights must not
flash anymore and the buzzer must not beep too.
- In case of error, retract completely the machine, repair the faulty sensor
and restart the calibration from the beginning.
In this position, the signals of the sensors must be as the following values:
SL1 1,54V +/ - 0.1V

SL2 4,19V +/ - 0,1V
SL3 65 % de Vbat +/- 4 %
SL4 65 % de Vbat +/- 4 %
• Checking of the sensors :
From the turret control box:
- Activate the function “Factory tolerances” in the menu 2.Parameters/2.4 Maintenance.

(This function reduces all the tolerances of the failures activation at 1.6%)
- Fully raise the arm.
- Fully raise the boom and extend the telescopic boom extension at full stroke.
- Then fully lower the boom.
- Put back the machine in stowed position.
- Check that no failure appeared. If so, repair the faulty sensor and restart the calibration from the
beginning.

PX
2420339050 E03-11
8.2. PROCEDURE FOR SENSORS ADJUSTEMENT
8.2.1. ANGLE SENSOR A1
Fit the axle in front of the lock screw (as shown below)
8.2.2. ABSOLUTE ANGLE A2 (INCLINOMETER)
•
Fit the sensor on plate

PX
2420339050 E03-11
8.2.3. PRESSURE SENSORS G1-G2
Tight the sensors with torque wrench (30-35Nm)
8.2.4. ANGLE SENSOR SL1-SL2
Fix the rods on the sensors (flat surface towards the sensor, see picture A )
- Assemble the other rods (2326001940) on the previous
fitting ( don’t forget the rods’ axles (see mark 1) so as the main rods could rotate freely) ,
- Connect the sensors and pre-set the values then fix them on the machine as shown on
photos B1 and B2
- Control the transducers values and readjust if necessary before the final tightening

PX
2420339050 E03-11
B1
B2

PX
2420339050 E03-11
8.2.5. LENGTH SENSOR SL3-SL4
Note :the support type and the location of the reel could change compared to the pictures shown
below but the procedure is the same
Remove the safety cable from the new item
- Fix the reel on its support (photo A)
- Install it on its location according to the machine’s model (picture B)
- Fix the carabineer (hook) on the cable at the back side of the telescopic boom section (photo C)

PX
2420339050 E03-11
8.2.6. TELESCOPIC BOOM ILS DETECTION SQ7
Fit the sensor so as the distance between magnets and sensor will be ideally
between 7 and 15mm
• Position of magnets on telescopic boom (mm)
MAGNET POSITION BOOM EXTENSION

1 3412 mm ( zone 2)
2 4112 mm ( zone 4)
3 4812 mm ( zone 6)
4 5512 mm ( zone 8
5 6212 mm ( zone 10)

PX
2420339050 E03-11
2420339050 E03-11
2420339050 E03-11
2420339050 E03-11
2420339050 E03-11
2420339050 E03-11
2420339050 E03-11
2420339050 E03-11
2420339050 E03-11
2420339050 E03-11
2420339050 E03-11
2420339050 E03-11
2420339050 E03-11
LOCATION OF COMPONENTS ON MAIN PRINTED CIRCUIT

2420339050 E03-11

HA20-260 PX - GB - E03.11

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

HA20-260 PX - GB - E03.11

Uploaded by

Copyright:

Available Formats

TECHNICAL TRAINING

Chapter 1: Main features and functions

Chapter 2: Study of the wiring diagram

Chapter 3: Study of the hydraulic diagram

Chapter 5: Guide of breakdown

Chapter 6: Summary of the versions

Chapter 7: Special functions

TRAINING MANUAL DIAGNOSTIC Level 2 2/128 HA20PX-HA260 PX

TRAINING MANUAL DIAGNOSTIC Level 2 3/128 HA20PX-HA260 PX

TRAINING MANUAL DIAGNOSTIC Level 2 4/128 HA20PX-HA260 PX

1.1.1. MAIN COMPONENTS

TRAINING MANUAL DIAGNOSTIC Level 2 5/128 HA20PX-HA260 PX

TRAINING MANUAL DIAGNOSTIC Level 2 6/128 HA20PX-HA260 PX

TRAINING MANUAL DIAGNOSTIC Level 2 7/128 HA20PX-HA260 PX

TRAINING MANUAL DIAGNOSTIC Level 2 8/128 HA20PX-HA260 PX

TRAINING MANUAL DIAGNOSTIC Level 2 10/128 HA20PX-HA260 PX

2.1. SYMBOLS USED

Battery with one element

Fuse (Here 10 amps)

Coil winding roll

TRAINING MANUAL DIAGNOSTIC Level 2 14/128 HA20PX-HA260 PX

Standard push-button of safety “mushchamber-headed

Key selector with 3 positions (T turret, O neutral, N

Toggle switch with 2 positions

TRAINING MANUAL DIAGNOSTIC Level 2 15/128 HA20PX-HA260 PX

Pedals “dead man” or “foot dead man” switch

Electrovalve “ON/OFF » ( bang-bang)

TRAINING MANUAL DIAGNOSTIC Level 2 16/128 HA20PX-HA260 PX

Angle sensor (reach limitation)

Contact « mercury » (angle detection)

Resistor (here value 100 ohms, 3 Watts, tolerance of

Sensor length (reach limitation)

Pressure sensor (weighing)

Angle sensor (weighing)

TRAINING MANUAL DIAGNOSTIC Level 2 17/128 HA20PX-HA260 PX

Flexible Lame switch (ILS) detection of the magnets on

Level detector (diesel tank)

Proximity detector with impulses (detection teeth slew

TRAINING MANUAL DIAGNOSTIC Level 2 18/128 HA20PX-HA260 PX

Note: During an intervention on a component or a loom, it is important to switch OFF the

2.2.1. ELECTRIC CONTINUITY CONTROL

TRAINING MANUAL DIAGNOSTIC Level 2 19/128 HA20PX-HA260 PX

Control supply of the coil

Control intensity of the coil

TRAINING MANUAL DIAGNOSTIC Level 2 20/128 HA20PX-HA260 PX

2.2.3. CONTROL OF COMPONENTS

• Control of an electric relay

• supply control of the relay

TRAINING MANUAL DIAGNOSTIC Level 2 21/128 HA20PX-HA260 PX

TRAINING MANUAL DIAGNOSTIC Level 2 22/128 HA20PX-HA260 PX

2.3.1. LOW CONTROL PANEL (S020057)

TRAINING MANUAL DIAGNOSTIC Level 2 23/128 HA20PX-HA260 PX

TRAINING MANUAL DIAGNOSTIC Level 2 24/128 HA20PX-HA260 PX

2.4.1. THE WEIGHING BOARD (BPE)

TRAINING MANUAL DIAGNOSTIC Level 2 25/128 HA20PX-HA260 PX

TRAINING MANUAL DIAGNOSTIC Level 2 26/128 HA20PX-HA260 PX

TRAINING MANUAL DIAGNOSTIC Level 2 27/128 HA20PX-HA260 PX

KT2 FU5 FU9 FU10 FU8 FU6

TRAINING MANUAL DIAGNOSTIC Level 2 28/128 HA20PX-HA260 PX

TRAINING MANUAL DIAGNOSTIC Level 2 29/128 HA20PX-HA260 PX

SA 5 05 - 14 Compensation basket (upper control box)

SA 6 03 - 5 Jib (lower control box)

SA 7 05 - 16 Jib (upper control box)